EBCO Gunmetal Straps and Ferrules
Transcription
EBCO Gunmetal Straps and Ferrules
ATLANTIC PLASTICS is a company of EBCO Gunmetal Straps and Ferrules EBCO Gunmetal service connections Benefits Straps and Ferrules for Mains to Service Pipe Connections • Available in a range of self tapping The EBCO range of Self Tapping Ferrule Straps, Swivel Ferrules and ferrule straps and flat boss straps to suit mains pipe from 32mm. Flat Boss Straps can be used to connect PE, copper and threaded • Ferrules are available 1/2 to 2” pipes to almost any type and size of mains pipe material from 32mm in diameter. Straps are available up to 315mm in diameter as standard with larger sizes available on request. Ferrules can be inserted directly into suitable mains pipe of any size as long as both wall section and wall strength allow. General application EBCO straps and ferrules can be used to take service pipe connections from mains 20mm to 63mm outlets • Design and selection of materials gives high strength for reliable installation and light weight for easy handling • Quick and efficient installation onto all common pipe materials in virtually any trench condition, wet or dry of 1” (32mm) to 12” (315mm) using ferrule • Prolonged life of fitting due to the outlets for PE, Copper and Male Threaded high quality corrosion resistant pipe in sizes from 15mm to 63mm. materials used EBCO straps are simply clamped onto the pipe needing no specialised equipment to fit so can be installed easily in wet and congested trench conditions, offering many benefits over welded systems. All fittings are WRAS listed with the Technical data Pressures: Working: 16 bar Test: 24 bar The pressures stated above apply with water temperatures up to 20°C exception of recent additions which may Temperature: Up to 40°C have been submitted but not yet tested. For further information relating to Range • Gunmetal Self Tapping Ferrule Straps • Bronze Self Tapping Ferrule Straps operating temperatures please contact our customer service department at the telephone number shown on the back page. • Swivel Ferrules Sizes: • Flat Boss Straps Mains pipe: From 32mm Safety Stems: 1/2” - 2” Outlets: As with all industrial products it is Push Fit for PE - 20mm (1/2”) - 63mm (2”) important to take adequate safety Compression for PE - 20mm (1/2”) - 63mm (2”) precautions such as the use of adequate Compression for Copper - 15mm - 54mm protective clothing like gloves, overalls, Female Threaded for Iron Pipe - 1/2” - 2” eye protection and safety footwear during installation, use and maintenance of these products. Materials: Metals: Gunmetal BS EN 1982 Grade CC491K (BS1400 LG2) Aluminium bronze BS EN 12164 Grade CW307G Plastics: Acetal or Polypropylene Fasteners: Stainless steel (A4 or A2) Seals: Nitrile or EPDM 2 EBCO Bronze Self Tapping Ferrule Straps EBCO Gunmetal service connections EBCO Bronze Self Tapping Ferrule Straps for PE, PVC and AC mains pipe incorporate an integralEBCO ferrule with self contained cutter, eliminating needFerrules for drillingfor Mains to Service Pipe Connections Straps anda Ferrules.qxp 25/06/2007 10:01 Straps Page the 2 and machines. Straps are made from aluminium bronze or gunmetal EBCO Straps and Ferrules.qxp 25/06/2007 10:01 Page 2 or a combination of aluminium bronze or gunmetal and plastic making the product durable and corrosion Bronze Tapping Ferrule Straps resistant. TheEBCO strap also uses Self a specially designed cutter, which tests show greatly Service Connections Self Tapping Ferrule Straps reduces the risk of bursting a PVC mainFerrule or creating swarf whilst cutting. EBCO Bronze Self Tapping Strapsafor PE, blockage PVC and AC mains pipe incorporate an Service Connections Self Tapping Ferrule Straps integral ferrule with a self contained cutter, eliminating the need for drilling machines. Straps Aluminium bronze straps have the added benefit of reduced weight. are made from aluminium bronze or gunmetal or a combination of aluminium bronze or 2 EBCO Bronze Self Tapping Ferrule Straps 2 integral The fitting has an cuttercutter, and requires only show a spanner and standard to a PVC main a specially designed which tests greatly reduces the ferrule risk of key bursting EBCO Bronze SelfSelf Tapping Ferrule Straps for PE, PVC and AC pipe EBCO Bronze Tapping Ferrule Straps install and carry out the operation, dry orcutting. underpressure and inmains wet straps and incorporate congested or creating adrilling swarf blockage whilst Aluminium bronze have the added benefit an integral ferrule withalternative a Ferrule self contained eliminating the need for drilling trench conditions making itSelf a viable to electrofusion EBCO Bronze Tapping Straps forcutter, PE, PVC and AC mains pipe incorporate of reduced weight. machines. Straps are made from aluminium bronze or gunmetal or a combination of an integral ferrule with a self contained cutter, eliminating the need for drilling No aluminium Special Equipment or Controlled Conditions Needed Integral cutter bronze or gunmetal and plastic making the product durable and corrosion machines. Straps are made from aluminium bronze or gunmetal or a combination of The integralThe cutter is designed toalso greatly reduce risk of fracturing PVC pipe during the ferrule key to resistant. The strap uses aand specially designed cutter, tests show greatly fitting has an integral cutter andthe requires only a which spanner and standard aluminium bronze or gunmetal plastic making the product durable and corrosion reduces the risk of bursting a PVC main or creating a swarf blockage whilst cutting. drilling procedure. Its design also reduces the chance of swarf blockage whilst tapping by congested trench conditions making it a viable install and carry out the drilling operation, dry or underpressure and in wet and resistant. The strap also uses a specially designed cutter, which tests show greatly Aluminium bronze straps have the added benefit of reduced weight. retaining the polyethylene/PVC slug. The cutter also provides a shut off facility once the alternative to electrofusion. reduces the risk of bursting a PVC main or creating a swarf blockage whilst cutting. tapping has been made Aluminium bronze straps have the added benefit of reduced weight. No special Integral Cutter equipment or controlled conditions needed No specialgunmetal equipment controlled conditions neededand corrosion resistant. The strap also uses and or plastic making the product durable The fitting has an integral cutter and requires only a spanner and standard ferrule key to No special equipment or controlled conditions needed Range of Outlets Theintegral is designed to greatly the risk and of fracturing PVC pipe during the drilling procedure. Its design also install andcutter carry out the drilling operation, dryreduce or underpressure in wet and congested The fitting has anStrap integralcan cutter requireswith only aa variety spanner of andbanjo standard ferrule key to to The EBCO Self Tapping Ferrule be and supplied outlet types trench making it ablockage viable alternative electrofusion reduces theconditions chance of swarf whilsttotapping by retaining the polyethylene/PVC slug. The cutter also provides a shut off install and carry out the drilling operation, dry or underpressure and in wet and congested suit Copper,facility Maletrench Threaded and PE pipe (both Barrier pipe for use in contaminated land once the tapping has been made conditions Integral cutter making it a viable alternative to electrofusion sites and conventional PE pipe. The integral cutter is designed to greatly reduce the risk of fracturing PVC pipe during the Range of Outlets Integral cutter drilling procedure. Its design also reduces the chance of swarf blockage whilst tapping by The integral cutter is designed to greatlyInstructions reduce the risk of fracturing PVC pipe during the EBCO Banjo Outlet Types and Assembly The EBCO Self Ferrule Strap can be supplied witha ashut variety of banjo types to suit Copper, Male Threaded and PE retaining theTapping polyethylene/PVC slug. The cutter also provides off facility once outlet the drilling procedure. Its design also reduces the chance of swarf blockage whilst tapping by tapping has been made (both Barrier pipe for use inslug. land sitesaand retaining the Tapping polyethylene/PVC The cutterTypes also provides shut conventional off facility once PE the pipe. Outlet The range ofpipe EBCO Self Ferrulecontaminated been made tapping Range has of Outlets Straps can supply The outlet types to suit a wide Fittings for PE Barrier pipe, 20mm (1/2”) to 63mm (2”) EBCO Self Tapping Ferrule Strap can be supplied with a variety of banjo outlet types to Range of Outlets EBCO Banjo Outlet Types and Assembly Instructions suit material Copper, Male Threaded and PE pipe (both