New technologies: Electrical discharge machining
Transcription
New technologies: Electrical discharge machining
Family 1.2007 E 23.1.2007 13:45 Pagina 2 New technologies in electrical discharge machining Family 1.2007 E 23.1.2007 13:46 Pagina 3 Agie is constantly advancing the frontiers of what is possible with ED machining with new developments. New dimensions open up with respect to speed, precision, operating convenience and process reliability. EDM machines from Agie obtain a competitive advantage and ability to compete. Our partners have known this for over 50 years. Agie - Partner to the Best. Family 1.2007 E 23.1.2007 13:46 Pagina 4 Your partner in electrical discharge machining 1954 Agietron AZ4, the first ED die-sinking unit. 1987 Control system for optimising and monitoring the EDM process. 1998 Wire Bending Control. Agie IPG generator. 1956 Model series with oscillatory circuit generator. 1991 Expert programs Agiesoft Expertron and Equimode. 1999 Toolmanager for optimising the electrode use. 1963 Generators with static impulses. 1992 Complete programming with Agiesoft JP. Wire position and correction system Agiepilot. 2001 Agiecut Vertex. The ED wire-cutting system with the highest precision. 1969 Agiecut DEM 15 Electro-eroding cutting with programmable NC control. 1970 ED machining with planetary movement. 1973 Electro-eroding tapered cutting with coaxial flushing. 1984 Swivel head taper. 4 1993 Agie Fuzzytron. HSS and HSF generators. 1996 Agiecut Evolution and new Agievision software. 1997 Agiecut Classic, Agie Mondo Star, Agietron Innovation. 2003 Agiecut Progress. The ED wire-cutting system with the highest cutting speed. 2004 Agietron Hyperspark. The ED die-sinking system with the highest removal rate. Agiecut Challenge eCut and Excellence eCut. ED wire-cutting systems with new generator technologies and Agieconic Plus. 2005 Agietron Spirit 2. ED die-sinking machine with simple operation. Agietron Micro-Nano. EDM for the micron and nano range. Agiecut Progress 4. ED wire cutting with long travel paths. 2006 Agiecut V. All ED wire-cutting machines with Vertex technology. Agietron Spirit 3 and 4. ED die sinking for large workpieces. 3 Family 1.2007 E 23.1.2007 13:46 Pagina 5 PARTNER TO THE BEST Agie is more than electrical discharge machining... Agie compiles individual instructions for each EDM system. Agie publishes the EDM magazine Experience with the latest customer applications. Agie supports the user with practice-oriented use and maintenance documentation. 4 Agie keeps all original spare and wearing parts, consumables and additional equipment constantly available. Agie solves 90% of all problems routinely direct on the hotline telephone. Agie sees to optimal functioning of the EDM systems with its service professionals. Agie has expert advisers deployed world-wide for practiceoriented solutions. Family 1.2007 E 23.1.2007 13:46 Pagina 6 ...Agie is investment in the future Agie belongs to a Group that is the world market leader in ED machining. Agie practises closeness to its customers with its worldwide presence. Agie convinces with competence and continuity. More than 20 000 users all over the world and far more than 45 000 ED wire-cutting and die-sinking machines sold confirm this. Agie does not subordinate human aspects to the machine. The man decides, the machine carries out. A philosophy that Agie has implemented with user-friendly functions, self-generating technologies and a forwardlooking design in an exemplary manner in its EDM systems Agiecut and Agietron. Agie with today's technology for tomorrow's applications. 5 Family 1.2007 E 23.1.2007 13:46 Pagina 7 AGIETRON ED die-sinking machines ED machining is a key technology in production. ED die sinking today means to be able to react quickly to new orders with the most varied requirements. From simple cavities to highly complex, high precision moulds. From hot-work steel through Moldmax to carbide and 6 Amcolloy. From minute machining jobs to long-running jobs over the weekend. Agietron ED die-sinking machines offer the right model, under ever economic viability or quality aspect, to help you save time and increase your flexibility. Family 1.2007 E 23.1.2007 13:46 Pagina 8 Integrated autonomy Agietron ED die-sinking machines with electrode handling for 4 to 56 positions and large dimensioned filters. The following ED die-sinking systems offer system openness for external handling devices with a clearly defined interface: Agietron Hyperspark HS 2 and 3 Agietron Hyperspark Exact HS 2 and 3. 