DF175-CN Cap Nailer - Duo

Part No. 511300
MODEL DF175-CN
Cap Nailer
IMPORTANT!
DO NOT DESTROY
It is the customer’s responsibility to have all
operators and service personnel read and
understand this manual.
© 2012, Illinois Tool Works Inc.
219378-1
01/12
OPERATING MANUAL AND
SCHEMATIC
TABLE OF CONTENTS
PAGE
Tool Specification and Features ……………………………….. 1
Safety Instructions ………………………………………………..
2
Preparations…………………………………………………………
3
Loading and Operation……………………………………………
4
Maintenance ………………………………………………………..
5
Trouble Shooting …………………………………………………. 6-7
Parts List …………………………………………………………… 8-9
Accessories ………………………………………………………… 10
An Illinois Tool Works Company
955 National Parkway
Schaumburg, Illinois 60173-5172
TOOL WARRANTY AND LIMITATIONS
Duo-Fast® warrants that newly purchased power
fastening tools, parts and accessories will be free
from defects in material and workmanship for the
period shown below, after the date of delivery to the
original user.
WARRANTY STATEMENT
This warranty is limited to tools sold and service requested
in the United States. To obtain information on warranty
service in the United States, refer to the Service Center
listing that was provided with your tool.
90-DAY LIMITED WARRANTY
Duo-Fast's sole liability hereunder will be to replace any part
or accessory which proves to be defective within the specific
time period. Any replacement part or accessory provided in
accordance with this warranty will carry a warranty for the
balance of the period of warranty applicable to the part it
replaces. This warranty does not apply to part replacement
required due to normal wear.
A 90-day warranty will apply to all parts, except
those which are specifically covered by an extended
warranty.
EXTENDED LIMITED WARRANTY FOR ON SITE
CONSTRUCTION APPLICATIONS
A one year warranty will apply to all housing and cap
assembly castings. A six month warranty will apply
to all magazine parts.
NORMAL WEARING PARTS
The following parts are considered normal wearing
parts and are not under warranty.
• Bumper
• Driver Blades
• ”O” Rings
This warranty is void as to any tool which has been subjected
to misuse, abuse, accidental or intentional damage, use with
fasteners, fuel, batteries, or battery chargers not meeting DuoFast specification, size, or quality, improperly maintained,
repaired with other than genuine Duo-Fast® replacement parts,
damaged in transit or handling, or which, in Duo-Fast's opinion,
has been altered or repaired in a way that affects or detracts
from the performance of the tool.
DUO-FAST® MAKES NO WARRANTY, EXPRESSED OR
IMPLIED, RELATING TO MERCHANTABILITY, FITNESS,
OR OTHERWISE, EXCEPT AS STATED ABOVE, and DUOFAST's liability AS STATED ABOVE AND AS ASSUMED
ABOVE is in lieu of all other warranties arising out of, or
in connection with, the use and performance of the tool,
except to the extent other wise provided by applicable law.
DUO-FAST® SHALL IN NO EVENT BE LIABLE FOR ANY
DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES,
INCLUDING, BUT NOT LIMITED TO, DAMAGES WHICH
MAY ARISE FROM LOSS OF ANTICIPATED PROFITS OR
PRODUCTION, SPOILAGE OF MATERIALS, INCREASED
COST OF OPERATION, OR OTHERWISE.
Duo-Fast® reserves the right to change specifications, equipment, or
designs at any time without notice and without incurring obligation.
TOOL SPECIFICATIONS AND FEATURES
DIMENSIONS (LENGTH X HEIGHT X WIDTH) ………………………… 17 3/4” X 11 3/8” X 5”
(450.8mm x 288.9mm x 127mm)
WEIGHT (WITHOUT FASTENERS) ……………………………………………8.24 lbs (3.74 kgs)
AIR INLET ………………………………………………………………………….1/4” NPT
COMPRESSED AIR:
MAXIMUM PERMISSIBLE OPERATING PRESSURE ……………….……120 psi (8.3 bar)
RECOMMENDED OPERATING PRESSURE RANGE ……………….…….90-110 psi (4.8 – 7.6 bar)
AIR CONSUMPTION ………………………………………………………..……4.0 SCFM with 25 nails
Per minute @ 90 psi
(6.2 bar)
NAIL RANGE …………………………………………………………………….…7/8 ” to 1¾ ”(19 – 45mm)
NAIL CAPACITY …………………………………………………………………...120 Roofing Coil Nails
CAP CAPACITY …………………………………………………………………….240 Caps/Spool
FEATURES …………………………
In-line design
Light weight, powerful
High performance
Fast, easy loading
Long life carbide steel contact parts
Release on contact
Depth-adjustment device
Debris shield
APPLICATIONS ……………………
Synthetic roofing underlayment
Roofing felt
House wrap
Insulative sheathing
Asphalt & fiberglass shingles
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
Indicates an potentially hazardous situation which, if not avoided, will result in death or
serious injury.
