vehicle heat exchangers
Transcription
vehicle heat exchangers
Within heat exchange, we are lead suppliers for OEMs and other technology-savvy clients, leveraging on our proven R&D capabilities, technological know-how and flexible production lines. We focus on small and medium scale specialized projects, in the fields of industrial, power generation, railway, marine, extractive and defence industries, among other heat exchange applications. Water radiators Intercoolers Oil coolers Cooling systems Heating radiators Metal parts www.romradiatoare.com We are specialized suppliers of heat exchange solutions: Based on 80+ years of experience and on our technological know-how, we design and develop customized solutions according to customer requests: For clients within automotive, marine power generation and railway, among other industries, we play the role of R&D (and production) partner. For those customers who do not have a sufficiently strong technical background for new product development in the field of heat exchangers we assume an expert supplier role. On your request our qualified engineers may evaluate and recommend cost-effective solutions to improve your operations. We are technologically strong : Our production technology allows us to develop complex, integrated cooling systems In the last three years we have invested more than 6 mil € in production facilities and production technology. We have 19 registered patents for various product and process innovations in the field of heat exchange We are quality-oriented: We are ISO 9001:2001 and ISO TS 16949:2002 certified ROMRADIATOARE SA – BUSINESS LINES Industrial heat exchange solutions Vehicle heat exchangers Metal parts & Welded Structures INDUSTRIAL HEAT EXCHANGE SOLUTIONS For over 50 years, ROMRADIATOARE has earned distinction for manufacturing a wide range of heat exchangers for applications in different industries: power generation, oil & gas extraction, machine building, marine, cement, mining, chemical process, and many others. Over the years, we have supplied heat exchangers for well-known clients in Romania, and abroad such as: HIDROMECANICA SA BRASOV • Producer of turbochargers, power shift transmissions, hydraulic transmissions, inverters reducers, couple hydraulic converters, hydraulic couplings MECANICA MARSA Hydraulic convertor by Hidromecanica equipped with an ROMRADIATOARE oil cooler • Producer of semitrailers, superstructures, trailers, automatic trailers for commercial and military use FAUR SA BUCURESTI • Producer of complex equipment (oil and gas extraction, railway, and others) PROMEX SA (former PROGRESUL BRAILA) • Manufacturer of equipment for metallurgical industry, earthmoving equipment, equipment for building material industry, equipment for naval industry, excavators 50 tones Front Dumper by Mecanica Marsa equipped with ROMRADIATOARE heat exchangers INDUSTRIAL HEAT EXCHANGE SOLUTIONS Stationary groups in the extractive industries by Faur SA Bucuresti cooled with ROMRADIATOARE heat exchangers Over the years, we have supplied heat exchangers for well-known clients in Romania, and abroad such as: ICPET GENERATOARE ABUR SA • Designer and supplier of steam boilers, hot-water boilers, heating batteries, heat exchangers and thermopower equipment CEZ Romania (former ELECTROCENTRALE GALATI) • Power utility supplier Cooling system by ROMRADIATOARE for the Cernavoda Nuclear Power Plant LINDE GAZ ROMANIA • Supplier of industrial gasses CARPAT CEMENT • Producer of cement, concrete, aggregates and other related products LINDENBERG – ANLAGEN BHKW • Producer of marine aggregates, power sets, direct drives, CHP and power stations Naval power gen sets (equipped with MAN engines) cooled with ROMRADIATOARE heat exchangers KEY TECHNOLOGIES for INDUSTRIAL HEAT EXCHANGERS SHELL & TUBE Meeting the professional requirements of different industries we manufacture many variations of shell & tube heat exchangers: Utubes, straight tubes, bayonet exchangers, boilers, evaporators, condensate dehydrators, fuel coolers, swimming pools heat exchangers. EXTRUDED FINNED TUBE We manufacture heat exchangers with extruded fin tubes and coiled fin tubes. Fin material: aluminum (standard) or cooper. FIN &TUBE We supply fin & tube heat exchangers to a variety of industries and applications: industrial coils, oxygen heaters, generator & motor coolers, plate fin tubing, among others. Tubes can be