Machine Tools Brochure

Machine tools
that build the future
Company Profile
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Technological sinergy
Innse-Berardi & Ingersoll:
a combination of technology and experience.
The Machine Tools division
go from large size machine tools
of the Camozzi Group which
like the horizontal milling-boring
is dedicated to the production of
machines and vertical milling
large size machine tools and
machines, to FMS integrated systems
is made up of two historical brands
(Flexible Manufacturing System),
of the sector: the Italian Innse-Berardi
to machines for fibre deposition.
Spa and the American Ingersoll Inc.
Thanks to the use of the most
modern technologies and a strategy
which aims at continuous innovation,
FOCUS ON THE CONTINUOUS
PRODUCT INNOVATION, TECHNOLOGICAL
AND LOGISTIC
not only for the products but also
SHARING OF THE KNOW-HOW ACQUIRED
for the process and logistics, the goal
of all the division projects and
of specific solutions is to maximise
the added value of the product,
COMPLETE RANGE OF HIGH
PERFORMANCE MACHINE TOOLS
MAXIMIZING OF THE ADDED
VALUE FOR THE CUSTOMER
in terms of performance and
of benefits for the customer.
The know-how built up in over a
century of activity and the synergy
between the two companies allows
the division to be present in the
main international markets with
a wide range of products which
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INNSE-BERARDI
INGERSOLL
BRESCIA, ITALY
ROCKFORD, USA
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Quality which comes
from experience
Over a century of history
in the name of innovation.
The Machine Tools division holds a
INNSE-BERARDI
INGERSOLL
long tradition and an interweave of
1886 - THE “FRANCHI” IS FOUNDED,
1891 - WINTHROP INGERSOLL BEGINS
experiences which have characterized
LATER “FRANCHI GREGORINI”.
MACHINE TOOLS ARE ALSO PRODUCED
ITS ACTIVITY OF PRODUCING MACHINE
TOOLS IN ROCKFORD,
ILLINOIS, WITH 19 WORKERS
the companies which make it up
today. On one side, the American
1920 - RINO BERARDI PRODUCES THE
FIRST SENSITIVE DRILL, MILE STONE
OF THE BERARDI COMPANY
1924 - THE PRODUCTION OF THE FIRST
1926 - RINO BERARDI PRODUCES
1942 - THE GREAT INVOLVEMENT
THE FIRST SINGLE-SEATER CAR
IN THE WORLD
IN THE DEFENCE INDUSTRY LEADS
THE COMPANY TO HIRE 1.200 WORKERS
1930 - ALSO THE “OFF. MECC.
RINO BERARDI S.P.A." BEGINS TO
PRODUCE MACHINE TOOLS.
“FRANCHI-GREGORINI” BECOMES
“S. EUSTACCHIO”
1960 - THE PROJECTS BEGIN FOR
THE CONSTRUCTION OF TWO LARGE
TRANSFER LINES FOR THE
OPEL AUTOMOBILE COMPANY
TRANSFER LINE FOR ENGINES
Ingersoll Inc., founded in 1887 and
which since then has experienced
a continuous development of more
and more complex machines,
from the largest milling machine
in the world, installed in 1953, to
the Ingersoll High Velocity Machines®,
which are quickly transforming
the production process in order
to simultaneously provide maximum
speed and flexibility. On the other side
1972 - THE “INNSE” IS BORN FROM
THE FUSION BETWEEN THE
“INNOCENTI MECCANICA” AND THE
“STABILIMENTI DI S. EUSTACCHIO”
1997 - THE CAMOZZI GROUP ACQUIRES
THE “INNSE MACCHINE UTENSILI”
AND THE “BERARDI”.
THE “INNSE-BERARDI” IS BORN
Innse-Berardi, made up from the fusion
between historical companies of the
Italian industrial scenario: the “Officine
meccaniche Rino Berardi” and the
2002 - INNSE-BERARDI
HAS OBTAINED THE ISO 9001 2000
CERTIFICATION FROM DNV
1995 - INGERSOLL INTERNATIONAL
IS THE LARGEST PRODUCER OF SPECIAL
MACHINE TOOLS IN THE WORLD
2003 - IS ACQUIRED BY THE
CAMOZZI GROUP AND BY IMTA,
SO THE CMT (CAMOZZI
MACHINE TOOLS) IS BORN
2006 - BEGINS THE COMMISSIONING
OF THE FIRST LARGE MACHINE FOR
FIBRE DEPOSITION FOR THE B787
2009 - INGERSOLL IS AWARDED
AS THE BEST PARTNER OF ALENIA FOR
THE MANUFACTURING OF BOEING 787
“Innse”. A history of success always
tied to innovation, from the making
of the first circular transfer machine
in the forties, to the more modern
production of the horizontal millingboring and vertical milling machines.
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Innse-Berardi Plant
Everywhere, always at your service
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Everywhere, always
at your service
A worldwide net,
to be where our customer’s products are.
