BOMBARDIER PARTS MANUAL 1969 OLYMPIC - Ski
Transcription
BOMBARDIER PARTS MANUAL 1969 OLYMPIC - Ski
BOMBARDIER ski-doo PARTS MANUAL 1969 OLYMPIC LTD/LTEE ski-doo OLYMPIC 1969 OLYMPIC S/S 12/3 OLYMPIC S/S 320 OLYMPIC TNT NORDIC TNT DIVISION 399 669 SKI-D00 PARTS DIVISION MANUAL MANUEL/PIECES ...... VALCOURT OUEBEC CANADA GENERAL INFORMATION PARTS CATALOGUE ILLUSTRATIONS The different parts illustrations assemblies shown, however, figuring and, in they in all this parts eases, represent may parts catalogue not which have BOMBARDIER MODEL show reproduce the the same the typical full detail construction or or a similar exact of shape function. SKI-DO0 - MODULE OLYMPIC 292CC - MANUAL OLYMPIC 335CC - MANUAL OLYMPIC 399CC - MANUAL NORDIC MANUAL 669CC - ILLUSTRATIONS Les des illustrations ensembles vari6s qui figurent et clans de la piece voulue; cependant, ou nee fonction similaire - tous elles dans les ont ce cas pour catalogue peuvent but de pieces ne pas indiquer d'identifier / des f INFORMATION GENERALE CATALOGUE / PIECES montrent la construction la forme pi_ces qui exacte, ont the of the typique ou le d_tail la m_me fonction O ESCRI PTI ON SECTI TRACK ...................................................................................................... 0 DRIVE ..................................................................................................... I WHEEL SUSP .................................................................................................... ENSION II .......................................................................................... TRANSMISSION III ...................................................................................... IV SKI ............................................................................................................ V STEERING VI BRAK .............................................................................................. E .................................................................................................... THROTTLE ENGINE FUEL EXHAUST X .......................................................................... XII ......................................................................................... ELECTRICAL BODY VII ............................................................................................ & XIII ........................................................................................ ............................................................................ CHENILLE COMMANDE XV : ........................... XVlI .............................................................................................. 0 ............................................................................................ I ROU E ........................................................................................................ II SUSPENSION II[ .......................................................................................... TRANSMISSION ...................................................................................... IV SKI ........................................................................................................... V CONDUITE V[ .............................................................................................. FREIN ..................................................................................................... VII ACCI_L I_RATEUR X MOTEUR & ................................................................................. ECHAPPEMENT .............................................................. XII ESSENCE ................................................................................................ :Kill SYSTEME ELECTRIQUE XV CH ASSIS ...................................................................... .................................................................................................. XVII NOVEMBER • LITHO'D IN CANADA ON -- 1 968 IBM 480 1010 _ SUSPENSION" _i_-sUSPE_SION_Ii_ 29 20 25 26 27 28 37 35 _- 34 45 33 32 43 42 38 -- 24 39 21 4O 41 51 50 49 17 8 20 0 9 J_ 0 11 10 36 l / l ® 1 570 0002 2 570 0003 3 529 0003 4 5 501 0012 Insert Drive 414 0001 Sprocket 6 7 501 387 0018 2019 Mobile Nut 8 320 1102 Machine 9 581 1017 Seal Track Track 1 Assembly Insert Block Axle 1 (Tool) 30 570 0301 Seal 31 405 4002 32 503 0035 Bearing R.H. Link 1 32 503 0036 L.H. 2 2 2 2 33 503 0040 Adjuster 503 503 0033 0034 R.H. Flange 1 Link 1 Plate 1 1 2 2 1 1 1 2 2 18 18 18 18 35 503 0016 (W/Spring) 2 2 36 300 1048 Bolt 2 2 (For 2 2 37 386 6022 Nut 2 2 2 6 2 6 38 503 0008 R.H. Bracket 1 1 503 309 0012 8004 L.H. Bracket 1 2 1 2 Adjuster Bolt 2 2 2 2 2 2 4 4 1 1 Screw L.H. Spring Retainer Washer 11 405 4002 Bearing 12 13 502 502 0002 0011 Wheel Cap 12 12 38 39 14 502 0015 12 4O 503 0027 405 4002 12 12 41 300 0041 16 570 0205 Inner Flange Bearing Tire 12 15 12 12 42 399 9007 Flat 17 502 0016 12 12 43 386 7001 Nut 18 387 3013 Outer Nut 72 72 44 581 0006 19 320 1062 Machine 72 72 45 581 0112 Rear R.H. 20 21 408 502 2001 0008 Grease Cross 14 3 14 3 45 581 0113 As s embly L.H. Link 22 502 0010 6 6 23 399 8001 6 6 46 580 1065 Suspension 24 300 8043 Spring Tooth Bolt 6 6 47 580 0204 Wheel 25 503 0002 Rear 1 1 48 580 1026 Drive 26 570 0101 Sprocket 2 2 49 501 0007 27 501 0018 2 2 50 392 0019 _20 1062 Mobile i Machine Nut [ End Bearing Lock Washer 51 52 300 503 0000 0051 f 1 Spring Spring 3013 2 Plate 34 34 4T4-o15"3 387 2 2 Sleeve 10 28 29 2 ¸ Seal) Support Flange Screw Fitting Shaft Lock Washer Hub Flange Screw 18 18 18 18 Bolt Eye Bolt Washer Hub Link Assembly Plate 1 Plate Assembly Bolt Cap Assembly Assembly Axle Assembly Housing f 30 7 25 47 31 13 8 42 41 40 19 28 26 e 12 /_._! 32 219 21 33 20 34 22 ,../' 25 4 _" 00 1@ 14 I 16 3 • !_ ___ii_i • : -_ __'_i__i _'_ _' _i_ _i'i_ _ i_i_ _:!:i_ _!_i_iiiiiiii_!, _I_ 10 9 11 43 44 1 570 0002 Track Assembly 1 2 570 570 0004 0003 Track Track Assembly Insert 3 4 529 501 0003 0016 Insert Block Drive Axle w/idler 4 501 0020 Drive Axle w/idler 5 414 0001 Sprocket Mobile Nut 501 0018 387 2019 8 9 320 581 1102 1017 Machine 10 414 0153 Spring 11 405 4002 Bearing 12 501 0007 13 300 0000 End Bolt 14 414 0303 Idler 15 392 0019 Lock Washer 16 501 0015 Drive Axle Spacer 16 501 0021 Drive Axle Spacer 17 17 502 502 0002 0021 Wheel Wheel 18 5020011] Cap 502 0015 Inner 20 405 4002 21 21 570 570 0205[ 02061 22 502 0016[ Outer 23 387 30131 Nut 24 25 320 408 10621 2001 Machine Grease 26 502 00101 Spring (Front _6 502 0020 Spring (Rear " 502 0008 27 28 502 399 0014 8001 -- 29 300 8043 Bolt Lock Washer 503 0039 Rear Hub w/idler 0045 Rear Hub w/idler 2 4 31 32 570 0301 36 36 33 405 4002 36 36 0035 Sprocket Seal 2 1 2 2 2 2 2 34 503 Bearing R.H. Link Plate 1 1 2 2 34 35 L.H. Link 503 003._____6 Plate 1 1 503 0028 Adjuster 2 2 36 37 309 8027 1 2 1 391 0023 Bolt Flat 2 2 2 2 3 3 38 503 0044 Hardened 2 2 2 2 39 503 0040 Adjuster 2 2 3 3 40 503 0033 R.H. Spring 1 1 40 503 0034 L.H. Spring 1 1 1 41 503 0016 Retainer i386 580 2 2 Seal) 2 Housing 1 Support Support Tooth 503 (w/spring) Bearing Shaft Shaft 30 4 Screw Cross Cross 30 Flange (For 27 1 1 2 6 Seal 