Barrier for useand in contaminated landpipe, 20mm (1/2”) to 63mm (2”) Fittings forpipe metric imperial PE range of service pipe and in a range The EBCO Self Tapping Ferrule Strap can be supplied with a variety of banjo outlet types to sites and conventional PE pipe. 1 Outlet Types The information range of EBCO Self Tapping Ferrule Straps suit Copper, Male Threaded PE pipe (both Barrier for use in contaminated Fittings forpipe steel threaded pipe, land /2” to 2” BSP of sizes. For full please seeandthe sites and conventional PEsuit pipe.a EBCO Banjo Outlet Types and Assembly Instructions Fittings for PE Barrier pipe, 20mm (1/2”) to 63mm (2”) - EBCO-C can supply outlet types to wide range of Fittings for copper pipe, 15mm to 54mm information on page 7 of this data sheet EBCO-C EBCO-B Pipe Fittings EBCO-S Fittings for metric and imperial PE pipe, 20mm (1/2”) to 63mm (2”) - EBCO-B service pipe material in Tapping a range of sizes. Outlet Types EBCO Banjo Types and Assembly Instructions The range of Outlet EBCOand Self Ferrule Push Outlet EBCO-B Outlet Fittings for steel threaded 1/2” to BSP - PipeFit Fittings ForStraps full information please seetothe /2”) to 63EBCO mm2”(2”) - EBCO-C Fittings for PE Barrier pipe, 20mm (1pipe, can supply outlet types suitinformation a wide Outlet Types The range of EBCO Self Tapping Ferrule Fittings for copper pipe, 15mm to 54mm - EBCO-S on range page 7ofof this data sheet Fittings for imperial PE(pipe, 2063 mm (1/(2”) 2”) to 63mm EBCO-B service pipe material in aarange 1/2”) to mm -- EBCO-C of Fittings for metric PE Barrier 20mm Remove the red(2”) end cap from the blue Ensure the pipe is cut can square then disassemble the the fitting to and bepipe, connected, Straps supply outlet typesand to suit wideend 1/2” to 2” BSP 1 Fittings for steel threaded pipe, Pipe Fittings of sizes. For full information please see the Fittings for metric and imperial pipe, 20cone mm ( /2of ”) to 63mm (2”) Push - EBCO-B range(1) of service pipefriction material washer and in a range the EBCO Fit connection slide the thrust nut then the (2), then the compression glandPE(3) Fittings for copper pipe, 15 mm to 54 mm EBCO-S information on page 7 of this data sheet 1/2” to 2” BSP Fittings for steel threaded pipe, Pipe Fittings of sizes. For full information please see the and remove (1) and insert it over the end EBCO-B of the pipeOutlet to be connected. Insert the serrated insert (4) into the pipe EBCO Pushthe Fit liner Outlet Fittings for copper pipe,of15 mmpipe to 54mm EBCO - EBCO-S Push FitPE Outlet EBCO-B Outlet information on page 7 ofwith this data sheet fully into the pipe. and securely Ensure hammer it fully home a soft faced mallet. Place the end the the pipe is cut square then disassemble the end of the fitting to be connected, Remove the red end cap from the blue (To meet requirements theblue WRAS (Water Remove thethe red end cap fromofthe Ensure theand pipe screw is cut square then disassemble the end the fitting to be connected, EBCO Push Fit Outlet EBCO-B Outlet into the banjo’s body (5) thethethrust nutwasher fully into theofbody, securely locating slide the thrust nut (1) then friction (2), then the compression gland (3) cone of the Advisory EBCO Push Fit connection and to Regulations Scheme) it is necessary cone of the EBCO Push Fit connection slideand thethe thrust nutcut (1)square then the (2), then the compression gland (3) the friction washer sealing rubber inside thewasher bodythe ofend the Once the thrust Remove the red end cap from the blue pipe thenfriction disassemble offitting. the fitting to(4)beinto connected, overEnsure the end of theispipe to be connected. Insert the serrated insert the pipe remove the liner (1) and insert it fully into use an insert or liner with metric MDPE service and remove the liner and insert it over the of nut the (1) pipe to be connected. Insert(2), thethen serrated insert (4) intogland the pipe oftothe Push(1)FitBS connection slide the end thrust the friction the compression (3) 1/2 to nut has beenand hand tightened useititathen spanner andawasher amallet. further 1 pipe BS EBCO 6572:1985, 6730 and turns to cone securely hammer fully home with atighten softfaced faced mallet. Place the2of end ofpipe the the PE pipe. (To meet the requirements of theHPPE WRAS to fully into the PE pipe. and securely hammer fully home with soft Place the end the and remove the liner (1)the and insert the end of thebody pipe (5) to be connected. Insert thenut serrated insert (4)body, into securely the pipe WIS 4-32-13 forAdvisory below ground use initthe UK. (Water Regulations Scheme) it (Water is necessary to The (To meet the requirements of WRAS pipeover into the banjo’s and screw the thrust fully into the form a fully sealed connection. into the banjo’s body (5) and screw the thrust nut fully into the body, securely locating and securely hammer it fully home with a soft faced mallet. Place the end of the pipe locating the friction washer and sealing rubber thethe body of the fitting. Once the washer rubber inside theinside bodyinto of fitting. Once the thrust intofriction the banjo’s bodyand (5)sealing and screw the thrust nut fully the body, securely locating 1/further has been hand tightened use a spanner and tighten a further 1 2 to 2 turns to Thrust Nut (1) thenut Friction Washer (2) Insert (4) thrust nut has been hand tightened use a spanner and tighten a 11/2 to the friction washer and sealing rubber inside the body of the fitting. Once the thrust form a fully sealed connection. 2 turns to form a fully sealed connection. 1 nut has been hand tightened use a spanner and tighten a further 1 /2 to 2 turns to form a fully sealed connection. Thrust Nut (1) Friction Washer (2) Insert (4) Thrust Nut (1) Friction Washer (2) Insert (4) Compression Gland (2) Banjo Body (5) Compression Gland (2) Compression Gland (2) EBCO Type B Copper Compression Outlet EBCO Type Copper Compression EBCO TypeB B Copper Compression Outlet Outlet Banjo Body (5) Banjo Body (5) Disassemble the end of the fitting to be connected, slide the integral compression nut Disassemble the endofofthe theCompression fitting to thethe integral compression nut EBCO Type Bend Copper Outlet slide Disassemble the fitting tobe beconnected, connected, slide integral compression and ring (1) assembly over the pipe end. Using anUsing appropriately sized flaring tool (2) (1)(1) assembly the pipe end. an appropriately sized flaring (2) nutand andring ring assembly the end. Using anthe appropriately sizedtool flaring Disassemble the end ofover theover fitting topipe be connected, slide integral compression nut bell out the end of the copper pipe. Re assemble the fitting ensuring that the pipe sits bell out the end of the copper pipe. Re assemble the fitting ensuring that the pipe sits tooland (2) ring bell(1) outassembly the end of thethe copper Re assemble the fitting ensuring that(2) the over pipe pipe. end. Using an appropriately sized flaring tool snugly against the cone on the fitting body (3). Tighten theensuring compression nutpipe fullysits to snugly againstpipe the cone the fitting (3). Tighten the compression fully to bellsits outsnugly theon endagainst of the copper pipe. Rethe assemble the fitting thatnut the the body cone on fitting body (3). Tighten the compression create aagainst end load resistant and watertight connection. create a end load resistant and watertight connection. snugly the cone on the fitting body (3). Tighten the compression nut fully to nut fully to create a end load resistant and watertight connection. create a end loadNut resistant and watertight Thrust (1) Flaringconnection. Tool (2) Thrust Nut (1) Flaring Tool (2) Thrust Nut (1) Flaring Tool (2) Service Connections for Rigid and PE Pipes EBCO Straps andforFerrules Service Connections Rigid and PE Pipes Banjo Body (3) Banjo Body (3) Banjo Body (3) fully into the PE pipe. use anisinsert or with metric to BS liner not anliner integral part of theservice EBCO Push Fit Regulations Advisory Scheme) it is MDPE necessary to pipe (To meet the BS requirements of thetoMDPE WRAS (Water use an insert or and liner and with metric service 6572:1985, 6730 WIS 4-32-13 belowthan connection for HPPE polyethylene pipefor other Regulations Advisory Scheme) it isisand necessary to part of pipe toPE BS 6572:1985, BSshown 6730 HPPE ground use in the UK. The liner not an integral the pipe material above use of the liner use an insertPush or below liner with metric MDPE service WIS 4-32-13 for ground use in for thepolyethylene UK. The the EBCO Fitliner connection and pipe will is optional. If a is not used the connection pipe tonot BS an 6572:1985, BSof6730 and HPPE to liner is integral part the EBCO Push Fit other than the PE pipe material shown above use of the WIS 4-32-13 for for below ground