insulation coating

Transcription

insulation coating

CERTIFICATES & ACCREDITATION
HSEQ
Right from the inception, the successful
establishment and application of HSEQ
management system according to
international standards in PV Coating’s
production and business activities is
considered one of the most important
goals and the key to successful
integration of PV Coating into the
international oil and gas coating service
market. With strong commitment from
the PV Coating’s leadership, HSEQ
management system according to
international standards in turn are
successfully established and applied at
PV Coating in a short time through the
obtainment of international certificates
certified by DET NORSKE VERITAS (DNV):
Quality Management System ISO
9001:2008
Occupational Health and Safety
Management System OHSAS
18001: 2007
Environmental Management System
ISO 14001: 2004
In addition, all coated pipes
manufactured by advanced and modern
coating lines of PV Coating are always in
compliance with internationally
recognized quality standards of
coating pipes (NACE RP0394, CSA
Z245.21, DIN 30670, DIN 30678, NF
A49-711, NF A49-710) and technical
specifications of various projects.
With the achievements of bringing
modern coating technology in the world
to Vietnam and successfully applying
Health System - Safety - Environment Quality ( HSEQ ) management systems
according to the international standards,
PV Coating is proud to be the first and
exclusive company which provides
advanced coating products and services
without harm to the environment.
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23
RECOGNITION
4
PARTNERS
5
HUMAN RESOURCES
Total employees (2014): 249
Doctorates and masters: 9
how we can create great
satisfaction
by delivering
Engineers and Bachelors: 96
premium coating services at
competitive
price”
Technical workers:
144
INTRODUCTION
All PV Coating production
and business activities are
according to the international
accepted standard codes,
Quality Management System
ISO 9001:2008, Occupational
Health and Safety Management
System OHSAS 18001: 2007,
Environmental Management
System ISO 14001: 2004.
PetroVietnam Coating Joint Stock Company (PV Coating) is a member of
PetroVietnam Gas Joint Stock Corporation (PV Gas) and operates under
Vietnam National Oil and Gas Group (PetroVietnam – PVN). Established in
August 31st 2007, the company was initially named PetroVietnam Industrial
Park Development & Investment Joint Stock Company and then changed
name as PetroVietnam Gas Construction & Investment Joint Stock Company
(PVID) in June 2009. Since April 18th 2013, at the Annual Shareholder Meeting,
the company has been named PetroVietnam Coating Joint Stock Company
(PV Coating).
HUMAN
RESOURCES
CORE
SERVICES
Our pipe coating plant is located in Phu My 1 Industrial Zone - Tan Thanh District
- Ba Ria Vung Tau province - Vietnam, one of the most thriving industrial zones
in Vietnam with modern infrastructure and convenient location. Particularly, the
plant is located on National Highway No. 51, which connects Ho Chi Minh City –
All coated products pipes
manufactured by advanced
and modern coating lines of PV
Coating are always in compliance
with internationally recognized
quality standards (NACE RP0394,
CSA Z245.21, DIN 30670, DIN
30678, NF A49-711, NF A49-710)
various projects.
gas exploration in Vietnam. Besides, there are 3 international deep-water ports
nearby, namely SP - PSA port, SITV port and Tan Cang Cai Mep port. Therefore,
PV Coating’s plant can take the advantages of its geographical position to
facilitate the transportation of bare pipes and coated pipes from and to all over
the world.
With the achievements of
bringing modern coating
technology in the world to
Vietnam and successfully
applying Health System - Safety
- Environment - Quality ( HSEQ )
management systems according
to the international standards, PV
“Our mission is to protect
energy of life and environment”
and exclusive company which
provides advanced coating
products and services without
Since its foundation in 2007, PV Coating’s total workforce has experienced fast growth
bothtointhe
quantity
and quality, which
harm
environment.
has corresponded to its local and international expansion.
PV Coating considers human resources as the most valuable asset to the company and as the key for future success and
development.
continuous training such as advanced training, on-the-job training, HSE training, in order that our human resources can
reach professional and international standards.
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6
57
CORE SERVICES
ANTI
CORROSION
COATING
CONCRETE
WEIGHT
COATING
INSULATION
COATING
FUSION BONDED EPOXY COATING (FBE)
Fusion Bonded Epoxy (FBE) is an excellent anti-corrosion coating for oil and gas
pipelines because its strong adhesion to steel brings about superior long term
corrosion resistance and protection of pipelines operating smoothly at required
temperatures during their designed life.
