Specialty Check Valves
Transcription
Specialty Check Valves
brands you trust. Specialty Check Valves A www.cranenuclear.com Duo-Chek® High Performance Check Valves 2 www.cranenuclear.com Duo-Chek® Valves Duo-Chek® The High Performance Non-Slam Check Valve Design Features and Benefits Duo-Chek® high performance non-slam check valves are the original Mission Manufacturing Company wafer check valves introduced to the market in the late 50's. The valve is available in the sizes, pressure classes and configurations required to meet the most demanding of applications. Product range includes, but is not limited to: • Sizes: 2" to 72" • Body Materials: • ASME Pressure Class 150 through 2500 • DIN, JIS, BS, AS, and ISO standards are also available • Resilient Seat Materials: • Wafer, lug, double flanged and extended body styles • Wafer configurations available in retainered and retainerless style • Integral and overlaid metal seats also available • Meets the requirements of ASME Section III, B16.10, B16.5, B16.34, B16.47, API 594 and API 6D Raised Face, Plain Face, Ring Joint, Weld-End, Hub-End Long-leg spring action allows plates to open and WCB Cast Steel, 316 Stainless Steel. All alloys EPDM, Buna-N, Neoprene, Viton • End Connections: Spring action closes plates independently. (6" and larger) close without seat scrubbing. Dual plate lightweight design for efficient seating and operation. Hinge support sleeve reduces friction and minimizes water hammer through independent plate suspension (on larger sizes). 3 www.cranenuclear.com Duo-Chek® Valves Two Piece Tilting Disc Check Valves ...to your Advantage Design Features and Benefits Leading engineers specify Duo-Chek® for check valve applications because it provides high performance. Extensive research and testing with demonstrated performance has earned worldwide recognition, unmatched in the industry. The Duo-Chek® wafer valve design is generally stronger, lighter, smaller, more efficient and less expensive than conventional swing check valves. Its design meets API 594 which is approximately one fourth the face to face dimension and 15% to 20% the weight, on most popular sizes, making them less expensive than a swing check valve. It is much easier to install between standard gaskets and line flanges. Additional savings occur during installation due to ease of handling and only one set of flange studs being required. The Duo-Chek® is more cost effective to install, and also to maintain. Duo-Chek® offers special design features that make it a high performance non-slam check valve. These include a scrub-free opening, and in most sizes, a unique independent spring design. Larger sizes offer an independent plate support system. Other configurations offered include lug, double flange and extended body. Fs F F Fs Plates in closed position. Top view. Heel opens first as flow begins. Plates fully opened (85°) The innovative dual-plate design of Duo-Chek® employs two spring-loaded plates (disc halves) suspended on a central vertical hinge pin. As flow begins, the plates open in response to a resultant force (F) which acts as the center of the sealed surface area. The contact point of the reacting spring leg’s force (Fs) acts beyond the center of the plate area, causing the heel to open first. This prevents rubbing of the seal surface prior to normal plate opening, eliminating wear. As the velocity of flow decreases, torsion spring action reacts automatically. This moves the plates closer to the body seats, reducing the distance and time of travel for closure. By having the plates closer to the body seats at the time of flow reversal, the valve dynamic response is greatly accelerated. This dramatically reduces the water hammer effect for nonslam performance. At closing, the point of spring force causes the toe of the plates to close first. This prevents dragging of the heels of the plates and maintains seal integrity for much longer periods. Plate toe closes first as flow decreases. Plates fully seated for bubble-tight shutoff. Independent Spring Design Plate in open position Spring with valve wide open Spring with valve closed Plate in closed position 55° 140° Unstressed spring A spring design of the Duo-Chek® (sizes 6” and larger) allows higher torque to be exerted against each plate with independent closing in response to the process stream. Testing has proved this action provides up to 25% improvement in valve life and 50% reduction in water hammer. Each of the dual plates has its own spring or springs, which provide independent closing action. These independent springs undergo less angular deflection, only 140° as compared to 350° for conventional springs with two legs. 4 www.cranenuclear.com Duo-Chek® Valves Design Features and Benefits Independent Plate Suspension Design For sizes 24” and larger, the Duo-Chek unique hinge design reduces friction forces by 66%, which improves valve response significantly. Support sleeves are inserted through the outboard hinges so that the upper hinge is independently supported by the lower sleeve during valve operation. This allows both plates to close at the same time for quick response, and excellent dynamic performance. Comparison of Hinge Design with and without Independent Plate Suspension (IPS) This analysis shows the reduction of frictional force on the bottom plate of the Duo-Chek. Weight of the Plate (left or right) = W, Coeff. of Friction = µ Coefficient of Friction = µ Hinge Design without IPS Hinge Design with IPS W W FTop = μ(0)W FTop = μ(1)W Surface in contact W FBottom = μ(2)W W FBottom = μ(1)W Surface in contact Total Friction on Bottom Plate = Ff Total friction Force on Bottom Plate = Ff Ff = FTop + FBottom Ff = µ(1)W = µ(1)W + µ(2)W = µ(3)W With the Duo-Chek independent suspension, the friction force on the bottom plate is reduced by two-thirds (66%) 5 www.cranenuclear.com Duo-Chek® Valves Design Features and Benefits Features Lightweight and Compact Wafer Design Benefits Installs between mating flanges with 10 to 20% the weight of flanged swing checks in popular sizes - Saves money in initial valve cost and provides lower installation cost. Dual Plate, Flat Seat Design Plate heel is lifted first by design to