the Company Brochure as *
Transcription
the Company Brochure as *
Welcome to HEROLD Maschinenbau GmbH Revision 04.01.2016 - Ws Gewerbegebiet Plauen-Neuensalz Zum Plom 26 08529 Plauen Phone: 03741/1583-0 Fax: 03741/1583-27 www.herold-maschinenbau.de Quality for our customers KEY FIGURES - Get to know us! • We are a medium sized company in the design, manufacture and assembly of system components. • The company was founded in 1923 and is already being managed by the third generation of the family. • From design and development to manufacturing and assembly to delivery, contact us - "All in one" - we manufacture more than 90% of our own products. • The production and quality assurance follows modern quality standards according to DIN EN ISO 9001:2008. • Continuous product development and investment in the latest technologies to help reduce costs and simplify logistics. We see ourselves as a competent partner for the development, design and manufacture of high-quality system components. Regardless of how different applications in the future may be, quality is what drives our business, because… “Quality wins new customers!“ SUCCESSFUL SOLUTIONS FOR YOUR PRODUCT • You are the focus of our activities with your visions and aspirations for the future. • More than 45 people are working on successful solutions for your product. • With its headquarters in Plauen, Herold is a systems supplier of products, machinery and equipment. • More than 55.000 manufactured systems and components have proven themselves worldwide since 1992. • The rejection rate is less than 0.04 percent. This is a challenge and a daily goal at the same time. • Quality and reliability are our key unique selling features in the face of global competition. • Our common goal is passionate users Æ with every single product. • The key to the success at Herold Maschinenbau is the high degree of responsibility for our products and our ability to think ahead about future applications. Helmut Herold Managing Director HEROLD Maschinenbau GmbH better quality! KEY FIGURES 2015 Sales EUR million 7,1 Staff Number 45 Trainees Number - Sales development from 1990 to 2015 2015 1990 BENEFITS AT A GLANCE See for yourself, 9 Local products and a reliable family business. 9 We live out quality. 9 Excellent on-time delivery. 9 Wide range of experience. 9 Modern machinery. SERVICE FOR OUR CLIENTS ► Regeneration of assemblies ► Spare parts and components pool ► Product analysis and redesign PRODUCT IMPROVEMENT AND DEVELOPMENT Consulting and project expertise 9 Extensive consulting and project expertise are important features of our philosophy and performance at HMB in addition to our professional design work. So we work closely with you from the outset, as early as possible. 9 This enables us to precisely coordinate the requirements for a new product in good time to meet your needs in the best possible way. As a reliable partner for our customers, we complete the development work from the engineering service to production-ready component with you. Product Analysis ► Part number ► Material ► Function 0 z 0,001 Product Improvement ► Quality ► Costs ► Life ... and these are the facts: 9 80% of machine tools are younger than 7 years. 9 All the machinery is fully networked. 9 Since 2005, the available machine capacity has been 120.000 h / year 9 Achievable manufacturing tolerances of IT6 to IT5 are possible. 9 We guarantee manufacturing tolerances using digital measurement techniques and a 3D measuring machine in an air-conditioned environment. 9 The workforce of engineers, skilled workers and master crafts is a very good combination of long experience, high competence and dynamism. QUALITY ASSURANCE We achieve the quality of our products through our experience and know-how and our quality management system according to DIN EN ISO 9001:2008 „quality control during production “ By consistently applying this standard, additional guidelines and detailed testing requirements, we ensure our high quality standards in the organization. From the smallest item to the complex assembly, each product undergoes defined machining processes. Production is accompanied by permanent quality checks and final inspections at the testing bay. Then we can ensure that quality is measured not only to save costs, but also manufacturing and assembly work take place with precision and care. Main measures: ►Internal and external monitoring to ensure production quality ►Quality meetings with customers and suppliers ►Combination of systematic and random testing mechanisms ZEISS Prismo 7 TECHNICALLY WELL POSITIONED