Resistoflex® Plastic Lined Pipe and Fittings

Transcription

RESISTOFLEX PLASTIC LINED PIPE AND FITTINGS
Design Manual 2013
Plastic Lined Pipe and Fittings
©Copyright 2013 CRANE ChemPharma & Energy
www.cranechempharma.com
www.craneenergy.com
Crane Co.
ence in a number of focused niche markets. With approximately 10,000 employees working together in
five business segments across 25 countries, Crane generated 2011 net sales of $2.5 billion.
, a CRANE ChemPharma business wihthin the Fluid Handling Unit of CRANE Co. is the largest
plastic-lined piping products supplier in the world, with manufacturing and sales locations in North
2 2
SUZHOU, CHINA
60,000 SQ FT
Financial Strength
giving it the capacity to continue strategic
acquisitions.
Global Reach
Worldwide operations in over 120 locations
grow Economic Value Added (EVA) with top
people and products, customer focus, and a
common Crane Business System throughout the Company.
Leadership
Our businesses have leading market shares
in focused niche markets and seek to
® Teflon is a registered trademark of E. I. du Pont de Nemours Company
SINGAPORE
10,000 SQFT
RESISTOFLEX
About CRANE
RESISTOFLEX MANUFACTURING PLANT
IN MARION, USA320,000 SQ
®
resistant plastic lined pipe,
chemical hoses.
ResistoPure™ is a brand of
for the Biotech, Pharmaceutical,
Food & Beverage, and Cosmetics industries.
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Table of Contents
About Crane ChemPharma Flow Solutions...............................................................2
Terminology and Standards.......................................................................................4
Resistoflex Distribution Network................................................................................5
The Thermalok Process ...........................................................................................6
The Swaging Process...............................................................................................7
Standard Material Specifications...............................................................................8
Standard and Custom Coatings................................................................................9
Flange, Pipe, and Liner Data...................................................................................10
Pressure and Vacuum Capabilities..........................................................................11
Pipe Spool Dimensions...........................................................................................12
Minimum Flanged Spool Lengths............................................................................13
90 Degree Elbows........................................................................................... 14 - 15
Special Angle Elbows..............................................................................................15
45 Degree Elbows...................................................................................................16
Equal Tees...............................................................................................................17
Reducing Tees................................................................................................. 18 - 19
Crosses...................................................................................................................20
Short Stack Tees and Crosses................................................................................21
Instrument Tees............................................................................................... 22 - 24
Strainer Tee Assembly.............................................................................................25
Lugged Body Instrument Tees......................................................................... 26 - 28
45 Degree Laterals..................................................................................................29
Concentric Reducers....................................................................................... 30 - 31
Eccentric Reducers.................................................................................................32
Ductile Iron Reducing Filler Flanges.......................................................................33
Carbon Steel Reducing Filler Flanges............................................................. 34 - 39
Blind Flanges...........................................................................................................40
Spectacle Blind Flanges..........................................................................................41
Lined Ring Spacers.................................................................................................41
Solid Plastic Spacers...............................................................................................42
Bull's Eye Sight Indicators.......................................................................................43
90 Degree Elbows...................................................................................................44
Reducing 90 Degree Elbows...................................................................................45
45 Degree Elbows...................................................................................................46
Equal Tees...............................................................................................................47
Reducing Tees................................................................................................. 48 - 49
Strainer Tee.............................................................................................................50
Instrument Tees............................................................................................... 51 - 53
Crosses...................................................................................................................54
45 Degree Laterals..................................................................................................55
Concentric Reducers....................................................................................... 56 - 57
Eccentric Reducers.................................................................................................58
Reducing Filler Flanges................................................................................... 59 - 60
Nozzle Liner............................................................................................................61
Thermowell Baffles..................................................................................................62
Reinforced Dip Pipes and Spargers................................................................ 63 - 64
Reducing Filler Flanges for Dip Pipes.....................................................................65
Solid PTFE Dip Pipes and Spargers.......................................................................66
PTFE Mixing Tee Nozzles.......................................................................................67
CONQUEST® Flangeless Piping System Design Considerations................... 68 - 75
MultiAxis® Bent Piping.............................................................................................76
CONQUEST® Testing and Verification Data.................................................... 77 - 82
Joint Reduction Technologies - Life Cycle Cost Estimating............................. 83 - 87
HIFTM Adapter.................................................................................................. 88 - 89
Pressure Drop Data.................................................................................................90
Flange Bolt Torquing and Pressure Testing..................................................... 91 - 92
Bolt Torque Requirements............................................................................... 93 - 94
Bolt Length Requirements.......................................................................................95
Storage and Maintenance.......................................................................................96
Heat Tracing.................................................................................................... 97 - 98
Venting and Insulation.............................................................................................99
3
Terminology & Standards
LINER MATERIALS
PTFE
Polytetrafluoroethylene, manufactured by DuPont under the trade name Teflon®, is the only PTFE used
by Resistoflex.
PFA
Perfluoroalkoxy, manufactured by DuPont under the trade name of Teflon®.
PVDF
Polyvinylidene Fluoride, manufactured by Arkema under the name Kynar ® and Kynar Flex®
PP
Polypropylene
FEP
Perfluoro (Ethylene - Propylene) Copolymer
ETFE
Ethylenetetrafluoroethylene, manufactured by DuPont under the trade name Tefzel®, is the only ETFE
used by Resistoflex
INDUSTRY STANDARDS
ANSI
American National Standards Institute
ASTM
American Society for Testing and Materials
ASTM F1545
Standard Specification for Plastic-Lined Ferrous Metal Pipe, Fittings, and Flanges
Resistoflex fully complies with ASTM F1545, including all qualification testing on representative
pipe/fittings. This qualification testing includes high/low temperature aging, steam/cold water
temperature cycling, and vacuum testing. All finished lined piping components are electrostatically
tested at 18 KV. Hydrostatic testing is available on request, at an additional charge.
A395
ASTM standard pertaining to ferritic ductile iron for flanges and fittings.
A105
ASTM standard pertaining to forged steel used for flanges
A216
ASTM standard pertaining to cast steel (grade WCB)
A587
ASTM standard pertaining to electric-resistance-welded low-carbon steel pipe
for use as process lines in chemical industries.
A53
ASTM standard pertaining to steel pipe, seamless or welded.
A513
ASTM standard pertaining to electric-resistance-welded carbon and alloy steel mechanical tubing
INDUSTRY STANDARD LINER COLORATION
4
PTFE
White
PVDF
Black
PP
Orange or milky white
FEP
Natural - clear
PFA
Natural - off white
ETFE
Natural - shiny, milky white
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Global Support
Crane Resistoflex has a well-established network of distributors and ChemPharma sales offices throughout the world. This extensive network offers our customers local, knowledgeable, and personalized service, regardless of location. Resistoflex customers
can rely on support from authorized distributors and ChemPharma sales offices in the Americas, Europe, Asia, Australia, and the
Middle East.
Our distributors are not just order takers. Many of them share over 40 years of partnership with Resistoflex, and all are experienced
in the technology of fluid handling and how plastic lined pipe can be used to solve fluid handling problems safely and economically. All of our distributors are dedicated to providing unmatched customer service. Additional involvement with, and experience in
related products results in a team of professionals able to assist in any specialized project.
To find a local distributor or ChemPharma sales office, visit www.cranechempharma.com or contact our Customer Service Center
at (828) 724-4000.
www.craneenergy.com
5
The Thermalok ® Process
Resistoflex Thermalok steel pipe and PTFE liner act as one integral piece. Combining dissimilar materials with very different
coefficients of thermal expansion, our precision Thermalok Process locks the isostatically molded PTFE liner into the pipe
housing, making it full vacuum rated from -20°F to 450°F. We developed and patented the Thermalok process for lining steel
pipe in the 1950’s, and have been the world leader in the manufacture of plastic-lined piping products ever since.
The Thermalok process positively locks the plastic liner in the metal pipe housing while effectively relieving stresses that could
cause unwanted liner movement in service.
Thermalok Process
•
•
•
•
•
•
Incoming lots of resin are analyzed in our Quality Assurance laboratory for conformance to established raw material
specifications.
The liner is processed under controlled conditions to a size somewhat larger than the I.D. of the steel housing into
which it will be installed. It is then thoroughly inspected for conformance to design specifications. Next, the PTFE liner
is subjected to a battery of quality tests designed to ensure liner integrity.
The liner is then drawn through a sizing die at carefully controlled draw rates which results in a calculated reduction in
the oustide diameter.
A programmed heating cycle relaxes the liner inside the steel housing, resulting in a snug liner fit. Design allowances
are incorporated in this procedure to eliminate undesirable stresses in the finished product.
Both liner ends of the pipe spool are then hot flared. Temperature, time and pressure are carefully monitored.
The finished pipe is then tested in accordance with ASTM F1545 standards.
This unique Thermalok process provides lined pipe with dimensional stability under vacuum, pressure, and thermal cycling
conditions, which prevents liner buckling and cracked flares within operational limits.
Drawing and Sizing
Thermalok Field Flare Pipe
Thermalok Field Flare (FF) pipe is Flange x Plain End or Plain
End x Plain End pipe with movable liner for distributor or enduser fabrication1 with the following features:
•
Resistoflex manufactures Field Flare pipe utilizing the
the same Thermalok Process as factory-finished pipe,
but the process is modified to result in a movable liner.
•
The liner can be removed from the pipe, allowing the
fabricator a wide variety of flange options, including the
Resistoflex field flare flange, all types of weld flanges,
and lap joint flanges.
•
Resistoflex Field Flare pipe has the same performance
characteristics of the factory-finished pipe, including full
vacuum capability.
•
Available in PTFE, PP, and PVDF, in the same sizes as
factory-finished spools.
•
Housings are available in CS or SS.
1 - Special fabrication tooling and training required.
6
7
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The Swaging Process
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7
Standard Materials Specifications
Pipe and fittings manufactured by Resistoflex are in full compliance with:
ASTM F1545, Standard Specification for Plastic-Lined Ferrous Metal Pipe, Fittings, and Flanges as follows
Resistoflex
Resistoflex
Resistoflex
Resistoflex
Resistoflex
purchases approved ASTM designations of resin used to manufacture liner
uses approved ASTM designations of materials of construction of housings and flanges
meets or exceeds minimum dimensional requirements
meets qualification testing requirements, including steam/cold water, temperature aging, and vacuum testing
performs 30KV electrostatic test on 100% of finished product. Hydrostatic test is available on request.
Resistoflex products also meet the following specifications/requirements:
Liners:
PTFE — Polytetrafluoroethylene, ASTM D4894 and D4895
PFA — Perfluoroalkoxy, ASTM D3307
PVDF — Polyvinylidene Fluoride, ASTM D3222 and D5575
PP — Polypropylene, ASTM D4101
Pipe:
Thermalok (Carbon Steel):
1" through 4" size, Sch. 40 Carbon Steel per ASTM A53 ERW, Grade B Type E or A587 Sch. 40 ERW
6" - 8" size, Sch. 40 Carbon Steel per ASTM A53 ERW, Grade B Type E
10" size = Sch. 30 Carbon Steel per ASTM A53 ERW, Grade B Type E
12" size = Sch. 20 Carbon Steel per ASTM A53 ERW, Grade B Type E
Thermalok (Stainless Steel) 304LSS or 316LSS:
1" through 8" size, Sch. 40 Stainless Steel per ASTM A312 Sch. 40 ERW
10" size = Sch. 30 Stainless Steel per ASTM A312 Sch. 40 ERW
12" size = Sch. 20 Stainless Steel per ASTM A312 Sch. 40 ERW
Swaged:
1" through 6" size, Sch. 40 Carbon Steel per ASTM A513 ERW
8" size, Sch. 30 Carbon Steel per ASTM A513 ERW
Flanges:
Lap-joint, 1" through 12" size, Ductile Iron ASTM A395, dimensions per ANSI B16.42 Class 150
Lap-joint, 1" through 12" size, Forged Carbon Steel, ASTM A105, dimensions per ANSI B16.5 Class 150
Lap-joint, 1" through 12" size, Forged Stainless Steel, ASTM A182, dimensions per ANSI B16.5 Class 150
Threaded (for Swaged pipe), 1" - 8" size, Forged Steel ASTM A105, dimensions per ANSI B16.5 Class 150
Note: Standard flange configuration for Thermalok pipe spools and most fabricated fittings is rotating lap joint.
The lap is a "flared" lap. Fixed flanges are available, including slip-on and welding neck.
Fittings:
Fabricated Carbon Steel: Components per ASTM A587, ASTM A53 and/or ASTM A234 Fabricated Stainless Steel: Components per ASTM A312 and/or ASTM A403
Cast Fittings: Ductile Iron Casting (60-40-18) per ASTM A395 or Cast Steel per ASTM A216 Gr. WCB
Fittings Flange Material: Ductile Iron Casting (60-40-18) per ASTM A395, or Cast Steel per ASTM A216 Gr. WCB, or Forged Carbon Steel per ASTM A105, or Forged Stainless Steel per ASTM A182. Fittings flanges are rotating lap joint or fixed as specified in the Design Guide.
Standard fittings dimensions per ANSI B16.5 Class 150.
Fabrication: Pipe and Fittings Tolerances:
8
Dimension
Tolerance, in.
Length and Centerline Dimensions
±
1/ 8"
1/ 16"
Fixed Flange Bolt Hole Alignment
±
Flange Perpendicularity
(with Pipe Centerline)
3 / 32
in/ft of nom. pipe
diameter
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9
Flange Dimensions
Flan g e Dim en s io n s , in . (n o m in al)
C l as s 150
C l as s 300
Si z e
(NPS)
OD
T h i c k n es s
(No .) an d Dia.
o f B o l t H o l es
B o lt Cir c le
D i am et er
OD
T h i c k n es s
(No .) an d Dia.
o f B o l t H o l es
B o lt Cir c le
D i am et er
.5
3 1/2
7/16
(4) 5/8
2 3/8
3 3/4
9/16
(4) 5/8
2 5/8
3 1/4
.75
3 7/8
1/2
(4) 5/8
2 3/4
4 5/8
5/8
(4) 3/4
1
4 1/4
9/16
(4) 5/8
3 1/8
4 7/8
11/16
(4) 3/4
3 1/2
1.5
5
11/16
(4) 5/8
3 7/8
6 1/8
13/16
(4) 7/8
4 1/2
2
6
3/4
(4) 3/4
4 3/4
6 1/2
7/8
(8) 3/4
5
5 7/8
2.5
7
7/8
(4) 3/4
5 1/2
7 1/2
1
(8) 7/8
3
7 1/2
15/16
(4) 3/4
6
8 1/4
1 1/8
(8) 7/8
6 5/8
4
9
15/16
(8) 3/4
7 1/2
10
1 1/4
(8) 7/8
7 7/8
10 5/8
6
11
1
(8) 7/8
9 1/2
12 1/2
1 7/16
(12) 7/8
8
13 1/2
1 1/8
(8) 7/8
11 3/4
15
1 5/8
(12) 1
13
10
16
1 3/16
(12) 1
14 1/4
17 1/2
1 7/8
(16) 1 1/8
15 1/4
12
19
1 1/4
(12) 1
17
20 1/2
2
(16) 1 1/4
17 3/4
Pipe Dimensions
Pip e Dim en s io n s , in . (n o m in al)
Wall Th ic k n es s
Si z e
(NPS)
OD
.5
0.840
0.109
.75
1.050
0.113
0.133
S c h . 40
1
1.315
1.5
1.900
0.145
2
2.375
0.154
2.5
2.875
0.203
3
3.500
0.216
4
4.500
0.237
6
6.625
0.280
0.322
8
8.625
10
10.750
12
12.750
S c h . 30
S c h . 20
---
0.277
0.307
--
0.330
0.250
Plastic-Liner Data
L i n er C h ar ac t er i s t i c s
Service Temperature Range, °F1
Liner Color
PVD F
(h o m o p o ly m er )
P TFE
PFA
PP
-20°F to 450°F
0°F to 450°F
0°F to 225°F
0°F to 275°F
White
Natural
Orange
Black
3
Brown w/
Orange w/
White with
Black Lettering2 White Lettering Black Lettering
Color of Liner Identification Band
PVD F
(c o p o ly m er )
E TFE
-20°F to 275°F -20°F to 300°F
Black3
Natural
Black w/ White
Lettering
Black w/ White
Lettering
Gray w/ White
Lettering
3
Coefficient of Thermal Expansion of Pipe
Liner Prior to Lining, in./in./°F
5.5 x 10-5
7.8 x 10-5
4.8 x 10-5
6.6 x 10-5
7.8 x 10-5
7.4 x 10-5
Thermal Conductivity
("K" Factor) of Liner, BTU-in./hr.-sq. ft.-°F
1.7
1.3
0.8
0.9
1.18
1.65
3,000 - 4,000
3,800 - 4,500
4,000 - 4,500
5,000 - 6,000
4,500 - 5,500
6700
250 - 350
300 - 350
10 - 13
8 - 10
10 - 20
150 - 300
1,700
3,500
5,500 - 8,000
10,000 - 16,000
5000 - 8500
2,500
2.14 - 2.19
2.12 - 2.17
0.90 - 0.92
1.75 - 1.78
1.76 - 1.78
1.70 - 1.72
Tensile Strength of Liner at Yield, psi
Elongation of Liner at Yield, %
Compressive Strength of Liner at Yield, psi
Specific Gravity of Liner
PTFE = polytetrafluoroethylene
PFA = perfluoroalkoxy
PP = polypropylene
PVDF = polyvinylidene fluoride
ETFE = ethylene tetrafluoroethylene
Max. allowable temperature depend on the specific contact chemicals. Refer to the Chemical Resistance guide on page 227.
10” - 12” non-vacuum pipe and fittings band is red with black letters.
3
Available unpigmented as a special option.
1
2
10
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Pressure and Vacuum Capabilities of Lined Pipe & Fittings
The pressure/temperature ratings of 1" to 12" RESISTOFLEX Plastic-Lined Piping Products conform to standard ANSI codes
and specifications per the appropriate flange metallurgy. See Figure 1. The pressure/temperature ratings for lined piping with
ANSI B16.5 Class 300 flanges are adjusted to account for plastic raised faces on pipe and fittings, and are lower than
actual ANSI B16.5 Class 300 pressure/temperature ratings.
PVDF (1" - 8") and PP (1" - 12") pipe and fittings have been full vacuum rated at their maximum service temperature and can be
used at full vacuum within their operating temperature ranges. Standard 1" - 12" PTFE pipe and fittings are available to provide
full vacuum / 450°F performance, in general. However, a few fittings are not rated to full vacuum / 450°F. Actual vacuum ratings
are shown on the individual fittings dimensional pages in this manual.
Figure 1: Working pressures for Resistoflex plastic-lined pipe and fittings
Pressure Class and Flange Material
Temperature
°F (°C)
Class 150
Ductile Iron
psig (barg)
Class 150
Carbon Steel
psig (barg)
Class 150
Stainless Steel
Type 304L/316L
psig (barg)
Class 300
Carbon Steel*
psig (barg)
0
(-18)
250
(17.2)
285
(19.7)
230
(15.9)
485
(33.4)
50
(10)
250
(17.2)
285
(19.7)
230
(15.9)
485
(33.4)
100
(38)
250
(17.2)
285
(19.7)
230
(15.9)
485
(33.4)
150
(65)
242
(16.7)
285
(19.7)
212
(14.6)
485
(33.4)
200
(93)
235
(16.2)
260
(17.9)
195
(13.4)
475
(32.8)
250
(121)
225
(15.5)
245
(16.9)
185
(12.8)
460
(31.7)
300
(149)
215
(14.8)
230
(15.9)
175
(12.1)
450
(31)
350
(177)
207
(14.3)
215
(14.8)
167
(11.5)
440
(30.3)
400
(204)
200
(13.8)
200
(13.8)
160
(11)
425
(29.3)
450
(232)
185
(12.8)
185
(12.8)
155
(10.7)
405
(27.9)
* Pipe and fittings with Class 300 flanges cannot operate at the full ANSI B16.5 Class 300 pressure ratings, as the plastic flares acting as the
gasket sealing faces are the limiting factor.
Maximum service temperatures may be reduced by the chemical being handled. Please contact our Technical Service Department
at 828-724-4000 for more information.
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11
Pipe Spool Dimensions
PTFE
/ Polypropylene
/ PVDF / PFA-Lined
Pipe
Spool Dimensions
PTFE / Polypropylene / PVDF / PFA Lined
Van Stone Flange
(Thermalok)
Threaded Rotatable
Flange (Swaged)
T h er m al o k ﬁ P T F E
Si z e
(NPS)
Threaded Chamfered
Flange (Swaged)
Sw ag ed PTFE / PP / PVDF / PFA
L in er Th ic k n es s (in .)
PTFE L in er PipeMax . L en g t h
Thermalok
Swaged PipeMax . L en g th (ft.)
Th ic k n es s (in .)
(f t .)
P TFE
PP / PVD F
PFA
P TFE
PP / PVD F
PFA
Nominal Liner Thickness (in.)
Nominal Liner Thickness (in.)
Max. Length (ft.)
Size
Max. Length
1/2
0.054
20
(NPS)
(ft.)
N/A
PFA0.062PP
PVDF 20
3/PTFE
4
Size
10.054
0.130
20
0.130(NPS) 0PTFE
.150
20
1/2
10
PFA0.130PP/PVDF 20 PTFE
PFA
PP 20 PVDF
N/A
1 1/2
0.150
20
0.130
0.160
0.130
40
40
40
3/4
0.062
10
2
0.160
20
0.130
0.172
0.130
40
40
40
1
0.130
0.113
0.135
0.125
20
1
0.130
0.113
0.150
20
20
20
20
N/A
403
N/A
N/A
0.1753
2 1/23
1.5
2
3
4
6
8
30.150
0
0.1140.160.160
0.125 20
4
0.155
6
0.155
8
0.160
0.114
0.175
0.275
0.130
0.175
0.310
100.160
0
0.1500.320.210
0.145 15
12
0.255
10 NVR1,4
0.310
12 NVR1,4
0.425
0.145* 0.220
0.200
N/A
0.220
0.200
15
0.125
0.125
0.160
0.185
20
20
20
20
20
20
20
20
20
20
20
0.130 1.5
00.130
.175
0.114
0.160 40
0.160
0.207
0.130
0.218
0.130
0.218
0.114
N/A
0.130
0.172
0.175
4
0.0.160
320 2
0.150
0.207 20
6
0.3802
0.225
0.225
0.300
N/A
2
3
8
0.300
N/A
0.218
N/A
0.218
2
40
20
20
20
40
40
40
40
20
20
440
0
40
40
40
20
20
220
0
20
N/A
40
40
40
40
40
N/A
40
40
40
40
40
20
20
PTFE - 15
101 This 10"-12"
0.350 PTFE is not0.320
swaged0.220
and not rated for vacuum
PP/PVDF - 20
2
10"-12" PPL is not
N/Aswaged. 10"-12" PVDF-lined pipe is available on special order - please consult factory.
3
PTFE - 15
available in PPL, only.
124 2.5" is0.450
0.380
N/A
PP - 20
NVR = Not rated for vacuum service.
Minimum spool lengths are listed on the following page.
Thermalok® pipe is Sch. 40 through 8"; 10" = Sch. 30; 12" = Sch. 20. See product specifications for pipe materials.
Swaged pipe is Sch.40 through 6"; 8" = Sch. 30; 10"-12" (non-swaged) = Sch. 30. See product specifications for pipe materials.
®
standard
flange is
(A395) Steel
Van Stone.
Steel
flanges
are available
an additional
cost.
Thermalok
Thermalok
Pipe Housings
Available
in DI
Stainless
and Other
Alloys.
Swaged
pipe is at
available
in carbon
steel, only.
Swaged
standard
flange is rated.
CS (A105) threaded chamfered or threaded rotatable.
* 6" PFA-lined pipe is non-vacuum
10" - 12" Non-Vacuum Pipe standard flange is forged steel (A105) rotating.
N/A = Not Available
12
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Minimum Flanged Pipe Spool Lengths
Length
Distance Piece
For filling spaces greater in length
than the maximum spacer (3”) but
less than the minimum flanged pipe
spool, a distance piece is used. A
distance piece does not have
flanges, but is held in place by using
long bolts or studs between the
adjacent flanges.
Sw ag ed Min im u m Pip e Sp o o l L en g t h s in In c h es
S t an d ar d
S p ec i al 1
Si z e
(NPS)
C l as s 150
C l as s 300
C l as s 150
C l as s 300
F i el d 2
1
4
4
2 1/2
2 1/2
1 1/2
4
4
2 3/4
2 3/4
7
7
2
4 1/2
4 1/2
3 1/8
3 1/8
7
3
5
5
3 1/2
3 1/2
8
4
5 1/2
5 1/2
3 3/4
3 3/4
8
6
5 1/2
5 1/2
4 1/8
4 1/8
10
8
7
7
4 1/2
4 1/2
12
C l as s
Th er m alo k Min im u m Pip e Sp o o l L en g t h in in c h es 3
2
Wit h Ven t Co u p lin g s o r Gr o u n d in g St u d s
150
C l as s 150
C l as s 300
C l as s 150
C l as s 300
F i el d F l ar e
1/2
3
3 1/4
3 7/8
4 3/8
N/A
3/4
3
3 3/8
3 7/8
4 1/2
N/A
1
3
3 5/8
4 1/8
4 7/8
5 1/2
1 1/2
3 3/8
4
4 5/8
5 1/8
7
2
3 1/2
4 1/4
4 7/8
5 1/2
8
3
4
5 1/8
5 3/8
6 3/8
10 5/8
4
4 3/8
5 1/2
5 5/8
6 3/4
11
6
5 1/2
6 3/8
6 1/2
7 1/2
16 1/2
8
6 1/2
7 1/2
7
8 3/8
16 1/2
10
8 1/2
9 7/8
8 1/2
11
Consult Factory
8 1/2
10 3/8
8 1/2
11 5/8
Consult Factory
12 (PTFE, PP, only)
1
No Op t io n s
Si z e
(NPS)
4
Available only as fixed flange spools.
Capability of field threaders, such as Wheeler Rex or equal, 8” size requires alternate method of threading.
Wheeler Rex will only thread up through 6”. Minimum spool lengths for flange one end piping is 3 ft. when
using a Wheeler Rex machine.
3
Thermalok minimum lengths can be reduced by using fixed flanges
at one or both ends at an additional cost.
4
When using a pipe end forming machine such as a Conrac by PHI.
Min. length assumes no welding of stubends. Consult factory for details.
www.craneenergy.com
13
90° Elbows
90°
Elbows
PTFE-Lined
PTFE-Lined
Housing Materials
DI
= ASTM
A395 Cast Ductile Iron
Housing
Materials
CAST
STEEL
= ASTM
DI = ASTM A395
Cast A216
Ductile Iron
FAB
STEEL
=
Housing
fabricated from pipe and/or weld fittings
CAST STEEL = ASTM A216
FAB STEEL = Housing fabricated from pipe and/or weld fittings
Flange Materials
CS
= ASTM
A105
Flange
Materials
CAST
STEEL
= ASTM A216
CS = ASTM A105
DI
=
ASTM
A395
Cast A216
Ductile Iron
CAST STEEL = ASTM
DI = ASTM A395 Cast Ductile Iron
FV = Full Vacuum
FV = Full Vacuum
150l b . F l an g ed
Dim en s io n s (in .)
Si z e
Si z e
1
1
1.5
1.5
2
2
3
3
4
4
6
6
P ar t N u m b er
P ar t N u m b er
B
C
B
C
3 1/2
2
3 1/2
2
4
2 7/8
4
2 7/8
4 1/2
3 5/8
FAB STEEL
4 1/2
3 5/8
FAB STEEL
5 1/2
5
5 1/2
5
6 1/2
6 3/16
6 1/2
6 3/16
M13V
ZZ
E990000M
E
V00V
N660000
8
VZV00V
V660000
E900M3Z
8
E900M3VV0V10 0
E990000M
M33V
ZV
Z00V
E
V110000
EE990000M
M33VZV
Z0V1B0000
E990000M
M33V
ZV
Z00V
E
VB
B0000
E900M3V
V00VVB200
ZZ
E990000M
M33V
ZV
Z00V
E
V220000
E
V230000
E990000M
M33V
ZV
Z00V
E990000M
M33V
ZZ
E
V00V
V330000
E
V00V
V340000
E990000M
M33V
ZZ
E990000M
M33V
ZZ
E
V00V
V440000
E
N460000
E990000M
M13V
ZV
Z00V
Flan g esR = Ro t at in g
F = F i x ed
R = R o t at i n g
Mat er ial
F = F i x ed
DI
Mat er ial
CDSI
CDSI
CDSI
CDSI
CDSI
R
R
CDSI
CDSI
CDSI
CDSI
F
FV/450
8 1/2
FAB S
DT
I EEL
CDSI
R
F
FV/450
8 1/2
FAB STEEL
CDSI
R
DT
I EEL
FAB S
DI
F
R
10 5/8
FAB S
DT
I EEL
CDSI
R
F
CDSI
R
M13V
ZZ
E990000M
E
V00V
N880000
8
VZV00V
V880000
E 900M3Z
9
10 5/8
FAB STEEL
EE990000M
00
0
M13VVVV00N
VE
80
9
0
0
M
3
Z
Z
0
V
E
0
0
E
E900M1VV0NE00
11
12 3/4
VE
E0000
E
M33V
ZV
Z00V
E990000M
11
12 3/4
DT
I EEL
FAB S
FAB S
T
DI EEL
L
AB
BS
ST
TE
EE
EL
FA
F
D
DII
CDSI
CDSI
F
R
R
F
R
R
FAB STEEL
DI
R
10
12
12
E 900M3VV0VE00
E900M1VV0NF00
2V
ZZ
EE990000M1
V00N
NFF0000
E900M2ZZ0NF00
Vac u u m Rat in g
(in . Hg / F)
Vac u u m Rat in g
(in . Hg / F)
CDSI
8
10
9
F l an g es
DI
E
N6
8 00
M13V
VV
V0V
E990000M
14
Ho u s in g
Mat er ial
Ho u s in g
Mat er ial
12
15
12
15
DI
DI
CASTDSITEEL
CASTDSITEEL
CAST STEEL
CAST STEEL
F
F
www.craneenergy.com
90° Elbows
PTFE-Lined
Housing Materials
Flange Materials
CS = ASTM A105
300lb . Flan g ed - Fab St eel B o d y On ly
FV = Full Vacuum
Si z e
(NPS)
1
Dim en s io n (in .)
P ar t
N u m b er s
B
R6390YY-016
4
E900M3YY0V100
3 1/2
0tYeYe-0
31050lb . Flan g ed - R
F6a3b9S
l2
B4o d y On ly
1.5
E900M3YY0VB00
Si z e
P ar t
9u
0Y
Yb-0e3r 2
S
PR
ar6N
t3N
m
(Niz2PeS)
um
be
rs
E900M3YY0V200
R66339900YYYY--004186
R
E900M3VV0V10 0
31
M33YYYY00VV310000
1
EE990000M
E900M3ZZ0V10 0
R66339900YYYY--006244
R
14.5
E900M3VV0VB00
E990000M
M33Y
YY
Y00V
V4B0000
1.5
E
E900M3ZZ0VB00
R66339900Y
YY
Y--009362
R
62
E900M3VV0V200
E
9
0
0
M
3
Y
Y
V620000
E900M3YY00V
2
E90R06M339Z0ZY0YV
2 00
8
E900MAYY0-0
V48800
3
E9E0900M
3
V
V
0
V
0M3YY0V330000
3
E90R06M339Z0ZY0YV
-036040
4
E9E0900M
3
V
V
0
0M3YY0VV440000
4
E90R06M339Z0ZY0YV
-049060
6
E9E0900M
1
V
V
0
0M3YY0NV66000
Ho u s in g
Mat er ial
C
F l an g es
Mat er ial
R = R o t at i n g
F = F i x ed
Vac u u m Rat in g
(in . Hg /°F)
2
4 1/2
2 7/8
4Dim en s io n (in .)
Dim e
n s io n s (in .)
5
B
C/8
35
B
C
4 1/2
64
35
13/2
11//22
4 71/2
4
6 14/2
8 15/2
81/2
4 14/2
160
Ho u s in g
Ho u s in g
Mat er ial
Mat er ial
52
2
FAB STEEL
Fl F
anlagnegses
R = R o t at i n g
Mat er ial
R = R o t at i n g
F = F i x ed
Mat er ial
F = F i x ed
DC
I S
R
Vac u u m Rat in g
Vac u u m Rat in g
(in . Hg /°F)
(in . Hg / F)
FV/450
CS
6237/1/86
2 7/8
DI
CS
83 15//28
3 5/8
FAB STEEL
10 5/8
5
CS
CS
DI
R
R
FV/450
DI
F
FV/450
8 1/210 5/8 FAB STEEL
CS
R
E900M3VV0V600
FAB STEEL
DI
R
E900M1VV0N800
DI
DI
F
FAB STEEL
CS
R
FAB STEEL
DI
R
DI
F
10
Lined
with
PTFE or ETFE (Tefzel )FAB STEEL
E 900M3VV0VE00
CS
R
DI
R
68
8
9090M
3Z
6080 0
0M
AZ
Y0YV
0V
EE
E900M3ZZ0V800
5 15/21/2
7
6 1/2
6 1/2
8 1/2
8
8 10
9
FAB STEEL
DI
5
CS
6 3/16
6 3/16
DI
CS
8 1/2
10 5/8
E 900M3VV0V800
DI
E900M1VV0N
E 00
DI
Fabricated
Special
Angle Elbows
E 900M3ZZ0VE00
11
12 3/4
® FAB STEEL
Resistoflex can provide special angle elbows in various sizes and
E900M1VV0NF00
DI
many
12 configurations. These are custom
12 fabrications
15 to accommoE900M
2ZZ0NF00 that may occur in piping design.
CAST STEEL
date non-standard
applications
When need for a special angle elbow arises, a rough sketch or
description giving the pipe size, angle required and desired
® face-tocenterline dimension should be submitted to the Resistoflex factory.
Fabricated Special Angle Elbows are not rated for vacuum service.
Resistoflex can provide special angle elbows in various sizes and
many
configurations.
These to
areface
custom
fabrications
to accommoAs
a guide,
when centerline
dimensions
are not
provided,
date
non-standard
applications
that
may
occur
in
piping
design.
special angle elbows less than 45° have standard 45° elbow
When
need
for
a
special
angle
elbow
arises,
a
rough
sketch
or
centerline to face dimensions. Special angle elbows greater than
description
giving
the
pipe
size,
angle
required
and
desired
face-to45° have standard 90° centerline to face dimensions. Dimensions
centerline
dimension should
are
for correspoinding
sizes. be submitted to the Resistoflex factory.
Fabricated Special Angle Elbows are not rated for vacuum service.
Fabricated Special Angle Elbows
DI
CAST STEEL
F
Lined with PTFE or ETFE (Tefzel )
Tefzel® is a trademark of Dupont.
As a guide, when centerline to face dimensions are not provided,
special angle elbows less than 45° have standard 45° elbow
centerline to face dimensions. Special angle elbows greater than
www.craneenergy.com
45° have standard 90° centerline to face dimensions. Dimensions
Bend radius is 1 x diameter for
1" - 4", and 1.5 x diameter for 6"
and larger.
15
45° Elbows
PTFE-Lined
Housing Materials
Flange Materials
CS = ASTM A105
FV = Full Vacuum
*This part number is special order
Si z e
(NPS)
P ar t N u m b er
A
C
*E500M3VV0V100
E 500M1VV0N100
1
1 3/4
2
E 500M3ZZ0S100
E500M1VV0NB00
1.5
E500M3ZZ0VB00
E500M3VV0V2 00
2
E500M3ZZ0V200
2 1/4
2 7/8
2 1/2
3 5/8
3
5
4
6 3/16
5
8 1/2
E500M3VV0V300
3
E500M3ZZ0V300
E500M3VV0V400
4
E500M3ZZ0V400
E500M1VV0N600
6
E500M3ZZ0V600
E500M3VV0V600
E500M1VV0N800
8
E500M3ZZ0S800
10
5 1/2
10 5/8
Mat er ial
R = R o t at i n g
F = F i x ed
FAB STEEL
DI
R
DI
DI
FAB STEEL
CS
DI
DI
F
FAB STEEL
CS
R
DI
CS
FAB STEEL
DI
R
CS
DI
FV/450
CS
DI
DI
F
FAB STEEL
CS
R
FAB STEEL
DI
R
DI
DI
F
FAB STEEL
CS
F
E500M3VV0V800
FAB STEEL
DI
R
DI
DI
F
FAB STEEL
CS
R
FAB STEEL
DI
R
E500M3ZZ0VE00
6 1/2
12 3/4
E500M1VV0NF00
E500M3ZZ0VF 00
7 1/2
15
Vac u u m Rat in g
(in . Hg /°F)
F
E500M1VV0NE00
E500M3VV0V800
12
F l an g es
Ho u s in g
Mat er ial
DI
FAB STEEL
DI
F
CS
R
16
Si z e
(NPS)
Part Number
1
A
C
E500MAYY0 V100
2 1/4
2
1.5
E500MAYY0 VB00
2 3/4
2 7/8
2
E500MAYY0V200
3
3 5/8
3
E500MAYY0V300
3 1/2
5
4
E500MAYY0V400
4 1/2
6 3/16
6
E500MAYY0V600
5 1/2
8 1/2
8
E500MAYY0V800
6
10 5/8
Ho u s in g
Mat er ial
F l an g es
Mat er ial
R = R o t at i n g
F = F i x ed
Vac u u m Rat in g
(in . Hg / F)
F
FAB STEEL
16
CS
R
FV/450
www.craneenergy.com
Equal Tees
PTFE-Lined
Housing Materials
Flange Materials
CS = ASTM A105
FV = Full Vacuum
150lb. Flanged
Si z e
(NPS)
1
1.5
2
3
4
6
8
10
12
P ar t N u m b er
TN00M3VVVV100
TN00M3ZZZV100
TN00M3VVVVB00
TN00M3ZZZVB00
TN00M3VVVV200
TN00M3ZZZV200
TN00M3VVVV300
TN00M3ZZZV300
TN00M3VVVV400
TN00M3ZZZV400
TN00M3VVVV600
TN00M3ZZZV600
TN00M3VVVV800
TN00M3ZZZV800
TN00M3VVVVE00
TN00M3Z Z Z VE00
TN00M3VVVVF00
T N00M 3ZZZVF00
B
C
Ho u s in g
Mat er ial
3 1/2
2
FAB STEEL
4
2 7/8
FAB STEEL
4 1/2
3 5/8
FAB STEEL
5 1/2
5
FAB STEEL
6 1/2
6 3/16
FAB STEEL
8
8 1/2
FAB STEEL
9
10 5/8
FAB STEEL
11
12 3/4
FAB STEEL
12
15
FAB STEEL
F l an g es
R = R o t at i n g
F = F i x ed
Mat er ial
DI
CS
DI
CS
DI
CS
DI
CS
DI
CS
DI
CS
DI
R
FV/450
R
FV/450
R
FV/450
R
FV/450
R
FV/450
R
FV/450
R
CS
DI
CS
DI
CS
Vac u u m Rat in g
(in . Hg / F)
FV/450
FV/375
R
FV/450
R
FV/375
Si z e
(NPS)
P ar t N u m b er
1
TN00M3YYYV100
1.5
2
B
C
3 1/2
2
TN00M3YYYVB00
4
2 7/8
TN00M3YYYV200
4 1/2
3 5/8
3
TN00M3YYYV300
5 1/2
5
4
TN00M3YYYV400
6 1/2
6 3/16
6
TN00M3YYYV600
8
8 1/2
8
TN00MAYYYV800
10
10 5/8
F l an g es
Ho u s in g
Mat er ial
Mat er ial
R = R o t at i n g
F = F i x ed
FAB STEEL
CS
R
Vac u u m Rat in g
(in . Hg /°F)
FV/450
300 lb. flanged tees have ANSI 150 center-face dimensions, except 8" size which has ANSI 300 dimensions.
www.craneenergy.com
17
17
Reducing Tees
PTFE-Lined
Housing Materials
Flange Materials
CS = ASTM A105
FV = Full Vacuum
150lb. Flanged
Majo r
Si z e
(NPS)
Min o r
Si z e
(NPS)
1.5
1
1
2
1.5
1
3
1.5
2
1
1.5
4
2
3
2
6
3
4
3
8
4
6
6
10
8
4
6
12
8
10
18
P a r t N u m b er s
TR00M3VVVVB10
TR00M3ZZZVB10
B
C
D
4
2 7/8
2
TR00M3VVVV210
TR00M3ZZZV210
TR00M3VVVV2B0
4 1/2
TR00M3ZZZV3B0
5
TR00M3VVVV320
6 1/2
6 3/16
TR00M3ZZZV420
TR00M3VVVV430
TR00M3VVVV620
8
8 1/2
TR00M3VVVV640
TR00M3VVVV830
9
10 5/8
TR00M3VVVV860
TR00M3VVVVE60
TR00M3VVVVE80
11
TR00M3VVVVFE0
TR00M3Z Z Z VFE0
10 5/ 8
12 3/4
DI
FV/450
CS
FV/325
DI
R
FV/450
CS
FV/325
DI
FV/450
CS
23/200
DI
FV/450
CS
23/200
DI
FV/450
CS
23/200
FV/450
CS
FV/150
DI
FV/450
CS
FV/150
DI
CS
FV/450
DI
CS
DI
CS
DI
FAB STEEL
15
FV/325
DI
6 3/16
8 1/ 2
12
FV/450
CS
CS
6 3/16
TR00M3VVVVF60
FV/325
DI
DI
10 5/ 8
TR00M3Z Z Z VF40
TR00M3Z Z Z Z F80
5
12 3/4
TR00M3VVVVF40
TR00M3Z Z Z VF60
FAB STEEL
8 1/2
TR00M3Z Z Z VE80
TR00M3VVVVF80
3 5/8
8 1/2
TR00M3ZZZV860
TR00M3Z Z Z VE60
CS
5
TR00M3Z Z Z V830
TR00M3ZZZV840
DI
CS
6 3/16
TR00M3ZZZV640
TR00M3VVVV840
CS
3 5/8
TR00M3ZZZV620
TR00M3ZZZV630
DI
2 7/8
5
TR00M3ZZZV430
TR00M3VVVV630
CS
2 7/8
TR00M3ZZZV4B0
FV/450
DI
2
TR00M3ZZZR410
TR00M3VVVV4B0
TR00M3VVVV420
DI
CS
3 5/8
TR00M3ZZZV320
Vac u u m Rat in g
(in . Hg / F)
DI
2
5 1/2
R=Ro t at in g
F=Fix ed
CS
2 7/8
TR00M3ZZZV310
Mat er ial
CS
3 5/8
TR00M3VVVV310
F l an g es
DI
2
TR00M3ZZZV2B0
TR00M3VVVV3B0
Ho u s in g
Mat er ial
CS
DI
R
FV/375
CS
DI
CS
www.craneenergy.com
Reducing Tees
PTFE-Lined
300
l b . F l an g e
do r- Fab St eel B o d y On ly
nd
3M
00aljbo.r FlanMgie
- Fab St eel B o d y On ly
S
i
z
e
S
i
z
P ar t N u m b er
Majo r
Min oer
M
ajo r)
M
in o r)
(N
(N
SiPzS
e
SiPzS
e
P ar t N u m b er
P ar t N u m b er
Si z e
Si z e
(N1P.5S)
(NP
S
)
TR00M3YYYVB10
(NPS)
(NP1S)
1.5
TR00M3YYYVB
1
21
12.5
1
TR00M3YYYVB
10
0
1.5
10
11
T
R
0
0
M
3
Y
Y
Y
V
2
B
T
R
0
0
M
3
Y
Y
Y
V
2
1
0
2
2
1.5
TR00M3YYYV2B
10
11
.5
TR00M3YYYV23B
0
1.5
10
3
11
T
R
0
0
M
3
Y
Y
Y
V
3
B
TR00M3YYYV310
3
3
4
4
4
6
6
6
8
8
8
1.5
12.5
2
1.5
2
1.5
2
1.5
2
3
2
3
2
3
2
3
2
3
4
3
43
4
3
4
3
4
46
6
6
TR00M3YYYV3B
20
TR00M3YYYV3B
0
3B
200
T
R
0
0
M
3
Y
Y
Y
V
4
TR00M3YYYV320
TR00M3YYYV4B
20
0
TR00M3YYYV4B
TR00M3YYYV42
0
30
TR00M3YYYV42
43
0
TR
R0
00
0M
M3
3Y
YY
YY
YV
V4
6
20
T
3
20
T
R
0
0
M
3
Y
Y
Y
V
6
3
TR00M3YYYV620
TR00M3YYYV64
30
TR00M
3YYYV630
6340
T
R
0
0
M
3
Y
Y
Y
V
8
TR00M3YYYV640
30
TR
R0
00
0M
M3
3Y
YY
YY
YV
V8
83
4
T
0
40
T
R
0
0
M
3
Y
Y
Y
V
8
6
TR00M3YYYV840
TR00M3YYYV860
TR00M3YYYV860
B
Dim en sCio n s (in .)
