Regloplas_us

MASTER OF TEMPERATURE CONTROL
US
RegloplasTemperature
Temperiertechnik
Control
Technology
bringt Qualität
und Rentabilität auf
in short,
a decisive
den increase
Punkt!
in quality
and profitability!
Regloplas has specialized
in building
temperature
control units
for more than 45 years.
2
This specialization brings
significant advantages for
the customer: the availability of extensive knowledge in
consultation, development
and application of units.
Regloplas Swiss quality
products are in successful
use in over 50 countries.
Close cooperation between our clients,
representatives and specialists result in
successful designs truly suited to the
applications.
Contents
Page
90smart/90S
90M/90XL
150smart/150S
150
4
Temperature control units
for water up to 200 °F or
thermal oil up to 300 °F.
8
Pressurised-water temperature P140smart/P140S
control units up to 320 °F
P140M
P141XL
P160M(D)
P161XL
12
Temperature control units for
for thermal oil up to 660 °F
300S
300L(D)
350L
16
Control
RT50
RT60
RT32
18
Service
REG/REM93
RK93
SR80
21
Notes on technical data
Notes
22
Regloplas service
Service
Subject to change without notice
3
Temperature control units
for water up to 195 °F or
thermal oil up to 300 °F
Temperature control of injection molds, extruders,
rollers, vessels, and other applications.
Additional advantages:
Minimal reject rates beginning at production
start-up. Better cavity-filling performance. Closer
tolerances. Minimizes warping and shrinkage. Better
surface finish. Continuous high-quality production.
In the manufacture of injection
molded parts, correct mold
temperatures can reduce reject rates
by 24 % and improve productivity by
up to 20 % (Research
report by the Aachen Technical
University/Germany).
4
Standard equipment
90smart
90S
90M
90XL
150smart
150S
150
Electrical section
• RT32 controller, RT50 or RT60 control system
➔ Optimal fit for practically every application.
• Electric control in accordance with IEC
standards. Tropic-proof up to 90% humidity.
Completely separated from the pumping
section and protected against direct contact
➔ Safe operation.
Mechanical section
• Tank made of stainless steel
➔ Long service life.
• High-performance centrifugal pump and
motor for circulation of the thermal oil even
at low temperatures ➔ Safe operation.
• Low thermal load of the fluid, short circulating time ➔ Long service life of the heat
transfer oil, good control performance.
• Heater elements for high corrosion resistance ➔ Long service life.
• Filter in cooling water inlet.
Safety
• Safety thermostat ➔ Protection against
overheating.
• Automatic fluid level control
➔ Protection against running dry.
Small-unit assembly: From standard units to special designs,
Regloplas offers customised solutions.
• Acoustic common alarm (150 optional).
Unit-specific equipment
Equipment
90smart
90S
90M
90XL
150smart
150S
150
Control system RT50 (options see page 17)
–
°
°
°
–
°
°
Control system RT60 (options see page 17)
•
–
–
–
•
–
–
Controller RT32 (options see page 17)
–
°/–
–
Solid-state Relay (SSR) instead of heating contactor
•
°/–
°
°
•
•
–
°
°
°
°
°
°
°
°
Electronic flow measurement
°
Manual shut-off valve in the inlet and outlet
–
°
°
°
°
Adjustable bypass for regulation of the flow rate
in the consumer
–
–
–
•
–
–
–
Leak-free pump
•
•
°
•
•
•
Water circuit of non-rusting materials
•
•
•
°
°
•
•
•
•
°
°
°
Automatic water refill
•
•
•
•
•/–
–
–
Unit in IP54 protection degree
–
–
•
•
–
–
–
Direct cooling
–
–
•
•
–
–
–
• Standard equipment
° Option
– Not available
•/ – ; °/ – Unit specific
Further options available upon request
5
Technical Data
Outlet temperature
max.
90smart
90S
90M
90XL
°F
195
195
195
195
Gal
Gal
Water
1.7
0.8
Water
1.6
0.9
Water
0.7; 1.01
0.3
Water
9.5
1.4
10; 20
20; 40; 60
Heat transfer fluid
Filling quantity
Expansion volume
Heating capacity at 400 V
kW
9
6; 9
Cooling capacity
kW
°F
24 76
195 195
1 2
1
38 58
175 175
1 2
1
at outlet temperature
Cooler (K)
Diagram (Fig.)
