Parts Manual

Transcription

Parts Manual

MODELS SJ 3220 SJ 3226 SJ 4620 SJ 4626 SJ 4632
Parts Manual
SJIII Conventional Series
Part No. 143910AC February 2011
This manual is based on Serial Number(s):
ANSI/CSA
SJIII 3320 60,001,523 TO 60,002,258
SJIII 3226 27,004,500 TO 27,006,431
SJIII 46xx 70,004,720 TO 70,006,138
CE & AS
SJIII 3320 60,001,523 TO 60,002,031
SJIII 3226 27,004,500 TO 27,005,500
SJIII 46xx 70,004,720 TO 70,006,052
Please refer to the website (www.skyjack.com) for older Serial Numbers.
Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174
USA
Phone: 630-262-0005
Toll Free: 1-800-275-9522
Fax: 630-262-0006
Email: [email protected]
Parts (North America)
Toll Free: 1-800-965-4626
Toll Free Fax: 1-888-782-4825
Parts & Service (Europe) Unit 1 Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK
Phone: +44-1691-676-235
Fax: +44-1691-676-238
Skyjack Asia Pacific Singapore
Phone: +65-6449-3710
Fax: +65-6449-7690
Parts Manual
General
The information contained in this section is designed
to aid the user in locating and identifying replacement
parts. Component parts of various assemblies and
sub-assemblies comprising the work platform are
illustrated and accompanied by a descriptive parts list.
Exploded drawings are used to show relative location of
component parts in disassembly order. If a part cannot
be found in this section, order by work platform model
number and serial number, giving a complete description
of the part.
Parts Ordering Information
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included
in a kit will not have an index number.
Quantities (Units Per Assy.)
The quantities of each part that are required to complete
the assembly. If quantity is (AR), it is understood that
the quantity may vary when aerial platform is equipped
with certain options. Order quantity as needed.
Hardware
When ordering replacement parts, the complete part
number and description should be used to ensure
proper identification and delivery of the desired item.
This complete identification should also be used when
requesting equipment information.
Standard screws, washers, nuts, etc. are not identified
by a reference number. These parts are known as
COMMON HARDWARE items and appear indented
under the major items with which they are used. They
should be ordered separately as listed, since they are
not component parts of the pieces they attach to.
Method Of Listing
How To Order Repair Parts
Parts are listed in order according to the reference
number shown in the illustration, followed by a full
description based upon the “NOUN FIRST” method.
That is, the noun name of the part is listed first, then
the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis.
Assemblies or groups are shown at the beginning of a
parts list and are identified with the letter references A, B,
C, etc. Individual parts in these lists have corresponding
letters after their description to identify which assembly or
group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
attaching hardware for the higher level assembly. If
1. Address all orders to your local SKYJACK
dealer.
2. Specify model and serial number of the work
platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in
this manual for each item.
6. Show billing and shipping address and name of
individual if possible.
7. Suggest best routing.
CUSTOMER___________________________________________________________________
DEALER______________________________________________________________________
MODEL NUMBER ______________________________________________________________
SERIAL NUMBER ______________________________________________________________
DATE PURCHASED ____________________________________________________________
Use Only Skyjack Authorized Replacement Parts!
143910
SKYJACK, Page 3
AC
Table Of Contents
Platform Related Parts
Figure 1.1. Entrance Gates and Chains............................................................................................................ 8
Figure 1.2. Gate Latch Assembly.................................................................................................................... 10
Figure 1.3. Side Railing - Rigid Railings.......................................................................................................... 12
Figure 1.4. Side Railing - Hinged Railings....................................................................................................... 14
Figure 1.5. Extension Platform Railing............................................................................................................ 16
Figure 1.6. Extension Slide Railing.................................................................................................................. 18
Figure 1.7. Quick Release Pins....................................................................................................................... 19
Figure 1.8. Main Platform Assembly................................................................................................................ 20
Figure 1.9. Extension Platform Assembly....................................................................................................... 22
Figure 1.10. Extension Cylinder Mounting Hardware....................................................................................... 24
Figure 1.11. Extension Cylinder Assembly....................................................................................................... 25
Figure 1.12. Hydraulic Hose and Fittings - Extension Cylinder........................................................................ 26
Figure 1.13a. Platform Control Console Assembly (Toggle Switch)................................................................... 28
Figure 1.13b. Platform Control Console Assembly (Rotary switch)................................................................... 30
Figure 1.14. Enable Controller Assembly.......................................................................................................... 32
Figure 1.15. Platform Control Console - Powered Extension Platform Cables................................................ 34
Figure 1.16. Extension Platform Control Console............................................................................................. 35
Figure 1.17. Extension Platform Harness.......................................................................................................... 36
Figure 1.18. Platform AC Outlet......................................................................................................................... 38
Figure 1.19. Control Cable Assemblies............................................................................................................. 40
Scissors Related Parts
Figure 2.1. Scissor Arm Assembly (Model 3220/4620)................................................................................... 42
Figure 2.2. Scissor Arm Assembly (Model 3226/4626)................................................................................... 44
Figure 2.3. Scissor Arm Assembly (Model 4632)............................................................................................ 46
Figure 2.4. Angle Transducer & Beeper/Light Assembly (CE)........................................................................ 48
Figure 2.5. Scissor Stack Assembly Mounting............................................................................................... 50
Figure 2.6. Scissor Arm Assembly Connecting Hardware.............................................................................. 52
Figure 2.7. Scissor Arm Limit Switch Assembly.............................................................................................. 54
Figure 2.8. Lift Cylinder and Mounting Hardware........................................................................................... 56
Figure 2.9. Holding Valve Assembly (ANSI/CSA - Model 3220/4620)............................................................ 58
Figure 2.10. Holding Valve Assembly without Transducer (Model 3226/4626/4632)....................................... 59
Figure 2.11. Holding Valve Assembly (CE - Model 3220/4620)........................................................................ 60
Figure 2.12. Holding Valve Assembly with Transducer (CE - Model 3226/4626/4632).................................... 61
Base Related Parts
Figure 3.1.
Figure 3.2.
Figure 3.3.
Figure 3.4.
Base, Axle, & Wheels.................................................................................................................... 62
Pothole Protection Device............................................................................................................. 66
Control Module Assembly............................................................................................................. 70
Brake Reference............................................................................................................................ 72
143910
SKYJACK, Page 5
AC
Table Of Contents
Base Related Parts (Continued)
Figure 3.5. Tie Rod Assembly......................................................................................................................... 74
Figure 3.6. Steer Cylinder Assembly............................................................................................................... 75
Figure 3.7. Pin Brake Cylinder Assembly........................................................................................................ 76
Figure 3.8. Rear Drive Manifold Assembly...................................................................................................... 77
Figure 3.9. Front Hub & Spindle Assembly..................................................................................................... 78
Figure 3.10. Hydraulic Hose Connections - Pin Brake (Model 32XX).............................................................. 80
Figure 3.11. Hydraulic Hose Connections - Disc Brake (Model 46XX)............................................................ 82
Figure 3.12. Base Control Console................................................................................................................... 84
Hydraulic Tray Assembly
Figure 4.1.
Figure 4.2.
Figure 4.3.
Figure 4.4.
Figure 4.5.
Figure 4.6.
Hydraulic/Electrical Assembly....................................................................................................... 86
Main Manifold Assembly............................................................................................................... 90
Pump and Motor Assembly (All Models, included EE rated)....................................................... 92
Pump and Motor Assembly (ANSI/CSA EE rated)....................................................................... 93
Proportional Manifold Assembly................................................................................................... 94
Hydraulic Hose Connections (Hydraulic/Electrical Tray).............................................................. 96
Battery Tray Assembly
Figure 5.1. Battery Tray Assembly (ANSI/CSA & CE)..................................................................................... 98
Figure 5.2. Battery Tray Assembly (ANSI/CSA EE rated)............................................................................. 100
Figure 5.3. Battery Charger Assembly.......................................................................................................... 104
Electrical Panel Assembly
Figure 6.1.
Figure 6.2.
Figure 6.3.
Figure 6.4.
Figure 6.5.
Figure 6.6.
Figure 6.7.
Electrical Panel and hardware Assembly (ANSI/CSA & CE)...................................................... 106
Electrical Panel Assembly (ANSI/CSA EE rated)........................................................................ 108
Main Manifold Harness................................................................................................................ 110
Rear Manifold Harness................................................................................................................ 112
Horn/Flashing Light and Tilt Switch Harnesses (ANSI/CSA & ANSI/CSA EE rated)................. 114
Holding Valve and Charger Cutout Harnesses........................................................................... 115
Horn & Control Module Harnesses (CE).................................................................................... 116
Special Options
Figure 7.1.
Figure 7.2.
Figure 7.3.
Figure 7.4.
Figure 7.5.
Figure 7.6.
24VDC Inverter and Hardware.................................................................................................... 118
Inverter Label Placement............................................................................................................. 120
Platform Air Supply Hose............................................................................................................ 121
Work Light Option....................................................................................................................... 122
Flashing Amber Light Option...................................................................................................... 123
Dual Flashing Amber Light Option (ANSI/CSA).......................................................................... 124
SKYJACK, Page 6
143910
AC
Table Of Contents
Labels and Nameplates
Figure 8.1.
Figure 8.2.
Figure 8.3.
Figure 8.4.
Figure 8.5.
Figure 8.6.
Figure 8.7.
Label Kit....................................................................................................................................... 127
Label - Platform Control Console................................................................................................ 129
Labels and Nameplates - Misc.................................................................................................... 130
Labels and Nameplates - Chassis (Left & Right Sides).............................................................. 132
Labels and Nameplates - Chassis (Front & Top)........................................................................ 134
Labels and Nameplates - Scissor & Platform (Rear).................................................................. 135
Labels and Nameplates - Chassis (Rear) .................................................................................. 137
Tables
Table 1.1. SJ3 Scissor Fluids - Hydraulic Oil............................................................................................... 138
143910
SKYJACK, Page 7
Figure 1.1. Entrance Gates and Chains
10
6
3
7
5
4
11
12
8
9
3
2
13
1
3 17
14
3
2
3
2
3 18
6
3
6
3
16
3
2
8
19
9
15
M10155AG
SKYJACK, Page 8
143910
Figure 1.1. Entrance Gates and Chains
Index
No.
Skyjack
Part No.
Qty.
1
128471
1
128487
1
2
110693
1
3
103632
AR
4
(Ref.)
-
5
128473
1
6
117277
2
7
(Ref.)
2
8
119942
1
119945
4
9
119940
1
10
106893
-
106896
1
100297
1
127103
1
100493
1
11
130270
2
12
125692
1
125354
1
125691
1
103872
AR
104606
AR
112327
2
13
125703
1
103540
1
125691
1
103864
2
103404
2
14
100702
AR
15
125510
1
125549
1
125554
1
16
125577
1
17
125687
-
125686
1
18
125526
1
19
125461
1
125540
1
125544
1
143910
Description
WELDMENT, Full gate hinged (Bottom) (ANSI/CSA)
WELDMENT, Full gate hinged (Bottom) (CE)
PLATE, Stop gate latch
SCREW, Self tapping (1/4”-14 x 3/4”)
GATE LATCH ASSEMBLY
(For components, refer to Figure 1.2)
WELDMENT, Full gate hinged (Top)
HINGE, Spring
QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY
CLAMP, Aluminum door sweep (CE)
• RIVET, Wide head
STRIP, Door sweep rubber (CE)
CHAIN, Entry Assembly (If equipped)
• CHAIN
• LINK, Quick screw
• LINK, Lap
• LATCH, Chain snap
MOUNT, Railing end weldment (If equipped)
UPPER HINGED RAIL ASSEMBLY
• TUBE, Hinged top rail
• PADDING, Entry rail
• BOLT, Hex head (3/8”-16 x 2.25”, Grade 5)
• NUT, Hex nylon lock (3/8”-16)
• SCREW, Self tapping (#8-18 x 1/2”)
RAIL ASSEMBLY, Fixed upper
• TUBE, Top rail
• PADDING, Entry rail
• BOLT, Hex head (5/16”-18 x 1”, Grade 5)
• WASHER, Lock (5/16”)
PLUG, Tube
GATE, Solid full (ANSI)
GATE, Solid full (CSA)
GATE, Solid full (CE)
PAD, Adhesive rubber foam
ADDITIONAL GATE STOP ASSEMBLY (If equipped)
• STOP, Additional gate
STRIKE, Gate stop
GATE, Half (ANSI)
GATE, Half (CSA)
GATE, Half (CE)
SKYJACK, Page 9
Figure 1.2. Gate Latch Assembly
3
1
2
4
5
M10160AA
Index
No.
Skyjack
Part No.
Qty.
-
110824
-
GATE LATCH ASSEMBLY
1
2
3
4
5
109377
105312
105307
105310
103107
1
1
1
1
1
•
•
•
•
•
143910
Description
PIN, Latch
GUIDE, Nylon spring
PLATE, Gate latch release
PIN, Roll
SPRING, Compression
SKYJACK, Page 11
Figure 1.3. Side Railing - Rigid Railings
11
18
17
19
20
10
9
12
4
14
16
13
15
6
5
7
7
14
11
6
1
3
2
4
5
8
7
6
1
M11114AA
SKYJACK, Page 12
143910
Figure 1.3. Side Railing - Rigid Railings
Index
No.
Skyjack
Part No.
Qty.
AB
Description
1
128719
2
2
128722
1
3
104183
1
4
112329 4
5
125580 4
6
103984 AR
7
127437
AR
8
(Ref.)
-
9
130111
2
10
103404
2
11
100702 2
12
103864
2
13
125412 1
14*
125336
8
12
15
125448 1
16
125414 1
17
125504 1
18
(Ref.)
1
19
125503 1
20
(Ref.)
-
KICK PLATE, End entrance (Model 46xx)
WELDMENT, End entrance railing (Model 46xx)
PAD, Entry Railing (Model 46xx)
BOLT, Self tapping (1/4”-14 x 1”)
SPACER, Railing retainer
NUT, Hex lock (5/16”-18, Grade B)
BOLT, Carriage (5/16”-18 x 2”)
GUARD, Cable
WELDMENT, End entrance railing (full gate) (Model 46XX)
WASHER, Lock (5/16”)
PLUG, Plastic tube (1.25” x 1.25”)
BOLT, Hex head (5/16”-18 x 1”, Grade 5)
PLATE, Kick (Left hand)
PLUG, Railing (CE Model 32XX)
PLUG, Railing (CE Model 46XX)
GUARD, Cable
PLATE, Kick (Right hand)
RAILING, Rigid (Right hand)
ENTRANCE GATE AND CHAINS
RAILING, Rigid (Left hand)
OUTLET, Platform AC
* Total height of railings is 43” for CE models & 39” for ANSI/CSA models
143910
SKYJACK, Page 13
Figure 1.4. Side Railing - Hinged Railings
8
6
9
7
14
10
16
15
11
12
13
17
30 29
6
28
5
27
16
4
3
2
31
24
1
22 18
22 18
21
19
23
4
20
26
25
21
32
24
21
22 18
23
21
M11113AB
SKYJACK, Page 14
143910
Figure 1.4. Side Railing - Hinged Railings
Index
No.
Skyjack
Part No.