use in the UK.than The still substantially exceed most international connection and polyethylene pipe other liner is optional. If a liner is not the connection will liner is pipe not an integral part of the used EBCO Fit the PE material shown above use of Push the liner performance requirements.) still substantially exceed most international performance connection forispolyethylene other than is optional. Ifand a liner not used thepipe connection will requirements.) Once liner isabove inserted into the PE pipe the material shown use of the liner the pipe still substantially exceed most international is optional.the If arequirements.) liner is not used the connection performance Once liner isfully inserted into push the pipe intointernational the the PEwillpipe end,push past still substantially exceed most Once the liner is inserted into the pipe the pipe fully into the PE end, past performance requirements.) two points of resistance, until two it is fully push the pipe fully into theinto PE end, pipe past Once theof liner is inserted points resistance, until itthe is fully seated. seated. two points of resistance, until it is fully push the pipe fully into the PE end, past seated. Liner (1) two points of resistance, until it is fully Liner (1) seated. Liner (1) Banjo Body Banjo Body Banjo Body EBCO Threaded OutletOutlet EBCO Threaded EBCO Threaded Outlet Ensure the metal pipe ispipe male EBCO Threaded Outlet Ensure the metal isthreaded male threaded to the correct BSP size and apply Ensure the metal pipe is male threaded Ensure the metal pipe is male threaded the to the correct BSP size and toapply sufficient PTFE tape to the male thread to correct the correct BSP and sizeapply and sufficient apply PTFE BSP size sufficient PTFE tape to the male thread to aid thePTFE sealing process. Screw the sufficient tape tothread the male thread tape tothe thethe male to using aid the pipe banjo outlet a sealing aid sealing process. Screw the totoaidfully theinto sealing process. Screw the process. Screwa watertight the pipe fully into the banjo spanner to create seal. Test pipe the banjo outlet pipe fullyfully into into the banjo outlet using a using a and tighten further necessary. outlet a spanner to create a watertight spanner tousing create a ifwatertight seal. Test spanner to create a watertight seal. Test Testfurther and tighten further if necessary. andseal. tighten if necessary. and tighten further if necessary. EBCO Gunmetal service connections EBCO Straps and Ferrules.qxp 25/06/2007 10:02 Page 3 EBCO Straps and Ferrules.qxp 25/06/2007 10:02 Page 3 Straps and Ferrules for Mains to Service Pipe Connections Service Connections - Self Tapping Ferrule Straps Service Connections - Self Tapping Ferrule Straps Installation Instructions For Self Tapping Ferrule Straps 3 3 Installation For Self Tapping Ferrule Straps Installation Instructions For Self Tapping FerruleInstructions Straps design of EBCO Straps make them very The design of EBCO Straps make them veryThe The design of EBCO Straps make them very Fig. 1For easy, simple to use. trouble free installasimple to use. For easy, trouble free installaSealing Ring tion the steps detailed below should be folto use.below Forshould easy,betrouble tion simple the steps detailed fol-lowed. free installation lowed. Fig. 1 Sealing Ring After selecting the correctly sized strap for the steps detailed below should be followed. After selecting the correctly sized strap forthe main, check that the cutter is retracted the main, that the cutter is retractedupsized Aftercheck selecting the correctly fordoes not protrude into thestrap stem and up into the stem and does not protrudethrough the bottom of the strap. the main, check that the cutter is retracted EBCO Straps 1. and Ferrules.qxp 10:02 through the bottom of the strap. Fit the top half of the 25/06/2007 strap on the main ensuring that the sealing ring is correctly 1. Fitup theinto top half the strap on the mainnot theof stem and does protrude ensuring that the sealing ring is correctly positioned between the main and the throughbetween the bottom thethestrap. underside of the strap boss (see Fig. 1). positioned the mainofand Locate the bottom half of the strap below underside of the strap boss (see Fig. 1). EBCO-B and EBCO-C Outlet for PE and PE Barrier Pipe Service Connections - Self Tap After selecting the correctly sized strap for Top Cap the main, check that the cutter is retracted up into the stem and does not protrude Banjothe bottom of the strap. through 1. Fit the top half of the strap on the main ensuring that the sealing ring is correctly positioned between the main and the underside of the strap boss (see Fig. 1). flush out any debris (see Fig.3). 4. Wind cutter/plug a the tighten eachback nuttoa allow further two and a half small amount of water to go to waste to5. Wind the cutter/plug back down onto its seat to seal off the connection (do not flush any debris (see Fig.3). outturns, a torque setting of approximately Locate the bottom half of the strap below overtighten). 5. Wind the cutter/plug back down onto its6. Connect the service pipe to the banjo . 10 lb/ft (13.6 Nm) to seal off the connection (do not EBCOseat Female 7. Ensure the top cap is tightened down on overtighten). Threaded Outlet EBCO-B and Ferrule to theFig. banjo tight plus a 1/2Key turn, 3 (hand 6. Connect the service pipe to the banjo . EBCO-C Outlet for PE The tapping procedure for Self 15 the Nm - 11 lb/ft) then wind the and PE Barrier Pipe cutter/plug back to seal in the top cap (do 7. Ensure the top cap is tightened down on Tapping Ferrule Strap is as follows: to the banjo (hand tight plus a 1/2 turn, not overtighten, a torque of no more than 15 Nm - 11 lb/ft) then wind the 6 Nm, 4.4 lb/ft is needed). Replace the using plastic top plug. cutter/plug back to the seal inplastic the top cap (do8. 3. Remove top plug and the not overtighten, a torque of no more thanThe connection is now made. 4.4 ferrule screw down the self tapping 6 Nm, lb/ft is key, needed). 8. Replace the plastic top plug. cutter/plug until it ‘bottoms’ on the seat Top Cap The connection is now made. Banjo (see Fig. 2). Do not over-tighten, a torque of no more than 10 Nm, 7.4 lb/ft is needed. the top half and, using the Ferrule Keytwo nuts and Fig. 3 bolts provided, bolt the two halves together and tighten evenly. Make sure that the strap sits squarely on the main and then tighten each nut a further two and a half turns, a torque setting of approximately 10 lb/ft (13.6 Nm) Any of no more than 10 Nm, 7.4 lb/ft is needed. EBCO Type B Materials The materials used in the manufacture of EBCO Straps are WRAS listed. For further technical data, product specifications and general information please contact our Customer Service used Department The materials in at the telephone number shown on the back of this thesheet manufacture of EBCO data Materials Straps are WRAS listed. For further technical data, product specifications and general information please contact our Customer Service Department at the telephone number shown on the back of this data sheet out any debris (see Fig.3). EBCO Female out 3.Banjo Remove the plastic top plug and using the Any debris ferrule key, screw down the self tapping flushedcutter/plug until it ‘bottoms’ on the seat out (see Fig. 2). Do not over-tighten, a torque 4 smallCompression amount Outlet of water to go Fig. to waste to Copper flush Materials Top Plug Threaded Outlet The materials used in the manufacture of EBCO Straps are WRAS listed. For further back down onto its 5. Wind the cutter/plug technical data, product specifications and EBCO Push Fit seat toplease sealcontact off the general information ourconnection (do not Top Cap Outlet for PE pipe Banjo Customer Service Department at the (Shown with Gunmetal Banjo overtighten). telephone number shown on the back of this and Top Cap) data sheet (Shown with Gunmetal Banjo Banjo 4. Wind the cutter/plug back to allow a Fig. 4 amount of water to go to waste to small flush out any debris (see Top PlugFig.3). 5. Wind the cutter/plug back down onto its seat to seal off the connection (do not overtighten). 6. Connect the service pipe to the banjo . Fig. 3 Top Cap down on 7.Banjo Ensure the top cap is tightened to the banjo (hand tight plus a 1/2 turn, 15 Nm - 11 lb/ft) then wind the cutter/plug back to seal in the top cap (do not overtighten, a torque of no more than 6 Nm, 4.4 lb/ft is needed). 8. Replace the plastic top plug. The connection is now made. Pushpipe Fit Service 6. Connect theEBCO service to the Connections banjo. for Rigid and PE Pipes Outlet for PE pipe Fig. 2 The tapping procedure for the debrisSelf TopisCap flushed Tapping Ferrule Strap as follows: 4. Wind the cutter/plug back to allow a Fig. 1 lowed. 