prevent seat wear. Gives superior performance and tight shutoff with resilient seats. Independent Spring Action Maximum deflection of 140°, provides improved valve response and longer life - Saves money with longer valve life and improved system performance by reducing water hammer. Independent Plate Suspension with Unique Improves valve response and reduces friction forces by 66% - Further Hinge Design (larger sizes) assurances of non-slam performance with faster valve response. Simple, External Body Geometry Configuration simplifies valve insulation - Saves money. Variety of Body Designs Available - Lug and Provides options to suit application needs - Eases your selection process Double Flange by utilizing the industry leader as your single source. Wide Variety of Materials Versatility for many services - Satisfies more application needs. Body Strength and Rigidity Some sizes suitable for horizontal or vertical up positions - Simplifies piping design, eliminates constraints that swing checks create. Flexibility in Installation Position Provides more rigidity than pipe, eliminating concerns of pipe bending loads of flanged valves - Safety against thermal or seismic catastrophes. Vertical Hinged Design In horizontal position flow allows plates to function freely and full open under lower flow conditions as compared to swing check - Reduces pressure loss, improves dynamic response and eliminates valve chatter. 6 www.cranenuclear.com Duo-Chek® Valves Components and Materials of Construction 4 3 9 A 7 A 10 4 VIEW B-B B B 5 6 11 1 FLOW 12 Item No. SECT. A-A 2 Part Name CS Valves SS Valves 1 Body A216 GR WCB A351 GR CF8M 2 Plate A216 GR WCB A351 GR CF8M 3 Stop Pin Retainer A105 A479 TP 316 4 Hinge Pin Retainer A105 A479 TP 316 5 Stop Pin A479 TP 316 A479 TP 316 6 Hinge Pin A479 TP 316 A479 TP 316 7 Spring Stainless Steel Stainless Steel 8 Body Lug Bearing Stainless Steel Stainless Steel 9 Plate Lug Bearing Stainless Steel Stainless Steel 10 Spring Bearing Stainless Steel Stainless Steel 11 Name Plate Stainless Steel Stainless Steel 12 Seat Various Various Note: Above table represents typical materials of construction. Actual material will meet customer requirements. 7 www.cranenuclear.com Duo-Chek® Valves Style H High Performance Check Valve for Critical Applications For critical applications, Style H retainerless Duo-Chek valves Style H feature a onepiece body with no pin retainer penetration through the body. These high performance valves utilize the same internal design of other Duo-Chek® valves with all the unique features and advantages built into them. Item No. 1 2 3 4 5 6 7 8 9 10 11 Part No. Body Plate Seal Stop Pin Hinge Pin Spring* Pin Insert Snap Ring Body Bearing Plate Bearing Spring Bearing 1 7C Section 4 8 Section C C 1 7 4 8 1 C A C 5 1 6 A C 5 6 A 4 A 11 3 places 7 11 3 places 7 10 9 Flow Direction 10 9 4 2 3 8 2 3 8 This view is rotated 90° to show the actual Flow Direction operating position of the valve. The pin must be vertical for horizontal flow. This view is rotated 90° to show the actual Sectionoperating A position of the valve. The pin must be vertical for horizontal flow. Section A * Independent spring in valve sizes 6” and larger. Because Retainerless Duo-Chek® valves have no body penetrations, potential leak paths through the valve are eliminated. This makes the Retainerless Duo-Chek® ideally suited for critical service applications. Key features of the Duo-Chek® Retainerless Check valve Style H include: • A wide selection of body and plate materials The advanced design of the Duo-Chek® provides many operational benefits to the user, which, combined with its more compact size and lower weight, make the Duo-Chek® Retainerless Check valve Style H an excellent alternative to a standard swing check valve. Remarkable advantages include: • A choice of metal-to-metal or resilient sealing • Independent spring action (on 6" and larger) and plate suspension on larger valves • A full range of pressure classes and sizes • Free release flat seats • A variety of end connections • Springs provide superior response to flow reversal or deceleration • Designs available include wafer, lug and double flange • Internals easily removed for field replacement under normal inspections and maintenance procedures • Minimal water hammer • Savings in purchase price and installation costs compared to a conventional swing check valve • Single body design with no body cartridge 8 www.cranenuclear.com Duo-Chek® Valves Style G Installation Dimensions B D A Ring Joint Facing A A Flow Direction C Serrated This view is rotated 90° to show the actual operating position of the valve. The pin must be vertical for horizontal flow. Minimum Flange Bore Raised Face Valves Only Plain Face (Class 125 only) Section A Style G wafer body w\valves are designed with flangeless bodies with relatively short face-to-face dimensions. They are clamped between mating flanges which are connected by studs and nuts. ASME Class 150 Size A B C D Weight in mm in mm in mm in mm in mm lbs. kg. 2" 2 1⁄2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 48" 54" 60" 66" 72" 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 1050 1200 1350 1500 1650 1800 4 1⁄8 4 7⁄8 5 3⁄8 6 7⁄8 7 3⁄4 8 3⁄4 11 13 3⁄8 16 1⁄8 17 3⁄4 20 1⁄4 21 5⁄8 23 7⁄8 28 1⁄4 34 3⁄4 41 1⁄4 48 54 1⁄2 61 67 1⁄2 74 1⁄4 80 3⁄4 105 124 137 175 197 222 279 340 410 451 514 549 606 718 883 1048 1219 1384 1549 1715 1886 2051 2 3⁄8 2 5⁄8 2 7⁄8 2 7⁄8 3 3⁄8 3 7⁄8 5 5 3⁄4 7 1⁄8 7 1⁄4 7 1⁄2 8 8 5⁄8 8 3⁄4 13 15 1⁄4 17 20 5⁄8 21 1⁄4 26 31 36 60 67 73 73 86 98 127 146 181 184 191 203 219 222 330 387 432 524 540 660 787 914 1 15⁄16 2 11⁄32 2 29⁄32 3 53⁄64 4 13⁄16 5 49⁄64 7 5⁄8 9 9⁄16 11 3⁄8 12 1⁄2 15 16 7⁄8 18 13⁄16 22 5⁄8 29 1⁄4 35 41 47 51 1⁄2 56 65 1⁄4 68 49 60 74 97 122 146 194 243 289 318 381 429 478 575 743 889 1041 1194 1308 1422 1657 1727 – – 1 ⁄4 5 ⁄8 7 ⁄8 1 3⁄8 2 1⁄8 2 3⁄4 3 1⁄4 3 1⁄4 4 7⁄16 5 3⁄8 6 5⁄16 8 1⁄4 9 1115⁄16 15 16 3⁄4 19 3⁄4 – – – – – 6 16 22 35 54 70 83 83 113 137 160 210 229 303 381 425 502 – – – 6 10 13 17 27 35 70 106 172 200 275 315 435 620 1230 2017 2800 3920 6172 7800 12000 14000 3 5 6 8 12 16 32 48 78 91 125 143 197 281 558 915 1270 1178 2800 3538 5443 6350 Meets