Qty.
AB
Description
1
128399 1
2
125448 1
3
125414 1
4*
(Ref.)
-
5
128400 1
6
(Ref.)
AR
7
129795
1
8
103887
1
9
113164
1
10
105807
1
11
112327
1
12
103996
1
13
103984
1
14
128366 1
15
128365 1
16
100702 2
17
(Ref.)
-
18
127437
8
19
125580 4
20
112329 4
21
128719
2
22
103984 8
23
128710
1
24
128709
1
25
104183
1
26
128364
1
27
128480
1
28
128481
1
29
103872 2
30
104606 6
31
125412 1
32
(Ref.)
-
RAILING, Side lower (Left hand)
GUARD, Cable
PLATE, Kick (Right hand)
PLUG, Railing (CE)
(Refer to Figure 1.3)
RAILING, Side lower (Right hand)
CABLE CLAMP ASSEMBLY
• BOLT, Hex head (5/16”-18 x 3/4”, Grade 5)
• CLAMP, Cable
• LANYARD (6”)
• SCREW, Self tapping (#8-18 x 1/2”)
• WASHER, Flat (5/16”)
• NUT, Hex nylon (5/16”-18, Grade 5)
RAILING, Side upper (Right hand)
RAILING, Side upper (Left hand)
OUTLET, Platform AC
BOLT, Carriage (5/16”-18 x 2”)
SPACER, Railing retainer
BOLT, Self tapping (1/4”-14 x 1”)
KICK PLATE, End entrance (Model 46xx)
NUT, Hex lock (5/16-18, Grade B)
RAILING, End entrance lower (Left hand) (Model 46xx)
RAILING, End Entrance lower (Right hand) (Model 46xx)
PAD, Entry railing
RAILING, End entrance top (Model 46xx)
RAILING, End Entrance upper (Left hand) (Model 46xx)
RAILING, End Entrance upper (Right hand) (Model 46xx)
BOLT, Hex head (3/8”-16 x 2.25”, Grade 5)
PLATE, Kick (Left hand)
GUARD, Cable
* Total height of railings is 43” for CE models & 39” for ANSI/CSA models
143910
SKYJACK, Page 15
Figure 1.5. Extension Platform Railing
8
7
9
11
12 5
6
5
1
15
1
5 12
2
4
3
13
10 14
5
15
1
1
M10799AA
SKYJACK, Page 16
143910
Figure 1.5. Extension Platform Railing
Index
No.
A
B
C
D
E
F
G
H
Skyjack
Part No.
Qty.
125635
149613
128470
149615
125705
149614
132540
149616
130435
149617
130346
149619
132968
149618
132969
149620
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
103796 2
106394 2
130347
2
2
103978 4
3
104625 4
4
106950 2
5
130229
2
6
128468
1
128359
1
149611
1
149612
1
7
100702 AR
8
128469
1
128360
1
9
(Ref.)
-
10
103885
2
11
(Ref.)
AR
12
103632 4
13
125502
1
128452
1
149608
1
149609
1
14
103984
2
15
130231
1
117293
1
125968
4
103962
4
143910
AB
Description
MANUAL EXTENSION PLATFORM (Rigid) (ANSI/CSA - Model 3220)
MANUAL EXTENSION PLATFORM (Rigid) (CE - Model 3220)
MANUAL EXTENSION PLATFORM (Hinged) (ANSI/CSA - Model 32XX)
POWERED EXTENSION PLATFORM (Hinged) (CE - Model 3220)
POWERED EXTENSION PLATFORM (Rigid) (ANSI/CSA - Model 3220)
POWERED EXTENSION PLATFORM (Rigid) (CE - Model 3220)
POWERED EXTENSION PLATFORM (Hinged) (ANSI/CSA - Model 3220)
MANUAL EXTENSION PLATFORM (Rigid) (ANSI/CSA - Model 4620)
MANUAL EXTENSION PLATFORM (Rigid) (CE - Model 4620)
MANUAL EXTENSION PLATFORM (Hinged) (ANSI/CSA - Model 4626 & 4632)
MANUAL EXTENSION PLATFORM (Hinged) (CE - Model 4626 & 4632)
POWERED EXTENSION PLATFORM (Rigid) (ANSI/CSA - Model 4620)
POWERED EXTENSION PLATFORM (Rigid) (CE - Model 4620)
POWERED EXTENSION PLATFORM (Hinged) (ANSI/CSA - Model 4626)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
MIDRAIL, Extension platform, A, B
MIDRAIL, Extension platform (6’), C , D, G, H
MIDRAIL, Extension platform, E, F
NUT, Hex head (3/8”-16, Grade B)
SCREW, Set (3/8”-16 x 5/8”)
PLATE, Extension platform railing retaining
PLATE, Info/Warning/Manual box
RAILING, Extension platform lower, B, D
RAILING, Extension platform lower, F, H
RAILING, Extension platform lower (CE), B , D
RAILING, Extension platform lower (CE), F, H
RAILING, Extension platform upper, B, D
RAILING, Extension platform upper, F, H
EXTENSION SLIDE RAILING
BOLT, Hex head (5/16”-18 x 1.75”)
BOLT, Self tapping (1/4”-14 x 3/4”)
RAILING, Extension platform (ANSI/CSA), A, C
RAILING, Extension platform (ANSI/CSA), E, G
RAILING, Extension platform (CE), A, C
RAILING, Extension platform (CE), E, G
NUT, Hex nylon lock (5/16”-18)
MANUAL BOX ASSEMBLY
• BOX, Manual
• NUT, Hex flange Lock (#10-32)
• SCREW, Round head machine (#10-32 x 1/2”)
SKYJACK, Page 17
Figure 1.6. Extension Slide Railing
3
6
1
5
2
3
4
M10169AA
Index
No.
Skyjack
Part No.
Qty.
A
125481
2
B
125666
2
C
130436
2
D
130348
2
E
125667
2
F
128458
2
1
125480
1
130349
1
125561
1
2
103550
3
3
103984
AR
4
103845
2
5
(Ref.)
AR
6
103865
1
SKYJACK, Page 18
Description
Manual extension platform handrail (Hinged, 3’) (Model 32XX)
Manual extension platform handrail (Rigid, 3’) (Model 32XX)
Manual extension platform handrail (Rigid, 3’) (Model 4620)
Manual extension platform handrail (Hinged, 3’) (Model 4626/4632)
Powered extension platform handrail (Rigid, 6’) (Model 32XX/4620)
Powered extension platform handrail (Hinged, 6’) (Model 3220/4626)
•
•
•
•
•
•
•
HANDRAIL, Extension, A, B
HANDRAIL, Extension, C, D
HANDRAIL, Extension, E, F
PLUG, Handrail slide plug
BOLT, Hex head (5/16”-18 x 1/2”, Grade 5)
• BOLT, Hex head (5/16”-18 x 2”, Grade 5) B, C, E
143910
Figure 1.7. Quick Release Pins
3
2
4
5
6
1
M10168AA_2
Index
No.
1
2
3
4
5
6
Skyjack
Part No.
Qty.
124548
100509
105807
103873
103472
104606
124547
100509
105807
112327
1
1
1
1
2
1
2
1
1
1
143910
Description
QUICK RELEASE LARGE LOOP PIN ASSEMBLY
• PIN, Quick release (3/8” diameter x 2”)
• LANYARD, Plastic coated (6”)
WASHER, Flat (3/8”)
QUICK RELEASE SMALL LOOP PIN ASSEMBLY
• PIN, Quick release (3/8” diameter x 2”)
• LANYARD, Plastic coated (6”)
BOLT, Self tapping (#8-18 x 1/2”)
SKYJACK, Page 19
Figure 1.8. Main Platform Assembly
Model 32xx
2
3
4
3
5
6
7
8
9
13 12
10 11
1
4
3
Model 46xx
2
3
5
16
8
9
15
7
14
6
1
M11100AB_M11177AB
SKYJACK, Page 20
143910
Figure 1.8. Main Platform Assembly
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
AR
2
125495 1
3
132042
4
4
125494 1
5
125358
1
125704
1
125361
1
133954
1
133977
1
6
125433
4
7
600738
2
8
125422
2
9
125455
2
10
108773
1
11
600531
4
12
600727
2
13
125466
2
14
134559
2
103632
4
15
104606
2
16
130689
2
143910
Description
EXTENSION CYLINDER ASSEMBLY
COVER, Cable guard (Left hand)
RIVET, Pop (1/4” diameter x 5/8”)
COVER, Cable guard (Right hand)
WELDMENT, Main platform (manual extension platform) (Model 3220)
WELDMENT, Main platform (powered extension platform) (Model 3220)
WELDMENT, Main platform (Model 3226)
WELDMENT, Main platform (manual extension platform) (Model 46xx)
WELDMENT, Main platform (powered extension platform) (Model 46xx)
BUSHING, Slider
PIN, Cotter (6.3mm x 40mm DIN 94)
PIN, Rollout roller (at platform)
ROLLER, Extension platform wide
ANGLE, Extension slider (1.125” x 1.375” x 1/8” x 22”) (Model 32xx)
BOLT, Self tapping (3.5mm x 13mm DIN 7504)
BOLT, Self tapping (6.3mm x 25mm DIN 7504)
BUMPER, Platform
ANGLE, Extension slider (Model 46xx)
SCREW, Hex head self tapping (1/4”-14 x 3/4”)
NUT, Hex nylon lock (3/8”-16, Grade 5)
BUMPER, Platform (Model 4620/4632)
SKYJACK, Page 21
Figure 1.9. Extension Platform Assembly
4
7
6
5
3
2
1
4
3
2
1
M11100AB_M11177AB
SKYJACK, Page 22
143910
Figure 1.9. Extension Platform Assembly
Index
No.
A
B
C
D
1
2
3
4
5
6
7
Skyjack
Part No.
Qty.
125583
125457
133981
134018
1
1
1
1
MANUAL EXTENSION PLATFORM ASSEMBLY (3’) (Model 32xx)
POWERED EXTENSION PLATFORM ASSEMBLY (6’) (Model 3220)
MANUAL EXTENSION PLATFORM ASSEMBLY (4’) (Model 46xx)
POWERED EXTENSION PLATFORM ASSEMBLY (6’) (Model 46xx)
125433
125431
125424
125356
133982
125557
133983
107038
300064
103984
121042
133037
6
2
2
1
1
1
1
2
2
2
1
1
•
•
•
•
•
•
•
•
•
•
•
•
143910
Description
BUSHING, Slider
ROLLER, Extension platform narrow
PIN, Extension platform roller (at rollout arm end)
WELDMENT, Manual extension platform, A
WELDMENT, Manual extension platform, C
WELDMENT, Powered extension platform, B
WELDMENT, Powered extension platform, D
BOLT, Button head (5/16”-18 x 7/8”), A
BOLT, Button head (5/16”-18 x 3/4”), C
NUT, Hex lock (5/16”-18, Grade B), A, C
STOP, Extension platform, A
STOP, Extension platform, C
SKYJACK, Page 23
Figure 1.10. Extension Cylinder Mounting Hardware
AB
12
7
6
1
2
4
2
7
5
7
8
9 10 11
3
M125807AE
Index
No.
Skyjack
Part No.
Qty.
1
106450
2
2
113304
2
3
113305
2
4
125664
1
5
106446
1
6
(Ref.)
1
7
(Ref)
-
8
113653
AR
9
103996
AR
10
103404
AR
11
103865
AR
12
148271
1
SKYJACK, Page 24
Description
NUT, Hex head jam (3/4”-16, Grade 5)
WASHER, Flat steel plated (3/4”)
INSULATOR, Hydraulic extension platform noise
SPACER, Hydraulic extension platform spacer
RING, Retaining (#N1400-0175)
HOSE AND FITTINGS, Hydraulic
CLAMP, Pipe (1.125”)
WASHER, Flat (5/16” SAE)
SPACER, Coil
143910
Figure 1.11. Extension Cylinder Assembly
7
1
2
4
3
K1
5
K1
6
K1
M10188AA
Index
No.
Skyjack
Part No.
Qty.
Description
-
127100
1
1
127099
1
2
103830
1
3
117942
1
4
110976
1
5
127097
1
6
125698
1
7
108052
1
•
•
•
•
•
•
•
KIT, Seal repair
K1
107396
AR
143910
EXTENSION CYLINDER ASSEMBLY (6’)
WELDMENT, Cylinder barrel
NUT, Hex head (5/8”-11, Grade C)
PISTON
SEAL, O-ring
ROD
GLAND
PLUG, Expander (Inside block)
SKYJACK, Page 25
Figure 1.12. Hydraulic Hose and Fittings - Extension Cylinder
Model 3220/4620 only
2
MAIN MANIFOLD ASSEMBLY
2
8
9
1
1
10
2
3
6
7
5
2
4
12
11
4
2
13
14
M11100AB_M11177AB
SKYJACK, Page 26
143910
Figure 1.12. Hydraulic Hose and Fittings - Extension Cylinder
Index
No.
Skyjack
Part No.
Qty.
A
-
-
B
-
-
1
(Ref.)
-
2
125883
AR
3
132463
1
4
108507
AR
5
126366
1
6
127995
300”
132459
380”
7
127994
312”
132460
392”
8
(Ref.)
-
9
132462
103”
10
125828
72.75”
11
132461
31”
12
115320
1
13
103605
2
14
113953
1
143910
Description
Hydraulic hose connection (Model 3220/4620)
Hydraulic hose connection (Model 4626)
FITTING, Elbow 90° (04 JICM - 04 ORBM)
FITTING, Tee (04MJ04MB04MJ), B
PLUG, Hydraulic
FITTING, Elbow 90° (#4 o-ring - #4 flare)
HOSE (1/4” diameter) (Return line), A
HOSE (1/4” diameter) (Return line), B
HOSE (1/4” diameter) (Supply line), A
HOSE (1/4” diameter) (Supply line), B
FITTINGS, Main manifold
HOSE (1/4” diameter), B
HOSE (3/16” diameter)
HOSE (1/4” diameter), B
PLUG, Hydraulic, B
SOLENOID (24V)
VALVE
SKYJACK, Page 27
Figure 1.13a. Platform Control Console Assembly (Toggle Switch)
AC
6
7
5
2
20
4
14
3
13 12
11
10
9
8
17
18
16
1
15
19
SKYJACK, Page 28
M156879AA
143910
AC
Figure 1.13a. Platform Control Console Assembly (Toggle Switch)
Index
No.
Skyjack
Part No.
Qty.
Description
(For model 3220 with serial number 60002138 & above,
model 3226 with serial number 27006059 & above,
and model 46XX with serial number 70006694 & above) CONTROL CONSOLE ASSEMBLY
CONTROL CONSOLE ASSEMBLY (with powered extension platform)
A
B
156879
156953
-
-
1
147373
1
2
156923
1
3
147058
1
4
147051
1
5
122093
1
6
111181
2
7
(Ref.)
-
8
156881
1
156955
1
9
116382
1
10
115574
1
11
102956
2
12
103957
1
13
112249
1
14
103986
1
15
112327
9
16
(Ref.)
-
17
300788
1
18
116993
1
19
(Ref.)