45 (Tool) 7 19 46 6 41_14_27 Bolt Washer Washer Sleeve Washer 2 2 4 1 4 6 42 43 Axle Assembly 12 12 43 580 0213 Drive Axle Assembly 12 12 44 580 0204 Wheel Assembly (Front) 2 Bearing 12 12 44 580 0205 i Wheel Assembly (Rear) 1 Tire Tire 12 12 44 44 580 [580 0216 0217 I wheel Assembly I V_qneel Assembly (Front) (Rear) Flange Flange Screw Fitting 1_ 13) 9/32 6022iNut 0202] Drive Eye [ 12 12 45 [580 0207[ Suspension Assembly 1 90 90 45 /580 0218] Suspension Assembly I 90 14 90 14 46 46 1581 581 02011 0208 Rear Rear t 4 4' 47 503 2 2 0) ; BOMBARDIER LTD./LTEE 0049 I Cap Hub Hub Assembly Assembly 1 2 1 1 1 1 1 2 2 i 6 5 7 3 2 4 3 8 9 10 11 I 26 27 28 I 504 00341 Chain Case 504 0040 Chain Case 504 0049 Chain Case 504 0053 Tensioner 16 504 17 3q8-1- 2_28 Nut 1 18 371 0011 Cotter 504 0019 "U" Clamp C1 amp 1 w/cup 1 1 1 19 0015 Shaft Washer Pin 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 I 1 1 1 405 0001 Bearing Cone 2 2 2 19 504 0048 "U" 4 405 OO02 Bearing Cup 2 Nut 0001 1 3001 0046 1 1 1 21 0018 0047 7 406 504 504 504 L.H. 6 "O" Ring Oil Seal 20 21 6022 406 2 1 386 5 2 1 1 1 1 22 8 414 0185 1 1 1 23 391 504 0023j 0039 9 391 0025 Oil Retainer Segment Flat Washer 1 1 1 24 371 I Spacer 00331 Cotter 10 380 9024 Nut 1 1 1 25 570 0413 11 301 2084 Bolt 1 1 1 26 570 0403 12 570 0406 Plug 1 1 1 27 13 412 I0031 Driving Chain 504 504 00201 00501 13 412 10061 Driving Chain 13 412 1007 I Driving Chain 30 386 371 60221 0031 14 504 504 0013 0045 31 412 6002 32 300 0001 Bolt 1 1 33 386 6019 Nut 1 1 Ring 1 25 34 teeth teeth 15 504 0008 [ Sprocket 5-O_0-00¢[gpr-ocket 10 11 teeth teeth 15 504 16 teeth 15 0061 I Sprocket 29 1 Sprocket Sprocket 14 28 1 1 1 1 "U" Flat 1 Footrest 1 Clamp Washer I Access t Inspection 3 Pin Plug Cover Shim Hinge Nut Rod Cotter Pin Driving (repair Chain kit) 1 1 1 1 d 4 34 35 3 15 16 -17 24 33 23 I 27 26 12(_ 18 1 504 0056 Chain 2 3 504 405 0057 0004 Tensioner 4 406 0003 406 3002 "'0" ring Oil seal 21 5 6 301 2084 Bolt 7 414 0185 8 391 0025 9 10 11 380 570 412 12 12 case 18 504 0039 19 371 0033 20 504 391 2038 0023 i "U" Flat 22 386 6022 Nut 23 504 2037 "U" Segment Flat washer 24 570 0403 Inspection 25 570 0413 Access 9024 0406 1010[ Nut 26 507 0045 Hinge rod Plug Driving 27 28 371 386 0011 6022 Cotter Nut pin 412 6007 Connecting 412 6009 Cranked link 12 412 6008 Cranked link 13 504 0059 Sprocket (22 teeth D.) 14 504 0045 Sprocket (34 teeth D.) 15 16 417 389 0009 8024 Spring Nut washer 17 371 0032 Cotter pin. W/Cup Bearing cone chain link single Spacer Cotter pin clamp washer clamp cover plug 29 517 0166 L.H. Footrest (2) 3O 391 0021 Flat washer (3) 31 300 1001 Bolt 32 386 6019 Nut 33 504 O020 Shim 34 405 0003 Bearing 35 504 0058 Oil single double (1) ::: : :: : BOMBARDIER LTB,/LTCE 19 ':- cup retainer ring : 20 -8 / LITHO'D 581 1009 Driven Pulley Assembly 581 1022 Driven Pulley Assembly 581 0207 Driven Pulley Assembly 504 1028 Fixed Pulley Half 504 1037 Fixed Pulley Half 504 1046! Fixed Pulley Half _N CANADA 1 1 1 1 1 : 1 SECTION IV -PAGE 5 5 414 414 0125 0138 Spring Spring 6 6 560 504 4001 1035 Outer Outer 7 372 1123 Roll Pin 7 372 1124 Roll Pin 3 . : 2 1 1 1 1 i i 1 1 1 1 Cam Cam 1 1 NOVEMBER-- 1968 _BM480 I010 2 4 0 1 1 7 9 14 Q 1 581 1008 Drive Pulley Assembly 1 581 1043 Drive Pulley Assembly 1 581 3012 Drive Pulley Assembly 2 504 1009 Shim (.024") 2 504 1010 3 504 2008 Shim Inner (.048") Half 3 504 2039 Inner Half 4 405 4005 Bearing 5 504 2013 Spring 6 414 0013 7 504 2017 Spring Outer Seat Half 1 1 1 1 7 504 2033 Outer Half 8 504 2022 Cent. Governor 8 582 1018 Cent. Governor 9 504 2040 Pressure (3/8 hole) Lever Kit Lever Kit m 1 1 1 1 1 1 1 1 Assembly 1 9 504 2024 Pressure 10 504 2026 Washer 1 1 1 1 1 1 "1 1 1 1 11 309 8010 Bolt 1 1 1 1 1 1 1 1 12 300 0081 Bolt 13 386 6024 Nut 1 1 1 14 504 2034 Cent. 1 1 4 4 Governor 1 14 12 10 13 m e l 8. 16 | il 15 _ \ 5 J 15 / % 19 1 1 11 1026 11 1027 I Ski i Ski Assembly Assembly 2 g2 1013 i Leaf 2 _2 1014! 3 )5 0032 4 )5 0002 Runner 5 17 2022 '0 05021 ] Nut Rebound ,-/ 15 0016 IMain 8 )5 0013 I Auxiliary R.H. L.H. 6 0015 Auxiliary 505 300 0037 80841 Spring Bolt 6024 8007 Nut Bolt Assembly Spring Assembly 12 13 386 309 ]L.H. I Ski 505 Spring i I R.H. Leaf 9 10 11 Runner Shoe Leaf Leaf Spring Leaf Spring Spring 2 2 2 4 2 4 3, 2 4 2 60241 Nut 0034 i Retainer Pin 0035 Flat Washer 2 4 2 4 1 1 14 2 2 2 2 15 16 386 i 505 505 4 4 2 2 2 2 17 371 0011 Cotter Pin 4 4 18 19 505 570 0033 0503 Spring Inside Slided Cushion Protector 2 2 2 2 2 Spring Leaf Coupler 2 I 2 2 BOMBARDIER SEc_TION LITHO'D IN CANADA LTD./LTEE V - PAGE I NOVEMB'ER -- 1968 IBM480 1010 11 2O 13 19 I 10 l 12 16 % 18 tTF-_!: ...... :_:, Ski Assembly R.H. 581 olo7 I Ski Assembly L.H. 9 10 505 505 0013 0015 Auxiliary _ Auxiliary As'sembly 11 505 0045 Assembly 300 386 8085 6024 Spring i Bolt / Nut Coupler 12 13 14 505 0033 15 505 0034 Slider Pin 16 371 0011 Spring i Retainer Cotter 17 18 505 570 0035 05031 Inside 581 0106 Leaf R.H. Spring 0102 Leaf L.H. Spring 505 0032 Ski 582 0101 582 Runner 505 00021 Runner 387 2022 Nut 570 05021 505 0018 Rebound Leaf Spring Main Leaf Spring 505 0014] Auxiliary. I Shoe Spring Leaf Spring Leaf Spring Pin Washer 19 309 8007: Bolt 20 !386 I 60241 Nut Protector 6 10 ! 12 I 8 11 6 13 4,' l) 13 14 15 , ,,'''''''''' NrizI_ S;'/N 1 _80 1047 I Tie 1 rod ass'y. 2 ;80 _06 0106 0060 Tie Ski 2 i06 0066 2 ;06 2 ;06 3 i14 01271 2 2 4 00141 Steering arm plate 0026 I Lock washer 2 2 5 ;06 92 2 2 6 00 81231 2 2 2 2 7 408 2001 506 0043 Grease Tie rod 1 8 8 506 0058 Tie 1 9 506 0044 Center 1 10 506 0017 Tie rod end 1 11 389 8016. Jam nut L.H. 2 12 80151 0364i rmt R.H. 13 389 414 Jam 2 2 2 14 2 15 00251 00311 Flat 2 391 371 2 2 rod ass'y. leg L.H. 1 1 I Ski leg R.H, 1 1 0076 f Ski leg L.H. 0078 I Ski leg R.H. 2 2 Spring Bolt ..... " BOMBARDIER LTD!;_TEE fitting 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 rod tie Spring washer Cotter = 4 ....... pin rod L.H. 4 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 : : _,' - 7 5 10 12 O 9 9 O 8 / °/ 13 t/ O 11 0 0 # i I 9 10 11 15 7 14 16 17 [T¥,_ !/: 580 581 1048 1036 Handle Control W/Slug i Cable 1 bar ass'y. handle ass'y. slug retainer 2 2 1 10 300 0001 Bolt 2 2 11 386 6019 Nut 3 3 1 1 2 2 12 300 00031Bolt 2 2 13 506 00671 13 506 0086 3 506 )073 4 390 5001 Rivet 2 2 2 5 390 )001 [ Rivet 2 6 414 )002 Grip 2 2 2 2 2 14 15 7 8 570 506 391 )601 )069 )021 Steering bushing Brace strip Flat washer 1 1 1 1 1 1 4 4 4 9 (for slug) I Upper column Upper column 0088 7133 16 517 ' 321 I 391 0023 Flat 17 I 386 90011 Nut I I Spacer Machine 1 1 2 2 2 2 2 2 I screw washer 11 13 14 7 8 i 16 1 Steering Bushing 1 9 506 0090 3ar 2 Handle Assembly 1 10 300 0001 Bolt 3 Control Handle 2 11 517 0141 Brace 4 Cable 2 12 386 6019 Nut 5 Rivet 2 13 399 8006 Lock Rivet 2 14 300 3126 Bolt 6 7 8 39 0002 0088 i Grip [Handle Slug Bar w/Slug Retainer 2 1 15 16 506 1387 0087 2019 Upper Nut 15 10 1 Bracket 3 Rod 1 Washer 3 1 Column ! 