3. Remove the plastic top plug and using the cutter/plug until it ‘bottoms’ on the seat bolts provided, the two (see halves Fig. 2). Dotogether not over-tighten, a torque ferrule key, screw down the bolt self tapping Cap no more than 10 Nm, 7.4 lb/ftTop is needed. cutter/plug it ‘bottoms’ on the seat of anduntil tighten evenly. Make sure that the (see Fig. 2). Do not over-tighten, a torque4. Wind the cutter/plug back to allow a amount water to go to waste to strap sits squarely on thesmall main andof then of no more than 10 Nm, 7.4 lb/ft is needed. Banjo EBCO Type B Copper Compression Outlet Main the top half and, using the two nuts and Locate the bottom halfhalf of theof strap below 1. Fit the top the strap on the main bolts provided, bolt the two halves togeththe top half and, using the two nuts and Securing Bolts erring and tighten evenly. Make sure that the ensuring that the sealing is correctly bolts provided, bolt the two halves togethEBCO-B and strap sits squarely on the main and then Securing Bolts er and tighten evenly. Make sure that the tighten each nut a further two and a half EBCO-C Outlet for PE Barrier positioned between the main andInstructions the Fig. 2 strap sits Pipe squarely on the main and thenInstallation and PE For Self Tapping Ferrule Straps turns, a torque setting of approximately tighten each nut a further two and a half Ferrule Key underside of the strap boss (see Fig. 10 lb/ft (13.6 The design of EBCO Straps make them very Fig. 2 Nm)1). turns, a torque setting of approximately The tapping procedure for the Self simple to use. For easy, trouble free installaFerrule Key 10 lb/ft (13.6 Nm) Tapping Ferrule Strap is as follows: tion the steps detailed below should be fol- Locate the bottom the strap below The 2. tapping procedure for thehalf Selfof 3. Remove the plastic top plug and using the Tapping Strap is as follows: ferrule screwand down the self tapping Ferrule the top half and, using the twokey, nuts EBCO Female Threaded Outlet Page 3 Main Banjo EBCO Straps and Ferrules 7. Ensure the topandcap tightened down on Top is Cap) to the banjo (hand tight plus a 1/2 turn, Service Connections for Rigid and PE Pipes Fig. 4 15 Straps Nm - 11 and lb/ft)Ferrules then wind the EBCO cutter/plug back to seal in the top cap (do not overtighten, a torque of no more than Copper Compression Outlet 6 Nm, 4.4 lb/ft is needed). Materials 8. EBCO Type B The materials used in the manufacture of Straps are WRAS listed. For further Replace the plastic topEBCO plug. technical data, product specifications and The connection is now general made.information please contact our Customer Service Department at the telephone number shown on the back of this data sheet Banjo EBCO Push Fit Outlet for PE pipe (Shown with Gunmetal Banjo and Top Cap) Service Connections for Rigid and PE Pipes EBCO Straps and Ferrules EBCO Straps and Ferrules.qxp 25/06/2007 10:02 Page 4 Service Ferrules Service Connections Connections -- Swivel Swivel Ferrules 25/06/2007 EBCO Swivel Ferrules EBCO 4 Straps and Ferrules.qxp 10:02 Service Connections Swivel Ferrules Page 4 4 EBCO Swivel Ferrules Notes The EBCO Swivel Ferrule provides a quick, Notes or AC mains. The walls of these pipes EBCO Swivel Ferrules The EBCO Swivel Ferrule provides a permanent, leak free service connection, are not strong enough to hold the stem.ductile iron and steel mains pipe The EBCO Swivel Ferrule provides a ductile iron and steel mains pipe quick, permanent, leak free service consisting of aConnections stem with an inner plug The manufacturers of ductile iron andshould be consulted for their specific Service quick, permanent, leakof free service should be consultedregarding for their tapping specific connection, consisting a stem with - Swivel Ferrules recommendations for valve isolation and 360°with swivel steel mains pipe should be consulted forrecommendations regarding tapping connection, a astem an inner plugconsisting for valve of isolation and a directly into these pipe materials. outlet atplug 90°fortovalve the isolation stem. The their specific recommendations regardingdirectly into these pipe materials. an inner andferrule a 360° swivel outlet at 90° to the stem. Typically it is advised that the nominal outlet provides a direct connection to the tapping directly into these pipe materials.Typically 360° swivel outlet at 90° to the stem. advised that the nominal The diameter itofis the tapping should not 4 ferrule outlet provides a direct 1/2”bore 1/4ofof the service linetooutlet from 1/2” toline 2” nominal Typically it is advised that the nominaldiameter The ferrule provides a direct tapping should not connection the service from exceed the nominal diameter of EBCO Swivel Ferrules Notes 1 2” via 1 of the nominal diameter of connection to the line from exceed (20mm todiameter 63mm PE pipe diameter of the tapping should not exceedthe todiameter 2” nominal boreservice (20 mm/OD) to main/4for direct ferrule insertion The EBCO Swivel provides a toso no 1/4 of the nominal diameter of ductile iron and steel pipe to 2” nominal bore diameter (20 mm the main for mains direct an integral joint inFerrule thean ferrule banjo the main 63 mm PE pipe OD) via integral joint without a strap or 1/3ferrule of the insertion nominal quick, permanent, leak free servicejoint should be without consulteda for theirorspecific 1/3 of the nominal 63 mm PE pipe OD) via an integral strap inadaptor the ferrule banjoThe so adaptor is when atapping strap is used. For is needed. will provide for direct ferrule insertion without a strapdiameterregarding connection, consisting of ferrule anostem with recommendations in ferrule banjo so no adaptor when a strap used. Tee For needed. The will provide service tappings this a isTapping service connections dry or underpressure or 1/3 of the nominal diameterdirectly when into adiameter anthe inner plugferrule for valve isolation and a is these larger pipe than materials. needed. The ferrule will provide service tappings larger than this a Tapping Tee connections dry or underpressure should be used. (for further information 360° swivel outlet at 90° to the stem. Typically it is advised that the nominal directly into cast iron, ductile iron and strap is used. For tappings larger than connections dryiron, or ductile underpressure should be used. (for further information The ferrule provides a direct diameter of should directly into outlet cast ironand and on the thetapping UPE range ofnotTapping Tees Ferrules notTee be should insertedbe directly steel mains. Asbestos cement this a should Tapping used. (for 1/2”and PVC Ferrules 1/4on directly into cast iron, ductile iron the UPE range of Tapping Tees should not be inserted directly connection to the service line from of the nominal diameter of exceed steel mains. Asbestos cement and PVC please refer to the separate data sheet: into PVC or AC mains. The walls of mains can also be tapped viatoa EBCO further information on the UPE the to 2”mains. nominal bore (20 for direct ferrule insertion steel Asbestos cement and PVC refer to the separate data sheet: into or are ACnot mains. Theenough wallsrange of mainofplease mains can also bediameter tapped via mm a EBCO Underpressure Tees thesePVC pipes strong to Flat Strap. (See page 6)EBCO Ferrules these Tapping Tees referenough to the without separate 63mmBoss strap or 1/3 of the PE pipe OD) an integral nominal mains can also bevia tapped Underpressure Tees pipes are please not strong to Flat Boss Strap. (See page 6)via ajoint (reference number TUPE007) hold the stem. The manufacturers of a when in the ferrule banjo so no adaptor is diameter a strap is used. For should be (See inserted into PVC hold datathe sheet: Underpressure Tees of Flat Bossnot Strap. pagedirectly 6) (reference number TUPE007) stem. The manufacturers willto provide service tappings larger than this a Tapping Tee needed. Quick The andferrule simple install connections dry or underpressure should belasting used. (for further information Quick Quick and simple to install and simple to install long Quick, permanent, leak free connection provided by a tried and tested designRobust and directly cast iron, ductile iron and provided Ferrulesbyshould inserted directly Quick, into permanent, leak free connection a triednot andbetested design on the UPE range of Tapping Tees permanent, free connection provided a tried EBCO can provide years data of service Quick, Extensive range leak steel mains. Asbestos cement and PVC please refer to the separate sheet: in even the into PVC orbyAC mains. The walls of ferrules and Extensive range tested design most aggressive soil conditions A range has been developed which enables the user to make connections to almost any mains can also be tapped via a EBCO Underpressure Tees these pipes are not strong enough to - - 61 152 