PARABIT DUO Hot Melt Roof Waterproofing System
Transcription
PARABIT DUO Hot Melt Roof Waterproofing System
PARABIT DUO Hot Melt Roof Waterproofing System Proven Experience | Technical Expertise | Waterproofing Solutions | Exceptional Performance | Quality Quality High Performance Waterproofing from Icopal As the global leader in roof waterproofing systems, Icopal offers comprehensive beginning-to-end project support to provide the strongest possible foundation for every roof waterproofing project. Icopal is dedicated to providing the right balance of system performance, reliability and cost to help you meet the challenge of delivering best value. The Strength of a Global Partner Commitment to Sustainability Technical Expertise Icopal builds its position on 160 As a company, Icopal is proud of its The financial implication of inappropriate years of experience in roofing and strong credentials, design, poor recommendation or sub- waterproofing. This demonstrates our actively promoting the recycling of its standard product and workmanship commitment to provide waterproofing products whenever possible, in order can be considerable and can impact systems which can fully satisfy your to minimise the use of raw materials on the long term performance of project requirements. and energy in the development the building. The Icopal approach to and any roof is well proven over many Single Source Responsibility environmental production of roofing and thousands of succesful projects and waterproofing solutions. ensures success from the initial Icopal as a single source provider eliminates the significant risk of This means that many of our products consulation and specification to the problems occuring over liability should already guarantee sign off. faults occur in the waterproofing environmental standards, and are integrity. Our multi-product portfolio already recognised by many of the includes reinforced bitumen systems, industry bodies promoting excellence single ply and solvent free liquid in this field. meet and often exceed applied waterproofing which allows us to specify without any bias the correct solution for the roof in question. 2 ISO 9001 ISO 14001 Parabit DUO Hot Melt System Icopal is a member of the Liquid Roofing and Waterproofing Association (LRWA). As an association, LRWA’s guiding principle is to ensure that clients obtain high quality liquid-applied roofing, through a partnership of quality assured manufacturers and contractors. Due to the absence of specific legislation or guidance notes, the LRWA recently published a new code of practice for hot melt membranes aimed at providing guidance to specifiers on topics such as health & safety, substrate preparation, product application, and on site quality control, repair and maintenance. www.lrwa.org.uk 3 PARABIT DUO Liquid applied waterproofing from Icopal Introduction PARABIT DUO Hot Melt Waterproofing System is a hot applied tough and very flexible monolithic waterproofing membrane system manufactured from a special blend of bitumen, synthetic rubbers, polymers and other additives which, when combined with a spun-bond polyester fabric and high performance elastomeric membrane, is ideal for use in protected/inverted roofs, plaza decks and green roof installations. The PARABIT DUO System is heated and then applied as a liquid directly Features: to the prepared structural deck. It • Ideal solution for concrete flat roof constructions. forms a full continuous bond to the • Greater than 6mm thick when completed. substrate which means that there • Fully bonded waterproofing membrane. is no risk of water tracking beneath • Traditional two layer hot melt application technique. the membrane, and because it is • High performance elastomeric membranes compliment the monolithic hot melt waterproofing membrane. monolithic and completely seamless • there is no risk of lap failure. Rootbar membranes incorporating root inhibitors available for green roof applications. Designed for concrete substrates, Complimentary ancillary products include expansion joint, angle PARABIT DUO Hot Melt Waterproofing reinforcement, drainage boards, insulation and water reducing membrane System etc. provides the optimum waterproofing solution, where large roof areas can be covered very quickly permitting the progression of other trades internally. 