Wiese shifts back to financial services
Transcription
Wiese shifts back to financial services
FOUNDED 1980 SA: R14.00 (Incl VAT) Toyota’s new city car Taste tries its (c)luck Compact, nimble and reliable with low running costs. Taste Holdings wings its way into the chicken segment with Zebro. 14 MARCH 2014 Refrigeration and air conditioning booming in Africa 20 The Refrigeration & Air Conditioning Expo at the CTICC. 38 Wiese shifts back to financial services R etail tycoon, Christo Wiese, is one of the Cape’s wealthiest business personalities and has made a quiet (and rather unexpected) return to the financial services sector last month. Wiese, via his controlling stake in low-key property investment company Tradehold, has bought out financial services business Mettle for an undisclosed sum. Mettle has strong roots in the Western Cape, having started out as Boland Financial Services (BFS) in the late nineties. Wiese, of course, is best known for his investments in retail icons Pepkor and Shoprite, as well as lucrative sideline ventures in specialist investment company Brait and industrial supplies conglomerate Invicta. Wiese’s move back into financial services is most intriguing, especially considering his ambitious – but ill-fated – tilt at building a financial services and banking empire in the late nineties, as well as a past relationship with Mettle. Back in the late nineties, Wiese became enamoured with an idea of owning a banking and financial services constellation. He charged into Paarl-based Boland Bank when the feisty little banking operation looked likely to be swallowed up by Absa. He then added to Boland Bank, and at one point was associated with well-known brands like Norwich Life, Board of Executors (BoE) and KwaZulu-Natal-based NBS. Unfortunately Wiese’s banking ambitions coincided with the well-documented A2 banking crisis in SA (which saw smaller banks like Saambou, TBB, Regal Treasury and New Republic Bank falter, capitulate or selling out.) In the end, the debt-laden centre at what was then an enlarged BoE simply could not hold, and Wiese retreated from the world of banking with banking giant Nedbank rushing to the rescue of a straining BoE. Interestingly, Wiese’s link to Mettle dates back to the business’ original guise as a niche finance house BFS. Wiese’s Boland Bank and later BoE held a major stake in BFS, which changed its name to Mettle in 1998, ahead of a short-lived listing on the JSE. Wiese even served a stint as chairman of BFS, relinquishing that position when Cape-based empowerment group Hosken Consolidated Investments (HCI) emerged as the dominant shareholder in the specialist business. In mid-2008, a subsidiary of Bellville-based Metropolitan Holdings helped facilitate a management buyout of Mettle from HCI. There has not been a surfeit of news on Mettle in recent years, but a press release issued by Tradehold last month noted that Mettle still offered a wide range of services from corporate finance advice to credit assessment and debt management. The financial status of Mettle is difficult to ascertain, as Tradehold indicated the transaction was clinched for an undisclosed sum. However, in a prepared statement, Wiese said the investment in Mettle would represent less than 5% of the company’s current market value (which stood at around R1,85bn at the time of writing.) Wiese said Tradehold – which holds an array of properties in the UK as its main assets – acquired Mettle for the “entrepreneurial flair of its management and the new growth opportunities it offered Tradehold.” Wiese said Mettle would continue as a separate business within Tradehold and was expected to increase Tradehold’s earnings. Mettle CEO Friedrich Esterhuyse said the Mettle team was excited to be part of a listed Retail tycoon, Christo Wiese. company with access to potential new business opportunities. Wiese contended there were considerable synergies between Mettle’s operations and two newer Tradehold subsidiaries, Reward Capital (which provides asset-backed loans to small to medium-sized businesses in the UK) and Reward Commercial Finance (which offers invoice-discounting facilities to the same target market.) Although both these businesses are still in an early stage of development, Wiese noted the two Reward subsidiaries had grown rapidly in a market in which businesses struggle to obtain loans from banks and other financial institutions. Tradehold indirectly owns 71% of the two entities. Interestingly Wiese – as a major investor in investment company Brait – has also taken an interest in newly listed micro-financing specialist Southern View Finance. Southern View recently took over the unsecured lending business of Capfin, a subsidiary of Wiese’s highly profitable Pepkor retail conglomerate. Pepkor gets an origination fee from Southern View Finance in return. Whether Mettle signals an intention by Wiese to move strongly into financial services again remains to be seen. History will show, though, that Wiese is not someone who does things in half-measures… Cape property gets consolidated T he Cape Town property sector looks set for some rapid consolidation with two JSE-listed companies involved in corporate action with larger Johannesburg rivals. The biggest headline grabber involves well-known Cape Town empowerment personality Shaun Rai, the founder of Cape Empowerment Trust, who appears to have pulled off an intriguing merger arrangement. Rai – always an adventurous businessman – has somehow managed to woo, not one, but two rival property counters to JSE-listed property group Ascension. Rai and Cape Empowerment are major shareholders in Ascension, which specialises in renting out commercial properties, mainly to government bodies and parastatal organisations. Last month Ascension joined up with Delta and Rebosis to announce a co-operation agreement to explore in the “utmost good faith” a tripartite merger of the three companies. In a joint statement the companies said one of the main reasons for considering the merger was that capital available to smaller market capitalisation property companies was increasingly constrained. The companies also said that driving consolidation and corporate activity would best serve the interests of the companies’ respective shareholders as well as tenants. The collective value of the property portfolio – which in- cludes a number of landmark buildings in Cape Town – of the merged entity is estimated to be in the region of R16.5bn. The market value of the envisaged merged entity will be close to R10bn, making it one of the bigger property listings on the JSE, and effectively form the largest listed black economic empowerment property fund on the JSE. The deal appears to be facilitated by Rai, probably on the Continued on P2 We have received a new shipment of stainless steel Torx Pin Security Cap screws and security allen keys and bits. Various sizes in button head and CSK head are available! Stainless Steel Security Screw 2 CBN March 2014 FEATURED IN THIS ISSUE: 14Motoring 15 Food & Beverage 24 Heavy Lifting 26 Wire, Rope & Sling 28 Building & Construction 33 Consulting Engineers 34 Pipes, Tubes & Hoses 35Power Solutions & Energy Efficiency 38 Temperature Control 40Transport, Trucking & Fleet Management 44 On the Contrary 44 Papa Doc If the KAP fits… S tellenbosch based industrial conglomerate, KAP Industrial, has seen a 16% increase in net profits to R375m from a 9% hike in turnover to R7,8bn in the half year to end December. KAP – which has its roots in assets formerly owned by Western Cape-based German magnate, Class Daun – is now powered by the transport and logistics assets of Unitrans, timber products as well as the industrial assets that incorporate specialised bottling products, automotive parts, textiles and footwear. KAP CEO, Jo Grove, said the com- pany’s strategy is to be an emerging African market industrial group focused on being market leaders in the industries it served, with high barriers to entry, sustainable earnings, solid margins, strong cash flow generation and African growth prospects. In line with this strategy, last year the company disposed of its small food assets Bull Brand and Brenner Mills, both of which generated low returns. New initiatives included investing in new manufacturing capacity at wood timber specialist PG Bison, and continued to allocate capital to existing logistics partnerships with customers. Grove said high return investments remained core to the company, and that directors continued to investigate a number of options for organic growth. He added that KAP remained confident that its investment in technology and the focus on core competitive advantages would continue to increase market share and enhance returns. A divisional breakdown showed the transport and logistics assets generated R392m of KAP’s total operat- ing profit of R710m. This division is likely to drive profit growth for the foreseeable future. KAP’s integrated Timber division improved its operating profit to R172m (R154m previously,) while KAP’s manufacturing division managed to push up operating profit to R146m (previously R142m.) These digits are mainly due to Hosaf’s polyethylene terephthalate (PET) operations, offsetting the impact of lower vehicle build in the automotive division. Grove said the transport divisions Supply Chain Solutions and Passenger division would main- tain ongoing focus on growth in developing African markets. He said in the Integrated Timber division the new Medium Density Fibreboard plant and restructured cost base was expected to further improve results in the second half of the financial year. In the industrial manufacturing division, Grove said Hosaf was expected to continue to benefit from growth in the PET industry. He also believed Feltex, which specialises in trim for the automotive industry, was expected to recover lost vehicle build by the end of the financial year. Cape property gets consolidated FREE EXPO VOUCHER WORTH: R490 Continued from P1 realisation that the growth aspirations of each of the companies will be fast tracked if the respective strategic platforms are consolidated. A bigger property company is also likely to attract more attention from influential institutional shareholders. So maybe Rai is being prudent in facilitating the merger. Another Cape Town property company set for incorporation into a bigger competitor is Vividend, headed by former Master Currency boss Ari Jacobsohn. Johannesburg-based property counter Arrowhead has targeted Vividend as a takeover target. Arrowhead already holds a 31,7% stake in Vividend. It looks almost certain Arrowhead will take full control of Vividend in the months ahead. Last month Arrowhead clinched an agreement to acquire all the shares in Vividend Management Group (the Vividend management company) for R89m. This change in control saw Vividend directors Michael Jacobson, Gavin Rabinowitz, Mark Sandak-Lewin and Alan Witt resigning. CEO Ari Jacobson as well as financial director Robert Amoils and Bruce Rubenstein will remain on for a three month period. To top it all, Arrowhead also concluded an agreement with institutional investor Stanlib for another 60,2 million Vividend shares. BELMONT Asset Management in Constantia offers a bespoke portfolio management service to high net worth clients. With a 20 year track record in the industry, Belmont enjoys an enviable reputation for delivering consistently superior investment performance, both onshore and offshore. David Leslie, Managing Director of Belmont comments, “At Belmont, we deliver quality asset management and personal service. We have found that the demand for bespoke portfolios has increased in recent years, since in- vestors really value the personal service which we offer. For example, if a client calls our office, they will always be able to speak to a director if they require information or advice. This same level of service is often lacking with some of the bigger players in the industry.” Leslie continues, “We follow a robust investment philosophy, which focuses on the selection of high quality equities and value as the cornerstones of our approach to wealth creation. We are also acutely aware of the importance of timing, which can have a significant impact on portfolio performance. Since each portfolio is individually managed and structured, we constantly have new cash, which needs to be filtered into the market for optimal growth. This is where timing becomes critical. This investment philosophy has served our clients well over the years, since they have benefited from superior investment returns at a low level of risk.” Belmont’s reputation for successful, low risk investing means that the company enjoys consistent referrals and has substantial assets under management. Belmont Asset Management DISCOVER innovative developments in building materials to create impactful designs SOURCE the most cost effective and sustainable solutions for your next project LEARN about the latest design trends that will achieve industry recognition for your work FREE access to the expo for Cape Business News readers! Pre-register before 30 April at www.construction-week.com and save R490! Quote code: CBN01 [email protected] Premium Gold sponsor Silver sponsor Bronze sponsors +27 21 700 4329 26 – 28 May 2014, Sandton Convention Centre, Johannesburg www.construction-week.com Bespoke investment portfolios for high net worth clients A 20 year track record of excellence, both offshore and onshore Contact David Leslie on 021 794 4329 [email protected] I www.belmontasset.co.za Madison Place I Alphen Office Park I Constantia 7806 www.belmontasset.co.za Registered with the Financial Services Board March 2014 Finance Minister Pravin Gordhan’s Budget speech was unremarkable, but not uninteresting. Although there is little room for Treasury to manoeuvre, the Davis Tax Committee may find new ways to broaden the tax base. By Le Roux Roelofse, Deloitte tax director LOOKING at the 2014/15 Budget, there seems to be consensus among observers that not much has changed. And for good reason. Firstly, Gordhan has committed to keep government spending under control. The Budget expenditure for 2013/14 was R1,15tn. For 2014/15 it is R1,25tn. This sends a clear signal that there is overall fiscal stability. The second reason for keeping the Budget unsensational is that there have been so many tax changes over the past five years. SARS needs time to iron out the inconsistencies, anomalies and unintended tax consequences that have arisen from legislation that has become Le Roux Roelofse, Deloitte tax director. Committee. Set up in July 2013, this review committee is likely to recommend ways to make taxation more efficient. have a responsibility to pay taxes and where government needs to make sure that state expenditure is well-placed. Any tax system is a contract between the state and its citizens. exceedingly complex. Taxpayers, tax practitioners and SARS all need to consolidate and internalise these changes. Thirdly, Treasury wants to avoid the situation where taxpayers are unwilling to pay. The government realises it cannot simply impose new taxes without first considering the consequences. A good example of this is the e-tolling system in Gauteng, which caused a huge outcry last year. Tax systems evolve; they don’t remain static. What waits for us over the horizon are the findings of the Davis Tax The committee has already made some recommendations regarding small and medium enterprises. Proposed new tax mechanisms could include a wealth tax – for example, taxing a percentage of wealthy individuals’ assets per year. In essence, any tax system is a contract between the state and its citizens. Tax is an inevitability, like death, as Benjamin Franklin so famously put it. Most citizens will pay tax if they think the system is fair. There should be a greater culture of tax morality in South Africa, where taxpayers accept that they Ultimately, the challenge we face is how to achieve a higher growth rate. The economy needs to expand by 5%, or more, per year in order to address the legacy of poverty and inequality. However, for the past five years GDP has increased on average by less than 2% per year, while per capita income growth has been a measly 0.6% a year. Clearly we cannot go on like this indefinitely. The unemployed need to come into the formal economy, get off state grants and join the tax base. This will have a huge multiplier effect. Enhanced personnel safety with Apex welding and safety screens Wetback Contracts takes the health and safety of its employees seriously. The recent purchase of welding curtains from Apex Strip Curtains & Doors is a solid demonstration of this commitment. Wetback Contracts serviced Southern Africa’s petrochemical, chemical, mining, mineral processing and power generation industries since 1975. The company is recognised as a leading mechanical and piping contractor in South Africa, and has an extensive service portfolio including structural steel, plate work, the fabrication and installation of piping systems, shutdown and maintenance services, pressure vessels, fired heaters and other mechanical equipment. With such a large basket of offerings, the company spends a large portion of its time welding components and structures to customised specifications for customers. The company is a member of the South African Institute of Welding and has developed an inhouse welding system, that captures the details of each and every weld it has completed. “Wetback Contracts stipulated that to protect both its welders and other employees from the hazards associated with welding, it required a welding curtain that would exceed standard safety levels. Apex Strip Curtains & Doors welding and safety screens are constructed from a specially formulated PVC material. This material incorporates a heavy-duty ultra violet light absorber that ensures that dangerous UV radiation is safely contained in the curtained off area,” Wim Dessing, managing director at Apex Strip Curtains & Doors, says. All the supplied welding curtains have been installed on hanging hardware in Wetback Contracts’ new manufacturing facility in Isando, Gauteng. “These welding curtains, supplied in yellow PVC, are used to cordon off the more than 20 welding bays the company operates,” Dessing explains. Dessing points out that Apex Strip Curtains & Doors’ rep- utation is staked on recordable results. “We submitted the welding curtains to extensive testing at the SABS. We firstly measured the level of ultra-violet transmittance. Conventional materials provided readings of 0,0005%, 0,008% and 5.0%, while the Apex product readings were 0,005%, 0,001 and 0,005%. The SABS also measured the total visible light transmitted through the material. The conventional material allowed 78% transmittance, while the Apex material allowed only 15,5% light transmittance.” In addition to these superior characteristics, the material used in the manufacture of the Apex welding curtains is impervious to burning, even when it comes into contact with welding splatter. “Safety remains the underlying objective of the design of the welding curtains, and extensive research and testing has resulted in a superior material that offers employees maximised defence against both light transmittance and welding splatter,” Dessing says. “There is no doubt that the inclusion of the Apex welding curtains at Wetback Contracts’ new facilities will result in higher levels of productivity, due to the provision of a safer and more comfortable working environment,” Dessing concludes. HIGH IMPACT TRAFFIC DOORS GENERAL PURPOSE STRIP CURTAINS WELDING AND SAFETY SCREENS HIGH SPEED ROLL UP AND FOLD UP DOORS A network of agents throughout South Africa ensures excellent technical and installation support, and quick delivery times. Coralynne & Associates +27 (011) 849 3142 Growing economy still the biggest challenge 3 011 452-8723 021 551-5076 KWAZULU-NATAL: 0 8 6 1 0 3 3 3 0 3 PORT ELIZABETH: 041 487-2525 www.apexstrip.co.za JOHANNESBURG: CAPE TOWN: CBN March 2014 Tank mixing eductors Optimize in-tank agitation and mixing Tank mixing eductors are used to mix tank solutions. Thorough mixing helps improve product quality and reduces maintenance time. Tank mixing eductors are widely used to effectively and efficiently mix tank solutions. Offering many benefits over other approaches such as pipes with holes, liquid agitators and pumps, tank mixing eductors feature different operating principles and are available in many styles, sizes and materials. Used in anodizing, cleaning, electroplating, mixing, paint booth, phosphating, plating, rinsing and stripping applications. Tank mixing educator benefits INTRODUCING THE NEW SLXe 4 pressed or blower air and the resulting oil contamination and/or ventilation problems Tank mixing eductors are available in a variety of styles providing a wide range of flow rates and effective flow fields. Sizes from ¼” up to 4”. Materials of construction – Kynar, Polypropylene and 316 Stainless steel. A new guide to Optimizing In-Tank Agitation and Mixing Using Eductors is now available from Spraying Systems Co. This 12-page bulletin provides information on tank mixing eductors to ensure thorough mixing, improve product quality and reduce maintenance time. Guidelines are provided to help you select the best educator for your application. Beyond 2015 SUSTAINABLE TRANSPORT THROUGH INNOVATIVE TECHNOLOGY The new SLXe brings significant innovations to maximise profitability while minimising environmental impact within a sustainable transport and delivery process. This new range reflects Thermo King’s depth of experience and expertise, from being pioneers to becoming leaders in the field of refrigerated transport. Cutting edge technology optimises productivity by delivering low operating costs and maximum load protection. GEA Refrigeration Africa (Pty) Ltd 19 Chain Avenue, Montague Gardens, 7441, RSA P.O.Box 36815, Chempet, 7442, RSA Phone: +27 21 555 9000, Fax: +27 21 551 4036 [email protected], www.gearefrigeration.co.za engineering for a better world • Ensure homogeneous fluid mix throughout the tank. More thorough mixing results in solution uniformity – temperature, pH level, solids/gas dispersion and chemical distribution – to help ensure product/ process quality • Eliminates sludge build-up and minimizes tan cleaning time • Enables the use of small pumps to circulate large volumes of tank solution - Smaller pumps are less costly to purchase - Smaller pumps are less costly to operate • Simplifies operation and maintenance – no moving parts • Eliminates the need for com- GEA Refrigeration Technologies ANYONE remember that Australian program Beyond 2000? Many a young South African child was glued to their TV (no LED 3D Smart TVs then) listening to our Aussie reporters uncovering the potential of mankind’s developments in the year 2000 – mobile phones, hoverboards and flying cars. One episode talked about intelligent lighting – it knew when you were in a building and would think for itself. As you walked from your bedroom to your kitchen, lights would come on and turn off almost as if you were following invisible breadcrumbs. Beyond 2014 and these energy saving techniques have developed along with the rapid pace of technology and hardware. Nowadays, DALI systems and other BMS (Building Management Systems) techniques make every single light addressable by internet protocol. This means that once all the ones and zeroes are translated to a computer screen, you can adjust any room, any floor and indeed, any light to a setting of your preference. Link this up to sensors in selected areas and the software will dim lighting if it knows how much light is coming in to the room thus, “harvesting” the available daylight. The effect is obvious – power is reduced when not required and enough light is ensured for the area being lit or for a pre-determined “scene”. When you aren’t in the room, why should the lights be on? If it’s a glorious summer’s day with daylight pouring into your office, why should the lights be on? If it is an overcast day, why should the lights be on at 100%? The real benefit of these systems is found in big commercial buildings and industrial businesses that work around the clock. Setting up the system can be expensive but the long term benefits are apparent when the correct lighting solution and designs are employed. So what is Beyond 2015? Daylight harvesting with fibre optics beaming in natural sunlight from the roof? Stay tuned… Excellence in Chemical Dosing For more than 65 years sera products have represented the highest measure of quality, safety and reliability in the treatment of drinking water, process water and wastewater. Summit Agencies 10 Upper Camp Road • Maitland • Cape Town P.O. Box 262 • Maitland • 7404 Tel: (021) 511-3743 • [email protected] • www.summitagencies.co.za Dosing and feeding pumps Dosing systems and disinfection systems Process measuring and control technology Fittings and accessories Extensive pre- and after-sales service March 2014 5 Flsmidth screening media includes value adds FLSmidth is one of the largest manufacturer and distributor of screening media surfaces in the southern hemisphere, offering an innovative spectrum of proven products and new technologies, designed to reduce cost per ton and increase revenue. “Our competitive edge derives from the added value we’ve built into our extensive product range,” David Sibley, FLSmidth’s general manager of Screen Media says. “We’re the only company in the local market manufacturing a complete range of screening media products that each carry individual ISO accreditation. Underpinned by FLSmidth’s process knowledge base and ongoing R&D, we’re able to support not only the screening media in customer applications Africa-wide, but also the complete screen systems. This offer is unique in the region. “As part of our commitment to mitigating plant downtime and optimising processes, and in keeping with our core philosophy of being a single source provider, we’re playing an increasingly active role in the operation and maintenance of our equipment at customer sites throughout the lifetime of the equipment,” Sibley says. “Selecting the most appropriate screening media for a given application requires a high level of skill, while precise installation of screen media and maximum product availability are also very important to mitigate costs.” “Our field service team is in high demand, with team members trained to conduct plant surveys that determine the cost per ton, and to work alongside customers to reduce costs, resolve issues and increase operating efficiencies. They also support maintenance contracts, offer site-specific solutions and are able to do any necessary repairs, provided the appropriate spares are at hand. Inventory management is part of this service and we can help plant personnel with their planning, to ensure that the necessary spares are ordered in good time.” FLSmidth’s Supercenter in Delmas provides a full service when it comes to vibrating equipment; from the building of new machines to the refurbishment of existing machines back to original standards, which includes full vibration testing and analysis, ensuring that the machine is running at optimum capacity. Situated near customer operations to provide localised services that ensure timely delivery and support, the Supercenter team has the skills to provide high-end technical support and a rapid response to customers in the area. Under the Meshcape brand established in 1905, FLSmidth manufactures products that include woven wire mesh, woven screens, wedgewire, wire conveyor belts, perforated material and polyurethane (PU) modular systems and large castings. Fast turnaround is part of the services, with an average lead time of seven to eight days. Its extensive range of customised polyurethane modular panels (PU) includes pin and sleeve and patented bolted pin system (BPS,) which offer the advantage of fast change-outs of small sections. The BPS is attracting increasing interest, as it offers a secure fixing method for screening machines in the range of 4.8 mm to 10 ‘g’ force, enabling a high open area for best production capacity per machine size. “The lightweight design configuration of the modular system was engineered to achieve significant power savings for customers,” Sibley comments. “At the same time, throughput is increased via a maximum open area, boosting the efficiency of the entire circuit. PU provides superior abrasion resistance in engineering applications and is recognised as one of the best and most versatile materials for screening surfaces.” FLSmidth’s woven wire screens are manu- factured in wire sizes from 0.71mm to 20mm to suit all existing types of installations. Its Meshcapewoven wire mesh is a South African stalwart, produced using wire sizes from 0.016mm diameter up to 1.6mm diameter. The mesh is generally manufactured using stainless steel wire, but other materials are also used for particular applications. It is supplied in standard rolls and added value items in mesh counts down to 630 mesh in different material types. The screening media range includes the most comprehensive and innovative range of high strength wedgewire products, with accurate apertures from 50 microns up to 10mm, and profiled wire head widths from 1.0mm to Continued on P42 Trusted screen media solutions since 1905 No matter what your screen media requirements, FLSmidth offers the most comprehensive and innovative range of screen surface media in the industry! Our field-proven and time-tested Meshcape brand has dominated the South African market since 1905 and continues to increase in international popularity since joining the FLSmidth family of brands back in 2012. We offer a full line of standard, modular and customizable screen media including woven wire screens, KASON (Sweco) machines and spares, expanded metal, perforated materials, polyurethane products, wedge wire, welded mesh and wire conveyor belts. If you’re looking for durability, versatility and superior product performance in media recovery, then look to Meschape branded screen media from FLSmidth. For more information, visit us at www.flsmidth.com Within South Africa 0861 00 6374 • Edenvale +27 (0)10 210 5000 Cape Town Branch +27 (0) 210 5100 • Durban Branch +27 (0) 210 5125 PE Branch+27 (0) 210 5175 • Kimberly Branch +27 (0) 861 00 6374 6 CBN March 2014 Crown operates at Merlog’s state-of-the-art facility MERLOG Foods, one of the largest wholesalers and distributors of frozen foods in South Africa, has developed an advanced cold storage facility that uses Goscor’s Crown warehousing equipment as part of the process. Merlog operations manager Malcolm Fuller says that Crown was chosen because of the superior quality of the machines, combined with outstanding service from the Goscor Lift Truck Company (GLTC) team. “Over the years we have learnt that we can trust Crown equipment and that, in the event of something going wrong, Brakes should stop your forklift... not production. The most robust and durable forklifts to handle the toughest tasks in the most demanding applications with speed, power and efficiency. Goscor’s service team will attend to the problem quickly and efficiently,” Fuller says. The brand new state of the art freezer facility is an 11,300-pallet, fully automated bulk cold store with an ASRS (automatic storage and retrieval system) and WMS (warehouse management system.) “This is the only one of its kind in South Africa,” says Fuller. “In essence it’s a ‘dark store’, meaning there is no staff or equipment besides the one crane operating at -25° C in the bulk store.” He adds that Merlog is very proud of this achievement. “Many of our colleagues in this industry said it would never work, but it has, in a big way. It has improved stock accuracy, eliminated stock and racking damages, reduced working hours and, of course, significantly improved efficiencies,” Fuller says. He adds that this was accomplished through vision, a clear market understanding and setting goals and sticking to them. “We listen carefully to our clients and to what they need in order to provide them with the products and logistic solutions suitable for the market leaders that they are. And this facility enables us to do this as well as anyone in the word,” Fuller says. The Crown machines, which include an ESR 5000 cold