54 40 79 /2” (20mm) 62 94 67 64 54 3/4”55 (2543 mm) 1” (32mm) - 50 50 - 50 F 10 10 10 10 10 10 10 10 13 13 13 13 EBCO Pushfit, Compression,B EBCO Pushfit, EBCO Pushfit, Copper or Compression, Compression, Female Threaded Copper or or Copper Outlet Female Threaded Female Threaded Outlet Outlet Standard - F E B B 17 17 A B Outlet D C Compression Compression Compression Copper Copper for PEfor for Compression Female Female Thread Thread for Copper Compression Compression Push Fit For for PE for PE PE Push Push Fit For Fit For PE PE Female Thread for for PE PE 19 19 19 19 19 19 19 19 F FE Screwdown Ferrule Screwdown E Screwdown Ferrule Ferrule B B EBCO Pushfit, Compression, A A 2” (63mm) D D C C A A A - 19 - Female Female Thread Thread Compression Compression for for PE PE Compression Compression for for Copper Copper Push Push Fit For Fit For PE PE ---- - 1 1 /2” x 2”(63mm) - 1 1 /2” x 2”(63mm) 11/2” x 2”(63mm) - 150 150 151 151 151 151 168 168 168 168 150 123 150 130 151 130 151 130 151 130 151 137 168 137 168 137 168 137 168 --- 123 - 123 123 130 130 130 130 137 100 137 100 137 100 137 -150 -150 92 92 93 93 93 93 100 151 151 151 151 168 168 168 168 - 151 92 92 130 93 130 93137 93 --- 65 65 72 72 7213793 72 70 70- 100 70 100 70 123 123 130 130 137100 137100 130 --92 --92 112 65 65 72 93 72100 72100 72 70 70- 142 70 70 195 143 127 118 93 102 93 93 100219 100159 93 140 195 72 143 127 219 159 72 102 72 154 72 70 112 - 142 72 140 --65 --65 112 78 68 10270 8670118 7770172 95 92 112 195 143 142172 140112 -- 78 68 154 102 8615922 77 95 25 92 -- 102 20 20 127 22 118 22219 22 25 25- 138 25 154 102 92 25- 25 97 25 -- 78 --68 20 20 22 22 22 17 17 86 19 77 19172 1911222 1995 25 19 19 19 19 22 17 22 22 25 19- 19 25 19 - 20 -20 17 19 22 19 2519251925 19 EBCO Pushfit, EBCO Pushfit, Copper or Compression, Compression, Female Copper or Copper or Threaded Female Female Threaded Outlet Threaded Outlet Standard Ferrule Standard Ferrule Ferrule DD D CC C - for for Copper Copper Compression for PE Female Female Thread Thread Compression for Copper A Open 108 108 108 108 105 105 105 105 116 116 116 116 Type Open 108 AAClosed 92 108 92 108 92 108 92 105 90 105 90 105 90 105 90 116 97 116 97 116 97 116 97 ABClosed 92 58 92 58 92 58 92 58 90 58 90 58 90 58 90 65 97 65 97 65 97 97 Open 58 A Open 108 108 108 108 105 105 105 105 116 116 116 116 - 65 Open 58 58 92 58 9242 589042 5890 42 58 58 58 65 97 65 97 65 - 46 65 BBAClosed 42 42 46 46 46 Closed 42 92 92 90 42 90 42 97 97 B Closed 42 42 58 42 5862 4258100 4258 87 42 42 42 46 65 46 46 74 77 95 65 92 - 46 82 BC Open 84 58 58 58 78 58 66 65 122 65 C 84 74 42 77 4240 6242100 87 78 66 95 46 92 - 54 82 B Closed 42 42 42 55 42 43 46 122 46 D 61 52 54 7942 62 94 46 67 64 84 74 78 55 66 122 D 61 52 54 43 94 67 64 EC 11 11 77 11 6240 1110079 1187 62 11 11 11 95 16 92 16 82 16 - 54 16 61 52 55 11 43 11 94 67 EFD 11 11 54 11 4010 117910 1162 10 11 16 16 16 10 10 10 10 10 13 64 13 54 13 - 16 13 11 11 11 10 11 10 16 16 FE 10 10 11 10 1110111011 10 13 16 13 16 13 - 13 - for for PE PE Female Thread Push Fit For PE for for PE PE Push Fit For PE Outlet Female Thread Screwdown Pattern Swivel Ferrule Dimensions - all dimensions in mm Outlet 1/2” (20mm) 3/4” (25mm) Outlet DN 1” (32mm) 11/4” (40mm) 11/2” (50mm) Type Type Push FitCompression ForCompression PE Female Compression Thread Compression Compression Thread Thread forFemale PEFemale Compression for Copper Push Push Fit For Fit For PE PE Push Fit For forPE for Copper Copper Compression Compression Compression Compression 781 68 154 102 86 77 95 92 - 97 1 /4” (40mm) 11/2”172 (50112 mm) 2” (63mm) Compression for PE Push Push Fit For Fit For PE PE Compression for Copper for for Copper Copper Female Female Thread Thread Female Compression Thread Compression Compression Fit For Fit For PE PE forPush PEPush Compression Compression Compression for Copper Female Thread Push FitFemale For PE Thread Female Thread for for Copper Copper Compression Compression Push Push Fit For Fit For PE PE Compression for PE Compression Compression Compression for for PE PE for Copper for for Copper Copper Female Female Thread Thread Compression Compression Compression for PE for for PE PE Compression Compression Compression for Copper Push FitPush For PE Push Fit For Fit For PE PE D DN - Female Thread Push Fit For PE Female Thread 50 50 50 50 48 48 48 48 ---- --- -- -- ---- 151 151 130 130 93 93 72 72 138 138 97 97 25 25 19 19 -------- Female Female Thread Thread 38 38 38 44 44 44 44 106 106 50 50 138 138 97 97 Compression Compression for for PE PE Compression Compression for for Copper Copper 38 38 38 38 38 C 84 174 Pattern 77 62 100 87 66 122Dimensions 95 92 82 -- all - dimensions 1121 102 195 143 127 118 219 159 142 140 - 138 Screwdown Swivel Ferrule in mm 3/4”78 DN /2” (20mm) (25mm) 1” (32mm) 1 /4” (40mm) 11/2” (50mm) 2” (63mm) 120 120 48 -48 -140 140 92 --92 Push Push Fit For Fit For PE PE Push Push Fit For Fit For PE PE Copper Copper Compression for for for PE Female Female Thread Thread Compression for Copper for for PE PE Push Fit For PE Compression Compression Female Thread Compression Compression Compression Female Thread Thread for PE Female Compression for CopperPush Push Fit For Fit For PE PE Screwdown Pattern Swivel Ferrule Dimensions all dimensions in mm Screwdown Pattern Swivel Ferrule Dimensions - all-dimensions in mm B 11/2” x 2”(63mm) 11/2” x 2”(63mm) 11/2” x 2”(63mm) - 107 107 106 106 106 106 120 120 120 --- 107 50 107 50 106 50 106 50 106 50 106 50 120 48 120 48 120 48 --- 112 50 102 50 195 50 143 50 127 50 118 50 219 48 159 48 142 48 --- 112 102 195 143 127 118 219 159 142 78 68 154 102 86 77 172 112 95 107 107 106 106 120172 120112 - 106 - 78 68 106 154106 102120 8612077 95 Female Thread 94 94 44 44 82 82 54 - 54 - Compression Compression for for PE PE Compression Compression Push Fit For PEfor for Copper Copper Compression for PE Push Push Fit For Fit For PE PE Compression for Copper for for Copper Copper 94 94 44 44 92 92 64 94 64 Female Female Thread Thread 94 94 44 44 95 95 67 94 67 Push Fit For PE for for PE PE 94 94 44 44 122 122 94 94 94 Female Thread Compression Compression 82 82 38 38 66 66 43 94 43 Compression Push Fit For Fit For PE PE for PE Push CompressionCompression Compression for Copper 82 82 38 38 78 78 55 82 55 Female Female Thread Thread Push Fit For PE Push Fit For PE 86 86 82 82 86 38 86 38 82 82 38 38 38 38 38 77 38 62 100 87 77 40 62 100 87 54 79 62 86 82 54 8640827982 62 Female Threadfor for Copper Copper Compression Compression Push Push Fit For Fit For PE PE Compression for PE Compression Compression Compression for for PE PE for Copper for for Copper Copper Female Female Thread Thread 86 86 38 38 74 74 52 86 52 Female Thread 86 86 38 38 84 84 61 86 61 CompressionCompression Compression for PE for for PE PE Compression Compression for Copper Compression Push Fit For PE Push Push Fit For Fit For PE PE A A Outlet B Type B C C D DA 2” (63mm) 2” (63mm) Female Thread 11/2” (50mm) DN 2” (20mmto) operate3at/4pressures ” (25mm)up to 16 bar 1” (240 (32mm ) subject 1 4” ratings (40mm)of 11/2” (50mm) Specifically1/designed psi) to1/the pipe and strap if used Outlet Outlet Type Standard Pattern Swivel Ferrule Dimensions - all dimensions in mm Type 1/2” (20mm) 3/4” (25mm) DN 1” (32mm) 11/4” (40mm) 11/2” (50mm) 2” (63mm) Reliable and leak free Compression Compression for for PE PE Compression CompressionCompression for for Copper Copper for PE Standard Pattern Swivel Ferrule - all dimensions in mm EBCO ferrules can provide years of service inDimensions even the most aggressive soil conditions Standard Swivel3Ferrule Dimensions - all dimensions in mm 1Pattern DN /2” (20mm) /4” (25mm) 1” (32mm) 11/4” (40mm) Compression Female Thread Thread for CopperFemale A range has been developed connections toofalmost(reference any type of mains and eitherenables underpressure orto drymake Flat Boss Strap. (Seeservice page 6)pipe,which number TUPE007) holdthetheuser stem. The manufacturers Extensive range Reliable and leak free type of mains and service pipe, either underpressure or dry A andsimple longdeveloped lasting Robust Quick has and to install which enables the user to make range been Specifically designed to operate at pressures up to 16 bar EBCO Robust and long lasting Quick,ferrules permanent, free connection provided a tried tested design soil conditions canleak provide years of service inby even theand most aggressive connections to almost any type of mains and service pipe, (240 psi) subject to the ratings of pipe and strap if used ferrules can provide years of service in even the most aggressive soil conditions EBCO Extensive range either Reliable and leak free underpressure or dry A range has been developed which enables the user to make connections to almost any Specifically