NOTE:
Alerts the operator to useful information .
(1)
SAFETY INSTRUCTIONS
IMPORTANT: - Failure to observe basic safety rules or precautions are
the cause of most accidents related to the operation and maintenance of
the nailer.
- Accidents can be avoided by recognizing a potentially
NOTE:
hazardous situation before it occurs and by observing the safety
procedures.
DANGER
-
Always consider the tool “loaded” when air is connected.
Read this manual and understand all safety instructions before operating
this tool.
Never use hydrogen, oxygen, carbon dioxide or any other bottled gases as a
power source for this tool. Use filtered, lubricated, compressed air only.
Never use gasoline or other flammable liquids to clean this tool. Vapors can
be ignited by a spark and could cause the tool to explode.
Do not exceed maximum recommended air pressure of the tool (120 psi).
8.3
ALWAYS disconnect the tool from air supply before clearing jams, servicing,
adjusting and during non-operation.
Do not keep the trigger pulled on contact safety mechanism when carrying
or holding the tool. Never carry the tool by the hose or pull the hose to move
the tool.
Always wear eye protection (ANSI Z87.1 safety glasses) when operating the
tool. Be sure everyone in your work area is wearing the same type of eye
protection.
Do not use a check valve or any other fitting which allows air to remain in
the tool.
Never point any operational fastener driving tool at yourself or at any other
person.
Never load fasteners with trigger or safety element depressed.
(2)
PREPARATION
1.
2.
PROTECT YOUR EYES AND EARS. WEAR ANSI Z87.1 SAFETY
GLASSES WITH SIDE SHIELDS. WEAR HEARING PROTECTION.
EMPLOYERS AND USERS ARE RESPONSIBLE FOR ENSURING THE
USER OR ANYONE NEAR THE TOOL WEARS THIS SAFETY
PROTECTION.
This roofer is supplier with a Milton 727 type air coupler. If another
type coupler is required, use a free flow quick connect fitting on the
tool. (See Fig. 1)
Add a few drops of part number 403720 pneumatic oil into the air inlet.
(See Fig. 2)
Empty the nail and cap magazines.
3.
4.
5.
6.
Connect the tool to an air compressor using a 3/8” I.D. hose. Make
sure the hose has a rated working pressure exceeding 200 PSI and a
female quick coupler. (See Fig. 3)
Regulate the air pressure to obtain 80 PSI at the tool. Check the
operation of the contact safety trip mechanism following the
instructions in this manual. (See Fig. 4)
Disconnect the air supply from the tool.
Load nails into your tool following the instructions in this manual. (See
Fig. 5)
Load caps into your tool following the instructions in this manual. (See
Fig 6)
Reconnect the air supply to the tool.
7.
Test for proper nail penetration by driving nails into a sample piece of
wood. If the nails do not achieve the desired penetration, check that
pressure is adjusted to at least 100 psi. Then adjust depth stop on back
of roofer until desired penetration is reached. (See Fig. 7) Do not
exceed 120 PSI at the tool.
8.
Set the Switch at the top of the tool “On” for cap feed or “Off” for
applying roofing nails only. (See Fig 8)
(3)
LOADING AND OPERATION
LOADING THE NAIL COIL:
Disconnect the tool from air supply.
1.
WARNING
Check to make sure there is no nail in the outlet site
before loading a new nail coil.
Pull down door latch and open the door. Swing magazine cover open.
The tool must be set for the length of nail to be used. Nails will not
feed smoothly if the magazine is not correctly adjusted. The magazine
contains adjustable nail platform on which the nail coil rest. The nail
platform can be moved up and down to three settings. To change
setting pull on the post and twist to the correct step. (See Picture 1)
WARNING
Failure to adjust magazine height for nail size may
damage the nail feed mechanism.
Place the coil of nails over the post in the magazine. Uncoil enough
nails to reach the feed pawl. Place the first nail in front of the front
tooth on the feed pawl in the driver channel. The nail heads must be in
the slot in the nose. (See Picture 2)
2.
Swing the latch door and magazine cover closed. Check that the latch
pin engages when released and that the magazine cover is behind the
latch.
LOADING THE PLASTIC COIL:
3.
Disconnect the tool from air supply.
Pull open cap canister lever and remove empty paper spool. Remove
the tape from the end of the cap strap on the spool. Push the spool over
the canister spindle and feed the caps into the track. (See Picture 3)
4.
