Divider blocks and pump to point systems

protecting compressors worldwide
Divider blocks and
pump to point systems
CPILUBRICATION
product guide
Innovative products for reliable
lubrication and protection of gas
engines and compressors
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divider blocks
cycle indicators
proximity switches
check valves
pressure indicators
lube oil monitors
pumps
no-flow shutdown
devices
want to find
out more?
scan this QR code
with your smartphone
for further info from
the CPI website.
Toll Free (800) 664.4033
www.c-p-i.com
protecting compressors worldwide
HP divider blocks
> Positive lubrication to cylinders/packing
CPI-HP divider blocks give you the closest piston to
valve tolerance in the world! 80 to 90 millionths-ofan-inch assures you precision lubrication of vital
components, plus superior piston stalling for positive
shutdown of the system should tubing be crushed or
lubrication points become plugged.
> O-Ring seals on outlet sections
Eliminates thread sealants on outlets and ensures
exceptional sealing and ease of assembly.
one piece O-Ring
seal check valves
with integral tube
connection
> Reduced torque for mounting screws
Reduce torque for mounting blocks on base section
(65 in. lbs.) assures leak free operation to 7,500 PSI.
> Wide range of piston sizes
Enables efficient design for cylinder and packing
lubrication quantities.
on base plate
check valves
> One piece O-Ring seal outlet checks
Assures reliable operation of the divider block system
and eliminates oil leak problems.
accessories for divider blocks
NeoMag visual cycle
indicator follows the divider
Captured proximity
switch sends a switch
block piston movement so the
operator can monitor and
control oil consumption, set
lube rates and easily spot
problems in the divider block
system.
US Patent #7,461,670 B1-US D570,236S,
US D591,627S & US D613,631S
Part# NMT for CCT, Graco/Trabon, Ariel,
Lubriquip and SB Divider Blocks.
Part# NML for Lincoln
Part# NMD for Dropsa.
CSA approved
US Patent #6,823,270
All components are enclosed in the magnet
assembly. Never lose a spring, spacer or
magnet again. Springs tested to 20 million
cycles NO Broken Springs.
Reset pressure
indicator identifies tubing
Part# TPSO for CCT, Graco/Trabon,
Ariel, Lubriquip and SB Divider Blocks.
Part# LPS for Lincoln
Part# DPS for Dropsa Divider Blocks.
Base plate outlet check
valve assures the reliable
or lubrication point blockage
to enable the operator to
quickly verify exactly which
point is causing high pressure
in the system.
Available in pressure ratings
from 1500 PSI to 5000 PSI
Part# TRPI for CCT, Graco/Trabon, Ariel,
Lubriquip and SB Divider Blocks.
Part# LRPI for Lincoln
Part# DRPI for Dropsa Divider Blocks.
closure with each cycle of the
divider block to the control
panel, PLC or the proflo PF1,
to monitor oil consumption
and shutdown the compressor
if the lubrication system begins
to deteriorate.
operation of the divider block
system. The o-ring seal check
valve and integral tube
connection eliminates leaks
in the system.
US Patent pending
Part# 421PR-OR for CCT base plates.
Part# 421PR-NPT for Graco/Trabon, SB,
Ariel, Lubriquip, Lincoln and Dropsa
base plates.
Toll Free US and Canada (800) 664.4033 www.c-p-i.com
XD extreme duty divider blocks
™
when you can’t afford compressor downtime
US Patent #7,096,889 other US Patents pending
The compressor industry’s next generation
of superior divider blocks for all engine
and compressor applications.
Compressors are running longer and harder in our
industry and demand proper lubrication for efficient
operation and longevity
2 inlet points (top and bottom) to
hydraulic circuit allows a pressure gauge
to be mounted directly to top or bottom
of divider block.
Dual base plate mounting pattern
enables use of the “XD”4 bolt block
or 2 bolt Graco/Trabon style divider
valves
Mounting screws rest on top of
the divider block eliminate piston
bore distortion
O-ring seal outlets requires no thread
sealant and accept NPT or O-ring sealed
outlet check valves
Four Allen head bolts distribute
torque evenly across divider block
Added mass around piston decreases
stress strain expansion
One piece o-ring seal check valves with
integral tube connection
SAE threads enables the use of industry
standard accessories, (cycle indicators,
shutdown/monitoring devices etc.)
Reduced leak paths inlet and
end sections machined as one
piece
Inlet check valve traps oil in
divider block to prevent reverse
flow in high pressure service
Dual purge ports one on each side of
the base plate allows efficient purging
of air from the divider block assembly
XD
™
extreme duty divider blocks are available in
a wide range of piston sizes to ensure precise
quantities of lubrication are injected to your
rings, rods and packing
XD divider block assemblies consist of
three (3) to six (6) working sections, one
(1) inlet section with integral
intermediate, one (1) intermediate
section for each working block, and
one (1) end section with integral
intermediate.
