CONSTRUCTION
Transcription
CONSTRUCTION
MERLO 1964-2014 MACHINE OF THE YEAR 2014 CONSTRUCTION AU Merlo’s factories in San Defendente di Cervasca (Cuneo) cover an area of 300,000 m2 (with 220,000 m2 inside facilities) 12 11 7 2 10 8 9 1 6 3 5 4 1. 2. 3. 4. 5. 6. Offices & Admin Final assembly Engine & cab assembly Technopolymers Spare parts warehouse Truck loading area 7. Quality control 8. Research & Development / SAV 9. Prototypes dept. 10. Cutting & bending area 11. Tre Emme 12. CFRM (Training & Research Centre) THE MERLO GROUP 2|3 THE MERLO GROUP Mission: innovative group The Merlo brand is synonymous with advanced technology in the field of telehandlers and operating plants. Since 1964 Merlo’s history has been one of ideas, tenacity, and passion. Together these characteristics form the cornerstone of an industrial group that has developed a highly successful range of products, which have been awarded numerous international prizes. The development of complex projects, from initial idea to end product and design to sales, requires the ability to innovate and anticipate the needs and future trends of an increasingly competitive market. In pursuit of more ambitious goals, Merlo technology Safety Comfort Maximum performance has become the driving force behind a development program that is able to look beyond the conventional. Safety, comfort and performance are the key concepts. The result is that every machine we build is a record beater, in terms of design, power, environmental safety, and customer satisfaction. This winning attitude is demonstrated by our integrated production process, modern construction methods, process automation, revolutionary integrated electronic systems, robotic machining systems and in many other ways. The will to maintain closer links with our customers is reflected in our ongoing programs of personnel training and refresher courses, in the quality of our service network, and in the relationships of mutual trust we have built with our dealers. The result is a range of compact and manoeuvrable machines that offer unparalleled comfort, efficiency and, above all, safety. This is the strength of the Merlo Group. 1,100 Employees • > 8% of turnover invested in Research & Development • • 1 million + m³ of welding gas per year • > 60,000 tonnes of steel per year • > 90% in-house manufacturing 65 robots • 18 machining centers • 8 automated cutting units • 4 hi-tech paint lines • Largest cab in the category . The roomiest cab available on the market . Maximum visibility in all directions . Merlo CDC Dynamic Load Control for enhanced safety . New instrument panel for state-of-the-art instant information . Inching pedal for accurate manoeuvres . Efficient A/C system (on joystick/steering wheel) for increased comfort . Cab specifications fully compliant with ROPS/FOPS standards Overseas model shown COMFORT 4|5 COMFORT CAB - STANDARD AND SUSPENDED VERSION (CS) – MERLO PATENT The cab is the largest on the market with an overall width of 1010 mm A quick glance is all it takes to see that we are dealing with an outstanding cab with reference to concept, design and ergonomics. Just take a seat to feel at ease. Excellent accessibility thanks to the 770 mm door, ergonomic seat, tilting steering wheel and superb visibility in every direction including top side. The comfort is optimised with the suspended cabin. A unique solution that only Merlo can offer in the market. THE FIRST AND ONLY SUSPENDED CAB IN THE TELESCOPIC SECTOR EXCELLENT COMFORT comfort index [ad] Levelling cab without CS cab with CS speed [km/h] BOOM SUSPENSION SYSTEM - «BSS» The boom can be suspended in order to have smooth movements during displacement with positive impact on the comfort level and eliminating the losses of load. A hydraulic circuit with pneumatic pressure damper absorbs and reduces the shocks due to uneven ground. BSS system will be automatically switched off under 3 kph. FRAME LEVELLING SYSTEM Along with the boom-side-shift the system allows the frame to be tilted, thanks to two hydraulic cylinders connected between the chassis and the front axle. In sloping conditions ± 10% (max. 10%) the frame cab be adjusted by the operator in order to raise the boom vertically, ensuring in this way the maximum safety working conditions. BSS system SAFETY 6|7 SAFETY M CDC - MERLO DYNAMIC LOAD CONTROL SYSTEM (RATED CAPACITY LIMITER) Safety comes first The M CDC system manages the dynamic safety of our telehandlers thanks to an integrated computer that manages the load charts according to the attachment in use and to various operational parameters such as the carried load, the boom angle/extension/speed. Only the Merlo attachments can be recognized by the system thanks to sensor. All