ILD PARTS MANUAL
Transcription
ILD PARTS MANUAL
ILD PARTS MANUAL INTERLIFT, INC. a member of MBB 15939 Piuma Ave., Cerritos, CA 90703 Tel (562) 924-8218 Fax (562) 924-8318 Visit our website at www.interlift.net for up to date information and notifications If you received this product with damaged or missing parts, contact Interlift at 562-924-8318 1/8/09-B ILD™ Parts Manual Introduction Each Interlift liftgate is manufactured to stringent quality standards for years of reliable service. To ensure maximum performance of your Interlift liftgate, always specify and use “OEM Parts” from Interlift. This manual is a complete parts listing for ILD liftgates from 3500 lb. to 6600 lb. capacity. We have provided charts and diagrams to make the selection of the correct part as easy as possible. This manual does not provide procedures for the servicing and repair of an Interlift liftgate. Service and repair should only be performed by an authorized Interlift distributor. For information on the nearest authorized Interlift distributor contact: INTERLIFT, INC. a member of MBB. 15939 Piuma Ave Cerritos, CA 90703 Tel (562) 924-8218 Fax (562) 924-8318 www.Interliftlift.net * The use of non-standard or makeshift parts can be extremely hazardous and result in serious injury or death. www.Interlift.net Tel: 562 924-8218 2 ILD™ Parts Manual Table of Contents Introduction .................................................................................................................................2 Table of Contents .......................................................................................................................3 General Information ....................................................................................................................4 Ordering Information ...................................................................................................................5 Key Components ........................................................................................................................6 H-Frame – ILD (Lifts Built before 9/08/2005) ..............................................................................7 H-Frame – ILD ............................................................................................................................8 Platform – ILD35 and ILD44 .......................................................................................................9 Platform – ILD55 and ILD66 ..................................................................................................... 10 Platform – Aluminum ................................................................................................................ 11 Platform – Roll Stop Option (Option 501) ................................................................................. 12 Electrical Components (Lifts Built before 9/08/2005) ................................................................ 13 Electrical Components .............................................................................................................. 14 Slider Assembly (Lifts Built before 9/08/2005) .......................................................................... 15 Slider Assembly ........................................................................................................................ 