Resettable Fuses – PTCs
Transcription
Resettable Fuses – PTCs
Resettable Fuses – PTCs Committed to excellence Selection Guide PTC Characteristics & Technologies Consult | Components | Logistics | Support Our Product portfolio Semiconductors Committed to excellence Consult – Know-how. Built-in. The technical competence from Rutronik Worldwide and individual consulting on the spot: Passive Components by competent sales staff, application engineers and Electromechanical Components Components – Variety. Built-in. product specialists. The product portfolio from Rutronik Wide product range of semiconductors, passive and Displays & Boards electromechanical components, storage, displays & boards and wireless technologies for optimum coverage of your needs. Storage Technologies Logistics – Reliability. Built-in. Wireless Technologies Innovative and flexible solutions: from supply chain management Lighting Solutions Support – Support. Built-in. Photovoltaic Solutions 2 The delivery service from Rutronik to individual logistics systems. The qualification drive from Rutronik Technical support: through online services, seminars, PCNs, quality management and much more. Rutronik and Littelfuse – a Strong Partnership With Littelfuse Rutronik is sharing a long term partnership with one of the market leaders in the field of circuit pro tection components. As a result of the wide product portfolio and the high innovation grade of Littelfuse we are able to offer a suitable product for all kinds of challenges. Martin Unsöld Senior Marketing Manager Relays, Batteries, Fuses, Switches & Thermal Management Resettable Fuses – PTCs Due to increasing demands for electronic components in more and more ambitious applications, the protection of these sys tems has become very important. Especially in cost intensive applications a reliable over current protection has to be ensured. A right circuit protection has therefor a direct influence on the correct function of the application and on its long life cycle and quality. Wherever a replacement of the protection components in case of need is not possible, the use of resettable fuses is indispensable. All Littelfuse PTC devices are recognized under the Components Program of Underwriters Laboratory for both the US and Canada as well as being certified by TUV. All devices are leadfree and RoHS compliant. Another key role plays miniaturization. The available space on a circuit board is limited for which reason the protec tion device has to meet this requirement as well.Littelfuse offers a full range of surface mount, radial leaded and axial leaded (battery strap) PTC resettable overcurrent suppres sion devices. Surface mount PTCs are available with broad range of hold current from 0.05A to 7.0A while footprint varies from 0402 to 2920. Radial PTCs are rated from 6VDC to 600VDC respectively, and are designed for use in higher voltage applications that require minimal maintenance and are subject to repetitive overcurrent conditions. Axial PTCs are rated from 6VDC to 30VDC, and are designed for use in battery pack applications that require thermal protection against overcurrent fault conditions. 