Jet
Transcription
Jet
A wide range for all needs Top table (UV) JET A Cold & Ambient water (UV) JET H Cold, Hot & Ambient water (UV) JET WG Cold, Sparkling & Ambient water (UV) JET EC WG Electronic Control Under-counter JET IN A JET IN H JET IN WG Cold & Ambient water Cold, Hot & Ambient water Cold, Sparkling & Ambient water Major features Cold water (3-10°C): 25 lt/h Maximum quantity of cold water in 1 draw: 6 liters Direct chill system with ice-bank technology Compressor: 1/12 HP Ventilated condenser Power consumption: 350 watt (WG) Gas CFC free: R134a Net weight: from 24 Kg to 28 Kg for different models Professional carbonating unit (WG) Technical Data 1/3 Jet Cabinet More pieces with frame Chassis material Skin plate Base material Zinc plated metalsheet Front cover ABS (Acrylonitrile Butadiene Styrene) Optional on the external cabinet Cup dispenser Taps Protected dispensing area. Solenoid valves + pushbuttons + single tap Hot water tap safety button Yes Drip tray Yes Technical Data 2/3 Jet Chilled water capacity (8-12°C) 25 lt/h (6 lt in a single draw) Hot water capacity (95°C) 8 lt/h (0,70 lt in a single draw) Chilling tecnology Direct chill coil with 2lt ice-bank Chilling coil capacity Chilling coil material 0,30 lt Pipes PE (PolyEthylene) and PFTE teflon (H model) Hot tank Under pressure(max:16bar) Not inspectable. 1.2lt capacity. Stainless steel AISI 304 Hot tank material Hot tank resistor coil Stainless steel AISI 316L 700W internal Technical Data 3/3 Jet Adjustable cold thermostat Yes Adjustable hot thermostat Yes Hot and cold power-on button Yes Indicating LEDs Yes Compressor power 1/12 HP Power supply frequency Standard 50 Hz. Dual 50/60 Hz upon request Ice-bank tank capacity 2 lt Average ice inside ice-bank 0,8 kg Reference parameters for recalibrating the thermostat when needed Appliance marking Carbonating system Cold water is pumped into the carbonating unit, with a pressure around 10 bar. An electronic device controls the pump start and stop based on the water level inside the unit, by means of a sensor directly immersed in the water inside the carbonating unit. The pumped water pressure makes the water nebulize (spray effect) while passing through a conenozzle fitted at the unit inlet. CO2 enters the unit at a pressure adjustable between 3 - 4 bar. This is the best solution to mix CO2 with water. Taps (Jet IN) 099004 Kit G612-J for Jet (provided with 6 mt Ø6mm hose) Weighth : 0,6 kg Installation hole : Ø 35mm Maximum base thickness : 20mm This tap is suitable only for Jet In A (ambient and cold water) Taps (Jet IN) 099040 Kit G68-J stainless-steel for Jet (provided with 6mt Ø6mm hoose) Weighth : 2,3 kg Installation hole : Ø 28mm Maximum base thickness : 35mm This tap is suitable for Jet In WG (ambient, cold, carbonated water). It can be supplied also for Jet In H (ambient, cold, hot water). Taps (Jet IN) 099006 Kit G662-J for Jet (provided with 6mt Ø6mm hoose) Weighth : 4,7 kg Installation hole : Ø 34mm Maximum base thickness : 100mm This tap is suitable for Jet In A (ambient and cold water) or Jet In WG (cold and carbonated water). Taps (Jet IN) 099007 Kit G663-J for Jet (provided with 6mt Ø6mm hoose) Weighth : 5,3 kg Installation hole : Ø 34mm Maximum base thickness : 100mm This tap is suitable for Jet In WG (ambient, cold, carbonated water). Plastic drip trays (Jet IN) Stainless steel drip trays (Jet IN) 090024 VR-I without drainage 099020 VR-I2 with drainage JET WG Hydraulic Schematics Jet IN WG Hydraulic Schematics Jet H Hydraulic Schematics Jet IN H Hydraulic Schematics INSTALLATION & MAINTENANCE Unit Positioning • • • • Lay the cooler off from heater or sunshine exposure The cooler is designed for indoor use. Do not lay the unit either outdoor or in high humidity environment Lay the unit off from the wall, at least 6-7 cm clearance, to ensure enough ventilation aroun the cooler In undercounter installation it is required to fit a ventilating grill to the wall, in order to allow a good heat disposal from the cooler Connection to the mains supply (1) • • • • Firstly check the water pressure from the mains: it must be between 1 and 3 bar In case the water pressure exceeds 3 bar fit a water pressure regulator In case water pressure is lower than 1 bar or supplied flow rate is lower than 2 lt/min, it might be required to install a water storage with a pump to supply enough water to the cooler. This is very important for coolers with