Parts Manual
Transcription
Parts Manual
MODELS SJ 6832E Parts Manual SJIII Conventional E Series (ANSI/CSA) Part No. 157961AC February 2014 This manual is based on Serial Number(s): SJIII 6832E 80,002,032 & Above Please refer to the website (www.skyjack.com) for older Serial Numbers. Skyjack Service Center Parts & Service (Europe) 3451 Swenson Ave. St. Charles, Illinois, 60174 USA Phone: 630-262-0005 Toll Free: 1-800-275-9522 Fax: 630-262-0006 Email: [email protected] Unit 1 Maes Y Clawdd Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK Phone: +44-1691-676-235 Fax: +44-1691-676-238 E-mail: [email protected] Parts (North America) Skyjack Brasil Toll Free: 1-800-965-4626 Toll Free Fax: 1-888-782-4825 E-mail: [email protected] Skyjack Australia Pty Ltd. 4 Coates Place Wetherill Park New South Wales 2164 Australia Tel: +61 (0) 28786 3200 Fax: +61(0) 28786 3222 Alameda Júpiter, 710 Loteamento American Park Empresarial Indaiatuba, SP, Brasil 13347-653 Tel: +55 19 3936 0132 DC Electric Scissor Lifts Conventional E Series Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part. Parts Ordering Information an index number initially starts with the letter “K”, for example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number. Quantities (Units Per Assy.) The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when aerial platform is equipped with certain options. Order quantity as needed. Hardware When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item. This complete identification should also be used when requesting equipment information. Standard screws, washers, nuts, etc. are not identified by a Reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to. Method of Listing How to Order Repair Parts Parts are listed in order according to the Reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method. That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the beginning of a parts list and are identified with the letter References A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates a serviceable component or attaching hardware for the higher level assembly. If 1. Address all orders to your local SKYJACK dealer. 2. Specify model and serial number of the work platform (found on the serial number plate). 3. List the quantity needed. 4. List the length needed (if bulk item). 5. List the part number and description as shown in this manual for each item. 6. Show billing and shipping address and name of individual if possible. 7. Suggest best routing. CUSTOMER __________________________________________________________________ DEALER _____________________________________________________________________ MODEL NUMBER ______________________________________________________________ SERIAL NUMBER ______________________________________________________________ DATE PURCHASED ____________________________________________________________ Use Only Skyjack Authorized Replacement Parts! DC Electric Scissor Lifts Conventional E Series 157961 Table of Contents 1.0 Platform Related Parts Entrance Gates............................................................................................................................................ 1.1 Gate Latch Assembly.................................................................................................................................. 1.2 Quick Release Pins..................................................................................................................................... 1.3 Main Platform and Hinged Railings............................................................................................................ 1.4 3 Feet Manual Extension Platform.............................................................................................................. 1.5 Roll Out Push Bar Assembly....................................................................................................................... 1.6 Slide Rail Assembly..................................................................................................................................... 1.7 Powered Extension Platform Assembly...................................................................................................... 1.8 Hydraulic Hose Connections - Powered Extension Platform (6832E)....................................................... 1.9 Powered Extension Cylinder Assembly.................................................................................................... 1.10 Powered Extension Platform Directional Manifold Assembly................................................................... 1.11 Powered Extension Platform Control Console Assembly......................................................................... 1.12 Powered Extension Platform Assembly - 3 Feet Cutout........................................................................... 1.13 Platform Control Console Assembly......................................................................................................... 1.14 Drive/Steer Controller Assembly............................................................................................................... 1.15 2.0 Scissor Related Parts Scissor Stack Assembly (Model 6832E)..................................................................................................... 2.1 Scissor Stack Assembly - Mounting Hardware.......................................................................................... 2.2 Scissor Stack Assembly - Connecting Hardware....................................................................................... 2.3 Horn and Limit Switch Assemblies............................................................................................................. 2.4 Holding Valve Assembly.............................................................................................................................. 2.5 Lift Cylinder and Mounting Hardware......................................................................................................... 2.6 3.0 Base Related Parts Base, Axle and Wheels................................................................................................................................ 3.1 Base Control Console................................................................................................................................. 3.2 Drivetrain Assembly..................................................................................................................................... 3.3 Axle Assembly............................................................................................................................................. 3.4 Brake and Drive Motor Assembly............................................................................................................... 3.5 Hydraulic Hose Connections - Steering Cylinder....................................................................................... 3.6 Steer Cylinder Assembly............................................................................................................................. 3.7 4.0 Hydraulic/Electrical Tray Assembly Hydraulic/Electrical Tray Assembly............................................................................................................. 4.1 Hydraulic Hose Connections - Hydraulic Tray............................................................................................ 4.2 Main Manifold Assembly............................................................................................................................. 4.3 Sevcon Control Panel.................................................................................................................................. 4.4 Sevcon Components and Cables............................................................................................................... 4.5 Electrical Panel Connection........................................................................................................................ 4.6 Base Devices Harness A........................................................................................................................... 4.7a Base Devices Harness B........................................................................................................................... 4.7b Main Manifold Harness................................................................................................................................ 4.8 Control Cables............................................................................................................................................. 4.9 DC Electric Scissor Lifts Conventional E Series 157961 Table of Contents (Continued) 5.0 Battery Tray Assembly Battery Tray Assembly................................................................................................................................. 5.1 Battery Charger Assembly.......................................................................................................................... 