bidonequipment.info

Transcription

bidonequipment.info

Packaging — Processing
Bid on Equipment
1-847-683-7720
www.bid-on-equipment.com
e
THE CHARLOTTE COLLOID MILL
v, tvri
$0/
CHEMICOLLOID LABORATORIES INC.
rkz7r4r7-
Packaging - Processing
Bid on Equipment
1-847-683-7720
A little about us - since 1924.
Chemicolloid Laboratories, Inc., founded in 1924, has continuously manufactured the CHARLOTTE COLLOID MILL
which has earned and maintained a respected position
throughout the process industries. A small machine shop
in lower Manhattan turned out the early models up to the
limit of initial application. While the early appearance of
the CHARLOTTE COLLOID MILL has in some ways been
altered, the basic principle, design, and grooved rotor
and stator has remained unchanged. The result of this
consistency bears out the interesting fact that today the
C HARLOTTE continues in process applications long under
way and is being specified in many for future development. The Chemicolloid reputation for design and manufacture of CHARLOTTE COLLOID MILLS AND COMPLETE
PROCESS SYSTEMS over the years Is universally acclaimed. The CHARLOTTE COLLOID MILL is known the
world over.
01,tit•Lorm
ttu,
C(')1•1.011.)
""
NOctl,Vizpit
1
The Charlotte Colloid Mill its Design and Application
The CHARLOTTE COLLOID MILL design consists of a
grooved rotor and a grooved stator. The clearance between them is regulated by an externally calibrated adjustment device assuring proper mill setting throughout
a run. Process material is fed between the stator and
rotor which turns at 3600 R.P.M. The material is dispersed,
emulsified, homogenized, or disintegrated by hydraulic
shear, turbulence, and impact. The CHARLOTTE COLLOID
MILL is preferred for processing products with specifications which call for emulsion stability and uniform dispersion. Familiar everyday products, such as mayonnaise,
automotive lubricating grease, road paving asphalt emulsion, liquid polish, colorfully dyed fabrics, foam cushions,
smooth coated playing cards, pourable salad dressings,
rubber tires, pharmaceutical creams, lotions, and a host
of other products — all have one thing in common — THE
CHARLOTTE COLLOID MILL IS USED TO PRODUCE
THEM. As a matter of fact, the CHARLOTTE COLLOID
MILL is more often the difference between basic ingredients and the finished product deserving a reputable
label. Designed to perform and produce specified results
around the clock, the CHARLOTTE is considered the finest and most dependable colloid mill.
Bid on Equipment
1-847-683-7720
CIIEMICOi.4OID LABORATORIES, INC.
SD Series. CHARLOTTE COLLOID MILL, Model SD-20. Open
view showing cover plate, cover plate bolts and grooved
rotor removed.
G-Series. CHARLOTTE COLLOID MILL, Model G-125. Open
view showing grooved rotor and stator, inlet cover plate,
rotary seal assembly and seal housing.
"G" Models for
Rugged Industrial Service
Versatility
High production, together with uniform quality of product,
is obtained through the use of the CHARLOTTE COLLOID
MILL in such diversified applications as asphalt emulsions, and fine cosmetics—lubricating greases and pharmaceutical suspensions—textile printing colors and edible
oil processing.
Materials of Construction
The CHARLOTTE "G" Series are available in Type 316
stainless steel and cast semi-steel. All models are jacketed
for cooling or heating. The completely closed design prevents product aeration, oxidation, and volatile losses.
Continuous production through a closed system.
MODEL 0.10
Top Capacities
CHARLOTTE COLLOID MILLS are made in sizes to fit a
wide range of production requirements — from small pilot
plant models to large production units handling over
7,000 gallons per hour. The approximate capacity given
for each mill is from. "minimum" to "maximum" and is
conservatively estimated.