4 • Parabit DUO Hot Melt System Benefits: • Quick to apply and cure, PARABIT DUO can be installed in • A continuous system without seams, the waterproofing far less time than traditional pour and roll or torch-on adheres tenaciously to the entire surface of the roof deck waterproofing membranes, reducing overall roofing costs. to eliminate water migration and moisture build-up on the surface of the substrate. • Detailing such as upstands and plinths can be completed before main system application, so the time of skilled sub- • The membrane retains its self-healing characteristics contractors is used most effectively. This also allows follow- throughout its working life, maintaining waterproofing on trades such as cladding installers, to complete their work integrity even after minor construction or maintenance before installation of the main roof area, limiting the risk of punctures. damage to the main waterproofing installation. • • Can be applied in low temperatures helping to maximise The application of the hot melt membrane typically occurs installer productivity. The surface is impervious to snow, earlier in the construction process allowing other, follow on frost and rain immediately after the waterproofing is applied. trades the opportunity to commence internal works. Guarantees Our guarantees are reputedly the most comprehensive in the roofing market. They are supported by a series of Insurance policies arranged with first class security in the London Insurance Market. Several different levels of guarantee are available dependant upon the specific circumstances of the project, the clients requirements, product choice and period of cover. Icopal guarantees can include the following elements: • Product failure - including full roof replacement • Contractor insolvency • Icopal design • Consequential damage • Workmanship Approved Contractors Our Guaranteed Roofing Systems are installed by trained IMA and Team Icopal approved roofing contractors, providing national coverage. IMA and Team Icopal contractors are trained in all disciplines and vetted and monitored by Icopal to ensure the highest level of quality and service are maintained. 5 System Overview The PARABIT DUO Hot Melt Waterproofing Membrane is ideal for inverted roof constructions above a concrete substrate where there is a requirement to achieve a waterproof barrier early on in the construction process. Substrates A sufficient bond will be achieved between PARABIT DUO and a range of suitable substrates, including insitu and precast structural concrete. The substrate should be uniform and have a wood float or fine broom finish, prior to being primed to increase the bond of the membrane. Test bonds should be conducted before the start of each working area to confirm the suitability of the substrate to receive the PARABIT DUO membrane. Concretes with high moisture percentages require a minimum curing period of 28 days to ensure adequate drying. Alternative Icopal primers may be required to improve bond strength. System Composition 6 The standard system comprises of an initial surface primer 5 4 3 which improves adhesion of the waterproofing to the substrate. Installation of the PARABIT DUO Hot Melt membrane commences 2 with the application of a base layer of PARABIT Hot Melt compound applied at approximately 3 kg/m² using a suitable 1 squeegee to a depth of approximately 3 mm. The PARABIT DUO Reinforcing Fabric is immediately laid into the base layer and brushed to ensure complete embedment and subsequently covered with a further 3mm coat of PARABIT Hot Melt Compound. Whilst still hot, the Power Elastomeric 250 Sand Capsheet* is rolled into the top coat to complete the 1. Substrate. waterproofing membrane. All side and head laps of the capsheet 3. PARABIT Hot Melt Compound (base layer). are sealed for added security. 4. PARABIT DUO Reinforcing Fabric. 2. Primer. 