16 Cylinders, Hoses & Fittings....................................................................................................... 17 Wear Pad Assembly ................................................................................................................. 18 Hydraulic Power Unit Assembly – Single Motor........................................................................ 19 Hydraulic Power Unit Assembly – Dual Motor (Lifts Built before 3/30/2006) ............................ 20 Hydraulic Power Unit Assembly – Dual Motor .......................................................................... 21 Decals....................................................................................................................................... 23 Help and Service ...................................................................................................................... 24 www.Interlift.net Tel: 562 924-8218 3 ILD™ Parts Manual General Information MODEL NUMBER CODING The code and model numbers of a liftgate are references to its size, type and capacity. Using these numbers when ordering or specifying improves customer satisfaction and delivery. Model Number: ILD4472 ILD 1 44 2 72 3 1. LIFTGATE TYPE ILD = Direct Lift Style Liftgate 2. WEIGHT CAPACITY 35 = 3500 lb. Capacity 44 = 4400 lb. Capacity 55 = 5500 lb. Capacity 66 = 6600 lb. Capacity 3. DEPTH OF PLATFORM (not including ramp) 60 = 60” of platform loading area 72 = 72” of platform loading area 84 = 84” of platform loading area www.Interlift.net Tel: 562 924-8218 4 ILD™ Parts Manual Ordering Information STEP 1 Determine the assembly on which the desired part is located using either the Table of Contents (page 2) or the Key Components diagram (page 5) STEP 2 Identify the Item number from the appropriate part in the assembly diagram. STEP 3 Locate the appropriate row listing the Item number in the table below the assembly diagram. ITEM # 1 2 3 STEP 4 DESCRIPTION SLIDER, LH WEAR PAD, UPPER BACK WEAR PAD PLATE, UPPER FRONT 1 2 3 DESCRIPTION 68004 68009 68014 ILD35 ILD44 SLIDER, LH WEAR PAD, UPPER BACK WEAR PAD PLATE, UPPER FRONT ILD55 ILD66 68004 68009 68014 Find the correct part number. ITEM # 1 2 3 STEP 7 ILD55 ILD66 Locate the column in the table that matches your model liftgate. ITEM # STEP 6 ILD35 ILD44 DESCRIPTION SLIDER, LH WEAR PAD, UPPER BACK WEAR PAD PLATE, UPPER FRONT ILD35 ILD44 ILD55 ILD66 68004 68009 68014 Order the part Model Number: ILD4472 Part Name: Slider, LH Quantity Required: 1 Part Number: 68004 www.Interlift.net Tel: 562 924-8218 5 ILD™ Parts Manual Key Components Wear Pads: Pages 18 Power Unit: Single - Page 19 Dual – Page 20 Decals: Page 21 Electrical: Page 13 &14 H-Frame: Page 7 & 8 Cylinder, Hoses & Fittings: Page 17 Sliders: Page 15 & 16 Platform: ILD35, ILD44 ILD55, ILD66 Aluminum Option Roll Stop Option – Page 9 – Page 10 – Page 11 – Page 12 www.Interlift.net Tel: 562 924-8218 6 ILD™ Parts Manual H-Frame – ILD (Lifts Built before 9/08/2005) 6 8 7 5 2 21 20 9 11 1 3 17 15 18 14 19 12 10 4 ITEM # 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 13 22 www.Interlift.net 96" WIDE DESCRIPTION COMPLETE ASSEMBLY COLUMN, LH COLUMN, RH HOUSING THRESHOLD HOUSING COVER TRACK CAP BRACKET, CYLINDER SUPPORT LOCKING TAB, CYLINDER PIN PIN, CYLINDER POC