Divider blocks and pump to point systems
Transcription
Divider blocks and pump to point systems
protecting compressors worldwide Divider blocks and pump to point systems CPILUBRICATION product guide Innovative products for reliable lubrication and protection of gas engines and compressors > > > > > > > > divider blocks cycle indicators proximity switches check valves pressure indicators lube oil monitors pumps no-flow shutdown devices want to find out more? scan this QR code with your smartphone for further info from the CPI website. Toll Free (800) 664.4033 www.c-p-i.com protecting compressors worldwide HP divider blocks > Positive lubrication to cylinders/packing CPI-HP divider blocks give you the closest piston to valve tolerance in the world! 80 to 90 millionths-ofan-inch assures you precision lubrication of vital components, plus superior piston stalling for positive shutdown of the system should tubing be crushed or lubrication points become plugged. > O-Ring seals on outlet sections Eliminates thread sealants on outlets and ensures exceptional sealing and ease of assembly. one piece O-Ring seal check valves with integral tube connection > Reduced torque for mounting screws Reduce torque for mounting blocks on base section (65 in. lbs.) assures leak free operation to 7,500 PSI. > Wide range of piston sizes Enables efficient design for cylinder and packing lubrication quantities. on base plate check valves > One piece O-Ring seal outlet checks Assures reliable operation of the divider block system and eliminates oil leak problems. accessories for divider blocks NeoMag visual cycle indicator follows the divider Captured proximity switch sends a switch block piston movement so the operator can monitor and control oil consumption, set lube rates and easily spot problems in the divider block system. cclosure with each cycle of the d divider block to the control p panel, PLC or the proflo PF1, to monitor oil consumption to aand shutdown the compressor iff the lubrication system begins t deteriorate. to CSA approved US Patent #7,461,670 B1-US D570,236S, US D591,627S & US D613,631S Part# NMT for CCT, Graco/Trabon, Ariel, Lubriquip and SB Divider Blocks. Part# NML for Lincoln Part# NMD for Dropsa. US Patent #6,823,270 All components are enclosed in the magnet assembly. Never lose a spring, spacer or magnet again. Springs tested to 20 million cycles NO Broken Springs. Part# TPSO for CCT, Graco/Trabon, P Ariel, Lubriquip and SB Divider Blocks. Part# LPS for Lincoln Part# DPS for Dropsa Divider Blocks. Reset pressure indicator identifies tubing Base plate outlet check valve assures the reliable or lubrication point blockage to enable the operator to quickly verify exactly which point is causing high pressure in the system. Available in pressure ratings from 1500 PSI to 5000 PSI operation of the divider block system. The o-ring seal check valve and integral tube connection eliminates leaks in the system. Part# TRPI for CCT, Graco/Trabon, Ariel, Lubriquip and SB Divider Blocks. Part# LRPI for Lincoln Part# DRPI for Dropsa Divider Blocks. US Patent pending Part# 421PR-OR for CCT base plates. Part# 421PR-NPT for Graco/Trabon, SB, Ariel, Lubriquip, Lincoln and Dropsa base plates. Toll Free US and Canada (800) 664.4033 www.c-p-i.com XD extreme duty divider blocks ™ when you can’t afford compressor downtime US Patent #7,096,889 other US Patents pending The compressor industry’s next generation of superior divider blocks for all engine and compressor applications. Compressors are running longer and harder in our industry and demand proper lubrication for efficient operation and longevity 2 inlet points (top and bottom) to hydraulic circuit allows a pressure gauge to be mounted directly to top or bottom of divider block. Dual base plate mounting pattern enables use of the “XD”4 bolt block or 2 bolt Graco/Trabon style divider valves Mounting screws rest on top of the divider block eliminate piston bore distortion O-ring seal outlets requires no thread sealant and accept NPT or O-ring sealed outlet check valves Four Allen head bolts distribute torque evenly across divider block Added mass around piston decreases stress strain expansion One piece o-ring seal check valves with integral tube connection SAE threads enables the use of industry standard accessories, (cycle indicators, shutdown/monitoring devices etc.) Reduced leak paths inlet and end sections machined as one piece Inlet check valve traps oil in divider block to prevent reverse flow in high pressure service Dual purge ports one on each side of the base plate allows efficient purging of air from the divider block assembly XD ™ extreme du duty divider blocks are available in range of piston sizes to ensure precise a wide rang quantities oof lubrication are injected to your rings, rods and a packing XD divider block assemblies consist of XD th h three (3) to six (6) working sections, one (1) inlet section with integral (1) (1 iintermediate, int in nt one (1) intermediate ssection for each working block, and se o on n (1) end section with integral one iintermediate. in nt A ssingle assembly can feed from one (1) to twelve (12) lubrication points. USS Patent Patent #7 #7,09 #7,096,889 ,096,8 6 889 other US Patents pending blocks b locks work at a new level of 8000 psi Ind d Individual blocks marked “T” for “Twin” pr provide separate outlets to inject oil int in t two (2) lubrication points. Individual into b bl o blocks marked “S” for “Single” are drilled int in t internally to combine both outlets to d o double the output of lubrication to a single lubrication point. part# description output in3 XD-6T XD-6S XD-9T XD-9S XD-12T XD-12S XD-15T XD-15S XD-18T XD-18S XD-21T XD-21S XD-24T XD-24S XD-30T XD-30S .006 twin .006 single .009 twin .009 single .012 twin .012 single .015 twin .015 single .018 twin .018 single .021 twin .021 single .024 twin .024 single .030 twin .030 single .006 .012 .009 .018 .012 .024 .015 .030 .018 .036 .021 .042 .024 .048 .030 .060 Base plate ordering information: max outlets divider blocks part# 6 8 10 12 3 4 5 6 XD3BP XD4BP XD5BP XD6BP CPILUBRICATION protecting compressors worldwide proflo model PF1 divider block monitor and no-flow shutdown protection > Trends and stores divider block system operation to monitor and prove: • • • • oil consumption - over and under lubrication lubricator pump failure divider block failure compressor component failure - rings, rod, packing and cylinders • compressor run time > Shuts down compressor when lubrication system fails or begins to deteriorate: • adjustable alarm time • normally open or normally closed operation CSA approved US Patents #6,823,270 - 6,850-849 B1 > Installs on divider block or in control panel > Wireless (IRDA) download of trending information to a hand held Palm Pilot or Palm cell phone device > Uploads all files to computer and converts information to Excel Graph > 24v DC battery style available Download to Palm Pilot shows complete history of divider block operation • total oil consumption • compressor run time hours • compressor operational days • over lubrication costs See further info on FFT software below proflo Jr. reliable no-flow shutdown protection > 3.3 volt hermetically sealed high temperature battery • 5 year warranty and up to 10 year battery life > AC or DC operation • switch rated for 300 VDC and 120 VAC @.5 amps > Patented sealed magnet assembly • no lost magnets, springs or spacers...EVER > Heavy duty magnet housing eliminates possibility of failure caused by bending CSA and ATEX approved > Proximity switch output is standard US Patent #5,835,372 with every unit > Hall effect activated • unlimited duty cycle - with lifetime warranty FFT (Fluid flow trending) software Developed by CPI lubrication, this innovative software allows the operator to download 12 months of operation of a divider block system from the proflo monitor to a hand held Palm device. This provides data for analysis such as: total divider block cycles, total runtime, alarm times, divider block volume, recommended cycle time, and total oil consumption. Data can be transferred to a desktop for further trending analysis in Microsoft Excel. FFT software in conjunction with the proflo PF-1 allows you to anticipate trouble before unscheduled, costly, downtime occurs. Toll Free US and Canada (800) 664.4033 www.c-p-i.com innovative solutions The CPI lubrication group offers the highest quality compressor lubrication systems available in the industry today. Our experience, commitment to excellence and innovative products, has earned us the reputation as an industry leader for introducing the latest technology and expertise in compressor lubrication. design Our Engineers and Technicians make it their responsibility to work closely with customers to ensure that the lubrication systems we provide are designed, assembled, tested and shipped to meet each customers specifications products, systems and spare parts service The CPI Lubrication group designs divider block systems for all compressors in the industry, utilizing our extensive field and design application experience. Systems are designed to reflect operating temperatures, pressures and gas stream components. As an integral part of our business, we carry a complete stock inventory of lubricators, pumps and accessories for engine and compressor applications. oil reservoir oil heater lubricator box and pump system check valves divider block distributes oil precisely to compressor components pro-flo divider block monitor and no-flow shutdown protection divider block system dessicant breather keeps moisture out of lubricator CPI designed lubrication system manual pre-lube pump in-line Premier filter pump assembly lubricator box CPILUBRICATION protecting compressors worldwide check valves Pressure gauge to monitor