DUAL-PLATE HIGH PERFORMANCE Wafer Check Valves, API 594
Transcription
DUAL-PLATE HIGH PERFORMANCE Wafer Check Valves, API 594
WAFER CHECK VALVES, API 594 Valves Principles – Valve Automation Specialist DUAL-PLATE HIGH PERFORMANCE Wafer Check Valves, API 594 CATALOGUE 1 WAFER CHECK VALVES, API 594 DUAL-PLATE CHECK High performance non-slam check valves are the original Mission wafer check valves introduced to the market in the late 50’s. They are available in the sizes, pressure classes and configurations you need to meet the most demanding of applications. Our product range includes, but is not limited to: • Sizes: 2” to 88” • ASME Pressure Class 125 through 2500 • API 6A and 6D pressure classes • DIN, JIS, BS, AS, and ISO standards are also available • Wafer, lug, double flanged and extended body styles • Configurations available in retainered and retainerless style • Body Materials: Cast Iron, Carbon Steel, Stainless Steels, Duplex Stainless Steel, Super Duplex • Resilient Seat Materials: EPDM, Buna-N, Neoprene, Silicone and Viton-B® • Integral and overlaid metal seats also available • End Connections: Raised Face, Plain Face, Ring Joint, Weld-End, Hub-End API 594 Industry Standards* Valve Design API 598 ASME B16.5 & B16.47 ASME B16.34 API 6D API 6A (PED) 97/23/EC Valve Pressure Testing & Inspection Flanges Pressure / Temperature Ratings Pipeline Valves Production Valves Pressure Equipment Directive *Duo-Chek meets or exceed these industry standards. Retainerless valves for critical applications without pin retainer penetration through the body are available in Wafer and are standard in Lug and Double Flange valves. Long-leg spring action allows plates to open and close without seat scrubbing. Dual plate lightweight design for efficient seating and operation. Spring action closes plates independently. (6" and larger) Hinge support sleeve reduces friction and minimizes water hammer through independent plate suspension (on larger sizes). 2 WAFER CHECK VALVES, API 594 CORPORATE PHILOSOPHY The FCValtech corporate philosophy is to bring to the market new and innovative valve designs with special emphasis on quality, safety, ease of operation, and most of all, long service life. All this combined with the use of high quality materials, advanced manufacturing technology and automation in all stages of manufacturing ensures the highest possible quality at a competitive price. FCValtech is strongly committed to providing the highest level of customer service. The company’s strengths in design, production and marketing enables it to be a leader, today and into the future. MANUFACTURING RANGE Sizes: • 2” to 72” Body Styles: Special Features: Pressures: • ANSI Class 150 to 2500 • API 2000# to 10000# • Flanged • Retainerless body • Flangless (Wafer Style) • Patented