Parts Manual PDF - Boxer® Equipment

BIG POWER IN ALL PLACES
Boxer 532DX Parts Manual
SN 3612 and Higher
Part No. 76345-811
Manufactured by:
Phone:
Sales - 800-831-0042,
Parts and Service - 800-255-8839
www.boxerequipment.com
®
Morbark, Inc.
8507 S. Winn Rd., P.O. Box 1000,
Winn, Michigan 48896
www.morbark.com
PARTS MANUAL REVISION LOG
Rev:
-
Date
Pages
Affected: Changed:
Oct 24, 2013 All
Description
of Changes:
Initial Release
Table of Contents
Parts List and Illustrations
Page Number
Routine Maintenance Replacement Parts...................................................................iv
Creep Valve Group...................................................................................................... 2
Universal Mounting Plate and Loader Arm Group....................................................... 4
Loader Arm Group....................................................................................................... 6
Decals Group.............................................................................................................. 8
Hydraulic Cooler Group............................................................................................. 10
Travel Drive Group.................................................................................................... 12
Idler Wheel and Spring Group................................................................................... 14
Mid-Wheel Group...................................................................................................... 15
6 Way Diverter Valve Group...................................................................................... 16
Main Control Valve Group......................................................................................... 18
Electrical Panel Parts Group..................................................................................... 20
Rear Frame Group.................................................................................................... 22
Hydraulic Filter and Engine Shroud Group................................................................ 24
Muffler and Exhaust Group....................................................................................... 26
Engine and Radiator Group....................................................................................... 28
Diesel Fuel Supply and Filter Group......................................................................... 30
Battery Group............................................................................................................ 32
Pump Drive Mounting Kit Group................................................................................ 33
Pump and Radiator Group........................................................................................ 34
Hydraulic Schematics................................................................................................ 36
Electrical Schematic.................................................................................................. 37
iii
Routine Maintenance Replacement Parts
The following parts should be considered as normal stock part items in your location. Keeping a
supply of these will enable you to keep the Boxer in full service.
Part Name
Part Number
Outer Air Filter Element....................................................................................................29135-771
Inner Air Filter Element.....................................................................................................29135-772
Fuel Filter.........................................................................................................................29211-036
Fuel Filter Element...........................................................................................................29211-037
Fuel Filter Head................................................................................................................29211-663
Hydraulic Oil Filter ...........................................................................................................26838-326
Engine Oil Filter................................................................................................................29211-627
Hydraulic Oil ....................................................................................................................Chevron Rykon Premium
ISO 46 or equal
Seal Kit for Tilt Cylinder ...................................................................................................26820-039
Seal Kit for Wheel Motor .................................................................................................26735-087
Replacement cartridge for Counterbalance valve............................................................26633-366
Replacement Ignition Key................................................................................................29211-929
iv
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1
Creep Valve Group
24, 25, 26
12
5
Ba
ck
27
ft
28
Le
9
23
29
20
13
18
22
30
1
8
4
32
7
5
6
7
21
10
Rig
30
ht
10
19
3
20
9
1
3 2
31
Fr
on
11
12
t
13
14
18
14
16
14
14
17
2
15
Creep Valve Group
Item No.
Quantity
Part Number
1
TEST PORT DUST CAP
Description
2
26538-416
2
BOLT
1
21619-103
3
FLAT WASHER
2
21161-011
4
BOLT
1
21619-055
5
HANDLE END
1
26682-552
6
HYDRAULIC MANIFOLD
1
26682-501
7
TEST PORT FITTING
2
24538-425
8
45 DEGREE FITTING
1
26510-053
9
TUBE
1
40038-805
10
TEE FITTING
2
26510-080
11
90 DEGREE FITTING (8)
1
26510-107
12
TUBE
1
40037-805
13
SOLENOID VALVE COIL
1
26682-560
14
CLAMP, SUPEREX 36-38
4
26516-410
15
RETURN HOSE
1
18510-551
16
FITTING
1
26517-166
17
RETURN HOSE
1
18510-550
18
TUBE
1
40039-805
19
MOUNTING BRACKET
1
30079-805
20
TUBE
1
40040-805
21
FITTING (10)
1
26512-579
22
90 DEGREE FITING (10)
1
26511-813
23
ELECTRICAL HARNESS, SOLENOID VALVE
1
47004-805
24
CREEP VALVE CONTROL HANDLE
1
26682-552
25
SCREW
1
26682-554
26
CREEP CONTROL VALVE
1
26682-555
27
FLOW CONTROL CARTRIDGE
1
26682-553
28
CHECK VALVE
1
26682-557
29
POPPET VALVE CARTRIDGE
1
26682-558
30
O-RING, #10
2
26511-910
31
NYLOCK NUT
1
21733-457
32
LOCK WASHER
1
21171-140
3
Universal Mounting Plate and Loader Arm Group
5
29
8
18
10
7
3 2
4
1
6
28
17
14
15, 16
12
23
12 10
11
13
9
8
11
12
10
7
10
8
9
27
19
20
21
26
31
25
4
22
24
33
32
30
Universal Mounting Plate and Loader Arm Group
Item No.
