DosPrint - Hanskamp

DosPrint
Type 1825
Installation and operating instruction
Article number: 1840
Date: August 2014
Version 5.1 - Translation of Original Instructions for use
According to Annex 1 chapter 1.7.4 Machine guideline 2006/42/EG
Doetinchem,
The Netherlands
www.hanskamp.nl
EN
DosPrint
EN
Type 1825
Preface
Manual Contents
This manual contains the information necessary for the correct installation and operation of a HanskampDosPrint.
Study and understand this information thoroughly before configuration of the DosPrint.
Failure to do so could result in damage to equipment. Please consult your milking equipment dealer if you do not understand the information in this manual, or if you need
additional information. All information in this manual has been compiled with care.
Hanskampshall not be liable for errors or faults in this manual. The recommendations
are meant to serve as guidelines. All instructions, pictures and specifications in this manual are based on the latest information that was available at the time of publication.
Your DosPrint may comprise improvements, features or options that are not covered in
this manual.
Applicability
The table below shows the type numbers of the DosPrint for which this manual is applicable.
Model designation
Model
Typenumber
DosPrint
1825
Contact number Local Service Provider
We suggest you write the name, address and telephone number of your local service
pro-vider contact in the table below. This makes sure you can easily find the information.
Name
Adress
Telephone number
E-mailadress
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Hanskamp AgroTech B.V. (the Netherlands)
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DosPrint
EN
1.
Type 1825
Introduction
The ingenious DosPrint ensures that the motor control makes the feeding jack go back
one turn after dosing. This makes DosPrint a very solid alternative for sensitive and complex spilling valves. Because DosPrint is tailor-made, it can be linked to almost all brands
of feeding stations. The system also fits Hanskamp AgroTech's CrisyDos and Black V as
well as DeLaval's automated V system.
The information in this manual is for farmers and technicians.

Dairy farmers use the information to test and adjust the DosPrint or to list overviews.

Technicians use the information to install and setup the DosPrint.
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DosPrint
EN
Type 1825
2. Safety
2.1 Introduction
The safety alert symbol identifies important safety messages on your DosPrint and in the
manual. When you see this symbol, be alert to the possibility of personal injury or death.
Follow the instruction of the safety message.
Safety Alert Symbol
2.2 Signal Words
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The signal word for each message uses the following guidelines:
Warning! Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury, and includes hazards that are exposed when
guards are removed.
Danger! Indicates a imminently hazardous situation that, if not avoided, will re
-sult in death or serious injury.
2.3 Safety Instructions
YOU are responsible for the SAFE operation and maintenance of your DosPrint. YOU must
make sure that you and anyone else who is going to operate, maintain or work in the
vicinity of the DosPrint knows all the related SAFETY information in this manual.
YOU are the key to safety. Good safety practices protect you and the people around you.
Make these practices a working part of your safety program. Make sure EVERYONE who
operates, maintains or works near the DosPrint obeys the safety precautions. Do not risk
injury or death by ignoring good safety practices.

DosPrint owners must train operators before they operate the DosPrint. This training must be repeated at least annually.

The operator must read, understand and obey all safety and operating instructions
in the manual.

A person who has not read and understood all safety and operatinginstructions is
not permitted to operate the DosPrint.

Do not modify the equipment in any way. Unauthorized modification may impair
the function and/or safety and could affect the life of the equipment, and persons.

Only use approved spare parts, and make sure they are only installed by authorized technicians.
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DosPrint
EN
Type 1825
2.3.1 General Safety

Read and understand the manual and all safety signs before you connect power
supplies to operate, maintain or adjust the DosPrint.

Only trained persons are permitted to operate the DosPrint. A first-aid kit must be
available near the DosPrint. Store in a highly visible place.

A carbon dioxide or foam fire extinguisher must be available near the DosPrint.
Store the fire extinguisher in a highly visible place.

Install all protective covers and guards before you operate the DosPrint.

Wear the correct protective clothing and equipment. Disconnect and isolate the
electrical power supply before you clean or do maintenance on the DosPrint.

Know the emergency medical centre number for your area.