5.2 Battery Tray Harness................................................................................................................................... 5.3 6.0 Optional Equipment Outrigger Assembly Option........................................................................................................................ 6.1 Outrigger Cylinder Assembly...................................................................................................................... 6.2 Hydraulic Hose Connections - Outriggers.................................................................................................. 6.3 Hydraulic Outrigger Control Console Assembly........................................................................................ 6.4 Hydraulic Outrigger Harnesses................................................................................................................... 6.5 Hydraulic Outrigger Manifold Assembly..................................................................................................... 6.6 High Speed/26’ Drive Cutout Assembly..................................................................................................... 6.7 Battery and Base Control Assembly with Inverter Option.......................................................................... 6.8 110V Assembly Inverter Option................................................................................................................... 6.9 Platform AC Outlet Assembly.................................................................................................................... 6.10 Flashing Light Assembly........................................................................................................................... 6.11 Air Hose to Platform Assembly................................................................................................................. 6.12 Dual Flashing Amber Light Option (Diagonal).......................................................................................... 6.13 Work Light Option..................................................................................................................................... 6.14 Dual Flashing Light Assembly................................................................................................................... 6.15 End of Stroke Option................................................................................................................................. 6.16 7.0Labels Labels .. ....................................................................................................................................................... 7.1 Labels - Platform Control Console and Powered Extension Console........................................................ 7.2 Labels - Front and Rear............................................................................................................................... 7.3 Labels - Side................................................................................................................................................ 7.4 Labels - Base and Miscellaneous............................................................................................................... 7.5 Labels - Miscellaneous................................................................................................................................ 7.6 Labels - Outrigger........................................................................................................................................ 7.7 8.0Tables Tables ......................................................................................................................................................... 8.1 DC Electric Scissor Lifts Conventional E Series 157961 Entrance Gates 1 2 12 3 4 5 6 7 8 4 11 10 9 Full Gate Assembly 13 4 11 3 4 Half Gate Assembly M128475AB_128454AA 1.1 DC Electric Scissor Lifts Conventional E Series 157961 Entrance Gates Index No. Skyjack Part No. Qty. A B 128475 128454 - - 1 2 3 4 5 6 7 8 9 10 11 12 13 128473 1 100702 AR 117277 AR 103632 AR (Ref.) 2 104606 1 103472 2 103873 1 128471 1 125577 1 110693 1 (Ref.) - 125461 1 Description 1 ASSEMBLY, Full gate (Hinged) ASSEMBLY, Half gate • • • • • • • • • • • • • DC Electric Scissor Lifts Conventional E Series 157961 WELDMENT, Full gate hinged (Top), A PLUG, Tube, A HINGE, Spring SCREW, Self tapping (1/4”-14 x 3/4”) QUICK RELEASE LARGE LOOP ASSEMBLY, A (For components, refer to Page 1.3) • NUT, Hex lock (3/8”-16, Grade B), A • WASHER, Flat (3/8”), A • BOLT, Hex head (3/8”-16 x 2.5”, Grade 5), A WELDMENT, Full gate hinged (Bottom), A PAD, Door bumper, A PLATE, Stop gate latch LATCH ASSEMBLY, A (For components, refer to Page 1.2) GATE, Half, B 1.1 Gate Latch Assembly 1 2 3 4 5 M110824AA Index No. Skyjack Part No. Qty. - 110824 - ASSEMBLY, Latch pin spring 1 2 3 4 5 109377 105312 105307 105310 103107 1 1 1 1 1 • • • • • 1.2 Description PIN, Latch GUIDE, Nylon spring PLATE, Gate latch release PIN, Roll SPRING, Compression DC Electric Scissor Lifts Conventional E Series 157961 Quick Release Pins A B 1 2 M124548AB Index No. Skyjack Part No. Qty. A B 124548 124547 - - PIN ASSEMBLY, Quick release large loop PIN ASSEMBLY, Quick release small loop 100509 105807 1 1 • PIN, Quick release (3/8” diameter x 1.688”) • LANYARD, Plastic coated (6”) 1 2 Description DC Electric Scissor Lifts Conventional E Series 157961 1.3 Main Platform and Hinged Railings 16 17 8 27 28 4 11 10 15 18 12 10 38 8 21 21 24 22 19 14 20 23 4 20 13 24 10 29 15 39 40 9 6 41 6 8 25 26 27 28 4 7 10 5 15 18 19 37 36 24 35 36 20 21 22 30 31 32 1 2 3 34 33 M10651AD_2 1.4 DC Electric Scissor Lifts Conventional E Series 157961 Main Platform and Hinged Railings Index No. Skyjack Part No. Qty. Description 1 148274 1 WELDMENT, Main platform (Powered extension platform) 151029 1 WELDMENT, Main platform (Manual extension platform) 2 130689 2 BUMPER, Platform 3 104606 2 NUT, Hex head nylon lock (3/8”-16, Grade B) 4 103472 AR WASHER, Flat (3/8”) 5 125412 1 PLATE, Kick (Left hand) 6 125414 1 PLATE, Kick (Right hand) 71254481 GUARD, Cable 8 124548 6 PIN ASSEMBLY, Large loop 9 128400 1 RAILING, Hinged side lower (Right hand) 10 104606 6 NUT, Hex nylon lock (3/8”-16, Grade 5) 11 128366 1 RAILING, Hinged side upper (Right hand) 12 128365 1 RAILING, Hinged side upper (Left hand) 13 100702 AR END CAP, Plastic 14 128399 1 RAILING, Hinged side lower (Left hand) 15 103873 4 BOLT, Hex head (3/8”-16 x 2.5”, Grade 5) 16 128486 1 RAILING, Weldment end entrance (Right hand) 17 128485 1 RAILING, Weldment end entrance (Left hand) 18 128712 1 RAILING, End entrance (Right hand) 19 128713 1 RAILING, End entrance (Left hand) 20 112329 AR SCREW, Hex head self tapping (1/4”-14 x 1”) 21 127437 12 BOLT, Carriage (5/16”-18 x 2”, Grade 5) 22 128715 2 PLATE, Kick 23 125580 4 SPACER, Railing retainer 24 103984 AR NUT, Hex nylon lock (5/16”-18, Grade 5) 25 104183 1 ENTRY, Railing padding 26 128407 1 RAILING, End entrance top 27 124547 2 PIN ASSEMBLY, Small loop 28 112327 2 SCREW, Hex head self tapping (#8-18 x 1”, Grade 5) 29 (Ref) - AC OUTLET, Platform (For components, refer to Page 6.9) 30 105671 4 SLIDER PAD, Extension platform 31 108773 2 ANGLE, Platform slider (22” lg) 32 103632 8 BOLT, Self tapping (1/4”-14 x 3/4”) 33 125455 2 ROLLER, Extension platform 34 - 2 ROLLER ASSEMBLY 125422 1 • PIN, Extension platform roller 600738 1 • PIN, Cotter (DIN94 6, 3 x 40-ST) (Powered extension platform) 121874 1 • PIN, Cotter (1/4” x 1.5”) (Manual extension platform) 35 125494 1 CABLE GUARD, Cover (Right hand) 36 132042 4 RIVET, Pop (1/4” diameter x 0.63) 37 125495 1 CABLE GUARD, Cover (Left hand) 38 103872 2 BOLT, Hex head (3/8”-16 x 2.25”, Grade 5) 39 148218 1HOOK 40 103632 2 SCREW, Self tapping (1/4”-14 x 3/4”) 41 103024 1 CLIP, Single (G8) DC Electric Scissor Lifts Conventional E Series 157961 1.4 3 Feet Manual Extension Platform 16 15 17 9 8 18 6 14 19 7 20 10 9 5 11 12 13 14 1 4 2 3 M151031AA 1.5 DC Electric Scissor Lifts Conventional E Series 157961 3 Feet Manual Extension Platform Index No. Skyjack Part No. Qty. Description 1 151030 1 WELDMENT, Extension platform 2 134347 2 • ROLLER 125424 2 • PIN, Roller 31056716 BUSHING, Slider 4 133037 1 STOP, Extension platform 300064 2 SCREW, Button head cap (5/16”-18 x 3/4”) 103873 1 NUT, Hex nylon lock (5/16”-18, Grade 5) 5 128383 1 RAILING, Extension platform lower 6 103984 2 NUT, Hex nylon lock (5/16”-18, Grade 5) 7 103885 2 BOLT, Hex head (5/16”-18 x 1.75”, Grade 5) 81302292 PLATE, Info/Warning 9 103632 6 SCREW, Hex head self tapping (1/4”-14 x 3/4”) 10 117293 1 MANUAL BOX 103962 4 SCREW, Machine (#10-32 x 1/2”) 125968 4 NUT, Hex flange lock (#10-32) 11 106950 2 RETAINING PLATE, Extension platform railing 12 103978 4 NUT, Hex head (3/8”-16, Grade 5) 13 104625 4 SCREW, Socket (3/8”-16 x 5/8”) 14 103796 2 EXTENSION PLATFORM, Midrail 15 128384 1 RAILING, Extension platform upper 16 100702 AR END CAP, Plastic 17 (Ref.) 2 HANDRAIL, 3’ Standard (hinged rails) (For components, refer to Page 1.7) 18 (Ref.) - QUICK RELEASE LARGE LOOP PIN ASSEMBLY (For components, refer to Page 1.3) 19 - - HARDWARE, Pin assembly 104606 1 • NUT, Hex nylon lock (3/8”-16, Grade 5) 103873 1 • BOLT, Hex head (3/8”-16 x 2.5”, Grade 5) 103472 2 • WASHER, Flat (3/8”) 20 (Ref.) 1 ROLL OUT PUSH BAR ASSEMBLY (For components, refer to Page 1.6) DC Electric Scissor Lifts Conventional E Series 157961 1.5 Roll Out Push Bar Assembly 9 6 7 8 6 7 5 10 5 4 1 2 3 1 2 3 M128398AA Index No. Skyjack Part No. Qty. Description - 128398 - ROLL OUT PUSH BAR ASSEMBLY, Manual extension platform 1 106432 2 • U-BOLT, (1/4”-20) 2 104000 4 • WASHER, Lock (1/4”) 3 103980 8 • NUT, Hex head (1/4”-20) 4 128397 1 • PUSH BAR ARM, Weldment (Left hand) 5 112467 2 • PLUNGER, Stubby pull-ring 6 (Ref.) - • QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY (For components, refer to Page 1.3) 7 112327 2 • SCREW, Hex head self tapping (#8-18 x 1”, Grade 5) 8 100702 2 • END CAP, Plastic 9 128394 1 • WELDMENT, Push bar upper 10 128396 1 • WELDMENT, Push bar arm (Right hand) 1.6 DC Electric Scissor Lifts Conventional E Series 157961 Slide Rail Assembly 1 2 3 6 5 4 M125481AC Index No. Skyjack Part No. Qty. - 125481 - 1 125480 1 2 103550 3 3 103865 1 4 103984 1 5 (Ref.) 2 6 112327 2 Description 3’ MANUAL EXTENSION PLATFORM HANDRAIL ASSEMBLY (hinged) • • • • • HANDRAIL, Extension PLUG, Handrail slide plug SCREW, Hex head self tapping (#8-18 x 1/2”) NUT, Hex lock (5/16”-18, Grade B) QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Page 1.3) • BOLT, Hex head (5/16”-18 x 1/2”, Grade 5) DC Electric Scissor Lifts Conventional E Series 157961 1.7 Powered Extension Platform Assembly 10 11 12 8 6 14 7 5 8 15 9 4 13 3 1 2 M148272AA2 1.8 DC Electric Scissor Lifts Conventional E Series 157961 Powered Extension Platform Assembly Index No. Skyjack Part No. Qty. Description 1 148272 1 WELDMENT, Extension platform 2 134347 2 • ROLLER 125424 2 • PIN, Roller 31170801 CHANNEL, Midrail 4 106950 2 RETAINING PLATE, Extension platform railing 103978 4 NUT, Hex head (3/8”-16, Grade 5) 104625 4 SCREW, Set socket (3/8”-16 x 5/8”) 5 128383 1 RAILING, Extension platform lower 6 103984 2 NUT, Hex nylon lock (5/16”-18, Grade 5) 7 103885 2 BOLT, Hex head (5/16”-18 x 1.75”, Grade 5) 81302292 PLATE, Info/Warning 103632 8 SCREW, Hex head self tapping (1/4”-14 x 3/4”) 91172931 MANUAL BOX 103962 4 SCREW, Machine (#10-32 x 1/2”) 125968 4 NUT, Hex flange lock (#10-32) 10 128384 1 RAILING, Extension platform upper 11 100702 AR END CAP, Plastic 12 128458 2 HANDRAIL, 6’ Powered extension platform (hinged rails) 125561 1 • HANDRAIL, Extension 103550 3 • BUSHING, Handrail slide 103845 2 • BOLT, Hex head (5/16”-18 x 1/2”, Grade 5) 103984 2 • NUT, Hex lock (5/16”-18, Grade B) (Ref.) - • QUICK RELEASE SMALL LOOP PIN ASSEMBLY (For components, refer to Page 1.3) 112327 2 • BOLT, Hex head (5/16”-18 x 1/2”, Grade 5) 13 117029 1 CHANNEL, Midrail assembly (3’ cut-out) 14 (Ref.) - QUICK RELEASE LARGE LOOP PIN ASSEMBLY (For components, refer to Page 1.3) 15 - - HARDWARE, Pin assembly 104606 1 • NUT, Hex nylon lock (3/8”-16, Grade 5) 103873 1 • BOLT, Hex head (3/8”-16 x 2.5”, Grade 5) 103472 2 • WASHER, Flat (3/8”) DC Electric Scissor Lifts Conventional E Series 157961 1.8 Hydraulic Hose Connections - Powered Extension Platform (6832E) 3 4 2 5 3 6 7 10 1 9 8 7 . E I NC R AF O RCE P RV-10 STEER VALVE DRIVE VALVE F ORC E X X X X XX B 12 RV-10 RA C. IN HY D LOWERING VALVE T P CUSHION A BRAKE VALVE X PUMP C. XXX D IN XX D RA F O HY HY LIFT VALVE XX X X RC XX COUNTERBALANCE VALVE TANK 11 14 17 16 13 15 M155908AA 1.9 DC Electric Scissor Lifts Conventional E Series 157961 Hydraulic Hose Connections - Powered Extension Platform (6832E) Index No. Skyjack Part No. Qty. Description 1 (Ref.) 1 CYLINDER ASSEMBLY (Powered extension platform) (For components, refer to Page 1.10) 21133052 NOISE ISOLATOR 31133042 WASHER, Flat 4 106450 2 NUT, Hex head jam (3/4”-16, Grade 5) 51256641 SPACER 6 106446 1 RING, Retaining (External 1.75”) 7 125883 2 FITTING, 90° (04 JICM - 04 ORBM) 8 115320 1 FITTING, Plug (08MB) 9 108507 3 FITTING, Plug (04MB) 10 (Ref.) 1 HARDWARE, Cylinder mounting 113653 1 • CLAMP, Muffler 103865 2 • BOLT, Hex head (5/16”-18 x 2”, Grade 5) 103404 2 • WASHER, Lock (5/16”) 103996 2 • WASHER, Flat (5/16”) 11 114579 1 FITTING, Tee (06 JICM - 06 JICM - 06 ORBM) 12 701956 1 FITTING, Straight (04 JICM - 06 ORBM) 13 151954 1 HOSE ASSEMBLY (Pressure) 14 151953 1 HOSE ASSEMBLY (Tank) 15 (Ref.) 1 POWERED EXTENSION DIRECTIONAL MANIFOLD ASSEMBLY (For components, refer to Page 1.11) 16 132461 1 HOSE ASSEMBLY (Extend) 17 132462 1 HOSE ASSEMBLY (Retract) DC Electric Scissor Lifts Conventional E Series 157961 1.9 Powered Extension Cylinder Assembly 1 K1 2 K1 6 5 4 K1 3 K1 M148261AA Index No. Skyjack Part No. Qty. - 148261 - POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY 1 2 3 4 5 6 148258 125698 117942 103830 148260 108052 1 1 1 1 1 1 • • • • • • K1 107396 - KIT, Seal Description DC Electric Scissor Lifts Conventional E Series 157961 ROD, Piston GLAND, Cylinder end PISTON, Cylinder NUT, Lock (5/8”-11, Grade C) WELDMENT, Cylinder barrel PLUG, Expander (#MB800-070) 1.10 Powered Extension Platform Directional Manifold Assembly 5 6 7 8 13 4 3 2 1 9 10 11 12 M155909AB1 1.11 DC Electric Scissor Lifts Conventional E Series 157961 Powered Extension Platform Directional Manifold Assembly Index No. Skyjack Part No. Qty. Description - 155909 - DIRECTIONAL MANIFOLD ASSEMBLY (Model 6832E) 1 155021 1 • BLOCK, Manifold 2 129127 4 • FITTING, 90˚ (04 JICM - 06 ORBM) 3 103995 2 • WASHER, Flat (1/4”) 4 104000 2 • WASHER, Lock (1/4”) 5 127316 1 • CONNECTOR, Solenoid (Grey with diode) 6 127315 1 • CONNECTOR, Solenoid (Black with diode) 7 103920 4 • SCREW, Socket head cap (#10-24 x 2”) 8 153334 1 • VALVE ASSEMBLY (Directional 24V spool) 153335 2 • • COIL, 24V (Spool valve) 9 103887 2 • BOLT, Hex head (5/16”-18 x 3/4”, Grade 5) 10 103404 2 • WASHER, Lock (1/4”) 11 103996 2 • WASHER, Flat (1/4”) 12 155025 1 • PLATE, Mounting 13 114830 1 HARNESS, Powered extension 107712 1 • CONNECTOR, Male (5 pin) DC Electric Scissor Lifts Conventional E Series 157961 1.11 Powered Extension Platform Control Console Assembly 13 14 10 11 12 10 5 6 7 1 2 8 9 10 11 3 4 M1006AA Index No. Skyjack Part No. Qty. - 129781 - 1 115539 1 21030411 3 106401 AR 4 107712 1 103567 1 103569 1 5 102853 2 6 111181 2 7 114377 1 8 103856 4 9 104000 4 10 103995 4 11 155649 8 12 103862 2 13 129837 1 14 112467 1 1.12 Description CONTROL CONSOLE ASSEMBLY (powered extension platform) • • • • • • • • • • • • • • • • BOX, Control STRAIN RELIEF (1/2”) CORD, Coiled (18/3) CONNECTOR ASSEMBLY (5 pin, male) • HOUSING, Base • INSERT, Male SWITCH, Toggle GUARD, Toggle switch PLUG, Plastic (1/2”) BOLT, Hex head (1/4”-20 x 3/4”, Grade 5) WASHER, Lock (1/4” NOM x 0.06) WASHER, Flat (1/4” SAE) NUT, Lock nylon insert (1/4”-20) BOLT, Hex head (1/4”-20 x 2.25”, Grade 5) WELDMENT, Support plate PLUNGER, Stubby pull-ring DC Electric Scissor Lifts Conventional E Series 157961 Powered Extension Platform Assembly - 3 Feet Cutout 3 2 1 M132135AA Index No. 1 2 3 Skyjack Part No. Qty. 117081 117079 107712 103078 117184 103632 116192 1 1 1 1 1 2 2 Description LIMIT SWITCH ASSEMBLY • SWITCH, Limit, roller lever • CONNECTOR, Male (5 pin) CLIP, Double (G10) BRACKET, Switch mount BOLT, Self-tapping (1/4”-14 x 3/4”) BOLT, Machine (#8-32 x 5/8”) DC Electric Scissor Lifts Conventional E Series 157961 1.13 Platform Control Console Assembly 4 5 6 29 24 25 34 33 11 12 14 30 25 10 26 27 28 11 13 23 16 15 1 22 21 7 8 31 B A 31 9 7 7 8 31 17 18 19 2 3 20 32 35 36 M150920AA1 1.14 DC Electric Scissor Lifts Conventional E Series 157961 Platform Control Console Assembly Index No. Skyjack Part No. Qty. A B 150912 150920 - - 1 130196 1 2 130197 1 3 112327 AR 4 (Ref.) - 5 103957 AR 6 112249 AR 7 150915 1 119898 1 147053 1 147054 2 147056 2 8 150913 1 104466 1 147069 1 9 147051 1 10 119368 1 119895 1 122093 1 11 150914 1 119899 1 12 147061 1 147056 1 13 103057 1 14 147225 1 15 119370 1 119903 1 16 116382 1 17 119366 1 18 114678 4 19 106099 4 20 119373 1 119907 1 103041 1 Description CONTROL CONSOLE ASSEMBLY (With Key) CONTROL CONSOLE ASSEMBLY (Without Key) • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • WELDMENT, Control console COVER, Control console bottom BOLT, Hex head (#8-18 x 1/2”) DRIVE/STEER CONTROLLER ASSEMBLY (For components, refer to Page 1.15) SCREW, Machine (#8-32 x 1/2”) WASHER, Lock (#8) HARNESS ASSEMBLY (Base/Off/Platform switch, Emergency stop) • CONNECTOR, PC board (6 pin) • BLOCK, Contact (N.C.) • BLOCK, Contact (N.O) • LATCH HEAD, Base/Off/Platform key switch, A • KEY (#455) HEAD, Base/Off/Platform selector switch, B HEAD, Emergency stop switch HARNESS ASSEMBLY (Battery meter) • CONNECTOR, PC board (3 pin) • BATTERY CHARGER INDICATOR HARNESS ASSEMBLY (Warning light/beeper) • CONNECTOR, PC board (7 pin) • LED BLOCK, Red (24V) • LATCH • BEEPER LIGHT HEAD, Pilot (Red) HARNESS ASSEMBLY (Lift/Off/Drive) • CONNECTOR, PC board (11 pin) • SWITCH, Toggle (Lift/Off/Drive) BOARD, Control circuit SCREW, Machine (#6-32 x 1/2”) WASHER, Lock (#6) CABLE ASSEMBLY (Control console) (16 pin) • CONNECTOR, PC board (15 pin) • STRAIN RELIEF Parts list continued on following page. DC Electric Scissor Lifts Conventional E Series 157961 1.14 Platform Control Console Assembly (Continued) Index No. Skyjack Part No. Qty. Description Parts list continued from previous page. 21 150916 1 119894 1 147054 1 147056 1 22 147058 1 23 111181 1 24 126447 1 25 104185 3 26 104694 2 27 104003 2 28 103962 2 29 103917 1 30 103987 1 31 100149 1 32 (Ref.) - 33 100509 1 34 105807 1 35 103024 2 36 103632 2 • HARNESS ASSEMBLY (Horn pushbutton) • • CONNECTOR, PC board (2 pin) • • BLOCK, Contact (N.O.) • • LATCH • HEAD, Horn pushbutton switch • GUARD, Toggle • GUARD, Control console • WASHER, Lock (#10 NOM) • WASHER, Flat (#10 SAE) • NUT, Machine (#10-32, Grade B) • BOLT, Machine (#10-32 x 1/2”) • BOLT, Socket (#10-24 x 1”) • NUT, Machine (#10-24) • WASHER SCISSOR CONTROL CABLE ASSEMBLY (For components, refer to Page 4.9) PIN, Locking LANYARD, Retaining pin CLIP, Single (G8) SCREW, Self tapping (1/4”-14 x 3/4”) L (Ref.) - LABELS (Refer to Page 7.1) DC Electric Scissor Lifts Conventional E Series 157961 1.14 Drive/Steer Controller Assembly 1 2 3 4 M10269AD Index No. Skyjack Part No. Qty. 1 2 3 4 127063 126469 126488 126489 - 2 1 9 Description DRIVE/STEER CONTROLLER ASSEMBLY • RELAY, DPDT (24V) • CONNECTOR, PC board (9 pin) • PINS, PCB connector crimp DC Electric Scissor Lifts Conventional E Series 157961 1.15 Scissor Stack Assembly (Model 6832E) 11 1 2 10 1 1 4 7 4 4 9 8 12 4 13 18 14 4 17 7 4 6 4 1 18 5 15 16 2 4 3 2 1 M11057AA 2.1 DC Electric Scissor Lifts Conventional E Series 157961 Scissor Stack Assembly (Model 6832E) Index No. Skyjack Part No. Qty. - 121961 - Description SCISSOR ASSEMBLY (Model 6832E) 1 (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY (For components, refer to Page 2.2) 2 120656 10 SCISSOR ARM, Outside 3 129247 1 WELDMENT, Lower cylinder bottom inside scissors 4 (Ref.) - HARDWARE, Scissor stack assembly connecting hardware (For components, refer to Page 2.3) 5 (Ref.) 1 FLASHING AMBER LIGHT ASSEMBLY (option) (For components, refer to Page 6.10) 6 121861 4 SCISSOR FIRST LEVEL BUMPER ASSEMBLY 123791 1 • BUMPER, Rubber 123713 1 • BOLT, Hex head (M12-1.25 x 16mm, Grade 9.8) 7 120657 2 WELDMENT, Cylinder top inside scissor 8 (Ref.) - LIMIT SWITCH ASSEMBLIES - (For components, refer to Page 2.4) 9 123323 1 WELDMENT, Upper cylinder bottom inside scissor 10 123353 1 WELDMENT, Top inside scissor 11 121907 1 BAR, Cable carrier 12 123324 1 WELDMENT, Safety bar 13 122006 4 BOLT, Hex head (5/16”-18 x 3.25”, Grade 5) 14 103984 4 NUT, Hex (5/16”) 15 103078 5 CLAMP, Double (G10) 16 122501 5 SCREW, Machine (3/8”-16 x 5/8”) 17 121860 16 BUMPER, Scissor arm 18 (Ref.) 2 LIFT CYLINDER ASSEMBLY (For components, refer to Page 2.6) DC Electric Scissor Lifts Conventional E Series 157961 2 2.1 Scissor Stack Assembly - Mounting Hardware Top Slider Assembly Top Mounting Bracket Assembly 8 1 10 2 9 3 5 3 6 3 4 7 Bottom Slider Assembly Bottom End Pin Assembly 8 14 3 8 9 13 3 12 11 M11302AA 2.2 DC Electric Scissor Lifts Conventional E Series 157961 Scissor Stack Assembly - Mounting Hardware Index No. Skyjack Part No. Qty. Description 11207721 PAD, Slider 2 120771 1 BRACKET, Top slider 3 123430 2 BUSHING, Fiberglide (3/4” ID x 1.5”) 4 121685 1 PIN, Top slider 5 103995 1 WASHER, Flat (1/4”) 6 104000 1 WASHER, Lock (1/4”) 7 103892 1 BOLT, Hex head (1/4”-20 x 5/8”) 8 121874 1 PIN, Cotter (1/4” x 1.5) 9 120958 1 PIN (3/4” diameter x 4”) (without cable carrier weldment) 121676 1 PIN (3/4” diameter x 4.25”) (with cable carrier weldment) 10 125470 2 WELDMENT, Platform mounting bracket 11 121856 1 SPACER, Bottom roller pin 12 121604 1 PIN, Bottom roller 1312069714 ROLLER, Scissor 14 121672 1 TUBE, Outside scissor arms cross member DC Electric Scissor Lifts Conventional E Series 157961 2.2 Scissor Stack Assembly - Connecting Hardware Outside End Pin Assembly (with Cross Member Tube) Inside End Pin Assembly (without Cross member Tube) 1 3 2 5 2 3 4 Limit Switch Pin Assembly Center Pin Assembly 7 6 9 2 10 11 8 12 11 13 3 M11303AA 2.3 DC Electric Scissor Lifts Conventional E Series 157961 Scissor Stack Assembly - Connecting Hardware Index No. Skyjack Part No. Qty. Description 1 121674 1 PIN, Outside scissor 2 123430 2 BUSHING, Fiberglide (3/4” ID x 1.5”) 3 121874 1 PIN, Cotter (1/4” x 1.5”) 4 121672 1 TUBE, Outside scissor arms cross member 5 120958 1 PIN, Inside scissor 6 121677 - PIN, Limit switch 7 (Ref.) - LIMIT SWITCH ASSEMBLY (For components, refer to Page 2.4) 8 121875 1 PIN, Cotter (5/16” diameter x 2”) 91206731 PIN, Center 10 101520 1 WASHER, Nylon (2” OD x 1.28” ID x 0.12”) 11 123431 4 BUSHING, Fiberglide (1.25” x 1-13/16”) 12 121703 1 SPACER, Bearing thrust fiberglide (1.25” ID) 13 122502 AR WASHER, Flat (1.25” ID x 2.25” OD) (without cable carrier weldment) DC Electric Scissor Lifts Conventional E Series 157961 2.3 Horn and Limit Switch Assemblies 6 5 7 HIGH SPEED 2 MOUNTED ON 1ST LEVEL INSIDE SCISSOR 1 3 4 M121390AG1 Index No. 1 2 3 4 5 6 7 2.4 Skyjack Part No. Qty. 146649 103857 103995 115649 103256 119900 121978 121975 117596 117598 117590 1 1 1 1 170” 1 1 1 1 1 2 Description HORN, Low tone (24V) BOLT, Hex head (1/4”-20 x 1”, Grade 5) WASHER, Flat (1/4”) NUT, Hex nylon lock (1/4”-20, Grade 5) CABTIRE (18/2) CONNECTOR PC board (8 pin) LIMIT SWITCH ASSEMBLY • SWITCH, Modified limit sealed • CONNECTOR, Recepacle (2 pin) • CONNECTOR, Recepacle wedge (2 pin) • CONNECTOR, Contact pin (16-18) DC Electric Scissor Lifts Conventional E Series 157961 Holding Valve Assembly 3 2 4 5 6 7 1 4 5 9 10 3 11 2 8 12 16 14 10 11 6 15 13 14 M10226AA Index No. Skyjack Part No. Qty. Description 1 108778 1 BLOCK, Upper holding valve 21034032 SEAL, O-ring 31065572 VALVE, Relief 4 107269 2 VALVE, Holding (N.C.) 5 104493 2 COIL, 24 Volt 6 105281 2 ORIFICE, Emergency lowering 7 (Ref.) - LIFT CYLINDER ASSEMBLY (For components, refer to Page 2.6) 8 106688 1 BLOCK, Lower holding Valve 9 108429 4 BOLT, Socket (5/16” - 18 x 2.5”) 10 103996 8 WASHER, Flat (5/16” SAE) 11 104637 8 WASHER, Lock (5/16” high collar 0.09) 12 103069 1 CONNECTOR (#6orb-#6) (Upper cylinder) 13 114579 1 FITTING, Tee (#6orb-#6) 14 102635 1 HOSE ASSEMBLY (Upper lift cylinder) 15 104657 1 HOSE ASSEMBLY (Lower lift cylinder) 16 103931 4 BOLT, Socket (5/16”-18 x 2”, Grade 5) DC Electric Scissor Lifts Conventional E Series 157961 2.5 Lift Cylinder and Mounting Hardware K1 3 K1 11 6 K1 K1 7 4 8 9 10 K1 5 2 6 7 8 9 11 1 10 M11303AA 2.6 DC Electric Scissor Lifts Conventional E Series 157961 Lift Cylinder and Mounting Hardware Index No. Skyjack Part No. Qty. - 120989 - 1 2 3 4 5 6 7 8 9 10 11 K1 Description LIFT CYLINDER ASSEMBLY 120993 1 120991 1 121096 1 121668 1 105686 1 103869 4 123808 4 101076 100904 103996 4 103404 4 100397 4 130337 1 130387 1 130388 1 • WELDMENT, Barrel • ROD, Piston • GLAND, Front head • TRUNNION • BOLT (3/4”-16 x 3”, Grade 5) BOLT, Hex head (5/16”-18 x 4.5”, Grade 5) BEARING BLOCK ASSEMBLY • BLOCK • BUSHING WASHER, Flat (5/16” SAE) WASHER, Lock (5/16” NOM x 0.07) NUT, Hex head (5/16”-18, Grade B) SHIM, Bearing block (16 GA) (If equipped) SHIM, Bearing block (18 GA) (If equipped) SHIM, Bearing block (22 GA) (If equipped) 121097 KIT, Seal repair 1 DC Electric Scissor Lifts Conventional E Series 157961 2.6 Base, Axle and Wheels 3 4 5 6 7 8 22 9 15 16 10 21 24 1 11 17 18 19 13 23 14 2 12 15 16 20 21 27 26 25 20 M10007AB1 3.1 DC Electric Scissor Lifts Conventional E Series 157961 Base, Axles and Wheels Index No. Skyjack Part No. Qty. Description 11558721 WELDMENT, Base 21020272 FITTING, Grease 3 107909 2 FRONT AXLE HUB ASSEMBLY 102749 1 • NUT, Castle (1”-14) 102829 1 • WASHER, Flat 102865 1 • CAP, Dust 103085 1 • PIN, Cotter (3/16” x 1.5”) 126998 1 • HUB ASSEMBLY 102833 1 • • HUB (5 bolt) 103003 1 • • BEARING, Outer cone 103009 1 • • BEARING, Inner cone 103144 1 • • SEAL, Grease 102978 1 • • CUP, Bearing inner 102977 1 • • CUP, Bearing outer 103199 10 BOLT, Wheel 41000508 BUSHING 51041292 WASHER, Bronze 6 100840 2 WELDMENT, Front spindle 7 115287 1 TIE ROD ASSEMBLY 115281 1 • END, Bearing thread female (Left hand) 100847 1 • END, Bearing thread female (Right hand) 115290 1 • TIE ROD, Bar 100855 1 • NUT, Jam thread (5/8”-18, left hand) 100846 1 • NUT, Jam thread (5/8”-18, right hand) 8 (Ref.) 1 STEER CYLINDER ASSEMBLY - (For components, refer to Page 3.7) 9 100844 1 BOLT, Hex head (5/8”-11 x 2.75”) 10 100856 2 SPACER (5/8” x 1” x 7/16”) 11 100850 1 BOLT, Hex head (3/4”-10 x 2.5”) 12 100845 1 BOLT, Hex head (5/8”-11 x 3.5”) 13 104002 1 WASHER, Lock (3/4”) 14 100252 1 NUT, Hex (3/4”-10) 15 103998 2 WASHER, Lock (5/8”) 16 103981 4 NUT, Hex (5/8”-11) 17 100120 2 PIN, Axle king 18 100825 2 PIN (1/4” x 1-3/16”) 19 103478 2 PIN, Cotter (1/4” x 1.25”) 3 Parts list continued on following page. DC Electric Scissor Lifts Conventional E Series 157961 3.1 Base, Axles and Wheels (Continued) Index No. Skyjack Part No. Qty. Description Parts list continued from previous page. 20 105812 4 124118 4 21 (Ref.) 1 - (Ref.) 1 - 22 119921 1 132477 1 119920 2 103964 2 124160 2 23 (Ref.) 1 - 24 155827 1 155627 1 155730 1 155828 1 103473 4 103472 8 103999 8 101632 4 103978 4 103860 4 25 119725 1 26 (Ref.) 1 27 - 1 123752 1 101632 1 103999 1 WHEEL ASSEMBLY (23 x 10.5 x 12 foam filled) NON-MARKING WHEEL ASSEMBLY (23 x 10.5 x 12 foam filled) (Option) BATTERY TRAY ASSEMBLY (For components, refer