1
Description
MALE COUPLER ASSEMBLY
Quantity
Part Number
1
40011-803
2
ROLL PIN
2
21154-015
3
SPRING, 15/16OD X .080
2
24741-087
4
MALE COUPLER ROUND LATCH STOP
2
30042-803
5
MALE COUPLER ROUND LATCH PIN
2
30090-803
6
MALE COUPLER CASTING
1
29510-426
7
ROUND PIN 1” X 3 3/4” (3 7/8”)
2
30024-803
8
BOLT, HH 3/8-16 X 3/4
4
21619-103
9
PIN CLIP, RIGHT
2
30003-803
10
GREASE ZERK - STRAIGHT
6
26891-005
11
ROUND PIN 1” X 2 7/16”
2
30025-803
12
CONNEX BUSHING
6
23128-005
13
BOOM ARM WELDMENT (DIESEL)
1
40004-805
14
PIN RETAINER
1
30014-803
15
BUCKET TILT CYLINDER
1
26820-031
16
1
26820-039
BUCKET TILT CYLINDER SEAL KIT
17
LOCK WASHER 3/8
4
21171-140
18
PIN CLIP, LEFT
1
30004-803
19
FEMALE QUICK CONNECT
1
26538-215
20
MALE QUICK CONNECT
1
26538-216
21
MALE QUICK CONNECT
1
26538-811
22
FEMALE QUICK CONNECT
1
26538-813
23
HOSE
1
26211-122
24
HOSE, MALE
1
26593-249
25
HOSE, FEMALE
1
26593-249
26
HOSE
2
26555-098
NS
PROTECTIVE SLEEVE (FOR #26)
2
32257-901
27
BULKHEAD FITTING, #8
2
26510-305
28
HOSE
1
26211-123
29
90 DEGREE FITTING
2
26510-105
30
RELIEF BLOCK
1
26614-681
31
BOLT, RELIEF BLOCK
2
21454-028
32
FITTING
2
26510-213
33
FITTING
1
26510-205
5
Loader Arm Group
3
2
11 11
13
1
23
12
4
6
3
2
8
8
9
11
11
2
7
10
10
18
16
8
2
8
9
6
15 17
6
3
2
14
5
Loader Arm Group
Item No.
Quantity
Part Number
1
BOOM ARM WELDMENT
1
40004-805
2
CONNEX BUSHING
8
23128-005
3
ROUND PIN - 4 3/32”
2
30027-803
4
BOOM CYLINDER SAFETY LOCK
1
30027-805
5
SAFETY LOCK RETAINER PIN AND RING
1
21129-435
ARM LIFT CYLINDER
2
26820-032
6
Description
SEAL KIT
1
26820-037
7
ROUND FLUTED KNOB
1
29341-496
8
GREASE ZERK, STRAIGHT
6
26891-005
9
ROUND PIN - 2 7/16”
2
30025-803
10
PIN RETAINER
2
30014-803
11
PIN CLIP, CLOSED
4
30016-803
12
BOLT
6
21619-103
13
LOCK WASHER
6
21171-140
14
90 DEGREE FITTING
2
26510-105
15
HOSE
1
26211-125
16
HOSE
2
26211-124
17
TEE FITTING
2
26510-076
18
HOSE
1
26211-115
7
Decals Group
3
2
4
5
6
7
8
8
11
17
10
16
9
18
22
23
2
8
3
24
20
4
6
21
17
5
7
14
8
19
15
8
12
14
18
13
16
Decals Group
Item No.