D
B
B
4
C
2C
7/8
D
D
2
4
4 41/2
2 7/8
2
37
5//8
8
4 1/2
4 1/2
3 5/8
3 5/8
2
2
2
22
7/8
5 1/2
5
5 1/2
5 1/2
5
5
6 1/2
6 3/16
6 1/2
6 1/2
6 3/16
6 3/16
8
8 1/2
8
8
8 1/2
8 1/2
9
10 5/8
9
9
10 5/8
10 5/8
Ho u s in g
Moaut esriinagl
H
Ho u s in g
Mat er ial
Mat er ial
F l an g es
FlanRg e=sRo t at in g
Mat er ial Flan g es
R F= =RF
oitxaet idn g
R = R o t at i n g
Mat er ial
Mat er ial
F = F i x ed
F = F i x ed
FV/450
22
7/8
27
/8
2
22
7/8
2
7
37
5//8
8
2
37
58
2
3
5//8
2
7
/8
3
5
2 7/8
3 5/8
3 5/8
5 /8
35
Vac u u m Rat in g
HgR/ aFt)in g
Vac(iunu. m
Vac u u m Rat in g
(in . Hg / F)
(in . Hg / F)
FV/450
FV/450
FAB STEEL
CS
R
FV/325
FAB STEEL
FAB STEEL
CS
CS
R
R
FV/325
FV/325
3 5 /8
35
/8
5/16
6 35
23/200
23/200
23/200
6 3/16
6 35/16
5/16
6 35
FV/450
FV/450
FV/450
6 3/16
6831/1/26
8 1/2
8 1/2
300 lb. flanged reducing tees have ANSI 150 center-face dimensions.
Fabricated Two-Piece Reducing Tees
Fabricated
Two-Piece Reducing
Reducing Tees
Tees
Fabricated
PTFE-Lined Two-Piece
PTFE-Lined
PTFE-Lined
Construction is an equal tee with a shortened stack
and a reducing filler flange bolted together
150
l b . F l an g e
do r
nd
1M
50aljbo.r FlanMgie
S
i
z
e
S
i
z
Majo r
Min oer
M
aPjoSr)
M
in o r)
(N
(N
Si z e
SiPzS
e
Si z e
Si z e
(NPS)
(NP
S)
1S
(NPS)
(NP
)
6
11
1/2
6
6
1 1/2
1 1/2
11
1/2
8
12
1/2
1 1/2
8
8
2
2
1
10
10
10
11
1/2
12
1/2
1 1/2
2
3
2
3
4
3
41
4
P ar t N u m b er
P ar t N u m b er
P ar t N u m b er
TR 00 M3VVVV610
TR
M3VVVV61
0
T
R 00
3VVVV6B0
TR
M3VVVV61
00 M
TR 00 M3VVVV68B
0
10
TR 00 M3VVVV6B
10
00 M
T
TR
R 00
M3
3V
VV
VV
VV
V8
8B
10
TR 00 M3VVVV8B
0
20
TR 00 M3VVVV8B
TR 00 M3VVVV820
TR 00
M3VVVV820
TR 00 M3VVVVE10
10
T
00 M
TR
R 00
M3
3V
VV
VV
VV
VE
EB
10
TR 00 M3VVVVEB
2
TR 00 M3VVVVEB0
0
20
00 M3VVVVE3
TR
R 00
T
M3VVVVE20
30
00 M
TR
R 00
M3
3V
VV
VV
VV
VE
E3
4
T
0
TR 00 M3VVVVE
40
F
1
TR 00 M3VVVVE40
10
T
TR
R 00
M3
3V
VV
VV
VV
VF
FB
10
00 M
11
1/2
12
1 1/2
TR 00
M3VVVVFB
20
00M
12
1/2
TR 00
3V V V V F B
0
12
12
2
20
3
TR 00 M3VVVVF3
2
TR 00 M3VVVVF20
3
TR 00 M3VVVVF30
3
TR 00 M3VVVVF30
www.craneenergy.com
B
Dim en sCio n s (in .)
B
B
8
C
C
8
8
8
8
8
9
10 1/4
9
9
10 1/4
10 1/4
11
12 3/4
11
11
12 3/4
12 3/4
12
15
12
12
15
15
D
D
D
2
Ho u s in g
Moaut esriinagl
H
Ho u s in g
Mat er ial
Mat er ial
2
22
7/8
F l an g es
FlanRg e=sRo t at in g
Mat er ial Flan g es
R F= =RF
oitxaet idn g
R = R o t at i n g
Mat er ial
Mat er ial
F = F i x ed
F = F i x ed
Vac u u m Rat in g
HgR/ aFt)in g
Vac(iunu. m
Vac u u m Rat in g
(in . Hg / F)
(in . Hg / F)
22
7/8
27
/8
2
22
7/8
2
7
8
37
5//8
2
3 5/8
3 5/8
2
27/8
22
25
78
3
2
7//8
3 5 /8
3 5/8
5/16
6 35
FAB STEEL
CS
R
FV/450
FAB STEEL
FAB STEEL
CS
CS
R
R
FV/450
FV/450
6 3/16
6 32/16
2
22
7/8
25
78
3
2
7//8
3 5 /8
3 5/8
5
5
19
Crosses
Crosses
PTFE-Lined
PTFE-Lined
Housing Materials
Flange Materials
CS = ASTM A105
FV = Full Vacuum
Si z e
(NPS)
1
1.5
2
3
4
6
8
P ar t N u m b er
CN00M3VVVV100
CN00M3ZZZV100
CN00M3VVVVB00
CN00M3ZZZVB00
CN00M3VVVV200
CN00M3ZZZV200
CN00M3VVVV300
CN00M3ZZZV300
CN00M3VVVV400
CN00M3ZZZV400
CN00M3VVVV600
CN00M3ZZZV600
CN00M3VVVV800
CN00M3ZZZV800
B
C
3 1/2
2
4
2 7/8
4 1/2
3 5/8
5 1/2
5
6 1/2
6 3/16
8
8 1/2
9
Ho u s in g
Mat er ial
F l an g es
Mat er ial
R = R o t at i n g
F = F i x ed
Vac u u m Rat in g
(in . Hg / F)
DI
CS
FAB STEEL
10 5/8
DI
FV/450
CS
No Vacuum
DI
FV/450
CS
No Vacuum
DI
R
CS
FV/450
FV/450
No Vacuum
DI
FV/450
CS
No Vacuum
DI
FV/450
CS
No Vacuum
DI
FV/450
CS
No Vacuum
Si z e
(NPS)
P ar t N u m b er
B
C
1
CN00M3YYYR100
3 1/2
2
1.5
CN00M3YYYRB00
4
2 7/8
2
CN00M3YYYR200
4 1/2
3 5/8
3
CN00M3YYYR300
5 1/2
5
4
CN00M3YYYR400
6 1/2
6 3/16
6
CN00M3YYYR600
8
8 1/2
8
CN00MAYYYR800
10
10 5/8
F l an g es
Ho u s in g
Mat er ial
Mat er ial
R = R o t at i n g
F = F i x ed
FAB STEEL
CS
R
Vac u u m Rat in g
(in . Hg / F)
No Vacuum
300 lb. flanged crosses have ANSI 150 center-face dimensions, except 8" size which has ANSI 300 dimension.
20
www.craneenergy.com
DI Short Stack Tees & Crosses
DI
Short
&&Crosses
Short Stack
Stack
Tees
Crosses
PTFE-Lined,
150lb.Tees
Flanged
PTFE-Lined
PTFE-Lined, 150lb. Flanged
Housing Materials
DI
= ASTM
Housing
Materials
Flange Materials
DI
= ASTM
Flange
Materials
STACK BOLT HOLES
C
FV = Full Vacuum
D
C
FV = Full Vacuum
Note: Vacuum ratings for this product are for steadystate
vacuumare
cycling
may
Note: vacuum,
Vacuum only.
ratingsFrequent
for this product
for steadyreduce
service
life.
state vacuum, only. Frequent vacuum cycling may
RUN BOLT
HOLES
B
reduce service life.
STACK BOLT HOLES
C
D
C
B
Short Stack Tees
RUN BOLT
HOLES
Short
Tees
150 Stack
lb. Flanged
150 lb. Flanged
Si z e
P ar t N u m b er s
(NPS)
Si z e
P ar t N u m b er s
(NPS)
1
TH00 B1VVVN100
B
C
D
3B
1/2
C
2
1 3D/16
Ho u s in g
Mat er ial
Ho u s in g
Mat er ial
F l an g es
Mat er ial
Mat er ial
S
c kg es
Ftlan
B o lt Ho le
S t ac k
13o*le
B1o/l2t -H
Ru n
B o lt Ho le
Ru n
B o1l/t2-H1o3le
Vac u u m Rat in g
(in . Hg / F)
Vac u u m Rat in g
(in . Hg / F)
FV/450
11.5
TH00 B1VVVNB
1 00
3 41/2
22
7/8
11135/1
/362
1/2-13*
1/2-13
FV/450
12.5
200
TH00 B1VVVNB
44
1/2
3
25
7/8
1 11
5/1
36
2
5
8-113*
1/2
1/32/-413
FV/450
3
2
4
3
TH00 B1VVVN3200
TH00B1VVVN4
300
5 1/2
4
6
5 1/2
3 5 /8
6 35/16
12 131/1
/166
22 131//1166
DI
DI
5/8-11*
5/8-11*
3/4
3/4
6
4
TH00B1VVVN6
40 0
68
1/2
/26
6831/1
3
2 11/16
DI
DI
35//48--1101***
7
3/8
4
FV/3
450
FV/2
31
50
1/210
F1V
8
6
TH00B1VVVN8
600
9
8
18015/2/8
43 15
1/16
3/4-10**
7/8
180
12
0
TH00B1VVVNE
800
F 00
TH00B1VVVNE
191
12
1
12
03
5/4
8
1215
3/4
6/16
4 15
7 16/32
/8--190***
37/4
7/8-9**
71/8
1
12
TH00B1VVVNF00
12
15
7 1/32
7/8-9**
1
11/210
No Vacuum
No Vacuum
Short Stack Crosses
Short
Crosses
150 Stack
lb. Flanged
150 lb. Flanged
Si z e
P ar t N u m b er s
(NPS)
Si z e
P ar t N u m b er s
(NPS)
1
CH00B1VVVN100
F l an g es
S
c kg es
Ftlan
B o lt Ho le
S t ac k
13o*le
B1o/l2t -H
Ru n
B o lt Ho le
Ru n
B o1l/t2-H1o3le
Vac u u m Rat in g
(in . Hg / F)
Vac u u m Rat in g
(in . Hg / F)
FV/300
1
1//2
2--1
13
3**
5
8--1
113**
1//2
5
5//8
8--1
11
1**
1
1//2
2--1
13
3
1/32/-413
F
FV
V//2
35
00
0
FV
V//2
25
50
F
0
55//88--1111***
3
0****
5//4
8--1
11
3
/
4
1
0****
3/4-10
3
3//4
4
3//4
4
3
F
FV
V//2
20
50
0
2V
5//220000
F
7
3//8
4
7
/
8
7/8
25/200
6/16
4 15
/8--190****
37/4
71/8
io n s (in .) D
B Dim en sC
3B
1/2
C
2
1 3D/16
22
7/8
3
25
7//8
8
5
3 5/8
11135/1
/362
11
11
1
5//1
36
2
Ho u s in g
Mat er ial
Ho u s in g
Mat er ial
Mat er ial
Mat er ial
11.5
12.5
C
CH
H0000B
B11V
VV
VV
VN
NB
10000
CH
H0000B
B11V
VV
VV
VN
NB
20000
C
3 41/2
44
1/2
3
2
4
3
C
CH
H0
00
0B
B1
1V
VV
VV
VN
N3
20
00
0
C
CH
H0
00
0B
B1
1V
VV
VV
VN
N4
30
00
0
51
1//2
2
4
6
51
1//2
2
6
4
8
6
C
00
0
CH
H0
00
0B
B1
1V
VV
VV
VN
N6
40
C
H
0
0
B
1
V
V
V
N
8
0
CH00B1VVVN600
0
68
1/2
9
8
180
191
12
1
0
C
CH
H0000B
B11V
VV
VV
VN
NE
80000
CH00B1VVVNF00
C
H00B1VVVNE00
18015/2/8
10
25
3//4
1
8
12
1
1
1215
3/4
7 1/32
6
7/8-9**
7/8-9**
1
12
CH00B1VVVNF00
12
15
7 1/32
7/8-9**
1
6 35/16
/26
6831/1
12 131/1
/166
22 131//1166
3
21
11
1//1
16
6
43 115
/
1
6
1/16
DI
DI
DI
DI
*All bolt holes are tapped.
**
holes
closest
centerline are tapped. The other bolt holes are bored smooth.
*All4 bolt
holes
are to
tapped.
** 4 holes closest to centerline are tapped. The other bolt holes are bored smooth.
www.craneenergy.com
No Vacuum
No Vacuum
21
Instrument Tees with 1" Branch
PTFE-Lined
T400M300ZR110
T400M300ZRB10
T400M300ZR210
T400M300ZR310
T400M300ZR410
22
www.craneenergy.com
Instrument
with 1.5"
Instrument Tees
Tee with
1.5" Branch
Branch
PTFE-Lined
PTFE-Lined
Housing Materials
Flange Materials
CS = ASTM A105
FV = Full Vacuum
*Nominal ID. For exact ID to determine if an instrument
will fit in the bore, field measurement is necessary.
150lb. Flanged
Si z e
(NPS)
1.5
2
3
4
6
8
10
12
P ar t N u m b er s
T400M300Z SBB0
T400M300ZRBB0
T400M300Z S2B0
P
4
R
3
4
5 9/16
3
T400M300ZR2B0
4 1/2
4
T400M100VN3B0
6 5/16
3
T400M300ZR3B0
5 1/2
4
T400M300Z S4B0
7 1/16
3
T400M300ZR4B0
6 1/2
4
T400M300ZS6B0
8 1/16
3
T
J
3 3/8
2 7/8
4 1/8
3 5/8
5 3/8
5
6 7/8
6 3/16
8 3/4
8 1/2
T400M300ZR6B0
8
4
T400M300ZS8B0
9 5/16
3
T400M300ZR8B0
9
4
T400M300ZSEB0
10 3/8
3
13 3/8
T400B300ZREB0
11
4
13 1/4
T400M300ZSFB0
11 7/8
3
16 1/8
T400B300ZRFB0
12
4
16
11
10 5/8
12 3/4
15
S*
Ho u s in g
Mat er ial
F l an g es
Mat er ial
R=Ro t at in g
F=Fix ed
1 5/16
1 1/8
1 5/16
F
FAB STEEL
CS
DI
DI
R
F
1 1/8
1 5/16
R
F
1 1/8
FV/450
R
1 5/16
F
1 1/8
R
1 5/16
F
1 1/8
1 5/16
Vac u u m Rat in g
(in . Hg / F)
FAB STEEL
CS
FV/450
R
27/400
F
FV/450
No Vacuum
1 1/8
R
1 5/16
F
FV/450
1 1/8
R
No Vacuum
1 5/16
F
FV/450
1 1/8
R
No Vacuum
300lb. Flanged
Si z e
(NPS)
P ar t N u m b er s
1.5
3
P
R
T
J
S*
T400MA00YSBB0
4 1/2
3
3 3/ 4
2 7/8
1 11/32
T400MA00YS3B0
6 5/16
3
5 7/8
5
1 11/32
4
T400MA00YS4B0
7 1/16
3
7 1/8
6 3/16
1 11/32
6
T400MA00YS6B0
8 1/16
3
9 7/8
8 1/ 2
1 11/32
8
T400MA00YS8B0
9 5/16
3
12 1/8
10 5/ 8
1 11/32
www.craneenergy.com
F l an g es
Ho u s in g
Mat er ial
Mat er ial
R = R o t at i n g
F = F i x ed
FAB STEEL
CS
F
Vac u u m Rat in g
(in . Hg / F)
FV/450
23
With 2”
2" Branch
Instrument Tees
Tee with
PTFE-Lined
Housing Materials
Flange Materials
CS = ASTM A105
FV = Full Vacuum
*Nominal ID. For exact ID to determine if an instrument
will fit in the bore, field measurement is necessary.
Si z e
(NPS)
2
3
4
6
8
10
12
24
P ar t N u m b er s
T400M300ZM220
P
5 9/16
T
J
4 1/8
3 5/8
T400M300ZR220
4 1/2
T400M300ZS320
6 5/16
T400M300ZR320
5 1/2
T400M300ZM420
7 1/16
T400M300ZR420
6 1/2
T400M300ZS620
8 1/16
T400B300ZR620
8
T400M300ZS820
9 5/16
T400B300ZR820
9
T400M300ZSE20
10 3/8
13 3/8
T400B300ZRE20
11
13 1/4
T400M300ZSF20
11 7/8
16 1/8
T400B300ZRF20
12
16
5 3/8
5
6 7/8
6 3/16
8 3/4
8 1/2
11
10 5/8
12 3/4
15
S*
Ho u s in g
Mat er ial
F l an g es
Mat er ial
R=Ro t at in g
F=Fix ed
1 25/32
F
1 5/8
R
1 7/8
F
1 5/8
R
1 25/32
F
1 5/8
R
1 7/8
1 5/8
FAB STEEL
CS
F
Vac u u m Rat in g
(in . Hg / F)
FV/450
FV/450
R
28/450
1 7/8
F
FV/450
1 5/8
R
No Vacuum
1 7/8
F
FV/450
1 5/8
R
No Vacuum
1 7/8
F
FV/450
1 5/8
R
No Vacuum
22
www.craneenergy.com
Strainer
Strainer Tee
TeeAssembly
Assembly
PTFE-Lined, 150 lb. Flanged
B
Housing Material
FAB STEEL = Housing fabricated from carbon steel pipe and/or weld fittings.
Flange Material
CS = ASTM A105
B
FV = Full Vacuum
B
Note: 12th character in the part number indicates the size of the holes in the strainer.
All part numbers in the table are shown with an “R”, which indicates 1/8” holes. The
following are the available hole sizes and their
corresponding character: Q = 1/16”; R = 1/8”; S = 3/16”; T = 1/4”; U = 5/16”; V = 3/8”
C
If other hole sizes are required, please contact the factory.
Si z e
(N PS)
1
1 1/2
2
3
4
6
8
10
12
D i m en s i o n s (i n .)
P ar t N u m b er
T807M3VVVV1R0
T807M3ZZZV1R0
T807M3VVVVBR0
T807M3ZZZVBR0
T807M3VVVV2R0
T807M3ZZZV2R0
T807M3VVVV3R0
T807M3ZZZV3R0
T807M3VVVV4R0
T807M3ZZZV4R0
T807M3VVVV6R0
T807M3ZZZV6R0
T807M3VVVV8R 0
T807M3ZZZV8R0
T 807M3VVVVER0
T807M3ZZZVER0
T 807M3VVVVFR 0
T807M3ZZZVFR0
B
C
3 1/2
2
4
2 7/8
4 1/2
3 5/8
5 1/2
5
6 1/2
6 3/16
8
8 1/2
9
10 5/8
11
12 3/4
12
15
Ho u s in g
Mat er i al
Vac u u m R at i n g
(i n . H g / F)
F l an g es
Mat er i al
R = R o t at i n g
F = F i x ed
DI
CS
DI
CS
DI
CS
DI
CS
FAB STEEL
DI
R
FV/450
CS
DI
CS
DI
CS
DI
CS
DI
CS
FV/375
Note: Plastic-lined baffle tee strainers are designed to prevent relatively large particles
from passing. These are not designed to be fine particulate screens or filters.
www.craneenergy.com
25
Lugged Body
with
Branch
Body Instrument
InstrumentTees
Tees,
1" 1"
Branch
PTFE / Polypropylene
Polypropylene // PVDF-Lined,
PVDF-Lined,150lb.
150 lb.Flanged
Flanged
Housing Materials
Fabricated Steel
Flange Material
ASTM A105 Forged Steel
Vacuum Ratings
All 1” - 8” lugged body instrument tees are rated for full vacuum at
maximum operating temperature.
10” - 12” sizes are not rated for vacuum service.
Actual branch inside diameter may vary. If ID of branch is critical,
consult the factory.
Note: Lugged Body Instrument Tees cannot be installed side by side, they need to have a flanged spool installed between them.
Si z e
(NPS)
1
1 1/2
2
3
4
6
8
L i n er
P ar t N u m b er s
PTFE
T400M3ZZZL110
PP
T400P3ZZZL110
PVD F
T400K3ZZZL110
PTFE
T400M3ZZZLB10
PP
T400P3ZZZLB10
PVD F
T400K3ZZZLB10
PTFE
T400M3ZZZL210
PP
T400P3ZZZL210
PVD F
T400K3ZZZL210
PTFE
T400M3ZZZL310
PP
T400P3ZZZL310
PVD F
T400K3ZZZL310
PTFE
T400M3ZZZL410
PP
T400P3ZZZL410
PVD F
T400K3ZZZL410
PTFE
T400M3ZZZL610
PP
T400P3ZZZL610
PVD F
T400K3ZZZL610
PTFE
T400M3ZZZL810
PP
T400P3ZZZL810
P
T
J
H H o l es
N o . & Si z e
G
3 1/2
4 1/4
2
(4) 1/2-13
3 1/8
4
5
2 7/8
(4) 1/2-13
3 7/8
4 1/2
6
3 5/8
(4) 5/8-11
4 3/4
5 1/2
7 1/2
5
(4) 5/8-11
6
6 1/2
9
6 3/16
(8) 5/8-11
7 1/2
8
11
8 1/2
(8) 3/4-10
9 1/2
9
13 1/2
10 5/8
(8) 3/4-10
11 3/4
PVD F
T400K3ZZZL810
10
PTFE
T400B3ZZZLE10
11
16
12 3/4
(12) 7/8-9
14 1/4
12
PTFE
T400B3ZZZLF10
12
19
15
(12) 7/8-9
17
PTFE lined lugged body instrument tees are supplied with a rotating flange on the branch.
PP & PVDF lined lugged body instrument tees are supplied with a fixed flange on the branch.
26
26
www.craneenergy.com
Lugged
with
1.5"Branch
Branch
Lugged Body
BodyInstrument
InstrumentTees
Tees,
1.5”
PTFE
PVDF-Lined, 150lb.
150 lb.Flanged
Flanged
PTFE // Polypropylene
Polypropylene // PVDF-Lined,
Housing Materials
Fabricated Steel
Flange Material
Vacuum Ratings
All 1 1/2” - 8” lugged body instrument tees are rated for full vacuum at
maximum operating temperature.
Actual branch inside diameter may vary. If ID of branch is critical,
consult the factory.
Note: Lugged Body Instrument Tees cannot be installed side by side, they need to have a flanged spool installed between them.
Si z e
(NPS)
1 1/2
2
3
4
6
L i n er
P ar t N u m b er s
PTFE
T400M3ZZZLBB0
PP
T400P3ZZZLBB0
PVD F
T400K3ZZZLBB0
PTFE
T400M3ZZZL2B0
PP
T400P3ZZZL2B0
PVD F
T400K3ZZZL2B0
PTFE
T400M3ZZZL3B0
PP
T400P3ZZZL3B0
PVD F
T400K3ZZZL3B0
PTFE
T400M3ZZZL4B0
PP
T400P3ZZZL4B0
PVD F
T400K3ZZZL4B0
PTFE
T400M3ZZZL6B0
P
T
J
H H o l es
N o . & Si z e
G
4
5
2 7/8
(4) 1/2-13
3 7/8
4 1/2
6
3 5/8
(4) 5/8-11
4 3/4
5 1/2
7 1/2
5
(4) 5/8-11
6
6 1/2
9
6 3/16
(8) 5/8-11
7 1/2
8
11
8 1/2
(8) 3/4-10
9 1/2
9
13 1/2
10 5/8
(8) 3/4-10
11 3/4
PP
T400P3ZZZL6B0
PVD F
T400K3ZZZL6B0
PTFE
T400M3ZZZL8B0
PP
T400P3ZZZL8B0
PVD F
T400K3ZZZL8B0
10
PTFE
T400B3ZZZLEB0
11
16
12 3/4
(12) 7/8-9
14 1/4
12
PTFE
T400B3ZZZLFB0
12
19
15
(12) 7/8-9
17
8
www.craneenergy.com
27
27
Lugged Body
with
Branch
Body Instrument
InstrumentTees
Tees,
2” 2"
Branch
PTFE
Polypropylene // PVDF
PVDF-Lined,
150 lb.Flanged
Flanged
PTFE // Polypropylene
Lined, 150lb.
Housing Materials
Fabricated Steel
Flange Material
Vacuum Ratings
All 2” - 8” lugged body instrument tees are rated for full
vacuum at maximum operating temperature.
Actual branch inside diameter may vary. If ID of branch is
critical, consult the factory.
Note: Lugged Body Instrument Tees cannot be installed side
by side, they need to have a flanged spool installed between them.
Si z e
(NPS)
2
3
4
6
8
L i n er
P ar t N u m b er s
PTFE
T400M3ZZZL220
PP
T400P3ZZZL220
PVD F
T400K3ZZZL220
PTFE
T400M3ZZZL320
PP
T400P3ZZZL320
PVD F
T400K3ZZZL320
PTFE
T400M3ZZZL420
PP
T400P3ZZZL420
PVD F
T400K3ZZZL420
PTFE
T400M3ZZZL620
PP
T400P3ZZZL620
PVD F
T400K3ZZZL620
PTFE
T400M3ZZZL820
P
T
J
H H o l es
N o . & Si z e
G
4 1/2
6
3 5/8
(4) 5/8-11
4 3/4
5 1/2
7 1/2
5
(4) 5/8-11
6
6 1/2
9
6 3/16
(8) 5/8-11
7 1/2
8
11
8 1/2
(8) 3/4-10
9 1/2
9
13 1/2
10 5/8
(8) 3/4-10
11 3/4
PP
T400P3ZZZL820
PVD F
T400K3ZZZL820
10
PTFE
T400B3ZZZLE20
11
16
12 3/4
(12) 7/8-9
14 1/4
12
PTFE
T400B3ZZZLF20
12
19
15
(12) 7/8-9
17
28
28
www.craneenergy.com
45° Laterals
Housing Materials
Flange Materials
FV = Full Vacuum
Si z e
(NPS)
1
1.5
2
3
4
6
8
P ar t N u m b er s
LN00M3VVVV100
LN00B2ZZZN100
LN00M3VVVVB00
LN00B2ZZZNB00
LN00M3VVVV200
LN00B2ZZZN200
LN00M3VVVV300
LN00B2ZZZN300
LN00M3VVVV400
LN00B2ZZZN400
LN00M3VVVV600
LN00B2ZZZN600
LN00B3VVVV800
LN00B2ZZZN800
Ho u s in g
Mat er ial
Y
Z
S
C
5 3/4
1 3/4
7 1/2
2
7
2
9
2 7/8
8
2 1/2
10 1/2
3 5/8
10
3
13
5
12
3
15
6 3/16
14 1/2
3 1/2
18
8 1/2
17 1/2
4 1/2
22
10 5/8
F l an g es
Mat er ial
R=Ro t at in g
F=Fix ed
Vac u u m Rat in g
(in . Hg / F)
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/210, 15/450
CAST STEEL
CAST STEEL
F
No Vacuum
Laterals with rotating carbon steel flanges are available. These have the same vacuum ratings as the DI flanged models.
www.craneenergy.com
30
29
Concentric Reducers
PTFE-Lined
Housing Materials
C
G
Flange Materials
CS = ASTM A105 for Rotating and A216 for Fixed
F
FV = Full Vacuum
150lb. Flanged
Majo r
Si z e
(NPS)
Min o r
Si z e
(NPS)
1
.5
1.5
1
1
2
1.5
1
3
1.5
2
1
1.5
4
2
3
2
6
3
4
4
8
6
P ar t N u m b er
6000M1VV0N170
6000M1VV0NB10
6000M3ZZ0VB10
000M3ZZ0RB10
C
F
G
2
4 1/2
1 5/16
DI
DI
DI
DI
F/F
Fab Steel
CS
R/R
2 7/8
4 1/2
6000M1VV0N210
6000M3ZZ0V210
6000M1VV0N2B0
3 5/8
5
2 7/8
6000M1VV0N310*
2
6000M3ZZ0R310
6000M3ZZ0R3B0
5
6
6000M1VV0N320
6000M1VV0N410*
2
6000M3ZZ0R410
6000M1VV0N4B0
6000M1VV0N420
2 7/8
6 3/16
7
3 5/8
6000M3ZZ0R3B0
6000M1VV0N430
5
6000M3ZZ0R430
6000M1VV0N620
3 5/8
6000M3ZZ0R620
6000M1VV0N630
6000M3ZZ0R630
8 1/2
9
6000M1VV0N640
6000M1VV0N840
6000M1VV0N860
5
6 3/16
6000M3ZZ0R640
6000M2ZZ0N840
2 7/8
3 5/8
6000M3ZZ0R320
6000M3ZZ0R4B0
2
2
6000M3ZZ0V2B0
6000M1VV0N3B0
F l an g es
Ho u s in g
Mat er ial
6 3 /16
10 5/8
11
6000M2ZZ0N860
8 1/2
Mat er ial
R = R o t at i n g
F = F i x ed
F/F
DI
DI
F/F
Fab Steel
CS
R/R
DI
DI
F/F
Fab Steel
CS
R/R
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Cast Steel
CS
F/F
DI
DI
CS
F/F
Cast Steel
Vac u u m Rat in g
(in . Hg / F)
FV/450
F/F
* Small side bolt holes are tapped with 1/2-13 UNC 2B threads
** Major size is fixed, minor size is rotating
30
www.craneenergy.com
Concentric Reducers
PTFE-Lined
Housing Materials
C
G
Flange Materials
CS = ASTM A105 for Rotating and A216 for Fixed
F
FV = Full Vacuum
150lb. Flanged
Majo r
Si z e
(NPS)
Min o r
Si z e
(NPS)
1
.5
1.5
1
1
2
1.5
1
P ar t N u m b er
6000M1VV0N170
6000M1VV0NB10
6000M3ZZ0VB10
000M3ZZ0RB10
C
F
G
2
4 1/2
1 5/16
DI
DI
DI
DI
F/F
Fab Steel
CS
R/R
2 7/8
4 1/2
6000M1VV0N210
6000M3ZZ0V210
6000M1VV0N2B0
2
2
3 5/8
5
6000M1VV0N310*
5
F
2
4 1/2
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
3 5/8
G
Fab Steel
HoDuIs in g
Mat er ial
Fab Steel
CS
FABDSI TEEL
Fab Steel
1.5
2 7/8
4 1/2
2
4
1
1.5
1.5
66000000M
N241B00
M1AVYV
Y00R
6000M3ZZ0R4B0
6000MAYY0R2B0
21
1.5
5
7
2
2 7/8
2 7/8
6
V00R
N341200
60
00
00
0M
M1
AV
YY
6000M3ZZ0R3B0
6000MAYY0R3B0
3 5/8
6 3/16
32
1.5
6
V00R
N342300
60
00
00
0M
M1
AV
YY
6000M3ZZ0R430
6000MAYY0R4B0
22
3
6
V00R
N462200
60
00
00
0M
M1
AV
YY
6000M3ZZ0R620
6000MAYY0R430
32
3
6
V00R
N662300
60
00
00
0M
M1
AV
YY
6000M3ZZ0R630
6000MAYY0R630
4
6
6
8
44
4
6
V00R
N664400
60
00
00
0M
M1
AV
YY
6000M3ZZ0R640
6000MAYY0R840
6
4
6
V00R
N886400
60
00
00
0M
M1
AV
YY
6000M2ZZ0N840
8
6
6000M1VV0N860
6
3 52/8
2 7/8
355/8
2 7/8
6 3/16
8 1/2
8 1/2
10 5/8
10 5/8
7
9
9
11
/8
3355/8
5
355/8
5
/166
66 33/1
6 3/16
8 1/2
6 3 /16
11
6000M2ZZ0N860
F/F
R/R
F/F
1 5/16
2
2
5
DI
CS
R/R
66000000M
M1AVYVY00N
V411700*
6000M3ZZ0R410
6000MAYY0RB10
3
DI
Fab Steel
DI
.5
1
1
1
F/F
CS
6
2 7/8
C
R = R o t at i n g
F = F i x ed
DI
2
6000M3ZZ0R310
Mat er ial
Fab Steel
2 7/8
6000M3ZZ0V2B0
1V
Vy0N
300lb . Flan g ed - Fab 6S0t0e0eM
lB
od
O3nBly0
3
1.5
6000M3ZZ0R3B0
Majo r
Min o r
60P0a0rM
t 1NVuVm0bNe3r20
Si z e
Si z e
2
(NPS)
(NPS)
6000M3ZZ0R320
F l an g es
Ho u s in g
Mat er ial
8 1/2
F/R**
F l an g es
F/F
DI
R = R o t at i n g
MCS
at er i al
F/R**
F = F i x ed
DCI S
F/F
R/R
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab
FABSteel
STEEL
DI
CS
CS
DI
F/R**
F/R
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Cast Steel
CS
F/F
DI
DI
CS
F/F
Cast Steel
Vac u u m Rat in g
(in . Hg / F)
Vac u u m Rat in g
(in . Hg /°F)
FV/450
FV/450
FV/450
F/F
* Small side bolt holes are tapped with 1/2-13 UNC 2B threads
** Major size is fixed, minor size is rotating
www.craneenergy.com
31
Eccentric Reducers
Housing Materials
Flange Materials
CS = ASTM A105
FV = Full Vacuum
Majo r
Min o r
Si z e
Si z e
Major
(NPS) Minor
(NPS)
Size
Size
(NPS) (NPS)
1.5
1
1.5
2
2
3
3
4
4
6
8
6
P ar t N u m b er s
Part Numbers
8000M3ZZ0SB10 C
C
2 7/8
Dimensions
F
G
Q
F
4 1/2
G
2
Q
1/4
22
1/21/4
2 7/8
2
2 7/8
2 7/8
1/4
1/2
3/4
1/4
3 5/8
2 7/8
1/2
3/4
8000M2ZZ0NB10
8000M3ZZ0SB10
4 1/2
8000M3ZZ0N210 2 7/8
8000M2ZZ0NB10
3 5/8
5
1.5
8000M2ZZ0N2B0
1
8000M2ZZ0N210
5
1.5
8000M1VV0N3B03 5/8
1.5
8000M2ZZ0N2B0
8000M1VV0N320
5
6
2 8000M1VV0N3B0
1.5
8000M2ZZ0N320
8000M2ZZ0N3B0
6
1.5
8000M2ZZ0N4B0 5
8000M1VV0N320
2
8000M1VV0N420
2 8000M2ZZ0N320
6 3/16
7
8000M2ZZ0N420
1.5
8000M2ZZ0N4B0*
8000M1VV0N430
3 8000M1VV0N420
2
8000M2ZZ0N430
8000M2ZZ0N420
6 3/16
7
3
8000M1VV0N630
8000M1VV0N430
3
8000M1VV0N640
8 1/2
9
4 8000M2ZZ0N430
8000B2ZZ0N640
8000M1VV0N630
8000M1VV0N840
3 4
10 5/8
11
8000M2ZZ0N630
6
8000M2ZZ0N860 8 1/2
9
8000M1VV0N640
4
8000M2ZZ0N640
1 1
4
8
6
8000M1VV0N840
8000M2ZZ0N840
8000M1VV0N860
8000M2ZZ0N860
2 7/8
3 5/8
3 5/8
1
2 7/8
1 1/4
5
3 5/8
1/2
5
1 1/2
5
6 3/16
1
6 35/16
21 1/2
8 1/2
1
6 3/16
1
1/2
1
6 3/19
10 5/8
1/2
2
11
8 1/2
1
Ho u s in g
Mat er ial
Housing
Material
FAB STEEL
F l an g es
R=Ro t at in g
Flanges
F=Fix ed
R=Rotating
Material
CS
F=Fixed
F
CAST STEEL
CAST STEEL
FAB STEEL
CS
F
FAB STEEL
CS
CAST STEEL CAST STEEL
F
CAST STEEL
CAST STEEL
F
CAST
DI STEEL CAST
DI STEEL
F
DI
DI
CAST STEEL
CAST STEEL
F
CAST STEEL
CAST STEEL
DI
DI
DI
DI
F
CAST STEEL
CAST STEEL
DI
DI
DI
DI
CAST STEEL
CAST STEEL
F
DI DI
Mat er ial
DDI
I
CAST STEEL
CAST STEEL
DI
DI
Vac u u m Rat in g
(inVacuum
. H g / F)
Rating
(in. Hg / oF
FV/450
FV/450
FV/450
FV/450
FV/450
FV/450
F
28/450
DI STEEL
CAST
DI STEEL
CAST
DI
DI
CAST STEEL
CAST STEEL
28/450
DI
DI
FV/450
CAST STEEL
CAST STEEL
DI
DI
CAST STEEL
CAST STEEL
F
F
F
FFV/450
V/450
NO VACUUM
FV/450
NO VACUUM
* 4" x 1.5" size: minor size flange bolt holes are tapped to 1/2-13.
32
31
www.craneenergy.com
uctile Iron Reducing Filler Flanges
Ductile
Iron Reducing
TFE-Lined,
FE-Lined,
150lb.
Flanged Filler Flanges
PTFE-Lined,
lb. Flanged
Ductile
Iron150
Reducing
Filler Flanges
le Iron conforms to ASTM A395.
Ductile Iron conforms to ASTM A395
zes are Full Vacuum Rated to 450°F.
Ductile Iron conforms to ASTM A395.