packing pressure for troubleshooting E CH The XDC installed with the CVP will eliminate check valve failure caused by heat and gas stream contamination CK TO R CVP for divider block systems EC VAL VE PROT Oil barrier protects check valve > Provides oil barrier to protect the check valve sealing surfaces from hot gas and trash in the gas stream XDC Xtreme duty check valve Patent pending > Minimum fill capacity allows immediate > Pressure gauge port enables the operator XT to visually see when the rod packing is failing RE ME > Light weight and heavy duty connector eliminates failure due to vibration One piece design with internal tube connector CK XDC delivery of oil to cylinders and packing CVP check valve protector D UT Y C Extra heavy connector prevents failure caused by vibration HE Part#422P-NPT 1/4” tube x 1/8” NPT-double poppet > Integral tube connector reduces leak paths Replacement check valves for all OEM compressors and divider block systems 0-950014 - shown with SMA0018 - 1/8” Clark, Energy Industries, Cooper Bessemer, Ingersol Rand, Premier SPTD 950014 - 1/4” x 1/4” Ariel, Graco/Trabon, Lincoln, Lubriquip, SB single point test device > The compressor industry’s ONLY d device capable of testing the quantity o oil injected into a single lubrication of p point, with the compressor running u under actual operating temperatures a pressures. and Self guiding double poppet seals with Viton O-rings 0-950014 - shown with SMA0014 - 1/4” Dresser Rand - RDS-RDH-HOS-HHE, Gemini, White Superior, Worthington Cub purge and test gun > Pre-lube cylinders and packing > Pressure test divider blocks > Purge air from lube system prior to compressor start up CSA approved > Tests the reliability of the divider b block and lube pump to determine p possible cause of premature failure o cylinders, rings and rod packing. of > as illustrated on page 7 > Toll Free US and Canada (800) 664.4033 www.c-p-i.com monitor and totalize Never replace a rupture disc again! your engine and compressor oil consumption pop open pressure relief > Re Remove the old atmospheric assem assembly and install the POPR... ...its .. ..its that easy! y BVA balancing valve assembly Increase efficiency and reliability of all divider block systems operating at high pressure > > > > Eliminates premature wear of divider blocks Reduces piston by-passing Eliminates blown rupture disc problems Simplifies balancing the divider block system The divider block system operates efficiently, only when pressure differentials between injection points in the system do not exceed 1000 PSI. If the system is not balanced properly, the pressure can cause the pistons to wear prematurely and allow the oil intended for the high pressure injection point to flow around the worn piston to the point with least resistance (lower pressure). By-passing oil will cause serious damage or premature failure to the compressor cylinders, pistons, rings, rod and packing gland. purge and test gun > Replaces all pheric ruptur e atmospheric rupture er assemblies on divider blocks > No more oil spillss on the compressor > No more blown rupture discs > Available in 3500 PSI and 5500 PSI POPR installed in place of rupture assembly. Diverts oil to lube box when system is over pressure US Patent # D597,630S system filters 509052 High pressure in-line filter > maximum protection for system components 1212-B118 1 12 12 2n no nb non by-pass inlet ililte ter w ilter with Delta P gaug ga uge ug e gauges > ope operator can easily e asily see it’s ttime ime tto change tthe he filter 809052SS 80 High Hi i pressure in nin-line stainless sst te filter steel > has h 6 times filtering lt capacity of sintered bronze ele element CPILUBRICATION protecting compressors worldwide lubricator pumps and gearboxes high volume lube pumps and g gearboxes HVLP gear box with pumps HVLP pump 7 and 10 mm Lube pumps and gearboxes for all i i high hi h volume l compressors requiring lubrication rates up to 400 PPD. CPI sy system yste tem mo on nC Cooper oop oper e GMV G GMV10 MV10 1 OEM and replacement lube boxes and pumps tto o rretrofi etrofi ofi fitt: t: Arie Ariel, el TTrabon, rabon n Lubriquip Lubriquip, Manzel, Maanzel Ajax, Lincoln,Dropsa, Premier, Progressive, Chicago Pneumatic, Energy Industries, Ingersoll Rand, Cooper Axis, Dresser-Rand, Gemini, White Superior, Worthington Cub, Cooper Bessemer, Clark. All trademark names are the property of their respective companies and are not associated with CPI Toll Free US and Canada (800) 664.4033 www.c-p-i.com lubricator pumps We make hundreds of different sizes, ratios and mounting configurations designed to fit your old or new engine, pump or compressor. model p-55u pumps Box suction (vacuum feed) standard rocker arm Part reference Plunger size Max operating pressure 91200 91201 1/4” 3/8” 6000 psi 6000 psi Specify Premier’s heavy duty model P-55U pump with one piece steel body and patented modular