Number Description Xaxis mm Y - axis mm Z - axis mm Size range mm Control CNC machining centers 3 CWK 500 D 750 750 700 500 x 630 Siemens 840 D 1 CWK 630 HV 900 600 1000 630 x 800 Siemens 840 D 2 CWK 800 1140 910 850 800 x 1000 Siemens 840 D 1 CWK 1000 HV 1700 1100 1525 1600 x 1000 Siemens 840 D 1 HEC 1250 HV 1850 1450 1525 1600 x 1000 Siemens 840 D 1 Mazak FH 7800 1050 800 880 630 x 630 Mazatrol M 640 M CNC turning and milling machines 1 Mazak Integrex 200 SY 530/- 140/- 1065/1005 Mazatrol M 640 MT 1 Mazak Integrex 200 III ST 580/150 160/1050 1045/990 Mazatrol M 640 MT TECHNICALLY WELL POSITIONED Menge Bezeichnung Verfahrweg X-Achse mm Verfahrweg Y-Achse mm Verfahrweg Z-Achse mm Palettengröße mm Steuerung CNC surface and profile grinding machines 1 MÄGERLE Schleifzentrum MGC 130 1300 900 320 2 Brand 1250 1340 690 450 Siemens 840 D 2 Brand 900 940 500 270 Siemens 840 D 1300 Rundtich mit Palettenwechsel Siemens 840 D External and internal cylindrical grinding machines 1 BUB 32 1200 370 CNC grinding machine 1 S 40 STUDER 175 1000 320 FANUC TECHNICALLY WELL POSITIONED Menge Bezeichnung Verfahrweg X-Achse mm Verfahrweg Y-Achse mm Verfahrweg Z-Achse mm Bearbeitbarer Durchmesser mm Steuerung CNC Lathe 1 EEN 400 225 750/1250 360 HUNOR PNC 721 1 EEN 500 350 900/1400 500 HUNOR PNC 721 900 1200 3D measuring machine 1 ZEISS Prismo7 700 Calypso konv. Lathe 1 DLZ315 160 700 CNC grooving machines 1 Frömag CNC E32/425 420 PPC TECHNICALLY WELL POSITIONED Number Description Max. wide mm Max. height mm Vertical Saws Kaltenbach 1 KKS 400 EC-NA 190 130 1 KKS 400 NA 190 130 Plate clamping systems from HEROLD Maschinenbau GmbH are installed in the following printing machines: PRODUCTS FOR THE PRINTING INDUSTRY Genius 52 Rapida 105 Rapida 142 / 162 Rapida 185 / 205 (Abb.: Koenig & Bauer AG) Ra 142 Druck auf Papier, Karton oder Plastik FAPC-Plattenwechsel-Vollautomat (Full Automatic Plate Changing) FAPC-Plattenwechsel-Vollautomat FAPC-Plattenwechsel-Vollautomat (Full Automatic Plate Changing) 4-/5-Farben-Maschine 5-Farben-Maschine mit Lackturm und Auslageverlängerung für den Verpackungsdruck 6-Farben-Maschine mit Lackturm und Auslageverlängerung für den Verpackungsdruck 4-Farben-Maschine mit zusätzlichem Lack- und Trockenwerk Rapida 105 universal Rapida 162 13-Werke KBA Rapida 105 Universal für zehn Farben im Geradeaus-Betrieb o. den 5 über 5Druck mit 2seitiger Inlinelackierung des Bogens im Wendebetrieb 6-Farben-Rapida 162 mit Lackturm und Auslageverlängerung für den großformatigen Akzidenz- und Verpackungsdruck Format: 36 x 52 cm Genius 52 UV, Metronic Genius 52 UV mit verlängerter Auslage für den Druck auf Folien, Plastik und Karton Digitaldruck Karat 74 digitale Bebilderung der Druckplatten für Vierfarbendruck 52 x 74 cm Kleinformat Corrugraph (Großformat) Bogen-Flexodruckmaschine mit Inline-Rotationsstanze für den Qualitätsdruck auf Wellpappe „Universal“ „Komfort“ XXL - „Jumbo“ 72 x 105 cm 102 x 142 cm & 112 x 162 cm 130 x 185 cm & 151 x 205 cm Mittelformat Großformat Super Großformat System components for printing machines System components for machine tools System components for machine tools REFERENCES - CONFIRMATION FROM OUR CLIENTS Perfect quality, customised solutions, competitive pricing, punctual deliveries and personal commitment are the hallmarks of our work with our long-standing customers. We are therefore especially delighted when our customers recognise our services. They give us the motivation to continue to make every effort to provide guarantees for our good innovative ideas and complete customer requests quickly and consistently. „ We receive the most important awards from our customers.“ REFERENCES - CONFIRMATION FROM OUR CLIENTS In addition to our many years of experience, our flexibility and reliability; our customers especially appreciate the excellent design of our assemblies. Our main customers include world renowned companies such as: Group Koenig & Bauer AG, one of the largest printing manufacturers in the world StarragHeckert AG, a global manufacturer of milling centers, among other things, for the aerospace industry NEW PRODUCTS You as a customer HEROLD Maschinenbau GmbH We are ready and well-equipped to tackle new components, according to our motto: "Quality for our customers." We look forward to working with you! CONTACT We look forward to receiving your enquiry and your visit. HOW TO REACH US Æ PLAUEN IN VOGTLAND Gewerbegebiet PlauenNeuensalz/Nord Zum Plom 26, 08529 Plauen Phone.: 03741 / 1583-0, Fax: 03741 / 1583-27, E-Mail: [email protected] AA7 Plauen-Ost Gewerbegebiet Plauen-Neuensalz/Nord