the safety information is clearly show in the colour display. An indicator on the load chart informs the operator about the dynamic equilibrium of the telehandler and the M CDC avoids risks for the longitudinal equilibrium of the machine by blocking movement if needed. • M CDC: with attachment recognition BOOM AND TAC-LOCK SYSTEM Comfort and no loss of load Merlo offers standard on all its telehandlers the quick and hydraulically controlled system to couple and locking of Merlo attachments. Another patented solution to increase your productivity and reduce the loss • Tac-Lock: implement of time. The hydraulically powered extension mechanism is fully integrated in the boom sections in order to protect it from site damage. quick attaching system, controlled from the cab • Hydrostatic transmission: dynamic breaking effect MERLO HYDROSTATIC TRANSMISSION Safety and precision Merlo experience in the hydrostatic transmission guarantees quick shuttling, smooth and progressive acceleration and maximum safety with a dynamic braking effect when driving downhill and excellent traction in all conditions thanks to the permanent 4WD. • Merlo telehandlers are fully compliant with the AS1418.19 To further enhance the precision in confined space the operator can use the “inching” system (standard on all Merlo models). The hydrostatic transmission is connected to a two-speed gearbox. Upon request it can be also equipped with an electronically controlled “Shift-on-the-go” system (patented by Merlo) to increase comfort. EFFICIENCY AND VERSATILITY 8|9 EFFICIENCY AND VERSATILITY EPD (ECO POWER DRIVE) Consumption reduction up to 18% EPD is a patented system to reduce consumption without limiting the telehandler. The EPD manages the diesel engine rpm separately by the accelerator pedal. The operator asks for a certain performance through the accelerator (speed in transport or torque for heavy operations) and the body computer manages the diesel engine accordingly. It’s a unique and patented solution that increases the telehandler and reduces diesel consumption in such a way that > 3 litres per hour can be saved vs conventional engines systems. • 18% fuel consumption with the Merlo EPD system STABILIZERS In order to offer the maximum stability Merlo offers the Panoramic version equipped with stabilizers The operator can control both stabilizers independently. On sloping grounds the boom can be raised vertically by the frame levelling system up to 24%.The stabilizers remain within the width of the machine ensuring • Stabilizers the maximum compactness and at the same time optimum stability. designed for versatility • Side shift system for optimum productivity BOOM SIDE SHIFT - MERLO PATENT Best in class for flexibility & precision A unique Merlo solution to enhance the operational precision of our telehandlers. The system allows the operator to move • Three steering the boom laterally without having to displace or reposition modes: agility A great time saving and increased precision. and productivity the all telehandler. 530 mm AUSTRALIAN STANDARDS Merlo products are Australian Standards 1418.19 and 1418.10 compliant Safety comes first! The whole Merlo product range sold in the Australian market and used in Australia is certified as meeting the required Australian Standards issued. The most popular Merlo telehandlers have been Tested and Certified by an authorized third party Certification Company based in Sydney. The certification includes the design analysis, the stability and limiting device validation, according to specific load charts for Australia. In addition, the structural integrity design is checked. Therefore Merlo machines are delivered with a Certificate of Conformity issued by the Manufacturer “Merlo S.p.A” directly. In addition and upon request, any Merlo Telehandler and its original attachments offered to our final customers can be provided with its proper specific “Design Verification” documents. The pictures shown below highlight the main specifications adopted by Merlo to meet the Australian market requests: Load Chart compliant with AS1418.19 External longitudinal stability indicator Lateral and longitudinal level indicators fitted to the windscreen and and RHS glass AUSTRALIAN STANDARDS 10 | 11 Boom ram safety blocking device Anchoring points on the chassis Rear camera starts automatically when engaging the reverse shuttle. Merlo CDC (Dynamic Load Control) rated capacity limiter Internal longitudinal stability indicator (w/o Merlo CDC) Machine identification plate ATTACHMENTS 12 | 13 ATTACHMENTS Merlo attachments designed for top performance and safety standards The largest range of Merlo attachments available in Australia Merlo manufactures its own attachments