Easy Cleaning and Inspection
The action of the CHARLOTTE COLLOID MILL helps to
clean itself. Flushing with water or a proper solvent is
usual procedure. Simplicity of design and construction
minimizes clean up time, and maintenance costs. Thorough cleaning and inspection of the entire milling chamber is easily accomplished and downtime is held to a
minimum.
Construction of CHARLOTTE MILLS is such that with
normal care and attention, many years of satisfactory
operation will be obtained. The shaft and drive mechanism is rugged, durable, and operates quietly and vibration
free. Mechanical Rotary Shaft Seal is front end removable.
Bid on Equipment
1-847-683-7720
CHARLOTTE "G"
monmis
are manufactured in these sizes
Model G-3 Model G-5 Model G-10 Model G-20 Model G-30 Model G-50 Model G-75 Model G-100 Model G-125 20-50 G.P.H.
50-100 G.P.H.
100-200 G.P.H.
200-400 G.P.H.
300-600 G.P.H.
600-800 G.P.H.
800-1500 G.P.H.
1000-5000 G.P.H.
3000-7000 G.P.H.
Bid on Equipment
1-847-683-7720
CHEMICOLLOID LABORATORIES
C'
0
.e,
W
OIL COO LAW?
*0 T
In I.
teleAr.
„Akar.,
0WanteAli
imiNt-641111Mar
lu nd
• At'
il
e
PV41011'
\)'•
A'V\' \
I
4entrAPArimmir7,
wrnueskirliiii,440/
nAi
"41
%RR.*
:111117>
:
dris r/A
/
/0„ ,-7-2i., ititirW/ADVIEM1/42,4,--. AlIr
te _117 /
14117 141"
n "
am DASD ( No? 14444PK)"'""*""
".
a soul
STATOR NOWN00 '"-"-""'"" ''''"
G Soa Halcsma4 .........,.....--n ---n-n•
14154 A
G 204
0 cos
14040.......- ..................
ERAIPM NUT ... ...............
0 200 MSS* IC.Y .., .......0....e.....
E
210 auFTALkia PACK1N4 -**0*-*••
a 207
a114
OIL 441.0014
a vs.semtitiss--
—
--- I
t
wmumpa-LL 5ILREN4 LOCK MKT
USTMENT Mumma (NAND *mama
220 ADJUSTMENT HOUSING LWOW ""••"*.`"••••••• ••••
0 221ADJUSTMENT NOUS NO 44LT 44044 Aire
4 za
AiNtusTmeNT KOOINUa STOP 441,1***- """" -^ I
22.4 COUPLING 44444
221 cou pLudi KIEF • FAIL& ONO
-* I
a tia
2I 0 K
11$ COUPLING KRT • 04004 ENO ••- • •.. I
227 ADJ. Haulm. Ca p uto INN ..—...... I
22$ **wren Hecatetmstotwio..-...
...-. 1
..
a ........-1.-....04
Cif
INLET calm*
:is INLET coVaK P NuT.........”........0 _
214. STATOR
OR RdiCTOR
RdiCTOR5C11111VP
5C11111VP .*.*_ ..00....0.'"
00....0.'" on
on
us AD-1'44710NT
us
AD-1'44710NT
1404.401
1404.4011446•0•••••4••
1446•0•••••4••
244
244
ItRoNT 1111104 .
1-.00........... -....,..0"....... 11I
210 INAPT
210
INAPT.i...s.......................,........
.i...s.......................,........
KM PACKING WC GLAND
4 sirs comm. UM. $401► 14
I
tins WA" COAL
a tin FRONT 14.1.41‘14 PACK
GLAND NAM 4.8 RANO 7111140 .0.
I VS ou. cap
oirn.wr twits
Bid on Equipment
1-847-683-7720
INSTRUCTIONS
for
OPERATION AND INSTALLATION CHARLOTTE COLLOID MILL
Model G-5 and G.10 Industrial Head
The CHARLOTTE COLLOID MILL is of sturdy construction and will operate satisfactorily for many years with very little attention.
The following operating and maintenance instructions should be followed carefully and without variation.
GENERAL
The Model G-5 and G-I0 has a separate Product Head assembly which, since it contacts product, may be of Cast Semi-Steel, Stainless
Steel, or other alloy. The associated machine parts exposed to product, such as Rotor, Stator, Shaft, Key and Nut, Inlet Cover, Seal
Gland and Outlet Flange would be of similar alloy.
MILL JACKETS — PIPING
A- Oil Chamber Jacket in Housing
There is one inlet (bottom) and one outlet (top) for water cooling jacket which surrounds the oil lubricating chamber. Water
cooling is recommended at all times on the oil lubricating chamber jacket.
B- Stator Cooling Jacket
There is one inlet (bottom) and one outlet (top) directly back of Cover Plate for connecting coolant to Stator Jacket. Outlet
should be connected to open end line.
C- Heating
When ilbe product being processed requires heat, the material chamber (stator) jacket is connected for low pressure steam or hot
water as follows: — 50 P.S.LG. Maximum.