Reliable and leak free designed to operate at pressures up to 16 bar (240 psi) subject to the ratings of type of mains and service pipe, either underpressure or dry Specifically designed pipe and strap if used to operate at pressures up to 16 bar (240 psi) subject to the ratings of pipe Robust long lasting and and strap if used Standard Pattern Swivel Ferrule Dimensions - all dimensions in mm -------- EBCO Straps and Ferrules.qxp 25/06/2007 10:03 Service Connections Service Connections - Swivel Ferrules Swivel Ferrules EBCO Straps and Ferrules.qxp Standard Pattern Swivel Ferrule Page 5 25/06/2007 10:03 Page 5 5 Standard Pattern Swivel Ferrule Swivel Ferrule Technical Specification Screwdown Pattern Standard Pattern General General Swivel Ferrule Swivel Ferrule Connections The ferrules shall be designed with an EBCO Push The ferrules shall beService designed with an EBCO Push General General Fit outlet for PE pipe, a compressionThe outlet Fit outlet PE pipe, a compression for ferrulesfor shall be designed with anfor EBCO The ferrules shall be designedoutlet with an EBCO Push Fit outlet for PEPE, pipe, aa compression compression Push Fit outlet for PE pipe, PE, a compression outlet for copper or a female outlet for copper ora acompression female outlet for PE, a compression outlet for outlet for PE, a compression outlet for threaded outlet. All ferrules shall becopper designed threaded outlet. Allcopper ferrules shall be outlet. designed or aFerrule female threaded outlet. or a female threaded Swivel Technical Specification All ferrules shall be designed a mainstem stem with All ferrules shall be designed as a main stem as a main stem with a 360° swivel outlet at 90° as a as main a 360° swivel outlet at 90° Screwdown Pattern Standard with a 360° Pattern swivel outlet at 90° with with a 360° swivel outlet at 90° with with control of water flow via a threaded inner with control of water flowFerrule via flow a threaded inner Swivel Swivel Ferrule control of water flow via a threaded inner control of water via a threaded inner plug. The inlet a male The taper thread plug. shall taper be a male taper thread plug. The inlet shall be a male taperGeneral thread toshall beplug. inlet shall beTheainlet male thread to General to BS 21 (ISO 7/1). to BS 21 (ISO 7/1). The ferrules shall be designed an EBCO ferrules shall be designed with an EBCO BS 21 (ISO 7/1). The ferrule shall be designed for BS 21with (ISO 7/1). TheThe ferrule shall be designed for The ferrule bepipe, designed for use The ferrule bepipe, designed for use Push Fit outletshall for PE a compression Push Fit outletshall for PE a compression use underground and to handle potable water use underground and tofor handle potable water at underground to handle potable water underground to handle potable water outlet for PE,and a compression outlet for outlet PE,and a compression outlet for at temperatures of up to 40°C. atto temperatures of up to 40°C. copper orshall a female threaded outlet. or a female threaded outlet. at temperatures of up to 40°C. The ferrule temperatures of upcopper 40°C. The ferrule shall be Theferrules ferrule shall shallbe work at pressures up to 16 Theferrules ferruleshall shallbebedesigned capableasofa working at All designed as a main stem All main stem work at pressures up to 16 bar (240 psi) without capable of working at pressures upbaroutlet to(240 16atbar (240 bar (240 psi) without pressures up toswivel 16 psi) without with a 360° swivel leakage. outlet at 90° with with a 360° 90° with leakage. ferrule shall easily ‘shut off’ leakage. leakage. TheofThe ferrule shall be easily control of water flow psi) via a without threaded inner control water flow via be a threaded inner Description of Design by means of ashall spindle from the plug. The inlet shall be a will malepermit taper service thread The inlet be aextending male taper thread The design of the ferrule ‘shut off’ by meansplug. of a spindle extending from topBS cap. to BS installations 21 (ISO 7/1).via conventional drilling to 21 (ISO 7/1). Description of Design pipe top cap. The ferrule shall bethe designed for use The ferrule of shall be designed for use and tapping machines, underpressure or Description Design The design of the ferrule will permit service underground and to handle underground to handle water dry, with or without servicepotable saddles.water The The design of and the ferrule will potable permit service pipe installations via conventional drilling of Design at temperatures of up Description toshall 40°C. at temperatures up to 40°C. design of and the ferrule further permit pipe installationofvia conventional drilling usedry, with with conventional drilling machines and tapping machines dryservice or underpressure, ferrule shall work at pressures up toof16 The ferrule shall be capable of working tapping machines, underpressure orThe The design the ferrule will permit pipeat mounted ontowithout the ferrule/strap with or without Thewithout design bar (240 psi) leakage. assembly to pressures up toservice 16 barsaddles. (240 psi) or without service saddles. The design of the installation via conventional drilling and tapping drill the mainofvia the ferrule stem, dry or of the ferrule shallshall further permit leakage. The ferrule be easily ‘shut use off’ Description Design underpressure. with conventional drilling machines by means of a spindle extending from the ferrule shall further permit use with conventional machines dry or underpressure, with or without The design of the ferrule will permit service mounted top cap. onto the ferrule/strap assembly to Construction pipe installations via service conventional drilling The drilling machines mounted onto the ferrule/strap saddles. of the ferrule drilldesign the mainof via the ferrule stem,shall dry or The tapping ferrule stem, banjo,underpressure inner plug and and machines, or Description Design underpressure. assembly to drill the main via the ferrule stem, further permit use with conventional drilling top cap shall be manufactured of dry, with or without service saddles. The The design of the ferrule will permit service gunmetal/bronze to BS1400 LG2 orpermit acetal Construction design of the ferrule shall further pipe installation via conventional drilling dry or underpressure. machines mounted onto the ferrule/strap thermoplastic polymer in drilling the casemachines of 1/2" to The tapping ferrule machines stem, banjo, threaded spindle use with conventional and dry or underpressure, assembly to drill the main via the ferrule stem, and or topwithout cap shall besaddles. manufactured of 1" only, (aonto plastic banjo to be available mounted the ferrule/strap assemblyfor to with service The design Construction gunmetal/bronze to BS 1400permit LG2. use The 11/4the " to main 2" outlets.) The banjo washers drill via the ferrule dryand or of the ferrule shall further dry orstem, underpressure. 1 1 banjo washers and the drilling 1 /4" to 2" the cap 1 /4shall " to 2" top cap washer shall be top cap underpressure. with conventional machines The ferrule stem, banjo, inner plug and top manufactured in EPDM rubber to BS 2494. washer shall in EPDM mounted onto be the manufactured ferrule/strap assembly to Construction 1 be manufactured of gunmetal to BS EN Construction 19821 Grade /2" to stem, The ferrule 1" topbanjo, cap washer shalland be The inner plug /2" to rubber BS 2494. 1" top drill thetomain via theThe ferrule stem, drycap or thermoplastic polymer in the case of The ferrule stem, banjo, threaded spindle manufactured or stem, Nitrile washer shall spindle be manufactured underpressure. ferrule threaded and top capin top cap shallin Polypropylene be The manufactured of banjo, CC491k (BS1400 LG2) or acetal thermoplastic polymer Rubber and shall provide the seal Polypropylene or Nitrile Rubber and shall gunmetal/bronze to BS1400 LG2 between or acetal Construction shall be manufactured of gunmetal to BS EN the outerto body provide the sealing between the1982 outer body 1/ in the case of 1/2” to 1” only, (a plastic banjo beand ferrule stem. The ingress 2" to of dirt will(abeplastic prevented bytoa be plastic top plug. and ferrule stem. and top cap shall be washers manufactured 1" only, banjo available for Grade CC491k (BS1400 LG2). The banjo andof available for 11/4” to 2” outlets.) The banjo washers /4" to gunmetal/bronze 1400shall LG2. The 1 2"and outlets.) ThePEbanjo and 1The Pushfit joint for pipe washers shall consist The Pushfit joint to forBS PE pipe consist 1 1 the 11/4” to 2” top cap washer shall be manufactured /4following: banjo washers and the 1 /4" to 2" top cap theof1the " to 2" top cap washer shall be of the following: the 11/4” to 2” top cap washer shall be manufactured manufactured in EPDM rubber toLiner: BS 2494. beand manufactured in EPDM Grip