1
Description
SAFETY DECAL KIT
Quantity
Part Number
1
39513-423
2
BURN HAZARD
2
39510-009
3
CABLE EYE
2
39510-005
4
HOOK
2
39510-004
5
AUX VALVE TO NEUTRAL DANGER
1
39510-024
6
ATTACHMENT SECURE CAUTION
1
39510-013
7
STAY BACK, DANGER SYMBOL
2
39510-006
8
CRUSH HAZARD, DANGER SYMBOL
4
39510-001
9
BURN HAZARD, CAUTION SYMBOL
1
39510-057
10
HYD OIL RYKON PREMIUM ISO 46
1
39510-015
11
INSTALL CYL LOCK, WARNING SYMBOL
1
39510-012
12
READ MANUAL, WARNING SYMBOL
1
39510-008
13
BATTERY GROUND
1
39510-007
14
DIESEL FUEL SYMBOL
2
39510-010
15
WARNING CA PROP 65
1
39510-014
16
BOXER -LARGE
2
39510-079
17
“532DX” DECAL
2
39510-027
18
BIG POWER DECAL
2
39510-140
19
OPERATOR CONTROLS -SAFETY-
1
39510-068
20
OPERATOR CONTROLS
1
39510-067
21
CONTROL PANEL DECAL
1
39510-070
22
BOXER INTERNET ADDRESS DECAL
1
39510-023
23
MORBARK LOGO DECAL
1
39510-145
24
CALL BEFORE YOU DIG DECAL
1
39510-149
25
TAG, MOD, WT, HP (NOT SHOWN)
1
39510-156
26
TAG, SN, MAN DATE (NOT SHOWN)
1
39510-154
9
Hydraulic Cooler Group
4
1
2
3
5
6 7
8
9
3
To tee on
the botto m o f
the A uxiliary
Valve
9
10
9
Return lin e
to Hydraulic
Filter Assy .
10
9
11
Item No.
8
Quantity
Part Number
1
BOLT
Description
4
21625-705
2
FLAT WASHER
4
21161-104
3
O-RING SEAL, #12
2
26511-912
4
HYDRAULIC COOLER KIT
1
26844-131
26844-132
5
12 V COOLER FAN
1
6
FLAT WASHER, M6
4
21171-037
7
MOUNTING BOLT, M6
4
21625-785
8
90 DEGEE ELBOW, #12
2
26531-146
9
CLAMP, MIKALOR 29-31
4
26516-410
10
RETURN HOSE
1
18510-550
11
RETURN HOSE
1
18510-558
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11
Travel Drive Group
41 32
29
33
34
31
11
21
27
11
12
13 14 16
22
26
42
10
17
36
3
12
1
7
5
6
9
19 20 40
15
10
18
24 23
39
28
4
2
30
35
2
25
1
6
8
7
4
38
37
3
Travel Drive Group
Item No.
Quantity
Part Number
1
RUBBER TRACK
Description
2
29510-406
2
DRIVE SPROCKET
2
30109-803
3
BOLT
12
22425-255
4
ROUND, HUB -DRIVE-
2
30106-803
5
RIGHT TRACK MODULE
1
40016-805
6
FITTING
4
26510-108
7
MID-WHEEL SPOOL ASSEMBLY
10
SEE PAGE 15
8
DRIVE MOTOR
2
26735-007
CASTLE NUT
2
26735-055
WOODRUFF KEY
2
26735-088
9
BOLT
8
21411-257
10
LEFT TRACK MODULE
1
40018-805
11
FRONT IDLER ASSEMBLY
2
SEE PAGE 14
12
LEFT GUIDE ROD
2
40028-805
13
HARDENED WASHER
8
21161-044
14
BOLT
8
21411-276
15
BOLT
4
21411-276
16
LOCK WASHER
16
21171-143
17
COTTER PIN
2
21126-022
18
RIGHT GUIDE ROD
2
40027-803
19
TRACK WIDENING CYLINDER
1
26820-033
SEAL KIT
1
26820-038
20
FITTING
2
26510-105
21
PIVOT PIN
2
30025-803
22
FORK, PIVOT PIN
2
30014-803
23
LOCK WASHER
2
21171-140
24
BOLT
2
21619-103
25
BOLT
2
21625-370
26
NUT
2
21733-307
27
HOSE
2
26270-001
28
TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV
1
40035-805
29
FITTING, 90 DEGREE, #10
6
26510-108
30
O-RING, #10
8
26511-910
31
COUNTERBALANCE VALVE
2
26633-356
32
FITTING, #10
2
26510-213
33
TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV
1
40036-805
34
TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV
1
40033-805
35
TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV
1
40034-805
36
LOCK WASHER
12
21161-116
37
BOLT
2
21619-105
38
LOCK WASHER
2
21161-011
39
HOSE
2
26270-003
40
HOSE
2
26211-131
41
CARTRIDGE VALVE
2
26633-366
42
BUSHING, VARIABLE WIDTH TRACK ADJUSTMENT
4
23121-165
13
Idler Wheel and Spring Assembly
1
2
3
4
5
15
10
14
Item No.
