Automated Lubrication Systems, Parts and Accessories

Transcription

Automated Lubrication Systems, Parts and Accessories
Automated Lubrication Systems
Parts & Accessories
(Truck and Trailer)
Groeneveld USA, Inc.
2150 S. Central Expy. | Suite 200
McKinney, TX 75070
Tel: 8 0 0 .5 8 6 .7 2 8 3 • F a x : 3 3 0 . 2 2 5 . 5 2 1 3
Groeneveld USA, Inc.
2150 S. Central Expy.
Suite 200
McKinney, TX 75070
Ph.:
Ph.:
Fax:
330.225.4949
800.586.7283
330.225.5213
Title: Groeneveld USA: Automated Lubrication Systems, Parts and Accessories.
(Truck and Trailer) Revision: Jan 2014
Groeneveld USA Account information:
Account company name:
Account number:
Account status:
Credit limit / VISA / COD
PO required:
Yes / No
Groeneveld contact:
All rights reserved. No part of this publication may be copied and/or published by means of printing, photocopying, and microfilm or by any
other means without prior written permission from Groeneveld. This also applies to the drawings and diagrams appended. Groeneveld reserves
the right to change parts at any time, without prior notice to the customer. The contents of this manual may also be changed without prior
notice. This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage arising from the use of
specifications other than that supplied. You are requested to contact Groeneveld technical service for information concerning adjustment,
maintenance work or repairs that is not described in this manual. While this manual has been prepared with the greatest possible care
Groeneveld cannot accept responsibility for any errors or the consequences of such errors.
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
2
Contents
CONTENTS..................................................................................................................................................................................................................
3
INTRODUCTION..........................................................................................................................................................................................................
Material Indication ..................................................................................................................................................................................
4
Conversion Factors & Units ........................................................................................................................................................................
4
4
GREASE PUMPS..........................................................................................................................................................................................................
Pneumatically Operated Grease Pump....................................................................................................................................................... 5
Pneumatic Pump Assemblies.......................................................................................................................................................................
6
5
ELECTRICALLY OPERATED GEAR PUMP................................................................................................................................................................
9
ELECTRICALLY OPERATED AXIAL PISTON PUMP .................................................................................................................................................
12
PNEUMATICALLY OPERATED; COMPACT TRAILER PUMP: COMPALUBE ............................................................................................................
15
CONTROL ELEMENTS, ELECTRICAL WIRING AND ACCESSORIES.......................................................................................................................
Electronic Timer..............................................................................................................................................................................................
18
18
ELECTRICAL WIRING FOR PUMPS...........................................................................................................................................................................
20
AIR CONNECTIONS...................................................................................................................................................................................................
Systems with Electronic Timers..................................................................................................................................................................... 22
Systems with Brake Impulse Counters........................................................................................................................................................ 23
22
SUPPORT BRACKETS FOR AUTOMATIC GREASING P UMPS..................................................................................................................................
24
PRIMARY TUBING AND FITTINGS ...........................................................................................................................................................................
25
DISTRIBUTION BLOCKS...........................................................................................................................................................................................
26
METERING UNITS.....................................................................................................................................................................................................
27
SECONDARY TUBING AND FITTINGS .....................................................................................................................................................................
28
GREASE AND FILLER PUMPS...................................................................................................................................................................................
Grease..............................................................................................................................................................................................................
29
Filler Pump......................................................................................................................................................................................................
30
Filler Couplings..............................................................................................................................................................................................
30
29
REPAIR KIT ASSEMBLIES.........................................................................................................................................................................................
31
PART NUMBER INDEX..............................................................................................................................................................................................
32
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
3
Introduction
This book contains most parts and accessories for the Groeneveld Automatic Lubrication system as installed on
Trucks and Trailers in the North American Market. As Groeneveld is a globally represented, parts only used in other
countries are subsequently eliminated from the booklet. As then in some cases parts may then not be found in
this manual, please then consult the overall parts manual for the appropriate Groeneveld product.
Each of the chapters refers to a particular section of the greasing system. All parts of these sections are
illustrated in order to indicate their function and their relation to each other.
Since the last issue of the Groeneveld truck and trailer parts book, Groeneveld lubrication systems have been
updated to accommodate ∅ 3/8" air tubing. When ordering parts, please make sure which tubing size is used on
your automatic lubrication system alternate part numbers might apply.