-
2
20
144016
143910
•
•
•
•
•
•
•
CONTROL CONSOLE (Bottom)
CONTROL CONSOLE (Top)
HEAD, Pushbutton (Horn)
HEAD, Emergency stop
INDICATOR, Battery charge
GUARD, Toggle switch
ENABLE CONTROLLER ASSEMBLY
(For components refer to Figure 1.14)
• WIRING, Control box, A
• WIRING, Control box, B
• SWITCH, Toggle (4NT1-1)
• SWITCH, Toggle (1NT1-2)
• PLUG (7/8” hole), A
• WASHER, Lock (#8)
• NUT, Hex head (#8-32)
• SCREW, Hex head self tapping (#8-18 x 1/2”)
• CONTROL CABLE ASSEMBLY (16 pin)
• STRAIN RELIEF
• HOUSING, Male connector (9 pin) (to controller harness)
CABLE, Powered extension platform
• SEAL, Panel bushing - Toggle switch
SKYJACK, Page 29
AC
Figure 1.13b. Platform Control Console Assembly (Rotary switch)
5
6
7
4
3
2
14
13
12
11
5
8
10
9
17
16
1
15
18
19
M10537AF_1
SKYJACK, Page 30
143910
AC
Figure 1.13b. Platform Control Console Assembly
Index
No.
Skyjack
Part No.
Qty.
Description
(For model 3220 with serial number 60002137 & below,
model 3226 with serial number 27006058 & below,
and model 46XX with serial number 70006693 & below) CONTROL CONSOLE ASSEMBLY
CONTROL CONSOLE ASSEMBLY (with powered extension platform)
A
B
147343
147344
-
-
1
147373
1
2
146424
1
3
147058
1
4
147051
1
5
122093
1
6
147063
1
7
(Ref.)
-
8
-
-
147056
1
147053
2
147061
1
9
-
-
147056
1
147054
1
10
-
-
147056
1
147053
3
147054
3
4
11
102956
2
12
103957
1
13
112249
1
14
103986
1
15
112327
9
(Ref.)
-
16
17
300788
1
18
116993
1
19
(Ref.)
-
143910
•
•
•
•
•
•
•
CONTROL CONSOLE (Bottom)
CONTROL CONSOLE (Top)
HEAD, Pushbutton (Horn)
HEAD, Emergency stop
INDICATOR, Battery charge
HEAD, Selector switch (Lift/Drive)
• SWITCH, Emergency stop
• • LATCH
• • BLOCK, Contact (N.C.)
• • LED BLOCK, 24V (Red)
• PUSHBUTTON, Horn
• • LATCH
• • BLOCK, Contact (N.O.)
• SWITCH, Lift/Drive
• • LATCH
• • BLOCK, Contact (N.C.)
• • BLOCK, Contact (N.O.), A
• • BLOCK, Contact (N.O.), B
• PLUG (7/8” hole), A
• SCREW, Hex head self tapping (#8-18 x 1/2”)
• CONTROL CABLE ASSEMBLY (16 pin)
• STRAIN RELIEF
• HOUSING, Male connector (9 pin) (to controller harness)
CABLE, Powered extension platform
SKYJACK, Page 31
Figure 1.14. Enable Controller Assembly
4
5
6
7
3
5
2
8
1
14
9
13
12
11
10
15
17
16
18
22
19
23 24
20
21
M123994AC
SKYJACK, Page 32
143910
Figure 1.14. Enable Controller Assembly
Index
No.
Skyjack
Part No.
Qty.
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
123994
-
122849
122873
122872
122874
134112
122876
122877
122879
122959
122960
122961
122963
122964
122965
122846
122847
127179
147312
122869
147313
122870
122867
122840
116993
116990
122841
122839
116989
1
1
1
1
1
1
2
4
1
2
1
1
1
1
2
2
1
1
1
2
2
3
1
1
9
1
1
9
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
143910
Description
HANDLE, Assembly
• LEVER, Trigger
• SWITCH, Enable pushbutton
• CAP, Rubber
• KIT, Handle
• ROCKER ASSEMBLY
• MICRO SWITCH ASSEMBLY
• SCREW, Controller handle
• SCREW, Controller lever
• SCREW, Set
• COUPLING (8 mm)
• NUT, Pushbutton
• NUT, Controller lever
• FITTING, O-ring
SCREW
WASHER
BOOT & GASKET
SETSCREW
SWITCH, Micro
SCREW, Switch micro
WASHER, Switch micro
SCREW, Circuit board
MALE CONNECTOR ASSEMBLY (9 pin)
• HOUSING, Male connector (9 pin)
• PIN, Female wire
FEMALE CONNECTOR ASSEMBLY (9 pin)
• HOUSING, Female connector (9 pin)
• PIN, Male wire
SKYJACK, Page 33
Figure 1.15. Platform Control Console - Powered Extension Platform Cables
3
1
AB
4
FRONT VIEW
3
2
5
M146620AB_1
Index
No.
Skyjack
Part No.
Qty.
1
103257
27”
2
103255
27”
3
107711
2
4
103036
2
5
(Ref.)
-
SKYJACK, Page 34
Description
CABTIRE (18/3)
CABTIRE (18/4)
FEMALE CONNECTOR ASSEMBLY (5 pin)
STRAIN RELIEF
CONTROL CABLE ASSEMBLY (16 pin)
143910
Figure 1.16. Extension Platform Control Console
AC
8
L
6
7
5
1
2
3
4
M10198AA
Index
No.
Skyjack
Part No.
Qty.
-
129781
-
1
115539
1
2
103041
1
3
106401
1
4
107712
1
103567
1
132790
1
132110
1
103569
1
5
114377
1
6
102853
2
7
111181
2
8
129837
1
117188
1
112467
1
L
(Ref.)
-
143910
Description
CONTROL CONSOLE ASSEMBLY (Extension platform)
• BOX, Control
• STRAIN RELIEF (1/2”)
• CORD (18/3)
• MALE CONNECTOR ASSEMBLY (5 pin)
• • HOUSING, Male (with strain relief)
• • • HOUSING, Male
• • • STRAIN RELIEF
• • INSERT, Male
• PLUG, Plastic (1/2”)
• SWITCH, Toggle
• GUARD, Toggle switch
PLATE, Control console mounting (Hinged railings)
PLATE, Control console mounting (Rigid railings)
• PLUNGER, Stubby pull-ring
LABELS
SKYJACK, Page 35
Figure 1.17. Extension Platform Harness
1
M10208AB_1
Index
No.
Skyjack
Part No.
Qty.
-
126109
-
Extension platform harness
1
107712
1
• CONNECTOR, Male (5 pin)
143910
Description
SKYJACK, Page 37
Figure 1.18. Platform AC Outlet
1
2
9
8
3
7
4
L
5
6
M11121AC_2
SKYJACK, Page 38
143910
Figure 1.18. Platform AC Outlet
Index
No.
Skyjack
Part No.
A
-
B
-
C
-
D
-
E
-
F
-
1
132007
2
109698
112327
3
109699
114678
4
105269
117542
5
105271
119913
6
113227
7
136328
134140
8
139641
9
134140
Qty.
-
-
-
-
-
-
1
1
4
1
2
342”
420”
516”
408”
492”
588”
1
2
1
1
2
2
2
L
(Ref.)
-
143910
Description
Platform AC outlet 110 volt (Models 3220/4620 ANSI/CSA)
Platform AC outlet 110 volt (Models 3226/4626 ANSI/CSA)
Platform AC outlet 110 volt (Model 4632 ANSI/CSA)
Platform AC outlet 110/220 volt (Model 3220/4620 CE)
Platform AC outlet 110/220 volt (Models 3226/4626 CE)
Platform AC outlet 110/220 volt (Models 4632 CE)
PLATE, Outlet Box Support, A, B, C
RECEPTACLE, GFI (125V), A, B, C
• BOLT, Self tapping (#8-18 x 1/2”)
PLATE, Weatherproof cover, A, B, C
• SCREW, Machine (#6-32 x 1/2”)
CORD (14/3), A
CORD (14/3), B
CORD (14/3), C
CORD (14/3), D
CORD (14/3), E
CORD (14/3), F
PLUG, 3-Prong recessed, A, B, C
• RIVET, Pop (5/32”)
SEAL, 110V Seal tite cover, A, B, C
BOX, Outlet with fitting, A, B, C
• RIVET, Open end dome (1/4” diameter)
• RIVET, Pop (1/4” diameter x 0.615”)
LABELS
SKYJACK, Page 39
Figure 1.19. Control Cable Assemblies
Electric Panel Control Cable
Platform Control Cable
TO SCISSOR CONTROL CABLE
1
FRONT VIEW
2
TO SCISSOR CONTROL CABLE
2
3
Scissor Arm Control Cable
FRONT VIEW
TO ELECTRIC PANEL
CONTROL CABLE
2
TO CONTROL CONSOLE
CONTROL CABLE
3
FRONT VIEW
1
2
M146601AA2
Index
No.
Skyjack
Part No.
Qty.
Description
A
156893
-
146640
-
B
146650
-
C
146599
-
D
146600
-
E
146585
-
PLATFORM CONTROL CABLE ASSEMBLY
PLATFORM CONTROL CABLE ASSEMBLY
and model 46XX with serial number 70006693 & below)
SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx20)
ELECTRIC PANEL CONTROL CABLE ASSEMBLY
1
107821
103565
103573
2
119727
3
107820
103564
103574
CONNECTOR, Female (16 pin)
• HOUSING, Female
• INSERT, Female
PIN, Code, A, E
PIN, Code, B, C, D
CONNECTOR, Male (16 pin)
• HOUSING, Male
• INSERT, Male
1
1
1
2
4
1
1
1
143910
SKYJACK, Page 41
Figure 2.1. Scissor Arm Assembly (Model 3220/4620)
11
3
2
10
6
3
9
8
8
6
7
12
14
6
3
2
5
6
13
4
1
2
16 17 18
3
15
M146648AA_2
SKYJACK, Page 42
143910
Index
No.
A
B
Skyjack
Part No.
Qty.
-
125997
132580
130581
132584
-
134764
134765
134773
134777
-
-
-
-
-
-
-
-
-
-
1
126329
1
130254
1
2
125902
6
3
(Ref.)
-
4
130841
2
130840
1
123713
1
600426
1
5
103078
AR
122501
AR
6
(Ref.)
-
7
120731
1
120657
1
8
121860
AR
9
123344
1
123324
1
103984
AR
122006
AR
10
123354
1
123353
1
11
134749
AR
12
130889
2
130840
1
123713
1
131953
1
13
(Ref.)
-
14
(Ref.)
-
15
146649
1
16
103857
1
17
103995
1
18
115649
1
143910
AB
Description
ENTIRE SCISSOR ASSEMBLY (Model 3220)
(without powered extension platform) (ANSI/CSA)
(with powered extension platform) (ANSI/CSA)
(without powered extension platform) (CE)
(with powered extension platform) (CE)
ENTIRE SCISSOR ASSEMBLY (Model 4620)
(without powered extension platform) (ANSI/CSA)
(with powered extension platform) (ANSI/CSA)
(without powered extension platform) (CE)
(with powered extension platform) (CE)
SCISSOR LEVEL, Inside cylinder bottom, A
SCISSOR LEVEL, Inside cylinder bottom, B
SCISSOR ARMS, Outside
SCISSOR STACK MOUNTING ASSEMBLY
SCISSOR FIRST LEVEL BUMPER ASSEMBLY (front)
• BUMPER, Scissor bottom
• BOLT, Hex head (M12-1.25 x 16mm)
• WASHER, Flat (M12)
CLIP, Double (G10)
• SCREW, Hex head machine (3/8”-16 x 5/8”)
HARDWARE, Scissor arm assembly connecting
SCISSOR LEVEL, Inside cylinder top, A
SCISSOR LEVEL, Inside cylinder top, B
BUMPER, Scissor arm
WELDMENT, Safety bar, A
WELDMENT, Safety bar, B
• NUT, Hex lock (5/16”-18, Grade B)
SCISSOR LEVEL, Inside, A
SCISSOR LEVEL, Upper inside, B
WELDMENT, Cable carrier
SCISSOR FIRST LEVEL BUMPER ASSEMBLY (rear)
FLASHING LIGHT ASSEMBLY
LIFT CYLINDER
HORN, Low tone (24V)
SKYJACK, Page 43
7
3
2
2
6
3
10
6
6
2
2
6
6
8
7
11
13
3
12
6
6
1
4
5
9
2
15
2
16
17
3
14
M146648AA_3
SKYJACK, Page 44
143910
Index
No.
A
B
Skyjack
Part No.
Qty.
125965
130600
132059
132065
-
-
-
-
1
126329
1
130254
1
2
125902
8
3
(Ref.)
-
4
130841
2
130840
1
123713
1
600426
1
5
103078
AR
122501
AR
6
(Ref.)
-
7
120731
2
120657
2
8
121860
AR
9
123344
1
123324
1
103984
AR
122006
AR
10
123352
1
130829
1
11
130889
2
130840
1
123713
1
131953
1
12
(Ref.)
-
13
(Ref.)
-
14
146649
1
15
103857
1
16
103995
1
17
115649
1
143910
AB
Description
ENTIRE SCISSOR ASSEMBLY (Model 3226 ANSI/CSA)
ENTIRE SCISSOR ASSEMBLY (Model 3226 CE)
SCISSOR FIRST LEVEL BUMPER ASSEMBLY (front)
CLIP, Double (G10)
SCISSOR LEVEL, Inside cylinder top, A
SCISSOR LEVEL, Inside cylinder top, B
BUMPER, Scissor arm
WELDMENT, Safety bar, A
WELDMENT, Safety bar, B
FLASHING AMBER LIGHT ASSEMBLY
LIFT CYLINDER
SKYJACK, Page 45
Figure 2.3. Scissor Arm Assembly (Model 4632)
11
3
10
2
3
6
2
2
6
6
7
6
12
6
2
6
2
6
8
7
13
6
15
2
3
14
6
1
5
4
2
17
18
9
19
3
16
M11105AB
SKYJACK, Page 46
143910
Figure 2.3. Scissor Arm Assembly (Model 4632)
Index
No.
Skyjack
Part No.
Qty.
A
B
134799
135983
-
-
1
130254
1
2
125902
10
3
(Ref.)
-
4
130841
2
130840
1
123713
1
600426
1
5
103078
AR
122501
AR
6
(Ref.)
-
7
120657
2
8
121860
AR
9
123324
1
103984
4
122006
4
10
132610
1
11
134749
1
12
130829
1
13
130889
2
130840
1
123713
1
131953
1
14
(Ref.)
-
15
(Ref.)
