skyjack part

Transcription

skyjack part

MODELS SJ 3215 SJ 3219
Parts Manual
SJIII Compact Series (ANSI/CSA & KC)
Part No. 155180AD June 2012
This manual is based on Serial Numbers:
SJIII 3215
10 000 631 to 10 000 838
SJIII 3219 22 022 793 to 22 037 436
(excluding 22 032 963, 22 032 964 and 22 035 881)
Please refer to the website - www.skyjack.com for older Serial Numbers.
Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174
USA
Phone: 630-262-0005
Toll Free: 1-800-275-9522
Fax: 630-262-0006
Email: [email protected]
Parts (North America)
Toll Free: 1-800-965-4626
Toll Free Fax: 1-888-782-4825
Parts & Service (Europe) Unit 1 Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK
Phone: +44-1691-676-235
Fax: +44-1691-676-238
Skyjack Asia Pacific Singapore
Phone: +65-6449-3710
Fax: +65-6449-7690
DC Electric Scissor Lifts
Compact Series
Parts Manual
General
The information contained in this section is designed
to aid the user in locating and identifying replacement
parts. Component parts of various assemblies and
sub-assemblies comprising the work platform are
illustrated and accompanied by a descriptive parts list.
Exploded drawings are used to show relative location of
component parts in disassembly order. If a part cannot
be found in this section, order by work platform model
number and serial number, giving a complete description
of the part.
Parts Ordering Information
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included
in a kit will not have an index number.
Quantities (Units Per Assy.)
The quantities of each part that are required to complete
the assembly. If quantity is (AR), it is understood that
the quantity may vary when aerial platform is equipped
with certain options. Order quantity as needed.
Hardware
When ordering replacement parts, the complete part
number and description should be used to ensure
proper identification and delivery of the desired item.
This complete identification should also be used when
requesting equipment information.
Standard screws, washers, nuts, etc. are not identified
by a reference number. These parts are known as
COMMON HARDWARE items and appear indented
under the major items with which they are used. They
should be ordered separately as listed, since they are
not component parts of the pieces they attach to.
Method of Listing
How to Order Repair Parts
Parts are listed in order according to the reference
number shown in the illustration, followed by a full
description based upon the “NOUN FIRST” method.
That is, the noun name of the part is listed first, then
the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis.
Assemblies or groups are shown at the beginning of a
parts list and are identified with the letter references A, B,
C, etc. Individual parts in these lists have corresponding
letters after their description to identify which assembly or
group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
attaching hardware for the higher level assembly. If
1. Address all orders to your local SKYJACK
dealer.
2. Specify model and serial number of the work
platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in
this manual for each item.
6. Show billing and shipping address and name of
individual if possible.
7. Suggest best routing.
CUSTOMER___________________________________________________________________
DEALER______________________________________________________________________
MODEL NUMBER ______________________________________________________________
SERIAL NUMBER ______________________________________________________________
DATE PURCHASED ____________________________________________________________
Use Only Skyjack Authorized Replacement Parts!
Compact Series
155180
SKYJACK, Page 3
Table of Contents
1.0 Platform Related Parts
1.1 Entrance Gates and Chains.................................................................................................................... 8
1.2 Gate Latch Assembly............................................................................................................................ 11
1.3 Side Railing Assembly........................................................................................................................... 12
1.4 Extension Platform Railing Assembly................................................................................................... 14
1.5 Extension Slide Railing.......................................................................................................................... 16
1.6 Quick Release Pins............................................................................................................................... 17
1.7 Main Platform Assembly........................................................................................................................ 18
1.8 Extension Platform Assembly............................................................................................................... 21
1.9 Platform Control Console Assembly..................................................................................................... 22
1.10a Enable Controller Assembly.............................................................................................................. 24
1.10b Enable Controller Assembly............................................................................................................. 26
1.11 Platform AC Outlet Assembly.............................................................................................................. 28
1.12 Control Cable Assemblies................................................................................................................... 31
2.0 Scissor Related Parts
2.1 Scissor Stack Assembly........................................................................................................................ 32
2.2 Scissor Stack Assembly - Accessories and Hardware......................................................................... 34
2.3 Scissor Stack Assembly - Mounting Hardware.................................................................................... 36
2.4 Scissor Stack Assembly - Connecting Hardware................................................................................. 38
2.5a Scissor Arm Limit Switch Assemblies................................................................................................. 40
2.5b Scissor Arm Limit Switch Assemblies................................................................................................. 42
2.6 Lift Cylinder Assembly and Mounting Hardware.................................................................................. 44
2.7 Holding Valve Assembly........................................................................................................................ 46
3.0 Base Related Parts
3.1 Base Assembly...................................................................................................................................... 48
3.2 Pothole Protection Device..................................................................................................................... 50
3.3 Tire Assembly........................................................................................................................................ 53
3.4 Steer Mechanism.................................................................................................................................. 54
3.5 Steer Assembly..................................................................................................................................... 56
3.6 Rear Axle Assembly.............................................................................................................................. 57
3.7 Brake Cylinder Assembly...................................................................................................................... 58
3.8 Steer Cylinder Assembly....................................................................................................................... 59
3.9 Hydraulic Hose Connections - Drive/Steer........................................................................................... 61
3.10 Base Control Console Hardware........................................................................................................ 62
3.11 Base Control Harness and Switches.................................................................................................. 64
4.0 Hydraulic Tray Related Parts
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Hydraulic/Electrical Tray Assembly....................................................................................................... 66
Main Manifold Assembly....................................................................................................................... 68
Motor and Pump Assembly................................................................................................................... 72
Steering Manifold Assembly................................................................................................................. 74
Proportional Manifold Assembly........................................................................................................... 75
Hydraulic Tank Lid Assembly................................................................................................................ 76
Hydraulic Hose Connections - Controls............................................................................................... 77
Compact Series
155180
SKYJACK, Page 5
Table of Contents
5.0 Battery Tray Related Parts
5.1 Battery Tray Assembly........................................................................................................................... 78
5.2 Battery Charger..................................................................................................................................... 80
6.0 Electrical Related Parts
6.1
6.2
6.3
6.4
6.5
Electrical Panel and Hardware Assembly............................................................................................. 82
Electrical Panel and Hardware Assembly (ANSI/CSA EE rated).......................................................... 84
Main Manifold Harness......................................................................................................................... 86
Rear Manifold Harness.......................................................................................................................... 88
Horn/Flashing Light, Holding Valve, Tilt & Pressure Switch Harnesses............................................... 89
7.0 Optional Equipment
7.1 24VDC Inverter and Hardware (ANSI/CSA).......................................................................................... 90
7.2 Inverter Assembly (ANSI/CSA).............................................................................................................. 92
7.3 Inverter Label Placement....................................................................................................................... 94
7.4 Platform Air Supply Hose...................................................................................................................... 95
7.5 Slate Grey Label Option........................................................................................................................ 96
7.6 Flashing Amber Light Option................................................................................................................ 97
7.7 Dual Flashing Amber Light Option (Diagonal)...................................................................................... 98
7.8 Platform Control Console - Long Cable Option (ANSI/CSA).............................................................. 100
7.9 Gel Battery and Charger Option......................................................................................................... 102
7.10 Pipe Rack Assembly (ANSI/CSA)..................................................................................................... 103
8.0 Labels
8.1
8.2
8.3
8.4
8.5
8.6
Label Kit............................................................................................................................................... 105
Label - Platform Control Console........................................................................................................ 107
Labels - Miscellaneous........................................................................................................................ 108
Labels - Sides...................................................................................................................................... 110
Labels - Front & Back.......................................................................................................................... 111
Labels - Chassis Top........................................................................................................................... 113
9.0 Tables
9.1 Fluid Table............................................................................................................................................ 115
SKYJACK, Page 6
Compact Series
155180
1.1 Entrance Gates and Chains
AB
3 10
11
9
3
4
8
7
6
3
4
5
15
16
2
17
13
3 12
14
1
15
16
17
M10155AA_4
SKYJACK, Page 8
Compact Series
155180
AB
Index
No.
1.1 Entrance Gates and Chains
Skyjack
Part No.
Qty.
Description
1
1
106893
-
CHAIN, Entry
106896
1
• Chain
100297
1
• LINK, Attaching
100493
1
• LATCH, Chain snap
127103
1
• LINK, Chain lap
2
127944
1
FIXED UPPER RAIL ASSEMBLY
106520
1
• TUBE, Top rail
127943
1
• PADDING, Entry rail
103864
2
• BOLT, Hex head (5/16”-18 x 1”, Grade 5)
103404
2
• WASHER, Lock (5/16”)
3
103632
AR
SCREW, Self tapping (1/4”-14 x 3/4”)
41255261
GATE STOP
5
(Ref.)
-
GATE LATCH ASSEMBLY
(For components, refer to Section 1.2)
6
(Ref.)
1
UPPER HINGED RAIL ASSEMBLY
127946
1
• BAR, Rear Cross
103872
1
• • BOLT, Hex head (3/8”-16 x 2.25”, Grade 5)
104606
1
• • NUT, Hex nylon lock (3/8”-16)
7
(Ref.)
-
QUICK RELEASE SMALL LOOP PIN ASSEMBLY
8
127943
1
PADDING, Entry rail
9
125577
1
PAD, Adhesive rubber foam
10
125687
-
ADDITIONAL GATE STOP ASSEMBLY
11
100702
AR
PLUG, Tube
12
117277
2
HINGE, Spring
13
127961
1
GATE, Solid full
14
127955
1
GATE, Half
15
119941
1
STRIP, Gates rubber (KC)
16
119943
1
CLAMP, Gate plate (KC)
17
119945
1
RIVET, Pop wide head (KC)
Compact Series
155180
SKYJACK, Page 9
AB
1.2 Gate Latch Assembly
3
1
2
4
5
M10160AA
Index
No.
Skyjack
Part No.
Qty.
-
110824
-
GATE LATCH ASSEMBLY
1
2
3
4
5
109377
105312
105307
100950
103107
1
1
1
1
1
•
•
•
•
•
Compact Series
155180
Description
PIN, Latch
GUIDE, Nylon spring
PLATE, Gate latch release
PIN, Roll (1/8” x 1”)
SPRING, Compression
SKYJACK, Page 11
1.3 Side Railing Assembly
AD
7
8
7 17 18
6
9
5
4
10
3
2
13
12
11
7 17 18
15
17
16
9
1
14
4
3
11
13
12
19
M10533AC_2
SKYJACK, Page 12
Compact Series
155180
AD
Index
No.
1.3 Side Railing Assembly
Skyjack
Part No.
Qty.
1
127447 1
2
127448 1
3
127450
1
4
127437
8
103984
8
5
127471
1
6
127473
1
7
(Ref.)
-
8
127474
1
9
100702 2
10
127472 1
11
127449
1
12
127451
1
14
125580
4
112329
4
15
132042
4
16
125495
1
17
139641
1
18
103995
1
19
(Ref.)