Material Indication
BR: Brass
PA: Polyamide / Nylon
ST-YG: Steel Yellow passified / plated
ST-G: Steel galvanized
SST: Stainless Steel.
Conversion Factors & Units
∅: Diameter
m: meter (1m = 3.281 feet)
cm: centimeter / mm: millimeter (1m = 100cm = 1000mm = 39.37 inches)
1 inch = 2.54 cm = 25.4mm
5/16" = 8mm
3/16" = 5mm
1kg = 2.205 lbs
For additional information on Groeneveld products and technical information please visit
http:\\www.groeneveldusa.com
Solutions that keep you moving.
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
4
Grease Pumps
Pneumatically operated grease pump.
Part no.
36201 / F117745
Description
37101
42 (14.28)
60 (20.28)
Grease pressure bar
(psi)
cc/stroke (fluid
ounce)
At 8 Bar (120 psi)
air pressure
72 (1065)
72 (1065)
Max. Grease pressure
Bar (psi)
100 (1480)
100 (1480)
Required air pressure
Bar (psi)
5-11 (74 –160)
5-11 (74-160)
Contents reservoir
L (U.S. Gallon)
4 (1.057)
4 (1.057)
Follower plate
-
Yes
Yes
Mass
Kg (pounds)
5.4 (11.9)
5.5 (12.1)
Delivery
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
5
Pneumatic pump assemblies
Part
number
Description
Base pump
Features
3620101
Pneumatic pump 42cc
36201
Includes grease in reservoir. (No solenoid and
without pressure switch)
7540102
Pneumatic pump 42cc
complete 12V
3620101
Includes pressure switch, solenoid and cable.
Pressure switch and solenoid (12V) are preassembled in pump for 5/16” air tubing
connection. (Item is replaced by the F117745)
F117745
Pneumatic pump 42 cc
complete
3620101
Includes pressure switch, solenoid and cable.
Pressure switch and solenoid (12V) are preassembled in pump for Ø3/8” air tubing
connection.
F117736
Pneumatic pump 42cc
complete (trailer)
3620101
Includes 07401 brake application counter, pre
assembled for Ø3/8” air tubing connection.
9850101
Pneumatic pump 42cc
complete (trailer)
3620101
Includes 07401 brake application counter, pre
assembled for Ø5/16”” air tubing connection.
37101
Pneumatic pump 60cc
36201
Except volume output of the pump has been
adjusted from 42 to 60 cc (no solenoid or
pressure switch)
3710101
Pneumatic pump 60cc
including grease
37101
Pump 37101 has been pre filled with grease. (No
solenoid or pressure switch)
(item is replaced by the F117736)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
6
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
7
No
Part #
1.1
1.2
1.3
1.4
59701
37501
30601
37301
39901
69301
34501
34001
33901
02001
03501
34901
34801
31801
32901
16901
54101
19701
40501
26401
F118012
22522
30701
32501
35801
20522
35701
48701
35901
40701
69601
40901
40601
69701
41001
41101
30901
31001
48801
68501
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.30
1.31
1.32
Description
Locking set reservoir cover.
Reservoir cover.
O-ring, Reservoir seal (top & bottom)
Reservoir 4 Liter (pump type: 36201 / F117745)
Guide rod for 4 liter reservoir (pump type 36201 / F117745)
Guide rod for 6 liter reservoir (pump type 68801
Pump housing
Grease filter set
0
Male stud coupling 45 3/8” – ¼”
Male quick connector (Female: 01901)
Dust cap for 02001
Return valve complete
Check valve
Washer for 32901 (1.14)
Blanking plug
Pressure gauge (0-150 bar) G1/4 (large dial)
Pressure gauge (0-150 bar) G1/4 (small dial)
Banjo coupling (complete)
Follower plate 4 Liter reservoir (complete)
Grease pressure indicator ∅5/16" tubing
Grease pressure indicator ∅3/8" tubing
Pump housing extension (60cc pump)
Check valve
O-ring / seal
Piston housing (42cc pump)
Piston housing (60cc pump)
Piston return spring (42cc pump)
Piston return spring (60cc pump)
O-ring with retaining ring
Piston (42cc pump) (excluding seals)
Piston (60cc pump) (excluding seals)
Piston seal
Cylinder lining (42cc pump)
Cylinder lining (60cc pump)
Gasket
Pump housing cover
M10 Spring washers (not present in newer model pumps)
Hex. Socket head screw M10 (42cc pump)
Hex. Socket head screw M10 (60cc pump)
Pressure switch 40 Bar / 600 Psi (for return valve connection)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
Qty
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
1
8
Electrically Operated Gear Pump
Description
Part no.