-
16
146649
1
17
103857
1
18
103995
1
19
115649
1
143910
AB
Description
SCISSOR LEVEL, Inside cylinder bottom
SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front)
CLIP, Double (G10)
SCISSOR LEVEL, Inside cylinder top
BUMPER, Scissor arm
WELDMENT, Safety bar
SCISSOR LEVEL, Upper inside
WELDMENT, Cable carrier
SCISSOR LEVEL, Inside cylinder bottom
LIFT CYLINDER
SKYJACK, Page 47
Figure 2.4. Angle Transducer & Beeper/Light Assembly (CE)
2
1
5
4
6
3
6
7
7
M130602AD
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
130440
122498
104694
117967
104698
104185
104003
1
2
2
1
2
4
4
143910
Description
TRANSDUCER, Angle
SCREW, Round head machine (#10-32 x 1.25”)
WASHER, Flat (#10)
BEEPER, Alarm (28 Volt)
SCREW, Round head (#10-32 x 3/4”)
WASHER, Lock (#10)
NUT, Hex (#10-32)
SKYJACK, Page 49
Figure 2.5. Scissor Stack Assembly Mounting
Top Slider Assembly
Top Mounting
Bracket Assembly
8
1
10
2
9
3
5
3
6
3
4
7
Bottom Slider Assembly
Bottom End Pin Assembly
8
14
3
8
9
13
3
12
11
M11302AA
SKYJACK, Page 50
143910
Figure 2.5. Scissor Stack Assembly Mounting
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
120772
120771
134049
123430
123416
121685
103995
104000
103892
121874
120958
121676
125470
121856
121604
120697
121605
121672
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
14
1
1
143910
Description
PAD, Slider
BRACKET, Top slider (Model 4620, 4632)
BRACKET, Top slider (Model 4620)
BUSHING, Fiberglide (3/4” inner diameter x 1.5”)
PIN, Top slider (Model 32xx)
PIN, Top slider (Model 46xx)
BOLT, Hex head (1/4”-20 x 5/8”)
PIN, Cotter (1/4” x 1.5”)
PIN (3/4” diameter x 4”) (without cable carrier weldment)
PIN (3/4” diameter x 4.25”) (with cable carrier weldment)
WELDMENT, Platform mounting bracket
SPACER, Bottom roller pin
PIN, Bottom roller
ROLLER, Scissor
TUBE, Outside scissor arms cross member (Model 32xx)
SKYJACK, Page 51
Figure 2.6. Scissor Arm Assembly Connecting Hardware
Outside End Pin Assembly
(with Cross Member Tube)
Inside End Pin Assembly
(without Cross member Tube)
1
3
2
5
2
3
4
Limit Switch Pin Assembly
Center Pin Assembly
7
6
9
2
10
11
14
12
11
13
3
M11303AA
SKYJACK, Page 52
143910
Figure 2.6. Scissor Arm Assembly Connecting Hardware
Index
No.
Skyjack
Part No.
Qty.
Description
1
121674
1
PIN, Outside scissor
2
123430
2
BUSHING, Fiberglide (3/4” inner diameter x 1.5”)
3
121874
1
PIN, Cotter (1/4” x 1.5”)
4
121605
1
121672
1
5
120958
1
PIN, Inside scissor
6
121677
1
PIN, Limit switch
7
(Ref.)
-
LIMIT SWITCH ASSEMBLY
8
128256
AR
CENTER PIN ASSEMBLY (without Cable Carrier Weldment)
130385
AR
CENTER PIN ASSEMBLY (with Cable Carrier Weldment)
9
120673
1
• PIN, Center
10
101520
1
• WASHER, Nylon (1.28” I.D. x 2” O.D. x 0.12”)
11
123431
4
• BUSHING, Fiberglide (1.25” x 1.8125”)
12
121703
1
• SPACER, Bearing thrust fiberglide (1.25” inner diameter)
13
122502
1
• WASHER, Flat (1.25” I.D. x 2.25” O.D.) (without Cable Carrier Weldment)
14
121875
1
• PIN, Cotter (5/16” diameter x 2”)
143910
SKYJACK, Page 53
Figure 2.7. Scissor Arm Limit Switch Assembly
AB
Side View
18 27
17
19 21 22 23
Top View
26
24
23 22 21 20
25
1
Limit Switch Assembly
B
A&D
5
1
8
9 10
13 16
14 12
11 15
13
12 14
2
3
4
5
15 11
2
3
4
5
C
1
16 13
4
6
7
1
M132237AB_1
SKYJACK, Page 54
143910
Figure 2.7. Scissor Arm Limit Switch Assembly
Index
No.
Skyjack
Part No.
Qty.
AB
Description
A
132236
1
HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY
(ANSI/CSA & EE rated, except model 4632 EE rated)
B
121976
1
HIGH SPEED LIMIT SWITCH ASSEMBLY
(Model 4632 ANSI/CSA EE rated)
C
121978
1
POTHOLE OVERRIDE LIMIT SWITCH ASSEMBLY
(Model 4632 ANSI/CSA EE rated)
D
130559
1
HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (CE)
1
121975
2
117582
3
117584
4
117590
5
117594
6
117596
7
117598
8
117479
9
117581
10
117591
11
113018
12
113021
13
113071
14
145963
15
145964
16
145965
17
121867
18
121868
19
103860
20
103858
21
104000
22
103995
23
103980
24
100967
25
121908
26
121869
27
-
104694
104185
104003
120094
3
2
1
1
1
2
6
7
8
2
1
1
1
1
3
1
1
1
1
1
1
1
1
2
2
4
8
4
2
2
1
-
4
2
2
2
143910
• SWITCH, Drilled sealed limit, A, D
• SWITCH, Drilled sealed limit, B
• SWITCH, Drilled sealed limit, C
• CONNECTOR, Receptacle (8 pin)
• CONNECTOR, Receptacle wedge (8 pin)
• CONNECTOR, Contact pin (16-18), C
• CONNECTOR, Contact pin (16-18), A
• CONNECTOR, Contact pin (16-18), B
• CONNECTOR, Contact pin (16-18), D
• CONNECTOR, Sealing plug , A, B
• CONNECTOR, Receptacle (2 pin)
• CONNECTOR, Receptacle wedge (2 pin)
• CONNECTOR, Plug (4 pin)
• CONNECTOR, Plug wedge (4 pin)
• CONNECTOR, Contact socket (16-18)
• MARKER, Brady wire (#18), A, B, D
• MARKER, Brady wire (#21), A, B, D
• MARKER, Brady wire (#71), A, C, D
• LABEL, LS1A, A, B, D
• LABEL, LS1B, A, B, D
• LABEL, LS6, A, C, D
BRACKET, Limit switch
GUARD, Limit switch
WASHER, Lock (1/4”, NOM x 0.06)
NUT, Hex head (1/4”- 20, Grade B)
CAM, Limit switch
BUSHING, Snap-in (3/4” inner diameter)
CLAMP, Gear #40 (2.5”)
HARDWARE, Limit switch guard
WASHER, Flat (#10)
WASHER, Lock (#10)
NUT, Hex machine (#10)
BOLT, Hex Head machine (#10-32 x 5/8”)
SKYJACK, Page 55
Figure 2.8. Lift Cylinder and Mounting Hardware
K1
3
K1
11
6
K1
K1
7
4
8
9
10
K1
5
2
6
7
8
9
11
1
10
M11303AA
SKYJACK, Page 56
143910
Figure 2.8. Lift Cylinder and Mounting Hardware
Index
No.
Skyjack
Part No.
Qty.
-
120989
-
1
2
3
4
5
6
7
8
9
10
11
K1
Description
LIFT CYLINDER ASSEMBLY
120993
1
120991
1
121096
1
121668
1
105686
1
103869
4
123808
4
101076
100904
103996
4
103404
4
100397
4
130337
AR
130387
AR
130388
AR
• WELDMENT, Barrel
• ROD, Piston
• GLAND, Front head
• TRUNNION
• BOLT (3/4”-16 x 3”, Grade 5)
BEARING BLOCK ASSEMBLY
• BLOCK
• BUSHING
WASHER, Lock (5/16” NOM x 0.07”)
NUT, Hex head (5/16”-18, Grade B)
SHIM, Bearing block (16 GA) (If equipped)
121097
KIT, Seal repair
1
143910
SKYJACK, Page 57
Figure 2.9. Holding Valve Assembly (ANSI/CSA - Model 3220/4620)
7
5
4
3
1
2
6
11
12
8
9 10
M10225AC_1
Index
No.
Skyjack
Part No.
Qty.
1
106689
1
111314
1
108052
2
2
103403
1
3
104437
1
4
104493
1
5
107269
1
6
105281
1
7
(Ref.)
-
8
103931
4
9
103996
4
10
104637
4
11
114578
1
12
104657
1
SKYJACK, Page 58
Description
HOLDING VALVE BLOCK ASSEMBLY
• BLOCK, Manifold
• PLUG, Expander
SEAL, O-ring
PLUG, Manifold
COIL (24 volt)
VALVE, Holding (N.C.)
ORIFICE
LIFT CYLINDER ASSEMBLY
(For components, Refer to Figure 2.8)
BOLT, Socket (5/16”-18 x 2”, Grade 5)
WASHER, Lock-high collar (5/16”)
FITTING, Elbow (06 JICM - 04 ORBM)
HOSE ASSEMBLY (manifold to lift cylinder)
143910
AB
Figure 2.10. Holding Valve Assembly without Transducer (Model 3226/4626/4632)
16
Upper Cylinder
6
7
14
2
1
5
4
4
9
5
8
3
2
3
12 11 10
16
6
15
17
Lower Cylinder
11 12 13
M10226AC_1
Index
No.
Skyjack
Part No.
Qty.
1
108778
1
111320
1
108052
3
2
103403
2
3
106557
2
4
107269
2
5
104493
2
6
105281
2
7
(Ref.)
-
8
(Ref.)
-
9
106688
1
111316
1
108052
2
10
108429
4
11
103996
8
12
104637
8
13
103931
4
14
103069
1
15
114579
1
16
102635
1
17
104657
1
143910
Description
BLOCK, Upper holding valve (ANSI/CSA & CE)
• BLOCK, Manifold
• PLUG, Expander
SEAL, O-ring
VALVE, Relief
VALVE, Holding (N.C.)
COIL, 24 Volt
ORIFICE, One way
LIFT CYLINDER ASSEMBLY (Upper cylinder)
LIFT CYLINDER ASSEMBLY (Lower cylinder)
BLOCK, Lower holding valve (ANSI/CSA)
• BLOCK, Manifold
• PLUG, Expander
BOLT, Hex head (5/16”-18 x 2.5”)
WASHER, Lock (5/16” x 0.09)
BOLT, Socket (5/16”-18 x 2”, Grade 5)
FITTING, Straight (Upper lift cylinder)
FITTING, Tee (06 JICM - 06 JICM - 06 ORBM)
HOSE ASSEMBLY (Upper lift cylinder to lower lift cylinder)
HOSE ASSEMBLY (Lower lift cylinder to main manifold)
SKYJACK, Page 59
Figure 2.11. Holding Valve Assembly (CE - Model 3220/4620)
1
2
5
4
3
M10930AB
Index
No.
1
2
3
4
5
Skyjack
Part No.
Qty.
130480
130481
108052
103996
104637
103931
134431
134432
107269
104493
114578
1
1
1
4
4
4
1
1
1
1
1
SKYJACK, Page 60
Description
BLOCK ASSEMBLY, Manifold
• BLOCK, Manifold
• PLUG, Expander
• WASHER, Flat (0.312)
• WASHER, Lock (5/16” high collar 0.09)
• BOLT, Socket (5/16”-18 x 2”, Grade 5)
TRANSDUCER, Pressure (2000 psi) (Model 3220)
VALVE, Lift cylinder holding
COIL, 24 V (3-prong)
143910
Figure 2.12. Holding Valve Assembly with Transducer (CE - Model 3226/4626/4632)
AB
1
2
4
3
5
6
M10952AB
Index
No.
1
2
3
4
5
6
Skyjack
Part No.
Qty.
130443
130442
108052
103996
104637
108429
134431
134543
107269
104493
114579
106557
1
1
2
4
4
4
1
1
1
1
1
1
143910
Description
BLOCK ASSEMBLY, Manifold
• BLOCK, Manifold
• PLUG, Expander
• WASHER, Lock (5/16” high collar 0.09)
• BOLT, Socket (5/16”-18 x 2.5”, Grade 5)
TRANSDUCER, Pressure (2000 psi) (Model 4626/4632)
VALVE, Lift cylinder holding
COIL, 24 V (3-prong)
FITTING, Tee (06 JICM - 06 JICM - 06 ORBM)
VALVE, Relief
SKYJACK, Page 61
Figure 3.1. Base, Axle, & Wheels
12 11 10 9
13
14
15
8
17
20
23
19
16
18
22
21
24
7
2
26
25
6
5
1
4
3
DO NOT
Intermix tires of different types
on one machine. Use only tires
of type originally supplied.
2
M11107AB
SKYJACK, Page 62
143910
Figure 3.1. Base, Axle, & Wheels
Index
No.
Skyjack
Part No.
Qty.
AC
Description
1
132769
1
BAR ASSEMBLY (Emergency lowering)
132477
1
• BAR, Emergency lowering access
119920
2
• CLIP, Spring coated
103991
2
• WASHER, Flat (#8)
132768
2
124160
2
• PIN, Locking
2
103199
20
BOLT, Wheel
3
(Ref.)
-
TIE ROD ASSEMBLY
4
(Ref.)
-
STEER CYLINDER ASSEMBLY
5
125730
2
PIN ASSEMBLY, King
100120
1
• PIN, Axle king
100825
1
• PIN (1/4” x 1-1875”)
103478
1
• PIN, Cotter (1/4” x 1.25”)
104129
1
• WASHER, Bronze
6
(Ref.)
-
FRONT AXLE HUB & SPINDLE ASSEMBLY
7
125785
2
WHEEL ASSEMBLY (Front) (ITL)
132285
2
WHEEL ASSEMBLY (Front) (Carlisle)
8
155926
1
WELDMENT, Base (Model 3220 ANSI/CSA)
132473
1
WELDMENT, Base
(Model 3220 ANSI/CSA with serial number 60002011 & Below,
and model 3220 CE)
155925
1
WELDMENT, Base (Model 3220 ANSI/CSA w/powered extension platform)
1
WELDMENT, Base (Model 3226 ANSI/CSA)
132471
1
WELDMENT, Base
(Model 3226 ANSI/CSA with serial number 27005563 & Below)
149598
1
WELDMENT, Base (Model 3226 CE)
136494
1
WELDMENT, Base (Model 46xx)
9
146658
1
SWITCH, Tilt (Model 32xx)
146661
1
SWITCH, Tilt (Model 46xx)
10
120094
2
11
104003
2
12
104185
2
13
130192
1
LADDER (Model 3220/4620)
151961
1
LADDER (Model 3226/4626/4632)
103999
4
103472
4
103473
4
14
119725
1
SWITCH, Main power disconnect
108714
1
• KIT, Battery switch lockout
15
115005
1
STATIC STRAP ASSEMBLY
115420
1
• STRAP, Ground
101632
1
• BOLT, Hex head (3/8”-16 x 3/4”)
103999
1
• WASHER, Lock (3/8” NOM)
103978
1
• NUT, Hex head (3/8”-16)
Parts list continued on the following page.
143910
SKYJACK, Page 63
Figure 3.1. Base, Axle, & Wheels (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Parts list continued from the previous page.
16
(Ref.)
-
BASE CONTROL CONSOLE ASSEMBLY
17
102027
2
FITTING, Grease
18
(Ref.)
-
REAR AXLE HUB ASSEMBLY
19
(Ref.)