to Page 5.1) HYDRAULIC/ELECTRIC TRAY ASSEMBLY (For components, refer to Page 4.1) EMERGENCY LOWERING ACCESS BAR ASSEMBLY • BAR, Emergency lowering access • CLIP, Spring coated • BOLT, Machine (#10-32 x 1/4”) • PIN, Locking ALARM, Tilt (For components, refer to Page 4.6) LADDER ASSEMBLY (Model 6832E) • LADDER (Model 6832E) • SPACER (Left-hand) (Model 6832E) • SPACER (Right-hand) (Model 6832E) • BOLT, Hex head (3/8”-16 x 1”, Grade 5) • WASHER, Flat (3/8”) (Model 6832E) • WASHER, Lock (3/8”) • BOLT, (3/8”-16 x 3/4”) • NUT, Hex head (3/8”-16, Grade 5) (Model 6832E) • BOLT, Hex head (3/8”-20 x 1”, Grade 5) (Model 6832E) SWITCH, Battery BASE CONTROL CONSOLE ASSEMBLY (For components, refer to Page 3.2) STATIC STRAP ASSEMBLY (Non-marking tires option) • STRAP, Static • BOLT, Hex head (3/8”-16 x 3/4”) • WASHER, Lock (3/8”) DC Electric Scissor Lifts Conventional E Series 157961 3.1 Base Control Console 7 6 4 3 12 1 8 2 5 9 10 11 M156392AA 3.2 DC Electric Scissor Lifts Conventional E Series 157961 Base Control Console Index No. Skyjack Part No. Qty. - 156392 - 147940 - 119507 119512 119544 - 147069 147054 147056 - 149536 147053 147054 147056 - 147051 147053 147061 147056 103041 103260 117582 117584 117590 117594 119966 1 - 3 3 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 30” 1 1 5 5 3 1 2 3 4 5 6 7 8 9 10 11 12 L (Ref.) - Description BASE CONTROL CONSOLE ASSEMBLY • • • • • • • • • • • • • • • • • • • • • • • • • • CONSOLE, Base control HARDWARE, Base control console • RECEPTACLE (#85) • STUD (#85) • RETAINER (#85) SWITCH ASSEMBLY (Lift/Lower) • HEAD, Selector • BLOCK, Contact (N.O.) • LATCH SWITCH ASSEMBLY (Off/Platform/Base) • HEAD, Selector keyed • BLOCK, Contact (N.C.) • BLOCK, Contact (N.O.) • LATCH SWITCH ASSEMBLY (Emergency stop) • HEAD, Emergency stop • BLOCK, Contact (N.C.) • LED BLOCK, Red • LATCH STRAIN RELIEF CABTIRE (18/5) CONNECTOR, Receptacle (8 pin) CONNECTOR, Receptacle wedge (8 pin) CONNECTOR, Contact (pin 16-18) CONNECTOR, Sealing plug HEATSHRINK, 3/4 Dia blue • LABEL (Refer to Page 7.1) DC Electric Scissor Lifts Conventional E Series 157961 3.2 Drivetrain Assembly 1 2 MS1F-1063AA Index No. Skyjack Part No. Qty. - 121069 - DRIVETRAIN ASSEMBLY 800367 800368 800355 800356 116802 1 (Ref.) 2 (Ref.) 1 1 4 4 1 1 - 1 - • • • • • • Description O-RING O-RING BOLT, Socket (M8-20 x 1.25) BOLT, Socket (M10-30 x 1.5) OIL AXLE ASSEMBLY (For components, refer to Page 3.4) • BRAKE AND DRIVE MOTOR ASSEMBLY (For components, refer to Page 3.5) DC Electric Scissor Lifts Conventional E Series 157961 3.3 Axle Assembly 27 28 31 32 30 8 8 6 9 8 7 5 11 12 10 13 34 35 36 33 26 14 2 17 15 29 25 26 3 1 4 22 19 21 23 16 20 30 18 26 24 31 28 27 29 22 MS1F-1042AB 3.4 DC Electric Scissor Lifts Conventional E Series 157961 Axle Assembly Index No. Skyjack Part No. Qty. - 800315 1 Description AXLE ASSEMBLY 1 802067 1 HOUSING, Control box (Half, left hand) 2 802068 1 HOUSING, Control box (Half, right hand, Motor side) 3 802069 16 • BOLT, Cylinder head socket (M10 x 80) 48020702 PIN 5 802071 1 PLUG, Hex head bolt PM (M20 x 1.5 x 3) 6 802072 1 BOLT, Air discharge 7 802073 1 PLUG, Hex head bolt PM (M20 x 1.25) 8 802074 3 SEAL RING (A 20 x 24 x 1.5) 98020751 SHAFT, Pinion 10 802076 2 BEARING, Ball (6304) 11 802077 1 BEARING, Ball (6007) 12 802078 1 CIRCLIP, (62 x 2.0) 13 802079 1JACKSHAFT 14 802080 1 BEARING, Cylindrical Roller (NJ205) 15 802081 1JACKSHAFT 16 802082 1 BEARING, Ball (6207) 17 802083 1 BEARING, Cylindrical roller (NJ207) 18 802084 1 HOUSING, Differential 19 802085 8 BOLT, Cylinder head socket (M10 x 50) 20 802086 1 DETROIT LOCKER (187 SI-171) 21 802087 1 GEAR, Helical 22 802088 2 BEARING, Ball (6212) 23 802089 2 PIN, Locking 24 802090 1 AXLE TRUNK (Right hand) 25 802091 1 AXLE TRUNK (Left hand) 26 802092 28 BOLT, Hex head (M10 x 25) 27 802093 2 WHEEL BEARING ASSEMBLY 28 802094 2 SEAL, Shaft ring (UE40 x 62 x 7) 29 800356 16 BOLT, Cylinder head socket (M10 x 30) 30 802095 2 SHAFT, Plug-in 31 802096 2 BOX, Connecting 32 802097 2 CIRCLIP (35 x 1.5) 33 802098 1 ADAPTER, Motor 34 802099 1 O-RING (130 x 5) 35 802100 1 O-RING (75.87 x 2.62) 36 800355 3 BOLT, Socket (M8 x 1.25 - 20) DC Electric Scissor Lifts Conventional E Series 157961 3.4 Brake and Drive Motor Assembly 31 30 29 32 34 3 28 25 27 36 4 1 2 24 3 34 26 23 5 6 7 8 9 22 10 11 12 15 16 35 21 17 19 20 13 14 18 MS1F-1072AA 3.5 DC Electric Scissor Lifts Conventional E Series 157961 Brake and Drive Motor Assembly Index No. Skyjack Part No. Qty. - 123533 - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 800349 800348 802246 802112 117481 802111 802110 802108 802109 802116 802117 802118 802101 802114 800476 121067 123512 103880 103979 104608 800350 119448 120955 103472 109601 103978 120954 103950 119316 121043 119132 117582 117584 117590 117071 103256 700227 700487 121592 120957 103856 104000 103995 103857 1 1 1 1 1 1 3 1 9 2 2 2 1 1 3 3 1 2 2 2 1 1 1 2 2 2 1 1 1 1 1 1 1 8 1 24” 1 1 1 1 3 6 6 3 Description BRAKE TACH ASSEMBLY • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • KEY CIRCLIP ELECTRIC SPRING LOADED BRAKE ASSEMBLY • HUB • DISK, Brake • ROTOR, Friction • TUBE, Hex head adjustment • PLATE, Armature • SPRING, Compression • HEX, Bolt • WASHER • SPRING, Compression • STATOR BOW, Hand release WASHER BOLT, Cylinder head socket (M8 x 80) BRACKET, Tachometer housing BOLT, Hex head (3/8”-24 x 0.75”, Grade 5) NUT, Hex (3/8”-24) BOLT, Hex head socket (M6 - 1 x 16, Grade 5) WASHER BOLT, LEVER, Brake lock WASHER, Flat (3/8”) PIN, Cotter NUT SUPPORT, Brake lock BOLT, Flat head (5/16”-18 x 1”, Grade 5) BUSHING, Fiberglide LATCH, Brake latch lever KIT, Connector (8 pin) • CONNECTOR, Receptacle (8 pin) • CONNECTOR, Receptacle wedge (8 pin) • CONNECTOR, Contact pin (16/18) COLLAR, Tachometer generator CABTIRE (18/2) TACHOMETER, DC Generator with rubber boot COUPLING, Rubber COVER, Brake lock (Bottom) COVER, Brake lock (Top) BOLT, Hex head (1/4”-20 x 3/4”) WASHER, Lock (1/4”) WASHER, Flat (1/4”) BOLT, Hex head (1/4”-20 x 1”) Parts list continued on following page. DC Electric Scissor Lifts Conventional E Series 157961 3.5 Brake and Drive Motor Assembly (Continued) Index No. Skyjack Part No. Qty. Description Parts list continued from previous page. 31 32 33 34 35 36 114271 117184 116192 103857 104000 103980 117079 124381 120959 801992 1 1 2 2 2 2 1 1 1 1 • CAP, Soft vinyl • BRACKET, Limit switch • BOLT, Machine (#8-32 x 5/8”) • BOLT, Hex head (1/4”-20 x 1”) • WASHER, Lock (1/4”) • NUT, Lock • SWITCH, Limit roller lever • HAND RELEASE LEVER MODIFICATION PLATE, Skid MOTOR (48VDC) DC Electric Scissor Lifts Conventional E Series 157961 3.5 Hydraulic Hose Connections - Steering Cylinder 1 2 3 Main Manifold MS1F-1068AB Index No. 3.6 Skyjack Part No. Qty. Description 11030692 FITTING, O-ring 21058112 ORIFICE 3 102616 2 STEER HOSE ASSEMBLY DC Electric Scissor Lifts Conventional E Series 157961 Steer Cylinder Assembly 5 K1 K1 6 10 9 K1 11 7 12 8 1 11 12 2 3 K1 K1 4 M120240AB Index No. Skyjack Part No. Qty. - 1 2 3 4 5 6 7 8 9 10 11 12 K1 120240 - STEER CYLINDER ASSEMBLY 120235 103830 118844 117671 117047 120148 100846 100847 102025 104114 103513 132565 1 1 1 1 1 1 1 1 1 2 1 2 • • • • • • • • • • • • 105816 AR Description BARREL, Steer cylinder NUT, Hex head (5/8”-11, Grade 5) PISTON SPACER, Stroke ROD, Piston GLAND, Cylinder NUT, Jam (5/8”-18) END, Cylinder rod BEARING, Spherical RING, Retaining FITTING, Grease CAP, Grease fitting KIT, Seal repair DC Electric Scissor Lifts Conventional E Series 157961 3.7 Hydraulic/Electrical Tray Assembly 15 8 7 9 10 11 12 15 30 13 16 14 17 18 6 5 2 3 4 21 19 20 22 23 27 1 28 29 26 25 24 MS1F-1050AA 4.1 DC Electric Scissor Lifts Conventional E Series 157961 Hydraulic/Electrical Tray Assembly Index No. Skyjack Part No. Qty. Description 1 117511 1 WELDMENT, Hydraulic/Electric tray 21003352 BUSHING, Bronze 3 101632 1 BOLT, (3/8”-6 x 3/4”) 41004461 PIN, Eccentric 5 107949 1 NUT, Jam (1/2”-13) 6 103907 1 BOLT, Hex head (1/2”-13 x 1.5”, Grade 5) 7 (Ref.) - ELECTRICAL PANEL ASSEMBLY - (For components, refer to Page 4.6) 8 109263 1 COVER, Hydraulic tank 9 109568 1 RETURN FILTER ASSEMBLY 104254 1 • ELEMENT, Filter 123022 1 • SEAL, Filter assembly 123021 1 • COVER, Filter assembly 123020 1 • SPRING, Filter assembly 122973 1 • CASTING, Aluminum 121571 1 • SCREW, Set 122969 1 • BOLT, Washer combined 122968 1 • CASING, Filter 10 107493 1 MANIFOLD, Lowering valve 11 107271 1 VALVE, Pull-type lowering 12 102693 1 CAP, Filler/Breather (with gasket) 13 103320 1 CLAMP, Worm (#16) 14 102918 1 HOSE, Tank (1”) 15 103962 17 SCREW, Machine (#10-32 x 1/2”) 16 122550 1 LATCH ASSEMBLY (Right hand) 112308 1 • LATCH, Rotary (Right hand) 111534 1 • KNOB 103940 1 • BOLT, Socket head (1/4”-20 x 1.25”, Grade 5) 103404 2 • WASHER, Lock (5/16”) 103864 3 • BOLT, Hex head (5/16”-18 x 1”, Grade 5) 103980 1 • NUT, Hex head (1/4”-20, Grade B) 17 103236 1 GAUGE ASSEMBLY (3” level indicator) 18 124311 2 • INSERT, Threaded (not needed if ordering gauge assembly) 19 120190 1 SEAL, Magnetic drain plug 20 149606 1 PLUG, Straight thread & gasket magnetic 21 118996 1 PUMP AND MOTOR ASSEMBLY 118995 1 • MOTOR (48V) 123527 1 • • BRUSHES (Set of 4) 106587 1 • PUMP, Hydraulic 4 Parts list