1 1 3 3 2 1 / / / / -16 _f J J% _j.19 J 0 - _18 _17 6 5 7 4 10 14 12 13 11 10 1 1580 1021 Brake handle 2 1507 0029 Brake handle 3 501 1018 Swivel Plate pl ate 507 0032 5 507 0006 6 390 5001 Lining ] Rivet 7 371 0035i Cotter pin rod 8 580 1023 507 0012 Hinge Rod 10 380 6022 x}ut w/lining 11 507 0013 Adjuster 12 300 386 0001 6019 Bolt Nut 414 414 0081 0267 Spring Brake 414 0264 Throttle 16 414 0263 Cable 17 18 5O7 0028 392 0019 Clip Lock 19 300 Bolt 13 14 4 9 ass'y 15 15 ass'y. 5000 I robe cable cable housing washer @ 15 [ 12 1 581 10231 Brake lever 2 507 00361 Brake lever 3 582 10121 Shoe 4 507 00371 Shoe 5 507 00381 Lining 6 390 50011 Rivet 7 8 507 309 00411 Lug 8020 I Bolt ass'y spacer ass'y. W/lining 9 1 1 1 14 114 0043 Hose 1 1 1 15 1 1 1 1 i 1 15 414 [ 414 0262 0359 Brake Brake tie 15 I 414 0261 Throttle cable 1 3 1 3 1 3 15 414 0264 Throttle cable 15 414 0277 Throttle cable 414 0266 Brake cable housing cable housing cable cable 1 2 2 2 1 1 t 16 414 0358 Brake 16 414 0263 Throttle cable housing 386 60191 Nut 3 3 3 309 80191 Bolt 1 1 1 16 414 0288 Throttle cable housing I1 560 70041 Lock bolt 1 1 1 16 414 0275 Throttle cable housing 12 507 00441 Lock bushing 1 1 1 17 507 0028 Housing clip 13 414 0257 I Spring 1 1 18 392 0019 Lock VII-X- pAGE 2 1 1 16 SECTION 1 1 9 _N CANADA 1 1 1 10 L,THO'O 1 1 1 1 1 1 1 washer NOVEMBER -- 1968 IBM480 10'[0 ROTAX ENGINE 1969 292CC - MANUAL CRANKCASEI FAN COWL 29_ :: :: .... 28 o N "16-o 31 33 24 1,2, 402 0005 3,4,5 Crankcase 18 1 Ass'y 402 0028 Cable Grommet, Ignition, Cable 3 402 0007 Stud M 8 x 56 2 19 402 0037 Labyrinth 4 5 402 0009 Stud M 8 x 46 3 2O 402 0142 Cyl. Screw 402 1015 Dowel Tube 6 402 0014 2 1 402 0137 Fan Cowl 7 402 0017 Gasker, Crankcase Hex. Nut M 8 M 8 x 25 8 402 0016 Lock Washer Fan Cowl 9 10 402 0019 402 0020 11 402 0023 12 13 402 0091 402 0025 Lock 14 402 0026 Hex. 15 402 0076 StudM 16 ¢02 0031 Washer 17 ¢02 0018 Hex. 8, Crankcase, Sealing Ring Hex. Screw M 8 x 9, Stud M 10 x 42, Distance Sleeve Washer Nut Drain Base 5 402 2002 Stud 26 402 0100 Plastic 4 27 402 0094 Air 1 28 402 3037 1 29 30 31 5045 0061 Spring Washer Flat Headed 4 402 402 402 0080 32 402 0057 4 33 402 4 34 402 4 4 M 8 ( 4 Baffle 1 1 Deflector B 5 Screw Clamp Cable with 2 M 5 x 8 2 1 Contact MM 1 1 0092 Cyl. Screw M 3 x 16 Direction Plate 0018 Hex. 4 Pin 4 1 Ass'y 5 Cable Mass 1 4 M 6 x 10 25,26 25 M 10 8 x 171 Nut 10 Engine Oil 24, 1 Ring 130 Nut M 8 1 2 0 8 1 402 1002 Oil 2 402 1124 iDea Seal p Groove 3 4 402 402 1012 0176 Distance Crankshaft 5 6 402 402 1010 1023 [Key 5 x Shim 0,2 LITHO_D iN cANADA 7 Ball Bearing Sleeve Ass'y 6,5 MM As : 2 6 402 1026 I Shim 1,0 MM As required 2 6 402 1126 I Shim 0,1 MM As required 1 7 402 1035 I Washer, 1 8 1 9 402 402 1036 1127 I Spring, I Breaker 10 402 1040 T Lock required 'SECTION Xll- PAGE 3 Cam 1 Spring Breaker Cam 1 1 Cam 1 Washer : NOVEMBER " 1968 IBM480 1010 I 8 _ 74 75 FO 21 22 'e 11 18 ......... t -0 ,,,_ - ,,.,,, ........ _ 17 2 1-2-3 402 1161 Piston 402 1166 DTO. 402 1162 L-Ring 402 1163 DTO. 3 402 1164 4 : 402 402 1165 1064 Rectangular DTO. 75.5 5 402 1067 6 402 2088 Gasket 7 402 2186 Cylinder 8 402 2101 9 402 2173 Cylinder 402 4080 Spark 2 10 LITHO'D IN Ass'y. w/ring 75.5 1st. 75 STD 75.5 1st. 75 STD oversize oversize Ring 75 STD 1st. oversize Gudgeon Pin Circlip ', Gasket CANADA (cylinder flange) w/sleeve (cylinder head) (Bosch 11 402 203_ Stud 12 402 2085 Gasket (muffler) 1 1 13 402 2119 Muffler Assembly i 1 14 402 0016 Lock 1 1 15 402 0017 Nut 16 402 0031 Washer 1 17 402 2001 Bolt 2 18 402 2159 Stud 1 19 404 0212 Flange 1 20 21 22 402 402 402 2171 2172 0018 Isolating Flange Isolating Washer 1 Head Plug 1 1 1 M280T31) I I M 8 x 19 2 Washer 2 M 8 2 1 1 M 8 x 41 Nut 2 2 Gasket 20 MM thick 1 2 M 8 2 1 SECTION Xll - P_GE-4 i ,: NOVEMBEN _ i96B 1B, M 480 J010 REWIND SIARTER DEMARREUR A RAPPEL 241 19v 26 _ "" 22D o2 23 5 20 21 ¢:N2 17 13 12 10 o,_7 6 19.-. 10 11, 1; 402 5003 Starting 402 0015 Lock 402 2053 Hex. 402 5005 Rewind Starter 402 5035 402 0015 Starter Lock Housing Washer 6 402 5011 Hex. Screw 4 21 402 5036 402 5037 Starter Stop Countersunk 1 2 22 23 402 5023 Pulley Washer Nut 6 M 6 Ass'y M 6 x 15 Spring Cartridge Spring Screw M 5 x 8 Ass'y 1 15 Pivot 3 16 3 17 Friction P awl 1 18 Paw1 Spring 1 4 19 20 Pawl Spring 1 24,25 24 1 25 1 26 1 27 ] 10 402 5022 I Rewind 11 402 5038 ] Spring 12 402 5044 I Cover, 13 265 2003 [ Rope 14 ¢02 5026 Guide Spring Guide Sheave IN CANADA Wash.er Stop Spring 5039 Circlip Rubber 5017 Starter Rope with Grip 5018 Starter Rope 1200 MM ] I402 5019 5016 Starter Grip 402 5042 1 D-Washer Buffer Bolt, Starter Rope Protection Sieve 1 BOMBARDIER L1THO,D Friction Washer Arm SECTION Xll LTD,/LT_'E - PAGE 5 NOVEMBER -- 1968 IBM480 1010 IGINI ITION! 0_! T';F AN ?i , i2 V _40W' i _ AL L UMAG 23 @ 10 o,-? J8 11 o 16 3 is 6_,_ 1 12 Magneto Generator 12V. 40W. 2 3 402 402 4016 4019 [ Armature I Magneto 4 402 4022 Washer 5 402 4024/Lock 6 402 4026 Cyl' 7 /402 4027 [ Cyl. / Plate Ring Ass'y Washer 5 5 x 16 M 6 x 22, Flywheel Lock Washer 16 402 2053 17 18 402 4037 I Armature 402 402 4040 4084! I Ignition Coil Lighting Coil with [and Contact Pin 19 ScrewM Screw Ass'y 14 Hex. Nut M 6 Plate alone 20 402 4024 I Lock 21 402 4048 I Cyl. 22 402 4068 J Condenser 23 402 4070 [ Cable, 24 402 4116 I Lubricating Wick (to be inserted) Washer Screw 5 M 5 x 28 Condenser 8 402 0015 9-12 402 402 4105 4094 Magneto 9 Screw M 6, Centrifugal Bearing Weight 25 26 402 402 4049 4050 [ Pivot Pin, Contact I Contact & Breaker 10 402 0146 Centrifugal Weight 27 402 7016 [ Parts 11 402 4096 Spring, 28 402 4062 12 402 4032 Magneto I Shorting Cable 380 with Contact Pin 29 ¢02 4106 I Ignition 30 302 4076 [Spark 31 _02 4079 13 402 4089 14 402 4034 Stud Fan 15 402 0015 lLock 6 Housing Centrifugal Ass'y Weight Housing M 6 x 15, Washer Starting 6 Pulley 4 Spark Cable Breaker Points Set Set Cable 480 Plug Protector Plug BOSCHM MM MM 240 T1 1 12 14 ! 2 3 4 16 5 1,2 8025 3,4 1 Tool Set 8023 8039 Fork Wrench 2 Pin 8 x 130 3 8022 Socket Wrench 8024 Spark Socket Plug Wrench 8028 Stamp to 8013 !Holder 402 i Connecting i t 10/13 MM, 26 MM, 13 MM mount with MM Socket Bolt, Oil Seal Sleeve for Oil Seal, Sleeve for Oii Seal, Magneto Wrench p.t.o. Protection 10 402 Puller for Puller Wrench for Bearing 402 to hold Fan iii Rod 16 402 Cap 1 402 13 14 11 1 Side 9 12 Side 18 MM Flywheel 1 I 1 / Holder, Crankshaft One-end Wrench I 1 1 1 13 MM, i I Carburetor Ass'y Nuts Socket Wrench 11 NIM 1 ROTAX ENGINE 1969 335CC - MANUAL ,!,i _i_,i_ ii!i__i ¸_I_ _i!! _:ii!_;i_/ii_i __iii_ ii_ ;_i!iii !ii_ i_il ,!