hinge design • Lug (Drilled or Threaded) • No gasket restrictions • Butt Weld • No fugitive emissions • Hub End (for Clamp Joints) • Lapped (metal) seats Temperatures: • Minus 400ºF. to 1200ºF. • Extended Body Seating: • Resilient or Metal to Metal Materials: Cast or Forged DESIGN & PERFORMANCE STANDARDS • ANSI B16.5 flange dimension • ANSI B16.47 above 24”, flange dimension • API 594 – materials, design & face to face • API 605 (B16.47), flange dimension FLANGED TYPE • API 6A – flange dimension & face to face • API 6D – materials • API 598 – testing • ANSI B16.34 – materials, wall thickness LUG TYPE WAFER TYPE 3 WAFER CHECK VALVES, API 594 DUAL-PLATE CHECK VALVE FEATURES AND BENEFITS 4 WAFER CHECK VALVES, API 594 B D Wafer Body Dimensions A A A Flow Direction C Serrated be vertical for horizontal flow. Bore Plain Face ASME Class 150 Size A in mm in mm 2" 50 4 1⁄ 8 105 2 1⁄ 2" 65 4 7⁄ 8 124 3" 80 5 3⁄ 8 137 4" 100 6 7⁄ 8 175 5" 125 7 3⁄ 4 197 6" 150 8 3⁄ 4 222 8" 200 11 279 10" 250 13 3⁄ 8 340 12" 300 16 1⁄ 8 410 14" 350 17 3⁄ 4 451 16" 400 20 1⁄ 4 514 18" 450 21 5⁄ 8 549 20" 500 23 7⁄ 8 606 24" 600 28 1⁄ 4 718 26" 650 30 1⁄ 2 775 30" 750 34 3⁄ 4 883 36" 900 41 1⁄ 4 1048 42" 1050 48 1219 48" 1200 54 1⁄ 2 1384 54" 1350 61 1549 60" 1500 67 1⁄ 2 1715 66" 1650 74 1⁄ 4 1886 72" 1800 80 3⁄ 4 2051 78" 1950 84 2133 84" 2100 89 3⁄ 4 2280 88" 2200 94 2388 Section A ASME Class 300 B C in mm in mm 60 1 15⁄ 16 49 2 3⁄ 8 2 5⁄ 8 67 2 11⁄ 32 60 73 2 29⁄ 32 74 2 7⁄ 8 2 7⁄ 8 73 3 53⁄ 64 97 3 3⁄ 8 86 4 13⁄ 16 122 98 5 49⁄ 64 146 3 7⁄ 8 5 127 7 5⁄ 8 194 243 5 3⁄ 4 146 9 9⁄ 16 7 1⁄ 8 181 11 3⁄ 8 289 7 1⁄ 4 184 12 1⁄ 2 318 7 1⁄ 2 191 15 381 203 16 7⁄ 8 429 8 8 5⁄ 8 219 1813⁄16 478 8 3⁄ 4 222 22 5⁄ 8 575 14 356 24 1⁄ 4 616 13 330 29 1⁄ 4 743 15 1⁄ 4 387 35 889 1041 17 432 41 1194 20 5⁄ 8 524 47 21 1⁄ 4 540 51 1⁄ 2 1308 26 660 56 1422 31 787 65 1⁄ 4 1657 36 914 68 1727 991 74 1880 39 42 1067 80 2032 2134 44 1118 84 ASME Class 600 Size A B in mm in mm in mm 2" 50 4 3⁄ 8 111 2 3⁄ 8 60 2 1⁄ 2" 65 5 1⁄ 8 130 2 5⁄ 8 67 73 3" 80 5 7⁄ 8 149 2 7⁄ 8 4" 100 7 5⁄ 8 194 3 1⁄ 8 79 5" 125 9 1⁄ 2 241 4 1⁄ 8 105 6" 150 10 1⁄ 2 267 5 3⁄ 8 136 8" 200 12 5⁄ 8 321 6 1⁄ 2 165 10" 250 15 3⁄ 4 400 8 3⁄ 8 213 12" 300 18 457 9 229 14" 350 19 3⁄ 8 492 10 3⁄ 4 273 16" 400 22 1⁄ 4 565 12 305 18" 450 24 1⁄ 8 613 14 1⁄ 4 362 20" 500 26 7⁄ 8 683 14 1⁄ 2 368 24" 600 31 1⁄ 8 791 17 1⁄ 4 438 547 26" 650 34 1⁄ 8 867 18 30" 750 38 1⁄ 4 972 197⁄ 8 505 36" 900 44 1⁄ 2 1130 25 635 42" 1050 48 1219 27 5⁄ 8 702 C in mm 1 15⁄ 16 49 2 11⁄ 32 60 2 29⁄ 32 74 3 53⁄ 64 97 4 13⁄ 16 122 5 49⁄ 64 146 7 5⁄ 8 194 9 9⁄ 16 243 11 3⁄ 8 289 12 1⁄ 2 318 14 5⁄ 16 364 16 1⁄ 8 410 17 15⁄ 16 456 21 9⁄ 16 548 24 610 283⁄ 4 730 333⁄ 4 857 39 1⁄ 2 1003 ASME Class 1500 Size A in mm in mm 2" 50 5 5⁄ 8 143 2 1⁄ 2" 65 6 1⁄ 2 165 3" 80 6 