-
MOTOR, Wheel drive
20
141751
4
SET SCREW, Square head, cup point (3/8”-16 x 3/4”, Grade 5)
21
124228
1
WELDMENT, Brake pin (Left hand)
103940
1
• BOLT, Socket head (1/4”-20 x 1.25”)
104000
1
103983
1
• NUT, Jam (1/4”-20)
22
(Ref.)
-
BRAKE CYLINDER ASSEMBLY
23
124229
1
WELDMENT, Brake pin (Right hand)
103940
1
• BOLT, Socket head (1/4”-20 x 1.25”)
104000
1
103983
1
• NUT, Jam (1/4”-20)
24
(Ref.)
-
REAR WHEEL ASSEMBLY
25
(Ref.)
-
POTHOLE PROTECTION DEVICE ASSEMBLY
26
(Ref.)
-
BATTERY TRAY ASSEMBLY
(Ref.)
-
HYDRAULIC/ELECTRIC TRAY ASSEMBLY
L
(Ref.)
-
143910
LABELS
SKYJACK, Page 65
Figure 3.2. Pothole Protection Device
30
31 32
34
22
19
28
35
1
23
29
33
36
39
2
20
21
22
24
25
27
18
17
13
37
12
11
9
15
26
3
8
38
10
12
4
5
6
4
14
12
10
16
7
M11185AD_3
SKYJACK, Page 66
143910
Figure 3.2. Pothole Protection Device
Index
No.
Skyjack
Part No.
Qty.
Description
1
136417
1
COMPRESSION ROD ASSEMBLY
2
125776
2
CAM LOCK ASSEMBLY
3
119314
2
• SPRING, Cam lock
4
119728
4
• WASHER, Driver
5
119499
2
• LOCK, Cam
6
118778
2
• BUSHING, Cam lock
7
118730
2
• PIN, Lever Bar guide
8
118718
2
• DRIVER, Lock
119843
2
• PIN, Spring (3/32” x 1.375”)
9
118729
2
• PIN, Locator
10
139698
1
11
119313
8
12
119325
8
PIN, Clotter
13
(Ref.)
2
PIN, Eccentric
(For components, refer to Figure 4.1 & Figure 5.1)
14
119312
6
BUSHING (7/16” x 1/2”)
15
147903
2
BAR, Lever
16
(Ref.)
2
PIN, Lower tray
(For components, refer to Figure 4.1 & Figure 5.1)
17
119321
2
SPRING, Kicker
18
126709
1
WELDMENT, Hydraulic tray angle
19
126710
1
WELDMENT, Battery tray angle
20
119339
4
PIN, Angle
21
119316
16
BUSHING (3/8” x 5/8”)
22
119029
2
LOCK, Tray cam
23
119319
8
PIN, Spring (3/32” x 5/8”)
24
119322
2
PLATE, Kicker
25
118689
2
PIN, Kicker clevis
26
119318
4
BUSHING (7/16” x 3/8”)
27
118690
2
PIN, Lock
28
119315
2
PIN, Spring (3/32” x 7/8”)
143910
SKYJACK, Page 67
Figure 3.2. Pothole Protection Device (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
29
30
31
32
33
34
35
36
37
38
39
129430
103983
103995
-
125887
125885
-
126051
126060
149581
138765
103550
130049
130047
-
104000
103995
103855
130209
132530
118992
112248
104185
2
4
4
1
1
1
1
1
1
4
4
6
1
1
-
4
4
4
4 2
2
4
4
143910
MOUNT, Limit switch
• NUT, Hex jam (1/4”)
POTHOLE DEVICE LIMIT SWITCH ASSEMBLY (ANSI/CSA and CE)
• SWITCH, Limit (Battery tray)
• SWITCH, Limit (Hydraulic tray)
POTHOLE DEVICE LIMIT SWITCH ASSEMBLY (ANSI/CSA EE rated)
• SWITCH, Limit (Battery tray)
• SWITCH, Limit (Hydraulic tray)
SOCKET HEAD CAP SCREW (#8-32 x 1.25”)
NUT, Hex nylon lock (#8-32, Grade 5)
PLUG, Slider
FLAP WELDMENT, Hydraulic tray
FLAP WELDMENT, Battery tray
HARDWARE, Flap weldment retaining
• BOLT, Hex head (1/4”-20 x 1/2”)
PIN, Lever
PIN, Tray spring guide
MOUNT, Limit switch
BOLT, Machine (#8-32 x 1”)
WASHER, Lock (#10 NOM)
SKYJACK, Page 69
Figure 3.3. Control Module Assembly
3
2
1
3
4
10
5
6
9
8
7
M11441AC M11050AA M10857AC M10922AD
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
130439
130468
103856
103995
104000
103980
105621
104185
104964
130477
130441
130457
130448
130451
1
1
2
2
2
2
4
4
4
1
1
1
1
1
143910
Description
MODULE, Load sensing control
BRACKET, Control module
NUT, Hex head (1/4”-20, Grade 5)
SCREW, Round head machine (#10-32 x 1”)
WASHER, Lock (#10)
WASHER, Flat (#10)
KIT, Hand held calibration/diagnostic tool
• TOOL, Hand held calibration/diagnostic
• CABLE, Computer (24 Gauge)
• PLUG, Male (4 Pole)
• PLUG, Male (4 Pole) (Enclosed version)
SKYJACK, Page 71
Figure 3.4. Brake Reference
Pin Brake (Models 32xx)
1
3
5
6
2
8
4
9
7
10
M10211AC M120220AA M125786AA
Disc Brake (Models 46xx)
5
2
12
11
13
1
14
8
7
15
M11543AB M125785AA
SKYJACK, Page 72
143910
Figure 3.4. Brake Reference
Index
No.
Skyjack
Part No.
Qty.
1
125795
1
107912
1
2
103789
1
3
103129
1
104212
1
4
(Ref.)
-
5
106451
1
6
108818
4
7
103471
4
8
103470
4
9
125786
2
132284
2
10
(Ref.)
-
11
134573
1
139735
1
12
137462
1
13
(Ref.)
-
14
125525
4
15
125785
2
132285
2
143910
Description
REAR HUB ASSEMBLY
• HUB, Rear (1.25”)
WASHER, Lock toothed (1”)
MOTOR, Hydraulic wheel drive
• KIT, Seal
FITTINGS, Hydraulic (Pin brake)
NUT, Hex jam (1”-20)
BOLT, Hex head (1/2”-13 x 2.75”)
NUT, Hex head (1/2”-13)
WHEEL ASSEMBLY, Rear (ITL)
WHEEL ASSEMBLY, Rear (Carlisle)
PIN BRAKE CYLINDER ASSEMBLY
MOTOR, Wheel (with internal disc brake)
• KIT, Seal
KEY
FITTINGS, Hydraulic (disc brake)
BOLT, Hex head (1/2”-13 x 3.5”)
WHEEL ASSEMBLY (ITL)
WHEEL ASSEMBLY (Carlisle)
SKYJACK, Page 73
Figure 3.5. Tie Rod Assembly
10
1
2
3
7
4
8
9
6
5
7
8
9
M10212AA
Index
No.
Skyjack
Part No.
Qty.
A
B
-
1
2
3
4
5
6
7
8
9
10
125728
130183
1
1
TIE ROD ASSEMBLY (Model 32xx)
TIE ROD ASSEMBLY (Model 46xx)
125472
130182
115281
100855
125469
130181
100846
100847
125747
100856
103998
103982
107797
1
1
1
1
1
1
1
1
1
2
2
2
1
•
•
•
•
•
•
•
•
•
•
•
•
•
SKYJACK, Page 74
Description
ROD, Tie, A
ROD, Tie, B
• END, Female (Left hand thread)
• NUT, Hex head jam (5/8”-18) (Left hand)
• BAR, Tie rod, A
• BAR, Tie rod, B
• NUT, Hex head Jam (5/8” - 18) (Right hand)
• END, Female (Right hand thread)
BOLT, Hex head (5/8”-11 x 2.75”)
SPACER
BOLT, Hex head (5/8”-11 x 3.5”)
143910
AB
Figure 3.6. Steer Cylinder Assembly
15
12
13
4
9
14
K1
8
5
K1
6
7
11 10
1
2
11
3
10
K1
Index
No.
Skyjack
Part No.
Qty.
-
120236
-
M10209AD
Description
1
120235
1
2
103830
1
3
118844
1
4
117047
1
5
120148
1
6
100846
1
7
100847
1
8
102025
1
9
104114
2
10
103513
1
11
132565
2
12
100252
1
13
104002
2
14
119310
1
15
(Ref.)
-
• BARREL, Steer cylinder
• NUT, Lock (5/8”-11, Grade C)
• PISTON
• ROD, Piston
• GLAND, Cylinder
• NUT, Jam (5/8”-18)
• END, Cylinder rod
• BEARING, Spherical
• RING, Retaining
• FITTING, Grease
• CAP, Grease fitting
NUT, Hex head jam (3/4”-10)
BOLT, Hex head (3/4”-10 X 2.75”)
FITTINGS, Hydraulic
(For components, refer to Figure 3.10 or Figure 3.11)
KIT, Seal repair
K1
105816
1
143910
SKYJACK, Page 75
AB
Figure 3.7. Pin Brake Cylinder Assembly
7
K1
K1
K1
6
K1
4
5
3
2
8
1
9
M11186AA
Index
No.
Skyjack
Part No.
Qty.
-
120220
-
CYLINDER ASSEMBLY, Brake
1
2
3
4
5
6
7
8
9
120153
102844
103830
121178
111295
120154
120148
103897
103982
1
1
1
1
1
1
1
1
1
• BARREL, Brake cylinder
• SPRING, Brake return
• NUT, Lock (5/8”-11, Grade C)
• PISTON
• SEAL, Piston
• ROD, Brake
• GLAND
BOLT, Hex head (5/8”-11 x 2”)
K1
105816
1
KIT, Seal repair
SKYJACK, Page 76
Description
143910
Figure 3.8. Rear Drive Manifold Assembly
12
5
7
8
11 10
9
3
2
3
7
6
13
5
14
15
4
1
2
3
M11542AA
Index
No.
Skyjack
Part No.
Qty.
A
B
108301
136531
-
-
REAR DRIVE MANIFOLD ASSEMBLY (Models 32xx)
REAR DRIVE MANIFOLD ASSEMBLY (Models 46xx)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
114580
103623
103605
104437
104402
103354
114578
104132
104434
137127
139223
114581
108195
108052
103136
103874
126028
103999
103472
1
2
3
1
4
1
2
1
1
1
1
1
1
8
1
2
2
2
2
• FITTING, Elbow 45° (06 JICM - 06 ORBM)
• VALVE, N.O. (speed)
• COIL (24 volt)
• PLUG, O-ring
• FITTING, Adapter (08 JICM - 06 ORBM)
• VALVE, Flow (divider/combiner)
• FITTING, Elbow 90° (06 JICM - 04 ORBM)
• VALVE, N.C. (differential)
• ORIFICE (0.040” diameter)
• ORIFICE (0.020” diameter, one way), B
• FITTING, Straight connector (#6 SAE -#4 JIC), B
• FITTING, Tee (06 JICM - 06 ORBMS - 06 JICM), A
• BLOCK, Manifold
• • PLUG, Expander
• VALVE, Free-wheeling
BOLT, Hex head (3/8-16 x 2.75)
SPACER, Tube (Model 3220)
WASHER, Lock (3/8)
WASHER, Flat (3/8 S.A.E.)
143910
Description
SKYJACK, Page 77
Figure 3.9. Front Hub & Spindle Assembly
2
1
4
5
6
7
3
8
9
10
11
12
M10210AA
Index
No.
Skyjack
Part No.
Qty.
-
125792
-
FRONT HUB & SPINDLE ASSEMBLY
1
2
-
3
4
5
6
7
8
9
10
11
12
125806
100050
107909
103085
103144
103009
102978
102833
102977
103003
102829
102749
102865
1
2
1
1
1
1
1
1
1
1
1
1
1
•
•
•
•
•
•
•
•
•
•
•
•
•
143910
Description
SPINDLE, Casting
BUSHING, Fiberglide
FRONT HUB ASSEMBLY
• PIN, Cotter
• SEAL, Grease
• BEARING, Inner cone
• BEARING, Inner cup
• HUB, Front (5 bolt)
• BEARING, Outer cup
• BEARING, Outer cone
• WASHER, Flat
• NUT, Castle (1-14)
• CAP, Dust
SKYJACK, Page 79
AB
Figure 3.10. Hydraulic Hose Connections - Pin Brake (Model 32XX)
Steer
Cylinder
1
2
3
3
4
4
Main
Manifold
5
6
7
5
14
8
8
9
9
Left
Wheel
Motor
10
9
Right
Wheel
Motor
Rear
Drive
Manifold
10
9
15
8
8
13
11
2
12
Left
Brake Cylinder
11
Right
Brake Cylinder
12
2
M10009AA
SKYJACK, Page 80
143910
Figure 3.10. Hydraulic Hose Connections - Pin Brake (Model 32XX)
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
105811
3
3
103069
2
4
119833
2
5
102611
2
6
104487
1
7
(Ref.)
-
8
125497
4
9
103071
4
10
(Ref.)
-
11
114578
2
12
(Ref.)
-
13
102540
1
14
126015
1
15
(Ref.)
-
143910
Description
ORIFICE (0.040” diameter)
FITTING, Connector (#6 ORB - #6)
HOSE ASSEMBLY (Steer)
HOSE ASSEMBLY (Drive)
HOSE ASSEMBLY (Brake supply)
TUBE ASSEMBLY (Drive motor)
FITTING, Adapter (08 JICM - 10 ORBM)
MOTOR, Hydraulic drive
PIN BRAKE CYLINDER ASSEMBLY
HOSE ASSEMBLY (Right brake)
HOSE ASSEMBLY (Left brake)
REAR DRIVE MANIFOLD ASSEMBLY
SKYJACK, Page 81
AC
Figure 3.11. Hydraulic Hose Connections - Disc Brake (Model 46XX)
Steer
Cylinder
1
2
3
3
4
4
7
Main
Manifold
5
6
5
14
21
8
20
9
9
10
Rear
Drive
Manifold
Left
Wheel
Motor
11
16
9
10
Right
Wheel
Motor
9
11
12
15
8
19
14
13
18
Brake Release
Manifold
17
M11544AA
SKYJACK, Page 82
143910
Figure 3.11. Hydraulic Hose Connections - Disc Brake (Model 46XX)
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
105811
1
3
103069
2
4
119833
2
5
104656
2
6
137175
1
7
(Ref.)
-
8
136569
2
9
103071
4
10
(Ref.)
-
11
125883
1
12
113348
1
13
136573
1
14
136568
2
15
136576
1
16
(Ref.)
