vehicle heat exchangers

Transcription

vehicle heat exchangers
Within heat exchange, we are lead suppliers for OEMs and other technology-savvy
clients, leveraging on our proven R&D capabilities, technological know-how and
flexible production lines.
We focus on small and medium scale specialized projects, in the fields of industrial,
power generation, railway, marine, extractive and defence industries, among other
heat exchange applications.
Water radiators
Intercoolers
Oil coolers
Cooling systems
Heating radiators
Metal parts
www.romradiatoare.com
We are specialized suppliers of heat exchange solutions:
Based on 80+ years of experience and on our technological know-how, we design and develop customized
solutions according to customer requests:
 For clients within automotive, marine power generation and railway, among other industries, we play the role
of R&D (and production) partner.
 For those customers who do not have a sufficiently strong technical background for new product development
in the field of heat exchangers we assume an expert supplier role.
 On your request our qualified engineers may evaluate and recommend cost-effective solutions to improve your
operations.
We are technologically strong :
 Our production technology allows us to develop complex, integrated cooling systems
 In the last three years we have invested more than 6 mil € in production facilities and production technology.
 We have 19 registered patents for various product and process innovations in the field of heat exchange
We are quality-oriented:
 We are ISO 9001:2001 and ISO TS 16949:2002 certified
ROMRADIATOARE SA – BUSINESS LINES
Industrial heat exchange solutions
Vehicle heat exchangers
Metal parts & Welded Structures
INDUSTRIAL HEAT EXCHANGE SOLUTIONS
For over 50 years, ROMRADIATOARE has earned distinction for manufacturing a wide range of heat exchangers for
applications in different industries: power generation, oil & gas extraction, machine building, marine, cement,
mining, chemical process, and many others.
Over the years, we have supplied heat exchangers for well-known clients in Romania, and abroad such as:
HIDROMECANICA SA BRASOV
• Producer of turbochargers, power shift transmissions,
hydraulic transmissions, inverters reducers, couple hydraulic
converters, hydraulic couplings
MECANICA MARSA
Hydraulic convertor
by Hidromecanica
equipped with an
ROMRADIATOARE oil
cooler
• Producer of semitrailers, superstructures, trailers, automatic
trailers for commercial and military use
FAUR SA BUCURESTI
• Producer of complex equipment (oil and gas extraction,
railway, and others)
PROMEX SA (former PROGRESUL BRAILA)
• Manufacturer of equipment for metallurgical industry,
earthmoving equipment, equipment for building material
industry, equipment for naval industry, excavators
50 tones Front Dumper by Mecanica
Marsa equipped with ROMRADIATOARE
heat exchangers
INDUSTRIAL HEAT EXCHANGE SOLUTIONS
Stationary groups in the extractive industries
by Faur SA Bucuresti cooled with
ROMRADIATOARE heat exchangers
Over the years, we have supplied heat exchangers for well-known
clients in Romania, and abroad such as:
ICPET GENERATOARE ABUR SA
• Designer and supplier of steam boilers, hot-water boilers, heating
batteries, heat exchangers and thermopower equipment
CEZ Romania (former ELECTROCENTRALE GALATI)
• Power utility supplier
Cooling system by ROMRADIATOARE for the
Cernavoda Nuclear Power Plant
LINDE GAZ ROMANIA
• Supplier of industrial gasses
CARPAT CEMENT
• Producer of cement, concrete, aggregates and other related
products
LINDENBERG – ANLAGEN BHKW
• Producer of marine aggregates, power sets, direct drives, CHP and
power stations
Naval power gen sets (equipped with MAN
engines) cooled with ROMRADIATOARE heat
exchangers
KEY TECHNOLOGIES for INDUSTRIAL HEAT EXCHANGERS
SHELL & TUBE
 Meeting the professional
requirements of different industries
we manufacture many variations of
shell & tube heat exchangers: Utubes, straight tubes, bayonet
exchangers, boilers, evaporators,
condensate dehydrators, fuel coolers,
swimming pools heat exchangers.
EXTRUDED FINNED TUBE
 We manufacture heat
exchangers with extruded fin
tubes and coiled fin tubes.
 Fin material: aluminum
(standard) or cooper.
FIN &TUBE
 We supply fin & tube heat exchangers
to a variety of industries and
applications: industrial coils, oxygen
heaters, generator & motor coolers,
plate fin tubing, among others.
 Tubes can be made of: copper,
aluminum, steel or other materials
 Fins can be made of brass, aluminum,
steel or other materials
OTHER
 For other processes we
manufacture a wide variety
of heat exchangers like tank
heaters, bearing oil coolers
and many others on our
clients demands.