store reach truck, 5 x crown GPC low-level order pickers with platform lift, 2 x WT3040-2.0 electric pallet trucks and 2 x Electric 1.8 ton counter balanced forklifts are used for shunting stock in receiving and dispatch and picking and replenishing in the picking store. The ESR 5000 reach truck series, is a winner of multiple international awards for design and performance, while the WT3000 series was recently awarded the prestigious British Industrial Truck Association (BITA) organised Design for Safety Award in the Industrial Vehicles category at the IMHX 2013 trade show. Fuller says that the Crown machines fit well into the operation, which is high-tech and an exceptional technological achievement. “Crown’s design and performance are unsurpassed and they certainly complement this state-of-the-art facility,” he says. GLTC MD Darryl Shafto says that these Crown machines are popular both here and globally due to a combination of first-class design with superior operator comfort and exceptionally practical features. “Merlog has achieved something unique in the warehousing industry in South Africa and it’s an important endorsement for our company that they chose Crown to work in their operation. We are proud to be a part of Merlog’s successes,” he concluded. Oil-Cooled Disc Brakes • Standard on all models • Lifetime warranty • Maintenance free From L to R: Warren Newell (Regional Sales Manager KZN,) Malcolm Fuller (Operations Manager Merlog Foods,) Dale Rosewall (Area Sales Manager inland-KZN.) CAPE BUSINESS NEWS EXCLUSIVE LIFETIME GUARANTEE on its world famous oil-cooled disc brakes (ODB). The ODB system is enclosed, eliminating outside contamination, significantly increasing the efficiency of the forklift. It just makes sense... Branches in: Johannesburg (Head office), Durban, Cape Town & Port Elizabeth Tel: 010 594 4338 • [email protected] www.goscorlifttrucks.co.za A proud member of the Goscor Group of Companies Cape Business News, founded in 1980, is primarily a promotional vehicle for companies that have the Cape Business community as a primary target market. ADVERTISING For all your advertising requirements, contact our Sales Team on 021 250 0400 or Heather Ferreira Claudia Moult Robin Dunbar - - - [email protected] [email protected] [email protected] March 2014 Barloworld Power opens West Coast facility BARLOWORLD Power, the +Southern African dealer for Cat power systems, has opened a new facility at Vredenburg in the Western Cape to provide customised power solutions and support to the West Coast marine and petroleum industries. The opening of the Vredenburg facility on 7 February was the third by Barloworld Power in three months, following new start-ups in Angola and Mozambique in late 2013. Vredenburg, 12km inland from Saldanha Bay and about 140km north of Cape Town, is considered the transportation and commercial hub of the West Coast, and is the administrative centre of the Saldanha Bay Local Municipality. ics are based at the new facility. “Barloworld Power has always tried to base itself as close to its customers as possible and our Durban facility located in the harbour has proved highly successful,” says van Zyl. “We have had a small presence on the West Coast for about 10 years now, with technical support based in Cape Town. Our investment in Vredenburg is a response to customer demand for quick and effective solutions and we are looking at Mossel Bay as another hub that may require strategic support in the future.” Barloworld Power’s growing international customer base in Southern African in support of the offshore oil and gas industry also led to the opening of new facilities in Soyo in Angola and Pemba in Mozambique on 6 and 15 November 2013 respectively. Ribbon being cut by Gavin Knight (Executive Director.) Barloworld Power has always tried to base itself as close to its customers as possible Located on the main Vredenburg-Saldanha road, the new facility will provide on-the-spot service and support for Barloworld Power’s many long-term customers in the fishing industry, and is also well placed to serve the new Saldanha Industrial Development Zone (IDZ.) The IDZ, officially launched last year, is attracting strong interest from global oil and gas companies and local suppliers to the petroleum sector. Barloworld Power represents MaK, Cat and Perkins engines and the Vredenburg facility, developed at a cost of about R1m, includes offices and a workshop with lifting equipment to handle components up to 2,5 tons. Wynand van Zyl, Barloworld Power manager for the Cape region, says the MaK power systems business is expected to grow significantly with the foreign vessel activity that accompanies development in the petroleum sector. “This facility will supply strategic parts and service support for MaK products.” Dedicated marine and petroleum product support representatives and certified mechan- EASY CHOICE FOR TOUGH JOBS. Tough work on a tight schedule. With reliable, high-performance Cat® marine engines, maximum uptime is given - along with power, fuel economy, and emissions compliance. Plus, Barloworld Power supports you with expert service and genuine parts anytime you need it, offering easy finance solutions. The choice is clear. Visit us today and discover how easy it is to enjoy Cat power for years to come. For more information call Barloworld Power on 0860 898 000 or visit www.barloworldpower.com, Scan here to go to website Marine Fishing.(A4) GAF.indd 1 2013/09/19 7:26 PM 7 8 CBN March 2014 ‘The Odyssey’ management contract awarded to Pam Golding Property Management Services HAVING recently acquired the management contract for ‘The Odyssey’, a trendy new 58unit apartment building in Cape Town’s vibrant Green Point area, Pam Golding Property Management Services now manages property assets on behalf of owners to a total value of over R15bn. These comprise in excess of 160 properties, including 5,700 residential and commercial units. The Odyssey is a prestigious building in a modern, sophisticated design - ideally situated on Main Road, directly opposite the Green Point Urban Park. It is well positioned within easy walking distance of Cape Town CBD and the V&A Waterfront, as well as numerous leisure and entertainment facilities. Comments Mike Morey, MD of Pam Golding Property Management Services, a financial accountant who has been in the real estate industry for over 20 years: “A further significant contract concluded recently is for the management of the home owners association of Croydon Vine- yard Estate in Somerset West in the heart of the Cape Winelands. Set against the scenic backdrop of the Hottentot’s Holland Mountains and with views of Table Mountain, the estate comprises in excess of 200 units. Other recent contracts include the management of eight upmarket homes in Warblers Grove in Constantia, and the residential component in The Square, a mixeduse development in Plettenberg Bay. “This year (2014) also sees us take on the man- agement of the body corporate of Royal Troon, a complex comprising 24 residential units in Atlantic Beach on the Cape West Coast,” says Morey. He says among the more prestigious management contracts awarded in recent years is that of the centrally situated Mandela Rhodes Place, comprising residential, commercial and retail components, in Cape Town’s central city. “Based in the building itself, we are able to closely manage the smooth running of this iconic property, which is home to acclaimed restaurants, coffee shops, a hotel, spa and a number of upmarket shops fronting wellknown St George’s Mall on the ground level.” “The property also provides ample parking for residents, commercial tenants and casual parkers in the city’s bustling CBD,” says Morey. With some 25 portfolio managers and staff, Pam Golding Property Management Services administers over 250 employees on site at various properties under management in the Western Cape, providing the infrastructure and resources to provide a professional and expert service to clients. Services include secretarial, financial, insurance and maintenance management functions. Adds Morey: “Our focus is on making a contribution towards ‘The Odyssey’, a trendy new 58-unit apartment building in Cape Town’s vibrant Green Point area. the preservation and enhancement of the value of clients’ assets by maximising investment growth and income generation through sustained, results-driven service.” Astrosec goes live ASTROSEC’s state of the art, off-site CCTV monitoring control room status has changed from testing phase to live. This will provide the crime battered businesses and estates with an effective additional tool to combat crime. The event-based monitoring enables business and estates to utilize their guarding compliment on site or armed response with greater effectiveness without a sweat, as Astrosec’s highly trained operators guide the response to the area that is triggered. Armed with additional information that was not previously available with passive CCTV (only recording events,) the armed response or guards on site can react more effectively or call for reinforcements, without being exposed to a lethal threat. Reaction time to incidents can also be reduced greatly as Astrosec’s controllers will notify the armed response company contracted to the premises as well as the SAPS if the situation warrants it. The entry level monitoring system is a basic CCTV panic system that allows the person that is threatened to alert the control room of the event. This automatically provides a audible visual of the incident, with voice communication back to the person in distress. The client’s reaction service and the SAPS are then notified immediately. This is especially suited to office receptions and premises where cash is handled. Astrosec also envisage utilizing the control room to monitor critical procedures to be followed in manufacturing, retail and lifestyle estates. Off site CCTV event based monitoring has proven to be vital to reduce acts of crime. March 2014 9 Source to sea by riverboard ON 10 December 2013, 33-year-old Capetonian, Ray Chaplin became the first person to riverboard the entire 2,400km length of the Orange River, South Africa’s longest river, from source to sea, all in the name of raising awareness of South Africa’s’ water quality and the volume of litter along the river. This is the second longest river boarding expedition in the world to date, and the longest on a production riverboard in Africa. Plastics|SA Sustainability Council met at the Two Oceans Aquarium in Cape Town in February 2014. The main sponsors of the Plastics|SA and Nampak Rigid Plastics Orange River Project, Anton Hanekom of Plastics|SA and Johan de Smidt of Nampak Rigid Plastics congratulated Chaplin on his tremendous feat, and spoke of their respective companies and how they got involved with and supported this record setting achievement. Representing the various sectors of the plastics industry, Plastics|SA plays an active role in the growth and development of the South African plastics industry. They provide training and expertise to the industry, and look after the image of plastic in South Africa driving the industry’s environmental initiatives. Nampak Rigid Plastics is one of the largest converters of plastic in South Africa. Plastics|SA runs several campaigns, competitions and clean-ups every year to promote the responsible disposal, collection and recycling of plastic. In 2013 their theme was “Plastics: An Adventure…let’s explore!!!” They were looking for a suitable adventure to align to the 2013 campaign when Chaplin’s proposal arrived. Chaplin wanted to riverboard the length of the Orange River, alone, becoming the first man in South Africa to do so. Plastics|SA approached Nampak Rigid Plastics to cosponsor the attempt, and on Tuesday 9 April 2013, high in the mountains of Lesotho, Chaplin began his riverboarding attempt and, unfortunately, encountered large volumes of litter, almost from the source of the river. Chaplin also undertook to do school talks; community cleanups and generate as much exposure in each town as he progressed. He presented to over 9,500 learners along the river, with over 5,500 bags of litter collected through cleanups, with many more follow-up cleanup days already being coordinated by schools and communities. “Right from the start I wanted to use my knowledge and background to try and share how important the sustainability of life and the environment is, but especially with the younger generation. I want to let them know that a sustainable future is possible, and that they have a huge part to play in it. I want to try and educate actively, through experience. Kids are tired of classroom teaching, they want to see someone go out and do what they teach,” says eco-adventurer Chaplin. He spent 57 days out of the water after one too many falls resulted in two broken ribs and severe spinal injury, making it too painful and risky for Chaplin to continue. “I got out the water on Tuesday 25 June, and got back in on Wednesday 21 August, even though the doctor suggested six to nine months,” explains Chaplin. 246 days after departing from the source Chaplin arrived in Alexander Bay on the Atlantic coast, having not only successfully completed 2,460km of riverboarding, but also 21 school presentations, two community meetings, one recycling Indaba, one International Marine Debris Summit, two Expos and 11 Radio interviews to spread the word that Plastics are too good to throw away. Chaplin promoted the collection of all litter in South Africa’s rivers and in particular plastic packaging such as HDPE bottles, PET bottles, HDPE Closures, Crates and Drums that can be recycled. “As South Africa’s longest river, it almost traverses the entire width of our country, the state of the Orange River represents all the waterways in South Africa. What goes down our gutters lands in our streams, rivers, dams and ultimately oceans. So we should be more careful what we do with our plastic,” says Terry van der Walt of Nampak Rigid Plastics. “There is actually a shortage of recycled plastic material in South Africa. The packaging industry cannot get enough. Plastic can be recycled and reused, ” says Johan de Smidt of Nampak Rigid Plastics. Over the past year Plastics|SA saw a growth of 5.4% in virgin material consumption and an increase of 10.9% in recycling tonnages. Employing over 60,000 people, the industry’s combined turnover is some R50bn per annum, contributing 1.6% to the national GDP. Consumption is approximately 1.642 million tons per annum - 1.370 million tons of which is virgin material and 272,691 tons recycled material. ‘We, who work in the plastics industry, are therefore acutely aware of the benefits of plastics – we simply couldn’t live as we do without them, and they are found in almost every sector and in almost everything we own, including our clothes. But we are also very aware of the damage that plastics can do and of their inherent value even as waste products. Many forms of plastics are recyclable, and have value in and of themselves, even as waste products. This is what the Plastics|SA Sustainability Council and its members, such as PETCO and Tuffy, co-sponsors of the Orange River Project, are educating school children, communities and the public in general about,’ says Douw Steyn of Plastics|SA. “From measly diets, to waking up to the sound of lions, to cracking ribs and finding scorpions in your wetsuit, yours has been a dramatic adventure to follow. Ray Chaplin became the first person to riverboard the entire 2,400km length of the Orange River, South Africa’s longest river. It’s been a privilege to align our environmental goals and consumer education on recycling with your project,” said Terry van der Walt, Cluster Marketing Manager for Nampak Rigid Plastics in his congratulatory letter to Chaplin. Nice rack? Universal Storage Systems, through the use of its own research technology and highly trained engineers, has a reputation of solving the toughest industrial shelving problems. By combining our knowledge with that of international partners, Universal is one of South Africa’s leading manufacturers of industrial and commercial racking and shelving for warehousing and storage solutions. For more information and a full catalogue of our products please visit us at www.universal-storage.co.za 10 CBN March 2014 SKF Maintenance Strategy Review optimises efficiency “IT is important that a company has the necessary culture and process in place before adopting a technology,” advises SKF Segments / Key Accounts Manager, Southern Africa, Giscard Lailvaux. Technology then becomes an important tool to help facilitate a process. When these elements work together, a company will achieve success.” “Any manufacturing or processing plant aspires to upping operational effectiveness and production, while running down total cost of ownership to ensure sustainable operation and maximum productivity,” according to Lailvaux. “The SKF Maintenance Strategy Review achieves exactly that,” states Lailvaux. “The successful implementation of this turnkey project will substantially improve ‘Mean Time Between Failures’ and increase overall equipment effectiveness and is the ideal solution wherever maintenance is required.” “We undertake a Maintenance Strategy Review journey with our customer. The first objective is for us to gain an understanding of the customer’s maintenance maturity, and the end goal is improved maintenance practices, so that our customer can achieve optimum efficiency in process and production,” explains Lailvaux. The process consists of four main steps and kicks off with a ‘Client Needs Analysis.’ “This site survey enables us to benchmark a client’s current status and populate information gleaned from the ‘Client Needs Analysis’, which we fit into the maintenance maturity arrow. The ultimate goal,” says Van der Hulst, “is to move along this arrow to ultimately achieve world class asset efficiency optimisation.” “In step two, we measure the plant’s maturity relative to their industry,” continues Van der Hulst. “Here we look at all the information assembled by SKF globally in the relevant industry. By plotting the results from the ‘Client Needs Analysis’, we can Maintenance Maturity Arrow benchmark the plant against the global industry average. We now know where and how the plant performs in terms of their maintenance practices, which we narrow down to strategy, identification, control and execution.” The Customers’ Computerised Maintenance Management System (CMMS,) SAP, provides maintenance instructions to the technicians. “The CMMS must make sense to the technician, so it is important that we identify plant practices impacting on performance. We look at the works execution and delve into the SAP system to see what assets are on site. We make use of drawings to identify assets. Each asset has to have a maintenance plan to ensure its optimal functioning. We identify with these strategies in the plant and list all assets with a functional location. We identify not only which parts are in stock for equipment such as pumps i.e. bearings, seals, bolts, casing, impeller, etc., but the exact location of each part. Even the individual parts have their own maintenance requirements i.e. bearings grease, etc. This gives a clear understanding of currently execution versus what is on the database.” “Now that we have gained an understanding of the plant’s maintenance practices, we know exactly where improvements are essential, as well as the cost implication of these improvements. This is a mixed bag of easy and difficult fixes,” remarks Lailvaux. “In the fourth and final step, we assist our customer by updating or populating their CMMS. We also populate all information into the SKF Asset Management Services Tool (AMST.) An efficient synergy is created between the equipment, the maintenance they require and the parts necessary to do the maintenance. All safety requirements, OHS and SHEQ, are also incorporated in the AMST.” The customer’s maintenance strategy is subsequently aligned to the business goals, and by executing the right maintenance they can improve their practices to become world class. “It is about doing the right thing at right time with right equipment for the right reason,” says Lailvaux. “Alignment and efficiency of the CMMS has a positive impact on the company culture. Where there was a disconnection before, after the process there is now a connection between engineering, production, operators and management who are now all talking to one another.” The SKF maintenance strategy results are fully integrated with the customer’s continuous improvement program. Maintenance Strategy Review closes the loop i.e. whatever was done on site and all information on strategies, system changes and new equipment is stored on the AMST database. As a maintenancecentric approach, this programme can be implemented across a variety of industries i.e. Food & beverage, pulp and paper, packaging, consulting companies, mining, etc. Training plays an important role in the successful implementation of the Maintenance Strategy Review project, and Van der Hulst confirms that SKF, as part of a complete turnkey solution, also offers customer training. “The added benefit of this process is the up-skilling of the entire workforce, from machine operator to senior management.” DMG MORI: CTX ecoline series THE new CTX 450 ecoline and 650 ecoline are the first jointly developed turning machines from DMG and MORI SEIKI, and come with advanced components. The large turning and spindle passages, along with the rigid and compact design, demonstrates how much emphasis is put on ergonomics. Emphasis is placed on top technology with proven components at the best price. The work area is designed to provide optimal chip fall and clean Continued on P11 SKF South Africa - Celebrating 100 Years of Innovative Solutions SKF Training Solutions SKF offers a comprehensive programme that covers every aspect of machine reliability. Like any difficult skill, training is key to ensure you perform effectively. SKF’s Training Solutions courses are offered locally, regionally and alternatively a programme can be arranged at the customer’s site. Various SKF South Africa’s courses are now BINDT and merSETA accredited. SKF South Africa is celebrating 100 years of innovative solutions during 2014. Drawing on five areas of competence and application-specific expertise (bearings and units, seals, lubrication systems, mechatronics and a wide range of services), SKF brings innovative solutions to OEMs and production facilities in every major industry worldwide. The Power of Knowledge Engineering SKF South Africa (Pty) Limited Tel: +27 11 821 3500, Fax: +27 11 821 3501 Email: [email protected], Web: www.skf.co.za Join RETECON at ISTMA 2014 stands 3 & 4 Cape Town Convention Centre, 12-16 March RETECON (PTY) LTD Your Partner in Metal Working Cape Town: 021 555 2270/1 Johannesburg: 011 976 8600 Durban: 031 701 8149 Port Elizabeth: 041 453 2720 www.retecon.co.za March 2014 11 Right product, right price and right on time Throughout its 23 years in the offshore oil & gas supplies business, HSE Supplies has diversified its business model into industrial and commercial electrical supplies and specialised contracting of key personnel to the offshore oil & gas industry. “The foundation of our offshore business, which relies on supplying anything needed on a rig – from a nut and bolt to heavy duty electrical components – in a short turnaround time at a competitive price, created a service ethic that has found favour with industrial and commercial customers,” explains HSE’s Managing Director, Andy Pedersen. “We pride ourselves on sourcing and supplying a whole gambit of equipment and spare parts to the offshore industry. This includes electrical equipment, hardware, firefighting, lifesaving and safety equipment, as well as rigging and lifting equipment. “We are agents for and represent quality suppliers and well-known names in the offshore industry including Protecta, DBI Sala, Jallatte and Auda, so even the most demanding customers not only get unrivalled service, but top quality equipment to boot,” enthuses Pedersen. HSE’s offshore business supplies clients throughout the African seaboard, as well as in locations as far afield as Korea and Australia, having established itself as a global supplier in the cut-throat business of marine procurement. Their headquarters and vast stores stock holding are centrallylocated in Paarden Eiland, a stones throw from Cape Town harbour, and in close proximity to road, rail and air transport for customers in locations further afield. “On-shore our territory is encompasses the Western and Eastern Cape, where customers include food producers, manufacturers, heavy industry such as refineries, metros & municipalities and even academic establishments such as colleges and universities.” “Our reputation for right first time, at the right price and equipment supply within 48 hours, has led to substantial growth in this sector,” says Pedersen. HSE Supplies are not only known for their equipment procurement expertise – since 1996 when they established a Personnel Management Team, the firm have been recruiting, selecting, placing and managing specialised personnel for the offshore oil & gas environment. “We are committed to employ only fully-indentured and skilled artisans, where each individual is fully screened and their experience checked prior to being placed in a client’s location,” says Pedersen. The HSE team, led by (top right) CEO, Georges Correvon and (bottom right) MD, Andy Pedersen. “Each placement is fully-guaranteed, and as an example, we have over 115 contract personnel working on offshore installations right now.” The firm undertakes all aspects of specialised personnel placement including sourcing and recruitment, transportation and accommodation, planning and project management, and employee training. HSE Supplies is Level 2 B-BBEE accredited and has offices in Saldanha and Pemba, Mozambique. This allows the company to service Mozambique’s and East Africa’s burgeoning oil and gas industry. DMG MORI: CTX ecoline series Continued from P10 up. Two different chip conveyors (to the right or the rear) are available and the large doors also provide quick access to the work area. The machines offer unique precision, even under heavy machining conditions, thanks to the stable construction and high thermo stability. The FEM-optimised cast iron bed, large dimensional ball screws (40 x 10mm for the CTX 450, and 50 x 10mm for the CTX 650) and wide linear guides ensure the best rigidity values and positioning precision of 0,02mm, with the direct distance measurement system even 0,008mm is achieved. Both models feature a turret for 12 tools with VDI 40 / 50 holder and rapid tra- verses of 30m / min in all axes. Furthermore, the use of six block tools is made possible. The comprehensive equipment of the new models promises maximum efficiency. An upgrade of the complete machine right up to turn and mill full machining is possible thanks to the task-opimised configurations. Established 1991 Offshore Supplies ■ Industrial & Commercial Electrical ■ Contracting HSE Supplies has since 1991 been sourcing and supplying equipment to the offshore and domestic industry. The company has always and is still being recognised for its excellent service, logistical expertise and competitive prices. We supply electrical, engineering consumables and components including personnel to a wide variety of local, national and international clients. We are able to source all your materials, equipment or personnel needs at the most competitive prices and best service at short notice. Right product, Right price, Right on time . . . Tel +27 (0) 21 511 8030 Fax +27 (0) 21 511 8009 The CTX 450 / 650 ecoline universal turning machines for chuck sizes of 250 mm and 400 mm with 3D control technology celebrated their world premiere at EMO 2013. What do you think? Share your comments, suggestions and news stories [email protected] www.hse.co.za 12 CBN March 2014 New vertical slurry pumps LCV Pump benefits at a glance Long wear life High efficiency Multiple materials (Abrasion and Corrosion Resistant) Multiple cantilever lengths (900 mm to 2100 mm) Ease of adjustment Mechanical reliability Large sphere passage V-Belt arrangement Large shaft diameters THE introduction of new vertical slurry pumps for mining and industrial applications is set to significantly improve the reliability of operations, while minimising stock-holdings of spares. KSB Pumps and Valves South Africa’s new LCV-range of vertical slurry pumps are specially manufactured to withstand harsh environments and are designed to operate in even the most abrasive and corrosive conditions. The pumps allow for interchangeability of wet-end components with the common LCC range of horizontal slurry pumps for routine maintenance requirements. According to Mohamed Trabelsi, KSB product manager for solids handling pumps, the new offering completes the range of mining and related pumps supplied by the company and gives customers the ability to deal with a singlesource supplier to design, specify and supply complete pumping solutions for a broad range of applications. Filling a niche “With the introduction of the LCV-range we Book a Booth Before we run out of space! are meeting the market’s requirements for a rugged, heavy duty vertical slurry pump that can be used effectively in a wide variety of applications from mine tailings, to dewatering, waste and even dredging applications. Developed and tested in the largest and most sophisticated slurry test facility in the world, located in Georgia, USA. “The proven design features of the heavy duty LCC Slurry Pump have been incorporated into the LCV range allowing for interchangeable wet end parts and durable mechanical ends. The resulting LCV is a vertical cantilever sump pump with bottom suction and no submerged bearings for the most severe applications,” Mohamed says. He adds that another benefit for operators is the V-belt drive, which can accommodate a wide range of different motor sizes aimed at enhancing application flexibility. Pumping solutions Manufactured in Germiston, according to KSB’s global standards, it enables the company to provide fast turnaround times on orders, and maintain sufficient MEET The right people and conclude several months of customer interaction in just a few days SHOWCASE Your products and solutions to government representatives, project managers, designers, engineers and property developers from across the continent Mohamed Trabelsi, KSB product manager for solids handling pumps spare parts to service all regions within subSaharan Africa. In addition, the high level of interchangeability of parts of KSB units enables customers to minimise spares holdings across the entire range of pumps. With global sales within the top five worldwide, KSB is singularly focused on the pump and valves market providing full service and support of its products used in a multitude of different applications throughout the world. In South Africa the services provided include full sales and after sales support, maintenance inspection management, system efficiency services, technical consulting and full pump management services. DISPLAY Your products and solutions to the construction industry’s decision makers Limited exhibition booths and sponsorship opportunities remain! To secure your participation at the only Pan-African construction event contact: Rashaad Essop Business Development Manager Mario Haddon Business Development Manager [email protected] +27 21 700 4356 Premium Gold sponsor Silver sponsor [email protected] +27 21 700 4341 Bronze sponsors Eugene Nourse Sales Portfolio Manager - Construction [email protected] +27 21 700 4340 26 – 28 May 2014, Sandton Convention Centre, Johannesburg www.construction-week.com HANSA-FLEX (SA) (Pty) Ltd t/a HST HANSA-FLEX SOUTHERN AFRICA Unit 9, Rosbur Park - 53 Carlisle Street, Paarden Eiland - Cape Town 7405, South Africa Tel: +27 21 5119670 I Fax: +27 21 5103478 I www.hansa-flex.co.za Power generators designed and built in the UK, available here in South Africa. SA Cape Bus banner ad.indd 1 Contact us on: tel: +27 (0) 86 011 1626 mobile: +27 (0) 82 775 0659 email: [email protected] Unit 1 Atom Park, Neutron St Stikland 7530 Postal address: Broadcrown SA (Pty) Ltd PO Box 1065, Durbanville 7551 www.broadcrown.co.za 17/05/2013 16:09 March 2014 13 Woolies still looking smart In the South African retail sector, consumers are under pressure and more picky shoppers avoid shops putting through marked price increases. Still, Cape Town-based retailer Woolworths – with a foot in the grocery segment and a foot in the fashion arena – looks anything but flustered. Last month, the company showed sales (for six months to end December) up 16% to R19,4bn with the clothing and general merchandise outstripping the South African apparel market; and the food business also trading ahead of the market. Profit before tax increased by 21% to R2,16bn. The company also disclosed 2,8 million Woolworths card holders, which tracked 69% of sales. building bigger stores, as well as expanding the convenience store format “Woolies SKUs (stock keeping units) had grown from 6,400 to 10,000 in four years.” He indicated there were plans to Woolies is also committed to growing its business. Woolies is also committed to growing its business. In an investor presentation, CEO Ian Moir said the company was determined to continue grow SKUs to 12,000 in the short-term. Expansion is unlikely to come at a cost to bottom line. Moir said, “By 2016, Woolies wants the trading margin in its clothing business to top 19%, while the food business aims for a sumptuous margin of 7% [which is almost 2 percentage points higher than grocery sector market leader Shoprite Holdings.]” Moir said economic conditions remained constrained in the lower and middle income segments of the market, where consumer debt levels remain under pressure. But he believed the upper income segment - in which Woolworths operates – would continue to show resilience. “Trading for the first six weeks of the second half of the financial year has been positive. We expect sales growth to be broadly in line with the first half,” Moir concludes. Xylem Water Solutions South Africa opens new office in Cape Town ON their quest to deliver world-class solutions to the South African market, Xylem Water Solutions South Africa officially celebrated the opening of its brand new location in Cape Town, with an intimate breakfast soiree on 13 February. The team at Xylem Water Solutions South Africa decided to open the branch as an ongoing drive to improve efficiencies and increase customer convenience, by merging two sales branches into one ‘super-site’ in the areas where their clients operate. Xylem says its new Cape Town office now offers all water pumping and other fluid management solutions under one roof, contributing to better customer service. The new Cape Town branch will cover all of Xylem’s service offerings, which include pump sales, testing, repairs and rental divisions. “Our new Cape Town branch is yet another way for Xylem to get closer to our customers and provide them with only the best service possible,” explains Heinrich Louw, Marketing Manager of Xylem Water Solutions South Africa. “Our new branch is conveniently positioned to address client’s needs in their area of operation. It is important for us to be accessible to our clients and to provide quick and easy access to our superior range of products and services.” Montague Park in Cape Town was the ideal site for the new branch, because it puts clients in the region in direct contact with Xylem’s range of water solutions and applications. The team are on hand to provide tailor-made solutions to clients, utilising state-of-the-art equipment, such as the test tank and a ‘production line’ type layout, which contributes to expediting pump service and repairs. “Xylem Water Solutions South Africa’s Cape Town-branch has been streamlined to better focus on the needs of customers in the region. Each branch throughout the country is organised so that it aligns with whatever specific services Xylem Water Solution’s new Cape Town branch. our local customers require, and Xylem’s goal is to offer flexible solutions and to respond to customers’ needs as rapidly as possible,” says Bennie Thiart, Sales Director at Xylem Water Solutions South Africa. The new site is one of four sales office and rental depots in South Africa, with established branches also operating in Steelpoort, Rustenburg (Northwest) and Johannesburg. 