All sizes are Full-Vacuum rated to 450 oF
All sizes are Full Vacuum Rated to 450°F.
o r Min o r
e Si z e
S) (NPS)
Th ic kMajo r Min o r
b eersss
SizPear tSN
izuem b erPsar t Nu mn
H - B oHlt- H
so les
Bo
o llteH
Th ic kOD
n es s
(NPS) (NPS)
B
.5
3T00M0VV0C170
.75
3T00M0VV01C5
19
/80
.5
31T00M0VV0C170
.75
3
1.T
500M01VV0C31
T0900M0VV0CB10
1
T0100M0VV1
0C92/106
3T00M01VV0C3B
1
T0100M0VV0C2B0
3T00M10.5VV0C32
2
2.5
2
6
3T00M0VV1
0C9C/1
20
B
A
5/8
1 9/16
5
4
5/8
5
1 9/16
15
7/8
4
3/4
1 5/8
2
000M0VV01C3
41
3T00M01VV0C33T2
/40
3T00M0VV0C4B0
1 5/8
3T00M0VV0C420
2
3
3T00M0VV0C430
1 3/4
1 7/8
1.5
35T00M04VV0C34TB
/80
000M0VV01C5
54
2
3T00M10.5VV0C34
T0200M0VV0C2
6B 0
3
000M0VV01C3
62
3T00M02VV0C34T3
/40
4
3T00M03VV0C35T0400M0VV01C563/80
6
1 5/8
9
1 3/4
10
3T00M0VV0C640
2 1/8
5
3T00M0VV01C7
65
/80
1 3/4
2
3T00M04VV0C36T0200M0VV0C840
3
3T00M06VV0C36T3
/40
000M0VV01C3
86
4
T0400M0VV02C1
E/480
3T00M04VV0C36
5
3T00M0VV0C650
4
3T00M0VV0C840
6
3T00M0VV0C860
4
3T00M0VV0CE40
6
3T00M0VV0CE60
8
3T00M0VV0CE80
8
7 1/2
4
9
10
8
4
3/4
3/4
8
3/4
7/8
11
8
8
7/8
7/8
13 1/2
8
7/8
1 3/4
2 7/16
16
12
1
2
13 1/2
3T00M0VV0CE60
8
3T00M0VV0CE80
2 7/16
www.craneenergy.com
11
16
8
8
12
7/8
7/8
1
1/2-13
5/18/2-1-113
4
1/52/-81-131
4
7 1/2
8 1/2
7 1/2
4
4
8
4
2
6
6
6
3/4
8
4
1 7/8
4
3T00M0VV0C6B0
10
1 7/8
2
3T00M0VV0C410
1.5
7 1/2
1.5
1
1/2-13
3/4 4 3/4
5 1/2 4 4 1/52/-81-131
5 1/2
4
1/2-13
43/4
3T00M20.5VV0C33T0B00M0VV0C3C0
1 5/8
4
4 3/4
4
1/2-13
1/2-13
47
1.5
34T00M0VV0C3C0
3 7/8
3 7/8
4
1 96/16
1 3/4
2.5
4
3/4
1
1 5/8
5/8
3 1/8
3 1/8
4
33T00M02VV0C33T0100M0VV0C320
1 9/16
4
5/8
9 1/2
8 1/2
11 3/4
4
14 1/4
D
8
2 3/8
7/8
2 13/8/4
3
7/8
2 3/4
3
3 11/8/8
F
7/8
7/8
3/4
4 3/4
3 7/8
3 31/4/8
4
7/8
7/83/4
3 13/8
4
/4
3 7/8
5 1/2
4 3/4
5
56
1
7/8
8 1/2
1
3 7/8
5/8-11
7 15/2
5/38/4-1-110
9 16/2
7 5/16
1 1/81
77 11//22
7/87/8
8 1/2
1 1
9 1/2
11 3/4
7 1/2
7/8
3/4-10
9 1/2
1 1/8
5/8-11
7 1/2
7/8
9 1/2
11 3/4
4 1/8 2 7/8
2
2 7/8
3 5/8
1
45
45
45
45
2 45
3 5/8
45
4 1/8None
2
6 3/162 72/82 1/2
6 3/16
2 7/8 3 5/8
None
5 None
8 1/2
7 5/16 5 6 3/16
6 3/16
11/16
7/83/4
45
3 5/8
3 5/8
1
45
2 7/8
5
3/4
6
4
5
11/16
7 1/2
2
3 5/8
6 3/16
11/176/8
6
2
2 7/8
11/176/8
7/8
2 7/8
4 1/4
3 17/2/8
5
34 73/8/4
3/4-10
1 3/845
2 1 11/16
2 7/8
2 1 11/1465
2 7/8 2
2
3 1/8
3 7/8
J
1 3/8
3 5/83 5/8
4 1/4
1/2-13
5/8-11
2
J
7/87/8
1
3/34/-41-100
K
4 3/4
3 47/8
5/8-11
K
3 5/8
5/8-11
5/8-11
Flar eFl ar e
B o lt B o lt
D i am
r set er s Ho le H o l e
Deitaem
Ro t at ioR
n o t at i o n
7/8
3
3 71/8/8
3 1/8
8 1/2-13
3/4-10
8
2 3/8
F
5/8-11
1/2-13
5/8-11
14 1/4 8 8
8
5/18/2-1-113
5/8-11
8
9 1/2
11 3/4
Booltlt
B
Ciirrcclel e De
C
Dpethp t h
D
i
a
.
D i a.
D
6
3T00M0VV0CC20
3T00M0VV0C310
4
G
G
4
2
3T00M0VV0C3B0
A
4 1/4
3T00M0VV0C2B0
1
No .
B o ltB o lt
Cir cCleir c le
NSoi z
. e Si z e
N o . Si z e
Dia.Dia. No . Siz e
1 5/8
4 1/4
1.5
1.5
OD
EE- -BBoolltt H
Hooleless
22 1/2
2 72/82 1/2
7 5/16
10 5/8
6 3/163 52/82 1/2 None
8 1/28 1/2
12 3/4
5 None
6 3/166 3/16
8 1/2
None 22 1/2
7 5/16
10 5/8
10 5/8
6 3/16
22 1/2
8 1/2
None
6 3/16
12 3/4
8 1/2
None
10 5/8
33
Carbon
Carbon Steel
Steel Reducing
ReducingFiller
FillerFlanges
Flanges
PTFE-Lined
Carbon Steel conforms to ASTM A516 GR 70 or SAE 1010-1030.
1” – 8” is Full Vacuum rated to 450°F.
10” & 12” are not vacuum rated.
Note: The minor size bolt holes on reducing filler flanges are always
threaded. Also, many sizes of this style of reducing filler flange are constructed with both the major size and minor size bolt holes as threaded. This
is to prevent interference between bolt heads and nuts of the two connecting
flanges. Please be aware of what these will be connected to - if connecting
to other flanges that have threaded holes, a concentric reducer (through holes on both flanges) may be required. The PTFElined ductile iron reducing flanges are constructed with the major holes as through holes in all sizes. The thickness
dimension may be different than the carbon steel reducing flange.
150lb. Flanged
H - B o l t H o l es
Majo r Min o r
Si z e Si z e
(NPS) (NPS)
1
1.5
2
3
4
6
8
10
12
34
P ar t N u m b er s
.5
3T00M0ZZ00170
.75
3T00M0ZZ00190
1
3T00M0ZZ00B10
1
3T00M0ZZ00210
1.5
3T00M0ZZ002B0
1
3T00M0ZZ00310
1.5
3T00M0ZZ003B0
2
3T00M0ZZ00320
1
3T00M0ZZ00410
1.5
3T00M0ZZ004B0
2
3T00M0ZZ00420
3
3T00M0ZZ00430
1
3T00M0ZZ00610
1. 5
3T00M0ZZ006B0
2
3T00M0ZZ00620
3
3T00M0ZZ00630
4
3T00M0ZZ00640
3
3T00M0ZZ00830
4
3T00M0ZZ00840
6
3T00M0ZZ00860
3
3T00B0ZZ00E30
4
3T00B0ZZ00E40
6
3T00B0ZZ00E60
8
3T00B0ZZ00E80
6
3T00B0ZZ00F60
8
3T00B0ZZ00F80
10
3T00B0ZZ00FE0
Th ic kn es s
OD
No .
Si z e
B o lt
Cir c le
D i a.
E - B o l t H o l es
No .
Si z e
B
A
G
1 1/2
4 1/4
4
1/2-13
3 1/8
4
1/2-13
1 1/2
5
4
1/2-13
3 7/8
4
1/2-13
1 1/2
6
4
5/8-11
4 3/4
4
1 1/2
7 1/2
4
5/8-11
6
4
1/2-13
1/2-13
5/8-11
2
9
8
1 1/2
3/4
1/2-13
7 1/2
4
5/8-11
5/8-11
1/2-13
2
11
8
7/8
9 1/2
4
3/4-10
2
7/8
13 1/2
8
1 1/2
8
4
11 3/4
3/4-10
8
16
12
1
14 1/4
8
5/8-11
3/4-10
3/4-10
7/8-9
2
19
12
1
D
F
K
11 /16
2
2 7/8
2 3/8
2 3/4
3 1/8
9/16
3 1/8
9/16
3 7/8
5/8
3 1/8
9/16
3 7/8
5/8
7/8-9
36
8
3/4-10
12
7/8-9
J
1 3/8
1 11/16
45
None
2 7/8
45
2 7/8
3/4
3 5/8
3 1/8
9/16
2
3 7/8
5/8
6
6 3/16
3/4
2 7/8
3 5/8
3 1/8
9/16
2
5/8
2 7/8
6
7 1/2
8 1/2
3/4
3 5/8
3/4
10 5/8
6 3/16
6
5/8
5
3/4
14 1/4
None
5
8 1/2
11 3/4
None
5
13/16
9 1/2
45
6 3/16
9 1/2
9 1/2
None
5
3 7/8
6
45
2
2
5
B o lt
Ho le
R o t at i o n
(degrees)
2
4 3/4
11 3/4
17
3 5/8
7 1/2
4
2
D ep t h
4 3/4
5/8-11
1 1/2
F l ar e
D i am et er s
B o lt
Cir c le
D i a.
12 3/4
13/16
13/16
1 1/4
6 3/16
8 1/2
None
None
10 5/8
8 1/2
15
10 5/8
None
12 3/4
www.craneenergy.com
Carbon
Carbon Steel
SteelReducing
ReducingFiller
FillerFlanges
Flanges
PTFE-Lined,
PTFE-Lined 300 lb. Flanged
1” – 8” is Full Vacuum rated to 450°F.
10” & 12” are not vacuum rated.
Note: The minor size bolt holes on reducing filler flanges are always
threaded. Also, many sizes of this style of reducing filler flange are constructed with both the major size and minor size bolt holes as threaded. This
is to prevent interference between bolt heads and nuts of the two connecting
flanges. Please be aware of what these will be connected to - if connecting
to other flanges that have threaded holes, a concentric reducer (through holes on both flanges) may be required. The PTFElined ductile iron reducing flanges are constructed with the major holes as through holes in all sizes. The thickness
dimension may be different than the carbon steel reducing flange.
300 llb.
Flanged
b. F
l an g ed
lt oHleosles
HH
- B-oBltoH
M
Maajo
jorr M
Min
inoorr
SSizizee SSizizee
((NNPPSS)) ((NNPPSS))
11
1.5
1.5
2
2
3
3
4
4
65
P ar t N u m b er s
115/1/62
4471/8
/4
44
5/18/-21-113 3 13
/2 1/8 4
1/2-13 2 5/8 2 3/8
9/16
4
1/2-13
5/8-11 3 1/4 2 3/4
5
6 1/8
4
4
1/2-13
3 7/8
3/4-10 4 1/2
4
9/8
16
41/2-113/2-1235/8 3 1
6
4
1 1/2
6 1/2
8
7 1/2
4
8 1/4
8
3T00B
M00YZYZ00M
0170
1.5
3T00B
70
M00YZYZ00M
0B 1
111/11/6
2
1 1/2
1 1/2
11
3T00M0Y
ZY
Z00B
210
1.15
YZ
Y002B
10
3T00M0Z
11.5
3T00M0Y
ZY
Z0023B
10
1.15
YZ
Y003B
10
3T00M0Z
1 1/2
12.5
3T00M0Y
ZY
Z003B
20
1 1/2
12
3T00M0Y
ZY
Z003
42
10
12..55
33T
3B
C0
T0000B
M00YZYZ00M
04
21
3T00M0Y
ZY
Z0041
20
13.5
3T00M0Y
ZY
Z004B
30
12
33TT0000M
M00YZY0000641200
1.35
33TT0000M
M00YZY000064B300
24
3T00B
52
40
M00YZYZ00M
06
3T00M0Y
ZY
Z0061
30
33TT0000B
M00YZYZ00M
06B
400
32
3T00M0Y
ZY
Z006
82
30
8
43
3T00M0Y
ZY
Z006
83
40
12
AA
3T00B
M00YZYZ00M
0190
14.5
8
BB
.5
.5
6
10
OODD
.755
.7
31
64
3T00M0Y
ZY
Z006
84
60
31
3T00B0Y
10
ZY
Z0M
0E83
14.5
33TT0000B
8B
B00Y
ZY
Z00M
0E
400
62
3T00B0Y
20
ZY
Z0M
0E86
83
3T00M
YZ
Y0000E
83
B00Z
80
64
3T00M
YZ
Y00F
86
40
B 0Z
86
3T00M
YZ
Y00F
88
60
B 0Z
2
1 3/8
FlarBeo lt
F l ar e
VaB
c uoult m
B o lBt o lt
B o lt B o lt
Dpiat hm et er sDiam eHt eorlse
RH
ao
t inleg
Cir cClier c le
Cir c leCD
ir celpet h De
NNoo.. SS
iziez e DiaD
t agt i/o°F
n)
Ro t at io n (iR
no
.H
. ia.No . NoS. iz eSiz eDia. Dia.
G G
9
8
10
8
121/2
5/8-11
5/8-11
D
4 3/4
5
4
5/8-11
6
4
3/4-10 6 5/8
8
3/4
7 1/2
7/8
5/8-11
4
7 7/8
1 1/2
3/4-10
2
1 5/8
7/8
3/4-10 9 19
/4 1/2 8
1 1/2
2
2
1111
88
12 1/2
12
13 1/2
8
1111/2
/2
1 7/8
2
16
12
15
12
2
1 12/2
3/4-10
7/8
7/8
8
4
10 5/8
11 3/48
3/34/-41-010
19
10
3T00B0ZZ00FE0
Other sizes through 36" are available on request.
Straight-through (non-tapered) bore available on request.
www.craneenergy.com
-B
E - B oE
lt H
o loelst Ho les
kTThhicicknneessss
12
1
1
7/8-9
1
7/8-9
4
14 1/4
13
DF
5/8-11 3 1/2 3 15/8/8
4
1/2-13
5/8-11 3 1/2 3 7/8
5/8
3/4-10
4 3 1/8
1/2-13
45/8-11 3 1/2 3 7/8
5/8
3/4-150/8-1
411/2 4 3/4
5/8-11
5 3 1/8
3/4
1/2-13
3/4-10 5 7/8 3 7/8
4
5/8-11 3 1/2
5/8
5/8-11
3/4-10 4 1/2 6
5/8-11
5 3 1/8
3/4
1/2-13
3/4-10 6 5/8 3 7/8
4
3/4-10 7 7/8 4 3/4
1
5/8-151/8-1
311/2
83/4-10
65/8
3 1/2
161/16
3/4-10 4 1/2
1
3/4-10
5 9 1/2
85/8-11
8
112/16
9/16
2 7/8
9/16
6 5/8 11 3/4
JK
1 3/4
2
1 11/16
1 23/7
8/8
2
3 5/8
2
5/8
3 5/8
9/16
2 7/8
5/8
25
3/4
5
9/16
3 5/8
5/8
3/4
6 3/16
9/16
5/8
2 7/8
4 1/8
6 3/16
2
2 7/8
3 5/8
5
7 5/16 6 38/116/2
3/4
4 1/2 7 1/2
1
5
45/8-11
6
5/8-11
6 5/8 7 13/2/4
83/4-10
3/4-1707/8 9 1/2
45/8-11
KF
2
2 7/8
8 1/2
3/4
3 5/8
150 5/8
13/16 6 3/16
5/8
3/4
11035/1/86
2
2 7/8
12 3/4
3 5/8
5
3/4-10 7 7/8 9 1/2
6 3/16
8
3/4-10
13/16
10 5/81113/416
8 11
/25
17 12
7/8-9
12
36
7/8-9
14 1/4
1 1/4
J
415°3/4
See45Note
2
45°
2
See45Note
2 7/8
--2
2 7/8
--3 5/8
2
22.5°
2 7/8
3 5/8
--5
2
22.5°
2 7/8
223.55°/8
5
FN
Vo/4n5e0
45
FV/450
None
FV4/5450
See Note
None
FV/450
SeNeoN
ote
ne
FV/450
6 3/16 See Note
--5
6 3/16
FN
Vo/4n5e0
78.51° /2
5
6 3/16 See Note
None
-8--1/2
10 5/8
8 1/2
FV/450
15
0°5/8
None
12 3/4
35
Special Steel
Taper-Bore
Carbon
Reducing Filler
Carbon
Reducing
FillerSteel
Flanges
Flanges Sizes
Non-Standard
PTFE-Lined, 150
150lb.,
1” - 30”
PTFE-Lined,
lb. Flanged
Items below are available in stainless steel 304 or 316.
Vacuum Rating
Although the liner cannot collapse and block flow due to vacuum,
these items are technically not vacuum rated.
Repeated flexing due to vacuum cycling may reduce service life.
Sizes not shown may be available - contact factory.
Majo r Min o r
Si z e Si z e
(NPS (NPS)
1.5
2
2.5
.5
3T00B0ZZ0MB70
.75
3T00B0ZZ0MB90
1.25
3T00B0ZZ0MBA0
.5
3T00B0ZZ0M270
.75
3T00B0ZZ0M290
1.25
3T00B0ZZ0M2A0
1
3T00B0ZZ0MC10
1.5
3T00B0ZZ0MCB0
2
3T00B0ZZ0MC20
1.25
3T00B0ZZ0M3A0
2.5
3T00B0ZZ0M3C0
2
3T00B0ZZ0M520
3
3T00B0ZZ0M530
6
.75
3T00B0ZZ0M690
1
3T00B0ZZ0M810
8
1.5
3T00B0ZZ0M8B0
2
3T00B0ZZ0M820
3
5
10
12
14
36
P ar t N u m b er s
Th ic kn es s
OD
B
A
13/16
5
No .
Si z e
B o lt
Cir c le
D i a.
No .
G
4
1/2-13
3 7/8
4
6
4
5/8-11
4 3/4
4
3/4
1
7
4
5/8-11
5 1/2
4
3/4
1 3/16
7 1/2
4
1 3/16
10
8
1 1/4
11
8
1 3/8
13 1/2
8
5/8-11
11 3/4
4
1/2-13
5/8-11
2
3T00B0ZZ0MF20
3
3T00B0ZZ0MF30
4
3T00B0ZZ0MF40
8
4
1 7/16
16
12
1
14 1/4
8
1/2-13
5/8-11
1/2-13
1 1/2
19
12
1
17
4
21
12
1 1/8
18 3/4
8
12
1-8
38
4 3/4
2 7/8
1 11/16
1 3/8
3 5/8
2
4 1/8
9/16
3/4-10
7/8-9
2 7/8
3 5/8
5
2 1/2
4 1/8
3 5/8
2 3/4
11/16
8 1/2
1 11/16
10 5/8
2 7/8
3 1/8
11/16
3 7/8
5/8
4 3/4
11/16
5
3 1/8
3/4
2
11/16
2 7/8
7 1/2
3 1/8
12 3/4
3/4
3 5/8
3/4
15
3 5/8
----
---
---
6 3/16
3 5/8
3/4
6 3/16
17
---
5
11/16
14 1/4
---
2
7 1/2
11 3/4
45
2 7/8
4 3/4
9 1/2
45
6 3/16
7/8
3 7/8
6
---
3 5/8
3 7/8
4 3/4
45
2
7 1/2
5/8-11
1 11/16
7 5/16
6
45
2 1/2
11/16
4 3/4
5/8-11
1 5/8
5/8
1/2
7/8
4
3 1/8
3 7/8
11/16
1/2-13
3T00B0ZZ0MFB0
3T00B0ZZ0MGF0
J
2 1/2
5 1/2
4
1.5
12
C
B o lt
Ho le
R o t at i o n
1 3/8
1/2
3 1/2
9 1/2
3T00B0ZZ0MF10
3T00B0ZZ0MGE0
2 3/4
5/8-11
7/8
3/4-10
3T00B0ZZ0ME40
10
1/2
1/2-13
5/8-11
1
3T00B0ZZ0MG80
7/16
2 3/4
4 3/4
4
4
8
2 3/8
5/8-11
8 1/2
7/8
3T00B0ZZ0ME20
3T00B0ZZ0MG60
1/2-13
4
2
6
1/2-13
6
3T00B0ZZ0ME10
3T00B0ZZ0MG40
F
3 1/2
3T00B0ZZ0MEB0
3T00B0ZZ0MG20
D
F l ar e
D i am et er s
2 3/8
7/8
1
2
1/2-13
D ep t h
3 1/2
1.5
4
Si z e
B o lt
Cir c le
D i a.
1
7/8
16 1/4
8 1/2
---
10 5/8
12 3/4
15
15
www.craneenergy.com
Special
Carbon
Steel Reducing Filler
Carbon
SteelTaper-Bore
Reducing Filler
Flanges
FlangesSizes
Non-Standard
PTFE-Lined,
1” - 30”
PTFE-Lined,
150 lb.150lb.,
Flanged
Vacuum Rating
Ho-leBso lt Ho les
H - B o lt H
Th ic kMajo r MM
inaojro r Min o r
izaer t Nu mPbaerrt sNu m b enr ses s
Siz e SiSziez e SP
NSP)S (NPS)
(NPS) (N(P
B
16
18
20
24
30
Th ic kOD
n es s
A
13/16
5
3
.500B0ZZ
30
TM
00HB300ZZ0MB70
3T
70
50B0ZZ
30
TM
00HB400ZZ0MB90
3.T
6
8
1T
.2050B0Z3ZT
3
00M0HB600ZZ0MBA0
1 11/16
.500B0ZZ
30TM
00HB800ZZ0M270
3T
102
7050B0ZZ30TM
00HBE00ZZ0M290
3.T
12
.2050B0ZZ
30
TM
00HBF00ZZ0M2A0
31T
3
3T100B0Z3ZT00M0JB300ZZ0MC10
42.5
31T.500B0Z3ZT00M0JB400ZZ0MCB0
1
6
200B0Z3ZT00M0JB600ZZ0MC20
3T
1 13/16
13.T2050B0Z3ZT
00M0JB800ZZ0M3A0
25
32T.500B0Z3ZT
00M0JBE00ZZ0M3C0
200B0Z3
3T
ZT
00
M0JBF00ZZ0M520
12
5
8
30TM
00KB800ZZ0M530
3T300B0ZZ
126
70
50B0ZZ
30TM
00KBF00ZZ0M161950/16
3.T
23 1/2
7/8
4
16
G
1/2-13
3 7/8
6
1 1/8
21 1/4
4
5/8-11
7
16
21711/4/2
2011
1 1/4
8
13 1/2
1 3/8
10
3T200B0ZZ30TM
00MBE00ZZ0M82210/8
32
12
3T100B0ZZ
30TM
00MBF00ZZ0ME10
10
10
12
31T.050B0ZZ
30
TM
00NBE00ZZ0ME3B10/4
1387/31/64
20
2816
1 3/8
1 31/82
9/16
18 1/2
1/2
5 1/2
7/8
4 3/4
11/16
6
4
12
7/8-9
1921/2 7/8-49
1/21-713
16
7/8
181 3/43/4-140
22 3/4
1/2-13
9 1/2
1 1/8-7
12
7/8-9
4
1142 1/4 7/8-9
3T00B0ZZ0MFB0
2
3T00B0ZZ0MF20
3
3T00B0ZZ0MF30
4
3T00B0ZZ0MF40
8
4
3T00B0ZZ0MG60
8
3T00B0ZZ0MG80
10
3T00B0ZZ0MGE0
12
3T00B0ZZ0MGF0
www.craneenergy.com
51/48-11/14
72/8
5
1.5
6
11/12-31/34
3/4-10
316
8
51/48-11/14
17
1/2-13
14 1/4
17
5/8-11
1/2-13
1 1/2
19
12
1
17
4
21
12
1 1/8
18 3/4
12
1-8
39
8
38
61
1/2
CJ
5
1 3/8
62 37//186
1 11/16
8 1/2
2 1/2
--1 3/8
10 5/8
13253/8/4 1 11/16
15
5
2
2 7/8
8 1/2
3 5/8
--2 1/2
10 5/8
5
12 3/4
3/4-10
7/8-9
4 1/8
11/16
15
7 5/16
10 5/8
3 5/8
112/1
36
8 15/2
1 11--/1
-6
5
11/16
21
2
/8
3 37/4
5/8
180 15//28
2 7/8
4 3/4
1
3 1/8
2
7/16/4
11
12 3/4
3 5--/8
3/4
15
2
31 71//84
11/16
33 3/4
12 3/4
12 3/4
15
2 7/8
--3 5/8
4 31/4
7 1/2
3 1/8
3/4
3/4
15
3 5/8
--------
---
---
6 3/16
3 5/8
3/4
6 3/16
17
45
5
11/16
14 1/4
45
2
7 1/2
11 3/4
---
2 7/8
4 3/4
9 1/2
45
6 3/16
7/8
3 7/8
6
45
2 1/2
64 31/186
7 1/2
5/8-11
J
2 3/4
1 1/8
3 1/8
4 3/4
5/8-11
1 5/8
18 1/2
4 3/4
1
3 1/2
17
5/8-11
11 3/4
29 1/2
1/2
59/81-1/21
3/4-10
3T00B0ZZ0MF10
3T00B0ZZ0MG40
9 1/2
11 3/4
3 1/2
1
2 3/8
5/8
5/8-11
4
3T00B0ZZ0ME40
3T00B0ZZ0MG20
7/16
3 1/8
3/4
3 7/8
1
2
2 3/8
3/4
2 3/4
6
1/2-13
7 1/2
4
4
6
17/21-1/23
8 1/2
4
8
3/4-10
1 1/8-7
8
FC
17
5/8-11
7/8
DF
4
8
8
D
2 3/4
7/8
3 1/2
3/4
21 1/4
10
B o lt
C
Dier cplteh
D i a.
11/42-1/34
1 1/8
1 3/16
F l ar e B o l t
F l ar e
B o lt
r so le
am et erDsiam et eH
DeD
p tih
Ho le
R o t at i o n R o t at i o n
B o lt
Cir c le
SDiziae.
4 3/4
4
12
7/8-9
5 1/2
4
5/8-11
4
3/4-10
5/8-11
7 1/2
30
TM
00KBJ00ZZ0M810
3T100B0ZZ
8
4
1 3/16
30TM
00MB600ZZ0M8B0
31T.050B0ZZ
14
B o lt
Cir c le
ND
oi.a. SiN
z eo .
G
3/4
68
12
B o lt
Cir c le
SDiziae.
4
18
3T200B0ZZ
2210/2
30
TM
00NBF00ZZ0ME
SiN
z eo .
No .
B
A
41.5
8
3
10
OD
Eo-leBso lt Ho les
E - B o lt H
1
7/8
16 1/4
8 1/2
---
10 5/8
12 3/4
15
15
37
Special Straight-Through Carbon Steel Bore
Carbon Steel
Reducing
Filler Flanges
Reducing
Filler
Flanges
Straight-Through, Non-Taper Bore
PTFE-Lined, 150lb., 1” - 24”
Vacuum Rating
Majo r Min o r
Si z e Si z e
(NPS) (NPS)
OD
No .
Si z e
B o lt
Cir c le
D i a.
No .
Si z e
B o lt
Cir c le
D i a.
F l ar e
D i am et er s
B o lt
Ho le
R o t at i o n
B
A
D
F
C
1
3S00B0ZZ0MB10
13/16
5
4
1/2-13
3 7/8
4
1/2-13
3 1/8
7/16
2 7/8
2
45
2
1
3S00B0ZZ0M210
7/8
6
4
5/8-11
4 3/4
4
1/2-13
3 1/8
1/2
3 5/8
2
45
1
3S00B0ZZ0M310
1 3/16
3
1.5
3S00B0ZZ0M3B0
7 1/2
4
5/8-11
6
4
5/8
5
2 7/8
2
3S00B0ZZ0M320
1
3S00B0ZZ0M410
1.5
3S00B0ZZ0M4B0
2
3S00B0ZZ0M420
5
6
8
10
12
3
3S00B0ZZ0M430
3
3S00B0ZZ0M530
1
3S00B0ZZ0M610
1.5
3S00B0ZZ0M6B0
2
3S00B0ZZ0M620
3
3S00B0ZZ0M630
4
3S00B0ZZ0M640
2
3S00B0ZZ0M820
3
3S00B0ZZ0M830
4
3S00B0ZZ0M840
6
3S00B0ZZ0M860
2
3S00B0ZZ0ME20
3
3S00B0ZZ0ME30
4
3S00B0ZZ0ME40
6
3S00B0ZZ0ME60
8
3S00B0ZZ0ME80
4
3S00B0ZZ0MF40
6
3S00B0ZZ0MF60
8
3S00B0ZZ0MF80
10
3S00B0ZZ0MFE0
1 5/16
1 5/16
G
D ep t h
1.5
4
38
P ar t N u m b er s
Th ic kn es s
5/8-11
9
8
3/4
1/2-13
7 1/2
4
5/8-11
5/8-11
1 5/16
1/2-13
10
8
3/4-10
8 1/2
4
5/8-11
1/2-13
1 3/8
11
8
7/8
9 1/2
4
1 1/2
13 1/2
8
7/8
8
4
11 3/4
8
3/4-10
4
1 9/16
16
12
1
5/8-11
3/4-10
12
1
17
7/8-9
8
12
40
4 3/4
5/8
6 3/16
6
6
3/4-10
3/4-10
7/8-9
2 7/8
3 5/8
7 5/16
5
3 1/8
2
2 7/8
5/8
8 1/2
3 5/8
6
5
7 1/2
6 3/16
4 3/4
3 5/8
9 1/2
5/8
10 5/8
3/4
5
---
22.5
---22.5
5
7/8
12 3/4
6 3/16
9 1/2
8 1/2
10 5/8
7 1/2
6 3/16
14 1/4
---
3 5/8
11 3/4
9 1/2
---
6 3/16
8 1/2
6
11 3/4
45
5
5/8
3 7/8
6
---
2
4 3/4
5/8-11
5/8-11
19
3 5/8
11/16
3 7/8
7 1/2
8
1 5/8
3 1/8
7 1/2
14 1/4
7/8-9
2
4 3/4
4 3/4
5/8-11
3/4-10
3 1/8
3 7/8
J
7/8
15
8 1/2
10 5/8
---
---
12 3/4
www.craneenergy.com
Special Straight-Through Carbon Steel Bore
Carbon
Steel Reducing
Filler Flanges
Reducing
Filler
Flanges
Straight-Through, Non-Taper Bore
PTFE-Lined, 150lb., 1” - 24”
Vacuum Rating
Majo r
Si z e
(NPS)
Majo r Min o r
Si z e Si z e
P ar t N u m b er s
Th ic kM
inPoSr ) (NPS)
(N
n es s
P ar t N u m b er s
Si z e
(NPS)
1.5
1
3S00B0ZZ0MBB
10
2
6
14
8
3
10
12
8
16
14
0
12
18
10
5
12
20
12
24
10
6
12
8
10
12
1
3S00B0ZZ0M210
3S00B0ZZ0MG60
1
3S00B0ZZ0M310
3S00B0ZZ0MG80
1.5
3S00B0ZZ0M1
3B30/4
3S00B0ZZ0MGE0
2
3S00B0ZZ0M320
3S00B0ZZ0MGF0
1
3S00B0ZZ0M410
3S00B0ZZ0MH80
1.5
3S00B0ZZ0M4B0
3S00B0ZZ0MHE0 1 13/16
2
3S00B0ZZ0M420
3S00B0ZZ0MHF0
3
3S00B0ZZ0M430
3S00B0ZZ0MJE0
1 51350/16
3
3S00B0ZZ0M
3S00B0ZZ0MJF0
1
3S00B0ZZ0M610
3S00B0ZZ0MKF0 1 15/16
1.5
3S00B0ZZ0M6B0
3S00B0ZZ0MME0
2
3S00B0ZZ0M26210/4
3S00B0ZZ0MMF0
3
3S00B0ZZ0M630
4
3S00B0ZZ0M640
2
3S00B0ZZ0M820
3
3S00B0ZZ0M830
4
3S00B0ZZ0M840
6
3S00B0ZZ0M860
2
3S00B0ZZ0ME20
3
3S00B0ZZ0ME30
4
3S00B0ZZ0ME40
6
3S00B0ZZ0ME60
8
3S00B0ZZ0ME80
4
3S00B0ZZ0MF40
6
3S00B0ZZ0MF60
8
3S00B0ZZ0MF80
10
3S00B0ZZ0MFE0
www.craneenergy.com
Th ic kn es s
OD
B
13A/16
7/8
1 3/16
21
1 5/16
1235/11/62
2/516
15
27 1/2
1 332/8
3/4-10
1 1/2
B o l t E - B o l t H o l es B o l t
OD
Cir c le
Cir c le
No . B
So
izle
No . BSoizlte
t
D i a.
D i a.
Cir c le
C i r c l e D ep t h
D
NoA
. Si z e
No .G Siz e
D i a.
D i a.
5
4
1/2G-13
3 7/8
4
1/D
2-13
3F1/8
6
4
5/8-11
4 3/4
4
1/2-13
3 1/8
9 1/2
8
3/4-10
8/8
37/1
1 1/8
111/23-/143
1721/2
158/83-1/41
4
6
4
3 7/8
14 1/4
12
7/8-9
5/8-11
4 13/4
1-8
17
3 1/8
8
3/4-10 111/23-/143
7/8
3 7/8
3/4
169 1 1/8
2
1
1
/
4
1
4
1
/
4
7 1/2
4
8
12
7/8-9
4 13/4
51/87-11
5/8-11
6
14 1/4
1610 1 1/4
232/43-1/40 182 1/27/8-94
16
8
5/8-11
17
3 1/8
20
1 1/4
25
12
7/8-9
1
11/27-13
3 7/8
1
4
1
/
4
7/8
4
2011 1 3/8
29 1/2 192 1/27/8-9
1413/8
/4
17
5/8-11
6
13 1/2
8
7/8
8
4
11 3/4
8
3/4-10
4
1 9/16
16
12
1
5/8-11
3/4-10
19
12
1
17
7/8-9
8
12
40
1651/8/4
10 5/8
5
12 3/4
11/16
15
10 5/8
18 1/2
5/8
162 33//146
15
251/8
12 3/4
7 5/16
15
23
15
2751/8/4
12 3/4
8 1/2
15
3/4-10
3/4-10
7/8-9
2
45
2
45
2
--2 7/8
---
3 5/8
15°
2
2 7/8
--3 5/8
2
--2 7/8
3 -5--/8
3 5/8
5/8
9 1/2
10 5/8
3/4
5
22.5
---22.5
5
7/8
12 3/4
6 3/16
9 1/2
8 1/2
10 5/8
7 1/2
6 3/16
14 1/4
---
3 5/8
11 3/4
9 1/2
---
6 3/16
8 1/2
6
11 3/4
---
5
4 3/4
6
45
5
-5--
6 3/16
4 3/4
5/8-11
5/8-11
1 5/8
2J7/8
3 5/8
8 1/2
7 1/2
7 1/2
8
7C/16
1/2
7 1/2
14 1/4
7/8-9
F l ar e
B o lt
D i am et er s
D ep t h
Ho le
F l ar e
B o lt
R o t at i o n
D i am et er s
Ho le
F
C
Jtio n
Ro ta
7/8
15
8 1/2
10 5/8
---
---
12 3/4
39
Blind Flanges
PTFE-Lined
Housing Material
FS = Forged Steel, ASTM A105
Flanges conform to ANSI B16.5.
Unlined blind flanges are intended for use with solid PTFE, PP,
and PVDF blind spacers.
40
www.craneenergy.com
Spectacle Blind Flanges
PTFE-Lined
B
A
Ring Style
150 lb
Dimensions (inches)
Size
(NPS)
A
B
D
H
L
1
2
2 1/2
5/8
3/4
3 1/8
1.5
2 7/8
3 1/4
5/8
7/8
3 7/8
2
3 5/8
4
3/4
7/8
4 3/4
3
5
5 1/4
3/4
1 1/8
6
4
6 3/16
6 3/4
3/4
1 1/8
7 1/2
6
8 1/2
8 5/8
7/8
1 1/8
9 1/2
8
10 5/8
10 7/8
7/8
1 1/4
11 3/4
10
12 3/4
13 1/4
1
1 3/8
14 1/4
12
15
16
1
1 3/8
17
L
D
H
Full Face Style
B
150 lb
A
Dimensions (inches)
Size
(NPS)
A
B
H
L
1
2
4 1/4
13/16
4 1/4
1.5
2 7/8
5
15/16
5
2
3 5/8
6
1
6
3
5
7 1/2
1 3/16
7 1/2
4
6 3/16
9
1 3/16
9
6
8 1/2
11
1 1/4
11
8
10 5/8
13 1/2
1 3/8
13 1/2
10
12 3/4
16
1 3/8
16
12
15
19
1 1/2
19
L
PTFE-Lined Ring Spacers
ANSI 150
Flange Bolt
Drilling
150 l b . F l an g ed
Si z e
(NPS)
A
B
D
1
2 5/8
3/4
2
1.5
3 3/8
1 3/8
2 7/8
2
4 1/8
1 3/4
3 5/8
3
5 3/8
2 3/4
5
4
6 7/8
3 3/4
6 3/16
6
8 3/4
5 23/32
8 1/2
8
11
7 11/16
10 5/8
10
13 3/8
9 11/16
12 3/4
12
16 1/8
11 21/32
15
Min . L en g t h
H
D
B
1/2
3/4
A
1
Available in 1/16" increments between minimum
length and 3.00".
www.craneenergy.com
41
1.5
3 3/8
1 5/16
1.5
5
2
4 1/8
1 3/4
2
6
2.5
4 7/8
2 3/32
2.5
7
3
5 3/8
2 11/16
3
7 1/2
4
6 7/8
3 5/8
4
9
6
8 3/4
5 9/16
6
11
5/8
4 3/4
4
Spacers
PTFE
/ Polypropylene / PVDF
Spacers
3/4
PTFE
/ Polypropylene
8
11
7 1/2
8 / PVDF
13 1/2
10
13 3/8
Clas1s2 15016 1/8
9 11/16
10
16
12
12
19
Rin g
SCizlaes s 300
(NPS)
A
Rin g
Si z e
1 PS) 2 5/8
(N
A
1.5
3 3/8
2
1
2.5
1.5
3
2
4
2.5
6
3
8
4
10
6
12
8
8
2.5
3 7/8
7/8
12
1
5 1/2
6
7 1/2
9 1/2
11 3/4
D
PP/PVDF
11/16
B
1 5/16
PP/PVDF
4 1/8
1 3/4
2 7/8
11/16
4 7/8
2 3/32
3 3/4
1 5/16
5 3/8
2 11/16
4 3/8
1 3/4
6 7/8
3 5/8
5 1/8
2 3/32
8 3/4
5 9/16
5 7/8
2 11/16
11
7 1/2
7 1/8
3 5/8
13 3/8
9 11/16
9 7/8
5 9/16
16 1/8
12
12 1/8
7 1/2
P TFE
1
4 1/4
D
5
1.5
P TFE
2
6
1
4 7/8
2.5
7
1.5
6 1/8
3
7 1/2
2
6 1/2
4
9
2.5
7 1/2
6
11
3
8 1/4
8
13 1/2
4
10
10
16
6
12 1/2
12
19
8
15
17
B o lt
Cir c le
F u l l F ac e
D i a.
N o . Si z e
B o l t H o l es 3 B
1/o8lt
Cir c le
5/8
3D
7/i8a.
N o . Si z e
4 3/4
4
3/4
3 1/2
5 1/2
4
3/74/8
4 1/2
6
3/4
5
7 1/2
5 7/8
9 1/2
88
7/8
6 5/8
7/8 11 3/4
7 7/8
14 1/4
12
1
10 5/8
17
12
1
13
B o l t H o l es
F u l l F ac e
All spacers are available
B with many different possible
Si z e
B o lt
B o ltapered,
t Ho les special
modifications.
Spacers
may be supplied as
(NPS)
A
D
Cir c le
bored, orifice tapped, taper bored for butterfly valves, reducD i a.
PP/PVDF PTFE
N o . Si z e
ing, blind, etc. If such custom-machined spacers are re1
2 7/8 the11factory.
/16
1
4 7/8
3/4
3 1/2
quired,
consult
3 3/4
1 5/16
1.5
6 1/8
2
4 3/8
1 3/4
2
6 1/2
2.5
5 1/8
2 3/32
2.5
7 1/2
3
5 7/8
2 11/16
3
8 1/4
4
7 1/8
3 5/8
4
10
6
C 5 9/16
9 7/8
6
12 1/2
8
12 1/8
7 1/2
8
15
4
7/8
3/4
3
5 3/8
2 11/16
3
7 1/2
6 7/8
3 5/8
4
9
6
8 3/4
5 9/16
6
11
8
11
7 1/2
8
13 1/2
10
13 3/8
9 11/16
10
16
12
16 1/8
12
12
19
7/8
12
C
1
3/4
5 1/2
6
7 1/2
8
12
7/8
1
9 1/2
11 3/4
14 1/4
17
C l as s 300
Si z e
(NPS)
F u l l F ac e
B
A
D
PP/PVDF
P TFE
2 7/8
11/16
1
4 7/8
1.5
3 3/4
1 5/16
1.5
6 1/8
2
4 3/8
1 3/4
2
6 1/2
2.5
5 1/8
2 3/32
2.5
7 1/2
3
5 7/8
2 11/16
3
8 1/4
4
7 1/8
3 5/8
4
10
6
9 7/8
5 9/16
6
12 1/2
8
12 1/8
7 1/2
8
15
1
B o l t H o l es
N o . Si z e
4
B o lt
Cir c le
D i a.
3/4
3 1/2
7/8
4 1/2
3/4
8
7/8
12
5
5 7/8
6 5/8
7 7/8
10 5/8
1
13
Standard thickness “C” is 1/2”. Custom thickness can be made
upon request. Maximum thickness = 3”.
All spacers are available with many different possible
modifications. Spacers may be supplied as tapered, special
bored, orifice tapped, taper bored for butterfly valves, reducing, blind, etc. If such custom-machined spacers are required, consult the factory.
4 1/2
5
5 7/8
8
7
Rin g
1.5
2.5
14 1/4
C
las s request.
300
upon
Maximum thickness = 3”.
Rin g
2 3/32
4
F u l l F ac e
B
4 7/8
C
6 5/8
C
7 7/8
10 5/8
13
upon request. Maximum thickness = 3”.