continued on following page. DC Electric Scissor Lifts Conventional E Series 157961 4.1 AB Index No. Hydraulic/Electrical Tray Assembly (Continued) Skyjack Part No. Qty. Description Parts list continued from previous page. 22 120645 23 - 103911 103468 103470 103845 103996 103404 24 117604 25 117561 26 129714 103873 103472 103999 27 (Ref.) 28 112447 - 103956 103985 29 120616 103855 104000 30 111181 1 - 2 2 2 4 4 4 1 1 1 1 1 1 - - 1 - 4 4 1 2 2 2 PLATE, Motor mount HARDWARE, Motor mount plate • BOLT, Hex head (1/2”-13 x 1”, Grade 5) • WASHER, Flat (1/2”) • WASHER, Lock (1/2”) • BOLT, Hex head (5/16”-18 x 1/2”) • WASHER, Flat (5/16”) • WASHER, Lock (5/16”) WELDMENT, Sevcon cover PLATE, Sevcon mount SPACER, Manifold mounting BOLT, Hex head (3/8”-16 x 2.5”, Grade 5) WASHER, Flat (3/8”) WASHER, Lock (3/8”) MAIN MANIFOLD ASSEMBLY (For components, refer to Page 4.3) BUMPER, Kit HARDWARE, Bumper • SCREW, Machine (#6-32 x 1) • NUT, Hex (#6-32) BRACKET, Panel holder • BOLT, Hex head (1/4”-20) • WASHER, Lock (1/4”) GUARD, Toggle switch (If equipped) DC Electric Scissor Lifts Conventional E Series 157961 4.1 Hydraulic Hose Connections - Hydraulic Tray 9 8 1 2 7 6 5 4 3 MS1F-1084AA_2 4.2 DC Electric Scissor Lifts Conventional E Series 157961 Hydraulic Hose Connections - Hydraulic Tray Index No. Skyjack Part No. Qty. Description 1 112631 1 HOSE ASSEMBLY (Emergency lowering) 2 105345 1 HOSE ASSEMBLY (Return filter) 3 106413 1 HOSE ASSEMBLY (Pump pressure to main manifold) 4 102665 1 FITTING, O-ring elbow 51144022 CLAMP, Band 6 120428 1 HOSE, Tank to pump (3/4” x 25”) 7 109052 1 FITTING, Straight (#12orb - #6) 8 103069 1 FITTING, Straight (#6orb - #6) 9 104437 1 FITTING, O-ring manifold plug DC Electric Scissor Lifts Conventional E Series 157961 4.2 Main Manifold Assembly 2 3 4 1 5 10 17 13 12 7 4 16 15 8 13 10 14 9 4 13 12 19 13 11 8 18 4 6 20 M117236AH 4.3 DC Electric Scissor Lifts Conventional E Series 157961 AB Main Manifold Assembly Index No. Skyjack Part No. Qty. - 117236 - MAIN MANIFOLD ASSEMBLY 119453 108052 105610 106273 103069 102626 107666 114581 104534 103655 103605 128317 128320 103920 114578 104437 122376 102856 122213 114579 120652 122420 122385 114521 122428 119825 1 1 1 1 5 1 2 2 2 1 2 1 2 4 2 4 1 1 1 1 1 1 1 1 1 2 • BLOCK, Main manifold • • PLUG, Expander • COIL, 24V • VALVE, 3-Way (Lift) • FITTING, Connector (#6orb-#6) • VALVE, Dump • FITTING, Cap nut • FITTING,Tee (with powered extension platform and/or outriggers) • VALVE, Relief • VALVE, Lowering • VALVE, Solenoid (24 volt) • VALVE, Directional 24V spool (“Hytos”) • • COIL, 24V Spool valve • BOLT, Socket head (#10-24 x 2”, Grade 5) • FITTING, Elbow, 90° (#6orb-#6) • FITTING, Plug (#6) • VALVE, Check (with outriggers) (Model 6832E) • FITTING, Plug (#3) • ORIFICE (0.073” diameter) • FITTING, Tee (#6orb-#6-#6) (Powered extension platform) ORIFICE, Speed (0.045” diameter) KIT, Quick disconnect (If equipped) • QUICK DISCONNECT, Coupler • COVER, Quick disconnect dust • FITTING (#6-#6) CONNECTOR, Clear with diode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Description DC Electric Scissor Lifts Conventional E Series 157961 4.3 Sevcon Control Panel L L 21 22 20 23 19 18 24 15 16 25 14 10 12 9 8 13 17 7 11 1 2 3 4 5 6 MS1F-1052AB 4.4 DC Electric Scissor Lifts Conventional E Series 157961 Sevcon Control Panel Index No. Skyjack Part No. Qty. - 120659 - SEVCON TRACTION CONTROLLER 121527 121526 119469 119168 119169 121528 119170 120210 121531 120654 119898 119903 121559 121529 121556 120658 801347 117512 119335 121588 120746 103336 114377 117326 117325 103057 110699 133759 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 • CONTACTOR, Pump/Traction • • BAR, Buss • FUSE (200 AMP) • CONTACTOR, Pump • CONTACTOR, Main • BAR, Buss • CONTACTOR, Direction • PLATE, Contactor mount • RELAY, 24V • MOTOR CONTROL HARNESS ASSEMBLY • • CONNECTOR, PC board (6 pin) • • CONNECTOR, PC board (11 pin) • SEVCON MOS 90 ‘C’ CONTROLLER • MODULE, Potted PC board • • FUSE (15 AMP) • • FUSE (10 AMP) SEVCON DC-DC CONVERTER COVER, Gasket GASKET, Sevcon cable COVER, Lexan contactor LATCH ASSEMBLY HOUR METER PLUG, 1/2” Plastic CIRCUIT BREAKER (20 Amp) CIRCUIT BREAKER (15 Amp) BEEPER (4-28VDC) CAPACITOR, (0.47 UF, 50 volts) BOARD, Completed circuit (moisture resistant) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Description L (Ref.) 1LABELS (Refer to Page 7.1) DC Electric Scissor Lifts Conventional E Series 157961 4.4 Sevcon Components and Cables 3 2 1 14 13 12 15 15 16 4 5 6 7 8 9 10 11 MS1F-1055AB 4.5 DC Electric Scissor Lifts Conventional E Series 157961 Sevcon Components and Cables Index No. Skyjack Part No. Qty. Description 1 (Ref.) 1 CONTACTORS, SEVCON - (For components, refer to Page 4.4) 21206881 CABLE ASSEMBLY 31215321 CABLE, Sevcon 41206871 CABLE ASSEMBLY 51206861 CABLE ASSEMBLY 61215231 CABLE, Sevcon 71215241 CABLE, Sevcon 81206851 CABLE ASSEMBLY 91206811 CABLE ASSEMBLY 10 120684 1 CABLE ASSEMBLY 11 120682 1 CABLE ASSEMBLY 12 (Ref.) 1 MOTOR, 48VDC - (For components, refer to Page 3.5) 13 120683 1 CABLE ASSEMBLY 14 121525 AR CABLE, Sevcon 15 117408 5 BOOT, Battery (Red) 16 117407 1 BOOT, Battery (Black) DC Electric Scissor Lifts Conventional E Series 157961 4.5 Electrical Panel Connection 7 5 1 6 2 3 8 9 10 11 12 17 4 13 14 9 10 18 11 16 15 19 M131147AC1 4.6 DC Electric Scissor Lifts Conventional E Series 157961 Electrical Panel Connection Index No. Skyjack Part No. Qty. Description 11319411 PANEL, Weldment 2 103857 2 BOLT, Hex head (1/4”-20 x 1”) 31217002 SPACER 4 (Ref.) - FLASHING LIGHT ASSEMBLY (If equipped) - (For components, refer to Page 6.11) 5 120162 1 ELECTRICAL PANEL, Main 61216562 SPACER 7 118815 1 MODULE, Delayed power 81085898 RELAY, 24V 9 103962 10 BOLT, Machine (#10-32 x 1/2”) 10 104185 10 WASHER, Lock (#10 NOM) 11 104003 10 NUT, Machine (#10-32, Grade 5) 12 (Ref.) 1 HARNESS, Battery tray - (For components, refer to Page 5.3) 13 (Ref.) - HARNESS, Base devices - (For components, refer to Page 4.7a or Page 4.7b) 14 122010 1 LIMIT SWITCH (High speed) 15 (Ref.) - HARNESS, Electrical panel - (For components, refer to Page 4.9) 16 131944 1 HARNESS, Safety relays 17 155814 1 SWITCH, Tilt 18 155866 1 HARNESS, Tilt switch 19 121084 1 COVER, Lexan DC Electric Scissor Lifts Conventional E Series 157961 4.6 Base Devices Harness A 9 AB 10 1 3 7 8 1 2 3 2 3 6 5 4 3 M157885AA Index No. Skyjack Part No. Qty. A 157885 - 1 2 3 4 5 6 7 8 9 10 117585 117583 117593 117581 117579 117594 117599 117597 119902 119900 2 2 19 1 1 1 1 1 1 1 4.7a Description HARNESS, Base devices • • • • • • • • • • CONNECTOR, Wedge (8 pin) CONNECTOR (8 pin) SOCKET, Connector contact (14-16) CONNECTOR, Wedge (4 pin) CONNECTOR (4 pin) CONNECTOR, Seal CONNECTOR, Wedge (2 pin) CONNECTOR (2 pin) CONNECTOR, PC board (10 pin) CONNECTOR, PC board (8 pin) DC Electric Scissor Lifts Conventional E Series 157961 AB Base Devices Harness B 9 10 1 3 7 8 1 2 3 2 6 5 4 3 MSP-1005AA Index No. Skyjack Part No. Qty. B 120740 - 1 2 3 4 5 6 7 8 9 10 102853 115573 117593 117581 117579 117594 117599 117597 119902 119900 1 1 11 1 1 1 1 1 1 1 Description HARNESS, Base devices (If equipped) • • • • • • • • • • DC Electric Scissor Lifts Conventional E Series 157961 SWITCH, Toggle (1NT1-7) SWITCH, Toggle (1NT1-8) SOCKET, Connector contact (14-16) CONNECTOR, Wedge (4 pin) CONNECTOR (4 pin) CONNECTOR, Seal CONNECTOR, Wedge (2 pin) CONNECTOR (2 pin) CONNECTOR, PC board (10 pin) CONNECTOR, PC board (8 pin) 4.7b Main Manifold Harness 1 Main Manifold Harness 3 2 Holding Harness 4 MS1F-1060AB Index No. Skyjack Part No. Qty. A B 120747 129170 - - HARNESS, Main manifold HARNESS, Holding 104409 104345 119900 127315 1 1 1 2 • • • • 4.8 1 2 3 4 Description PLUG, Connector (black) PLUG, Connector (gray) CONNECTOR, PC board (8 pin) CONNECTOR, Solenoid (with diode) DC Electric Scissor Lifts Conventional E Series 157961 Control Cables Panel Control Cable 3 1 2 Scissor Control Cable 4 5 1 2 MS1F-1061AB Index No. Skyjack Part No. Qty. A B 120689 120694 1 1 11193601 COUPLING, Hood 21144671 INSERT, Female 3 119907 1 CONNECTOR, PC board (15 pin) 41193591 CONNECTOR, Hood 51144691 INSERT, Male Description PANEL CONTROL CABLE ASSEMBLY SCISSOR CONTROL CABLE ASSEMBLY DC Electric Scissor Lifts Conventional E Series 157961 4.9 Battery Tray Assembly 3 10 11 8 5 12 9 7 29 14 13 5 15 16 17 18 6 19 20 21 22 31 28 27 26 4 3 2 23 24 30 1 5.1 25 31 32 33 M10445AC1 DC Electric Scissor Lifts Conventional E Series 157961 Battery Tray Assembly Index No. - Skyjack Part No. Qty. 143765 1 Description TRAY BATTERY ASSEMBLY 1 143766 1 WELDMENT, Battery tray 2 122549 1 LATCH, Assembly (Left hand) 112307 1 • LATCH, Rotary (Left hand) 111534 1 • KNOB 103940 1 • BOLT, Socket head (1/4”-20 x 1.25”, Grade 5) 103980 1 • NUT, Hex head (1/4”-20) 103404 1 • WASHER, Lock (5/16” NOM x 0.07) 103864 3 • BOLT, Hex head (5/16”-18 x 1”, Grade 5) 3 (Ref.) - BATTERY CHARGER ASSEMBLY (For components, refer to Page 5.2) 103857 4 • BOLT, Hex Head (1/4”-20 x 1”) 103995 4 • WASHER, Flat (1/4”) 104000 4 • WASHER, Lock (1/4”) 4 123764 1 CLIP, Single (G6, # 10 screw) 5 117408 10 BOOT, Battery (Red) 6 117407 8 BOOT, Battery (Black) 7 103237 1 CABLE, Battery jumper (5/16” x 13” x 5/16”) 8 121071 