-
17
136540
1
146559
1
146560
1
146561
1
146562
1
146563
1
701954
3
146564
1
-
-
-
125741
2
103472
2
103999
2
18
136572
1
19
137636
1
20
121602
1
21
138133
1
143910
AC
Description
ORIFICE (0.040” diameter)
FITTING, Straight (06 JICM - 06 ORBM)
HOSE ASSEMBLY (Steer)
HOSE ASSEMBLY (Drive)
HOSE ASSEMBLY (Brake supply)
HOSE ASSEMBLY (Wheel motor)
FITTING, Adapter (08 JICM - 10 ORBM)
MOTOR, Wheel (with disc brake)
FITTING, Elbow 90° (#515-6-4)
HOSE ASSEMBLY (Right brake)
HOSE ASSEMBLY (Wheel motor)
HOSE ASSEMBLY (Right motor drain)
REAR DRIVE MANIFOLD ASSEMBLY
MANIFOLD, Brake release
• PUMP ASSEMBLY
• • PUMP HANDLE
• VALVE ASSEMBLY
• • VALVE HANDLE
• BLOCK, Brake manifold
• FITTING, Straight (4 JIC)
• KIT, Seal
HARDWARE, Brake release manifold
HOSE ASSEMBLY (Brake release manifold)
HOSE ASSEMBLY (Left brake)
FITTING, Tee (06 JICM - 04 ORBM - 06 JICM)
HOSE ASSEMBLY (Main case drain)
SKYJACK, Page 83
Figure 3.12. Base Control Console
AC
15
14
13
8
11
Models 32xx & 46xx Standard
Cover Assembly
9
10
12 16
3
4
17
17
Model 46xx EE Rated
Cover Assembly
Model 32xx EE Rated
Cover Assembly
5
6
7
2
1
Cover Assembly
M146637AA_1
SKYJACK, Page 84
143910
Figure 3.12. Base Control Console
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
146597
146576
147995
147994
-
-
-
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
149553
121050
139462
-
147056
147053
147061
-
147056
147054
-
147056
147053
147054
117582
117584
117590
149536
147057
104466
147069
147051
130862
147997
147976
132706
136536
127284
104000
117953
300788
126784
1
AR
AR
-
1
1
1
-
1
2
-
1
2
1
1
1
8
1
1
1
1
1
1
1
1
1
1
2
2
2
1
34”
143910
AB
Description
BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA)
BASE CONTROL CONSOLE ASSEMBLY (CE)
BASE CONTROL CONSOLE ASSEMBLY (Model 32xx ANSI/CSA EE rated)
BASE CONTROL CONSOLE ASSEMBLY (Model 46xx ANSI/CSA EE rated)
• HARNESS, Base control
• • FERRULE, 16GA Red (not shown)
• • FERRULE, 16GA Twin wire (not shown)
• • SWITCH, Emergency stop
• • • LATCH
• • • BLOCK, Contact (N.C.)
• • • LED BLOCK, 24V (Red)
• • SWITCH, Selector
• • • LATCH
• • • BLOCK, Contact (N.O.)
• • KEY SWITCH
• • • LATCH
• • • BLOCK, Contact (N.C.)
• • • BLOCK, Contact (N.O.)
• • RECEPTACLE (8 pin)
• • CONNECTOR, Wedge (8 pin)
• • CONNECTOR, Contact pin (16-18)
• SWITCH HEAD, Selector key, A, C, D
• SWITCH HEAD, Selector key, B
• • KEY (#455)
• SWITCH HEAD, Selector
• SWITCH HEAD, Emergency stop
• PLATE, Mount (Base controls)
• COVER ASSEMBLY (Base controls), C
• COVER ASSEMBLY (Base controls), D
COVER ASSEMBLY (Base controls), (Model 32xx), A, B
COVER ASSEMBLY (Base controls), (Model 46xx), A, B
WASHER, Lock (1/4”), A, B
WASHER, Seal (1/4”), C, D
STRAIN RELIEF (LTF 21)
RUBBER, Self-seal
SKYJACK, Page 85
AB
Figure 4.1. Hydraulic/Electrical Assembly
39
21
17
16 15 14
18
38
20
40
19
41
22
23
26
13
27
24 25
28
12 11 10 9
29
30
8
7
6
3
31
5
32
34
33
4
1
35
3
2
37
36
M11190AC
SKYJACK, Page 86
143910
Figure 4.1. Hydraulic/Electrical Assembly
Index
No.
Skyjack
Part No.
Qty.
AB
Description
1
125443
1
WELDMENT, Hydraulic/electric tray
125735
1
WELDMENT, Hydraulic/electric tray (ANSI/CSA EE rated)
2
118983
1
PIN, Tray bottom
3
100335
2
BUSHING, Bronze
4
125821
1
TRIM, Protective
5
100446
1
PIN, Tray upper eccentric
6
107949
1
NUT, Hex jam (1/2”-13)
7
125798
1
BOLT, Carriage (1/2”-13 x 1.5”, Grade 5)
8
132767
1
WEIGHT ASSEMBLY
9
119020
1
PLATE, Motor mounting
10
127060
2
11
103468
2
12
103470
2
13
(Ref.)
-
PUMP AND MOTOR ASSEMBLY
(For components, refer to Figure 4.3 & 4.4)
14
103887
4
BOLT, Hex head (5/16”-18 x 3/4”)
15
103404
4
16
103996
4
17
109052
1
18
109568
1
RETURN FILTER ASSEMBLY
104254
1
• ELEMENT, Filter
123022
1
• SEAL, O-ring
123021
1
• COVER
123020
1
• SPRING
122973
1
• CASTING, Aluminum
121571
1
• SCREW, Set
122969
3
• BOLT, Washer combined
122968
1
• CASING, Filter
19
-
-
HARDWARE, Return filter assembly
103864
2
• BOLT, Hex head (5/16”-18 x 1”)
103984
2
• NUT, Hex lock (5/16-18, Grade 5)
20
107493
1
MANIFOLD, Lowering valve
21
107271
1
VALVE
22
102693
1
CAP WITH GASKET, Filler/Breather
103962
3
SCREW, Machine (#10-32 x 1/2)
143910
SKYJACK, Page 87
Figure 4.1. Hydraulic/Electrical Assembly (Continued)
Index
No.
Skyjack
Part No.
Qty.
AB
Description
23
103962
14
24
103320
1
25
102918
1
26
125800
1
27
108575
1
28
111954
1
102780
1
111534
1
103857
1
104000
1
103864
3
103404
3
103980
1
29
124311
2
30
103236
1
31
120190
1
32
117701
1
149606
1
120190
1
33
(Ref.)
-
34
102971
2 103855
2
104000
2
103995
2
35
124291
1
36
(Ref.)
-
103873
1
1
103472
103999
1
37
133940
2
38
103069
1
39
(Ref.)
-
40
109267
1
41
148298
1
143910
SCREW, Machine (#10-32 x 1/2”)
CLAMP, Worm (#16)
HOSE, Tank (1”)
SCREW, Round head machine (3/8”-16 x 1”, Grade 5)
NUT, Hex jam (3/8”-16, Grade B)
ROTARY LATCH ASSEMBLY
• LATCH, Rotary
• KNOB, Latch
• WASHER, Lock (5/16”, Grade 5)
• NUT, Hex head (1/4”-20, Grade 5)
INSERT, Threaded (not needed with gauge assembly)
GAUGE, Oil level/temperature
SEAL, Magnetic drain plug
THREAD STRAIGHT MAGNETIC PLUG ASSEMBLY
• PLUG, Thread straight magnetic
• SEAL, Thread straight magnetic plug
PROPORTIONAL CONTROL VALVE ASSEMBLY
BRACKET, Cylinder mounting
CYLINDER, Cushion
FITTING, Connector (06 JICM - 06 ORBM)
ELECTRICAL PANEL ASSEMBLY
(For component, refer to Figures 6-1 & 6.2)
COVER, Hydraulic tank
GASKET, Hydraulic tank
SKYJACK, Page 89
Figure 4.2. Main Manifold Assembly
AC
3
2
4
5
21
17
7
20
18
1
7
8
25
6
9
10
14
21
18
6
11
15
9 12
22
16
6
19
6
24
11
13
23
M10192AC
SKYJACK, Page 90
143910
Figure 4.2. Main Manifold Assembly
Index
No.
Skyjack
Part No.
Qty.
AC
Description
A
154514
1
B
122272
1
(Model 3220 with serial number 60002111 & below,
and model 46xx with serial number 70006540 & below)
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
• MANIFOLD ASSEMBLY (without directional valves)
• • BLOCK, Manifold
• • • PLUG, Expander
• • VALVE, 3-Way (lift)
• • COIL, 24 Volt
• • VALVE, Counterbalance
• • FITTING, Elbow 45° (06 JICM - 06 ORBM)
• • FITTING, Straight (06 JICM - 06 ORBM)
• • FITTING, Plug (06 ORBM)
• • VALVE, 3-Way (brake)
• • COIL (24 volt)
• • FITTING, Plug (#8)
• • VALVE, Relief
• • VALVE (N.C.)
• • NUT, Cap (06 JICF)
• • PLUG (#3) (Model 32xx)
• • PLUG (1/16 NPT)
• • FITTING, Tee (06 JICM - 06 ORBMS - 06 JICM)
• • FITTING, Tee (06 JICM - 06 JICM - 06 ORBM)
• • FITTING, Elbow 90° (06 JICM - 04 ORBM)
• • VALVE, Directional D03 spool (Drive & Steer)
• • • COIL (24 volt)
• SPOOL VALVE ASSEMBLY (24 volt) (Drive & Steer) (If equipped)
• • VALVE, Directional D03 spool
• • • COIL (24 volt)
• • BOLT, Socket head (#10-24 x 2”, Grade 5)
DRIVE CROSS OVER RELIEF VALVE ASSEMBLY (option)
• RELIEF VALVES, Cross over
• BOLT, Socket head (#10-24 x 3.5”, Grade 5)
FITTING, Straight (04 JICM - 06 ORBM) (powered extension platform)
KIT, Quick Disconnect (If equipped)
• COUPLER
• COVER, Dust
• FITTING, Tee (#6 - #6 - #6)
KIT, Quick disconnect (If equipped)
• COUPLER
• COVER, Dust
• FITTING, Straight (06 ORBM - 06 ORBM)
CONNECTOR (with diode)
ORIFICE (1/16” NPT x 0.073” I.D.) (Model 4620)
ORIFICE (1/16” NPT x 0.081” I.D.) (Model 4632)
124253
107354
108052
106273
105610
147889
114580
103069
104437
103623
103605
115320
104534
103655
107666
102856
104419
114581
114579
114578
153334
153335
128798
128317
128320
103920
-
121877
103923
701956
122427
122385
114521
122364
122420
122385
114521
122428
119825
122213
105530
-
1
9
1
1
1
1
6
6
1
2
1
2
1
1
1
1
1
1
2
2
2
2
1
2
4
1
1
4
2
1
1
1
1
1
1
1
1
4
1
1
143910
SKYJACK, Page 91
Figure 4.3. Pump and Motor Assembly (All Models, included EE rated)
4
AC
1
2
3
5
6
M123475AA
Index
No.
Skyjack
Part No.
Qty.
A
147276
1
B
147099
1
1
147664
1
2
147661
1
147662
1
3
147663
1
4
-
1
122967
1
5
124323
1
6
(Ref.)
1
SKYJACK, Page 92
Description
PUMP & MOTOR ASSEMBLY (Model 3220/4620 & all EE rated)
PUMP & MOTOR ASSEMBLY (Model 3226/4626/4632, exclude EE rated)
• MOTOR (24 VDC)
• PUMP, Hydraulic, A
• PUMP, Hydraulic, B
• COUPLER (includes seals)
HARDWARE, Motor replacement
• BRUSH KIT (includes brushes and springs)
CABLE, Motor/Main contactor (5/16 x 35 x 3/8, #4GA)
CABLE, Motor/Battery
143910
Figure 4.4. Pump and Motor Assembly (ANSI/CSA EE rated)
AC
5
10 3
2
11
6
7
8
9
4
1
M132053AA
Index
No.
Skyjack
Part No.
Qty.
-
132053
1
1
123477
1
2
129961
1
3
703183
1
4
-
1
122967
1
5
132288
1
103148
24”
102938
2
105534
1
6
117407
1
7
117408
1
8
(Ref.)
1
9
129962
1
10
129964
1
11
129963
1
143910
Description
(For EE rated models with serial number 60002016 & below,
27005575 & Below, and 70005734 & below)
PUMP & MOTOR ASSEMBLY (ANSI/CSA EE rated)
MOTOR (24 VDC)
PUMP, Hydraulic
COUPLER
HARDWARE, Motor replacement
• BRUSH KIT (includes brushes and springs)
CABLE AND CONNECTOR ASSEMBLY
• CABLE (#4)
• TERMINAL, Battery (3/8“ x 4GA)
• CONNECTOR, 2-Prong (175A, grey)
BOOT (black)
BOOT (red)
FITTING, Hydraulic hose connector
KIT, Motor band
KIT, Pump seal
TUBE, Inlet
SKYJACK, Page 93
Figure 4.5. Proportional Manifold Assembly
1
2
6
2
5
4
3
M123475AA
Index
No.
Skyjack
Part No.
Qty.
-
132761
1
PROPORTIONAL MANIFOLD ASSEMBLY
1
2
3
4
5
6
132750
132748
132749
115370
103070
102665
103860
104000
103995
1
1
1
1
2
1
2
2
2
• MANIFOLD ASSEMBLY
• • BLOCK, Manifold
• • VALVE, Control
• • COIL (24 volt)
• FITTING, Straight (06 JICM - 08 ORBM)
• FITTING, Elbow (06 JICM - 08 ORBM)
143910
Description
SKYJACK, Page 95
Figure 4.6. Hydraulic Hose Connections (Hydraulic/Electrical Tray)
9
10
8
12
7
6
5
11
4
20
3
21
13
2
14
19
1
18
17
16
15
M11545AA
SKYJACK, Page 96
143910
Figure 4.6. Hydraulic Hose Connections (Hydraulic/Electrical Tray)
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
1
2
102665
1
3
119851
1
4
136563
1
5
109052
1
6
(Ref.)
1
7
(Ref.)
1
8
106412
1
9
(Ref.)
1
10
112631
1
11
114402
2
12
(Ref.)
1
13
107732
1
14
106413
1
15
(Ref.)
1
16
126331
1
17
114578
2
18
102647
1
19
(Ref.)
1
20
(Ref.)
1
21
702382
1
143910
Description
PUMP AND MOTOR ASSEMBLY
(For components, refer to Figure 4.3 & 4.4)
FITTING, Connector (06 JICM - 08 ORBM)
HOSE, Suction (3/4”)
HOSE ASSEMBLY (filter to main manifold)
RETURN FILTER ASSEMBLY
MANIFOLD, Lowering valve
HOSE ASSEMBLY (pump to proportional control valve)
FITTING, Straight
HOSE ASSEMBLY (manual lowering valve)
CLAMP, Worm (#12)
PROPORTIONAL CONTROL VALVE ASSEMBLY
HOSE ASSEMBLY (proportional control valve to return filter)
HOSE ASSEMBLY (main manifold to proportional control valve)
HOSE ASSEMBLY (cushion cylinder)
HOSE ASSEMBLY (cushion cylinder)
CYLINDER, Cushion
HOSE ASSEMBLY (Model 46xx)
FITTING, Tee-run swivel (#6 JIC) (Model 46xx)
SKYJACK, Page 97
AB
Figure 5.1. Battery Tray Assembly (ANSI/CSA & CE)
L
21
12
11
12
10
To Batery (+)
19
11 12 14
13
11
15
ANSI/CSA
From Panel (+)
8
14 12 11
9
15
CE
From Panel (+)
To Motor (-)
7
6
4
26
5
16
22 23 24 25
17
18
L
3
2
1
20
M143664AA_1
SKYJACK, Page 98
143910
AB
Figure 5.1. Battery Tray Assembly (ANSI/CSA & CE)
Index
No.