53001
Part no.
52201
Delivery
cc/min (fluid
ounce/min)
120 (41)
120 (41)
Max. Grease pressure
Bar (psi)
57 (840)
57 (840)
Contents reservoir
Liter (U.S. Gallon)
2.9 (0.76)
2.9 (0.76)
Follower plate
-
Yes
Yes
Mass
Kg (pounds)
6.3 (13.9)
6.3 (13.9)
Low level sensor
-
No
No
Pressure switch
-
Yes
Yes
Supply Voltage
Volt DC
12
24
Current consumption
Ampere
8
4
Connector
-
M24
M24
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
9
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
10
No
Part #
Description
Qt.
2.1
2.2
2.3
2.4
2.5
Not shown
2.6
2.7
2.8
2.9
2.10
2.11
2.12
59701
64201
64001
57901
57601
66101
92301
59801
64501
59901
59801
65901
66001
64701
64801
64301
63901
64901
65801
64401
02001
03501
02911
15311
Locking set reservoir cover.
Reservoir cover including O-ring seals
Reservoir 2.9 liter including 2 O-ring seals
Guide rod follower plate (for 2.9 liter reservoir)
Follower plate set
Gasket set complete
Gear pump
Filler connection with filter
Connector cover set.
Stop plug including copper O-ring
Filler connection with filter
Pressure switch 30 bar with washer.
Level sensor with washer (option)
Connector set 3 pole M24
Connector set 4 pole M24
Protective cover pump housing (complete)
Stop plug with washer G1/8
Coupling set M16 - 1/4"
Coupling set M16 - 8mm
Pressure control valve
Male quick coupling
Dust cap for 02001
Electro motor kit 24 Volt
Electro motor kit 12 Volt
1
1 set
1 set
1
1
1 set
1
1 set
1 set
1 set
1 set
1 set
1 set
1 set
1 set
1 set
1 set
1 set
1 set
1 set
1
1
1
1
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
11
Electrically Operated Axial Piston Pump
Part no.
16022
Part no.
16122
Part no.
16222
Part no.
31522
cc/min (fluid
ounce/min)
50 (17)
25 (8.5)
25 (8.5)
25 (8.5)
Description
Delivery
Max. Grease
pressure
Contents
reservoir
Bar (psi)
100 (1400)
100 (1400)
100 (1400)
100 (1400)
Liter (U.S.
Gallon)
8L
8L
4L
4L
Follower plate
Y/N
Y
Y
Y
Y
Mass
Kg (pounds)
-
-
-
-
Low level
sensor
-
Optional
Optional
Optional
Optional
Pressure switch
-
Y
Y
Y
Y
Supply Voltage
Volt DC
12
24
24
12
Current
consumption
Ampere
-
-
-
-
Connector
-
4 pin
4 pin
4 pin
4 pin
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
12
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
13
No
Part #
3.1
3.2
3.3
59701
37501
30601
37301
35001
85401
85501
85201
85301
84201
59901
85101
02001
03501
54101
63901
84101
59822
85601
64801
85901
86001
84901
85001
85801
84301
84401
84601
84501
64901
84701
86201
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
3.24
3.25
Not shown
Description
Locking set reservoir cover.
Cover axial pump.
O-ring
Reservoir 4 liter
Reservoir 8 liter
Guide rod for 4 liter reservoir
Guide rod for 8 liter reservoir
Follower plate 4 liter reservoir
Follower plate 8 liter reservoir
Pressure control valve complete (100 bar)
Stop plug M16x1.5 with ring
Grease filter complete
Male quick coupling
Dust cap (for 02001)
Pressure gauge 0-150 bar
Stop plug G1/4 with ring
Low level switch with ring
Pressure switch including O-ring. 70 bar
Cable harness 4 - core
Connector set 4 pins
Pump housing
Cover pump housing complete
Electro motor 12VDC - 14RPM complete
Electro motor 24VDC - 14RPM complete
Pump unit including O-ring
Pressure relieve valve 12 VDC
Pressure relieve valve 24VDC
Coil 24 Volt
Coil 12 Volt
Adapter kit M16 x 1/4"
Security pin drive shaft
Gasket set complete
Qt.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Please check for parts availability before ordering.