When steam is used it is connected in at the top of the material chamber and discharged at the bottom.
(Returns may be made to the boiler.)
When hot water is used, the connections are made with the inlet at the bottom and the discharge at the
top. NOTE:— Never connect steam or hot water lines to the bearing chamber. See instructions for
cooling bearing chamber above.
D- Seal Well Drain is in bottom, under seal access window, for draining any seepage to seal well.
MOUNTING OF BASE
Great care should be taken not to strain or distort base when bolting unit to foundation.
DIRECTION OF ROTATION
Standing directly in front of mill head Cover Plate, direction of rotation is clockwise.
SHAFT SEALS FOR PRODUCT
The following interchangeable seals can be provided for this mill:1. Rotary seal with replaceable wearing rings.
2. Standard packing gland with metallic packing.
The seal in the Product Chamber of this mill is made accessible by removing Cover Plate, Rotor Nut (left hand thread), Rotor and
Rotor Key — and, If rotary shaft sear-releasing hollow head set screws in spring holding seal ring at shaft taper shoulder, by means of
an ale wrench. Then release 4 housing bolts holding Product Chamber and carefully slide the chamber off the Shaft. The seal gland is
then exposed and released by unbolting the -four screws which, if screwed into adjacent tapped holes uniformly, will eject the seal
gland from housing for cleaning and examination without disturbing setting of Hand Wheel, etc.
A 1/64" gasket is used between Seal Gland and Stator Housing.
ROTARY SHAFT SEAL INSTRUCTIONS
Rotary shaft seal instructions and B/P are sent with mills equipped with rotary seal and should be followed carefully.
Mill should not be operated without productinchamber to act as coolant and'lubricant. Serious seal damage could result.
A steel tube for setting the position of the locking ring is provided with the mill. This is properly used as follows:1. Rotor and Stator must be in open position (POWER OFF). (Achieved by hand wheel adjustment.)
2. Press tube against locking ring collar (Rotor removed)which is held;in place by Rotor Nut (left hand thread).
3. With the locking ring in this position, tighten set screws with Allen wrench.
Care should be taken not to turn Hand Wheel beyond seal spring range without releasing the seal spring set screw ring.
Care should be taken not to injure the precision surfaces of the seal ring faces. When worn, these surfaces can usually be refinished.
This service, and/or replacement parts for seal should be ordered directly from the seal manufacturer and reserve rings stocked.
STANDARD PACKING GLAND
A metallic packing is provided to
fit this gland which has a left hand screw adjusting nut to adjust pressure of packing.
move Cover Bolts, der, Rotor Nut, Rotor and Ivey. The four bo
allowing the Stator Head which contains the packing gland to be slid off
Reverse above procedure for re-assembly after new packing has been installed. Al
packing nut gradually over a period of a few days to allow the packing to seat to the shaft.
up o
ADJUSTMENT OF MILL CLEARANCE
To obtain the best results, The Charlotte Colloid Mill must be properly adjusted.: Clearance between ro
maintained when properly adjusted. Adjustment of the mill is obtained by means of the adjusbnent hand
Part 0.219), as follows:—
1. Release adjustment bolt (Part No. G-221) that locks adjustment wheel and remove stop bolt
wheel to turn in either direction. Direction of OPEN and CLOSE is plainly indicated on the mill
G-222) must always be In the hand wheel while in operation, to act as a safety measure against too close
stator.
2. Turn adjustment wheel in the direction of CLOSE until rotor and stator are at "zero" clearance and the mill',