2153_EPS_CAPE_FOCUS_ADVERT_MARCH_2014_PRINT.indd 1 f 2014/02/07 9:16 AM 14 CBN March 2014 MOTORING Toyota step up the fun factor for its all-new city car THE new Aygo, revealed at the Geneva motor show, is another example of Toyota’s commitment to build ever-better cars that catch the eye and are genuinely fun to drive. A distinctive and characterful design – dubbed “JPlayful” in reference to Japan’s hip youth culture – and a wealth of customisation options show how Toyota has made fun a key element in crafting its new city car. At the same time new Aygo builds on the qualities that made the original such a success throughout its lifetime, keeping the car compact, nimble and reliable, with genuinely low running costs. The latter are supported by revision to its award-winning threecylinder 1.0-litre VVT-i petrol engine to secure class-leading fuel economy and CO2 emissions. Full details of the South African model range and prices will be announced nearer the on-sale date later this year. Exterior design Compact packaging was fundamental to the design of the new Aygo to maintain its town-friendly handling. The overall length has increased by just 25mm to 3,455mm, which means it keeps the class-leading compactness of the previous model, and although front headroom has been increased by 7mm, vehicle height has actually been reduced by 5mm to 1,460mm, supporting the car’s aerodynamic efficiency. Both front and rear tracks have been widened by 8mm. New Aygo may be compact and characterful in appearance, but it’s robust and has real street presence too. Its solidity comes from a strong form, which gives the design its core volume. But, to introduce a playful element, the designers used the concept of a soft object breaking through the hard shell of the design, creating break lines and giving Aygo its distinctive frontal Xgraphic. This spreads outwards across the surface of the bodywork, and takes in all the vehicle’s main external features, including upper and lower grilles, headlamps, foglamps, and even mirrors and side glazing. In profile, the roof has been lowered and the front header moved forwards. As a result, the cabin’s centre of gravity also shifts to the front, creating a more balanced and forward customisation. For the South African market, customisation options will be kept to a minimum in order to keep the sticker price as affordable as possible. Multimedia x-touch system leaning posture. This is further emphasised by a sloping beltline, which terminates in the forward leaning rear light clusters. The roof itself has a new pagoda-style profile and an integral rear spoiler. The shape of the side-glazing differs between the three and five-door models, the latter extending its window graphic into the rear light clusters, giving an impression of extra length. The rear end displays a similar design theme to the front, with the tailgate and lower bumper forming break lines in the vehicle’s solid surface. The lamp clusters are set within the hexagonal tailgate, and the upper bumper section widens into pronounced wheel arches which give the car a broad and stable stance. Interior design The shape of the centre console – trapezoidal – sets the theme for new Aygo’s interior and is reflected in details such as the air vents, door trims and gear shift surround. The console supports a wide dashboard with a matt, anti-glare finish, set between slim A-pillars. The new instrumentation features a meter made of up concentric rings which are permanently lit. It incorporates an easyto-read central multiinformation display. Although the wheelbase is unchanged at 2,340mm, the cabin is longer by 9mm. Wider armrests also improve comfort. There’s more room for luggage as well – an extra 29 litres – and loading is easier thanks to the space between the sill and rear seatback being made 5mm wider. Customisation New Aygo will be launched in Europe with a wealth of customisation options that will allow customers to create a car that’s truly individual. On the outside the X-shaped front grille, rear bumper insert, enhanced front bumper and alloy wheels can all be specified to suit, while in the cabin the instrument panel, centre console, air vents, shift knob and gear lever surround can easily be changed, even after years of ownership. To make life simpler, however, customers can also choose from a range of exterior and interior styling packs if they prefer, rather than selecting piece-by-piece New Aygo will be available with Toyota’s new x-touch multimedia system, operated using a fully integrated seveninch touchscreen. It’s the first system in its segment to come with a rear view camera as standard. (Please note that equipment for the SA-specced Aygo will be confirmed closer to launch). Powertrain New Aygo features a comprehensively revised version of Toyota’s award-winning threecylinder 1.0-litre engine. The unit has been reengineered to run with a higher, 11.5:1 compression ratio, and has an improved combustion chamber design for better efficiency. Friction losses have also been reduced, notably by using a new low-friction timing chain. And although it’s still one of the lightest engines on the market, more weight has been saved by introducing a cylinder head with a built-in exhaust manifold. There’s more power and torque: 51kW at 6,000rpm and 95Nm at 4,300rpm; 85Nm of torque is available from as low as 2,000rpm. The newcomer will be offered with a five-speed manual transmission as standard. Some international markets will also get the optional new x-shift, an automated manual transmission that can be used in fully automatic mode, or with manual gear selection using paddle shifts or the shift lever itself. In making all these improvements, Toyota has been careful not to sacrifice the engine’s famous sprightly character. It will still rev happily to high speeds and although sound insulation has been improved, its sporty note is still there when pushed hard. Extensive work has been done to improve aerodynamics, resulting in an improved drag coefficient – down from Cd 0.30 to 0.29. Together these changes reduce combined cycle fuel consumption from 4,4 litres/100km to just 4.1 litres/100km and bring CO2 emissions down to 95g/km, below the 100g/km threshold for annual road tax (VED) exemption. Volvo Concept XC Coupé wins “Best Concept Car” award at 2014 Detroit Motor Show The Cape's leading business paper Cape Town’s primary source of industrial and commercial business news. CAPE Business News 021 250 0400 I [email protected] I www.cbn.hypenica.com THE Volvo Concept XC Coupé won two prestigious design awards, further raising the excitement around Volvo Car Group’s (Volvo Cars) new design language. The Concept XC Coupé was awarded the title “Best Concept Car” at the 2014 EyesON Design Awards at the 2014 Detroit Motor Show, while Volvo’s latest concept vehicle also won the award for “Best use of Colour, Graphics and Materials.” The 2014 North American International Auto Show in Detroit hosted the world premiere of Volvo Cars’ new Concept XC Coupé – the second of three concept cars that showcase the company’s future design direction. Like the similarly highly-acclaimed and award-winning Volvo Concept Coupé, the Concept XC Coupé demonstrates the design possibilities of Volvo Cars’ new Scalable Product Architecture (SPA) that will underpin all cars from Volvo Cars in the future, starting with the all-new Volvo XC90 that premieres later this year. “I’m honoured and very happy of course. This is very encouraging, and it shows that Volvo’s new design di- rection is appreciated not only by the general public and the press, but also by the leading people in the car design business. And Volvo Cars has only just started its exciting new journey with a brand new design language,” says Thomas Ingenlath, Senior Vice President Design at Volvo Cars. The EyesOn Design Award ceremony is an annual event that takes place in conjunction with the Detroit Motor Show. The EyesOn Design Award jury contains of a prominent group of designers from auto makers and academia. March 2014 15 FOOD & BEVERAGE Waboomsrivier Winery’s two huge decanters a must GEA Westfalia recently installed not one, but two of the largest decanters in their range at the Waboomsrivier (Wabooms) Winery, situated between Worchester and Ceres. This is the first installation of its kind for GEA in South Africa. Speaking to CBN, Jaco Coetzee, Market Development Engineer at GEA Westfalia said “Wabooms is continuously looking to use the latest technology when it comes to winemaking.” In fact the estates own website proudly mentions its “ultra modern red wine cellar” and “the white wine cellar which [is at the] forefront of technology.” Coetzee explains that Wabooms installed a GEA 150 Separator “used for wine purification and with a capacity of up to 30,000 litres per hour and 15,000 litres of juice per hour” – in 2008. But in an industry where time is money, and can make or break a harvest, Wabooms approached GEA Westfalia for ideas on how to handle their grapes more efficiently. Enter the giant CF 7000 decanters that are used to de-juice the grapes. “The process of the CF 7000 is fairly easy,” explains Coetzee, “The wine farmer will bring the grapes to be offloaded at the winery, these grapes go through a stemmer to pick out all the sticks and so forth. The grapes are then pumped into a holding tank; and the decanter is fed from this holding tank. By using the CF 7000 decanter, the wine farmer can continuously supply grapes to Wabooms, rather than the conventional process using a press, which is a clumsier batch process” “The CF 7000 decanters ensure optimum yield of ‘must’ [freshly pressed juice] and wine, and a continuous discharge of solids, ready for disposal.” But these decanters offer additional savings in the manufacturing process, “It’s an automatic operation, thereby reducing the cost of labour. The decanter is also a versatile machine that means you can recover your lees, providing savings in filter aids.” The CF 7000 has a dejuicing capacity for white grapes of 18 tons of grapes per hour, with a solids level of less than 2% in the must out. Wabooms Manager and Winemaker, Bennie Wannenburg says that since installation, the decanters have been producing A- grade juice with a must out of around 0.2%. “We are very impressed with these machines. We are getting a much higher quality yield, and the processing procedure is very simple.” “When we were looking at the upgrades needed to accommodate the growth in our business, these decanters were the cheapest option for us. This machine saved us from having to install new drainers, a new press, vacuum drum and centrifuge. On top of that, we went from producing around 500 litres per ton of A-quality juice and 250 litres per ton of B-quality juice to a full 750 litres per ton of A-quality juice. This means we make more money from our crop.” “This is the first de-juicing decanter for GEA Westfalia in South Africa, and that will pave the way forward for future projects,” says Coetzee. On aftersales service, Coetzee states “We have six service engineers based in Southern Africa - with two based in Cape Town - focusing on service and maintenance for all of our equipment. We also provide our clients with a service level agreement, which is a contract between GEA Westfalia and the client, tailored to their needs. And using that, we can keep spares on the shelf as/when the client needs it.” This is a fact that Wannenburg also pointed to. “GEA Westfalia was the only company we spoke to that did not use an agent. We ordered directly from the company, it was installed by that company and our service agreement is held by the company. There is no middleman, no unnecessary delays and no agent fees.” As such, Wannenburg says that they always felt that they were getting the best service, “You aren’t just a number; our contact with the company in both South Africa and Germany was personal. We had to have the equipment installed no later than the end of January, and the company went out of its way to ensure this happened. A technician came through from Germany to oversee the installation and spent over a week onsite.” With a glowing reference from the Waboomsrivier Wine Estate, and two CF 7000 decanters installed on time, GEA Westfalia can call this a job well done. Pioneer in for a lean time Installation of the two giant CF 7000 decanters at Waboomsrivier Winery. Efficiency at its Best! ecoforce decanters from GEA Westfalia Separator make continuous juicing of grapes possible gaining yields far above the average. GEA Westfalia Separator ecoforce guarantee a uniform juice quality. In mash-fermented red wine processing, ecoforce decanters remove virtually all the yeast. After thermo flash processing trub particles are reliably removed from red and white grapes. The closed system reduces unwanted oxidation and is easy to clean. Paarl-based product distributor, Pioneer Food Group, is bracing itself for a stretch in the ‘lean streets’ after a tough start to its new financial year. Pioneer Food Group owns well-known household brands like Sasko, Bokomo, Wellington and Liquifruit. Last month the company issued a rather tepid trading update for the four months to end January. Group revenue for the four months increased only 8.1% if the contribution of struggling poultry opera- tion Quantum Foods (set to be unbundled from Pioneer later this year) is excluded. But if the Quantum numbers are worked back then Pioneer’s four month turnover was only up 6.9%. These increases are barely above the latest inflation rate and speaks volumes around how strained consumers currently are in South Africa. Pioneer CEO, Phil Roux, noted overall domestic volumes were flat given muted consumer spending and significant com- petition in certain categories. If there was any relief, it came with Roux’s admission that export volumes – fruit in particular – maintained good momentum. “Significant and continued focus on cost reduction and efficiencies has had a positive effect on performance to date. The value enhancement initiatives embarked upon in the prior year are beginning to gain momentum.” Roux said that Pioneer’s earnings at the half year were likely to benefit from these value enhancement initiatives. The company is also coming off a low comparative base in terms of profit performance. But Roux warned the outlook for the remainder of the current financial year was particularly challenging given the inflationary pressures facing consumers at present. “This could potentially translate to volume pressure for the Group, compounded by rising input costs and rand weakness,” Roux concluded. ecoforce decanters from GEA Westfalia Separator provide an excellent performance for liquids containing a high proportion of solids including must clarification, concentration of lees, clarification of yeast sediment from the fermenters and concentration of fining trub. Efficiency at its Best. GEA Westfalia Separator SA (Pty) Ltd 19 Chain Ave, Montague Gardens, Cape Town PO Box 26815, Chempet, 7442 Phone 021-555-9000 [email protected], www.gea.com engineering for a better world 16 CBN March 2014 FOOD & BEVERAGE Apple now at the core of Distell Both the wine and brandy markets have been unpleasantly tough in recent years, which then beg the question of how Stellenboschbased liquor conglomerate, Distell, has managed to pour in such consistent profits. Distell was originally rooted in the vineyards with traditional brands like Fleur du Cap, Nederburg, Zonnebloem, Klipdrift and Richelieu. Cream-based liqueur Amarula has been a wonderful export earner, and the company’s recent acquisition of international whisky maker Burn Stewart is another significant shift in strategy. But Distell’s real transformation from the ‘grape’ brands to a diversified liquor offering has been driven by its hugely successful cider brands, which were launched in the late eighties and early nineties. Distell has found huge volume and profit growth in the apple orchards with the continued success of its cider brands like Savanna and Hunters. Liquor industry observers be- lieve Distell – currently the second largest cider player in the world – can become a major global player in this niche. Recent management changes could be significant in this regard. Late last year a former SABMiller executive Richard Rushton – who has extensive offshore expertise – took over as MD of Distell following the retirement of long-serving MD Jan Scannel. Most market watchers are expecting Rushton to boost Distell’s offshore presence by extending existing operations into fastgrowing African markets and possibly also by the acquisition of international assets. There’s no doubt that cider – which by now probably accounts for more than 30% of Distell’s total revenue – will play a key role in the company’s strategy to flow into new markets. Rushton said, “Distell’s ongoing investment to enhance its product range, improve distribution networks and strengthen operations in Africa in particular, was crucial in priming the company for focused global growth.” He said this after Distell’s interim results to end December 2013 showed revenue up 15% to R9,9bn despite muted global consumer spending. “The cider portfolio of Hunter’s and Savanna had continued to deliver strong growth in South Africa.” Savanna recently added to its offering with a Savanna Dark range. The cider and ready-to-drink (RTD) brands have largely been responsible for Distell managing an acceptable performance in SA where brandy sales have been under pressure and the wine segment increasingly competitive due to a plethoraofbrandsavailable to the consumer. Interestingly, Rushton also admits that Distell’s ciders and RTDs had continued to perform strongly in international markets. CBN would imagine this would include subSaharan African markets, which accounted for some 55% of foreign revenue in the latest interim period. Not surprisingly, Distell’s capital expenditure for the six months amounted of R387m - included R243m spent on expanding the capacity of mainly cider and whisky manufacturing facilities. Next generation of whitefish processing lines Flexicut concept. Whitefish processing is about to take a giant leap forward, with the launch of Marel’s FleXicut, a trimming robot for high precision bone detection and removal. The bones in whitefish are notoriously difficult to locate and remove, and the process traditionally requires a lot of skilled labor. The automation of this process with FleXicut is therefore set to reshape the whitefish industry, as it not only reduces the need for skilled labor, but also greatly improves product handling and yields. Automation set to improve yield and product quality LETABA Industrial Pumps A division of Set Point Technology (Pty) Ltd. PO Box 3534, Edenvale, 1610 Phone: 011 452 1351 Fax: 011 452 1431 FleXicut incorporates two critical processing steps in one machine; locating the pinbones precisely, and cutting/trimming to remove the bones. The equipment consists of high resolution X-ray detection, image control, and a water-jet cutting mechanism for removing pinbones. “Determining the orientation of the bones is critical to improving the yield,” Marel’s Director of Product Development, Kristjan Hallvardsson, explains. Cutting out less flesh on the Vcut will leave more on the loin. “At present, 6-10% of the fillet is removed manually by the V-cut to take out the pinbones. The goal is to achieve as much as 2-4% improvement in yield, which represents significant added value for our customers.” Marel has more than 30 years’ experience in the fish processing industry and has built on its extensive expertise in portioning, X-ray, and robot technology to develop the FleXicut. This innovative trimming robot uses the latest X-ray technology to locate the pinbones with high accuracy, and then remove them. By using water-jets for the bone removal process, which is more flexible than blade cutting, the FleXicut can perform a variety of cutting patterns, and the angle cutting option allows it to follow the curved lines of the bone frame very closely, thereby further reducing pinbone material. This means significant yield gains in the loin – the most valuable part (Automatic Pinbone Removal In COd and whiTefish) – a collaboration between Marel, Sintef, Norway Seafoods, and Faroe Origin. It is based on detailed research on the raw material and processing techniques, using the very latest of Marel’s technological solutions. Since Marel introduced its first flowline in 1992, the company has set out to deliver constant improvements to fish process- The automation of the process enables processors to produce bone-free products with virtually no manual handling of the fish. The automation of the process enables processors to produce bone-free products with virtually no manual handling and introduce new products such as skin-on loins and baby fillets. An important feature of Marel’s FleXicut is that the X-ray scanning and water-jet cutting is performed on the same belt. This unique feature means that there is no risk of movement between the bonedetection and cutting processes, which ensures a superb level of cutting accuracy based on the bone location. An additional feature is the built-in blade cutter, to optionally cut the tail piece. Transforming the fish industry time and time again The FleXicut is the first tangible output of an ongoing project called APRICOT ing performance. With the FleXicut, Marel has achieved this goal once more. “We regard FleXicut as the first step towards a new generation of whitefish processing concepts,” says Hallvardsson. “The automatic bone removal will clearly reduce processing time and have an impact on the overall design of the processing hall, including improvements in the packing process.” “In the near future, the FleXicut will clearly become a main element in many of our customers’ processing lines. The concept responds to the industry’s need to deliver higher quality, higher value, bone-free products with higher levels of precision, automation, and flexibility. These priorities are also chosen because they will ultimately provide the fastest return on in- Continued on P22 PACKAGING FOOD & BEVERAGE February 2014 March 2014 13 17 Perfect packaging for the Perfect packaging for the Cape’s produce Cape’sperfect perfect produce PACKAGING NAMPAK Rigid Plastics, Africa’s largest and most diversified rigid plastics packaging company, provides the agricultural sector with a diverse range of packaging options. Nampak Rigid Plastics’ divisions are focused on innovation and offer a full suite of packaging design and testing services. They supply and support stateof-the-art filling equipment and technology. Under the umbrella of Nampak Rigid Plastics, are Nampak Closures, Nampak Liquid and Nampak Megapak. These divisions are all supported by Nampak Research & Development in Cape Town, which is widely regarded as one of the most advanced packaging science and technology facilities in the southern hemisphere. Nampak Liquid With numerous branches strategically located around the Cape, the rest of South Africa and sub-Saharan Africa, Nampak Liquid is one of the largest suppliers of liquid packaging solutions. They supply PET bottles, HDPE bottles, HDPE jars, and filling and handling systems for fresh and long life dairy, fresh fruit juice, carbonated soft drinks(CSD), wine, water and beer. Nampak Liquid manufactures generic or custom-designed HDPE and PET bottles in sizes ranging from 100ml to 5l with 35mm or 38mm necks compatible with both foil and screw-cap closures. The bottles are available in clear or pigmented colours. Jars are available in 250g and 500g, with 63mm and 76mm necks. Nampak Liquid’s in house tool room assists with bottle design, prototyping, pilot mould manufacture and full mould manufacture. They also offer computer simulations and Finite Element Analysis, light weighting, source reduction and hygiene evaluations. The Nampak Liquid plastics inplant in Vreedendal offers sophisticated logistical and economically beneficial solutions, by providing on-site bottle manufacture for the packing of wine in plastic bottles. Nampak Liquid Cartons Nampak Liquid Cartons manufactures the unique Conipak carton as well as a wide range of Pure-Pak cartons under license from Elopak. These Pure-Pak cartons are resealable and come in different formats and sizes from 200ml to 2l. The range includes Pure-Pak cartons for milk, fruit juice and drinking yoghurt products. Nampak Liquid Cartons also offers cartons with the Elocurve®, which provide an extra fifth panel for branding and shelf appeal. Nampak Liquid Cartons has launched a new 330ml Pure-Pak carton with screw-cap. Designed to meet consumer demand for a smaller container the 330ml mini diamond curve carton allows the consumer to easily sip and re-close the carton. The diamond feature on the opening side sits comfortably around the consumer’s lip. The polyethylene coated aluminum foil lined board prevents oxygen permeation for a longer shelf life. Nampak Liquid Cartons has recently added cider to the range of alcoholic beverages packed in cartons. This is in additon to the existing wine, sangria and sorghum beer brands. Another recent trend is the packaging of dry goods in Pure-Pak cartons with an oversized cap. Currently they have rice, sugar, cereal, maize meal, bird seed and pet food products in cartons. Nampak Liquid Cartons offers 24/7 technical services, spares and support. For optimal performance they offer filling machine audits, maintenance budgets and contracts, as well as training of customer staff such as operators and technicians. Wherever possible Nampak Liquid Cartons use Forestry Stewardship Council’s (FSC)-certified board suppliers which provides traceability and ensures their board comes from responsibly managed forests. The advantage of using paper for packaging is that it is a renewable resource. Nampak Megapak Nampak Megapak is Africa’s leading manufacturer of plastic trays, crates, drums and 1 000 litre Intermediate Bulk Containers (IBC). They produce a wide range of injection moulded HDPE crates for agricultural products, available in numerous configurations, colours and sizes. When it comes to reusable plastic drums and crates, Megapak is a manufacturer and supplier of choice to the wine industry. Megapak’s plastic crates are used to store and carry grapes as they are picked straight off the vines. Their dairy sachet crates can support a 20 kg load while being 4% lighter than the closest competitor. The crates are moulded from 100% recycled HDPE and are designed to be as light and strong as possible. They are also interstackable with other crates in the market. Nampak Megapak recently developed an improved version of the Live Bird Crate for the transportation of poultry. This crate is lighter to handle, requires less space, reduces transport and storage space costs and provides better ventilation to poultry during transit, giving better survival rates. The easy unclipping of these crates makes cleaning easier, reducing the risk of disease and makes the removal of poultry much easier, reducing stress during de-crating. In addition to crates, Nampak Megapak’s world class drums are UN compliant and used for a wide range of product applications. Available in a variety of shapes and sizes ranging from 20l to 250l, they can be tailored to suit individual customers’ requirements. The 1 000 litre IBC is designed for bulk transportation of all liquids and can save space by replacing five drums with a footprint of only four. The IBCs fulfill all international packaging regulations and are UN-approved. They are fitted with interchangeable and replaceable valves and taps. cap and DBJ-N range of plastic closures are suitable for both PET and HDPE bottles in the dairy and fruit juice sectors. Their range includes specialised plastic closures for CSD beverages and sports caps for water, energy drinks and other beverages. Nampak Closures’ award winning DBJ-N closure provides superior leak resistance and tamper proofing. The DBJ-N has a drop down band that once opened is forced down