PDF Manual

2-Stroke Petrol Garden Tiller/Cultivator Model EKPTC04
Optional Scarifier/Aerator/Lawn Edger Attachment Set Model EKPC02LC
Instruction Manual
EUII
PLEASE READ AND SAVE THESE INSTRUCTIONS FOR FURTHER REFERENCE!
ANY QUESTIONS OR PROBLEMS?-Call the ECKMN Helpline on: 0844 441 3011 or go to www.ECKMAN.co.uk.
CONTENTS:
Page 1-2
Content and Product Specifications
Page 2-4
Rules for Safe Operations
Page 5
Parts Identification
Page 6-8
Assembly
Page 9
Petrol & Oil Information
Page10-11
Operation
Page11-13
Maintenance & Repair / Cleaning & Storage
Page 13
Guarantees
Page 14
EC Declaration of Conformity
Page 15-16
Exploded Diagram of Engine & Part List
2
Contents and Product Specifications
This operator's manual provides you with easy-to-understand operating instructions. Please read the whole manual and
follow all the instructions before starting or operating this equipment.
PRODUCT REFERENCES ILLUSTRATIONS AND SPECIFICATIONS
All information illustrations and specifications in this manual are based on the latest product information available at the
time of printing. We reserve the right to make changes at any time without notice.
PRODUCT SPECIFICATIONS
Engine Type: Powerful 1.2kw, Air-cooled, Low Maintenance Engine;
Displacement: 42.7cc/1.6HP;
Starting System: Recoil;
Fuel Tank Capacity: 1200ml;
Petrol Mixing Ratio: 1:25;
Usage Time of a Full Tank: Approx. 60 Minutes;
Noise: LPA: 97.6 dB (A); LWA:110.83dB(A)
Measured Vibration: 10 m/s²;
Net Weight: 15 kg without extra attachments
Tilling Width: 28cm;
Tilling Depth: 110-220cm;
Diameter of wheels: 5 inch
Scarifier Width:45cm
Aerator Width: 29cm
RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and their explanations deserve
your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or
warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT: Danger, warning or caution. Attention is required in order to avoid serious personal injury. May be used in
conjunction with other symbols or pictographs.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
3
Read the Operator's Manual(s) and follow all Warnings and safety instructions. Failure to do so can result in serious injury to the
operator and/or bystanders.
IMPORTANT SAFETY INSTRUCTIONS
Before Operating This Equipment:
A)
Read all instructions carefully. Familiarize yourself with all the controls and proper use of the unit. Do not operate this
machine when tired, ill, or under the influence of alcohol, drugs, or medication. Check all guards and safety attachments are
installed properly. Check for any damage, fuel leaks, and that all securing devices are in place and tight.
B)
Carefully inspect the area to be tilled, remove all debris and remove hard or sharp objects such as glass, wire, and large
stones.
C)
Be aware of the risk of injury to yourself and possible bystanders. Any bystanders should preferably 15 meters away as
stones or other objects may be thrown up and could cause injury.
D)
Make sure you wear protective clothing such as steel-capped shoes, goggles, gloves and ear protectors.
E)
Loose-fitting clothes and scarves are not recommended.
F)
Check that the lighting conditions are suitable.
G)
If working in a built-up area, warn your neighbors in advance. Sunday laws may restrict usage in certain areas.
H) Check that you have filled the fuel tank with the correct petrol/oil mixture. NEVER attempt to run this engine using
anything other than unleaded petrol.
Damage caused through failure to follow this warning will invalidate your guarantee and could cause serious injury!
Safety Warnings When Operating This Equipment:
A) Never run the engine indoors. Engine fumes are toxic!
B)
When the engine is idling, the tines should be stationary. Adjust engine tick-over if necessary.
C) Do not over-reach and ensure you have a good firm footing at all times. Take extra care if working on an incline.
D) Do not attempt to remove any obstruction that may get caught up in the tines without first completely stopping the engine.
E)
When re-fueling, wait for engine to cool down first as fumes or spillage may ignite on hot surfaces.
F)
If you should spill petrol, make sure you clean up first before continuing.
G) Never walk away and leave the equipment running.
H) Stop engine and allow cooling before attempting any servicing.
I)
Do not modify either the engine or other equipment in any way. Failure to observe this warning will invalidate your
guarantee!
J)
DO NOT ATTEMPT TO USE THIS EQUIPMENT WHEN THE GROUND IS FROZEN!
Safety Warning When Storing This Equipment:
4
Stored in a dry, safe area that well out of the reach of children.
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product.
Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