7⁄ 8 175 4" 100 8 1⁄ 4 210 5" 125 10 254 6" 150 11 1⁄ 8 283 8" 200 13 7⁄ 8 352 10" 250 17 1⁄ 8 435 12" 300 20 1⁄ 2 521 14" 350 22 3⁄ 4 578 16" 400 25 1⁄ 4 641 18" 450 27 3⁄ 4 705 20" 500 29 3⁄ 4 756 24" 600 35 1⁄ 2 902 C in mm 1 11⁄ 16 43 1 54 2 ⁄8 2 5⁄ 8 67 3 7⁄ 16 87 4 5⁄ 16 110 3 5 ⁄ 16 132 6 13⁄ 16 173 8 1⁄ 2 216 10 1⁄ 8 257 11 1⁄ 2 292 12 13⁄ 16 325 13 3⁄ 4 349 14 3⁄ 4 375 15 1⁄ 8 384 B in mm 2 3⁄ 4 70 3 1⁄ 4 83 3 1⁄ 4 83 4 102 – – 6 1⁄ 4 159 8 1⁄ 8 206 9 3⁄ 4 248 12 305 14 356 15 1⁄ 8 384 18 7⁄ 16 468 21 533 22 559 D in – – mm – – 6 16 22 35 54 70 83 83 113 137 160 210 203 229 303 381 425 502 – – – – – – ⁄4 ⁄8 7 ⁄8 1 3⁄ 8 2 1⁄ 8 2 3⁄ 4 3 1⁄ 4 3 1⁄ 4 4 7⁄ 16 5 3⁄ 8 6 5⁄ 16 8 1⁄ 4 8 9 1115⁄16 15 16 3⁄ 4 19 3⁄ 4 – – – – – – 1 5 D mm – 3 6 22 25 36 51 58 88 70 110 94 135 167 184 243 303 362 Weight lbs. kg . 7 3 11 5 15 7 26 12 50 22.7 80 36 135 61 238 108 333 151 455 206 640 290 890 404 1120 508 2040 925 2530 1148 3375 1531 6300 2858 8447 3832 mm – 2 8 14 – 27 36 43 57 51 67 68 102 105 Weight lbs. kg . 6 14 16 7 11 25 20 43 – – 50 110 219 99 397 180 725 329 948 430 1380 627 1900 863 2750 1247 4409 2000 in – ⁄8 ⁄4 7 ⁄8 1 1 7⁄ 16 2 2 9⁄ 32 3 15⁄ 32 2 3⁄ 4 4 5⁄ 16 3 11⁄ 16 5 5⁄ 16 6 9⁄ 16 7 1⁄ 4 9 9⁄ 16 11 15⁄16 14 1⁄ 4 1 1 D in – ⁄ 16 5 ⁄ 16 9 ⁄ 16 – 1 1⁄ 16 1 13⁄ 32 1 11⁄ 16 2 1⁄ 4 2 2 5⁄ 8 2 11⁄ 16 4 4 1⁄ 8 1 Weight lbs. kg . 6 3 10 5 13 6 17 8 27 12 35 16 70 32 106 48 172 78 200 91 275 125 315 143 435 197 620 281 1555 705 1230 558 2017 915 2800 1270 3920 1778 6172 2800 7800 3538 12000 5443 14000 6350 17160 7800 20460 9300 23100 10500 Size in mm 2" 50 2 1⁄ 2" 65 3" 80 4" 100 5" 125 6" 150 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 26" 650 30" 750 36" 900 42" 1050 48" 1200 A in mm 4 3⁄ 8 111 5 1⁄ 8 130 5 7⁄ 8 149 7 1⁄ 8 181 8 1⁄ 2 216 9 7⁄ 8 251 12 1⁄ 8 308 14 1⁄ 4 362 16 5⁄ 8 422 19 1⁄ 8 486 21 1⁄ 4 540 23 1⁄ 2 597 25 3⁄ 4 654 30 1⁄ 2 775 32 7⁄ 8 835 37 1⁄ 2 953 44 1118 45 7⁄ 8 1289 52 1⁄ 8 1492 B in mm 2 3⁄ 8 60 2 5⁄ 8 67 2 7⁄ 8 73 2 7⁄ 8 73 3 3 ⁄8 86 3 7⁄ 8 98 5 127 5 3⁄ 4 146 7 1⁄ 8 181 8 3⁄ 4 222 9 1⁄ 8 232 10 3⁄ 8 264 11 1⁄ 2 292 12 1⁄ 2 318 14 356 141⁄ 2 368 19 483 22 3⁄ 8 568 24 3⁄ 4 629 C in mm 1 15⁄ 16 49 2 11⁄ 32 60 2 29⁄ 32 74 3 53⁄ 64 97 13 4 ⁄ 16 122 5 49⁄ 64 146 7 5⁄ 8 194 9 9⁄ 16 243 3 11 ⁄ 8 289 12 1⁄ 2 318 14 5⁄ 16 364 16 7⁄ 8 429 17 15⁄ 16 456 21 9⁄ 16 548 24 3⁄ 8 619 283⁄ 4 730 35 889 41 1041 47 1194 ASME Class 900 Size A in mm in mm 2" 50 5 5⁄ 8 143 2 1⁄ 2" 65 6 1⁄ 2 165 3" 80 6 5⁄ 8 168 4" 100 8 1⁄ 8 206 5" 125 9 3⁄ 4 248 6" 150 11 3⁄ 8 289 8" 200 14 1⁄ 8 359 10" 250 17 1⁄ 8 435 12" 300 19 5⁄ 8 498 14" 350 20 1⁄ 2 521 16" 400 22 5⁄ 8 575 18" 950 25 1⁄ 8 638 20" 500 27 1⁄ 2 699 838 24" 600 33 B in mm 2 3⁄ 4 70 3 1⁄ 4 83 3 1⁄ 4 83 4 102 – – 6 1⁄ 4 159 8 1⁄ 8 206 9 1⁄ 2 241 11 1⁄ 2 292 14 356 15 1⁄ 8 384 17 3⁄ 4 451 17 3⁄ 