INducTo R s Iz E s E lE cTIo N W o R ks HEET

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Tear along the perforated edge. Remove this
worksheet to determine the best inductor
size.
RAPID RESPONSE INDUSTRIAL SERVICES
Speed
W W W. R A P I D T O R C . C O M
Built-in air/water heat exchanger
No water connection needed
HF generator power=20KW
Accepts any voltage from 250
to 500 volts
Worldwide operation without
modification
W W W. R A P I D T O R C . C O M
INductor size selection
worksheet
45’ power &
45’ inductor
hose allows
for machine
to work in 90’
radius.
Orientable heavy duty casters with
brakes and protective bumper.
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W W W. R A P I D T O R C . C O M
World class tools brought to you by your local distributor:
US Headquarters
Rapid-Torc, Inc
Phone: (281)448-5900
Fax: (281)260-0779
2406 E Pasadena Fwy
Pasadena, TX 77506
USA
©2011 Rapid-Torc
European Headquarters
Rapid-Torc SA
Phone: +32 2 358 1933
Fax: +32 2 358 5066
Ave Louise, 306
B-1050 Brussel
Belgium
Information in this publication may change without notice.
www.rapidtorc.com
[email protected]
Rapid-Torc IBH
Induction Bolt Heating
RT-dsibh-EN Revised 12.2011
®
INDUCTION BOLT HEATING
Stud
Diameter
SIMPLE
Bore diameter
Proper inductor size is confirmed
Stud 3
Once on the field, the technicians
ensure the right inductor is chosen.
REAL WORLD
RESULTS
Disassembly
Assembly
3
2
4
6
8
Stud 7
0
Rapid-Torc® IBH controlled heating
method heats only the center of stud
and it minimizes heat transfer to the
surrounding metal. In a short period of
time, the stud is heated properly and
assembly/disassembly can begin.
Stud 6
WHERE IT COUNTS
Induction heating does the rest
Stud 5
TECHNOLOGY THAT WORKS, NOT 'IN
Electrical
7 days
THEORY'
NOT 'EXPERIMENTALLY'
, BUT ON
3 days
Heating
THE FIELD
.
Speedorange
Rapid-Torc® 1.5 2 days
IBH days
Stud 4
The ideal inductor will target the optimal heating length; this allows the
electromagnetic field to work on the
core of the stud and minimize heat
transfer to other critical components.
10
Use this worksheet to gather information about the application. This will help
Rapid-Torc engineers customize the system for you.
Stud 2
2
45 ft. power cable
Stud 1
Self-contained unit with built
in water chiller
( no separate units)
Rapid-Torc® has the widest range of
inductor sizes available and will even
build a custom size for the applica-
One simple plug to connect
( no water line requirements)
ØA
Stud Diameter
45 ft coaxial cable
Total
bolt
length
ØB
Drilling Diameter
Easy-to-use control panel.
optimal
heating
length
Speedorange technicians choose the
best inductor size for the bolt, and
especially look for the optimal heating length to work as fast and safe as
possible.
C
Heating Length
One self-contained inductor
(water-cooled and has the
smallest transformer available
built-in)
D
Thread Length
IN THE WORLD
Optimal heating length
Nut
height
E
Stud Length
1
F
Difference
between the top
of the nut and the
top of the bolt
BOLT HEATING SYSTEM
Difference
between
the top of
the nut and
the top of
the bolt
ADVANCED
IBH Inductors are truly amazing. Rapid-Torc can customize the inductor for
any size stud, and are designed to be flexible in case small adjustments are
needed. Truly amazing components; truly amazing system. Here’s how we
determine the best design.
Thread Length
Rapid-Torc® IBH does not generate heat, as the case with electric, gas and radiant heating
technologies. It uses induction heating, causing the bolt to heat itself. Induction heating
occurs when a material capable of conducting electrical current, not necessarily ferrous or
magnetic, is placed in a varying magnetic field. The material becomes heated as a result of
hysteresis and eddy current losses. Hysteresis occurs with magnetic materials and is proTHE MOST
AND
duced by retardation
of the magnetization effect caused by
the friction of the molecules,
when the material is magnetized in one direction, then reversed at a very high frequency.
Heating Length
Advanced Bolt Heating
Rapid-Torc engineers
saw an opportunity to
greatly reduce wasted
downtime. WIth costs for
downtime quickly escalating, there had to be
a way to work fast, safe
and efficiently. Rapid-Torc
IBH is the answer.
Self-contained
water chiller
allows for easy
one plug setup.
External water
level indicator
shows water
level.
Stud Length
Drilling Diameter
Rapid-Torc® IBH
Stud 8