Pump capacity/type
Flow rate
Pressure
Motor
Diagram (Fig.)
max.
max.
Ambient temperature
max.
Oil Water
3.1
1.0
Oil
3.1
1.0
Oil
4.6
1.6
6
28
285
1
3
31
195
1
1
6
12
28
285
1
3
58 70
285 140
1 2
3
TP20
16
55
0.75
4
4
4
RT60
Pt100
RT32 RT50
Pt100
RT32 RT50
Pt100
RT32 RT50
Pt100
RT60
Pt100
RT32 RT50
Pt100
RT32 RT50
Pt100
220-600/60
3 PE
220-600/60
3 PE
220-600/60
3 PE
400-480/60
3 PE
220-600/60
3 PE
220-600/60
3 PE
G1⁄2”
G 3⁄8”
G1⁄2”
G 1⁄2”
G 3⁄4”
G 3⁄4”
G11⁄2” IG
G 3⁄4”
G1⁄2”
G 3⁄8”
G 1⁄2”
G 1⁄2”
M26 x 1.5
G 1⁄2”
in
9/22/25
8/22/26
13/30/35
17/53/53
9/24/27
8/25/27
14/27/28
lb
71
97
132
505
90
110
172
4
TS22
18
78
1.5
TP20
16
55
0.75
TS22
18
78
1.5
9006/7016
Noise level
Notes
3003
TP20
16
55
0.75
4
Cooling water mains
Gray
3002
IMZ
-G/-M CR10-4
62
52
67
87
3.8
4.1
6
Connections Outlet/inlet
Color
195
SG/SM
71 73 755
8 16 26
145 87 87
1.4 1.4 2.0
5
V/Hz 400-480/60
3 PE
approx.
160
175
DK
2
300
TS22
18
78
1.5
Measuring mode (Standard)
Weight
73
175
2
1
150
TP20
16
55
0.75
Control
Dimensions W/H/D
58
175
1
1
150S
TP20
16
55
0.75
4
GPM
psi
HP
Operating voltages available
160
175
DK
2
150smart
1
2
3
4
5
°F
105
dB(A)
< 70
Heating capacity 20 kW.
Optional up to 355 °F. Only with pump TS22H.
Optional up to 390 °F. Only with pump TS22H.
90XL only with 20 kW heating capacity.
Pump SG/SM75 with cooler 1K not possible.
DK: Direct cooling
G: Parallel thread
IG: Female thread
Fig. 1: Fluid water
90smart; 150smart; 90S; 90M
1
2
3
4
90smart 1K
90smart 2K
90S 1K
90S 2K
90M 1K
5 90M 2K
6 150smart 1K
6
9.005679
9.005710
9.003454A
Cooling capacity P as a function of
outlet temperature ϑ.
Cooling water data:
Inlet temperature 68 °F/90smart 59 °F.
Flow rates:
90S/1K; 150smart; 150S:
2.6 GPM
90smart; 90S/2K; 90M/1K; 2K; 150:
5.2 GPM
90M/DK; 90XL:
9.4 GPM
Fig. 2: Fluid water
90M; 90XL: DK
Fig. 3: Fluid oil
150smart; 150S; 150
1 150smart 1K
150S 1K
2 150 1K
3 150 2K
Pump capacity. Flow rate V
as a function of pressure p.
Bypass not included.
Fig. 4: 90smart; 90S; 150smart;
150S; 150
1 TP20
2 TS22; TS22H
Fig. 5: 90M
9.005682A
9.005677
9.005681A
90smart
90S
90M
90XL
150smart
150S
150
Fig. 6: 90XL
1 SG/SM71
2 SG/SM73
3 SG/SM75
1 IMZ-G/-M
2 CR10-4
Fig. 7: Principle 90smart; 150 smart. Water
828.001a
804.004b
1
2
3
4
5
6
7
8
9
10
Fig. 8: Principle 90S
9.003030
9.005391
12
13
14
15
16
Fig. 10: Principle 90M 1K; 2K
831.003a
9.000471
Fig. 9: Principle 90M DK
Fig. 11: Principle 90XL
11
Fig. 12: Principle 150smart; 150S; 150. Oil
7
Cooler
Heater
Pump
Solenoid valve, cooling
Temperature sensor
Level control
Safety thermostat
Tank
Filter, cooling water inlet
Solenoid valve, consumer
(option)
Solenoid valve, automatic water refilling
One-way check valve
Bypass
Pressure gauge
Manual valve
Consumer
Pressurised-water
temperature control
units up to 320 ° F
Temperature control of plastic injection molds,
diecasting dies, rollers, extruders, mixers, and other
applications.