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
14
Pneumatically operated; Compact Trailer Pump: CompAlube
Description
Compalube
Delivery
cc/stroke (fluid ounce)
20 (7)
Grease pressure bar (psi)
At 8 bar (120 psi) air pressure
75 (1100)
Max. Grease pressure
Bar (psi)
100 (1400)
Required air pressure
Bar (psi)
5-11 (74 –160)
Contents reservoir
(Cartridge: non-refillable)
L (U.S. Gallon)
1.8 L (0.48)
Follower plate
-
No. (Cartridge only)
Mass (Including cartridge)
Kg (pounds)
7 (15.43)
Cartridge
Kg (pounds)
2 (4.4)
Secondary pipe diameter
Inch
3/16
Brake counter interval range
Brake application setting per
cycle.
10 - 80
Duration of grease cycle
Number of brake applications
3 - 25
Operational length of system.
Temperature range.
Celsius [Fahrenheit]
If Greenlube EP-0 is used
-15C [5F]: 7.5m (25Ft)
-20C [-4F]: 5m (15Ft)
-25C [-13F]: 3m (10Ft)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
15
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
16
No
Part #
4.1
4.2
4.3
4.4
4.5
4.14
Not shown
Not shown
Not shown
08411
04911
08511
09511
10611
26401
F118012
49001
10708
F117121
F113986
F116928
F172448
F173023
49101
F117189
09911
F117782
F116031
See next page
Part #
Description
Quantity cc/stroke (fluid ounce/stroke)
13311
06911
13511
13411
13111
13611
13011
F170331
00901
Metering unit no. 0.
Metering unit no. 1
Metering unit no. 2.
Metering unit no. 3.
Metering unit no. 4.
Metering unit no. 8.
Metering unit no. 9.
Blanking plug (allen)
Blanking plug (Hex)
0.025 (0.00845)
0.050 (0.0169)
0.100 (0.0338)
0.150 (0.0507)
0.200 (0.0676)
0.400 (0.1352)
1.000 / 0.338
-
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
Description
Reservoir Cover
Re-fill Cartridge Greenlube EP-0, including new seals
Reservoir cover gasket
Bottom cover (12 metering units)
Replacement set brake counter.
Pressure indicator ∅5/16" air tubing
Pressure indicator ∅3/8" air tubing
Male elbow coupling 90°;∅5/16", Push-in-type-G1/4
∅5/16" connecting air tube (red)
∅1/4" black air tubing
Seal piston housing
Seal timer cover
Replacement rear cover (including seal F116928)
Replacement Compalube piston (incl. Seals)
Male elbow coupling 90°;∅5/16", Push-in-type-G1/8
Male stud coupling ∅3/8" - 1/8"NPT
Plug compalube bottom cover
1/4"-1/4" restrictor (service line safety restriction)
Bolt kit (M8 bolts, nuts and washers to mount compalube)
Metering units no. 0 to 9 with Push-in head ∅3/16"
Metering units as mentioned in table above are delivered with push-in-connector (3/16") and a dust cap.
(Dust caps are not separately available)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
17
Control Elements, Electrical Wiring & Accessories
Electronic timer.
Description
Part no.
09901
67802
67602
Voltage [Volt dc]
12
12
12
Cycle time [sec]
180
120
120
Interval time range [min]
0-300
0-300
0-50
Steps interval time [min]
30
30
5
Max. Switching output. [Watt]
380
190
190
Integrated buzzer [Y/N]
Yes
No
No
Connection external alarm
No
No
Yes
-
-
380
Alarm output [Watt.]
For availability of other timers (e.g. 24Volt) please contact Groeneveld.
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
18
Part #
No
Description
Not shown
5.2
5.3
5.4
5.5
09901
67602
67806
023595
07701
07801
F116164
61416
5.6
68901
5.7
17408
12 Volt Electric timer with Buzzer
12 Volt electric timer, external alarm
12 Volt electric timer, external alarm
Self tapping screw 3.5 x 9.5
12 pole plug connector female
Junior connector (for connector timer)
3-pole connector for 68901
Crimp connector male, non-insulated
Complete wire harness for electrical
timer
Fuse holder
5.8
15608
Fuse 5A plug in.