3 PTC Characteristics and Terminology A polymeric PTC (positive temperature coefficient) overcurrent protector is an element placed in series with the circuit or assembly to be protected. The PTC element protects the circuit by changing from a low-resistance to a high resistance state in response to an overcurrent. This function is called “tripping” of the overcurrent protection device. Overcurrent circuit protection can be accomplished with the use of either a traditional fuse or the more recently developed resettable PTC. Both devices function by reacting to the heat generated by the excessive current flow in the circuit. The fuse element melts open, interrupting the current flow, while the PTC changes from low resistance to high resistance to limit current flow. The graph below shows the response of the PTC device to temperature. LEAKAGE CURRENT: A PTC is said to TEMPERATURE DERATING: The useful upper limit for a PTC is generally 85°C while the maximum operating temperature for fuses is 125°C. The following temperature derating curves (see chart at bottom of page) that compare PTCs to fuses illustrate that more derating is required for a PTC at a given temperature. have “tripped” when it has transitioned from its low resistance state to a high resistance state due to overload current. Protection is accomplished by limiting the current flow to a low leakage level. Leakage current can range from less than a hundred milliamps at rated voltage up to a few hundred milliamps at lower voltages. The fuse on the other hand completely interrupts the current flow and this open circuit results in no leakage current after it has been subjected to an overload current. Additional operating characteristics can be reviewed by the circuit designer in making the decision to choose a PTC or a fuse for overcurrent protection. AGENCY APPROVALS: PTCs are Recognized under the Component Program of Underwriters Laboratories to UL Standard 1434 for Thermistors. The devices have also been approved for use in Canada by Underwriters Laboratories. Approvals for fuses include Recognition under the Component Program of Underwriters Laboratories and the CSA Component Acceptance Program. In addition, many fuses are listed in accordance with UL/CSA/ANCE (Mexico) 248-14, Supplemental Fuses. FAULT CURRENT: The PTC is rated for a maximum short circuit current at rated voltage. This fault current level is the maximum current that the device can safely limit keeping in mind that the PTC will not actually interrupt the current flow (see LEAKAGE CURRENT above). The typical short circuit rating of a board-mounted PTC is 40A; for battery strap PTCs, this value can reach 100A. Fuses do in fact interrupt the current flow in response to the overload and the range of interrupting ratings vary from tens of amperes up to 10,000 amperes at rated voltage. RESISTANCE: Reviewing product specifications indicates that similarly-rated PTCs have about twice (sometimes more) the resistance of fuses. OPERATING VOLTAGE RATING: Log resistance (ohms) General use PTCs are not rated above 60V while fuses are rated up to 600V. TIME-CURRENT CHARACTERISTIC: HOLD CURRENT RATING: The hold Trip Point Comparing the time-current curves of PTCs to time-current curves of fuses show that the speed of response for a PTC is similar to the time delay of a Slo-Blo® fuse. (operating) current rating for PTCs can be up to 14A while the maximum level for fuses can exceed 30A. Temperature (°C) The terminology used for PTCs is often similar but not the same as for fuses. Two parameters that fall into this category are leakage current and fault current rating. Temperature Derating Curves Comparing PTCs to Fuses Chart Key C 140 Curve A Thin-Film Fuses and 313 Series (.010 to .150A) 120 Curve B FLAT-PAK®, Telelink®, Nano2®, PICO®, Blade Terminal, Special Purpose and other leaded and cartridge fuses (except 313.010 – .150A) Curve C Resettable PTCs PERCENT OF RATING Understanding the differences in performance between the two types of devices will make the best circuit protection choice easier. The most obvious difference is that the PTC is resettable. This is an inherent characteristic in which the PTC resets (returns to low resistance state) after power is removed and the device cools down. There are a number of other operating characteristics that differentiate the two types of products. 