14
8
7
Description
11
13
8
7
10
9
12
6
Quantity
Part Number
1
TENSION LOCK PLATE
1
30010-803
2
JACKING BOLT WELDMENT
1
40057-801
3
SPRING TENSIONER WELDMENT
1
40007-803
4
SPRING
1
24741-190
5
TRACK FORK WELDMENT
1
40055-801
6
WHEEL ASSEMBLY
1
40070-803
7
BEARING
2
29510-427
8
IDLER SPACER TUBE
2
30017-803
9
IDLER PIN
1
40018-803
10
SEAL
2
29510-431
11
SNAP RING
1
24125-008
12
FRONT IDLER WHEEL
1
29510-404
13
LOCK WASHER
1
21171-143
14
BOLT
1
21612-611
15
FLAT WASHER
1
32217-901
Mid Wheel Assembly
1
7
6
5
4
3
2
8
2
3 4
5
6
Item No.
1
Description
MID-WHEEL ASSEMBLY
Quantity
Part Number
1
40010-803
21733-410
2
NUT
2
3
FLAT WASHER
2
21161-116
4
SEAL
2
29510-428
5
SNAP RING
1
29510-429
6
BEARING
1
29510-430
7
MIDWHEEL
1
30102-803
8
MIDWHEEL AXLE
1
30029-803
15
6 Way Diverter Valve Group
1
4
18
19
2
3
1
25
20
26
6
24
21
23
22
17
16
14
7
8
12
14
9
10
15
13
11
15
TO HYDRAULIC
TANK
16
5
4
6 Way Diverter Valve Group
Item No.
Quantity
Part Number
1
KNOB
Description
2
29341-497
2
MAIN AUXILIARY LEVER
1
30101-805
3
TEXTURED GRIP
1
29341-463
4
AUXILIARY LEVER
2
30100-805
5
BOLT
3
21619-062
6
SPACER
1
30077-805
7
WALVOIL 6-WAY VALVE
1
26661-208
8
FITTING, #8
2
26510-207
9
TEE FITTING, #8
1
26512-615
10
FITTING, #8
1
26531-144
11
CLAMP
1
26516-410
12
FITTING, #8
2
26510-209
13
PLUG, #8
1
26511-085
14
HOSE, 2ND AUXILARY
2
18510-176
15
HOSE, TRACK EXTENSION
2
26211-112
16
FITTING, #8
1
26512-211
17
TUBE, LOWER AUX BULKHEAD
1
40032-805
18
BULKHEAD FITTING, #10
2
26510-320
19
O-RING, #10
2
26511-910
20
TUBE, UPPER AUX BULKHEAD
1
40031-805
21
TUBE, MANIFOLD TO AUXILIARY
1
40037-805
22
FITTING, #8
2
26512-212
23
O-RING, #8
9
26511-908
24
NYLOCK NUT
3
21733-457
25
NUT
2
21731-708
26
NUT
1
21731-710
17
Main Control Valve Group
1
24
23
2
3
4
21
7
20
6
TO CREEP
VALVE
5
8
9
10
19
11
TO AUXILIARY
VALVE
7
7
12
7
18
13
15
17
16
14
16
18
Main Control Valve Group
Item No.
Quantity
Part Number
1
CONTROL KNOB
Description
4
29341-462
2
ROUND LEVER SHAFT, DRIVE CONTROLS
2
30098-803
3
ROUND LEVER SHAFT, BOOM/BUCKET CONTROLS
2
30097-803
4
LOCK NUT
4
21731-708
5
O-RING, #10
1
26511-910
6
FITTING
1
26511-813
7
O-RING, #6
8
26511-906
8
FITTING
4
26510-208
9
HOSE
2
40029-805
10
FITTING
4
26510-209
11
TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV
1
40036-805
12
TUBE, CONTROL VALVE TO CREEP VALVE
1
40038-805
13
TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV
1
40035-805
14
TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV
1
40034-805
15
TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV
1
40033-805
16
HOSE
2
40029-805
17
CAP
1
25844-755
18
TEE FITTING
1
26510-335
19
STRAIGHT FITTING
1
26512-505
20
BOLT
4
21625-715
21
WALVOIL CONTROL VALVE BLOCK
1
26661-207
22
CAST HANDLE
2
30098-803
23
NUT - M10 X 1.5 ZC
4
21731-710
24
TRAVEL CONTROL HANDLE, CAST
2
29341-498
19
Electrical Panel Parts Group
1
26
22
25
23
24
21
19
20
18
17
16
13
2
15
14
12
10
11
3
11
7
5
27
9
10
9
6
28
8
20
4
Electrical Panel Parts Group
Item No.