-
Compact Series
155180
Description
RAILING, Rigid (Left hand)
RAILING, Rigid (Right hand)
KICK PLATE, (Left hand)
BOLT, Carriage (5/16”-18 x 2”, Grade 5)
• NUT, Hex nylon lock (5/16”-18, Grade 5)
RAILING, Side bottom (Left hand)
RAILING, Upper (Left hand)
QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
RAILING, Upper (Right hand)
END CAP, Plastic
RAILING, Side bottom (Right hand)
KICK PLATE, (Right hand)
GUARD, Cable
SPACER, Railing retainer
• SCREW, Hex head self tapping
RIVET, Pop (1/4” diameter x 5/8”)
GUARD, Cable cover (Left hand)
RIVET, Pop (1/4” diameter x 0.615”) (If equipped)
WASHER, Flat (1/4”) (If equipped)
PLATFORM AC OUTLET ASSEMBLY
SKYJACK, Page 13
1.4 Extension Platform Railing Assembly
8
9 10
3
7
6
5
12
1
13
4
1
11
3
7
2
6
1
12
13
4
M10534AB
SKYJACK, Page 14
Compact Series
155180
1.4 Extension Platform Railing Assembly
Index
No.
Skyjack
Part No.
Qty.
1
103796
2
2
(Ref.)
-
3
(Ref.)
-
4
106950
2
104625
4
103978
4
5
127480
1
6
103885
2
103984
2
7
100702
2
8
127481
1
9
130229
1
10
103632
4
11
127455
1
12
117293
1
125968
4
103962
4
13
130229
1
Compact Series
155180
Description
MIDRAIL, Extension platform
EXTENSION SLIDE RAILING
PLATE, Extension platform rail retainer
• SCREW, Set cup (3/8”-16 x 5/8”)
• NUT, Hex head (3/8”-16, Grade 5)
RAILING, Extension platform lower
BOLT, Hex head
• NUT, Hex nylon lock (5/16”-18, Grade 5)
END CAP, Plastic
RAILING, Extension platform upper
PLATE, Warning label
SCREW, Hex head self tapping
RAILING, Extension platform
BOX, Manual
• NUT, Hex flange Lock (#10-32)
• SCREW, Round head machine (#10-32 x 1/2”)
PLATE, Manual box
SKYJACK, Page 15
1.5 Extension Slide Railing
1
5
4
3
2
M10572AA_1
Index
No.
Skyjack
Part No.
Qty.
Description
11254801
HANDRAIL, Extension
2
103550
3
PLUG, Handrail slide plug
3
103865
AR
BOLT, Hex head (5/16”-18 x 2”, Grade 5)
4
103984
AR
NUT, Hex lock (5/16”-18, Grade B)
5
(Ref.)
-
SKYJACK, Page 16
Compact Series
155180
1.6 Quick Release Pins
3
4
2
5
6
1
M10168AA_2
Index
No.
1
2
3
4
5
6
Skyjack
Part No.
Qty.
124548
100509
105807
104606
103472
103873
124547
100509
105807
112327
1
1
1
1
2
1
2
1
1
1
Compact Series
155180
Description
QUICK RELEASE LARGE LOOP PIN ASSEMBLY
• PIN, Quick release (3/8” diameter x 2”)
• LANYARD, Plastic coated (6”)
NUT, Hex lock (3/8”-16, Grade B)
WASHER, Flat (3/8” SAE)
BOLT, Hex head (3/8”-16 x 2.5”, Grade 5)
QUICK RELEASE SMALL LOOP PIN ASSEMBLY
• PIN, Quick release (3/8” diameter x 2”)
• LANYARD, Plastic coated (6”)
BOLT, Self tapping (#8-18 x 1/2”)
SKYJACK, Page 17
1.7 Main Platform Assembly
7
1
L
6
8
9
3
2
5
4
M127366AB_1
SKYJACK, Page 18
Compact Series
155180
1.7 Main Platform Assembly
Index
No.
Skyjack
Part No.
Qty.
Description
1
127366
1
WELDMENT, Main platform
2
125455 2
ROLLER, Wide
3
125433 4
BUSHING, Slider
4
125422 2
ROLL OUT PIN ASSEMBLY
5
121874
2
PIN, Cotter (1/4” x 1.5”)
61053952
BUMPER, Scissor
7
134597
2
BOLT, Carriage (1/4”-20 x 1.25”, Grade 5)
81040002
WASHER, Lock
9
103980
2
NUT, Hex head (1/4”-20, Grade 5)
L
130018
Compact Series
155180
6
LABEL, Anchorage harness
SKYJACK, Page 19
1.8 Extension Platform Assembly
3
4
5
1
2
M127382AA
Index
No.
Skyjack
Part No.
Qty.
Description
1
127382
1
WELDMENT, Extension platform
21254336
BUSHING, Slider
3
121042
1
STOP, Extension platform
4
103984
2
NUT, Hex nylon lock (5/16”-18, Grade 5)
5
300064
2
SCREW, Hex head cap (5/16”-18 x 3/4”)
Compact Series
155180
SKYJACK, Page 21
1.9 Platform Control Console Assembly
AB
6
7
5
2
18
4
13
3
12 11
10
9
8
4
3
16
17
15
1
14
M156879AA
SKYJACK, Page 22
Compact Series
155180
AD
1.9 Platform Control Console Assembly
Index
No.
Skyjack
Part No.
Qty.
-
156879
-
Description
CONTROL CONSOLE ASSEMBLY
1
147373
1
• CONTROL CONSOLE (Bottom)
2
156923
1
• CONTROL CONSOLE (Top)
3
-
-
• SWITCH ASSEMBLY, Horn
147058
1
• • HEAD, Pushbutton
147056
1
• • LATCH
147054
1
• • BLOCK, N.O. contact
4
-
-
• SWITCH ASSEMBLY, Emergency stop
147051
1
• • HEAD, Emergency stop switch
147056
1
• • LATCH
147053
2
• • BLOCK, N.C. contact
147061
1
• • LED BLOCK, 24V (red)
5
122093
1
• INDICATOR, Battery charge
6
111181
2
• GUARD, Toggle switch
7
(Ref.)
-
• ENABLE CONTROLLER ASSEMBLY
(For components, refer to Section 1.10a or Section 1.10b)
8
116382
1
• SWITCH, Toggle (4NT1-1)
9
115574
1
10
102956
2
• PLUG (7/8 hole)
11
103957
1
• SCREW, Round head machine (8-32 x 1/2”)
12
112249
1
• WASHER, Lock (#8)
13
103986
1
• NUT, Hex head (8-32)
14
112327
9
• SCREW, Hex head self tapping (#8-18 x 1/2”)
15
(Ref.)
-
• CONTROL CABLE ASSEMBLY (16 pin)
16
300788
1
• STRAIN RELIEF
17
116993
1
• HOUSING, Male connector (9 pin) (to controller harness)
18
144016
2
• SEAL, Panel bushing - toggle switch
Compact Series
155180
SKYJACK, Page 23
1.10a Enable Controller Assembly
4
2
5
6
7
3
5
8
14
9
1
13
12
11
10
15
17
16
23 24
18
22
19
20
21
M123994AC
SKYJACK, Page 24
Compact Series
155180
AD
Index
No.
1.10a Enable Controller Assembly
Skyjack
Part No.
Qty.
-
123994
-
1
122849
1
2
122873
1
3
122872
1
4
122874
1
5
134112
1
6
122876
1
7
122877
2
8
122879
4
9
122959
1
10
122960
2
11
122961
1
12
122963
1
13
122964
1
14
122965
1
15
122846
2
16
122847
2
17
127179
1
18
147312
1
19
122869
1
20
147313
2
21
122870
2
22
122867
3
23
122840
1
116993
1
116990
9
24
122841
1
122839
1
116989
9
Compact Series
155180
Description
ENABLE CONTROLLER ASSEMBLY
(For model 3215 with serial number 10000772 & below)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
HANDLE, Assembly
• LEVER, Trigger
• SWITCH, Enable pushbutton
• CAP, Rubber
• KIT, Handle
• ROCKER ASSEMBLY
• MICRO SWITCH ASSEMBLY
• SCREW, Controller handle
• SCREW, Controller lever
• SCREW, Set
• COUPLING (8 mm)
• NUT, Pushbutton
• NUT, Controller lever
• FITTING, O-ring
SCREW
WASHER
BOOT & GASKET
SETSCREW
SWITCH, Micro
SCREW, Switch micro
WASHER, Switch micro
SCREW, Circuit board
MALE CONNECTOR ASSEMBLY (9 pin)
• HOUSING, Male connector (9 pin)
• PIN, Female wire
FEMALE CONNECTOR ASSEMBLY (9 pin)
• HOUSING, Connector Female 9 pin
• PIN, Male wire
SKYJACK, Page 25
1.10b Enable Controller Assembly
AD
3
9
6
4
7
8
5
2
10
1
12
14
15
11
13
16
17
18
19
20 21
22
24
23
25
30
31 32
26
27
28
29
M159229AA
SKYJACK, Page 26
Compact Series
155180
AD
Index
No.
1.10b Enable Controller Assembly
Skyjack
Part No.
Qty.
Description
-
159229
1
ENABLE CONTROLLER ASSEMBLY
(For model 3215 with serial number 10000773 & above)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
159055
159057
122879
159065
159060
159613
141341
154717
122874
159063
159062
159064
159061
159067
159066
159068
122961
122960
154718
159058
122964
159059
127179
122846
122847
147312
159618
122869
147313
122867
122840
116993
116990
122841
122839
116989
Compact Series
155180
1
1
4
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
2
3
1
1
9
1
1
9
HANDLE ASSEMBLY
• HANDLE, Front half
• SCREW, Controller handle
• SCREW, Plastite (#4-20 x 5/16”)
• HOLDER, Micro switch
• ROCKER MICRO ASSEMBLY
• AXLE, Rocker
• ROCKER
• CAP, Rubber
• WASHER
• BOOT, Plunger switch
• SPRING
• SWITCH, Plunger
• SWITCH, Lever micro
• SCREW, Plastite (#2-28 x 1/2”)
• INSULATOR, Micro
• COUPLING (8mm)
• SCREW, Set
• SCREW (#6-32 x 5/8”)
• HANDLE, Back half
• NUT, Controller lever
• LEVER, Trigger
BOOT & GASKET
SCREW
WASHER
SETSCREW
INSULATOR
SWITCH, Micro
SCREW, Switch micro
SCREW, Circuit board
MALE CONNECTOR ASSEMBLY (9 pin)
• PIN, Female wire
FEMALE CONNECTOR ASSEMBLY (9 pin)
• HOUSING, Connector Female 9 pin
• PIN, Male wire
SKYJACK, Page 27
1.11 Platform AC Outlet Assembly
2
1
3
7
4
6
5
9
Ontario Hydro Cover with Gate
8
Ontario Hydro Cover without Gate
M156635AA_156637AA
SKYJACK, Page 28
Compact Series
155180
AB
Index
No.
A
B
C
D
1.11 Platform AC Outlet Assembly
Skyjack
Part No.
Qty.
(Ref.)
(Ref.)
(Ref.)
(Ref.)