cylinder assembly for pressures up to 8,000 PSI. Pressurized suction (blind sight feed) standard rocker arm Box suction (vacuum feed), roller rocker Part reference Plunger size Max operating pressure Part reference Plunger size Max pressure 91202 91203 1/4” 3/8” 6000 psi 3500 psi 92003 91220 3/16” 1/4” 7500 psi 8000 psi 91221 3/8” 3500 psi lubricator features and specifications > Force feed lubricators > Heavy duty steel reservoirs > All gear rotary drives > Electric motor drives > Ratchet drives > Bottom rotary drives > Suitable for use with petroleum and synthetic based lubricants > Automatically oil level controllers > Level switches > Electric heater and thermostat assemblies Re Replacement lubricator pumps for al all OEM engines and compressors st nts In stock replacements a box suction lubricator ubricator for all pum Lubriquip, pumps: Linc bon, Lincoln, Graco/Trabon, er SB, Manzel, Premier P tion Pressureized suction w with sight glass for aall rotary Vane vapor apor rrecovery compressors essors > Shaft rotation alarms > Partitions in reservoir for two or more lubricants > Check valves available in carbon steel and stainless steel > Replacement parts for competitive brand lubricators and pumps Ari Ajax, Germini Ariel, pre pressurized suction pum pumps 1/4 1/4” - 3/8” - 3/16” All trademark names are the property of their respective companies and are not associated with CPI CPILUBRICATION protecting compressors worldwide field services lube system maintenance The CPI lubrication group field service teams have the advantage of providing a full service ready to tackle any lubrication repair, breakdown or problem. When down time matters, you won’t be wasting time waiting for system parts and accessories on site system analysis Our field service teams can solve any hard to isolate or recurring problems with your compressor. Down time is lost money and to minimize it, engineers will do a complete on site system analysis, troubleshoot the root causes, and provide solutions. The technical team also provides support by phone or email 24 hours a day. lube system installation The CPI lubrication group installation team has experience in every compressor environment and with every compressor type. The lubrication package is fabricated in-house for consistency and the highest possible quality control. On site,our installation technicians prep the compressor, install the system, make any adjustments, and thoroughly test every aspect of the system, ensuring the system will operate both efficiently and reliably. troubleshooting It’s just faster and easier to contact us directly with your problems. Customers can call us 24 hours a day and also by email. Either way, we are committed to getting your system up and running as quickly as possible. We also provide ‘self help’ troubleshooting resources that will help with most situations. technical training The CPI lubrication group provides training for technicians to handle the difficult problems that occur in the field as well as teaching them how to prevent the problems from occurring. Whether it’s custom, on-site training or the option exists for technicians to attend one of our... technical schools These offer industry leading, hands on technical training for the operation and maintenance of divider block systems. Many classes can also be held at customers facilities... whatever your requirements, there is a solution to suit your needs. technical support and literature The CPI lubrication group provides customers with access to more online literature than any other lubrication vendor. This ranges from theoretical to practical applications, you can usually find a reference document that will assist you. High quality video downloads and graphic files are also available. Toll Free US and Canada (800) 664.4033 www.c-p-i.com lubrication system design a typical example of many lubrication system design configurations Purge port connection POPR Lubricator pump with roller rocker High pressure in-line filter Lubricator box Check valves with check valve protectors NeoMag cycle indicator Proflo no-flow shutdown protection Divider block check valve tube connection Delta-P non-pass filter NeoMag cycle indicator Divider block Check valves with check valve protectors protecting compressors worldwide 14028 Aston Avenue, Houston, TX 77040 USA Tel: (713) 462.1061 Fax: (713) 462.4027 3201 West Wall Street, Midland TX 79701 USA Tel: (432) 520.6700 Fax: (432) 520.6707 Toll Free US and Canada (800) 664.4033 email: [email protected] www.c-p-i.com CPILUBRICATION protecting compressors worldwide 14028 Aston Avenue, Houston, TX 77040 USA Tel: (713) 462.1061 Fax: (713) 462.4027 3201 West Wall Street, Midland TX 79701 USA Tel: (432) 520.6700 Fax: (432) 520.6707 Toll Free US and Canada (800) 664.4033 email: [email protected] www.c-p-i.com cpilube.prodcat.US-04.12
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