B
B possible
AllA spacers
are available with manyAdifferent
modifications. Spacers may be supplied as tapered, special
bored, orifice tapped, taper bored for butterfly valves, reducing, blind, etc. If such custom-machined spacers are required, consult the factory.
Ring Spacer
42
Armored
Ring Spacer
D B
D B
44
44
Full Face Spacer
Armored
Full Face
Spacer
www.craneenergy.com
A
Bull’s Eye Sight Flow
Indicators
Bull's
Indicators
PTFE-Lined,
lb. Flanged
Flanged
PTFE-Lined, 150
150lb.
Resistoflex Bull’s Eye Sight Indicators are ideal for observing fluid characteristics of severely corrosive liquids. Motion, flow
and color can be inspected visually during the process, since these indicators are equipped with two heavy Pyrex* tempered and polished glass windows for ANSI Class 150 service.
Drip Lips of PTFE are suggested for use with Resistoflex Sight Indicators where, because of small quantity of liquid in line,
it is difficult to determine if flow is present. These devices collect the liquid and allow it
to spill from the drip lip, which is located at the center of the glass. Drip lips can only be
used in vertical lines.
Flutter Flow Indicators are recommended in any service where it is necessary
to determine if a line is completely full or completely empty. Movement in the
flutter flow indicator shows that the line is full.
Notes: Ductile Iron (A395) Bull’s Eye Sight Indicators have vacuum ratings as
shown in the table and their maximum temperature rating is 400°F.
100% of Bull’s Eye Sight Indicators are hydrostatically tested at 425 psig prior
to shipment.
Length
*Pyrex is a Corning Glassworks trademark.
Ductile Iron Bull’s Eye Sight Indicator
Si z e
(NPS)
P ar t #
Vac u u m Rat in g
(in . Hg / F)
L en g t h
1
5000B1VV0N100
7
FV/300
1 1/2
5000B1VV0NB00
8
FV/250
2
5000B1VV0N200
9
FV/250
3
5000B1VV0N300
11
FV/200
4
5000B1VV0N400
13
25/200
6
5000B1VV0N600
16
No Vacuum
Vacuum ratings for this product are for steady-state vacuum,
only. Frequent vacuum cycling may reduce service life.
If the Sight Indicator is to include a Flutter Flow Indicator, the second character in the part number should be “F”
(5F00B1VV0N200). If it is to include a Drip Lip, the third character of the part number should be “D” (50D0B1VV0N200). If
both a drip lip and a flutter flow are required, use both characters (5DF0B1VV0N200).
Fabricated Bull’s Eye Sight Indicator in CS or SS
Size
(NPS)
P ar t N u m b er
A
B
C
D
1
5000M3VV0V100
4.806
3.914
2.605
3.500
1.5
5000M3VV0VB00
5.575
4.475
3.103
4.000
2
5000M3VV0V200
5.857
4.924
3.490
4.500
3
5000M3VV0V300
7.035
6.102
4.299
5.500
4
5000M3VV0V400
7.572
6.764
4.954
6.500
6
5000M3VV0V600
9.354
8.425
6.330
8.000
A
B
C
• Fabricated sight indicators are rated for full vacuum to 400°F.
• If the Sight Indicator is to include a Flutter Flow Indicator,
the second character in the part number should be “F” (5F000M3VV0V200).
• 100% of Fabricated Bull’s Eye Sight Indicators are hydrostatically
tested at 425 psig prior to shipment.
• Drip Lip Option Not Available on Fabricated Bull’s Eye Sight Indicators
www.craneenergy.com
D
43
90° Elbows
90°
Elbows / PVDF / PFA-Lined
Polypropylene
Polypropylene / PVDF / PFA-Lined
Housing Materials
DI
= ASTM
Housing
Materials
CAST
STEEL
= ASTM
DI = ASTM
A395
Cast A216
Ductile Iron
Vacuum Ratings
Polypropylene-lined
fittings are rated for full vacuum at 225°F.
Vacuum Ratings
PVDF-lined
fittings are
ratedare
forrated
full vacuum
at 275°F.at 225°F.
Polypropylene-lined
fittings
for full vacuum
Consult
factory
for vacuum
PFA-lined
fittings.
PVDF-lined
fittings
are ratedratings
for fullon
vacuum
at 275°F.
Consult factory for vacuum ratings on PFA-lined fittings.
Note: All PP / PVDF / PFA-lined fitting housings are Castings.
Flanged
Note:
All are
PP fixed.
/ PVDF / PFA-lined fitting housings are Castings.
Flanged are fixed.
A
A
A
A
J
J
150 lb. Flanged
150Slb.
Flanged
iz e
(N
SiPzS
e)
(NPS)
1
1
1.5
1.5
2
2
2.5
2.5
3
3
4
4
6
6
8
Ho u s in g
Moaut esriinagl
H
Par t Nu m b er s b y L in er Mat er ial an d Ho u s in g Mat er ial
atDeF
r ial an d Ho u s in g Mat erPiaFlA
Po ly p r oPpayr tleNnuem b er s b y L in er M
PV
MatDeIr ial
en
EP9o0l0yPp1r o
VpVy0lN
10e0
E900KP1VVDVF0N100
NF
/AA
P
CASTDSITEEL
E990000P
P12V
ZZ
E
V00N
N110000
E990000K
K12V
ZZ
E
V00N
N110000
CASTDSITEEL
EE990000PP12VZV
Z0N1B0000
EE990000KK12VZV
Z0N1B0000
E900QN
2/ZAZ0N100
N
E900Q2/ZAZ0N100
CASTDSITEEL
E990000P
P12V
ZZ
E
V00N
NB
B0000
E990000K
K12V
ZZ
E
V00N
NB
B0000
/AZ0NB00
E900QN
2Z
CASTDSITEEL
E900P12V
V00N
NB200
ZZ
E900K12V
V00N
NB200
ZZ
/AZ0NB00
E900QN
2Z
CASTDSITEEL
E990000P
P12V
ZZ
E
V00N
N220000
E990000K
K12V
ZZ
E
V00N
N220000
E900QN
2/ZAZ0N200
CAST STEEL
E900P2ZZ0NC
200
E900K2ZZ0NC
200
DAim en s io n s (inJ.)
A
3 1/2
J
1 7/8
3 1/2
1 7/8
4
2 11/16
4
2 11/16
4 1/2
3 7/16
/AZ0N200
E900QN
2Z
4 1/2
5
3 7/16
3 15/16
5
5 1/2
3 15/16
4 5/8
CASTDSITEEL
E 900P 1
V00N
NC
300
2V
ZZ
E 900K 1
V00N
NC
300
2V
ZZ
N
N//A
A
CASTDSITEEL
E990000P
P12V
ZV
Z00N
E
N330000
E990000K
K12V
ZV
Z00N
E
N330000
E900QN
2/ZAZ0N300
CASTDSITEEL
N340000
E
E990000P
P12V
ZV
Z00N
E
V00N
N340000
E990000K
K12V
ZZ
E900QN
2/ZAZ0N300
CASTDSI TEEL
E990000P
P12V
ZV
Z00N
N440000
E
E990000K
K12V
ZV
Z00N
E
N440000
E900QN
2/ZAZ0N400
CASTDSI TEEL
E
N460000
E990000P
P12V
ZV
Z00N
E
N460000
E990000K
K12V
ZV
Z00N
E900QN
2/ZAZ0N400
CASTDSITEEL
E990000P
P12V
ZV
Z00N
E
N660000
E990000K
K12V
ZV
Z00N
E
N660000
N/A
CASTDSITEEL
E
N680000
E990000P
P12V
ZV
Z00N
E
N680000
E990000K
K12V
ZV
Z00N
N/A
8
10
CASTDSITEEL
E990000P
P12V
ZV
Z00N
E
N880000
E990000K
K12V
ZV
Z00N
E
N880000
N/A
CAST STEEL
E900P2ZZ0NE
800
12
0
CAST STEEL
F 00
E900P2ZZ0NE
E900K2ZZ0N800
N/A
N/A
N/A
12
CAST STEEL
E900P2ZZ0NF00
N/A
N/A
5 1/2
4 5/8
6 1/2
5 15/16
6 1/2
5 15/16
8
8
8
8
9
10 1/16
9
11
10 1/16
12 3/4
12
1
1215
3/4
12
15
300 lb. Flanged
300 lb.
SizFlanged
e
(N
SiPzS
e)
(N1P"S)
Ho u s in g
Moaut esriinagl
H
Mat er ial
Par t Nu m b er s b y L in er Mat er ial
Nu m b er s b y L in er Mat er iaPl VDF
Po ly p r o pPyalernt e
A Dim en s io n s (in .)J
p9r oYpYy0lNe1n0e0
EP9o0l0yP
P9VYDYF0N100
E 900K
A
4
1 J7/8
11.5" "
100
E900P9YY0NB
100
E900K9YY0NB
44
1/2
21117/186
12.5" "
E900P9YY0NB
200
E900K9YY0NB
200
41
5/2
23 171//1166
2"
3
CAST STEEL
200
E900P9YY0N3
200
E900K9YY0N3
5
6
34 75//186
300
E900P9YY0N4
300
E900K9YY0N4
6
7
5415/8
16
4
6"
400
E900P9YY0N6
400
E900K9YY0N6
87
1/2
5 18
5/16
6"
E900P9YY0N600
E900K9YY0N600
8 1/2
8
3"
4
CAST STEEL
NOTE: 10" and 12" Polypropylene-lined fittings are made with glass-filled resin
and are not recommended for hydrofluoric acid or sodium hydroxide service
44
47
47
www.craneenergy.com
o
Reducing 90
90° Elbows
Elbows
Polypropylene / PVDF / PFA-Lined, 150
lb.Flanged
Flanged
150lb.
Housing Materials
A
Vacuum Ratings
Polypropylene-lined fittings are rated for full vacuum at 225°F.
PVDF-lined fittings are rated for full vacuum at 275°F.
C
Note: All PP / PVDF / PFA-Lined fitting housings are castings.
Flanges are fixed.
A
J
Majo r
Si z e
(NPS)
1.5
2
3
4
6
8
Min o r
Si z e
(NPS)
Ho u s in g
Mat er ial
P o l y p r o p y l en e
PVD F
PFA
A
J
4
2 11/16
C
1
E9R0P2ZZ0NB10
E9R0K2ZZ0NB10
E9R0Q2ZZ0NB10
1
E9R0P2ZZ0N210
E9R0K2ZZ0N210
E9R0Q2ZZ0N210
1.5
E9R0P2ZZ0N2B0
E9R0K2ZZ0N2B0
E9R0Q2ZZ0N2B0
1
E9R0P2ZZ0N310
E9R0K2ZZ0N310
E9R0Q2ZZ0N310
1.5
E9R0P2ZZ0N3B0
E9R0K2ZZ0N3B0
E9R0Q2ZZ0N3B0
2
E9R0P2ZZ0N320
E9R0K2ZZ0N320
E9R0Q2ZZ0N320
1
E9R0P2ZZ0N410
E9R0K2ZZ0N410
E9R0Q2ZZ0N410
1 7/8
E9R0P2ZZ0N4B0
E9R0K2ZZ0N4B0
E9R0Q2ZZ0N4B0
2 11/16
2
E9R0P2ZZ0N420
E9R0K2ZZ0N420
E9R0Q2ZZ0N420
3
E9R0P2ZZ0N430
E9R0K2ZZ0N430
E9R0Q2ZZ0N430
2
E9R0P2ZZ0N620
E9R0K2ZZ0N620
1.5
CAST STEEL
3
E9R0P2ZZ0N630
E9R0K2ZZ0N630
4
E9R0P2ZZ0N640
E9R0K2ZZ0N640
4
E9R0P2ZZ0N840
E9R0K2ZZ0N840
6
E9R0P2ZZ0N860
E9R0K2ZZ0N860
www.craneenergy.com
48
4 1/2
3 7/16
1 7/8
1 7/8
2 11/16
1 7/8
5 1/2
4 5/8
2 11/16
3 7/16
6 1/2
5 15/16
3 7/16
4 5/8
3 7/16
8
8
N/A
4 5/8
5 15/16
9
10 1/16
5 15/16
8
45
45° Elbows
45°
Elbows / PVDF / PFA-Lined
Polypropylene
45 o 45 o
B
B
Housing Materials
DI = ASTM
Housing
Materials
CAST
STEEL
= ASTM
DI
= ASTM
A395
Cast A216
Ductile Iron
Vacuum Ratings
Polypropylene-lined
Vacuum Ratings
PVDF-lined
fittings are
ratedare
forrated
full vacuum
at 275°F.at 225°F.
Polypropylene-lined
fittings
for full vacuum
Consult factory
for vacuum
PFA-lined
fittings.
PVDF-lined
fittings
are ratedratings
for fullon
vacuum
at 275°F.
Note: All PP / PVDF / PFA-lined fitting housings are castings.
Flanged
Note:
All are
PP fixed.
/ PVDF / PFA-lined fitting housings are castings.
Flanged are fixed.
B
B
J
J
150 lb. Flanged
150 Slb.
Flanged
iz e
(N
SiPzS
e)
(NPS)
1
1
1.5
1.5
2
2
2.5
2.5
3
3
4
4
6
6
8
Ho u s in g
Moaut esriinagl
H
MaD
t eIr ial
MVaD
t eFr ial an d Ho u s in g MatP
eF
r iA
al
Po ly pPr oapr tyN
leunm
e b er s b y L i n er P
D
Bim en s io n s (inJ.)
lyPp1r V
o pVy0lN
en
EP5o00
10e0
E500KP1VVDVF0N100
PNF/A
CASTDSITEEL
E550000P
P12V
ZV
Z00N
E
N110000
E550000K
K12V
ZV
Z00N
E
N110000
CASTDSITEEL
EE550000PP12VZV
Z0N1B0000
EE550000KK12VZV
Z0N1B0000
/AZ0N100
E500QN
2Z
/AZ0N100
E500QN
2Z
CASTDSITEEL
E550000P
P12V
ZV
Z00N
E
NB
B0000
E550000K
K12V
ZV
Z00N
E
NB
B0000
NZ/A
E500Q2
Z0NB00
CASTDSITEEL
E500P12V
V00N
NB200
ZZ
E500K12V
V00N
NB200
ZZ
NZ/A
E500Q2
Z0NB00
CASTDSITEEL
E550000P
P12V
ZZ
E
V00N
N220000
E550000K
K12V
ZV
Z00N
E
N220000
E500QN
2Z
/AZ0N200
CAST STEEL
E500P2ZZ0NC
2 00
E500K2ZZ0NC
2 00
B
1 3/4
J
1 7/8
1 3/4
1 7/8
2 1/4
2 11/16
2 1/4
2 11/16
2 1/2
3 7/16
/AZ0N200
E500QN
2Z
2 1/2
3
3 7/16
3 15/16
3
3
3 15/16
4 5/8
3
4 5/8
4
5 15/16
4
5 15/16
5
8
CASTDSITEEL
E 500P 1
V00N
NC
300
2V
ZZ
E 500K 1
V00N
NC
300
2V
ZZ
N/A
CASTDSITEEL
E550000P
P12V
ZZ
E
V00N
N330000
E550000K
K12V
ZZ
E
V00N
N330000
E500QN
2Z
/AZ0N300
CASTDSITEEL
N340000
E
E550000P
P12V
ZV
Z00N
E
V00N
N340000
E550000K
K12V
ZZ
E500QN
2Z
/AZ0N300
CASTDSI TEEL
E550000P
P12V
ZV
Z00N
N440000
E
E550000K
K12V
ZV
Z00N
E
N440000
E500QN
2Z
/AZ0N400
CASTDSITEEL
E
N460000
E550000P
P12V
ZV
Z00N
E
N460000
E550000K
K12V
ZV
Z00N
CASTDSITEEL
E550000P
P12V
ZZ
E
V00N
N660000
E550000K
K12V
ZZ
E
V00N
N660000
/AZ0N400
E500QN
2Z
N/A
CASTDSITEEL
E
N680000
E550000P
P12V
ZV
Z00N
E
N680000
E550000K
K12V
ZV
Z00N
N/A
8
10
CASTDSITEEL
E550000P
P12V
ZZ
E
V00N
N880000
E550000K
K12V
ZZ
E
V00N
N880000
N/A
CAST STEEL
E500P2ZZ0NE
800
2
10
CAST STEEL
F 00
E500P2ZZ0NE
E500K2ZZ0N800
N/A
N/A
N/A
12
CAST STEEL
E500P2ZZ0NF00
N/A
N/A
5
8
5 1/2
10 1/16
5 1/2
6 1/2
10 1/16
12 3/4
7 1/2
6
1215
3/4
7 1/2
15
300 lb. Flanged
300 lb.
SizFlanged
e
(N
SiPzS
e)
(NP
1S )
Ho u s in g
Moaut esrin
iagl
H
Mat er ial
Po ly p r o pPya
lernt eNu m b er s b y L in er Mat er iaPl VDF
BDim en s io n s (in .)J
p9r oYpYy0lNe1n0e0
EP5o0l0yP
P9VYDYF0N100
E 500K
2B
1/4
1 J7/8
11.5
E500P9YY0NB
100
E500K9YY0NB
100
23
1/4
21117/186
12.5
200
E500P9YY0NB
200
E500K9YY0NB
2 3 /4
23 171//1166
300
E500P9YY0N2
300
E500K9YY0N2
33
1/2
34 75//186
400
E500P9YY0N3
400
E500K9YY0N3
4
3 1/2
5415/8
16
6
4
600
E500P9YY0N4
600
E500K9YY0N4
5 1/2
4
5 18
5/16
6
E500P9YY0N600
E500K9YY0N600
5 1/2
8
3
2
4
3
CAST STEEL
CAST STEEL
46
49
49
www.craneenergy.com
Equal Tees
Equal
Tees / PVDF / PFA-Lined
Polypropylene
Equal
Tees
Housing Materials
DI
= ASTM
Housing
Materials
Housing
DI
= ASTMMaterials
CAST
STEEL
= ASTM
DI = ASTM
A395
Cast A216
Ductile Iron
Vacuum Ratings
Vacuum Ratings
Polypropylene-lined
Vacuum Ratings fittings are rated for full vacuum at 225°F.
PVDF-lined
fittings are
ratedare
for rated
full vacuum
275°F.at 225°F.
Polypropylene-lined
fittings
for full at
vacuum
Consult
factory
for vacuum
PFA-lined
fittings.
PVDF-lined
fittings
are ratedratings
for fullon
vacuum
at 275°F.
Flanged are fixed.
Flanged
Note: Allare
PP fixed.
/ PVDF / PFA-lined fitting housings are Castings.
Flanged are fixed.
C
150 lb. Flanged
e
Ho u s in g
150 S
lb.izFlanged
(NPS)
Mat er ial
150Slb.
Flanged
iz e
Ho u s in g
(N
Moau
tDesIriinag
l
SP
izSe)
H
1
CAM
ST
(NPS)
aD
tS
eIrTiE
alEL
1
DII
C AST D
STEEL
1.15
C
A
S
T
CASTDS
SI TTE
EE
ELL
1.5
D
I
C AST D
SITEEL
12.5
C
CA
AS
STTDS
SI TTE
EE
ELL
2
DI
C AST D
SITEEL
3
2
CAST STEEL
CASTDSI TEEL
3
DII
C AST D
STEEL
43
C
A
S
T
CASTDS
SI TTE
EE
ELL
4
D
I
C AST D
SITEEL
64
C
CA
AS
STTDS
SITTE
EE
ELL
6
D
I
C AST D
SITEEL
86
C
CA
AS
STTDS
SITTE
EE
ELL
180
C AST D
SITEEL
CAST STEEL
182
C
A
S
TT S
TTE
E
LL
CA
AS
ST
ST
EE
EL
10
C
S
E
Po ly pPr oap
leunm
e b er s b y L i n er P
r tyN
MVaD
t eFr ial an d Ho u s in g MatPeF
r iA
al
TN
0
0
P
1
V
V
V
N
1
0
0
T
N
0
0
K
1
V
V
V
N
1
0
0
N
/
A
P
a
r
t
N
u
m
b
e
r
s
b
y
L
i
n
e
r
M
a
t
e
r
i
a
l
a
n
d
H
o
u
s
i
n
g
M
a
t
e
r
i
PVD F
PFAal
Aim en s io n s (inJ.)
D
TN
ZpZyN
P00
o00lyPPp12rVZ
oV
le11n00e00
TN
VN
TTNN0000PP11VVVVVVNNB10000
2ZZZN100
TN00P2ZZZZNB10000
TTNN0000PP12VZVZV
NB
T
VV
TN
N0000P
P11
VZV
VNN
NB2B000000
2V
ZZ
T
N
0
0
P
2
Z
Z
Z
N
00
ZV
ZN2B
TTNN0000PP12VZV
200
TN00P1VVVN300
TN00P1
VZVNN220000
2V
ZZ
TN00P2ZZZN300
ZN2
TTNN0000PP12VZVZV
300
TTN
VV
V
N
N0000P
P11
VZ
VN
N343000000
2V
ZZ
00
TN00P2ZZZZN
N43
TTNN0000PP12VZVZV
400
TTN
0
0
P
1
V
V
V
N
6
N00P1
VZVNN44000000
2V
ZZ
TTN
0
0
P
2
Z
Z
ZZN
00
N64
TNN0000PP12VZVZV
600
TTN
0
0
P
1
V
V
V
N
8
N00P1
VZVNN66000000
2V
ZZ
TN00P2ZZZZN
00
N86
TTNN0000PP12VZVZV
800
T
N
0
0
P
2
Z
Z
Z
N
E
TN00P1
VZVNN88000000
2V
ZZ
TTN
0
0
P
2
Z
Z
ZNF00
TNN0000PP22ZZZZZZNNE800
TN00K2ZZZ
N100
TN00KP1VD
VF
VN100
TTNN0000KK11VVVVVVNNB10000
2ZZZN100
TN00K2ZZZZNB10000
TTNN0000KK12VZVZV
NB
T
VV
TN
N0000K
K11
VZV
VNN
NB2B000000
2V
ZZ
T
N
0
0
K
2
Z
Z
Z
N
00
ZV
ZN2B
TTNN0000KK12VZV
200
TN00K1VVVN300
TN00K1
VZVNN220000
2V
ZZ
TN00K2ZZZN300
ZN2
TTNN0000KK12VZVZV
300
TTN
VV
V
N
N0000K
K11
VZ
VN
N343000000
2V
ZZ
TN00K2ZZZZN
00
N43
TTNN0000KK12VZVZV
400
TTN
0
0
K
1
V
V
V
N
6
N00K1
VZVNN44000000
2V
ZZ
TTN
0
0
K
2
Z
Z
ZZN
00
N64
TNN0000KK12VZVZV
600
TTN
0
0
K
1
V
V
V
N
8
N00K1
VZVNN66000000
2V
ZZ
TN00K2ZZZZN
00
N86
TTNN0000KK12VZVZV
800
N/A
TN00K1
VZVNN880000
2V
ZZ
N
AZZN800
TN00KN
2//ZA
D
3A
1/i2m en s io n s (1inJ7.)/8
A
J
3 1/2
1 7/8
4
2
1
1
3 1/2
1 7//186
TN00QP
2Z
ZZN100
NF/A
N/A
TN00Q2NZ/ZAZN100
TTN
ZNB00
N0000Q
Q2N
2ZZ/Z
AZZN100
N/A
TN00Q2N
Z/ZAZNB00
T
Z
TN
N0000Q
Q22NZ
Z/A
ZZ
ZN
N2B0000
N/A
TN00Q2NZ/ZAZN200
TN00Q2ZZZN300
TN00QN
2Z/AZZN200
N/A
TN00Q2NZ/ZAZN300
TTN
ZZZZN
N0000Q
Q2N
2ZZ/A
N430000
N/A
TN00Q2NZ/ZAZN400
N/A
TN00QN
2Z/AZZN400
N/A
N/A
N/A
N
N//A
A
N/A
N
/
A
N
/
A
N/A
N
/
A
N//A
A
N
4
4 14/2
2 11/16
23 171/1/166
4 1/2
5 1/2
4 1/2
3 7/16
4 5/8
3 7/16
5 1/2
65 11//22
4 5/8
5 4155//186
6 1/2
6 81/2
5 15/16
5 185/16
8
98
8
10 18/16
191
192
11
110213/1
/46
10115/16
12 3/4
1120
CA
AS
STT S
STTE
EE
ELL
C
N0000P
P22ZZZZZZN
NFE0000
TTN
N//A
A
N
N//A
A
N
1121
12153/4
12
CAST STEEL
TN00P2ZZZNF00
N/A
N/A
12
15
300l b . Fl an g ed - C as t St eel B o d y On l y
S.i zFel an g ed - C aHsot uSstienegl B o d y On l y
300l b
(N PS)
Mat er i al
300lS
bi.zFel an g ed - CH
asotuSstie
negl B o d y On l y
1PS)
(N
M
a
t
e
r
l
Si z e
H o u s iinag
(1N1.5PS)
2
1.15
13
2.5
42
3
6
43
Mat er i al
Par t N u m b er s b y L i n er Mat er i al
Po l y p r o pP
ya
l ern
te
N u m b er s b y L i n er Mat er i aPl VD F
Po l y p r o p P
y laernt eN u m b er s b y L i n er Mat er i a
PlVD F
PVD F
C AST STEEL
C AST STEEL
C AST STEEL
64
NOTE:6 10" and 12" Polypropylene-lined fittings are made with glass-filled resin
D i m en s i o n s (i n .)
A D i m en s i o n s (i n .)J
4 D i m en s i o n s (i n1.)7/8
A
J
41
/2
2 11J/16
4A
1 7/ 8
3 7/16
54
41
/2
2 1117//186
4 5/ 8
6
451/2
23 171/16
/16
7
5 15/16
8
4
5
3
7
/
16
5
6
8 1/2
85/ 8
4
76
5 15/16
87
1/2
5 185/16
8 1/2
8
50
www.craneenergy.com
50
50
47
Reducing Tees
Reducing
Tees
Housing Materials
Reducing
Tees
Polypropylene
/ PVDF / PFA-Lined
Housing Materials
Vacuum
Ratings
Housing
Materials
CAST
STEEL
= ASTM A216
Polypropylene-lined
fittings
are
rated for full vacuum at 225°F.
DI = ASTM A395 Cast
Ductile
Iron
PVDF-lined
fittings
are
rated
for
full vacuum at 275°F.
CAST STEEL
= ASTM A216
Vacuum
Ratings
Vacuum Ratings
PVDF-lined
Note:
All PP / PVDF fittings
/ PFA-linedrated
fitting housings
are Castings.
Polypropylene-lined
full vacuum
at 225°F.
Consult
factory for vacuum are
ratings onfor
PFA-lined
fittings.
Flanged
are
fixed.
Consult
for vacuum
ratings
on PFA-lined
fittings.
Note:
Allfactory
PP / PVDF
/ PFA-lined
fitting
housings are
Castings.
C
Flanged are fixed.
150 lb. Flanged
Flanged
are fixed.
Majo r
Min o r
Si z e
Si z e
1S)
5
0
.b
lF
a
n
g
e
(NPS)
(NPd
Majo r
Min o r
150
5e Flanged
S1iz.lb.
Si1z e
(M
NaPjoSr)
(M
NiP
Sr)
no
Si z e
Si z e
1
1S)
(N1P.5S)
(NP
2
1.5
11.5
1
2
1
1
1
1..5
5
22.5
2.5
2.5
3
3
3
4
121.5
1.5
1
1
12.5
12.5
1
21
1.5
2.5
1.5
2
1
22.5
1.5
21.5
21
1.5
4
4
13.5
2
2
3
3
Ho u s in g
Mat er ial
Ho uDsIin g
CAM
SaTt eSrTiaEl EL
Ho uDsIin g
MaD
t eIr ial
CAST STEEL
CAST STEEL
DI
DI
CAST STEEL
CAST STEEL
DI
DI
CASTDSITEEL
CAST STEEL
DI
DI
CAST STEEL
DI
DI
DI
CASTDSITEEL
CAST STEEL
DI
DI
CAST STEEL
CAST STEEL
DI
DI
CAST STEEL
CAST STEEL
DI
DI
CASTDSITEEL
CAST STEEL
CASTDSI TEEL
DI
CASTDSI TEEL
DI
CASTDSITEEL
CAST STEEL
DI
DI
CAST STEEL
CAST STEEL
DI
DI
CAST STEEL
CAST STEEL
DI
DI
CAST STEEL
CAST STEEL
DI
CAST STEEL
PVD F
PFA
A
ar1tVNVuVmNbBe1r0s b y LTiR
n0e0r KM1aVt e
TR0P
0P
VrViaNl Ba1n0d Ho u s in g MNa/tAer ial
TP
Ro0l0yPp2r o
ZZ
TR00KP2VZDZF
ZNB10
TR00QP2F
ZA
ZZNB10
pZ
yN
leBn1e0
N/A
TR00P1VVVN210
TR00K1VVVN210
TR00P1VVVNB10
TR00K1VVVNB10
TR00Q1VVVNB10
p2r oZp
yN
le2n1e0
P2VZDZFZN210
TP
Ro0l0yP
ZZ
TR00K
TR00QP2F
ZA
ZZN210
TR00P2ZZZNB10
TR00K2ZZZNB10
TR00Q2ZZZNB10
TR00P1VVVNB
10
TR00K1VVVNB
10
2B
2B
N
/
A
TR00P1VVVN210
TR00K1VVVN210
TR00Q1VVVN210
TR00P2ZZZNB
10
TR00K2ZZZNB
10
TR00Q2ZZZNB
10
2B
2B
2B
TR00P2ZZZN210
TR00K2ZZZN210
TR00Q2ZZZN210
N/A
210
2 10
TR00P1VVVNC
TR00K1VVVNC
TR00P1VVVN2B0
TR00K1VVVN2B0
TR00Q1VVVN2B0
ZN2
ZN2
TR00Q2ZZZN210
TTRR0000PP12VZVZV
C1B00
TTRR0000KK12VZVZV
C1B00
TR00P2ZZZN2B0
TR00K2ZZZN2B0
TR00Q2
ZZN2B0
NZ/A
2B
2B
N/A
TR00P1VVVNC
20
TR00K1VVVNC
20
TR00P1VVVNC10
TR00K1VVVNC10
TR00P2ZZZNC
2B
TR00K2ZZZNC
2B
TR00Q2ZZZN2B0
20
20
TR00P1VVVNCB0
TR00K1VVVNCB0
N
TR00P1VVVNC
TR00K1VVVNC
N//A
A
310
3 10
TR00P1VVVNC20
TR00K1VVVNC20
TTRR0000PP12VZVZV
C1B00
TTRR0000KK12VZVZV
C1B00
ZN3
ZN3
TR00Q2ZZZN310
TR00P2ZZZNC20
TR00K2ZZZNC20
N/A
N/A
TR00P1VVVNC
20
TR00K1VVVNC
20
3B
3B
TR00P1VVVN310
TR00K1VVVN310
TR00Q1VVVN310
TR00P2ZZZNC
20
TR00K2ZZZNC
20
3B
3B
TR00Q2ZZZN3B0
TR00P2ZZZN310
TR00K2ZZZN310
TR00Q2ZZZN310
TR00P1VVVN31
TR00K1VVVN31
20
20
TR00P1VVVN3B0
TR00K1VVVN3B0
TR00Q1NV/A
VVN3B0
TR00P2ZZZN31
TR00K2ZZZN31
TR00Q2ZZZN31
20
20
20
TR00P2ZZZN3B0
TR00K2ZZZN3B0
TR00Q2ZZZN3B0
N/A
TR00P1VVVN3C
B0
TR00K1VVVN3C
B0
TR00P1VVVN320
TR00K1VVVN320
TR00Q1VVVN320
NZ/A
R0000P
P12V
ZZ
R0000K
K12V
ZZ
TR00Q2
ZZN3B0
TTR
VZVNN34B100
TTR
VZVNN34B100
TR00P2ZZZN320
TR00K2ZZZN320
TR00Q2ZZZN320
TTR
VN
N431200
VN
N431200
TTR
/AZZN410
R0000PP12VZV
ZZ
R0000KK12VZV
ZZ
TR00QN
2Z
TR00P1VVVN3C0
TR00K1VVVN3C0
N/A
/AZZN320
ZV
ZN
ZV
ZN
TR00QN
2Z
TTRR0000PP12VZV
TTRR0000KK12VZV
N342B00
N342B00
TR00P1VVVN410
TR00K1VVVN410
TR00Q1VVVN410
TTR
VN
N43B
C00
TTR
VN
N43B
C00
NZ/A
R0000PP12VZV
ZZ
R0000KK12VZV
ZZ
TR00Q2
ZZN4B0
TR00P2ZZZN410
TR00K2ZZZN410
TR00Q2ZZZN410
10
10
N/A
TR00P1VVVN42
TR00K1VVVN42
TR00P1VVVN4B0
TR00K1VVVN4B0
TR00Q1VVVN4B0
10
10
TR00Q2ZZZN42
10
TR00P2ZZZN42
TR00K2ZZZN42
TR00P2ZZZN4B0
TR00K2ZZZN4B0
TR00Q2ZZZN4B0
N
/
A
TR00P1VVVN4B
TR00K1VVVN4B
30
30
TR00P1VVVN420
TR00K1VVVN420
TR00Q1VVVN420
TR00P2ZZZN4B
TR00K2ZZZN4B
TR00Q2ZZZN4B
30
30
30
TR00P2ZZZN420
TR00K2ZZZN420
TR00Q2ZZZN420
N/A
TR00P1VVVN420
TR00K1VVVN420
TR00P1VVVN430
TR00K1VVVN430
TR00Q1VVVN430
TR00P2ZZZN420
TR00K2ZZZN420
TR00Q2ZZZN420
TR00P2ZZZN430
TR00K2ZZZN430
TR00Q2ZZZN430
N/A
TR00P1VVVN430
TR00K1VVVN430
TR00P2ZZZN430
TR00K2ZZZN430
TR00Q2ZZZN430
J
C
4
2 11/16
1 7/8
A
J
C
1 7/8
4
2 1J1/16
1C
7/8
A
4 1/2
3 7/16
4
2 11/16
21117/186
1 7/8
4 1/2
3 7/16
41
5/2
33175/1
/166
1 7/8
1 7/8
2
21
11
1//1
16
6
5
3 15/16
5
3 15/16
5 1/2
4 5/8
5 1/2
4 5/8
5 1/2
4 5/8
6 1/2
5 15/16
7//1
/1
866
231171
2 11/16
1 7/8
1 7/8
23 171/1
/166
23 171//1166
1 7/8
3177/1/86
2 11/16
3 15/16
2 11/16
3 7/16
1 7/8
33175/1
/166
2 11/16
7//1
86
3115
3177/1/86
2 11/16
6 1/2
5 15/16
6 1/2
5 15/16
2411
5/1
86
3 7/16
3 7/16
4 5/8
4 5/8
52
48
52
www.craneenergy.com
Reducing Tees
Housing Materials
Vacuum Ratings
C
Flanged are fixed.
1
5
0
.b
lF
a
n
g
e
d
Majo r
Min o r
Ho u s in g
1S
50
izlb
e . FlanSgiezde, c o n t ’d.
Mat er ial
(M
Na
PjS
(M
NiPnS
o)r
o)r
Ho u s in g
Si z e
Si z e
MaD
t eIr ial
(N
(N1
PS)
1P
.5S)
CAST STEEL
DII
D
1
1
C
A
S
T
STTE
EE
EL
C AST S
L
2
D
I
D
I
11..55
CA
AS
STT S
STTE
EE
ELL
C
DII
12
D
6
C
A
S
T
1.5
DSI TEEL
2.5
DII
D
23
C
A
S
T
STTE
EE
ELL
C AST S
D
I
DI
4
1
CA
AS
STT S
STTE
EE
ELL
C
1
CASTDSI TEEL
11..55
3
CAST STEEL
DII
D
22
C
A
S
T
STTE
EE
ELL
C AST S
D
I
2.35
DI
8
CASTDSI TEEL
1
C AST D
SITEEL
4
CASTDSI TEEL
1.5
CASTDSITEEL
6
4
CASTDSI TEEL
2
CAST STEEL
3
300 lb. Flanged
Majo r
Si z e
(NPS)
1.5
2
3
4
Min o r
Si z e
(NPS)
PoPla
yrptrN
o puymlebneer s b y
TR00P1VVVNB10
TR00P2ZZZNB10
TTR00P1VVVN610
R00P1VVVN210
R0000PP22ZZZZZZN
N261100
TTR
T
R
0
0
P
1
V
V
V
N26B
B00
TR00P1VVVN
DrFial an d Ho u s in g MPaFt eAr ial
L in er MPaVt e
TR00K1VVVNB10
TR00Q1VVVNB10
PVD F
PFA
TR00K2ZZZNB10
TR00Q2ZZZNB10
N/A
TR00K1VVVN210
TR00QN1/V
AVVN210
T
R
0
0
K
TR00K2
2Z
ZZ
ZZ
ZN
N6
21
10
0
TR00Q2ZZZN210
R0000P
P22ZZZZZZN
N26B
B00
TTR
TTRR0000PP11VVVVVVNNC61200
NC
62
TT
RR
00
00
PP12
VZVZVZN
B00
T
R
0
0
P
1
V
V
V
N
6
TR00P1VVVNC2300
TTRR0000PP22ZZZZZZNNC62300
R0000PP11VVVVVVN
N361400
TTR
R0000PP22ZZZZZZN
N361400
TTR
ZN
N3
8B
100
TTRR0000PP12VZVZV
R0000P
P22ZZZZZZN
N38B
B00
TTR
T
R
0
0
P
1
V
V
V
N
8
TR00P1VVVN32200
R0000P
P22ZZZZZZN
N382200
TTR
T
R
0
0
P
1
V
V
V
TR00P1VVVNN38C300
ZN
TTRR0000PP12VZVZV
N8
43
10
0
T
VZVNN481400
TR
R0
00
0P
P1
2V
ZZ
N4
8B
400
TTRR0000PP12VZVZVZN
T
R
0
0
P
1
V
V
V
N
8
TR00P2ZZZN4B600
TR00K1NV/A
VVN2B0
T
TR
R0
00
0K
K2
2Z
ZZ
ZZ
ZN
N6
2B
B0
0
TR00K1NV/A
VVNC10
T
R
0
0
K
2
Z
ZN
TR00K1VVZV
N6C2B00
TR00K1NV/A
VVNC20
TR
R0
00
0K
K2
2Z
ZZ
ZZ
ZN
NC
63200
T
TR00K1NV/AVVN310
T
TR
R0
00
0K
K2
2Z
ZZ
ZZ
ZN
N6
34
10
0
R0000KK12VZV
ZZ
TTR
VN
N831B00
T
TR
R0
00
0K
K2
2Z
ZZ
ZZ
ZN
N8
3B
B0
0
TR00K1NV/AVVN320
T
TR
R0
00
0K
K2
2Z
ZZ
ZZ
ZN
N8
32
20
0
TR00K1NV/A
VVN3C0
R0000K
K12V
ZV
ZZ
TTR
VNN843100
/AZZN410
TR00KN
2Z
R0000KK12VZV
ZZ
TTR
VN
N844B00
N/A
TR00Q1VVVN2B0
N/A
TR00Q2ZZZN2B0
N/A
N/A
NN
/A/A
N/A
TR00QN1/A
VVVN310
N/A
TR00Q
2ZZZN310
8
9
1 7/8
1 7/8
4 1/2
8
3 7/16
9
8
9
5
8
3 15/16
9
8
9
51175//816
22 1111//1166
31 77//186
2 11/16
3475/1/86
1 7/8
22 1111//1166
TR00QN1/A
VVVN320
9
10 1/16
33 77//1166
NN
/A/A
TR00Q1VVVN410
9
10 1/16
3 4155//186
TR00Q
ZZZN410
N2/A
9
10 1/16
1 7/8
5 15/16
TR00QN2/A
ZZZN4B0
9
6 1/2
10 1/16
5 15/16
2 11/16
8
TR00Q2ZZZN320
TR00Q1VVVN4B0
DI
TR00P1VVVN430
TR00K1VVVN430
TR00Q1VVVN430
CAST STEEL
TR00P2ZZZN430
TR00K2ZZZN430
TR00Q2ZZZN430
TR00Q1VVVN420
3 7/16
4 5/8
PVD F
A
J
C
N/ A
1 7/8
TR00K9YYYN21 0
4 1/2
5
2 11/16
T R00P9YYYN210
3 7/16
1 7/8
T R00P9YYYN320
TR00K9YYYN32 0
6
4 5/ 8
3 7/16
T R00P9YYYN420
TR00K9YYYN42 0
7
5 15/16
3 7/16
TR00P9YYYNB10
www.craneenergy.com
C/8
17
10
4 51/16
/8
TR00Q2ZZZN420
2
2 11J/16
5 91/2
TR00K2ZZZN420
CAST STEEL
A4
10 1/16
TR00P2ZZZN420
1
C
9
ZN
TTRR0000PP12VZVZV
N8
46
20
0
Dim en sJio n s (in .)
AVVN3B0
TR00QN1/V
N2/A
TR00Q
ZZZN3B0
NZ/AZZN4B0
TR00K2
T
R
0
0
K
ZV
ZZVNN846200
TR00K12V
Ho u s in g
Mat er ial
A
52
49
Strainer
Strainer Tee
Tee Assembly
Assembly
Strainer
Tee Assembly
PP
150 lb.Flanged
Flanged
PP//PVDF-Lined,
PVDF-Lined,
150lb.
PP / PVDF-Lined, 150lb. Flanged
Housing Material
DI = ASTM
Housing
Material
CAST
STEEL
= ASTM
DI
= ASTM
A395
Cast A216
Ductile Iron
Vacuum Ratings
Polypropylene-lined
Vacuum Ratings
PVDF-lined
fittings are
ratedare
forrated
full vacuum
at 275°F.at 225°F.
Polypropylene-lined
fittings
for full vacuum
Note: 12th character in the part number indicates the size of the holes in
the strainer.
All part numbers
in the
tableindicates
are shown
which in
Note:
12th character
in the part
number
thewith
sizean
of “R”,
the holes
indicates
1/8”Allholes.