-
-
-
-
1
132007
134140
139641
2
109698
112327
3
109699
114678
4
105269
117542
5
105271
119913
6
113227
7
136328
134140
8
156636
139641
9
156634
134140
Compact Series
155180
1
2
2
1
4
1
2
259”
307”
259”
307”
1
2
1
1
2
1
2
1
2
Description
PLATFORM AC OUTLET, 110 Volt (Models 3215 - ANSI)
PLATFORM AC OUTLET, 110 Volt (Models 3219 - ANSI)
PLATFORM AC OUTLET, 110 Volt (Models 3215 - KC)
PLATFORM AC OUTLET, 110 Volt (Models 3219 - KC)
PLATE, Outlet box support
RIVET, Pop (1/4” diameter x 0.740”)
RIVET, Pop (1/4” diameter x 0.615”)
RECEPTACLE, 125V GFI,
BOLT, Self-tapping (#8-18 x 1/2”)
PLATE, Weatherproof cover,
SCREW, Machine (#6-32 x 1/2”)
CORD (14/3), A
CORD (14/3), B
CORD (14/3), C
CORD (14/3), D
PLUG, 3-prong recessed
RIVET, Pop (5/32”)
SEAL, 110V seal tite cover
BOX, Outlet with fitting
RIVET, Open end dome (1/4” diameter)
110 COVER, Ontario Hydro (with gate) (ANSI)
RIVET, Pop (1/4”, Range .25 - .38)
110 COVER, Ontario Hydro (without gate) (ANSI)
RIVET, Pop (1/4” x 0.74” Aluminum)
SKYJACK, Page 29
1.12 Control Cable Assemblies
Electric Panel Control Cable
Platform Control Cable
TO SCISSOR CONTROL CABLE
1
FRONT VIEW
3
TO SCISSOR CONTROL CABLE
3
2
Scissor Arm Control Cable
FRONT VIEW
TO ELECTRIC PANEL
CONTROL CABLE
3
TO CONTROL CONSOLE
CONTROL CABLE
2
1
FRONT VIEW
3
M146601AA2
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
156893
146592
146601
146585
-
-
-
-
Description
PLATFORM CONTROL CABLE ASSEMBLY
SCISSOR ARM CONTROL CABLE ASSEMBLY (Model 3219)
SCISSOR ARM CONTROL CABLE ASSEMBLY (Model 3215)
ELECTRIC PANEL CONTROL CABLE ASSEMBLY
1
107821
1
CONNECTOR, Female (16 pin)
103565
1
• HOUSING, Female
103573
1
• INSERT, Female
2
107820
1
CONNECTOR, Male (16 pin)
103564
1
• HOUSING, Male
103574
1
• INSERT, Male
31197272
PIN, Code, A, D
4
PIN, Code, B, C
Compact Series
155180
SKYJACK, Page 31
2.1 Scissor Stack Assembly
AB
6
3
4
3
2
3
3
4
5
3
3
1
Model 3219
6
2
3
3
4
5
3
3
Model 3215
1
M10552AC_2
SKYJACK, Page 32
Compact Series
155180
AB
2.1 Scissor Stack Assembly
Index
No.
Skyjack
Part No.
Qty.
A127560 -
B127796 -
Description
SCISSOR STACK ASSEMBLY (Model 3215)
SCISSOR STACK ASSEMBLY (Model 3219)
1
127556
1
SCISSOR LEVEL, Inside cylinder bottom
2
127555
1
SCISSOR LEVEL, Inside cylinder top
3
127563
AR
SCISSOR ARMS, Outside
4
127557
AR
SCISSOR LEVEL, Inside
5
(Ref)
-
LIFT CYLINDER ASSEMBLY AND MOUNTING HARDWARE
6
(Ref.)
-
SCISSOR ARM ASSEMBLY - ACCESSORIES AND HARDWARE
Compact Series
155180
SKYJACK, Page 33
2
2.2 Scissor Stack Assembly - Accessories and Hardware
AB
1
8
2
2
10 11 12 13
1
5
7
8
1
2
3
9
2
1
14 15 16 17 18
20
19
11
21
M146648AA_1
SKYJACK, Page 34
Compact Series
155180
AB
Index
No.
2.2 Scissor Stack Assembly - Accessories and Hardware
Skyjack
Part No.
Qty.
Description
1
(Ref.)
-
SCISSOR PINS, Bushings and connecting hardware
2
(Ref.)
-
SCISSOR STACK ASSEMBLY - MOUNTING HARDWARE
3
127811
4
SCISSOR FIRST LEVEL BUMPER ASSEMBLY
127802
1
• BUMPER, Rubber
123713
1
• BOLT, Hex head (M12 x 1.25 x 16mm)
4
128119
4
BEARING LIFT CYLINDER ASSEMBLY
5
130337
1
SHIM, Bearing block (16 GA) (If equipped)
130387
1
130388
1
6
127779
1
WELDMENT, Cable carrier
7
127774
AR
BUMPER, Scissor arm
8
122006
2
BOLT, Hex head (5/16”-18, Grade B)
103984
2
NUT, Hex head (5/16”-18, Grade B)
9
127775
1
WELDMENT, Maintenance support
10
103078
2
CLIP, Double (G10)
11
103995
5
WASHER, Flat (1/4”)
12
103855
2
SCREW, Hex head cap (1/4”-20 X 1/2”)
13
300039
2
NUT, Nylon lock (1/4”-20)
14
124445
9
CLIP, Double (S4770G6-1)
15
103962
9
BOLT, Machine (#10-32 X 1/2”)
16
104694
9
WASHER, Flat (#10 SAE)
17
104185
9
WASHER, Lock (#10)
18
104003
9
NUT, Machine (#10-32)
19
146649
1
HORN, Low tone (24V)
20
103857
1
21
115649
1
Compact Series
155180
SKYJACK, Page 35
2.3 Scissor Stack Assembly - Mounting Hardware
AC
Top Slider Assembly
Platform Mounting
Bracket Assembly
1
10
2
9
11
4
3
6
7
4
5
8
Bottom Slider Assembly
Bottom End Pin Assembly
16
15
9
11
14
13
4
12
M11272AA_1
SKYJACK, Page 36
Compact Series
155180
AC
Index
No.
2.3 Scissor Stack Assembly - Mounting Hardware
Skyjack
Part No.
Qty.
Description
11207721
PAD, Slider
2
120771
1
BRACKET, Top slider
3
127791
1
SPACER, Slider tube
4
100050
2
BUSHING, Fiberglide (3/4” ID x 1”)
5
127799
1
PIN, Top slider (Model 3215)
127797
1
PIN, Top slider (Model 3219)
6
103995
1
7
104000
1
WASHER, Lock (1/4”)
8
103892
1
BOLT, Hex head (1/4”-20 x 5/8”)
9
125422
1
PIN, Cable carrier (Model 3215)
127763
1
PIN, Inside scissor (Model 3219)
10
128909
2
CASTING, Platform mounting bracket
11
121874
1
12
158652
1
SPACER, Bottom roller pin
13
127768
1
PIN, Bottom roller
14
100049
1
WHEEL, Scissor roller
15
127561
1
TUBE, Cross member
16
103478
1
PIN, Cotter (1/4” x 1.25”)
Compact Series
155180
SKYJACK, Page 37
2.4 Scissor Stack Assembly - Connecting Hardware
Outside End Pin Assembly
(with Cross Member Tube)
Inside End Pin Assembly
(without Cross Member Tube)
3
1
2
5
2
3
4
Limit Switch Pin Assembly
Center Pin Assembly
10
7
6
9
8
13
12
2
10
11
3
M11271AA_1
SKYJACK, Page 38
Compact Series
155180
2.4 Scissor Stack Assembly - Connecting Hardware
Index
No.
Skyjack
Part No.
Qty.
Description
1
127759
1
PIN, Outside scissor
2
100050
2
BUSHING, Fiberglide (3/4” ID x 1)
3
121874
1
4
127561
1
TUBE, Cross member
5
127763
1
PIN, Inside scissor
6
127782
1
PIN, Limit switch
7
(Ref.)
-
SCISSOR ARM LIMIT SWITCH ASSEMBLY
8
127706
1
PIN, Scissor center
9
101520
1
WASHER, Nylon (2” OD x 1.28” ID x 0.12)
10
127562
4
BUSHING, Fiberglide (1.25” x 1.312”)
11
121703
1
SPACER, Bearing thrust fiberglide (1.25” ID)
*12
122502
1
WASHER, Flat (1.25” ID x 2.25” OD)
13
121875
1
PIN, Cotter (5/16” diameter x 2”)
* Note: Not required if equipped with Cable Carrier Weldment
Compact Series
155180
SKYJACK, Page 39
2.5a Scissor Arm Limit Switch Assemblies
AB
13 14
15 17
3
6
B
C
D
2
7
5
8
16
A
10
12 13
18
14 15
11
13 14
15 17
6
7
16
9
10
20
8
3
4
1
5
18
13 14
11
15 17
19 21
M10557AC3
SKYJACK, Page 40
Compact Series
155180
AD
Index
No.
2.5a Scissor Arm Limit Switch Assemblies
Skyjack
Part No.
Qty.
Description
A
141507
1
HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (ANSI/CSA - Model 3219)
B
156389
1
HIGH SPEED/POTHOLE/DECELERATION LIMIT SWITCH ASSEMBLY
(KC - Model 3219)
C
136508
1
(ANSI/CSA - Model 3215)
D
156374
1
HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (KC - Model 3215)
121975
119965
117582
117584
117586
117589
117590
117594
1
113013
2
113019
3
113021
4
113039
5
113071
6
145964Z
7
145963
8
145965
9
147113
10
121869
11
127917
12
103858
13
103995
14
104000
15
103980
16
100967
17
103860
18
121908
19
127918
20
136488
21
-
300450
120094
104185
104694
Compact Series
155180
3
4
1
2
1
1
1
1
AR
8
10
2
4
1
1
1
1
1
1
1
1
1
1
1
2
8
4
4
AR
2
4
2
1
2
-
1
1
1
2
• SWITCH, Drilled sealed limit, A, B
• SWITCH, Drilled sealed limit, C, D
• HEATSHRINK, Yellow (3/4), A, C
• HEATSHRINK, Yellow (3/4), B, D
• CONNECTOR, Receptacle (8 pin), A, C
• CONNECTOR, Receptacle wedge (8 pin), A, C
• CONNECTOR, Receptacle (12 pin), B, D
• CONNECTOR, Receptacle wedge (12 pin), B, D
• CONNECTOR, Contact in (16-18), A
• CONNECTOR, Contact in (16-18), B, C
• CONNECTOR, Contact in (16-18), D
• PLUG, Sealing connector, A, D
• PLUG, Sealing connector, B
• MARKER, Brady wire (#13), C, D
• MARKER, Brady wire (#19), A, B
• MARKER, Brady wire (#21)
• MARKER, Brady wire (#71)
• LABEL, LS1B
• LABEL, LS1A
• LABEL, LS6
• LABEL, LS7, C, D
CLAMP, Guard (2.5”)
BRACKET, Limit switch
BOLT, Hex head (1/4”-20 x 1.25”, Grade 5), A, C, B
WASHER, Lock (1/4” NOM x 0.06)
CAM, Limit switch (with set screws)
BOLT, Hex head (1/4”-20 x 1.75”, Grade 5), A, C, B
BOLT, Hex head (1/4”-20 x 1.75”, Grade 5), D
BUSHING, Snap (3/4”)
GUARD, Limit switch
CAM, Limit switch with set screws, A, C, D
HARDWARE, Guard, A, C
• LOCKNUT, Hex nylon insert (#10-32 UNF)
• BOLT, Machine (#10-32 x 5/8”)
• WASHER, Flat (#10)
SKYJACK, Page 41
2.5b Scissor Arm Limit Switch Assemblies
7
AD
8
9 10
3
BLACK
NO
BLUE
A
2
B
NC
BLACK/WHITE
DEUTSCH
BROWN
1
2
11
4
3
5
12
6
7
8
9 10
11
NO
BLUE
BROWN
4
11
NO
BLUE
BLACK
2
C
NC
BLACK/WHITE
BLACK
NC
D
1
BLACK/WHITE
1
2
DEUTSCH
BROWN
3
4
3
5
12
7
8
6
9 10
13 14
M10557AC3
SKYJACK, Page 42
Compact Series
155180
AD
Index
No.