turned by hand. Then, turn the adjustment wheel slowly in the OPEN direction turning the coupling to note when t
turning freely. The closest adjustment of the mill will be found to be one notch away from where the grinding s
operation as serious damage could result.
tts tan
housing
t
the adjustment wheel represents .001". It is advisable not to adjust mill wilbeaproxmty.01"Echolen
3. When desired clearance is reached, lock Hand Wheel with Adjustntent Bolt (Part No. 0-2211
UPLING -- Coupling requires a little grease occasionally. (See huhu
The null shaft`has a longituclinal adjustment by hand wheel for regulating space between Rotor and Stator.
an end-wise play in any position of mill shaft so as not to put thrust bad on ball bearings.
OIL LEVEL IN HOUSING
Oil level on gauge at side of mill should only be read while
1/2 full. Oil should be drained and replaced, especially after %Mal
PRODUCT INLET AND OUTLET
The inlet is 3/4" pipe tap for G-5, 1" for 010
The outlet is 3/4" pipe tap for 0-5,1" for 0-10
ROTOR NUT on Shaft is Left Hand
ROTOR PULLER is provided with
STATOR SEALING
The Stator is shrunk fit into ties Producth:'
prevents Stator Jacket coolant from entering p
No'pressure should be applied to either
cure to both ends of tare Stafor w hich
essCoveris in place and bolts are
REMOVAL AND REPLACEMENT' OF STATOR
Stator ejector screws are shown on drawing. To remove head must frrsst be removed from the beating
There are threaded holes which ate visible in the back of
industrial h , from which the sesding set screws must be remove& The
ejector screws which are shipped with the tool package are used and should be advanced evenly to eject the Stator.
replacing the Stator, install the Stator using a sealing material of suitable composition for your product. Replace the set screws also
using a sealing material on the threads. This will prevent tie cooling or heating medium from leaking into the product or product
leaking into the machine well.
RELATIONSHIP OF CAPACITY OUTPUT to• fineness or quality of finished product.
Forting quantities of material through the mill to secure large capacity may defeat the object, which is to secure the
the best possible capacity. Capacity will vary with different Material. If you are not securing a product which is fineerg
wet to cut down on capacity until a point is reached where the results are satisfactory.
PARTS ORDERS:—
WHEN ORDERING PARTS, PLEA EGIVE MODEL NUMBER, SERIAL NUMBER AND P
CHE I
AB()RATI:)FtIES
INC.
SOLE-IiiMUFACTURER AND DISTRIBUTOR OF CHARLOTTE COLLOID MILLS 55 HERRICKS ROAD • GARDEN CITY PARK, L 1., N.Y. 11040 516 747-2600
ent
1-847-683-7720
Packaging - Processing'
Bid on Equipment
1-847-683-7720
"Si)" Models. Sanitary Design
for Food Processing
CHARLOTTE "SD" MODELS are specially designed to
handle food and other products under sanitary conditions.
Continuous production through a closed system from premixing to packaging. Food products such as salad dressing, mayonnaise, fruit puree and vegetable puree are
pumped through the system by a sanitary positive pump
at remarkably high production rates. The integral pumping action of the CHARLOTTE MILL will handle gravity
fed material without the need of an auxiliary pump.
Sanitary-Easy to Clean
CHARLOTTE "SD" MODELS have accessible inside corners. The entire head, machined from a solid stainless
steel casting, is completely separate and removable. For
easy cleaning, it is only necessary to flush the mill with
warm water and a mild detergent. For thorough cleaning
or inspection, only the cover plate, rotor, nut, key, and
seal need be removed.
Stainless Steel Construction
CHARLOTTE "SD" MODELS are provided with sanitary
pipe connections on both inlet and discharge. All metal
parts in contact with the process material are stainless
steel, Type 316, notably corrosion resistant for food