A single assembly can feed from one (1)
to twelve (12) lubrication points.
US Patent #7,096,889
other US Patents pending
blocks work
at a new
level of
8000 psi
Individual blocks marked “T” for “Twin”
provide separate outlets to inject oil
into two (2) lubrication points. Individual
blocks marked “S” for “Single” are drilled
internally to combine both outlets to
double the output of lubrication to a
single lubrication point.
part#
description
output in3
XD-6T
XD-6S
XD-9T
XD-9S
XD-12T
XD-12S
XD-15T
XD-15S
XD-18T
XD-18S
XD-21T
XD-21S
XD-24T
XD-24S
XD-30T
XD-30S
.006 twin
.006 single
.009 twin
.009 single
.012 twin
.012 single
.015 twin
.015 single
.018 twin
.018 single
.021 twin
.021 single
.024 twin
.024 single
.030 twin
.030 single
.006
.012
.009
.018
.012
.024
.015
.030
.018
.036
.021
.042
.024
.048
.030
.060
Base plate ordering information:
max
outlets
divider
blocks
part#
6
8
10
12
3
4
5
6
XD3BP
XD4BP
XD5BP
XD6BP
CPILUBRICATION
protecting compressors worldwide
proflo model PF1
divider block monitor and no-flow shutdown protection
> Trends and stores divider block system
operation to monitor and prove:
•
•
•
•
oil consumption - over and under lubrication
lubricator pump failure
divider block failure
compressor component failure
- rings, rod, packing and cylinders
• compressor run time
> Shuts down compressor when lubrication
system fails or begins to deteriorate:
• adjustable alarm time
• normally open or normally closed operation
CSA approved
US Patents #6,823,270 - 6,850-849 B1
> Installs on divider block or in control panel
> Wireless (IRDA) download of trending
information to a hand held Palm Pilot or Palm cell
phone device
> Uploads all files to computer and converts
information to Excel Graph
> 24v DC battery style available
Download to Palm Pilot
shows complete history
of divider block
operation
• total oil consumption
• compressor run time hours
• compressor operational days
• over lubrication costs
See further info on FFT
software below
proflo Jr.
reliable no-flow shutdown protection
> 3.3 volt hermetically sealed
high temperature battery
• 5 year warranty and up to 10 year battery life
> AC or DC operation
• switch rated for 300 VDC and 120 VAC @.5 amps
> Patented sealed magnet assembly
• no lost magnets, springs or spacers...EVER
> Heavy duty magnet housing
eliminates possibility of failure caused by bending
CSA and ATEX approved
> Proximity switch output is standard
US Patent #5,835,372
with every unit
> Hall effect activated
• unlimited duty cycle - with lifetime warranty
FFT (Fluid flow trending) software
Developed by CPI lubrication, this innovative
software allows the operator to download
12 months of operation of a divider block
system from the proflo monitor to a hand
held Palm device.
This provides data for analysis such as: total
divider block cycles, total runtime, alarm
times, divider block volume, recommended
cycle time, and total oil consumption.
Data can be transferred to a desktop for
further trending analysis in Microsoft Excel.
FFT software in conjunction with the
proflo PF-1 allows you to anticipate
trouble before unscheduled, costly,
downtime occurs.
Toll Free US and Canada (800) 664.4033 www.c-p-i.com
innovative solutions
The CPI lubrication group offers the highest quality
compressor lubrication systems available in the industry
today. Our experience, commitment to excellence and
innovative products, has earned us the reputation as an
industry leader for introducing the latest technology
and expertise in compressor lubrication.
design
Our Engineers and Technicians make it their responsibility
to work closely with customers to ensure that the
lubrication systems we provide are designed, assembled,
tested and shipped to meet each customers specifications
products, systems and spare parts service
The CPI Lubrication group designs divider block systems
for all compressors in the industry, utilizing our extensive
field and design application experience. Systems are
designed to reflect operating temperatures, pressures
and gas stream components.