2.5b Scissor Arm Limit Switch Assemblies
Skyjack
Part No.
Qty.
Description
A
159357
1
HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (ANSI/CSA - Model 3219)
B
159355
1
(KC - Model 3219)
C
159356
1
(ANSI/CSA - Model 3215)
D
159354
1
HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (KC - Model 3215)
121975
119965
117578
117580
117582
117584
117590
117594
1
2
3
4
5
6
7
8
9
10
11
12
13
14
113013
113021
145964
147113
121869
127917
103858
103995
104000
103980
100967
121908
127918
-
300450
136537
104185
104694
Compact Series
155180
1
2
2
1
1
1
1
2
4
6
2
4
1
1
1
1
1
1
AR
AR
AR
AR
AR
2
1
-
1
1
1
2
•
•
•
•
•
•
•
•
•
•
•
•
SWITCH, Drilled sealed limit, A, B
SWITCH, Drilled sealed limit, C, D
HEATSHRINK, Yellow (3/4)
CONNECTOR, Receptacle (4 pin), A, C
CONNECTOR, Receptacle wedge (4 pin), A, C
CONNECTOR, Receptacle (8 pin), B, D
CONNECTOR, Receptacle wedge (8 pin), B, D
CONNECTOR, Contact pin (16-18), A
CONNECTOR, Contact pin (16-18), B, C
CONNECTOR, Contact in (16-18), D
PLUG, Sealing connector, A, D
PLUG, Sealing connector, B
• MARKER, Brady wire (#21), A, B, C, D
• LABEL, LS1B
• LABEL, LS7, C, D
CLAMP, Guard (2.5”)
BRACKET, Limit switch
CAM, Limit switch (with set screws)
BUSHING, Snap (3/4”)
GUARD, Limit switch
HARDWARE, Guard
• LOCKNUT, Hex nylon insert (#10-32 UNF)
• BOLT, Machine (#10-32 x 5/8”)
• WASHER, Flat (#10)
SKYJACK, Page 43
2.6 Lift Cylinder Assembly and Mounting Hardware
6
K
3
K
4
7
8
9
10
5
K
2
6
7
8
1
9
10
M10140AA_1
SKYJACK, Page 44
Compact Series
155180
2.6 Lift Cylinder Assembly and Mounting Hardware
Index
No.
Skyjack
Part No.
Qty.
-
130709
1
Description
LIFT CYLINDER ASSEMBLY
1
2
3
4
5
6
7
8
9
10
110681
1
114646
1
106209
1
105985
1
105686
1
103869
4
128119
4
123808
103996
4
103404
4
100397
4
• WELDMENT, Barrel
• ROD, Piston
• GLAND, Front head
• TRUNNION
• BOLT (3/4"-16 x 3", Grade 5)
BEARING BLOCK ASSEMBLY
• BLOCK
105888
KIT, Seal repair
K
Compact Series
155180
1
SKYJACK, Page 45
2.7 Holding Valve Assembly
AB
13
12
9
11
10
5
6
4
1
7
8
2
3
M139341AB
SKYJACK, Page 46
Compact Series
155180
AB
Index
No.
2.7 Holding Valve Assembly
Skyjack
Part No.
Qty.
Description
1
130480
1
HOLDING VALVE BLOCK ASSEMBLY
130481
1
• BLOCK, Manifold
108052
2
• PLUG, Expander
2
114578
1
FITTING, 90° (06 JICM - 06 ORBM)
3
103931
4
BOLT, Socket (5/16”-18 x 2”, Grade 5)
104637
4
WASHER, Lock-high collar (5/16”)
103996
4
41085071
PLUG, Manifold (ANSI/CSA)
5
107269
1
VALVE, Holding (N.C.)
6
104493
1
COIL (24 volt)
71034031
SEAL, O-ring
81052811
ORIFICE
9
(Ref.)
-
LIFT CYLINDER ASSEMBLY AND MOUNTING HARDWARE
10
137335
1
FITTING, Straight (MORB04 - FP04) (KC)
11
137336
1
FITTING, Straight nipple (MP04 - MP04) (KC)
12
137337
1
FITTING, Straight elbow (FP04 - FP04) (KC)
13
102863 1
SWITCH, Pressure (KC)
Compact Series
155180
SKYJACK, Page 47
3.1 Base Assembly
AD
4
5
6
2
7
3
24
1
8
25
26
21
9
20
11
22
23
17
22
10
12
13
27
27
16
15
14
18
19
M139463AI
SKYJACK, Page 48
Compact Series
155180
AD
Index
No.
3.1 Base Assembly
Skyjack
Part No.
Qty.
Description
11589711
WELDMENT, Base (Model 3215, S/N of 10000838 & Above)
(Model 3219, S/N of 22036452 & Above)
156314
1
WELDMENT, Base (Model 3215, S/N of 10000837 & Below)
(Model 3219, S/N of 22036451 & Below)
2
128100
1
ACCESS PLATE ASSEMBLY
128048
1
• PLATE, Access cover
103995
1
• WASHER, Flat (1/4”)
104000
1
103980
1
110007
AR
• GUARD, Edge channel
31301921
LADDER
4
103472
4
5
103999
4
6
103473
4
BOLT, Hex head (3/8”-16 x 3/4”, Grade 5)
7
(Ref.)
-
CHARGER, Battery (24 VDC)
8
(Ref.)
-
BRAKE CYLINDER ASSEMBLY
9
(Ref.)
-
REAR AXLE ASSEMBLY
10
115005
1
STATIC STRAP ASSEMBLY (with hardware)
115420
1
• STATIC STRAP ASSEMBLY
101632
1
• BOLT, Hex head (3/8”-16 x 3/4”, Grade 5)
103999
1
• WASHER, Lock (3/8” NOM x 0.09)
103978
1
• NUT, Hex head (3/8” -16, Grade B)
11
119725
1
SWITCH, Battery disconnect
12
146658
1
TILT SWITCH ASSEMBLY (1.5 x 3.5)
13
109505
1
PLATE, Tilt switch mounting
14
103856
2
15
104000
2
WASHER, Lock (1/4” NOM * 0.06)
16
103980
2
17
120094
2
SCREW, Round head machine (#10-32 x 5/8")
18
104185
2
WASHER, Lock (#10)
19
104003
2
NUT, Hex head (#10-32)
20
125798
2
21
103471
2
22
(Ref.)
-
WHEEL MOTOR ASSEMBLY
23
(Ref.)
-
STEER MANIFOLD ASSEMBLY
24
(Ref.)
-
STEER ASSEMBLY
25
102027
2
FITTING, Straight grease (1/8” NPT)
26 141751
4
27
(Ref.)
-
TIRE ASSEMBLY
Compact Series
155180
SKYJACK, Page 49
3
3.2 Pothole Protection Device
AD
29
34
23
22 28
29
1
19
30
35
36
3
2
20
21
22
27
25
24
17
18
12
13
26
13
A
32
10
11
4
A
15
B
31
13
5
B
6
7
14
33
5
12
9
16
12
8
M129477AF M129477AF_1
SKYJACK, Page 50
Compact Series
155180
AD
Index
No.
3.2 Pothole Protection Device
Skyjack
Part No.
Qty.
1
136417
2
310229
3
310230
4
119314
5
119728
6
118720
118721
7
118778
8
118730
9
118718
119843
10
118729
11
139698
12
119313
13
119325
14
119312
15
147903
16
118983
17
119321
18
127571
19
127570
20
119339
21
119316
22
118818
23
119319
24
118982
25
118689
26
119318
27
118690
28
119315
29-
129430
139227
139228
104185
112248
103983
103995
30
101632
31
130209
32
100446
33
132530
34
130047
35
130049
36
103550
2
1
1
2
4
1
1
2
2
2
2
2
1
8
AR
6
2
2
2
1
1
4
16
2
8
2
2
4
2
2
-
2
1
1
1
4
4
4
4
4
2
2
1
1
6
Compact Series
155180
Description
COMPRESSION ROD ASSEMBLY
HYDRAULIC TRAY CAM LOCK ASSEMBLY
BATTERY TRAY CAM LOCK ASSEMBLY
• SPRING, Cam lock
• WASHER, Driver
• LOCK, Battery tray cam
• LOCK, Hydraulic tray cam
• BUSHING, Cam lock
• PIN, Lever bar guide
• DRIVER, Lock
• PIN, Spring (3/32” x 1.375”)
• LOCATOR, Pin
PIN, Cotter clip
BUSHING (7/16” x 1/2”)
BAR, Lever
PIN, Lower tray
SPRING, Kicker
WELDMENT, Hydraulic tray angle
WELDMENT, Battery tray angle
PIN, Angle
BUSHING (3/8” x 5/8”)
LOCK, Tray cam
PIN, Spring (3/32” x 5/8”)
PLATE, Kicker
PIN, Pothole kicker
BUSHING (7/16” x 3/8”)
PIN, Lock
PIN, Spring (3/32” x 7/8”)
POTHOLE DEVICE LIMIT SWITCH ASSEMBLY
• RETAINER, Limit switch
• LIMIT SWITCH, Pothole hydraulic tray
• LIMIT SWITCH, Pothole battery tray
• BOLT (#8-32 x 1”)
• NUT, Hex head (1/4”)
BOLT, Hex head (3/8”-16 x 3/4", Grade 5)
PIN, Lever
PIN, Eccentric
PIN, Tray spring guide
GUARD, Left hand pothole protection
GUARD, Right hand pothole protection
BUSHING, Slide
SKYJACK, Page 51
AB
3.3 Tire Assembly
2
1
3
3
4
4
M154837AA
Index
No.
1
2
3
4
Skyjack
Part No.
Qty.
108020
112603
112604
108022
112603
112604
107915
154837
152039
152040
154838
154835
154836
2
AR
AR
2
AR
AR
AR
-
2
2
-
2
2
Compact Series
155180
Description
WHEEL ASSEMBLY (12 x 4.00 x 8 non-marking) (ANSI)
• RIM ASSEMBLY
• TIRE, Non-marking (2 x 8.00 rim 2.50)
WHEEL/TIRE ASSEMBLY W/ BRAKE (12 x 4.00 x 8 non-marking) (ANSI)
• RIM ASSEMBLY
• TIRE, Non-marking (2 x 8.00 rim 2.50)
• BRAKE RING
SUPERGRIP GREY TIRE OPTION
• FRONT WHEEL/TIRE ASSEMBLY
• REAR WHEEL/TIRE ASSEMBLY
SUPERGRIP WHITE TIRE OPTION
• FRONT WHEEL/TIRE ASSEMBLY
• REAR WHEEL/TIRE ASSEMBLY
SKYJACK, Page 53
3.4 Steer Mechanism
8
7
6
5
1
9
10
11
12
13
14
16
3
15
4
17
19
18
1
2
K
M139673AA
SKYJACK, Page 54
Compact Series
155180
3.4 Steer Mechanism
Index
No.
