CS-6200 Manual FINAL

OPERATING MANUAL
CS-6200 and CS-6201
PO Box 540 2109 Great Trails Drive Wooster, OH 44691
Tel: 800-883-7542
[email protected]
330-601-1350
Fax: 330-601-1352
www.coiltek.com
All manuals are available for download from our website.
Contents
Introduction
1
Manual Set-Up
2
Extended Upper Limit
3
Set-Up Notes
4-5
Terminals
6
Offset
7
Remote Access to Presets
8
Upgrading to the CB-6200
9
DIP Switch Functions
10-11
Cable Connections
12
Software & Sensitivity
13
Software & Sensitivity
Setting Up Your Unit with a PC
The new CB-6200 board has a USB connector for connection
and programming the control via PC. The actual connection is
RS-232 with USB emulation. As such, a driver is included with
the downloadable software CSWin32. Upon connection with the
control, Windows will recognize a new device. It will query for a
driver. Choose to manually select the driver, and use the
mchpcdc.cat driver downloaded.
A new version of our software, CSWin64, is under development.
When available it will be posted in the downloads section of
coiltek.com.
Adjusting Unit Sensitivity
You can adjust the sensitivity of your unit by turning the dial of
the sensitivity potentiometer on the CB-6200 board clockwise to
increase sensitivity and counterclockwise to lessen. A 5 degree
turn is all that is necessary for most applications.
Sensitivity Pot.
Use care when
adjusting. Small
turns
are
effective for
a d j u s t i n g
sensitivity.
Transformer &
Choke. DO
NOT ATTEMPT
TO ADJUST
13
Cable Connections
The cable connections on the new CS-6200 board are simple
and easy-to-use. Simply connect the coaxial cable to the
detachable connector (A) and connect it to the board (B).
A
Introduction
The CS-6200 is an ultrasonic transducer system integrated with
powerful processing for use in industrial settings for slack loop
control or diameter measurement. It might be used in other
applications where position measurement may be incorporated
for control purposes. The range of the control is quite flexible – it
can detect targets as far away as 6 meters to as close as 160
millimeters.
It is easily set up to provide an analog signal
proportional to target position by simply pressing buttons at the
extrema points of the desired range. It may also be set up using
Coiltek's CSWin software via the card's USB port. The signals
generated are 0-10 VDC or 4-20mA (slope inversion available).
Also, open collector outputs toggle on near and far setpoints. A
third open collector output may be set anywhere within the
control range with CSWin.
The ultrasonic measurement is straightforward.
A Burst of
acoustic energy – 16 or more cycles at about 50 kHz – is
broadcast toward the desired target. The transducer is switched
to receive mode to await the echo return. The time between
transmit and receive is very accurately measured. Since the
speed of sound in air is fairly constant, the target's position is
calculated and converted to a proportional analog signal.
B
+VDC
SHIELD
12
1
If you frequently switch between several presets, you may want
to consider integrating a 3CPO accessory into your unit. This 3position selector switch allows for immediate , remote access to
presets. Please also see the section on programming your
presets with our CSWin software.
2
PRESET 5
PRESET 7
OFF
OFF
OFF
PRESET 3
OFF
PRESET 2
ON
PRESET 1
ON
PRESET 3
ON
PRESET 2
ON
PRESET 3
PRESET 3
PRESET 2
PRESET 1
PRESET 3
OFF
PRESET 3
OFF
PRESET 2
OFF
PRESET 1
OFF
PRESET 3
ON
PRESET 2
ON
PRESET 1
ON
PRESET 1
PRESET 6
PRESET 2
PRESET 4
ON
PRESET 1
3) Place a target at the far point of the control range (farthest
from the sensor) and press the S3 button [B]. The light
over S3 will stay on when the calibration point is
registered.
To begin manual set up, press the SETUP/ENTER button
4) [A]. The lights above S2 and S3 will begin to blink.
Place a target in the control range at the near end (closest
to the sensor) and press the S2 button momentarily [C].