Design Requirements of ASME Section III, B16.34, B16.5, B16.25, and B16.10” 9 www.cranenuclear.com Duo-Chek® Valves Style G Installation Dimensions, cont’d ASME Class 300 Size ASME Class 900 A B C D Weight in mm in mm in mm in mm in 2" 50 4 3⁄8 111 2 3⁄8 60 1 15⁄16 49 – – 2 1⁄2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 48" 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 1050 1200 60 74 97 122 146 194 243 289 318 364 429 456 548 730 889 1041 1194 – 1 ⁄4 5 ⁄8 7 ⁄8 1 3⁄8 2 1⁄8 2 3⁄4 3 1⁄4 3 3⁄16 4 1⁄8 4 13⁄16 5 5⁄8 7 1⁄16 9 1⁄16 11 3⁄16 14 3⁄4 16 1⁄2 – 6 16 22 35 54 70 83 81 105 122 143 179 230 284 375 419 5 1⁄8 130 2 5⁄8 5 7⁄8 149 2 7⁄8 7 1⁄8 181 2 7⁄8 8 1⁄2 216 3 3⁄8 9 7⁄8 251 3 7⁄8 5 12 1⁄8 308 14 1⁄4 362 5 3⁄4 16 5⁄8 422 7 1⁄8 19 1⁄8 486 8 3⁄4 21 1⁄4 540 9 1⁄8 23 1⁄2 597 10 3⁄8 25 3⁄4 654 11 1⁄2 30 1⁄2 775 12 1⁄2 37 1⁄2 953 14 1⁄2 44 1118 19 50 3⁄4 1289 22 3⁄8 58 3⁄4 1492 24 3⁄4 67 2 11⁄32 73 2 29⁄32 73 3 53⁄64 86 4 13⁄16 98 5 49⁄64 127 7 5⁄8 146 9 9⁄16 181 11 3⁄8 222 12 1⁄2 232 14 5⁄16 264 16 7⁄8 292 17 15⁄16 318 21 9⁄16 368 28 3⁄4 483 35 568 41 629 47 mm lbs. 7 in mm 2" 2 1⁄2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 1050 A in B mm in 4 3⁄8 111 2 3⁄8 5 1⁄8 130 2 5⁄8 5 7⁄8 149 2 7⁄8 7 5⁄8 194 3 1⁄8 9 1⁄2 241 4 1⁄8 10 1⁄2 267 5 3⁄8 12 5⁄8 321 6 1⁄2 15 3⁄4 400 8 3⁄8 18 457 9 19 3⁄8 492 10 3⁄4 12 22 1⁄4 565 24 1⁄8 613 14 1⁄4 26 7⁄8 683 14 1⁄2 31 1⁄8 791 17 1⁄4 38 1⁄4 972 18 7⁄8 44 1⁄2 1130 25 51 1295 27 5⁄8 C mm in 60 1 15⁄16 67 2 11⁄32 73 2 29⁄32 79 3 53⁄64 105 4 13⁄16 136 5 49⁄64 165 7 5⁄8 213 9 9⁄16 229 11 3⁄8 273 12 1⁄2 305 14 5⁄16 362 16 1⁄8 368 17 15⁄16 438 21 9⁄16 398 28 3⁄4 635 33 3⁄4 702 39 1⁄2 D mm in 49 60 74 97 122 146 194 243 289 318 364 410 456 548 730 857 1003 – 1 ⁄8 1 ⁄4 7 ⁄8 1 1 7⁄16 2 2 9⁄32 3 15⁄32 2 3⁄4 4 5⁄16 3 11⁄16 5 5⁄16 6 9⁄16 9 9⁄16 11 15⁄16 14 1⁄4 Meets Design Requirements of ASME Section III, B16.34, B16.5, B16.25, and B16.10” C D mm in mm in mm 3 2" 50 5 5⁄8 143 2 3⁄4 70 1 11⁄16 43 – – 2 1⁄2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 65 80 100 125 150 200 250 300 350 400 950 500 600 6 1⁄2 6 5⁄8 8 1⁄8 9 3⁄4 11 3⁄8 14 1⁄8 17 1⁄8 19 5⁄8 20 1⁄2 22 5⁄8 25 1⁄8 27 1⁄2 33 165 168 206 248 289 359 435 498 521 575 638 699 838 3 1⁄4 3 1⁄4 4 – 6 1⁄4 8 1⁄8 9 1⁄2 11 1⁄2 14 15 1⁄8 17 3⁄4 17 3⁄4 19 1⁄2 83 2 1⁄8 83 2 5⁄8 102 3 7⁄16 – 4 5⁄16 159 5 3⁄16 206 6 13⁄16 241 8 1⁄2 292 10 1⁄8 356 11 1⁄2 384 12 13⁄16 451 14 7⁄16 451 17 15⁄16 495 21 1⁄2 54 67 87 110 132 173 216 257 292 325 367 456 546 ⁄16 5 ⁄16 9 ⁄16 – 1 1⁄16 1 13⁄32 1 13⁄16 2 5⁄16 2 2 5⁄8 2 9⁄16 5 5⁄16 5 5⁄8 2 8 14 – 27 36 46 59 51 67 65 135 143 kg. 7 3 11 5 15 7 26 12 50 22.7 80 36 135 61 238 108 333 151 455 206 640 290 890 404 1120 508 2040 925 3375 1531 6300 2858 8447 3832 in Weight in Weight – 3 6 22 25 36 51 58 88 70 110 94 135 167 243 303 362 B mm 11 5 15 7 18 8 35 16 45 20 82 37 125 57 200 91 325 147 415 188 555 252 725 329 1100 499 2050 930 3573 1621 5780 2622 6572 2981 mm lbs. A in ASME Class 600 Size Size kg. mm lbs. 1 14 kg. 6 16 7 24 11 40 18 – – 115 52 229 104 388 176 540 245 926 420 1152 523 1318 598 1426 647 2729 1238 ASME Class 1500 Size A B in mm in mm in 2" 2 1⁄2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 50 65 80 100 125 150 200 250 300 350 400 450 500 600 5 ⁄8 6 1⁄2 6 7⁄8 8 1⁄4 10 11 1⁄8 13 7⁄8 17 1⁄8 20 1⁄2 22 3⁄4 25 1⁄4 27 3⁄4 29 3⁄4 35 1⁄2 143 165 175 210 254 283 352 435 521 578 641 705 756 902 2 ⁄4 3 1⁄4 3 1⁄4 4 – 6 1⁄4 8 1⁄8 9 3⁄4 12 14 15 1⁄8 18 7⁄16 21 22 5 C mm in 70 1 ⁄16 83 2 1⁄8 83 2 5⁄8 102 3 7⁄16 – 4 5⁄16 159 5 3⁄16 206 6 13⁄16 248 8 1⁄2 305 10 1⁄8 356 11 1⁄2 384 12 13⁄16 468 13 3⁄4 533 14 3⁄4 559 15 1⁄8 3 11 D mm in 43 54 67 87 110 132 173 216 257 292 325 349 375 384 – ⁄16 5 ⁄16 9 ⁄16 – 1 1⁄16 1 13⁄32 1 11⁄16 2 1⁄4 2 2 5⁄8 2 11⁄16 4 4 1⁄8 Weight mm lbs. – 2 8 14 – 27 36 43 57 51 67 68 102 105 1 kg. 14 6 16 7 25 11 43 20 – – 110 50 219 99 397 180 725 329 948 430 1380 627 1900 863 2750 1247 5860 2658 ASME Class 2500 Size A B C D in mm in mm in mm in mm in 2" 2 1⁄2" 3" 4" 5" 6" 8" 10" 12" 50 65 80 100 125 150 200 250 300 5 ⁄4 6 5⁄8 7 3⁄4 9 1⁄4 11 12 1⁄2 15 1⁄4 18 3⁄4 21 5⁄8 146 168 197 235 279 318 387 476 549 2 ⁄4 3 1⁄4 3 3⁄8 4 1⁄8 – 6 1⁄4 8 1⁄8 10 12 70 83 86 105 – 159 206 254 305 1 ⁄16 2 1⁄8 2 5⁄8 3 7⁄16 4 5⁄16 5 3⁄16 6 13⁄16 8 1⁄2 10 1⁄8 43 54 67 87 110 132 173 216 257 – ⁄16 1 ⁄4 7 ⁄16 – 1 1⁄16 1 11⁄16 1 13⁄16 2 3⁄16 3 3 11 1 Weight mm lbs. – 2 6 11 – 27 43 46 56 15 22 31 54 – 190 285 502 963 kg. 7 10 14 25 – 86 129 228 437 10 www.cranenuclear.com Duo-Chek® Valves Style H Double Flange Retainerless Valve Double Flanged Style Valves bolt up is similar to a bolted cap swing check or gate valve. Double flanged versions are offered as standard on larger size valves where the lay length of the body permits installation of two heavy nuts between the flanges. These valves are standard retainerless design. B A Pin must be vertical for horizontal flow. ASME Class 150 Size in mm 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1050 48" 1200 54" 1350 60" 1500 66" 1650 72" 1800 A in 13 1⁄2 16 19 21 23 1⁄2 25 27 1⁄2 32 38 3⁄4 46 53 59 1⁄2 66 1⁄4 73 80 86 1⁄2 B mm 343 406 483 533 597 635 699 813 984 1168 1346 1511 1683 1854 2032 2197 in 5 5 3⁄4 7 1⁄8 7 1⁄4 7 1⁄2 8 8 5⁄8 8 3⁄4 12 14 ½ 17 20 5⁄8 21 1⁄4 26 31 36 C mm 127 146 181 184 191 203 219 222 305 368 432 524 539 660 787 914 in 7 5⁄8 9 9⁄16 11 3⁄8 12 1⁄2 15 16 7⁄8 18 7⁄8 22 5⁄8 29 1⁄4 35 41 47 51 1⁄2 56 62 1⁄2 68 mm 181 222 232 264 292 318 368 483 568 629 692 826 in 11 3⁄8 12 1⁄2 14 3⁄8 16 1⁄8 17 7⁄8 22 1⁄8 28 3⁄4 35 41 47 51 1⁄2 56 mm 194 243 289 318 381 428 480 575 743 889 1041 1194 1308 1422 1588 1727 Weight lbs. kg. 93 42 189 86 308 140 352 160 496 225 551 250 661 300 860 389 1512 687 2525 1145 4163 1888 5880 2667 – – – – – – – – mm 289 318 365 409 454 562 730 864 1041 1193 1308 1422 Weight lbs. kg. 336 152 431 195 619 280 850 385 1078 488 1516 686 3100 1406 4650 2109 8670 3932 9950 4513 – – – – ASME Class 300 Size in mm 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1050 48" 1200 54" 1350 60" 1500 A in 20 1⁄2 23 25 1⁄2 28 30 1⁄2 36 43 50 50 3⁄4 57 3⁄4 65 1⁄4 71 1⁄4 B mm 521 584 648 711 775 914 1092 1270 1289 1467 1657 1809 in 7 1⁄8 8 3⁄4 9 1⁄8 10 3⁄8 11 1⁄2 12 1⁄2 14 1⁄2 19 22 3⁄8 24 3⁄4 27 1⁄4 32 1⁄2 C C