The following
theare
available
hole an
sizes
their
the
strainer.
part numbers
in theare
table
shown with
“R”,and
which
corresponding
character:
indicates 1/8” holes.
The following are the available hole sizes and their
Q
= 1/16”; R = 1/8”;
S = 3/16”; T = 1/4”; U = 5/16”; V = 3/8”
corresponding
character:
Q = 1/16”; R = 1/8”; S = 3/16”; T = 1/4”; U = 5/16”; V = 3/8”
Si z e
(N
SiPzS
e)
(NPS)
1
1
1 1/2
1 1/2
2
2
2 1/2
2 1/2
3
3
4
4
6
6
8
8
Ho u s in g
Moaut esriinagl
H
anudmH
iaal t er ial
P ar t N
b eorussbinygLM
inaetrerM
Ho u s in g Mat er iaP
l VD F
Po ly p r o paynledn e
Mat er ial
DI
P0o7lyPp1rVoV
pV
y lN
e1nR
e0
T8
T807KP1V
VD
VF
VN1R0
CASTDSITEEL
TT880077PP12VZV
VN
N11R
R00
ZZ
TT880077KK12VZV
VN
N11R
R00
ZZ
CASTDSITEEL
ZV
ZN
TT880077PP12VZV
N1BRR00
ZV
ZN
TT880077KK12VZV
N1BRR00
CASTDSITEEL
TT880077PP12VZV
VN
NBBR
R00
ZZ
TT880077KK12VZV
VN
NBBR
R00
ZZ
CASTDSITEEL
T880077P
P12V
ZV
ZZ
T
VNNB2R
R00
T880077K
K12V
ZV
ZZ
T
VNNB2R
R00
CASTDSITEEL
TT880077PP12VZV
VN
N22R
R00
ZZ
TT880077KK12VZV
VN
N22R
R00
ZZ
CAST STEEL
2R0
T807P2ZZZNC
CASTDSITEEL
CASTDSI TEEL
A
J
A
3 1/2
J
1 7/8
3 1/2
1 7/8
4
2 11/16
4
2 11/16
4 1/2
3 7/16
2R0
T807K2ZZZNC
4 1/2
5
3 7/16
3 15/16
ZZ
T807P12V
VZVNNC3R0
ZZ
T807K12V
VZVNNC3R0
TT880077PP12VZV
VN
N33R
R00
ZZ
TT880077KK12VZV
VN
N33R
R00
ZZ
5
5 1/2
3 15/16
4 5/8
CASTDSITEEL
ZZ
TT880077PP12VZV
VN
N34R
R00
ZZ
TT880077KK12VZV
VN
N34R
R00
CASTDSITEEL
TT880077PP12VZV
VN
N44R
R00
ZZ
TT880077KK12VZV
VN
N44R
R00
ZZ
CASTDSI TEEL
ZZ
TT880077PP12VZV
VN
N46R
R00
ZZ
TT880077KK12VZV
VN
N46R
R00
CASTDSITEEL
TT880077PP12VZV
VN
N66R
R00
ZZ
TT880077KK12VZV
VN
N66R
R00
ZZ
CASTDSITEEL
ZZ
TT880077PP12VZV
VN
N68R
R00
ZZ
TT880077KK12VZV
VN
N68R
R00
CASTDSITEEL
TT880077PP12VZV
VN
N88R
R00
ZZ
TT880077KK12VZV
VN
N88R
R00
ZZ
CAST STEEL
T807P2ZZZN8R0
T807K2ZZZN8R0
5 1/2
4 5/8
6 1/2
5 15/16
6 1/2
5 15/16
8
8
8
8
9
10 1/16
9
10 1/16
Note: Plastic-lined baffle tee strainers are designed to prevent relatively large particles
from passing. These are not designed to be fine particulate screens or filters.
51
51
50
www.craneenergy.com
Housing Materials
S
Housing
Materials
Vacuum Ratings
CAST
STEEL = ASTMfittings
A216 are rated for full vacuum at 225°F.
Polypropylene-lined
Vacuumfactory
Ratings
Consult
for vacuum-ratings of PFA-lined fittings.
Polypropylene-lined
are rated
full vacuum
at 225°F.except for 6" and 8" size PFA.
Note:
All PP / PVDFfittings
/ PFA-lined
fittingfor
housings
are castings,
PVDF-lined
Flanged
are fittings
fixed. are rated for full vacuum at 275°F.
Consult factory for vacuum-ratings of PFA-lined fittings.
Note: All PP / PVDF / PFA-lined fitting housings are castings, except for 6" and 8" size PFA.
Flanged are fixed.
S
P
T
J
T
J
150 lb. Flanged
Si z e
Ho u s in g
(NPlb.
S) FlangedMat er ial
150
DI
150Silb.
1z eFlanged Ho u s in g
(NPS)
CAM
Sa
Tt e
SrTiaElEL
Size
Housing
DI
(NPS)
Material
1.5
DI
CAST STEEL
1
CAST STEEL
1
DI
2
DI
1.5
CAST STEEL
1.5
C
A
S
T
STEEL
23
CASTDSITEEL
34
2
CACAST
ST STEEL
DI
4
STEEL
6
3
C
A
S
T
STEEL*
6
4
88
DI
CAST STEEL*
1
60
10
CAST STEEL*
12
12
8
PVD F
PFA
N/A
T400P100VN110
T400K100VN110
an d Ho u s in g Mat er ial
T400Q200ZN110
T400P200ZN110
T400K200ZN110
Po ly p r o p y len e Part Numbers
PVby
DFLiner Material
PFA
T400P100VNB10
T400K100VNB10
N/A
NPFA
/A
TPolypropylene
400P100VN110
T400KPVDF
100VN110
T400Q200ZNB10
T400P200ZNB10
T400K200ZNB10
T400Q200ZN110
T400P200ZN110
TT400K200ZN110
400K200ZN110
T400P200ZN110
T400Q200ZN110
N/A
T400P100VN210
T400K100VN210
T400P100VNB10
TT400K200ZNB10
400K100VNB10
N/A
T400P200ZNB10
T400Q200ZNB10
T400P200ZN210
T400K200ZN210
T400Q200ZN210
T400Q200ZNB10
T
4
0
0
P
2
0
0
Z
N
B
1
0
T
4
0
0
K
2
0
0
Z
N
B
1
0
T400P200ZN210
T400Q200ZN210
T400P200ZN310
TT400K200ZN210
400K200ZN310
T400Q200ZN310
N/A
T400P100VN210
T400K100VN210
T400P200ZN310
T400Q200ZN310
T400Q200ZN410
T400P200ZN410
TT400K200ZN310
400K200ZN410
T400P200ZN210
T400K200ZN210
T400Q200ZN210
T400P100VN610
TT400K200ZN410
400K100VN610
T400P200ZN410
T400Q200ZN410
N/A
T400P200ZN310
T400K200ZN310
T400Q200ZN310
T
4
0
0
K
2
0
0
Z
N
6
1
T
4
0
0
P
2
0
0
Z
N
6
1
0
0
T400Q300ZM610
T400P200ZN610
T400K200ZN610
N/A
T400Q200ZN410
T400P200ZN410
T400K200ZN410
T400P200ZN810
TT400K200ZN810
400K200ZN810
T400Q300ZM810
T400P200ZN810
N/A
T400P100VN610
T400K100VN610
N/A
T400P200ZNE10
T400P200ZNE10
N
/
A
N
/A
T400K200ZN610 N/AT400Q300ZM610
T400P200ZN610
T400P200ZNF10
T400P200ZNF10
T400P200ZN810
T400K200ZN810
T400Q300ZM810
CAST STEEL*
T400P200ZNE10
N/A
1
2
T400Pfittings
200ZNare
F10made with glass-filled resin
NOTE: 10" and 12" Polypropylene-lined
2"
2"
10
P
N/A
P
T
J
S
2 5/8
1 7/8
3 1/2
P
T
J
Dimensions
(in.)
4 P
3 1/2
3 1/2
4 1/24
4
5 14/21/2
3 3/T8
2 5/8
2 5/8
4 31/3/8
8
3 3/8
5 43/1/8
8
2 1J1/16
1 7/8
1 7/8
3 7/16
2
2 11/16
11/16
347/16
5/8
6 15/21/2
4
6 51
7/3/8
4
8
534175/8
5/1
/166
6 1/2
58
1/2
8
6 1/2
9 9
6 3/4
8
5 3/4
8
8 3/4
6 7/8
11
11
5 15/16
48
5/8
8
5 15/16
10 1/16
1/16
10
18111
12
9 12
183
/8
33/4
13
3/8
16 1/8
16
111/8
11
13 3/8
12
12
16 1/8
14 1/2
S
S
5/8
5/8
5/8
182
12
14 1/2
114
0 11/2
/16
300 lb. Flanged
Si z e
Ho u s in g
(
N
P
S
)
300 lb. FlangedMat er ial
Si1z e
Ho u s in g
(N1P.5S)
21
13.5
42
63
Mat er ial
CAST STEEL
CAST STEEL
PVD F
T400P2P0a0rYt NN1u1m
0 b er s b y L in erT4M0a0tK
er2ia0l0YN110
TP4o00lyPp2r0o0pYyNleBn1e0
T400KP2V0D0Y
FNB10
TT440000P
P220000Y
YN
N211100
P220000Y
YN
NB
31100
TT440000P
T
T440000P
P220000Y
YN
N421100
T
4
0
0
P
2
0
0
Y
N
T400P200YN631100
TT440000K
K220000Y
YN
N211100
K220000Y
YN
NB
31100
TT440000K
T
T440000K
K220000Y
YN
N421100
T
4
0
0
K
2
0
0
Y
N
T400K200YN631100
P
4
4P
1/2
45
4 61/2
75
8 61/2
T
J
7/8en s io n s (i1n .7) /8
D2im
3 T3/4
2 1J1/16
42 37//88
53 73//84
3177/1/86
24151//816
47 31//88
95 77//88
53175/1/166
4 85/8
4
T400P200YN410
T400K200YN410
7
7 1/8
5 15/16
6
T400P200YN610
T400K200YN610
8 1/2
9 7/8
8
www.craneenergy.com
S
S
5/8
5/8
51
Instrument Tees with 1.5" Branch
Housing Materials
Vacuum Ratings
Flanged are fixed.
1
5
0
.b
lF
a
n
g
e
d
Si z e
(NPS)
Size
1.5
(NPS)
Ho u s in g
Mat er ial
Housing
Material
2
1.5
3
2
4
3
6
4
8
6
10
8
12
10
C AST
STEEL
CAST
STEEL
12
Par t Nu m b er s b y L i150
n er lb.
MaFlanged
t er i al
Po ly p r o p y lenPart
e Numbers by LinerPMaterial
VD F
T400P200ZNBB0
Polypropylene
T400P200ZN2B0
T400P200ZNBB0
T400P200ZN3B0
T400P200ZN2B0
T400P200ZN4B0
T400P200ZN3B0
T400P200ZN6B0
T400P200ZN4B0
T400P200ZN8B0
T400P200ZN6B0
T400P200ZNEB0
T400P200ZN8B0
T400P200ZNFB0
T400P200ZNEB0
P
T400K200ZNBB0
4
PVDF
PFA
T
4
0
0
K
2
0
0
Z
N
2
B
0
4
1/2
T400K200ZNBB0
T400Q200ZNBB0
T400K200ZN3B0
5 1/2
T400K200ZN2B0
T400Q200ZN2B0
T400K200ZN4B0
6 1/2
T400K200ZN3B0
T400Q200ZN3B0
T400K200ZN6B0
8
T400K200ZN4B0
T400Q200ZN4B0
T400K200ZN8B0
9
T400K200ZN6B0
N/A
11
T400K200ZN8B0N/A
N/A
12
N/A
T400P200ZNFB0
T
J (in.)
Dimensions
P3 3/8
T 2 11/16J
4
1
/
8
4
3 3/8 3 7/216
11/16
5 3/8
4 5/8
4 1/2
4 1/8
3 7/16
6 3/4
5 15/16
5 1/2
5 3/8
4 5/8
8 3/4
8
6 1/2
6 3/4
5 15/16
11
10 1/16
8
8 3/4
8
13 3/8
12
9
11
10 1/16
16 1/8
14 1/2
11
13 3/8
12
12
16 1/8
S
S
1 1/8
1 1/8
14 1/2
NOTE: 6" and 8" PFA-lined instrument tees with 1.5" branch are fabricated steel
with a fixed branch flange.
52
55
www.craneenergy.com
Instrument Tees
Tees with
with2"2”Branch
Branch
Housing Materials
Vacuum Ratings
Flanged are fixed.
150 lb. Flanged
Si z e
Size
(N
PS)
(NPS)
2
2
3
Ho u s in g
Housing
M
at er i al
Material
43
1
461
8
6
180
1
2
10
1
CAST STEEL
CAST
STEEL*
150 lb. Flanged
Part Numbers by Liner Material
PVD F
Polypropylene
PVDF
T400P200ZN220
T400K200ZN220
P
Dimensions (in.)
T
J
P4 1/8
T 3 7/16 J
T400P200ZN220
T400P200ZN320
T400P200ZN320
T400P200ZN420
PFA 4 1/2
T400K200ZN220
T400Q200ZN220
T400K200ZN320
5 1/2
T400K200ZN320
T400K200ZN42T400Q200ZN320
0
6 1/2
4 1/2
5 3/8
5 1/2
6 3/4
4 1/8 4 5/38 7/16
5 3/8 5 15/1465/8
T400P200ZN620
T400P200ZN420
T400K200ZN62T400Q200ZN420
0
8
T400K200ZN420
8 3/4
6 1/2
6 3/4
T400P200ZN820
T400P200ZN620
T
400P200ZNE20
T400P200ZN820
T400K200ZN820
T400K200ZN620
T400P200ZNF20
T400P200ZNE20
T400K200ZN820
N/A
N/A
4" x122" Instrument tee requiresT400P200ZNF20
two 1/2" bolts to straddle the O.D. of the outlet.
N/A
9
N/A
11
12
85 15/16
8 11
8 3/4 10 1/168
193 3/8
12
11
10 1/16
16 1/8 13 3/8 14 1/212
11
12
16 1/8
S
S
1 5/8
1 5/8
14 1/2
Note 1: 4" x 2" requires two 1/2" bolts to straddle the branch OD.
NOTE: 6" and 8" PFA-lined instrument tees with 2" branch are fabricated steel
with a fixed branch flange.
www.craneenergy.com
56
53
Crosses
PVDF / PFA-Lined,
lb. Flanged
Polypropylene / PVDF-Lined,
150lb. 150
Flanged
Housing Materials
Crosses are not available with DI housings.
Vacuum Ratings
Consult factory for vacuum ratings of PFA-lined fittings.
Note: All PP / PVDF-lined fitting housings are Castings.
Flanged are fixed.
Si z e
(NPS)
Ho u s in g
Mat er ial
PVD F
PFA
A
J
1"
CN00P2ZZZN100
CN00K2ZZZN100
CN00Q2ZZZN100
3 1/2
1 7/8
1.5"
CN00P2ZZZNB00
CN00K2ZZZNB00
CN00Q2ZZZNB00
4
2 11/16
CN00P2ZZZN200
CN00K2ZZZN200
CN00Q2ZZZN200
4 1/2
3 7/16
CN00P2ZZZN300
CN00K2ZZZN300
CN00Q2ZZZN300
5 1/2
4 5/8
4"
CN00P2ZZZN400
CN00K2ZZZN400
CN00Q2ZZZN400
6 1/2
5 15/16
6"
CN00P2ZZZN600
CN00K2ZZZN600
8"
CN00P2ZZZN800
CN00K2ZZZN800
2"
3"
54
CAST STEEL
57
N/A
8
8
9
10 1/16
www.craneenergy.com
45
45°o Laterals
Laterals
Polypropylene
lb. Flanged
Flanged
Polypropylene / PVDF-Lined, 150
150lb.
Housing Materials
Laterals are not available with DI housings.
Vacuum Ratings
Note: All PP / PVDF-lined fitting housings are Castings.
Flanged are fixed.
Si z e
(NPS)
Size
(NPS)
1
11.5
1.5
2
23
4
3
46
8
6
8
Ho u s in g
Mat er ial
Housing
Material
C AST
STEEL
CAST
STEEL
150 lb. Flanged
by Liner
Po ly p r o pPart
y lenNumbers
e
PVDMaterial
F
DimensionsL (in.)
PFA
Polypropylene
PVDF
L
LN00P2ZZZN100
LN00K2ZZZN100
LN00Q2ZZZN100M
5 3/N
4
LN00K2ZZZN100
77 1/2
LN00LN00P2ZZZN100
P2ZZZNB00
LN00K
2ZZZNB00
LN005
Q23/4
ZZZNB0103/4
7ZZZN2002
LN00LN00P2ZZZNB00
P2ZZZN200
LN00LN00K2ZZZNB00
K2ZZZN200
LN00Q2
89
1 J3/4
1 7/8
2
N
J
7 1/2
1 7/8
9
2 11/16
2 211/16
1/2
10 1/2
3 7/16
LN00LN00P2ZZZN200
P2ZZZN300
LN00K
2ZZZN300
LN00Q2
LN00K2ZZZN200
8ZZZN30201/2
3
3 7/16
13
4 5/8
1213
14 115
/2
17 1/2
18
3
4 5/8
3
1/2
5 15/16
18
8
22
10 1/16
22
10 1/16
LN00LN00P2ZZZN300
P2ZZZN400
LN00K
2ZZZN400
LN00Q10
2ZZZN4003
LN00K2ZZZN300
LN00LN00P2ZZZN400
P2ZZZN600
LN00K
2
Z
Z
Z
N
6
0
0
LN00K2ZZZN400
12
3
N/A
LN00P2ZZZN800
LN00K2ZZZN800
LN00P2ZZZN600
LN00K2ZZZN600
14 1/2
3 1/2
LN00P2ZZZN800
www.craneenergy.com
LN00K2ZZZN800
58
17 1/2
4 1/2
10 1/2
10
M
4 1/2
8
15
55
Housing Materials
Concentric Reducers
Polypropylene / PVDF / PFA-Lined, 150 lb. Flanged
Vacuum Ratings
Housing Materials
Vacuum Ratings
Flanged are fixed.
150lb. Flanged
Note: All PP / PVDF / PFA-lined fitting housings are P
Castings.
ar t Nu m b er s b y L in er Mat er ial
Majo r
Min o r
Ho u s in g
Flanged
are
fixed.
Si z e
Si z e
(NPS)
(NPS)
PVD F
1.5
1
150lb. Flanged
DI
6000P1VV0NB10
6 000K1VV0NB10
N/A
CAST STEEL
6000P2ZZ0NB10
6000K2ZZ0NB10
6000Q2ZZ0NB10
Majo r
Si z e
2
(NPS)
DI
H
o
u
s iTnEgEL
C AST S
Mat er ial
DI
0ar t Nu6m0b0e0rKs1bVyVL
6000P1VV0N21P
0N
N/A
in2e1r0Mat er ial
a
n
d
H
o
u
s
i
n
g
M
a
t
e
r
i
a
l
6000K2ZZ0N210
6000Q2ZZ0N210
6000P2ZZ0N210
oV
p0
y lNe2nBe0
00o0lyPp1rV
6P
VF0N2B0
6 000KP1VVD
PN/A
FA
CASTDSITEEL
P12V
ZZ
66000000P
V00N
N2BB100
K12V
ZZ
V00N
N2BB100
66000000K
6000Q2
ZZ0N2B0
N/A
6000Q2ZZ0NB10
Min1o r
Si z e
(NPS)
1.5
PFA
1.5
1
1
CAST STEEL
66000000P
C1100
P12V
ZV
Z0NB
66000000K
C1100
K12V
ZV
Z0NB
2.5
1.5
1
2
DI
66000000P
B00
P11V
VV
V00N
NC
21
66000000K
B00
K11V
VV
V00N
NC
21
N/A
N/A
CAST STEEL
66000000PP12VZV
C1200
Z0N2
66000000KK12VZV
C1200
Z0N2
6000Q2ZZ0N210
DI
10
6000P1VV0N23B
10
6 000K1VV0N23B
N/A
CAST STEEL
10
6000P2ZZ0N23B
10
6000K2ZZ0N23B
10
6000Q2ZZ0N23B
DI
3B
6000P1VV0NC
10
3B
6000K1VV0NC
10
N/A
CASTDSITEEL
Z0N3
66000000PP12VZV
CBB00
Z0N3
66000000KK12VZV
CBB00
6000Q2NZ/A
Z0N3B0
DI
320
6000P1VV0NC
320
6000K1VV0NC
N/A
CASTDSITEEL
P12V
ZZ
V00N
N332100
66000000P
K12V
ZZ
66000000K
V00N
N332100
6000QN/A
2ZZ0N320
CASTDSI TEEL
66000000PP12VZV
C00
Z0N31
66000000KK12VZV
C00
Z0N31
2
11.5
2.5
3
1
1.5
1.5
2
2
1
2.5
1.5
3
1
2
1.5
4
2.5
2
1
2 1/2
13.5
4
2
2 1/2
3
56
Mat er ial
CASTDSITEEL
V0N3B0
6000P1NV/A
6000K1NV/A
V0N3B0
6000Q2ZZ0N310
N/A
N/A
CASTDSITEEL
6000P12V
V00N
N34B10
ZZ
6 000K12V
V00N
N34B10
ZZ
6000Q2
ZZ0N3B0
N/A
CASTDSITEEL
P12V
ZV
Z00N
N431200
66000000P
K12V
ZV
Z00N
66000000K
N431200
6000QN/A
2ZZ0N410
CASTDSITEEL
66000000PP12VZV
Z0N342B00
66000000KK12VZV
Z0N342B00
6000QN/A
2ZZ0N320
CASTDSITEEL
P12V
ZV
Z0N43B
66000000P
C00
K12V
ZV
Z0N43B
66000000K
C00
CASTDSI TEEL
6000P1NV/A
V0N420
V0N420
6 000K1NV/A
6000Q2ZZ0N4B0
N/A
N/A
CASTDSITEEL
66000000P
P12V
ZZ
V00N
N442100
V00N
N442100
K12V
ZZ
66000000K
6000QN/A
2ZZ0N420
CASTDSITEEL
6000P12V
ZV
Z0N4C
10
NZ/A
6000K 2
Z0N410
6000QN
2Z/AZ0N410
DI
6000P1VV0N4B
30
6000K1VV0N4B
30
N/A
CAST STEEL
30
6000P2ZZ0N4B
30
6000K2ZZ0N4B
30
6000Q2ZZ0N4B
K
J
C
4 1/2
2 11/16
1 7/8
Dim en s io n s (in .) 1 7/8
5
K
3 7/16
J
4 1/2
2 11/16
1 7/8
1 7/8
5 1/2
3 15/16
5
3 7/16
2 11/16
1 7/8
3 7/16
21117/186
5 1/2
6
6000P1VV0N420
6 000K1VV0N420
N/A
6000P2ZZ0N420
6000K2ZZ0N420
6000Q2ZZ0N420
DI
6000P1VV0N4C0
N/A
N/A
DI
6000P1VV0N430
6 000K1VV0N430
N/A
CAST STEEL
6000P2ZZ0N430
6000K2ZZ0N430
6000Q2ZZ0N430
3 15/16
4 5/8
1 7/8
2 11/16
2 11/16
3 7/16
3 7/16
1 7/8
3 15/16
2 11/16
6
4 5/8
1 7/8
3 7/16
2 11/16
7
5 15/16
3 15/16
3 7/16
1 7/8
3 15/16
2415
1/8
16
7
DI
CAST STEEL
C
2 11/16
5 15/16
3 7/16
3 15/16
4 5/8
www.craneenergy.com
Concentric Reducers
Polypropylene / PVDF / PFA-Lined, 150 lb. Flanged
150 lb. Flanged
Majo r
Si z e
(NPS)
Min o r
Si z e
(NPS)
1
1.5
6
2
3
4
1
1.5
2
8
3
4
6
10
4
Ho u s in g
Mat er ial
PVD F
DI
6000P1VV0N610
6000K1VV0N610
CAST STEEL
6000P2ZZ0N610
6 000K2ZZ0N610
PFA
DI
6000P1VV0N6B0
6000K1VV0N6B0
6000P2ZZ0N6B0
6 000K2ZZ0N6B0
N/A
DI
6000P1VV0N620
6000K1VV0N620
N/A
CAST STEEL
6000P2ZZ0N620
6 000K2ZZ0N620
N/A
DI
6000P1VV0N630
6000K1VV0N630
N/A
CAST STEEL
6000P2ZZ0N630
6000K2ZZ0N630
N/A
DI
6000P1VV0N640
6000K1VV0N640
N/A
CAST STEEL
6000P2ZZ0N640
6 000K2ZZ0N640
N/A
DI
6000P1VV0N810
6000K1VV0N810
6000P2ZZ0N810
6000K2ZZ0N810
DI
6000P1VV0N8B0
6000K1VV0N8B0
CAST STEEL
6000P2ZZ0N8B0
6000K2ZZ0N8B0
DI
6000P1VV0N820
6000K1VV0N820
CAST STEEL
6000P2ZZ0N820
6000K2ZZ0N820
DI
6000P1VV0N830
6000K1VV0N830
CAST STEEL
6000P2ZZ0N830
6000K2ZZ0N830
J
C
1 7/8
N/A
CAST STEEL
CAST STEEL
K
2 11/16
9
8
3 7/16
4 5/8
5 15/16
1 7/8
2 11/16
N/A
3 7/16
11
10 1/16
4 5/8
DI
6000P1VV0N840
6000K1VV0N840
N/A
CAST STEEL
6000P2ZZ0N840
6000K2ZZ0N840
N/A
DI
6000P1VV0N860
6000K1VV0N860
N/A
CAST STEEL
6000P2ZZ0N860
6000K2ZZ0N860
N/A
CAST STEEL
6000P2ZZ0NE40
N/A
N/A
5 15/16
8
12
12 3/4
5 15/16
300 lb. Flanged
Majo r
Si z e
(NPS)
Min o r
Si z e
(NPS)
1.5
1
2
3
6
PVD F
K
J
C
6000KAYY0NB10
4 1/2
2 11/16
1 7/8
5
3 7/16
1
6000PAYY0N210
6000KAYY0N210
6000PAYY0N2B0
6000KAYY0N2B0
1
6000PAYY0N310
6000KAYY0N310
6000PAYY0N3B0
6000KAYY0N3B0
6000PAYY0N320
6000KAYY0N320
1.5
CAST STEEL
2
6000PAYY0N420
6000KAYY0N420
3
6000PAYY0N430
6000KAYY0N430
2
6000PAYY0N620
6000KAYY0N620
3
6000PAYY0N630
6000KAYY0N630
4
6000PAYY0N640
6000KAYY0N640
www.craneenergy.com
6000PAYY0NB10
1.5
2
4
Ho u s in g
Mat er ial
1 7/8
2 11/16
1 7/8
6
4 5/8
2 11/16
3 7/16
7
5 15/16
3 7/16
4 5/8
3 7/16
9
8
4 5/8
5 15/16
57
Eccentric Reducers
Polypropylene / PVDF / PFA-Lined, 150lb. Flanged
Housing Materials
Eccentric Reducers lined with PP/PVDF/PFA are
only available in CAST STEEL = ASTM A216
Vacuum Ratings
Flanged are fixed.
Majo r
Si z e
(NPS)
Min o r
Si z e
(NPS)
1.5
1
2
3
4
Ho u s in g
Mat er ial
PVD F
PFA
K
J
C
E
8000P2ZZ0NB10
8000K2ZZ0NB10
N/A
4 1/2
2 11/16
1 7/8
3/8
5
3 7/16
1
8000P2ZZ0N210
8000K2ZZ0N210
8000Q2ZZ0N210
8000P2ZZ0N2B0
8000K2ZZ0N2B0
8000Q2ZZ0N2B0
1
8000P2ZZ0N310
8000K2ZZ0N310
8000Q2ZZ0N310
1.5
8000P2ZZ0N3B0
8000K2ZZ0N3B0
8000Q2ZZ0N3B0
2
8000P2ZZ0N320
8000K2ZZ0N320
8000Q2ZZ0N320
6
4 5/8
1 7/8
1/2
2 11/16
3/16
1 7/8
1 1/16
2 11/16
1 1/16
3 7/16
1/2
1
8000P2ZZ0N410
8000K2ZZ0N410
8000Q2ZZ0N410
1 7/8
1 9/16
1.5
8000P2ZZ0N4B0
8000K2ZZ0N4B0
8000Q2ZZ0N4B0
2 11/16
1 3/16
2
8000P2ZZ0N420
8000K2ZZ0N420
8000Q2ZZ0N420
3 7/16
1
1
1.5
8
1.5
3
6
Par t Nu m b er b y L in er Mat er ial
C AST
STEEL
7
5 15/16
8000P2ZZ0N430
8000K2ZZ0N430
8000Q2ZZ0N430
4 5/8
1/2
8000P2ZZ0N610
8000K2ZZ0N610
N/A
1 7/8
2 9/16
8000P2ZZ0N6B0
8 000K2ZZ0N6B0
N/A
2 11/16
2 1/4
3 7/16
2 1/16
2
8000P2ZZ0N620
8000K2ZZ0N620
N/A
3
8000P2ZZ0N630
8000K2ZZ0N630
N/A
4 5/ 8
1 1/2
4
8000P2ZZ0N640
8000K2ZZ0N640
N/A
5 15/16
1 1/16
1 7/8
3 1/2
N/A
N/A
3 7/16
3
4 5/8
2 1/2
1
8000P2ZZ0N810
2
8000P2ZZ0N820
3
8000P2ZZ0N830
9
11
8
10 1/16
4
8000P2ZZ0N840
8000K2ZZ0N840
N/A
5 15/16
2
6
8000P2ZZ0N860
8000K2ZZ0N860
N/A
8
15/16
10
8
8000P2ZZ0NE80
12
10
8000P2ZZ0NFE0
N/A
N/A
12
12 3/4
5 15/16
1 1/16
14
15
12 3/4
1
58
59
www.craneenergy.com
Carbon Steel Reducing Filler Flanges
Polypropylene
/ PVDF-Lined
Carbon Steel
Reducing Filler Flanges
Polypropylene
/ PVDF-Lined
Carbon Steel conforms to ASTM
A516 GR 70 or SAE 1010-1030.
Carbon
conforms
ASTM A516
GR are
70 or
SAEfull
1010-1030.
All of theSteel
PP/PVDF
linedtoreducing
flanges
rated
vacuum (FV).
All of
PP/PVDF
lined reducing
flanges are rated full vacuum (FV).
PP
is the
FV to
225°F; PVDF
is FV to 275°F.
PP
FV tonot
225°F;
PVDForisnot
FV shown,
to 275°F.Resistoflex makes special
For issizes
available
PTFE-lined steel reducing filler flanges from 1” to 36” nominal size.
For sizes not available or not shown, Resistoflex makes special
150 lb. Flanged
PTFE-lined
steel reducing filler flanges from 1” to 36” nominal size.
Majolb.
r Flanged
Min o r
150
Si z e Si z e
(NPS) (NPS)
Majo r Min o r
Si z e Si z e
(NPS) (N.P5S)
1
.75
..5
5
11.5
.715
.15
12.5
11.5
1
22.5
2
1.5
2.5
3
3
4
4
6
6
8
8
10
10
12
12
t rNoupm
atFer ial
PP
oalyrp
y lbeenreb y L in erPM
VD
p0r oZpZy0l0e1n7e0 3T00K
P0VZDZF00170
3PTo0l0yP
3T00P0ZZ00190 3T00K0ZZ00190
T0000P
P00Z
ZZ
Z0000B
17700 33T
T0000K
K00Z
ZZ
Z0000B
17700
33T
T0000P
P00Z
ZZ
Z0000B
19100 33T
T0000K
K00Z
ZZ
Z0000B
19100
33T
33T
T0000P
P00Z
ZZ
Z0000B
21700
3
T
0
0
P
0
Z
Z
0
0
B
10
3T00P0ZZ002B
0
33T
T0000K
K00Z
ZZ
Z0000B
21700
3
T
0
0
K
0
Z
Z
0
0
B
10
3T00K0ZZ002B
0
3T00P0ZZ00210 3T00K0ZZ00210
3T00P0ZZ00C20 3T00K0ZZ00C20
3T00P0ZZ002B0 3T00K0ZZ002B0
1
2
1.5
1
2
1.5
3T00P0ZZ00310
3T00P0ZZ00C20
3T00P0ZZ003B0
3T00P0ZZ00310
3T00P0ZZ00320
3T00P0ZZ003B0
3T00K0ZZ00310
3T00K0ZZ00C20
3T00K0ZZ003B0
3T00K0ZZ00310
3T00K0ZZ00320
3T00K0ZZ003B0
1
2
1.5
21
3T00P0ZZ00410
3T00P0ZZ00320
3T00P0ZZ004B0
3T
T0
00
0P
P0
0Z
ZZ
Z0
00
04
42
10
0
3
3T00K0ZZ00410
3T00K0ZZ00320
3T00K0ZZ004B0
3T
T0
00
0K
K0
0Z
ZZ
Z0
00
04
42
10
0
3
13.5
21
13.5
21
13.5
2
4
3
2
4
3
2
4
3
6
4
33T
300
T0000P
P00Z
ZZ
Z000044B
3
T
0
0
P
0
Z
Z
0
0
4
10
0
3T00P0ZZ0062
33T
T0000K
K00Z
ZZ
Z000044B
300
3
T
0
0
K
0
Z
Z
0
0
4
2
3T00K0ZZ00610
0
300 33T
T0000P
P00Z
ZZ
Z000064B
T0000K
K00Z
ZZ
Z000064B
300
33T
3
T
0
0
P
0
Z
Z
0
0
6
1
0
3
T
0
0
K
0
Z
Z
0
0
6
10
0
3T00P0ZZ00620 3T00K0ZZ0062
33T
0
0
P
0
Z
Z
0
0
6
B
0
3
T
0
0
K
0
Z
Z
0
0
6
B
T00P0ZZ00630 3T00K0ZZ006300
OD
Th i c k n eBs s
OAD
1B
1/2
4A
1/4
N=o4.
H
E=4
1
11
1//2
2
41
5/4
H
H=
=4
4
E
E=
=4
4
1
11
1//2
2
5
6
H
H=
=4
4
E
=
E=4
4
1 1/2
6
7
H=4
E=4
B o lt Cir c le
s i a.
Siz e B o lt Ho leD
Go lt Cir cD
B
le
Dia.2 3/8
S
i
z
e
H=1/2-13
3G
1/8
E=1/2-13
2D
3/4
2
3
//8
H
2
3
8
H=
=1
1//2
2--1
13
3
3
31
7//8
8
E
=
1
/
2
1
3
2
4
E=1/2-13
33
1//8
2
3
/
8
H
=
1
/
2
1
3
3 1/8
H=5/8-11
33
7//4
8
4
E
3
E=
=1
1//2
2--1
13
3
31
7//8
8
3 1/8
H=5/8-11
4
53
1/4
2
4 3/4
E=15/28-13
1
3 7/8
1 1/2
7
1 1/2
7 1/2
H=4
E=
=4
4
H
H=5/8-11
1
E=15/28-13
1 1/2
12
1/2
9
H=8
E=4
11
2
1 1/2
2
3T00P0ZZ00830 3T00K0ZZ00830
3T00P0ZZ00860 3T00K0ZZ00860
3T00P0ZZ00840 3T00K0ZZ00840
9
H=8
E=4
2
3T00P0ZZ00820
3T00P0ZZ00640
3T00P0ZZ00830
3
0
3T
T0
00
0P
P0
0Z
ZZ
Z0
00
08
82
40
11
H=8
E=4
H=8
E=4
H=8
E=8
H=8
E=8
4
13 1/2
2
1 1/2
E=4
7 1/2
1 1/2
1 1/2
No .
H=4
E=4
2
3T00P0ZZ00620 3T00K0ZZ00620
3T00P0ZZ00640 3T00K0ZZ00640
3T00P0ZZ00630 3T00K0ZZ00630
3T00K0ZZ00820
3T00K0ZZ00640
3T00K0ZZ00830
0
3
3T
T0
00
0K
K0
0Z
ZZ
Z0
00
08
82
40
B o l t H o l es
Th i c k n es s
13 1/2
H=8
H
E=
=8
4
E=8
H=8
E=8
H=5/8-11
E=15/28-13
1
HH
=5=/38/-411
E=15/28-13
1
HH
=5=/38/-411
E
E==15//28--113
1
HH
=5=/78/-811
E==15//28--113
1
E
5 1/2
6
6
7 1/2
7 1/2
H=
=7
7//8
8
H
E
E==15//28--113
1
9 1/2
H3=/74/-810
H=
E=5/8-11
9 1/2
H=3/4-10
EH
=5=/78/-811
E=5/8-11
H=7/8
H
E==35//48--110
1
E=3/4-10
11 3/4
11 3/4
H=H
3/=41-10
E=35/48-10
1
36
7/8
4
3
3 1//4
8
36
7/8
33
1//4
8
4
36
7/8
4 3/4
7 1/2
6
4 3/4
7 1/2
6
4
73
1//4
2
14 1/4
9 1/2
7
2 1/4
16
H=12
E=8
H=H7=/81-9
E=3/4-10
14 1/4
19113/2
/4
H=12
E=8
H=H7=/81-9
E=3/4-10
H=12
EE==182
H=H7=/81-9
EE==37/4
/8--190
H=12
E=12
H=7/8-9
E=7/8-9
19
17
1
17
7//8
8
23 171//1166
17
7//8
8
1
2 11/16
1 7/8
3 7/16
2 11/16
95/1
/86
9/16
3/4
5/8
93/1
/46
5/8
9/16
5/8
3/4
9 1/2
11 3/4
11 3/4
9 1/2
14 1/4
11 3/4
14 1/4
33175/1
/166
3 15/16
4 5/8
4 5/8
5 15/16
5 15/16
8
8
3/4
3/4
10 1/16
11/16
13/16
H=1
E=35/48-10
1
2 1/4
2/16
2 11
11
3/16
H=12
E=8
These sizes,
/A
10 only,
3T0are
0P0available
ZZ00FE0with PFANliner.
11
1//1
16
6
1
9/16
191/1
/166
7
9 1/2
16
17
1 J7/8
3/4
13/16
2 1/4
19
2
K
6
9 1/2
7 1/2
60
3T00P0ZZ00E4
2 1/4
11F/16
9/16
3/4
5/8
9/16
3
5//4
8
6
4
3T00P0ZZ00F60
N/A
3T00P0ZZ00E8 0 3T00K0ZZ00E8 0
3T00P0ZZ00F80 3T00K0ZZ00F 8 0
3T00P0ZZ00F60
N/A
N/A
3T00P0ZZ00FE0
3T00P0ZZ00F80 3T00K0ZZ00F 8 0
F l ar e
KDiam et erJs
3 1/8
4 3/4
3 7/8
33
1//4
8
4
1 1/2
6
8
8
6
10
8
F
D ep t h
9/16
3/4
5/8
9/16
3/4
5/8
3T00P0ZZ00E
8640 3T00K0ZZ00860
N/A
8
6
F l ar e
D i am et er s
3 1/8
4 3/4
3 7/8
3 1/8
4 3/4
3 7/8
4
6
N/A
3T00P0ZZ00E8
60 3T00K0ZZ00E8 0
D ep t h
10 1/16
2415
1//1
86
3177/1/86
86
2415
1//1
1
7
/
3 7/186
2415
1//8
16
3 7/16
5 15/16
4 5/8
3 7/16
5 15/16
4 5/8
53175/1
/166
4 5/8
8
5 15/16
4
45
5
None
None
45
None
N4o5ne
45
None
None
None
None
None
None
12 3/4
5 18
5/16
None
12 3/4
10 81/16
None
15
8
10 1/16
10 1/16
8
12 3/4
10 1/16
None
13/16
1 1/4
1 7/8
3 7/16
2 11/16
3177/1/86
N4o5ne
45
N
No
on
ne
e
5 18
5/16
13/16
1131/1/46
1 7/8
3 7/16
2 11/16
1 7/8
3 7/16
2 11/16
B o lt
Ho le
R o t at e
B o lt
Ho le
R o t at e
45
15
None
12 3/4
These sizes, only, are available with PFA liner.
62
www.craneenergy.com
62
59
Carbon Steel Reducing Filler Flanges
Polypropylene / PVDF-Lined, 300 lb. Flanged
All of the PP/PVDF lined reducing flanges are rated full vacuum (FV).
PP is FV to 225°F; PVDF is FV to 275°F.
For sizes not available or not shown, Resistoflex makes special
PTFE-lined steel reducing filler flanges from 1” to 36” nominal size.
1
5
0
.b
lF
a
n
g
e
d
Th i c k Majo r Min o r
OD
n es s
S
i
z
e
S
i
z
e
300 lb. Flanged
PVD F
(NPS) (NPS) Po ly p r o p y len e
B
A
Th i c k Majo r Min o r
OD
n
e
s
s
.