PRESET 2
PRESET 1
PRESET 0
PRESET 3
2) To begin manual set
up, press the SETUP/
ENTER button [A]. The
lights above S2 and S3
will begin to blink.
The graphic below shows the binary address scheme for
programming and retrieving programmed presets manually. The
switch setting in place at the time of set-up dictates where that
particular set-up is stored. Removal of the jumper from W1, as
with any of the set-up parameters, makes the preset(s)
programmed non-volatile.
PRESET 2
A
Presets
PRESET 3
1) Ensure that the two pin
jumper is in place.
Without it, you will not
W1 be able to program the
n i t m a n u a l l y . To
C uprevent
changes to
B your set-up, simply
remove it.
SW 8, M/S, is a rarely required but occasionally useful feature. It
sets the control as either Master (default) or Slave. As the latter,
the control will only fire after a Master control daisy chained to it
fires. This sets up a multiplexed control pair. It’s useful when two
loop controls are in very close proximity and cross-talk becomes
an issue.
PRESET 1
The CS-6200 set-up establishes a control range in which the
analog output (either 0-10 VDC or 4-20 mA) swings. It is
defined by the near and far limits set below.
Master/Slave
PRESET 2
Our new set-up procedure is as easy as ABC
DIP Switch Functions, Cont.
PRESET 1
Manual Set-Up
11
DIP Switch Functions
Extended Upper Limit
The settings of the DIP switches dictate how the control behaves.
The system is capable of storing and instantly retrieving a number
of behaviors as presets. The functions of the individual switches
are labeled in the graphic below.
Another important feature on all new boards shipped after 8/10/14
is the ability to set an extended upper limit for the relay. This
feature allows the user to set the near relay higher than the
original near point of the loop, as described on the previous page.
This increases the amount of full-speed feed time, hence
minimizing nuisance stops.
To use this feature, press the S2 and S3 buttons simultaneously.
This causes the unit to enter a near relay setup mode, indicated
by LEDs above S2 and S3 turning on. Place an object at the new
near point you would like to set, and press S2 and S3 together a
second time. The LEDs above the buttons should go out.
The first three settings, for OFFSET bias, are covered in another
section. The PRESET switches allow selection of 8 different
stored control behaviors. In short, the PRESETs are simply
storage for different desired loop control behavior. PRESET
storage is discussed at length in another section of this manual.
Slope Inversion
Switch 7, labeled SL/INV inverts the output slope. The default
(SW7 OFF) is a 0V (4mA) signal at the FAR position of the control
range. The signal increases as the target gets closer to the
sensor. This behavior is associated with the control of machinery
that feeds a process, such as a decoiler. With SW7 ON, the
output is inverted such that 0V (4mA) is generated at the near
point of the control range and increases as the target draws away
from the sensor. This behavior is requisite for rewinding or other
take-up equipment. The setting of the SW7 dictates how the
control will react in a given PRESET when the set-up procedure is
performed.
10
To cancel the near relay set-up, press the S1 button, returning the
unit to normal parameters.
Ensure that the lockout jumper (W1) is in place before you attempt
to use this feature.
W1 jumper is missing, making
manual set-up impossible for
this board. Please make sure
W1 jumper is in place before
attempting to use this feature.
S3
S2
3
Notes on Set-Up
With the Jumper in place on W1, manual programming can be
performed. Set up for any of the 8 (labeled 0-7) presets is
immediate and non-volatile once the jumper is removed from
W1. Note the three program preset switches address 8 total
presets in binary fashion. The first five preset selections are
shown on the next page.
With computer set up, you can change all the presets. The new
CB-5501M mainboard is compatible with the previous version of
our CSWin software, although a few functions are not available,
such as summing, scaling, RS232, output, and Hi/Lo Range.
With the software, you can overwrite manually set presets. You
may communicate with the board whether the W1 jumper is in
place or not. If you use the USB/CSWin set up we recommend
leaving the jumper off.
USB activity is visually apparent, D4 & D5 blink alternately when
active on your computer.
Upgrading to the CB-6200
When upgrading your system from a CB-6100 board to a
CB-6200 card disconnect ground of incoming power (120 or 240
single phase). Secure to the subpanel. The CS-6200 system does
not require connection to ground.