Superior heat transfer has a direct effect upon the
output of your production plant.
Pressurised-water units can
be implemented wherever there
are advantages of water as a
heat transfer fluid.
Patented low-scale cooling
system “SK”.
8
Standard equipment
Electrical section
• RT32 controller, RT50 or RT60 control system
➔ Optimal fit for practically every application.
• Electric control in accordance with IEC
standards. Tropic-proof up to 90% humidity.
Completely separated from the pumping
section and protected against direct contact
➔ Safe operation.
Safety
• Safety valve ➔ Prevents excessive
pressure in the unit.
P140smart
P140S
P140M
P141XL
P160M(D)
P161XL
• Pressure gauge for system pressure.
• Safety thermostat ➔ Protection against
overheating.
• Automatic fluid level control
➔ Protection against running dry.
• Acoustic common alarm.
Mechanical section
• Operating temperature independent of
cooling water pressure ➔ Flexible operation.
• All components exposed to water are made
of non-ferrous materials. Tank made of stainless steel ➔ Long service life.
• Heating elements made of heat-resistant
alloy Incoloy® for high corrosion resistance
➔ Safe operation, long service life.
• Sturdy and powerful centrifugal pump high
capacity ➔ Quick compensation of distur-bances, good regulating performance.
• Filter in cooling water inlet.
• One-way check valve in cooling water outlet
(execution 1K) ➔ Reduces the possibility of
scale in the cooler by back-flow water.
• Automatic water refill.
Quality assurance: At Regloplas, all units, whether standard or
customised, undergo all phases of rigorous final testing.
Unit-specific equipment
Equipment
P140smart
P140S
P140M
P141XL
P160M(D)
P161XL
Control system RT50 (options see page 17)
–
°
•
•
•
•
Control system RT60 (options see page 17)
•
–
–
–
–
–
Controller RT32 (options see page 17)
–
–
–
–
–
Solid-state Relay (SSR) instead of heating contactor
•
•
•
•
•
°
°
°
•
°
°
•
•
•
•
•
Electronic flow measurement
°
Manual shut-off valve in the inlet and outlet
–
Filter circuit
°
°
°
°
°
°
Leak-free pump
–
–
°
°
•
•
Patented low-scale cooling system “SK”
–
–
•
•
•
•
Pressure gauge for outlet pressure
–
–
•
•
•
•
Unit in IP54 protection degree
–
–
•
•
•
•
Direct cooling
–
–
–
–
–
°
°
–
Temperature regulated switchover indirect-direct cooling
–
°
–
°
• Standard equipment
° Option
– Not available
°
Further options available upon request
9
Technical Data
Outlet temperature
P140smart
P140S
P140M
P141XL
P160M(D)
P161XL
max.
°F
285
285
285
285
285
285
max.
Gal
Gal
Water
1.0
0.1
Water
0.3
–
Water
0.7;1.01
0.3
Water
9.5
3.8
Water
0.7; 1.01/2
0.3
Water
9.5
3.8
Heating capacity at 460 V
kW
9
6
10; 20
20; 40; 60
10; 202
20; 40; 60
Cooling capacity
kW
°F
35
265
1
1
35
265
1
1
Heat transfer fluid
Filling capacity
Expansion volume
at outlet temperature
Cooler (K)
Diagram (Fig.)
Pump capacity/type
Flow rate
Pressure
Power consumption
Diagram (Fig.)
max.
max.