5
3
T
0
0
P
0
Z
Z
0
0
1
7
0
3
T
0
0
K
0
Z
Z
0
0
1
7
0
Si z e Si z e
1
1 1/2 4 1/4
PVD F
(NPS) (NP
.7S5) 3T00P0ZZ00190 3T00K0ZZ00190
B
A
.5
3T00P0ZZ00B70 3T00K0ZZ00B70
1.5
1 1/2
5
1.5
11 33TT0000PP00YZYZ0000BB1100 33TT0000KK00YZYZ0000BB1100 1 1/2 6 1/8
2
2.5
3
3
4
4
6
68
810
12
1
1
1.5
1.2
5
1
1
1.5
1.5
2
3T00P0ZZ00310 3T00K0ZZ00310
3T00P0YY00310 3T00K0YY00310
3T00P0ZZ003B0 3T00K0ZZ003B0
3T00P0YY003B0 3T00K0YY003B0
3T00P0ZZ00320 3T00K0ZZ00320
33TT0000PP00YZYZ0000342100 33TT0000KK00YZYZ0000342100
1.5
12
3T00P0ZZ004B0 3T00K0ZZ004B0
3
1.5
1
1.5
2
2
33
1 1/2
1 1/2
33TT0000PP00YZYZ00002C
B200 33TT0000KK00YZYZ00002C
B200 1 1/2
21
3T00P0ZZ00430 3T00K0ZZ00430
3T00P0YY004B0 3T00K0YY004B0
3T00P0ZZ00610 3T00K0ZZ00610
33TT0000PP00YZYZ0000462B00
3T00P0ZZ00620
33TT0000PP00YZYZ0000463300
2
1.5
3T00P0ZZ00820 3T00K0YY006B0
3T00K0ZZ00820
3T00P0YY006B0
23
4
3
6
4
4
3
33TT0000PP00YZYZ0000682300
3T00P0ZZ00840
3T00P0YY00630
3T00P0ZZ00860
3T00P0YY00640
3T00P0ZZ00E40
3T00P0YY00830
46
33TT0000PP00YZYZ00008E4600 3T00K0YY00840
6
8
3T00P0YY00860 3T00K0YY00860
3T00P0ZZ00E80
N/A
6
3T00P0ZZ00F60
8
3T00P0ZZ00F80
3T00P0ZZ00FE0
1 1/2
1 1/2
6
6 1/2
7
7 1/2
8 1/4
2
9
121/2
33TT0000KK00YZYZ0000462B00
2
3T00K0ZZ00620 1 1/2
33TT0000KK00YZYZ0000463300
14
10
60
3T00P0ZZ00210 3T00K0ZZ00210
3T00P0YY00210 3T00K0YY00210
3T00P0ZZ002B0 3T00K0ZZ002B0
B o l t H o l es
No .
H=4
N=
o4.
E
H=1/2-13
E=S1iz/2e-13
H=4
H
E==44
E=4
H=4
E==84
H
H=1/2-13
H
E==31//42--1103
E=5/8-11
H==55//88--1111
H
E=
=5
1//8
2--1
113
E
E
H==44
E=4
H
H==84
E
E==44
H=8
E=8
H=8
E=4
H=8
E=4
10
11
H=8
H
E=
=84
E=8
H=8
HE==182
E=4
H=8
E=4
1 1/2
33TT0000KK00YZYZ0000682300
22
3T00K0ZZ00840
112311/2/2
3T00K0YY00630
HH==182
E=8
3T00K0ZZ00860 1 1/2
3T00K0YY00640 1 1/2
3T00K0YY00830
2
2 1/4
1156
1 1/2
2 1/4
19
B o lt Cir c le
D i a.
Si z e
B o lt Ho
l
e
s
G
D
H=12
H
E==182
E=8
H=12
E=12
H
H==55//88--1111
EE==35//48--1101
HH==35//48--1101
E
E=
=5
1//8
2--1
113
H=3/4-10
H=5/8-11
E=3/4-10
E=5/8-11
H=3/4-10
H5=/3
E=
8/-411
E=1/2-13
H=7/8
E
H==55//88--1111
EH
==
57/8/8-11
E=3/4-10
H=7/8
H
E==31//42--1103
E=5/8-11
H=7/8
H=3/4-10
E=5/8-11
E=3/4-10
HH
=3
=/74/-810
E==55//88--1111
E
H=7/8
E= 3/4-10
H=7/8
H = 7 /8
E
E==55//88--1111
H=7/8
E
H==33//44--1100
E==33//44--1100
H
E=3H/=
41-10
E=H5=/81-11
E=3H/=
41
-10
E=3/4-10
H=7/8-9
EH==37/4/8-1-90
E=3/4-10
H=12
E=8
H=1
E=3/4-10
H=12
E=12
H=7/8-9
E=7/8-9
B o lt Cir2c l3e/8
3 1/8Dia.
2 3/4
G
D
2 3/8
3 7/8
4 1/2
2
3 1/8
4 3/4
5
5 1/2
6
6 5/8
7 1/2
7 7/8
9 1/2
3 1/8
3 1/2
3 7/8
1/2
43
4
3 1/8
3 1/2
3 7/8
F
11/16
95//186
9/16
5/8
5/8
3/4
5//8
8
5
35
1/8
1 7/8
2
3 7/16
1 7/8
2
2 11/16
None
2
3 7/8
16
None
---
3 5/8
3 15/16
4 5/8
5
1 7/8
2
2 11/16
45
45
45
None
3157/8/8
22.5
5 15/16
3/8
4
5
3/4
14 1/4
None
2 11/16
2 7/8
2 11/16
3 27/16
4 3/4
66
5/8
11 3/4
J
5/8
5/8
9 1/2
K
B o lt
Ho le
45
R o t at e
93//146
9/16
71
7//2
8
9
J
F l ar e
D i am et er s
2
1 7/8
45
35
7/8
6
5
1/2
5/8
1/2
7/8
1/2
5/8
K
B o lt
Ho le
R o t at e
2 7/8
3 7/16
6
4 1/2
3 1/8
7
6
9
7
7
6
F l ar e
D i am et er s
9/16
3 7/8
33
1//4
2
4
10 5/8
11 3/4
17
D ep t h
11/16
3/4
44 31/2
/4
14131/4
F
4 1/2
4 3/4
7
31
1//2
2
1101 53//84
D ep t h
6 3/16
8
3/4
180 11//216
3/4
13/16
11/16
10
25
3//8
4
1
/8
3455/8
5 15/16
5
8
6 3/16
5 15/16
5
--None
7.5
6 3/816
--None
8 1/2
10 1/16
15
8
13/16
15
1 1/4
22.5
None
7/16
23 7/8
3/4
13
3//1
16
6
1
23 151/8
/16
3 7/16
455/8
---
5 125/16
5/8
3/4
4 5/8
2 7/8
1 7/8
None
10 1/16
None
12 3/4
www.craneenergy.com
Fluoroflex-T (PTFE) Nozzle Liner
Fluoroflex-T (PTFE) Nozzle Liner
The non-adhesive characteristic of PTFE retards build-up of solids. When installed in the nozzle
opening of reactors and other process equipment, the PTFE liner can be easily cleaned without
damaging fragile linings of expensive equipment. PTFE liners are designed to reduce transmission of vibration or shock to flange faces of such equipment and the smooth, tough surface of
PTFE minimizes the effects of erosion. Liner is designed to fit inside Schedule 80 Pipe.
All dimensions in inches unless otherwise noted
P ar t N o .
N o m i n al
Pi p e Si z e
Tu b e Ex t en s io n O.D.
" A"
F l ar e D i a.
" B"
R19360-008L
1/2
17/32
1 3/8
Wall Th ic k n es s
" C"
R19360-012L
3/4
45/64
1 11/16
R19360-016L
1
29/32
2
R19360-024L
1 1/2
1 15/32
2 7/8
R19360-032L
2
1 29/32
3 5/8
R19360-048L
3
2 27/32
5
5/64
R19360-064L
4
3 25/32
6 3/16
3/32
R19360-096L
6
5 45/64
8 1/2
7/64
1/16
R19360-128L
8
7 1/2
10 5/8
5/32
R1 9360-160L
10
10 1/16
12 3/4
3/16
" L" is expressed in inches with fractions of an inch in eighths, e.g., 36", 47 1/2", 62 5/8", etc.
Length tolerance: To 36" ± 1/4", over 36" ± 1/2".
www.craneenergy.com
61
Thermowell Baffles
Thermowell Baffles
Jacketed with PTFE
PTFE Jacketed Thermowell-baffles for inserting thermocouples below the liquid level of corrosion mixtures are designed to
withstand immersion in all acids, except hydrofluoric, at temperatures to 350°F. Their corrosion resistance and strength are also
designed to provide long-life and maintenance-free operation of both thermowells and vessels. They are constructed of a PTFE
jacketed steel pipe with a special tantalum bulb swaged on the bottom end. Heat conductivity of 0.130 cal./cm2/°C/sec. is
provided through the tantalum bulb, which combines good chemical resistance with high thermal conductivity.
D i m en s i o n al D at a
P ar t #
N PS
F l an g e
Si z e
Gas k et Seal
D i a.
A
N o m i n al
O.D.*
Max . Rec o m m en d ed
Un s u p p o r t ed L en g t h **
Ft .
R19282A-08-L
1/2
1
1 7/8
11/16
1
3
R19282A-16-L
1
1 1/2
2 3/4
13/16
1 15/32
4
R19282A-24-L
1 1/2
2
3 1/2
7/8
2 1/16
5
R19282A-32-L
2
3
4 3/8
1 1/16
2 9/16
6
*Thermowells have oversize O.D., which will not fit directly into standard size vessel nozzles. By selecting a
smaller size pipe and a R60692 Special Reducing Flange, the correct fit can be achieved.
**Recommended maximum length for mild agitation is shown as a general guide for liquids having about the
same density and viscosity as water. For longer lengths or more severe operating loads (density, viscosity and
velocity of fluid at the pipe), a larger size or internal bracing should be employed. Exceeding the maximum
recommended service temperature and/or pressure or maximum recommended unsupported length can result in
premature failure and possible personnel and equipment hazard.
Notes: Maximum Length = 10 ft.
www.craneenergy.com
62
113
Reinforced
Dip Pipes Dip Pipes
Lined and Jacketed with PTFE for Loading, Unloading & Decanting
(Note: Standard liner and jacket color is black)
Resistoflex Dip Pipes are designed to provide the ultimate in corrosion-resistant, non-contaminating construction to 350°F for
loading vessels below the liquid level, and decanting and unloading without the need for bottom outlets. The maximum recommended operating pressure is 150 psi.
They are designed to withstand high mechanical loads imposed by mixing or agitation in process vessels and reactors. The
schedule 80 steel pipe (also available is SS, Alloy 20, Hastelloy, etc.) is protected from corrosion by an extruded, high density,
chemically inert PTFE liner and jacket which are fused together at the bottom. Both the liner and the jacket are applied in a
manner which compensates for thermal expansion, using the Resistoflex Thermalok process.
Warning: Exceeding the maximum recommended service temperature and/or pressure, or recommended unsupported length
can result in premature failure and personnel and/or equipment hazard.
P ar t #
Pi p e &
C o n n ec t i n g
F l an g e S i z e
No z z le
F l an g e S i z e
Min . Diam et er o f
J ac k et Gas k et
S eal
D i am et er o f
L in er Gas k et
S eal
N o m i n al
O.D.
L en g t h **
Ft .
R6808-16-L
1/2
1
1 7/8
1 3/8
1
3
R6816-24-L
1
1 1/2
2 3/4
2
1 7/16
4
R6824-32-L
1 1/2
2
3 1/2
2 7/8
2 1/64
5
R6832-48-L
2
3
4 3/8
3 5/8
2 1/2
6
R6848-64-L
3
4
5 7/16
5
3 5/8
8
" L" = 120" max.
**Recommended maximum length for mild agitation is shown as a general guide for liquids having about the same density and
viscosity as water. For longer lengths, or more severe operating loads (density, viscosity and velocity of fluid at the pipe), a
larger size of internal bracing should be employed.
Note: The nozzle flange sizes shown are the only sizes available. To connect a dip pipe to a larger nozzle, a
reducing flange must be used. Use Resistoflex Reducing Flanges (seen on Page 65) to adapt for larger nozzles.
Solid PTFE dip pipes and spargers are also available.
www.craneenergy.com
63
Reinforced
Spargers Spargers
Lined and Jacketed with PTFE for Injecting Steam & Other Vapors.
Resistoflex Spargers for injecting steam and other vapors below the liquid level are designed to be highly resistant to mechanical fatigue and thermal shock, and provide the ultimate in corrosion-resistant, non-contaminating construction to 350°F.
Resistoflex Spargers use schedule 80 pipe, lined and jacketed with PTFE and are designed to withstand the high mechanical
loads associated with mixing or agitation in reactors or other process vessels. An external heavy wall PTFE tube is then applied
which extends beyond the weld of the lined and jacketed steel reinforcement to provide a sparging section at the bottom. A PTFE
plug, held by PTFE bolts and nuts, is installed at the end of this heavy tube and minimizes corrosion deposits, and its nonstick
surface retards buildup of precipitated solids at the orifices. Good erosion resistance maintains contamination-free service. The
packing gland provides gas-tight seals up to 50 psi.
Warning: Exceeding the maximum recommended service temperature and/or pressure, or recommended unsupported length
can result in premature failure and personnel and/or equipment hazard.
P ar t #
Pi p e &
C o n n ec t i n g
F l an g e S i z e
No z z le
F l an g e S i z e
N o m i n al
O.D.*
Un s u p p o r t ed L en g t h **
Ft .
R671632-L-XX
1
2
1 15/16
4
R672448-L-XX
1 1/2
3
2 9/16
5
R672464-L-XX
1 1/2
4
2 33/64
5
R673264-L-XX
2
4
3
6
R674896-L-XX
3
6
4 1/8
8
Note: The nozzle flange sizes shown are the only sizes available. To connect a sparger to a larger
nozzle, a reducing flange must be used. Contact factory for more information as not all standard
reducing flanges are suitable.
64
116
www.craneenergy.com
PTFE-Lined Reducing Flanges for use w/Dip Pipes
PTFE-Lined Reducing Flanges for use w/Dip Pipes
Ductile Iron conforms to ASTM A395
Dimensional Data in (inches) for PTFE-lined ANSI Class 150 Ductile Iron Reducing Flanges.
Part Number
Nominal
Size
(NPS)
Major Minor
Dimensions
H Holes
Actual
Smallest
I.D.
B
J
A
K
C
E Holes
Bolt Hole
Weight
Rotation
(lbs.)
**
D
No.
No.
F
G
Dia. (B.C.)
Thread
Holes
Holes
(B.C.) Depth
3T00M0VV0C170
1
1/2
13/32
1 5/ 8
9/16
4 1/ 4
2
1 3/ 8
4
5/ 8
3 1/8
4
1/2-1 3 2 3/ 8
7/ 8
45°
2. 8
3T00M0VV0C190
1
3/4
5/8
1 5/ 8
9/16
4 1/ 4
2
1 11/1 6
4
5/ 8
3 1/8
4
1/2-1 3 2 3/ 4
7/ 8
45°
3. 0
3T60B0VV0CB10 1 1/2
1
1 1/8
1 9/16 11/16
5
2 7/ 8
2
4
5/ 8
3 7/8
4
1/2-1 3 3 1/ 8
7/ 8
45°
4. 3
3T60B0VV0C210
2
1
1 1/8
1 9/16
3/ 4
6
3 5/ 8
2
4
3/ 4
4 3/4
4
1/2-1 3 3 1/ 8
7/ 8
45°
6. 0
3T60B0VV0C2B0
2
1 1/2
1 5/8
1 9/16
3/ 4
6
3 5/ 8
2 7/ 8
4
3/ 4
4 3/4
4
1/2-1 3 3 7/ 8
7/ 8
45°
6. 3
2
2 1/8
1 9/16
7/ 8
7
4 1/ 8
3 5/ 8
4
3/ 4
5 1/2
4
5/8-11
4 3/ 4
7/ 8
45°
9. 0
3T60B0VV0CC20 2 1/2
3T60B0VV0C310
3
1
1 1/8
1 5/ 8
15/16
7 1/ 2
5
2
4
3/ 4
6
4
1/2-1 3
3 1/ 8
3/ 4
45°
11. 5
3T60B0VV0C3B0
3
1 1/2
1 5/8
1 5/ 8
15/16
7 1/ 2
5
2 7/ 8
4
3/4
6
4
1/2-13
3 7/ 8
7/ 8
45°
12. 8
3T60B0VV0C320
3
2
2 1/8
1 3/ 4
15/16
7 1/ 2
5
3 5/ 8
4
3/ 4
6
4
5/8-11
4 3/ 4
7/ 8
45°
10. 5
3T00M0VV0C3C0
3
2 1/2
2 3/16
1 5/ 8
13/16
7 1/ 2
5
4 1/ 5
4
3/ 4
6
4
5/8-11
5 1/ 2
7/ 8
45°
11. 0
3T60B0VV0C410
4
1
1 1/8
1 7/ 8
15/16
9
6 3/1 6
2
8
3/ 4
7 1/2
4
1/2-1 3 3 1/ 8 11/16
--
15. 8
3T60B0VV0C4B0
4
1 1/2
1 5/8
1 5/ 8
15/16
9
6 3/1 6
2 7/ 8
8
3/ 4
7 1/2
4
1/2-1 3 3 7/ 8
7/ 8
--
15. 5
3T60B0VV0C420
4
2
2 1/8
2
15/1 6
9
6 3/1 6
3 5/ 8
8
3/ 4
7 1/2
4
5/8-11
4 3/ 4
7/ 8
--
14. 5
3T00M0VV0C430
4
3
2 25/32
1 3/ 4
15/16
9
6 3/1 6
5
8
3/ 4
7 1/2
4
5/8-11
6
7/ 8
--
14.58
3T00M0VV0C540
5
4
3 3/4
1 5/ 8
15/16
10
7 5/16
6 3/16
8
7/ 8
8 1/ 2
8
5/8-11 7 1/ 2
1
22.5 °
16. 8
3T60B0VV0C6B0
6
1 1/2
1 5/8
1 7/ 8
1
11
8 1/ 2
2 7/ 8
8
7/ 8
9 1/2
4
1/2-1 3
3 7/ 8 11/16
--
24. 5
3T60B0VV0C620
6
2
2 1/8
1 7/ 8
1
11
8 1/ 2
3 5/ 8
8
7/ 8
9 1/2
4
5/8-11
4 3/ 4
3/ 4
--
24. 3
3T00M0VV0C630
6
3
2 31/32
1 3/ 4
1
11
8 1/ 2
5
8
7/ 8
9 1/2
4
5/8-11
6
1
--
22. 3
3T00M0VV0C640
6
4
3 3/4
2 1/ 8
1
11
8 1/ 2
6 3/16
8
7/ 8
9 1/2
8
5/8-11
7 1/ 2
7/ 8
22.5°
22. 0
3T00M0VV0C650
6
5
4 25/32
1 3/ 4
7/ 8
11
8 1/ 2
7 5/16
8
7/ 8
9 1/2
8
3/4-1 0
8 1/ 2
1
22.5 °
22. 0
3T00M0VV0C840
8
4
3 29/32
2
1 1/ 8 13 1/ 2 10 5/ 8 6 3/16
8
7/ 8 11 3/4
8
5/8-11 7 1/ 2
7/ 8
22.5°
39. 5
3T00M0VV0C860
8
6
5 25/32
2
1 1/ 8 13 1/ 2 10 5/ 8
8 1/ 2
8
7/ 8 11 3/4
8
3/4-1 0
22.5°
36. 3
3T00M0VV0CE40
10
4
4 1/16
2 7/16 1 3/16
16
12 3/ 4 6 3/16
12
1
14 1/ 4
8
5/8-11 7 1/ 2
7/ 8
--
62. 0
3T00M0VV0CE60
10
6
5 29/32
2 7/16 1 3/16
16
12 3/ 4
8 1/ 2
12
1
14 1/ 4
8
3/4-1 0
9 1/ 2
1
--
58. 5
3T00M0VV0CE80
10
8
7 11/16
2 7/16 1 3/16
16
12 3/ 4
10 5/ 8
12
1
14 1/ 4
8
3/4-1 0 11 3/ 4
1
--
50. 0
For larger sizes or special size combinations - consult factory.
All fittings have Safety Vent Holes.
**Amount of bolt hole rotation required in mating flange to have adjacent piping components straddle center line.
9 1/ 2 1 1/ 8
.
"3T6" Series reducing flanges have extra large bores to accommodate the oversized O.D. of reinforced dip pipes, spargers and
thermowells through 2" nominal pipe size.
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65
Solid PTFE Dip Pipes & Spargers
Solid PTFE Dip Pipes and Spargers
The superior advantages of PTFE are also offered without steel reinforcement in both dip pipes and
spargers. Support is provided by using the tank baffle or similar projection within the vessel. The solid
PTFE tube is ideally suited for application where the presence of the steel pipe in the process vessel is
undesirable. Because of the support offered by the baffle, this construction may also be used where
excess length or agitation would rule out the use of other designs. Often, the force of agitation is
sufficient to hold the pipe in place against the baffle, but additional clamping may be necessary.
Resistoflex Solid PTFE Spargers used for applications in top loading vessels, such as open kettles and
pickling tanks where bent or curved assemblies are required, are available in heavy walled, solid PTFE
construction. They are designed to withstand erosion by steam and other vapors at elevated temperatures and pressures, and to eliminate contamination. Specially designed PTFE flanges are securely
threaded and pinned to the tube. Plugs, where desired, are also threaded and pinned in place. The
maximum recommended operating pressure is 150 psig at 350°F.
WARNING: Exceeding the maximum recommended service temperature and/or pressure, or recommended unsupported length can result in premature failure and personnel and/or equipment hazard.
Dim en s io n al Dat a (inches)
B en d
R ad i u s
R
Co u p lin g
O.D.
X
O.D.
I.D.
Flange and Plug
Thickness
A
1 1/4
1/2
1
2
2 1/8
1 3/8
3/4
1
2
2 1/4
1 3/4
1
1 1/2
3
2 5/8
2 1/4
1 1/2
2
4
3 3/8
3
2
2 1/2
8
4 3/8
Tu b in g Siz e
R671XXX-L-V
Part Number Code:
R6 X
X
X
X
X - L-V-Z
Length Callout
PTFE
Back-up Flange
Style
0 = None
1 = Back-up Flange
2 = PTFE Flange to be removable
5 = Dip Pipe
7 = Sparger
Shape
PTFE Flange Dia. "B"
0 = Straight
1 = 1 bend 90o
2 = 1 bend 45o
6 = 2 bends 30o
7 = 2 bends 45o
8 = 2 bends 90o
1=
2=
3=
4=
5=
(2" OD for 1" Flange)
(2 7/8" OD for 1.5" Flange)
(3 5/8" OD for 2" Flange)
(5" OD for 3" Flange)
(6 3/16" OD for 4" Flange)
R676XXX-L-V-X
Tubing Size
1 = 1 1/4" OD x 1/2" ID
2 = 1 3/8" OD x 3/4" ID
3 = 1 3/4" OD x 1" ID
4 = 2 1/4" OD x 1 1/2" ID
5 = 3" OD x 2" ID
PTFE
Threaded
Pin
A
Optional
Back-Up
Flange
A
B Dia.
OD
PTFE
Threaded
Pin
ID
PTFE
Threaded
Pin
PTFE
Flange
R670XXX-L
66
PTFE
Tubing
PTFE
Threaded
Plug
Customer-Specified
Drill Pattern
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Solid Mixing
PTFE Mixing
Tee Nozzles
Tee Nozzles
Acid mixing tees are used to introduce acid to the system. The solid PTFE nozzle is specially
designed to disperse the acid uniformly into the process. Various nozzle sizes are available for
different outlet diameters. Optional open-ended constructions are also available. The tees are
made in 1" through 8" sizes for standard and reducing tees, and are available on special request.
The PTFE mixing nozzle is also used with plastic lined tees. When selecting a tee, be sure the
heat of reaction does not exceed the temperature rating of the plastic liner.
Note: Mixing tee nozzles purchased separately may not always fit in an existing Resistoflex tee,
depending on size and construction. Mixing tees and nozzles should be purchased together to
enable a factory fit.
Detail 1
Detail 2
(open end, no thread)
Part No.: WM0WM00000_ _0
Detail 3
Detail 4
(open end, threaded connection)
(radial holes, no thread)
(radial holes, threaded connection)
WM0XM00000_ _0
WM0YM00000_ _0
WM0ZM00000_ _0
Size Code
Fo r Red u c in g Tees
Fo r St an d ar d Tees
Size
Code
10
Si z e
A
B
1
3 1/ 2
B0
1 1/ 2
4
20
2
30
Size
Code
Si z e
A
B
C
I.D.
B1
1 1/2 x 1
4
2 5/8
9/16
1/4
21
2 x1
4 1/2
2 5/8
9/16
1/4
2B
2 x 1 1/ 2
4 1/2
3 3/8
1 1/8
1/2
31
3x1
5 1/2
2 5/8
9/16
1/4
3B
3 x 1 1/ 2
5 1/2
3 3/8
1 1/8
1/2
32
3x2
5 1/2
4 1/8
1 3/8
7/8
4B
4 x 1 1/ 2
7 3/8
3 3/8
1 1/8
1/2
42
4x2
7 3/8
4 1/8
1 3/8
7/8
43
4x3
7 3/8
5 3/8
2 1/2
1 1/2
62
6x2
9 3/8
4 1/8
1 3/8
7/8
63
6 x3
9 3/8
5 3/8
2 1/2
1 1/2
64
6 x4
9 3/8
6 7/8
2 1/2
1 1/2
81
8 x1
11
2 5/8
9/16
1/4
8B
8 x 1 1/ 2
11
2 3/8
1 1/8
1/2
C
I.D.
82
8x2
11
4 1/8
1 3/8
7/8
2 5/8
9/16
1/4
84
8x4
11
6 7/8
2 1/2
1 1/2
3 3/8
1 1/5
1/2
86
8x6
11
8 3/4
2 1/2
1 1/2
4 1/ 2
4 1/8
1 3/8
7/8
41
4 x1
7 3/8
2 5/8
9/16
1/4
3
5 1/ 2
5 3/8
2 1/2
1 1/2
6B
6 x 1 1/ 2
9 3/8
3 3/8
1 1/8
1/2
40
4
7 3/ 8
6 7/8
2 1/2
1 1/2
C1
2 1/2 x 1
5
2 5/8
9/16
1/4
60
6
9 3/ 8
8 3/4
2 1/2
1 1/2
CB
2 1/2 x 1 1/2
5
3 3/8
1 1/8
1/2
80
8
11
11
2 1/2
1 1/2
C2
2 1/2 x 2
5
4 1/8
1 3/8
7/8
C0
2 1/ 2
5
4 7/8
1 3/4
1
61
6 x1
9 3/8
2 5/8
9/16
1/4
Note: PTFE Mixing Tee Nozzles are made with glass-filled resin and
are not recommended for hydrofluoric acid or sodium hydroxide service
www.craneenergy.com
67
CONQUEST® Flangeless Lined Piping System
Available in 1" - 4" PTFE, PP and
PVDF (1"-2" PFA)
Our flangeless systems are designed to reduce the
maintenance and risk associated with flanged joints.
These systems include Conquest® flangeless piping,
Extra-Long Pipe (up to 40 ft long), and MultiAxis
piping. These technologies can be used separately,
but the best systems combine elements to balance
reduced risk with installation and operational flexibility.
Connections can be reduced by 90%.
Final on-site assembly is done using Resistoflex
butt-fusion weld tooling that can be rented or purchased.
Contact Resistoflex to inquire about CONQUESTTM
Fabrication Certification Training that can be provided at
your site or at our plant.
68
www.craneenergy.com
CONQUEST®® Dimensional
Weights
DimensionalData
Dataand
& Weights
Laterals - PTFE Only
F i t t i n g D i a.
Op t io n
P ar t N u m b er
A
B
C
D
2"
Flange on Outlet
LN00M3WWZR200
6 5/ 8
4 13/16
8 3/16
1'-1"
2"
Flange on Run
LN00M3WZWR200
8 3/16
4 13/16
8 1/8
1'-015/16
3"
Flange on Run
LN00M3WZWR300
11 3/8
6 13/16
1'-1 9/16
1'-8 3/8
Flange on run
Flange on outlet
90° Elbows
in . (m m )
A
in . (m m )
P TFE
PVD F
PP
Weig h t
lb s . (k g )
1 (25)
11 (279)
E900M3WW00100
E900K3WW00100
E900P3WW00100
4 (1.8)
1.5 (40)
13 (330)
E900M3WW00B00
E900K3WW00B00
E900P3WW00B00
7 (3.2)
2 (50)
15 (381)
E900M3WW00200
E900K3WW00200
E900P3WW00200
10.4 (4.7)
3 (80)
21 (533)
E900M3WW00300
E900K3WW00300
E900P3WW00300
28.5 (13.2)
4 (100)
26 (660)
E900M3WW00400
E900K3WW00400
E900P3WW00400
50.1 (22.7)
in . (m m )
B
in . (m m )
P TFE
PVD F
PP
Weig h t
lb s . (k g )
1 (25)
8 (203)
E500M3WW00100
E500K3WW00100
E500P3WW00100
3 (1.4)
1.5 (40)
9 (229)
E500M3WW00B00
E500K3WW00B00
E500P3WW00B00
5 (2.3)
2 (50)
10 (254)
E500M3WW00200
E500K3WW00200
E500P3WW00200
7.5 (3.4)
3 (80)
13 (330)
E500M3WW00300
E500K3WW00300
E500P3WW00300
19.1 (8.7)
4 (100)
17 (432)
E500M3WW00400
E500K3WW00400
E500P3WW00400
36 (16.3)
45° Elbows
Adapters
D i a.
in . (m m )
E
in . (m m )
F
in . (m m )
1 (25)
10 (254)
4 (102)
1.5 (40)
11 (279)
5 (127)
2 (50)
12 (305)
6 (152)
3 (80)
15 1/2 (394)
8 (203)
4 (100)
18 (457)
8 (203)
www.craneenergy.com
Adapter With Flange
69
Adapter Without Flange
69
CONQUEST® Dimensional Data and Weights
Standard Tees and Instrument Tees
All Conquest
(in .)
Size
(NPS)
G
H
(in .)
(in .)
Dimensions (in.)
G
1
1
Flange on Run
H
5 1/2
5 1/2
3 1/2
3 1/2
P TFE
PVD F
PP
Option
All Conquest
PTFE
TN00M
3WWWS100
PVDF
TN00K
3WWWS100
TN00P3PP
WWWS100
TN00K3WZWS100
TN00K3WWW0100
TN00K3WWZS100
TN00K3WZWS100
TN00K3WZZS100
TN00K3WWZS100
TN00P3WZWS100
TN00P3WWW0100
TN00P3WWZS100
TN00P3WZWS100
TN00P3WZZS100
TN00P3WWZS100
TN00K3WWWSB00
TN00K3WZZS100
TTN00P3WZZS100
N00P3WWWSB00
N/A
T400M3WWZS110
TN00K3WZWSB00
T400K3WWZS110
TN00P3WZWSB00
T400P3WWZS110
Flange on Outlet
All CONQUEST
TN00M3WWZSB00
TN00M3WWW0B00
TN00K3WWZSB00
TN00K3WWW0B00
TN00P3WWZSB00
TN00P3WWW0B00
Flange
Flangon
edRun
on Both
N/A
N/A
TN00K3WZWSB00
TN00K3WZZSB00
TN00P3WZWSB00
TN00P3WZZSB00
FlangeInon
Outlet
stru
ment
Flange on Both
All Conquest
Instrument
Flange on Run
All CONQUEST®
Flange on Outlet
Flange on Run
Flanged on Both
Flange on Outlet
Instrument
Flange on Both
All Conquest
Instrument
Flange on R®un
All CONQUEST
Flange on Outlet
Flange on Run
Flanon
gedOutlet
on Both
Flange
TN00M3WWZNB00
T400M3WWZSB10
N/A
TN00M3WWWS200
T400M3WWZSB10
N/A
TN00M3WWW0200
TN00M3WWZS200
N/A
N/A
TN00M3WWZN200
T400M3WWZS210
N/A
TN00M3WWWS300
T400M3WWZS210
TN00K3WWZSB00
T400K3WWZSB10
TN00K3WZZSB00
TN00K3WWWS200
T400K3WWZSB10
TN00K3WZWS200
TN00K3WWW0200
TN00K3WWZS200
TN00K3WZWS200
TN00K3WZZS200
TN00K3WWZS200
T400K3WWZS210
TN00K3WZZS200
TN00K3WWWS300
T400K3WWZS210
TN00K3WZWS300
TN00K3WWW0300
TN00K3WWZS300
TN00K3WZWS300
TN00K3WZZS300
TN00K3WWZS300
TN00P3WWZSB00
T400P3WWZSB10
TN00P3WZZSB00
TN00P3WWWS200
T400P3WWZSB10
TN00P3WZWS200
TN00P3WWW0200
TN00P3WWZS200
TN00P3WZWS200
TN00P3WZZS200
TN00P3WWZS200
T400P3WWZS210
TN00P3WZZS200
TN00P3WWWS300
T400P3WWZS210
TN00P3WZWS300
TN00P3WWW0300
TN00P3WWZS300
TN00P3WZWS300
TN00P3WZZS300
TN00P3WWZS300
T400K3WWZS310
TN00K3WZZS300
T400P3WWZS310
TN00P3WZZS300
TN00M3WWWS400
T400M3WWZS310
TN00K3WWWS400
T400K3WWZS310
TN00P3WWWS400
T400P3WWZS310
TN00M3WWW0400
TN00K3WZWS400
TN00K3WWW0400
TN00P3WZWS400
TN00P3WWW0400
N/A
N/A
TN00K3WZWS400
TN00K3WWZS400
TN00P3WZWS400
TN00P3WWZS400
N/A
TN00K3WWZS400
TN00K3WZZS400
TN00P3WWZS400
TN00P3WZZS400
TN00K3WZZS400
T400K3WWZS410
T400K3WWZS410
TN00P3WZZS400
T400P3WWZS410
T400P3WWZS410
Flange on Run
All CONQUEST®
Flange on Outlet
Flange on Run
Flanon
gedOutlet
on Both
Flange
Flange on Run
Instrument
1.5
2
2
6
6
4
6 1/2
6 1/2
3
3
4
7 1/2
7 1/2
4 1/2
4 1/2
5 1/2
5 1/2
®
struBoth
ment
FlangeInon
All Conquest
Instrument
Flange on R®un
All CONQUEST
4
4
9 1/2
9 1/2
6 1/2
6 1/2
Flanged on Both Ends
Op t io n
All on
CoBoth
nquest
Flange
1.5
Flange on Outlet or
Instrument Tee
Flange
Flangon
e oRun
n Outlet
Flange
Flanon
gedOutlet
on Both
FlangeInon
struBoth
ment
Instrument port outlet ID is 1” pipe size.
TN00M3WWW0100
N/A
N/A
N/A
TN00MN/A
3WWWSB00
TN00M3WWW0300
N/A
N/A
N/A
T400MN/A
3WWZS310
T400MN/A
3WWZS410
T400M3WWZS410
Instrument port outlet is 1" pipe size
70
www.craneenergy.com
CONQUEST® Dimensional Data and Weights
Concentric Reducers
in . (m m )
D
in . (m m )
P TFE
PVD F
PP
Weig h t
lb s . (k g )
1.5 x 1
(40 x 25)
6.5 (165)
6000M3WW00B10
6000K3WW00B10
6000P3WW00B10
7 (3.2)
2x1
(50 x 25)
7.5 (191)
6000M3WW00210
6000K3WW00210
6000P3WW00210
7 (3.2)
2 x 1 1/2
(50 x 40)
7.5 (191)
6000M3WW002B0
6000K3WW002B0
6000P3WW002B0
7 (3.2)
3x2
(80 x 50)
10.5 (267)
6000M3WW00320
6000K3WW00320
6000P3WW00320
14 (6.4)
4x3
(100 x 80)
13 (330)
6000M3WW00430
6000K3WW00430
6000P3WW00430
30 (13.6)
Standard Tee-to-Concentric Reducer
Tee-to-decreasing size concentric reducer, no filler pipe needed.
Standard Tee-to-Tee, or Tee-to-Concentric Reducer
Minimum tee-to-tee or tee-to-increasing size concentric reducer length.
www.craneenergy.com
in . (m m )
I
in . (m m )
J
in . (m m )
K
in . (m m )
1 (25)
20
(508)
21
(533)
9 3/8
(238)
1.5 (40)
23 3/4
(603)
23 3/4
(603)
10 5/8
(270)
2 (50)
24 5/8
(625)
28 5/8
(727)
12
(305)
3 (80)
30 1/2
(775)
31 1/2
(800)
15 7/8
(403)
4 (100)
37 1/4
(946)
40 3/4
(1035)
18 1/4
(464)
71
CONQUEST® Coupler Dimensions
Fi t t i n g S i z e
in . (m m )
(2x L 1)
Ov er all L en g t h
Max . Pr io r t o
In s t allat io n
(2x L 2)
Ov er all L en g t h ,
Max . After
In s t allat io n
D
Ou t s id e
Diam et er,
Max .
I
In s id e
Diam et er,
Max .
1
(25)
4.55
3.42
1.97
1.338
1 1/2
(40)
5.44
4.10
2.64
1.923
2
(50)
6.54
5.03
3.28
2.415
3
(80)
9.55
6.80
4.45
3.536
4
(100)
11.03
7.77
5.60
4.551
1. Fittings are designed for use on Resistoflex plastic-lined steel pipe, schedule 40.
2. Standard coating for Swage Rings is black oxide per LMS-93-12. Contact factory for other platings.
3. Fittings available with and without 1/8” vent hole between tool flange.
72
76
www.craneenergy.com
®
Tapped
Tapped Vent
Vent CONQUEST
CONQUEST ®Coupler
Couplers
CONQUEST Plastic Lined Piping uses a mechanical coupler over a welded liner to provide a leak-free, flangeless joint. PTFE
lined systems require a venting system to prevent permeants from collecting between the liner and steel shell. The tapped vent
coupler provides more flexibility by allowing a variety of devices to be attached to the coupler:
• Vent Extenders
For insulated pipe, vent paths should be provided between vent holes and the
atmosphere. Failure to do so often results in accelerated corrosion of the steel shell
and contamination of the insulation. (Learn more about Venting and Insulation).
PTFE-lined CONQUEST is designed to vent at the coupling. The coupling has a 1/8"
NPT tapped vent hole which allows extenders to be threaded in, and routed through
the insulation.
• Leak Detection
A breech in the liner or weld can result in fluid traveling between the liner OD
and metal ID to the annular space between the butt weld and the coupling body.
Attachment of sensors to the tapped vent may provide early warning of a liner failure.
• Collection Systems
In some cases, venting of even minute quantities of permeants to the atmosphere is undesirable. This may be true
with extremely hazardous or toxic chemicals, or in environmentally sensitive areas. The tapped vent allows attachment
of collection systems to prevent permeant release to atmosphere.
High Integrity vent extender featuring Fire-Safe Design
A Hastelloy® porous disc vent fitting is shipped with the coupler as an optional addition to the completed installation. It’s porous
nature allows permeated gases to escape the system, but contains any entrained liquids which may result from a liner breech.
The vent fitting is also designed according to the same principles as the Fire-Safe Factory Mutual approved HIF system.
Dimension Differences
The tapped vent coupler is different than the standard vented coupler. The tapped vent
holes required a thicker cross section in the coupler body than is possible with the standard coupler. The groove that accommodates the jaw of the installation tool was previously
located in the center of the coupler. The new center rib requires that the groove be located
on both sides of the new rib. These changes add to the overall length of the coupler. There
is adequate design tolerance in the CONQUEST® fittings to use the longer tapped vent
coupler without concern for joint make-up clearance. The exact length of standard vented
and the tapped vent couplers are as follows:
P ar t N u m b er
Si z e
S t an d ar d C o u p l i n g s w / o r w /o Ven t
P ar t N u m b er
Tap p ed Ven t
Co u p lin g s
S t an d ar d
w /o Ven t
S t an d ar d
w / Ven t
A s S h i p p ed
L en g t h
In s t alled
L en g t h
Tap p ed
Ven t
A s S h i p p ed
L en g t h
In s t alled
L en g t h
1"
K00003W000100
KV0003W000100
4.50"
3.37"
KV0003W000101
5.64"
4.51"
1.5"
K00003W000B00
KV0003W000B00
5.44"
4.06"
KV0003W000B01
6.55"
5.21"
2"
K00003W000200
KV0003W000200
6.50"
5.00"
KV0003W000201
7.68"
6.15"
3"
K00003W000300
KV0003W000300
9.50"
6.81"
KV0003W000301
10.76"
8.16"
4"
K00003W000400
KV0003W000400
11.25"
7.75"
KV0003W000401
12.02"
9.00"
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72
73
CONQUEST® Flangeless Piping
CONQUEST® Flangeless Piping
Design Considerations
Thermal Expansion Considerations
Like other piping materials, CONQUEST flangeless piping
from Crane Resistoflex requires the designer or specifier to
consider system movement caused by thermal expansion and
contraction of piping components. This movement can
typically be compensated for by using expansion loops and
direction changes, along with the proper placement of piping
supports and anchors.
You may find it necessary to conduct a computer-generated
stress analysis of your piping system because of its size and
complexity. Although most stress
analysis programs simulate the movement of a single piping
materials and plastic-lined piping is a composite of plastic
and steel, use the coefficient of thermal expansion for steel in
your stress analysis. That’s because Crane Resistoflex
Plastic-Lined Piping Products uses a swaging fabrication
process for CONQUEST piping that locks the liner inside the
steel shell and restricts its movement relative to the steel. The
locking process distributes the liner’s thermal expansion and
contraction stress evenly throughout the entire steel pipe.
Tab le 1: Co ef f ic ien t s o f Th er m al Ex p an s io n f o r Plas t ic L in er s an d St eel
Mat er ial
α
(in /in /°F)
α
(m m /m m /°C)
Polypropylene (PP)
4.8 x 10-5
8.64 x 10-5
6.6-8.0 x 10-5
11.9-14.4 x 10-5
PVDF/Hexafluoropropylene (PVDF/HFP Copolymer)
7.8 x 10-5
14 x 10-5
Polytetrafluoroethylene (PTFE)
5.5 x 10-5
9.9 x 10-5
Perfluoroalkoxy (PFA)
7.8 x 10
14 x 10-5
Steel
5.9 x 10-6
Polyvinylidene Fluoride (PVDF Homopolymer)
-5
10.6 x 10-6
How to Calculate Expansion Loop
Size and Dimensional Change - The expansion and contraction (∆L) of a piping system is a function of the coefficient of thermal
expansion for the piping material (α), the length of the pipe, and the upper and lower temperature limits of the system. These
limits are the highest and lowest temperatures the system will experience at start-up, shut-down, and during operation.