Skyjack
Part No.
Qty.
1
143665
1
2
119609
1
102781
1
111534
1
103855
1
104000
1
103864
3
103404
3
3
125800
1
108575
1
4
100440
1
120340
1
5
111423
1
120338
1
6
100442
1
120339
1
7
(Ref.)
1
8
(Ref.)
1
9
106552
4
103480
4
10
124324
1
11
117407
2
6
12
117408
2
6
13
143663
1
14
(Ref.)
-
15
119550
1
16
125798
1
17
107949
1
18
-
-
100335
1
100446
1
-
-
100335
1
118983
1
19
120425
2
20
(Ref.)
-
21
137243
1
310517
1
22
149736
1
23
149735
2
24
104000
2
25
103980
2
26
149737
1
L
(Ref.)
-
143910
Description
WELDMENT, Battery tray
LATCH ASSEMBLY
• LATCH, Rotary
• KNOB, Latch
NUT, Jam (3/8”-16, Grade B)
PLYWOOD (3/8 x 10.5 x 28.5)
SHEET, Neoprene (1/4 x 10.5 x 28.5) (Australia/New Zealand)
SPACER, Wood (2 x 3 x 11)
SPACER, Plastic wood (2 x 4 x 11) (Australia/New Zealand)
SPACER, Wood (2 x 3 x 28) (U2200)
SPACER, Plastic wood (2 x 4 x 28) (Australia/New Zealand)
HARNESS, Charger cutout
BATTERY CHARGER ASSEMBLY
(For components, refer to Figures 5-3)
BATTERY, 6V (U2500)
BATTERY, 6V (U2200)
CABLE (Battery to pump/motor assembly) (ANSI/CSA)
BOOT, Battery (Black) (ANSI/CSA)
BOOT, Battery (Black) (CE)
BOOT, Battery (Red) (ANSI/CSA)
BOOT, Battery (Red) (CE)
CABLE (Main disconnect switch to battery) (ANSI/CSA)
MAIN DISCONNECT SWITCH ASSEMBLY
CABLE (main disconnect switch to main contactor)
NUT, Jam (1/2”-13)
PIN ASSEMBLY (Tray upper)
• BUSHING, Bronze
• PIN, Eccentric
PIN ASSEMBLY (Tray lower)
• BUSHING, Bronze
• PIN, Tray bottom
CABLE, Battery jumper
CABLE, Battery
• FUSE (300 Amp)
BATTERY CABLE CONNECT ASSEMBLY (CE)
SCREW, Flat head machine (1/4”-20 x 1.5”) (CE)
WASHER, Lock (1/4”) (CE)
NUT, Hex (1/4”-20, Grade B) (CE)
MOTOR CABLE CONNECT ASSEMBLY (CE)
LABELS
SKYJACK, Page 99
Figure 5.2. Battery Tray Assembly (ANSI/CSA EE rated)
L
24
13
11
12
14
14
22
16
17
13
18
10
9
8
7
19
6
20
L
21
5
4
3
1
2
23
M111083AA
SKYJACK, Page 100
143910
AC
Figure 5.2. Battery Tray Assembly (ANSI/CSA EE rated)
Index
No.
Skyjack
Part No.
Qty.
Description
1
143665
1
WELDMENT, Battery tray
2
119609
1
ROTARY LATCH ASSEMBLY
112307
1
• LATCH, Rotary
111534
1
• KNOB, Latch
103857
1
103864
3
104000
1
103980
1
• NUT, Hex head (1/4”-20, Grade 5)
3
119528
1
TRAY LOCK ASSEMBLY (ANSI/CSA EE rated)
104049
1
• BRACKET, Tray lock
104051
1
• CAM, Lock
103886
1
4
125800
1
108575
1
NUT, Jam (3/8”-16, Grade B)
5
126236
1
WEIGHT, Battery charger
6
119286
1
BRACKET, Connector mount
7
113655
3
PLYWOOD (1/4 x 9.5 x 29)
8
113654
5
PLYWOOD (1/4 x 9.5 x 10.5)
9
(Ref.)
1
BATTERY CHARGER ASSEMBLY
(For components, refer to Figures 5-3)
10
106552
4
BATTERY, 6V (U2500)
103480
4
BATTERY, 6V (U2200)
11
143672
1
CABLE ASSEMBLY, Cable (Battery to battery charger)
105534
1
• PLUG, Battery connector (175 Amp, 2 prong)
103148
81”
• CABLE (#4GA)
12
126076
1
CONNECTOR CABLE ASSEMBLY (Motor to main disconnect switch)
105534
1
103148
80”
• CABLE (#4GA)
13
117407
4
BOOT (Black)
14
117408
4
BOOT (Red)
15
120425
AR
CABLE, Battery jumper
16
126047
1
ASSEMBLY, Connector Cable (Motor to electrical panel/battery)
105534
1
103148
169” • CABLE (#4GA)
17
(Ref.)
-
MAIN DISCONNECT SWITCH ASSEMBLY
18
119550
1
CABLE, Main Disconnect Switch to Main Contactor
126049
1
CABLE, Main Disconnect Switch to Main Contactor (ANSI/CSA EE rated)
19
125798
1
20
107949
1
NUT, Jam (1/2”-13)
Parts list continued on the next page.
143910
SKYJACK, Page 101
Figure 5.2. Battery Tray Assembly (ANSI/CSA EE rated) (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Parts list continued from previous page.
21
-
-
PIN ASSEMBLY (Upper tray)
100335
1
• BUSHING, Bronze
100446
1
• PIN, Eccentric
-
-
PIN ASSEMBLY (Lower tray)
100335
1
• BUSHING, Bronze
118983
1
• PIN, Tray bottom
22
(Ref.)
-
CABLE, Motor connector
23
(Ref.)
-
24
137243
1
CABLE, Battery
310517
• FUSE (300 Amp)
L
(Ref.)
-
143910
LABELS
SKYJACK, Page 103
Figure 5.3. Battery Charger Assembly
5
6
1
4
2
7
3
M111083AA
SKYJACK, Page 104
143910
AB
Figure 5.3. Battery Charger Assembly
Index
No.
1
2
3
4
5
6
7
Skyjack
Part No.
Qty.
128537
152070
127154
147674
115391
123764
129702
116039
1
1
1
1
1
1
1
1
143910
Description
CHARGER, Battery (24VDC) (ANSI/CSA)
CHARGER, Battery (24VDC) (CE)
• RELAY, Interlock
FRONTPLATE ASSEMBLY (with hardwired cord)
PLUG, Charger cutout
CLIP, Single (#10, G6)
SCREW, SF (#10)
CONNECTOR, Battery (Grey, 175 Amp) (ANSI/CSA EE rated)
SKYJACK, Page 105
AB
Figure 6.1. Electrical Panel and hardware Assembly (ANSI/CSA & CE)
4 11
14
15
16
12
3
19
14
2
13
13
1
5
6
7
21
14
14
15
15
16
8
9
20
10
18
17
8
M147716AB
SKYJACK, Page 106
143910
Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE)
Index
No.
Skyjack
Part No.
Qty.
A
B
146642
147716
-
-
ELECTRICAL PANEL ASSEMBLY (hardware) (ANSI/CSA)
ELECTRICAL PANEL ASSEMBLY (hardware) (CE) (shown)
1
132661
130579
112495
2
132794
3
125893
103892
103995
104000
103980
4
125892
5
103336
6
117325
149780
7
146644
116066
116068
116067
8
108589
9
116711
10
119758
11
112449
12
146475
13
103962
14
104003
15
104185
16
104694
17
104546
18
105621
19
103057
20
103011
103956
103985
21
147374
147715
22
115401
1
1
4
1
1
1
1
1
1
1
1
2
2
1
2
2
2
3
6
1
2
1
4
1
4
3
5
6
3
5
2
3
1
2
1
1
3
8
7
8
7
1
1
2
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
143910
AB
Description
WELDMENT, Control panel, A
WELDMENT, Control panel, B
CLAMP
BUMPER, Rubber female
WASHER, (Lock 1/4”)
NUT, Hex head (1/4”-20, Grade 5)
BUMPER, Rubber male
HOURMETER
CIRCUIT BREAKER (15 Amp) A
CIRCUIT BREAKER (10 Amp) B
RESISTOR (30 Ohm, 25 watt)
SCREW, Round head machine (#4-40 x 1/2”)
WASHER, Lock (#4)
NUT, Hex (#4-40)
RELAY (24 volt), A
RELAY (24 volt), B
SPACER, Relay stand-off, A
SPACER, Relay stand-off, B
MODULE, Encapsulated diode, B
BOLT, Machine (1/4”-20 x 1”, Grade 5)
CONTACTOR, Solenoid
SCREW, Round head machine (#10-32 x 1/2”), A
SCREW, Round head machine (#10-32 x 1/2”), B
NUT, Hex head (#10-32), A
NUT, Hex head (#10-32), B
WASHER, Lock (#10), A
WASHER, Lock (#10), B
WASHER, Flat (#10), A
WASHER, Flat (#10), B
SCREW, Round head (#10-32 x 2”), A
SCREW, Round head (#10-32 x 2”), B
BEEPER (4-28VDC), A
BLOCK, Terminal
SCREW, Round head (#6-32 x 1”), A
NUT, Hex head (#6-32), A
NUT, Hex head (#6-32), B
HARNESS, Ground (“02”), A
HARNESS, Ground (“02”), B
FERRULE (18GA white) (not shown)
SKYJACK, Page 107
AB
Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated)
26
2
25
22
23
24
21
27
28
16
19 20
17
5 18
3
4
5
6
5
4
7
9 10
13
8
14
12
11
15
1
12
11
M147793AA
SKYJACK, Page 108
143910
Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated)
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
147981
147985
146475
115545
104185
104694
108589
146644
125694
116068
103011
103956
112495
104000
103995
147977
125613
120094
117325
117954
103336
103962
117952
104003
103057
112467
126783
126784
1
1
1
5
11
2
3
1
2
2
1
6
3
3
3
1
1
6
2
2
1
1
1
1
1
2
32”
14”
143910
AB
Description
WELDMENT, Panel (ANSI/CSA EE rated)
WELDMENT, Panel box (ANSI/CSA EE rated)
CONTACTOR, Solenoid
WASHER, Lock (#10)
WASHER, Flat (#10)
RELAY, Sealed (24V)
RESISTOR (30 ohms)
WASHER, Lock (#4)
BLOCK, Terminal
SCREW, Round head machine (#6-32 x 1”)
GASKET (9 hole) (ANSI/CSA EE rated)
GASKET, Cover (ANSI/CSA EE rated)
BREAKER, Circuit (15 Amp)
WASHER, Seal (7/16”)
HOUR METER
WASHER, Seal (#10)
NUT, Hex head (#10-32)
BEEPER (slow pulse, 4-28VDC)
PLUNGER, Stubby pull-ring
RUBBER, Self-seal
RUBBER, Self-seal
SKYJACK, Page 109
Figure 6.3. Main Manifold Harness
HARNESS A
1
1
HARNESS B
2
M146667AA M146669AA
SKYJACK, Page 110
143910
Figure 6.3. Main Manifold Harness
Index
No.
Skyjack
Part No.
Qty.
A
B
146669
146667
1
1
HARNESS, Main manifold, (ANSI/CSA, including EE rated)
HARNESS, Main manifold, (CE)
1
2
119825
102921
4
3
• CONNECTOR, Solenoid (with diode)
• DIODE, B
143910
Description
SKYJACK, Page 111
Figure 6.4. Rear Manifold Harness
TO BASE CONTROL CONSOLE
HARNESS B
1
2
3
TO HIGH SPEED LIMIT
TO POTHOLE LIMIT
5
TO REAR MANIFOLD
TO BASE CONTROL CONSOLE
HARNESS A & C
1
2
3
TO HIGH SPEED LIMIT
TO POTHOLE LIMIT
4
TO REAR MANIFOLD
M146596AA
SKYJACK, Page 112
143910
Figure 6.4. Rear Manifold Harness
Index
No.
Skyjack
Part No.
Qty.
A
B
C
149585
146596
147979
1
1
1
HARNESS, Rear manifold (ANSI/CSA)
HARNESS, Rear manifold (CE)
HARNESS, Rear manifold (ANSI/CSA EE rated)
1
117583
2
117585
3
117593
4
117594
5
102921
2
2
16
13
6
3
•
•
•
•
•
•
143910
Description
CONNECTOR, Plug (8 pin)
CONNECTOR, Plug wedge (8 pin)
CONNECTOR, Contact socket (14-16), B
CONNECTOR, Contact socket (14-16), A, C
CONNECTOR, Sealing plug, A, C
DIODE
SKYJACK, Page 113
Figure 6.5. Horn/Flashing Light and Tilt Switch Harnesses (ANSI/CSA & ANSI/CSA EE rated)
HARNESS A & B
TO FLASHING LIGHT
TO ELECTRIC PANEL
TO HORN
HARNESS C & D
TO ELECTRIC PANEL
TO TILT SWITCH
1
2
3
4
M146588AA
Index
No.
A
B
C
D
1
2
3
4
Skyjack
Part No.
Qty.