GPM
psi
HP
B501
12
87
1.2
Control
Measuring mode (standard)
Operating voltages available
B501
12
87
1.2
SM20
7
65
0.7
4
4
RT60
Pt100
RT32 RT50
Pt100
94
265
2SK
115
265
SK
3
2
SG/SM
71 73
8
16
145 87
1.4 1.4
5
75
26
87
2.0
2
SG85 SM85
52
55
125
116
5.5
5.5
6
RT50
Pt100
RT50
Pt100
1112
300
2SK
712
82
1452
1.42
SM
732
162
872
1.42
5
752
262
872
2.02
RT50
Pt100
135
300
SK
3
SM85
55
116
5.5
6
RT50
Pt100
G 1⁄2”
G 3⁄8”
G 1⁄2”
G 1⁄2”
G 3⁄4”
G 3⁄4”
G11⁄2” IG
G 3⁄4”
G 3⁄4”
G 3⁄4”
G11⁄2” IG
G 3⁄4”
in
9/24/28
8/21/24
13/30/35
17/53/60
13/30/35
16/60/39(D)
17/53/60
lb
100
100
176
607
187/375(D)
607
Cooling water mains
Dimensions W/H/D
approx.
Color
Gray
RAL
9006/7016
Ambient temperature
max.
°F
105
dB(A)
< 70
Noise level
Notes
822
300
SK
V/Hz 400-480/60, 3 PE 220-600/60, 3 PE 220-600/60, 3 PE 220-600/60, 3 PE 220-600/60, 3 PE 220-600/60, 3 PE
Connections Outlet/Inlet
Weight
SM51
12
7.0
1.0
68
265
SK
1
2
Heating capacity 20 kW
Per zone
D: Dual zone unit
G: Parallel thread
IG: Female thread
SK: Low-scale cooler
9.005709A
9.003423A
Fig. 1: P140smart; P140S
Fig. 2: P140M; P160M(D)
1 SK
2 2SK
10
9.0011852A
Cooling capacity P as a function of
outlet temperature ϑ
Cooling water data: Inlet temperature 68 °F
Flow rates:
P140smart; P140S: 2.6 GPM
P140M; P160M(D): 5.2 GPM
P141XL; P161XL: 7.8 GPM
Fig. 3: P141XL; P161XL
Pump capacity. Flow rate V
as a function of pressure p.
Bypass not included.
Fig. 4: P140smart; P140S
Fig. 5: P140M; P160M(D)
1 SG/SM71
2 SG/SM73
3 SG/SM75
Fig. 6: P141XL; P161XL
1 SG85
2 SM85
808.009 F
9.002154A
1 SM20
2 B501
3 SM51
9.006533
9.005691
9.005681A
P140smart
P140S
P140M
P141XL
P160M(D)
P161XL
Fig. 7: Principle P140smart
Fig. 8: Principle P140S
1
2
3
4
5
6
Fig. 9: Principle P140M; P160M(D) with cooler «SK»
9.005393A
9.006164
7
8
9
10
11
12
13
14
15
Fig. 10: Principle P141XL; P161XL with cooler «SK»
16
17
18
19
20
21
22
23
24
25
26
27
28
11
Cooler
Heater
Pump
Solenoid valve,
automatic water refilling
Solenoid valve, cooling
Solenoid valve, pressure
release
Temperature sensor
Safety valve
One way check-valve
Filter, cooling water inlet
Level control
Expansion valve
Safety thermostat
Pressure gauge
Filling pump (P160M[D];
P160XL). P140M; P140XL
option
Cooling pump (cooler“SK”)
Solenoid valve, consumer
drainage (option)
Tank
Thermal cut-off
Blow out solenoid valve
(option)
Pressure reducing valve
Bypass
Manual valve
Solenoid valve pressure
release when unit “OFF”.
-Filter circuit
Pression sensor
Consumer
Temperature control units
for thermal oil
up to 660 °F
Temperature control of diecasting dies, extruders,
rollers, mixers, vessels, and other applications.
In the production of diecasting parts
Regloplas temperature control
units can reduce reject rates
up to 80%, and make the
die last up to 3 times longer,
reducing heat-up time by
as much as 30%.
12
Standard equipment
Electrical section
• RT50 control system ➔ Optimal fit for
practically every application.
• Electric control in accordance with IEC
standards. Tropic-proof up to 90% humidity.
Completely separated from the pumping section and protected against direct contact
➔ Safe operation.
Safety
• Safety thermostat ➔ Protection against
overheating.
300S
300L(D)
350L
• Automatic fluid level control ➔ Protection
against running dry.
• Flow monitor ➔ Protection against running
dry and overheating of the oil.
• Pressure gauge in the outlet and inlet.