Skyjack
Part No.
Qty.
Description
1
149784
1
HOUSING, Wheel motor (Right hand)
149781
1
HOUSING, Wheel motor (Left hand)
2
139412
2
MOTOR, Hydraulic drive
3
103307
4
FITTING, Straight (10 SAE - 6 JIC, O-ring)
4
108818
8
5
118341
6
BUSHING, Fiberglide (king pin)
6
103470
2
7
116997
2
8
103513
4
FITTING, Straight grease (1/4”-28)
9
(Ref.)
-
STEER CYLINDER ASSEMBLY
10
149782
2
WASHER, Bronze
11
103845
2
12
103404
2
13
127913
2
PIN, Weldment steering
14
100050
2
BUSHING, Fiberglide (steering pin)
15
103199
10
BOLT, Wheel (1/2”-20 x 1.5625”)
16
103789
2
WASHER, Tooth-lock (1”)
17
107912
2
HUB, Drive wheel
18
103470
8
19
103471
8
K
151099
Compact Series
155180
1
KIT, Repair seal
SKYJACK, Page 55
3.5 Steer Assembly
AE
6
7
8
5
1
T1
4
3
2
T2
M10558AA_1
Index
No.
Skyjack
Part No.
Qty.
Description
1
111300DG
1
2
111306DG
1
3(Ref.)
-
4
107951
2
5
100050
2
6
107949
2
7
103789
2
8
107947
2
STEERING, Arm ( T1 )
STEERING, Arm ( T2 )
SCREW, Hex socket shoulder (5/8” x 1.25”)
BUSHING, Fibreglide
NUT, Hex head jam (1/2”-13, Grade 5)
WASHER, Internal tooth lock
NUT, Hex head jam (1”-14, Grade 5)
SKYJACK, Page 56
Compact Series
155180
AC
3.6 Rear Axle Assembly
1
2
3
4
7
8
9
6
5
10
M10568AB
Index
No.
Skyjack
Part No.
Qty.
-
128215
-
REAR AXLE ASSEMBLY
103978
103999
128218
103871
108101
102865
103199
102829
102749
103085
4
4
1
4
1
1
5
1
1
1
•
•
•
•
•
•
•
•
•
•
1
2
3
4
5
6
7
8
9
10
Compact Series
155180
Description
WELDMENT, Rear axle
HUB ASSEMBLY
• CAP, Dust
BOLT, Wheel (1/2”-20 x 1.5625”)
WASHER, Flat (1.056 ID x 1.75" x 0.145)
NUT, Castle
PIN, Cotter (3/16” x 1.5”)
SKYJACK, Page 57
3.7 Brake Cylinder Assembly
6
AD
K
12
K
14
7
1
13
15
5
11
K
10
9
8
4
3
2
M10558AA_1
Index
No.
Skyjack
Part No.
Qty.
-
127900
-
1
2
3
4
5
-
6
7
8
9
10
11
12
13
14
15
159801
104000
103983
128187
128186
127667
127677
127668
128158
103830
121178
103826
120148
130407
114578
103884
103404
100397
2
2
3
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
• SCREW, Socket head cap (zinc, 1/4”-20 x 1.25”)
• NUT, Hex head jam (1/4”-20, Grade 5)
• BRAKE PIN ASSEMBLY (Left hand)
• BRAKE PIN ASSEMBLY (Right hand)
• CYLINDER, Brake
• • ROD, Brake
• • WELDMENT, Barrel
• • SPRING, Brake cylinder
• • NUT, Crownlock (5/8”-11, Grade C)
• • PISTON
• • SEAL
• • GLAND
• • ORIFICE (3/8” OD x 0.051)
• • ELBOW, (6-6 O-ring)
127153
1
KIT, Repair seal
K
SKYJACK, Page 58
Description
Compact Series
155180
3.8 Steer Cylinder Assembly
6
1
7
K
2
3
4
K
5
7
M10568AB
Index
No.
Skyjack
Part No.
Qty.
-
121087
-
1
2
3
4
5
6
7
121089
121088
106450
107143
107939
310056
108002
132565
1
2
2
2
1
2
2
2
•
•
•
•
•
•
•
•
121090
1
KIT, Repair seal
K
Compact Series
155180
Description
BARREL, Steer cylinder
GLAND
ROD, End
WELDMENT, Rod
FITTING, Straight (with orifice)
• ORIFICE (0.04” diameter)
CAP, Grease fitting
SKYJACK, Page 59
3.9 Hydraulic Hose Connections - Drive/Steer
7
5
6
4
2
1
3
9
6
5
3
3
8
1
4
2
M138017AA_1
Index
No.
Skyjack
Part No.
Qty.
Description
1
138003
2
HOSE, Hydraulic (3/8” x 21.25”)
2
137974
2
HOSE, Hydraulic (3/8” x 19.75”)
3
129492
2
HOSE, Drive (3/8” x 82”)
4
110697
2
HOSE, Steering (1/4” x 82”)
5
130551
1
HOSE, Lift cylinder
6
102541
1
HOSE, Brake cylinder (1/4” x 33”)
7
(Ref.)
-
8
(Ref.)
-
9
(Ref.)
-
STEER MANIFOLD ASSEMBLY
Compact Series
155180
SKYJACK, Page 61
3.10 Base Control Console Hardware
AC
BACK VIEW
NO
4
3
3
7
NO
4
6
3
5
2
3
1
NO
NO
8
4
4
X1
1
3
NC
2
X2
4
10
15
11
13
12
9
Base Control Console (EE Rated)
FRONT VIEW
SIDE VIEW
BACK VIEW
1
2
16
15
3
4
14
M146579AC
SKYJACK, Page 62
Compact Series
155180
AC
3.10 Base Control Console Hardware
Index
No.
Skyjack
Part No.
Qty.
A
B
146579
154908
1
1
Description
BASE CONTROL CONSOLE ASSEMBLY
BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA EE rated)
1
147069
1
SWITCH HEAD, Selector (Lower/Raise)
2
149536
1
SWITCH HEAD, Selector key (Off/Platform/Base), A
3
147051
1
SWITCH HEAD, Emergency stop
4
127465
1
TRAY, Battery charger, A
128495
1
TRAY, Battery charger, B
5
132616
1
COVER, Base switch, A
154905
1
COVER, Base switch, B
6
103984
2
NUT, Hex nylon lock (5/16”-18)
7
103996
2
WASHER, Flat (5/16” S.A.E.)
8
133216
2
BOLT, Carriage (5/16”-18)
9
103856
8
10
103995
8
11
104000
8
12
103887
4
13
103404
4
14
128494
1
PLATE, Cover, B
15
103036
1
CONNECTOR, Strain relief, B
16
(Ref.)
-
HARNESS, Base control console
L
(Ref.) -LABELS
(Refer to Section 8.1)
Compact Series
155180
SKYJACK, Page 63
3.11 Base Control Harness and Switches
AC
1
TO CHARGER CUTOUT
2
5
6
7
3
4
8
9 10
TO REAR HARNESS
M149686AB
SKYJACK, Page 64
Compact Series
155180
AC
3.11 Base Control Harness and Switches
Index
No.
Skyjack
Part No.
Qty.
-
1
2
3
4
5
6
7
8
9
10
149686
1
HARNESS, Base control switch
-
147056
147054
-
147056
147053
147054
-
147056
147053
147061
121050
139462
116990
116992
117584
117590
117582
-
1
2
-
1
2
1
-
1
1
1
10
4
2
1
1
8
1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Description
SWITCH, Selector
• LATCH
• BLOCK, Contact (N.O.)
KEY SWITCH
• LATCH
• BLOCK, Contact (N.C.)
• BLOCK, Contact (N.O.)
SWITCH, Emergency stop
• LATCH
• BLOCK, Contact (N.C.)
• LED BLOCK, 24V (Red)
FERRULE, 16GA Red (not shown)
FERRULE, 16 GA Twin wire (not shown)
PIN, Female wire
HOUSING PLUG, Male (2 pin)
CONNECTOR, Wedge (8 pin)
CONNECTOR, Contact pin (16-18)
RECEPTACLE (8 pin)
Compact Series
155180
SKYJACK, Page 65
4.1 Hydraulic/Electrical Tray Assembly
AB
12
13
10
5
4
14
12
3
6
12
7
8
11
10
1
15
10
9
2
M10540AB
SKYJACK, Page 66
Compact Series
155180
AD
Index
No.
4.1 Hydraulic/Electrical Tray Assembly
Skyjack
Part No.
Qty.
Description
1
132772
1
WELDMENT, Hydraulic tray
2
117701
1
THREAD STRAIGHT MAGNETIC PLUG ASSEMBLY
149606
1
• PLUG, Thread straight magnetic
120190
1
• SEAL, Seal drain
31003352
BUSHING, Bronze
4
107949
1
5
125798
1
6
111804
1
BOLT, Carriage (3/8”-16 x 1”, Grade 5)
7
108575
1
8
119609
1
ROTARY LATCH ASSEMBLY
112307
1
• LATCH, Rotary
103864
3
103857
1
104000
1
103980
1
111534
1
• KNOB, Latch
9
103236
1
GAUGE, Oil level
10
(Ref.)
-
MOTOR/PUMP & PROPORTIONAL VALVE ASSEMBLY
11
132758
1
WEIGHT, Hydraulic tray
12
(Ref.)
-
MAIN MANIFOLD ASSEMBLY
13
(Ref.)
-
ELECTRICAL PANEL ASSEMBLY
(For components, refer to Section 6.1 or Section 6.2)
14
(Ref.)
-
HYDRAULIC TANK LID ASSEMBLY
15
124311
2
INSERT, Threaded
4
Compact Series
155180
SKYJACK, Page 67
4.2 Main Manifold Assembly
AB
3 29
4
2
16
5
18
16
28
19
1
30
15 7
6 17
27
8
26
20
7
9
10
25
14
16
11
21
22
13
31
16
12
23
24
M10561AC_2
SKYJACK, Page 68
Compact Series
155180
AB
4.2 Main Manifold Assembly
Index
No.
Skyjack
Part No.
Qty.
-
127629
-
MAIN MANIFOLD ASSEMBLY
127592
107354
108052
114581
102856
114578
114580
106273
103605
147888
103623
104437
102659
104419
107666
104534
103655
103069
105610
112449
126761
129656
107271
103069
106498
128113
103615
128056
104132
103605
108002
103322
129482
103472
103999
125958
103920
-
1
9
1
1
2
3
1
2
1
1
6
1
1
1
2
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
MANIFOLD ASSEMBLY (without directional valves)
• MANIFOLD BLOCK ASSEMBLY
• • PLUG, Expander
• FITTING, Tee-run (06 JICM - 06 ORBM - 06 JICM)
• PLUG, O-ring (#3)
• FITTING, Elbow 90° (06 JICM - 06 ORBM)
• FITTING, Elbow 45° (06 JICM - 06 ORBM)
• VALVE, 3-Way spool
• VALVE, Solenoid (24 volt)
• VALVE, Counterbalance
• PLUG, O-ring (#6)
• FITTING, Straight (08 JICM - 08 ORBM)
• PLUG (1/16 NPT)
• NUT, Cap (06 JICF)
• VALVE, Relief
• VALVE, Poppet solenoid cartridge
SCREW, Hex head machine (1/4-20 x 1)
LOWERING VALVE ASSEMBLY
• VALVE, Housing
• VALVE, Manual directional
• FITTING, Adapter (6 JIC - 6 SAE)
MANIFOLD CUSHION VALVE ASSEMBLY
• VALVE, Housing
• FITTING, Tapped for orifice
• ORIFICE (0.040")
• FITTING, Straight (6 SAE -1/4 NPT)
SPACER, Main manifold
WASHER, Flat (3/8")
WASHER, Lock (3/8")
BOLT, Hex head (3/8"-16 x 3", Grade 5)
BOLT, Socket (#10-24 x 2")
Parts list continued on the following page.