according to Merlo quality standards thanks to the long experience made in 50 years of activity. Every attachment is designed in order to obtain the maximum working performance and efficiency. Since the cut in of M CDC – Merlo Dynamic Load Control System – all Merlo attachments are equipped with a sensor. As soon as it is attached to the telehandler it sends the load chart to the M CDC system via a second sensor fitted on the front carriage. The M CDC is a user friendly system and provides the necessary information to the operator in order to prevent the boom movements to be blocked by the M CDC safety parameters. Merlo attachments are AS1418.19 compliant and listed on a plate shown on the cab LHS. Merlo implements are interchangeable by a quick attaching system. The attachment is locked to the fork carriage by means of a hydraulic system denominated Tac-Lock standard which is controlled from the cab, making the locking operations easier, safer and more comfortable. N.B. LMS system adopted on a few Merlo models adopt the same criteria as mentioned above CARRIAGE-MOUNTED HOOK FLYING JIB FORKS CRANE ARM DIGGING BUCKET EXTENDIBLE SLEWING PLATFORM Authorized attachments plate The authorized attachments plate is applied in the front part of the cab and provides the list of authorized attachments for your machine. 4 IN 1 BUCKET MERLO IN AUSTRALIA 14 | 15 Merlo products available for Australian market MERLO IN AUSTRALIA MERLO RANGE Compact MODEL Max. lifting height (m) Max. capacity [kg] Engine [kW/HP] Speed [km/h] Hydraulic system Width (mm) Height (mm) Length (mm) Stabilizers Frame leveling Boom side shift P25.6 5.9 5.9 6 6 7.7 7.7 2500 2500 3000 3000 2800 2800 55/75 55/75 74.5/101 74.5/101 74.5/101 74.5/101 36 36 40 40 40 40 Gear Gear Gear Gear Gear Gear 1800 1800 3900 3900 4220 4220 4260 4260 - - - - - - - - - 2000 2000 1920 1770 2000 2150 2000 2150 - - - 7 7 7 3400 3400 3400 74.9/102 74.9/102 88/120 25 40 40 Gear Gear LS 2230 2230 2230 2475 2475 2475 4330 4330 4330 - - - 7 7 4000 4000 103/140 103/140 40 40 LS LS + FS 2230 2230 2475 2525 4330 4330 - - - 9.7 9.7 9.7 7 3600 3600 3800 4100 74.9/102 74.9/102 103/140 103/140 40 40 40 40 Gear LS LS LS 2230 2230 4410 4410 4410 4330 - Yes Yes Yes Yes 2230 2230 2475 2475 2475 2475 - Yes Yes Yes Yes P40.17 12.6 12.6 16.7 3800 3800 4000 62/84 74.5/101 74.5/101 25 40 40 LS LS LS 2220 2220 2400 2240 2240 2510 5240 5240 5795 Yes Yes Yes Yes Yes Yes Yes Yes Yes P55.9 CS 8.6 5500 103/140 40 LS 2400 2540 5100 - Yes - P75.9 CS 8.6 7200 103/140 40 LS 2400 2540 5100 - Yes - P60.10 9.55 9.55 6000 7000 74.5/101 74.5/101 40 40 LS LS 2240 2240 2440 2440 5345 5345 - Yes Yes Yes Yes P25.6 L P30.6 L PLUS P30.6 PLUS P30.8 L PLUS P30.8 PLUS Panoramic W/O Stabilizer P34.7 P34.7 PLUS P34.7 TOP Turbofarmer P40.7 P40.7 CS P36.10 PLUS P36.10 TOP P38.10 P41.7 Panoramic with Stabilizer P38.13 P38.13 PLUS CS Heavy Duty Merlo is known for its wide range of products, high technology levels, innovative systems, outstanding quality and good value for price, and are now manufactured and customised to suit the Australian market. With Merlo’s wide range of products and services you’re sure to find exactly what you’re looking for and above all you know with Merlo the customer always comes first! P72.10 2000 2000 Overseas model shown COMPACT 16 | 17 Concentrated power, small dimensions, big performances COMPACT Best comfort with the biggest cab of the category By not leaving parts on the exterior, damage caused by the inevitable knocks received 10° With rated load on forks Fork load centre 600mm 6° MAX Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. Chart30.8). Number (P 30.6-P With rated load on forks 6° MAX Lifting (Stationary) [m] 8 25 00 kg 5 6 4 With rated load on forks 60° 7 5 3 2 10° 1 18°MAX With rated load on forks 7° MAX 0 D 092 Revisi ϕ A REF.No A0300 or REF.No A0 Max cap. 3000 kg 6,5 m 5,8 m B A 20° Mitas 405/70-20 14 pr 16/70-20 14 pr 350 kPa (50 psi) Standard forks 7,7 m 30° Pick & Carry (Travelling) 0 C 4 With rated load on forks Tyre manufacturer Mitas Tyre size 405/70-24 14 pr 16/70-24 14 pr Tyre pressure 400 kPa (58 psi) E 40° 5° MAX 3° MAX 1 50° 6 With rated load on forks Chart SAFE USE INFORMATION 2 3 3° MAX outperforms front loaders in terms of height, operating boom speed, and productivity. Electronically controlled hydrostatic transmission: easy, practical, and intuitive. P25.6 engine is equipped with Kubota Tier 3 engine 55kW/75HP P30.6 and P30.8 engines are equipped with Kubota Tier 4 interim engines 74,5kW/101HP Hydrostatic transmission: rmanoeuvre with inching precision. Max. speed: 36 km/h (P25.6), 40 km/h (P30.6 and P30.8), braking on all 4 wheels. Standard used AS14 P30.8 Load Chart - Standard forks With rated load on forks A Operator position: cab width 1010 mm for supreme comfort. Wide-opening doors for easy access and improved operator comfort. 