Use Equation 1 to calculate the growth of shrinkage of pipe after a thermal cycle, where:
∆L =
Dimensional change due to thermal expansion
or contraction (inches).
α =
Expansion coefficient (in./in/°F or
mm/mm/°C), refer to Table 1 for steel.
(T1-T2) = Change in temperature (°F or °C).
Length (in inches or mm) of straight pipe being
L=
considered.
Equation 1: ∆L = α x (T1 - T2) x L
74
The minimum offset and loop size can be determined from
the calculated dimensional change using
Equation 1 & 2.
The loop size is a function of the pipe diameter and the
length the pipe moves during a thermal cycle. See Equation
2. The expansion loop depicted in Figure 1 can be fabricated by using a combination of straight pipe, elbows, and/
or MULTI-AXIS® precision-bent pipe.
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To calculate loop size, use Equation 2 where:
R=
Minimum expansion loop length
(in feet or mm)
D=
Actual outside diameter of the pipe
(in inches or mm)
∆L =
Change in length (in inches or mm) due to
expansion or contraction
Equation 2: R = 6.35 x (D x ∆L)1/2
(Metric)
R = 76.4 x (D x ∆L)1/2
Example: To determine how much expansion and contraction will occur in a 530-foot straight length of 2" PVDF-lined pipe and
how long the expansion loop will have to be to compensate for this, you must first determine the highest and lowest temperatures the system will experience. Assume the pipe will be installed at 60°F, operated at 75°F, and experience temperatures of
0°F in winter and 120°F in summer.
With this information, use Equation 1 to determine the dimensional change of the straight pipe section.
∆L = 5.9 x 10-6 x (120-0) x 530 x 12 = 4.5 inches
The change in length of the straight pipe section due to expansion is 4.5 inches. Substituting 4.5 inches for ∆L in Equation 2,
determines the loop size to compensate for this expansion.
R = 6.35 x (2.375 x 4.50)1/2 = 20.8 ft.
Therefore, the minimum expansion length offset or direction change is 20.8 feet.
Torque Considerations for the CONQUEST Coupling
Torsional loading is a consideration in the design of any
piping system, but is particularly important with CONQUEST
flangeless piping. Reason: The inner plastic liner of adjacent
pipe sections are butt-welded together and, therefore, cannot
act independently of each other. If torsional loading on the joint
exceeds the mechanical coupling’s ability to resist turning, the
plastic liner may twist and break at the connection.
Table 2 lists the torque values that are not to be exceeded for
the CONQUEST Connection after the mechanical coupling is
installed.
Tab le 2: Max im u m Allo w ab le To r q u e Valu es
Torsional loading can occur in many situations, particularly
where there are direction changes, during the transport of a
flangeless assembly, or while lifting a flangeless assembly
into a pipe truss.
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66
Pi p e Si z e
in c h es (m m )
Allo w ab le To r q u e
f t -lb (N-m )
1 (25)
450 (610)
1 1/2 (40)
750 (1017)
2 (50)
1000 (1356)
3 (80)
2100 (2848)
4 (100)
3100 (4204)
75
®
®
MULTI-AXIS
MULTI-AXIS
Bent Piping
·
·
·
·
·
·
Available in 1" - 4" CS lined with PTFE, PP, PVDF (1" - 2", only, in PFA)*.
Eliminates flange connections at elbows.
Up to 4 compound bends (3D) in a single piece of pipe
Sections are bent at any angle up to 90° with a tolerance of ±1°.
Reduces pressure drop across the bend and reduces energy costs.
Longer bend radius (3 diameters vs. 1.5 diameters).
The Bending Process
Although the concept behind MULTI-AXIS pipe is simple, successfully bending
swaged plastic-lined pipe is not. It is considerably more difficult than bending
unlined pipe. As for loose-lined pipe, it is virtually impossible to bend without
distorting the liner. The liner in Resistoflex Plastic-Lined Pipe is locked into position and resists distortion.
Resistoflex uses special bending equipment and proprietary manufacturing techniques to provide bends in any angle up to 90°
and compound bends on a single section of pipe. MULTI-AXIS pipe is a high-quality product with dimensional tolerances of
± 0.125" (3.2mm), even on pieces with multiple bends. Due to the complexity of the bending operation, field bending of MULTIAXIS pipe is not available. MULTI-AXIS pipe can be supplied with Class 150 steel rotatable flanges or with plain ends that can
®
be joined in the field with other plastic-lined pipe sections using CONQUEST flangeless connections.
When considering MULTI-AXIS pipe, it’s important to carefully examine directional changes in a system to determine whether
the centerline-to-face or centerline-to-centerline dimensional requirements of bent pipe can be met within the parameters of the
initial design. If not, design adjustments may be required.
Minimum Lengths Required for MULTI-AXIS Plastic Lined Pipe
90 ° Bends
90° & 45° Bends
45° Bends
Pi p e Si z e
in . (m m )
A
B
C
D
E
1
(25)
6 1/8
(156)
11 3/8
(289)
8 1/2
(216)
4 1/4
(108)
6 3/4
(171)
1 1/2
(40)
9 3/16
(233)
15 3/16
(386)
12 1/2
(318)
6 7/16
(164)
9 3/4
(248)
2
(50)
11 1/4
(286)
18 1/4
(464)
14 5/8
(371)
8
(203)
10 3/4
(273)
3
(80)
15
(381)
26 11/16
(678)
22
(559)
10
(254)
15 3/4
(400)
4
(100)
19 3/4
(502)
36 1/2
(927)
29 1/2
(749)
12 7/8
(327)
22 1/4
(565)
Tolerances:
Center-center and center-face dimensions = +/- 1/8"
Bend angle = +/- 1°
1.5" and larger available as rotationally lined with Tefzel® ETFE. Consult factory for dimensional requirements.
76
Note: Angle can be within 1 degree of specified angle. If there is a long run of straight pipe after the bend, this can result in the
center of the next bend or the face of the flare being offset an inch or more from what was intended. In most cases, this can be
compensated for in the field installation. In the case of bolting Multi-Axis to flanged equipment that is in a permanent fixed
location, the offset may present an installation problem.
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®
CONQUEST
PTFE
CONQUEST®Flangeless
FlangelessPiping
Pipingforfor
PTFE
Testing and Verification Data for CONQUEST Flangeless Piping Systems 1" to 4"
Polytetrafluoroethylene (PTFE) Lined Systems
To verify the integrity of the CONQUEST flangeless connection, Resistoflex conducted tests on three separate components of
the connection:
•
•
•
The mechanical coupling, which has been developed by LOKRING for use with RESISTOFLEX Plastic-Lined Piping.
The liner butt weld.
The CONQUEST flangeless connection as a whole.
A summary of these tests and results are contained in this technical data sheet.
Testing of the RESISTOFLEX / LOKRING™ Mechanical Coupling
A. Coupling Bend Test
B. Coupling Burst Test
Test Procedure - Mechanical couplings were used to join two
sections of plastic-lined pipe from RESISTOFLEX PlasticLined Piping Products. These newly created sections of joined
pipe were then subjected to a full reverse bend test.
Test Procedure - Test samples were produced by connecting
two sections of plastic-lined pipe from RESISTOFLEX PlasticLined Piping Products with a mechanical coupling. Each end
was then capped. The cap at one end was equipped with a
connection that permitted internal hydraulic pressure to be
applied. The requirement to pass the test was set at having
the pipe fail before the coupling. Internal pressure was then
applied and steadily increased. These tests were performed
by the Lokring Corporation at their facility in Foster City,
California.
These tests were performed by the Lokring Corporation at
their facility in Foster City, California. The load applied to the
bend was the equivalent to subjecting the pipe to a minimum
stress of 30 psi (2.07 bar). The minimum number of cycles
required to pass the test was set at 7,000 cycles. The test was
carried out until either 7,000 cycles were completed or
coupling failure was observed.
Results - All four pipe sizes tested passes the minimum
requirement of 7,000 cycles. The test on the 1" (25 mm) size
was allowed to continue in order to determine approximately
how many full reversing cycles the pipe could actually withstand. The test terminated after 71,089 cycles and still no
failure was observed.
Results - The internal pressure was increased until the
coupling failed or the pipe burst. Testing was completed for
three different sizes of plastic-lined pipe and is summarized in
Table 2. Note that in each case the pipe burst, which demonstrates that the coupling is actually stronger than the steel
pipe.
Tab le 2 - Co u p lin g B u r s t Tes t Res u lt s
Pi p e Si z e
in . (m m )
B u r s t P r es s u r e
p s i (B ar )
R es u l t
2 (50)
7,500 (517)
Pipe Rupture
3 (80)
10,000 (690)
Pipe Rupture
4 (100)
5,200 (359)
Pipe Rupture
Tab le 1 - B en d Tes t Res u lt s
Pi p e Si z e
in . (m m )
N u m b er o f
C y c l es
R es u l t
1 (25)
71,089
Pass
1 1/2 (40)
7,399
P a ss
2 (50)
7,251
P a ss
3 (80)
7,500
P a ss
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83
77
C. Coupling Torsion Test
Testing of the Liner Butt Weld
Test Procedure - Pipe samples were produced by connecting
two sections of plastic-lined pipe from RESISTOFLEX PlasticLined Piping Products with mechanical couplings. Three
samples of each size were produced and testing was
performed by Lokring Corporation in Foster City, California.
The minimum torques required to pass the test were set at
450 ft-lbs (610 N-m), 750 ft-lbs (1017 N-m) and 1,000 ft-lbs
(1356 N-m) for each pipe size, respectively. Lokring Corporation conducted initial torque testing up to 600 ft-lbs (813 N-m),
which is the maximum torque Capability of their apparatus.
Torque was then applied until either the maximum torque
capability of 600 ft-lbs (813 N-m) was reached or movement of
the pipe in the coupling was detected. The test samples were
then shipped to E.J. Daiber Company, Inc. in Cleveland, Ohio
in order to complete the testing at torques greater than 600 ftlbs (813 N-m). Here, the samples were fixed between a torque
transducer and pneumatic torque generator. Torque was
increased until movement was detected. The average torque
at which movement was detected for the three test specimens
of each size was then recorded.
To test the integrity of the liner butt weld, it was subjected to
tests in two separate categories: burst and pressure fatigue.
Testing was performed on Resistoflex pipe in a test lab by
RESISTOFLEX Plastic-Lined Piping Products at their Bay City,
Michigan facility. These tests were conducted on 1", 2", and 4"
diameter PTFE welded pipe.
Results - All samples passed torque tests up to 600 ft-lbs (813
N-m) conducted by Lokring Corporation. In torque tests
conducted by E.J. Daiber Company, Inc., all samples exceeded the minimum torque requirements before movement
of the pipe in the coupling was detected. The average torque
size is shown in Table 3. The 3" was also tested by Lokring
Corporation and passed the 600 ft-lbs (813 N-m) requirement.
Tab le 3 - To r s io n Tes t Res u lt s
Pi p e Si z e
in . (m m )
78
Min im u m To r q u e
R eq u i r em en t
f t -lb s (N-m )
Av er ag e To r q u e
Tes t Res u lt s
f t -lb s (N-m )
R es u l t
1 (25)
450 (610)
848 (1150)
Pass
1 1/2 (40)
750 (1017)
942 (1277)
Pass
2 (50)
1,000 (1356)
1,159 (1571)
P a ss
All PTFE test samples were 36" (914 mm) long and were butt
welded at their mid-point using the PFA Film method, wrapped
with PTFE adhesive tape and vent coupling installed. The
ends of each sample were flanged and blanked, and
equipped with connections that permitted internal hydraulic
pressure to be applied. The coupling prevents the butt weld
from being subjected to tensile stress produced by the
internal pressure on the flanged ends.
A. Liner Butt Weld Burst Test
Test Procedure - Liner butt welds were fabricated using
standard fabrication techniques described in Resistoflex’s
PTFE Technical Data Sheet “Joint
Fabrication Procedures for CONQUEST Flangeless Piping
Systems with PTFE Liners”. Two samples of each size and
liner type were produced. Samples were filled with water and
connected to a hand pump with a 10,000 psi (690 bar)
capability. A 5,000 psi (345 bar) pressure gauge was attached
to the pump outlet. The requirement to pass the test was set
at a minimum of 1,100 psi (76 bar). Samples were pressurized to 500 psi (34.5 bar) and held there for three minutes,
then increased in 1000 psi (69 bar) increments to a maximum
test pressure of 4500 psi (310 bar). The unit was held at each
increment for a minimum of three minutes. Either the burst
pressure in which failure occurred for the two test specimens
of each size, or the maximum pressure attained, was recorded.
Results - All samples exceeded the minimum burst pressure
requirement of 1,100 psi (76 bar). Pressure was ultimately
released when the gaskets failed on the flared ends. The
samples were sectioned for visual inspection after each test.
The inspection revealed that all welds were 100% intact and
were not compromised in any way by the burst testing.
84
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Testing of CONQUEST connection
To test the integrity of the CONQUEST connection, it was
subjected to tests in two separate categories: ASTM Steam/
Cold Water and Cold Temperature.
Tab le 4 - B u r s t Tes t Res u lt s
Pi p e Si z e
in . (m m )
L i n er
Ty p e
Min im u m B u r s t
P r es s u r e R eq u i r em en t
p s i (B ar )
Max . B u r s t
Tes t Pr es s u r e
p s i (B ar )
1 (25)
PTFE
1,100 (76)
4,500 (310)†
2 (50)
PTFE
1,100 (76)
4,500 (310)†
4 (100)
PTFE
1,100 (76)
4,500 (310)†
A. ASTM Steam/Cold Water
Gaskets on flared ends failed without compromising the weld
integrity.
†
B. Liner Butt Weld Pressure Fatigue Test
Test Procedure - Test samples were 36" (914 mm) long and
were butt-welded together at their mid-point. The samples
were connected to a high-pressure piston pump capable of
producing 1,400 psi (97 bar). Description of pressure fatigue
test cycle: increase internal pressure to 550 psi (38 bar), hold
for 10 seconds, reduce pressure to 50 psi (3.4 bar), hold for 5
seconds, then increase to 550 psi (38 bar) to repeat the cycle.
The minimum requirement to pass the test was set at 7,000
cycles.
Results - All samples withstood the minimum 7,000 cycles
without displaying any evidence of failure. All tests were
allowed to continue in order to determine approximately how
many pressure fatigue cycles the butt weld could actually
withstand. The test was terminated after 100,000 cycles and
still no failure was observed. The samples were sectioned for
a visual inspection after each test. The inspection revealed
that all welds were 100% intact and were not compromised in
any way by the fatigue testing.
Tab le 5 - Pr es s u r e Fat ig u e Tes t Res u lt s
Pi p e Si z e
in . (m m )
L i n er
Ty p e
Min im u m Nu m b er
o f C y c l es R eq u i r ed
A c t u al N u m b er o f
C y c l es A c h i ev ed
1 (25)
PTFE
7,000
100,000
2 (50)
PTFE
7,000
100,000
4 (100)
PTFE
7,000
100,000
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Test Procedure - Testing was performed on RESISTOFLEX
Plastic-Lined Pipe in a test lab by RESISTOFLEX Plastic-Lined
Piping Products at their Bay City, Michigan facility. Tests were
conducted on two sets of 1", 1-1/2", 2", 3", and 4" welded
diameter PTFE-lined pipe spools. Plastic-lined pipe spools
were subjected to the appropriate ASTM Steam/Cold Water
test for lined pipe. Each spool was 20 feet (12.2 m) long,
consisting of two 10-foot (6.1 m) lengths joined by CONQUEST flangeless connection at the mid-point. The test
spools contained the standard flanged connection at each
end. The test involved subjecting the spool to 100 alternating
cycles of heating with steam, then cooling with water.
Results - All spools passed the requirements of the ASTM
Steam/Cold Water test. These samples were sectioned for a
visual inspection after each test. The inspection revealed that
all welds were 100% intact and were not compromised in any
way by the Steam/Cold Water testing.
B. Cold Temperature Test
Plastic-Lined Pipe in a test lab by RESISTOFLEX Plastic-Lined
Piping Products at their Bay City, Michigan facility. Spools were
fabricated by joining two 10-foot (3 m) sections with a CONQUEST flangeless connection at the mid-point. Testing
included 1", 1-1/2", 2", 3", and 4" diameter welded PTFE-lined
pipe spools. The test involved inserting a sample into a
freezer with a -40°F (-40°C) capability and cooling it until either
the liner failed or the maximum low temperature was reached.
Description of test procedure: Insert sample into freezer with
temperature set at 20°F (-7°C) and hold for a minimum of 8
hours. Visually inspect each sample and, if no liner failure has
occurred, reduce the temperature in 10°F (6°C) increments
and hold at each increment for a minimum of 8 hours. Visually
inspect each sample after each 8-hour interval.
Results - All spools withstood a low freezer temperature of 20°F (-29°C). The samples were sectioned for a visual
inspection after each test. The inspection revealed that all
welds were 100% intact and were not compromised in any
way by the freeze testing.
85
79
® ®
CONQUEST
Flangeless
Piping
for for
PP PP,
/ PVDF
/ PFA
CONQUEST
Flangeless
Piping
PVDF,
& PFA
Testing and Verification Data for CONQUEST Flangeless Piping Systems with 1" to 4" PP, 1"
to 4" PVDF/HFP, and 1" & 2" PFA Liners
To verify the integrity of the CONQUEST flangeless connection, Resistoflex conducted tests on three separate components of
the connection:
•
•
•
The mechanical coupling, which has been developed by LOKRING for use with RESISTOFLEX Plastic-Lined Piping.
The liner butt weld.
The CONQUEST flangeless connection as a whole.
A summary of these tests and results are contained in this technical data sheet.
Testing of the RESISTOFLEX / LOKRING™ Mechanical Coupling
A. Coupling Bend Test
B. Coupling Burst Test
Test Procedure - Mechanical couplings were used to join two
sections of plastic-lined pipe from RESISTOFLEX PlasticLined Piping Products. These newly created sections of joined
pipe were then subjected to a full reverse bend test.
Test Procedure - Test samples were produced by connecting
two sections of plastic-lined pipe from RESISTOFLEX PlasticLined Piping Products with a mechanical coupling. Each end
was then capped. The cap at one end was equipped with a
connection that permitted internal hydraulic pressure to be
applied. The requirement to pass the test was set at having
the pipe fail before the coupling. Internal pressure was then
applied and steadily increased. These tests were performed
by the Lokring Corporation at their facility in Foster City,
California.
These tests were performed by the Lokring Corporation at
their facility in Foster City, California. The load applied to the
bend was the equivalent to subjecting the pipe to a minimum
stress of 30 psi (2.07 bar). The minimum number of cycles
required to pass the test was set at 7,000 cycles. The test was
carried out until either 7,000 cycles were completed or
coupling failure was observed.
Results - All four pipe sizes tested passes the minimum
requirement of 7,000 cycles. The test on the 1" (25 mm) size
was allowed to continue in order to determine approximately
how many full reversing cycles the pipe could actually withstand. The test terminated after 71,089 cycles and still no
failure was observed.
Results - The internal pressure was increased until the
coupling failed or the pipe burst. Testing was completed for
three different sizes of plastic-lined pipe and is summarized in
Table 2. Note that in each case the pipe burst, which demonstrates that the coupling is actually stronger than the steel
pipe.
Tab le 2 - Co u p lin g B u r s t Tes t Res u lt s
Pi p e Si z e
in . (m m )
p s i (B ar )
R es u l t
2 (50)
7,500 (517)
Pipe Rupture
3 (80)
10,000 (690)
Pipe Rupture
4 (100)
5,200 (359)
Pipe Rupture
Tab le 1 - B en d Tes t Res u lt s
80
Pi p e Si z e
in . (m m )
N u m b er o f
C y c l es
R es u l t
1 (25)
71,089
Pass
1 1/2 (40)
7,399
P a ss
2 (50)
7,251
P a ss
3 (80)
7,500
P a ss
87
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C. Coupling Torsion Test
Testing of the Liner Butt Weld
Test Procedure - Pipe samples were produced by connecting two sections of plastic-lined pipe from RESISTOFLEX
Plastic-Lined Piping Products with mechanical couplings.
Three samples of each size were produced and testing
was performed by Lokring Corporation in Foster City,
California. The minimum torques required to pass the test
were set at 450 ft-lbs (610 N-m), 750 ft-lbs (1017 N-m) and
1,000 ft-lbs (1356 N-m) for each pipe size, respectively.
Lokring Corporation conducted initial torque testing up to
600 ft-lbs (813 N-m), which is the maximum torque
Capability of their apparatus. Torque was then applied until
either the maximum torque capability of 600 ft-lbs (813 Nm) was reached or movement of the pipe in the coupling
was detected. The test samples were then shipped to E.J.
Daiber Company, Inc. in Cleveland, Ohio in order to
complete the testing at torques greater than 600 ft-lbs (813
N-m). Here, the samples were fixed between a torque
transducer and pneumatic torque generator. Torque was
increased until movement was detected. The average
torque at which movement was detected for the three test
specimens of each size was then recorded.
To test the integrity of the liner butt weld, it was subjected
to tests in two separate categories: burst and pressure
fatigue. Testing was performed on Resistoflex pipe in a test
lab by RESISTOFLEX Plastic-Lined Piping Products at
their Bay City, Michigan facility. These tests were conducted three sets of plastic-lined pipe. The first set was
lined in polypropylene (PP), the second in polyvinylidene
(PVDF), and lastly in perfluoroalkoxy (PFA).
Results - All samples passed torque tests up to 600 ft-lbs
(813 N-m) conducted by Lokring Corporation. In torque
tests conducted by E.J. Daiber Company, Inc., all samples
exceeded the minimum torque requirements before
movement of the pipe in the coupling was detected. The
average torque size is shown in Table 3. The 3" was also
tested by Lokring Corporation and passed the 600 ft-lbs
(813 N-m) requirement.
Test Procedure - Liner butt welds were fabricated using
standard fabrication techniques described in Resistoflex’s
Technical Data Sheet “Joint Fabrication Procedures for
CONQUEST Flangeless Piping
Systems with PP, PVDF/HFP, and PFA-Liners”. Three
samples of each size and liner type were produced.
Samples were filled with water and connected to a hand
pump witha 10,000 psi (690 bar) capability. A 5,000 psi
(345 bar) pressure gauge was attached to the pump outlet.
The requirement to pass the test was set at a minimum of
1,100 psi (76 bar). Samples were pressurized to 500 psi
(34.5 bar) and held there for three minutes, then increased
in 1,000 psi (69 bar) increments and held at each increment for a minimum of three minutes. The burst pressure
range in which failure occurred for the three test specimens of each size was recorded.
Tab le 3 - To r s io n Tes t Res u lt s
Pi p e Si z e
in . (m m )
Min im u m To r q u e
R eq u i r em en t
f t -lb s (N-m )
Av er ag e To r q u e
Tes t Res u lt s
f t -lb s (N-m )
R es u l t
1 (25)
450 (610)
848 (1150)
Pass
1 1/2 (40)
750 (1017)
942 (1277)
Pass
2 (50)
1,000 (1356)
1,159 (1571)
P a ss
For 3” the coupling withstood in excess of 2,000 ft-lbs of torque.
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All test samples were 24" (610 mm) long and were butt
welded at their mid-point. The ends of each sample were
flanged and blanked, and equipped with connections that
permitted internal hydraulic pressure to be applied. Three
steel bars were then welded to the steel shell spanning the
exposed liner in the area that contained the butt weld. This
prevented the butt weld from being subjected to tensile
stress produced by the internal pressure on the flanged
ends. The liners and butt-welds were visually monitored
throughout the testing.
A. Liner Butt Weld Burst Test
Results - All samples exceeded the minimum burst
pressure requirement of 1,100 psi (76 bar). Failures
ultimately occurred in the burst pressure range given in
Table 4. However, it should be noted that all failures
occurred in the exposed portion of the liner and not at the
butt weld faces.
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81
Testing of CONQUEST connection
To test the integrity of the CONQUEST connection, it was
subjected to tests in two separate categories: ASTM
Steam/Cold Water and Cold Temperature.
A. ASTM Steam/Cold Water
Tab le 4 - B u r s t Tes t Res u lt s
Pi p e Si z e
in . (m m )
L i n er
Ty p e
Min im u m B u r s t
P r es s u r e
R eq u i r em en t
p s i (B ar )
R an g e
p s i (B ar )
1 (25), 1 1/2 (40),
2 (50), 3 (80),
4 (100)
PP
1,100 (76)
3,500 - 4,400
(241-303)
1 (25), 1 1/2 (40),
2 (50), 3 (80),
4 (100)
PVD F
1,100 (76)
4,500 - 5,000
(311-345)†
1 (25), 1 1/2 (40),
2 (50)
PFA
1,100 (76)
2,000 - 3,000
(139-208)
The test was discontinued after the pressure exceeded 5,000
PSI (345 Bar), the maximum pressure gauge reading.
†
B. Liner Butt Weld Pressure Fatigue Test
Test Procedure - Test samples were 2" (50 mm) spools of
pipe lined with PP and PVDF, each 24" (610 mm) long and
containing a butt weld at their mid-point. The samples were
connected to a high-pressure piston pump capable of
producing 1,400 psi (97 bar). Description of pressure
fatigue test cycle: increase internal pressure to 1,000 psi
(69 bar), hold for 10 seconds, reduce pressure to 50 psi
(3.4 bar), hold for 10 seconds, then increase to 1,000 psi
(69 bar) to repeat the cycle. The minimum requirement to
pass the test was set at 7,000 cycles.
Results - All samples withstood the minimum 7,000 cycles
without displaying any evidence of failure. All tests were
allowed to continue in order to determine approximately
how many pressure fatigue cycles the butt weld could
actually withstand. The test was terminated after 50,115
cycles and still no failure was observed.
82
L i n er
Ty p e
Min im u m
N u m b er o f
C y c l es
R eq u i r ed
A c t u al
N u m b er o f
C y c l es
A c h i ev ed
2 (50)
PP
7,000
50,115
2 (50)
PVD F
7,000
50,115
Results - All spools passed the requirements of the ASTM
Steam/Cold Water test.
B. Cold Temperature Test
Plastic-Lined Pipe in a test lab by RESISTOFLEX PlasticLined Piping Products at their Bay City, Michigan facility.
The 2" (50 mm) spools were fabricated by joining two 10foot (3 m) sections with a CONQUEST flangeless connection at the mid-point. One pipe section was lined with
polyvinylidene (PVDF), the other with polypropylene (PP).
The test involved inserting a sample into a freezer with a 40°F (-40°C) capability and cooling it until either the liner
failed or the maximum low temperature was reached.
Description of test procedure: Insert sample into freezer
with temperature set at 20°F (-7°C) and hold for a minimum
of 8 hours. Visually inspect each sample and, if no liner
failure has occurred, reduce the temperature in 10°F (6°C)
increments and hold at each increment for a minimum of 8
hours. Visually inspect each sample after each 8-hour
interval.
Results - All spools withstood a low freezer temperature of
-40°F (-40°C).
Tab le 5 - Pr es s u r e Fat ig u e Tes t Res u lt s
Pi p e Si z e
in . (m m )
Plastic-Lined Pipe in a test lab by RESISTOFLEX PlasticLined Piping Products at their Bay City, Michigan facility.
Tests were conducted on one set of 1"(25 mm) 1-1/2" (40
mm) 2" (50 mm) pipe lined with polyvinylidene fluoride
(PVDF) and two 2" (50mm) sections of pipe, one lined with
polypropylene (PP) and the other with perfluoroalkoxy
(PFA). Plastic-lined pipe spools were subjected to the
appropriate ASTM Steam/Cold Water test for lined pipe.
Each spool was 40 feet (12.2 m) long, consisting of two
20-foot (6.1 m) lengths joined by a CONQUEST flangeless
connection at the mid-point. The test spools contained the
standard flanged connection at each end. The test involved
subjecting the spool to 100 alternating cycles of heating
with steam, then cooling with water
89
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JointReduction
Reduction
Technologies
Joint
Technologies
- Life Cycle Cost Estimating
Life Cycle Cost Estimating
Many specifiers of piping systems limit their economic
analysis to piping material costs only, because they are
relatively simple to estimate. Yet this approach creates some
pitfalls when selecting either an installation of conventional
flanged plastic-lined piping (PLP) or an installation that fully
incorporates Resistoflex’s Joint Reduction Technologies
(JRT), consisting of CONQUEST® flangeless connections and
MULTI-AXIS® precision bent piping. An evaluation that considers only the cost of pipe, fittings, flanges and connectors may
result in specification of a system with the higher life cycle
cost.
Life Cycle Cost Considers All Cost Factors
Life cycle cost (LCC) analysis includes all costs of system
ownership and permits selection of the less expensive
system. Costs can be divided into the following categories:
•
•
•
•
- Items that are less costly when flanged connections are
eliminated because the piping system is lighter in weight
and has a more streamlined profile. These could includes:
Initial acquisition costs
Initial acquisition labor
Operating and maintenance costs
Costs associated with flange leaks
When deciding to utilize JRT, it’s often helpful to perform the
evaluation based on the LCC of current practice (i.e., the use
of flanged PLP) and then consider which costs would change
if the system were designed and installed using the various
Joint Reduction Technologies. Different alternatives can be
evaluated with the judicious use of JRT and elimination of
many, but not all, flanged connections resulting in the most
economical PLP installation.
Cost Elements to Consider When Evaluating JRT vs.
Conventional PLP
•
- Registration of flanged connections in a corporate database. Often the location of a flanged connection must be
noted in records so that its location, maintenance and
inspection can be reported. One common technique is to
attach a bar code label to the flanged connection, input
location and chemical service information into a database.
Registration is essential if the service is covered by the 1990
Clean Air Act Amendments (CAAA) or other similar laws
governing chemical processes. Many companies register all
flanged connections in critical or hazardous services, even if
the service isn’t currently included in regulations. This is often
done either for safety reasons or in anticipation of changes in
regulations. Registration usually occurs at the time of installation and is in additional to the recurrent costs of periodic
inspection.
•
•
•
•
number and type of hangers
support structure
diameter or configuration of insulation
complexity of heat tracing around connections
- Diameter of the piping system and size of pumps. Don’t
overlook the improved flow characteristics of JRT, especially of
MULTI-AXIS® precision bent piping. The 3-D bends of MULTIAXIS® create less pressure drop than the standard 1.5-D
bends of conventional PLP. It may be possible to specify a
smaller diameter piping system and/or smaller pumps if JRT
is specified instead of conventional PLP.
Initial Acquisition Labor
Initial Acquisition Costs
- Design and design review. Usually PLP systems are
designed with all piping spool lengths calculated and shown
on detailed isometric drawings. This level of detail is often not
needed if CONQUEST® flangeless connections are used in
piping runs since the pipe can be field routed.
- Pipe, fittings, flanges, venting & locking collars and
CONQUEST® connectors. These are the items that are
purchased from the supplier of PLP. Pipe can be supplied
already flanged, or spooled, ready for installation. If the pipe
will be fabricated on-site, then a sufficient number of flanges
and/or CONQUEST® connectors should be purchased. Don’t
overlook venting collars for PTFE (polytetrafluoroethylene) or
PFA (perfluoroalkoxy) lined pipe if flanged pipe ends will be
fabricated onsite. These collars are not needed if the pipe is
joined with a CONQUEST® flangeless connection.
- Material acquisition cost. The cost of specifying, ordering
and receiving materials can be reduced if the piping is bought
as bulk quantities of unflanged, standard length pipe instead
of numerous flanged spools with different custom lengths.
Also the material acquisition costs for some items (like nuts,
bolts, studs, flange protectors and spray shields) are reduced
in direct portion to the number of flanged connections eliminated by the use of JRT.
- Nuts, bolts or studs needed to join flanged connections.
- Flange protectors or spray shields. Many corporate or
government regulations require that flanged connections be
covered or protected so that if a leak occurs, it is either
contained or flows in a controlled, predictable pattern instead
of spraying at the flanged connection.
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77
83
Joint Reduction Technologies - Life Cycle Cost Estimating
- Field fabrication of custom length pipe.
The process of PLP
custom spool fabrication includes cutting and threading the
pipe, installing and aligning the flange, installing the venting or
locking collar, heating the plastic stub, flaring the plastic face,
cooling and removing the flaring die and installing a protective
wooden cover over the flared face. This process can be timeconsuming and quality difficult to control if performed on-site
by personnel who fabricate PLP on an infrequent basis. Often
custom spools are fabricated at the factory or by nearby
stocking distributors who have fully equipped shops and
certified personnel that fabricate PLP routinely. If conventional
PLP is fabricated at the factory or by a distributor, then the cost
will be part of the purchase price quoted by the supplier of the
fabricated pipe. Understandably, flanged and fabricated
spools are more expensive than plain-end PLP.
- Cost of installation.
This includes the cost of installing the
piping system and the associated nuts, bolts, studs, flange
protectors and spray shields with conventional PLP or the cost
of fabricating a CONQUEST ® connection when the method is
used to create a joint.
- Miscellaneous labor cost savings.
Be sure to include labor
cost savings if the use of lighter weigth, streamlined JRT
piping permits a reduction in the number of hangers and
supports and if the elimination of flanged connections speeds
up the installation of insulation and heat tracing. Also, the time
required for painting can be reduced when flanged connections are eliminated. If installation time is reduced, then it’s
often possible to reduce the time required for rental or
recharge of equipment like man-lifts.
- Start-up costs. This includes the time to hydrotest the piping
system and perform the recommended retorqing of bolts after
24 hours of operation. When flanged connections are eliminated, the start-up time can be substantially reduced. This
means that the system is operational sooner and the process
is out of commission for a shorter period of time.
Government or
- Monitoring and associated paperwork.
corporate regulations may require the periodic monitoring of
flanged connection for leaks and records of that monitoring
activity. If a service is listed in the 1990 CAAA, then the connection must be “sniffed” for fugitive emissions and detailed
records maintained for submittal to the government. The
monitoring frequency ranges from every six months to
biannually, depending upon the service and history of the site.
Even if regulations don’t require monitoring, it’s still good
chemical plant operations practice to visually inspect flanged
connections periodically for signs of leaks or emissions.
84
- Periodic retorquing of flange bolts.
It’s common for flange
bolt torques to be checked and bolts tightened, if needed, on a
periodic basis. Often this is done semi-annually or annually
depending upon the thermal cycling history of the piping. This
retorquing isn’t needed when flanged connections are
eliminated through installation of JRT.
- Cleaning costs. Consider the cost difference in batch-tobatch cleaning of conventional PLP vs. JRT. In some batch
processes this can be a savings, particularly when directional
®
changes in the piping are created with MULTI-AXIS
piping
instead of with conventional flanged elbows, which have a
discontinuity or crevice at the flanged connection.
Costs associated with flanged leaks
- Unused capacity.
Consider the likelihood of plant outages
due to flange leaks and the cost of production that is lost when
the plant isn’t operating.
- Out-of-spec product.
Flange leaks can create a sudden and
unexpected plant outage resulting in the production of out-ofspec product.
- Safety issues.
The “cost” is difficult to estimate but can be a
tangible concern for some chemical services and/or some
piping system locations. This could include direct injury to
workers and passers-by and indirect issues such as evacuation of the process site and adjacent areas.
- Reporting requirements.
Government or corporate regulations can require lengthy and time-consuming reports and
investigations in the event of flange leaks. The direct and
indirect costs of these reports shouldn’t be overlooked.
Example of Life Cycle Cost Estimating Analysis
Consider a piping system that was recently installed with
extensive use of JRT. The system consists of 2-in diameter
(50 mm N.B.) PVDF-lined piping that was installed in an
existing, overhead pipe rack to replace a conventional PLP
system that had reached the end of its useful life of several
decades. The conventional system consists of 670 ft (204 m)
of piping, ten directional changes for routing the thermal
expansion purposes and two tees installed as “stand-pipes”
to reduce the effect of water hammer. By specifying JRT, all the
flange connections, except for the first and last connections. In
JRT, the system consists of 620 ft of straight-run piping, three
pieces of MULTI-AXIS ® precision-bent piping, two CON®
QUEST ® flangeless tees and thirty-seven CONQUEST
connections. The system is depicted in the isometric drawing.
Costs are estimated using 1995 data for the upper mid-west
and listed is U.S. dollars.
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Initial Acquisition Labor Savings
- Design, design review and material acquisition costs.
Since this system represents an initial JRT installation at this
location, the specifiers decided that the design, review and
acquisition of the system would be no different with either
design. After the installation, they report that the project went
very “smoothly” and they can anticipate savings in design,
review and acquisition of future JRT installations.
- Annual monitoring and record keeping. It costs about
$75.00 annually to monitor and record the testing of each
flanged connection in a conventional PLP system. With fortynine flanged connections, the system will cost an additional
$3,675 per year to maintain.
- Elimination of field fabrication of flanged custom length
pipe. It takes about 1.15 hr to completely cut, thread, flange,
flare and block the two ends of a 2" PVDF-lined spool. There
are thirty-seven spools in the conventional flanged system
design, representing a total fabrication time of 42.55 hours. It
takes about 0.6 hours to cut, align, trim, butt-fusion weld and
install a CONQUEST® connection. There are thirty-seven
CONQUEST® connections in the system, with a total installation time of 22.2 hours.
- Cost of installation. It takes about 0.4 hr to install the nuts,
bolts and flange shield of a 2" diameter connection. There are
forty-nine flanged connections in the conventional design, for a
total installation labor of 9.80 hours. The CONQUEST®
connections are installed during the fabrication process
outlined above, so there is no additional installation time
since there are no nuts, bolts or spray shields used.
- Annual retorquing. The cost to retorque each connection is
about $10.00 per year, creating an additional $490 in annual
operating costs not required to maintain a JRT system. In
certain critical services, retorquing is required semi-annually
or quarterly.
- Other costs. Leaks and shut-downs can be very expensive,
yet each location will have to evaluate their annual cost
potential based upon system configuration, location, process
conditions and history. These costs should not be overlooked,
but are beyond the scope of this study.
- Start-up costs. It’s assumed that the cost to hydrotest the
system would be identical for conventional piping and for a
JRT system. However, the costs for hydrotesting of the
conventional system would be higher if leaks occurred at the
flanged connections and had to be corrected during the
hydrotest. A leak occurring in a CONQUEST® connection
during hydrotest would not be likely. These costs could be
included based on previous experience at the site. However,
the cost of the 24-hr retorqing of the flanged connections is
tangible, at 0.2 hr per connection. With forty-nine flanged
connections, there’s an additional 9.8 hrs needed to start up
the conventional system. The conventional PLP system takes
nearly fifty hours more to fabricate, install and start-up than the
same system that fully incorporates JRT to eliminate flanged
connections. At $50.00 per hour, the seemingly “less expensive” system is nearly $2500 more expensive to install and
commission.
So, if both the initial acquisition costs and the initial acquisition labor is considered, the total installed cost of the system
that incorporates CONQUEST® flangeless joints and MULTIAXIS® precision-bent piping is $3,800 less than the same
system installed with conventional flanged plastic-lined
piping. This savings increases if the operating and maintenance costs are also considered.
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85
For the other initial costs (nuts, bolts, flange
protectors, and registration of connections)
consider the relative cost differences between
the two systems.
- Nuts and bolts. A set of four bolts or studs and
nuts cost about $3.00 to $5.00 for a 2", four bolt
flanged connection. The specification of
fluorocarbon-coated studs or bolts can increase
the cost of the hardware to $10.00 to $12.00 for
the connection.
In this example, uncoated bolts and nuts, with a
cost of $4.00 per set, are used on the forty-nine
flanged connections. Total nut and bolt cost is
$196.
Simple
- Flange protectors or spray shields.
polyethylene spray shields cost about $5.00
each, and shields of PVDF (the same material
at the pipe liner) cost about $10.00 each.
Sometimes, fluorocarbon drain guards are
specified for especially critical areas to permit
collection of any leaks or drips. These deluxe
guards can cost up to $25.00 per connection. In
this system, PVDF spray shields, at $10.00 each
are used on each of the forty-nine flanged
connections with a total shield cost of $490.
- Registration of connectors. Each flanged
connection is labeled with a bar code and its
location and chemical service is recorded on a
corporate database system at a unit cost of
$75.00 per connection. The total cost for the
forty-nine flanged connections is $3,675. Many
connections are totally eliminated through the
use of MULTI-AXIS® in the JRT alternative and
the remaining CONQUEST® connections are
considered to be permanent connections and
thus are not subject to periodic monitoring and
record-keeping.
®
- Pipe, fittings, flanges, locking collars and CONQUEST
connections.
The conventional flanged system consists of: ten 90° elbows; two
standard tees; thirty-three plain end pieces of pipe, 20 ft (6.1 m) long;
one plain-end piece of pipe, 10 ft (3 m) long; seventy-four threaded
flanges; and, seventy-four locking collars. The net price is $17,032. If the
system is designed with JRT, then it consists of: two MULTI-AXIS® fourbend pieces, 20 ft (6.1 m) long, plain one end, flanged the other; one
MULTI-AXIS® two-bend piece, 20 ft (6.1 m) long, plain both ends; two
CONQUEST® tees; thirty-one plain-end pieces of pipe, 20 ft (6.1 m) long;
and, thirty-seven CONQUEST® connectors. It has a net price of $20,073.
Thus the system that utilized JRT has a piping material cost premium of
$3,041 (the difference between $20,073 and $17,073). If the economic
study ended at this point, then the conventional, flanged PLP system
would be specified. However, complete life cycle cost analysis reveals
that it is the most expensive of the two alternatives.
86
80
- Other possible savings. In this example, an
existing pipe rack is used and the piping system
isn’t insulated or heat traced. However, in other
installations where this isn’t the case, these
savings should be considered. For example the
cost to insulate a 2" (50 mm) flange set is $7590 if common calcium silicate insulation is
used.
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Conventional Flanged PLPP
Qty.
Unit Price
$
Ext.
Price $
Joint Reduction Technologies
Qty.
Unit Price
$
Ext.
Price $
JR T vs.