• Acoustic common alarm.
Mechanical section
• Pump: With magnetic drive ➔ Leak-free
operation due to elimination of the
mechanical seal.
High capacity ➔ Quick compensation of
disturbances, good regulating performance.
• Separate expansion vessel ➔ Reduces
oxidation as the circulating hot oil is separated
from the atmosphere by the stationary oil
in the expansion vessel. Also emission of
combustible oil vapors into the atmosphere
is avoided.
• One-way check valve in cooling water outlet
➔ Reduces the possibility of scale in the
cooler by back-flow water.
• Filter in cooling water inlet.
• Bypass for internal circulation of the oil in
case of insufficient flow, e.g. when the consumer is blocked ➔ Avoids thermal overloading of the oil.
Mechanical assembly: Expertise and precision assure the high quality
of our products.
Unit-specific equipment
Equipment
300S
300L(D)
350L
Control system RT50 (options see page 17)
•
•
•
Solid-state Relay (SSR) instead of heating contactor
°
°
°
•
°
•
•
•
–
Cooler with bypass circuit ➔ Significantly better regulating
behaviour, reduced possibility of scaling
–
°
•
Inert gas blanket ➔ Longer oil life
–
–
°
°
°
Unit in IP54 protection dégree
Second level
Electronic flow measurement
• Standard equipment
° Option
°
– Not available
Further options available upon request
13
Technical data
Outlet temperature
350L
570
660
°F
570
max.
Gal
Gal
Oil
1.6
1.8
kW
6
Heating capacity at 400 V
Cooling capacity
kW
°F
at outlet temperature
Cooler (K)
Diagram (Fig.)
Pump capacity/type
Flow rate
Pressure
Motor
Diagram (Fig.)
300L(D)
max.
Heat transfer fluid
Filling quantity
Expansion volume
300S
max.
max.
GPM
psi
HP
Control
Measuring mode (standard)
Operating voltages available
Oil
3.9
5.2
20; 40
1
1
Oil
3.9-5.2
5.2
24; 36
70
535
1
1
160
535
1
1
1
110
645
1
2
FM25
12
102
1.4
3
FM65
1
23
1
145
1
3.8
3
FM65
23
145
3.8
3
RT50
Pt100
RT50
Pt100
RT50
Pt100
V/Hz
Connections Outlet/Inlet
6.2
220-600/60, 3 PE
1
G ⁄2”
G 1⁄2”
G 3⁄4 ” IG
G 3⁄4 ”
DN20/PN40
G 3⁄4 ”
in
12/30/35
17/53/56
21/53/56(D)
19/57/58
approx.
lb
192
542
365(D)
684
Color
Gray
RAL
Ambient temperature
max.
°F
105
dB (A)
< 70
Cooling water mains
Dimensions W/H/D
Weight
Noise level
1
Notes
9006/7016
Per zone
D: Dual zone unit
G: Parallel thread
IG: Female thread
Cooling capacity P as a function
of outlet temperature ϑ.
Fig. 1: 300S; 300L(D)
1 300S
2 300L(D)
14
9.005690
9.005687
Cooling water data:
Inlet temperature 68 °F
Flow rate per zone 5.0 GPM
Fig. 2: 350L
Pump capacity. Flow rate V
as a function of pressure p.
300S
300L(D)
350L
9.003456
Bypass not included.
Fig. 3: Pump capacity
Fig. 4: Principle 300S, 300L(D)
9.002641
9.002645
1 FM25
2 FM65
Fig. 5: Principle 300L(D) with
bypass circuit for the cooler
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
820.058a
21
22
23
24
Cooler
Heater
Pump
Expansion vessel
Solenoid valve, cooling
Outlet temperature sensor
––
Level control
Safety thermostat
Bypass
Filter cooling water inlet
Filter circuit (350L option)
––
Flow monitor
––
One-way check valve
Solenoid valve, consumer
drainage (optional)
Pressure gauge
Inlet temperature sensor
(optional)
Three-way valve
(300L[D] option)
Solenoid valve compressed air
Pressure reducing valve
Diaphragm
Consumer
Fig. 6: Principle 350L with
bypass circuit for the cooler
15
RT50 and RT60 control
system, controller RT32
The RT50 control system ensures an optimal fit for
practically every application. The RT60 control system
and the RT32 controller are a simple, cost-effective
solutions for a wide variety of applications.