SYMBOL MEANING
SAFETY ALERT SYMBOL
Indicates danger, warning or caution. Maybe used in conjunction with other symbols or
pictographs.
WARNING-READ OPERATOR'S MANUAL
Read the operator's manual(s) and follow all warnings and safety instructions. Failure to do so can
result in serious injury to the operator and/or bystanders.
WEAR EYE AND HEARING PROTECTION
WARNING: Thrown objects and loud noise can cause severe eye injury and hearing loss. Wear eye
protection meeting ANSI Z87.1 standards and ear protection when operating this unit. Use a full face
shield when needed.
KEEP BYSTANDERS AWAY
WARNING: Keep all bystanders especially children and pets, at least 50 feet (15m) from the
operating area.
UNLEADED FUEL
Always use clean, fresh unleaded fuel.
OIL
Refer to operator's manual for the proper type of oil.
THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY
WARNING: Do not operate without the proper attachments and guards in place. Keep hands and feet
away from the rotating tines.
ON/OFF STOP CONTROL ON/START/RUN.
ON/OFF STOP CONTROL OFF or STOP
5
HOT SURFACE WARNING
Do not touch a hot silencer, gear housing or cylinder. You may get burned. These parts get extremely
hot from operation. They remain hot for a short time after the unit is turned off.
CHOKE CONTROL
1.
FULL choke position.
2.
PARTIAL chokes position.
3.
RUN position.
GARDEN CULTIVATORS-ROTATING TINES CAN CAUSE SEVERE INJURY
WARNING: Stop the engine and allow the tines to stop before installing or removing tines, or before
cleaning or performing any maintenance. Keep hands and feet away from rotating tines.
NO STEP
Always keep proper footing and balance. Do not overreach, take extra care when working on steep
slopes or inclines.
PLACE LEFT FOOT HERE
Avoid accidental starting. Stand in the starting position whenever pulling the starter rope. The
operator and unit must be in a stable position while starting.
6
PARTS IDENTIFICATION
1
6
11
5
8
10
13
NO.
NAME
NO.
NAME
1
Hand Grip
9
Protection Guard
2
Throttle Control
10
Scarifier Attachment
3
Throttle Cable and Switch Wire
11
Lawn Edger Attachments
4
Handle Securing Knob
12
Cultivator Tines
5
On/Off control
13
Aerator Straight Blades Attachment
6
Handlebar
7
Transportation Support Wheels
8
Recoil Starter System
7
12
ASSEMBLY
Begin by carefully unpacking the contents and making sure that nothing is damaged. Some parts of the Multi-function petrol
tiller/cultivator have been dismantled for transport purpose. It is necessary to fit the handle and blade guard to the power unit and
assemble/re-assemble the tines/scarifier/lawn edger/aerator straight blades attachments/extra wheels accessory if you purchased
this optional accessory set.
Fitting the handlebars to the power unit
1.
Attach the middle handle assembly to the Power unit handle assembly using the bolts/locking knobs. See Fig 1
Middle handle assembly
Two bolts/locking knobs
Fig 1
8
2.
Attach the top section handle with grips to this middle handle assembly using knobs/bolts. See Fig2
Top section handle with grips
Two knobs/bolts
Middle handle assembly
Fit two extension guards to the blade guard using bolts/washers/nuts (M6x16) See Fig 3.
Two extension guards
9
Fig 2
3.
Fitting the metal plate to machine using the bolt and clip as below:
If you prefer not to fit the wheels but still require the machine to be able to stand upright when not
being used, fit the metal plate as shown below. It can be fixed any one of four different heights using
the bolt and clip provided.
Metal plate
Bolt and clip
How to assemble the wheel bracket assembly
Place the wheel bracket assembly into the rear steel plate of machine. Fix it using two bolts/nuts (See photos as below). Make sure
two bolts is pushed through the holes in the wheel bracket and the rear steel plate in machine.
10
Two bolts/nuts
Two bolts/nuts
How to assemble/re-assemble the cultivator/scarifier/aerator straight blades/lawn edger attachment
It is very easy to assemble/re-assemble these optional attachments if purchased.
（1）If you want to use the machine as cultivator, you need to fit/refit the clamp clip .(see photos as below fig 5)
（2）If you want to change the others attachments,you need to fit/refit Loosen the pin clip when you want to remove one of
attachments and fit another attachment using the same pin clip. (see photos as below fig 6)
Clamp clip
Fig 5
11
Pin clip
PETROL AND OIL INFORMATION
Fig.6
OIL AND FUEL MIXING INSTRUCTIONS
Old and/or improperly mixed fuel are the main reasons for the unit not running properly. Be sure to use fresh, clean unleaded
petrol and do not mix up too much at one time. Follow the instructions carefully for the proper petrol/oil mixture.
12