5. PARABIT Hot Melt Compound (top layer). Follow On Trades 6. Power Elastomeric 250 Sand Capsheet*. The sequence of works in relation to other building elements and trade should be considered prior to commencement. The hot applied PARABIT DUO membrane bonds completely with previously laid membrane which means details can be completed first allowing other trades to complete the fabric of the building before the main roof area is completed, thereby shortening 6 construction times and minimising risk of damage to the critical *On green roof projects Rootbar Sand Capsheet is used in place of the waterproofing layer. Power Elastomeric 250. Parabit DUO Hot Melt System Roof Types: There are generally four types of roof in which PARABIT DUO Hot Melt Waterproofing System is used: Inverted Warm Roof Green Roof Sometimes referred to as an ‘upside down’ roof, the thermal Extensive or intensive green roof build-ups can be installed insulation is positioned above the roof covering, resulting in the above the completed hot melt waterproofing layer, acting as roof covering, structural deck and ceiling being at a temperature ballast and a water attenuation system. For further assistance close to that of the interior of the building. on green roofs, please refer to the Icopal Green Roof Brochure or contact Icopal’s Technical Department. Since the insulation is above the waterproofing system the insulation must be water-resistant and it must be ballasted Terraces/ Balconies to prevent floatation of the insulation boards and to protect A balcony is typically on the outside of a building accessed from against wind uplift. Therefore, the roof deck must be capable of a window or door enclosed by a suitable handrail. Terraces withstanding the additional loading of a ballasted roof. tend to be areas within the footprint of the building providing recreational access for public foot traffic. Plaza / Podium Decks Many modern buildings incorporate landscaped or paved areas over basement or subterranean areas such as car parks. These areas are often used as recreation or circulation space between buildings. Being roofs they still require a durable waterproofing system to be installed. 7 System Buildups PARABIT DUO Hot Melt Waterproofing Membrane is ideal for use as the waterproofing protection beneath permanent features such as green roofs terrace areas and plaza decks, on a wide range of building types and structures. The following are typical examples. WARM INVERTED ROOF 1 2 3 4 5 6 Ballast - Paving on Supports. Thermazone Hydroshield IVR Insulation. 8 7 1 8 Power Elastomeric 250 Sand. 2 PARABIT DUO Membrane. 3 Icopal Bitumen Primer. 4 Detailing 7 8 9 9 Monarperm TP160 Water Reducing Layer. PARABIT DUO Membrane, at detail. Power Elastomeric 250 Sand. Cement faced insulation, to upstand. 6 5 Parabit DUO Hot Melt System Suitable with: Intensive lawn and planted roof gardens; Extensive Sedum, Wildflower and Biodiverse Roofs. For further information, please consult the Icopal Green Roof Literature. WARM INVERTED GREEN ROOF 1 2 3 4 5 6 Green Roof System. 9 Monarperm TP160 Water Reducing Layer. Thermazone Hydroshield IVR Insulation. 7 Rootbar Sand Capsheet. 2 PARABIT DUO Membrane. 3 Icopal Bitumen Primer. 4 5 6 Detailing 7 8 9 1 8 PARABIT DUO Membrane, at detail. Rootbar Sand Capsheet. Cement faced insulation, to upstand. Note: the green roof element must be of sufficient weight to ballast the system. PEDESTRIAN/PODIUM/TERRACE ROOF 1 2 3 4 5 6 Paving, bedded on sub‑base. 7 1 Power Elastomeric 250 Sand. 2 PARABIT DUO Membrane. 3 Icopal Bitumen Primer. Detailing 7 8 9 8 Drainage Board. Icopal SLP300 Fleece. 9 4 6 5 PARABIT DUO Membrane, at detail. Power Elastomeric 250 Sand. Decorative board, to upstand. 9 Product Range The product range for the PARABIT DUO Hot Melt System includes the following: Preparation System Ancillaries Icopal QD Bitumen Primer is an important part of the installation PARABIT Angle Reinforcing Strip is a polyester reinforced of the waterproofing system is to adequately prepare the polymeric bitumen membrane used as an angle flashing sheet substrate prior to application of the coating. at details. PARABIT DUO Membrane Neodyl Joint Strip is an unreinforced elastomeric bitumen PARABIT Hot-Melt Compound is a tough and very flexible membrane used to bridge the expansion joint gap between waterproofing compound made from a special blend of bitumen, adjacent waterproofing membranes. synthetic rubbers, polymers and other additives, and supplied in Neodyl Chord is a flexible extruded chord made from synthetic block form. rubber used as a joint filler/backer rod. PARABIT DUO Reinforcing Fabric is 50 gsm non-woven spun- Additional Items bonded polyester fabric. Thermazone Hydroshield IVR Insulation is a low water Power Elastomeric 250 Sand is a polyester reinforced SBS- absorption expanded