146588
147988
146574
147989
1
1
1
1
HARNESS, Horn/Flashing light (ANSI/CSA)
HARNESS, Horn/Flashing light (ANSI/CSA EE rated)
HARNESS, Tilt switch (ANSI/CSA)
HARNESS, Tilt switch (ANSI/CSA EE rated)
117579
117581
117591
117594
1
1
3
2
•
•
•
•
SKYJACK, Page 114
Description
CONNECTOR, Plug (4 pin)
CONNECTOR, Plug wedge (4 pin)
CONNECTOR, Contact socket (16-18)
CONNECTOR, Sealing plug
143910
AB
Figure 6.6. Holding Valve and Charger Cutout Harnesses
HARNESS A
TO HOLDING VALVE
TO MAIN MANIFOLD HARNESS
1
HARNESS B
TO HOLDING VALVES
TO MAIN MANIFOLD HARNESS
1
1
HARNESS C & D
TO ELECTRIC PANEL
TO CHARGER CUTOUT
2
M146588AA
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
129171
129170
132869
130886
1
1
1
1
HARNESS, Holding valve (Models 3220/4620)
HARNESS, Holding valve (Models 3226/4626/4632)
HARNESS, Charger cutout (ANSI/CSA)
HARNESS, Charger cutout (CE)
1
127315
2
116992
1
2
1
• CONNECTOR, Solenoid with diode, A
• CONNECTOR, Solenoid with diode, B
• CONNECTOR, Male plug (2 pin), C & D
143910
Description
SKYJACK, Page 115
Figure 6.7. Horn & Control Module Harnesses (CE)
HARNESS A
TO ELECTRIC PANEL
TO HORN
4
5
1
6
TO PRESSURE TRANSDUCER
TO CONTROL MODULE (P4)
HARNESS B
TO ANGLE TRANSDUCER
7
4
2
8
4
9
HARNESS C
TO BEEPER/LIGHT
HARNESS D
4
HARNESS E
TO ELECTRIC PANEL
TO ELECTRIC PANEL
4
3
M130598AB1
SKYJACK, Page 116
143910
Figure 6.7. Horn & Control Module Harnesses (CE)
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
E
146670
134437
130776
130671
130598
1
1
1
1
1
HARNESS, Horn (CE)
HARNESS, Control module to transducers (P4) (CE)
HARNESS, Beeper & Light (CE)
HARNESS, Control module (P3) (CE)
HARNESS, Control module (P2) (CE)
1
116993
2
130446
3
130449
4
116990
5
134069
6
134070
7
134067
8
134068
9
130445
1
2
1
12
3
8
1
1
1
1
1
• HOUSING, Male (9 Pole)
• PLUG, Male (3 Pole)
• HOUSING, Male plug (12 pole, mate-n-lok)
• PIN, Female wire, C
• PIN, Female wire, C, D
• PIN, Female wire, E
• SEAL, 9 position interface
• SEAL, 9 position wire
• SEAL, 3 position interface
• SEAL, 3 position wire
HOUSING, Male (6 Pole)
143910
Description
SKYJACK, Page 117
Figure 7.1. 24VDC Inverter and Hardware
14
3
1
10 9
2
5
4
6
7
8
L
11 12 13
15
M115993AC
SKYJACK, Page 118
143910
Figure 7.1. 24VDC Inverter and Hardware
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
135990
135991
129145
133867
119061
119007 103068 146442
112495 103855
104000
103473
104606
103999
108503
137417
-
-
1
1
1
2
2
1
2
4
4
2
2
2
1
1
INVERTER, 24VDC - 120VAC @ 60 Hz (ANSI/CSA)
INVERTER, 24VDC - 110/220VAC @ 50 Hz (CE)
SUPPORT, Inverter
CABLE (1/4 x 25 x 5/16, #4GA)
FUSE BOX, Cover
SCREW, Flat head machine (82, 25-20 x 5/8)
INSULATOR, Fuse
FUSE, 100 Amp
WASHER, Luck (1/4”)
CONNECTOR, Blue butt (#14-16)
RELAY, Inverter timer cutoff
146454
1
LABEL, Inverter fuse (100 A)
L
143910
Description
SKYJACK, Page 119
Figure 7.2. Inverter Label Placement
Model 4620/4832
Model 3226
Model 4626
1
Model 3220
Model 6826
1
Model 3215/3219
24VDC Inverter
Model 6832
1
M10703AA
Index
No.
Skyjack
Part No.
Qty.
1
130115
AR
SKYJACK, Page 120
Description
LABEL, Inverter Switch
143910
Figure 7.3. Platform Air Supply Hose
L
5
1
4
1
L
4
2
M10199AA
Index
No.
Skyjack
Part No.
Qty.
-
-
1
1
2
3
4
5
107882
107883
107884
107884
107884
109050
107886
1
1
324”
396”
666”
2
2
138212
2
L
143910
Description
AIR TO PLATFORM HOSE ASSEMBLY
•
•
•
•
•
•
•
FITTING, Female disconnect
FITTING, Male disconnect
HOSE, Air (1/2”) (Model xx20)
HOSE, Air (1/2”) (Model xx26)
HOSE, Air (1/2”) (Model 4632)
FITTING, Hose barb
CLAMP, Hose
LABEL, Connect air here
SKYJACK, Page 121
Figure 7.4. Work Light Option
1
2
3
6
5
4
M137979AB
Index
No.
Skyjack
Part No.
Qty.
-
137979
-
WORK LIGHT ASSEMBLY (ANSI/CSA)
1
2
3
4
5
6
141732
141701
138050
103861
104000
103995
1
1
1
2
2
2
•
•
•
•
•
•
SKYJACK, Page 122
Description
BULB, Halogen (150 watt, 78 mm)
WORK LIGHT, Dual halogen (250 watt)
BRACKET, Work light
143910
AC
Figure 7.5. Flashing Amber Light Option
3
1
FIRST LEVEL INSIDE SCISSOR
2
4
5
6
M147348AA
Index
No.
Skyjack
Part No.
Qty.
A
B
147348
132241
1
1
FLASHING AMBER LIGHT OPTION (ANSI/CSA)
FLASHING AMBER LIGHT OPTION (CE)
1
2
3
4
5
6
126111
121477
121533
146153
103743
123177
132793
103962
104003
1
1
1
1
1
1
1
1
1
•
•
•
•
•
•
•
•
•
143910
Description
LIGHT, Flashing amber, A
LIGHT, Beacon, B
• LENS, Amber
• BULB (24 volt)
FLASHER (12, 24 volt), A
COVER, Flashing light (EE rated)
CLAMP, Plastic (1.25”), A
BOLT, Machine (#10-32 x 1/2”), A
NUT, Machine (#10-32, Grade B), A
SKYJACK, Page 123
Figure 7.6. Dual Flashing Amber Light Option (Diagonal) (ANSI/CSA)
AC
2
4
1
4
3
6
5
M134622AB
SKYJACK, Page 124
143910
Figure 7.6. Dual Flashing Amber Light Option (Diagonal) (ANSI/CSA)
Index
No.
1
2
3
4
5
6
Skyjack
Part No.
Qty.
126111
121477
121533
146153
134587
156695
115649
134715
108791
2
1
1
1
1
2
5
1
2
143910
AC
Description
• LIGHT, Beacon
• • LENS, Amber
• • BULB (24 volt)
HARNESS, Dual flashing light
BRACKET, Flashing light
GUARD, Cable (Modified)
CLIP, Cord (Adhesive back)
SKYJACK, Page 125
Figure 8.1. Label Kit
Label Kits
The following label kits are for models SJIII 3220, 3226, 4620, 4626 & 4632. Each contains labels
that are common to all machines.
It excludes:
•
•
•
•
•
•
•
•
serial numbers
name plate
registrations
stripes
tape
platform capacities
model designations
all special options
Supply model number, country and language when ordering complete machine labels.
Label Kit
MODELS
ANSI/CSA
CE
Part # 129980
Part # 149766
Part # 129981
Part # 149767
3220
615767 to 60001522
60001523 & Above
615767 to 60001522
60001523 & Above
3226
272100 to 27004499
27004500 & Above
272100 to 27004499
27004500 & Above
710000 to 70004719
70004720 & Above
710000 to 70004719
70004720 & Above
4620
4626
4632
60393AC
143910
SKYJACK, Page 127
Figure 8.2. Label - Platform Control Console
AC
1
2
M147343AA_1
Index
No.
Skyjack
Part No.
Qty.
-
(Ref.)
-
1
156885
1
146427
1
2
118711
2
143910
Description
(To order a complete label kit, refer to Figure 8.1)
LABEL, Platform control console
LABEL, Platform control console
and model 46XX with serial number 70006693 & below)
LABEL, “Hydraulic proportional”
SKYJACK, Page 129
AC
Figure 8.3. Labels and Nameplates - Misc.
15
14
11
13
12
CROSS MEMBER 1ST LEVEL
INSIDE SCISSORS
LIFT CYLINDER
RAILING PINS
9
10
8
7
16
17
CONTROL CONSOLE POWER EXTENSION PLATFORM
1
4
2
OUTLET BOX
6
5
BATTERY TRAY
4
2
3
3
ELECTRICAL PANEL (ANSI/CSA)
ELECTRICAL PANEL (CE)
M11027AA
SKYJACK, Page 130
143910
AC
Figure 8.3. Labels and Nameplates - Misc.
Index
No.
Skyjack
Part No.
Qty.
-
(Ref.)
-
1
130803
1
2
117387
1
3
108666
1
4
117389
1
5
137278
1
6
126032
1
126220
1
7
115719
1
8
137276
1
9
132004
1
10
132003
1
11
157792
2
106703
1
12
125724
2
13
126056
2
126057
10
126057
12
14
130018
6
15
109442
1
16
201446
1
201447
1
17
149657
1
143910
Description
LABEL, Up/Down (Electrical panel) (ANSI/CSA)
LABEL, Push to reset powered (If equipped)
LABEL, Warning replacement parts (If equipped)
LABEL, Push to reset ground
LABEL, 300A Fuse
LABEL, Warning “Wood Spacers” (U2200)
LABEL, Warning “Wood Spacers” (U2500)
LABEL, Connect charger here (EE rated)
LABEL, 300A +Warning
LABEL, Enable (Powered extension platform) (not included in kit)
LABEL, Platform extend/retract (Powered extension platform)
(not included in kit)
LABEL, Orifice decal (Pictorial)
LABEL, Orifice decal (If equipped)
LABEL, Rail height (If equipped)
LABEL, Warning, falling hazard (Vertical)
LABEL, Warning, falling hazard (Horizontal) (Model 32xx)
LABEL, Warning, falling hazard (Horizontal) (Model 46xx)
LABEL, Safety Lanyard
LABEL, Emergency lowering
LABEL, 110 VAC (ANSI/CSA)
LABEL, 220 VAC (CE)
LABEL, Battery disconnect
SKYJACK, Page 131
AC
Figure 8.4. Labels and Nameplates - Chassis (Left & Right Sides)
Left
Right
5
4
3
2
1
7
6
7
6
8
8
8
6
M11000AL
Index
No.
Skyjack
Part No.
Qty.
Description
-
(Ref)
-
1
103125
AR
STRIPE, White/Blue (not included in kit)
2
129796
2
LABEL, Model designation (SJIII 3220)
129798
2
129799
2
129800
2
132376
2
(All model designation labels are not included in kit)
3
104588
2
LABEL, TUV (EE rated) (not included in kit)
104588
2
LABEL, FM approved (if equipped) (EE rated) (not included in kit)
4
104589
2
LABEL, EE symbol (EE rated) (not included in kit)
5
129758
2
LABEL, Skyjack logo (Small, blue)
6
119803
AR
TAPE, Caution (1”) (not included in kit)
7
117023
2
LABEL, “CE”
8
132396
4
LABEL, Wheel load (Model 32xx)
132394
4
LABEL, Wheel load (Model 46xx)
132395
4
LABEL, Wheel load (Model 4620 with serial number 70006134 & below)
Parts list continued on the previous page.
SKYJACK, Page 132
143910
AC
Figure 8.4. Labels and Nameplates - Chassis (Left & Right Sides) (Continued)
Left
18
Right
19
20
17
9
16
15
14
13
12
11
10
9
M11000AL
Index
No.
Skyjack
Part No.
Qty.
Description
9
10
11
12
13
14
15
16
17
18
19
20
119866
110334
121047
129759
119915
114378
102961
108442
109442
103110
129838
129839
109985
4
1
1
2
1
1
1
1
1
AR
2
2
1
143910
LABEL, Danger, pinch hand/foot
LABEL, Battery charger connection in tray (if equipped)
LABEL, Warning, do not disconnect (EE rated) (not included in kit)
LABEL, Skyjack logo, small
LABEL, Fuse
LABEL, Hydraulic system oil (Inside tray)
LABEL, “Use Hydraulic Oil ATF Dextron III”
LABEL, Emergency Lowering - Push to “Down” (if equipped) (ANSI/CSA)
LABEL, Emergency lowering Procedure
STRIPE, Red/Blue/Red (not included in kit)
LABEL, Keep
LABEL, Clear
LABEL, Annual inspection
SKYJACK, Page 133
Figure 8.5. Labels and Nameplates - Chassis (Front & Top)
5
6
6
1
3
4
2
Top
2
Front
M11000AM
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
106406
124767
102896
127711
119803
137988
1
2
2
1
AR
2
SKYJACK, Page 134
Description
LABEL, Maintenance support
LABEL, Lift point/tie down
LABEL, Forklift boot
LABEL, Place safety bar here
TAPE, Caution (1”) (not included in kit)
LABEL, Crush/pinch/hazard
143910
Figure 8.6. Labels and Nameplates - Scissor & Platform (Rear)
1
2
4
4
3
4
4
3
(Model 46xx)
INSIDE SCISSORS
(Model 32XX)
M11000AK_1
Index
No.
Skyjack
Part No.
Qty.
1
146526
1
2
123628
1
3
124465
1
126505
1
134460
1
4
130373
2
130374
2
130318
2
132334
2
130315
2
132333
2
136270
2
136271
2
Description
LABEL, Danger/Warning
LABEL, Manual enclosed
LABEL, Side force/outdoor
(Models 322x/46xx ANSI/CSA, and 4620/4626 CE) (not included in kit)
LABEL, Side force/no wind (Models 322x CE) (not included in kit)
LABEL, Side force/outdoor (Model 4632 CE) (not included in kit)
LABEL, Platform capacities (Manual extension)
(Model 3220 ANSI/CSA and CE)
LABEL, Platform capacities (Powered extension)
LABEL, Platform capacities (Manual extension)
LABEL, Platform capacities (Model 4620)
LABEL, Platform capacities (Model 3220 AU)
LABEL, Platform capacities (Model 3226 AU)
(All platform capacity labels are not included in kit)
Parts list continued on the next page.
143910
SKYJACK, Page 135
AC
Figure 8.6. Labels and Nameplates - Scissor & Platform (Rear) (Continued)
4
10
11 12
9
7
8
11
5
5
10
8
12
9
(Model 46xx)
6
(Model 322x)
INSIDE SCISSORS
M11000AK_1
Index
No.
Skyjack
Part No.
Qty.
Description
5
6
7
8
9
10
11
12
106705
109442
106515
106691
124362
146525
129772
132209
146022
3
1
1
1
1
1
1
1
1
LABEL, Do not alter
LABEL, Emergency lowering
LABEL, Caution brake
LABEL, Operator’s checklist
LABEL, Do not wear jewelry
LABEL, Standards compliance (ANSI/CSA)
LABEL, Standards compliance (CE)
LABEL, Registration (Australia/New Zealand) (not included in kit)
LABEL, California proposition 65 warning (ANSI/CSA)
SKYJACK, Page 136
143910
Figure 8.7. Labels and Nameplates - Chassis (Rear)
Back Side
1
4
8
5
4
3
(Models 322x)
1
5
2
7
6
3
(Models 46xx & 68xx)
M130819AD
Index
No.
Skyjack
Part No.
Qty.
1
146443
1
2
138212
1
3
119674
1
4
138211
1
5
103297
1
6
106515
1
7
(Ref.)
-
8
123274
2
143910
Description
LABEL, Base Control
LABEL , Connect Air Supply
LABEL, Emergency Main Power Disconnect
LABEL, Connect Platform AC Supply
LABEL, Free Wheeling Valve
LABEL, Caution, Winching/Towing/Pushing Procedure
NAMEPLATE, Serial number (Contact factory)
(All serial # nameplate labels are not included in kit)
LABEL, AC connection in hazardous locations (EE rated) (not included in kit)
SKYJACK, Page 137
Table 1.1. SJ3 Scissor Fluids - Hydraulic Oil
Model
*Qty.
(Liters)
*Qty.
(Gallons)
10.9
2.9
30
7.93
3215
3219
3220
3226
4620
4626
4632
6826
6832
Oil Type
Skyjack
Part No.
ATF Dexron III
119309
60611AB
*All fuel capacity quantities are in standard liter or US gallons (liquid).
SKYJACK, Page 138
143910
Reliable lift solutions by people who care.
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Parts Manual

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