Always use the fresh petrol mix explained in your operator's manual

Always shake the petrol mix before filling the tank.

Drain the tank and run the engine dry before storing the unit
Use right oil.
Only buy and use 2-stroke synthetic oil designed for air cooled engines such as this.
Caution: For proper engine operation and maximum reliability, pay strict attention to the oil and
fuel mixing instructions on the 2-cycle oil container. Using improperly mixed fuel can severely
damage the engine.
We recommend using high quality synthetic oil mixed with unleaded petrol in the ratio 25:1. NB: Should you find this mixture
produces too much smoke, you can reduce the amount of oil down to an absolute minimum of 40:1 petrol to oil. IMPORTANT:
If you decide to use less oil in your petrol/oil mix (e.g. 40: 1), it is even more important to use the highest grade synthetic oil. Too
little oil will cause the piston to seize and will render your guarantee invalid.
Mix the oil and petrol in the container provided. Never try and mix the two directly in the engine fuel tank. To mix, shake the
container vigorously for 5-l0 seconds making sure you securely tightened the container cap.
WARNING: Petrol is highly flammable and ignited vapors may explode. Always stop the engine
and allow it to cool before filling the fuel tank. Do not smoke while filling the tank.
WARNING: Remove fuel cap slowly to avoid injury from fuel spray. Never operate the machine
without the fuel cap securely in place.
WARNING: Add fuel in a well-ventilated outdoor area. Wipe up any spilled fuel immediately.
Avoid creating a source of ignition for spilt fuel. Do not start the engine until fuel vapors dissipate.
NOTE: Dispose of the old fuel/oil mix in accordance to local regulations.
FILLING THE FUEL TANK
Make sure the cultivator is in a horizontal position when filling or adding fuel to the tank.
13
OPERATION
Before starting the machine, please check whether the throttle control cable is correctly adjusted and operates smoothly and
positively (Fig 7). When you operate the throttle lever, if you feel the throttle control cable is too loose, please adjust the cable
adjusting screw (a), shown on Fig 8, clockwise; if too tight, adjust anti-clockwise. New cables will naturally stretch a little so after
using the machine for a long time, check and re-adjust as required. When the engine is running, but idling, the throttle cable should
be tight but not so tight that it is increasing the engine speed. The cable should neither be slack as this would reduce the range of the
potential engine speed.
If too loose,
adjust clockwise.
(a)
If too tight, adjust
anti-clockwise.
Fig. 7
Fig. 8
To start the engine using the Recoil Starter (Part8) Move the cultivator to the work area prior to starting the engine.
Transport the cultivator by pushing it on its wheels.
WARNING: To prevent serious personal injury, never pick-up or carry the machine whilst the
engine is running.
A)
Start the machine as described as follows AND WITH THE MACHINE RESTING ON THE GROUND IN THE
HORIZONTAL POSITION
a) FROM COLD

Please set the STOP/START switch on the right handlebar to the START position.

Set the choke lever on the left side of the engine to cold start position (towards you).