and away from the rest of the closure which visibly reveals any tampering or faults. Their metal closures range of twist off and press twist closures is produced at the Cape plant. These are used for sealing foods and sauces that go into glass jars, such as baby food, jams, chutney, tomato sauce, beetroot and mayonnaise. With the move away from cork to screw caps for sealing wine, Nampak Closures created a screw top closure to fit the iconic Graça bottle. The 30 x 50mm length recyclable aluminum screw cap with the 30 x 60mm wine finish (top and side seal), was a first for Nampak Closures and is unique to Graça. The new tamper-evident pack provided Distell with an impermeable screw cap eliminating the high risk of cork taint. The ability to reseal the wine has enabled more choice in portion control, as well as trust in the re-seal for later transportation. NAMPAK Rigid Plastics’ divisions hold various food safety and quality accreditations, specifically HACCP and ISO 9001. They have strategic alliances with technology partners around the world, as well as access to experts and leaders in specialty fields, like packaging design and printing. They’re actively involved in industry bodies, such as PETCO and Plastics SA. They support the Enviromark campaign, tree planting via Food & Trees for Africa, and the responsible sourcing of raw materials made possible by globally-benchmarked initiatives, like the FSC Chain of Custody Certification programme. Nampak Rigid Plastics and Plastics|SA have undertaken various CSI projects including the sponsorship of the Orange River project (the first ever attempt to riverboard 2 460km from source to sea of South Africa’s longest river). The project succeded in raising awareness of water pollution and the need for proper disposal of litter for recycling. During the Old Mutual Two Oceans Marathon in Cape Town, Nampak promotes and facilitates the collection of plastic bottles for recycling. Nampak Rigid Platics also takes part in the cleanup of the Chapman’s Peak leg, a marine conservation area. UNIQUE BRANDS DEMAND CUSTOMER SERVICES THAT SUIT TAILOR-MADE PACKAGING. Through advanced, intricate design, Nampak Rigid Plastics specialist divisions produce individualised solutions to enhance your brand. As Africa’s largest rigid plastics packaging manufacturer, we produce the full range of PET bottles, HDPE bottles, performs, closures, tubes, jars, drums, crates, trays, IBCs, as well as the Pure-Pak range of liquid cartons. Coupled with a world class packaging research and development facility, we have the expertise, award-winning innovation, technology and service to make sure your brand’s packaging has both the right form and function. Nampak Megapak has technical support from partners National Container Group and Mauser who have global footprints that allow for recycling, reconditioning and repairs of IBCs anywhere in the world. Nampak Closures Nampak Closures supplies the most diverse range of closures in the country. Their Snap- packaging excellence 18 CBN March 2014 FOOD & BEVERAGE No “best before” date on Pyrotec PackMark’s coding solutions SUPPLIERS in the beverage industry are constantly looking for ways to improve the coding of “Best Before” dates and batch numbers on their products. With Pyrotec PackMark’s wide range of coding solutions, the market can rest assured that the demand for high speed printing and robustness of promotional codes can be met, making it easier to print on anything from rigid plastic to metal, glass and liquid cartons. According to Brandon Pearce, General Manager at Pyrotec PackMark, Pyrotec provides factory-level printing equipment to a range of South African companies. “As the sole South African distributor of Markem-Imaje’s range of machinery and printing solutions, we provide complete coding solutions to clients at the best value,” says Pearce. Pyrotec PackMark has built its market knowledge and consultative approach by implementing a wide array of well-targeted coding and labelling solutions for numerous industries and with its Markem-Imaje range the company is capable to adapt its offer to a client’s specific needs. Pyrotec PackMark delivers the right insights, technologies and support to help a client’s packaging operations overcome increasing competitive pressure, more complex operations and demanding retailer and regulatory mandates. Specifically for the beverage industry, Py- rotec PackMark offers small character inkjet and laser printers. The 9000 Series of inkjets are full-featured printers designed for demanding manufacturing environments, general purpose as well as very specific applications like high contrast and high performance marking in a wide variety of colours. The 7000 Series coders are well suited for highspeed printing in large coding areas and tough production environments, especially those requiring multi-head scribing. They offer impeccable high contrast code and are capable of covering coding and scoring applications simultaneously. Pyrotec will be showcasing some of its Primary and Secondary coding applications from its PackMark brand at stand 106 during the 2014 Food & Drink Technology Africa trade fair and conference. It is the Botswana accepts South Africa’s bottled water standard BOTSWANA, an important trading partner for local companies, has through the Botswana Bureau of Standards (BOBS) agreed to partner with the South African National Bottled Water Association (SANBWA) to minimise duplication pertaining to the importation of local bottled water brands into that country. This is a huge vote of confidence in SANBWA’s Bottled Water Standard and operation. In addition, by eliminating additional testing and certification costs of those bottlers looking to export to Botswana, it should have a marked impact on their profitability and help their efforts to grow their market share in that country. In terms of a service level agreement concluded by SANBWA and BOBS, SANBWA members in good standing will not need to undergo any additional audits or comply with any other requirements in order to export their products to Botswana. The agreement came about late last year after SANBWA shared its Bottled Water Standard with the BOBS, and a BOBS principle scientist for compulsory standards visited South Africa to witness a SANBWA audit and benchmark it against Botswana’s own procedures. It was drafted in line with the compulsory standards defined in BOS 143:2011 and BOS 262:2011, and developed following the process outlined in the Standards Act of 1995. The agreement also requires that it be read in conjunction with Botswana’s existing legislation and standards defining the quality of the bottled water intended for human consumption. Commenting on the agreement, SANBWA CEO Charlotte Metcalf, welcomed it, saying that it not only confirmed the high global standard set by SANBWA for the local bottled water industry, but that it would assist SANBWA members do business in Botswana and other countries on the continent. “This arrangement is offered as an alternative to Botswana’s requirements for import. This means that bottlers who are not SANBWA members still have access to that market,” she said. She said that, in terms of the agreement, SANBWA will evaluate bottled water produced in South Africa by its members, communicate incidents of non-compliance to producers on behalf of BOBS, and share this information with BOBS as well as industry and technical devel- opments. To be allowed to take South African bottled waters into Botswana, SANBWA members need to present to BOBS a membership certificate, a SANBWA audit report and the results of the monthly microbiological surveillance conducted by SANBWA. BOBS will then issue the producer a Note of Recognition, which will give them access to the market. BOBS will also from time-to-time accompany the SANBWA appointed auditors on SANBWA audits. It will also be required to inform SANBWA of any revisions to the Botswana Standards on bottled water. Membership of SANBWA is voluntary but strictly controlled, and comprises bottlers of all classes of bottled water (natural, defined by origin and prepared). Their primary concern is the health, safety and pleasure of their consumers and therefore they willingly conform to the extremely stringent safety and quality measures contained in the SANBWA Bottled Water Standard. The third version of this now 92-page document was published in May 2010 by SANBWA in consultation with NSF International, a Continued on P22 first time that the conference is held in South Africa and gives Pyrotec the opportunity to showcase some of its products to the beverage market and at the same time providing the opportunity to meet new suppliers. The conference will be held at the Gallagher Convention Centre in Johannesburg on 18 and 19 March. As an exhibitor, Pyrotec will be showcasing the 9232 Small Character Inkjet, Laser SmartLase C350 and the Print & Apply Labelling 2200 Series. STEAM BOILERS WANTED CONVERT YOUR UNUSED BOILERS INTO INSTANT CASH The Dryden Combustion Co (Pty) Ltd Tel: 011 864-2984 E-Mail: [email protected] www.drydencombustion.co.za March 2014 FOOD & BEVERAGE Food and beverage buyers from Africa target Africa’s Big Seven Expo FOR more than a decade, Africa’s Big Seven (AB7,) a food and beverage trade show in Africa, has provided the best networking platform and product showcase for producers, manufacturers and suppliers to penetrate lucrative African markets. AB7 2014 takes place from 22 – 24 June at the Gallagher Convention Centre, Johannesburg. Vibrant economies in Africa are spawning a rapidly expanding, younger middle class population with more disposable income and a taste for new products. There is a growing demand for a wider variety of foods and flavours, which overseas and local suppliers are eager to oblige. Record African Participation “The past three years has seen a rapidly increasing number of exhibitors and visitors from African countries taking part in AB7,” says John Thomson, Managing Director of Exhibition Management Services (EMS,) organisers of this world renowned event. “Last year we had over 16,000 visitors to AB7 and the colocated SAITEX, with 27 African countries represented.” African visitors arrived from Angola, Benin, Botswana, Cameroon, Cote d’Ivoire, Democratic Republic of Congo, Egypt, Ghana, Kenya, Lesotho, Libya, Malawi, Mali, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Senegal, South Africa, Swaziland, Tanzania, Togo, Uganda, Zambia and Zimbabwe. High Quality Visitors “Visitors are decisionmakers; last year’s show statistics indicate almost 60% of visitors were owners, managing directors or directors of companies with purchasing authority,” adds John Thomson. “AB7 is a multi-sector food and beverage expo comprising seven focused segments, and many African visitors and exhibitors are able to do all their business at AB7. AB7 and SAITEX offer an online Business Matchmaking service enabling show visitors and exhibitors to profile, pre-select and pre-schedule business meetings with potential partners before the event. It’s easier and more cost-effective to spend three days at the event meeting close to 1,000 companies from 51 countries than to travel to those different countries to do your business,” says Thomson. AB7 enables visitors to check out the latest products, services and technologies, interact with potential suppliers, agents and distributors and keep an eye on their competition. Success for Exhibitors Carlos Goncalves, Business Manager for Gallo Oils, says his stand generated over 10 leads per day at AB7 2013. “AB7 is very positive for us. It’s a wellorganised show with great quality visitors, and we established contacts with South African companies and others from Namibia and Botswana.” Lawrence Contey of Ghanaian lime oil manufacturer Madisa thoroughly enjoyed his first time at AB7, gaining about 15 solid business leads from companies in Botswana, China and South Africa, all eager to distribute his products. Continued on P20 Thousands of food and beverage products in over 400 categories were on show at AB7. 19 20 CBN March 2014 FOOD & BEVERAGE Nampak establishes Nampak Bevcan Nigeria the recently completed plant, which will initially operate under the name Alucan Packaging Limited, trading as Nampak Bevcan Nigeria. André de Ruyter, incoming CEO of Nampak says: “We are very proud of this acquisition, which plays a pivotal part in our African growth strategy. Working with our multinational customers, we are excited about participating in the high economic growth rates experienced in Nigeria to satisfy increasing consumer demand for high-quality packaging products across the African continent.” Nampak currently has operations in 12 African countries, outside of South Africa. These operations have been generating revenue of almost R3bn each year. Alucan operates an eight colour, two-piece single aluminium beverage can-making line in Agbara, Lagos, Nigeria that serves the carbonated soft drinks, malt and beer industries in Nigeria. The plant has the capacity to accommodate a second line, doubling its capacity to two billion cans per annum, once demand has grown as is expected. Nampak offers the most comprehensive product range, across multiple industries throughout Africa, manufacturing to the highest commercial and environmental standards in metal, glass, paper and plastic. A positive customer experience is made possible by Nampak’s large geographic footprint, extensive valueadded services, large infrastructure, significant capacity to deliver, one of the world’s leading packaging research and development facilities and a proven innovation process. Taste tries its (c)luck Franchising specialist Taste Holdings – in which Cape Town empowerment group Brimstone Investment Corporation is a major shareholder – is winging its way into the chicken segment. The company last month announced the R17m acquisition of Zebro’s, which has a mainstay market in the Western Cape. 1THREAD_4325_CAP AS part of Nampak’s continuing strategy of expanding its African footprint, the company announced that it had acquired ownership of the Alucan beverage can plant in Agbara, Nigeria. The plant has the capacity to manufacture one billion cans per annum, and boasts the latest technology to supply Nigerian consumers with beverage cans for beer and carbonated soft drinks. Nampak is the sole owner and operator of Zebro’s Chicken is a 15-year old brand with 40 outlets, mainly in the Western and Eastern Cape. By CBN’s count, more than half the current 40 stores are based in the Western Cape – stretching from Cape Town’s northern suburbs as far afield as Knysna, Mossel Bay, Beaufort West and Ceres. Taste CEO, Carlos Gonzaga, said the Zebro’s ‘pitch’ is that it prepares its products over an open fire similar to a South African ‘braai’ – which offers flavour differentiator in the competitive local chicken market. “It is arguably the only chain of its size using this preparation method and flavour profile. Honestly, when I first heard of a chain that actually braai’d its product I didn’t think it was possible. Yet, after 15 years and over 40 stores, these guys have built a unique system and preparation method that is unbelievably tasty.” He said Zebro’s targeted mainly the lower income consumers through low prices and large portions, and its core menu consists of chicken on the bone, chicken burgers, Russian-style sausages, fresh-cut chips and assorted salads. Gonzaga said the limited menu and simple preparation method at Zebro’s meant the lowest set-up costs for new stores in its category as well as simplified in-store operations. “This makes the brand accessible to a wider audience of franchisees and promotes multiple store ownership.” The acquisition of Zebro’s complements Taste’s recent acquisition of the Fish & Chip Co, which also appeals to lower income consumers with an affordable menu offering. Gonzaga said Zebro’s would offer potential and existing Taste franchisees another investment opportunity with low start-up costs aimed at the lower income segment. “There is a significant overlap to Taste’s existing vertical integration capacity in manufacturing and distribution and is complementary to the existing Fish & Chip Co brand.” Taste also owns Scooters Pizza, St Elmo’s Woodfired Pizza and Maxi’s. Gonzaga reckoned there was significant opportunity for expansion of the brand within South Africa. “The current foot- print does not include any meaningful penetration outside of the Western and Eastern Cape. We envisage accelerated store growth due to Zebro’s similarity to our existing The Fish & Chip Co business, which now comprises over 300 stores.” He added that Zebro’ operated in a chicken segment that did not compete head on with the current market leaders in terms of product or preparation. “Although the deal is effective from 1 March, 2014 we are already answering calls from potential franchisees.” Like The Fish & Chip Co deal, the big long-term gains for Taste won’t only come from expanding the Zebro’s footprint. The quality sustainable profits will be generated by Taste’s food services division, which manufactures all pizza sauces, bastings and table sauces. This manufacturing, as CBN has reported previously, is done from a SABS HACCP2 accredited facility located in Cape Town. A fast growing Zebro’s will certainly ensure this facility is a lot busier in the years ahead. Food and beverage buyers from Africa target Africa’s Big Seven Expo Continued from P19 “The show was very encouraging and offered a fantastic chance to showcase our products,” said Contey. “I definitely want to come back next year.” Justin Machila, Managing Director of Zambia-based Lihulo Enterprises, was delighted at the results of participating at AB7 2013. The company produces Chalimbana groundnuts and sugar beans. “Our expectations were more than met,” said Machila. “We had a lot of visitor interest in our products and some bought products from us at the show. We also got to see the many exhibitors from all over the world showing a wide range of products, especially in value adding equipment. We also learnt a lot from our competitors.” Africa’s Big Seven takes place from 22 to 24 June at Gallagher Convention Centre, Midrand. Thousands of food and beverage products in over 400 categories were on show at AB7. March 2014 21 FOOD & BEVERAGE Afrox cryogenic freezing technology AFROX’s Cryoline CW multi-purpose cryogenic freezing technology combines flexibility and versatility to freeze a large variety of meat and seafood products in IQF (individually quick frozen) or nonIQF format in a single freezer unit. During mechanical freezing, food products tend to freeze slowly as a result of operating temperature limitations. Slow freezing can damage these products, as the process could destroy cells in the food portion. By comparison, cryogenic freezing is up to four times faster than mechanical freezing and results in smaller ice crystallisation. Because the water inside and outside the cells freezes at the same rate, the cells remain intact and the food keeps its freshness, flavour and texture. “This freezer is the newest and most advanced tool worldwide for boosting productivity and yield in freezing lines,” says Hendrik Pretorius of Afrox. “Cryogenic freezing technology represents a hi-tech departure from the traditional approach of mechanically freezing food products on a conveyor belt, or immersing them directly into a pool of liquid nitrogen. Instead, this technology freezes free-flowing IQF products by completely surrounding them with a stream of high-velocity cold vapour.” Afrox’s value proposition in this arena comprises equipment rental and gas supply associated with cryogenic freezing technology being developed by its parent company, The Linde Group. “Being a part of The Linde Group and having access to its worldleading freezer technology allows us to offer South African food companies the broadest range and diversity of cryogenic freezers in the local market,” says Pretorius. “This diversity is important, because each production facility is unique. Working with an applications engineer, we’re able to tailor cryogenic freezing systems that meet the actual and future needs of each customer. Our offering includes operator training and ongoing technical support.” Two South African companies – leading pasta manufacturer FG La Pasta in Gauteng and frozen fruit and vegetable processor Dynamic Commodities in the Eastern Cape – have already commissioned Cryoline CW freezers in their production plants and are producing export quality IQF products. The Cryoline CW Cryowave dual mode IQF freezer effectively addresses the traditional food freezing issues of product clumping, low yields, fines generation and high costs. The freezer uses product vibration within the refrigeration medium to produce rapid and constant heat transfer, improved product yields, enhanced product quality and shorter freezing times, with smaller floor space requirements. The Cryoline CW freezer’s vibratory Continued on P22 The Cryoline CW freezer’s patented vibratory wave action produces high quality IQF products. We sure serve you Sureserve Sureserve provides a full range of products from LPG for cooking and heating, to Suremix for beverages and Partigas for balloons - but more than that, Afrox is determined to deliver what you need, when you need it. AFROX Customer Service Centre: 0860 020202 Sureserve 300x220.indd 1 Email: [email protected] www.afrox.com 2013/12/05 4:21 PM 22 CBN March 2014 FOOD & BEVERAGE Botswana accepts South Africa’s bottled water standard Next generation of whitefish processing lines Continued from P16 vestment, while additional payback will also result from increased quality and greater product variety.” Although it’s expected that the most interest in the FleXicut will initially come from plants with higher production volume, Hallvardsson stresses that the development will open new possibilities for operations of all sizes, including smaller and more specialized processing companies. “Flexibility is a key component of our new processing concepts, and some elements of the line can also be useful as standalone solutions in both fresh and frozen fish processing.” The FleXicut may provide the breakthrough that will enable whitefish processors to keep their processing close to source, while remaining competitive; instead of shipping fish to countries with cheaper labor costs. It will be exciting to see how the FleXicut begins changing the nature of whitefish processing, and what implications this will have for the whitefish industry as a whole. Marel also welcomes visitors to Seafood Processing Global in Brussles, Stand 6227, Hall 4, May 6 - 8, where it will showcase the FleXicut alongside a wide range of industry leading equipment, designed to meet today’s processing challenges in any modern processing plant, whether for whitefish or salmon. Ivan Procter from South Africa will be at the show to attend to the South African delegation. Continued from P18 global testing and certification company, and its affiliate on the African continent. The technical advisory committee contributing to the development of the Standard included representatives from South Africa’s Department of Health, industry players and both local and international SANBWA experts. The Standard reflects the current best practices and legislation for bottling water of all types in South Africa. It was always intended to be a pragmatic and useful document, and comparable to the main food and beverage standards in major markets around the world. Indeed, it has been benchmarked identify the areas where they still need to improve · assists retailers and consumers to select suppliers of safe bottled water Every year, SANBWA’s third party auditors audits members to ensure that their source, bottling facility, final product and every aspect of their bottling process adheres to SANBWA’s stringent standards. SANBWA also randomly samples member products from the shelves on a monthly basis and has them tested for harmful agents. In addition to quality, SANBWA and its members are staunchly committed to environmental stewardship. Members are required favourably against the Global Food Safety Initiative (GFSI) as including all the relevant control points of global standards such as BRC, IFS, ISO22000, SANS 10330, SANS 1049 and the NSF Beverage standards’. A single standard covering legal, hygiene, food safety and quality, and environmental requirements, the SANBWA Bottled Water Standard: · ensures legal compliance · is fully auditable so that a single audit can ensure that all legal and food safety requirements have been met thereby protecting the bottler and enabling it to prove due diligence · helps bottlers Continued from P21 to the belt. The Cryoline CW also delivers a crust freeze to the outer portion of IQF products, locking in moisture, reducing dehydration losses, minimising evaporation losses and maximising yield. The system is highly efficient in its use of cryogen. High speed fans distribute cryogen vapour throughout the freezer to break down thermal barriers that exist around the product. This results in the highest quality IQF product from the lowest cost of operation. By turning the vibratory mechanism off, the Cryoline CW can be utilised as a highly efficient straight line belt freezer that can process flat product in trays or directly on the belt. The freezer design incorporates stringent hygienic and sanitary standards, offering easy and complete access to all food contact surfaces. During manual cleaning and while using the automated Clean In Place belt cleaner, the Cryoline CW freezer’s sloped surfaces inhibit the pooling of water that encourages bacteria growth. Paarl-based product distributor, Pioneer Food Group, is bracing itself for a stretch in the ‘lean streets’ after a tough start to its new financial year. Pioneer Food Group owns well known household brands like Sasko, Bokomo, Wellington and Liquifruit. Last month the company issued a rather tepid trading update for the four months to end January. Group revenue for the four months increased only 8.1% if the contribution of struggling poultry operation Quantum Foods (set to be unbundled from Pioneer later this year) is excluded, but if the Quantum numbers are worked back then Pioneer’s four month turnover was only up 6.9%. Air Liquide - Fresh ideas for preserving food & beverages consumed Consumer trends indicates a clear need for agricultural, food and beverage products that are fresh, safe and healthy, with the added convenience of a longer shelf life. With Air Liquide’s innovative and custom made food-grade gas solutions, you can meet and exceed these requirements and at the same time you can optimise your production costs. AL13938 Air Liquide gas applications include: • MAP (Modified Atmosphere Packaging) • Fruit Ripening • Controlled Atmosphere Storage • Cold Transportation • Cryogenic Freezing and Cooling • Protective Atmospheres, sparging, blanketing, pressurised transfer & inerting • Pressurising and Inerting thin walled aluminium cans & PET bottles Air Liquide Southern Africa Tel: +2711 389 7000, Lizbe Sorore (Food & Beverage Market Manager) +2711 389 7214 www.airliquide.co.za of 20.7%. However, between 2010 and 2011, the rate of growth slowed to 2.2%. The industry also employs about 1 800 people. Its turnover plus employee base make it a fairly significant contributor to the economy. Bottled water doesn’t compete against tap water. Instead, it is a natural and healthy alternative to other bottled beverages including hot (teas, coffees, chocolates and chais) and cold (cold drinks, fruit juices, energy drinks and alcoholic beverages). BMi research puts the industry’s size at only 1.4% of the total beverage industry, thus it is a very small player in terms of the beverage industry as a whole. Pioneer in for a lean time Afrox cryogenic freezing technology wave action produces quality IQF products regardless of whether the product is wet, small, sticky, or tends to clump when loaded into the freezer. Even when products are piled onto the belt, the vibratory wave action gently tosses them, distributing them evenly on the belt and preventing them from sticking to other products or to comply with the association’s environmental vision, which includes many measures to ensure source sustainability and protection, water usage minimisation, energy efficiency, solid waste minimisation, and supporting post consumer recycling initiatives. Less than 15% of bottled water in South Africa starts as tap water; over 85% is from renewable underground sources and sources that would otherwise go untapped; that is over 85% is either natural water or water defined by origin. According to BMi, the bottled water market experienced a boom between 2004 and 2010 with growth There is an Air Liquide solution that is right for you. These increases are barely above the latest inflation rate and speaks volumes around how strained consumers currently are in South Africa. Pioneer CEO, Phil Roux, noted overall domestic volumes were flat given muted consumer spending and significant competition in certain categories. If there was any relief, it came with Roux’s admission that export volumes – fruit in particular – maintained good momentum. “Significant and continued focus on cost reduction and efficiencies has had a positive effect on performance to date. The value enhancement initiatives embarked upon in the prior year are beginning to gain momentum.” Roux said that Pioneer’s earnings at the half year were likely to benefit from these value enhancement initiatives. The company is also coming off a low comparative base in terms of profit performance. But Roux warned the outlook for the remainder of the current financial year was particularly challenging given the inflationary pressures facing consumers at present. “This could potentially translate to volume pressure for the Group, compounded by rising input costs and rand weakness,” Roux concluded. March 2014 23 FOOD & BEVERAGE Sine pumps integrated into béchamel sauce packaging machine THE Thimonnier Company, designer and manufacturer of flexible pouch packaging machines, has integrated MasoSine EC25 pumps from Watson-Marlow Pumps Group into a new machine designed for packaging béchamel sauce. The pumps successfully convey the sauce to dosing nozzles, without mixing or shearing the product. “The main priority,” explains Frédéric Roumanet, design office manager at Thimonnier, based near Lyon, France “was to meet requirements for hygiene and gentle product handling.” MasoSine pumps do not have any valves, and their four chambers are sealed. This makes them ideal for fluids containing fragile pieces or particles, such as sauces and soups. The Thimonnier Company had already contacted WatsonMarlow in the past about an application for the transfer of soup containing pieces and the EcoSine EC25 is now very successful in this type of application. In fact, this machine was supplied to a customer The EcoSine EC25 pump. in Finland where it has been operating successfully for over a year. No product shearing In light of this positive experience, Mr Roumanet decided to choose a MasoSine pump again, this time for the transfer of béchamel sauce. “The EcoSine EC25 pump maintains product integrity thanks to its sinusoidal rotor, which does not shear the product,” he says. In fact, the rotor in the form of a sine wave creates four moving chambers that gently transport the fluid from the suction side to the discharge side for transfer without any variations in volume. The gate prevents any fluid from passing back from the discharge side of the pump to the suction side. Furthermore, the EcoSine pump is compact and takes up little space, making it ideal for OEM applications “Two EC25 pump heads have therefore been integrated into our packaging machine,” says Mr Roumanet. “The pump heads gently convey the béchamel sauce to the buses for dosage into the pouches.” Hygiene assured “Cleaning-In-Place [CIP] is a priority for this type of packaging machine,” he continues. “However, the various ways of positioning the EC25 pumpheads made it possible for us to eliminate any bacteria retention zones.” Maintenance is also straightforward. In fact, it takes less than 10 minutes to dismantle an EcoSine pump to inspect it or replace a part, thus minimising downtime. The pump can be dismantled in-situ and does not require any special training or skills; a few simple instructions are sufficient. South African retailer Pick n Pay striving for lower salt content South Africa has amongst the highest rates of cardiovascular disease in the world. While this in itself may be an alarming statistic, what’s worse is that according to Cindy Jenks, General Manager of Technical Division at Pick n Pay, we may actually be bringing this burden upon ourselves. The good news is that making simple changes to the way we eat could have a dramatic effect on overall health. Jenks says that due to advancements in refrigeration and canning, the need to add salt to food as a preservative has been greatly reduced. “The problem is that high levels are still being added in processed food and in food consumed out of the home – and South Africans are amongst the worst culprits,” she says. According to Jenks, in most Westernised coun- tries discretionary salt use is low – only about 15%. But in South Africa, up to 40% of salt is added by individuals to their food. Although educating people on the benefits of reducing their daily salt intake is pertinent, Jenks says it is not only up to the individual. “About 60% of the salt consumed by South Africans comes from processed food, leaving people with only moder- ate scope to reduce their daily sodium consumption themselves. Therefore, we strongly believe that a holistic approach involving both government and the food industry is necessary to effectively address the incidence of hypertension in South Africa,” she says. In March 2013, the Department of Health published regulations relating to the need for Thought for food . . . Watson-Marlow Bredel’s powerful food pumps simplify cleaning validation, increase your uptime and save you money. Watson-Marlow MasoSine pumps combine no shear with high suction lift and are ideal for food processing applications. • Hygienic flows to 100 000 litres/hour • One shaft, one seal and one rotor – very low maintenance, easily cleaned and fully CIPable • Pulse-free flow characteristics benefit flow control, heat transfer and filtration • Unique Sine pump design provides minimal product damage and higher yields. Peristaltic pumps of fixed or variable speed with digital, analogue, manual or Profibus controls. Single or multi-channel flows. CAPE TOWN: Tel: + 27 21 852-3649 JOHANNESBURG: Tel: +27 11 796-2960 RUSTENBURG: Tel: + 27 14 596-6695 DURBAN: Tel: + 27 31 512-5122 E-mail: [email protected] Website: www.watson-marlow.com Watson-Marlow \ Bredel \ Alitea \ Flexicon \ MasoSine sodium reduction foods such as savoury snacks, crisps, breakfast cereals and porridge, powdered soup, sauces and gravy, stock cubes, instant noodles, bread, margarine, processed meats and raw processed sausages. These products have to reach a certain sodium target by June 2016 and their sodium content will then have to be reduced further to meet the more restrictive 2019 target. “We agree that high blood pressure contributes to the considerable burden of cardiovascular disease in South Africa and for this reason we are focused on implementing strategies such as salt reduction to lower blood pressure,” says Jenks. Jenks says small changes to certain prod- ucts will have an immediate impact on the salt intake of consumers. Pick n Pay has 159 has products within its Private Label category. Of these, 40 processed meat products, 8 bread recipes and 11 bakery products will be reformulated to meet these sodium content targets. “Once a basic product such as our PnP stock cubes have their sodium content reduced, it should have a significant impact on our customers’ sodium intake. The Butchery Team is also currently involved with changing the recipe for 33 of our products, and they have already successfully significantly reduced the sodium in 9 different types of sausages.” Conventional wisdom has it that salt adds to flavour, but in flavour testing conducted so far by Pick n Pay food technologists, feedback reveals that the reduced salt products have a stronger spice flavour and actually taste better than their salty counterparts. Pick n Pay is also working hard to reduce sodium content in ordinary breakfast cereals such as corn flakes and Jenks says the retailer plans to introduce a lower sodium cereal into the market soon. “Although the restriction of sodium in foods is an important step towards managing hypertension and other lifestyle disease in South Africa, consumers must also make an effort to take responsibility for their health by making healthy food decisions and changing bad habits,” says Jenks. 