5.9
5.10
17608
17508
Screw for 17508
Fixing plate for fuse holder
5.1
Remarks
Long interval
Short interval
Long interval
(Timer fastener)
Uses 07801 connectors
For 07701
For availability of other fuses contact
Groeneveld.
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
19
No.
Part #
Description
07401
Pneumatically operated brake Impulse counter
F118011
Pneumatically operated brake Impulse counter
6.1
6.2
6.3
6.4
08201
07501
45601
6.5
18108
Not shown
01811
Remarks
∅5/16" air-tubing
connections
∅3/8" air tubing
connections
Adjusting gauge brake counter
Gasket for pneumatic timer housing / cover
Gasket plus cover, including mounting screws
Mounting bracket brake impulse counter (07401) 272mm long (11 inch)
Bolts onto the back of a pneumatic pump 36201 / 37701
Assembly of piston and
Repair kit brake counter
necessary gaskets / seals
Electrical Wiring for Pumps
No
Part #
Description
22401
Cable for pressure switch length: 6m (20ft). (1 connector only)
69001
Cable for pressure switch & solenoid. Length 10m (32 ft) (1 cable with split at the
end for 2 connectors)
53601
3 core cable, with 1 connector, in protective conduit. Length: 7.5m (25ft), for either
53001 or 52201 electrical gear pump.
58301
4 core cable, with 1 connector, in protective conduit. Length: 7.5m (25ft) (for
31522,16022,16122 or 16222 electrical piston pumps)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
20
No
Part #
Part #
Description
97202
Text plate for 2 LED.
(Text: Impulse & Alarm)
24009
LED, yellow
21103
LED, red
Order quantities
Description
01908
Spiral protective wrap, 5mm (0.2")
Per meter (3.2 ft)
02008
Spiral protective wrap, 8mm (0.31")
Per meter (3.2 ft)
14008
Flexible protective conduit.
Per meter (3.2 ft)
Part #
Description
00208
11107
Tie strap
Tie strap
Order
quantities
Properties
Color: Black, Length 7.3 inch / 186 mm
Color: Black, Length 13.3 inch / 338 mm
Multiple of 100
Multiple of 50
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
21
Air Connections
Systems with Electronic Timers
No
Part #
7.1
7.2
19301
19101
18308
18408
12801
19008
19108
69001
49101
F117743
10708
F117071
F117074
F117088
64901
07708
US10208
US10308
US10508
F117742
7.3
7.4
7.5
7.6 (7.10)
7.7
7.8
7.9
7.6 - 7.10
7.11
7.2 & 7.3 & 7.4 & 7.7
Description
Air tubing (DIN 7337, ∅6mm PA)
Female elbow (push in type) ∅6mm, G1/8, Brass
Solenoid valve 24VDC M24 connector.
Solenoid valve 12VDC M24 connector.
Straight coupling connector R1/4, R1/8, Brass
Connector set, 2 pole M24x1
Connector set, 2 pole M24x1 Specially insulated connector
Cable set pressure switch & solenoid
Stud elbow push in ∅5/16"-1/8"- swivel
Reducer connector 1/8”G-!/4” NPT. (F117745 pump)
Air tubing red (DIN 73378) ∅5/16" – PA
Ø3/8”- DOT Air tubing Red
Male stud coupling Ø3/8”-1/4”NPT
Stud Elbow Ø3/8”-1/4”NPT
Reduction bushing M16x1 - 1/4" (Volvo VN)
Reduction bushing M22x1.5 - 1/4" (Mack)
Reduction bushing 1/8" - 3/8"
Reduction bushing 1/2" - 1/4"
Reduction bushing 1/4" - 3/8"
Solenoid pre-assembled 12Volt
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
22
System with Brake Impulse Counter
(Mostly Trailers & Semi-Trailers)
No
Part #
8.1
26401
F118012
66901
F117735
49101
F117734
10808
F117072
10708
F117121
19301
19401
66801
F117189
07401
F118011
10708
F117071
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
Description
Pressure indicator Ø5/16” air tubing connection
Pressure indicator for ¼” air rubbing connection
Male branch T (push in type) ∅5/16"
Male branch T (push in) Ø1/4” – 1/8”NPT
Stud elbow push in type ∅8mm - G1/8 – brass
Stud elbow Push in type Ø1/4” – 1/8” NPT
Signal air line, Yellow (DIN 73378) ∅5/16"
Air tubing Blue Ø3/8” DOT
Air tubing, Red (DIN 73378) ∅5/16"
Air tubing ∅1/4" black DOT
Air tubing (DIN 73378), black ∅ 6mm
Male stud coupling (push in) 6mm - G1/8 - Brass
Male stud coupling (push in) 8mm - G1/8 - Brass
Male stud coupling (push in) ؼ” – 1/8” NPT
Brake impulse counter (for ∅5/16" air tubing connections)
Brake impulse counter (for ∅3/8" air tubing connections)
Air tubing, Red (DIN 73378) ∅5/16"
Air tubing Red Ø3/8” DOT
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
23
Support Brackets for Automatic Greasing Pumps
No
Part #
Description
1
59201
Pump mounting bracket, (semi) trailers
2
19208
Pump mounting bracket left.