Quantity
Part Number
1
REGULATOR, RECTIFIER
Description
1
29295-103
2
BOLT
2
21625-005
3
IGNITION SWITCH W/KEY
1
29211-935
4
IGNITION SWITCH COVER
1
29295-008
5
IGNITION KEY
1
29211-929
6
NUT WITH NYLON INSERT
4
22522-006
7
FUSE PANEL
1
27311-915
8
MACH PAN HEAD MACHINE SCREW
4
22341-410
9
BLADE TYPE FUSE ATO-1
2
27311-903
10
BLADE TYPE FUSE ATO-3
2
27311-905
11
BLADE TYPE FUSE ATC-15
2
27311-910
12
OIL PRESSURE GAUGE
1
29317-152
13
WATER TEMPERATURE GAUGE
1
29316-855
14
PLUG
1
24722-015
15
PLUG
1
24722-008
16
PLUG
1
24722-019
17
HIGH RANGE GROUND HARNESS
1
47005-805
18
TOGGLE SWITCH BOOT
1
29295-027
19
TOGGLE SWITCH
1
29295-026
20
HIGH RANGE WIRING HARNESS
1
47004-805
21
PLUG
1
24722-010
22
HOUR METER
1
29316-962
23
HOUR METER TO TERMINAL STRIP HARNESS
1
47001-805
24
HOUR METER TO GROUND HARNESS
1
47002-805
25
GAUGE PANEL WELDMENT
1
40024-805
26
NUT
2
21733-456
27
MAIN WIRING HARNESS
1
47007-805
28
FUSE PANEL GROUND HARNESS
1
47003-805
21
Rear Frame Group
27
26
1
24
23
25
2
22
36
19 20
21
3
35
18
17
15 16
6 5
4
14
To
Engine
Intake
13
12
29
9 8 7
30
22
10
31 32
28
32
11
28
34
33
Rear Frame Group
Item No.
Quantity
Part Number
1
BOLT
Description
2
21619-205
2
CONTROL PANEL
1
40006-805
3
LOCKING ACCESS PANEL
1
40007-805
4
FUEL TANK MOUNTING LOCK - RH
1
30054-805
5
FLAT WASHER
2
21161-008
6
NUT
2
21733-457
7
SPRING
3
24741-188
8
STOP PLATE
2
30045-805
9
FLANGED NUT
2
21733-411
10
BOLT
2
21619-413
11
FLAT WASHER
2
21161-116
12
OPERATOR PLATFORM
1
40026-805
13
RUBBER MATT
1
32233-901
14
FUEL TANK
2
39236-431
15
FUEL TANK CAP/FUEL GAUGE
2
26849-170
16
FUEL TANK MOUNTING LOCK - LH
1
30055-805
17
FLAT WASHER
2
21161-008
18
BOLT
2
21619-055
19
BOLT
2
21625-106
20
LOCK WASHER
2
21171-140
21
PUMP GUARD
1
40044-805
22
LOCKING LATCH
2
29341-495
NS
KEY, ACCESS PANEL LOCK
2
29341-480
23
HAND GRIP
2
29341-464
24
FLAT WASHER
2
21161-008
25
WING NUT
2
21713-212
26
WRENCH
1
30051-803
27
RUBBER GROMMET
2
24721-379
28
AIR CLEANER BODY ASSEMBLY
1
29295-136
29
AIR FILTER ELEMENT - OUTER
1
29135-771
30
AIR FILTER ELEMENT - INNER
1
29135-772
31
AIR CLEANER MOUNTING BRACKET
1
30070-805
32
NYLOCK NUT
4
21733-457
33
CARRIAGE BOLT
2
21661-023
34
BOLT
2
21619-053
35
THROTTLE CABLE ASSEMBLY
1
24731-002
36
THROTTLE LEVER KNOB
1
24731-018
NS
SPACER, CONTROL PANEL
2
33107-703
NS
MANUAL CONTAINER
1
39234-210
23
Hydraulic Filter and Engine Shroud Group
20
21
19
2
23
22
2
3
4
1
5
10
6
11
7
12
4
8
13
4
16
17
18
LOCA
TEDON THE
BOTT
OM OFTHE
HYDRAULI
C TANK
IN-FRONT
OF THE
SUCTIONPORT
.