7 Family 1.2007 E 23.1.2007 13:46 Pagina 9 Agietron Spirit 2 The ED die-sinking machines for fast setting up, simple operation and reliable ED machining. - Made in Switzerland - APG generator with Hyperspark technologies - Small floor space - Minimal power consumption - Agietron Spirit 2 as FD (Fine Drill) variant for small drill holes (≥ 0.1 mm electrode diameter) Max. workpiece dimensions (L x W x H): 630 x 400 x 185 mm Axes travel paths (X x Y x Z): 300 x 250 x 250 mm Permissible workpiece weight: 200 kg Permissible electrode weight: 25 kg Distance table/quill: 190 - 440 mm C-axis: integrated Working current: 72 A Best roughness: Ra 0,2 µm / AGIEBRILL Control, servo-controlled axes: X, Y, Z, C-axis Electrode handling: 4 positions 8 Family 1.2007 E 23.1.2007 3 13:46 Pagina 10 4 960 x 650 x 255 mm 1100 x 750 x 370 mm The working area of the models 550 x 400 x 350 mm 700 x 500 x 400 mm Agietron Spirit 3 and 4 is very 1000 kg 2000 kg generously dimensioned. 80 kg 120 kg 165 - 515 mm 215 - 615 mm Agietron Spirit 2 Fine Drill: The integrated integrated variant for smallest drill holes. 72 A, 104 A 72 A, 104 A Ra 0,2 µm / AGIEBRILL Ra 0,2 µm / AGIEBRILL X, Y, Z, C-axis X, Y, Z, C-axis 10 positions 56 + 6 positions 10 9 Family 1.2007 E 23.1.2007 13:46 Pagina 11 Agietron Hyperspark HS 2 3 The automatable ED die-sinking machines with selectable functions and technologies. - Increased autonomy - New generator technologies - High Speed Timer with double speeds for optimal results - Fine finishing module SF for roughness down to Ra 0.05 µm - Low power consumption Max. workpiece dimensions (L x W x H): Axes travel paths (X x Y x Z): 650 x 580 x 250 mm 880 x 680 x 350 mm 820 x 420 x 250 mm 1070 x 530 x 350 mm 350 x 250 x 350 mm 500 x 350 x 500 mm Permissible workpiece weight: 400 kg 800 kg Permissible electrode weight: 100 kg 100 kg Distance table / quill: 170 - 520 mm 200 - 700 mm C-axis: integrated integrated Working current: 72 A, 104 A 72 A, 104 A Best roughness: Ra 0,05 µm / AGIEBRILL Ra 0,05 µm / AGIEBRILL Control, servo controlled axes: X, Y, Z, C-axis X, Y, Z, C-axis 10 Family 1.2007 E 23.1.2007 13:46 Pagina 12 Agietron Hyperspark Exact HS 2 3 The automatable ED machines with exceptional performances and functions. - Best quality surfaces and positioning accuracy - High Speed Timer with double speeds for optimal results - Dual measuring system - Fine finishing module SF for roughness down to Ra 0.05 µm - Low power consumption 12 650 x 580 x 250 mm 880 x 680 x 350 mm 820 x 420 x 250 mm 1070 x 530 x 350 mm 350 x 250 x 350 mm 500 x 350 x 500 mm 400 kg 800 kg 100 kg 100 kg 170 - 520 mm 200 - 700 mm integrated integrated 72 A, 104 A 72 A, 104 A A Ra 0,05 µm / AGIEBRILL Ra 0,05 µm / AGIEBRILL X, Y, Z, C-axis X, Y, Z, C-axis 11 Family 1.2007 E 23.1.2007 13:47 Pagina 13 AGIECUT ED wire-cutting machines Electrical discharge machining is a key technology in manufacturing. ED wire cutting today thus means to be able to react quickly to new orders with the most varied requirements. From a simple punch to highly complex, high precision workpieces. From tool 12 steel to hard metal and PCD. From minute machining jobs to long-running jobs over the weekend. Agiecut ED wire-cutting machines offer the right model, under ever economic viability or quality aspect, to help you save time and increase your flexibility. Family 1.2007 E 23.1.2007 13:47 Pagina 14 Integrated autonomy Agiecut ED wire-cutting machines with 25 kg wire reels, reliable threading and wire guides for a long working life. The following ED wire-cutting machines offer system openness for external handling devices with a clearly defined interface: Agiecut Progress V 2 Agiecut