Compact Series
155180
SKYJACK, Page 69
4.2 Main Manifold Assembly (Continued)
AB
3 29
4
2
16
5
18
16
28
19
1
30
15 7
6 17
27
8
26
20
7
9
10
25
14
16
11
21
22
13
31
16
12
23
24
M10561AC_2
SKYJACK, Page 70
Compact Series
155180
AB
Index
No.
4.2 Main Manifold Assembly (Continued)
Skyjack
Part No.
Qty.
Description
Parts list continued from the previous page.
26
27
28
29
30
31
153334
153335
103309
125892
130046
134822
103069
106498
134822
137007
137006
137008
122420
Compact Series
155180
1
2
1
1
1
1
1
1
1
1
1
1
1
• VALVE, Directional D03 spool (Drive & Steer)
• • COIL (24 volt)
• FITTING, Tee swivel (06 JICM - 06 JICM - 06 JICFS)
• BUMPER, Rubber male
ORIFICE (0.063" diameter) (Model 3219)
VALVE, Directional (N.O. with 0.04” orifice)
• FITTING, Adapter (6 JIC - 6 SAE)
• VALVE, Directional (N.O. with 0.04” orifice) (Soft-stop)
• • VALVE, Cartridge
• • COIL, 12V
• • MANIFOLD
QUICK DISCONNECT ASSEMBLY (KC)
SKYJACK, Page 71
4.3 Motor and Pump Assembly
15
AB
8
16
7
12
8
6
9
2
10
17
5
4
1
3
13
14
11
10
9
M154885AA
SKYJACK, Page 72
Compact Series
155180
AB
4.3 Motor and Pump Assembly
Index
No.
Skyjack
Part No.
Qty.
-
146166
1
147663
1
1
147664
1
2
147661
1
3
-
-
103864
4
103996
4
104637
4
100397
4
4
132756
1
5
(Ref.)
-
6
103845
4
7
147208
1
8
102854
2
9
103886
2
10
103404
6
11
103996
6
12
102665
1
13
355099
1
14
(Ref.)
1
15
117407
1
16
117408
1
17
129962
1
Compact Series
155180
Description
MOTOR/PUMP ASSEMBLY
• COUPLER
• MOTOR (24 volt, 4 HP)
• PUMP, Hydraulic
HARDWARE, Motor/pump assembly
• BOLT, Hex head (5/16”-18 x 1”)
• NUT, Hex head (5/16”-18)
PLATE, Motor/Manifold mount
PROPORTIONAL MANIFOLD ASSEMBLY
HOSE, Suction (3/4”)
CLAMP, Gear (#12)
FITTING, 90° (06 JICM - 08 ORBM)
CABLE, Motor/Main contactor (5/16 x 35 x 3/8, #4GA)
CABLE, Motor/Battery
INSULATOR, Boot (Black) (ANSI/CSA EE rated)
INSULATOR, Boot (Red) (ANSI/CSA EE rated)
KIT, Motor band (ANSI/CSA EE rated)
SKYJACK, Page 73
4.4 Steering Manifold Assembly
4
5
7
6
8
9
10
1
9
2
3
M138021AA
Index
No.
Skyjack
Part No.
Qty.
-
138021
1
STEERING MANIFOLD ASSEMBLY
139307
103136
120738
103980
104000
103995
121250
147656
114578
103069
1
1
2
2
2
2
1
1
4
2
•
•
•
•
•
•
•
•
•
•
1
2
3
4
5
6
7
8
9
10
SKYJACK, Page 74
Description
MANIFOLD BLOCK, Steer
VALVE, Manual needle
FITTING, Plug (04 ORBM)
ORIFICE (0.024")
FITTING, Elbow 90° (06 JICM - 06 ORBM)
FITTING, Straight (06 JICM - 06 ORBM)
Compact Series
155180
4.5 Proportional Manifold Assembly
1
2
4
2
5
6
7
3
M11212AA
Index
No.
Skyjack
Part No.
Qty.
-
132761
1
PROPORTIONAL MANIFOLD ASSEMBLY
1
2
3
4
5
6
7
132750
132748
132749
115370
103070
102665
103861
103995
104000
103980
1
1
1
1
2
1
2
2
2
2
• BLOCK/VALVE/COIL ASSEMBLY
• • BLOCK, Manifold
• • VALVE, Control
• • COIL (24 volt)
• Straight (06 JICM - 06 ORBM)
• FITTING, 90° (06 JICM - 08 ORBM)
Compact Series
155180
Description
SKYJACK, Page 75
4.6 Hydraulic Tank Lid Assembly
3
4
2
1
5
2
6
7
8
10
9
M127657AE
Index
No.
Skyjack
Part No.
Qty.
Description
11026931
FILLER/CAP ASSEMBLY
2
103962
13
SCREW, Round head machine (#10-32 x 1/2”)
3
105446
1
FITTING, Straight (08 JICM - 12 ORBM)
4
103864
2
5
109568
1
FILTER, Hydraulic inlet
6
127554
1
WELDMENT, Tank lid
7
103984
2
8
103320
1
CLAMP, Gear (#16)
9
102918
5.25” TUBE (PV2218-1)
10
148299
1
GASKET, Hydraulic tank
SKYJACK, Page 76
Compact Series
155180
4.7 Hydraulic Hose Connections - Controls
1
2
4
5
3
6
M10551AA
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
128169
111949
132773
121854
147727
108003
1
1
1
1
1
1
Compact Series
155180
Description
HOSE, Hydraulic line (1/4” diameter x 15”)
HOSE,Hydraulic line (1/4” diameter x 26”)
TUBE, Hydraulic (3/8” OD x 0.049” wall x 5.642”)
HOSE, Hydraulic line (3/8” diameter x 22.5”)
SKYJACK, Page 77
5.1 Battery Tray Assembly
AB
17
21
19
20
18
23
24
12
10
14
15
13
6
22
11
16
2
9
8
5
L
4
7
4
1
3
M137264AB1
SKYJACK, Page 78
Compact Series
155180
AD
5.1 Battery Tray Assembly
Index
No.
Skyjack
Part No.
Qty.
A
B
-
-
-
-
Description
BATTERY TRAY ASSEMBLY
BATTERY OPTION U2500
11034804
BATTERY, 6V, A
106552
4
BATTERY, 6V, B
2
137243
1
CABLE, Battery in-line fuse (300A)
310517
• FUSE (300 Amp)
3
100440
1
SPACER, Plywood (3/8 x 10.5 x 28.5), A
4
129631
2
SPACER, Wood, A
111423
2
SPACER, Wood
129122
4
SPACER, Wood, B
5
129630
1
SPACER, Wood, A
6
137488
1
WELDMENT, Battery tray
7
(Ref.)
1
POTHOLE PROTECTION DEVICE
8
(Ref.)
-
BUSHING, Fibreglide
9
119608
1
ROTARY LATCH ASSEMBLY
111955
1
ROTARY LATCH ASSEMBLY (ANSI/CSA EE rated)
112308
1
• LATCH, Rotary
102781
1
• LATCH, Rotary (ANSI/CSA EE rated)
103864
3
• BOLT, Hex head (5/16"-18 x 1", Grade 5)
103857
1
• BOLT, Hex head (1/4"-20 x 1", Grade 5)
104000
1
• WASHER, Lock (1/4")
103404
1
• WASHER, Lock (5/16") (ANSI/CSA EE rated)
103980
1
• NUT, Hex head (1/4"-20, Grade 5)
111534
1
• KNOB, Latch
10
111804
1
BOLT, Carriage (3/8"-16 x 1", Grade 5)
11
108575
1
NUT, Hex head (3/8"-16, Grade 5)
12
125798
1
BOLT, Hex head (1/2"-13 x 1.5", Grade 5)
13
107949
1
NUT, Hex head jam (1/2"-13, Grade 5)
14
(Ref.)
-
PIN, Eccentric
15
100335
2
BUSHING, Bronze
16
(Ref.)
-
PIN, Lower tray
17
137262
1
CONNECTOR ASSEMBLY
103364
1
• CONNECTOR, Battery (Grey, 50 Amp)
18
(Ref.)
-
SWITCH, Battery disconnect
19
137263
1
CABLE (#4 GA) (Main disconnect switch to battery)
20
124325
1
CABLE ASSEMBLY (Battery negative to pump motor), A
21
119547
1
CABLE ASSEMBLY (Battery positive to fuse assembly), A
22
139231
1
CABLE ASSEMBLY (Main disconnect switch to main contactor)
23
120425
2
CABLE, Battery jumper
24
117408
AR
BOOT, Battery (Red)
L
(Ref.) -LABELS
Compact Series
155180
SKYJACK, Page 79
5
5.2 Battery Charger
AB
5
6
1
4
2
7
3
8
PART NO.
C
F
24 V
U
L
R
LISTED
US E230227
67ZJ
IN
OUT
VOLT.
128537
AUTO SELECTABLE DUAL AC INPUT
85VAC/264VAC 50/60Hz
CURRENT 4A 8.5A
VOLT.
MAX. 30.6VDC
POWER
MAX. 550WATT
50% 75% 100%
129163AB
9
L
M147134AB_2
SKYJACK, Page 80
Compact Series
155180
AC
Index
No.
A
B
C
5.2 Battery Charger
Skyjack
Part No.
Qty.
-
-
-
-
-
-
Description
CHARGER ASSEMBLY (ANSI/CSA)
CHARGER ASSEMBLY (ANSI/CSA EE rated)
CHARGER ASSEMBLY (KC)
1
128537
1
CHARGER, Battery (24VDC), A, B
152070
1
CHARGER, Battery (24VDC), C
2
127154
1
• RELAY, Interlock
3
147674
1
FRONTPLATE ASSEMBLY (with hardwired cord)
4
115391
1
PLUG, Charger cutout
5
123764
1
CLIP, Single (#10, G6)
6
129702
1
SCREW, SF (#10)
7
103364
1
CONNECTOR, Battery (50 Amp), A, C
105534
1
CONNECTOR, Battery (175 Amp), B
8
120789
1
CORD, 120V Charger (with plug), B
120790
1
CORD, 220V Charger (with plug), C
9
(Ref.)
-
TRAY, Battery charger
L
(Ref.) -LABEL, C
Compact Series
155180
SKYJACK, Page 81
6.1 Electrical Panel and Hardware Assembly
11
13
17
14
15
1
13
2
10
14
16
16
9
5
8
12
3
4
13
16
6
7
M147334AB_2
SKYJACK, Page 82
Compact Series
155180
AB
6.1 Electrical Panel and Hardware Assembly
Index
No.
Skyjack
Part No.
Qty.