BEND &
FITTING
COATING
Also, the excellent resistance to corrosion of FBE coating helps to reduce the
total cost of cathodic protection during the operation of the pipeline.
FIELD
JOINT
COATING
TESTING
SERVICES
8
Capability/Property
Minimum Pipe Diameter
Maximum Pipe Diameter
Minimum Pipe Length
Maximum Pipe Length
Maximum Recommended Operating Temperature
FBE
60.3 mm (2”)
1219.2 mm (48”)
9.5 m
12.7 m
140°C (284 °F)
COATING
9
THREE LAYER POLYETHYLENE COATING (3LPE)
Three layer polyethylene coating (3LPE) is a multilayer coating composed of
three functional components: a FBE primer, a copolymer adhesive and an outer
layer of high density polyethylene to provide excellent corrosion protection and
mechanical protection for oil & gas pipelines at operating temperature up to 85oC.
The 3LPE System achieves superior long term corrosion resistance and excellent
mechanical protection for small and large diameter pipelines operating at high
temperature thanks to strong adhesion of FBE to steel and the tough outer layer
of high density polyethylene. The 3LPE system can be applied in a wide range of
THREE LAYER POLYPROPYLENE COATING (3LPP)
Three layer polypropylene coating (3LPP) is a multilayer coating
composed of three functional components: a FBE primer, a copolymer
adhesive and an outer layer of polypropylene to provide excellent
corrosion protection and mechanical protection for oil & gas pipelines at
operating temperature up to 140oC.
The 3LPP Systems achieve superior long term corrosion resistance and
excellent mechanical protection for small and large diameter pipelines
operating at high temperature thanks to strong adhesion of FBE to steel
and the tough outer layer of polypropylene. The 3LPP system can be
requirements.
Capability/Property
Minimum Pipe Length
Maximum Pipe Length
Minimum/Maximum Recommended Operating Temperature (Onshore)
10
3LPE
60.3 mm (2”)
1219.2 mm (48”)
9.5 m
12.7 m
-20°C to 65°C (-4°F to 149°F)
-20°C to 85°C (-4°F to 185°F)
Capability/Property
Minimum Pipe Length
Maximum Pipe Length
Minimum/Maximum Recommended Operating Temperature (Onshore)
3LPP
88.9 mm (3”)
1219.2 mm (48”)
9.5 m
12.7 m
-20°C to 110°C (-4°F to 230°F)
-20°C to 140°C (-4°F to 284°F)
11
CONCRETE WEIGHT COATING (CWC)
POLYURETHANE FOAM THERMAL INSULATION
COATING (PUF THERMAL INSULATION COATING)
This concrete weight coating system provides negative buoyancy and
uses impingement application process making it suitable for both small
and large diameter pipelines.
is critical to the oil and gas industry to reduce heat loss and prevent
hydrate formation for oil pipelines and helps to maintain viscosity in hot
oil pipelines.
This coating method is available in various thicknesses and densities
to provide the appropriate level of buoyancy control and meet project
The coating system is a polyurethane-based insulation coating composed
of three functional components: a FBE primer, a layer of polyurethane
foam and an outer layer of high density polyethylene/polypropylene
to provide excellent corrosion protection, superior insulation and
mechanical protection for oil pipelines at operating temperatures up to
150oC.
which achieves a high level of mechanical protection and stability.
It can be applied over all anti-corrosion coatings and insulation coatings
without harm to the long term corrosion protection and thermal
insulation of the pipelines.
12
Capability/Property
Concrete Weight Coating
Characteristic Proctor Cylinder Compressive Strength (28 days)
Characteristic Cube Compressive Strength (28 days)
Minimum Concrete Thickness
Maximum Concrete Thickness
Minimum Pipe Length
Maximum Pipe Length
30-40 MPa (4350-5800 psi)
40-50 MPa (5800-7250 psi)
40 mm
150 mm
168.3 mm (6”)
1219.2 mm (48”)
9.5 m
12.7 m
Capability/Property
Minimum Operating Temperature
Maximum Operating Temperature
Minimum Pipe Length
Maximum Pipe Length
OHTC (“U” Value)
Maximum Water Depth
K-Value
PU Foam
100 mm (4”)
600 mm (24”)
-20oC (-4oF)
-140oC (284oF)
9.5 m
12.7 m
< 2.0 W/m2.K (0.352 BTU/hr.ft2.F)
300 m
<0.042 W/m.K
13
MULTILAYER POLYPROPYLENE (MLPP)
INSULATION COATING
subsea pipelines with operating temperatures up to 150°C (302°F) and depths of up to 3000 m (9842’).