Press Primer Bulb 6-8 times until you see the fuel flow through the transparent hose from the fuel tank to the
carburetor.

Put your left foot on the frame (if right-handed) to help hold the machine steady and pull the starter cable out towards
you. Only pull the starter handle in the same direction as the handle is pointing. The engine should start after just a
14
few pulls.

Allow the engine to run for approximately 5 seconds and move the choke lever halfway back towards the run position.
Allow engine to run for another 5 seconds and then move the choke lever to its run position.
b) FROM HOT
B)

Exactly the same process as from cold except keep the choke in the run position.

With the engine running and the tines off the ground, pull up the throttle control lever to increase the engine speed.
Hold both of the handlebar grips firmly, slowly lower the cultivator until the tines make contact with the ground. As the tines
rotate on the soil, begin to pull back on the cultivator so that the tines can penetrate the ground. Once the ground has been
broken, continue at a moderate pace until you are familiar with the controls and the handling of the cultivator.
C)
Pull the cultivator backwards to improve the depth of cultivation and reduce your effort.
TRANSPORTING THE MACHINE
1.
Stop the engine.
2.
Slide the wheel bracket assembly all the way down if you purchased the extra wheels or carry it using the handle.
3.
Tilt the machine back until the tines clear the ground.
4.
Push, pull, or carry the machine to the next location.
MAINTENANCE AND REPAIR INSTRUCTIONS
MAINTENANCE SCHEDULE
Perform these required maintenance procedures at the frequency stated in the table. These procedures should also be a part of any
seasonal tune-up.
WARNING: To prevent serious injury, never perform maintenance or repairs to a hot engine.
Disconnect the spark plug cap and lead to ensure that the machine cannot start.
In order to assure peak performance of your engine, inspection of the engine exhaust port maybe necessary after 50 hours of
operation. If you notice lost RPM, poor performance or general lack of acceleration, this service may be required.
FREQUENCY
MAINTENANCE REQUIRED
Every 10 hours
Clear and re-oil air filter
Every 25 hours
Check spark plug condition and gap
REFER TO
Page. 11-12
Page. 12
15
AIR FILTER MAINTENANCE
Removing the Air Filter Cover
1.
Remove the air filter cover by loosening the socket head cap screw.
2.
Pull off the cover.
Air filter cover
socket head cap screw
Fig 9
Cleaning the Air Filter
Clean and re-oil the air filter every ten hours of operation. It is a vitally important item to maintain.
Remove the sponge filter from inside.
Wash the filter in detergent and water (Fig. 10). Rinse the filter thoroughly. Squeeze out excess water and allow it to dry
completely.
Apply enough SAE 30 oil to lightly coat the filter (Fig. 11).
Squeeze the filter to spread and remove extra oil (Fig. 11).
Replace the air filter and cover and securing screw.
NOTE: Operating the machine without the air filter and cover assembly will VOID the warranty.
16
Fig. 10
Fig. 11
Engine Idle Speed Adjuster
The adjuster is located just above (Fig8 Screw a) and to the right of the primer bulb.
ADJUSTING IDLE SPEED
After checking and cleaning the air filter if necessary, start the engine and let it run for 2-3 minutes to warm up.
Release the throttle lever and allow the engine to idle. If the engine cuts out (will not idle), turn the adjuster clockwise l/8th of a
turn at a time until the engine idles smoothly.
NOTE: Tines must not be rotating on idle. If they do, turn the adjustment screw anti-clockwise a tiny amount.
Replacing the Spark Plug
a)
Use a champion RDJ7Y spark plug (or equivalent). The correct air gap is 0.020in (0.5mm). Remove the plug after every 25
hours of operation to check its condition.