A
B
147334
156368
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
127615
156369
146475
103011
103956
103985
132793
117325
147335
116066
116068
116067
125893
103855
104000
103980
108589
108589
103336
128835
104003
104003
104185
104185
104694
103962
103962
103057
103057
115401
121050
1
1
1
2
8
8
1
2
1
2
2
2
1
1
1
1
5
6
1
1
8
9
7
8
2
8
9
1
2
AR
AR
Compact Series
155180
Description
6
ELECTRICAL PANEL ASSEMBLY (ANSI/CSA)
ELECTRICAL PANEL ASSEMBLY (KC)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
WELDMENT, Control panel, A
WELDMENT, Control panel, B
CONTACTOR, Solenoid
BLOCK, Terminal (12 position)
SCREW, Round head (#6-32 x 1)
CLAMP, Plastic (1.25” diameter)
BREAKER, Circuit (15 Amp)
RESISTOR (16 ohm, 25 watt)
WASHER, Lock (#4)
NUT, Hex (#4-40)
BUMPER, Rubber female
NUT, Hex (1/4”-20)
RELAY (24V, sealed), A
RELAY (24V, sealed), B
HOURMETER
HARNESS O2 SJ3E
NUT, Hex head (#10-32), A
NUT, Hex head (#10-32), B
WASHER, Lock (#10), A
WASHER, Lock (#10), B
WASHER, Flat (#10)
SCREW, Round head machine (#10-32 x 1/2”), A
SCREW, Round head machine (#10-32 x 1/2”), B
BEEPER (4-28VCD), A
BEEPER (4-28VCD), B
FERRULE (18GA white) (not shown)
FERRULE, 16GA Red (not shown)
SKYJACK, Page 83
6.2 Electrical Panel and Hardware Assembly (ANSI/CSA EE rated)
AB
26
2
25
22
4
23
24
21
5
27
28
16
19 20
17
5 18
3
4
5
29
6
30 5
4
5
7
9 10
13
8
14
12
11
15
1
12
11
M147958AB
SKYJACK, Page 84
Compact Series
155180
AB
Index
No.
6.2 Electrical Panel and Hardware Assembly (ANSI/CSA EE rated)
Skyjack
Part No.
Qty.
Description
11479811
WELDMENT, Panel
2
147985
1
WELDMENT, Panel box
31464751
CONTACTOR, Solenoid
4
115545
7
5
104185
15
WASHER, Lock (#10)
6
104694
2
WASHER, Flat (#10)
7
108589
5
RELAY, Sealed (24V)
8
147335
1
RESISTOR (16 ohms)
9
125694
2
10
116068
2
WASHER, Lock (#4)
11
103011
2
BLOCK, Terminal
12
103956
6
SCREW, Round head machine (#6-32 x 1”)
13
112495
3
14
104000
3
15
103995
3
16
147977
1
GASKET (9 hole)
17
125613
1
GASKET, Cover
18
120094
6
19
117325
2
BREAKER, Circuit (15 amp)
20
117954
2
WASHER, Seal (7/16”)
21
103336
1
HOUR METER
22
103962
1
23
117952
1
WASHER, Seal (#10)
24
104003
1
25
103057
1
BEEPER (Slow pulse, 4-28VDC)
26
127821
2
CLAMP, Hook type
27
126783
32”
RUBBER, Self-seal
28
126784
14”
RUBBER, Self-seal
29
116711
2
SPACER, Stand off
30
103963
2
SCREW, Round head machine (#10-32 x 1.5”)
Compact Series
155180
SKYJACK, Page 85
6.3 Main Manifold Harness
AB
TO ELECTRIC PANEL
TO BRAKE VALVE
TO LIFT VALVE
TO
SOFT STOP
VALVE
TO
LOWERING
VALVE
1
TO PROP. VALVE
TO
DRIVE & STEER
VALVES
TO CUSHION VALVE
2
MOTOR (-)
TO
HOLDING
VALVE
M147331AB_S7
SKYJACK, Page 86
Compact Series
155180
6.3 Main Manifold Harness
Index
No.
Skyjack
Part No.
Qty.
A
B
147331
146672
1
1
HARNESS, Main manifold, (Model 3215)
HARNESS, Main manifold, (Model 3219)
1
2
127316
127315
2
2
• CONNECTOR, Solenoid (with diode, grey)
• CONNECTOR, Solenoid (with diode, black)
Compact Series
155180
Description
SKYJACK, Page 87
6.4 Rear Manifold Harness
AB
4
3
2
1
TO CHARGER CUTOUT
TO LOWER BASE CTRL
TO HIGH SPEED LIMITS
TO POTHOLE LIMIT
TO SOFT STOP LIMIT SWITCH (SJ3E ANSI/CSA)
TO ELECTRIC PANEL
6
5
4
3
2
1
M146596AA
Index
No.
Skyjack
Part No.
Qty.
-
-
146581
156371
1
1
HARNESS, Rear Manifold (ANSI)
HARNESS, Rear Manifold (KC)
1
2
3
4
5
6
117583
117583
117585
117585
117593
117593
117594
117594
117587
117589
2
1
2
1
15
17
1
3
1
1
•
•
•
•
•
•
•
•
•
•
SKYJACK, Page 88
Description
CONNECTOR, Plug (8 pin) (ANSI)
CONNECTOR, Plug (8 pin) (KC)
CONNECTOR, Plug wedge (8 pin) (ANSI)
CONNECTOR, Plug wedge (8 pin) (KC)
CONNECTOR, Contact socket (14-16) (ANSI)
CONNECTOR, Contact socket (14-16) (KC)
CONNECTOR, Sealing plug (ANSI)
CONNECTOR, Sealing plug (KC)
CONNECTOR, Plug (12 pin) (KC)
CONNECTOR, Plug wedge (12 pin) (KC)
Compact Series
155180
AB
6.5 Horn/Flashing Light, Holding Valve, Tilt & Pressure Switch Harnesses
HARNESS A
TO FLASHING LIGHT
TO ELECTRIC PANEL
TO HORN
HARNESS B
TO ELECTRIC PANEL
TO TILT SWITCH
HARNESS C
1
2
3
4
TO MAIN MANIFOLD
HARNESS
TO HOLDING VALVE
HARNESS D
5
TO ELECTRIC PANEL
TO PRESSURE SWITCH
M156375AC-2
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
1
2
3
4
5
146578
149654
146577
134508
156375
1
1
1
1
1
HARNESS, Horn/Flashing light
HARNESS, Horn/Flashing light (ANSI/CSA EE rated)
HARNESS, Tilt switch
HARNESS, Holding valve
HARNESS, Pressure switch (KC)
117579
117581
117591
117594
127315
1
1
3
2
2
•
•
•
•
•
Compact Series
155180
Description
CONNECTOR, Plug (4 pin)
CONNECTOR, Plug (4 pin, wedge)
CONNECTOR, Contact socket (16-18)
CONNECTOR, Sealing plug
CONNECTOR, Solenoid with diode
SKYJACK, Page 89
7.1 24VDC Inverter and Hardware (ANSI/CSA)
3
1
10 9
2
11 12
5
4
6
7
8
L
15 14 13
M135994AB
SKYJACK, Page 90
Compact Series
155180
AC
7.1 24VDC Inverter and Hardware (ANSI/CSA)
Index
No.
Skyjack
Part No.
Qty.
Description
1
135990
1
INVERTER, 24VDC (120VAC @ 60 Hz)
21291451
SUPPORT, Inverter
3
129187
1
CABLE (1/4 x 21 x 5/16, #4GA)
4
119061
1
FUSE BOX, Cover
5
110853 2
BOLT, FHCS zinc (1/4"-20 x 5/8")
6
103068 2
INSULATOR, Fuse
7
146442 1
FUSE (100 Amp)
8
112495 2
BOLT, Hex head (1/4"-20 x 3/8", Grade 5)
9
103855
4
BOLT, Hex head (1/4"-20 x 1/2", Grade 5)
10
104000
4
WASHER, Lock (1/4")
11
103952
2
BOLT, Flat head (3/8"-16 x 1", Grade 5)
12
104606
2
NUT, Hex lock (3/8"-16, Grade B)
13
137417
1
RELAY, Inverter timer cutoff
14
103858
1
BOLT, Hex head (1/4"-20 x 1.25", Grade 5)
15
115649
1
NUT, Lock nylon insert (1/4"-20)
L
146454
Compact Series
155180
1
7
LABEL, Inverter fuse (100 A)
SKYJACK, Page 91
7.2 Inverter Assembly (ANSI/CSA)
L
1
12
2
13
3
11
10
9
8
7
6
5
4
M10493AF_1
SKYJACK, Page 92
Compact Series
155180
7.2 Inverter Assembly (ANSI/CSA)
Index
No.
Skyjack
Part No.
Qty.
Description
1
129854
1
COVER, Case ZX (white)
2
129860
1
XFR 24/800 NX
3
129855
1
CHASSIS, Case Z (white)
41298611
FAN 80CFM
5
129862
1
CAPACITOR (10uF 230 VAC)
6
129866
1
TERMINAL, DC Input wire (with ring, black)
7
129865
1
TERMINAL, DC Input wire (with ring, red)
8
129864 1
CORD, Power (14-3 3’)
9
129863
1
REMOTE LEAD (on/off)
10
129859
1
LUG, Chassis bonding
11
129858
1
BREAKER, Circuit (15 Amp)
12
129857
1
PCB ASSEMBLY
13
129856
1
GFCI FACELESS (20 AMP, 125 VAC)
L
(Ref.)
-
Compact Series
155180
LABEL, Inverter
SKYJACK, Page 93
7.3 Inverter Label Placement
1
24VDC Inverter
1
M10703AA
Index
No.
1
Skyjack
Part No.
Qty.
130115
AR
SKYJACK, Page 94
Description
LABEL, Inverter switch
Compact Series
155180
7.4 Platform Air Supply Hose
5
2
1
2
3
4
5
M310053AB_1
Index
No.
Skyjack
Part No.
Qty.
Description
1
146149
1
FITTING, Male disconnect (3/8”)
21078862
CLAMP, Hose
3
146150
260” HOSE, Air (3/8”) (Model 3215)
300” HOSE, Air (3/8”) (Model 3219)
4
146148
1
FITTING, Female disconnect (3/8”)
5
138212
2
LABEL, Connect air here
Compact Series
155180
SKYJACK, Page 95
7.5 Slate Grey Label Option
1
4
1
4
3
3
2
2
Right Side
Left Side
M10626AF_1
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
156852
157114
156853
157113
2
2
112”
2
SKYJACK, Page 96
Description
LABEL, Skyjack logo (small, grey)
STRIPE & SKYJACK LOGO (small, grey)
STRIPE, Grey
LABEL, Model designation (grey) (Model 3219)
Compact Series
155180
AB
7.6 Flashing Amber Light Option
3
1
FIRST LEVEL INSIDE SCISSOR
2
4
5
6
M147348AA
Index
No.
Skyjack
Part No.
Qty.