Flow Direction ASME Class 600 Size in mm 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1050 48" 1200 A in 22 23 3⁄4 27 29 1⁄4 32 37 44 1⁄2 51 3⁄4 55 1⁄4 62 3⁄4 B mm 559 603 685 743 813 940 1130 1314 1403 1594 in 9 10 3⁄4 12 14 1⁄4 14 1⁄2 17 1⁄4 19 7⁄8 25 27 37⁄64 31 C mm 229 273 305 362 368 438 505 635 701 787 in 11 3⁄8 12 1⁄2 14 3⁄8 16 1⁄8 18 21 9⁄16 28 3⁄4 33 3⁄4 39 1⁄2 36 mm 292 356 384 451 451 495 635 711 800 in 10 1⁄8 11 1⁄2 12 7⁄8 14 1⁄2 18 21 1⁄2 26 31 36 mm 289 318 365 409 457 548 730 857 1003 914 Weight lbs. kg. 612 277 826 375 951 430 1433 650 1763 800 2755 1250 5070 2300 7605 3450 9985 4529 12600 5715 mm 257 292 327 368 457 546 660 787 914 Weight lbs. kg. 770 349 1240 561 1653 750 2314 1050 2866 1300 4175 1893 6500 2948 – – – – ASME Class 900 Size in mm 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1050 A in 24 25 1⁄4 27 3⁄4 31 33 3⁄4 41 48 1⁄2 57 1⁄2 61 1⁄2 B mm 610 641 705 787 857 1041 1232 1461 1562 in 11 1⁄2 14 15 1⁄8 17 3⁄4 17 3⁄4 19 1⁄2 25 28 31 1⁄2 C Notes: • Sizes not available in double flange design are offered as lug body design, see page 12. • Please consult factory for other sizes and pressure classes available. • Consult factory for dimensions and weights not shown. Meets Design Requirements of ASME Section III, B16.34, B16.5, B16.25, and B16.10” 11 www.cranenuclear.com Duo-Chek® Valves Style H Lug Retainerless Valve Lug Style valves cover the bolting the entire length of the body. Lug valves are furnished in scallop and full body designs. Scallop is furnished whenever possible to keep weight to a minimum. These valves are standard retainerless design. Lug valves are furnished with thru-hole bolting in accordance with API 594. Threaded bolt holes are available but non standard B as valve is not designed nor should be used for dead-end service. Thru hole A C Threaded Scallop Full Body Flow Direction Pin must be vertical for horizontal flow. ASME Class 150 Size in mm 2" 50 2 1⁄2" 65 3" 80 4" 100 5" 125 6" 150 ASME Class 900 A in 6 7 1⁄2 8 1⁄4 9 10 11 B mm 152 191 210 229 254 279 in 2 3⁄8 2 5⁄8 2 7⁄8 2 7⁄8 3 3⁄8 3 7⁄8 C mm 60 67 73 73 86 98 in 1 15⁄16 2 11⁄32 2 29⁄32 3 53⁄64 4 13⁄16 5 49⁄64 mm 49 60 74 97 122 146 Weight lbs. kg. 17 8 17 8 17 8 28 13 36 16 48 22 mm 49 60 74 97 122 146 194 243 Weight lbs. kg. 18 8 22 10 30 14 36 16 51 23 84 38 135 61 270 123 mm 49 60 74 97 146 194 243 Weight lbs. kg. 18 8 22 10 30 14 50 23 183 83 295 134 540 245 ASME Class 300 Size in mm 2" 50 2 1⁄2" 65 3" 80 4" 100 5" 125 6" 150 8" 200 10" 250 B mm 152 191 210 254 279 318 381 445 in 2 3⁄8 2 5⁄8 2 7⁄8 2 7⁄8 3 3⁄8 3 7⁄8 5 5 3⁄4 C mm 60 67 73 73 86 98 127 146 in 1 15⁄16 2 11⁄32 2 29⁄32 3 53⁄64 4 13⁄16 5 49⁄64 7 5⁄8 9 9⁄16 mm 60 67 73 79 137 165 213 in 1 15⁄16 2 11⁄32 2 29⁄32 3 53⁄64 5 49⁄64 7 5⁄8 9 9⁄16 ASME Class 600 Size in mm 2" 50 2 1⁄2" 65 3" 80 4" 100 6" 150 8" 200 10" 250 A in 6 7 1⁄2 8 1⁄4 10 3⁄4 14 16 1⁄2 20 B mm 152 191 210 273 356 419 508 in 2 3⁄8 2 5⁄8 2 7⁄8 3 1⁄8 5 3⁄8 6 1⁄2 8 3⁄8 C • Consult factory for additional sizes and pressure classes. 12 A in 81⁄2 91⁄2 111⁄2 15 181⁄2 211⁄2 B mm 216 241 292 381 470 546 in 2 3⁄4 3 1⁄4 4 6 1⁄4 8 1⁄8 9 1⁄2 C mm 70 83 102 159 206 241 in 1 11⁄16 2 5⁄8 3 7⁄16 5 3⁄16 6 13⁄16 8 1⁄2 mm 70 83 102 159 206 248 305 356 384 468 533 559 in 1 11⁄16 2 5⁄8 3 7⁄16 5 3⁄16 6 13⁄16 8 1⁄2 10 1⁄8 11 1⁄2 12 13⁄16 13 3⁄4 14 3⁄4 15 1⁄8 mm 70 86 105 159 206 254 305 in 1 11⁄16 2 5⁄8 3 7⁄16 5 3⁄16 6 13⁄16 8 1⁄2 10 1⁄8 mm 43 67 87 132 173 216 Weight lbs. kg. 37 17 57 26 98 45 252 114 441 200 787 357 mm 43 67 87 132 173 216 257 292 325 349 348 384 Weight lbs. kg. 37 17 70 32 112 51 262 119 488 221 917 416 1425 646 2045 928 2600 1179 3883 1761 5700 2580 7150 3236 mm 43 67 87 132 173 216 257 Weight lbs. kg. 48 22 93 42 152 69 386 175 682 309 1233 559 1881 853 ASME Class 1500 A in 6 7 1⁄2 8 1⁄4 10 11 12 1⁄2 15 17 1⁄2 Size in mm 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 Meets Design Requirements of ASME Section III, B16.34, B16.5, B16.25, and B16.10” Size in mm 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 A in 8 1⁄2 10 1⁄2 12 1⁄4 15 1⁄2 19 23 26 1⁄2 29 1⁄2 32 1⁄2 36 38 3⁄4 46 B mm 216 267 311 394 483 584 673 749 826 914 984 1168 in 2 3⁄4 3 1⁄4 4 6 1⁄4 8 1⁄8 9 3⁄4 12 14 15 1⁄8 18 7⁄16 21 22 C ASME Class 2500 Size in mm 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 A in 91⁄4 12 14 19 21 3⁄4 26 1⁄2 30 B mm 235 305 356 483 552 673 762 in 2 3⁄4 3 3⁄8 4 1⁄8 6 1⁄4 8 1⁄8 10 12 C www.cranenuclear.com Duo-Chek® Valves Dimensional Tables - Style G and H Stud Selection Raised face flanges C Min B D Min Ring joint flanges ASME Class 150 Valve Size in mm 2" 2 1⁄2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 48" 54" 60" 66" 72" 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 1050 1200 1350 1500 1650 1800 No. of Studs 4 4 4 8 8 8 8 12 12 12 16 16 20 20 28 32 36 44 44 52 52 60 B C D Bolt Diameter Raised Face Ring Joint mm in mm in mm in ⁄8 ⁄8 5 ⁄8 5 ⁄8 3 ⁄4 3 ⁄4 3 ⁄4 7 ⁄8 7 ⁄8 1 1 1 1⁄8 1 1⁄8 1 1⁄4 1 1⁄4 1 1⁄2 1 1⁄2 1 1⁄2 1 3⁄4 1 3⁄4 1 3⁄4 1 1⁄8 16 16 16 16 19 19 19 22 22 25 25 29 29 32 32 38 38 38 44 44 44 29 5 ⁄4 6 1⁄4 6 3⁄4 6 3⁄4 7 1⁄2 8 9 1⁄2 10 1⁄2 12 12 3⁄4 13 1⁄4 14 1⁄4 15 15 3⁄4 21 1⁄4 26 1⁄4 28 1⁄2 33 35 – – – 146 159 171 171 191 203 241 267 305 324 337 362 381 400 540 667 724 838 889 – – – 6 ⁄4 7 7 1⁄4 7 1⁄4 8 8 1⁄2 10 11 12 1⁄2 13 1⁄4 13 3⁄4 14 3⁄4 15 1⁄2 16 1⁄4 22 3⁄4 39 – – – – – – 159 178 184 184 203 216 254 279 318 337 349 375 394 413 578 679 – – – – – – 5 5 3 1 Stud dimensions apply to styles G & H for Lug style thru-hole bolting design. Meets Design Requirements of ASME Section III, B16.34, B16.5, B16.25, and B16.10” 13 www.cranenuclear.com Duo-Chek® Valves Dimensional Table - Styles G and H Stud Selection ASME Class 300 Valve Size in 2" 2 1⁄2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 48" mm 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 1050 1200 No. of Studs 8 8 8 8 8 12 12 16 16 20 20 24 24 24 28 32 36 40 ASME Class 900 B Bolt Diameter in mm 5 ⁄8 16 3 ⁄4 19 3 ⁄4 19 3 ⁄4 19 3 ⁄4 19 3 ⁄4 19 7 ⁄8 22 1 25 29 1 1⁄8 29 1 1⁄8 32 1 1⁄4 32 1 1⁄4 32 1 1⁄4 38 1 1⁄2 44 1 3⁄4 2 51 2 51 2 51 C Raised Face in mm 6 152 6 3⁄4 171 7 178 7 1⁄2 191 8 1⁄4 210 9 229 10 1⁄2 267 311 12 1⁄4 14 356 16 406 17 432 18 1⁄2 470 19 3⁄4 