Challenge V 2 and V 3 Agiecut Vertex 2 and 3 13 Family 1.2007 E 23.1.2007 13:47 Pagina 15 Family 1.2007 E 23.1.2007 13:47 Pagina 16 Now all Agiecut machines have the world’s most powerful digital generator In five years market presence the Agiecut Vertex has acquired the rating «most accurate ED wirecutting machine in the world». Cleverly devised mechanics, an impressive generator output and a control system developed within the company were the factors which convinced the customers and operators. Agie recognised the market requirements and transferred the «best of» Agiecut Vertex to the complete Agiecut range. Vertex technology is top-rate performance that is now to be found in every Agiecut model. Fast cutting speeds can be achieved with eCut technologies and wires from 0.1 to 0.15 mm diameter. eCut technologies cut down strikingly on the consumption of filters and resin, as well as of both, coated and brass wire. Less deposits of wire material on the workpiece reduce the trim cuts. Cut surfaces on workpieces have a homogeneous surface according to the roughness value. 15 Family 1.2007 E 23.1.2007 13:47 Pagina 17 Agiecut Classic V 2 3 The proven and tested ED wire-cutting machines with Vertex technology and Agievision 5 control. - Low operating costs - Best possible machining through individual technology generation - Optimised operation with the Microsoft® Windows® operating system - Agievision 5 with new functions and simple, intuitive dialog Machining: submerged Maximum workpiece dimensions (L x W x H) (with bath): 750 x 550 x 250 (190 mm) 1050 x 650 x 420 (420 mm) Axes travel paths (X x Y x Z): 350 x 250 x 256 mm 500 x 350 x 426 mm Permissible workpiece weight (without bath): (450 kg) 200 kg (800 kg) 400 kg Wire spool: 25 kg 25 kg Roughness down to: Ra < 0,1 µm Ra < 0,1 µm Smallest wire diameter: 0,07 mm 0,07 mm Maximum angle: 30°/100 mm 30°/100 mm 16 submerged Family 1.2007 E 23.1.2007 13:47 Pagina 18 Agiecut Classic V 3 is the ED wire-cutting machine for machining workpieces up to 420 mm in height. Space-saving design is a striking feature of the Agiecut Classic V. 17 Family 1.2007 E 23.1.2007 13:47 Pagina 19 Agiecut Progress V 2 3 The automatable ED wire-cutting machines with Vertex technology and Agievision 5 control. - Low operating costs - Best possible machining technology through individual generation - Optimised operation with the Microsoft® Windows® operating system - Agievision 5 with new functions and simple, intuitive dialog - Prepared for external handling systems Machining: submerged Maximum workpiece dimensions (L x W x H): 750 x 550 x 250 mm 1050 x 650 x 420 mm Axes travel paths (X x Y x Z): 350 x 250 x 256 mm 500 x 350 x 426 mm Permissible workpiece weight (without bath): 200 kg (450 kg) 400 kg (800 kg) Wire spool: 25 kg 25 kg Roughness down to: Ra < 0,1 µm Ra < 0,1 µm Smallest wire diameter: 0,07 mm 0,07 mm Maximum angle: 30°/100 mm 30°/100 mm 18 submerged Family 1.2007 E 23.1.2007 13:47 Pagina 20 4 Progress V 4 is the ED wire-cutting machine with the longest travel paths of all Agiecut units. With a cutting rate of 500 mm2/min, the Agiecut Progress V is one Agiecut Progress V 2 can be of the fastest ED wire-cutting ma- automated with workpiece chines in the world. loading systems. 150 submerged 1300 x 1000 x 510 mm 800 x 550 x 525 mm 100 3000 kg 25 kg Ra < 0,1 µm 50 0.07 mm 30°/500 mm 20 200 250 300 350 400 450 500 mm2/min 20 19 13:47 Pagina 21 Agiecut Challenge V 2 3 The ED wire-cutting machine combines ideally economic viability with highest precision. - With Agievision 5 control - With lowerable work-tank for workpiece loading systems - Best linearity and shape accuracy - Optimised operation with the Microsoft® Windows® operating system - New functions and USB connections Machining: submerged Maximum workpiece dimensions (L x W x H): 750 x 550 x 250 mm 1050 x 650 x 250 mm Axes travel paths (X x Y x Z): 350 x 250 x 256 mm 500 x 350 x 256 mm Permissible workpiece weight (without bath): 200 kg (450 kg) 400 kg (800 kg) Wire spool: 25 kg 25 kg Roughness down to: Ra < 0,1 µm Ra < 0,1 µm Smallest wire diameter: 0,07 mm 0,07 