Ring, ‘O’ Ring andin Nose Cone Grip Ring,shall ‘O’ Ring Nose Cone Liner: EPDM rubber to BSwasher 2494. The 1/2” to 1” top cap /2" toto rubber to to BSmeet 2494. The 1/2" of 1" the toprequirements cap washer tothe 1"WRAS top cap in EPDM rubber to BS 2494. The 1/2” toThe 1”In 1order top cap meet of the shall WRAS be it is In order the requirements it is necessary to use or insert withshall metric MDPE necessaryshall to in usePolypropylene a be liner ormanufactured insert with metric manufactured ina liner Polypropylene or Nitrile washer in washer be manufactured orMDPE service pipeor to BS6572 and BS 6730. The liner is service pipe to BS6572 and BS 6730. The liner is washer shall be manufactured in Polypropylene Rubber and shall provide the seal between Polypropylene or Nitrile Rubber and shall not an integral part of the Pushfit joint and for not an integral part of the Pushfit joint and for Nitrile and shall provide the sealing between thepolyethylene outer bodypipe and ferrule stem.Rubber Theofingress provide the sealing between the outer body other than MDPE, use the liner polyethylene pipe other than MDPE, use of the liner Nitrile Rubber and shall provide the seal between the is optional. If a liner is by nota used thetop joint will optional. If a liner is not used the joint will of dirt will be prevented plastic plug. andisferrule stem. the outer body and ferrule still substantially exceed most international still stem. substantially exceed most international outer body and ferrule stem. The ingress ofdirt will be performance requirements. performance The Pushfit joint for PE pipe shall consist The Pushfit requirements. joint for PE pipe shall consist of the following: of the following: • The Pushfit joint for PE pipe shall consist of The Female BSP outlet for iron pipe shall The Female BSP outlet for iron pipe shall prevented by a plastic top plug. Grip Ring,of‘O’ Ring and Nose Cone Liner: consist the following: • The Pushfit joint for PE pipe shall consist of • • • the following: Grip Ring, ‘O’ and Nose Cone Liner: consist ofRing the following: In order to meet the requirements of the WRAS it is In order to meet the requirements of the WRAS it is Female BSP thread parallel to BS 21 (ISO 7/1) Female BSP thread parallel to BS 21 (ISO 7/1). necessary to use a liner or insert with metric MDPE necessary to use a liner or insert with metric MDPE Grip Ring, ‘O’ Ring and Nose Cone Liner: service pipe to BS6572 and BS 6730. The liner is service pipe to BS6572 and BS 6730. The liner is The Copper Compression outlet shall The Copper Compression outlet shall not an integral part of the Pushfit joint and for not an integral part of the Pushfit joint and for In order to meet the requirements of the WRAS it is necessary consist of the following: consist of the following: polyethylene pipe other than MDPE, use of the liner polyethylene pipe other than MDPE, use of the liner optional. a liner is thea and joint optional. a liner is not usedolive thepipe joint is will AisThrust nut Ifwith integral copper olive iswill toor insertAiswith Thrust nut Ifwith integral copper and to Grip Ring, ‘O’ Ring and Nose Cone Liner: not toused use liner metric MDPE service to still substantially mostB international still substantially mostB. international conform to BS 864exceed Part 2 Type conform to BS 864exceed Part 2 Type In order to meet the requirements of the WRAS it isperformance necessary requirements. performance BS6572 and BS 6730. The liner requirements. is not an integral part of the following: Gunmetal Swivel - Swivel FerrulesStandard Ferrule 5 Gunmetal Standard Swivel Ferrule Gunmetal Screwdown Swivel Ferrule Gunmetal Screwdown Swivel Ferrule Parts List - Swivel Ferrules Item Description Parts List 1 Top plug - Swivel Ferrules 2 Item Top Cap Description 3 Top Cap Washer 14 Banjo Washer Top plug 5 2 Banjo Top Cap 6 Inner plug 36a Spindle inner Topplug Cap Washer Ferule only, not illustrated) 4Parts (Screwdown Washer List -Banjo Swivel Ferrules 7 Stem Item 5 Description Banjo 1 Top plug 5 62 Top Cap Inner plug 3 Top Cap Washer 6a Spindle inner plug 1 2 Banjo Washer 4 (Screwdown Ferrule only, not illustrated) 5 76 6a 7 Banjo Stem Inner plug Spindle inner plug (Screwdown Ferule only, not illustrated) 4 Stem 3 1 4 Female BSP thread parallel to BS 21 (ISO 7/1) Female BSP thread parallel to BS 21 (ISO 7/1). 6 7 The Compression outlet for PE shall The Compression outlet for PE shall to use a liner or insert with metric MDPE service pipe toBSP outlet The Female pipe shall The Female BSP outlet for than iron pipe shall for theiron Pushfit joint and for polyethylene pipe other MDPE, consist of the following: consist of the following: consist of the following: consist of the following: BS6572 and BS 6730. The liner is not an integral part copper of ause of the liner If a copper liner is not aused jointa A Serrated insert, friction washer, a is optional. A Serrated insert, frictionthe washer, 5 2 4 3 6 All materials used in the EBCO Swivel 4 Ferrule are WRAS listed and have been 7 selected to give the best possible overall performance. gland and nut substantially exceed compression gland and a thrust nut. the Pushfit joint and for polyethylene pipe other compression than MDPE, a thrust willstill mostinternational performance The Copper Compression outlet shall The Copper Compression outlet shall use of the liner is optional. If a liner is not used the joint requirements. Service Connections for Rigid and PE Pipes consist of the following: consist of the following: will still substantially exceed most international performance A Thrust nut with integral copper olive and is to A Thrust nutStraps with integral copper and is to EBCO andolive Ferrules •2 Type TheBFemale BSP outlet for iron conform to BS 864 Part conform to BS 864pipe Part 2shall Type B.consist requirements. All materials used in the EBCO Swivel of the following: The Compression outlet The Compression outlet for PE shall for PE shall Ferrule are WRAS listed and have been The Female BSP outlet for iron pipe shall consist consist of the following: consist of the following: Female BSP thread parallel to BS 21 (ISO 7/1) All materials in the overall selected to give theused best possible A Serrated copper A Serrated copper insert, a friction washer, a of the following: Female BSP thread parallel to insert, a friction washer, a compression gland and a thrust nut compression gland and a thrust nut. performance. EBCO Swivel Ferrule are BS 2779 (ISO 228-1) The Copper Compression outlet shall consist of the following: A Thrust nut with integral copper olive and is to conform to BS 864 Part 2 Type B The Compression outlet for PE shall consist of the following: A Serrated copper insert, a friction washer, a compression gland and a thrust nut • The Copper Compression outlet shall consist WRAS Pipeslisted and have been of the following: Service Connections for Rigid and PE selected to give the best and and Ferrules A Thrust nut withEBCO integralStraps copper olive is possible overall performance. to conform to BS 864 Part 2 Type B • The Compression outlet for PE shall consist of the following: A Serrated copper insert, a friction washer, a compression gland and a thrust nut Service Service Connections Connections -- Range Range 7 7 Range Information The following tables are intended to act as a general guideline only. For further, more detailed information on the EBCO range of Range Information The following tablesplease are intended as aCustomer general guideline only. For further, detailed information on the EBCO range of straps and ferrules, contact to theact EBCO Service Department at the more telephone number shown below. The following tablesplease are intended as a Customer general guideline only. For further, detailed information the EBCO range of straps and ferrules, contact to theact EBCO Service Department at themore telephone number shownonbelow. straps and ferrules, please contact the EBCO Customer Service Department at the telephone number shown below. Range Information Gunmetal Swivel Ferrules - Screwdown and Standard Types Gunmetaland andAcetal Acetal Swivel Ferrules - Screwdown and Standard Types Gunmetal Inlet Size and Acetal Swivel Ferrules - Screwdown Outlet Sizeand Standard Types Inlet Size Outlet SizeFit BSP Female Type B EBCO Push EBCO-B for PE BSP Female Type B EBCO for PE BSPT Male Thread Copper ForPush PE Fit EBCO-B MDPE 1/2Male 1/2” BSPT Thread Copper For PE ” 15mm 20mm 20MDPE mm/1/2” 1 1 1 ” 1/ 3/ 15 20 20 /2 /2 2”” 4”” 22mm mm 25mm mm 25mm mm/ /3//2 4” 1 3 3 ” 3/ 1/ 22 25 25 /2 /4 4”” 2”” 15mm mm 20mm mm 20mm mm/ /1//4 2” 3 1 1 ” 3/ 3/ 15 20 20 /4 /2 mm 25mm mm/ /3//2 4”” 4”” 22mm mm 25mm 4” 3/4” 3/4” 3/4” 22mm 25 25 1” 1” 28 mm 32mm mm 32mm mm//1” 28 32-mm 32mm /4” /4” 111” 111” 35mm mm - /1” 1 ” 