1 HARNESS, Battery tray to charger 103206 1 • CONNECTOR (50A) 9 - - HARDWARE, Battery charger connector 103956 2 • SCREW, Machine (#6-32 x 1”) 106099 2 • WASHER, Lock (#6) 103985 2 • NUT, Hex (#6-32, Grade 5) 10 (Ref.) - CABLE, Battery (-) to Sevcon (B-) (For components, refer to Page 4.5) 11 119884 1 CABLE, Battery (-) to chassis connection 12 (Ref.) - SWITCH, Battery (For components, refer to Page 3.1) 13 143775 1 CABLE, Disconnect to battery 14 137243 1 CABLE, Battery (In-line fuse) 310517 1 • FUSE (300 Amp) 15 120425 5 CABLE, Battery jumper (5/16” x 6” x 5/16”) 16 103480 8 BATTERY (6 volt) 17 117261 2PLYWOOD 18 141679 1 BOLT, Carriage round head square neck 19 107949 1 NUT, Hex head (1/2” - 13, Grade 5) 20 100335 2 BUSHING, Bronze flanged Parts list continued on the following page. DC Electric Scissor Lifts Conventional E Series 157961 5 5.1 Battery Tray Assembly (Continued) Index No. Skyjack Part No. Qty. Description Parts list continued from previous page. 21 100446 1 PIN, Eccentric (Upper) 118255 1 PIN, Eccentric (Lower) 22 117633 1 HOLDER, Battery tray 23 116977 1PAD 24 117005 2 SCREW, Hex socket cap (1/4”-20 x 1”) 25 116975 1 HOLDER, Battery tray 26 103949 1 BOLT, Button Head (3/8”-16 x 1”, Grade 5) 27 108575 1 NUT, Jam (3/8”-16) 28 126228 4 SPACER, Wood 29 (Ref.) - HARNESS, Battery tray (For components, refer to Page 5.3) 30 115649 2 NUT, Lock nylon insert (1/4”-20) 31 - - HARDWARE, Battery tray holder 103911 2 • BOLT, Hex head (1/2”-13 x 1”, Grade 5) 103468 2 • WASHER, Flat (1/2”) 103470 2 • WASHER, Lock (1/2”) 32 103865 2 BOLT, Hex head (5/16”-18 x 1”, Grade 5) 33 141663 1 NUT, Jam (5/16”-18) DC Electric Scissor Lifts Conventional E Series 157961 5.1 Battery Charger Assembly 1 INPUT OUTPUT INTERLOCK 6 5 7 BATTERY CONNECTOR 2 65TL 4 8 3 M10734AA 5.2 DC Electric Scissor Lifts Conventional E Series 157961 Battery Charger Assembly Index No. Skyjack Part No. Qty. 1 2 3 4 5 6 7 8 129685 127158 130093 127154 130090 115391 103206 120790 1 1 1 1 1 1 1 1 Description CHARGER, Battery (48VDC) • STRAIN RELIEF • PLATE, Front • RELAY, Interlock • AC Inlet PLUG, Charger cutout CONNECTOR, Battery red (50 Amp) CORD, Charger (220V) DC Electric Scissor Lifts Conventional E Series 157961 5.2 Battery Tray Harness 1 5 4 2 3 MS1F-1067AA Index No. Skyjack Part No. Qty. - 120705 - 1 119895 1 CONNECTOR, PC board (3 pin) 2 116992 1 PLUG, Male (2 pin) (mate-n-lock) 31169902 PIN, Female 41192931 HOLDER, Fuse 5 120658 1 FUSE (10 Amp) Description HARNESS, Battery tray DC Electric Scissor Lifts Conventional E Series 157961 5.3 Outrigger Assembly Option 14 30 7 29 29 28 10 9 8 12 11 13 34 28 27 27 26 31 25 28 7 29 6 33 17 32 6 19 5 4 3 2 20 21 22 15 1 18 17 16 23 24 M801933AC 6.1 DC Electric Scissor Lifts Conventional E Series 157961 Outrigger Assembly Option Index No. Skyjack Part No. Qty. A B 801932 801933 2 2 1 801934 1 2 801935 1 3 800528 2 4 800674 2 5 801243 1 6 800606 2 7 800705 2 8 802208 1 9 800555 2 10 800475 2 11 801945 1 12 800355 1 13 801009 4 14 802226 1 15 801936 1 16 800231 4 17 800476 8 18 800230 4 19 (Ref.) - 20 801938 1 21 802059 1 22 801937 4 23 800225 1 24 801950 1 25 801943 1 26 801925 1 27 801931 8 28 801941 3 29 801940 3 30 801944 1 31 801926 1 32 800224 1 801161 1 105811 1 800742 2 801639 2 800878 2 33 800670 4 34 801901 2 Description 6 ASSEMBLY, Outrigger 1 ASSEMBLY, Outrigger 2 • • • • • • • • • • • • • • • • • • • WELDMENT, Outrigger 1, A WELDMENT, Outrigger 2, B BOLT, Hex head (M12 x 30mm) NUT, Lock (M12) BOLT, Hex head (M16 x 100mm) WASHER, Flat (A17) NUT, Lock (M16) COVER, Protecting BOLT, Hex head (M6 x 10mm) WASHER, Lock (B6) BACKGROUND, Toggle switch BOLT, Socket (M8 x 1.25 x 20mm) BOLT, Socket (M4 x 16mm) PLATE, Closing WELDMENT, Pan BOLT, Hex head (M8 x 12mm) WASHER, Lock (B8) WASHER, Flat (A8.4) OUTRIGGER CYLINDER ASSEMBLY (For components, refer to Page 6.2) • RING, Adjustable • BOLT, Socket (M10 x 16mm) • WELDMENT, Foot • • WASHER, Spherical • • BOLT, Hex head (M16 x 40mm) • ROD, Threaded • GUIDE, Bottom • SPRING, Compression • GROMMET • CIRCLIP • NUT, Hexagon thin • GUIDE, Upper • BLOCK, Hydraulic cylinder • • VALVE BLOCK, Cylinder • • ORIFICE (0.375” OD - 0.040” ID) • • VALVE, Check • • SEAL KIT, Check valve • • O-RING, Valve block • BOLT, Socket head (M8 x 60mm) SWITCH, Limit DC Electric Scissor Lifts Conventional E Series 157961 6.1 Outrigger Cylinder Assembly 1 K1 2 K1 3 K1 4 K1 5 MA-LB621 Index No. Skyjack Part No. Qty. - 801951 - OUTRIGGER CYLINDER ASSEMBLY 1 2 3 4 5 801661 801662 801663 801664 801665 1 1 1 1 1 • • • • • 147303 1 KIT, Seal repair K1 6.2 Description WELDMENT, Cylinder barrel WELDMENT, Cylinder rod GLAND, Cylinder PISTON, Cylinder NUT, Lock DC Electric Scissor Lifts Conventional E Series 157961 Hydraulic Hose Connections - Outriggers 3 4 2 1 7 2 1 3 16 6 8 5 10 15 14 9 11 12 13 M120714AE1 Index No. Skyjack Part No. Qty. 1 (Ref.) 2 (Ref.) 3 122247 4 122248 5 122249 6 120711 7 122379 8 (Ref.) 9 701956 10 105811 11 121818 12 103907 13 103471 14 114581 15 107666 16 122376 2 - 2 - 4 2 2 1 1 1 - 8 4 4 8 8 1 1 1 Description OUTRIGGER ASSEMBLY (Right front and left rear) (For components, refer to Page 6.1) OUTRIGGER ASSEMBLY (Left front and right rear) (For components, refer to Page 6.1) HOSE ASSEMBLY (Front left and right) HOSE ASSEMBLY (Rear right) HOSE ASSEMBLY (Rear left) HOSE ASSEMBLY (Pressure) HOSE ASSEMBLY (Return) Manifold, Outrigger (For components, refer to Page 6.6) FITTING, Hydraulic (6400-4-6) ORIFICE (0.040” ID x 3/8” OD) PLATE, Locking BOLT, Hex head (1/2”-13 x 1.5”, Grade 5) NUT, Hex head (1/2”-13, Grade 5) FITTING, Tee (O-ring) NUT, Cap VALVE, Check DC Electric Scissor Lifts Conventional E Series 157961 6.3 Hydraulic Outrigger Control Console Assembly 2 3 9 L 1 11 L 5 6 7 8 10 13 4 14 12 4 4 15 M127867AA 6.4 DC Electric Scissor Lifts Conventional E Series 157961 Hydraulic Outrigger Control Console Assembly Index No. Skyjack Part No. Qty. - 120266 1 1 119440 1 2 114377 1 3 111181 4 4 112327 AR 5 120269 1 6 119945 2 7 120270 1 8 120277 1 9 120268 1 10 103280 1 11 108854 1 12 102956 4 13 121664 1 14 119439 1 15 (Ref.) - Description OUTRIGGER CONTROL CONSOLE ASSEMBLY • WELDMENT, Control console • PLUG (1/2”) • GUARD, Toggle • SCREW, Hex head self-tapping (#8-18 x 1/2”) • SCREW, Receptacle • RIVET, Pop aluminium large • SCREW, Retainer • LANYARD • SCREW, Wing • SWITCH, Contact (N.O.) • HEAD, Pushbutton switch • PLUG, Snap in (7/8”) • SWITCH BOARD (10 pin, with connector) • WELDMENT, Control console bottom CONTROL CONSOLE OUTRIGGER CABLE ASSEMBLY (For components, refer to Page 6.5) L (Ref.) 1LABELS (Refer to Page 7.1) DC Electric Scissor Lifts Conventional E Series 157961 6.4 Hydraulic Outrigger Harnesses 1 2 4b 4 6 3 5 4a 4c MS1F-1070AA 6.5 DC Electric Scissor Lifts Conventional E Series 157961 AB Index No. Hydraulic Outrigger Harnesses Skyjack Part No. Qty. 1 119724 2 120752 119902 3 (Ref.) 4 122042 4a 103041 4b 119901 4c 119902 5 120755 119908 119131 6 120754 115658 119130 1 1 1 1 - 1 1 1 1 1 1 4 4 8 4 Description PC BOARD, Outrigger HARNESS, Outrigger manifold • CONNECTOR, PC board (10 pin) CONTROL CONSOLE, Outrigger (For components, refer to Page 6.4) CABLE ASSEMBLY, Control console outrigger (Model 6832E) • STRAIN RELIEF • CONNECTOR, PC board (9 pin) • CONNECTOR, PC board (10 pin) HARNESS, Outrigger limit switch • CONNECTOR, PC board (16 pin) • KIT, Deutsch plug (4 pin) OUTRIGGER LIMIT SWITCH ASSEMBLY • SWITCH, Sealed limit (2 per outrigger) • KIT, 4 Pin Deutsch receptacle (1 per outrigger) DC Electric Scissor Lifts Conventional E Series 157961 6.5 Hydraulic Outrigger Manifold Assembly 7 8 2 3 4 3 5 6 1 MSP-1100AC Index No. Skyjack Part No. Qty. - 120775 1 OUTRIGGER MANIFOLD ASSEMBLY 1 2 3 4 5 6 7 8 120432 122378 103605 103655 114578 103069 120701 - 120738 120739 103980 104000 1 4 9 1 1 9 1 - 2 2 2 8 • MANIFOLD • VALVE, 4 Way spool • COIL, 24V • VALVE, Outrigger holding poppet • FITTING, O-ring (90°) • FITTING, O-ring PLATE, Outrigger manifold cover HARDWARE, Outrigger manifold cover plate • BOLT, Hex head (1/4”-20 x 4”) • NUT, Coupling (1/4”-20 x 7/8”) • NUT , Hex head (1/4”-20) • WASHER, Lock (1/4”) 6.6 Description DC Electric Scissor Lifts Conventional E Series 157961 High Speed/26’ Drive Cutout Assembly BROWN BLACK 39 10 NO 10B 2 3 4 5 1 NC 10A BLUE BLACK/WHITE BROWN BLACK 12 NO 1 NC 12A BLUE BLACK/WHITE 7 6 8 9 10 11 12 13 14 15 16 M121974AA Index No. Skyjack Part No. Qty. - 121974 - LIMIT SWITCH ASSEMBLY (HIGH SPEED/26’ DRIVE CUTOUT) 122010 103980 103995 104000 103858 100967 121869 121677 121874 121908 121867 121868 104003 120094 104185 104694 2 4 8 4 4 2 1 1 1 2 1 1 2 2 2 4 • • • • • • • • • • • • • • • • 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Description DC Electric Scissor Lifts Conventional E Series 157961 LIMIT SWITCH (High Speed/26’ Drive Cutout) NUT, Lock WASHER, Flat (1/4”) WASHER, Lock (1/4”) BOLT, Hex head (1/4”-20 x 1.25”, Grade 5) CAM, Limit switch CLAMP, Worm gear (2.5”) PIN, Limit switch PIN, Cotter (1/4” x 1.5”) BUSHING, Snap-in (3/4”) BRACKET, Limit switch GUARD, Limit switch NUT, Hex Machine (#10) BOLT, Hex head machine (#10-32 x 5/8”) WASHER, Lock (#10) WASHER, Flat (#10) 6.7 AB Battery and Base Control Assembly with Inverter