_,___,. BOMBARDI ER LTD'/LTI_E ; L|THO_D IIN CANADA : SECTION Xll ± PAGE 9 NOVEMBER --1968 iBM 480 1010 33 24 i:ITEM_ 1,2, 402 0140 19 402 0141 Labyrinth 20 _402 0142 Cyl. 21 1402 4117 Stud M 5 x 11,5, Armature Plate 3 22 1402 4133 Washer 3 23 1402 0105 Lock 2_ 402 0137, Fan Cowl 25 26 1402 t402 2002 0100 Stud M 8 x 25 27 I 402 0094 28 29 [ 402 I 402 3037 5045 3O t 402 31 t 402 32 I 402 M 8 33 Grommet, 34 Crankcase Ass'y 3,4,5 3 402 0007 Stud M 8 x 56 4 402 0009 Stud M 8 x 46 5 402 1015 Dowel 6 402 0014 Gasket, 7 402 0017 Hex. 8 402 0016 Lock Washer Fan Cowl 9 402 0019 Sealing 10 402 0020 Hex. 11 402 0023 12 402 0091 Stud M 10 x 42, Distance Sleeve 13 402 0025 Lock 14 402 0026 Hex. Nut M 8 x 171 15 402 0076 Stud 16 402 0031 Washer 17 402 0018 Hex. 18 402 0028 Cable Tube Crankcase Nut 24 M 8 8, Crankcase Ring Screw M 8 x 9, Watcher Ignition, Nut M 10 10 Cable Engine Oil Drain Base 1 Ring Screw 4 M 6 x 10 5,3 Nut 3 M 5 25 Plastic ] Air 1 Ass'y 4 Baffle 1 Deflector 1 2 Spring Washer B 5 Fiat Headed Screw M 5 x 8 2 1 0061 0080 t Cable 1Mass I 402 0057 0092 [ Cyl. Screw M 3 x 16 [ Direction Plate 1 1 I 402 0018 [ Hex. 4 with Clamp Cable Contact Nut M 8 Pin 130 MM 1 6 5 12 8 7 402 1002 Oil 402 11241 Roller Seal 402 11251 Crankshaft 402 1010l Key 402 1023[ Shim 0,2 MM As required 402 10241 Shim 0,3 MM As required 402 402 1025[ 1026[ Shim Shim 0,5 1,0 MM MM As As required required Bearing Ass'y 5 x 6,5 2 6 2 7 402 10351 1 8 9 402 402 10 12 13 1 As Washer, Cam 1036 Spring, Breaker 1127 Breaker Cam 402 1040 Lock Washer, Engine Electric Starter 402 1043 Hex. 1402 1033 Needle Nut M 18 Cage, Spring required 1 1 Cam 1 without x 1,5 Piston Pin FLER- CYUNORE IS LENCiEUX 7O I 1-2 [402 402 1190 1191 Piston 78, 513, 1st. 402 402 1171 1172 Rectangular Ring 3 402 1064 i Gudgeon 4 402 1067 Circlip, Gudgeon 5 402 2123 Cylinder F!ar_ge 6 402 2196 Cylinder with 7 402 2101 Gasket, Cylinder i402 402 2197 4079 Cylinder Head 402 2002 2 8 9 10 Dto., Dto., Ass'y. 78, with 50, Rings 7813 Oversize 404 0212 Isolating 12 402 2131 Tillotson Gasket 13 402 402 2072 0078 Isolating Hex. Nut 402 2038 StudM 78_r 1st. Oversize Pin Flange Carburetor 2 Pin Gasket 16 402 2089 Gasket, 17 18 402 402 2119 0016 Muffler Ass'y. Lock Washer 19 402 0018 20 21 402 402 0031 2001 Head M 240 T1 Hex. 2 2 8 x 19 2 Exhaust Nut i Washer I Hex. Screw I Flange Washer M 8 14 15 Sleeve Spark Plug Bosch Stud M 8 x 25 ii Flange 1 1 8 M 8 2 2 1 M 8 x 20 1 14 I 12 2O 2 13 SlL 1-2-3 Piston 1-2-3 Dto, 2 Ass'y, 78.513, L-Ring W/TH 1st 2 402 1170 Dto, 3 402 1171 Rectangular 3 402 1172 Dto, 4 402 1402 1064 1067 Gudgeon Circlip Gudgeon 6 7 402 2123 Gasket, Cylinder 402 2187 Cylinder 8 402 !402 2101 2175i Gasket, 5 9 10 1402 ;-L.iTH0"D 4080 IN 7813 1st Oversize Ring 78.513, 1st Oversize Pin with Pin Flange Sleeve Cylinder Head M 280 Stud 11 12 Oversize Cylinder Head Plug Bosh i Spark CANADA Ring ' 78g 78.5t3, lS M 8 x 19 Gasket, 2191 Muffler 13 402 14 402 0016 •Muffler Ass'y Lock Washer 15 402 0018 Hex. 16 402 0031 Washer 17 402 2001 Hex. 18 19 402 404 2159 0212 Stud 20 402 2171 Isolating Flange 21 402 2072 22 402 0018 Isolating Hex. Nut Flange M 8 Nut M 8 M 8 Screw M 8 M 8 x 41 Flange Gasket 20 MM Thick T31 SECTION XII PAGE t2 FEBRUARY -- lg6g IBM 4S0 I010 24 i 26 201 11_5_'4 _;_ {_ _ _ V _(_i/i 19._. 4 1 _ "=_7 27 15 402 5028 Pivot 402 0015 Starting Pulley Lock Washer 6 1 2 3 3 402 2053 Hex. 3 16 17 402 402 5027 5029 Friction Pawl 4 5 402 402 5005 5035 Rewind Starter 1 18 402 5030 Pawl Spring 19 402 5031 Pawl Spring 402 0015 Housing Washer 6 1 6 Starter Lock 4 7 402 5011 Hex. 20 21 402 402 5032 5033 Friction Washer 8 402 5036 Starter 22 402 5034 Circlip 9 402 5037 Countersunk 23 402 5039 Rubber Buffer 24,25 402 5017 Starter Rope with Grip 24 402 5018 Starter Rope 1200 MM 25 402 5019 Starter Grip 26 27 402 402 5016 5042 Bolt, Starter Rope Protection Sieve I0, 402 5023i 11,12 I0 402 5022 Nut Screw Cartridge Rewind Spring Spring Guide 402 5038 402 5044 13 265 2003 Cover, Rope 14 402 5026 D-Washer CANADA M 6 x 15 Spring 11 IN Ass'y. 4 1 Stop 12 LITHO'D M 6 Spring Sheave Screw M 5 x 8 2 1 Ass'y 1 1 1 Guide Arm 1 1. Washer 2 2 2 Stop 1 Spring 1 1 - ' ....... sEcTIoN Xll - PAGE 13 .... ...... NOVEMBER 1968 . IBM 480 1010 29 ® 2O 23 \ I o' 25 _ 17@ 022 2j6 OA Fo 19 o,g16 15 3 12 1 402 4003 Magneto Generator 12V. 40W. 2 3 402 402 4016 4019 Armature 7 402 4027 Cyl. 8 402 0015 Flywheel Lock Washer 9-12 402 4105 Magneto 9 402 4094_ 10 402 Plate Magneto Screw I 18 402 4040 Ignition i 19 402 4084 Lighting 20 402 4024 Lock 21 402 4048 4 22 402 4068 Cyl. Screw Condenser 4 1 23 402 4070 Cable, 24 402 4116 Lubricating Wick (to be inserted) Pivot Contact Ass'y Ass'y and Ring Screw M 6 x 22, 6 Housing M 6, Ass'y 14 Bearing 1 Coil Coil Contact with Pin Washer 5 M 5 x 28 Condenser Centrifugal Weight 25 402 4049 0146 Centrifugal Weight 26 402 4050 27 402 7016 Parts 28 402 4062 Shorting Cable 380 with Contact Pin 29 402 4106 Ignition 30 402 4076 Spark Plug Protector 31 402 4079 Spark Plug BOSCH 11 402 4096 Spring, 12 402 4032 Magneto 13 402 4089 14 402 4034 Stud Fan Centrifugal M 6 x 15, 15 402 0015 Lock 16 402 2053 Hex. 17 402 4037 Armature Weight Housing Washer Nut Starting 6 M 6 Plate alone PuIley Points Cable Pin, Contact & Breaker Breaker Set Set Cable NOVEMBER 480 MM MM M 240 -- 1968 T1 IBM48D 10_0 R! IPAIR i .... ' OU TIL S 12 14 1 ,_- II 2 3 4 5 1,2, 3,4 402 8025 Tool 1 402 8023 Fork 2 402 8039 Pin 8022 Socket Wrench 8024 Spark Socket Plug Wrench Stamp to 3 4 i402 402 Set Wrench 10/t3 8 x 130 5 402 8028J 6 402 8013 Connecting 7 1402 8011 Sleeve Holder MM, 26 13 mount with MM Socket Oil Bolt, Wrench MM, Spark P1 Oil Seat, 02 02 8010 8005i Sleeve for Oil Seal Magneto Protection Cap 18 MM 10 02 8004 12 02 8008 Puller Wrench 13 02 8038 Holder, Crankshaft 14 32 8042 One-end Wrench MM Carburetor Seal p.t.o. Side for Flywheel to hold Fan Ass'y 13 MM, Nuts 15 D2 8051 Ring Half, for Roller Bearing 232/450 16 32 Socket Co Rod for 8 9 8047 Wrench 11 MM Side 16 MO TEUR ROTAX ENGINE 1969 399CC - MANUAL P17-- --17-- 2 _O_)la 14 11 15 12 i--mI::ol 4a 1_ _''-- " "ll'l 90 1-2 3-4-5 3 4 5 6 7 8 9 402 402 402 402 402 402 402 0165 0007 0123 0161 0016 0018 0153 402 0025 Crankcase StudM 8 x 56 StudM 8 x 37 Dowel Pin 50 x 10 Lockwasher 8 NutM 8 StudM 10 x 18 Lockwasher 10 _ 4 0 _13 ==o_16 90 1 2 8 2 10 10 " II IJ I0 11 12 13 14 15 16 402 402 '402 402 402 402 0026 INut M 10 0115 IStud M 8 x 16 (Fan 1158 ILocking Washer 8 0134 INut M 8 4117 IStud M 5 x 11.5 4133 IWasher 5,3 402 0105 IStop Nut M 5 402 2160 IStud M 8 (Cylinder) Housing) TE URI 23,8 I:: 15/ _ 2, f ....' 16 27 11 22 1 402 0155 Fan 2 402 0118 Locking 3 402 0154 Fan 4 402 0136 5 402 1018 6 402 1009 7 402 0129 8 402 0163 Housing Ring with Shaft Assembly i Ball Bearing Washer Woodruff Shim Key 3 x 5 1 15 1 16 402 402 0133 0151 Spring Washer B 6 Flat Head ScrewM 1 2 17 18 402 2125 Cyl. 2 19 402 402 0125 0152 Spring Washer B 8 Flat Head Screw 5/16 1 20 1 21 402 4129 2 22 402 402 2169 2104 402 2053 402 402 402 0147 0138 0092 ScrewM StudM6 6 x 30 6 x 80 x 15 x 177 [Washer 6.2 i 9 402 0129 Pulley Shim 10 402 1084 Lock 11 402 1086 Hex. 12 402 0164 V-Belt 13 402 0157 14 402 0156 Cylinder Cylinder Half Washer Nut M 14 14 x 1.5 4 23 1 24 25 1 1 Cowl, Cowl, Right Left 26 27 Locking Nut M 6 Lock Nut M 6 ]Hex. Nut M 6 i Adjustment Screw, Gas Cable Support Spring, Gas Cable IDirection Plate I 1-2 402 1150 1 10 402 1036 3 11 402 1156 Spring, Breaker MM 12 402 1040 Lock 0.3 MM 13 402 1043 Hex. 0.5 MM 14 402 1010 Woodruff Shim 1.0 Shim0.1 MM MM 15 16 402 1033 402 1063 Needle Gudgeon 2 17 402 1067 2 21 302 1120 Circlip, Distance 2 22 402 5049 Starter 1 23 402 1123 Washer, P.T.O. Crankshaft Assembly 2 40 2 1137, O-Ring 3 402 1023 I Shim 0.2 3 402 10241 Shim 3 402 10251 Shim 3 3 402 402 1026 1126 4 5 6 402 402 402 1142 1137 1135 Ball Bearing O-Ring [ Retaining Washer 7 8 402 402 1138 1136 EOil Oil 9 402 1035 Seal Seal Washer, 1 Cam Spring 1 Breaker Cam Cam 1 Washer Nut 1 M 18 Key x 1.5 5 x 6.5 1 2 2 Cage Pin 2 Gudgeon Sleeve Gear 1 77 Crankshaft Side Pin 21 MM T 4 1 .......... •" (:L|NDE _/._._.7i:25 ; : _PJSTI NS_ CYLINDRE. : SILENCIEUX, ....... 