All controllers are designed to avoid problems before
they arise.
Modern automated manufacturing processes require
data transfer between the
temperature control unit
and the production facility’s
central computer – just one
of many applications for
the RT50 and RT60 control
system with data interface.
16
Equipment
RT50
RT60
RT32
RT50
RT60
RT32
Operation and control
Seven-line clear-text LCD display. Choice of languages
•
–
–
Simultaneous readout of temperature set-point and actual values
•
•
•
Choice of temperature display (decimal place)
•
•
•
Temperature limit values (+/–) adjustable
•
•
°
Fluid temperature control
•
•
•
Control of the consumer temperature with cascade control for highest temperature
constancy with 2 control circuits (consumer and fluid)
°
–
–
Set-point switch-over
•
–
–
°
°/ –
°/ –
°/ –
°
°
°
°
°
°
°
–
–
•/ –
•/ ° / –
•/
•/ ° / –
External sensor connection for Pt100, J (Fe-CuNi), K (NiCr-Ni) or T (Cu-CuNi)
Leak-stop operation
Drainage of the fluid from the consumer by suction
Drainage of the fluid from the consumer by compressed air
Time switch
Flow rate measurement from 0.5 to 52 GPM for water and oil up to 660 °F
Inlet sensor (Pt100)
External control: set-point switchover, heating/cooling command
External control: set-point input, switching the unit on/off
Data interfaces
Scalable recorder outputs
°
–
°/ –
–
–
°
°
–
–
–
–
°
°
°
–
–
–
Safety
All disturbances in the unit are indicated on the display
•
•
–
Set-point “blockable” as protection against incorrect adjustment
•
–
–
Limitation of max. programmable set-point
•
•
•
Monitoring of upper and lower limit values
•
•
°
Unauthorized access to the programming levels prevented by a code
•
•
–
Automatic pump rotation correction
°
•
–
Sensor-failure monitoring
•
•
•
Automatic switch-over to the internal sensor (fluid) in the event
of external sensor failure
°
–
–
Units with automatic water refilling: In order to limit the consequences of leakage
(i.e. hose burst) the filling time per refill and the number of refills per hour is limited in
order to protect the production installation against damage caused by water.
•
•
–
Common acoustic alarm (150 option)
•
•
•
Indication of the service interval
•
•
–
Operating hours meter
•
•
–
•
–
–
Service
Programmed data remains stored during replacement of electronic components
• Standard equipment
° Option
– Not available
•/ –; °/ – Unit-specific
Further options available upon request
17
REG descaling unit and
descaling agent REM93,
corrosion inhibitor RK93
and system cleaner SR80
With the REG descaling unit, descaling agent REM93 for
water and steam systems, corrosion inhibitor RK93 and
system cleaner SR80 for oil circuits, Regloplas offers their
customers optimal assistance for maintenance.
Descaling unit REG and descaling
agent REM93 for cleaning
of molds and dies, cooling
circuits and other systems
operated with water or steam.
Corrosion inhibitor RK93 prevents
corrosion, lime deposits and the
formation of rust in water circuits.
System cleaner SR80 is a highly
effective additive for cleaning heat
transfer systems and other circuits
contaminated by oil residue.
18
REG Descaling unit
• Incorporated heating ➔ Minimal cleaning
time.
• Electric control in separate housing, heater
protected against running dry, tank of plastic
and cover of stainless steel ➔ Safe and efficient operation.
• Simple connection to the encrusted circuit
without dismantling of the installation
➔ Operation without problems, time saving.
Technical data
REG
Operating temperature
°F
140
Tank capacity
Gal
3
Heating capacity
kW
0.8
GPM
psi
8
23
Power consumption
kW
1.2
Operating voltage (standard)
V/Hz
230/50; 60, 1 PNE
Pump capacity
Flow rate
Delivery head
max.
max.
Connections
Nipples DN 16
Dimensions W/H/D
Weight
Color
Accessories
ca.
in
12/24/18
lb
29
Gray
2 hoses, length 8 ft
REM93 Descaling agent
• Environmentally friendly and biodegradable.