carbonating unit (WG) With a 3 bar water pressure from the mains and a 3.5bar Co2 pressure (WG model), the cooler will dispense: • 1 lt of ambient water in 40 sec. • 1 lt of cold water in 40 sec. • 1 lt of carbonated water in 35 sec. Connection to the mains supply (2) Installation kit includes: • • • n.1 Tee 3/8 MMF brass fitting n.1 Ball valve 3/8 FF n.1 JG 3/8M straight terminal for Ø8mm tube n.1 JG 1/4M straight terminal for Ø8mm tube n.1 JG elbow for Ø8mm tube 2mt PA Ø8mm tube (+ 2mt PA Ø6mm tube only for WG) • • Al Ingresso refrigeratore Acqua • To connect any threaded fittings, we recommend to use liquid teflon, in order to avoid any solid particles to stop inside any valve and cause failures. G68 tap: installation • • • • The G68 kit includes speed fittings JG and 6 m of hose PA 6/8 To fix the tap on the table make a hole of Ø28 mm. The maximum table thickness allowed is 35 mm Use the nut to fix the tap to the table Connect the tap to the cooler by means of the hoses delivered with it, following the G68 tap labels attached to each hose JG fittings G662 / 663 tap: installation • • • • The G662 / 663 kit includes speed fittings JG and 4 m of hose PA 6/8 T fix the tap on the table make a hole of Ø34 mm. The maximum table thickness allowed is 100 mm Use the nut to fix the tap to the table Connect the tap to the cooler by means of the delivered hoses, following the labels attached to each hose G612 tap: installation • • • • The G612 kit includes speed fittings JG and 4 m of hose PA 6/8 To fix the tap on the table make two holes of Ø14 mm and 20 mm distance between centres. The maximum table thickness allowed is 50 mm Use the nuts to fix the tap to the table Connect the tap to the cooler by means of the delivered hoses, following labels attached to each hose Fill the ice-tank To fill the ice-tank use the 8 mm hose connected to the mains supply; connect it to the “to fill the tank” inlet (see yellow arrow in the picture). The vertical hose in the rear panel allows to control the water level inside the ice-tank. The right level is pointed out on the rear panel (see green arrow in the picture). When the ice-tank is full with water disconnect the hose and use it to connect the cooler to the mains supply (water inlet in the rear of the cooler). N.B. In case, to empty the ice-tank use the vertical hose in the rear of the cooler: pull it off the brackets and lay it downwards Power connection An electric cord with a Schuko connector is provided to connect the cooler to the power supply. Make sure the socket is provided with earth connection and designed to supply the needed power and the right voltage (see technical cards). Make sure a “omnipolar” switch with minimum 3 mm clearance between leads and appropriate fuse are fitted to the line. NEW FEATURE: since April 2006, the electric cord connector to the cooler inlet has a right-angle-insertion shape. With the previous "straight-insertion" connector, if the watercooler is positioned very close to the wall, the connector could become pushed tightly into the inlet, so that the socket could be stressed and exposed to the risk of short-circuits or “electrical arching”. Start up Warning: if the cooler has been laid on one side (not vertically) keep it in the appropriate position (vertically) for 8 hours at least before run it • • • • • • The thermostat must be set up to maximum (7) to make the cooler run properly. It can also be used as switch and therefore check it is not OFF Open the water from the mains and check for leaks Ensure the heater is switched off! Turn the cooler on Push all dispensing buttons to draw water and evacuate any air from the circuit Ensure the hot water tank is full with water before turning the heater on Start with carbonated water (WG) The CO2 cylinder is to be placed out of the cooler and in vertical position • • • • • • Connect the CO2 pressure regulator to the “IN CO2” inlet in the rear of the cooler, by means of the delivered hose (Ø6 mm) To fit the CO2 cylinder to the pressure regulator just screw it. In case you need to cut the CO2 off unscrew the CO2 cylinder from the pressure regulator Check the water pressure regulator is set between 3 and 4 bar. Higher CO2 pressure more CO2 in the water. However do not exceed 4 bar. To set the CO2 pressure turns the screw on the pressure regulator Start drawing carbonated water till a good flow of carbonated water comes out To evaluate the result of any