12 -- 402 2192 Cylinder Cowl Carburetor Right, '_'__j_ 23 24 Side 1 "2--- 402 402 2132 2180 Gasket, Cylinder 3 402 2181 Cylinder, 4 402 2133 Gasket, Cylinder 5 402 2155 Cylinder Head, 6 402 2156 7 402 0031 8 402 0017 Cylinder Head, Washer, Cylinder Hex. Nut M 8 9 402 2143 Distance Nut M 8 10 402 2144 Distance Nut M 8 -- 1/8" Cylinder P.T.O. Flange Side 26-27 Side 26-27 Magneto 24 Head P.T.O. 25 Side Magneto Head Side 11 402 2141 Stud M 8 x 34 12 402 2134 Intake Gasket, Side 402 2135 Intake Cylinder Gasket, 14 402 2148 Intake Manifold 15 402 2136 Ring, 16 402 2182 17 402 0031i Intake Cover Wash er 18 402 21061 Lock 19 20 402 2159 21 402 2171 22 402 20721 ] Stud P.T.O. Cylinder 13 25 26 26 -- Magneto Side 0018 1174 Hex. 402 1180 402 1175 Dto., 650, M 8 M 8 x 41, Carburetor Carburetor f Isolating Flange Isolating Washer Flange 20 MM Thick 2 with Std. Piston Assy. Std., 650, Rings, P.T.O. 1st. 64.50, Oversize with Rings, P.T.O. Side 1181 Dto., 1st. Oversize 402 402 1176 1177 L-Ring 64.50, Dto., 650, 1st. Std. Oversize 27 402 1186 Rectangular 27 402 1187 Dto., 28 402 1063 Gudgeon 29 402 1067 Circlip, 30 402 4175 35 402 2163 Spark Plug BOSCH Exhaust Socket 90 36 402 2164 Ring 650, 1st. Std. Pin Pin W260 MM T1 Side Socket Magneto Side 107MM 37-38 39-40 402 2117 38 402 39 402 40 402 2165 47 48 402 402 402 5010[Bolt M 6 x 20 0015 Lockwasher M 6 2053 Bolt M 6 49 64.5_, 1 Oversize Gudgeon Exhaust Muffler 1 Side 402 P.T.O. Nut M 8 Assy. 64.50, Gasket Tillotson Gasket Nut Piston 26 - 27 26-27 27NPT 402 402 System Assembly 1 21661Clamp Assembly 400 2 2167[Clamp Assembly 420 [Inlet I Elbow 1 1 2 2 2 ...... ....... 22 1 15 i 14 _ 21 20 _) 1 I_ 9 14 10 is | 16 A 1 402 5046 2 402 0015 3 4 402 402 lewind 5011 Lock Hex. 7058 Starter starter washer screw assy. 6 M 6 x 15 housing 5 !402 5036 6 402 5037 Starter stop Countersunk 7,8,9 402 5023 Spring 7 402 5022 Rewind 8 9 402 5038 Spring 402 5044 Cover, 10 11 402 5047 402 5026 Rope sheave D-washer cartridge screw M 5 x 8 assy. spring guide spring guide 12 402 5028 )ivot 13 402 5027 _riction arm 14 15 402 402 5029 5030 _awl Pawl spring 16 402 5031 Pawl spring 17 402 5032 Friction 18 402 5033 Cover 19 402 5034 Circlip 20 402 5016 Bolt 21 22 402 402 5039 5052 Rubber Starter rope 23 402 5019 Starter grip washer stop spring washer 5 x 6, starter rope buffer 1350 MM i 25 /_25 A[tUMAGE b J _44 31_ 22 @30 42 27 4 _28 44_ 1 16 402 4168 Magneto Generator 12V. 75W. Ass'y. 2 402 4170 Armature 3 402 4167 4 402 0015 Magneto Ring Lock Washer M6 5 402 4148 Cyl. Hex. Plate Screw with M6 x 10.5 6 402 4149 Magneto Housing 7 402 4096 Spring, Centrifugal 8 402 0146 Centrifugal 9 402 4118 Bearing Weight 402 5050 Stud 402 0162_ V-Belt Locking Washer Hex. Nut M8 402 1158 402 0134 14 402 4122 15 402 4158 16 17 402 402 0168 7008 18 19 402 402 4160 4024 20 402 7004 Pulley Sleeve 55 Ignition Coil Plastic Clamp, Lock Washer 5 Cyl. 8 Grommet Grommet Rubber Screw Ignition MM M5 x 22 402 4153 22 402 7003 Protection 23 402 4154 Ignition 145 MM 24 25 402 402 4154 4076 Ignition Cable 145 Spark Plug Protector MM ? Ass'y. Cap Cable 28 402 4155 Lighting 550 MM 29 402 4176 Faston 30 402 4024 Lock 31 402 4048 Cyl. 32 402 4151 Generator Coil Coil with T1 Cables Connector Washer M5 Screw Right M5 x 28 Coil, hand Bottom, Winding 402 41611 Distance Sleeve 402 4150 Generator Coil, Top, Left 35 402 4146 Hand Winding Countersunk 36 402 7049 Hex. 37 402 4068 38 402 4164 Cable, 39 402 4049 Pivot 4O 41 402 402 4050 701-6 Contact 42 402 4162 Generator 43 402 4159 44 402 4177 45 402 4166 Shorting Cable, Black, 215 MM with Pin 46 402 4165 Shorting Cable, Yellow, 290 MM with Pin 47 402 4141 Lubricating Yellow Ignition Spark Plug BOSCH W240 Armature Plate Alone Nut Screw M5 x 38 M5 Condenser Parts Condenser Pin, Contact Points Set, Blue-Black, Coil Cable 4152 Cables 21 Mass 4145 402 33 34 Centrifugal M8 x 15 Cable Cable 402 27 Weight Weight 11 13 Interior Screw, 10 12 Ass'y. 26 Rubber Faston Breaker Set Armature Cable 610-80 Plate Ass'y. MM Cap Connector Wick :ii 11 "_ l-..I _3 f 7_ 5 6 |ID II1_ M 21 7 1,2,3, 5,6, 1 2 3 5 402 8054 Tool set assy. 402 80461 One-end 402 402 402 8049 8039 8048! Angular wrench 10/13 MM Bolt 8 x 130, socket wrench Socket wrench assy., wrench 11 MM i 402 80241 spark Socket plug wrench 13 MM Remover, hearing 8 402 8044 Pulley assy., 9 402 8045 Wrench to hold (402 1142) flywheel magneto housing 10 1i 12 402 402 8005 8055 Protection cap Puller assy., starter 402 8053 Wrench to hold pulley gear halves ROTAX ENGINE 1969 669CC - MANUAL ,,ov.,,. _..., .....M _.o,o,o -- 17-- --17-- 2 __ 14 11 15 12 G41 1 1144:0 5 _ 4_ _ f" 1 o6 "-Ill 06 1,2,3, 4,4A,5 3 402 01671 Crankcase _ I'IIL/ 9o 0 _13 11 12 'm_O@16 1415 I 9o 11 Assy. 402 0115 I Stud fan 402 0007 t Stud 4 4A 402 402 0123 0009 r Stud I Stud 5 402 U161 6 4O2 0016 I Dowel 1 Lock 7 402 0018 8 402 0113 8A 402 01731 9 402 1038 10 402 0117 [ Hex. f Stud M 8 x 56 2 12 402 1158 M 8 x 37 9 13 1 14 402 402 01341Hex. 4117 I Stud 12 402 4133 12 15 16 402 01051Hex. 4 17 402 0076 I Stud 4 18 402 0019 I Sealing 4 19 402 0020 I Oil M 8 x 46 pin 50-x washer 8 nut M 12 Distance I Lock I Hex. M 8 x 16, I 10 I M 8 x 42.5 sleeve washer 12 nut M 12 22 MM I 2 4 !i 4 housing I Locking washer 8 armature I Washer plate 5.3 stop nut M 5 M 8, cylinder drain ring screw 4 4 nut M 8 M 5 x 11.5, , 23 125 24 .... _ _ 16 15 _j_ _ 20 27 .. ._... ' I 11 _ III I _IIIL:::I_I ,., 't,l'I.,s 1 2 3 402 0158 I Fan 402 402 ring 0118 I Locking with shaft 0126 I Fan 0136 / Ball bearing Wash er 10181 housing 4 5 402 402 6 402 10091 7 8 402 0129[ Woodruff Shim 402 01631 Pulley 9 402 01291 Shim 10 402 10841 Lock 11 402 1086t M 14 12 13 402 402 01211 01601 Hex. nut V-belt Cylinder 14 402 01591 Cylinder key assy. 3 x 5 half washer 14 1 15 402 0133 1 16 402 0151 1 17 402 2 18 402 2 19 402 1 20 1 21 9 III ii k.Z./lO Spring washer B 6 Fiat head screw M 6 x 30 3 2 2125 Cyl. 1 0125 0152 Spring washer B 8 Flat head screw 5/16 402 2142 Stud 402 4129 Washer screw M 6 x 80 x 15 M 6 x 191 1 6,2 2 2 22 402 2169 4 23 402 2104 Locking nut M 6 Lock nut M 6 1 25 402 0174 Adjustment x 1,5 1 26 402 0138 Support 27 402 0092 Direction cowl, right i 1 cowl, left 1 2 2 bolt, spring, plate 1 1 gas gas cable cable 1 1 1 / 1 402 2137 Gasket, 28 402 2106 Lock 2 402 2184 Cylinder P.T.O. with Side Sleeve, 29 404 0217 Flange 402 2185 Cylinder with Sleeve, 3O 31 402 402 2171 2072 Isolating Isolating Flange Washer 1 32 402 0018 Hex. M 8 4 402 2101 2 33 402 2002 Stud 1 34 402 2183 Intake Cylinder Magneto Flange Side Gasket, Cylinder Head 5 402 2129 Cylinder Head, P.T.O. 6 402 2130 Head, Magneto 7 402 0031 Cylinder Washer 8 9 402 0018 Hex. 402 2145 10 402 2146 Distance Distance 11 402 402 4080 1182 1214-15 13- 15 Spark Plug Bosch 1185 Dto., 402 1183 Piston Ass'y. 7813, Magneto g02 _02 1184 1169 _02 1170 M 8- 5/16" M 8-1/8 NPT Piston Ass'y. 7813, P.T.O. 78, Dto., 78, L-Ring L-Ring 7813 78, 513, 1st. 1171 Rectangular Dto., 78, 50, 16 $02 1064 Gudgeon Pin 17 _02 1067 