24
9
14
15
Hydraulic Filter and Engine Shroud Group
Item No.
1
14
Description
HYDRAULIC FILTER ASSEMBLY
Quantity
Part Number
1
26835-315
2
HEX HEAD BOLT
3
26838-329
3
HYDRAULIC FILTER TOP COVER PLATE
1
26838-336
4
O-RING SEAL KIT
1
26838-327
5
HYDRAULIC FILTER PRESSURE SPRING
1
26838-328
6
HYDRAULIC FILTER ELEMENT
1
26838-326
7
HYDRAULIC HOSE
1
18510-558
8
CLAMP
2
26516-411
9
90 DEGREE MALE FITTING
1
26510-108
10
VENTED CAP WITH DIPSTICK
1
26849-167
11
FILTER HOLDER BASKET
1
26838-331
12
BOLT
2
21619-055
13
LOCK WASHER
2
21171-139
1
26511-912
O-RING, #12
15
PLUG, #12
1
26511-087
16
HYDRAULIC TANK CLEAN-OUT COVER
2
26849-402
17
HYDRAULIC TANK CLEAN-OUT COVER GASKET
2
26849-440
18
CERAMIC MAGNET
1
26849-172
19
FLAT WASHER
2
21161-007
20
BOLT
2
21619-053
21
ENGINE SHROUD
1
30076-805
22
90 DEGREE MALE FITTING
1
26510-110
23
HOSE, PRESSURE RELIEF LINE
1
26900-061
25
Muffler and Exhaust Group
TO ENGINE
EXHAUST
MANIFOLD
1
2
11
10
9
8
10 9
11
9
4
10
5
12
10
9 11
6
5
7
26
3
Muffler and Exhaust Group
Item No.
Quantity
Part Number
1
BOLT
Description
4
21625-716
2
EXHAUST MANIFOLD GASKET
1
29211-679
3
EXHAUST PIPE ASSEMBLY
1
40020-805
4
EXHAUST PIPE
1
40049-805
5
MUFFLER CLAMP
2
29323-454
6
MUFFLER
1
29295-104
7
EXHAUST TIP
1
29135-834
21619-053
8
BOLT
1
9
LOCK WASHER
4
21171-139
10
FLAT WASHER
6
21161-008
11
BOLT
3
21619-055
12
MUFFLER GUARD
1
30026-805
27
Engine and Radiator Group
49
48
50
47 46
3
1
2
2 3
2
39
42
38
41
37
4
44
45
7
40
36
32
43
2
5
2
8
34
33
9
35
14
15
31
6
22
30
23
24
29
26
28
27
28
25
16
17
21
20
13 12
18
19
10
11
Engine and Radiator Group
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Description
AIR CLEANER ASSEMBLY
HOSE CLAMP
TUBE, AIR INTAKE
HOSE CLAMP
INTAKE HOSE ELBOW
PUMP GUARD
WATER TEMP SENDER
OIL PRESSURE SENDER
ELBOW FITTING
TERMINAL INSULATOR
POWER CABLE
LOCK WASHER
LOCK NUT
BOLT
FLAT WASHER
FLAT WASHER
BOLT
ISOLATOR MOUNT, LOWER
NUT
ISOLATOR MOUNT, UPPER
WASHER AND ISOLATORS FURNISHED WITH ENGINE
BOLT
OIL FILTER
HOSE CLAMP
SUCTION HOSE
BOLT
LOCK WASHER
INSERT
PROTECTIVE SCREEN
RADIATOR SHROUD
INSERT
RADIATOR OVERFLOW BOTTLE
BOLT
LOCK WASHER
BOLT
RADIATOR SHROUD TOP
FLAT WASHER
LOCK WASHER
BOLT
RADIATOR MOUNT
NUT
FLAT WASHER
RUBBER MOUNT
RADIATOR
RADIATOR CAP
AIR INTAKE HOSE
RADIATOR COVER
FLAT WASHER
BOLT
CLAMP, AIR BREATHER
NUT
Quantity
Part Number
1
2
1
2
1
1
1
1
1
1
1
1
1
4
8
8
8
2
2
2
2
2
1
2
1
10
10
10
1
1
2
1
10
10
2
1
4
4
4
2
2
2
2
1
1
1
1
8
4
1
4