If you have an older loop control system with a 3CPO accessory
and are upgrading to the new CB-6200 card, please note the
following changes:
1) A Reset button is no longer necessary. Presets are immediately
available using a remote 3 position selector switch, which makes
a Reset button obsolete.
2) The above may result in the need for a new connection
harness, as the pin-out has changed.
If you should need assistance in reconfiguring your 3CPO for use
with your new card, please contact us and we will walk you
through the process.
USB ports may be assigned any of a number of COM numbers.
You can find out which COM number you’re addressing by going
to Window’s Device Manager after hooking up to the board. It
may be just as fast to try different COM numbers from the
SETUP menu until the green Online light comes on in the lower
left-hand corner. CSWin has been updated to allow 8 COM ports
to be selected.
Installation Notes
Stop Input - Brings 0-10 to 0V and 4-20 mA output to 4 mA to
an immediate zero speed signal when brought low with reference
to common.
4
9
Remote Access to Presets
Set-Up Notes, Cont.
A Word About Integrating the CS-6200/6201 with DC Drives
Typical wiring of doorswitch access to multiple presets (1-3).
The CS-6200 system has an optically isolated signal output (both
0-10 VDC and 4-20 mA). It may be safely used to control all
manner of drives, including inexpensive DC drives which have -90
or -180 VDC common references for speed control. It is
imperative, when using such drives, that the common reference
terminal 3 is not brought in contact with any earth ground. The
board, and possibly the drive, will be damaged and the warranty
void. If there is a possibility of this occurrence, we suggest
procuring a signal isolation module.
Relay Installation
PRESET 1
PRESET 2
PRESET 3
COM
Or to a PLC with dry contact outputs.
RELAY 1
PRESET 1
RELAY 2
PRESET 2
It is often necessary to employ a dry contact which will actuate at
near or far limit. Three open-collector transistor outputs are
available. Typical relay wiring is shown below. Depending upon
the current required for your relay(s), the supply often provided
with Coiltek® systems may not be sufficient to properly drive
your selected relay coil. Checking your current requirements is
advised.
9
PRESET 3
COM
When PRESETs 1, 2, and 3 have been validly programmed, the
remote (or DIP switch) selection immediately calls up the setting.
There is no need to reset the processor.
IMPORTANT: DO NOT USE WITH SOURCING OR
SINKING DC OUTPUTS.
8
+
12 or
24 VDC
Supply
-
RLY
COIL
RLY
COIL
7
8
CB-6200
5
Terminals & Inputs
Ext. Preset Select
Select For:
Offset
Presets
Slope
INV
M/S
P4
2
0-10 VDC
3
COM
4
STOP
5
SUPPLY COM
S3
4/20 mA
W1
1
Offset bias is available and is useful in some situations. The graph
at right explains what occurs when offset is employed. The
standard output of the CS-6200/CS-6201 is shown in the
foreground. The graph behind it shows a loop control with 25%
offset. Here, the output of the control jumps to 2.5 volts as the
stock loop crosses the long-loop threshold and enters the control
range. This discontinuity in the output may be helpful when the
following machinery must start rapidly. Since the working slope is
reduced, this feature is often employed with stamping operations
with long feed progressions. Straightener ‘wow’ is reduced.
CTRL OUTPUT
S2
6
7
NEAR OUTPUT
8
COM
10
+24 VDC
11
SUPPLY COM
12
I/O
S1
9
Offset
FAR OUTPUT
Sensitivity
Pot.
Removable terminal
for coaxial cable
connection.
USB Port
+HV
N/C
COM
To employ offset, set
the desired percentage
following the DIP switch
settings shown in the
figure below. Follow the
manual
set-up
procedure on page 1 of
this manual.
Offset can also be set up remotely by connecting via USB to a
computer running CSWin. Using the software, you can set up
OFFSET in single digit percentages up to 50%.
Coiltek® CB-6200
*Deadman Switch Closure of STOP input to COMMON
(terminal 11) forces a stop condition.
6
7