100 A B B 80 A 60 25°C 40 C 20 -60°C -76°F -40°C -40°F -20°C -4°F 0°C 32°F 20°C 68°F 40°C 104°F 60°C 140°F AMBIENT TEMPERATURE 2 4 80°C 176°F 100°C 212°F 120°C 248°F Selection Process 1. Determine the following circuit operating parameters: • Normal operating current – IHOLD • Maximum circuit voltage – VMAX • Maximum interrupt current – IMAX • Ambient operating temperature 2. Select the suitable form factor. that the circuit parameters do not exceed these ratings. 5. Check that the trip time protects the circuit. 6. Verify that the post trip resistance (R1MAX) of the device is taken into account in the circuit design. 4. Verify that the ambient operating temperature within close proximity to the device is within its normal operating range. Thermally derate IHOLD and IMAX as necessary. See equation below. 3. Compare the PTC data sheet ratings on littelfuse.com for VMAX and IMAX to ensure IHOLD = 7. Independently test and evaluate the suitability and performance of the PTC in the actual application. IMAX Thermal derating factor PTC Selection Table SURFACE MOUNT Surface Series Name Mount Series Name 0805L 1206L LoRho PTC (Low Resistance) 0603L 1210L RADIAL LEADED 1812L 0805L 2016L 1206L 2920L 1210L USBR 1812L 30R 2016L 2920L 250S Photos Types Chip Size 0805 (2012) 1206 (3216) 1210 (3225) 1812 (4532) 2016 (5041) 2920 (7351) Hold Current (IHOLD) 0.10-1.00A 0.125-2.00A 0.05-1.75A 0.10-2.60A 0.3-2.00A 0.30-3.00A 0.75-2.5A 0.9-9.00A Max voltage (VMAX) 15V 0402 40A0603 0805 1206 -40°C 85°C 1812to 2920 cULus, TUV 0.1-7.0A 30V 30V 60V 60V 60V 16V 30V Max fault current (IMAX) Chip Size Operating Temperature Range Agency approval(I Hold Current HOLD) RoHS Max Compliant voltage (V ) 6 /Yes 12 V Yes 50 MAX Lead-Free Max fault current (IMAX) Operating Temp. Range Tyco/Raychem Series Agency approval Amp Rating cUR, UR, TUV, NA Free Halogen NA YES Bourns Series Lead-Free Amp Rating Max voltage Tyco/Raychem Series NO = Not offered Amp Rating NA Low Rho SMD 1.75-5.0A PTC Selection Table (cont.) 6V Bourns Series N/A Amp Rating Series Name Max voltage N/A N/A 60R 100A 1206 (3216) -40°C to 85°C 40A 40A 40A 40A 1210 (3225) 1812 (4532) 2016 (5041) 2920 (7351) see data -40°C to 85°C -40°C to 85°C -40°C to 85°C -40°C to 85°C sheet cULus, TUV 0.04-0.5A 6 Yes - 15V cULus, TUV 0.10-1.00A Yes 15V cULus, TUV 0.125-2.00A 30VYes cULus, TUV 0.10-2.60A cULus, TUV 0.3-2.00A cULus, TUV cULus, TUV 0.30-5.00A 0.13 A 0.05-2.00A Yes Yes 60V 30V Yes 60V Yes 60V 60V Yes Yes Yes Yes 100A 100A 40A 40A 3A Yes 40A COMPETITOR CROSS -40 to 85°C -40 to 85°C nano SMD micro SMD cUR, UR, TUV, cUR, UR, TUV, 0.500-1.50A 0.050-1.50A Halogen Free Halogen Free 6V YES MF-NSMF YES 0.12-2.00 YES NA Max voltage 100A 0805 (2012) -40°C to 85°C Yes 40A -40 to 85°C Max voltage RoHS Compliant 100A 0603 (1608) -40°C to 85°C Yes 100A -40 to 85°C mini SMD cUR, UR, TUV, 0.140-2.60A Halogen Free 6-30V YES 6-60V YES MF-USMD YES 0.05-1.50A 6-30V femtoSMD 6-30V 0.05-0.2A 9 - 15V -40 to 85°C -40 to 85°C -40 to 85°C -40 to 85°C -40 to 85°C mid SMD SMD RUSB RUE cUR, UR, TUV, cUR, UR, TUV, cUR, UR, TUV, cUR, UR, TUV, TUV, Halogen 