COVER, FRAME BUMPER ASSEMBLY, LH BUMPER ASSEMBLY, RH BUMPER PAD TRAVEL LATCH, LH TRAVEL LATCH, RH WEAR PAD, LOWER BACK SPACER PAD, LOWER FRONT LIGHT BRACKET, OVAL LED GROMMET, OVAL LIGHT LED LIGHT, OVAL, RED SWITCH WIRE COVER SWITCH GUARD BUMPER SLIDE CHANNEL 102" WIDE 68784 68840 68701 68702 68737 68833 68795 68340 68542 68003 68018 68017 68762 68387 68388 68588 68788 68785 68007 68026 68164 16137 16416 68892 68893 68384 Tel: 562 924-8218 7 QTY 1 1 1 1 1 2 2 2 2 1 1 1 2 1 1 2 2 2 4 4 1 1 2 ILD™ Parts Manual H-Frame – ILD 10 9 8 5 6 7 11 12 13 2 27 26 16 14 17 25 15 1 4 18 19 20 ITEM # 24 3 23 21 22 28 www.Interlift.net 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 DESCRIPTION 96" WIDE 102" WIDE COMPLETE ASSEMBLY COLUMN WELD, LH COLUMN WELD, RH BUMPER WELD, LH BUMPER WELD, RH TRACK CAP WASHER, 3/8” LOCKING BOLT, 3/8” X 1 ½” BOLT, 3/8” X 3 ½” CYLINDER PLATE SPACER CYLINDER SUPPORT BRACKET LOCKING TAB CYLINDER PIN, UPPER BOLT, 3/8” X 1 ¼” TRAVEL LATCH ASSEMBLY, RH TRAVEL LATCH, RH TRAVEL LATCH CAM SCREW, 3/8” X 1 ¼”, FH LIGHT BRACKET, OVAL, LED GROMMET, OVAL LIGHT LED LIGHT, OVAL, RED TRAVEL LATCH, LH BUMPER PAD HOUSING COVER SCREW, ¼” X 5/8”, TAPPING SWITCH WIRE COVER 68784 68840 68546 69007 68387 68388 68542 10092 20209 30287 68971 68003 68018 68017 10085 68787 68785 68786 40096 68164 16137 16416 68788 68588 68795 68340 10255 68892 1 1 1 1 1 2 8 4 2 1 2 2 2 6 1 1 1 1 2 4 4 1 2 1 3 1 26 BOLT, 3/8” X 5/8” 10520 2 27 SWITCH GUARD 68893 1 28 BUMPER SLIDE CHANNEL 68384 2 Tel: 562 924-8218 8 QTY ILD™ Parts Manual Platform – ILD35 and ILD44 Platforms are available in many different sizes, material types, and special options. The chart below is given for general reference only. When ordering replacement platform sections, please provide the following information: Platform Size Depth, Width, Thickness Ramp Type Fixed, Flip, Roll Stops 6 See page 17 for closing cylinder pin and retainer. 10 7 5 12 11 23 24 3 1 4 8 10 17 13 9 2 11 22 19 20 14 18 9 15 16 21 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 DESCRIPTION PLATFORM ASSEMBLY PLATFORM WELD, MAIN PLATFORM WELD, RAMP SIDE ARM WELD, RH SIDE ARM WELD, LH NUT, ½” U-BOLT SIDE CHAIN PIN, SLIDER HINGE GREASE FITTING BUSHING, 1 ½” ID x 1 ½” PLATFORM STOP CHAIN HOLDER DOCK LOCK SCREW, 3/8” X 1, LOCKING PIN ASSY, FOLDING HINGE TRAVEL EAR, LH TRAVEL EAR, RH FLIP RAMP LATCH ASSY, FLIP RAMP HINGE, FLIP RAMP BUMPER, FLIP RAMP CHAIN, FLIP RAMP BOLT, 3/8 X 3 BUSHING, 1” ID x ¾” 80x60+12 80x72+16 68441 68442 68855 68856 68877 68887 68888 30218 – 67” - 68435 68427 40094 16213 30302 www.Interlift.net ILD35 and ILD45 80x72+12 80x84+16 86x60+12 86x72+16 68443 68444 68445 68446 68715 68857 68818 68716 68858 68878 68792 68887 68793 68888 30046 30045 30218 – 80” 30218 – 67” 68739 68473 68119 68474 68364 68794 68961 68646 68709 68708 68435 68438 68427 68427 40094 40094 16213 16213 30302 30302 30284 25445 86x72+12 86x84+16 68447 68448 68798 68806 68799 68792 68793 30218 – 80” - 68438 68427 40094 16213 30302 Tel: 562 924-8218 9 QTY 1 1 1 1 1 8 4 2 2 4 2 1 2 2 2 2 1 1 0/1 0/1 0/2 0/1 1 2 1 ILD™ Parts Manual Platform – ILD55 and ILD66 Platforms are available in many different sizes, material types, and special options. The chart below is given for general reference only. When ordering replacement platform sections, please provide the following information: Platform Size Depth, Width, Thickness Ramp Type Fixed, Flip, Roll Stops 6 See page 17 for closing cylinder pin and retainer. 