ALTEX presentation 2016

ALTEX Textil-Recycling
ALTEX Gronauer Filz
Welcome !
07.03.2016
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ALTEX agenda
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2
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• Welcoming and introducing the
participants
• Company presentation
• Company visit
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ALTEX
Introduction of ALTEX
The ALTEX group includes:
ALTEX Gronauer Filz GmbH & Co. KG
and
ALTEX Textil Recycling GmbH & Co. KG
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ALTEX history
The history of ALTEX group started in 1936.
That‘s how the basis of the today known „recycling“ was build.
1951
1965
1967
1975
1989
1989
2000
2002
2004
2006
2008
Etablishment of a general partnership – trading old metal, coats and many
other kind of waste
Construction of a pulling line in Bad Bentheim
Purchase of 30.000 m² at the Düppelstraße in Gronau
Formation of the ALTEX Gronauer Filz GmbH & Co. KG
Formation of the ALTEX Faser & Garn GmbH & Co. KG
Formation of the ALTEX Textil Recycling GmbH & Co. KG
90% of the machine park was destroyed by a fire,
due within one year the production capacity was totally reconstructed
Certification of the ALTEX Textil Recycling according to
DIN EN ISO 9001:2000
Certification of the ALTEX Gronauer Filz according to DIN EN ISO 9001:2000
Purchase of a new aerodynamic machine
Purchase of an additionial production facility newest technology
„State of the Art“
Certification of the ALTEX Gronauer Filz according to CE
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ALTEX locations
ALTEX Textil Recycling GmbH & Co. KG – Gronau Epe recycling and mixing of textile raw materials and fibres production
Ø 3.000 t monthly capacity
ALTEX Gronauer Filz GmbH & Co. KG – Gronau production of high-quality technical nonwovens
on 5 modern production lines
Ø 30.000 t annual capacity
2 locations in Gronau and Epe - commercial space approx. 100.000 m²
- in total 250 employees
- total turnover of around 45 Mio € per year
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ALTEX tradition
Warum ALTEX….?
Why ALTEX…?
family tradition with a future …
over 60 years of textile experience
owner-operated group
short communication and decision-making processes
intensive and permanent know-how transfer within the group
own fleet of vehicles
modern machine park
large warehouse
wide-ranging production programme
integration of raw materials
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ALTEX Gronauer Filz
Manufacturing options:
o Weights of 70 – 3.000 g/m²
in widths of 0,40 – 6,00 m
o Material thickness from 0,5 mm
o Thermal and/or mechanical solidification
o Nonwovens of organic fibres (wool, hemp, flax, cotton...)
and synthetic fibres, in various colours…
o Nonwovens of up to 100 % recycled fibres
o Deformable nonwovens
o Impregnated nonwovens
o Composite nonwovens with film, fabric or spunbonded fabric
o Two-layered nonwovens
e.g. with milled chads as grit between the layers
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ALTEX Textil Recycling
Manufacturing options:
Recycling of chemical and natural fibres from
various production waste
by 6 pulling lines with 2-6 tambours
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Recycled and prepared fibres
Fibre blends (on special customer specifications)
Aramid fibres, nonwoven and fabric
Glass fibres
Natural fibres
Contract work (as bleding, cutting, pulling, wage compression etc.)
Filler fibres for the home textile sector
Foam flakes for filling purposes
Textile cuttings for horse riding grounds
Trade with used textile machines
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ALTEX Textil Recycling
Social responsibility:
Saving of raw materials through consistent recycling of available materials
Apprenticeships in various teaching professions
Provision of trainee positions
Provision of currently 140 jobs, permanently growing
Cooperation with social facilities (Wittekindshof, LWL-Klinik, etc.)
Sponsoring of clubs
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ALTEX Textil Recycling
Production process:
Pulling lines
Composition of the preblend for a specific sales order
Opening of the bales
Cutting of the materials, checking for foreign substances (metal etc.)
Preblending in the blending chambers
Pulling by 3, 4, 5 or 6 tambours
Pressing of the pulled material
Storage of the bales up to the loading or further processing
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ALTEX Textil Recycling
Production process:
pulling line with 6-tambours
for mainly bright, fine materials
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ALTEX Textil Recycling
Production process:
Pulling line
seatbelts
seatbelts recycled
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ALTEX Textil Recycling
Production process:
Pulling line
jeans
jeans recycled
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ALTEX Textil Recycling
Production process:
Blending lines
Composition of the preblend from different materials/components
for a specific sales order
Opening of the bales
Preblending of the components
Blowing the material in layers in the blendings boxes
Milling of the materials from the blending boxes
Pressing of the finished blending
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ALTEX Textil Recycling
Production process:
Blending line
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ALTEX Textil Recycling
Storage plan:
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… almost unique in our industry “unique selling point”!
“Recycling loop” by ALTEX Textil Recycling
Inspired by the nature, in which „waste“ synonymous is with „nature", our products arise of
e.g. waste >> PET!
In processing plants the old PET bottles were chopped into small flakes,
cleaned from foreign substances and prepared to granule.
The granule can be used for manufacturing fibers. Out of those fibres high-quality PES fleece can be produced.
waste > flakes > granule > fibres > fleece
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ALTEX Gronauer Filz
Main business
Nonwoven
Geo Nonwoven – share of turnover 25%
Nonwoven for the automotive industry – share of turnover 55 %
e.g. for moulded parts: UBS, wheel housing ...
Nonwoven for Home- & Buildtech – share of turnover 20%
- e.g. for the industy of floor coverings
- e.g. for the construction industry
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ALTEX Mobiltech®
Engine
compartment
Headliner
Floor
ABC
pillar
Trunkcompartment
Seat
UBS
Wheel housing
In the car there are approx. 25 kg of textiles today,
in the future it will grow up to 40 kg which will be used in a car!
from that level 60% are nonwovens (+ 60 % growth potential)
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ALTEX Mobiltech®
„making the invisible visible“
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ALTEX international standards
„quality is when the customer comes back to us
– and not the product“
certificated according to DIN EN ISO 9001:2015
and to CE (115)
environment:
„We are aware of our responsibility for the environment
and conduct our business to protect the environment.
We make an important contribution by processing the
residual material of the industry and add it as raw
material back into the ecomomic cycle.“
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Thank you for your attention!
Question & Answer…
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