VEHICLE HEAT EXCHANGERS
Our presence on the Romanian market
ROMRADIATOARE SA has a long lasting tradition in providing heat exchange solutions for vehicle engines. Over the
years, we have supplied heat exchangers to all major vehicle OEMs in Romania, such as:
Some of the models equipped by ROMRADIATOARE
DACIA RENAULT AUTOMOBILE SA Pitesti
• cooling and heating radiators for more than 2.000.000 cars
ARO SA Campulung
• Cooling radiators for ARO off-road vehicles
DAEWQQ AUTOMOBILE SA Craoiva
• Cooling radiators for Cielo, Matiz and Tico cars
ROMAN SA Brasov
• Cooling and heating radiators for more than 750.000 trucks
TRACTORUL UTB SA Brasov
• Cooling and heating radiators for 1.350.000 tractors
ELECTROPUTERE SA Craiova
• Water and oil radiators and oil coolers for locomotives
FAUR SA Bucuresti
• Coolers for locomotives
VEHICLE HEAT EXCHANGERS
Our presence on the Romanian market
ROMRADIATOARE SA has a long lasting tradition in providing heat exchange solutions for vehicle engines. Over the
years, we have supplied heat exchangers to all major vehicle OEMs in Romania, such as:
SOFTRONIC
• Heat exchangers for electric locomotives
GRUP FEROVIAR ROMAN
• Heat exchangers for diesel locomotives
ROMARM – National Company for Military Technique
AUTOMECANICA SA Moreni – cooling and heating radiators, water
and oil radiators for military vehicles;
MECANICA MARSA – heating radiators, oil radiators for military
vehicles;
UZINA MECANICA BUCURESTI – water-air cooling radiators for
military vehicles.
VEHICLE HEAT EXCHANGERS
Our presence on the world market
 As the first endowment (OEM customers), we supply:
- Water radiators for ZETOR Tractors, Czech Republic
- Cooling systems for LINDENBERG Anlagen GmbH Germany
- Radiators for JG Automotive Spain (former Automotive Iberica)
- Metal parts for Volvo Trucks Renault France
 As spare parts we export to:
• ITALY – cooling and heating radiators for ALFA ROMEO, FIAT ,OPEL ASTRA and KADET, PEUGEOT, SAAB, SKODA,
VOLVO, FORD, RENAULT, RANGE ROVER, VOLKSWAGEN, TOYOTA vehicles;
• FRANCE – cooling and heating radiators for RENAULT, FIAT, OPEL, PEUGEOT, SKODA, VOLKSWAGEN; water
radiators, oil coolers for trucks RENAULT, VOLVO as genuine spare parts for RENAULT TRUCKS; IRISBUS
• GERMANY– cooling and heating radiators for: DAEWOO, RENAULT, FIAT, VOLKSWAGEN, FORD, AUDI cars;
• SLOVAKIA, HUNGARY– radiators for tractors, vans and agricultural vehicles: FIAT, CLAAS, URSUS, UTB, MAN,
RABA, IFA, AVIA, IKARUS etc;
• EGYPT – cooling and oil radiators for tractors UTB, FIAT, locomotives;
• SPAIN – water and oil radiators as original parts for agricultural machines.
KEY TECHNOLOGIES for VEHICLE HEAT EXCHANGERS
COPPER & BRASS HEAT EXCHANGERS
The classic technology in radiator manufacturing is based on copper and
brass. Flat oval tubes are formed on the Bigwood tube machine, both
folded and welded on generator. The functional elements are assembled
in the classical manner, through tin alloy soldering in specialized lowtemperature furnaces. A protective layer of paint is then applied using
either wet paint or powder paint applied in an electrostatic field.
Tube forming on high frequency welding machine
Corrugated Cu/Am fins rolling machine
Tube & fin assembly
machine
KEY TECHNOLOGIES for VEHICLE HEAT EXCHANGERS
MECHANICALLY ASSEMBLED ALUMINIUM HEAT EXCHANGERS
Aluminum tubes are flat oval. Fins are manufactured from aluminum on flexible and fast presses, with 300-400
strokes/min. Tubes and fins are then mechanically assembled and the headers are mounted on plastic tanks by
crimping. Tubes and headers are soldered with a special adhesive.
Advantages: 40% decreased weight ; 20% improved performances; superior quality; non-polluting technology
Production of aluminum flat oval tubes
Fins production on high-speed presses
Tube & fin assembly machine
KEY TECHNOLOGIES for VEHICLE HEAT EXCHANGERS
BRAZED ALUMINUM HEAT EXCHANGERS
Starting 2008, ROMRADIATOARE has
implemented a new technology for the
aluminum radiators.