handling. A special sanitary rotary shaft seal assures long,
trouble-free operation.
CHARLOTTE Laboratory and pilot units—Models G-3 (shown)
and G-5. Models SD-2 and SD-5 for food and sanitary
service.
CHARLOTTE "ST)" MODELS
are manufactured in these sizes
Model SD-2 Model SD-5 MODEL SD 4()
1-60 G.P.H.
50-175 G.P.H.
Model SD-20 300-600 G.P.H.
Model SD-40 600-1200 G.P.H.
CHARLOTTE CM Packaged System for laboratory development
of emulsified asphalt and other processes. Designed to produce
small one gallon or up to five gallon batches. Completely piped,
wired and provided with impedance heating for temperature
control. Caster mounted for full mobility.
6
CHARLOTTE•DIXIE Packaged Systems for manufacture Of
Emulsified Asphalt. Typical arrangements; skid mounted,
shows mixing tanks, pumps, pipe and fittings, each designed
around the CHARLOTTE COLLOID MILL.
Bid on Equipment
1-847-683-7720
wvvw.bid-on-equipment.com
Systems for Mayonnaise
and Salad Dressiv.78
CHARLOTTE-DIXIE
Mayonnaise System with one
pre-mixer. Compact arrangement. Output can be doubled
with second pre-mixer.
Paekariffl Systems lbr the
.Process 1'i14118h-7:es
CHEMICOLLOID LABORATORIES, INC. has long specialized in completely integrated mixing and processing
systems designed around the CHARLOTTE COLLOID
MILL — THE HEART OF THE SYSTEM. Mayonnaise and
salad dressing producers around the world acclaim the
CHARLOTTE CONTINUOUS PACKAGED SYSTEMS standard equipment. Producers of emulsified asphalt and other
products recognize the desirability of a packaged plant
because it includes the advantages of coordinated design, ease of installation, and mobility if the equipment
should ever be moved. The CHEMICOLLOID packaged
systems include all tanks, pre-mixers, piping, valves,
pumps, motors, wiring, controls, and the CHARLOTTE
COLLOID MILL — compactly arranged and fabricated
ready for service — even trailer mounted and shed enclosed for full portability. The CHEMICOLLOID packaged
systems offer the surest and most economical route to
commercial production with the added advantage of prior
proof of performance.
CHARLOTTE-DIXIE
Continuous Mayonnaise System. Typical
arrangement shows
two pre-mixers
with controls
and CHARLOTTE
Continuous Mayonnaise Machine
on stand with
positive transfer
pump below.
Medium
production system
Including premixers,
pump and CHARLOTTE
MAYONNAISE MACHINE.
Unit is completely piped,
Bid on Equipment
1-847-683-7720
wired and
ready for operation.
Write for specific "PROCESS INFORMATION"
about the CHARLOTTE'in these applications.
"THE CHARLOTTE COLLOID MILL — Portable Unit for
Aseptic Processing"
"THE CHARLOTTE COLLOID MILL — Hormone Unit"
Typical CHARLOTTE COLLOID MILL installations.
"THE CHARLOTTE COLLOID MILL for Pharmaceutical
Preparations"
"THE CHARLOTTE COLLOID MILL in the Textile
Industry"
"THE CHARLOTTE COLLOID MILL for the Textile
Dyehouse"
"THE CHARLOTTE COLLOID MILL for Delusterant in
Viscose Rayon"
"THE CHARLOTTE CONTINUOUS SYSTEMS for
Mayonnaise, Salad Dressing, and Related Products"
"THE CHARLOTTE COLLOID MILL for Lubricating
Grease"
THE CHARLOTTE COLLOID MILL — Emulsified
Asphalt Packaged System"
"THE CHARLOTTE COLLOID MILL — Laboratory and
Pilot System for Emulsified Asphalt"
"THE CHARLOTTE COLLOID MILL for Paper Coating,
Fibre Binders, and Related Wood (building)
Products"
•
Please write or phone us
for more detailed information about our equipment and its applications.
We'll welcome your inquiry.
Bid on Equipment
1-847-683-7720
516-747-2666
CHEMICOLLOID LABORATORIES, INC.
55 HERRICKS ROAD • GARDEN CITY PARK, N. Y. 11040

bidonequipment.info

Transcription

Similar documents

office - Nightwood Theatre

Phillips Place - Regency Centers

mill river final.ai

PDF

THE PARK EXPO AND CONFERENCE CENTER

CHARLOTTE: RECAP

Free In-Home Estimate Call today to schedule Your appointment

OUR MISSION Solutionists