CERTIFICATION
INNSE-BERARDI SPA
Thanks to the production sites in Italy
and in the United States of America,
branch companies present in Russia,
China, Germany and a net of service
centres scattered all over the world,
the Machine Tools division of the
CERTIFICATION
INGERSOLL MACHINE TOOLS INC.
USA
Camozzi Group is able to assure all its
customers the same service quality.
Besides the sales in the territory
and the search for new customers,
the presence of the branch companies
and of the service centres is, as a
matter of fact, fundamental for working
side-by side with the customer both in
defining the machine features, and in
supporting the customer also during
the process of commissioning,
field service, formation, spare parts
management and retrofit.
The branch companies are always
made up of local people with specialised
technicians who can rapidly intervene
for ordinary and extraordinary
maintenance meanwhile there’s also a
teleservice for a nonstop remote service.
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BRANCH COMPANIES IN THE MAIN
EMERGING MARKET FIELDS
PRE AND AFTER-SALES ASSISTANCE
IN EVERY PART OF THE WORLD
SPECIALISED TECHNICIANS FOR
LOCAL SUPPORT
TELESERVICE ACTIVE
FOR REMOTE ASSISTANCE
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More than a supplier,
a technological partner
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A technological partner
Integrated systems
for complete “turn-key” solutions.
The search for efficient, flexible and
INTEGRATION OF THE MOST ADVANCED
TECHNOLOGIES
JOINT STUDY OF CUSTOM-MADE
PROJECTS
MACHINING VIRTUAL SIMULATION
WITH 3D METHODS
reliable custom-made projects which
are able to integrate different
technologies, systems and interfaces,
is a feature which the Machine Tools
division of the Camozzi Group offers.
MANAGEMENT OF ALL THE
DEVELOPMENT AND PRODUCTION
PHASES
DEFINING OF THE
TECHNOLOGICAL PROCESS
VALIDATION OF THE
PRODUCTIVE PROCESS AND TCO
ANALYSIS (TOTAL COST OF OWNERSHIP)
INDUSTRIALIZATION UNDER
THE SUPPLY CHAIN MANAGEMENT
POINT OF VIEW
PROTECTION OF THE IPR
(INTELLECTUAL PROPERTY RIGHTS)
In order to bring this about, the
sharing of the technological know-how
and the product between supplier and
customer is fundamental. Beginning
The aim is to create partnership
from the offer phase, the division
and not just simple supplier
gives its customers the possibility
relationships, which also involve
to cooperate with the pre-designing
the suppliers of components,
office to examine the specific needs
tools or of electrical or electronic
and to find the best technical
equipment.
solution, evaluating alternative
technologies, offering Engineering
integrated services and using
modern simulation programs
in order to study the feasibility
and analysis of the installation.
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Application Sectors
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Innovative solutions
for strategic sectors
A production bridge which has pillars
in Europe and in the United States of America.
ENERGY
For over a century the Machine
Tools division design and
manufacture machines which
MARINE
machine complex components
MODULAR APPROACH
DURING THE DESIGNING PHASE
TECHNOLOGICAL
AND STRATEGY COUNCIL
OF THE SECTOR
for strategic sectors characterized
by high quality standards
and by the observance of extremely
GENERAL MECHANICS
restrictive international norms
and certifications.
Thanks to the modular approach
AEROSPACE
during the designing phases,
the division is able to combine
innovative technologies customizing
the solutions offered to our customers,
EARTH MOVING
guaranteeing to each the precision
required by the energy sector,
the reliability necessary for the
RAILWAY
aerospace sector, the operational
efficiency for the iron metallurgy
sector and the flexibility which
characterizes the general mechanics
PRIMARY METALS SECTOR
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and naval sectors.
QUALITY OF THE PROCESSES
AND PRODUCTS ACCORDING
TO THE STANDARDS REQUIRED
BY THE MOST EXIGENT SECTORS
Application Sectors
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Energy
Lathes, portal milling machine, turning and milling machines,
horizontal milling-boring machines, machining centers, dedicated machines.
WORKPIECES
STEAM TURBINES
TURBINE ROTORS
GENERATOR ROTORS
LOW-PRESSURE CASES
HIGH, MEDIUM-PRESSURE CASES
Rotor slotter for turbine rotor
WATER TURBINES
PELTON RUNNER
FRANCIS TURBINE RUNNER
KAPLAN BLADES AND HUBS
DISTRIBUTION STATOR FOR FRANCIS
& PELTON TURBINES
COMPRESSOR CASES
GENERATORS FOR NUCLEAR REACTOR
Rotor slotter for generator rotor
STATOR
Vertical milling machine gantry type for wind components
LOW SPEED ROTORS
ELECTRICAL-MOTOR CASES
REVERSIBLE TURBINES
GAS TURBINE
AEOLIC SYSTEM GEARS
Vertical milling machine
for turbine case
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Lathes, portal milling machines, horizontal milling-boring machines,
machining centers, dedicated machines.