24 CBN March 2014 HEAVY LIFTING New tracked Stormajor boom feeder BLT SA - exclusive distributors in Sub-Saharan Africa for bulk materials handling equipment manufacturers, SAMSON Materials Handling Limited – supplies an extensive range of fixed and mobile conveying equipment to diverse sectors. BLT SA - exclusive distributors in sub-Saharan Africa for bulk materials handling equipment manufacturers, SAMSON Materials Handling Limited – supplies an extensive range of fixed and mobile conveying equipment to diverse sectors, including mining, agriculture, shipping, transport, power and general industry. “SAMSON Materials Handling Limited offers mobile material handling equipment with flexibility and reliability from truck intake, through to stacking and ship loading,” says Keith Dowie, project development manager, BLT SA’s SAMSON bulk materials handling equipment. “These automated handling systems, which ensure minimal civil works, offer an attractive alternative to expensive fixed installations. Operating costs are low and maintenance requirements are minimal. “Samson equipment is designed for specific applications, taking into consideration the widely differing handling characteristics of each bulk material.” Samson designs and manufactures bulk handling equipment, which includes link conveyors, grab hoppers, material feeders, radial boom stackers and ENHANCE YOUR SAFETY WITH SCAW’S SAFELOOP WIRE ROPE SLING SCAW South Africa (Pty) Ltd, previously “haggie”, manufactures a wide variety of steel wire rope, grade 80 chain and synthetic slings. Whilst every company strives to provide a safe working environment for its employees, they are often faced with the incidents of minor cuts and bruises which occur with the handling of steel wire rope spliced slings using the aluminium ferrule method. Most standard slings are manufactured with aluminium ferrules using the turn back method which requires a prostrusion length of steel wire rope to signify any movement during operation. Whilst the protrusion has its use, it also creates a safety hazard (laceration of hand) during operation. The “SAFELOOP” Flemish eye spliced steel wire rope sling eliminates this hazard due to the tapered end of the steel ferrule. Advantages ❒ No injury to hand during operation. ❒ No snagging (due to tapred ends of ferrules) when removing sling from under load. ❒ Could be used in extreme heat conditions due to steel ferrule when using and IWRC steel wire rope. ❒ Now available with glavanised ferrules. Scaw are the Distributors, of CMCO providing extreme and unbeatable technical service, testing and repair back-up, etc resulting in super-safe and economic lifting. MANUFACTURERS AND SUPPLIERS OF YALE AND PFAFF BRAND LIFTING AND MATERIALS HANDLING EQUIPMENT 3 Milner Street, Metro Township, Milner Paarden Island, South Africa T: +27 21 508 1500 | M: +27 82 492 7796 | www.scaw.co.za mobile shiploaders. New to the range are telescopic conveyors for radial telescopic stacking and tracked Stormajor® boom feeders. These machines are currently in production in the UK and will be launched locally later this year. The new boom feeder BF0415T, which is an advancement of the wheeled system to the tracked version, improves performance, reliability and manoeuvrability. This machine, with a 15 m boom length and a maximum capacity of 1,000 tph, is designed for efficient stockpiling, barge loading, shiploading and rail wagon loading. This boom feeder operates safely and efficiently in all conditions, even in arduous environments. Tracked Stormajor® boom feeders have been designed for utilisation with articulated dump trucks (ADT’s) up to 30 tonnes capacity, road tipping trucks hauling 30 tonne trailers and wheel loaders with a bucket capacity of up to 8 m³. The BF0415T can also be supplied with an interchangeable 20 m boom – this is convenient for fleet owners and operators requiring a huge stockpiling capacity over multiple sites. The compact design means this boom feeder can be deployed and operational within minutes of being delivered to site. The Stormajor boom feeder combines the benefits of the Samson material feeder unit with a radial outloading boom, both of which are mounted to a common chassis as a fully integrated mobile stacker that is able to receive material from tipping trucks and loading shovels. With the radial boom feature (130° boom radial range) this boom stacker is able to efficiently create vast stockpiles, with minimal machine movements. Using a hydraulic cylinder in tension, a wide angular range may be accommodated allowing the boom to be lowered almost horizontal. This system allows material with a low repose angle to be stockpiled at steep conveyor angles, without material engulfing the main axle wheels. A range of optional equipment and accessories provides flexibility in bulk materials handling applications on the mines. For example, enclosure systems with the option of extraction equipment are used for handling dusty materials. BLT SA supports the Samson range with a technical advisory, parts and maintenance service. The company also distributes a range of container handling equipment throughout Africa. March 2014 HEAVY LIFTING Spliced cranes LOCAL overhead crane manufacturers shipping within Africa face an obstacle in terms of product size. Cranes are by definition big machines, and many ports of entry remain ill equipped to manage products of outsize dimensions. Overland transportation additionally requires special trucks and handling equipment. One technique providing a solution to these difficulties is that of splicing and containerisation. Crane girders can be designed so that they can be spliced on site. After manufacturing and testing, they can then be disassembled into sections of 12 metres or less for containerisation with accompanying hoists, end carriages and other components, ready for shipping. Germiston-based Condra Cranes makes extensive use of splicing, described by managing director Marc Kleiner as being “as simple as constructing a Meccano kit.” Theoretically, the technique allows a crane of any span to be shipped. In practice, economic constraints limit the assembled girder spans to a maximum of 32 metres. “There are alternative solutions that function nearly as well,” Kleiner points out. “However, splicing remains a very practical shipping technique for the manufacturer, and provides a particularly easy and convenient means of on-site reassembly. It is also more effective than cutting and re-welding, which requires qualified welders and proper certification and where the risk of the failure of a sub-standard weld has to be avoided, because it is the manufacturer who carries ultimate responsibility for the quality of the final product,” Kleiner said. In contrast to the risks of on-site welding using local contractors, Kleiner points out that bolting is more reliable, the only possibilities for error being the loss of bolts during transit (rare) and the application of incorrect torque to the bolts during assembly. “There is also the added complication of two girder members being in shear. However, when executed correctly there is a great deal more certainty with this method than there is with onsite welding, especially bearing in mind that Condra staff oversee the installation of the connecting bolts.” Kleiner explained that splicing increases girder volume, because the boxes need to be larger than their welded equivalents in order to reduce the forces created by splicing. On the rare occasions that the volume exceeds the dimensions of a single container, the overflow is accommodated by a second. “Theoretically, this technique allows the shipping of cranes of unlimited size, but again there is a tradeoff between the costs of splicing and containerisation, and the alternative costs of shipping raw material to site, establishing a temporary workshop and undertaking onsite manufacture. “In general, splicing and containerisation works well for cranes of up to 32 metres in span and 50 tons in capacity. Such cranes can generally be accommodated in a single container,” Kleiner concluded. Splices in the girders of a newly manufactured overhead crane. 25 26 CBN March 2014 WIRE, ROPE & SLING Lifting the bar Tina Davies and Rashied Adams, the Cape Town Toco Lifting team. CAPE Business News met up with Jonty Walls, owner of Toco Lifting, to discuss what the company has to offer the Cape Business Community. The century old company imports, supplies, assembles and repairs a wide range of lifting, rigging and lashing equipment. Underlining the company’s success is its strong emphasis on service. Walls says that in this well established industry, people know the products that are available to them, but choosing the wrong solution for the job can have catastrophic consequences. The Cape Toco team – based in Montague Gardens – boasts a hefty 35+ years combined industry experience. The team is able to tailor a solution for your requirements. This expert advice and quick, bespoke service has allowed the team to build lasting Specialists in Lifting, Rigging & Lashing Equipment Toco Lifting supplies products to all industries, such as shipping, construction, manufacturing, mining, agricultural, marine and fishing sectors. Our workshop has testing facilities and carries a large stock of high quality lifting equipment. Whether your company has a large project, or a one-day job, our dedicated staff will help you with technical information, so that you choose the right equipment at the right price. Steel wire rope, rope fittings and rope assemblies ■ Chain, chain fittings and chain assemblies ■ Chain blocks and lever hoists ■ Rigging hardware ■ Lashing chain and components ■ Nylon webbing slings and assemblies ■ The head office and principle distribution centre of the company is situated in Germiston, Gauteng, which is considered the industrial heart of Africa. This strategic location allows TOCO LIFTING to distribute its products throughout Africa and to provide a world class experience to its customers. Sole agents for the acclaimed Vital® chain blocks & lever hoists. www.toco.co.za Members of Chamber of Engineering Technology Lifting Equipment Engineering Association of SA Germiston - Gauteng Tel: +27 11 345 8800 Fax: +27 86 673 6102 Montague Gardens - Cape Town Tel: +27 21 529 1340 Fax: +27 21 551 2946 0800 111 TOCO (8626) relationships across industries in the Cape Business community. “Repeat business is a fair measure of any business,” says Walls. The company’s clients span many industries, including the maritime, logistics and manufacturing industries, but Walls states that the Cape Town branch has seen a sharp rise clients in the building and construction industry in the region. A sure sign of healthy growth. Toco Lifting understand that when lifting and pulling loads, safety is everything. “This is not an area that one can cut corners. Cheaper is not safer!” Walls says. That is not to say that the right solution should not be competitive. Toco is fully certified and prides itself in selling the right, quality product every time. Testing and certification of lifting equipment is a legal requirement. Qualified staff that has access to calibrated testing equipment must carry it out. “Over the years Toco Lifting has invested extensively in the training of staff and in sophisticated testing equipment. It has also kept up with the legislation, making the company your safe choice in the field of testing and certifying lifting equipment,” Walls explains Toco Lifting issues certificates for all new equipment it sells, but it also inspects, tests and certifies equipment that is already in operation. “It doesn’t matter the type or brand, as long as it’s lifting or rigging hardware, we can test and certify it. If it needs maintenance or repairs, we send it to our service department,” assures Walls “We have a number of test rigs, including a 200 TON capacity test bench in our Cape Town branch.” The company supplies blocks and pulleys; carabine hooks; chains; chain slings; chain blocks; lever hoists; crawls; electric hoists; eye bolts; eye nuts; ferrules; grabs/ clamps and grips; lashing equipment; load skates; rigging screws; safety equipment; shackles; sockets and fittings; steel wire rope; swivel; synthetic rope; thimbles; turnbuckles; webbing slings; winches; wire rope clamps and spares. The service offering does not end at the point of sale though. Continued on P27 CBN March 2014 27 WIRE, ROPE & SLING SA’s rope access industry on the up and up SINCE its establishment in 1999, Skyriders has developed a reputation for being a market leader in the provision of work-at-height solutions, rope access aided inspection and non-destructive testing (NDT). Skyriders marketing manager Mike Zinn points out that he is confident that the company’s successes will continue into the future as a result of forecasted growth in South Africa’s rope access industry. Zinn points out that the market is showing positive growth in that there is currently a high demand for jobs that require cost-effective means of doing workat-height. “The two main sectors showing growth are industrial rope access, which ser- vices oil and gas, heavy inland industries and the construction industries; and the commercial rope access sector, which services the painting, general maintenance, window washing and outdoor advertising industries.” Despite the current demand for jobs that require cost-effective means of doing work at heights, Zinn points out that the barriers to entry in the rope access industry is relatively low. “This is becoming a major challenge in our industry. Anyone with a bit of capital and a level 1 rope access qualification can start a rope access company. However, what they don’t realise is that they fall short on the required additional skills, site experience and supporting structures to successfully deliver and meet an industrial clients’ needs.” Zinn adds that all rope access specialists should be accredited and recognised by The Institute for Work At Height (IWH)an organisation that governs all height-related industries, including scaffolding, mobile elevated work platforms, cherry pickers, rope access and suspended platforms; with an aim of creating safety awareness and in turn professionalism in the overall work-atheights industry. Zinn states that the institute is becoming strict, with standards and governance improving rapidly. “Skyriders has always tried 101 brands – and counting NOT many people are aware that global crane giant, Konecranes – which has six branches in South Africa – owns over 100 well-known crane and hoist brands worldwide. Among them are Morris Material Handling, Shepard Niles, Cleveland Cranes, Euclid and Kaverit Cranes & Service. In addition the company currently has over 430,000 cranes under service contract in its 636 branches in over 50 countries. 25% of these are Konecranes with the remaining 75% competitive brands that are not owned by Konecranes. Service, Sales and Marketing Director of Konecranes Southern Africa, John MacDonald says, “As the biggest crane and hoist service company in the world, Konecranes has huge buying power, resulting in competitive prices and the ability to supply parts for all makes of cranes and hoists.” Konecranes has 14 Parts Distribution Centres worldwide, including one in Johannesburg. “We strive for a 24 hour turnaround for parts as well as offer a 24 hour service to our customers,” MacDonald adds. Konecranes Southern Africa has its head office in Johannesburg with branches in Witbank, Durban, Port Elisabeth, Cape Town, Alrode and Klerksdorp. More branches are planned to open later this year. Konecranes owns over 100 well-known crane and hoist brands. Lifting the bar Continued from P26 “Lifting equipment, by its very nature, is under constant stress and therefore requires regular maintenance. This maintenance should only be carried out by experienced staff that have the necessary knowledge and skills.” Toco Lifting strip, quote and repair all types of lifting and rigging equipment, including manual hoists, electric hoists, pneumatic hoists, winches, chain slings, etc. It then tests the equipment on its test benches and supplies a certificate for each repair. “We carry a wide range of spares, but we also know where to source original branded parts. When you purchase lifting or rigging equipment from Toco Lifting, you should know that it will be repaired in-house whenever necessary, but we also repair products that are sold by other suppliers,” Walls concludes. to set the standard with regards to safety and quality; we have acquired our ISO 9001:2008 and the OHSAS18001:2007 accreditations.” Looking to new developments within Skyriders, Zinn says that the company is in the process of refurbishing its Midrand premises in order to offer a basic rigging course to inter- nal and external rope access technicians. This will complement the Continued on P30 Fastlift® Cranes & Services (Pty) Ltd Leading supplier of Cranes, Chains, Hoisting, Lashing, Lifting and Rigging equipment. Int. Sales Tel: +27 21 557 1061 I Int. Sales Fax: +27 21 557 1186 National Sales Tel: 086 132 7854 I National Sales Fax: 086 603 8200 Email: [email protected] I Mobile: 082 549 2388 Unit 3 Killarney Plaza I No 2 Killarney Avenue I Killarney Gardens I Cape Town www.fastlift.co.za Lifting Machinery Inspector (LMI) ENGINEERING COUNCIL OF SOUTH AFRICA Reg. ECSA LMI No. 2010120093 Lifting Machinery Entity (LME) DEPARTMENT OF LABOUR LME No. 319 28 CBN March 2014 BUILDING & CONSTRUCTION Compact multi-purpose Wacker Neuson wheel loaders WACKER Neuson compact wheel loaders have enjoyed tremendous success in a wide range of local industries, with a proven track record in construction, mining, agriculture and landscaping, says Managing Director, Eugene Brown. He attributes this to the fact that “these machines deliver everything that a customer expects from high balanced handling to achieve profitability.” “Extreme versatility, superior operational efficiency and a high degree of reliability are the mainstay features of our multi-featured wheel loaders,” continues Brown. “But the real value of these features is measured by the benefits they transfer to the customer. This is why we have invested ingenious technology, design and engineering in our wheel loaders, to ensure that the machines deliver WACKER Neuson compact wheel loader. high performance, efficient and reliable operation, extreme versatility, easy maintenance, and operator comfort and safety. Low operational costs, maximised up time, improved productivity and low cost of ownership are the ultimate customer benefits.” “Not only do customers want to get the job done, they want it done efficiently and safely. The optimised power-to- weight ratio, low transport weight and constantly high payload delivered by our wheel loaders add up to an impressive efficiency calculation, meeting customer requirements on every turn,” remarks Brown. The wheel loader’s one-piece chassis design provides outstanding stability as the centre of gravity is not altered by Continued on P42 NMC scores ISO hat-trick NMC (Pty) Ltd., a member of the NMC Construction Group achieves ISO accreditation in quality; safety and environmental management systems. The NMC Construction Group, a privately-owned construction group offering clients integrated building and civils services in all sectors of the economy, is proud to announce that NMC (Pty) Ltd. is now an accredited ISO compliant company in the following three management systems; ISO 9001 : 2008, ISO 14001 : 2004 and BS OHSAS 18001 : 2007. The above accreditations, certified by Dekra Certification GmbH, confirm NMC (Pty) Ltd’s adherence to ISO approved Management Systems in quality, environmental, health and safety. “The ISO mark is a formal stamp of approval that our policies, systems and procedures ensure a consistent quality in the product and services we provide to our clients. It endorses our positioning statements of “setting the construction standard” and “building trust.” Our exponential growth and rapidly expanding geographic footprint over the past five years made a compelling case for ISO, and the decision to become ISO accredited was a proactive approach to ensuring consistency and continuous improvement of the quality and delivery of our products and services across all our operations. This achievement is an important milestone - bringing us closer to our strategic goals. During the implementation process we scrutinised every aspect of our business – we’ve learnt valuable lessons and as we move forward we will be able to build on the five objectives of our vision; “to build a professional and profitable service resulting in clients knocking at our door.” Mike Burger, Executive Director NMC Inland – tasked with ISO and Records and Inventory Management for the group. Shaun Webber, NMC Construction Group CEO, comments: “The success of our ISO journey would not have been possible without the support of our top management and individual commitment of each employee to our core values of trust, discipline, people growth and pride. Achieving a hat-trick on our first attempt to ISO accreditation is a reflection of our values culminating into a performance driven company culture.” Current projects in Western Cape include: Helderberg Hyper – R126m Waterview Office Park – R50m Golf Park 6 Offices – R75m CPUT Student Residences – R45m. Tel: 021 558 9237 Toni: 083 520 8000 Jasper: 083 487 2727 www.smfdesigns.co.za [email protected] We specialise in the design, manufacture and installation of steel and timber mezzanine decks, balconies, walkways, hand rails, staircases and ramps as well as drywall partitioning. Call us on 021 558 9237 for a free quotation. CBN March 2014 29 BUILDING & CONSTRUCTION Murray & Roberts WC: A positive outlook on its future order book aluminium façades to both tower blocks and refurbishing certain areas of the internals. This is the first major project the company has carried out for Redefine Properties in recent times. A new build and alteration project at Kingsbury Hospital in Claremont is scheduled for completion in June 2014. This contract was awarded last year by the Life Healthcare group and involves an extension to the existing hospital by the construction of a new four-storey building, as well as alternations and additions to the additional facilities to improve areas such as operating theatres, private doctor suites and the canteen. Heron com- ments that the main challenge on this project has been ongoing co-ordination of activities with hospital personnel, since the facility has had to remain operational at all times. Murray & Roberts Western Cape successfully completed a contract for improvements to the Vincent Pallotti hospital in Pinelands some time ago for the same client. Also proceeding within budget and on schedule for handover by year end is the construction of the new eTV headquarters building in Roeland Park for Sabido Properties, comprising 6 levels of offices & studios and 4 levels of basement parking. At Century City, Murray & Roberts Western Cape has been contracted to build a new office development and car park for the Rabie Property Group, which is in a joint venture with Growthpoint Properties for this project. Construction began in December 2013 and is on track for completion in early 2015. Dave Heron, managing director at Murray & Roberts Western Cape. Historically, Cape Town is a city of great Murray & Roberts Western Cape is well Its broad range of services is implemented significance to the Murray & Roberts Group positioned through its expertise and by skilled professionals who have proved and with a history that goes back to 1902, localised knowledge to continue to their competence time and again. Services the group has been responsible for the contribute to the Cape Town construction are underpinned by attention to detail, construction of by far the greatest number industry. passion for each project and a willingness of city blocks in and around the CBD. Coralynne & Associates +27 (011) 849 3142 WITH several prominent construction projects in progress, notably the landmark Portside building in Cape Town’s city centre, Murray & Roberts Western Cape has clearly demonstrated to the market that it is capable of offering the major project management and implementation skills critical to the local building sector. “We’re keen to ensure that we have continuity of work to safeguard these skills into the future” Dave Heron, managing director at Murray & Roberts Western Cape, says. “Our company is in a good position, having entered 2014 with a positive outlook on our future order book. Our mood is definitely more positive than in previous years, despite the fact that there has been a lull in the recent tender market. We remain optimistic that there will be new opportunities to be engaged going forward." “Our primary focus in this market is on the longer term projects, underpinned by the relationships being forged with key customers in the market place through the provision of consistently world class services. This key customer focus is aligned with the Murray & Roberts Group initiatives. Currently these customers tend to have opportunities in three business hubs – Century City and the Waterfront, which are development hubs for commercial, retail and residential construction, and the general Cape Town CBD that offers predominantly commercial development opportunities.” March will see the final handover of the prestigious Portside building constructed by Murray & Roberts Western Cape for joint venture Employers Old Mutual and the FirstRand Group. The process of client occupation has begun prior to final handover, with the project completed in line with revised schedules. Another sizeable contract being executed in the Cape Town CBD is the refurbishment of existing tower blocks and the establishment of a new car park between the towers at Merriman Square, formerly the Standard Bank buildings. Here Murray & Roberts Western Cape is adding completely new glass and A Murray & Roberts Company to listen to its customers. Tel: +27 21 431 3400 www.construction.murrob.com/operations_wcape.asp 30 CBN March 2014 BUILDING & CONSTRUCTION Sustainable infrastructure: retaining walls in the urban environment its premises, creating a steep, exposed fill. Pieter Swart form Osiris Civils presented the client with different earth retaining options, who then settled on the Terraforce L13 Standard block. Terracrete pavers were also installed in the customer parking area as an alternative to an impervious surface. Swart says, “The client needed more space for a service road and a second car park, so we needed to go up pretty straight with the wall. The Terraforce system can provide this in a cost-effective manner and above all, is plantable and flexible enough to deal with any other existing site requirements.” WHEN the City of Cape Town planned a new head office for the Western Cape Electricity Department, the plans included an underground and large above-ground parking lot, requiring cut and fill slopes that needed stabilisation. To conserve space, as well as a green and aesthetically pleasing solution, Terraforce blocks were specified by NWE Consulting Engineers. Haw & Inglis Civil Engineering were awarded the tender, and Greymo Construction installed the walls, which were completed in November 2013. In Worcester, Mountain Mill Drive, a Nissan dealership was planning extensions to technology eventually caught on, ushering in a new age of geosynthetic stabilised slopes faced with segmental retaining walls (SRWs.) Terraforce Terraforce approved installers, Dassenberg Retaining, and installed the wall early November 2013, with 15MPa Concrete as anchors to every second block and 20/19MPa concrete foundations. The client