The functional elements are assembled
by brazing (soldering) in controlled
atmosphere furnace, brazing with
oxyacetylene flame and electric arc
welding wire, Al - MIG, TIG)
Advantages:
- non-polluting and simple technology
- reduces the weight and the costs
- superior quality and viability
- high rigidity of radiators
- better thermal performances
Aluminum brazing furnace
Washing, degreasing (ultrasonic)
Installation for aluminum
radiator cores
METAL PARTS AND WELDED STRUCTURES
Based on an extensive research and development efforts we manufacture quality
metal parts, precisely engineered for the application they are designed. Products are
rigorously tested to ensure an optimal performance.
The quality and competitiveness of our metal parts and welded structures business is
reflected in our lasting relationship with well-known clients, such as:
KEY TECHNOLOGIES for METAL PARTS & WELDED STRUCTURES
Laser Platino 1530 | Horizontal warehouse
250 Tones Hydraulic Press
CNC Lathe | Okuma LB 2000
Welding Robot CLOOS | ROMAT
Punch – Press Amada Aries 245
Powder Painting Line
Quality Management Certifications
Excellent quality is for us both a supreme goal and a
means towards excellent performance.
Quality certifications:
 SR EN ISO 9001:2001
 ISO TS 16949:2002
 Romanian Railway Authority systems and products
quality certification
Product certifications
 Our railway vehicle heat exchangers are certified by
the Romanian Railway Authority.
 For a specific group of products used on nuclear
plants, we have obtained certification from the Romanian
National Commission for the Control of Nuclear Activities.
 Some of our products used on ships have been
homologated for marine use.

Products for the defence industry are homologated by
the Romanian Ministry of Defence.
 Any new products can be homologated, according to
client requests.
COMPANY FACTS & FIGURES
Property:
100% private company since 1995
Main shareholders:
S.I.F. TRANSILVANIA Brasov : 76,51%
STIMA ENGINEERING Italy : 17,45%
Others : 6,04%
Number of employees: 180
Number of technical & financial staff: 35
Production facilities:
Total area =17,343 sqm
Under roof area = 8.290 sqm
Location:
Brasov, Zizinului Street 113 A, ROMANIA
Timeline
For more than 50 years, ROMRADIATOARE S.A. has been the main Romanian supplier of heat exchangers for cars,
locomotives, trucks, buses and stationary engine groups.
1926
1946
1961
1980
1991
1995
2008
• The company is established as a manufacturer of steel cables
• Production of radiators begins
• Name changed to “The factory of radiators and cables”
• The production of steel cables is stopped, focusing only on radiators
• The company changes its name into “ROMRADIATOARE S.A.”
• The company returned to its initial form of private property, through a MBO scheme
• SIF Transilvania SA becomes the main shareholder and ROMRADIATOARE relocates its production facilities
Production structure in 2008
Company Turnover (mil €)
(turnover by profile / number of items)
Heating units for
vehicles
2009
2003 2004 2005 2006 2007 2008 target
10.6 9.80 7.92 6.12 5.02 5.18
4,56
4.20 4.07 3.12 2.09 1.78 1.82
2.00
11.30 12.50 13.36 15.38 16.96 20.84 27.40
Year
Turnover [mil. €]
Exports [mil. €]
Efficiency [€/empl]
Sheet metal parts
Oil coolers
Brazed Aluminium
radiators
30
Aluminium Radiators
Copper-brass
radiators
25
20
Other industries
15
Defence industry
10
Extractive industry
5
Marine (ship building
industry)
0
2003
Railway vehicles
Automotive
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
2004
2005
2006
2007
2008
2009
target
:
Memberships and affiliations
 ACAROM = Romanian Association of Automotive Producers
 PATROMIL = The Romanian Business Association of the Military Technique Manufacturer
 OPREMAR = Romanian Organization of Rolling Stock Repairing
 FEPA-CM = Romanian Employers Association From Machine Building Industry
 National Association of Radiator Specialists from Great Britain
 SIAR = Romanian Society of Automotive Engineers
 American Society of Automotive Engineers
Contact details:
ROMRADIATOARE S.A. BRASOV
Zizinului Street 113 A
Tel: 0040-268-313500
Fax: 0040-268-317500
E-mail: [email protected]
Management:
General Manager: [email protected]
R&D Manager: [email protected]
Production Manager: [email protected]
www.romradiatoare.com