As an integral part of our business, we carry a complete
stock inventory of lubricators, pumps and accessories
for engine and compressor applications.
oil reservoir
oil heater
lubricator box and pump system
check valves
divider block
distributes oil
precisely to
compressor
components
pro-flo
divider block
monitor and
no-flow
shutdown
protection
divider block system
dessicant
breather
keeps moisture
out of lubricator
CPI designed lubrication system
manual
pre-lube
pump
in-line
Premier
filter
pump
assembly
lubricator
box
CPILUBRICATION
protecting compressors worldwide
check valves
Pressure gauge to
monitor packing
pressure for
troubleshooting
E
CH
The XDC installed with the CVP
will eliminate check valve failure
caused by heat and gas stream
contamination
CK
> Provides oil barrier to protect the check
valve sealing surfaces from hot gas and trash in
the gas stream
TO
R
CVP
for divider block systems
EC
VAL
VE PROT
Oil barrier protects
check valve
XDC Xtreme duty
check valve
Patent pending
> Minimum fill capacity allows immediate
> Pressure gauge port enables the operator
to visually see when the rod packing is failing
XT
RE
ME
> Light weight and heavy duty connector
eliminates failure due to vibration
One piece
design with
internal tube
connector
CK
XDC
delivery of oil to cylinders and packing
CVP check valve
protector
D UT Y C
Extra heavy connector
prevents failure caused
by vibration
HE
Part#422P-NPT
1/4” tube x 1/8” NPT-double poppet
> Integral tube connector reduces leak paths
Replacement check valves for all OEM compressors
and divider block systems
0-950014 - shown with SMA0018 - 1/8”
Clark, Energy Industries, Cooper Bessemer,
Ingersol Rand, Premier
SPTD
CSA approved
950014 - 1/4” x 1/4”
Ariel, Graco/Trabon, Lincoln,
Lubriquip, SB
single point test device
> The compressor industry’s ONLY
device capable of testing the quantity
of oil injected into a single lubrication
point, with the compressor running
under actual operating temperatures
and pressures.
> Tests the reliability of the divider
block and lube pump to determine
possible cause of premature failure
of cylinders, rings and rod packing.
Self guiding double poppet
seals with Viton O-rings
0-950014 - shown with SMA0014 - 1/4”
Dresser Rand - RDS-RDH-HOS-HHE,
Gemini, White Superior, Worthington Cub
purge and test gun
> Pre-lube cylinders and packing
> Pressure test divider blocks
> Purge air from lube system
prior to compressor start up
> as illustrated on page 7 >
Toll Free US and Canada (800) 664.4033 www.c-p-i.com
monitor and totalize
Never replace a rupture disc again!
your engine and compressor oil consumption
pop open pressure relief
> Remove the old atmospheric
assembly and install the POPR...
...its that easy!
BVA
balancing valve assembly
Increase efficiency and reliability of all divider
block systems operating at high pressure
>
>
>
>
Eliminates premature wear of divider blocks
Reduces piston by-passing
Eliminates blown rupture disc problems
Simplifies balancing the divider block system
The divider block system operates efficiently, only
when pressure differentials between injection points
in the system do not exceed 1000 PSI. If the system
is not balanced properly, the pressure can cause the
pistons to wear prematurely and allow the oil intended
for the high pressure injection point to flow around the
worn piston to the point with least resistance (lower
pressure). By-passing oil will cause serious damage or
premature failure to the compressor cylinders, pistons,
rings, rod and packing gland.
purge and
test gun
> Replaces all
atmospheric rupture
assemblies on divider
blocks
> No more oil spills
on the compressor
> No more blown
rupture discs
> Available in
3500 PSI and
5500 PSI
POPR installed
in place of rupture
assembly.
Diverts oil to lube
box when system
is over pressure
US Patent # D597,630S
system filters
509052
High pressure
in-line filter
> maximum
protection
for system
components
1212-B118
non by-pass inlet
ilter with Delta P
gauges
> operator can
easily see it’s
time to change
the filter
809052SS
High pressure
in-line stainless
steel filter
> has 6 times
filtering capacity
of sintered bronze
element
CPILUBRICATION
protecting compressors worldwide
lubricator pumps and gearboxes
high volume lube pumps
and gearboxes
HVLP gear box
with pumps
HVLP pump
7 and 10 mm
Lube pumps and gearboxes for all
compressors requiring high volume
lubrication rates up to 400 PPD.
CPI system on Cooper GMV10
OEM and replacement lube boxes and pumps to retrofit: Ariel, Trabon, Lubriquip, Manzel,
Ajax, Lincoln,Dropsa, Premier, Progressive, Chicago Pneumatic, Energy Industries,
Ingersoll Rand, Cooper Axis, Dresser-Rand, Gemini, White Superior, Worthington Cub,
Cooper Bessemer, Clark.
All trademark names are the property of their respective companies and are not associated with CPI
Toll Free US and Canada (800) 664.4033 www.c-p-i.com
lubricator pumps
We make hundreds of different sizes, ratios and mounting
configurations designed to fit your old or new engine,
pump or compressor.
model p-55u pumps
Box suction (vacuum feed)
standard rocker arm
Part reference
Plunger
size
Max operating
pressure
91200
91201
1/4”
3/8”
6000 psi
6000 psi
Specify Premier’s heavy duty model P-55U pump with
one piece steel body and patented modular cylinder
assembly for pressures up to 8,000 PSI.