2
99101G
3
24412
Bracket "Compalube" (see page 33 - 34)
3
06208
Pump mounting bracket
4
05808
Pump mounting bracket flat
5
53701
Pump mounting bracket with bolts (electric pump)
6
01312
Pump bracket (electric pump)
7
47301
Pump mounting bracket (electric pump)
Bracket "bolt on", for pump 36201, F117745, F117736, 6880101
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
24
Primary Tubing & Fittings
No
Part #
9.1
9.2
9.3
9.4
9.5
02601
44201
44101
12501
22501
Main grease tubing ∅5/16"
Blanking plug with O-ring
Female T-connector
Copper Washer
Pressure switch, no return valve.
9.6
68501
Pressure switch, for return valve
9.7
9.8
43801
43901
9.9
11501
9.10
11801
11601
46202
46102
16101
11901
Stud elbow
Male stud coupling
Straight Coupling (olive type) (repair
union)
T-Coupling (olive type)
Bulkhead connection (olive type)
Bulkhead connection (olive type)
Bulkhead elbow (olive type)
Coupling nut.
Olive
9.11
9.12
9.13
9.14
Description
Remarks
DIN 73378, PA, black
R1/4 (with O-ring), Brass
G1/4 (O-ring) - G1.4 - R1/4, Brass
14x20x2 (mm)
40 bar, 2 pole, M24
2 pole, 40 bar, M14x1.25 (Connector: M24x1)
including washer.
∅5/16" - G1/4, Brass
∅5/16" - G1/4, Brass
5/16" - 5/16", Brass
5/16" - 5/16" -5/16", Brass
8mm - 8mm, Brass
8mm - 8mm, Steel yellow plated
8mm - 8mm, Steel yellow plated
∅5/16" - M12x1, brass
∅5/16" (8mm), Brass (sold per 10 pieces)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
25
Distribution Blocks
No
Part #
10.1
10.2
10.3
10.4
10.5 / 10.6
08902
09202
200010
/ 10.7
Description
Remarks
Cap screw M6x20
Spring washer 6.4
Nut - M10
Spring washer M10
For distribution blocks and mounting brackets see table below.
Distribution block
Number of
connections
Mounting plate
10.5 / (Stud)
10.6 / (Flat)
10.7
Brass
Brass
Steel
1
2
2+2
-
19622
18622
23622
10902
11002
11002
3
-
18722
11102
3+1
-
18822
11102
4
06801
19722
11202
4+2
-
19822
11202
7
06901
-
-
9
07101
-
-
7+5
07201
-
-
7+7
77001
-
-
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
26
Metering Units
No.
Part #
Description
Delivery per stroke
(cc) / (fluid once)
Remarks
11.1
03001
01001
01101
01201
01301
01401
01501
01701
12402
Metering unit no. 0
Metering unit no. 1
Metering unit no. 2
Metering unit no. 3
Metering unit no. 4
Metering unit no. 5
Metering unit no. 6
Metering unit no. 8
Metering unit no. 9
0.025 / 0.00845
0.050 / 0.0169
0.100 / 0.0338
0.150 / 0.0507
0.200 / 0.0676
0.250 / 0.0845
0.300 / 0.1014
0.400 / 0.1352
1.000 / 0.338
Material: Brass
Material: Brass
Material: Brass
Material: Brass
Material: Brass
Material: Brass
Material: Brass
Material: Brass
Material: Brass
No.