5.9 m (P25.6), 6 m (P32.6), 7.7 m (P28.8) maximum lift height. The compact series 300 0k g Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. P 30.8 WITH FORKS Revision Date Attachments: dedicated attachments to make your work easier and increase Febr. 2013 your productivity. Fork load centre 600mm WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. 085412 Tyre manufacturer Mitas Tyre size 12.0/75-18 12 pr Tyre pressure 400 kPa (58 psi) 0° 0 7° MAX Cab heights (standard models): 1770 mm (P25.6 L),1920 mm (P25.6) and 2150 mm SAFE USE INFORMATION On models with M-CDC: 3,9 m 0,6 m 4,9 m On models with M-CDC: 4,0 m 0,6 m 0° 1,3 m Standard used AS1418.19 Max cap.3000 kg 1 18°MAX 0° 20° 2 With rated load on forks WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. With rated load on forks 3 3° MAX Pick & Carry (Travelling) REF.No A0300 or REF No. A 4,8 m 1500 kg 2000 kg 2500 kg 300 0k g on the work-site is avoided. 30° 1700 kg 2000 kg 4 protected within the boom structure. 3,8 m 40° With rated load on forks 1500 kg 5° MAX Standard forks D C B A 50° 2,3 m 1,9 m 7° MAX 0 3,3 m With rated load on forks 10° 5 with M-CDC: 1250 kg 1 18°MAX 20° 2,0 m 1,8 m 1,6 m 1,2 m 1,1 m 2 900 kg With rated load on forks mechanical workings within the boom structure. On models The extension components, hydraulic, and electrical systems are well 4,5 m A 0,6 m 2,4 m Pick & Carry (Travelling) 30° 3 5,0 m 3,5 m 4 6 0 6,0 m 60° 1000 kg 40° With rated load on forks 3° MAX 15 1 00 k 200 750 k g 25 0 k g 00 g kg 5 5° MAX extremely compact and built using the tried and tested Merlo system of having all the 1 3,0 m 50° 5,7 m 2 3° MAX With rated load on forks 5,9 m D C B 3 1100 kg 60° 4 2,3 m 1,9 m 1,7 m 1,3 m 3° MAX 6 [m] Standard forksenvironments. REF.No A0300The chassis architecture is innovative and the telescopic boom is Maximum cap. 2500 kg 3,0 m The reduced dimensions make these telehandlers ideal for work in restricted 0 750 kg 1 3,9 m 2 500 kg 3 4,7 m 4 P30.6 Load Chart - Standard forks Lifting (Stationary) With rated load on forks 5,4 m [m] With rated load on forks P 30.6 WITH FORKS P 25.6 WITH FORKS P25.6 Load Chart - Standard forks Lifting (Stationary) With rated load on forks Fork load centre 600mm Standard used AS1 WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. With rated load on forks 6° MAX Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. Char SAFE USE INFORMATION Tyre manufacturer Mitas Tyre size 405/70-24 14 pr 16/70-24 14 pr Tyre pressure 400 kPa (58 psi) Mitas 405/70-20 14 pr 16/70-20 14 pr 350 kPa (50 psi) 0 Rev ϕ P 36.10 PLUS PANORAMIC AND TURBOFARMER 18 | 19 9 versions designed for the Australian market Pick & Carry (Travelling) With rated load on forks In the 7 meter-class, the most popular Panoramic w/o stabilizers is the P34.7, whilst on Pick & Carry (Travelling) With rated load on forks by Merlo. 1010 mm cab width is the best in its class. The driving position and controls have been designed according to the latest ergonomic standards to ensure the maximum comfort. With rated load on forks With rated load on forks 1 0 1500 kg 10° With rated load on forks [m] With rated load on forks On models with M-CDC: With rated load on forks 3° MAX Set tilting correction to 0° 40° 5 30° 4 3 20° Pick & Carry (Travelling) With rated load on forks 0° Fork load centre 600 mm 7° MAX SAFE USE INFORMATION Tyre manufacturer Mitas, BKT Tyre size 405/70-24 14 pr 16/70-24 14 pr Tyre pressure 400 kPa (58 psi) 10° Standard forks REF.No A0301 2500 kg 3000 kg 360 0k g 2500 kg 3000 kg 380 0k g 7.0 m D C B A 080841 5.7 m Maximum cap. 4100 k (2990 kg in De-rated mo 4.7 m On models with M-CDC: 0,6 m 0° Standard used AS1418.19 0 Fork load centre 600mm WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. Tyre manufacturer Mitas, BKT Tyre size 405/70-24 14 pr 16/70-24 14 pr 2 1 With rated load on forks Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. 50° 6 WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. With rated load on forks 60° 7 5° MAX 0° 0,6 m P 41.7 WITH FORKS SAFE USE INFORMATION P41.7 Load Chart - Standard forks 4 3 2 1 0 3° MAX Engines and hydrostatic transmissions are electronically controlled. Two-speed mechanical gearbox is designed to suit speed from zero to 40 km/h. Inching pedal: for better speed control and work accuracy. BSS:. Boom suspension system for active dampening during material handling (opt). 3-Steering modes: operator can improve manoeuvrability and save time. Cab: Merlo maintains its leadership in operator comfort, ergonomics, and visibility. Engine maintenance: Access to main engines components for easy maintenance. Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. 410 0kg Lifting (Stationary) 18°MAX 2.5 m 2 1200 kg With rated load on forks 20° 3.8 m Pick & Carry (Travelling) 3 40 00 30° 4 00 35 Maximum cap. 4000 kg Deutz rated at 88 kW/120 HP; Deutz rated at 102 kW/140 HP. (2990 kg in De-rated mode) kg 5 3.1 m With rated load on forks 40° 5.7 m 5.1 m 4.7 m Fork load centre 600mm 3600 kg 50° 6 Three different engine powers are available: Deutz rated at 74.9 kW/102HP; With rated load on forks REF.No A0301 6.9 m D kg C 0 B 5 27 kg A 0,6 m 3000 kg 7 4.9 m 0° 2500 kg With rated load on forks Tyre manufacturer Mitas, BKT Tyre size 405/70-24 14 pr 16/70-24 14 pr Tyre pressure 400 kPa (58 psi) 60° 1.3 m [m] 2750 kg 2000 kg With rated load on forks 085908 P 40.7Load WITHSAFE FORKS P40.7 Chart - Standard forks USE INFORMATION Maximum lift height: 7 m and 10 m are the most popular lift height. 4 3 2 1 0 Standard forks Maximum load capacity: from 3400 kg to 4100 kg. 1.8 m Lifting (Stationary) Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. A WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. With rated load on forks 20° 1.3 m Fork load centre 600mm 30° On models with M-CDC: 6.3 m B 080836 400 kPa (58 psi) Maximum cap. 3800 kg (2990 kg in De-rated mode) C 40° 10° 8.5 m D 1500 kg 2000 kg allows for the best traction. Comfort is assured by a cab designed and manufactured 50° 1000 kg correct weight distribution allow excellent stability and the permanent 4WD system 0,6 m 0 1.3 m With rated load on forks With rated load on forks gearbox designed to suit speed from zero to 40 km/h. Its low centre of gravity and 0° 3.8 m 10° 9.6 m E Standard forks REF.No A0301 Tyre pressure 0 3.4 m 2.6 m 2.1 m 1.7 m 1.4 m 1 On models with M-CDC: 60° 2000 kg 20° 1200 kg 2 3.1 m With rated load on forks 1500 kg 3 Pick & Carry (Travelling) 2.5 m 2000 kg 30° 4 performance. The transmission is also equipped with a two-speed mechanical 4.7 m With rated load on forks 1500 kg 40° 5 5.5 m Thekgengine and hydrostatic transmission are electronically controlled for better Maximum cap. 3400 (2990 kg in De-rated mode) Fork load centre 600mm 7 6 5 4 3 2 1 6.3 m 2750 kg 3400 kg 50° D C B A [m] 10 9 8 7 6 5 4 3 2 1 0 2.5 m 1.9 m 1.5 m 60° 6 With rated load on forks 6.9 m With rated load on forks 1200 kg 7 1.9 m With rated load on forks spaces, thanks to their compactness and their three-mode steering system which Standard forks increases manoeuvrability and versatility. REF.No A0301 P 38.10 WITH FORKS Tyre manufacturer Mitas, BKT SAFE USE Tyre size 405/70-24 14 pr P38.10 Load Chart - INFORMATION Standard forks 16/70-24 14 pr Lifting (Stationary) 3.1 m [m] P34.7 Load Chart - Standard forks 4 3 2 1 0 0,6 m Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. 3.8 m With rated load on forks the 10 metre-class it is the Turbofarmer P36.10. All the models can be used in confined 4.9 m 0° 750 kg P 34.7 WITH FORKS A WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. With rated load on forks Lifting (Stationary) 10° 4.4 m Panoramic models are among the best selling products of the Merlo Group. 20° 6.3 m With rated load on forks 30° On models with M-CDC: 6.3 m B 1500 kg 2000 kg C 1000 kg 750 kg Maximum cap. 3600 kg (2990 kg in De-rated mode) D 40° 550 kg The best in class for compactness and productivity 8.5 m 3.4 m 2.6 m 2.1 m 1.7 m 1.4 m With rated load on forks E 50° 550 kg Standard forks REF.No A0301 9.6 m 60° 4.4 m With rated load on forks 0 7 6 5 4 3 2 1 5.3 m [m] 10 9 8 7 6 5 4 3 2 1 0 5.3 m PANORAMIC TURBOFARMER P 36.10 WITH FORKS P36.10 Load Chart - Standard forks Lifting (Stationary) With rated load on forks With rated load on forks 085909 6° MAX Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. SAFE USE INFORMATION Tyre manufacturer Mitas, BKT Tyre size 405/70-24 14 pr 16/70-24 14 pr Tyre pressure 400 kPa (58 psi) Chart Nu 0808 Revision C Oct. Overseas model shown PANORAMIC WITH STABILIZERS 20 | 21 Panoramic with stabilizers PANORAMIC First in performance and reliability. Maximum stability within the minimum space! WITH STABILIZERS Lifting (Stationary) With rated load on forks 1500 kg 150 kg 1000 kg 2500 kg 1500 kg 2000 kg 1.9 m 2.3 m 3.6 m 5.4 m 4.7 m 7.5 m 6.7 m 8.8 m Front hydraulic 13,0 mstabilizers: independently controlled, improve the machines stability. Boom side shift10,5system: load can be placed with max. accuracy. It saves time and m 0° Fork load centre 600 mm I H 40° G F E D boosts productivity. C kg B 8,1 m 00 The suspension systems (boom or front axle) ensure maximum comfort. 20 A 6,4of m this vehicle class with 360° visibility. Cab: it is the largest 0,6 m Fork carriage: allows attachments to be quickly interchanged by the quick attach 4000 kg 30 00 kg 20° a60°trulyL vertical 14,7 m lift for better stability. 