b)
Stop the engine and allow it to cool. Grasp the plug cap firmly and pull the cap from the spark plug. Clean dirt from around
the spark plug. Remove the Spark plug from the cylinder head by turning a 5/8" socket (supplied) counterclockwise.
c)
Set the gap at 0.020 in (0.5mm) using a feeler gauge.
d)
Clean and replace the sparkplug finger-tight and take care not to cross the thread in the cylinder head.
e)
Tighten using the wrench taking care not to over-tighten.
f)
On no account allow dirt to enter the cylinder when the spark plug is removed. We suggest filling the plughole using a small
piece of clean rag. Do not use tissue as this may tear and enter the cylinder.
STORAGE
Allow the engine to cool before storing. To be stored in a well-ventilated and dry area that out of the reach of children.
Long Term Storage
a)
Drain any fuel left in the tank into a container and dispose of considering local bylaws.
b)
Start and run the engine until it stalls. This ensures all fuel has been used from the carburetor.
17
c)
Allow the engine to cool and remove the spark plug.
d)
Put 30ml of high quality motor oil into the cylinder. Slowly pull the starter to distribute the oil.
e)
Re-install the spark plug.
NOTE:
When re-starting after prolonged storage, be sure to drain all the oil out from the cylinder first!
GUARANTEE
This product carries a 12 month guarantee from date of purchase for use only within the domestic environment. This guarantee
covers defective parts and faulty workmanship and not misuse, abuse, using the product for purposes other than those for which it
was intended, or if the product has been modified in any way.
Proof of purchase will be required.
Your statutory rights remain unaffected.
18
EC Declaration of conformity
Here with we,
Manufacturer: Jinhua Taiyuan Tools Co.,Ltd.
Address: No.1298 Shenli Road,Jinhua City,Zhejiang Province,China
Declare that the machines
Designation: Gasoline Powered motor hoe
Model/Type: S280
Correspond with the applicable EU directives
EN709:1997+A4:2009
The Machinery Directive 2006/42/EC
Verification Issuing Office Name: Intertek Testing Services Hangzhou
16 No.1 Ave.,Xiasha Economic Development District,
Hangzhou 310018,China
19
Additionally confirmed by Annex A of EN292-2:1991 Noise emission:
Measured value LpA:97.6 dB(A)
Declared value
LwA:110.83dB(A)
LpA:88dB(A),K=3.0dB(A) LwA:113dB(A)
The sound pressure and the sound power levels shall be measured in accordance with 4.1.2
of prEN 1553:1996
The technical documentation is kept by our authorized representative
Jinhua, Zhejiang, China 2014-8-19
Jinhua Taiyuan Tools Co.,Ltd
IMPORTED BY ECKMAN CO.,LTD
ADD: 29 WELBECK STREET,LONDON W1G 8DA, ENGLAND
20
Exploded Diagram of Engine & Part List
PIC No.
SPEC IFICATION
PIC No.
SPEC IFICATION
1
Bolt M5x16
32
Right Crank
2
Air Filter Cover
33
Housing-Starter Assembly
3
Filter Cover
34
Starter Gasket
4
Filter
35
Starter Assembly
5
Bolt M5x55
36
Bolts M5x20
6
Air Filter Combination Assembly
37
Bolts M5x18
7
Carburetor
38
Cover
8
Carburetor Gasket
39
Cylinder cover
9
Bolt M5x25
39A
Screw Bolts M5x12
10
Boot-intake
40
Screw Bolts M5x25
11
Gasket- intake
41
Elastic washer 5
12
Bolt M5x25
42
washer 5
13
Flywheel Cover
43
Spark Plug
14
Pinφ5x10
44
Cylinder
15
Clutch Positioning Bolts
45
Silencer gasket
16
Gasket
46
Silencer
17
Clutch Assembly
47
Elastic washer 5
18
Clutch Gasket
48
Inner Bolts M6x55
19
Screw M8
49
Muffler Cover
20
Bolts M5x25
50
Washer 6
21
Electronic ignition
51
Cylinder Gasket
22
Flywheel
52
Piston ring
23
Left Crank
53
Piston Snap p1n
24
Bolts M5x30
54
Piston
25
Elastic washer 5
55
Needle-Bearing Conrod
26
washer 5
56
Piston pin
27
Pinφ5x10
57
Rubber Gasket
28
Paper Gasket
58
Oil tank connect plate
29
Oi1 Seal φ12x φ22x7
59
Oil Tank
30
Ball-Bearing 6202
60
Bolts M5x20
31
Crank shaft Assembly
61
Oil Tank Protective Plate
21
22