Pressurized suction (blind sight feed)
standard rocker arm
Box suction (vacuum feed),
roller rocker
Part reference
Plunger
size
Max operating
pressure
Part reference
Plunger
size
Max
pressure
91202
91203
1/4”
3/8”
6000 psi
3500 psi
92003
91220
3/16”
1/4”
7500 psi
8000 psi
91221
3/8”
3500 psi
lubricator features and
specifications
> Force feed lubricators
> Heavy duty steel reservoirs
> All gear rotary drives
> Electric motor drives
> Ratchet drives
> Bottom rotary drives
> Suitable for use with petroleum
and synthetic based lubricants
> Automatically oil level controllers
> Level switches
> Electric heater and thermostat assemblies
Replacement lubricator pumps for
all OEM engines and compressors
In stock replacements
for all box suction lubricator
pumps: Lubriquip,
Lincoln, Graco/Trabon,
SB, Manzel, Premier
Pressureized suction
with sight glass for
all rotary Vane vapor
recovery compressors
> Shaft rotation alarms
> Partitions in reservoir for two or
more lubricants
> Check valves available in carbon steel and
stainless steel
> Replacement parts for competitive brand
lubricators and pumps
Ariel, Ajax, Germini
pressurized suction
pumps
1/4” - 3/8” - 3/16”
All trademark names are the property of their respective companies and are not associated with CPI
CPILUBRICATION
protecting compressors worldwide
field services
lube system maintenance
The CPI lubrication group field service
teams have the advantage of providing a
full service ready to tackle any lubrication
repair, breakdown or problem. When down
time matters, you won’t be wasting time
waiting for system parts and accessories
on site system analysis
Our field service teams can solve any hard
to isolate or recurring problems with your
compressor. Down time is lost money and
to minimize it, engineers will do a complete
on site system analysis, troubleshoot the
root causes, and provide solutions.
The technical team
also provides support
by phone or email
24 hours a day.
lube system installation
The CPI lubrication group installation team has experience in
every compressor environment and with every compressor type.
The lubrication package is fabricated in-house for consistency
and the highest possible quality control. On site,our installation
technicians prep the compressor, install the system, make any
adjustments, and thoroughly test every aspect of the system,
ensuring the system will operate both efficiently and reliably.
troubleshooting
It’s just faster and easier to contact us directly with your
problems. Customers can call us 24 hours a day and also by
email. Either way, we are committed to getting your system up
and running as quickly as possible. We also provide ‘self help’
troubleshooting resources that will help with most situations.
technical training
The CPI lubrication group provides training
for technicians to handle the difficult
problems that occur in the field as well as
teaching them how to prevent the problems
from occurring. Whether it’s custom, on-site
training or the option exists for technicians
to attend one of our...
technical schools
These offer industry leading, hands on
technical training for the operation and
maintenance of divider block systems.
Many classes can also be held at customers
facilities... whatever your requirements,
there is a solution to suit your needs.
technical support and
literature
The CPI lubrication group
provides customers with access
to more online literature than any
other lubrication vendor.
This ranges from theoretical to
practical applications, you can
usually find a reference document
that will assist you. High quality
video downloads and graphic files
are also available.
Toll Free US and Canada (800) 664.4033 www.c-p-i.com
lubrication system design
a typical example of many
lubrication system design
configurations
Purge port
connection
POPR
Lubricator
pump with
roller rocker
High pressure
in-line filter
Lubricator box
Check valves
with check valve
protectors
NeoMag
cycle
indicator
Proflo no-flow
shutdown
protection
Divider
block
check valve
tube connection
Delta-P
non-pass
filter
NeoMag
cycle
indicator
Divider
block
Check valves
with check valve
protectors
protecting compressors worldwide
14028 Aston Avenue, Houston, TX 77040 USA
Tel: (713) 462.1061 Fax: (713) 462.4027
3201 West Wall Street, Midland TX 79701 USA
Tel: (432) 520.6700 Fax: (432) 520.6707
Toll Free US and Canada (800) 664.4033
email: [email protected]
www.c-p-i.com
CPILUBRICATION
protecting compressors worldwide
14028 Aston Avenue, Houston, TX 77040 USA
Tel: (713) 462.1061 Fax: (713) 462.4027
3201 West Wall Street, Midland TX 79701 USA
Tel: (432) 520.6700 Fax: (432) 520.6707
Toll Free US and Canada (800) 664.4033
email: [email protected]
www.c-p-i.com
cpilube.prodcat.US-04.12