WORKPIECES
PROPELLER SHAFTS
LOW AND HIGH-SPEED TYPE
DIESEL ENGINES
PROPELLERS
Integrated systems of nr. 2 vertical milling machines
with travelling table for diesel engine
Horizontal milling-boring
machine for propeller
Turning and milling centre
for propeller shaft
Vertical milling machine
with travelling table for diesel engine
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Marine
Application Sectors
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General Mechanic
Lathes, portal milling machine, turning and milling machines,
horizontal milling-boring machines, machining centers.
WORKPIECES
MACHINE TOOLS COMPONENTS:
(BEDS, CROSS-RAILS, COLUMNS,
HEADSTOCKS, TURRETS FOR LATHES)
GEAR BOXES
CENTRIFUGAL SEPARATORS
FABRICATED STRUCTURE
FORGED PARTS
MULTI-LEVEL PUMPS
FRAMES FOR PAPER INDUSTRY
SFRAMES FOR TYPOGRAPHY INDUSTRY
Horizontal milling-boring machines for general mechanic components
Machining centre for plastic moulding components
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Horizontal milling-boring machines
for general mechanic components
Automated fiber placement machine,
automated tape laminating machine,
high velocity milling machine and profiler, specialized
drilling machine, 5-axis milling machines for hard metal.
WORKPIECES
MAIN, AFT AND FORWARD FUSELAGES
WING PLANES
STRINGERS - BULKHEADS - SPARS
RIBS - ENGINE STRUTS/PYLONS
NACELLES - COWLINGS - SPONSONS
EMPENNAGES - VERTICAL
AND HORIZONTAL TAIL PLANE
Automated fiber
placement machine
Horizontal Profiler , with 5 axis
High Torque head for structural
Titanium spars machining
Automated fiber placement machine
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Aerospace
Application Sectors
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Earth Moving
Portal milling machines, horizontal milling-boring machines,
machining centers.
WORKPIECES
DIGGER FRAME
DIGGER ARM
CRUSHER BOXES
CRUSHER CONNECTING RODS
CRANES COMPONENTS
PUMP CASES
GEAR BOX
Horizontal milling-boring machine
for earth mover components
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Horizontal milling-boring machine
for gear box
Vertical milling machine for components
of earth mover components
Portal milling machines, horizontal milling-boring machines,
machining centers, dedicated machines.
WORKPIECES
RAILWAYS
FROG
SWITCH POINTS
BOGIES
DIESEL ENGINE CYLINDER BLOCKS
ELECTRICAL ENGINES CASES
RAILWAYS BRACKETS AND FLANGES
RAILWAYS AXLES
PRIMARY METALS
Vertical milling machine for railway buggy
STEEL MILL ROLLS
STEEL SECTION ROLLS
MILL STANDS
FORGED BILLETS
REDUCTION GEARS
Vertical milling machine for railway engine
Lathe mandrel for MPM steel tube mill
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Railways and Primary Metals
Camozzi Machine Tools
AUTOMATION
MACHINE TOOLS
TEXTILE MACHINERY
The Camozzi Group,
a world of experience
An international group operating
in more than 75 countries.
The Camozzi Group works in
a number of different sectors
of industry, with specialised
CAMOZZI
SOLUTIONS PROVIDER
companies that interact to create
synergies in production, services
and financing. We invest significant
resources in the decentralisation of
responsibility at international level
and in the development of skills
and of increasingly advanced
products to continue broadening
our markets. The Camozzi Group
is now present all over the world,
with its own offices and agencies to
keep up with changes on the global
market and take advantage of the
new opportunities it offers every day.
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Camozzi Machine Tools worldwide
Innse Berardi
Innse-Berardi spa
Società Unipersonale
Via Attilio Franchi, 20
25127 Brescia
Italy
Ph. +39 030 3706011
Fax +39 030 3706119
[email protected]
www.innse-berardi.com
Innse-Berardi GmbH
Porschestrasse, 1
73095 Albershausen
Germany
Ph. +49 7161 9101080
Fax +49 7161 9101088
[email protected]
www.innse-berardi.com
Innse-Berardi Ru
Tverskaja ul., 20/1
125009 Moscow
Russian Federation
Ph./Fax +7 495 741 4002
[email protected]
www.innse-berardi.com
Innse-Berardi Shanghai
Machine Tools Trading Co. Ltd.
Room 308, Italian center,
999 Ning qiao Rd.
Jinqiao Export Processing Zone
Pudong, Shanghai 201206
P.R. China
Ph. +86 21 50315034
Fax +86 21 50550076
[email protected]
www.innse-berardi.com
Ingersoll
Ingersoll Machine Tools, Inc.
707, Fulton Avenue
Rockford, 61103 Illinois
USA
Ph. +1 815 9876000
Fax +1 815 9876725
[email protected]
www.ingersoll.com
06/2015
www.innse-berardi.com
www.ingersoll.com
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