In MLPP thermal insulation coating, 3LPP coated pipe is conveyed through infrared heating system for outer
layer fusion and improving adhesion between preceding and successive layers. Hot PP Foam is extruded
onto the heated 3LPP coated pipe. Then the pipe is cooled down by quenching system. This step will be
repeated as many times as necessary to achieve the desired thermal insulation requirements. Following the
applied by extrusion process over the polypropylene foam.
Capability/Property
Minimum Operating Temperature
Maximum Operating Temperature
Minimum Pipe Length
Maximum Pipe Length
OHTC (“U” Value)
Maximum Water Depth
14
MLPP
100 mm (4”)
600 mm (24”)
-35°C (-31°F)
150°C (302°F)
9.5 m
12.7 m
<1.5 W/m2.K (0.264 BTU/hr.ft2.F)
3000 m
BENDS & FITTINGS
2LPE/3LPE – 2LPP/3LPP Anti-corrosion coating
We can apply 2LPE/3LPE – 2LPP/3LPP anti-corrosion coating
systems designed for subsea production structures.
can be applied in a wide range of thicknesses to meet
project requirements for both shallow and deep water
applications.
This coating provides excellent long-term anticorrosion protection for bends in subsea environments
and in harsh environments with temperatures up to
140°C (285°F). The two and three-layer polyethylene
and polypropylene coating systems are suitable for all
the existing anti-corrosion.
15
BENDS & FITTINGS
SPU – Insulation Coating
FIELD JOINT COATING
for both shallow and deep water applications.
Products and Services for the protection of Pipe Joints both Internal and External. These are for line pipes
usually coated with 3LPE and 3LPP coated pipelines combined with Insulation or Concrete Weighted Coating
or both.
This coating provides superior thermal insulation properties. The adhesion
properties of the primer or the FBE result in corrosion protection and
resistance to cathodic disbondment.
Heat Shrink Sleeve PE or Heat Shrink Sleeve PP from Canusa or Berry Plastics are usually used and they can
provide the same PE and PP material grades as the mainline (factory-applied) coating. They can also provide
equivalent performance and deliver truly consistent end-to-end pipeline coating performance when applied
It can be used for thermally insulating fabricated custom parts of
subsea production systems for bends. The SPU systems can be applied
for technical performance designs based on the specific requirements
of each project.
Field joint coating for insulation coated pipelines can have Polyurethane Foam (PU Foam) or Solid Polyurethane
(SPU) coating technologies applied and again, comprise of the same PU Foam or SPU material grades as the
mainline (factory-applied) coating. This again when applied by our FJC team will provide equivalent performance
and deliver truly consistent end-to-end pipeline coating performance.
conditions.
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17
FACILITIES
TESTING SERVICES
FBE
Materials
PE/PP
Materials
3LPE/3LPP
Coating
Pipeline
PUF/SPU
Insulation
FIELD JOINT COATING
Hardened
Concrete
CWC
Pipeline
Cathodic
Thermal
Tensile and
Thermal
Compressive
Test
Products
and ServicesElongation
for the protectionDisbondment
of Pipe Joints both
Internal and External.
These are forShear
line pipes
Analysis
Conductivity
Strength
usually coated with 3LPE and 3LPP coated pipelines combined with Insulation or Concrete Weighted Coating
Heat Degree
Shrink Sleeve
PE Melt
or Heat
PP from CanusaDensity,
or Berry Plastics are usually used and they can
Hot Water
of
FlowShrink Sleeve
Density
Water
Impact Test
Immersion
Cure
Index
absorption
Moisture
Content
Indentation
Hardness
Flexible
Strength
Compressive
Strength
Water
absorption
Peeling
Strength
18
19
COATING LINES
20
21
LABORATORY
22
HANDLING EQUIPMENT
21
23
1. Provision of pipeline and bend coating services for Nam Con Son 2
–Phase 1 gas pipeline project.
Investor: PV GAS
TRACK
RECORDS
•
•
•
•
Total length of coated pipes: 153 km
Pipe diameter: 26”
Coating technology applied: Anti-corrosion for line pipes (3LPE), Anticorrosion for bends (3LPE), Concrete weight coating for line pipes.