Contact your nearest milking equipment dealer provider if you have any questions

Review safety related items with all operators frequently (annually).
2.3.2 Electrical Safety

Only an authorized electrician must install the electrical power supply for the DosPrint.

Make sure the electrical grounding of the electrical system and all parts of the DosPrint meet the local rules and regulations.

Replace any damaged electrical lines, conduits, switches and components immediately.

Isolate the electrical power supply before you open the DosPrint to work on the
electrical system.
2.3.3 Installation Safety

Read and understand the instructions in this manual.

Make sure the DosPrint is correctly installed.
2.3.4 Operating Safety

Read and understand the applicable manual and all safety signs before you connect
power supplies to operate, maintain or adjust the DosPrint.

Only trained persons are permitted to operate the DosPrint.

Switch off the electrical power supply by taking plug out of the power point and
secure the plug before you clean or do maintenance on the DosPrint.

Install the covers and guards before you operate the DosPrint.

Keep hands, feet, hair and clothing away from all the electrical parts.

Keep unauthorized persons, especially small children away from the DosPrint at all
times.

Before the electrical supply is attached to the DosPrint, make sure all parts are tight
and that all the parts are in good condition.

Contact your nearest milking equipment dealer if you have any questions.
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Hanskamp AgroTech B.V. (the Netherlands)
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DosPrint
EN
Type 1825
2.3.5 Maintenance Safety

Read and understand the applicable manual and all safety signs before you connect power supplies to operate, maintain or adjust the DosPrint.

Only trained persons are permitted to maintain the DosPrint.

Switch off the electrical power supply by taking plug out of the power point and
secure the plug before you clean or do maintenance on the DosPrint.

Wear protective clothing and safety goggles when you do work on the pneumatic
system.

Make sure all the covers and guards are installed when maintenance work is complete.
2.3.6 Safety Decals