4 451 19 1⁄ 2 495 C in mm 1 11⁄ 16 43 2 1⁄ 8 54 2 5⁄ 8 67 7 3 ⁄ 16 87 4 5⁄ 16 110 5 3⁄ 16 132 6 13⁄ 16 173 8 1⁄ 2 216 10 1⁄ 8 257 11 1⁄ 2 292 12 13⁄ 16 325 14 7⁄ 16 367 17 15⁄ 16 456 21 1⁄ 2 546 ASME Class 2500 Size A in mm in mm 2" 50 5 3⁄ 4 146 2 1⁄ 2" 65 6 5⁄ 8 168 3" 80 7 3⁄ 4 197 4" 100 9 1⁄ 4 235 5" 125 11 279 6" 150 12 1⁄ 2 318 8" 200 15 1⁄ 4 387 10" 250 18 3⁄ 4 476 12" 300 21 5⁄ 8 549 in 2 3⁄ 4 3 1⁄ 4 3 3⁄ 8 4 1⁄ 8 – 6 1⁄ 4 8 1⁄ 8 10 12 B mm 70 83 86 105 – 159 206 254 305 D in mm – – – – 1 ⁄4 6 5 ⁄8 16 7 ⁄8 22 1 3⁄ 8 35 2 1⁄ 8 54 2 3⁄ 4 70 1 3 ⁄4 83 3 3⁄ 16 81 4 1⁄ 8 105 4 13⁄ 16 122 5 5⁄ 8 143 7 1⁄ 16 179 8 203 9 1⁄ 16 230 11 3⁄ 16 284 14 3⁄ 4 375 16 1⁄ 2 419 Weight lbs. kg . 7 3 11 5 15 7 18 8 35 16 45 20 82 37 125 57 200 91 325 147 415 188 555 252 725 329 1100 499 1605 728 2050 930 3573 1621 4723 2147 6090 2768 D mm – 2 8 14 – 27 36 46 59 51 67 65 135 143 Weight lbs. kg . 14 6 7 16 24 11 40 18 – – 115 52 229 104 388 176 540 245 926 420 1152 523 1318 598 1426 647 2729 1238 mm – 2 6 11 – 27 43 46 56 Weight lbs. kg . 15 7 22 10 31 14 54 25 – – 190 86 285 129 502 228 963 437 in – ⁄ 16 ⁄ 16 ⁄ 16 – 1 1⁄ 16 1 13⁄ 32 1 13⁄ 16 2 5⁄ 16 2 2 5⁄ 8 2 9⁄ 16 5 5⁄ 16 5 5⁄ 8 1 5 9 C in 1 11⁄ 16 2 1⁄ 8 2 5⁄ 8 3 7⁄ 16 4 5⁄ 16 5 3⁄ 16 6 13⁄ 16 8 1⁄ 2 10 1⁄ 8 D mm 43 54 67 87 110 132 173 216 257 in – ⁄ 16 1 ⁄4 7 ⁄ 16 – 1 1⁄ 16 1 11⁄ 16 1 13⁄ 16 2 3⁄ 16 1 5 WAFER CHECK VALVES, API 594 Flanged Body Dimensions B A C Pin must be vertical for horizontal flow. ASME Class 600 ASME Class 150 Size in mm 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 48" 54" 60" 66" 72" 78" 84" 88" 200 250 300 350 400 450 500 600 750 900 1050 1200 1350 1500 1650 1800 1950 2100 2200 A in 13 1⁄ 2 16 19 21 23 1⁄ 2 25 27 1⁄ 2 32 38 3⁄ 4 46 53 59 1⁄ 2 66 1⁄ 4 73 80 86 1⁄ 2 90 96 – B mm 343 406 483 533 597 635 699 813 984 1168 1346 1511 1683 1854 2032 2197 2286 2438 – in C mm in 5 127 7 5⁄ 8 5 3⁄ 4 146 9 9⁄ 16 181 11 3⁄ 8 7 1⁄ 8 184 12 1⁄ 2 7 1⁄ 4 7 1⁄ 2 191 15 8 203 16 7⁄ 8 8 5⁄ 8 219 18 7⁄ 8 222 22 5⁄ 8 8 3⁄ 4 12 305 29 1⁄ 4 14 ½ 368 35 17 432 41 20 5⁄ 8 524 47 21 1⁄ 4 539 51 1⁄ 2 26 660 56 31 787 62 1⁄ 2 36 914 68 39 991 74 42 1067 80 – – – mm 194 243 289 318 381 428 480 575 743 889 1041 1194 1308 1422 1588 1727 1880 2032 – Weight lbs . kg. 93 189 308 352 496 551 661 860 1512 2525 4163 5880 – – – – – – – 42 86 140 160 225 250 300 389 687 1145 1888 2667 – – – – – – – ASME Class 300 Size in mm 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1050 48" 1200 54" 1350 60" 1500 6 A in 20 1⁄ 2 23 25 1⁄ 2 28 30 1⁄ 2 36 43 50 50 3⁄ 4 57 3⁄ 4 65 1⁄ 4 71 1⁄ 4 Flow Direction B mm 521 584 648 711 775 914 1092 1270 1289 1467 1657 1809 in 7 1⁄ 8 8 3⁄ 4 9 1⁄ 8 10 3⁄ 8 11 1⁄ 2 12 1⁄ 2 14 1⁄ 2 19 22 3⁄ 8 24 3⁄ 4 27 1⁄ 4 32 1⁄ 2 C mm 181 222 232 264 292 318 368 483 568 629 692 826 in 11 3⁄ 8 12 1⁄ 2 