Reference only
26516-023
29295-058
26516-016
32237-901
40044-805
29317-125
29317-118
25434-321
29315-046
47004-803
21171-189
21733-507
21624-255
21161-044
21161-104
21625-705
29295-095
21733-303
29295-094
See engine manual
21625-112
29211-627
26516-411
18510-576
21619-003
21171-137
21737-406
29211-034
30074-805
21737-406
29326-926
21619-003
21171-137
21619-003
30075-805
21161-007
21171-137
21619-003
30063-805
21733-520
21161-007
24721-019
29211-429
29326-931
32232-901
30076-805
21161-007
21619-053
29295-111
21733-305
29
Diesel Fuel Supply and Filter Group
RETURNLINE
FROMENGINE
FUELGALLER
Y
(RIGHTSIDE)
1
23
2
24
3
6
6
21
26
7
6
20
16
18
17
8
15
9
25
11
6
14
11
13 11
9
12
6
30
5
4
22
19
TO FUELFEED/
INJECTION
PUMP
ON ENGINE
(RIGHTSIDE)
10
Diesel Fuel Supply and Filter Group
Item No.
Quantity
Part Number
1
FUEL HOSE
Description
1
32249-901
2
BREATHER
1
26849-143
3
FITTING
1
25978-136
4
BREATHER TUBE
1
32267-901
5
FUEL HOSE
1
32271-901
6
SPRING CLAMP
5
26516-230
7
TEE FITTING
1
25978-165
8
ELBOW FITTING
1
25978-134
9
BUSHING
2
25312-001
10
FUEL SHUT OFF VALVE
2
29295-013
11
HOSE CLAMP
3
26516-110
12
FUEL HOSE
1
32269-901
13
TEE FITTING
1
25978-168
14
FUEL HOSE
1
32258-901
15
FUEL HOSE
1
32270-901
16
FUEL FILTER ASSEMBLY
1
29211-036
29211-037
17
FUEL FILTER ELEMENT
1
18
FUEL FILTER HEAD
1
29211-663
19
PLUG
1
39236-442
20
NUT
2
21733-456
21
FLAT WASHER
2
21161-007
22
BOLT
2
21625-005
23
ELBOW FITTING
1
25978-135
24
BREATHER TUBE
1
32268-901
31
Battery Group
3
1
7
2
6
5
4
3
Item No.
Quantity
Part Number
1
BATTERY TERMINAL INSULATOR, RED
1
29315-047
2
NEGATIVE BATTERY CABLE
1
47007-803
3
BATTERY HOLDOWN, WITH BOLTS, WING NUTS, FLAT WASHERS
1
29315-302
4
12V BATTERY
1
29315-265
5
POSITIVE BATERY CABLE
1
47008-805
6
CORRUGATED FABRIC LOOM
1
18763-073
7
TERMINAL INSULATOR, RED
1
29315-306
POWER CABLE
1
47004-803
NS
32
Description
Pump Drive Mounting Kit Group
1
ENGINE FLY
WHEEL
4
2
5
6
3
7
Item No.
1
Description
PUMP DRIVE MOUNTING KIT
8
9
Quantity
Part Number
1
29295-098
2
MOUNTING FLANGE
1
29295-116
3
CAP SCREWS (PUMP MOUNT FASTENER KIT)
10
21451-631
4
PUMP DRIVE HOUSING
1
29295-099
5
FLAT WASHER
2
21161-011
6
BOLT (PUMP MOUNT FASTENER KIT)
2
21612-028
7
PUMP DRIVE HUB
1
29295-011
8
HYDRAULIC PUMP
1
26711-001
9
BOLT
2
21619-105
33
Pump and Radiator Group
3
1
29
2
30
31
35
34
32
7
33
28
27
8
9
26
10
11
12
25
24
1
34
23
1
36
18
22
21 20
19
17
13
15 14
16
6 5
4
Pump and Radiator Group
Item No.