pressure change you must draw a few liters of carbonated water The disposable CO2 cylinder can last about 120 liters of water Tips for drawing carbonated water (1) WARNING! Follow local regulations concerning storage and transport of CO2 cylinder In order to save the water pump it is necessary to guarantee a continuous water supply to the cooler. In case of water lack from the mains, a safety device would stop the pump when this runs continuously for 4 minutes and the red light “no water” turns on. To reset the control board just switch the cooler off and ensure water is supplied by the mains before switching the cooler on again. A good result in carbonating the water also depends on the water temperature. Therefore it is recommended to allow the cooler to chill the water before evaluating the carbonated water taste Tips for drawing carbonated water (2) In about 40 minutes it is possible to draw very cold water, still and sparkling. At installation or while replacing the CO2 cylinder or in case of water lack from the mains some air can enter the carbonating unit. This may cause problems to carbonate the water and therefore air must be drained. To this aim proceed as follow: •Unscrew the CO2 cylinder from the pressure regulator (disposable cylinder) •Take the cooler’s cover off •Pull the ring on the CO2 fittings (see picture) •Connect the CO2 cylinder •Draw 2 liters of carbonated water, at least •Assemble the cooler’s cover Sanitation (1) • WARNING! The product used may be harmful as they may contain alkaline and corrosive components! It is recommended the use of glooves and protective glasses while doing this operation • This operation must be done by qualified operator • To the aim of a good result, observe the reaction time and percentage of the product used; also ensure the cooler is well rinsed at the end of the process • EPDWA recommends sanitation at first installation and: - every 6 months in standard environments; - every 3 months in critical environments (as such hospitals); - any part in touch with water has been replaced (maintenance, filter change); - anytime there is a reasonable suspect of contamination; - anytime installation is repeated after an inoperative period of one/more weeks Sanitation (2) WARNING! In case a filter system is fitted to the cooler, this must be excluded. Preparation of the sanitising solution: • Add 5% of “hydrogen peroxide (H2O2) 130 volumes” to 5 lt of water, stored in a bucket • Connect an external pump to the cooler water inlet, to run the solution through the cooler internal circuit. We suggest to use a transfer pump self-priming (capable to idle), with a capacity of at least 50 liters / hour. For example, in our lab, we use the following product (available in the Italian market): single-phase 370W 0.5HP electro-pump code BE-M20, manufacturer ROVER POMPE (Padova, Italy, tel. +39 049 5855372). As an alternative, you could use the Aquatech 220V booster-pump we use on our Avant, Rio, Connect WG coolers, available as a spare part in our catalog (Cosmetal p/n 1761517008). Sanitation (3) • Run the pump and simultaneously push the dispensing buttons till all the solution pass throughout the cooler (in one go). • Stop either the pump and dispensing water. • Keep the sanitising solution reacting for 20 minutes at least. • Connect the cooler to the mains supply. • Rinse the cooler using at least 15 liters of water, before the next use. Sanitation (4) Suggested products: SANITATION HYDROGEN PEROXIDE (H2O2) 130 VOL. (Es.OXISAN – Cosmetal p/n 1501120 – 5 lt tank or OXONIA by HENKEL-ECOLAB) DESCALING (FOR MODELS H) PE 4 SPEZIAL A by HENKEL-ECOLAB or CRYSTALS OF CITRYC ACID These products do not leave any taste and can be easily flushed. Anyway, as a general suggestion to remove any bad taste from the cooler, flush it with a solution of water with sodium bicarbonate (“baking soda”). Jet TROUBLESHOOTING Refrigerating unit (1) THE COMPRESSOR DOESN’T START • • • • • • • Check the right voltage is supplied and there is no failure with the power cable Check the thermostat is switched ON and properly set (5-6 at least) Check the thermostat is not faulty (you may use a ohm-meter to verify the ohm resistance between the two thermostat’s leads: if it’s zero it is faulty) Check the compressor’s capacitor is not faulty Check the OVER-LOAD (klixon) protection on the compressor is not faulty Check the starting-relay on the compressor is not