18 102 2102 Circlip, Gudgeon Stud M 6 x 25 19 102 2159 Stud M 8 x 41 20 102 2138 Intake Gasket, 21 _02 2139 Intake Cylinder Gasket, 22 .02 2150 Intake Manifold 23 02 2107 24 02 2104 Washer 6,2 Lock Nut M 6 25 02 2140 26 02 2151 Ring 1st. Oversize 7813 Oversize P.T.O. Gasket Cover Magneto Side 2 HD 1 36 402 0065 4 1 37 38 402 402 0063 0066 2 39 402 2159 40 404 0212 Flange 41 402 2171 Isolating 42 402 2072 43 402 0018 44 45 402 2038 Stud 402 2100 2 2 46 402 21t3 Gasket, Exhaust P.T.O. Exhaust Socket Side 2 47 _02 2109 Exhaust Socket Sealing Joint 2 Clamp 2 Impulse Line 120 Stud M 8 x 41 1 4 2 Flange Isolating Hex. Nut 20 MM. 2 Thick 4 Washer M 8 4 M 8 x 19 48 _02 0016 4 49 _02 0018 Hex. 2 5O _02 2194J 4 51 _02 2195 _02 4127 Muffler Ass'y. Inlet Elbow i MM. Gasket 2 53 54 2 Washer Magneto Side Lock Washer 52 Cyl. for 3 2 Pin Manifold 0064 1 Thick Carburetors 402 1 Oversize Nut 20 MM. M 8 x 25 35 Rings, 513, 1st. M 8 Gasket 8 Oversize with Side 1172 T 31 1 rings, 513, 1 st. $02 Ring Intake M 280 with Side _02 Side Side M 8 Nut Nut ¢02 14-15 14 Nut Side Nut Nut Hex. with Flange, 1 8 4 M 8 Screw 4 1 1 2 M 6 x 20 102 0015 Lock Washer _02 2053 Hex. Nut _02 0178 Stud M 12 _02 0177 Distance .02 1038 Engine Lock 02 0117 Hex. 6 - M 6 x 26, Sleeve Base Washer Nut 4 2 Flange with Flange, Engine 2 2 4 Base 6 MM., 12 M 12 480 1010 1,2 402 11551 Crankshaft 2 402 1119 O-ring 3 402 1112 Shim 1, 0 MM 3 402 1113 Shim 0, 15 MM 3 402 1114 Shim O, 3 MM 3 402 1115 Shim 0, 4 5 402 1139 Ball bearing 402 402 1119i 11081 O-ring 7 402 11011 Retaining 0il seal 8 402 11011 Oil 6 assy. 2 MM iN CANADA 9 402 1026 10 402 1036 As Req. 11 402 1156 Breaker As Req. 12 402 1040 Lock As Req. 13 402 1043 As Req. 14 402 1010 Hex. nut Woodruff 2 15 402 1033 2 2 21 402 1144 disk 1 " 22 402 BOMBARdiER _Ti/LT_E SECTION Washer, Spring, Needle Distance engine 1 seal ;: LJTH0"D 1 3 Xl:l 2 p_._E 30: starter Starter 5051 cam spring breaker cam cam washer M 18 x 1, 5 key 5 x 6, 5 cage sleeve 24 without only gear 86 MM, electric t. 1 : NOVEMBER 2 i96S ;iBM:4SO i0i6 22 ! 14 2 (tm 10 9 16 ,n. 1 402 50461 2 3 402 00151 Rewind starter assy. Lock washer 6 402 50111 Hex. 4 402 70581 Starter housing 15 Pawl spring 5 6 402 50361 Starter stop 16 402 5o311 Pawl spring 402 5037 17 7,8,9, 402 50231 Spring 18 402 402 5032 5033 Friction Cover 7 8 402 402 50221 50381 Rewind 19 402 50341 Circlip Spring guide 20 9 402 50441 Cover, spring 21 402 402 5016 5039 Bolt 5 x6, starter Rubber buffer 10 402 50471 Rope sheave 22 402 5052 Starter rope 11 402 50261 D-wash er 23 402 50191 Starter grip screw 12 M 6 x 15 I Countersunk screw cartridge assy. spring guide Pivot arm 13 M 5 x 8 Pawl 14 I stop spring washer 1350 rope MM i !No!;:i 1+16 4024169Magneto generator assy. 12V. 75W. 2 4024178Armature plateassy. 3 4024167Magneto ring 4 4020015Lockwasher 6 5 4024148Cyhscrew 6 4024149Magneto housing 7 4024096Spring, centrifugal weight 8 4020146Centrifugal weight 9 4024118Bearing screw, 10 4025050StudM8 x 15 11 4020162V-beltpulley 12 4021158Locking washer 8 13 4020134Hex.nutM8 14 4024122Cablegrommet 15 4024158Cablegrommet 16 4020168Rubber sleeve55MM 17 4027008Ignitioncoil 18 4024160Plasticclamp, cables 19 4024024Lockwasher 5 20 4027004Cyl.screwM5x 22, 20 4020175Cyl.screwM5 x 12, 21 4027062Mass.cableassy. yellow,80MM 22 4027003Protection cap, 23 4024075Ignitioncable200MM 24 4024075iIgnitioncable200MM 25A 4027003 r Protection cap, cable 25B 4O270711 Ptug protector 25C 402 4182 Protection cap, 1 26 402 4080 Spark M280 1 27 402 4152 Armature 1 28 402 4155 4 29A 402 4183 1 30 402 4024 1 31 40 2 4048 1 32 402 3 1 33 34 402 402 4151 4161 4150 3 plug alone coil with 550 MM Contact pin Lock washer 5 screw M 5 x 28 Generator coil, right winding hand Distance bottom, sleeve Generator coil, top, 3 35 402 4146 left hand Countersunk 1 36 402 7049 Hex. 1 37 402 4068 Condenser 1 38 402 4164 Cable, 2 39 402 4049 Pivot 1 40 402 4050 7 41 402 7016 Contact points set Parts set, armature 42 402 4162 Generator 43 402 4159 44 402 45 402 nut winding screw 1 1 condenser pin, contact 4177 4166 Shorting cable, 215 with 46 402 4155 Shorting 290 MM, 2 47 ¢02 4141 Lubricating plate assy., 610-80 cap connector MM, breaker cable Rubber Faston 2 M5 x 38 M5 blue-black, 2 plug T31 plate Lighting cables Cyl. spark MM black, pin cable, yellow, with pin wick 11(?) 7- 402 80501 Tool 402 8046F One-end 402 80491 Angular 402 80391 Bolt 8 x 130, socket wrench 402 402 LITHO'D-IN 80221 80241 Socket Socket CANADA set wrench wrench wrench, wrench ! 402 80021 Remover, 402 402 80441 80451 Pulley Wrench 12 402 402 80051 80531 11 402 80551 1 assy. 11 1 MM 10/13 MM 1 magneto 10 1 spark plug 13 MM ; 1 1 SEcTIONXII bearing -- PAGE:S3 832 010 1 assy. flywheel to hold 1 housing 1 cap hold 1 Protection Wrench to pulley halves Pulley assy. NOVEMBER 1 starter gear -- 1968 1 IBM480 1010 10 8 360 8007 512 570 0011 I Threaded 12021 Insulator I Carriage 512 00121 512 399 00651 9006 Engine Bolt Bushing Rubber Support Engine Support I Flat Washer 4 4 6 386 60241 4 4 4 4 7 8 512 309 0017 8012[ 9 306 6022 10 570 1403 2 2 4 4 i '_ut I Engine Bracket Bolt w/Knurling Nut I Exhaust I Grommet 12 13 14 10 \ © ® I 17 18 11 1 1 360 360 8007 8010 Bolt 2 512 00111 Threaded 3 4 570 512 1202 0046 4 5 512 399 0053 9006 6 .386 6024 7 309 8025 8 8 512 512 0047 0054 9 512 0032 9 512 IN bushing rubber I Insulator support I Engine Engine support Flat washer Nut W/knurling I Bolt Engine leaf spring Engine leaf Engine Bracket I Engine 0037 • . :i 'LITHO'D Bolt .• (3 A'NADA spring bracket BOMBARDIER SECTION Xll 10 386 6022 11 11 570 570 1403 1404 4 I Nut Exhaust grommet Exhaust grommet 12 512 0059 I Engine console 12 13 512 414 00511 Engine console 0186 Console 14 517 0123 Crest retaining Gromme t 1503 1 1 1 1 crest 15 570 16 16 3OO 70OO 300 5000 Bolt 17 399 9032 Flat washer 17 18 399 414 9015. 0349 Flat washer 4 1 ring 1 1 1 2 2 4 4 Bolt Exhaust 4 4 1 pipe LTD.,':LTI_E - PAGE 35 NOVEMBER "968 IBM 480 1010 14 / / / // / / 4 2 3 1 Fuel Line 2 Fuel Line (Mult. Adaptor 12") 3 !414 0178 Isolating 4 414 0128 Hose 5 580 1051 _Fuel Tank'Cap 6 414 0290 Fuel 'Fuel Tank Tank 1 7 i414 0249 i' [N CANADA LITHO'D 2 Line (Mult. 12") Clamn Ass'y. Cap Gauge I 2 2 13 8 414 0293 Gasket 1 1 1 9 513 0047 Spring 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 -- -- -- 10 570 1302 Filler Pipe -- -- -- 11 513 0044 Filler Neck 4 4 4 12 408 8002 Clamp 1 1 1 13 410 9031 Plastic 1 1 1 1 1 1 14 414 0112 Fuel Extension Strip Filter .......................... i .................. i_ " BOMBARDIER SECTION Xlil. ; PAGE 1 NOVEMBER -- 1968 IBM480 1010 14 8 I % I0 :PART NO. TNT 414 01351 Fuel Tank 513 00461 Fuel Line 408 414 80041 0130t Gear Fuel Clamp Line (Mult. 414 414 01781 01281 Isolating Line Hose Clamp 414 01121 Fuel Filter Adapter 1 8 114004_ Hose Tie 1 9 513 1 10 CIip Filler Neck i2") (Mult. 0053; 11 12 1 1 Bib Bolt 4 13 391 386 1 14 414 12") 1 2 00211 60191 Flat Nut Washer 02091 Fuel Tank 2 2 Cap w/Gauge 1 48 43 54 23 II 53 4g 5O 51 5 56 55 FUEL .......