General safety messages appear in this safety messages section. Specific safety
messages are in applicable parts of this manual when potential hazards may occur if the instructions or procedures are not followed.
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Hanskamp AgroTech B.V. (the Netherlands)
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DosPrint
EN
Type 1825
Control print synchronic motor
The DosPrint is a unique control which prevents residual trickling in feed stations by making the auger run in reverse direction after dispensing. This control is also perfectly applicable for milking parlour feeding. The extensive possibilities make this control applicable to numerous installations.
We supply DosPrint in two types of our feeders, but for DeLaval feeding stations it is also possible to
mount just the DosPrint between Station Controller and the feeder.
Specifications DosPrint:
 Power supply 24VAC (brown and white)
 Input 12-24VAC-DC (blue and grey)
 Power output (not specified)
 Output potential-free contact <1Ω (red and black)
 Output for 24VAC synchronous motor L/R on. (red,white and 2x blue)
 22μF capacitor on the circuit board.
 Push button and 2 x 8 digit display
Glass fuse 1A
Display
 During normal operation nothing is shown on the display.
 The print's program goes through several process steps which are displayed in code
on the display after pushing the button:
10
No action
11
Pulse active motor turns counter-clockwise
12
“ot” Motor time Pulse not active, motor turns counter-clockwise (not
with “Cr”)
“dt” Delay time Pulse not active, wait time
“oE” Motor Extra-time. Pulse not active, motor turns counter-clockwise
in extra float time
“or” Motor return. Pulse not active, motor in float time, clockwise
13
14
15
 During the configuration of the DosPrint, the matching setting possibilities are indicat
ed in code.
 If the button is not pushed for 30 minutes, the display will automatically switch off.
Push button
By using the push button, settings can be viewed or changed.
1. Push the button. The operating mode appears.
2. Push the button again, which calls up the setting range.
3. If the button is pushed once more, the next setting range will appear.
4. If the setting for this range needs to be displayed, keep the button depressed until the screen starts flashing.
5. Browse through the setting possibilities by briefly pressing the buton.
- Then save the setting (press the button until the screen starts flashing)
-abort the setting procedure (press the button until the display turns off)
Look at page 4 for the complete menu structure.
Look at page 5 for the default menu structure.
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Hanskamp AgroTech B.V. (the Netherlands)
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DosPrint
EN
Type 1825
Operation:
Cr: Contact reed: Every 10 sec motor turning time (11) “oC” contact high 1 second.
(imitating reed-switch)
Cn: Contact normal: Contact is 1800msec high, then low for 200msec.
(sleep contact normal)
Ci: Contact inverse: Contact is low 1800msec, then high for 200msec.
(sleep contact inverted)
it: internal test: Program for testing inputs and outputs. 00 is low 01 is high.
DosPrint in CrisyDos and Black V
Feeding station with CrisyDos and DosPrint
1
Feeding station with Black V and DosPrint
2
PipeFeeder with DosPrint
3
DosPrint in the motor housing
4
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Hanskamp AgroTech B.V. (the Netherlands)
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DosPrint
EN
Type 1825
Display shows function code.
10
Co
ot
dt
oE
or
i t
Cr
Contact reed; Functions as reed switch
(DeLaval)
Cn
Contact normal; Break contact (VC3
Nedap)
Ci
Contact inverted; Make contact (VC4
Nedap)
12
Motor time; Minimum turning time, 0299 not in menu “Cr”
13
Delay time; Waiting time after last pulse
in sec: 00-99
14
Motor Extra time; Set in sec: 00 – 99
default: 02
15
Motor return; Idling stroke time in sec:
00 - 19 default:02
oL
output Left, test motor counterclockwise (normal)
or
output Right, test motor clockwise
(return)
oC
out Contact, test potential- free contact
(reed/i-contact)
i P
input Pulse Test input.
DP
Display Program Show program version.
Press button briefly
Press button until screen starts
flashing
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Hanskamp AgroTech B.V. (the Netherlands)
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DosPrint
EN
Type 1825
menu Cr
iP
Display
11
13
14
11
14 11 14
13
11
11
13
15
14
13
15
Motor
Function Diagram DosPrint
Time
Setting advice per brand/model feed computer
Feeding stations CrisyDos
DosPrint
Co
ot
dt
oE
or
Remarks
Black V
Yes
Cr
0
20
02
05
Feeding stations
DosPrint
Co
Ot
Dt
oE
Or
Remarks
(DosPrint-version)
version 3.0
(DosPrint-version)
version 2.4
In-parlour-feeding
Yes
Cr
0
20
02
02
Yes
Cr
0
20
00
02
Default settings
Version 3.0 is supplied from July 2014
Version 2.4 is supplied until July 2014
DosPrint
Co
ot
dt
oE
or
Remarks
PipeFeeder
Yes
Cr
0
0
02
02
Nedap VC3
Yes
Cn
10
50
0
5
Prom with “R” or resistance 48Ω parallel over M+ and Mx
Nedap VC4 en ISO
Yes
Ci
10
50
0
5
resistance 48Ω parallel over M+ and Mx
DeLaval Alpro ‘V automaat’ Yes
Cr
0
20
0
5
Use Black V with DosPrint.
DeLaval ‘happy’
-
-
-
-
-
-
Use Black V with DosPrint see setting for DeLaval Alpro
GM (ID2000 en GM3000)
Yes
Cr
0
20
0
5
in combination with CrisyDos.
BouMatic
Yes
Cr
0
20
0
5
in combination with CrisyDos and 470Ω resistance parallel
Fullwood
Yes
Cr
0
20
0