10 7 5 12 11 23 24 3 1 4 8 10 17 13 9 2 11 22 19 20 14 18 9 15 16 21 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 DESCRIPTION PLATFORM ASSEMBLY PLATFORM WELD, MAIN PLATFORM WELD, RAMP SIDE ARM WELD, RH SIDE ARM WELD, LH NUT, ½” U-BOLT SIDE CHAIN PIN, SLIDER HINGE GREASE FITTING BUSHING, 1 ½” ID x 1 ½” PLATFORM STOP CHAIN HOLDER DOCK LOCK SCREW, 3/8” X 1, LOCKING PIN ASSY, FOLDING HINGE TRAVEL EAR, LH TRAVEL EAR, RH FLIP RAMP LATCH ASSY, FLIP RAMP HINGE, FLIP RAMP BUMPER, FLIP RAMP CHAIN, FLIP RAMP BOLT, 3/8 X 3 BUSHING, 1” ID x ¾” 80x60+12 80x72+16 68461 68462 68859 68860 68879 68887 68888 68305 – 67” - 68435 68427 40094 16213 30302 www.Interlift.net ILD55 and ILD66 80x72+12 80x84+16 86x60+12 86x72+16 68463 68464 68465 68466 68830 68861 68824 68826 68862 68880 68792 68887 68793 68888 30046 30045 68305 – 80” 68305 – 67” 68739 68473 68119 68474 68364 68794 68961 68646 68709 68708 68435 68438 68427 68427 40094 40094 16213 16213 30302 30302 30284 25445 86x72+12 86x84+16 68467 68468 68831 68827 68829 68792 68793 68305 – 80” - 68438 68427 40094 16213 30302 Tel: 562 924-8218 10 QTY 1 1 1 1 1 8 4 2 2 4 2 1 2 2 2 2 1 1 0/1 0/1 0/2 0/1 0/1 2 1 ILD™ Parts Manual Platform – Aluminum Platforms are available in many different sizes, material types, and special options. The chart below is given for general reference only. When ordering replacement platform sections, please provide the following information: Platform Size Depth, Width, Thickness Ramp Type Fixed, Flip, Roll Stops See page 17 for closing cylinder pin and retainer. 8 14 13 29 9 4 1 Aluminum Extrusion Chart Part 96” wide 102 wide 15 1 28 21 7 A 11 6 B Liftgate 68905 B 68913 68903 C 68916 68906 D 68914 68919 E 68912 68902 F 69281 69282 G G– w/RS H 68911 68901 68918 68908 68910 68900 22 C 2 Liftgate 68915 A 23 D E 10 12 13 20 3 14 16 F 11 17 18 19 25 5 27 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESCRIPTION PLATFORM ASSEMBLY PLATFORM ASSEMBLY, MAIN PLATFORM ASSEMBLY, RAMP SIDEPLATE WELD, MAIN, LH SIDEPLATE WELD, MIAN, RH SIDEPLATE WELD, RAMP, LH SIDEPLATE WELD, RAMP, RH NUT, ½” U-BOLT SIDECHAIN PIN, SLIDER HINGE GREASE FITTING BOLT, 3/8, TAPTITE BUSHING, 1 ½” ID x 1 ½” PLATFORM STOP CHAIN HOLDER SCREW, 3/8 X 1, LOCKING PIN ASSY, FOLDING HINGE LEVELING SHIM SCREW, 3/8 X 2 SIDEARM WELD, LH SIDEARM WELD, RH LATCH ASSY, FLIP RAMP, AL CHAIN, FLIP RAMP FLIP RAMP MOUNT FLIP RAMP BUMPER, FLIP RAMP BOLT, 3/8 X 1 ½ BOLT, 3/8 X 3 BUSHING, 1” ID x ¾” 24 80x60+12 80x72+16 69061 69062 69064 69065 69069 68695 68694 68698 68697 - 69002 30302 69066 68435 16213 20209 www.Interlift.net 26 ILD Aluminum Platform 80x72+12 80x84+16 86x60+12 86x72+16 86x72+12 86x84+16 69063 69058 68691 69004 68950 68949 69059 68692 68349 69071 69060 68693 69003 68367 68368 68346 68695 68346 68345 68694 68345 68348 68698 68348 68347 68697 68347 30046 30045 ILD35 & ILD44 = 30218, ILD55 & ILD66 = 68305 68739 68473 68937 68119 68474 68364 68961 68646 68934 68954 68888 68887 69002 69002 69002 30302 30302 30302 69066 68366 68366 68435 68438 68438 16213 16213 16213 20209 20209 20209 30284 25445 Tel: 562 924-8218 11 QTY 1 1 1 1 1 1 1 8 4 13FT 2 4 28 2 1 2 2 2 2 2 1 1 1 1 1 1 1 1 2 1 ILD™ Parts Manual Platform – Roll Stop Option (Option 501) Aluminum Extrusion Chart Part 96” wide 102 wide Platforms are available in many different sizes, material types, and special options. The chart below is given for general reference only. When ordering replacement platform sections, please provide the following information: Platform Size Depth, Width, Thickness Ramp Type Fixed, Flip, Roll Stops ALUMINUM PLATFORM D Liftgate 68914 Liftgate 68919 E 68912 68902 F 69281 69282 G G– w/RS H 68911 68901 68918 68908 68910 68900 D E 6 9 G H 7 11 8 10 STEEL PLATFORM 6 4 5 2 80x60+12 ITEM # S T E E L A L U M 1 2 3 4 5 6 7 8 9 10 11 1 3 80x72+12 86x60+12 DESCRIPTION ILD35 ILD44 ILD55 ILD66 ILD35 ILD44 ILD55 ILD66 PLATFORM WELD, RAMP ROLL STOP EXT, BOTTOM ROLL STOP EXT, TOP ROLL STOP RETAINER, SLIDE ROLL STOP RETAINER ROLL STOP SPRING PLATFORM ASSEMBLY, RAMP ROLL STOP EXT, TOP, LH ROLL STOP EXT, TOP, RH PIN, ROLL STOP SHOULDER SCREW, RS 68867 68869 68821 68825 69068 69071 www.Interlift.net 86x72+12 ILD55 ILD66 ILD35 ILD44 ILD55 ILD66 QTY 68868 68870 68920 68909 68396 68395 68440 69037 69011 69012 69014 69013 68812 68828 1 2 2 2 2 4 1 1 1 2 2 ILD35 ILD44 69015 Tel: 562 924-8218 12 ILD™ Parts Manual Electrical Components (Lifts Built before 9/08/2005) 8 9 10 7 Check cover width before ordering. 5 11 2 12 18 4 3 6 13 ITEM # 14 Slider Switch Replacement Wire 15 23 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15 16 17 18 www.Interlift.net 16 1 DESCRIPTION ILD35 ILD44 ILD55 ILD66 POWER UNIT POWER UNIT BOX SWITCH, SLIDER MOUNT SWITCH, MAIN BATTERY CABLE CIRCUIT BREAKER, 15 AMP HARNESS, TWO LIGHT BRACKET, TWO LIGHT, OVAL GROMMET, OVAL LIGHT LIGHT, STOP, LED RELAY MASTER DISCONNECT WIRE HARNESS DIODE IN HARNESS (NOT SHOWN) EXTENSION, 3 WIRE, 10FT EXTENSION, 3 WIRE, 20FT EXTENSION, 6 WIRE, 10FT EXTENSION, 6 WIRE, 20FT BOX COVER – 28” WIDE BOX COVER – 24” WIDE WIRE ASSY, SLIDER SWITCH SWITCH WIRE COVER 68030 68839 68676 68337 68891 68457 11062 68231 68164 16137 16416 20870 20450 68335 16662 68942 68849 68941 68848 68678 69075 68689 68892 Tel: 562 924-8218 13 QTY 1 1 1 1 1 1 2 2 4 4 1 1 1 4 1 1 1 1 1 1 1 1 ILD™ Parts Manual Electrical Components 7 8 10 9 6 26 27 4 11 5 12 22 2 18 19 24 3 20 15 14 21 1 16 13 17 17 13 ITEM # 1 2 3 25 4 When ordering extension hoses or switches (items 4, 15, 16 & 26) choose the part number for the length that matches your existing part. 5 6 7 8 9 10 11 12 13 14 Slider Switch Replacement Wire 23 15 16 17 18 19 20 21 22 23 24 25 26 27 www.Interlift.net DESCRIPTION ILD35 ILD44 ILD55 ILD66 POWER UNIT POWER UNIT BOX W MOUNT BOX COVER - 39” WIDE MAIN SWITCH, MOLDED, 10 FT MAIN SWITCH, MOLDED, 4.5 FT SWITCH, SLIDER 16 FT HARNESS, TWO LIGHT BRACKET, TWO LIGHT, OVAL GROMMET, OVAL LIGHT LIGHT, STOP, LED BATTERY CABLE, 40 FT CIRCUIT BREAKER, 15 AMP DISCONNECT WIRING HARNESS DIODE IN HARNESS (NOT SHOWN) CIRCUIT BREAKER, 150 AMP EXTENSION, 6 WIRE, 10 FT EXTENSION, 6 WIRE, 23 FT EXTENSION, 6 WIRE, 13 FT EXTENSION, 6 WIRE, 26 FT EXTENSION, 3 WIRE, 10 FT EXTENSION, 3 WIRE, 20 FT EXTENSION, 3 WIRE, 13 FT EXTENSION, 3 WIRE, 26 FT RELAY BULKHEAD, 3/8” BULKHEAD, ¼” FITTING, 3/8 JIC, SWIVEL FITTING, ¼ JIC, SWIVEL STRAIN RELIEF, 7/8 WIRE ASSY, SLIDER SWITCH SWITCH WIRE COVER HOSE & WIRE GUIDE 96” LONG MOLDED SINGLE TOGGLE, 16 FT MOLDED SINGLE TOGGLE, 9.5 FT CIRCUIT BREAKER,150A, AUTO RESET 68030 69088 69034 69045 68891 