mm Maximum angle: 30°/100 mm 30°/100 mm 20 submerged NEW 23.1.2007 NEW Family 1.2007 E Family 1.2007 E 23.1.2007 13:47 Pagina 22 21 21 Family 1.2007 E 23.1.2007 13:47 Pagina 23 Agiecut Vertex F The world's most accurate ED wire-cutting machine. - For finest surface qualities - For finest wires - For high autonomy even with the finest wires - Two wire spools for different wire types - Automatic threading of wires with 0.2 to 0.02 mm diameter - AgiePlanning for calculation and time recording Machining: submerged Maximum workpiece dimensions (L x W x H): 300 x 200 x 80 mm Axes travel paths (X x Y x Z): 220 x 160 x 100 mm Permissible workpiece weight (without bath): 35 kg Wire spool: 2 x 8 kg (AGIEDUO) Roughness down to: Ra 0,05 µm Smallest wire diameter: 0,1 mm Maximum angle: 3°/80 mm 22 0,02 mm 0.2 mm 0.02 mm Family 1.2007 E 23.1.2007 13:47 Pagina 24 New laser measurement methods allow to measure an calibrate Agiecut Vertex machines in the nanometer range. Agieduo handles two different wire types and diameters. One wire guide for diameters from 0.2 to 0.02 mm. Handling of the wires is fully automatic and is monitored by patented sensors. 24 Family 1.2007 E 23.1.2007 13:47 Pagina 25 Agiecut Vertex 2 2F 3 3F The new sizes of the Vertex ED wire-cutting machine with Agievision 5 control. - For finest surface qualities - For fine wire machining jobs - Prepared for handling systems - Best linearity and shape accuracy - Optimised operation with the Microsoft® Windows® operating system - Agievision 5 with new functions and simple, intuitive dialog Machining: submerged submerged Maximum workpiece dimensions (L x W x H): 750 x 550 x 250 mm 1050 x 650 x 250 mm Axes travel paths (X x Y x Z): 350 x 250 x 256 mm 500 x 350 x 256 mm Permissible workpiece weight (without bath): 200 kg (450 kg) 400 kg (800 kg) Wire spool: 25 kg 25 kg Roughness down to: Ra 0,05 µm Ra 0,05 µm Smallest wire diameter: 0,07 mm (0,03 mm Model F) 0,07 mm (0,03 mm Model F) Maximum angle: 30°/100 mm 30°/100 mm 24 Family 1.2007 E 23.1.2007 13:47 Pagina 26 25 Family 1.2007 E 23.1.2007 13:47 Agietron Pagina 27 Micro Nano Agietron Micro-Nano is the ED diesinking machine in both the micro and nano field. The application spectrum ranges from micro drill holes to placing micro structures with the nano module. Travel paths (X x Y x Z): 220 x 160 x 100 mm 6 x 6 x 4 mm Positioning accuracy: ± 1 µm ± 0.1 µm Resolution: 0.1 µm 0.02 µm Roughness: Ra 0.1 µm Ra 0.05 µm Dielectric: Water or oil Water or oil Axis movement: Precision spindles and guides Parallel kinematics 26 Family 1.2007 E 23.1.2007 13:47 Agietron Pagina 28 4HP Fast, simple, precise: Agiedrill Starting hole drilling with Agie. - X, Y and Z-axis CNC controlled - Integrated rotation spindle - For electrodes from 0.3 to 3 mm diameter Series production of smallest holes. - 24-hour operation is standard - Automatic fixing of workpieces - Delivery is made in accordance with - Optimum temperature stability through cast construction in C-frame construction - For workpieces up to 300 kg in weight - Module for small holes Ø 0.1-0.3 mm the Agie feasibility study Number of EDM units: 4 Electrode diameter: Travel paths per EDM unit (X x Y x Z): 10 x 10 x 50 mm Axes travel paths (X x Y x Z): 300 x 200 x 300 mm Travel path of W-axis: 120 mm Permissible workpiece weight: 300 kg CNC-controlled axes: to 15 Maximum drilling depth: 200 mm Workplace positioning by swivelling: A axis Supporting surface length x width: 500 x 300 mm Workplace positioning by rotating: 4 x C axes Electrode guide travel path: 100 mm Automatic electrode wear compensation: Standard Heavy duty generator: 30 A Heavy duty drilling: Standard Machine dimensions: 1340 x 900 x 1940 mm Quality drilling: Standard Total machine weight: 1200 kg 28 0.3 to 3 mm 27 Family 1.2007 E 23.1.2007 13:45 Pagina 1 AGIE SA CH - 6616 LOSONE TELEPHONE +41 (0)91 806 91 11 TELEFAX +41 (0)91 806 92 60 WWW.AGIE.COM [email protected] All rights to changes reserved. © AGIE. The machine design is registered, 1997. 500.030.518 January 2007 Printed in Switzerland.
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