is still planning to landscape the wall, to create a greener, more natural look. History The concept of fibre-reinforced soil and stackable blocks is not a new one, and can be traced back to the ancient Megalitian cultures that lived in Europe, the Middle East, Central America and Asia. Initially, about 12,000 years ago, large, stacked boulders were used, until willow or bamboo baskets filled with rocks were discovered to achieve the same result. Another method was the use of clay, mixed with straw that was used to build amazing structures, some of which survive today. And yet for decades, modern engineers relegated gravity block walls to residential backyard landscaping in favour of cantilevered, or steel-anchored, concrete retaining walls. This knowledge was re-discovered in 1969 by Henri Vidal while building sandcastles on a Mediterranean beach. Having interlaced dry sand with pine needles to build small, vertical sand walls, not only was he surprised that the castle kept its shape under loading, its high strength captured his imagination. This ignited a renewed interest in the composite earth retaining wall industry and although there were few early supporters, the Terraforce, one of the very early adopters of this technology in South Africa, has been involved in the industry for more than 30 years, and now has suppliers of its SRW products all over the world. The blocks have become very popular for sustainable development of urban infrastructure, where the goal is to protect undeveloped land and preserve habitats by channelling development to urban areas with existing infrastructure. The use of SRW units facilitates this, as they are modular and relatively small, so are well-suited for use on small and irregularly-shaped lots. This reduces large material and equipment staging areas and fewer requirements of large pieces of equipment when developing cut and fill lots in urban areas. SA’s rope access industry on the up and up Continued from P27 Find your nearest supplier www.terraforce.com Te l : 0 2 1 4 6 5 1 9 0 7 The blocks can also be used to conserve existing natural areas on the project site by maximising the amount of open space relative to the development footprint. They also maximise site usage and thereby reduce the total percentage of land area needed for development. Last but not least, SRWs support vegetative growth, which provides improved storm water quality and better erosion control. Terraforce also developed an interlocking, permeable hard lawn paver that limits storm water runoff and minimises impervious surfaces. The stone filled gaps and joints in the pavement provide superb surface permeability allowing storm water to be absorbed into the base materials gradually recharging the underlying groundwater. It is easy to see the advantages SRWs and permeable pavers over solid concrete walls and impervious pavements, in terms of sustainability, but also on the level of overall site aesthetics and ecology. [ The Structure of Quality ] Robor’s ISO 9001 and ISO 14000 certied divisions supply the building and construction industry with steel that meets the required quality standards. Products: Cold Formed Steel Sections includes a full range of purlins, girts and standard and non-standard open sections. Structural Hollow Sections and Mechanical Tube includes a full range of Structural Hollow Sections and Mechanical Tube. Long Steel Structural Sections includes universal beams and columns, IPE sections, IPE AA sections, channels, bars and angles. Conveyance Pipe includes a range of welded and seamless pipe. Sheet and Plate includes a wide range of Sheet and Plate with or without value added services. Roong and Cladding includes Corrugated 762/610 and IBR 686 proles in both galvanized and colour coated. Value Added Services: Scaffolding includes the supply, erection and dismantle of access scaffolding on a contractual basis. Galvanizing Robor can galvanize structures of varying sizes to a high quality nish in accordance to various specications. Other Value Added Services: • shot blasting and primer painting • proling • decoiling • slitting • bending • cutting to size and mitre cutting • notching • slotting • bevelling • drilling • blasting • primer painting Laser and proling machines offer accurate, high quality cutting. Combined with a host of our other services perfected by years of experience, we offer the most comprehensive and customised solutions from one supplier. All products are manufactured according to: SANS 657 Part 1 and 3 SANS 62, 719, 1182 For more information: Tel: +27 (0)11 971 1800 • E-mail: [email protected] • www.robor.co.za 2181 Robor B&C Ad 210X147 CBN.indd 1 2013/10/09 11:33 AM other courses on offer (fall arrest, rope access Level I to III). “We have utilised instructors from M&M – a Cape Town-based rigging training company. M&M is well known in the industry for administrating thorough and professional rigging training,” explains Zinn. Since July, this year, Skyriders has offered and completed two courses in conjunction with M&M and Height Wise – a solely owned subsidiary of Skyriders. “The intense fiveday course includes theory, safety, maintenance, inspection and practical training. Zinn points out that the course is tough: “Only around 80% of the students who have been through the training have passed to date. Students do, however, have the opportunity to be re-evaluated twice. Skyriders has on-going contracts at Medupi and Kusile coalfired power stations. Where they carry out a wide variety of tasks including bolting, torque verification, painting, NDT and safety nets in the Limpopo Province. CBN March 2014 31 BUILDING & CONSTRUCTION Cement: the new African commodity CEMENT is used in 65% to 75% of all construction projects in Africa and demand for the commodity is on the rise in the sub-Saharan region. In Nigeria the cement industry has grown by 95.6% since 2005 and in Kenya cement consumption per capita has increased 60% over the past five years. The scale of this burgeoning industry is reflected at the Totally Concrete Expo, where cement and construction industry magnates are convening this May for access to government stakeholders and investors who can facilitate commercial access into Africa’s high growth markets. During round table discussions held at Totally Concrete Expo, In Nigeria the cement industry has grown by 95.6% since 2005 personalities such as HE Vincent Karega, High Commissioner of the Embassy of Rwanda, Eng. Daniel Manduku, CEO of Kenya’s National Construction Authority and Rockson Dogbegah, Vice President of Africa at the Chartered Institute of Building (CIOB) in Ghana provide invaluable insight into doing construction business in their respective national marketplaces. In East Africa, demand for cement has increased competition in the marketplace. Local producers such as ARM Cement are building additional clinker plants while international companies such as Savannah Cement, a consortium of Chinese and Kenyan investors, are planning to invest in new cement manufacturing infrastructure to meet the growing demand fuelled by an upsurge in private sector housing developments, foreign funded commercial projects and mega infrastructure projects ranging from ports to rail to roads financed by government and donors. In Southern Africa, African companies still dominate the market. PPC has established cement plants in Zimbabwe, Botswana, Mozambique and plans to expand well beyond this including the establishment of a $260 million cement factory in the DRC. Dangote Cement has already established operations in South Africa and Zambia with sights also set on Tanzania, Republic of Congo, and Gabon. As both local and international companies vie for their share in the African cement market, cement plants are being built across the continent at a rapid rate. News of Africa’s growing cement demand is already worldwide, attracting international and multinational players who are ready to pump millions of dollars into new projects in the sub-Saharan region. Totally Concrete Expo not only provides an outlet for construction business development for new entrants into the African market- place but also offers practical insight into managing daily operations in the African context. Wouter Trollip, Project Manager from Consolidated General Minerals (CGM) in Mozambique will highlight the requirements and obstacles to building a cement plant in Africa and Brett Botha, Lead Principal for Infrastructure at Nedbank Group South Africa will educate participants with proven exit strategies for high growth, high risk markets. Incorporating both strategic and technical elements, Totally Concrete Expo has practical tools and techniques for all professionals active in producing cement or using concrete. Stakeholders from over 40 countries worldwide will have an opportunity to access cutting edge technology as it arrives for the first time on African soil. Totally Concrete is endorsed by over 60 industry associations and sponsored by PPC, Lafarge, AfriSam, CCS, PMSA, Reimer, Nyeleti Consulting and WBHO. John Sheath, CEO of the Concrete Society of Southern Africa (CSSA), one of the endorsing associations of the event, states, “Totally Concrete 2014 provides a distinctively African platform in which the concrete and construction industries can converge for skills development, access to cutting edge building and construction technologies and cross-border information sharing.” BOOK ONLINE BEFORE 30 APRIL 2014 AND RECEIVE 10% DISCOUNT ON REGISTRATION. QUOTE CBN002 Shaping the future of concrete in Africa What to expect? CPD accreditation Meet half of your annual CPD requirements at this one event. Accreditation for registered engineers, architects and quantity surveyors is being applied for from the following: There are only 377 conference places available no more! Contact Rose Setshoge on +27 21 700 4300 to reserve your seat at the most prestigious and influential week in the African industry! ASAQs logo.indd 1 11/06/2012 18:35 3300+ visitors to the exhibition 700+ conference attendees 120+ Africa’s only all things concrete event will help you acquire insights into new construction and building products and strategies that will help reduce costs on your next project, increase revenue and help you take advantage of new market opportunities LEARN GAIN Learn how to apply cutting edge concrete engineering in your projects. Make stronger, more durable concrete Platinum sponsor: Gold sponsor: Gain 3 CPD points and fulfil more than 50% of your annual quota by attending just 1 event Silver sponsor: solution providers on the expo floor 150+ expert speakers 25+ hours of red carpet networking 40+ countries participating AND MUCH MORE! MEET Meet the right people to help drive your business to the top of the concrete and construction industries Bronze sponsors: 26 – 28 May 2014, Sandton Convention Centre, Johannesburg Over 40 media and association partners are supporting the 2014 event, including: www.totallyconcrete.co.za 32 CBN March 2014 BUILDING & CONSTRUCTION Atlas Copco launches 18-tonne underground loader RegisteR online befoRe 30 ApRil 2014 And sAve R1000 with the discount code cbn02! ATLAS Copco is launching a new, 18-tonne capacity underground loader for large operations, including development work as well as production mining. Called Scooptram ST18, the company expects the new loader to be the most productive LHD on the market. Designed to match the successful 60-tonne capacity Minetruck MT6020, the new Scooptram ST18 completes Atlas Copco’s range of underground loaders in this segment. In addition, the ST18 and the MT6020 share many common parts and control system components, which can substantially reduce total cost of ownership. The bucket and the unique boom design, combined with variable displacement pumps, provide safe and efficient operations. This, together with the proven Atlas Copco Rig Control System, which monitors, supports and controls all aspects of the operation, results in superior muck pile penetration, less wear and tear on the ma- rear, thanks to the sloping design and shorter power frame structure. All of this contributes what the company terms “an outstanding operator experience and improved productivity.” The Scooptram ST18 has an abundance of safety features, such as automatic brake test, protection guards, 3-point access system, redundant steering system, safety latches, boom lock up, fire suppression systems, machine protection system and more. Furthermore, it can be equipped to AND CONFERENCE Did you know that infrastructure development is a key focus in Southern Africa with over 38% of the developments taking place in the region? Be a part of Africa’s booming and growing construction industry. Attend and hear about new projects from across the continent. Inside the Atlas Copco underground Loader - Scooptram ST18 DISCOVER the next major infrastructure development projects in Africa Premium Gold sponsor Silver sponsor MAXIMISE the ROI by selecting the right partners and projects to invest in Bronze sponsors MEET the decision makers of Africa’s construction industry 26 – 28 May 2014, Sandton Convention Centre, Johannesburg www.construction-week.com “We know that this loader is long-awaited on the market,” says Ben Thompson, Product Manager at Atlas Copco. “The optimized bucket means better muck pile penetration, faster acceleration and faster dumping. The result is a better load factor on the truck and, in the end, a higher tonnage per month.” chine and an overall faster and more productive loading cycle. The operator sits in a spacious FOPS/ ROPS-approved, air conditioned cab and has extra leg room thanks to the unique Atlas Copco footbox. The layout of the controls is ergonomically optimized and visibility is best in class even towards the run semi-autonomously or by radio remote control. Beyond this, the new loader offers many sustainable solutions that contribute to maximized uptime and a long service life. For example, automatic ride control and automatic declutch to increase the lifespan of the equipment and to reduce spillage from the bucket. Automatic traction control reduces tire wear and fuel consumption and the addition of soft stops on the boom, bucket and steering which reduce wear and tear on the machine. The ST18 comes with a number of Atlas Copco Service products that contribute to trouble-free operations. One example is the RigScan, an advanced audit service product that offers a real-time, non-intrusive look at the equipment’s running condition and performance. Another example is the Remote Monitoring system, making production and maintenance data available through a user-friendly web interface. In addition, Atlas Copco offers a training program consisting of classroom, simulator, and on-site training. By using the sophisticated Scooptram ST18 training simulator, new operators are given plenty of opportunity to practice on machines and systems before entering the mine. CBN March 2014 33 CONSULTING ENGINEERING Eskom confirm support for POWER-GEN Africa and DistribuTECH Africa POWER-GEN Africa and DistribuTECH Africa have confirmed the full support of Eskom for the upcoming Conference & Exhibition, taking place at the Cape Town International Convention Centre in Cape Town, South Africa on the 17-19 March 2014. The support from Eskom includes becoming the Networking Reception sponsor, as well as confirming their attendance with the largest exhibition booth on the POWER-GEN Africa and DistribuTECH Africa exhibition show floor. This announcement follows on from similar support received from Eskom for the inaugural POWER-GEN Africa that took place in Johannesburg in November 2012. POWER-GEN Africa will once again provide comprehensive coverage of the power needs, resources, and issues facing the electricity generation industries across sub-Saharan Africa, with the inaugural DistribuTECH Africa focusing on all aspects of transmission and distribution within this area of the globe. POWER-GEN Africa and DistribuTECH Africa targets those who work in the utility and private power sectors, engineering and commercial personnel from the equipment manufacturing and consulting fields. The event will address professionals from energy intensive industries with responsibility for ensuring power supply, and officials and ministers from the national and regional political spheres who are tasked with energy policy. The 2014 conferences will run concurrently, alongside the power sector’s premier expo, from 17 - 19 March at the Cape Town International Convention Centre. They will attract African dignitaries and international energy experts from sub-Saharan Africa, the USA, UK, Germany, Italy, Russia and further afield, who will deliver their insights in a programme designed by an Advisory Board of African and international power industry experts. In a comprehensive programme spanning five tracks across the co-located events, speakers will include South African Energy Minister Ben Martins, Eskom Group Executive Dr Steve Lennon, and Nampower Namibia Managing Director Paulinus Shilamba. Senior executives from key local players such as SASOL, Shell and Alstom will deliver talks or participate in indepth panel discussions alongside high-ranking executives from top energy organisations from across the continent and the globe, including the Nigerian Presidential Task Force on Power, EDM Mozambique, the Ethiopian Power Corporation, Electricite de France, the Lesotho Highlands Water Commission and the African Development Bank, as well as respected academics and industry leaders. Global event organisers PennWell report that more than 2100 attendees from 63 countries and six continents attended the inaugural POWER-GEN Africa 2012, and they expect the 2014 event to attract even larger numbers of high-level decision-makers and address key technology and development issues for the sub-Saharan Africa energy marketplace through a comprehensive educational programme and threeday exhibition. The events will in- clude two technical tours – to Eskom’s new Centre for Substation Automation and Energy Management Systems (CSAEMS), Cape Town Peninsula University of Technology; and to Eskom’s Ankerlig Power Station (previously known as the Atlantis OCGT power station), one of five gas turbine power plants in South Africa. A series of Technical Training Workshops will also give delegates the unique opportunity to receive training in various categories of the generation, transmission and distribution fields. In addition to the conference pro- gramme, POWER-GEN Africa and DistribuTECH Africa offer a substantial and world-class exhibition floor, playing host to a number of world-class suppliers and service providers, from home and abroad. Those attending POWER-GEN Africa and DistribuTECH Africa will also be able to take part in free training workshops provided by leading suppliers and thereby enhance skill levels, plus the new addition of a WADE Africa Decentralized Energy Workshop. There are also two fascinating technical tours available to those who book in advance. A new African Consulting Engineering Powerhouse is born ILISO Consulting has announced that it has entered into a longterm partnership with Lategan Bouwer Engineers (LBE) and Triocon Consulting Engineers to form the Nako Group, the first African-owned, multi-disciplinary consulting engineering powerhouse. Each of the consulting engineering companies brings with it a unique strength in one particular area of operation and with this in mind, the Nako Group will actively be pursuing contracts across Africa to deliver a range of specialised world-class engineering services. According to Felix Fongoqa, currently the Executive Chairman of ILISO Consulting and the newly appointed Executive Chairman of the Nako Group, engineering is key to the opportunities for extensive infrastructure development across the African continent. “We believe the time has come for us to demonstrate that we can do things for ourselves as Africans, and take on the challenge to build a global giant out of Africa,” says Fongoqa. With a strong presence across Africa and a formidable team of experts, the Nako Group is comprised of a diverse and impressive engineering portfolio. Specialising in a number of different engineering disciplines, Nako Group has collaborated with strategic partners from various countries, including: Botswana, Le- sotho, Mauritius, Namibia, Nigeria, Swaziland, Uganda and Zambia - to deliver sustainable engineering solutions that are tailor-made for the African landscape. “Our large team of innovative engineers is committed to providing technical excellence through the use of engineering solutions that are custom-built to the needs of each of our individual clients,” says Fongoqa. Some of the more notable client projects that the members of the Nako Group have worked on include: the award-winning Nelson Mandela Bay Stadium; the First National Bank & Wesbank Fairland Office Park, the Medupi Power Station; the Eskom Koeberg Nuclear Power Station; the Botshabelo Health Laboratories Complex for the Lesotho Department of Health in Maseru; the Natal Portland Cement’s (NPC) R800-million expansion of its Simuma Factory in the Oribi Gorge area near Port Shepstone; the development of a Second Propylene Plant at Sasol in Secunda; and the 500km Chobe/ Zambezi Pipeline for Botswana’s Department of Water Affairs. Welcome to the future – a future of Mwangaza We are all writing a part of the script which tomorrow’s society will play out. At Royal HaskoningDHV we would like the title to read: ‘Welcome to the future’ - and for our chapter in that script to read ‘Mwangaza’ - a Swahili word which means ‘light’. Together with our partners and clients we consider how we can create a welcoming future - developing efficient and smart living. Whether switching on a light, travelling to work or drinking a clean glass of water - the solutions and work of our engineers surround us, making lives better and brighter. Our work contributes to the sustainable development of communities. Together, we deliver innovative sustainable answers to today’s challenges. Royal HaskoningDHV is an independent, international engineering and project management consultancy. royalhaskoningdhv.com/za 34 CBN March 2014 PIPES, TUBES & HOSES SABS to ensure PVC pipes are heavy metal free by 2015 THE South African Plastic Pipe Manufacturers Association (SAPPMA) has welcomed the South African Bureau of Standards’ (SABS) announcement that all PVC pipes manufactured in South Africa have to be free of heavy metals by July 2015. General Manager at the SABS Certification, Gauteng, Sibongile Dhlamini, confirmed earlier that the technical committee of the SABS Standard Division has amended series of standards to ensure that all heavy metal stabilisers are removed in the manufacturing of PVC Pipes. “Local manufactur- ers of PVC pipes who are SABS certified have been granted a window period of 24 months as of 30 October 2013 to get their house in order and to comply with the new relevant standard requirements,” Pipes bearing the SABS mark of quality would have to be resubmitted for testing, after which new permits will be issued.Commenting on this announcement, SAPPMA Chairman Jan Venter said that the association welcomes the decision by the SABS. “Representing a socially responsible industry, SAPPMA already embarked on a voluntary removal of heavy metal stabilizers from PVC pipes back in 2006 because it added value to SAPPMA’s life cycle thinking and took into account end-of-life issues and waste management options. The reason for the initiative was based on health and environmental considerations and was done at considerable cost to our members,” Venter explained. The policy was fully implemented by SAP- PMA in July 2009 and applied to drinking water systems as well as sewer, drainage and mine pipes. “Although lead does not leach from the plastic pipes and does not pose any danger to people once installed, we felt compelled to create a safer environment for the manufacturers where lead poisoning does pose a risk for their workers. As a result, all PVC pipe manufactured by SAPPMA members are leadfree and are stabilised with environmentally friendly materials such as Calcium Zinc or organics based stabilisers instead. Adherence to the policy has been a requirement for SAPPMA Membership over the past 8 years, and as such has formed part of the regular SAPPMA factory audits”, Venter said. Concludes Dhlamini: “In the interest of the consumer and good business practice, the SABS strongly promotes the highest possible product quality standards as well as environmentally friendly manufacturing processes and materials. We therefore urge companies to ensure they comply and begin the process of removing heavy metals from their manufacturing process, if they have not yet done so”. ILISO takes on massive water transfer scheme in Botswana ILISO Consulting has proven itself an integral part of a water solution for neighbouring Botswana. An ambitious water project, acknowledged as one of the largest in the engineering world, will ensure the country has enough water to sustain indus- trial and mining development in the future. For the last five years, ILISO Consulting’s Environmental Management business unit, together with Botswana-based Water Resource Consultants, has been involved in the massive Chobe/Zam- bezi Water Transfer Scheme. The scheme was commissioned by the Botswana government as part of its national water management strategy. To date, ILISO Consulting has successfully completed both the pre-feasibility and fea- sibility studies; it is now working on the preliminary design of the R12 bn (BWP10 billion) project. Once established, the scheme will be used to meet the ever increasing agricultural, industrial and urban demand for water, creating sustainability in water supply—it will also contribute to Botswana’s GDP and create further employment. Sourcing potential “Botswana has two major river systems, the Okavango and Zambezi,” explains Martin van Veelen, Director of Environmental Management, ILISO Consulting. “From preserving tourism to maintaining sound political ties with its neighbours, the Botswana government are naturally reluctant to touch any part of the Okavango Delta to ease water supply, especially with its delicate eco system.” The other viable Seizing opportunities “Botswana has the opportunity to make the most of their coal production and to use their carbon credits more effectively with this project,” says Van Veelen. “In Francistown and the Selebi-Phikwe mines, we’re seeing massive coalfield developments. The country can either export the coal or, more astutely, use it to generate and sell power to other countries. However, in order to commoditise their resources, they need water.” At present, the country has only groundwater in these areas, but no river water as a resource. In terms of the Chobe/Zam- for the scheme. Subsequently ILISO was also made responsible for the first 80km of 3.5m diameter pipeline, two 12MW pump stations and two major reservoirs that constitute Phase 1 of the scheme that was previously designed by others. Meeting logistical challenges The logistics of the project present a daunting engineering challenge, he points out. To mitigate the risk of pipes deforming during transportation, steel sheets will be taken to site. Spiral welding will be used to manufacture the pipes, which will then be placed in the trenches—trenches Spiral welding will be used to manufacture the pipes, which will then be placed in the trenches Imagine a world without steel. We Can’t... Established in 1922, Robor is a world-class South African manufacturer and supplier of welded steel tube and pipe. Robor also supplies and adds value to carbon steel coil, plate, sheet and structural proles. Robor is active in most industries, including Mining, Transpor t - rail and road, Construction, Engineering, Agriculture, Energy, Water and Automotive through the supply of steel, cold formed steel proles and associated value added products including galvanizing. s at Visit u orf ld Dusse air Tube F 2014 pril 7-11 A ll 4 Ha F404 a t S nd For more information: Tel: +27 (0)11 971 1600 • E-mail: [email protected] • www.robor.co.za 2246 Robor Corp Ad 210X148 CBN.indd 1 2014/02/12 5:51 PM option, he points out, was identified as the Zambezi River. Botswana owns only 200m of riverfront riparian to the Zambezi, but has some rights to water from the Zambezi as the catchment of the Chobe River, a tributary of the Zambezi, is partially situated in Botswana. “The Chobe is an unreliable source of water, but it does make a contribution to the average flow in the Zambezi,” Van Veelen says. The Zambezi Commission (ZAMCOM) has approved the use of 495m m3 per year of raw water from the Zambezi/Chobe scheme. “Botswana needs this water delivered for irrigation use at Pandamatenga and for industrial and domestic use in the southern parts of the country,” he says. bezi Transfer Scheme, 150m m3 of water will be carried south of the country, and 345m m3 of water will be used for irrigation in Pandamatenga. ILISO expertise on pipeline To carry this influx of raw water requires a pipeline of significant proportions; it also demands innovative engineering expertise. Initially, ILISO was appointed by the Botswana Department of Water Affairs to put together an environmental impact study on the proposed pipeline, which would run 550km south, starting at Pandamateng and ending at Selebi Phikwe. ILISO was subsequently appointed to conduct an engineering feasibility study, and was then tasked to draw up the preliminary design deeper and wider than an average conference room—and then backfilled. “For ILISO Consulting, it has been highly gratifying to take this contract into the design stage,” comments Van Veelen. In effect, this means that ILISO will play a critical role in the construction of the Chobe/Zambezi Transfer Scheme for the next three to four years. “We will have to pre-select contractors and suppliers with care, as this is a highly specialised process,” he adds. However long the process, there is no mistaking that this is one of the most prestigious and ambitious contracts ILISO Consulting has taken on. “It’s an engineer’s dream come true,” says Van Veelen. “If you’re lucky, a project like this comes along once in a lifetime,” he concluded. CBN March 2014 35 POWER SOLUTIONS & energy efficiency SABELCO stamps its standards closure in a short space ly. This means a client provide assemblies that of time. The SABEL- can customise the doors need to be fitted with Siemens, CO CUBIC modular with cutouts to suite their Schneider, system is versatile, easy particular needs and ABB, Eton, Mitsubishi and quick to assemble, their particular equip- and Terasaki, to name a the system is easy to ex- ment. Sabelco can also few” says Erasmus. All SABELCO aspand, and even modify supply these products in semblies are IEC and a variety of colours. existing panels. “The Sabelco system SABS certified. The company imports 158-2013 Sabelco SolutionAd.pdf 1 2013/07/04 10:49 AM the frame parts and the is IEC 61439 compliant busbar holders on the with switchgear from Using few standard parts, units, but manufactures most of the multi-naSABELCO can construct certain internal parts and tionals in the market at bespoke electrical assemexternal coverings local- the moment. So we can bly enclosure quickly. TOTAL SOLUTION FOR PANEL BUILDERS At Sabelco we specialise in providing high quality, pre-assembled electrical assemblies to the panel building industry. Our design solutions provide our partners with maximum flexibility and independence from any switchgear brand. We provide a full range of assemblies, including and not limited to the following: • • • • • • • • • • • Fixed, semi and fully withdrawable panels Main and sub distribution panels Motor control centres Control desks and special solutions PLC panels 19” rack panels Outdoor panels Standard wall enclosures Special enclosures Scada panels Busbar trunking Complimentary products: • • Fans and air cooling systems Flexible copper (cu-flex) Our flexibility, fast turnaround time and consistent quality form a solid foundation for our service offering. Sabelco is compliant with the following standards: IEC 61208 IEC 60439-1 to 5 IEC 61439 IEC 61141 SANS 1973-1 SANS 1973-3 SANS 1973-7 SANS 1973-8 Partner with Precision SANS 