143⁄ 8 16 1⁄ 8 17 7⁄ 8 22 1⁄ 8 28 3⁄ 4 35 41 47 51 1⁄ 2 56 mm 289 318 365 409 454 562 730 864 1041 1193 1308 1422 Weight lbs. kg. 465 211 593 269 771 350 970 440 1078 488 1516 686 3100 1406 4650 2109 8670 3932 9950 4513 – – – – Size in mm 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1050 48" 1200 A in 22 23 3⁄ 4 27 29 1⁄ 4 32 37 44 1⁄ 2 51 3⁄ 4 55 1⁄ 4 62 3⁄ 4 B mm 559 603 685 743 813 940 1130 1314 1403 1594 in mm 229 273 305 362 368 438 505 635 701 787 9 10 3⁄ 4 12 14 1⁄ 4 14 1⁄ 2 17 1⁄ 4 19 7⁄ 8 25 27 37⁄ 64 31 mm 610 641 705 787 857 1041 1232 1461 1562 B in mm 111⁄ 2 292 14 356 15 1⁄ 8 384 17 3⁄ 4 451 17 3⁄ 4 451 19 1⁄ 2 495 25 635 28 711 31 1⁄ 2 800 C Weight in mm lbs. kg. 289 612 277 11 3⁄ 8 12 1⁄ 2 318 826 375 143⁄ 8 365 951 430 16 1⁄ 8 409 1433 650 18 457 1763 800 21 9⁄ 16 548 2755 1250 28 3⁄ 4 730 5070 2300 33 3⁄ 4 857 7605 3450 39 1⁄ 2 1003 9985 4529 36 914 12600 5715 ASME Class 900 Size in mm 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1050 A in 24 25 1⁄ 4 27 3⁄ 4 31 33 3⁄ 4 41 48 1⁄ 2 57 1⁄ 2 61 1⁄ 2 C in 10 1⁄ 8 11 1⁄ 2 127⁄ 8 14 1⁄ 2 18 21 1⁄ 2 26 31 36 mm 257 292 327 368 457 546 660 787 914 Weight lbs. kg. 770 349 1240 561 1653 750 2314 1050 2866 1300 4175 1893 6500 2948 – – – – WAFER CHECK VALVES, API 594 Lug Body Dimensions B C ASME Class 150 Size in 2" 2 1⁄ 2" 3" 4" 5" 6" A mm 50 65 80 100 125 150 in B mm 152 178 191 229 254 279 6 7 7 1⁄ 2 9 10 11 ASME Class 300 Size A in mm in mm 2" 50 6 1⁄ 2 165 2 1⁄ 2" 65 7 1⁄ 2 191 210 3" 80 8 1⁄ 4 4" 100 10 254 5" 125 11 279 6" 150 12 1⁄ 2 318 8" 200 15 381 10" 250 17 1⁄ 2 445 in 2 3⁄ 8 2 5⁄ 8 2 7⁄ 8 2 7⁄ 8 3 3⁄ 8 3 7⁄ 8 C mm 60 67 73 73 86 98 in 1 15⁄ 16 2 11⁄ 32 2 29⁄ 32 3 53⁄ 64 4 13⁄ 16 5 49⁄ 64 B in 2 3⁄ 8 2 5⁄ 8 2 7⁄ 8 2 7⁄ 8 3 3⁄ 8 3 7⁄ 8 5 5 3⁄ 4 mm 49 60 74 97 122 146 C mm 60 67 73 73 86 98 127 146 in 1 15⁄ 16 2 11⁄ 32 2 29⁄ 32 3 53⁄ 64 4 13⁄ 16 5 49⁄ 64 7 5⁄ 8 9 9⁄ 16 mm 60 67 73 79 136 165 213 in 1 15⁄ 16 2 11⁄ 32 2 29⁄ 32 3 53⁄ 64 5 49⁄ 64 7 5⁄ 8 9 9⁄ 16 Weight lbs. kg . 17 8 17 8 44 20 44 20 481⁄ 2 22 77 35 mm 49 60 74 97 122 146 194 243 Weight lbs. kg . 18 8 22 10 30 14 44 20 51 23 84 38 163 74 270 123 mm 49 60 74 97 146 194 243 Weight lbs. kg . 18 8 22 10 30 14 60 27 183 83 295 134 540 245 ASME Class 600 Size in mm 2" 50 65 2 1⁄ 2" 3" 80 4" 100 6" 150 8" 200 10" 250 A in 6 1⁄ 2 7 1⁄ 2 8 1⁄ 4 10 3⁄ 4 14 16 1⁄ 2 20 B mm 165 191 210 273 356 419 508 in 2 3⁄ 8 2 5⁄ 8 2 7⁄ 8 3 1⁄ 8 5 3⁄ 8 6 1⁄ 2 8 3⁄ 8 C ASME Class Size in mm 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 900 in 81⁄ 2 91⁄ 2 111⁄ 2 15 181⁄ 2 211⁄ 2 mm 216 241 292 381 470 546 in 2 3⁄ 4 3 1⁄ 4 4 6 1⁄ 4 8 1⁄ 8 9 1⁄ 2 ASME Class Size in mm 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 1500 A in 8 1⁄ 2 10 1⁄ 2 12 1⁄ 4 15 1⁄ 2 19 23 26 1⁄ 2 29 1⁄ 2 32 1⁄ 2 36 38 3⁄ 4 46 mm 216 267 311 394 483 584 673 749 826 914 984 1168 B in mm 2 3⁄ 4 70 3 1⁄ 4 83 4 102 6 1⁄ 4 159 8 1⁄ 8 206 248 9 3⁄ 4 12 305 14 356 15 1⁄ 8 384 18 7⁄ 16 468 21 533 22 559 ASME Class Size in mm 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 2500 mm 235 305 356 483 552 673 762 in 2 3⁄ 4 3 3⁄ 8 4 1⁄ 8 6 1⁄ 4 8 1⁄ 8 10 12 A B A in 91⁄ 4 12 14 19 21 3⁄ 4 26 1⁄ 2 30 C mm 70 83 102 159 206 241 mm 43 67 87 132 173 216 Weight lbs. kg . 