69136 68337 16093 68164 16137 16449 68457 11062 20450 69078 16662 20831 68941 68848 69183 69187 68942 68849 69182 69186 20870 68059 20532 68073 68072 16049 68689 68892 68380 16657 69137 20806 Tel: 562 924-8218 14 QTY 1 1 1 1 1 2 2 4 4 1 1 1 1 4 1/2 1 1 1 2 2 1 1 3 1 1 1 1 1 ILD™ Parts Manual Slider Assembly (Lifts Built before 9/08/2005) 7 8 5 4 6 2 9 15 3 10 11 1 12 13 14 ITEM # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SLIDER ASSEMBLY, LH SLIDER ASSEMBLY, RH SLIDER, LH SLIDER, RH WEAR PAD PLATE, UPPER BACK WEAR PAD PLATE, UPPER FRONT WEAR PAD, UPPER BACK WEAR PAD, UPPER FRONT WEAR PAD, CYLINDER SWITCH, SLIDER MOUNT HOSE GUARD PIN, POC, UPPER LOCKING TAB, CYLINDER PIN PIN, CYLINDER, LOWER HINGE TUBE HINGE PIN 15 PLATFORM CLOSING STOP www.Interlift.net 60+12 PLATFORM DEPTH 72+16 72+12 68760 68770 68704 68705 68009 68014 68011 68024 68048 68337 68533 68529 68018 68033 68623 68739 84+16 68474 Tel: 562 924-8218 15 QTY 1 1 1 1 2 2 2 2 4 1 1 1 2 2 2 2 2 ILD™ Parts Manual Slider Assembly Verify the type of switch you have before ordering. 10 Item 9 – Push button switch Item 10 –Toggle switch 9 3 2 8 7 6 4 1 5 ITEM # DESCRIPTION Part # 1 SLIDER WELD, LH 68543 1 2 SLIDER WELD, RH 68544 1 3 HOSE GUARD 69000 1 4 PIN, SLIDER HINGE 68739 2 5 PIN, CYLINDER, LOWER 68033 2 6 LOCKING TAB 68018 3 7 PIN, 1 x 2 3/8, SLOTTED 69091 1 8 PLATFORM CLOSING STOP 68474 1 1 9 SWITCH, 2 BUTTON 68337 MOLDED SINGLE TOGGLE, 16 FT 16657 MOLDED SINGLE TOGGLE, 9.5 FT 69137 10 www.Interlift.net 1 Tel: 562 924-8218 16 QTY ILD™ Parts Manual Cylinders, Hoses & Fittings 6 29 32 8 9 E-chain Replacement Kit Hoses and switch wire are pre-assembled in e-chain. Hoses and switch wire are pre-assembled in sleeve. 35 14 7 Sleeve Replacement Kit 5 4 3 7 12 15 33 10 16 17 6 8 11 2 13 20 10 22 31 18 30 28 1 21 19 ITEM # 23 27 1 2 3 4 5 6 7 8 9 10 11 12 13 24 12 25 34 14 15 When ordering extension hoses or switches (items 14, 15, 27 & 28) choose the part number for the length that matches your existing part. 8 26 16 17 18 19 20 21 22 23 24 CYLINDER CHART 68022 68025 25 26 68027 27 28 2 5/8" 2 7/8" 29 30 31 32 33 34 35 3 1/8" CYLINDER TOP VIEW www.Interlift.net ILD35 ILD44 DESCRIPTION LIFT CYLINDER, RH LIFT CYLINDER, LH SLEEVE, PROTECTION HOSE GUIDE, E-CHAIN VALVE, PRESSURE COMP FITTING, 90, 9/16 ORB X 3/8 JICM FITTING, 9/16 ORB X 3/8 JICM LOCKING TAB WASHER, 3/8” LOCKING BOLT, 3/8 X ¾ PIN, CYLINDER, UPPER HOSE, HP, 3/8 X 88.5” HOSE, HP, 3/8 X 86.5” HOSE, HP, 3/16 X 120” HOSE, HP, 3/16 X 90” HOSE, HP, 3/16 X 128” HOSE, HP, 3/16 X 98” HOSE RETAINING BRACKET BOLT, 5/16 X 1 RETAINING RING PIN, OPEN/CLOSE CYLINDER CYLINDER, OPEN/CLOSE FITTING, 90, 9/16 X ¼ JICM, TAP FLOW RESTRICTOR ORIFICE HOSE, HP, 3/8 X 160”, FEMALE HOSE, HP, 3/8 X 122”, FEMALE HOSE, HP, 3/8 X 160”, MALE HOSE, HP, 3/8 X 118”, MALE HOSE, HP, 3/8 X 108” PIN, CYLINDER, LOWER HOSE, HP, ¼ X 10 FT HOSE, HP, ¼ X 23 FT HOSE, HP, ¼ X 13 FT HOSE, HP, ¼ X 26 FT HOSE, HP, 3/8 X 10 FT HOSE, HP, 3/8 X 23 FT HOSE, HP, 3/8 X 13 FT HOSE, HP, 3/8 X 26 FT E-CHAIN ASSEMBLY CLEVIS ONLY, SCREW ON, PIN, 1 x 2 3/8, SLOTTED HOSE RETAINING BRACKET, 2" BOLT, 5/16 x 1 1/2 HOSE & WIRE GUIDE 96” LONG SLEEVE, HOSE, SWITCH& C ILD55 ILD66 68022 68025 68025 68027 69046 68475 68490 68363 68057 68018 10092 30027 68017 68391 68379 68398 69135 68399 69134 68763 10075 68962 68529 68738 68362 