1400 kg 30° 50° 750 kg 40° Frame levelling system: allows the chassis to be horizontally levelled ensuring system and locked using Tac-Lock controls in the cab. Hydraulic service fitted with quick couplings provides the power for hydraulicallyFork load centre 5,0 m 4,0 m 3,0 m 2,0 m 1,9 m M L 50° 10° [m] 13 12 11 10 Tyre 9 pressur 8 7e 6 53504kPa 3(50 psi) 1 0 16,6 m 15,8 m 17 16 15 I 14 H 13 G 12 F g 10,7 m 11 0k E D 250 10 30° C 9 B 8 A 7,2 m 7 20° 6,5 m 6 5 0,6 m 4 10° 3 2 1 0 0° 60° 12,5 m 1000 kg 70° 7,0 m With rated load on forks 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 300 kg 500 kg With rated load on forks WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. 8,3 m Pick & Carry (Travelling) P40.17 Load Chart - Standard forks 150 kg 0.6 m (the flagship, with power, load capacities, and lift heights that are industry standards.). Fork load centre Fork load centre P38.13 Maximum Load capacity: 3800 kg. Maximum Lift Height: 12.6 m. 600mm 600mm Standard forks REF.No A0301 Max cap. 4000 kg On models P40.17 Maximum Load capacity: 4000 kg. Maximum Lift Height: 16.7 m. Max cap. 2990 kg (De-rated mode) with M-CDC: is powered by 4 cyl. Engine 84 HP suitable power. P 40.17 WITH FORKS ONSTABILIZERSSTABILIZERS UPP38.13 model 081274 STABILIZERS DOWN Tyre manufacturer Mitas SAFE USE INFORMATION Tyre size 405/70-20 14 pr P38.13 Plus and P40.17 models are powered by 4 cyl. Engine 101 HP suitable power. 16/70-20 14 pr 2 [m] 13 12 11 10 9 8 7 6 5 4 3 2 1 0 9,8 m 30 0 kg kg Two most important models are available in Australia are the P38.13 Std and Plus (compact, user-friendly and versatile) and P40.17 5.8 m 00 11,0 m With rated load on forks 8 7 6 20° 5 4 3 10° 2 1 0° 0 30 00 kg 9 400 0k g 0.6 m 1,9 m With rated load on forks 6.0 m kg 3,0 m With rated load on forks 0° 7,4 m With rated load on forks 00 38 5.2 m 4.5 m 4.0 m 3.2 m 2.5 m 1.9 m 6.3 m Lifting (Stationary) With rated load on forks 10° 600 kg 750 kg 1000 kg 700 kg With rated load on forks 20° 7.9 m Pick & Carry (Travelling) 30° 11,0 m 10,0 m 9,0 m 40° 8.8 m 8 7 6 5 4 3 2 1 0 400 kg 750 kg 9 4WD and road travel at up to 40 km/h (25 km/h for the P38.13), ensure unrivalled driving ability in the most challenging of ground 9 8 7 6 5 4 3 permanent 2 1 0 71° 12.3 m 60° conditions. The Panoramic telehandlers feature a brilliant boom side-shift system uniquely developed by Merlo. G F 50° The operator controls the resulting sideways movement of the load with great accuracy. Two hydraulically operated stabilizers on the front E D 40° axle ensure the necessary stability and allow the machine to be fully operational on uneven or sloping grounds. 8.3 m C g B k The 0operator can place the stabilizers independently upon the ground and use them to level the chassis. 30° 0 6.6 m A 25 500 kg 50° With rated load on forks [m] 13 12 11 10 350 kg 3 2 1 0 12.6 m 70° G 60° F 10.1 m E D C 8.1 m B A kg 9 8 7 6 5 4 350 0 kg [m] 13 12 11 10 4,5 m Max cap. 3800 kg On models Max cap. 2990 kg (De-Rated mode) with M-CDC: P 38.13 WITH DOWN FORKS ON STABILIZERS STABILIZERS STABILIZERS UPThe unique Merlo design ensures good weight balance which, together with versatile drive/steer axles, extraordinary ground clearance, Standard fork REF.No A0301 3000 With rated load on forks P38.13 Load Chart - Standard forks 1400 kg 2000 kg With rated load on forks 6,0 m 5,0 m 600 mm operated equipment. WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions SAFE USE INFORMATION Tyre manufacturer Mitas, BKT Tyre size Mitas 405/70-24 14 pr 445/65 R22.5 081282 Overseas model shown PANORAMIC CS 22 | 23 Innovative solutions adopted on CS Series offer more comfort, productivity and fuel savings [m] This product family offers many unique technologies as standard in order to increase technology which only Merlo telehandlers can offer. 8 7 6 5 4 3 2 1 0 With rated load on forks 5° MAX With rated load on forks 0° Another exclusive Merlo technology, the EPD (Eco Power Drive), reduces the consumption Set tilting correction to 0° 3° MAX by about 18% to guarantee low cost of ownership. Pick & Carry (Travelling) With rated load on forks The maximum productivity is delivered also thanks to the «self accelerating system» integrated in the joystick function and the dual reverse shuttle system with buttons 18°MAX With rated load on forks 50° 00 55 30° 20° 10° 5° MAX Max cap. 5500 kg 7.2 m k 5.5 m 0.6 m 0° 4.6 m 4.1 m on the steering column and the joystick. Standard forks REF.No A0302 8.6 m F g E 0k D 0 45 C B g A 40° 2.4 m 2.1 m Best in class comfort is ensured by the hydro-pneumatic cab suspension, a patented 70° 60° 1700 kg 2100 kg 2500 kg 3000 kg 3500 kg 4500 kg comfort, productivity and reduce the fuel consumption. 