faulty Check the compressor is not faulty Refrigerating unit (2) THE COMPRESSOR RUNS FOR A LONG TIME - WATER COMES COLD • • • Not enough ventilation on the cooler; increase clearance around the unit or enlarge ventilating grill in case of undercounter installation The condenser may be dirty. Clean it by means of a Hoover The room temperature exceeds 32° C and therefore the compressor runs continuously to keep the water freezing inside the ice-tank THE COMPRESSOR RUNS CONTINUOUSLY - BUT IT DOESN’T CHILL • Check for refrigerating gas leakage. In case of a gas leak, the brass pipe from the condenser to the coil stays at room temperature; otherwise, in properly working condition it becomes warm (50 °C) • The compressor is faulty and needs to be replaced Refrigerating unit (3) THE COMPRESSOR RUNS FOR SHORT INTERVALS AND DOESN’T CHILL THE WATER • • • There might be an obstruction in the refrigerating gas pipeline and the gas doesn’t flow properly. The room temperature exceeds 45°C and the compressor’s thermal protection (Klixon) cut the compressor off; check for good ventilation on the cooler. The motor-fan is broken, so the condenser doesn’t sink the heat, the compressor is over-heating and enters its thermal protection mode; replace the faulty motor-fan. Cold Water (1) WATER IS CHILLED BUT NOT IN ENOUGH QUANTITY • • Make sure the cold water thermostat is set up at maximum (7) Probably there is not enough ice forming inside the ice-bank because the thermostat is under-calibrated. When the compressor is stopped (best chilling), quantify the ice by difference (drain out the water from the ice-bank by means of the vertical hoose, and quantify the volume of water), considering the tank capacity of 2 lt. Average quantity of ice inside should be at least 700 g in summertime, up to 1,1 kg in winter. Then re-calibrate the thermostat by adjusting the calibrating screw, with micro-rotations (45-90°) counter-clockwise Cold Water (2) WATER IS EXCESSIVELY CHILLED (EVEN FROZEN) • • Make sure the cold water thermostat is not set up at maximum (7) Probably there is too much ice forming inside the ice-bank because the thermostat is over-calibrated. When the compressor is stopped (best chilling), quantify the ice by difference (drain out the water from the ice-bank by means of the vertical hoose, and quantify the volume of water), considering the tank capacity of 2 lt. Average quantity of ice inside should be at least 700 g in summertime, up to 1,1 kg in winter. Then re-calibrate the thermostat by adjusting the calibrating screw, with micro-rotations (45-90°) clockwise. Hot Water WATER IS NOT HOT • Check the hot water thermostat is set up to maximum and its electrical power switch it’s on. • If at the installation the hot tank has not been properly filled with water before switching-on the hot thermostat (as indicated in the installation manual), probably because of internal overheating the safety cut-out switch (“Therm-Odisc") has activated. To verify this, check if the small gray push-button on top of the hot tank is open (all way up): if so, press it down and follow again the installation procedure. Vibration NOISE & VIBRATION • Check the unit lays levelled. • If any refrigerating pipe comes in touch with other parts inside the cooler, it may cause noise because the piping vibrates while the refrigerating gas flows through. Check the cooler inside. • The triple solenoid valve bracket is vibrating; fix it better. • The motor fan is touching the heatsink/condenser; separate it. • If the agitator pump placed inside the ice-tank is not fully immersed in water it becomes noisy; check the right level of water inside the icetank by means of the vertical hose in the rear of the cooler Chilling unit COLD WATER DOESN’T FLOW OR SMALL FLOW COMES OUT • Check for any dirt in the small filter fitted into the bulkhead connector • • Check for water filter system, it may be exhausted. In case replace it Check for water pressure from the mains; if too low it might require to install a water surge tank The thermostat is set too high or is over-calibrated, so water is partially freezing up along the coil (ice-lumps forming inside); leave the cooler switched on for a while, with the thermostat switched off, to make the ice melt. Then reset the thermostat at a lower position or re-calibrate it (see COLD WATER troubleshooting). • Carbonating system (1) SPARKLING WATER IS NOT WELL CARBONATED • • • • Check