Quantity
Part Number
1
HOSE CLAMP
Description
4
29211-440
2
LOWER RADIATOR HOSE
1
29211-982
3
UPPER RADIATOR HOSE
1
29295-093
4
SPEED NUT
4
21732-555
5
WASHER
4
21161-007
6
LOCK WASHER
4
21171-137
7
BOLT
4
21619-003
8
BOLT
4
29295-068
9
LOCK WASHER
1
21171-140
10
NUT
1
22533-252
11
THROTTLE BRACKET
1
30066-805
12
NUT
1
21733-457
13
THROTTLE LEVER
1
32231-901
14
SCREW
1
21266-012
15
THROTTLE CABLE CLAMP
1
29295-025
16
WASHER
1
21161-008
17
BOLT
1
21619-056
18
BOLT
1
21625-729
19
BOLT
16
21612-753
20
LOCK WASHER
16
21171-140
21
RIGHT HAND ENGINE MOUNTING PLATE
1
30068-805
22
CLAMP
1
27112-261
23
O-RING, #16
1
26511-916
24
FITTING
2
26517-518
25
O-RING, #10
2
26511-910
26
FITTING
1
26510-111
27
FITTING
1
26510-210
28
LEFT HAND ENGINE MOUNTING PLATE
1
30069-805
29
TUBE, HYDRAULIC
1
42009-804
30
TUBE, HYDRAULIC
1
42008-804
31
ENGINE
1
29211-403
32
FAN BELT
1
29295-020
33
SPACER
1
29295-067
34
FAN
1
29326-927
35
FAN SAFETY SCREEN
1
29295-071
36
HYDRAULIC TANK HOSE
1
18510-576
35
26211-122
40032-805
26593-249
AUX HOSES
RIGHT
HYDRAULIC
MOTORS ONLY
26555-098
ROD
END
TILT CYL
AUX.
HOSES
LEFT
26265-083
40034-805
40033-805
26211-131
40037-805
VALVE
C'BALANCE
LEFT
C
B
E
40040-805
MANIFOLD
D
A
SUCTION
FROM TANK
18510-576
PUMP
F
40038-805
40035-805
MOTOR
LEFT
26270-003
26211-131
TRACK
WIDENING
CYL
MOTOR
RIGHT
BOTTOM
40039-805
40031-805
26593-249
VALVE
C'BALANCE
RIGHT
26555-098
18510-550
IN
OUT
RETURN
TO TANK
FILTER,
IN
TANK
COOLER
18510-558
CONTROL
VALVE
26270-001
BULKHEAD
AUX.
VALVE
3 SECT.
40036-805
BOTTOM
LIFT CYL.
LEFT
LIFT
CYL.
RIGHT
ROD END
ROD END
48000-805
26270-003
26211-124
26211-115
26211-122
36
26211-116
18510-551
Hydraulic Schematic
26211-124
30
17
18 YEL
16 BRN/BLACK
19
12 BLK
16 BLK
16 RED
16 BRN
CRAWL
SPEED
SWITCH
16 BRN
18 YEL
18 GRN
14 YEL
12 RED/WHT
16 BLK
16 RED/WHT
HOUR
METER
CRAWL
SPEED
SOLENOID
16 BLK
A
B
30 A
FUSE
(+)
(S)
STARTER
SOLENOID
GROUND
WATER
TEMPERATURE
SENDER
16 BLU
16 BRN/BLK
18 GRN
12 BLK
16 BRN
16 BLK
GLOW
PLUGS
SEE KUBOTA D1105-T ENGINE SCHEMATICS FOR
MORE DETAILS
12
FUEL
SOLENOID
ALTERNATOR
(A)
(B)
16 BLU
16 BLK
OIL COOLER FAN
47000-805
14 YEL
50
16 BRN
16 BLU
18 GRN
16 BLU
16 RED/WHT
12 RED/WHT
IGNITION
SWITCH
AC
12 BRN
1 A
1 A
14 BLU
15 A
3 A
16 RED
16 RED/WHT
G
I
14 YEL
12 ORG
OIL
PRESSURE
GAUGE
16 BLK
S
18 YEL
16 BLK/WHT
15 A
3 A
12 BLK
G
I
12 BLK
WATER
TEMP
GAUGE
16 BRN
S
16 BRN/BLK
16 BLU
18 GRN
14 BLU
OIL
PRESSURE
SENDER
Electrical Schematic
37
BIG POWER IN ALL PLACES
Manufactured by:
Phone:
Sales - 800-831-0042,
Parts and Service - 800-255-8839
www.boxerequipment.com
®
Morbark, Inc.
8507 S. Winn Rd., P.O. Box 1000,
Winn, Michigan 48896
www.morbark.com