37 17 57 26 98 45 252 114 441 200 787 357 C in mm 1 11⁄ 16 43 2 5⁄ 8 67 3 7⁄ 16 87 5 3⁄ 16 132 6 13⁄ 16 173 8 1⁄ 2 216 10 1⁄ 8 257 11 1⁄ 2 292 12 13⁄ 16 325 13 3⁄ 4 349 14 3⁄ 4 348 15 1⁄ 8 384 Weight lbs. kg . 37 17 70 32 112 51 262 119 488 221 917 416 1425 646 2045 928 2600 1179 3883 1761 5700 2580 7150 3236 in 1 11⁄ 16 2 5⁄ 8 3 7⁄ 16 5 3⁄ 16 6 13⁄ 16 8 1⁄ 2 B C mm 70 86 105 159 206 254 305 in 1 11⁄ 16 2 5⁄ 8 3 7⁄ 16 5 3⁄ 16 6 13⁄ 16 8 1⁄ 2 10 1⁄ 8 Weight mm lbs. kg . 43 48 22 67 93 42 87 152 69 132 386 175 173 682 309 216 1421 645 257 2248 1020 7 WAFER CHECK VALVES, API 594 DUAL-PLATE CHECK VALVE Retainerless Check Valves High Performance Check Valve for Critical Applications For critical applications, retainerless Dual-plate Check valves feature a one-piece body with no pin retainer penetration through the body. These high performance valves utilize the same internal design of other Dual-plate Check valves with all the unique features and advantages built into them. C 1 7 4 8 Section C 1 C 5 6 A A 4 Flow Direction 11 3 places 7 10 9 2 3 8 This view is rotated 90° to show the actual operating position of the valve. The pin must be vertical for horizontal flow. Section A Because Retainerless Dual-plate Check valves have no body penetrations potential leak paths through the valve are eliminated. This makes the Retainerless Dual-plate Check valves ideally suited to meet the following critical service applications: • Hydrocarbon processing • Chemical processing • Any industry concerned with fire hazards or environmental safety. Key features of the wafer check valve include: • A wide selection of body and plate materials • A choice of metal-to-metal or resilient sealing • A full range of pressure classes and sizes • A variety of end connections • Designs available include wafer, lug and double flange • Internals easily removed for field replacement under normal inspections and maintenance procedures The advanced design provides many operational benefits to the user, which combined with its more compact size and lower weight, make an excellent alternative to a standard swing check valve. Remarkable advantages include: • Independent spring action (on 6” and larger) and plate suspension on larger valves • Free release flat seats • Springs provide superior response to flow reversal or deceleration • Minimal water hammer • Savings in purchase price and