68312 68067 69132 68068 69133 68390 68033 68944 68196 69180 69184 68943 68195 69181 69185 68978 68852 69091 68417 16195 68380 69130 Tel: 562 924-8218 17 QTY 1 1 1 1 1 2 2 6 4 6 2 2 1 1 1 1 1 2 2 1 2 2 1 1 1 2 2 2 1 1 2 2 2 1 1 ILD™ Parts Manual Wear Pad Assembly SLIDER, UPPER, BACK SLIDER, CYLINDER PAD 6 1 2 7 3 4 SLIDER, UPPER, FRONT 1 5 2 8 9 5 10 11 5 13 2 12 COLUMN, LOWER, FRONT 12 ITEM # COLUMN, LOWER, BACK www.Interlift.net DESCRIPTION Part # 1 BOLT, 3/8 X 1 ¼ 10085 8 2 WASHER, 3/8 LOCKING 10092 8 3 WEAR PAD PLATE, UPPER BACK 68009 2 4 WEAR PAD, UPPER BACK 68011 2 5 SCREW, 5/16 FLAT HEAD LOCKING 68850 20 6 WEAR PAD, CYLINDER 68048 4 7 RIVET, ¼ 40198 8 8 WEAR PAD PLATE, UPPER FRONT 68014 2 2 9 WEAR PAD, UPPER FRONT 68024 10 WEAR PAD PLATE, LOWER BACK 68006 2 11 WEAR PAD, LOWER BACK 68007 2 12 BOLT, 3/8 X ¾ 30027 12 13 WEAR PAD, LOWER FRONT 68026 2 Tel: 562 924-8218 18 QTY ILD™ Parts Manual Hydraulic Power Unit Assembly – Single Motor 14 22 19 21 21 20 18 12 11 2 17 13 7 15 16 8 6 5 9 1 ITEM # 1 2 3 4 5 6 7 8 9 10 11 4 3 10 DESCRIPTION POWER UNIT ASSEMBLY MOTOR RESERVOIR SOLENOID, 12VDC VALVE, 4W2P, CARTRIDGE VALVE, 4W3P, CARTRIDGE VALVE, RELIEF, MAIN VALVE, RELIEF, POWER DOWN VALVE, RELIEF, POC VALVE, P.O. CHECK CABLE, SOLENOID FILLER CAP www.Interlift.net PART # QTY ITEM # 68030 25163 68234 16637 68224 68225 68226 68227 68230 69076 10022 20979 1 1 1 1 1 1 1 1 1 1 1 1 12 13 14 15 16 17 18 19 20 21 22 DESCRIPTION FITTING, ¼ NPTM X 3/8 NPTM FITTING, ¼ NPTM X 9/16 O’RING FITTING, 3/8 NPTM X 3/8 JICM FITTING, ¼ JICM X 9/16 O’RING FITTING, 3/8 JICM X 9/16 O’RING FITTING, ¼ NPTF TEE PRESSURE GAUGE VALVE, BI DIRECTION LOCK HOSE, ¼” JICF HOSE, 3/8” JICF DIN CONNECTOR ASBLY PART # QTY 20672 68049 68055 68056 68057 68058 68061 68149 68392 68393 20879 1 1 1 2 1 1 1 1 2 2 1 Tel: 562 924-8218 19 ILD™ Parts Manual Hydraulic Power Unit Assembly – Dual Motor (Lifts Built before 3/30/2006) 19 24 16 21 14 18 17 20 21 4 10 13 11 22 15 23 2 9 8 7 6 1 9 25 6 3 1 12 5 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION PART # POWER UNIT ASSEMBLY MOTOR RESEVOIR SOLENOID, 12VDC VALVE, 4W2P, CARTRIDGE VALVE, 4W3P, CARTRIDGE VALVE, RELIEF, MAIN VALVE, RELIEF, POWER DOWN VALVE, RELIEF, POC VALVE, CHECK FITTING, 3/8 JICM X 9/16 O’RING FITTING, ¼ JICM X 9/16 O’RING CABLE, SOLENOID www.Interlift.net 68839 25163 68629 16637 68043 68225 68226 68227 69077 25477 68057 68056 10022 QTY ITEM # 1 2 1 2 1 1 1 1 1 2 1 2 2 13 14 15 16 17 18 19 20 21 22 23 24 25 DESCRIPTION FILLER CAP FITTING, ¼ NPTM X 3/8 NPTM FITTING, ¼ NPTM X 9/16 O’RING FITTING, 3/8 NPTM X 3/8 JICM FITTING, ¼ NPTF TEE PRESSURE GAUGE VALVE, BI DIRECTION LOCK HOSE, ¼” JICF HOSE, 3/8” JICF HOSE, CONNECTING, 3/8” FITTING, 3/8, 90 deg. swivel DIN CONNECTOR ASBLY VALVE, P.O. CHECK PART # QTY 20979 20672 68049 68055 68058 68061 68149 68392 68393 68768 68769 20879 69076 1 1 1 1 1 1 1 2 2 1 2 1 1 Tel: 562 924-8218 20 ILD™ Parts Manual Hydraulic Power Unit Assembly – Dual Motor (Lifts Built 4/1/2006 to 9/8/2008) 11 13 20 18 13 15 17 22 16 19 9 12 2 4 14 21 7 1 6 8 10 6 ITEM # 1 2 3 4 5 6 7 8 9 10 11 1 3 DESCRIPTION PART # POWER UNIT ASSEMBLY MOTOR RESEVOIR SOLENOID, 12VDC VALVE, 4W2P, CARTRIDGE VALVE, 4W3P, CARTRIDGE VALVE, RELIEF, MAIN VALVE, RELIEF, POWER DOWN VALVE, RELIEF, POC VALVE, CHECK VALVE, P.O. CHECK VALVE, BI DIRECTION LOCK