1973-1: 2007 [email protected] www.sabelco.co.za +27 21 551 2190 Cape Town +27 11 453 9370 Johannesburg 158-2013 SolAd - salience.co.za SABELCO Advanced LV Electrical Assemblies are using their expertise to offer bi-monthly technical seminars to the electrical industry. The company advocates that if the local electrical industry works together to improve the sector, it will improve the quality and safety of products for the consumer, and clients they supply to. The end result will be more safe and compliant products. The SABELCO seminars include Standards Training that covers SANS 1973-1/3/8, IEC 60439 and IEC 61439. In an interview with Cape Business News, SABELCO’s Sales Manager, Ludi Erasmus commented, “Everybody in the electrical industry must know what the legal requirements in South Africa are. By law, any panel or assembly that gets supplied into the South African market must comply with the South African regulations.” This is easier than it sounds, with regulations being updated and changed often enough to make compliance a moving target. Erasmus points to the fact that training in other parts of South Africa, especially Gauteng, is widespread, but SABELCO has noticed that there is little to none of the same opportunities available in the Western Cape. The C company played host to 18 attendeesM for its last Standards Training course, whichY lasted a week. The course CM starts with the OHS (Occupational MY Health and Safety) Act and brings it downCY to the legal requirements in CMY South Africa; it covers SANS 1973-1/3/8, IEC K 60439 and IEC 61439, as well as the SANS 10142, which is the electrical wiring code in South Africa. SABELCO’s training offerings do not end there; they also offer one-day seminars to consultants, end-users, and customers. “We’re here to help the role players in the Cape Town electrical market,” states Erasmus. “We are bringing technical experts down to Cape Town for oneday presentations.” The market response has been astounding, with 60 people attending a one-day seminar at the end of February. SABELCO has earned its stripes in the electrical industry. As the importers and suppliers of the CUBIC modular system, based on standardised modules for the construction of electrical assemblies. Using relatively few standard parts, it is possible to construct an electrical assembly en- 36 CBN March 2014 POWER SOLUTIONS & energy efficiency 40 years of high SHEQ standards from Rand-Air THE South African engineering and manufacturing industries are well-established, with a global reputation for being among the most cutting-edge in the world. This has been driven by an industry-wide pursuit of excellence and a dedicated focus by industry players to improve on their manufacturing health and safety standards. Rand-Air’s Safety, Health, Environment and Quality (SHEQ) manager, Bongani Thobela says that the company has achieved many milestones in its quest to comply with industry standards and requirements. “One of the most important specifications we adhere to are the internationally-established ISO standards. In so doing, customers can be assured that Rand-Air will provide them with a worldclass service, with an equally high level of service excellence." According to Bongani, some of the ISO certifications that the company has achieved over the years include ISO 9001, 2008, 2001 and 2004. “Achieving these involved a lot of work; however, we are reaping the rewards,” says Bongani. Being part of the At- Rand-Air’s Safety, Health, Environment and Quality (SHEQ) manager Bongani Thobela las Copco group since 1999, when Rand-Air was purchased by the parent company, has also increased their focus on achieving best-of- breed industry standards and certifications. While the company places a strong emphasis on international standards, it also conforms to local industry standards, as well as those required by customers. “Rand-Air has a number of key contracts with important industry role players which have their own standards, particularly when it comes to health and safety. These customers include major power generation, petrochemical and transport providers in South Africa. There are also a number of mining companies which we supply equipment to, and our equipment undergoes rigorous inspections accordingly. These inspections are also carried out on our systems and pro- cesses so that our customers can be assured they are receiving the best quality possible,” Bongani explains. He adds that conforming to these standards also benefits smaller customers who are also important to the company and expect the same dedicated high standards and dedicated focus. While the company has achieved much in the last 40 years, Thobela warns that there is no place for complacency. “We must make sure we retain our certifications and work towards achieving more. There is always room for im- provement. We get independently audited annually, and we must always be prepared for this,” he continues. “Going forward, I think there will be a greater focus in South Africa on Occupational Health and Safety in general; as well as the new environmental standards which are aimed at preserving the integrity and well-being of our environment. These are hugely important, as compliance to these standards ensures that companies engage in responsible and sustainable business practices for the ultimate benefit of all,” concludes Bongani. This is the only way to save electricity UNLESS an invention is introduced to supply all the electricity needs of society, to date tariff hikes and other methods have not been enough to encourage sufficient energy con- CABLE GLAND servation. However, a new technology — one that has been improved for accuracy and efficacy — has now been introduced to the market, which is a product that seems to be the only viable way to save energy, realistically. “With businesses, such as call centres now operating at 24 hours, our department saw the desperate need to develop and find a product that will dramatically reduce this overwhelming energy usage,” says Marc Rudman, General Manager of Voltex Lighting. This new technology is a front-of-the-wave Download the new VOLTEX APP at www.voltex.co.za or INDICATOR advancement in the field of energy conservation, because of its reliability and measurable outcomes. Until now the only measurable way to ensure month-to-month saving was by abstinence. “With the new Hubbel Occupancy Sensors, customers can expect to save as much as 40% on lighting waste,” explains Rudman, who also illustrat- ed how the Daylight Harvesting system can significantly reduce the need for artificial lighting —savings of up to an estimated 70% on wasted lighting energy consumption can be achieved in some instilations. Authorised Distribution Partner of iPhone is a trademark of Apple Inc. registered in the U.S. and other countries. Google play is a trademark of Google Inc. THE FUTURE OF POWER QUALITY IN HIGH DEFINITION The innovative design of the G4400 BLACKBOX device series is a technological breakthrough providing the perfect PQ Analysis solution. Its enhanced capabilities are uniquely adapted to address the individual needs and requirements for almost any business and/or application. Superior accuracy Blackbox G4K Fixed & Portable A hard act to follow! Continuous waveform recording Threshold-free No missed events Quick and simple setup Remote connectivity MEASURE & SWITCH FULL TARGET VAR COMPENSATION IN LESS THAN 20 MILLISECONDS The most advanced ultra fast power quality systems on earth! Equalizer System A hard act to follow! PQZIP - Compression Technology The unique patented PQZIP compression technology enables you to store up to 1000 times more information than typical file formats. PQZIP allows storage of complete and precise data over extended periods of time. EQUALIZER ST Motor startup solutions. EQUALIZER RT Dip ride through solutions. ACTIVAR Fast Compensation ultimate number of transient-free operations. EQUALIZER Real-time power quality enhancement system: Power factor correction, voltage support, flicker reduction, harmonic filtration. your electrical connection www.voltex.co.za Contact us on Cape Town 021 440 7100 or [email protected] facebook.com/VoltexSA | twitter.com/voltexsa The Hubbel Occupancy Sensor. Every business is different — that’s why Voltex Lighting offers a wide range of technologies to suit the needs of every business or residence. For example, cubicle businesses may find the Ultrasonic technology more efficient, whereas a parking lot may benefit from Infrared technology. “With the aim to save our customers on unnecessary lighting costs,” says Rudman, “and also to reduce CO2 emissions, we feel this technology is the answer — the only answer that will make an essential difference.” CBN March 2014 37 POWER SOLUTIONS & energy efficiency LED – lighting leaders fit common household light fixtures, LEDs are the next generation in home lighting. LEDs provide more value since the life span of bulb is longer than the normal CFL’s. One of the problems associated with early LED lamps was glare, this has been overcome by a intelligent lens design. The KL range of Lamps available from AC/DC Dynamics and all their distribution points, uses a specially designed lens that eliminates glare and provides very even light distribution. A truly innovative technology that reduces glare and eye strain. The innovative design of the lenses also makes it possible to project light all around the lamp, providing the same effect as old incandescent lamps. For example a Chandelier can now be retrofitted with LED candle lamps that will provide the required lighting effect without spoiling the aesthetic appeal of the installation. As mentioned, there are many different models and styles of LED lamps emerging in today’s marketplace. Some handy tips to consider when choosing a bulb: Estimate the desired brightness (lumens) – lamp brightness will be stated on the packaging in lumen. Choose a lamp that is equivalent for task lighting, and ‘warm’ light commonly used for accent or small area lighting. Choose the required lamp type – select the type of lamp required (eg. downlight, candle, etc) and the base type (eg. screw-in, bayonet, 2-pin, etc.) Choose between F IR S standard and dimmable bulbs - some LED bulbs, are now available as dimmable bulbs. ACDC prides itself in being able to provide an extensive range of LED lighting solutions, which are all available to you now. The company has just extended T IN SOU its range to include a first in South Africa: a range of imitation filament LED lamps and ACDC’s new Lighting Catalogue is now available. Visit ACDC at stand G26 at the Cape Town Decorex Exhibition from 25 – 28 April 2014. LED lamp. (Products may vary in appearance.) LED LAMPS AFRIC A One of the problems associated with early LED lamps was glare, this has been overcome by a intelligent lens design. to the traditional lamp you are replacing eg to replace a 50W Halogen downlight choose a LED downlight with a lumen output of +/- 500lm.) Choose between warm and cool light - new LED bulbs are available in ‘cool’ white light, which is ideal TH ELECTRIC lighting makes up to 25% of the average home and business energy budget. The electricity used over the lifetime of a single incandescent bulb, costs anywhere between 5 to 10 times the original purchase price of the lamp itself. Light Emitting Diode (LED) lamps have revolutionized energy-efficient lighting. LEDs are small, efficient, solid state lamps. LED technology is advancing rapidly, with many new lamp styles available. All of these LED’s are available with standard bases, which 360° lighting to directly replace traditional incandescent lamps 20 &40W. The special elongated LED encapsulation technique allows the LED to give the same effect as an incandescent tungsten filament lamp FEATURES • LED Power: 2 - 4W • Lamp Base available in: E14, E27, B22 • Lumen: 225-450lm • 20W = 2W • 40W = 4W • Substantially reduced heat 90% Energy Saving compared to filament lamps emmisions - NO damage to enclosures. www.acdc.co.za JOHANNESBURG CAPE TOWN PINETOWN GERMISTON RIVERHORSE Tel: 010 202 3300 Tel: 021 510 0710 Tel: 031 700 4215 Tel: 011 418 9600 Tel: 031 492 4800 Distributors and Franchises throughout Southern Africa LED Imitation Lamps_2.indd 1 2014/01/28 11:00 AM 38 CBN March 2014 TEMPERATURE CONTROL Refrigeration and air conditioning booming for Africa GLOBAL demand for commercial refrigeration equipment will increase by 4.4% a year to $32bn by the year 2016. “This market is the key focus of the RAC (Refrigeration and Air conditioning) Africa 2014 exhibition, which will provide an effective networking platform for manufacturers and suppliers to explore new African markets, and connect with potential customers and partners,” says John Thomson of Exhibition Management Services (EMS,) organisers of the Refrigeration and Air conditioning 2014 exhibition. The event takes place at the Cape Town International Convention Centre from 2 to 4 July 2014. “With rising temperatures and global warming in the headlines, there is little doubt that efficient refrigeration systems and reliable cold chains are going to play a massive role in maintaining the integrity of perishable foods and products in Africa, creating signif- icant business opportunities in the sector,” Thomson continues. The Food and Agricultural Organisation (FAO) estimates that up to a quarter of annual global food production is lost – over 400 million tons in developing countries alone – due to incomplete, inefficient, or completely absent cold chains. “We’re expecting a large contingent of international manufacturers from the refrigeration industry to participate in the RAC Africa event, and thousands of buyers and trade visitors from expanding markets on the continent, looking for equipment, products and services,” says Thomson. Mutual Growth for Cold Chains and Aircon Beyond refrigeration, the global cold chain market is expected to grow at a compound annual rate of over 15% by 2018. Thomson adds that the worldwide demand This trend is attracting huge interest from international refrigeration and air conditioning manufacturers and suppliers, eager to exploit fresh opportunities through the RAC exhibition portal. Africa’s air conditioning industry for air conditioning systems will grow by an even higher margin - over 5% per year for the same period. The RAC exhibition aims to leverage much of this demand towards growing markets in Africa. Enthusiastic exhibitors First time RAC exhibitor company, Nurdil Teknik Sogutma from Turkey, has almost tripled its covered factory space to 45,000m2 and is focusing attention on growing its export markets, particularly in Africa. Another new exhibitor, German air-cooling specialist Thermofin, will also be at RAC 2014 aiming to expand into East and North African countries. plan to “We strengthen our market position and customer base by promoting our range of standard products, as well as the newly-developed hybrid dry cooler, which we can manufacture to customers’ individual and specific requirements,” says Thermofin representative, Willy Löffler. Africa’s fast growing middle class population is driving increased demand for new shopping malls, complete with the requisite air conditioning systems installed, and new products, particularly foods and beverages, requiring extensive cold chains and refrigeration systems. According to Chinese customs statistics, the number of air conditioner units exported into Africa reached 2.3m units in 2011 after year-on-year growth of 21%. In the first half of 2012, unit exports to Africa increased by a massive 70%, and this trend is set to continue as African consumer markets expand. “Some refrigeration and air conditioning suppliers have started identifying business opportunities springing up in existing African markets,” says Thomson. “We intend to bring the world’s leading manufacturers and suppliers of refrigeration equipment, cold chain technology and air conditioning systems to Cape Town for the RAC Africa 2014 Expo, as the foundation of a networking platform for doing business with rising African markets.” Cape Town is the main access point for sub-Saharan Africa’s cold chain industry, and the seaport handles almost 5m tons of frozen and chilled perishable food every year. The Western Cape Province is home to the largest concentration of cold rooms and refrigeration facilities on the African continent. RAC is a component show of the four-part Cape Industries Showcase (CIS) 2014 Expo, which also hosts The Marine, Offshore & Maritime Africa Expo, The Oil & Gas Africa Expo and the Empowertec Cape Small Business Expo. The Refrigeration and Air Conditioning Africa Exhibition 2014 takes place at the Cape Town International Convention Centre from 2 to 4 July 2014. Perspectives on training for South Africa’s construction sector AN allocation of about R1tn has been for the Strategic Infrastructure Projects (SIPs) in South Africa - which includes the building of roads, schools, universities, harbours, power stations and other key infrastructure projects. The lack of skills and adequate training in the building and construction industry, however, is going to hinder development of these ambitious infrastructure projects and will certainly increase implementation costs. South Africa has experienced a shortage of about 50,000 artisans in the past few years. At the same time, the construction of mega projects has made the challenges for the industry even more demanding and complex. One of the building and construction industry’s greatest battles is the development and production of professionals that have the necessary skills. So far, South Africa’s construction sector has been largely trying to close this gap through importing skills. Decade of the Artisan to promote the construction sector to South Africa’s youth The importing of skills is hardly sustainable in the long-term; therefore, Government is trying to find an “in house” solution to closing the skills gap. Earlier this year, the Department of Higher Education and Training has, therefore, launched the “Decade of the Artisan” programme; a campaign that promotes artisanship as career of choice to young South Africans. The National Development Plan requires 30 000 new artisans per year in order to meet its objectives for the country’s infrastructure development. The fact that South Africa currently produces less than half of this required number shows how ambitious this project is. Continuous professional development is key Building a solid foundation of young artisans is, without doubt, very important for South Africa’s long-term success. However, equally crucial is the professional development of existing construction professionals. In the age of mega projects and a rapidly changing environment, ongoing skills development is more important than ever. Moreover, the aspect of maintenance of existing and future infrastructure must not be neglected. Especially the renewable energy sector is challenged in this respect, as there are hardly enough skills available locally to adequately maintain these facilities. With increasing regional and global integration in mind, South Africa needs to focus urgently on providing its currently active professionals with a competitive edge. Comprehensive training and skills development for (aspiring) construction professionals coming up in Johannesburg With South Africa being a leader in skills development for the construction industry on the continent, the market has demanded a platform that caters for both aspiring artisans and active professionals. The African Construction Expo and Conference, taking place 26 – 28 May 2014 at the Sandton Convention Centre in Johan- nesburg, offers such a platform to the industry. Over three days, the event brings together 5000 construction experts from across the continent – architects, contractors, designers, engineering firms, investors, property developers, project owners, quantity surveyors and specifiers - to facilitate an interactive exchange of knowledge and to advance professional development. The African Construction Expo, together with the co-located Totally Concrete Expo, covers issues around strategic business management and the production and use of concrete and cement products; registered engineers, architects and quantity surveyors earn CPD points. An interactive exhibition floor with 40 free-to-attend training workshops over two days completes the educational programme. For more information visit www.construction-week.com Legrand launches range of digital time switches for heating and cooling Legrand has extended its range of time switches, with the launch of a new generation of digital time switches for industrial, commercial and domestic environments. LEGRAND, specialists in electrical products and systems, has extended its range of time switches, with the launch of a new generation of digital time switches for industrial, commercial and domestic environments. “This new generation of digital time switches is designed for precise automation in various applications, including heating and cooling control,” notes Luk Ivens, general manager of Legrand Southern Africa. “For example, digital time switches are ideal for controlling air conditioning systems and are also designed to work with thermostats, pressure switches or humidity sensors." “These energy efficient time switches are user-friendly, reliable and easy to programme and read - even for a non-technical person. The functional programming facility ensures optimum safety, performance and reliability, as well as enhanced aesthetics.” These programmable time switches, with a digital display, switch an electric circuit – for lighting or heating – on or off at selected times during a pre-programmed time period. Important features of these new environmentally friendly time switches are a changeable battery and special adaptation for energy saving lamps. Once the date and time have been sent, no adjustment is necessary. The new design and graphics on the display of these units offers improved visibility. A terminal block with high torque enhances safety of the system. Legrand’s digital DIN rail mounting time switches with multiple functions and programmes for precise control and optimum flexibility have a unique double display, showing at a glance, the on and off actions, as well as the corresponding days. Additional features include a manual or automatic override ON/OFF facility, as well as a running reserve of six years. This flexible range encompasses time switches, with a daily or weekly programme for standard or multiple functions, as well as special function time switches with expanded offset programming for astronomical functions. There are also time switches with an annual programme for multiple functions. Standard units, with a daily or weekly programme, have a clock with a six year working reserve and a precision of 1 second a day. These time switches have an automatic summer/ winter changeover and are compatible with alternative energy systems, including solar panels. Time switches for multiple functions have a daily or weekly programme facility, in 15 languages. This programme consists of an on and off time facility, with assignment to certain days. There is also the option to suspend the programme for a specific period, with the instruction to start up again on a certain date. The minimum programme setting for this series is one second, with a high precision clock of approximately 0,1 second per day. This range is particularly well suited to irregular cycles in security and industrial installations. CBN March 2014 39 TEMPERATURE CONTROL The next generation of luxury in air conditioning FOR elegance and efficiency in climate control, design is everything. Smart technology within a sleek, curved silhouette promises the next generation of air conditioning for your home. Superior style and comfort are guaranteed. So get ready to fall in love… Years of product innovation and research into sophisticated solutions for contemporary interiors have resulted in the first ever Europeandesigned air conditioner, to satisfy a uniquely European architectural aesthetic. Blending elegant design with stateof-the-art technology, the new Daikin Emura series perfectly combines form and functionality, to create an icon of contemporary climate control. The first ever Daikin Emura was released in 2010, redefining the notion of climate control in European interior design. The next generation coming in Autumn 2014 offers aerodynamically enhanced looks and performance, making it ever more attractive to today’s interior designers, architects and home-owners. Daikin Emura’s stylishly curved silhouette, quality materials and exceptional finish complement modern interiors beautifully. Its whisper-quiet performance down to 19dB(A) adds further to your sense of harmony and with energy performances up to A+++, efficiency and luxury can now go hand in hand. Available in silver and anthracite, or in pure matt white, Daikin Emura is designed to create an incredibly thin profile that makes a modern design statement on any wall. Inside the understated exterior is a highly intelligent system, with innovative features that reduce power consumption dramatically, compared with typical air conditioning units. Built-in intelligence supports Daikin Emura’s low energy consumption. A two-area intelligent eye sensor monitors room occupancy and if the room is empty for 20 minutes, the setpoint is changed to save energy. As soon as someone enters the room, the unit immediately returns to its original setting. The two area intelligent eye also directs air flow away from people in the room, to avoid cold draughts. To ensure a harmonised temperature throughout the room, the Daikin Emura’s 3D air flow system combines vertical and horizontal auto-swing louvres, distributing air evenly throughout the room to the corners of even large spaces. When cooling, the flap positions horizontally to prevent cold airflow from being blown directly onto the body. When heating, the flap turns vertically downwards to drive warm air towards the floor. Daikin Emura also prevents overheating or overcooling during the night by setting the tem- perature automatically to 0.5°C warmer when cooling and to 2°C cooler when warming. The easyto-use remote unit gives you absolute control of the room temperature from wherever you are. So you can simply sit back, check the large display with user-friendly buttons and put all of Daikin Emura’s built-in intelligence to work. Daikin Emura can be controlled from a dis- tance using an app available for both Apple and Android platforms. This ‘plug and play’ extra WiFi device has an intuitive interface, making it very easy to control the unit both inside and outside the home. For an even healthier home environment, Daikin Emura’s photo-catalytic air purifier filter traps microscopic airborne dust particles, absorbs organic contam- inants such as bacteria and viruses and breaks down odours. The next generation Daikin Emura once again proves that intelligent design can be both aesthetically appealing and deliver superior energy efficiency in climate control – both of which enhance indoor environments and provide the ideal solution for architects, interior designers and home owners alike. The stylish Daikin Emura. ALL SEASONS CLIMATE CONTROL. Daikin produces a highly energy efficient and comprehensive range of quality indoor climate control products and systems for commercial, residential and industrial applications. The width of our product range ensures that we are confident of our ability to meet the requirements of our end user, specifier, contractor and installer customer base at all times. For more information visit www.daikin.co.za or contact one of our branches for a dealer near you. Cape Town 021 528 3500 | Durban 031 263 2992 | Johannesburg 011 997 4400 40 CBN March 2014 TRANSPORT, trucking & fleet management Power Rig – not just a pretty face 100 years of combined experience puts machine moving and rigging company back on the map. To those in the Western Cape machine moving and rigging business, the name of Lydia Janse van Rensburg will be familiar, and so will the name of the company Power Rig – but didn’t that company disappear? Yes, but its back with Janse van Rensburg at the helm, and with the backing of the Kempston Group it’s a new tour de force with the same values and customer service and an increased reach and bouquet of services. Another name partnering Janse van Rensburg is that of Vic Cursons whose 40 years’ experience in the game makes him a well-known entity in the machine moving and rigging business. “Virtually all of our Power Rig crew members have tens of years’ experience amounting to well over 100 years of collective skills in this exacting, yet highly competitive, business” says Janse van Rensburg. Power Rig specialises in turnkey machine moving – disconnecting, dismantling, rigging, moving, replacing and re-com- company in Johannesburg where it was repositioned without incident. More run-of-the mill loads include boats (often located in inaccessible places,) shipping containers, tanks, printing machines and all types of general machinery found in a typical engineering shop. A passion for health and safety Power Rigs dynamic team of management and staff with over 100 years experience. missioning or re-locating in the same or different sites. Also, stuffing and de-stuffing of containers and general transportation. “Being part of Kempston Logistics (division of the Kempston Group) means that we can integrate machine moving and rigging with their full range of transportation offerings, providing the customer with a one stop service, whether it’s local, national or international, with a single point of responsibility,” explained Janse van Rensburg. New vehicle and equipment fleet Their fleet of new crane mounted trucks feature the new generation of Bonfiglioni cranes, allowing lifts up to 22 ton in a tandem arrangement for really heavy loads. This does not limit us as we can accommodate heavier lifts if required. With business expanding after just one year of operation, a new Superlink horse and trailer, with a 30 ton capacity, has been purchased and awaits another Bonfiglioni cab mounted crane. This rig will have a reach of up to 20m for difficult to access sites and its trailer unit is capable of handling full 12m containers. No move too difficult Since inception, Power Rig have been called upon to perform some exacting moves, such as handling huge 18 ton generators and delivering them to a mine in Kwatu, near Kuruman. A 26 ton woodworking board press was recently lifted from its 1.4m deep foundations, skated to the factory door, uplifted and delivered to a “We are passionate about health and safety at Power Rig. All our equipment is new yet undergoes stringent testing and inspection in accordance with the Department of Manpower regulations, and all personnel are fully certified and compliant to operate our cranes and machinery such as forklifts,” says Janse van Rensburg. So what’s it like being a woman in the usual man’s rough and tumble world of trucks, cranes and machine moving? “Sometimes it raises some eyebrows with our customers, but when they realise the passion, experience and competence of our staff, see our state of the art equipment and feel the commitment to good old fashioned service, they are more than relaxed and our repeat business confirms that” concluded Janse van Rensburg. Powerstar spurs on WNR At a time when business conditions were particularly difficult for WNR Plant Hire’s Francois du Randt, the introduction of Powerstar trucks in 2006 into his fleet made all the difference. “During this period we were running the very top of the range truck brands, which were expensive to buy and very expensive to operate. With shrinking demand, increasing competition and a general pressure on rates, it was vital that we ran an even more efficient business,” says du Randt. One of the most important contributors to his success in bringing costs down was changing to Powerstar trucks. “The difference was enormous. In Powerstar we bought trucks that were just as powerful and reliable as the more expensive brands but almost half the price. Also, cost of spares and service was simply incomparable. In many ways Powerstar enabled us to survive the very tough times and then