installation costs compared to a conventional swing check valve • Single body design with no body cartridge 8 Item No Part No 1 2 3 4 5 6 7 8 9 10 11 Body Plate Seal Stop Pin Hinge Pin Spring* Pin Insert Snap Ring Body Bearing Plate Bearing Spring Bearing * Independent spring in valve sizes 6” and larger. WAFER CHECK VALVES, API 594 DUAL-PLATE CHECK VALVE TECHNICAL DATA Class 125-150 Spring Cracking Pressure (PSI) Valve Coefficient Cv Valve Size in 2" 2½ 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 48" 54" 60" 66" 72" Class 125-300 mm 50 65 80 100 127 150 200 250 300 350 400 450 500 600 750 900 1050 1200 1350 1500 1650 1800 Valve Size in mm 2" 50 2½" 65 3" 80 4" 100 5" 127 6" 150 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1050 48" 1200 75 95 191 377 483 821 1,590 2,920 4,470 5,870 8,690 10,940 14,290 23,000 37,200 59,000 92,000 126,000 186,000 217,000 280,000 350,000 Std. Torque Low Torque Min. Torque 0.13 0.12 0.16 0.11 0.09 0.07 0.10 0.10 0.07 0.06 0.08 0.07 0.06 – – – – – 0.05 0.04 0.04 0.05 0.05 0.04 0.04 0.04 0.04 – – – – – – – – – 0.23 0.26 0.21 0.22 0.18 0.14 0.19 0.18 0.17 0.15 0.16 0.15 0.13 0.10 0.08 0.08 0.05 0.06 • Spring cracking pressure is an estimate of the pressure required to overcome the spring force when valve is closed. This is not exact as valve cannot be used as a relief valve. The use of low and min. torque springs could effect the valve performance and should only be used when unique service conditions are evaluated. • Valves 6" and larger have independent springs. • Coefficients for sizes above 72" please consult factory. Spring & Drain Size Information Body Drain Hole Sizes Spring Selection Guide Spring Material Operating Temperature Range °C °F Type 316 S.S. -129 to 120 -200 to 250 Inconel X-750 -250 to 537 -420 to 1000 ® (Available when specified) ASME Class 125 (Cast Iron) Schedule A 1 2" – 8" ⁄ 8" (50mm – 200mm) (3.18mm) 3 10" – 12" ⁄ 8" (250mm – 300mm) (9.52mm) • Spring materials are included in trim materials as an important part of materials selection. The most common standard trim materials are shown under Ordering Information. • For unique service conditions, different torque springs as well as other spring materials are available. Please consult factory. 14" & up (350mm & up) ¾" (19.1mm) ASME Class 150-2500 Schedule B 2" - 2 ½" ¼" (50mm – 65mm) (6.35mm) 3 3" - 4" ⁄ 8" (75mm – 100mm) (9.52mm) 5" ½" (125mm) (12.7mm) 6" & up (150 mm) • ¾" (19.1mm) All drain holes are located on the downstream side of the valve. 