Advance the caps to the front of the track by pushing the caps from the
open bottom of the track. Close the cap canister lever and push until
the lever snaps onto the rim of the canister. (See Picture 4)
(4)
MAINTENANCE
Your tool requires lubrication every day you use it.
Disconnect the air supply from the tool before lubricating.
Turn the tool so the inlet is facing up and put 6-8 drops of pneumatic
oil, part number 403720, into the air inlet. (See Fig 2).
Never use detergent oil or additives. Operate the tool briefly after
adding oil.
Wipe off excessive oil at the exhaust. Excessive oil will damage Orings of tool. If in-line oiler is used, manual lubrication through the air
inlet is not required on a daily basis.
CLEANING THE TOOL
NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO
CLEAN THE TOOL. VAPORS IN THE TOOL MAY IGNITE BY A
SPARK AND CAUSE THE TOOL TO EXPLODE AND RESULT IN
DEATH OR SERIOUS PERSONAL INJURY.
DUO-
SOLVENTS USED TO CLEAN THE NOSE OF THE TOOL AND CONTACT SAFETY TRIP MECHANISM MAY SOFTEN THE TAR ON THE
SHINGLES AND CAUSE THE BUILDUP TO BE ACCELERATED.
MAKE SURE TO DRY THE TOOL THOURGHLY AFTER CLEANING
AND BEFORE OPERATIONG THE TOOL AGAIN.
DUO-FAST
1. Disconnect the air supply from the tool.
DUO-FAST
2. Remove tar buildup with kerosene, #2 fuel oil or diesel fuel. Do not allow
solvent to get into the cylinder or damage may occur. Dry off tool completely
before use.
(5)
TROUBLESHOOTING
WARNING
STOP USING THE TOOL IMMEDIATELY IF ANY OF THE FOLLOWING
PROBLEMS OCCUR. SERIOUS PERSONAL INJURY COULD OCCUR.
ANY REPAIRS OR REPLACEMENTS MUST BE DONE BY A QUALIFIED
PERSON OR AN AUTHORIZED SERVICE CENTER ONLY.
SYMPTOM
POSSIBLE PROBLEMS
SERVICE
Air leaking at trigger valve
area
O-rings in trigger valve
housing are damaged.
O-rings must be replaced &
operation of contact safety trip
mechanism must be checked.
Air leaking between housing
and nose.
Loose screws in housing.
Screws need to be tightened.
Damaged O-rings.
O-rings need to be replaced.
Damage to bumper.
Bumper needs to be replaced.
Loose screws.
Screws need to be tightened.
Damaged gasket.
Gasket needs to be replaced.
Worn bumper.
Bumper needs to be replaced.
Dirt in nose.
Clean.
Dirt or damage prevents
fasteners or fastener feed pawl
from moving freely in
magazine.
Magazine needs to be cleaned.
Damaged feed pawl spring.
Spring needs to be replaced.
Inadequate air flow to tool.
Fitting hose or air compressor
needs to be checked.
Worn O-ring on piston or lack
of lubrication.
O-ring needs to be replaced.
Lubricated.
Damaged O-rings on trigger
valve.
O-rings need to be replaced.
Air leaks.
Screws and fittings need to be
tightened.
Cap gasket leaking.
Gasket needs to be replaced.
Air leaking between housing
and cap assembly.
Tool skips driving fastener.
(6)
TROUBLESHOOTING
WARNING
STOP USING THE TOOL IMMEDIATELY IF ANY OF THE FOLLOWING
PROBLEMS OCCUR. SERIOUS PERSONAL INJURY COULD OCCUR.
ANY REPAIRS OR REPLACEMENTS MUST BE DONE BY A QUALIFIED
PERSON OR AN AUTHORIZED SERVICE CENTER ONLY.
SYMPTOM
Tool runs slow or has loss of
power.
Fasteners are jammed in tool.
No cap feed.
POSSIBLE PROBLEMS
SERVICE
Tool not lubricated
sufficiently.
Tool needs to be lubricated.
Broken spring in cap
assembly.
Spring needs to be replaced.
Exhaust port in cap is
blocked.
Driver guide worn or damaged.
Damaged internal parts need
to be replaced.
Replace driver guide.
Driver is damaged.
Replace driver.
Fasteners are not correct size.
Fasteners recommended for
tool must be used.
Fasteners are bent.
Replace with undamaged
fasteners.
Magazine or nose screws are
loose.
Screws need to be tightened.
Cap feed switch off.
Switch cap feed on.
Cap chain broken in track.
Feed caps from canister to
pusher.
Air tube to pusher cylinder cut
or pinched.
Replace air tube.
Holder spring (“A” plate) bent
or broken.
Replace “A” plate.
Pusher finger bent or broken.
Replace pusher.
Air leaks on main body.