5
in combination with CrisyDos.
The settings by version 2.4 and 3.0 are not rexchangeable.
Look for your version on page 9, display program.
DosPrint can only be used in combination with a 24VAC synchronous motor which uses
a 22μF condensator. Consult the installation instructions of the concerned feeding
computer or milking parlour feeding for connections and settings. DosPrint is perfectly
suited for the Hanskamp PipeFeeder, CrisyDos and Black V.
More info: www.hanskamp.nl/en
10 - 14
Hanskamp AgroTech B.V. (the Netherlands)
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DosPrint
EN
Type 1825
5
Synchronous motor
connection
2x8 dig. display
Potential-free
contact.
(reed switch or
I contact)
Feed computer pulse. 12-24
VAC/VDC
24VAC Power
Fuse 1A
Push button
Power outlet
24VAC
Revision Table of software version DosPrint
Date:
Aug 2010
Jan 2011
May 2011
Version:
2.0
2.1
2.2
Approved:
Nov 2011
2.3
Improved pulstime. No delaytime of 200 mSec on every feed signal. More accurate (especially on
Feed2)
July 2013
2.4
Default settings adapted.
July 2014
3.0
Default settings adapted in Fullwood in combination with Pipefeeder. OT 14 after first pulse, not
after Dt. Co-Cr oT-0 dT-20 oE-02 or-02
First approved version
Default settings addapted. Co-Cr dT-20 oE-0 or-5
Adaption delay time: 200 mSec To prevent shortcuts of the outlet
Revision Table of instruction version
Date:
Version:
Approved:
Aug 2010
Jan 2011
May 2011
0
1
2
First approved version
Adaption of DosPrint settings.
Adaption of DosPrint settings.
Nov 2011
July 2013
3
4
Adaption of DosPrint settings.
Adaption of DosPrint settings (new version)
July 2014
August 2014
5
5.1
Adaption of DosPrint settings.
New name and logo added
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Hanskamp AgroTech B.V. (the Netherlands)
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DosPrint
EN
Type 1825
Warranty limitations:
The warranty excludes costs and expenses due to:
incorrect use of the equipment, not in accordance with the specifications in
the instructions for installation and use;
the consequences of any intervention by engineers other than engineers recognised and approved by Hanskampfor carrying out service, maintenance and
other technical work;
incidents such as freezing, ice, fire, flooding, inundation or any other form of
extreme water damage, and lightning;
defects in the electrical system or earthing system;
use of compressed air that does not meet the quality standards of Hanskamp
AgroTech;
damage to the electrical system due to vermin and so forth.
The warranty is not applicable to consequential damage that is not related to the machine itself. All systems have been tested. However, in the event of faults, Hanskampcannot be held responsible for consequential damages.
Copyright and disclaimer
The information given in this publication is provided for information purposes only and does not constitute an offer for sale. The products supplied may
differ from those illustrated. No part of this publication may be reproduced or made public without prior permission in writing from Hanskamp AgroTech
BV. Although this publication was put together with the utmost care, Hanskamp AgroTech is not liable for any damage that might arise due to errors or
gaps in this publication. The instructions for installation and use in Dutch are the original instructions for installation and use. The translations into other
languages have used the Dutch instructions for installation and use as the source document. Hanskamp AgroTech does not accept any liability for differences between the translations. If there are doubts about the content and accuracy of the translated instructions for installation and use, the Dutch
instructions for installation and use constitute the authoritative document.
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Hanskamp AgroTech B.V. (the Netherlands)
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DosPrint
EN
Type 1825
Declaration of incorporation of completed machinery IIA
(According to annex VIIA of machine directive 2006/42/EC, for completed machinery)
We,
Hanskamp AgroTech BV
Arendsenweg 7
7021 PC Zelhem
The Netherlands
Authorised compiler(s) of the technical dossier:
H.J. Hanskamp
State, entirely under their own responsibility, that the product:
1825 DosPrint
Synchroon-motor PCB
to which this declaration pertains, does meet the stipulations of the following directive(s):
Machine Directive 2006/42/EC
and completely or partially meets the following essential requirements and that the relevant technical documents were drawn up in accordance with Annex VIIA. The product also
complies with the stipulations in the
following annex(es):
NEN-EN-ISO 12100
NEN-EN-ISO 4414
NEN-EN-IEC 60204-1
NEN-EN-IEC 13849-1
We call your attention to the fact that where a DosPrint closing gate has not been installed or has not been installed in accordance with safety measures in these installation
and operating instructions, this declaration of stipulations is null and void and so no
rights can be derived from this declaration.
The Netherlands, Zelhem 16-06-2014
H.J. Hanskamp
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Hanskamp AgroTech B.V. (the Netherlands)
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DosPrint
EN
Type 1825
Hanskamp
Broekstraat 17
7009 ZB Doetinchem
The Netherlands
Tel: +31 (0)314 - 393 797
Fax: +31 (0)314 - 393 826
www.hanskamp.nl
Visit us on:
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