made of: copper, aluminum, steel or other materials Fins can be made of brass, aluminum, steel or other materials OTHER For other processes we manufacture a wide variety of heat exchangers like tank heaters, bearing oil coolers and many others on our clients demands. VEHICLE HEAT EXCHANGERS Our presence on the Romanian market ROMRADIATOARE SA has a long lasting tradition in providing heat exchange solutions for vehicle engines. Over the years, we have supplied heat exchangers to all major vehicle OEMs in Romania, such as: Some of the models equipped by ROMRADIATOARE DACIA RENAULT AUTOMOBILE SA Pitesti • cooling and heating radiators for more than 2.000.000 cars ARO SA Campulung • Cooling radiators for ARO off-road vehicles DAEWQQ AUTOMOBILE SA Craoiva • Cooling radiators for Cielo, Matiz and Tico cars ROMAN SA Brasov • Cooling and heating radiators for more than 750.000 trucks TRACTORUL UTB SA Brasov • Cooling and heating radiators for 1.350.000 tractors ELECTROPUTERE SA Craiova • Water and oil radiators and oil coolers for locomotives FAUR SA Bucuresti • Coolers for locomotives VEHICLE HEAT EXCHANGERS Our presence on the Romanian market ROMRADIATOARE SA has a long lasting tradition in providing heat exchange solutions for vehicle engines. Over the years, we have supplied heat exchangers to all major vehicle OEMs in Romania, such as: SOFTRONIC • Heat exchangers for electric locomotives GRUP FEROVIAR ROMAN • Heat exchangers for diesel locomotives ROMARM – National Company for Military Technique AUTOMECANICA SA Moreni – cooling and heating radiators, water and oil radiators for military vehicles; MECANICA MARSA – heating radiators, oil radiators for military vehicles; UZINA MECANICA BUCURESTI – water-air cooling radiators for military vehicles. VEHICLE HEAT EXCHANGERS Our presence on the world market As the first endowment (OEM customers), we supply: - Water radiators for ZETOR Tractors, Czech Republic - Cooling systems for LINDENBERG Anlagen GmbH Germany - Radiators for JG Automotive Spain (former Automotive Iberica) - Metal parts for Volvo Trucks Renault France As spare parts we export to: • ITALY – cooling and heating radiators for ALFA ROMEO, FIAT ,OPEL ASTRA and KADET, PEUGEOT, SAAB, SKODA, VOLVO, FORD, RENAULT, RANGE ROVER, VOLKSWAGEN, TOYOTA vehicles; • FRANCE – cooling and heating radiators for RENAULT, FIAT, OPEL, PEUGEOT, SKODA, VOLKSWAGEN; water radiators, oil coolers for trucks RENAULT, VOLVO as genuine spare parts for RENAULT TRUCKS; IRISBUS • GERMANY– cooling and heating radiators for: DAEWOO, RENAULT, FIAT, VOLKSWAGEN, FORD, AUDI cars; • SLOVAKIA, HUNGARY– radiators for tractors, vans and agricultural vehicles: FIAT, CLAAS, URSUS, UTB, MAN, RABA, IFA, AVIA, IKARUS etc; • EGYPT – cooling and oil radiators for tractors UTB, FIAT, locomotives; • SPAIN – water and oil radiators as original parts for agricultural machines. KEY TECHNOLOGIES for VEHICLE HEAT EXCHANGERS COPPER & BRASS HEAT EXCHANGERS The classic technology in radiator manufacturing is based on copper and brass. Flat oval tubes are formed on the Bigwood tube machine, both folded and welded on generator. The functional elements are assembled in the classical manner, through tin alloy soldering in specialized lowtemperature furnaces. A protective layer of paint is then applied using either wet paint or powder paint applied in an electrostatic field. Tube forming on high frequency welding machine Corrugated Cu/Am fins rolling machine Tube & fin assembly machine KEY TECHNOLOGIES for VEHICLE HEAT EXCHANGERS MECHANICALLY ASSEMBLED ALUMINIUM HEAT EXCHANGERS Aluminum tubes are flat oval. Fins are manufactured from aluminum on flexible and fast presses, with 300-400 strokes/min. Tubes and fins are then mechanically assembled and the headers are mounted on plastic tanks by crimping. Tubes and headers are soldered with a special adhesive. Advantages: 40% decreased weight ; 20% improved performances; superior quality; non-polluting technology Production of aluminum flat oval tubes Fins production on high-speed presses Tube & fin assembly machine KEY TECHNOLOGIES for VEHICLE HEAT EXCHANGERS BRAZED ALUMINUM HEAT EXCHANGERS Starting 2008, ROMRADIATOARE has implemented a new technology for the aluminum radiators. The functional elements are assembled by brazing (soldering) in controlled atmosphere furnace, brazing with oxyacetylene flame and electric arc welding wire, Al - MIG, TIG) Advantages: - non-polluting and simple technology - reduces the weight and the costs - superior quality and viability - high rigidity of radiators - better thermal performances Aluminum brazing furnace Washing, degreasing (ultrasonic) Installation for aluminum radiator cores METAL PARTS AND WELDED STRUCTURES Based on an extensive research and development efforts we manufacture quality metal parts, precisely engineered for the application they are designed. Products are rigorously tested to ensure an optimal performance. The quality and competitiveness of our metal parts and welded structures business is reflected in our lasting relationship with well-known clients, such as: KEY TECHNOLOGIES for METAL PARTS & WELDED STRUCTURES Laser Platino 1530 | Horizontal warehouse 250 Tones Hydraulic Press CNC Lathe | Okuma LB 2000 Welding Robot CLOOS | ROMAT Punch – Press Amada Aries 245 Powder Painting Line Quality Management Certifications Excellent quality is for us both a supreme goal and a means towards excellent performance. Quality certifications: SR EN ISO 9001:2001 ISO TS 16949:2002 Romanian Railway Authority systems and products quality certification Product certifications Our railway vehicle heat exchangers are certified by the Romanian Railway Authority. For a specific group of products used on nuclear plants, we have obtained certification from the Romanian National Commission for the Control of Nuclear Activities. Some of our products used on ships have been homologated for marine use. Products for the defence industry are homologated by the Romanian Ministry of Defence. Any new products can be homologated, according to client requests. COMPANY FACTS & FIGURES Property: 100% private company since 1995 Main shareholders: S.I.F. TRANSILVANIA Brasov : 76,51% STIMA ENGINEERING Italy : 17,45% Others : 6,04% Number of employees: 180 Number of technical & financial staff: 35 Production facilities: Total area =17,343 sqm Under roof area = 8.290 sqm Location: Brasov, Zizinului Street 113 A, ROMANIA Timeline For more than 50 years, ROMRADIATOARE S.A. has been the main Romanian supplier of heat exchangers for cars, locomotives, trucks, buses and stationary engine groups. 1926 1946 1961 1980 1991 1995 2008 • The company is established as a manufacturer of steel cables • Production of radiators begins • Name changed to “The factory of radiators and cables” • The production of steel cables is stopped, focusing only on radiators • The company changes its name into “ROMRADIATOARE S.A.” • The company returned to its initial form of private property, through a MBO scheme • SIF Transilvania SA becomes the main shareholder and ROMRADIATOARE relocates its production facilities Production structure in 2008 Company Turnover (mil €) (turnover by profile / number of items) Heating units for vehicles 2009 2003 2004 2005 2006 2007 2008 target 10.6 9.80 7.92 6.12 5.02 5.18 4,56 4.20 4.07 3.12 2.09 1.78 1.82 2.00 11.30 12.50 13.36 15.38 16.96 20.84 27.40 Year Turnover [mil. €] Exports [mil. €] Efficiency [€/empl] Sheet metal parts Oil coolers Brazed Aluminium radiators 30 Aluminium Radiators Copper-brass radiators 25 20 Other industries 15 Defence industry 10 Extractive industry 5 Marine (ship building industry) 0 2003 Railway vehicles Automotive 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 2004 2005 2006 2007 2008 2009 target : Memberships and affiliations ACAROM = Romanian Association of Automotive Producers PATROMIL = The Romanian Business Association of the Military Technique Manufacturer OPREMAR = Romanian Organization of Rolling Stock Repairing FEPA-CM = Romanian Employers Association From Machine Building Industry National Association of Radiator Specialists from Great Britain SIAR = Romanian Society of Automotive Engineers American Society of Automotive Engineers Contact details: ROMRADIATOARE S.A. BRASOV Zizinului Street 113 A Tel: 0040-268-313500 Fax: 0040-268-317500 E-mail: [email protected] Management: General Manager: [email protected] R&D Manager: [email protected] Production Manager: [email protected] www.romradiatoare.com
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product range to incorporate HVAC units and residential heat exchangers. In 1995 ROMRADIATOARE becomes privately held, all the shares being acquired by its employees. In 1997, ROMRADIATOARE initiat...
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