Part #
Description
Remarks
11.2
03801
03901
10801
10701
00901
F170331
Spacer 0.8mm
Spacer 3.5 mm
Olive 5mm (3/16")
Coupling nut 5mm (3/16")
Blanking plug 1/2 - 24UNS
Blanking plug 1/2 - 24UNS, allen wrench
Increase output 1 step
Increase output 4 steps
Brass
Brass
Instead of metering unit
Instead of metering unit
11.3
11.4
11.5
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
27
Secondary Tubing & Fittings
No. Part #
12.1
12.2
12.3
No
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
02201
02211
02301
02311
02401
02411
Description
Grease pipe single (black only)
Grease pipe single (black only)
Grease pipe double (black and red)
Grease pipe double (black and red)
Grease pipe triple (black, red and blue)
Grease pipe triple (black, red and blue)
Part #
Description
Also see PA tubing in the secondary section.
31502
Grease pipe ∅3/16"
Straight coupling (olive type) (union)
10601
Male stud coupling (olive type)
65701
Male stud coupling (olive type)
10401
Stud elbow (olive type)
10201
T-coupling (olive type)
14101
Coupling nut
10701
Olive double acting
10801
Stud elbow
15001
Stud elbow
02101
08501
Stud elbow
97701
33301
08508
Extension. 1/8NPTF-70mm
Extension. 1/8NPTF-42mm
Adapter G1/8" (10mm)
Remarks
∅3/16", PA, DIN 73378
∅3/16", PA, DIN 73378
∅3/16", PA, DIN 73378
∅3/16", PA, DIN 73378
∅3/16", PA, DIN 73378
∅3/16", PA, DIN 73378
(25m roll / 80 feet)
(3m piece)
(25m roll / 80 feet)
(3m piece / 10 feet)
(25m roll / 80 feet)
(3m roll / 10 feet)
Remarks
Copper-nickel (Kunifer)
∅3/16" - ∅3/16", Brass
∅3/16" - M6x1 con, Steel
∅3/16" - R1/8, Brass
∅3/16" - G1/8, Brass
∅3/16" - ∅3/16", brass
∅3/16" - M10x1, Brass
∅3/16", Brass
R1/8 - G1/8 - Long, Steel yellow plated
1/4-28UNF - G1/8, Steel yellow plated
1/4-28UNF - G1/8, Steel yellow plated
(33mm)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
28
Grease & Filler Pumps
Grease
15418
Designation
NLGI-class (Din 51818)
15444
Greenlube EP-0
0
Thickening medium compound
Lithium – Calcium
1:90
Drop point (DIN/ISO 2176)
-20°C to 110°C / -4°F to 230°F
Temperature range
Mineral oil
Base Oil
Viscosity at 40C (XXF) (min…..mm2/s)
Corrosion protection (according Emcor-test DIN 51802)
Application
190
0 and 0
Standard
Color
Green
Part #
Description
Remarks
15444
Greenlube EP-0.
35 Lbs. Manual filler pump available
15418
Greenlube EP-0
120 Lbs. (No filler pump available from stock)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
29
Filler Pump
Part #
Description
Remarks
0412550
Manual filler pump
For 35 Lbs. pale of EP-0 grease (15444)
Included: quick connector female & male, filler hose,
pump and bucket cover.
Filler Couplings
No
Part #
Description
Remarks
1.
01901
Quick connector female
For filling pump (Male=02001)
2.
12301
Hose connector (push on fit)
1/4"
3.
53306
Hose clip
4.
09508
Filler hose
3/8"
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
30
Repair Kit Assemblies
Part #
02101
10201
10401
10601
10701
10801
15001
10901
43801
11501
11901
16101
00908
02701
01108
02211
02311
02601
Description
Stud elbow 1/4-28
Elbow 3/16-1/8
Connector 3/16 - 1/8
Union 3/16"
Nut 3/16"
Ferrule 3/16"
Stud elbow 1/8-1/8
Insert
Elbow 5/16" - 1/4
Union 5/16"
Ferrule 5/16"
Nut 5/16"
Clamp 4mm
Self tapping screw M5x1
Clamp 8mm
Grease pipe single ∅3/16"
Grease pipe double ∅3/16''
Grease main line ∅5/16"
Small repair kit
Large repair kit
27019901
27019902
Quantity
2
5
5
5
5
10
5
5
3
3
5
3
5
5
-
Quantity
5
10
10
10
10
30
5
10
2
5
10
5
5
10
5
3m
3m
3m
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283
31
32
33

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