• The combination of an organic acid with an
inorganic activator results in a descaling
agent that has the same effect as a strong
acid: quickly and efficiently removes lime,
scale, and rust deposits without damaging
the equipment.
• Also suitable for tin and enamel.
• 1 kg REM93 removes approx. 1 lb of lime.
At the Regloplas Test Center, any operating
condition can be simulated and checked—
under continuous testing.
19
REG
REM93
RK93
SR80
Corrosion inhibitor RK93
System cleaner SR80
• Temperature range 15 to 355 °F.
• The additive removes oil-carbon residues and
foreign contamination from metal surfaces.
They circulate in the oil flow and are carried
to the filter.
• The additive helps prevent: electrolytic
corrosion of all metals, dezincification
of brass, lime deposits and adherence
of hard rust particles.
• RK93 can be mixed with GLYCOL products
and does not attack seals.
• Suitable for pressurized water systems.
• Economical to use.
• RK93 retains its properties over an extended
period and forms a protective film on the
contact surfaces, providing constant efficiency of the heat exchanger.
20
• The optimal cleaning effect is between
250 and 300 °F.
• The max. permissible operating temperature
is 570 °F.
• The SR80 additive contains no solvents.
It can be dissolved in all mineral oils and
synthetic fluids.
• Application as a preventive or before
changing the oil.
Interpreting
Regloplas data
Notes
The following notes provide important information on
interpreting the technical data and selecting Regloplas
temperature control units.
Expansion of the heat transfer fluid
Generally speaking knowing the maximum
value alone is not enough to determine the
capacity. We provide a diagram of the cooling
capacity.
The accuracy of the temperature control circuit
can vary considerably, depending on the
strength and duration of the disturbances affecting the circuit.
For example:
– Production start-up
– Production interruption
– Changes in the injection cycle (injection
molding)
– Changes in the material and ambient temperature.
Cascade control: If the consumer is equipped
with a sensor, the control system automatically
switches to cascade control: Using two coupled controllers, the temperature of both the
fluid and consumer is controlled. Cascade control enables optimal control of the consumer
temperature, a critical factor in overall production quality.
Pump capacity
Unit selection
Knowing the maximum values alone is not
enough to determine the pump capacity. We
provide the characteristic curve of the pump.
Minimum data required:
1. Set value temperature/temperature range of
the consumer.
2. Weight or dimensions and material of the
consumer.
3. Desired heat-up time in hours.
4. Quantity of processed material in lb/h
and designation of the material.
5. Temperature of the material to be processed when it reaches the consumer (e.g.
injection mold).
6. Max. cooling water temperature (if >65 °F).
The value given in the table “Technical Data”
must be higher than the volume increase due
to temperature during operation.
When the installation is idle, some of the contents of the consumer may flow back to the
control unit, depending on the set-up (difference in level between temperature control unit
and consumer). In large-capacity consumers
(e.g. rollers), the value specified ensures that
the heat transfer fluid flowing back to the control unit can be accomodated.
Cooling capacity
Control
Control accuracy. Short-therm accuracy of the
temperature control circuit (controlled system)
is very difficult to pinpoint. The accuracy of the
RT50/RT60 control system and the RT32 controller alone is better than ±1.8 °F.
21
Since there is very little systematically compiled,
technically relevant documentation on temperature
control, we have provided it ourselves.
Regloplas’ technical
literature: Our books,
Temperature Control
by Means of Fluid
Media, and
Temperature Tables, are
valuable tools for dayto-day practice.
It’s obvious that optimizing quality
and productivity also has a positive
effect on the environment. We see
this as an opportunity to improve
our own production continually,
as well as to design our temperature control units to maximize both
performance and conservation of
resources.
22
Service
Regloplas—Your Partner,
worldwide
We are represented locally in over 50 countries.
23
Regloplas Corporation
Regloplas
1088
Miners Road
Flurhofstrasse
158
St.Joseph,
Mi 49085
Ihre Regloplas-Vertretung:
Ihre Regloplas-Vertretung:
CH-9006888-799-4110
St.Gallen, Schweiz
Phone
Telefon 269-428-1100
+41-71-282 58 00
Fax
269-428-1155
Fax
+41-71-282 58 40
E-mail
[email protected]
E-Mail [email protected]
Web
Internetwww.regloplasusa.com
www.regloplas.com
Data 0811/d
Data 0902/us