1 ” 1 1 35 - 1/2” 11//4 2” 11//4 2” 42mm mm 50-mm 50mm/1 1 ” 1/2” 11/- 2” 42-mm 50-mm 50 mm /1/2” 1 11//2 2” 63 mm /2” 112” 63 mm /2” 2” 54mm 63mm 63mm/2” mm screwdown configurations 63mm 63mm/2” 2” ferrules are available 2” as both standard 54and All EBCO All EBCO ferrules are available as both standard and screwdown configurations EBCO-C for PE EBCO-C Barrier for PipePE Barrier Pipe 20mm 20 25mm mm 25mm 20 mm 20 25mm mm 25 32mm mm 32-mm 50-mm 50-mm 63-mm 63mm EBCO Push Fit banjos are available in a combination of plastic and all other outlet types EBCO Fitgunmetal banjos arewhilst available in a combination Push areplastic available in gunmetal of andonly gunmetal whilst all other outlet types are available only in gunmetal Gunmetal Self Tapping Ferrule Straps Gunmetal Self Ferrule Straps Gunmetal SelfTapping Tapping Ferrule Straps Size of strap Type of Pipe Stem Size Size of strap of Pipe AC Stem 3/4”) Tolerance PE TypePVC 20mm (1/2”) 25 mm (Size 32mm (1”) Tolerance PE PVC AC 20mm(1/2”) 25mm(3/4”) 32mm- (1”) 32mm - 33.7mm -32mm 33.7mm 48.1 mm- -50.4 mm - 48.1mm mm-50.4 - -60.2 - 64.2mm mm 60.2 mm -- 64.2 mm - 73mm 76mm 73 76mm - mm -- 92 mm 88mm mm- -101 92mm 88mm 96 mm 96mm mm- -101 118mm mm 110 mm -- 118 110mm 130mm mm 122 122mm mm -- 130 146mm mm 138 146mm 138 155mm mm -- 163 mm 155 mm -- 163 173mm mm 165mm 173mm 165mm mm -- 185 mm 177 185mm 177mm mm -- 203 mm 195 203mm - 195 217mm mm -- 225 mm 217mm 225mm mm -- 246 mm 238 -- 238mm 252 mm -- 246 260mm mm 252 260mm - mm mm -- 276 268mm 268mm 276 mm -- 276 284mm mm 276 284mm - mm -- 302 mm 294mm 294mm mm -- 302 316mm mm - 315 316mm 315 mm -- 330 mm - 322mm - 330mm - of the pipe must be considered. Reference 322mm When tapping AC or Plastic- Pipes, the wall thickness should be made to the EBCO Customer Service Team in the following instancies: the must point be of tapping. ThisReference may occurshould on pipes mm diameter. AC pipes: If the thickness likely to thickness exceed 18ofmm When tapping AC wall or Plastic Pipes,isthe wall theatpipe considered. be over made6”/150 to the EBCO Customer Service Team in the following instancies: at the point of tapping. occur on some ratings plastic pipes over 180mm in diameter. Plastic pipes: If the thickness is likely to exceed 19mm at the point of tapping. ThisThis maymay occur on pipes overSDR 6”/150 mmof diameter. AC pipes: If the wallwall thickness is likely to exceed 18mm at the point of whilst tapping. occur onare some SDR ratings plastic pipes over 180mm in diameter. Plastic pipes: If theare wallavailable thickness likely to exceed 19mm and EBCO Push fit banjos in isa combination of plastic gunmetal all This othermay outlet types availableonly inof gunmetal. EBCO fit banjos arefor available in astems combination of plastic and gunmetal whilst all other outlet types are availableonly in gunmetal. CuttersPush are not available use in 1” for AC pipe. Cutters are not available use in 1” stems foroutlets AC pipe. All available straps can beforsupplied with banjo of EBCO Push Fit for PE, EBCO-B Compression for PE, EBCO-C Compression for PE Barrier pipe, EBCO-S Compression for copper or Female Threaded forbe iron pipe. with banjo outlets of EBCO Push Fit for PE, EBCO-B Compression for PE, EBCO-C Compression for PE Barrier pipe, EBCO-S Compression for copper All available straps can supplied or Female Threaded for iron pipe. Gunmetal Flat Boss Straps Gunmetal Flat Boss StrapsType of Pipe Gunmetal Size of strap Flat Boss Straps Size of strap Tolerance Tolerance 32mm - 33.7mm 32mm 33.7mm mm- -50.4 mm 48.1 mm-50.4 48.1mm - 64.2mm mm 60.2 60.2 mm -- 64.2 mm 73mm 76mm 73mm mm -- 76 92mm mm 88 mm- -101 92mm 88mm 96 mm 96mm mm- -101 118mm mm 110 110mm mm -- 118 122 130mm mm 122 130mm mm -- 146 mm 138mm 138mm 146mm 155 mm -- 183 mm 155 183mm mm -- 173 mm 165mm 165 mm -- 173 185mm mm 177mm 185mm 177mm mm -- 203 mm 195 195 mm -- 203 225mm mm 217mm 225mm 217mm 229 mm -- 237 mm 237mm 229 mm -- 246 mm 238mm 238mm mm -- 246 252mm mm 250 252mm 250 mm -- 260 mm 252mm 252 259mm mm -- 260 267mm mm 259mm 267mm mm -- 276 mm 268 276mm 268 mm -- 330 mm 322mm 322mm - 330mm CI CI -------- ----------- DI DI ---- - ---- - Type Pipe Steel PE ofPVC PE PVC Steel - - -- - --- Size of Tapping AC AC ---- - -- No tapping No tapping Size 1/2 3/4Tapping ” of ” 1” 1/2” 3/4” 1” -- 11/2” 11/- 2” --- 2” 2” ----- Straps are supplied thin pattern as standard. Straps are supplied thin are pattern as standard. Thick pattern alternatives available to order. Thick pattern alternatives to order. mmavailable can be made to Flat boss straps over 300are Flat boss straps over 300mm can be made to order order Flat boss straps can be supplied with a 3/8“ hole Flat boss the straps canto behelp supplied withdrilling a 3/8“ hole through boss in the and through the boss to help in the drilling and tapping process. tapping The sizeprocess. of the strap boss may restrict the size The of the strap bosstapping. may restrict thetable size of thesize maximum allowed See the of allowed tapping. See the table to the maximum left for further details. to the left for further details. Service Connections for Rigid and PE Pipes Service Connections for Rigid and PE Pipes EBCO Straps and Ferrules Service Connections - Straps and Ferrules 8 Standard Outside Pipe Diameter Guide Chart Standard Outside Pipe Diameter Guide Chart Metric Nominal Plastic Bore Metric PVC Steel ISO/4200 Class Class Non Series 1 Series 2 AB Only CD Only Standard UPVC BS1387 Series 3 BS3600 & API 5L BS3601 & BS1600 (pipe ends (up to & to BS534) including 36”NB) BS3505 BS3506 ABS BS5391 } MOPVC PE Hep30 Imperial Cast Iron and A C (turned end) BS1211 (up to & including 27” NB) BS78, BS486 25mm 1” 32mm 1.25” 40mm 1.5” 50mm 2” 63mm 25 33.7 32.0 30.0 32 42.4 40.0 48.3 2.25 60.3 57.0 65mm 2.5” 75mm 65 80mm 3” 90mm 3.5” 100mm 4” 110mm 80 40 50 55.9 57.0 2.20 69.1 2.72 55.9 2.20 69.1 2.72 82.3 3.24 82.3 3.24 82.5 3.25 95.5 3.76 95.5 3.76 35.0 33.7 33.6 33.4 33.6 33.6 33.6 44.5 42.4 42.3 42.2 42.3 42.3 42.3 54.0 48.3 48.3 48.3 48.3 48.3 48.3 Ductile Iron BS4772 DIN28601 DIN28602 DIN28603 DIN28605 EN545 GRP BS5480 Metric AC (turned end) BS486 Class 15 Class 20 Class 25 56.0 DIN28601 63.5 60.3 60.3 60.3 60.3 60.3 60.3 66.0 69.0 DIN28605 63 76.1 70.0 73.0 76.1 76.1 76.1 75.2 75.2 82.0 DIN28605 75 90 100 88.9 82.5 101.6 101.6 88.9 88.9 88.9 88.9 88.9 88.9 98.0 96.0 101.6 101.6 114.3 114.3 114.3 114.3 114.3 114.3 118.0 122.0 139.7 139.7 141.3 140.2 140.2 121.9 4.80 121.9 4.80 114.3 127.0 108.0 149.4 5.90 149.9 5.90 139.7 133.0 141.3 177.3 6.98 177.3 6.98 168.3 204.7 8.06 204.7 8.06 232.2 9.14 259.1 10.20 286.0 11.26 232.2 9.14 259.1 10.20 286.0 11.26 219.1 273.0 273.0 273.1 273.0 273.0 274.0 333.8 13.14 345.4 13.6 323.9 323.9 323.9 323.9 323.9 386.6 15.22 399.3 15.72 355.6 355.6 355.6 355.6 413.0 16.26 439.0 17.30 492.3 19.38 545.1 21.46 571.5 22.50 597.9 23.54 426.2 16.78 453.1 17.84 506.9 19.96 560.3 22.06 587.2 23.12 613.7 24.16 406.4 406.4 406.4 457.0 457.0 457.0 650.2 25.60 667.0 26.26 110 125mm 5” 140mm 125 150mm 6” 160mm 150 175mm 7” 180mm 175 200mm 8” 225mm 9” 250mm 10” 280mm 200 300mm 12” 315mm 300 350mm 14” 355mm 350 375mm 15” 400mm 16” 450mm 18” 500mm 20” 525mm 21” 550mm 22 560mm 375 600mm 24” 600 152.4 144.0 DIN28601/3 140 159.0 177.8 165.1 168.3 168.3 168.3 168.3 168.3 170.0 219.1 222.0 177.0 177.0 160 193.7 193.7 193.7 180 225 250 219.1 244.5 219.1 219.1 232.0 232.0 240.0 259.0 259.0 268.0 272.0 286.0 286.0 295.0 326.0 324.0 334.0 345.0 356.0 355.6 378.0 376.0 392.0 405.0 419.0 406.4 406.4 429.0 427.0 448.0 463.0 478.0 457.0 457.0 480.0 478.0 498.0 515.0 532.0 532.0 530.0 568.0 586.0 605.0 635.0 633.0 654.0 672.0 691.0 244.5 219.1 222.0 244.5 280 315 355 400 450 500 525 550 (BS only) 508.0 559.0 508.0 508.0 559.0 559.0 610.0 610.0 508.0 508.0 559.0 560 610.0 610.0 610.0 The above table represents a general guideline relating to some of the pipe types and sizes available. A wall chart is available showing the above information including sizes up to 2 meters. For a copy and for more detailed information please contact the Talbot Customer Service Department on the number shown below. Talbot Nobel Road, Eley Trading Estate. TALIS UK Edmonton, Edison RoadLondon. N18 3DW. United Kingdom. Hams Hall Distribution Park Tel: +44Birmingham (0)20 8884 4388 Coleshill, Fax: +44 (0)20 8884 4766 B46 1AB United Kingdom e-mail: [email protected] Tel: +44 (0) 1675 437900 web: www.tycowaterworks.com Fax: +44 (0) 1675 437909 Email: [email protected] Web: www.talis-group.com These fittings are designed for the conveyance of cold potable water. Save with the express written approval of Talbot, no warranty is given that the fittings are suitable for any other purpose. We reserve the right to change the design and specification without notice. © Tyco 2004 2K (11/04) TTAL/200.2