Flanged
Pipe, fittings, flanges, collars and connectors
17,031.60
20,072.55
3,040.95
Nut & bolts for connection
49
4.00
196.00
-196.00
credit
Flange protectors
49
10.00
490.00
-490.00
credit
Registration of connection
49
75.00
3,675.00
-3,675.00
credit
Qty.
Unit
Hours
Ext.
Hours
37
1.15
42.55
Qty.
Unit
Hours
Ext.
Hours
37
0.60
22.2
Initial Acquisition Labor, hours
Field fabrication 1.15 hr for flanged pipe spool
Field fabrication 0.6 hr for CONQUEST
connection
Install nuts, bolts, shields 0.4 hr per connection
49
0.40
24 hr retorque, 0.2 hr per connection
49
0.20
19.60
9.80
Total Hours
71.95
Extra Hours for Conventional PLP
45.75
Conventional Flanged PLPP
Initial Acquisition Labor
Extra hours @ $50/hr
Qty.
Unit Price
$
Ext.
Price $
49.75
50.00
2,487.50
Difference in Cost of Initial Acquisition Materials and Labor
22.2
Joint Reduction Technologies
Qty.
Unit Price
$
Ext.
Price $
JR T vs.
Flanged
-2,487.50
credit
-3,807.55
credit
Annual Operating and Maintenance Costs
Monitor & record connection
49
75.00
3,675.00
-3,675.00
credit
Retorque connection
49
10.00
490.00
-490.00
credit
-4,165.00
credit
Annual Operating Cost Difference
Discussion of results
A simplistic comparison of the cost of an un-installed CONQUEST® connector with the cost of two threaded flanges
would have clearly supported the continued use a flanged
plastic-lined pipe. That approach would have shown it “cost”
about $60 per connection to have a flangeless joint. This
approach ignores the total elimination of any type of connection due to the use of MULTI-AXIS® piping and the total cost of
the hardware and labor needed to install a piping system. It
obviously doesn’t consider the long-term maintenance cost of
the connections, either.
A slightly more sophisticated approach would have been to
consider the total cost of the pipe, fittings, flanges, collars and
connectors for each system. But, this evaluation would also
have resulted in an incorrect specification. This is because the
piping materials for a conventional system are about $3,040
less expensive than for a JRT system with the same configuration.
The recurring annual cost savings realized by elimination of
monitoring, retorquing and record-keeping make the JRT
system $4,165 less expensive to operate each year. This can
create a cost savings of tens of thousands of dollars over the
life of the system, more than paying for the initial investment.
Obviously, each piping system is different and operating
conditions are sometimes difficult to predict. As this study
shows, there’s no quick answer to the question, “How much
more will it cost me to use JRT?” The answer is “it depends”
and it’s usually less expensive to use JRT instead of conventional PLP when all costs associated with installation and
maintenance are considered.
We’ve based our study on costs in the upper mid-west and
are interested in the experience in your facility. Please contact
us to share your comments and insight.
It isn’t until the installation hardware (nuts, bolts, spray
shields) and labor is considered that the truly “less expensive”
alternative is revealed. A JRT system costs about $3,800 less
81
to purchase, install and commission than does the same
system in conventional flanged PLP.
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87
DESIGN
Fight Lined Pipe Flange Leaks With The Resistoflex HIF Adapter!!
One of the leading causes of lined pipe flange leaks is loss of bolt torque due to the effects of temperature cycling and
pipe ending loads. Specified bolt torque values for standard lined pipe connections are purposely low in order to prevent
damage to the plastic sealing faces. The combination of low bolt torques and the natural tendency for plastics to “creep”
under load can result in lined pipe leaks. In many applications, frequent re-torquing is necessary, which can actually make
the problem worse. The Resistoflex High Integrity Flange (HIF) Adapter is a “drop-in” flange adapter that through the use
of engineered belleville washers and a metal-to-metal load path, allows the use of very high torque values for plastic-lined
pipe flange connections. The HIF Adapter delivers the same virtually maintenance-free benefits of the full HIF piping
system lined with Teflon®, without the design and installation issues.
The HIF Adapter
The Resistoflex HIF Adapter allows you to convert a
standard plastic-lined ANSI flanged connection into a high
strength dual-load path design. The HIF adapter design
allows for proper bolt stress (up to 50% of yield strength)
without over-stressing the plastic-to-plastic seal beyond its
yield point. Flange bolts that are properly stressed in this
manner are far less likely to lose torque due to system
temperature fluctuations. This is achieved using three (3)
simple components:
1.) Belleville Washer (Coned Disc Spring)
2.) Thick Washer (Force Distribution Ring)
3.) Load Bearing Ring
The HIF Adapter is a proven problem-solver in After-Market
Installtions in Resistoflex PTFE, PP and PVDF Lined
Systems1.
Belleville Washers Provide Optimum Sealing Force on
Plastic Faces while Load Bearing Ring Creates
Metal-to-Metal Positive Stop
Benefits:
•
•
•
•
•
•
High Bolt Torques Practically Eliminate Maintenance
HIF Adapter Can be Used in Resistoflex PTFE, PP and PVDF Systems1
“Wafer”-Type Fitting is Easy to Install
HIF Adapter is Part of a Patented, Proven System
Available in 1” - 8” Sizes (consult Factory for Larger Sizes)
HIF-Ready PFA-Lined Ball and Plug Valves Available (as manufactured by XOMOX)
1
After-market conversion limited to Resistoflex Swaged pipe and fixed flanged fittings
and may require minor modification of the lined pipe flare for a proper fit.
*Teflon® is a trademark of DuPont.
74
88
www.craneenergy.com
HIF Trim Tool Sizes Existing Flares
For Use With the HIF Adapter
HIF Adapter - Inner Core
and Load Bearing Ring
After-Market HIF Trim Head, Expander, and Wrench
HIF Adapter Dimensions
N o m . S iz e
( in . )
A
( in . )
In s t a l l e d L
( in . )
1
1 . 9 06
0 . 8 12
1 1 /2
2 . 7 19
0 . 9 06
2
3 . 4 69
1 . 0 62
3
4 . 6 56
1 . 2 50
4
6 . 0 25
1 . 4 38
6
8 . 0 31
2 . 4 38
8
1 0 . 1 25
2 . 8 12
*Contact Factory for part numbers, which vary
according to liner material of piping system.
HIF Adapter Installation Guidelines
Bolt and Stud Requirements
Use bolts or studs of ASTM A193 Gr. B7 (bolts) and A194 Gr. 2H (nuts).
Flat Washers are to be used under bolt heads and nuts. To achieve maximum torque loads, it is recommended that a
high temperature anti-seize lubricant (Chesterton 725 Nickel Anti-Seize) be applied to the bolt/studs before torquing.
Note: When using studs rather than bolts, increase the length sufficiently to allow for the additional length of a nut.
Bolt Torquing Procedures
1) Tighten initially to approximately 2/3 of
final torque using the alternate and
opposite method.
2) Tighten to the final torque shown in the
table, again, using the alternate and
opposite method.
3) Repeat tightening to the final torque
shown at least twice to ensure that
flanges are permanently set.
www.craneenergy.com
Size
No. of
Bolts
Bolt Dia.
(in.)
Bolt
Length,
in.
Approx.
Initial
Torque,
Ft-lbs.
Final
Torque,
Ft.-lbs.
1"
4
1/2
3 1/2
25
40
1.5"
4
1/2
4
35
50
2"
4
5/8
4 1/2
50
80
3"
4
5/8
4 3/4
70
110
4"
8
5/8
5 1/4
60
90
6"
8
3/4
6 1/2
85
130
8"
8
3/4
7 1/2
100
150
75
89
Pressure Drop
Per 100 Feet of Straight Resistoflex Plastic-Lined Pipe
INSTRUCTIONS FOR USE
PTFE Lined Pipe Pressure Drop
Water at 60°F
1) You must know the flowrate in gallons
per minute (gpm), or the velocity in feet
per second (fps).
SizeCF
1”
1.5”
2”
3”
4”
6”
8”
10”
12”
0.6933
0.2433
0.1322
0.0543
0.0300
0.0132
0.0073
0.0045
0.0031
Note: CF factors were determined using the
average ID’s of Resistoflex lined pipe for
PTFE, PP, and PVDF liners.
Example:
What is the pressure drop in 2” pipe at 60 gpm?
First multiply 60 gpm x 0.1322 (CF factor for 2”)
to get a velocity of 7.93 feet per second. Look up
the pressure drop for that velocity and line size
in the charts. The pressure drop is approx.
4.5 psi per 100 ft. of straight pipe.
If the resultant pressure drop is too high for your
needs, repeat the procedure for the next higher
line size, until you get a pressure drop that is
suitable. Conversely, a smaller line size will
result in higher pressure drop for a given flowrate.
Pressure drops were determined using the
Chen equation. Average lined pipe I.D.’s were
used together with friction factors obtained from
the Moody Diagram. Per a study made for
Resistoflex by Battelle Institute, the friction factors
were derived using relative roughness factors for
perfectly smooth pipes.
Pressure Drop (PSI per 100 ft. straight pipe)
3) If you don’t know the velocity, but know the
flowrate in gpm, follow the example below to
determine velocity in fps:
1"
1 1/2"
2"
3"
4"
10
1
0.1
0.01
1
Velocity (feet per sec)
10
10
Pressure Drop (PSI per 100 ft. straight pipe)
2) If you know the velocity in fps, go directly
to the charts and locate the pressure drop for
the velocity and line size you are working with.
100
6"
8"
10"
12"
1
0.1
0.01
1
Velocity (feet per sec)
10
FITTINGS
For pressure drops in fittings, please refer to a Piping Handbook giving that information for unlined components in
equivalent feet of pipe. Then use the pressure drop chart for
PTFE lined pipe.
Note: The information on this page is intended to give a general idea of pressure drop for plastic-lined pipe. For actual pressure drop
calculations used to size pumps or piping, use published formulas from recognized sources, such as Crane Technical Paper 410,
which is also available as software.
90
www.craneenergy.com
Flange Bolt Torquing
for Resistoflex Plastic-Lined Piping Products
Torquing
Retorquing
When assembling flange connections, always use a full
complement of clean, new high strength A193-B7 bolting. If
using stainless steel bolting, the bolts should be A320/A320M
Class 2 B8 (304 SS) or Class 2 B8M (316 SS) with A 94/A194M
Grade 8 or 8A Nuts (for 304 SS) or Grade 8M or 8MA (for 316
SS). If other bolting materials are used, the end user must ensure
that the new bolting material strength properties exceed the
calculated bolt stress values to be generated in making the piping
connection.
A retorque should be applied within 24 hours of the initial torque or
after the first thermal cycle. This allows for seating of the plastic
and for relaxation of the bolts. If the system is to perform at
elevated temperatures, it is recommended that hot water be
circulated at the maximum operating temperature of the process (if
possible) for a minimum of 24 hours. This allows for the pipe
system to experience one thermal cycle. After cool-down,
retorquing of the system should be done. Torquing should only be
done on the system in the ambient, cooled state, never while the
process is at elevated temperature, or excessive force could be
applied to the plastic faces. Never disassemble a flange joint in a
hot system. Wait until the system has cooled to ambient
temperature.
1) Always use flat washers on both sides of the connection.
2) Tighten the flange bolts with a calibrated torque wrench.
The recommended bolt torque values are shown in the tables on
next pages. Note: For zinc-plated
bolts, or with anti-seize compounds, the torque values will
be different. Please contact Resistoflex for more information
3) Tighten the flange bolts with a torque wrench, using a
“crisscross” pattern that alternately tightens the bolts located 180
degrees apart.
4) Using this pattern, tighten the bolts in 20% increments of the
final bolt torque until 80% of final bolt torque has been achieved.
5) For tightening to the final torque values, tighten bolts sequentially clockwise once around the flange. This will help ensure
that the bolts are evenly stressed.
Hydrostatic Testing
Normally, after initial torque and retorque, a hydrostatic test should
be performed following ANSI requirements. Experience has
shown that if the above procedure has been followed very few,
if any, of the flange joints may fail the hydrostatic test. If a flange
joint does leak, first check the torque values, then tighten in 10%
increments over the specified bolt torques until sealed. However, if
150% of the specified torque value is reached and the flange joint
still leaks, stop and disassemble the flange joint. Something else is
probably wrong such as a scratched plastic face. Only after the
hydrostatic test has been successfully completed and any leaks
corrected, can the pipeline be signed off and commissioned.
6) Care should be taken to avoid over-torquing, which can cause
damage to the plastic sealing surfaces.
Annual retorquing
NOTES:
Retorquing should be considered at least annually thereafter,
especially if the process line experiences elevated temperatures or
extreme ambient temperature situations. Torquing should only be
done on the system in the ambient, cooled state, never while the
process is at elevated temperature or excessive force could be
applied to the plastic faces.
Gaskets are not required at lined pipe and/or fittings
connections.
When bolting together dissimilar materials, always
tighten to the lowest recommended torque of the components
in the joint. Using higher torques may cause excessive
deformation of the “softer” material in the joint.
Install a 1/2” thick spacer between Resistoflex plastic-lined
pipe or fittings and other plastic-lined components, if the
diameters of the raised plastic faces are different, as is often the
case with plastic-lined valves. Spacers should also be used when
mating plastic-lined piping to unlined pipe, fittings, valves, pumps,
etc.
Belleville washers may be used if properly engineered.
www.craneenergy.com
91
Pressure Testing Plastic-Lined Pipe
Hydrostatic Test
Alternative Leak Test
Resistoflex pipe and fittings can be tested at the pressures
recommended by ASME B31.3. The fluid used for the hydrostatic
test is typically water. Another suitable non-toxic liquid can be
substituted if there is the risk of damage due to the adverse effects
of having water in the system. The system should be tested at a
pressure not less than 1.5 times the design pressure. If the design
temperature is above the test temperature then the required test
pressure is calculated by the following equation:
If a hydrostatic pressure test is undesirable due to the possible
chemical reactions with water and a pneumatic test in undesirable due to the potential hazards, then an alternative leak test
can be used. This test is not applicable to plastic lined pipe
because it relates to welded systems.
Pt = (1.5 PSt)/S
This test is applicable only to systems, which meet the following requirements:
Where:
Pt = minimum hydrostatic test gauge pressure
P = internal design gauge pressure
St = allowable pipe stress value at test temperature
S = allowable pipe stress value at design temperature
Typically, for the pressures and temperatures in which plasticlined pipe is used, the above calculation reduces to:
Pt = 1.5 P
We recommend that the system be retorqued after the first
thermocycle. If the hydrostatic test is performed at the expected operating temperature (a “hot hydrotest”) then the
hydrotest can constitute the first thermocycle and the recommended retorquing can occur after the pressure test.
Initial Service Leak Test
• The fluid handled is nonflammable, non-toxic, and not damaging
...to human tissues.
• The design gauge pressure does not exceed 150 psig.
• The design temperature is between -20°F and 366°F.
In this test, the test fluid is the service fluid. It is rare that this
test is used with plastic-lined pipe. ASME B31.3 should be
considered if more information concerning this test is required.
The above is a description of some pressure test methods. In
general, most systems are hydrostatically tested as described
in ASME B31.3. If the hydrostatic test is impractical, then
the pneumatic test can be substituted, however, extreme
caution must be observed during this potentially hazardous
test.
Pneumatic Leak Test
This pressure test is performed in some situations where the
presence of any water in the system is forbidden. The test is
very dangerous due to the stored energy of the compressed
gas. ASME B31.3 refers to the dangers of performing this test
and provides safety considerations in the standard.
Test procedures should follow the requirements of ASME B31.3
Para 345.8 Sensitive Leak Test.
92
www.craneenergy.com
Bolt Torque Requirements
A N S I C l as s 150 S y s t em s
APN
I Cclo
asast e1d5A
01S9y3sB
t e7mbso lt s an d A194 2H n u t s
TS
FE
150
Systems
AANSI
ShI tCClass
0 1S
LNig
lylaosisle1d5A
9y3sB
LLightly
ig h tly o
iled A193
A193 Gr.
B 7 B7
b o lBolts
t s an d
A1A194
94 2H2H
s o r q u e (f t -lb )
BnoulNuts
ttT
Oiled
and
B o lt To r q u e (f t -lb )
Pi p e
o lt To rP
q(ft-lb
ue
(fper
t -lbBolt)
)
PP
V
DF
P TFE
BoltBTorque
PSip
izee
PP
PVD F
P TFE
PS
ipie
Pipe
ze
P
P
P
V
D
F
P
T
PP
PTFE
M
in .
Max . PVDF Min .
Ma
x.
Min . FE PFA
Max .
Si z e
Size
Min .
Max .
Min .
Max .
Min .
Max .
Min.
Max.
Min.
Max.
Min.
Max.
Min.
Min8.
Max1.0
Min1.0
Max1.3
Min5.
Max8Max.
.
1
1
1
3
1
7
1
7
2
1
8
13 17
111.5
13 1319 17
17
21
8
13
12
1725
1725
2130
8 11
1319
1.5
31 41
41 41
450
1
50
19 28
31
1.5
31
19
31
2
3
9
5
1
5
1
6
2
2
3
1.5
31
41
41
50
19
313941
65 85
85
85
104
39 59
65
22 23
65 65
39
65 39
62
37
858085
8104
580
109
49
656285
103 134
134134
134
165
62 93
103
33 34
10310
62
103 62
430
5
24
135
43
13165
43
166
55
10430134
4
6
7
8
8
8
8
1
0
8
4
0
67 88
44 6
67 6775 88
40
67 4045 61 67
75
889788
8108
897
101819
124 161
161
1
61
199
75 112
124161
66 68
12412
161
199
75
124
1400
1
3
0
1
3
0
1
6
0
6
0
1
161
161
199
75
12400
8
1
6
7
2
1
7
2
1
7
2
6
7
1
0
0
167217
8810
167169
100
167105
74 217 21172217
21267
7
267
07 150 169
74
3
----1
0
1
5
7
2
0
4
9
4
1
57204
10
157151716 204 201450- 157
204 9469 142 1517
1012
------------16
1
2
1
9
3
2
5
1
1
1
6
1
9
3
12
193
251
193
251
174
12
193
251
----116
193 251
ANSI
A
IClass
Cclo
asast300
0Systems
PN
TS
FE
e3
d0A
1S9y3sB
ALNig
ShI tClylaosisle3d0A
0 1S9y3sB
t embso lt s an d A194 2H n u t s
Lightly
Oiled A193
Gr. 7B7
Bolts and A194 2H Nuts
L ig h t ly o iled A193 B 7 b o lt s an d A194 2HBnoult tT
s o r q u e (f t -lb )
Bolt B
Torque
o lt To (ft-lb
r q u e per
(f t -lBolt)
b)
Pi p e
B o lt To rP
qV
ue
PP
DF(f t -lb )
P TFE
Pipe
PSip
izee
PP PP
PVDF
PVDF PTFE
PTFEPFA
PS
ipie
Size
ze
Min . PP
Max .
MinP
. VDF Max .
MinP
. TFE Max .
Si z e
Min.
Max.
Min.
Max.
Min.
Max.
Min.
Max.
Min .
Max .
Min .
Max .
Min .
Max .
Min .
Max1.3
Min1.3
Max1.6
Min6.
Max1.0
1 1
17 10 22
22
27
10
17
15
22
1
17
22
22
27
10
17
1
.
5
2
8
3
7
3
7
4
5
1
7
2
8
1
1
7
2
2
2
2
2
7
1
0
1
7
1.5
47
61
61
75
28
47
42
61
1.5
47
61
61
75
28
47
2
2
0
2
5
2
5
3
1
1
2
2
0
1
.
5
4
7
6
1
6
1
7
5
2
8
4
7
2
33
42
42
52
20
33
29
42
2
33
42
42
52
20
33
3
37
48
48
59
22
37
2
3
3
4
2
4
2
5
2
2
0
3
3
3
62
80
80
99
37
62
56
80
3
62
80
80
99
37
62
4
49
63
29
49
8130
063
9978
43
81 62
105 80 105
49
81 37
73 62 105
4
81
105
105
130
49
81
6
50
65
6
30
10132
55
137
09
8150108
64
83 81
108 105 108
50
83 49
75
6
83
108
108
132
50
83
68
8378
101801
101801
131224
5047
8378
8
130
169
169
207
78
130
117
169
8
130
169
169
207
78
130
8 10
130
161905
169
207--7849
130
81
--81
10
135
175
--135
175
121
175
10
135
175
----81
135
1
0
1
3
5
1
7
5
8
1
1
3
5
1
2
1
1
2
1
4
5
6
7
1
1
2
12
186
242
--186
242
167
242
12
186
242
----112
186
12
186
242
----112
186
1
1
4
3
4
2
7
3
6
7
1
3
2
1
3
5
6
4
2
2
8
5
4
8
Zin c Plat ed A193 B 7 b o lt s an d A194 2H n u t s
B o lt To r q u e (f t -lb )
Pi p e
Si z e
PP
PVD F
P TFE
Min .
Max .
Min .
Max .
Min .
Max .
1
19
25
25
31
12
19
1.5
46
59
59
73
27
46
2
94
123
123
151
57
94
3
149
194
194
239
90
149
4
98
127
127
157
59
98
6
180
234
234
288
108
180
8
242
314
314
387
145
242
10
228
296
---
---
137
228
12
280
364
---
---
168
280
www.craneenergy.com
93
Bolt Torque Requirements
ANSIAClass
NSI C150
las sSystems
150 S y s t em s
L
i
g
h
t
l
y
o
i
l
e
d
93B7
B 7Bolts
b o lt sand
an dA194
A192H
4 2H
n u ts
PTFE-Coated A193A1Gr.
Nuts
B o l(ft-lb
t To r q
u eBolt)
(f t -lb )
Bolt Torque
per
Pipe Pip e
PP
PVDFPTFE
PP
PVDF
Size Siz e
Min.
Min.
Max.Min . Min. MaxMax.
MMax.
in .
Max .
.
PPFA
TFE
MMin.
in .
Max.
Max .
1
1 8
110
3
10
17
13 17
5
21 8
87
10
13
1.5
1.5 19
325
1
25
41
30 41
11
50 19
117
9
25
31
2
2 39
51
65
51
85
62 85
23
104 39
35
39
51
65
3
3 62
1080
3
80
134
99 134
37
165 62
56
62
80
103
4
4 40
53
67
53
88
65 88
24
108 40
36
40
53
67
6
6 75
1297
4
97
161
119 161
45
199 75
67
75
97
124
8
8 100
1130
67
130
217
160217
60
267100
1090
0
130
167
10
10 94
1123
57
-2-04
- - ---
94
--- 123
94- -
-1-57
12
12 116
1150
93
-2-51
- - ---
116
--- 150
11-6-
-1-93
ANSIAClass
NSI C300
las sSystems
300 S y s t em s
L
i
g
h
t
l
y
o iA193
led A1Gr.
93B7
B 7Bolts
b o lt sand
an dA194
A192H
4 2H
n u ts
PTFE-Coated
Nuts
1.5
2
3
4
6
8
10
12
10
1
1.5
28
2 20
3 37
4 49
6 50
8 78
10 81
12
112
16
13
17
37
47
25
33
13
22
37
61
25
42
48
62
863
1
48
80
63
105
65
83
1101
30
65
108
101
169
124 169
47
1105
35
145
186
-1-75
-242
- - ------
81
22
45
61
31 42
59 80
78 105
79 108
3
4
2
7
6
17
12
22
29
30
112
10
27
28
75
52 20
99 37
130 49
132 50
207 78
--- 105
145
---
1
3
5
6
4
2
B o l(ft-lb
t To r q
u eBolt)
(f t -lb )
Bolt Torque
per
Pipe Pip e
PP
PVDF
PP
PVDFPTFE
Size Siz e
Min.
Min.
Max.Min . Min. MaxMax.
MMax.
in .
Max .
.
1
1
8
PPFA
TFE
MMin.
in .
Max.
Max .
9
10
25
28
18
20
13
17
37
47
25
33
33
37
44
49
48
62
63
81
45
50
70
78
65
83
101
130
-81
-112
-1-35
-186
ANSI Class 150 Systems
Zinc Plated A193 Gr. B7 Bolts and A194 2H Nuts
Pipe
Size
94
Bolt Torque (ft-lb per Bolt)
PP
PVDF
PTFE
PFA
Min.
Max.
Min.
Max.
Min.
Max.
Min.
Max.
1
19
25
25
31
12
19
17
25
1.5
46
59
59
73
27
46
41
59
2
94
123
123
151
57
94
85
123
3
149
194
194
239
90
149
134
194
4
98
127
127
157
59
98
88
127
6
180
234
234
288
108
180
162
234
8
242
314
314
387
145
242
217
314
10
228
296
--
--
228
296
--
--
12
280
364
--
--
280
364
--
--
www.craneenergy.com
Bolt & Stud Length Requirements
for Resistoflex Plastic-Lined Pipe and Fittings
F x F = Fixed x Fixed
F x R = Fixed x Rotatable
Bolt & Stud Length Requirements
R x R = Rotatable x Rotatable
for Resistoflex Plastic-Lined Pipe and Fittings
A N S I C l as s 150 b o l t an d s t u d l en g t h r eq u i r em en t s
(All d im en s io n s in in c h es )
F x F = Fixed x Fixed
ANSI Class 150 Bolt and
Length
StStud
ud Le
n g t h Requirements (all dimensions
B o lt L einn inches)
g th
F xFlR
Fixed x Rotatable
an=g e
e Rotatable
F x Fx Rotatable
F xStud
R Length
RxR
RFlange
xSRiz=
Bolt
Size
Size
F x F3 1/4 F x R
1
3
A N S I C l as s 150 b o l t an d s t u d l en g t h
1/2 -313
3 3 1/2 3 1/4
111/2
1/4
S t u d L en g t h
Fla2n g e
4
1.5
1/2 - 13
3 1/4 4 3 1/2
Si z e
FxF
FxR
221/2
4
5/8 - 11
4 N/A 4
1
3
3 1/4
3
4 1/4
4 1/2
3
5/8
11
4
1/4
1 1/2
3 1/4
3 1/24 1/2
4
4 1/4
4 1/2
42
5/8 - 11
4 1/4 4 4 1/2
4
6
5
5
26 1/2 3/4 - 10
4
5 N/A 5
8
5
5 1/4
3
4
1
/
4
810
3/4 -510
5 54 31//425 1/4
1/2
4
4 1/4
4 1/2
10
7/8 5- 91/2 5 1/25 3/4 5 3/4
12
6
5
5
12
7/8 - 9
5 1/2
5 3/4
8
5
5 1/4
F x F Bolt Length
FxR
RxR
F x2 R3/4 R x R2 3/4
3 1R/4x R
2F 1x/2F
r eq u i r em en t s
2 3/43
2 3/4 3
3 13/21/4
22 31/2
/4
B o l t L en g t h
4 13/41/2
32 13/4
/4
33 1/4
3 3 1/2
RxR
FxF
FxR
RxR
N/4
A 1/4
33 11/4
/2
N/A
3 1/4
3 1/2 N/A
3 1/4
2 1/2
2 3/4
2 3/4
4 1/2
3 1/2
3 3/4
4
4
1/2
3
1/2
3
3/4
4
3 1/2
2 3/4
3
3
4 1/2
3 1/2
3 3/4
4
3 1/2
3 3/4
4 3 1/2
4 14/41/2
1/4
3 1/4
5 1/4
4 1/4
4 1/4
4 1/2
N/5A1/4
3 1/4
1/2
N/A 4 1/2 N/A
4
4 1/4
5 1/2
4 1/4
4 1/2
4 3/4
4 15/21/2
3
1
/
2
3
3
/
4
4
4 1/2
6
44 11/4
/2
4 3/4 4 3/45 1/4
4 1/2
3 1/2
3 3/4
4
4 3/45
5 1/45 1/2
6 1/46
44 31/2
/4
5 1/4
4 1/4
4 1/4
4 1/2
6 1/4
4 3/4
5
5 1/2
5 1/2
4 1/4
4 1/2
4 3/4
0 las s 3005b1o/2lt an d s t u
5 d3/l4en g t h r eq u6ir em en t s 4 1/2(All d im e4n 3
1/e4s )
ANSI1C
s /i4
o n s in in5c h
12
5 1/2
5 3/4
6 1/4
4 3/4
5
5 1/2
S t u d L en g t h
B o l t L en g t h
F l an g e
ANSI
300 Bolt and Stud Length Requirements (all dimensions in inches)
Siz Class
e
FxF
FxR
RxR
FxF
FxR
RxR
Stud
Length
Bolt
Length
Flange
Bolt
1
3 1/2
3 3/4
3 3/4
3
3 1/4
3 1/4
ANSize
SI Clas s 3Size
00 b o l t an d s t u d l en g t h r eq u i r em en t s
FxF
FxR
RxR
FxF
FxR
RxR
1 1/2
4
4 1/4
4 1/2
3 1/2
3 3/4
3 3/4
t u d L en3g3/4
th
B3o l1/4
t L en g t h3 1/4
Fl1an g e 5/8 - 11
3S1/2
3 3/4
3
2
4
4
4 1/4
3 1/4
3 1/2
3 3/4
Siz e
FxF
FxR
RxR
FxF
FxR
RxR
1.5
3/4 -410
4 5 1/4 4 1/4 5 14/41/2
3 3/4
3
3/4
43 11/2
/4
4 3/4 3 3/44 3/4
1
3 1/2
3 3/4
3 3/4
3
3 1/4
3 1/4
5
5 14/21/4
43 11/4
/2
24
5/8 - 11
4 5 1/2 4
3 1/25
3 3/4 5
1 1/2
4
4 1/4
4 1/2
3 1/2
3 3/4
3 3/4
1/2 4 3/45 3/4 5 1/4
65 1/4
44 31/4
/4
5 1/4 4 3/45 1/4
36
3/4 -510
4 3/4
2
4
4
4 1/4
3 1/4
3 1/2
3 3/4
8
6 1/4
7
7
5 1/4
5 3/4
6 1/4
4
3/4 - 10
5
5 1/2
5 1/2
4 1/2
5
5
3
4 3/4
5 1/4
5 1/4
4 1/4
4 3/4
4 3/4
10
7
7 1/4
7 3/4
6
6 1/4
6 3/4
64
3/4 - 10
5 1/2 5 1/25 3/4 5 1/26
4 3/4
5 1/45
5 1/4 5
5
4
1/2
12
7 3/4
8
8 1/4
6 1/2
6 3/4
7
6 7
4
3/4
5 1/4 6 1/45 1/4
86
7/8 -591/2 6 1/4 5 3/4 7
5 1/4
5 3/4
Note: Bolt/Stud lengths for both Class 150 and 300 are calculated to include
8
/4
7 7 1/4
77 3/4
56
1/4
5 3/4
6 1/4
1 - 68 1the
7 then
6 1/4
two 10
threads past
nut,
rounded to
the nearest
1/4",
to result6 3/4
in a
10
7
7 1/4 Lengths
7 3include
/4
6
6 1/4
6 3/4
commercially
available
length.
flat
12
1 1/8
-7
7 3/4
8
8 1/4
6 1/2washers
6 3/4on both
7 sides.
12
7 3/4
8
8 1/4
6 1/2
6 3/4
7
Note: Bolt/Stud lengths for both Class 150 and 300 are calculated to include
two threads past the nut, then rounded to the nearest 1/4", to result in a
commercially available length. Lengths include flat washers on both sides.
www.craneenergy.com
220
95
Storage and Maintenance
Handling and Storing Plastic-Lined Pipe
To obtain maximum performance from Plastic-Lined Piping Products, it is important that the flared or molded end faces of the
plastic are protected from damage during storage, handling and installation. The following should be considered when handling
Plastic-Lined Piping Products:
•
Store indoors or under cover.
•
Never put the lifts of a forklift inside of the pipe to transport. This can damage the plastic liner.
•
Products are shipped with a high performance, two component, epoxy primer protective coating.
•
Protective end caps are not designed for prolonged outdoor exposure.
•
•
Protective end caps on all pipe and fittings should be left in place until the pipe is ready to be installed.
Do not damage the plastic sealing faces when removing the end caps.
•
If end caps are removed for painting, they must be re-installed with bolting as soon as possible.
•
Avoid rough handling of plastic-lined pipe in temperatures below 40°F. Plastic becomes brittle in low temperatures,
and is more susceptible to cracking during rough handling.
•
Avoid mechanical or thermal shock to piping that is stored in cold temperatures.
•
•
Avoid storing plastic-lined piping products where they will be exposed to ultraviolet light for long periods of time.
The center of gravity of MULTI-AXIS® pipe may not be readily apparent. Be sure to handle carefully.
Safety Precautions for Field fabricating Plastic-Lined Pipe
Plastic-lined pipe can be fabricated on-site, and should only be fabricated by properly certified personnel. Please contact your
Resistoflex representative for more information on certification training. When field fabricating plastic-lined pipe, adequate ventilation
(such as exhaust fans) should be used. Overheating of the plastic can cause it to degrade and generate vapors. Avoid breathing
vapors. Vapors can cause severe irritation to skin, eyes, and respiratory tract. When field fabricating, never heat the plastic with a torch
or open flame.
Welding Plastic-Lined Piping Products During Field Fabrication
Welding should not be performed on Swaged plastic-lined pipe and fittings. Heat generated from welding will cause extensive
damage to the plastic liners. If welding is necessary, use THERMALOK® plastic-lined pipe, since the liner can be moved back
and out of the way from the heat source during welding. Any welding should be performed by a welder who is trained and
certified to ASME Boiler and Vessel Code, Section IX. Plastic-lined pipe and fittings should not be used as a ground for electric
welders or other equipment. NOTE: NEVER WELD ON FINISHED FLANGED PLASTIC LINED PIPE OR FITTINGS - LINER
DAMAGE WILL RESULT.
Painting Plastic-Lined Piping Products
All pipe, fittings, and valves supplied by Resistoflex have a gray protective coating applied to minimize oxidation during shipping and
handling. Refer to NACE guidelines and recommendations for sandblasting and selection of an appropriate primer and
topcoat suitable for your plant environmental conditions.
It is important that the raised plastic face on all plastic-lined piping components is protected from damage during sandblasting
and painting. Make sure that the protective end caps remain in place at all times during these operations, and direct the sandblasting
away from the face of the flange. As an extra precaution, you may want to remove the protective end cap, apply protective tape over
the plastic face, and then replace the cap before sandblasting and painting. If the exterior of the pipe is to treated with a heat-curable
protective coating, exercise caution during the heating process. Never apply heat in excess of the liner’s maximum temperature rating.
PTFE venting collars on swaged pipe and vent holes on PTFE THERMALOK® pipe and PTFE-lined fittings should not be
plugged with paint. The collars and holes are part of the venting system needed to prevent possible gas buildup behind the liner and
possible liner collapse. Pipe, fittings, and valves can also be special ordered without paint, but longer lead times may result.
All paint systems have a poor resistance to handling and transit damage. This fact should be considered when evaluating pre-erection
shop painting versus in-place painting. If shop painting is selected, touch-up will be required after job-site receipt.
Touch-up costs are for Buyer’s account.
96
www.craneenergy.com
Heat Tracing Plastic Lined Pipe
Many products freeze or become viscous when exposed to ambient temperatures. Other polymerize, react, or become corrosive
when exposed to ambient temperatures (e.g., condensation of a permeating vapor through a PTFE liner). Successful storage
and transfer of such products, in most cases, requires that the piping and associated equipment be heat traced. Throughout the
industry, steam, fluid, and electric heat tracing systems are widely used. All are intended for the same purpose of pipe heating,
but each has its own design considerations and limitations.
The potential problem with heat tracing plastic lined pipe is overheating of the plastic liner. In PTFE lined pipe, localized heating
can cause increased permeation, resulting in a single lobe collapse of the liner. Each liner has a maximum service temperature; however, some aggressive chemicals can reduce the temperature limits of the plastic. The following outlines the maximum service temperatures for the liners, recommended heat tracing methods for each liner, design considerations for each
heat tracing method, and relative strengths and limitations for each heating system.
Max im u m
Tem p er at u r e
°F (°C)
R ec o m m en d ed
Heat Tr ac in g
Polypropylene (PP)
225 (107)
steam**, fluid, electric
Polyvinylidene Fluoride (PVDF)
275 (135)
steam, fluid, electric
Polytetrafluoroethylene (PTFE)
450 (232)
Perfluoroalkoxyflurocarbon (PFA)
450 (232)
Av ailab le L in er s
1.
2.
Pipe Size
Liner Type
a. Maximum Liner Temperature
b. Decrease of Liner Service Temperature Due to
Service
3.
Application (per Chemical Resistance Guide)
1.
2.
3.
4.
Note: Maximum Liner Service Temperature can
decrease because of the service application; check
Chemical Resistance Section for recommended temperature of each liner for the application in question.
Steam Tracing : Special Design Considerations
General Design Consideration for Heat Tracing Plastic-Lined
Pipe
1.
2.
**Since useful steam temperatures are above the
recommended temperature for PP, a special designed
isolated tracing system must be used to limit the tracer
temperature to prevent overheating of the liner.
Insulation Type
Insulation Thickness
Temperature to be Maintained
Ambient Conditions
a. High and Low Temperatures
b. Wind Speed
4.
Steam Pressure and Temperature
Since useful steam temperatures are above the
recommended temperature for PP, a specially
designed isolated tracking system must be designed
to limit the tracer temperature to prevent overheating
of the liner.
Advantages
a. Often available as surplus in plant operations
b. Good for heat up and temperature maintenance
c. Can be used in explosive risk areas
Disadvantages
a. Useful temperature range: 200°F-350°F
b. Temperature control difficult
c. High installation and day-to-day maintenance
Recommended steam tracing technique
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223
97
Fluid Tracing: Special Design Considerations
1.
2.
3.
4.
Recommended tracing configurations for joints, fittings and
valves.
Inlet Fluid Media Temperature and Pressure
Fluid Media: Density, Specific Heat Viscosity
Maximum Allowable Fluid Pressure Drop and
Outlet Temperature
Advantages
a.
b.
c.
5.
Good for close temperature control
Very good for cooling application
Less susceptible to low temperature problems
during system shutdown
Disadvantages
a. Tracing fluids typically have a low heat capacity
b. Environmental concerns with possible leaks
c. Many tracing fluids are very expensive and require
occasional regeneration
Electric Tracing: Special Design Considerations
1.
2.
3.
4.
5.
Electrical tracing methods and configurations
Available Voltage
Hazardous Area Limitations
Do not use an electric heating cable with a TRating above the recommended liner
temperature for the application in question.
Advantages
a. Readily available in any plant facility
b. Very low heat output capabilities
c. Very good temperature control capabilities
Disadvantages
a. Restricted in flammable/hazardous areas
b. If sized for temperature maintenance, electric heat
tracing provides slow heat up to the maintenance
temperature
When heat tracing plastic line pipe, the maximum liner
temperature and any decrease of this temperature due to the
service application must be considered. Each heat tracing
method has its own strengths and limitations and are all
recommended for plastic lined pipe. However, when steam
heat tracing Polypropylene (PP) a specially designed isolated
tracing system must be used.
Some material extracted from “Steam vs. Fluid vs. Electric Heat
Tracing,” Thermon, 1990.
98
224
www.craneenergy.com
Venting and Insulation
Plastic-lined pipe is often insulated to prevent freezing, save
energy or maintain a certain process temperature. Some
operating experience has shown that heat tracing and
insulating can also reduce permeation rates by lowering the
temperature differential across the pipe wall.
Venting Resistoflex plastic-lined pipe with Swaged pipe
A. Vent extender at insulated pipe joint
If installed improperly, however, insulation may block the paths
for venting permeants on most PTFE-lined components.
Under conditions which favor high permeation rates, blockage
of the vent path can lead to high exterior steel shell corrosion
rates, liner collapse and ultimately to premature failure of the
lined components.
Swaged PTFE-lined pipe spools are designed to vent at the
flange. Spiral grooves on the interior of the steel shell transport permeated vapors to the flange area, whereby they exit the
annulus along a patented vent collar.
When insulating swaged PTFE-lined pipe spools and flange
connections, care must be taken to extend the vent path
through the insulation. One simple way is to drill a hole
through the bottom of the insulation and insert a piece of 1/4"
flexible tubing into a position between the flanges. This is
shown in Illustration A.
THERMALOK® PTFE-lined pipe and PTFE-lined fittings are
vented via vent holes in the pipe, casting or fabricated steel
shell. Welded half couplings and vent extenders can be used
to extend the vent path through insulation on pipe or around
fittings, as shown in Illustration B & C. Couplings are available
as 3000lb. 1/8” or 1/4” sizes.
www.craneenergy.com
B. Vent holes and couplings on THERMALOK® pipe
C. Vent extender for fittings
222
99
CRANE ChemPharma & Energy
One Quality Way
Marion, NC 28752
Tel: (828) 724-4000
Fax: (828) 724-4783
www.craneenergy.com
Per the Pressure Equipment Directive 97/23/EC Essential Safety Requirements Annex I Checklist, the following Essential Requirements
are within the customer scope for all products: Wind, Earthquake, Reaction forces and Moments, Fire, Safety devices, permeation,
temperature and pressure spikes. For all products, it is recommended that customer remove representative sample for examination of
internal corrosion every 2 years.
®
Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed materials, and
website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided
that such alteration can be made without changes being necessary in specifications already agreed. All trademarks in this material
are property of the Crane Co. or its subsidiaries. The Crane and Crane brands logotype, in alphabetical order, (ALOYCO®, CENTER LINE®,
COMPAC-NOZ®, CRANE®, DEPA® & ELRO®, DUO-CHEK®, FLOWSEAL®, JENKINS®, KROMBACH®, NOZ-CHEK®, PACIFIC®, RESISTOFLEX®,
REVO®, SAUNDERS®, STOCKHAM®, TRIANGLE®, UNI-CHEK®, VALVES®, WTA®, and XOMOX®) are registered trademarks of Crane Co. All
rights reserved.
CP_EG-RESISTOFLEX-DM2013-BU-EN-L15-5-2013-2
www.flowoffluids.com

Resistoflex® Plastic Lined Pipe and Fittings

Transcription

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