Year of completion: 2015
2. Provision of pipeline and bend coating services for Nam Con Son 2 –
Bach Ho gas pipeline project
Investor: Vietsovpetro
•
•
•
•
3. Provision of pipeline and bend coating services for Thai Binh – Ham
Rong project
Investor: PV GAS D
•
•
•
•
24
25
4. Provision of pipeline and bend coating services for Te Giac
Trang Field Development – H5 WHP project
Investor: Hoang Long Joint Operating Company
•
•
•
•
Total length of coated pipes: 26.2 km
Pipe diameter: 6”, 8”, 10” & 12”
Coating technology applied: Anti-corrosion for line pipes (3LPE),
Anti-corrosion for bends (3LPE), Thermal insulation coating for line
pipes (FBE+PUF+HDPE), Thermal insulation coating for bends
(FBE+SPU), Concrete weight coating for line pipes.
5. Provision of field joint coating services for Te Giac Trang Field
Development – H5 WHP project
•
•
•
•
Pipe diameter: 6”, 8” & 12”
Coating technology applied: Heat Shrink Sleeve-PE, Heat Shrink
Sleeve-PP + SPU
6. Provision of field joint coating services for cooling water
pipeline of Nghi Son Refinery & Petrochemical LLC project
9. Provision of pipeline coating services for BK16-BK14 & FSO3 – FSO6
Total length of coated pipes: 6.5 km
Coating technology applied: Thermal insulation coating for line pipes
(FBE+PUF+HDPE), Concrete weight coating for line pipes.
•
•
•
•
10. Provision of field joint coating services for Su Tu Nau project.
Investor: Cuu Long Joint Operating Company
•
•
•
11. Provision of pipeline and bends coating services for Diamond
Development project.
Investor: Petronas Carigali Vietnam Limited
•
•
•
Investor: JGCS - PTSC
•
•
•
Pipe diameter: 48” & 108”
Coating technology applied: Wrapping cold tape
7. Provision of pipeline and bend coating services for Su Tu Nau
project.
•
•
•
•
•
Coating technology applied: Anti-corrosion for line pipes (3LPP & 3LPE),
Anti-corrosion for bends (3LPP & 3LPE), Concrete weight coating for line
pipes.
12. Provision of pipeline, bend coating services for Su Tu Vang - North
East project (SVNE project)
•
•
•
•
Total length of coated pipes: 4,5 km
Pipe diameter: 6”, 8”, 14”
Coating technology applied: Anti-corrosion coating for line pipes (3LPE),
Thermal insulation coating for line pipes (FBE+PUF+HDPE), Thermal
insulation coating for bends (3LPE & 3LPP), Concrete weight coating for
line pipes.
13. Provision of pipeline, bend coating services & installation of
anodes for Thang Long – Dong Do project
8. Provision of pipeline and bend coating services for Su Tu Vang
South West project.
Investor: Lam Son Joint Operating Company
•
•
•
•
•
•
•
26
Pipe diameter: 6”, 10”, 12”, 14” & 18”
Coating technology applied: Anti-corrosion for line pipes (FBE, 3LPE,
3LPP), Anti-corrosion for bends (2LPP & 2LPE), Thermal insulation
coating for line pipes (FBE+PUF+HDPE), Thermal insulation coating
for bends (FBE+SPU), Concrete weight coating for line pipes.
Coating technology applied: Heat Shrink Sleeve-PP + SPU
Pipe diameter: 6” & 10”
Coating technology applied: Anti-corrosion for line pipes (3LPE),
Anti-corrosion for bends (2LPP & 2LPE), Thermal insulation coating for
line pipes (FBE+PUF+HDPE), Thermal insulation coating for bends
(FBE+SPU), Concrete weight coating for line pipes.
•
EPC: PTSC M&C
Pipe diameter: 6”, 8”, 10”, 12”
Thermal insulation coating for line pipes (FBE+PUF+HDPE), Anti-corrosion
coating for bends (3LPE), Thermal insulation coating for bend (FBE+SPU),
Concrete weight coating for line pipes.
27
14. Provision of line pipes coating service and installation of anodes
for Dragon Tortoise Gas Gathering System Extension project.