continue to become the successful business we have become today,” says du Randt. He adds that of- ten, with the top-range brands, if you have a technical issue, significant downtime is inevitable as you must usually wait for spares, and it is often impossible to repair the problem yourself because of the complicated electronics. “This, as everyone knows, can cost you a contract, as your client will simply get someone else to do it,” Francois says. Of course all these advantages would be of little consequence if the performance of the Powerstar trucks didn’t match up. “It certainly does,” says Francois. “I have always been able to accomplish everything with my Powerstar trucks that I have with my other brands and, more importantly, the backup service and support form Powerstar has been the best I have ever received.” As with many other South African Plant Hire companies, WNR Plant Hire’s main Powerstar choice is the 2628 VX 6x4. This trusted workhorse is one of Powerstar’s most popular sellers and, like the entire VX range, it is a superior design that WNR Plant Hire and sister company Intombazane have more than 70 trucks in their combined fleet, of which about 65% are Powerstar. Powerstar’s research and design engineers fast-tracked in order to capture more of the ‘off-road’ market. The Powerstar 2628 features an improved cab design including, air-conditioning, external sun-visor and driver-seat suspension – “this makes our drivers more comfortable and therefore more productive" says Beukes – and, using the renowned, powerful and compact Weichai engine, the truck’s torque output and workhorse capabilities are unquestionable. This is also coupled to fuel consumption that is on a par, if not better, than more electronically advanced engines utilized by our opposition manufacturers. WNR and sister company Intombazane have more than 70 trucks in their combined fleet of which about 65% are Powerstar. "Business is strong at the moment,” Francois says. “We managed to curtail our costs and my entire team is dedicated to giving our customers a world class service at reasonable rates. It’s all about service. Just as Powerstar Brits’ Deon van Rooy- en has given us a great service, we continually strive to give our customers the same kind of service,” Francois says. WNR has been in business for 50 years and offers its customers a wide range of plant for hire including tippers, diesel tankers, water carriers, front-end loaders, TLB’s and many more. Its client list reads like the Who’s Who of S.A. construction and includes companies like WBHO, Basil Read, Stefanutti, Joburg Municipality, Roadcrete and many others. CBN March 2014 41 TRANSPORT, trucking & fleet management Engen and Gleco bring convenience to public transport operators LUSAKA taxi operators could soon find themselves bargaining with vendor cart salesmen selling Engen lubricants at city ranks, as the Africa-based oil company and its in-country distributor, Gleco Oil Company, bring convenience to public transport operators, selling a range of Engen’s automotive lubricants. Vital audience As part of its marketing drive, Engen Petroleum Zambia has supplied four bicycles and vending carts to Gleco, to boost the marketing and selling of Engen lubricants to taxi and bus operators – a vital component of Zambia’s public transport. It is also a great way to provide jobs for unemployed youth and create capacity with basic lubricant training for bike vendors says Andre de Wet, GM of Engen Petroleum Zambia Limited. First for Zambia “It is a first for Zambia,” says Collins Si- mushi, Gleco MD, adding that the unorthodox distribution channel is expected to smooth the distributor’s ride towards achieving our sales goals in 2014." “We want to make it easier for taxi and bus drivers to access our range of quality lubricants,” he explains. “Moreover, cyclists are not restricted to the routes between our depot and specific ranks – they can move around the city as the market requires and engage with customers, thus helping us personalise our service.” Quality and standards Kamil de Villiers, business manager, Engen Lubricants, says “Engen has unique expertise in designing oils that can withstand Africa’s high ambient temperatures and dusty conditions.” “We hope to serve Zambians for many more years to come with quality products and differentiated customer solutions to meet the local market needs.” Engen vendor cart salesmen at Lusakan taxi rank. “Best Parts & Sales performance” award goes to Babcock BABCOCK, responsible for the marketing, sales and servicing of DAF trucks throughout Southern Africa, received a prestigious international DAF award for “Best Parts & Sales Performance” in the “International Countries” category at the annual DAF sales conference held in Holland in January 2014. Babcock also represents PACCAR parts to guarantee first class parts availability and supply for DAF vehicles throughout the region. “We’re thrilled to receive this prestigious recognition of our performance as a team from our international peers,” says Deon Fourie, DAF Logistics Manager. “It proves that the effort we’ve put into establishing DAF as a reputable local brand, as well as a competitively priced parts supplier with high service levels, has been worthwhile. This international recognition also confirms to our team that what we’re doing at the moment is producing results with benefits for both company and customers. “We know that DAF is a great brand because it’s rated the number one heavy truck tractor in Europe. Independent European surveys on trucks between six and 24 months old have shown that truck defects experienced on DAF trucks are far lower than that for any other truck brand. When Babcock took over the DAF brand in 2010 it ranked in the bottom quartile, but in the latest independent customer service index, the brand has been elevated to the top quartile, in the number two position in regard to parts and service in the trucking industry." “From a parts point of view, our customers can have complete confidence in our ability to support them and we will continue to supply them with the correct parts at the correct price, ensuring that they benefit from the very low cost of ownership — a major factor all transporters consider when purchasing new trucks in the local transport industry.” Fourie says the local market is starting to recognise that DAF has immense potential to boost the profitability of transport businesses, offering the lowest vehicle tare weight in southern Africa, as well as low fuel consumption and a variety of warranties, all of which make it a very cost effective choice. “There’s a DAF truck for every application and every new vehicle is unique and custom-built to order, specifically designed and tested to perform optimally in harsh South African road conditions,” he concludes. Babcock team receiving "Best Parts & Sales award. Factory relocations Repositioning of machinery Stuff and de-stuffing of containers General transport and crainage Power Rig, a division of the Kempston Group Unit 5, Station Square, 38 Station Road, Montague Gardens Tel: 021 552 1420 I Fax: 021 551 3233 I Cell: 078 801 9629 42 CBN March 2014 Small, light industrial units in demand in Cape Town’s Northern Suburbs The entrance to Riverside Industrial Park in Paarl, where three units are currently available to purchase or rent through JHI Properties. cause good stock in these areas is scarce, landlords can also charge a premium for the space.” Van Wyk recently sold three units, each 141m² in size, in a 17-unit complex called Goudeblom, in Brackenfell, at a total combined value of R1m. The units offer very good exposure and easy access; and are ideally suited as accommodation for starter businesses. The units were all acquired as investment properties. Two of them were purchased by an investor who already owns a couple of units in the THE industrial property market in Cape Town’s Northern Suburbs is experiencing an increased demand for smaller, light industrial space, reports Nicol van Wyk, leasing and sales broker for JHI properties in the Western Cape. Van Wyk says, “There is definitely a good demand, particularly for smaller units from 150m² to 300m² in the more sought-after areas such as Stikland, Brackenfell and the Saxenburg area in Blackheath. We are receiving more enquiries for such space, and be- complex, while the third was purchased by an investor who lives in the area. Other lease transactions, recently concluded by van Wyk, include 142m² and 239m² of industrial space let in Saxenburg and a 653m² warehouse in Stikland, which was leased by an international tow bar company. Van Wyk says the smaller space is mostly being taken up by small business owners and the larger industrial space for companies either expanding or relocating. In Paarl, Van Wyk has sold a modern 1,203m² factory for just over R3m to Eco-Green, suppliers and distributors of eco-friendly agricultural products seeking larger premises for expansion. Van Wyk says, “EcoGreen is a well-established, family business, which is flourishing. As their existing business is in Paarl, it made sense to buy in the same area, as the whole family lives in the vicinity. They also preferred to invest in their own premises than pay rent.” “The factory is located in a light industrial security complex called Riverside Industrial Park. The new owner liked the look and feel of the complex, which is very well maintained and has 24 hour security,” he says. JHI Properties is also marketing three other units in Riverside Industrial Park, available to purchase or rent. The uni sizes are 1,441m², 1,769m² and 2,477m² at a purchase price of R3,000 per square meter or R30 per square meter rental rate. SUBSCRIBE Cape Business News, founded in 1980, is a specialist publication that provides business readers with comprehensive news on a monthly basis with extensive coverage of the Cape’s general business trends, events, statistics, new products, services and projects. It is primarily a promotional vehicle for companies which have the Cape Business community as a primary target market. By subscribing, you will also get our free daily digital newsletter, featuring the latest business developments, new product launches, etc. Your company will also be added to our online business listing on www.cbn.co.za. DETAILS TITLE: ............................................. NAME: ........................................................................ COMPANY: ....................................................... 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No: 272 088 153 Please fax a copy of the deposit slip. ‘ ‘ I do NOT want to receive the CBN daily digital email Do not list my company on www.cbn.co.za Cape Business News, Subscription Division, Box 60567, Table View, 7439 Tel: 021 556 5492 Fax: 086 626 8437 Email: [email protected] FLSmidth screening media includes value adds Continued from P5 4.75 mm. These products feature unique wedge-shaped wires that provide large open areas that allow materials to flow through the screen, substantially reducing pegging and blinding. FLSmidth is the only company to locally manufacture wire conveyor belts used in automated applications in temperatures ranging from -90 °C to 1 200 °C. Included in the product offering is perforated/punched plate using industry recognised presses and ancillary machines operated and maintained by a team of well trained technicians. This machinery can perforate materials with an ultimate tensile strength of up to 750 MPa, and in sheet/plate thicknesses from 0.2 mm to 20 mm. An extensive range of aperture sizes is available from 0.5 mm to 90 mm diameter, subject to material type and thickness. Slots, square, and oval apertures are within this capability, including raised face apertures for safety tread plates. Complementing the screen media range is a new standard range of specialist ceramic pipes and bends for abrasive slurries, based on the success of recent installations harnessing SiSiC (Siliconised Silica Carbide) supplied in monolithic pieces. “We’re the only company in Africa to offer this product,” says Sibley. “Basalt was originally used for these applications, demonstrating a comparative wear rate of 1. This was followed by the use of Alumina Carbide, with a comparative wear rate of 4. SiSiC delivers a comparative wear rate of 25; eight times better than anything in the market. It’s also possible to use thinner sections, which has cost saving implications. We have various installations across Africa that continue to perform beyond expectation, prompting the development of a standard range of SiSiC pipes and bends. For example, a gold mine in a remote area of Africa was replacing bends with steel and basalt units every four weeks. We installed the SiSiC piping 16 months ago and it is still running well, with no sign of failure.” Compact multi-purpose Wacker Neuson wheel loaders Continued from P28 the steering movements, and the all-wheel steering ensures excellent manoeuverability. The machine is thus capable of easily handling high payloads over rough, uneven terrain and around tight bends without material spillage. The wide variety of attachments including pallet forks, specialised buckets, sweepers, mowers, ploughs, etc. makes the wheel loader ideal as a multi-purpose tool. Attachments can be changed in a matter of seconds with the hydraulic quick-hitch system, as Brown explains, “No time is wasted as the operator simply drives up to the attachment, picks it up hydraulically and locks the lever in place, without having to leave the cab.” Turning to lower operating costs, Brown says that the important roles of engine efficiency and consumption as well as service and maintenance have all been taken into account in the development of the wheel loaders. “The re- quirement-based engine design and practical, efficient and powerful axial piston high-pressure drive deliver high performance without compromising on efficient consumption, giving our customers the best of both worlds.” Another advantage of the compact design and dimensions of the wheel loaders is fast and easy inspection, maintenance and service. All components requiring regular checks (air filter, hydraulic fluid level, etc.) are installed under the engine bonnet which features a wide opening angle for easy access. Operator comfort and safety have been integrated into the ergonomic design and functionality of the cab. A wide entrance offers easy access to a spacious cab interior with generous height and width. The 360 degree panoramic view from the cab, the intuitive two-pedal system, the multi-functional joystick with an integrated arm rest, not to mention the ergonomically configured controls, make operation easy and safe; even occasional drivers will have no problem keeping the user-friendly machine under control at all times. A powerful heating and ventilation system, air conditioning, and low noise levels inside the cab keep the operator comfortable and reduce fatigue, creating a safe working environment that is conducive to productive operation. “In a trying economic climate where escalating costs and a depreciating Rand place companies under enormous pressure to cut costs, purchasing capital equipment can be a difficult decision. However, the numerous cost saving benefits of our versatile wheel loaders offer a compact solution that delivers increased productivity, low cost of ownership and ultimately customer peace of mind. The decision now becomes easy!” concludes Brown. CBN March 2014 Medispeak made easy Continued from P1 at home – no matter how simple it looks on the internet. The female equivalent – a tubal ligation – in which the fallopian tube (in which the egg is carried to the womb or uterus) is tied off is a much more complicated procedure. It thus makes sense to give men the ‘snip’ rather than their partners. This idea is not generally well received by many of my male patients, probably because of false ideas of losing their masculinity, growing ‘man boobs’ or loss of libido – all of which is, of course, not true. The impossible dream – trying to recover your bad debts. Ingrown toenails – something you wish on all your bad debt patients. Compassion – an emotion you feel for all your paying patients CPR, Stat, ICU, DOA, IV, CPL, RA, OA, SLE – all abbreviations (amongst many thousands other) which you can glibly trot out in conversation to sound medical. One common one often used by my patients is IOU. Intern – a young doctor with loads of knowledge, little experience, minimal income and virtually no sleep. (How did we ever manage?) Somehow, though, they have the biggest stethoscopes and the most expensive cars (or motor-cycles) in the hospital parking lot! Neurologist – a specialist who deals with disorders of the brain and the nervous system. Urologist – a specialist who deals with prostates, bladders and kidneys. A new receptionist – a young lady who does not know the difference between the above two specialists and thus causes untold embarrassment and problems. This has happened on two occasions in my practice – with a brain specialist wondering why I’ve referred him someone who is widdling on his shoes and having to get up six times at night for prolonged vigils in front of the porcelain. A good receptionist – an accomplished, friendly-sounding liar. Condom – something other people have to use. Cardiac shock – as seen in TV medical dramas. Patients in cardiac arrest are given an electric shock to restart the heart. Definitely not to be tried at home. Also often seen when patients receive their hospital bill on discharge. Water on the lung – sounds rather like an English country town, Burton on Slaughter or Simpleton on Twyne, but actually describes a rather ominous condition where the heart pumps poorly and the back pressure causes a fluid build up in the lungs – effectively drowning the Secure your MArKeTING oPPorTuNITy! oN The exPo floor before IT IS Too lATe! FIND The next major infrastructure development projects in Africa LIAISE With the right people and be the first in mind for upcoming projects DISPLAY Your products and solutions to the construction industry’s decision makers Limited sponsorship opportunities remain! To secure your participation at the only Pan-African construction event contact: Eugene Nourse, Sales Portfolio Manager - Construction [email protected] Premium Gold sponsor Silver sponsor Bronze sponsors +27 21 700 4340 26 – 28 May 2014, Sandton Convention Centre, Johannesburg www.construction-week.com victim slowly. Correctly termed Pulmonary Oedema. Phlebitis – pronounced ‘flea-bitis’, this means inflammation of a blood vessel – usually a vein. This painful condition is often seen in varicose veins of the lower leg or around intravenous drip sites. Phlebotomist – someone who is trained to draw blood such as nursing staff at the pathologist or blood transfusion services. Bank managers and the staff at the Receiver of Revenue (why aren’t they called ‘Takers of Revenue’?) obviously also receive training in this art – some of them can take blood from a stone! Scalpel – a sharp, money making instrument. Stethoscope – what the badge is to FBI or other federal agents. A mere glimpse of this simple bit of rubber tubing means instant recognition of your medical status – more dependable than your Porsche or the faded certificate on your consulting room wall. It is actually quite simple to pass yourself off as a doctor – white coat, subtle glimpse of some black tubing in your pocket, a hospital file in your hand, a rushed, worried look, a few snappy, incoherent abbreviations and Bob’s your uncle. Just stay clear of operating theatres – although there are cases where bogus doctors have actually successfully performed surgery. Scary thought. Scrubbing up – the act of thoroughly washing your hands with bactericidal soap before surgery. Traditionally this is quite a lengthy process because it is a good time for surgeons to discuss topical sporting and share market events. Golfing stories are common. As a young doctor, the act of backing through the theatre swing-doors (to avoid contaminating your sterile hands) and having a sweet scrub nurse slip your theatre gown over your outstretched arms was the high point of your day – it made you feel like nobility! And oh so important. Erectile Dysfunction – not a hard one, really. Also referred to as ED, it describes, well, simply the failure of achieving or maintaining an erection. Sort of hard to keep up, if that makes sense. Well, there you are – at least it’s a start. But since reading recently that doctors over the age of 55 are six times more likely to make mistakes than their younger colleagues, I would urge you to check my facts before taking it as gospel. 43 IN THE NEXT ISSUE: • Boilers and Burners • Chemicals in Industry • Corrosion Control / Tribology lectrical Industry / Cable • E Accessories • Health & Safety in Industry • Maritime and Ports aterials Handling & • M Equipment • Metals in Industry • Packaging / Machinery / Printing & Converting • Plastics in Industry • Power Tools Cape Business News is always on the lookout for stories of companies that are shaping the Cape business landscape. If your company has a story to share, in these, or any other business sector, send your story to [email protected] for consideration. Publisher: Errol Bryce [email protected] Editor: Jenni McCann [email protected] Production Manager: Elise Jacobs [email protected] Publishing Intern: Kristy Jooste [email protected] Sales Team: Heather Ferreira [email protected] Claudia Moult [email protected] Robin Dunbar [email protected] Subscriptions: Yvonne van der Westhuizen P. O. Box 60567 Table View, 7439 [email protected] Tel: (021) 556 5492 Fax: 086 626 8437 Printed by: CTP Book Publishers Distributed by: Digilaser Cape Business News Tel: (021) 250 0400 Fax: 086 624 4626 Cape Business News has taken all reasonable care to ensure that the information contained in this publication is accurate on the stated date of publication. It is possible that the information may be out of date, incomplete or the opinion of the author. It is therefore advisable that you verify any information before relying on it. Cape Business News accepts no responsibility for the consequences of error, or for any loss or damage suffered by users of any of the information and material contained in this publication. Materials published in this newspaper are subject to copyright and other proprietary rights. 44 CBN March 2014 UNBELIEVABLE Lathe Package:Milling Machine Package:2 Axis D.R.O. 3Axis D.R.O and X & Y Quick Change Toolpost Auto Feeds. Plus, Dividing Plus, Tipped Head, Rotary Table turning Tool. CAPE TOWN Collet chuck Set. Drill Part Off Tool System Chuck & Arbor Contact Bill on 082 449 4088 Boring Bar Set. Clamping kit. or [email protected] DYMOT ENGINEERING CO. (Pty) Ltd Tel: 011 970 1920 I Fax: 011 970 1979 www.dymot.co.za I Email: [email protected] Cast your magical mystery vote O N 7 May we will line up for that great ritual of democracies all over the world – we will choose our government by means of a free and fair election. This is what defines democracy, right? On the contrary. Elections are also held with loud fanfare in dictatorships like Cuba and kakistocracies like Zimbabwe. Where does South Africa fit in? Of course we would like to think that we are the poster model for democracy after that great example we set the world in 1994. The story is a heroic one, we tell it often and we believe it. When the odd contradiction creeps in – such as our democratic government’s non-reaction to Robert Mugabe’s serial election theft right on our border – we prefer to ignore it. South Africa is a miracle democracy under the leadership of the ANC, finish and klaar. Okay, so what did really happen in 1994? Let’s take a look at the facts as chronicled by Dr Anthea Jeffery in her book People’s War – new light on the struggle for South Africa (2009: Jonathan Ball.) The Independent Electoral Commission (IEC) had only four months to prepare for the country’s first inclusive election, but countered that with the message, “We are ready, are you?” As one of its multitude of jobs, 180,000 electoral officials had to be appointed and trained. Ten days before the election IEC chairman Judge Johann Kriegler admitted that until then only 20,000 had been appointed. Yet he remained upbeat about sorting out the other 160,000 in the remaining week or so. The Inkatha Freedom Party (IFP) was included six days before the election. The ballot papers were already printed and 80 million IFP stickers now had to be distributed to 10,600 polling stations. The party’s entry rested on an agreement that outstanding issues would be addressed after the election by means of international mediation. (Once it won the election, the ANC simply ignored this agreement.) On April 26, the first polling day, millions of voters formed those long queues, which became a symbol of our nation’s love of democracy. Many voting stations did not open at all. Others had severe shortages of ballot papers, or the special ink to mark voters’ hands, or the ultraviolet light to detect the ink, or the IFP stickers. Chaos reigned and continued to do so on April 27. The IEC convinced government to declare April 28 a public holiday too, and in many areas voting continued on April 29. By then some polling stations still had not opened, but the IEC said enough was enough. There was no voter’s roll, at the ANC’s insistence. It also insisted that people could vote where they wanted, not necessarily where they lived. As a result, it was completely legal to bus voters to marginal areas. In Southern Natal, for instance, the number of votes cast was more than double the estimated number FANG/ASTROSEC of the local population. The ANC also insisted that all kinds of obsolete ID documents could be used and that people without even those should get temporary voter IDs. The NP government objected at first, saying proper documents could easily be issued in time, but later it folded. As a result, it was easy to vote more than once and to vote even if you didn’t qualify. More than 3.5 million temporary IDs were issued, many to “voters” as young as 14. A computer that could produce a temporary ID every three minutes was stolen from the Department of Home Affairs. A police investigation found that almost 40% of all SA passports issued in the 16 months to March 1994 had been obtained by fraud. It concluded that “millions of foreign nationals had fraudulently obtained South African identity documents and had also received voter cards for the general election – and this would affect the election result.” The safeguard of special ink and ultraviolet light broke down widely and, in addition, people who had evidently placed their hands in bleach and admitted doing so, were allowed to vote. Election officials were by and large recruited from ANC supporters and activists, to the extent that supporters of other parties were scared away. Many cases of intimidation by IEC officials were documented. At numerous polling stations, particularly in Kwazulu-Natal (KZN) and the Witwatersrand – where the IFP had strong support – the IFP stickers simply did not arrive and ballot papers were issued without them. After the election millions of unused IFP stickers were found in IEC warehouses. Voters were told they could write “IFP” at the bottom of the form and add a cross next to it, which was no solution for the 60% of voters in KZN who were illiterate. Also, the IEC indicated that such papers would be regarded as spoilt. Then came the counting. On day one, April 30, a vital safeguard against fraud was scrapped: the number of ballot papers issued to a polling station would no longer be reconciled with the number of votes cast there. Not possible, said the IEC: presiding officers had not kept proper records and, anyway, some 10 million additional ballot papers were printed without serial numbers. Many ballot boxes arrived at counting stations open or loosely closed. Other votes did not arrive in the boxes at all, but in bags or sacks. At the Nasrec counting station in Johannesburg a bag with thousands of used ballot papers was found uncounted on May 5, as was a vehicle loaded with similarly uncounted papers. The result of some 1.1 million votes cast in Pretoria was lost in transmission to IEC headquarters, so the count had to be redone – and the Freedom Front lost 147,000 votes in the recount. When boxes from Mdantsane in the Ciskei were opened, the ballots inside were carefully bundled together. Soon all the major parties, including the ANC, were warning that the massive irregularities could cast doubt on the election. ANC leader Nelson Mandela blamed racism as, according to him, problems were experienced only at stations where blacks were voting. NP leader FW de Klerk said the real problem was that the IEC was “loaded in favour of the ANC at certain levels.” Counting was supposed to be over by May 2, but on May 3 the IEC announced that everything had come to a standstill, because its computer system had been hacked. Nonsense, said the IFP, the real reason was that some IEC officials could no longer tolerate the “massive rigging of votes ... in favour of the ANC.” As counting and controversy dragged on, the leaders of the then government and of the future government began to realise they were facing the unthinkable: a failed election. Instead of the great democratic miracle, South Africa was facing humiliation on an international scale and, at home, worsening conflict and death. That is when they decided to resume negotiations, this time about the outcome of the election. Earlier the NP had demanded of Kriegler that irregularities be rectified Medispeak made easy U NDERSTANDING one's doctor can be difficult at best, especially when they lapse into medical jargon. As a service to the lay public, here are at least a few simple definitions to help translating the medical mumbo-jumbo. Suppository – an end to a means. I have often wondered who came up with the out of the box into the anus idea of taking medication from the wrong end. Possibly an Irish idea? Although the French have been in the forefront of this rear entry dosing; I remember them having cough suppressants and medication for fever decades ago. No doubt research will show that the Egyptians were there first – although I wouldn’t like to see the detailed, relevant hieroglyphics. Laparotomy – any surgical incision which opens the abdominal cavity. For example, in order to remove the gall bladder or womb or to repair abdominal organs injured in a gun shot wound, a laparotomy has to be performed to gain access to the damaged organ. Laparotomies are becoming increasingly rare as more and more surgery is being performed through tiny access holes – just large enough to admit a fibre-optic camera and specially ON THE CONTRARY Pieter Schoombee before a result is announced, and he urged them to reach an accommodation with the ANC instead. Now De Klerk, Mandela and Kriegler met to find a solution. According to a government source, they “decided that free and fair elections had to be declared, come hell or high water.” Publicly, they began to calm the waters. Now both the NP and the ANC said they were convinced the elections were free and fair. And so they settled on the result as it was announced by the IEC. Judge Kriegler declared it “beyond review or appeal”. He resigned as IEC chairman in the run-up to the next election. E-mail: [email protected] PAPA DOC Peter Reinders adapted instruments. This is referred to as laparoscopic surgery. The entire operation is performed with surgeon, assistant and scrub nurse staring at the TV monitor somewhere above the patient. The only one left looking at the patient, hopefully, is the anaesthetist. Pulling the plug - telling the patient or the family that the medical aid funds have dried up. Vasectomy - a devilishly cunning way of making males to ‘fire blanks’. A simple cut (with a few tightly tied ligatures) prevents your sperm cell from joining their transport medium – the ejaculate or semen. The poor wriggling fellows are left knocking at the door, incapable of reaching the outside world and their one little moment of glory. The relevant tube is reached by a shallow incision in the scrotum, a procedure that can be done under local or general anaesthetic. Do not, however, try this Continued on P43