+, .... ESSENCE • + 14 10 TNT 414 0135 Fuel Tank 513 0046 Fuel Line 408 414 8004 0130 Gear Fuel Clamp Line (Mult. 414 01781 Isolating 414 414 0128 I Hose 01121 Fuel Adapter Line 12") (Mult. 12") Clamp Filter 8 114 00431 Hose Tie 9 10 11 513 517 I 320 00531 0124[ 11021 Clip Filler Bolt 1 Neck 12 13 I 391 386 0021[ 6019i Flat Nut Washer 14 414 02091 Fuel Tank 1 Bib 1 2 2 2 Cap 1 w/Gauge I :: : LITHO'D IN CANADA : BOMBARDIER : sEcTIoN Xlll CTD'/LT_E " PAGE : 2 NOVEMBER -- : 1968 IBM480 1010 : 48 47 43 54 23 II 53 49 50 51 57 58 LiTHO'D IN C_NADA 55 58 PARdi 404 0011 404 0013 404 0014 404 Welch Ball 2 Plug 35 404 014q High Screw Speed Gland Mixture 36 404 0144 High Screw Speed Gland Mixture Gasket 37 404 0063 High Screw Speed Mixture Packing 38 404 0068 !}High Screw 39 404 0058 High Screw I 40 404 0227 *Main 1 41 0174 0089 Main *Body Choke Channel Friction 0210 Choke Choke Friction Spring Shaft & Lever 1 1 1 1 5 404 0180 Choke Shutter 6 404 0028 Choke Shutter 7 404 0031 Diaphragm 8 404 0033 *Diaphragm 9 404 0165 Diaphragm 10 404 0211 Elbow 11 404 0212 Flange 12 404 0166 Fuel 13 404 0167 *Fuel Diaphragm 1 42 404 404 14 404 0168 43 404 0214 Throttle Cable Bracket 404 0181 Pump Body Strainer Screen 1 15 Fuel *Fuel 1 44 404 0048 Throttle Cable Bracket 16 404 0050 Fuel Strainer Cover 17 404 0054- *Idle Mixture Screw Throttle Cable Clamp 18 404 0068 Clamp 0058 Spring Washer Cable 404 Screw Screw Throttle 19 20 *Idle Mixture Idle Mixture 404 404 0063 00641 Idle *Idle Mixture Speed Screw Screw Packing 21 22 23 404 404 01581 00671 Idle Speed 24 404 00691 *Inlet Control Lever 25 404 007 21 *Inlet Control Lever Pin 26 404 00731 Control Lever Pin *Idle *Inlet Ret. Screw 1 1 Cover Connector Gasket Pump Gasket Pump 1 45 1 46 1 1 404 404 0215 0216 Ret. 47 404 Spring 1 48 1 49 1 29 404 00811 *Inlet 30 404 0170F Inlet Valve Gasket 31 404 01711 *Inlet Inlet Valve Valve 404 02131 404 01731 Inlet Valve & Lockwasher 34 404 00551 *High (*) Indicates Fuel Jet Fuel Jet Check Valve Screw Screw 0217 Throttle Ret. Nut Cable Clamp 404 0225 Throttle Shaft & Lever 404 0104 Throttle Shaft Clip 50 404 0105 Throttle Lockwasher Shaft Clip 51 404 0106i Throttle Shaft Ret. Screw Clip 1 0219 404 0116 *Throttle Throttle 54 404 0028 *Throttle Shutter 55 404 0220 *Throttle Wire Diaphragm Body 56 404 0221 *Gasket 57 404 0228 Body 58 403 0015 Repair Parts Carburetor 59 570 1208 Intake 60 321 7100 Machine & Gasket Spring Repair Screw Mixture Parts Screw (.081) Gasket 404 Speed of Speed Mixture Washer 52 Tension 33 Mixture 53 Needle, Seat Seat Gasket 32 Speed Spring Nozzle Ret. Screw 00801 CANADA 1 Cup Screw 0169F IN Gasket 1 Screw Speed 404 LITHO°D 1 Assembly 404 contents 1[ Gasket 27 28 *Inlet Inlet 2 Shaft Shutter Return Spring Screw Ret. Screw Set Kit Funnel Screw Kit SECTION Xlll - PAGE 4 NOVEMBER ! --; ' i 1 968 IBM 480 1010 43 51 23 II 50 46 47 48 5 6 CARBURETOR HD 21A FOR 399cc CARB'URATEUR 56 _ 57 55 1 404 0011 2 404 0013 *Body Choke 3 404 0014 Choke friction 4 404 0210 Choke shaft 5 404 0180 Choke shutter 6 404 0028 Choke shutter 7 404 0081 Diaphragm 8 404 0033 * Diaphragm 9 404 0165 Diaphragm 10 11 404 404 0211 0212 Elbow channel friction welch ball plug 34 404 0055 *High 35 404 0147 High 36 404 0144 37 screw 38 assembly 42 404 0089 Main fuel jet Nozzle check 43 404 0224 Throttle cable bracket 44 404 0048 Throttle cable bracket Fuel 0181 *Fuel 16 404 0050 Fuel strainer cover 17 404 0054 *Idle mixture screw 18 404 0068 *Idle 19 404 404 0058_ 00631 Idle mixture screw washer 45 46 Idle mixture screw packing 404 0064 22 404 0158 *Idle speed IIdle speed screw screw 23 404 0067 24 404 25 404 26 404 0073 body screen gasket ret. screw spring cup 0069 *Idle *Inlet speed control screw lever 0072 *Inlet control lever control lever seat 28 0080 0081 Inlet 29 404 404 30 404 0170 Inlet 31 404 0171 *Inlet 32 404 0213 Inlet valve body 33 404 0173 Intet valve & lockwasher body screw Of repair parts , ...... screw Throttle shaft & lever Throttle shaft clip 47 Throttle lockwasher shaft clip 48 404 0106 Throttle shaft clip 404 0219 screw *Throttle shaft return spring & gasket gasket spring gasket diaphragm kit. 5O 404 0116 Throttle 51 404 0028 *Throttle 52 53 404 404 0220 0221 *Throttle *Gasket 54 404 0226 Repair 55 403 0014 Carburetor 56 570 1208 Intake 57 324 9100 Machine " shutter shutter wire set parts screw ret. screw kit funnel screw i + . BOMBARDIER CANADA (.1015) gasket valve 0104 0105 "et. screw *Inlet jet 0225 49 0169 fuel screw 404 404 pin 404 mixture 404 spring 27 IN screw *Main 0168 LtTHO'D mixture 0174; 404 tension speed 0223 404 diaphragm needle, *High 404 15 contents 0068 404 14 (*)indicates 404 41 *Fuel valve screw 40 0166 valve mixture speed High speed washer 0167 mixture High 0058 404 *Inlet screw 404 404 seat mixture gasket 39 13 ret. speed spring connector *Inlet 0063 cover 12 pin High packing Flange gasket Fuel pump gasket 20 21 404 gasket strainer screw screw gland pump mixture mixture gland spring & lever pump speed speed sEcTIoN ...... i!!i iii!i LTD./LTEE Xlil PAGE 6 NOVEMBER -- 1968 , IBM480 10 _10 c i: 48 55 47 17 43 23 54 53 49 5O 51 5 6 / L TH0"D ]N CANADA : i z SECTION XIII - PAGE 7 NOVEMBEN " 1968 IBM 480 1010 6O 59 58 1 404 0011 2 404 0013 *Body Choke Channel Friction 3 404 0014 Choke Friction 4 404 0210 Choke Shaft Welch Ball Plug Spring 36 404 0144 High Screw Speed Gland Mixture Gasket 37 404 0063 High Speed Mixture & Lever 5 404 0180 Choke Shutter 6 404 0028 Choke Shutter 7 404 0031 Diaphragm 8 404 0033 * Diaphragm Screw 38 404 0068 Screw Gasket Packing '*High Speed Screw Spring Mixture 39 404 0058 High Screw 40 404 0179 *Main 41 404 0174 Main 42 404 0089 Nozzle 43 404 0214 Throttle Cable Bracket 44 404 0048 Throttle Cable Bracket Cable Cable Clamp Clamp Speed Mixture Washer Fuel Jet (.120) 9 404 0165 10 404 0211 Diaphragm Cover Elbow Connector 11 404 0212 Flange 12 404 0166 Fuel 13 404 0167 *Fuel 14 404 0168 15 404 0181 Fuel *Fuel Pump Body Strainer Screen 45 404 0215 16 404 404 0050 0054 Fuel *Idle Strainer Mixture Cover Screw Gasket 46 404 0216 404 0068 Spring Washer 0217i Throttle Ret. Nut Cable Clamp 0058 Screw Screw 404 404 Mixture Mixture 47 19 *Idle Idle 20 404 0063 Idle Mixture Screw Packing 48 404 0218i Throttle Shaft & Lever 21 22 404 0064 Idle Speed Screw 49 404 0104 Throttle Shaft Clip 404 0158 Idle Speed Screw 50 404 0105 404 0067 24 25 404 0069 *Idle *Inlet Shaft er Clip 23 Throttle Lockwash 51 404 0106 007 2 *Inlet Throttle Shaft Ret. Screw Clip 404 26 404 0073 *Inlet 52 404 0219 *Throttle 17 18 Pin Assembly Gasket Pump Gasket Pump Diaphragm Ret. Speed Screw Spring Control Lever Control Lever Control Lever Check Valve Screw Screw Shaft Return 27 404 0169 *Inlet 53 404 0116 28 404 0080 Inlet Seat Gasket 54 404 0028 *Throttle Shutter 29 404 0081 404 0220 *Throttle Wire 404 0170 Tension Spring Valve Gasket 55 30 *Inlet Inlet 56 404 0221 *Gasket 31 404 0171 32 404 02t3 *Inlet Inlet Valve Valve 33 404 0173 404 0055 35 404 0147 Indicates iO*O *High High contents IN Needle, Inlet Valve & Lockwasher Screw (*) Screw Gasket Spring Throttle 34 Ret. Pin Jet Throttle Throttle Ret. Cup Fuel CANA'DA Seat & Gasket 57 404 0222 58 403 0013 Body 59 570 1208 Repair Parts Carburetor Intake Funnel 60 324 9100 Machine Screw Screw Gland Repair Parts Kit -_ECTIOJ_ Xlll Screw