A
B
147348
147990
1
1
FLASHING AMBER LIGHT OPTION
FLASHING AMBER LIGHT OPTION (ANSI/CSA EE rated)
1
2
3
4
5
6
126111
121533
146153
103743
123180
123177
123178
120094
104003
104694
104185
132793
103962
104003
1
1
1
1
1
1
1
4
4
4
4
1
1
1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Compact Series
155180
Description
LIGHT, Beacon (24 volt)
• LENS, Amber
• BULB
FLASHER (12, 24 volt)
LIGHT COVER ASSEMBLY, B
• COVER, Light
• BRACKET, Light
• BOLT, Machine (#10-32 x 5/8”)
• NUT, Machine (#10-32, Grade B)
• WASHER, Flat (#10 SAE)
• WASHER, Lock (#10 NOM)
CLAMP, Plastic (1.25”)
BOLT, Machine (#10-32 x 1/2”), A
NUT, Machine (#10-32, Grade B), A
SKYJACK, Page 97
7.7 Dual Flashing Amber Light Option (Diagonal)
2
4
1
4
3
6
5
M134746AB
SKYJACK, Page 98
Compact Series
155180
7.7 Dual Flashing Amber Light Option (Diagonal)
Index
No.
1
2
3
4
5
6
Skyjack
Part No.
Qty.
126111
121477
121533
146153
134589
156695
115649
134660
108791
2
1
1
1
1
2
5
1
2
Compact Series
155180
Description
FLASHING AMBER LIGHT ASSEMBLY
• LIGHT, Beacon
• • LENS, Amber
• • BULB (24 volt)
HARNESS, Dual flashing light
BRACKET, Flashing light
GUARD, Cable (Modified)
CLIP, Cord (Adhesive back)
SKYJACK, Page 99
7.8 Platform Control Console - Long Cable Option (ANSI/CSA)
L
7
AB
6
5
15
4
12
14 13
3
2
20
11
8
10
9
18
16
1
17
21
22
23
24
19
25
M158042AB
SKYJACK, Page 100
Compact Series
155180
AB
7.8 Platform Control Console - Long Cable Option (ANSI/CSA)
Index
No.
Skyjack
Part No.
Qty.
-
156991
-
LONG CABLE CONTROL CONSOLE ASSEMBLY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
147373
156923
147058
147051
122093
111181
123994
-
147056
147053
147061
-
147056
147054
116382
115574
102956
103957
112249
103986
112327
156993
107820
119727
300788
116993
144016
124548
104606
103472
158209
103596
1
1
1
1
1
2
1
-
1
2
1
-
1
1
1
1
2
1
1
1
9
1
1
2
1
1
2
1
1
1
1
1
• CONTROL CONSOLE (Bottom)
• CONTROL CONSOLE (Top)
• HEAD, Pushbutton (Horn)
• HEAD, Emergency stop
• INDICATOR, Battery charge
• GUARD, Toggle switch
• ENABLE CONTROLLER ASSEMBLY
• SWITCH ASSEMBLY, Emergency stop
• • LATCH
• • BLOCK, N.C. contact
• • LED BLOCK, 24V (red)
• SWITCH ASSEMBLY, Horn
• • LATCH
• • BLOCK, N.O. contact
• PLUG (7/8” hole)
• SCREW, Round head machine (#8-32 x 1/2”)
• NUT, Hex head (#8-32)
• SCREW, Hex head self tapping (#8-18 x 1/2”)
• CONTROL CABLE ASSEMBLY (16 pin)
• • CONNECTOR, Male (16 pin)
• • PIN, Code
• STRAIN RELIEF
• SEAL, Panel bushing
LARGE LOOP PIN QUICK RELEASE ASSEMBLY
CLAMP, Control cable railing
156885
1
LABEL, Platform control console
L
Compact Series
155180
Description
SKYJACK, Page 101
7.9 Gel Battery and Charger Option
AB
1
3
2
4
2
M157891AA
Index
No.
Skyjack
Part No.
Qty.
Description
1
155688
4
BATTERY, Gel (AGM 200)
21296312
SPACER, Wood
31296301
SPACER, Wood
4
155689
1
CHARGER, Battery (24VDC)(Gel)
SKYJACK, Page 102
Compact Series
155180
AD
7.10 Pipe Rack Assembly (ANSI/CSA)
1
2
3
7
4
1
5
6
3
6
L
7
4
M159226AA
Index
No.
Skyjack
Part No.
Qty.
A
B
133595
133596
1
1
PIPE RACK ASSEMBLY (Rear Mount)
PIPE RACK ASSEMBLY (Front Mount)
1
130359
2
133593
3
103873
4
103999
5
101297
6
133594
7
133598
L
130234
1
1
6
5
6
1
2
1
4
3
2
1
•
•
•
•
•
•
•
•
•
•
•
•
Compact Series
155180
Description
STRAP, Cam buckle
PLATE, Pipe rack, B
BOLT, Hex head (3/8”-16 x 2.5”, Grade 5), A
BOLT, Hex head (3/8”-16 x 2.5”, Grade 5), B
BOLT, Hex head (3/8”-16 x 1.25”, Grade 5), B
PLATE, Pipe rack, A
PLATE, Pipe rack, B
SPACER, A
SPACER, B
LABEL, A
LABEL, B
SKYJACK, Page 103
AB
8.0 Labels
8.1 Label Kit
The label kit, Part Number 157561, is for models SJ3 3215 & 3219. It contains labels that are common to
both machines.
It excludes:
•
•
•
•
•
•
•
serial numbers
name plate
stripes
tape
platform capacities
model designations
all special options
Supply model number, country and language when ordering complete machine labels.
8
Compact Series
155180
SKYJACK, Page 105
AB
8.2 Label - Platform Control Console
1
2
M10626AF_4
Index
No.
-
1
2
Skyjack
Part No.
Qty.
Description
(Ref.)-
(To order a complete label kit, refer to Section 8.1)
156885
129867
Compact Series
155180
1
1
LABEL, Platform control console
LABEL, Hydraulic proportional
SKYJACK, Page 107
8.3 Labels - Miscellaneous
AB
5
1
2
LOWER BASE CONTROLS
3
6
4
HYDRAULIC TRAY/
ELECTRICAL PANEL
(ANSI/CSA Models)
RAILING PINS
7
8
CROSS MEMBER 1ST LEVEL
INSIDE SCISSORS
HYDRAULIC TRAY
9
LIFT CYLINDER
11
12
13
BATTERY TRAY
10
OUTLET BOX
M11001AC
SKYJACK, Page 108
Compact Series
155180
AB
Index
No.
8.3 Labels - Miscellaneous
Skyjack
Part No.
Qty.
Description
-
(Ref)-
1
146449
1
LABEL, Base controls
2
155705
1
LABEL, 220VAC 60Hz (KC)
3
117387
1
LABEL, Power circuit breaker
4
117389
1
LABEL, Ground circuit breaker
5
126056
AR
LABEL, Warning falling hazard - Railing pins (Vertical)
6
126057
1
LABEL, Falling hazard - Railing pins (Horizontal)
7
109442
1
LABEL, Emergency lowering
8
102961
1
LABEL, ATF DEXRON III
9
157792
2
LABEL, Orifice decal
10
110333
1
LABEL, Connect platform AC supply here
11
137278
1
LABEL, 300A Fuse location
12
137276
1
LABEL, 300A +warning
13
128160
1
LABEL, Warning battery spacer (U2200)
128161
1
LABEL, Warning battery spacer (U2500)
Compact Series
155180
SKYJACK, Page 109
8.4 Labels - Sides
AB
1
2
15 13 14
3
10
13 14
8
6
9
8
11
7
4
5
5
Right Side
11
12
Left Side
M10626AF_1
Index
No.
-
Skyjack
Part No.
Qty.
Description
(Ref)-
11298382
LABEL, Keep
21298392
LABEL, Clear
3
129758
2
LABEL, Skyjack logo (small, blue)
4
152074
2
STRIPE & SKYJACK LOGO (small, blue/red)
5
119866
2
LABEL, Danger pinch hand/foot
6
156441
1
LABEL, Annual inspection
7
132713
4
LABEL, Wheel Load Pict.
8
134109
2
LABEL, Made in America with Pride
9
103125
AR
STRIPE, White/Blue (Not included in kit)
10
129783
2
LABEL, Model designation (Model 3219) (Not included in kit)
129787
2
LABEL, Model designation (Model 3215) (Not included in kit)
11
119803
AR
TAPE, Caution (1”) (Not included in kit)
12
109442
2
13
104589
2
LABEL, EE (ANSI/CSA EE rated) (not included in kit)
14
154888
2
LABEL, TUV (ANSI/CSA EE rated) (not included in kit)
104588
2
LABEL, FM approved (ANSI/CSA EE rated) (not included in kit) (if equipped)
15
139855
2
LABEL, Keep clear (KC)
SKYJACK, Page 110
Compact Series
155180
AB
8.5 Labels - Front & Back
7
2
8
1
1
9
10
2
6
11
3
5
4
Front Side
Back Side
M10626AF_4
Index
No.
-
Skyjack
Part No.
Qty.
Description
(Ref)-
1
137988
2
LABEL, Crush/pinch/hazard
2
119803
AR
TAPE, Caution (Not included in kit)
3
127711
1
LABEL, Safety bar place here
4
103297
1
LABEL, Free wheeling valve
5
124767
2
LABEL, Lift point/tie down
6
109442
2
71465261
LABEL, Danger/Warning
8
123628
1
LABEL, Manual storage box
9
130377
2
LABEL, Platform capacities (Model 3215 ANSI/CSA)
130375
2
LABEL, Platform capacities (Model 3219 ANSI/CSA)
130318
2
LABEL, Platform capacities (KC)
(All platform capacities are not included in kit)
10
130115
1
LABEL, Inverter Switch
11
156613
3
LABEL, Do not alter
Parts list continued on the following page.
Compact Series
155180
SKYJACK, Page 111
8.5 Labels - Front & Back (Continued)
AC
20
19
18
17
16
12
15
14
Front Side
13
Back Side
M10626AF_4
Index
No.
Skyjack
Part No.
Qty.
Description
Parts list continued from the previous page.
12
13
14
15
16
17
18
19
20
-
138212
106515
119674
138211
106691
124362 124465
126505
157127
SKYJACK, Page 112
1
1
1
1
1
1
1
1
1
1
NAMEPLATE, Serial # (Consult Skyjack) (Not included in kit)
LABEL, Connect air supply
LABEL, Winching/Towing/Pushing procedure
LABEL, Battery disconnect switch
LABEL, Connect AC supply here
LABEL, Operator’s checklist
LABEL, Do not wear jewelry
LABEL, Side force/no wind (ANSI/CSA)
LABEL, Side force/no wind (KC)
LABEL, Standards compliance (ANSI/CSA)
Compact Series
155180
AB
8.6 Labels - Chassis Top
3
1
2
4
1
3
M10626AF_3
Index
No.
-
1
2
3
4
Skyjack
Part No.
Qty.
Description
(Ref)-
102896
124767
156613
106406
Compact Series
155180
2
2
3
1
LABEL, Forklift boot
LABEL, Lift point/tie down
LABEL, Do not alter
LABEL, Maintenance support
SKYJACK, Page 113
9.0 Tables
9.1 Fluid Table
Model
*Qty.
(Liters)
*Qty.
(Gallons)
3215
3219
10.9
2.9
3220
3226
4620
4626
4632
6826
6832
30
Oil Type
Skyjack
Part No.
ATF Dexron III
119309
7.93
60611AB
* All fuel capacity quantities are in standard liter or US gallons (liquid).
9
Compact Series
155180
SKYJACK, Page 115
Reliable lift solutions by people who care.
www.skyjack.com

skyjack part

Transcription

Similar documents

Parts Manual

Parts Manual