502 21 3⁄4 552 27 1⁄4 692 819 32 1⁄4 927 36 1⁄2 40 1016 D Ring Joint in mm 6 3⁄4 171 7 1⁄2 191 8 203 8 1⁄4 210 9 229 9 3⁄4 248 11 1⁄4 286 13 330 14 3⁄4 375 16 3⁄4 425 17 3⁄4 451 19 3⁄4 489 20 1⁄2 521 22 3⁄4 578 28 1⁄2 724 15 1⁄2 851 37 3⁄4 959 - B Bolt Diameter in mm 5⁄8 16 3⁄4 19 3⁄4 19 7⁄8 22 1 25 1 25 11⁄8 29 1¼ 32 1¼ 32 13⁄8 35 1½ 38 15⁄8 41 15⁄8 41 17⁄8 48 2 51 21⁄2 64 23⁄4 70 C Raised Face in mm 6¾ 171 7½ 191 8 203 9¼ 235 10¾ 273 12¼ 311 14¼ 362 17 432 18 457 20¼ 514 22¼ 565 25¼ 641 26 660 30¼ 768 34¼ 870 41 1041 47 1194 D Ring Joint in mm 7 178 7¾ 197 8¼ 210 9¼ 235 11 279 12½ 318 14½ 368 17¼ 438 18 457 20½ 521 22½ 572 25½ 648 26¼ 667 30¾ 781 34¾ 883 20½ 1060 47½ 1207 ASME Class 600 Valve Size in 2" 2 ½" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" mm 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 1050 No. of Studs 8 8 8 8 8 12 12 16 20 20 20 20 24 24 28 28 28 * Stud dimensions apply to style G for Lug style thru-hole bolting design. 14 Valve Size in 2" 2 1⁄2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" mm 50 65 80 100 150 200 250 300 350 400 450 500 600 No. of Studs 8 8 8 8 12 12 16 20 20 20 20 20 20 B Bolt Diameter in mm 7⁄8 22 1 25 7⁄8 22 11⁄8 29 11⁄8 29 13⁄8 35 13⁄8 35 13⁄8 35 38 11⁄2 15⁄8 41 17⁄8 48 2 51 64 21⁄2 C Raised Face in mm 8¾ 222 9¾ 248 9¼ 235 11 279 14 356 17 432 19 483 21¾ 552 25 635 26¾ 679 30¾ 781 800 311⁄2 36¾ 933 D Ring Joint in mm 8¾ 222 9¾ 248 9¼ 235 11 279 14¼ 362 17¼ 438 19 483 21¾ 552 251⁄2 648 27 686 800 311⁄2 32¼ 819 37¼ 946 B Bolt Diameter in mm 7 ⁄8 22 1 25 29 11⁄8 32 11⁄4 35 13⁄8 41 15⁄8 48 17⁄8 2 51 57 21⁄4 64 21⁄2 70 23⁄4 3 76 89 31⁄2 C Raised Face in mm 83⁄4 222 93⁄4 248 101⁄2 267 12 305 163⁄4 425 193⁄4 502 231⁄4 591 27 686 301⁄4 768 33 838 383⁄4 965 1111 433⁄4 48 1219 D Ring Joint in mm 83⁄4 222 93⁄4 248 101⁄2 267 12 305 163⁄4 425 201⁄4 514 231⁄2 597 705 273⁄4 311⁄4 794 34 864 39 900 443⁄4 1137 491⁄4 1251 B Bolt Diameter in mm 1 25 11⁄8 29 1¼ 32 1½ 38 2 51 2 51 2½ 64 2¾ 70 C Raised Face in mm 10 254 11¼ 286 12¼ 311 14¼ 362 20 508 23¾ 603 29¼ 743 33¼ 845 D Ring Joint in mm 10 254 11¼ 286 12½ 318 14¾ 375 20½ 521 24 610 30¼ 768 34¼ 870 ASME Class 1500 ValveSize in 2" 21⁄2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" mm 50 65 80 100 150 200 250 300 350 400 450 500 600 No. of Studs 8 8 8 8 12 12 12 16 16 16 16 16 16 ASMEClass 2500 ValveSize in 2" 2½" 3" 4" 6" 8" 10" 12" mm 50 65 80 100 150 200 250 300 No. of Studs 8 8 8 8 8 12 12 12 Meets Design Requirements of ASME Section III, B16.34, B16.5, B16.25, and B16.10” www.cranenuclear.com Duo-Chek® Valves Technical Data Valve Coefficient Cv Class 150 Spring Cracking Pressure (PSI) Valve Size in 2” 2 1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” 30” 36” 42” 48” 54” 60” 66” 72” Class 150 mm 50 65 80 100 127 150 200 250 300 350 400 450 500 600 750 900 1050 1200 1350 1500 1650 1800 75 95 191 377 483 821 1,590 2,920 4,470 5,870 8,690 10,940 14,290 23,000 37,200 59,000 92,000 126,000 186,000 217,000 280,000 350,000 Valve Size in mm 2” 50 2 1/2” 65 3” 80 4” 100 5” 127 6” 150 8” 200 10” 250 12” 300 14” 350 16” 400 18” 450 20” 500 24” 600 30” 750 36” 900 42” 1050 48” 1200 Std. Torque Low Torque 0.23 0.26 0.21 0.22 0.18 0.14 0.19 0.18 0.17 0.15 0.16 0.15 0.13 0.10 0.08 0.08 0.05 0.06 0.13 0.12 0.16 0.11 0.09 0.07 0.10 0.10 0.07 0.06 0.08 0.07 0.06 - Min. Torque 0.05 0.04 0.04 0.05 0.05 0.04 0.04 0.04 0.04 - • Spring cracking pressure is an estimate of the pressure required to overcome the spring force when valve is closed. This is not exact as valve cannot be used as a relief valve. The use of low and min. torque springs could affect valve performance and should only be used when unique service conditions are evaluated. • Valves 6” and larger have independent springs. • Coefficients for sizes above 72” - please consult factory. Spring & Drain Size Information Body Drain Hole Sizes (Available when specified) Spring Selection Guide Spring Material ASME Class 150-2500 Schedule B Operating Temperature Range °C °F °C °F 2” - 2½” (50mm - 65mm) ¼” (6.35mm) Type 316 S.S. -129 to 120 -200 to 250 3” - 4” (75mm - 100mm) 3/8” (9.52mm) Inconel® X-750 -250 to 537 -420 to 1000 5” (125mm) ½” (12.7mm) 6” & up (150 mm) ¾” (19.1mm) • Spring materials are included in trim materials as an important part of materials selection. The most common standard trim materials are shown under Ordering Information. • For unique service conditions, different torque springs as well as other spring materials are available. Please consult factory. • All drain holes are located on the downstream side of the valve. 15 www.cranenuclear.com Duo-Chek® Valves Technical Data Pressure Loss Information • The curves show pressure loss applicable for Duo-Chek® in a horizontal flow with standard torque springs. • Duo-Chek® valves should be installed in horizontal flow with pins oriented vertically for best performance. For other installations, please contact the factory. • Each piping system has a unique geometry which should be evaluated whenever the liquid media velocity exceeds 8 feet/second (2.4m/sec) through a swage or expansion (15° or greater included angle) directly upstream of the valve. For maximum service life, a minimum of one (1) to five (5) pipe diameters distance should be maintained between the valve and the pump discharge or pipe fittings (swages or expansion). • Systems with severe flow decelerations may require higher torque springs for faster valve response, reducing water hammer for non-slam applications. Please consult the factory. • We can evaluate Duo-Chek® valves relative to your system behavior. 