9 WAFER CHECK VALVES, API 594 ORDERING CHART Identification Code/Figure Number The valve figure number consists of two groups of numbers and/or letters. The first group indicates the body, disc and seat materials. The second indicates the spring material and type of ends. Any non-standard construction such as different trim material, drain connections, etc., and any special features are indicated by a three digit suffix number. A2A4A2S9 Body, Flapper & Seat Material Body C.S. Body Seat C.S. MATERIALS CODEMATERIAL A1 Cast Iron A2 Carbon Steel A3 Ductile Iron A4 316 Stainless A5 410 Stainless A6 Aluminum A7 Hastelloy C276 A8 Aluminum Bronze A9Titanium A10 Low Temp Steel A11 Monel A12 Alloy 20 A13 22% Cr Duplex Stainless A14 25% Cr Duplex Stainless A15 304 Stainless A16 5% Cr-0.5 Mo Steel A17 9% Cr-1 Mo Steel A18 Per P.O. A19 1.25% Cr-0.5 Mo Steel A20 6% Moly (6 Mo) SPRINGS CODE MATERIAL MAX TEMP ºF P1 316 SS 250 P2Inconel 600 P3 Inconel X-750 1000 P4Monel 400 P5 317 LSS 250 P6Hastelloy 800 P7 Inconel 625 1000 P8 Alloy 20 250 P9 Per P.O. END CONNECTIONS CODECONNECTION E1 Special per P.O. E2 Wafer RF E3 Wafer RTJ E4 Lug Drilled RF E5 Lug Drilled RTJ E6 Flanged RF E7 Flanged RTJ E8 Hub for Clamp Joint (specify make) E9 Lug Threaded RF E10 Lug Threaded RTJ E11 Wafer Flat Face E12 Lug Flat Face E13 Flange Flat Face E14 Butt Weld (specify pipe wall T) 10 MAX TEMP 121 315 537 204 121 426 537 121 — XXX Special Features P1 E2 Body Seat Seal Face Stellite SPECS A278 Class 30 A216 Gr. WCB A395 A351 Gr. CF8M A217 Gr. CA15 B26 Alloy ZC81A A 494 Gr. CW-12MW B148 Gr. 954 R50400 A352 Gr. LCC/A350 LF2 A296 Gr. M 35 W A743 Gr. CN7M A890 Gr. 4A A890 Gr. 5A A351 Gr. CF8 A217 Gr. C5 A217 Gr. C12 B148 Gr. 954 See suffix no. A217-WC6 P1E2 Spring Material Type Of Ends A2 A4 A2 S9 Flapper 316 SS — SEATING SURFACES BODY SEAT SEAL FACE CodeMaterial S0 Same as Body S1Buna-N S2Neoprene S3Viton S4Silicone S5TFE S6 316 SS S7 410 SS S8Stellite S9Monel S10EPDM Spring 316 SS Ends Wafer RF FLAPPER SEAT ONLY CodeMaterial S0 Same as Flapper S11Buna-N S12Neoprene S13Viton S14Silicone S15TFE S16 316 SS S17 410 SS S18Stellite S19Monel S20EPDM BODY & FLAPPER SEAT CodeMaterial S21Bronze S22 316 SS S23 410 SS S24Stellite S25Monel S26 Hastelloy C WAFER CHECK VALVES, API 594 Valves Principles – Valve Automation Specialist MANUFACTURING DIVISION No.16, Jinting Road, Shuige Industry, Lishui City, Zhejiang Province, 323000 China E-mail: [email protected] INTERNATIONAL HEAD QUARTER SALES OFFICE Flow Control Group Holding Ltd Room 102, No. 17 Lane 618, Huting North, Songjiang, Shanghai, 201615 China Mobile Contact: 86-13959376762 E-mail: [email protected] Website: www.fcvaltech.com SOUTH EAST ASIA REGIONAL SALES OFFICE OIL-TECH ENGINEERING PTE LTD 48, Toh Guan Road East, #05-148, Enterprise Hub Singapore 608586 Phone: 65-6515 1684 Fax: 65-6896 8056 E-mail: [email protected] Website: www.oiltech-eng.com United States Spain Italy Turkey Iran China Vietnam Kuwait Bahrain Thailand Egypt Pakistan UAE Nigeria Malaysia India Indonesia Singapore 11
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