5 4 3 2 1 0 3° MAX 3.5 m 3.0 m and engineering, and anticipate what telehandlers will be like in the next few years. P 55.9 CS WITH FORKS P55.9CS Load Chart - Standard forks Lifting (Stationary) With rated load on forks Fork load centre 600 mm 1.5 m 1.3 m The Panoramic CS is a revolutionary telehandler that introduces new solutions for design Standard used AS1418.19 WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. With rated load on forks P55.9CS: maximum Load capacity 5500 kg, Maximum lift height: 8.6 m. P75.9CS: maximum Load capacity 7200 kg, Maximum lift height: 8.6 m. The model is powered by: 4 cyl. Engine 103 kW/140 HP power. 40 km/h top speed. Hydro-pneumatic cab suspensions (CS): standard, for greater operator comfort. Cab Suspension system ensures an efficient dumping effect in any 5° MAX Lifting (Stationary) Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. [m] 5 4 3 70° 3° MAX Dual reverse shuttle system: buttons are located on joy stick as well as on the steering LHS to improve productivity. 5 Set tilting correction to 0° 4 Pick & Carry (Travelling) 3 With rated load on forks the joy stick forward. The system increases engine rpm and oil flow automatically. User-friendly system to boost productivity. 6 2 18°MAX 30° 20° 10° 1 With rated load on forks 0 5° MAX 00 72 3500 kg 4500 kg 5500 kg Self-accelerating system: to get higher boom speed the operator moves 0° 40° Standard forks REF.No A0306 8.8 m F E D g k C 0 0 B 65 g k A 7.5 m Max cap. 7200 kg 5.7 m 0.6 m 0° 2.6 m 2.2 m 1.8 m 1.4 m 1.3 m by the hydraulic circuit. With rated load on forks 3.3 m Load Sensing pump ensures the correct oil follow when it is necessary 50° 7 Revision Date B July 2013 1 0 60° 8 2100 kg 2500 kg situation, regardless load, terrain and driving speed. 2 9 With rated load on forks 5° MAX 080983 Tyre manufacturer Mitas Tyre size 500/70-24 164A8 Tyre pressure 400 kPa (58 psi) P75.9CS Load Chart - Standard forks With rated load on forks 3° MAX Chart Number SAFE USE INFORMATION P 75.9 CS WITH FORKS 4.6 m 4.2 m PANORAMIC CS Panoramic CS (cab suspension) Fork load centre 600mm Standard used WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. With rated load on forks 5° MAX Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. SAFE USE INFORMATION Tyre manufacturer Tyre Size Tyre Pressure Mitas 17.5-25 22pr EM-20/60 500 kPa (72 psi) HEAVY DUTY 24 | 25 A complete range of products able to match all different customer needs when it comes to our heavy duty range. The P60.10 and P72.10 are available designed for Heavy-Duty applications. P 60.10 WITH FORKS P60.10 Load Chart - Standard forks Lifting (Stationary) With rated load on forks Both models are powered by a 4 cyl. engine rated at 101HP and they weight (total unladen mass with forks) 9800 kg and 10650 kg respectively. 18°MAX 0 8.9 m 8.0 m Maximum cap. 6000 kg (2990 kg in De-rated mode) 7.1 m 60 00 kg 6.2 m On models with M-CDC: 5.8 m 0.6 m 0° Fork load centre 600mm Standard used AS1418.19 WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. [m] 6 5 4 0° 3° MAX 50° 8 40° 6 Pick & Carry (Travelling) With rated load on forks precision. 4 30° 1 9°MAX With rated load on forks 3° MAX 20° 3 2 0 1 60° 5 Set tilting correction to 0° 2 445/65 R22.5 169F AR01 10° 800 kPa (115 psi) Revision Date A Oct. 2013 0 G F E D C B A kg 0 600 40 500 00 kg 0k g With rated load on forks 3 9 7 5° MAX Mitas P72.10 Load Chart - Standard forks With rated load on forks With rated load on forks 087823 Tyre manufacturer Mitas 18-19.5 16PR MPT03/06 Tyre size 450 kPa (65 psi) Tyre pressure 4000 kg Lifting (Stationary) Chart Number SAFE USE INFORMATION P 72.10 WITH FORKS 2750 kg 5° MAX Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. 7000 kg Standard fork REF.No A030 9.4 m 8.9 m 8.1 m Max cap. 7000 6.9 m 6.0 m On models with M-CDC: 0.6 m 0° Fork load centre 600mm 2.9 m 2.3 m 1.9 m 1.5 m With rated load on forks 3° MAX Hydraulic system: Load-Sensing pump for top hydraulic performance. 10° 5.3 m 5° MAX Standard forks REF.No A0302 9.3 m 1.6 m 2 1 With rated load on forks 20° 3 3000 kg 4 2000 kg 3° MAX conditions (Max. 10%) in order to raise the boom vertically, ensuring in this way It allows the boom to be lifted vertically for better and safe working conditions. 30° 3.0 m 2.1 m 0° with maximum accuracy. Frame levelling: chassis can be laterally levelled to compensate sloping ground. 40° 6 5 Set tilting correction to 0° 0 G F E D kg CB 0 0 40 kg A 0 500 1200 kg With rated load on forks With rated load on forks P60.10: maximum load capacity 6000 kg, P72.10 7000 kg. Boom side-shift system (Max 500mm): load can be positioned with maximum 1 50° 7 according to the longitudinal axis of the machine. the best safety working conditions as well as the correct lifting capacity. 