19. Provision of pipeline, bend and anode installation coating services
for Su Tu Trang Development project
•
•
•
•
•
•
•
Concrete weight coating for line pipes
•
15. Provision of pipeline coating service and installation of anodes for
Tho Trang – MSP6 project
20. Provision of pipeline, bend coating services for DUA Development– Block 12W
Investor: Premier Oil Vietnam Offshore
•
•
•
•
•
•
•
Coating technology applied: Anti-corrosion coating for line pipes
(FBE+PUF+HDPE), Concrete weight coating for line pipes
16. Provision of field joint coating for risers of Thang Long – Dong Do
project
Investor: Lam Son Joint Operating Company
•
•
•
Pipe diameter: 6”, 8”, 10”, 12”
Coating technology applied: HSS (Heat shrink sleeve), Solid PU
17. Coating for riser pipes and bends for Su Tu Nau Field Development project
•
•
•
•
Total length of coated pipe: 0.5 km
Pipe diameter: 6”, 10”, 12”, 18”
Coating technology applied: thermal insulation coating for riser pipes and
bends (FBE, 5LPP)
18. Provision of pipeline and bend coating services & installation of
anodes for Hai Su Trang – Hai Su Den Field Development project
•
•
•
•
•
Pipe diameter: 6”, 8”, 10”, 16”
Coating technology applied: Anti-corrosion coating (3LPE), Insulation
coating (FBE+PUF+HDPE), bend coating (Anti-corrosion & Insulation),
Concrete weight coating
Coating technology applied: Anti-corrosion for line pipes (3LPE), Thermal
insulation for line pipes (FBE+PUF+HDPE), Concrete weight coating for
line pipes.
21. Provision of pipeline, bend coating services & installation of
anodes for Bien Dong 1 project - Clad pipe package
Investor: Bien Dong POC
•
•
•
•
•
EPC: PTSC M&C
Coating technology applied: Anti-corrosion coating for line pipes (3LPP),
Thermal insulation for line pipes (5LPP), Anti-corrosion coating for bends
(3LPP), Concrete weight coating for line pipes.
22. Provision of line pipes coating for GTC1-BK14 gas pipeline and
GTC1-MTC1 oil pipeline
•
•
•
Investor: Thang Long Joint Operating Company
•
Pipe diameter: 8”, 12"
Thermal insulation coating for line pipe (FBE+PUF+HDPE), Concrete
weight coating for line pipes.
23. Provision of field joint coating for risers of WHP-MT1 and
WHP-HT1 for Bien Dong 1 project
•
•
•
•
28
Coating technology applied: Anti-corrosion coating (3LPP), Insulation
coating (5LPP), bend coating (Anti-corrosion), Concrete weight coating
EPC: PTSC M&C
Coating technology applied: HSS (Heat shrink sleeve), PP half shell
Year of completion: 2011 (WHP-MT1); 2012 (WHP_HT1)
29
24. Provision of field joint coating for risers of Hai Su Trang – Hai Su Den Field
Development project
Investor: Thang Long Joint Operating Company
•
•
•
•
EPC: PTSC M&C
Pipe diameter: 6”, 8”, 10”, 16”
Coating technology applied: HSS (Heat shrink sleeve), Solid PU
25. Provision of carbon steel linepipe, bend coating services and installation of
anodes for Bien Dong 1 project - Carbon Steel package
•
•
•
•
•
EPC: PTSC M&C
Pipe diameter: 20”, 26”
Coating technology applied: Anti-corrosion coating for line pipes and bends (3LPE),
Concrete weight coating for line pipes.
26. Provision of line pipes coating for RC5-RC6 gas pipeline and RC6-RC7 oil
pipeline for Dragon Field Development project
•
•
•
•
Total length og coated pipes: 15 km
Coating technology applied: Anti-corrosion coating for line pipes (3LPE), Thermal
insulation coating for line pipe (FBE+PUF+HDPE), Concrete weight coating for line
pipes.
27. Provision of line pipes and bends coating service for Te Giac Trang project
•
•
•
•
30
Total length of coated pipe: 37 km
Pipe diameter: 6”, 8”, 10”, 16”
Coating technology applied: Thermal insulation coating for line pipes and bend
(3LPE/PP, HPDE, PUF), Concrete weight coating for line pipes
31
68 Truong Cong Dinh St., Ward 3,
Vung Tau City, Ba Ria - Vung Tau Province, Vietnam
Email: [email protected]
Website:www.pvcoating.vn
Coating plant:
Road 2B, Phu My 1 Industrial Zone, Tan Thanh District,
Ba Ria - Vung Tau Province, Vietnam
Tel: (+84 - 64) 3924456 - (+84 - 64) 3924457
Fax: (+84 - 64) 3924455

insulation coating

Transcription

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