66" 72" 60" 48" 54" 42" 36" 30" 24" 20" 16" 18" 14" 21 2" V ALV 3.0 2.0 40000 50000 60000 70000 100000 200000 300000 400000 500000 600000 700000 1000000 3154 3785 4416 6308 12616 18924 25232 31540 37848 44156 63080 30000 1892 2523 20000 1262 LITERS PER SECOND 10000 378 442 315 252 189 126 63 44 38 32 25 19 13 6 3.8 4.4 3.2 2.5 1.9 1.3 0.6 GALLONS PER MINUTE 631 6000 7000 5000 4000 3000 2000 0.1 700 0.03 LOSSES SHOWN BASED ON WATER AT 60°F WITH SP. GR. OF 1.0 1000 0.2 600 0.06 500 0.3 400 0.4 0.09 300 0.5 0.12 200 0.15 100 0.7 0.6 60 70 1.0 50 0.3 0.21 0.18 40 0.6 4.0 30 0.9 5.0 20 1.2 HEAD LOSS IN FEET OF WATER 1.5 7.0 6.0 10 HEAD LOSS IN METERS OF WATER 10 3.0 2.1 1.8 12" 20 10" 6.1 8" 30 5" 40 9.1 6" 50 12.2 4" 70 60 15.2 3" 100 21.3 18.3 E 30.5 /2" Pressure Loss Chart (Class 125 - 300) 16 www.cranenuclear.com Duo-Chek® Valves Ordering Number System Figure Number System Size Style Pressure Class Body & Plate Seal 24” G 15 S P Modification End Body Number Connection Configuration F - 3 9 DESCRIPTION: 24" Style G, ASME Class 150, Carbon Steel Body, Metal Seal, Raised Face Flanges, with Double Flange Body, (modification number indicates Inconel® X spring) Valve Size Nominal valve sizes are expressed in inches or millimeters. Style Ordering Letter Body Type Size Range G Wafer, Standard Design 2" through 88" (50mm through 2200mm) H Retainerless Duo-Chek® Design Wafer, Lug or Double Flange 2" through 88" (50mm through 2200mm) X Extended Body Design 10" through 54" (150mm through 1350mm) Pressure Classes ASME Ordering No. Class 15 150 30 300 60 600 90 900 150 1500 250 2500 17 www.cranenuclear.com Duo-Chek® Valves Ordering Number System (cont.) Body and Plates Ordering Letter B AB C F G H K L M S Material Specification Aluminum Bronze Ni-Aluminum Bronze 316 Stainless Steel Alloy 20 Low Temp. C.S. Cast Iron with Al. Br. Plates Hastelloy® C C12 Alloy Steel Monel® Carbon Steel ASTM B148, Alloy 952 ASTM B148, Alloy 958 ASTM A351, Gr. CF-8M ASTM A351, Gr. CN7M ASTM A352, GR LCB ASTM A126, class 40 ASTM B148, (952) A494, Gr. CW12MW ASTM A217, Gr. C12 (9% Cr) ASTM A494, Gr. M30C ASTM A216, Gr. WCB Seal1 Ordering Letter A M N P S V Material EPDM Buna-N Neoprene As Body Silicone Viton-B® Ordering Letter T U V Y Z CA DZ EA FN GC TT EB Material Specification 317 S.S. WC6 Alloy Steel 347 S.S. C5 Alloy Steel WC9 Alloy Steel Duplex 22% Duplex 254 SMO Stainless Inconel® 625 LCC Low Temp. Steel Titanium 25% Super Duplex ASTM A351, Gr. CG-8M ASTM A217, Gr. WC6 (11⁄4% Cr) ASTM A351, Gr. CF-8C ASTM A217, Gr. C5 (5% Cr) ASTM A217, Gr. WC9 (2½% Cr) ASTM A351, Gr. CD4MCu ASTM A995, Gr. 4A UNS S31254, (ASTM CK3MCuN) ASTM A494, Gr. CW-6MC ASTM A352, Gr. LCC ASTM B367, Gr. C2 / ASTM B348, Gr. 2r ASTM A995, Gr 6A / A351, Gr CD3MWCuN End Connections Operating Temperature °C °F -45 to 120 -49 to 248 -30 to 121 -22 to 250 -40 to 121 -40 to 250 -196 to 538 -321 to 1000 -101 to 260 -150 to 500 -12 to 210 -10 to 410 Ordering Letter F G P R W Connections Serrated face Hub End Plain Face (non serrated) Ring Joint Weld-End Special Body COnfigurations Designation No. Configuration None (Blank) Wafer Style, inserted between mating flanges with studs spanning entire length 1 Lug design w/threaded holes bolted from each end 2 Lug design with through-bolt holes to protect studs 3 Double flanged design with valve flanges bolted to individual line flanges 1 This range of operating temperatures is for general guidance. The range varies with application, body and plate material. Common modifications Mod No. Material Description Mod. No. Material Description -9 -14 -39 -201 -233 -169 -559 -772 -R81 -T60 Inconel X-750 Springs 316 S.S. Plate, Pins 410 S.S. Plate, Pins & Inconel® X-750 Springs 316 S.S. Plate, Pins, Inconel® X-750 Springs 316 S.S. Plate, Pins, Inconel® X-750 Springs and 316 S.S. Overlay Seat 410 S.S. Plate, Pins, Inconel® X-750 Springs and 410 S.S. Overlay Seat Inconel® X-750 Spring and conformance to NACE ® Monel Plate, Pins, Springs, Bearings and Monel® Overlay Seat 316SS Plate, Pins, Inconel® Inconel® X-750 Springs, 316SS Overlay Seat, NACE 410SS Plate, Pins, Inconel® Inconel® X-750 Springs, 410SS Overlay Seat, NACE -169 -491 -131E -772 -233 -385E Type 410 Hard Faced F6 and Hard Faced Monel® Type 316 316 and Hard Faced ® NOTE: Numerous additional modifications may be specified. Please consult factory Standard trim (wetted parts) materials Typical Figure No. Body & Plate Seal Hinge Pin Spring Stop Pin Retainer BMF CMF CPF-9 CPF-9 SMF SPF-9 SVF-9 Al. Bronze A351 GR CF8M A351 GR CF8M A351 GR CF8M A216 GR WCB A216 GR WCB A216 GR WCB Buna-N Buna-N 316 Stainless Viton-B® Buna-N Carbon Steel Viton-B® 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. Inconel® X-750 Inconel® X-750 316 S.S. Inconel® X-750 Inconel® X-750 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S. Hastelloy® C is a registered trademark of Haynes International 18 www.cranenuclear.com Noz-Chek® High Performance Nozzle-Type Non-Slam Check Valves 19 www.cranenuclear.com Noz-Chek® Valves Design Features and Benefits Scope of Line • Sizes 2"– 60" • ASME B16.34, pressure classes 150 – 4500 • Flanged, butt-weld ends, hubs ends and specials • Standard and short pattern • Wide range of materials of construction available. Consult factory for special application requirements High Performance Non-Slam Check Valve One of the most significant elements of piping system design is integrating the means to protect mechanical equipment and prevent damage caused by backflow. Backflow prevention is routinely achieved through the use of swing check and other style check valves. Noz-Chek® valves are specifically designed for fast-reversing systems where backflow is a constant concern. In such critical service applications, Noz-Chek® Non-Slam Check Valves offer the following benefits. • Minimization of the damaging effects of water hammer in fluid systems • Removal of chatter associated with conventional valves in reciprocating compressor service • Protection of rotating equipment from damage due to flow reversal • Minimization of pressure loss in piping systems • Quick, dynamic response, reducing reverse velocity Noz-Chek® is designed and manufactured to the highest quality standards. INDUSTRY STANDARDS API 598 Valve Pressure Testing and Inspection ASME B16.34 Pressure/Temperature Ratings ASME B16.5 and B16.47 Flanges ASME Section III Rules for Construction of Nuclear Facility Components 20 www.cranenuclear.com Noz-Chek® Valves Design Features and Benefits Opening Features Reduced pressure, generated by increased velocity in the minimal flow area, creates additional force assisting the disc to open and allowing for extra spring loading that facilitates a faster closing time. Extensive research and development combined with proven design principles, culminated in these unique Noz-Chek® features: • Few