for CO2 pressure, must be set between 3 – 4 bars The CO2 cylinder is empty and therefore there is not enough pressure Water is not cold enough; check for thermostat set up (up to 6 at least) Air inside the carbonating unit; it may require to drain air from the carbonating unit. Follow step by step the above mentioned procedure • If a one-time-use CO2 bottle (B-UG) is being used, check the sealing o-ring inside the pressure reducer inlet, to make sure it doesn’t show any abnormal expansion such that the gas breakthrough hole is being clogged. In this case, replace the o-ring with a new one. OK KO Carbonating system (2) ONLY CO2 COMES OUT FROM THE TAP • The pump runs continuously and the red light “no water” turns on after 4 minutes (switch the cooler off to reset the safety alarm) : 1) Check for low water pressure from the mains or a clogged filter. 2) Check for pump jamming (internal scaling) and in case replace (descale) the pump. 3) There may be something obstructing the nozzle inside the water inlet on the carbonator. Remove the water inlet elbow fitting and clean the carbonator inlet. 4) The water could be frozen up inside the direct-chill coil. Check thermostat position and calibration (see COLD WATER troubleshooting). • The motor pump doesn’ start at all. The pump’s control board (Gicar) failed and needs replacement. To check this, just by-pass the level control (by disconnecting the red wire quick connector from the carbonator): if the pump starts, the electronic board is ok; if not, the motor pump or most likely the electronic board is defective. To determine it, apply 220V directly to the motor. Carbonating system (3) THE STILL WATER COMES A LITTLE CARBONATED • • Check for no-return valve inside the water inlet fitting in the carbonating unit. Any dirt caught inside that valve can cause CO2 flow back towards the mains supply and therefore CO2 may come out with still water To dismount the no-return valve, cut the water off, disconnect the CO2 cylinder and pull the drain valve on top of the carbonating unit to take all gas off Carbonating system (3) THE STILL WATER COMES A LITTLE CARBONATED • Check the double no-return valve inside the water inlet “L” fitting in the carbonating unit. Any dirt caught inside that valve can cause Co2 flow back towards the mains supply and therefore Co2 may come out with still water. • To dismount the no-return valve, cut the water off, disconnect the CO2 cylinder and pull the drain valve on top of the carbonating unit to take all gas off. WATER IS ENTERING THE Co2 CYLINDER • The double no-return valve inside the Co2 inlet “Tee” fitting in the carbonating unit (connected to the cylinder) is dirty causing the water flowing back towards the cylinder. You can notice it when you disconnect the cylinder and you get water from the Co2 tube. You need to clean the double no-return valve. Carbonating system (4) THE CARBONATED WATER OUT-FLOW IS NOT REGULAR • If despite a good water pressure from the mains (around 3 bars) and a correct CO2 pressure setting (from 3 to 4 bars) the carbonated water out-flow is not regular, but it tends to reduce while drawing, then the CO2 pressure reducer could be defective (instable). To check this, just look at the pressure gauge (manometer) while drawing carbonated water: if the indicator falls rapidly to 0 bars, then returns to its original setting, then the pressure reducer is faulty and must be replaced. NOTHING COMES OUT FROM THE TAP (NEITHER WATER, NOR CO2) • Water could be partially frozen up inside the carbonator (ice-blocks forming on the bottom). Check thermostat position and calibration (see COLD WATER troubleshooting). Leakage DRIPPING FROM THE SPOUT • Dripping may be caused by any dirt caught inside the solenoid valve, causing the membrane not to shut completely. You need to disassemble the valve and clean it inside. These two holes must be open ! UV lamp replacement (1) The UV lamp has to be replaced after 6000 hours. This operation must be carried out by qualified personnel. Use of gloves is required to perform this operation; do not leave fingerprints on the lamp because it may reduce its efficiency • • • Unplug the power cable Take the cooler’s cover off Remove the UV box by unscrewing the two screws showed in the picture UV lamp replacement (2) • • Take the box cover off Replace the lamp • Follow the above steps backwards. WARNING! The UV-rays may be harmful to eyes and hands