0.300-2.00A 0.900-9.00AFree Halogen Free Halogen0.300-3.00A Free Halogen 0.750-2.50A Free Halogen Free Competitor Cross YES 6-60V MF-SM YES 0.300-2.5A 16V YES YES YES YES YES 0.90-9.0A NA 0.500-1.50A 0.050-1.50A 0.140-2.60A 0.300-2.00A 0.300-3.00A NA 6V 6-30V 6-60V 6-60V 6-60V 60V MF-SM MF-SM013 NA 600R NA mid SMD NA 30V MF-R 10-60V micro SMD MF-NSMF 6-60V mini SMD NA YES 6-30V nano SMD MF-FSMF 0.1 - 0.5A 250R 6 - 15V YES6-60V MF-SMDF YES 0.55-2.00A MF-MSMD YES 0.05-1.50A MF-USMD MF-MSMD MF-SMDF BATTERY STRAP (AXIAL LEADED) 0.05-1.5A 0.05-1.5A 0.55-2.00A LT LR VT 6-30V 6-30V 10-60V 0.12-2.00A ST 6-30V Photos 30V SMD 0.300-2.5A 6-60V TS250 0.13A VL 0.13A 60V BATTERY STRAP RADIAL LEADED (AXIAL LEADED) Chip Size Series Name Hold Current (IHOLD) USBR 0.1-3.75A 16R 0.08-0.18A 30R0.15-0.16A 60R 1.2-4.2A 72R 250R 0.7-3.4A 600R 1.9-10.00A Max voltage (VMAX) 60V 60/250V 60/600V 15/24V 15/24V Max fault current (IMAX) Types Operating Temperature Range 40A 3/10A 3/2.2A 100A 100A 100A 100A 100A -40°C to 85°C -40°C to 85°C -40°C to 85°C -40°C to 85°C -40°C to 85°C -40°C to 85°C -40°C to 85°C -40°C to 85°C Agency approval cULus, TUV cULus, TUV cULus, TUV cULus, TUV cULus, TUV cULus, TUV cULus, TUV cULus, TUV RoHS Compliant Yes Yes Yes Yes Yes Yes Yes Yes Yes 2.5-14A 0.9-9.00AYes Yes 1.9-3.7AYes Lead-Free Hold Current (IHOLD) Max voltage (VMAX) Tyco/Raychem Series (I Max fault current MAX) Amp Rating Operating Temp. Range Max voltage Agency approval Bourns Series RoHS Compliant Amp Rating Lead-Free Max voltage Yes 0.75-2.5A 0.1-3.75A Yes 0.2-3.75A Yes 0.08-0.18A COMPETITOR CROSS60/250V 16V 30V 60V 16V 72V RXE TR250 SRP LTP 40A 40A TR600 40A 100A 40A 3/10A 0.100-3.75A 0.080-0.180A 0.150-0.160A 1.20-4.20A 0.700-3.40A -40 to 85°C -40 to 85°C -40 to 85°C -40 to 85°C -40 to 85°C -40 to 85°C 60-72V 60/250V 60/600V 15/30V 24V cUR, UR, TUV cUR, UR, TUV cUR, UR, TUV cUR, UR, TUV cUR, UR, TUV cUR, UR, TUV MF-R/MF-RX MF-R/250 MF-R/600 MF-S MF-LS YES YES YES YES YES YES 0.10-3.75A 0.08-0.18A 0.15-0.16A 1.2-4.2A 0.70-3.4A YES YES YES YES YES YES 60V 60/250V 60/600V 15-30V 15-24V Competitor Cross NA = Not Available Tyco/Raychem Series RUSB Amp Rating 0.750-2.50A Max voltage 16V Bourns Series RGRF / AGRF 2.5-14A 5 RUE RXE 0.900-9.00A 0.100-3.75A RXE TR250 0.05-3.75A 0.0800.180A 15/20V SL 1.7-2.4A (Low Resistance) 1.7-2.3A 16V 12V Yes 0.15-0.16A 60/600V LR4 3/2.2A 1.7-13A -40 to 85°C 15/20V cUR, UR, TUV MF-LR YES 1.9-9.0A YES 15-20V TR600 0.150-0.160A 6V VTP 50A VLR 1.10-2.40A 2.10-2.30A -40 to 85°C 16V 16V cUR, UR, TUV, Halogen Free MF-VS YES 1.7-2.4A NA YES 16V NA N/A N/A 16V 30V 60-72V 72V 60/250V 60/600V N/A MF-RG/ MF-R MF-R MF-R/MF-RX MF-RX/72 MF-R/250 MF-R/600 N/A Amp Rating NA 3-11A 0.90-9.0A 0.10-3.75A 0.2-3.75A 0.08-0.18A 0.15-0.16A N/A Max voltage NA 16V 30V 60V 72V 60/250V 60/600V N/A 5 PTC Applications PTCs are used as circuit protection in applications where sensitive components are at risk of damage from overcurrent conditions. The ability of PTCs to reset themselves after exposure to a fault current makes them ideal for use in circuits that are not easily accessible to a user or technician. Typical applications include port protection on personal computers (USB, Firewire, keyboard/mouse, and serial ports), peripherals (hard drives, video cards, and hubs), cell phone, battery packs, industrial controls, lighting ballast and motor controls. SURFACE MOUNT Series Name 0805L 1206L 1210L SURFACE MOUNT 1812L 1210L 1812L 2016L 2920L 2920L 250S Computer Telecom Computer Medical Battery