Option 1 6 3 4 5 10 11 12 7 8 9 2 M128472AB_2 Index No. Skyjack Part No. Qty. Description 1 128448 1 CABLE ASSEMBLY (Battery to inverter negative) 2 124089 1 CABLE ASSEMBLY (Inverter fuse console to inverter positive) 31190611 CONSOLE, Fuse 41030682 INSULATOR, Fuse 5 110853 2 BOLT, FHCS Zinc (1/4”-20 x 5/8”) 7 112495 2 BOLT, Hex head (1/4”-20 x 3/8”, Grade 5) 8 146442 1 FUSE (100 Amp) 9 146454 1 LABEL, Inverter fuse (100A) 6 128637 1 LABEL, “Inverter Fuse” 10 137417 1 RELAY, Inverter timer cut-off 11 103858 1 BOLT, Hex head (1/4”-20 x 1.25”, Grade 5) 12 115649 1 NUT, Lock (1/4”-20) 6.8 DC Electric Scissor Lifts Conventional E Series 157961 AB 110V Assembly Inverter Option 1 INVERTER BOX (AC OUTPUT) 2 3 TEST RESET 4 6 7 8 9 10 11 12 5 128555AB Index No. Skyjack Part No. Qty. - 128555 - Description 110V ASSEMBLY - INVERTER (Model 6832E) 1 124755 1 INVERTER, 1500 Watt 120V @ 60HZ 2 105360 3 TERMINAL, 14-16 AWG, Male fully insulated blue 3 105539 3 TERMINAL, 14-16 AWG, Female fully insulated blue 41030411 STRAIN RELIEF 5 105269 612” CABTIRE, 14/3 SJ 6 109700 1 OUTLET BOX, G.F.I 71096981 RECEPTACLE, G.F.I. 8 103035 1 CONNECTOR, 90° Strain relief 9 117887 1 LOCKNUT, 1/2” Thick 10 109699 1 PLATE, Receptacle 11 109892 1 TERMINAL, 14-16 AWG, #10 lock fork 12 124562 1 BOLT, Hex washer head #12-24 UNC*1/2” DC Electric Scissor Lifts Conventional E Series 157961 6.9 Platform AC Outlet Assembly 1 2 6 3 5 4 8 Ontario Hydro Cover with Gate 7 Ontario Hydro Cover without Gate M156635AA_156637AA_2 6.10 DC Electric Scissor Lifts Conventional E Series 157961 AB Platform AC Outlet Assembly Index No. Skyjack Part No. Qty. - (Ref.) - 109698 112327 109699 114678 105269 105271 119913 113227 136328 134140 156636 139641 156634 134140 1 4 1 2 516” 1 2 1 1 2 1 2 1 2 1 2 3 4 5 6 7 8 Description PLATFORM AC OUTLET, 110 Volt (Model 6832E) RECEPTACLE, 125V GFI, BOLT, Self-tapping (#8-18 x 1/2”) PLATE, Weatherproof cover SCREW, Machine (#6-32 x 1/2”) CORD (14/3) PLUG, 3-prong recessed RIVET, Pop (5/32”) SEAL, 110V seal tite cover BOX, Outlet with fitting RIVET, Open end dome (1/4” diameter) 110 COVER, Ontario Hydro (with gate) RIVET, Pop (1/4”, Range .25 - .38) 110 COVER, Ontario Hydro (without gate) RIVET, Pop (1/4” x 0.74” Aluminum) DC Electric Scissor Lifts Conventional E Series 157961 6.10 Flashing Light Assembly 1 1-ST LEVEL INSIDE SCISSOR 6 5 4 3 2 M121394AD1 M131948AA1 Index No. Skyjack Part No. Qty. Description 11214771 LIGHT, Beacon 146153 1 • BULB, 24 Volt 2 103743 1 FLASHER (24V) 31025091 CLAMP, Plastic 4 103962 1 BOLT, Machine (#10-32 x 1/2”) 5 104003 1 NUT, Machine (#10-32, Grade B) 6 (Ref.) 1 PC BOARD CONNECTOR PLUG (8 pin) (For components, refer to Page 2.4) 6.11 DC Electric Scissor Lifts Conventional E Series 157961 AB Air Hose to Platform Assembly L 1 3 4 5 6 5 4 7 L 2 MS1F-1031AA Index No. Skyjack Part No. Qty. - 122056 - 1 2 3 4 5 6 7 121849 - 107882 109050 107886 107884 107883 1 1 1 2 2 666” 1 138212 2 L Description AIR HOSE TO PLATFORM (Model 6832E) • • • • • • • COVER, Hose protection (Left hand) HOSE ASSEMBLY (Air to platform) • FITTING, Female disconnect • FITTING, Hose barb • CLAMP, Hose • HOSE, Air (1/2”) • FITTING, Male disconnect • LABEL, Connect air here DC Electric Scissor Lifts Conventional E Series 157961 6.12 Dual Flashing Amber Light Option (Diagonal) 2 4 1 4 3 6 5 M134749AB_2 6.13 DC Electric Scissor Lifts Conventional E Series 157961 Dual Flashing Amber Light Option (Diagonal) Index No. 1 2 3 4 5 6 Skyjack Part No. Qty. 126111 121477 121533 146153 134589 156695 115649 134715 108791 2 1 1 1 1 2 5 1 2 Description FLASHING AMBER LIGHT ASSEMBLY • LIGHT, Beacon • • LENS, Amber • • BULB (24 volt) HARNESS, Dual flashing light BRACKET, Flashing light NUT, Hex nylon lock (1/4”-20, Grade 5) GUARD, Cable (Modified) CLIP, Cord (Adhesive back) DC Electric Scissor Lifts Conventional E Series 157961 6.13 Work Light Option 1 2 3 6 5 4 M137979AB Index No. Skyjack Part No. Qty. - 137979 - WORK LIGHT ASSEMBLY 1 2 3 4 5 6 141732 141701 138050 103861 104000 103995 1 1 1 2 2 2 • • • • • • 6.14 Description BULB, Halogen (150 watt, 78 mm) WORK LIGHT, Dual halogen (250 watt) BRACKET, Work light BOLT, Hex head (1/4”-20 x 2”, Grade 5) WASHER, Lock (1/4”) WASHER, Flat (1/4”) DC Electric Scissor Lifts Conventional E Series 157961 Dual Flashing Light Assembly 1 FLASHER EIGHT PIN PCB CONNECTOR PLUG PIN 3 - 22A PURPLE 2 22 22 22 22 3 22A P X L 22A 4 PIN X - 22 GREEN PIN L - 22A PURPLE PIN P - N/U M123304AA_2 Index No. Skyjack Part No. Qty. - 123321 - Description DUAL FLASHING LIGHT ASSEMBLY 1 121477 2 • LIGHT, Beacon 146153 2 • • BULB, 24 Volt 2 103743 1 FLASHER (24V) 31025091 CLAMP, Plastic 4 103962 1 BOLT, Machine (#10-32 x 1/2”) DC Electric Scissor Lifts Conventional E Series 157961 6.15 End of Stroke Option 1 BROWN BLACK 14C NO NC 14D BLUE BLACK/WHITE EIGHT PIN 1 PIN 2 PIN 3 PIN 4 PIN PCB CONNECTOR PLUG - N/U - N/U - N/U - 14C BLACK HIGH SPEED END OF STROKE 2 3 4 5 6 M129571AA Index No. Skyjack Part No. Qty. - 129571 - LIMIT SWITCH ASSEMBLY (END OF STROKE) 1 2 3 4 5 6 122010 100967 104000 103858 103980 103995 1 1 1 2 2 2 • • • • • • Description DC Electric Scissor Lifts Conventional E Series 157961 LIMIT SWITCH (End of stroke) CAM, Limit switch WASHER, Lock (1/4”) BOLT, Hex head (1/4”-20 x 1.25”, Grade 5) NUT, Lock WASHER, Flat (1/4”) 6.16 Labels Labels The following labels are for model SJIII 6826E and SJIII 6832E. Supply model number, country and language when ordering labels. 7 DC Electric Scissor Lifts Conventional E Series 157961 7.1 Labels - Platform Control Console and Powered Extension Console 1 2 1 8 9 7 3 4 5 6 M156623AA_Controller Index No. Skyjack Part No. Qty. 1 2 3 4 5 6 7 8 9 130434 130639 119909 130638 105352 111814 130617 115594 108328 1 1 1 1 1 1 1 1 1 7.2 Description LABEL, Lift/Drive direction and selector LABEL, Overload (inside control console) LABEL, Trouble alarm (inside cap) LABEL, Lift/Off/Drive switch LABEL, Horn LABEL, Emergency stop LABEL, Power base/off/platform LABEL, Enable (with powered extension platform) LABEL, Platform extend/retract (with powered extension option) DC Electric Scissor Lifts Conventional E Series 157961 AB Labels - Front and Rear 9 16 1 2 15 5 3 6 7 13 8 9 13 4 10 11 12 14 15 M156623AA_Front Index No. Skyjack Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 146526 123628 129902 106705 130314 124465 106691 124362 119803 146443 - 119674 137988 127711 124767 132617 126056 126057 1 1 1 2 2 1 1 1 AR 1 - 1 2 1 3 1 2 12 Description LABEL, Danger/Warning Info LABEL, Manual enclosed LABEL, On/Off slab LABEL, Do not alter LABEL, Platform capacities (Model 6832E) (manual extension) LABEL, Side force/outdoor LABEL, Operator’s checklist LABEL, Do not wear jewelry TAPE, Caution 1” LABEL, Base controls NAMEPLATE, Serial number (Consult Skyajck) LABEL, Battery disconnect switch LABEL, Crush/Punch/Hazard LABEL, Place safety bar here LABEL, Lift point/tie down HINGE RAILINGS LABEL ASSEMBLY • LABEL, Warning, falling hazard (vertical) • LABEL, Warning, falling hazard (horizontal) DC Electric Scissor Lifts Conventional E Series 157961 7.3 AB Labels - Side 1 6 7 2 2 1 9 6 7 8 3 5 3 4 5 12 11 10 9 4 4 13 11 10 14 4 M156623AA_Side Index No. Skyjack Part No. Qty. Description 1 129758 2 LABEL, Skyjack logo (small blue) 2 103125 AR STRIPE, White/blue 3 119803 AR TAPE, Caution 1” 4 130822 4 LABEL, Wheel load (Model 6832E) 5 103110 AR STRIPE, Red/Blue/Red 6 129803 2 LABEL, Model designation (Model 6832E) 71298272 LABEL, “E” 8 109985 1 LABEL, Annual inspection 91298392 LABEL, Clear 10 154409 2 LABEL, Skyjack logo (small) and tape (Model 6832E) 11 129838 2 LABEL, Keep 12 109442 2 LABEL, Emergency lowering 13 121638 1 LABEL, Brake release procedure 14 110334 1 LABEL, Battery charger connection in tray DC Electric Scissor Lifts Conventional E Series 157961 7.4 Labels - Base and Miscellaneous 3 1 2 4 5 3 M156625AA_Base Index No. 1 2 3 4 5 7.5 Skyjack Part No. Qty. 106406 124767 102896 109442 106703 1 2 4 2 1 Description LABEL, Maintenance support LABEL, Lift point/tie down LABEL, Forklift boot LABEL, Emergency lowering LABEL, Orifice decal DC Electric Scissor Lifts Conventional E Series 157961 Labels - Miscellaneous 2 1 1 1 PLATFORM EXT DECK/P.DECK 6 5 LANYARD RINGS BATTERY TRAY 4 00000 3 ELECTRICAL PANEL HYDRAULIC TRAY M156623AA_Misc Index No. Skyjack Part No. Qty. Description 1 130018 3 LABEL, Anchorage Harness 2 137276 1 LABEL, 300A +Warning 3 102961 1 LABEL, “Use Hydraulic Oil ATF Dextron III” 4 117387 2 LABEL, Push to reset power 51200891 LABEL, “24V” 61200901 LABEL, “48V” DC Electric Scissor Lifts Conventional E Series 157961 7.6 Labels - Outrigger 5 1 3 2 4 SJ3E-012-AB1 Index No. Skyjack Part No. Qty. Description 11194431 LABEL, Outrigger 21155941 LABEL, Enable 3 139855 4 LABEL, “Keep clear” 4 119866 4 LABEL, Danger! hand/foot pinch 5 106705 4 LABEL, Do not alter 7.7 DC Electric Scissor Lifts Conventional E Series 157961 Tables Location Hydraulic Tank Capacity (Liters) Fluid Type Skyjack Part Number 30 ATF Dexron III 119309 156AA 8 DC Electric Scissor Lifts Conventional E Series 157961 8.1 Reliable lift solutions by people who care. www.skyjack.com
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