Ret. Set Diaphragm Body Speed Mixture Speed Mixture of Shutter Screw Kit Screw i ! / | \ 1 410 1006 Ignition Switch 2 670 1503 Ignition Switch 3 410 1004 4 414 0251 Headlight Headlight 5 581 1033 Harness Ass'y. 5 581 0203 Harness Ass'y. w/Block 5 580 0223 Harness Ass'y. w/Block 6 410 9033 Ignition Switch Block 7 410 9035 Headlight 8 414 0280 Label 35 W. 8 9 414 410 0281 9040 Label 45 W, 10 410 6010 11 410 5009 Spirap Tubing Proj e ctor Bulb 35 W. 11 410 5008i Bulb 45 12 410 6007 Tail Lamp Ass'y. 12 515 0162 Tail Lamp Ass'y, 13 410 9019 Tail Lamp Lens 14 410 5006 Bulb 321 6043 Tail Bolt Lamp 15 16 389 8010 Speed 17 18 517 409 0096 0004 Clip Socket 1 1 1 1 19 409 0005 Pin 1 1 1 1 1 1 1 1 20 409 0019 Open 21 409 2017 Knob 1 1 1 1 Pin & Socket Connector (6 w/Block 1 1 22 23 409 409 2014 20101 Receptacle Tab t 24 409 201. Tab 25 409 201; Receptacle (1 Cir.) 409 60111 Wire 409 409 409 409 6012] 6013 6014 9001 Wire Black (Mult. 12") Wire Wire Yellow Brown (Mult. (Mult. 12") 12") Boot Switch Switch Switch Block 1 1 1 1 1 1 1 1 1 1 1 1 (Mult. Contactor 1 27 1 28 29 12") 1 1 1 1- W. Nut 26 1 1 -- 3O Open 32 Tab 1 33 409 20161 Receptacle (2 Cir.) 34 414 03451 Knob Decal 515 0102] Wire Clamp 099 0004[ Vinyl Tape 2 2 2 2 2 2 2 2 2 2 2 5 5 1 (1 4 Cir.) 6 6 1 1 1 1 1 1 6 6 5 5 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 - Housing (Mult. 3/16 12") 31 2 4 Housing (Mult. 1 1 1 Red 1 1 Cir.) Housing 1 1 4 Barrel 1 1 4 Contactor 12") 0 Barrel Housing (2 Cir.) Housing 1 l 1 1 12 1 581 010z Headlamp W/2-3-4-5-6 housing housing 16 386 700.' Nut 17 321 7102 Adjustment 18 380 9019 Nut 19 414 0246 2O 515 0143 Headlamp Control spring bracket 21 515 0147 Control lever 1 1 22 320 1063 Machine 1 1 23 24 386 6013 Nut 1 1 581 1039 Control rod 1 1 rod 1 1 1 581 020; Headlamp W/2-3-4-5-6 2 571 1733 Housing 1 2 3 571 582 176C 1016 Housing Hinge 1 3 582 0103 4 390 4013 Hinge Rivet 4 4 1 4 5 414 0229 Spring 1 1 1 25 515 0148 Control 6 107 7002 -- 26 380 9019 Nut 7 570 1711 Spacer Insulator 27 515 0149 Adjuster 8 399 9008 Flat 9 387 5019 Nut Cotter Machine 10 581 1044 Headlamp assy. 10 581 1045 Headlamp assy. 11 515 0142 Headlamp ring 12 410 6010 Projector 13 389 8010 14 320 1062 14 320 1061 15 515 0157 1 strip (mult. rubber 1 1 12") 1 1 screw screw assy. 1 1 2 1 1 1 1 1 1 28 371 0011 5 29 30 320 1063 1 31 386 414 6013 0054 Nut 1 Control lever knob 1 1 1 1 1 32 414 0295 1 33 414 0294 Control Control knob knob male female Speed nut Machine screw 2 2 2 34 414 03631 Grommet 1 35 36 01681 Control 1 1 1 517 Machine 1 1 515 01371 Headlamp 1 1 1 i3 1 2 5 5 <, 1 1 pin screw 5 I t 1 1 5 bracket 1 1 5 i Stop 1 1 1 18 screw 1 tube 10 1 2 1 1 10 washer 2 2 1 1 1 1 rod I support t 1 1 35 / 3 21 I 517 00861 Hitch bracket 1 22 I 517 00871 Hitch plate 1 1 23 t 517 00971 Pin 1 1 1 1 24 25 t 371 1309 80021 80141 Cotter Bolt 2 2 26 1386 60191 Nut 2 2 27 I 570 17171R.H. foot pad 1 1 1 4 4 Z7 [ 570 17181 L.H. foot pad 1 1 1 4 4 Z8 1414 0066j Epoxy 2 2 3 3 3 3 3 3 1 1 3 3 3 3 3 3 6 6 414 0159 9013 Body Rivet moulding 390 517 0076 R,H. side bumper 1 517 0077 L.H. side bumper 570 1701 Front bumper 5 517 0088 Spacer 517 0089 7 391 0023 Positioning Flat washer 8 386 9001 Nut 9 380 9022 Nut 580 2014 Rear 11 414 0016 12 13 570 570 1704 1706 14 14 320 15 12") 1 22 6 10 (Mult. bracket 1 2 2 glue 29 I 389 80341 Speed 1 30 I570 1711t Rubber Grip 3 4 2 I 571 i7181 I 5_1-T76_1_ Pulley Pull ey 1066 Rubber spacer Skew spacer Machine screw 31 31 32 33 I 386 }300 10191 10011 Wing Bolt 327 3070 Machine 34 ] 321 71331 Bolt 391 00171 Washer 35 I 517 01521 Spacer 16 327 3072 Machine 36 I 517 0140} Cross shaft 17 386 6013 Nut _7 } 399 80011 Tooth lock 18 330 5101 Machine _8 1300 1045} Bolt 19 20 581 581 6019 2004 Nut 19 I 570 1728 Hitch bracket i LtTHO'O IN CANAOA bumper w/grip screw screw screw plate ass'y, I End 1 pin nut washer guard guard 1 nut 2 1 2 washer 2 2 cap & 1 BOMBARDIER CTD!iLTEE SECTION XVllPAGE ; 1 - : " NOVEMBER -- 19158 tBM480 I0i_ . 1"/ 13 18 21 19 20 16 15 I O 12 10 7_O _Rrl [0_._: 1 1 ..... !517 2 3 12 570 1718 L.H. 13 414 0066 Epoxy glue 14 571 1764 Pulley guard 300 1001 Bolt Nut 15 16 Bolt 17 389 570 8034 1711 Speed Rubber 19 386 517 1019 0167 Wing Cross nut shaft 20 399 8001 Tooth lock 21 300 1045 Bolt 22 570 1728 PEnd 0119 0120 R.H. L.H. 517 01 00 90 Spacer Flat washer 4 391 386 5 300 10 6 391 00 Flat 7 386 60 Nut 8 570 17 9 300 10_ Front Bolt 10 386 60 Nut 11 570 17 R.H. -- Indicates use as bumper bumper washer 18 bumper foot required pad foot pad 1 1 3 nut washer cap 3 3 3 I washer 2 2 2 f 16 \ 15 14 lO 2_ w 2o 4 1 571 1743 Cab 11 414 ( 1 571 1749 Cab 12 414 ( 1 571 1754 Cab 1 12 414 ( 2 3 517 390 0079 4004 4 320 1132 5 6 389 8018 570 1711 Speed Rubber 7 8 389 8032 Wing 8 414 414 0241 0242 R.H. L.H. 9 570 1719 Filler Pipe i0 414 0243 R.B. Dash 10 414 0244 L.H. Dash 10 414 0323 Dash LITHO'D IN I Retaining Bracket L.H. 4 4 4 4 13 14 390 570 1 01 Anchor 4 4 4 4 4 4 15 16 517 414 C C b2 4 4 4 17 414 C ;5L Windshield Nut 4 4 4 Stripe Stripe 1 1 1 1 1 1 19 399 9 3[ Pop 1 f Fiat 1 1 1 20 570 1 Panel 1 1 Panel 1 1 21 18 22 414 390 414 0 4 0 23 414 0 Nut Washer Grommet l/ XVII - PAGE 3 Rivet Strip Anchor Windshield Tab (Mult. Panel SECTION 171i Pop Louvre 4 4 Pop Rivet Machine Screw CANADA 13 1 1 1 1 1 1 8 1 8 1 8 1 1 1 1 1 1 1 4 4 4 4 Protector 12") Rivet Washer :91 Scoop "' Label Ring TNT 41 Light Sticker 51 Ignition 1 1 2 399 2 1 1 Sticker NOVEMBER-- 1968 IBM490 1010 CABIN BO DY / i CA BIN E 17 18 16 jP 27 28 12 13 14 31 30 29 ..... 1 571 2 581 0209 1755 Cab Filler Hinge Spring Door Assembly 1 17 414 0309 Cabin 1 1 18 390 4019 Pop Latch 19 570 1724 1 20 414 0296 Scoop Ring Identification 1 21 414 0336 Light 2 22 414 0337 1 23 414 0306 Ignition Windshield Rivet 3 513 0039 4 513 0040 5 582 0103 6 386 7002 Hinge Nut 7 571 1763 Filler 8 389 8030 24 570 1734 Anchor Strip 320 1062 Speed Nut Machine Screw 4 9 2 25 517 0142 Anchor Tab 2 26 414 0255 Windshield (Mult. 1.2") 1 27 28 517 414 0122 0189 4 29 517 0137 4 30 320 31 386 Bracket Plate Door 10 386 7002 Nut 11 570 1714 Door Stop 12 517 0174 12 517 0175 13 391 0023 L.H. R.H. Flat Cabin Cabin Washer 14 387 5019 Nut 15 414 0212 Name Plate 2 16 389 8019 Speed Nut 6 --Indicates use as required Hinge Hinge 2 1 Label Sticker Sticker Protector Pin Retainer 2 Clip 2 1 1063 Cabin Holder Machine Screw 7002 Nut ! 1 11 12 1 580 1035 Seat ass'y. 1 580 1049 Seat ass'y. 2 2 414 414 0234 0291 Lear herette 3 580 1062 Backrest 3 580 1063 Backrest ass'y. 4 571 1717 Backrest housing 5 414 0235 Covering 5 414 0298 Covering LITHO'O IN 1 1 1 1 Leatherette CANADA 1 ass'y. 1 1 321 6043 Machine 7 389 8010 8 570 1503 Speed Nut Gr omm e t 9 10 369 9008 0227 0228 screw Retaining Label 12- screw 3 Label AS 1 10 414 414 1 11 414 0248 Bombardier 12 414 0164 Backrest 13 414 0316 Label 1 1 SECTION 6 XVII " PAGE 5 320 2 crest strip SS NOVEMBER -c 19158 IBM480 2 1 2 1 2 2 1010 4 5 3 L_ Stud Flat Nut • 1 t 1 Seat Seat Assembly Assembly 2 Leatherette 2 [ Leatherette 1 c_kNAD_. 1 2 2 2 2 1 _: sECTION IN 1 1 BOMBARDIER L_'t'_o'D plate Washer NOVEMBER LTD./LT_-.E XV|| - pAGE 6 _ 196B _BM 480 1010
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