polystyrene thermal insulation (EPS). It modified elastomeric bitumen membrane. Both surfaces are is used above the PARABIT DUO waterproofing system in warm finished with silica sand to prevent sticking in the roll. It is used inverted roofs. as a protection layer with all side and end laps sealed. Monarperm TP160 Water Reducing Layer is vapour permeable Rootbar Sand Capsheet is a polyester reinforced SBS-modified but water tight polypropylene membrane, used above the elastomeric bitumen membrane with sand finish and root Thermazone Hydroshield IVR insulation board to reduce the inhibiting additives in the bitumen. amount of water bridging between the insulation boards which It replaces the Power Elastomeric 250 Sand in green roof applications. would otherwise cause a “cooling” effect and thereby increase heat-loss through the roof. Capsheet Layers Detailing: Thermaweld Mineral is a torch-applied polyester Suitable Ballasting is required to restrain the inverted roof reinforced SBS-modified elastomeric bitumen membrane. insulation board to prevent flotation and resist wind uplift forces. The upper surface is finished mineral granules, and the lower Ballasting may also be used on heavily trafficked roofs, such as surface is finished with a thermofusible film which is removed podium roofs and terraces. Ballast is typically in the form of by gas torch during application. 20 – 40mm diameter river-washed stone, or 50 mm thick Thermaweld Mineral is used as a protection sheet at details concrete paving slabs on support pads. where the waterproofing is exposed to sunlight /UV radiation. system may be covered by a green roof system, which would Alternatively, the include drainage board, planting substrate and vegetation Detailing: Rootbar Mineral Capsheet is torch-applied polyester reinforced SBS-modified elastomeric bitumen membrane with root inhibiting additives. The upper surface is finished with green mineral granules, and the lower surface is finished with a thermofusible film which is removed by gas torch during application. Rootbar Mineral Capsheet replaces the Thermaweld Mineral capsheet in green roof system buildups. 10 layers. Parabit DUO Hot Melt System PARABIT DUO Components Product Coverage Product Size Icopal QD Bitumen Primer 5 m /L 25 L tin PARABIT Hot Melt Compound 6 kg/m2 10 kg block 300 m2 /roll 1 x 300 m roll Thickness Roll Size Description Power Elastomeric 250 Sand 2.1 mm 1 x 16 m Sand finish Rootbar Sand Capsheet 2.2 mm 1 x 16 m Sand finish/ root barrier Thermaweld Mineral Capsheet 4.2 mm 1x8m Mineral finish Rootbar Mineral Capsheet 4.4 mm 1x8m Mineral finish / root barrier Thickness Product Size 2.3 mm 0.3 x 20 m Elastomeric bitumen sheet NEODYL Strip 5 mm 1.22 x 15.24 m Elastomeric bitumen strip NEODYL Chord Ø=30 mm 10 m Product Product Size Thickness (mm) Thermazone Hydroshield IVR boards 1.2 m x 1.2 m 120, 150, 160, 170, 180, 205, 220, 240, 260, 320 Product Product Size Description Monarperm TP160 Water Reducing Layer 1.5 m x 50 m Polypropylene membrane 2 PARABIT DUO Reinforcing Fabric Description Black bitumen primer Hot Melt Bitumen Polyester Fleece For further information please consult individual product technical datasheets. PARABIT DUO Capsheet Layers Product PARABIT DUO Ancillaries Product PARABIT Angle Reinforcing Strip Description Synthetic rubber chord Inverted Roof Complimentary Products Icopal’s approach to providing a fully guaranteed and integrated waterproofing solution is to include a range of specifically designed complimentary products eliminating the need for split responsibility or unknown quality. Icopal Roof Plant and Equipment Support Provides a cost effective way of supporting rooftop equipment and services without penetrating the waterproofing. The system is lightweight and adaptable avoiding unnecessary costly detailing. Roofgard Paving Support System Roofgard Paving Support System provides a versatile and cost effective means of creating a fully supported and stable raised paved area, terrace, walkway or balcony. They are suitable for use with concrete paving tiles, or Icopal Terradek timber decking tile. 11 Icopal Ltd Barton Dock Road Stretford Manchester United Kingdom M32 0YL Tel: +44 (0) 161 865 4444 Fax: +44 (0) 161 864 2616 [email protected] www.icopal.co.uk ICO3177 November 2015 Issue 01
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