Replace air leaks. (See
troubleshooting air leaks.)
(7)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
511301
511302
511303
511304
511305
511306
511307
511308
511309
511310
511311
511312
511313
511314
511315
511316
511317
411318
511319
511320
411321
511322
511323
511324
511325
511326
511327
511328
511329
511330
511331
ITEM
PART NO.
NO.
SCREW SET 6*25
WEAR GARD (RIGHT)
WEAR GARD (LEFT)
CYLINDER CAP SET
SCREW 4*10
EXHAUST COVER
CAP
FW AIR PLUG
CONTROL VALVE ROD SET
GASKET
O-RING 17.8*2.4
SEAL, AIR
DISC VALVE SET
SPRING
DISC VALVE
O-RING 47.3*2.62
PISTON STOPPER
PISTON UNIT
PISTON RING
O-RING 30*2
PISTON SET
O-RING 42*2
CYLINDER SET
HOUSING
GASKET
GASKET
SCREW 8*40
AIR PLUG
SCREW SET 5*28
TAIL COVER
NYLON NUT M8
DESCIPTION
32
33
34
25
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
511332
511333
511334
511335
511336
511337
511338
511339
511340
511341
511342
511343
511344
511345
511346
511347
511348
511349
511350
511351
511352
511353
511354
511355
511356
511357
511358
511359
511360
511361
511362
ITEM
PART NO.
NO.
(8)
TRIGGER VALVE SET
TRIGGER SET
RELEASE GUIDE
PIN
BUMPER
NOZZLE WASHER
OUTLET SITE ASS'Y.
SCREW 6*28
OUTLET SPRING
JAW PIN
JAW SPRING
RELEASE CATCH
ADJUSTMENT ROD
PUSHER SET
FILTER
JAW
SPL601 AIR PLUG
PIN RETAINER
PUSHER
SCREW 5*12
PUSHER SPRING
CYLINDER SET
SCREW 8X70
NYLOK SCREW 6*18
SPACER
SUPPORT
NYLON NUT M6
OUTLET SITE COVER
CONTAINER PIN
CONTAINER SPRING
CONTAINER
DESCRIPTION
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
511363
511364
511365
511366
511367
511368
511369
511370
511371
511372
511373
511374
511375
511376
511377
511378
511379
511380
511381
511382
511383
511384
511385
511386
511387
511388
511389
511390
511391
511392
511393
ITEM
PART NO.
NO.
SPACER (A)
SPACER (B)
SPACER (C)
PIN
CONTAINER LATCH
NYLON NUT M5
NAIL COVER SET
CAP GUIDE (RIGHT)
CYLINDER HOLDER (B)
PLATE (B)
TRAY
CYLINDER HOLDER (A)
CAP GUIDE (LEFT)
PLATE (A)
NYLON NUT M5
YOKE SET
YOKE
WEAR PAD
BLACK HOSE
SCREW 4*10
SCREW SET 6*18
O-RING 11.*1.5
COLLAR
O-RING 59.4*3.1
COLLAR ASS'Y.
OUTLET SITE DOOR SET
LOCK PIN
PIN RETAINER
LOCK PIN
SPRING
PUSHER
DESCRIPTION
PARTS LIST FOR DF175-CN CAP NAILER 511300
18
13
4
40
83
38
37
21
20
19
44
27
27
(9)
43
42
35
17
34
33
36
32
41
59
58
25
24
26
16
15
14
12
11
10
23
9
7
86
85
82
87
22
8
6
5
3
2
1
46
89
56
39
55
54
51
88
52
48
49
42
81
65
64
31
63
29
50
90
47
93
90
92
91
30
28
84
61
45
74
60
53
62
79
77
80
78
73
76
70
72
69
75
68
71
67
51
56
55
31
57
66
PARTS LIST FOR DF175-CN CAP NAILER 511300
70
ACCESSORIES
Lubricants and Loctite
Loctite® 242 (Blue)
Lubricating Oil 16 oz.
Lubricaing Oil with Antifreeze 8 oz.
Chemplex ® 710 Lubricant 1lb.
Lubricant 5 gram tube
®
Part No.
Part No.
Part No.
Part No.
Part No.
093500
403720
219090
403734
219188
Tool Cleaner
®
Ideal cleaner for all Duo-Fast tools.
Part No. 219348
Safety Glasses
Clear
Part No. 401382
Duo-Caps Plastic Collated Caps
2400 plastic collated caps per carton,
240 plastic collated caps per spool.
An Illinois Tool Works Company
955 National Parkway
Schaumburg, Illinois 60173-5172
www.duo-fastconstruction
Duo-Fast® is a registered trademarks of ITW.
All other trademarks are property of their respective owners.
Part No. 670020