www.Interlift.net 69088 25163 69107 16637 69098 68225 68226 68227 69077 69108 69109 68149 QTY 1 2 1 2 1 1 2 1 1 1 1 1 5 ITEM # 12 13 14 15 16 17 18 19 20 21 22 DESCRIPTION HOSE, ¼” JICF HOSE, 3/8” JICF FITTING, ¼ JICM X 9/16 O’RING FITTING, 3/8 JICM X 9/16 O’RING FITTING, ¼ NPTM X 9/16 O’RING FITTING, ¼ NPTF TEE FITTING, ¼ NPTM X 3/8 NPTM PRESSURE GAUGE FITTING, 3/8 NPTM X 3/8 JICM CABLE, SOLENOID FILLER CAP PART # QTY 68392 68393 68056 68057 68049 68058 20672 68061 68055 10022 20979 2 2 2 1 1 1 1 1 1 2 1 Tel: 562 924-8218 21 ILD™ Parts Manual Hydraulic Power Unit Assembly – Dual Motor 21 20 29 22 14 15 19 21 20 22 6 7 23 6 19 28 26 27 17 9 13 16 25 8 24 18 12 11 10 3 4 5 18 19 3 4 2 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION POWER UNIT, W/ PLASTIC TANK PUMP/MOTOR ASSY SOLENOID, 90 DEG MOUNT, HD MOTOR, 12 VDC, HD VALVE, 2 WAY N.C. BI-DIR W/COIL VALVE, 4 WAY, 7/8-14 VALVE, 3 WAY, 7/8-14 COIL, 10 VDC SGL STUD MANIFOLD KIT FOR 69188 VALVE, PO CHECK RELIEF VALVE ASSY, BLUE SPRING RELIEF VALVE ASSY, RED SPRING RELIEF VALVE ASSY, GREEN SPRING RESERVOIR, KIT FOR 68188 BREATHER, PUSH IN WITH DIPSTICK PART # 69188 69189 69247 69257 69263 69250 69249 69251 69240 69252 69255 69244 69253 69239 69246 www.Interlift.net QTY 1 1 2 2 1 2 1 4 1 1 1 1 1 1 1 ITEM # 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESCRIPTION FILTER, ROUND PLASTIC O-RING, RESERVOIR FITTING, 1/2 JIC X 3/4 O’RING FITTING, ¼ JICM X 9/16 O’RING FITTING, 3/8 JICM X 9/16 O’RING HOSE, 3/8” JICF HOSE, ¼” JICF FITTING, 90 DEG, 1/4 JICM x 9/16 O’RING FITTING, 4MB-4FP PRESSURE GAUGE TUBE, 304 SS ¼” DIA x 11" TUBE 304 SS 1/2 DIA x 16.75" RELAY HARNESS ASSY, 3 in 1 PART # QTY 69243 69258 69227 68056 68057 68393 68392 68360 69196 68061 69225 69226 20870 69224 1 1 2 3 2 2 2 1 1 1 1 1 1 1 Tel: 562 924-8218 22 ILD™ Parts Manual Decals Properly placed warning decals are an essential part of your safety program. Check that all safety decals are in place and are legible. Any missing decals MUST be replaced immediately. Replacement decals may be obtained FREE of charge from your distributor or by phoning, writing, or faxing us. Following are the proper decals that you should have and their proper locations: 1 6 2 7 5 3 5 ITEM # 1 2 3 4 5 6 7 DESCRIPTION OPERATING INSTRUCTIONS WARNING, KEEP CLEAR WARNING, MAX. CAPACITY URGENT WARNING DANGER, LIFTGATE CAN CRUSH SAFETY, OPEN AND CLOSE OPEN AND CLOSE DECAL www.Interlift.net 4 ILD35 68846 ILD44 68217 ILD55 68845 20425 68847 16181 16184 68683 68945 ILD66 20875 Tel: 562 924-8218 23 QTY 1 1 2 1 2 1 1 ILD™ Parts Manual Help and Service With careful maintenance and operation your Interlift liftgate should give you years of trouble free use. If a problem does develop, contact your liftgate distributor. They are best equipped to service your liftgate. If you have suspected warranty problems, contact the distributor from whom you purchased the liftgate. They will normally process your claim from start to finish. Your distributor will repair your liftgate and get you on the road as quickly as possible. They may invoice you for this service. If the problem is found to be warrantable by Interlift Inc., Interlift Inc. will issue your Distributor a credit, which should then be credited back to you. www.Interlift.net Tel: 562 924-8218 24
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