moving parts — Disc is the only moving part, minimizing wear. This spring force is balanced in the fully open position. • Axial movement of disc — Disc and seating configuration create a streamlined flow path with a venturi effect, resulting in low pressure drop. The Noz-Chek® is designed to mainatin the disc in a stable open position even during moderate flow oscillation. • Short stroke of spring-assisted disc — Inlet flow velocity moves disc axially with a short stroke. In response to flow velocity reduction, a compressed spring initiates valve closure providing quick response. • Spring options — Choice of spring affects critical velocity and valve response. Selection is based on an engineering evaluation of specific applications. In absence of such evaluation, a standard spring will be provided. Characteristics Closing When a noticeable reduction in flow occurs, the disc reacts immediately, limiting backflow and valve slamming. The spring load, low mass disc, and short displacement ensure a rapid self-dampening response. For unique applications, the internal geometry can be modified to suit the service conditions. Noz-Chek® valves deliver an effective dynamic response under various flow deceleration conditions. The dynamic performance characteristics of Noz-Chek® valves are compared to swing check and dual plate spring-assisted check valves in Figure 1. Noz-Chek®’s unique design features result in superior performance, fast response and lower pressure loss in piping systems. V r Reverse Velocity (m/s) Swing-Check Standard Dual Disc Check Valve DUO-CHEK NOZ-CHEK ® ® d v/d t Deceleration (m/s2) Figure 1 www.cranenuclear.com 21 Noz-Chek® Valves Design Features and Benefits Applications • Feedwater • Cooling water • Blowdown • Steam Flow Outlet Zone Designed for pressure recovery to minimize pressure loss and fluid turbulence. Results in smooth flow. Spring Being an indispensable component, it is designed and specified for the particular service conditions required by the customer’s application 22 www.cranenuclear.com Noz-Chek® Valves Disc Standard disc is high strength with minimized weight to provide fast dynamic response. Design minimizes bearing loads, lengthening the life of bearings and shaft. Offered in a variety of trim materials, with metal or resilient seating. Seat Assures venturi flow by its configuration. Provides seating surface for disc and enables bubble-tight seal with resilient materials. Flow Inlet Zone Venturi design maximizes flow impact on disc. Provides streamlined flow when valve is fully open to minimize pressure loss. 23 www.cranenuclear.com Noz-Chek® Valves Components and Materials of Construction 9 5 7 10 6 UPPER HALF SHOWN - OPEN LOWER HALF SHOWN - CLOSED FLOW 8 11 4 8 2 3 1 Item No. Part Name CS Valves SS Valves 1 Body A216 GR WCB A351 GR CF8M 2 Disc A351 GR CF8M A351 GR CF8M 3 Seat2 A479 TP 316 A479 TP 316 4 Disc Stem A479 TP 316 A479 TP 316 5 Disc A/R PIN* 316 Stainless 316 Stainless 6 Spring Inconel® X-750 Inconel® X-750 7 Guide Housing A479 TP 316 A479 TP 316 8 Guide Bushing Nitronic 60 Nitronic 60 2 9 Seat O-Ring Viton W/FEP Jacket Viton W/FEP Jacket 10 Grub Screw Stainless Steel Stainless Steel 11 Retaining Ring A479 TP 316 A479 TP 316 3 NOTES: 1) Above table represents typical materials of construction. Actual valve can be made-to-order, as per customer specifications. 2) Disc and/or seat can be provided hardfaced. Resilient seats also available. 3) Other materials, including silver plated Inconel, are available. * A/R = Anti-rotational 24 www.cranenuclear.com Noz-Chek® Valves Flanged End Non-Slam Dimensional Tables Style NCS B A Style NC Class 150 RF Standard Nominal Pattern Size A in (mm) 8.00 2 (203) 9.50 3 (241) 11.50 4 (292) 14.00 6 (356) 19.50 8 (495) 24.50 10 (622) 27.50 12 (699) 31.00 14 (787) 34.00 16 (864) 38.50 18 (978) 38.50 20 (978) 51.00 24 (1,295) 57.00 28 (1,448) 60.00 30 (1,524) 77.00 36 (1,956) 42 48 54 60 - Class Short Pattern B in (mm) 14.37 (365) 17.25 (438) 18.70 (475) 21.45 (545) 24.00 (610) 33.47 (850) 31.88 (810) 37.22 (945) 39.77 (1,010) 39.37 (1,000) 55.72 (1,415) 57.50 (1,461) 72.84 (1,850) 80.12 (2,035) Weight A lbs. (kg) 22 (10) 66 (30) 106 (48) 168 (76) 428 (194) 536 (243) 628 (285) 944 (428) 1,078 (489) 1,795 (814) 3,177 (1441) 2,540 (1,152) 4,422 (2,006) 5,417 (2,457) 5,983 (2,714) - B lbs. (kg) 485 (220) 622 (282) 765 (347) 915 (415) 1,186 (538) 2,370 (1,075) 2,888 (1,310) 3,439 (1,560) 4,332 (1,965) 5,743 (2,605) 9,039 (4,100) 11,629 (5,275) 20,834 (9,450) 23,810 (10,800) 300 RF Standard Short Nominal Pattern Pattern Size A B in (mm) in (mm) 10.50 2 (267) 12.50 3 (318) 14.00 4 (356) 17.50 10.00 6 (445) (254) 21.00 12.25 8 (533) (311) 24.50 14.37 10 (622) (365) 28.00 17.25 12 (711) (438) 33.00 18.70 14 (838) (475) 34.00 21.45 16 (864) (545) 38.50 24.00 18 (978) (610) 40.00 31.88 20 (1,016) (810) 53.00 31.88 24 (1,346) (810) 59.00 40.75 28 (1,499) (1,035) 60.00 39.77 30 (1,524) (1,010) 82.00 39.37 36 (2,083) (1,000) 55.72 42 (1,415) 57.50 48 (1,461) 72.84 54 (1,850) 80.12 60 (2,035) Class Weight A lbs. (kg) 29 (13) 66 (30) 106 (48) 209 (95) 450 (204) 613 (278) 730 (331) 1,186 (538) 1,426 (647) 1,808 (820) 2,586 (1,173) 3,338 (1,514) 5,262 (2,387) 5,831 (2,645) 9,608 (4,358) - B lbs. (kg) 194 (88) 419 (190) 547 (248) 672 (305) 981 (445) 1,168 (530) 1,521 (690) 2,403 (1,090) 3,020 (1,370) 4,850 (2,200) 5,278 (2,394) 8,091 (3,670) 12,390 (5,620) 11,740 (5,325) 22,355 (10,140) 24,471 (11,100) 600 RF Nominal Size 2 3 4 6 8 10 12 14 16 18 20 24 28 30 36 42 48 54 60 Standard Pattern Short Pattern A in (mm) 11.50 (292) 14.00 (356) 17.00 (432) 22.00 (559) 26.00 (660) 31.00 (787) 33.00 (838) 35.00 (889) 39.00 (991) 43.00 (1,092) 47.00 (1,194) 55.00 (1,397) 63.00 (1,600) 65.00 (1,651) 82.00 (2,083) - B in (mm) 15.37 (390) 12.25 (311) 14.38 (365) 17.25 (438) 18.69 (475) 21.50 (546) 31.88 (810) 31.88 (810) 31.88 (810) 34.25 (870) 39.75 (1,010) 47.82 (1,215) 57.50 (1,461) 63.58 (1,615) 72.00 (1,829) 85.00 (2,159) Weight A lbs. (kg) 37 (17) 66 (30) 163 (74) 425 (193) 551 (250) 880 (399) 1,138 (516) 1,437 (652) 2,110 (957) 3,411 (1,547) 3,389 (1,537) 5,315 (2,411) 8,673 (3,934) 8,675 (3,935) 19,354 (8,779) - B lbs. (kg) 373 (169) 448 (203) 739 (335) 939 (426) 1,186 (538) 1,742 (790) 2,987 (1,355) 3,042 (1,380) 4,266 (1,935) 5,864 (2,660) 6,614 (3,000) 9,921 (4,500) 14,515 (6,584) 22,597 (10,250) 27,337 (12,400) 40,786 (18,500) 25 www.cranenuclear.com Noz-Chek® Valves Flanged End Non-Slam Dimensional Tables Style NCS B Class 900 RF Nominal Size 2 3 4 6 8 10 12 14 16 18 20 24 28 30 36 42 48 Standard Pattern Short Pattern A in (mm) 14.50 (368) 15.00 (381) 18.00 (457) 24.00 (610) 29.00 (737) 33.00 (838) 38.00 (965) 40.50 (1,029) 44.50 (1,130) 48.00 (1,219) 52.00 (1,321) 61.00 (1,549) - B in (mm) 15.38 (391) 13.63 (346) 15.50 (394) 18.00 (457) 18.62 (473) 29.51 (750) 30.50 (775) 34.22 (869) 40.00 (1,016) 40.00 (1,016) 40.41 (1,026) 46.84 (1,190) 60.00 (1,524) 64.00 (1,626) Weight A lbs. (kg) 79 (36) 121 (55) 220 (100) 567 (257) 739 (335) 1,508 (684) 1,951 (885) 2,928 (1,328) 3,225 (1,463) 4,456 (2,021) 6,484 (2,941) 8,126 (3,686) - B lbs. (kg) 425 (193) 639 (290) 1,065 (483) 1,488 (675) 1,532 (695) 2,690 (1,220) 3,175 (1,440) 4,674 (2,120) 7,015 (3,182) 10,251 (4,650) 10,472 (4,750) 15,984 (7,250) 21,870 (9,920) 31,747 (14,400) A Style Class 1500 RF Standard Nominal Pattern Size A in (mm) 14.50 2 (368) 18.50 3 (470) 21.50 4 (546) 27.75 6 (705) 32.75 8 (832) 39.00 10 (991) 44.50 12 (1,130) 49.50 14 (1,257) 54.50 16 (1,384) 60.50 18 (1,537) 65.50 20 (1,664) 76.50 24 (1,943) NC Class Short Pattern B in (mm) 15.88 (403) 13.63 (346) 15.50 (394) 18.00 (457) 25.53 (648) 29.53 (750) 32.00 (813) 34.22 (869) 34.22 (869) Weight A lbs. (kg) 79 (36) 172 (78) 271 (123) 805 (365) 1,008 (457) 1,978 (897) 2,650 (1,202) 4,932 (2,237) 5,485 (2,488) 8,106 (3,677) 9,207 (4,176) 13,329 (6,046) B lbs. (kg) 595 (270) 805 (365) 1,385 (628) 1,984 (900) 3,527 (1,600) 4,057 (1,840) 5,952 (2,700) 6,504 (2,950) 11,442 (5,190) 2500 RF Nominal Size 2 3 4 6 8 10 12 Standard Pattern Short Pattern A in (mm) B in (mm) A lbs. (kg) B lbs. (kg) 17.75 (451) 22.75 (578) 26.50 (673) 36.00 (914) 40.25 (1,022) 50.00 (1,270) 56.00 (1,422) 15.88 (403) 17.69 (449) 22.13 (562) 36.00 (914) 115 (52) 262 (119) 370 (168) 1,307 (593) 1,925 (873) 3,638 (1,650) 5,604 (2,542) 1,069 (485) 1,543 (700) 2,705 (1,227) 4,570 (2,073) Weight 26 www.cranenuclear.com Noz-Chek® Valves Technical data • Table of standard Cv for Noz-Chek valves NPS 1.5 2 2.5 3 4 5 6 8 10 12 14 16 18 20 22 24 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 60 150 Cv 140 140 140 300 540 840 1210 2170 3410 4940 6070 8090 10440 13100 16090 19420 27120 31520 35710 40830 46340 52270 58620 65410 71790 79470 87160 95790 104930 114050 124270 145230 300 Cv 140 140 140 310 540 840 1220 2180 3430 4980 6110 8160 10210 12860 15830 19150 26830 31220 35980 41140 46690 51960 57950 64310 71510 78290 86400 95010 103110 112740 122920 143840 600 Cv 80 140 140 310 550 850 1230 2130 3290 4810 5810 7690 9690 11950 14460 17650 24110 28020 33950 37170 41830 46810 52130 57790 63820 70660 77470 85130 92770 100860 109960 129070 900 Cv 80 120 120 280 510 800 1140 1950 3060 4340 5300 6980 8900 11070 13510 16210 22430 25970 33080 34520 38720 43830 48650 54490 59970 66160 72780 1500 Cv 80 120 120 260 450 710 1000 1710 2690 3800 4600 6060 7730 9760 11900 14250 2500 Cv 70 80 80 180 290 450 670 1160 1860 2650 27 www.cranenuclear.com Noz-Chek® Valves Ordering Number System 24" NC 30 Valve Size Style S M F Pressure Body & Trim Seal Class End Connection Modification Number Description: 24" Style NC, ASME Class 300, Carbon Steel Body, Buna-N Seal, Raised Face Flanges (No Modifications) Valve Size Nominal valve sizes are expressed in inches Style Ordering Letter Body Style Size Range NC Integral Body, Standard Pattern 2" - 60" (50 mm - 1500 mm) NCS Integral Body, Short Body Pattern 8" - 60" (400mm - 1500 mm) Seal Operating temperature for general guidance only Code Letter Operating Temp. Seal Material °C °F M Buna-N -57 to 120 -70 to 250 V Viton-B® -40 to 204 -40 to 400 P Metal -257 to 537 -450 to 1000 Z EPDM* -57 to 120 -70 to 250 Viton® is a registered trademark of DuPont Performance Elastomers L.L.C. Metal seats may be furnished as integral, or special overlay materials are available. Flange Series ASME Ordering No. Pressure Class 15 150 30 300 60 600 90 900 150 1500 250 2500 450 4500 28 www.cranenuclear.com Noz-Chek® Valves Ordering Number System (cont.) 24" NC 30 Valve Size Style S M F Pressure Body & Trim Seal Class End Connection Modification Number Description: 24" Style NC, ASME Class 300, Carbon Steel Body, Buna-N Seal, Raised Face Flanges (No Modifications) Standard Body & Disc Materials Code Body Disc S ASTM A 216 GR WCB carbon steel alloy steel C ASTM A 351 GR CF8M 316 stainless steel stainless steel E ASTM A 217 GR CA15 410 stainless steel 11-13 chrome GC ASTM A 352 GR LCC low temp. carbon steel alloy steel DZ ASTM A890 GR 4A duplex stainless steel Duplex SS Spring Material Maximum Recommended Operating Temperatures Material °C °F 316 Stainless Steel 120 250 Inconel 600® 315 600 Inconel X-750® 537 1000 Inconel® is a registered trademark of Special Metals Corporation. For temperatures up to 600°F (315°C), Inconel will be furnished as standard. For service temperatures above 600ºF (315ºC)., Inconel X-750 springs will be specified. Other alloy spring materials are available to meet specific requirements. End Connections Ordering Letter Connections F Flanged-Raised Faced X Flanged-Flat Faced G Grayloc® End P Flanged Smooth Finish R Flanged Ring Joint W Butt Weld Grayloc® is a registered trademark of Oceaneering International, Inc. Modifications A modification number is assigned when non-standard features, material mixes or documentation are ordered. www.cranenuclear.com 29 Notes 30 www.cranenuclear.com Notes 31 www.cranenuclear.com For Parts: For Services: Crane Nuclear Crane Nuclear 860 Remington Bldv. 2825 Cobb International Blvd. Bolingbrook, IL 60440 USA Kennesaw, GA 30152 USA Tel: 630.226.4900 Tel: 770.424.6343 Fax: 630.226.4648 Fax: 770.429.4752 www.flowoffluids.com Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alteration can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the Crane Co. or its subsidiaries. © 2013 CRANE Nuclear, www.cranenuclear.com NU-SEC6-BU-EN-A4-CN-2013_08 www.cranenuclear.com
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