2 60° 8 5° MAX Pick & Carry (Travelling) The frame levelling system allows the frame to be adjusted in order to work in sloping 3 With rated load on forks The boom side-shift allows the upper part of the chassis and boom to be moved sideways, The operator controls the resulting sideways movements in order to place the load 4 4.1 m maximum versatility and productivity in all conditions. 5 1800 kg (a content that only Merlo can offer) together with the frame levelling ensure the 6 9 4.1 m They benefit from the performance and the precision of the hydrostatic transmission that combined with the two-speed gearbox allows the reach 40 km/h. Boom side-shift [m] 3° MAX 5.2 m HEAVY DUTY Top performances and versatility Compliant to A as INDUSTRIAL te WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above. With rated load on forks 5° MAX Pick and Carry information 1. Travel speed with rated load 0.4 m/s (walking speed) 2. Boom fully retracted Rated load no more than 300mm above the ground 3. In-Service wind speed 10 m/s - 36 km/h 4. Ground conditions Solid, smooth, level and prepared surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations. SAFE USE INFORMATION Tyre manufacturer Mitas 18-19.5 16PR MPT03/06 Tyre size 450 kPa (65 psi) Tyre pressure Mitas 445/65 R22.5 169F AR01 800 kPa (115 psi) MERLO WORLD CFRM TRAINING CENTRE 6 SISTER COMPANIES OVER 50 MARKETS OVER 600 DEALERS The Merlo Training and Research Centre (CFRM) has turned safety and machine operation training into its central mission. CFRM provides training courses for people-carrier overhead platform operators, fork lift trucks, telehandlers, cranes, earth moving machinery, agricultural and forestry tractors, snow clearance vehicles and urban refuse collection vehicles. RESIDENT REGIONAL DIRECTOR Countries where Merlo is Market leader Sydney 2013 MOVIMATICA MERLO INFOMOBILITY This is the new vehicle management system designed and built by the Merlo Group itself: it enables GPS radiolocalisation in real time, monitoring operation and use, receive and manage malfunction or burglar alarms and also send commands for handling events via the internet. A WORLD APART 26 | 27 In a globalised world, the client is always number one! THE MERLO WORLD Automatic spare parts warehouse From excellent products to excellent service. In 2008, Merlo adapted its production process to meet the needs of the ISO 9001 quality control system. The process is perfected and improved continuously. At the same time, the foundations have been laid to put the Customer first, implementing investments aimed at Services such as Financing, Training Assistance, Spare parts and Telematic Means such as remote diagnostics, thanks to the Merlo Mobility project. 2011 2014 1000 m3 10.000 m3 Filling 100% 85% Percentage of codes managed 50% 86% Percentage of Lines managed 65% 94% Pick-up time 90” 30” 8.000 17.000 Storage volume Number of codes Area of order processing and shipping NEW SPARE PARTS SERVICE The new automated spare parts warehouse covers an area of 7,000 m², with storage capacity of 10,000 m³ for a total of 20,000 different codes. Furthermore, it can automatically manage 94% of the order lines that are processed daily, with an average withdrawal time of 30" per line. The first fill per order line is over 99% with delivery times for urgent orders within 24 hours. Storage area and automatic retrieval MERLO 1964-2014 DEDICATED TO THE FUTURE FOR 50 YEARS: MERLO Merlo was established in 1964 and since has designed and manufactured state-of-the-art machines. Today Merlo has a turnover of over 500 Million dollars and about 1100 employees worldwide. 1964-2014 MERLO S.P.A. Via Nazionale, 9 - 12010 S. Defendente di Cervasca - Cuneo - Italia Tel. +39 0171 614111 - Fax +39 0171 684101 www.merlo.com - [email protected] MACHINE OF THE YEAR 2014 MERLO GROUP AUSTRALIA PTY LTD 27 Colin Jamieson Dve, Welshpool (Perth), WA 6106 Tel. (08) 9358 3110 - Fax (08) 9358 4110 120 Toongabbie Road, Girraween, NSW 2145 Tel. (02) 9688 0600 www.merloaustralia.com.au - [email protected] The telehandlers illustrated in this document may be equipped with optional or special accessories that do not form part of the standard supply but which are available on request. In some countries certain models or attachments may not be available as a result of market restrictions or regulations. The technical data and other information in this document were correct at the time of printing; however, we reserve the right to modify our products, without prior notice, as part of our policy of continuous technical improvement. Your Merlo dealer will be pleased to provide you with the latest information on all our products and services. MKT MERLO • AU RANGE CONSTR 0714