electronic Consumer Electronics Consumer Electronics Medical Battery Electronic 60R 72R X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 600R 250R X X X X X X X X X X X X 600R X X X X X X X X X ST LR LT LR VT BATTERY STRAP LR LT ST VL VL VT X X X X X X X X X X X X X X X X X X X XX XX X X X XX X X X XX X XX X X X X X X X X X X XX X XX X X X X X X X X X X NOTE: The application summary is for reference only. Determination of suitability for a specific application is the responsibility of the customer. NOTE: The application summary is for reference only. Determination of suitability for a specific application is the responsibility of the customer. 3 6 30R X X X 16R BATTERY STRAP (AXIAL LEADED) 30R 60R 250R RADIAL LEADED X X Voltage / Current Input Terminal USBR USBR Lithium Cell Battery Pack Voltage / Current Input Terminal The application selection guide below should be used as an aid in selecting the proper device for your end application. Please consult the datasheets on www.littelfuse.com for detailed technical specifications. RADIAL LEADED 2016L Telecom Application Series Name LoRho 0603L 0805L 1206L Ul60950 ,TIA-968-A, GR-1089 Requirements Application ITU-T Recoomendations Ul60950 ,TIA-968-A, GR-1089 Req’s CPE (Customer Premises Equipment) ITU-T Recoomendations Analog Line Card CPE (Customer Premises Equipment) T1/E1/J1 And HDSL Analog Line Card ISDN T1/E1/J1 And HDSL ADSL ISDN Cable Telephony ADSL PBX/KTS And Key Telephone System Cable Telephony CPU PBX/KTS And Key Telephone System X USB CPU IEEE1284 Parallel Data Bus USB X X X X IEEE 802.3 IEEE1284 Parallel Data Bus X IEEE 1394 IEEE 802.3 I/O Ports IEEE 1394 PC Card X I/O Ports X X X X SCSI PC Card X X X X Video Port SCSI X LCD Monitor X Video Port X Set Top Box HDMI/LCD Monitor X X X Loudspeaker Set Top Box X Smart Card Reader Loudspeaker Mobile Phone X X Smart Card Reader Linear AC/DC Adapter Mobile Phone X X X X X Portable Electronic Input Port Linear AC/DC Adapter X X X X PortableElectromagnetic Electronic InputLoads, Port Motor X X X X Solenoid Loads, Protection Electromagnetic Motor SolenoidLithium Protection Cell Battery Pack Systems Interface) Standard for this large market includes a statement that “....a Positive Temperature Coefficient device must be used instead of a fuse, to limit the maximum amount of current sourced”. When to apply a resettable PTC vs. a traditional fuse is always the choice of the designer or technician but in some cases, PTC’s offer a convenient form of circuit protection to improve the reliability of an application. There is an important area of applications where the use of resettable fuses (PTCs) has become a requirement. Much of the design work for personal computers and peripheral devices is strongly influenced by the Microsoft and Intel System Design Guide which states that “Using a fuse that must be replaced each time an overcurrent condition occurs is unacceptable.” And the SCSI (Small Computer X X X X X XX XX X X X XX XX X X X X X X required. The following are typical examples of circuits using POLYFUSE® resettable PTCs in combination with other Littelfuse circuit protection devices to provide Littelfuse offers a full range of battery strap, surface mount and radial leaded resettable PTC devices designed to protect applications where overcurrent protection is Power Over Ethernet complete protection for the circuit. Contact your location Littelfuse application expert for additional design assistance or visit www.littelfuse.com/PTCs. 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