Automated Lubrication Systems, Parts and Accessories
Transcription
Automated Lubrication Systems, Parts and Accessories
Automated Lubrication Systems Parts & Accessories (Truck and Trailer) Groeneveld USA, Inc. 2150 S. Central Expy. | Suite 200 McKinney, TX 75070 Tel: 8 0 0 .5 8 6 .7 2 8 3 • F a x : 3 3 0 . 2 2 5 . 5 2 1 3 Groeneveld USA, Inc. 2150 S. Central Expy. Suite 200 McKinney, TX 75070 Ph.: Ph.: Fax: 330.225.4949 800.586.7283 330.225.5213 Title: Groeneveld USA: Automated Lubrication Systems, Parts and Accessories. (Truck and Trailer) Revision: Jan 2014 Groeneveld USA Account information: Account company name: Account number: Account status: Credit limit / VISA / COD PO required: Yes / No Groeneveld contact: All rights reserved. No part of this publication may be copied and/or published by means of printing, photocopying, and microfilm or by any other means without prior written permission from Groeneveld. This also applies to the drawings and diagrams appended. Groeneveld reserves the right to change parts at any time, without prior notice to the customer. The contents of this manual may also be changed without prior notice. This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage arising from the use of specifications other than that supplied. You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance work or repairs that is not described in this manual. While this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for any errors or the consequences of such errors. Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 2 Contents CONTENTS.................................................................................................................................................................................................................. 3 INTRODUCTION.......................................................................................................................................................................................................... Material Indication .................................................................................................................................................................................. 4 Conversion Factors & Units ........................................................................................................................................................................ 4 4 GREASE PUMPS.......................................................................................................................................................................................................... Pneumatically Operated Grease Pump....................................................................................................................................................... 5 Pneumatic Pump Assemblies....................................................................................................................................................................... 6 5 ELECTRICALLY OPERATED GEAR PUMP................................................................................................................................................................ 9 ELECTRICALLY OPERATED AXIAL PISTON PUMP ................................................................................................................................................. 12 PNEUMATICALLY OPERATED; COMPACT TRAILER PUMP: COMPALUBE ............................................................................................................ 15 CONTROL ELEMENTS, ELECTRICAL WIRING AND ACCESSORIES....................................................................................................................... Electronic Timer.............................................................................................................................................................................................. 18 18 ELECTRICAL WIRING FOR PUMPS........................................................................................................................................................................... 20 AIR CONNECTIONS................................................................................................................................................................................................... Systems with Electronic Timers..................................................................................................................................................................... 22 Systems with Brake Impulse Counters........................................................................................................................................................ 23 22 SUPPORT BRACKETS FOR AUTOMATIC GREASING P UMPS.................................................................................................................................. 24 PRIMARY TUBING AND FITTINGS ........................................................................................................................................................................... 25 DISTRIBUTION BLOCKS........................................................................................................................................................................................... 26 METERING UNITS..................................................................................................................................................................................................... 27 SECONDARY TUBING AND FITTINGS ..................................................................................................................................................................... 28 GREASE AND FILLER PUMPS................................................................................................................................................................................... Grease.............................................................................................................................................................................................................. 29 Filler Pump...................................................................................................................................................................................................... 30 Filler Couplings.............................................................................................................................................................................................. 30 29 REPAIR KIT ASSEMBLIES......................................................................................................................................................................................... 31 PART NUMBER INDEX.............................................................................................................................................................................................. 32 Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 3 Introduction This book contains most parts and accessories for the Groeneveld Automatic Lubrication system as installed on Trucks and Trailers in the North American Market. As Groeneveld is a globally represented, parts only used in other countries are subsequently eliminated from the booklet. As then in some cases parts may then not be found in this manual, please then consult the overall parts manual for the appropriate Groeneveld product. Each of the chapters refers to a particular section of the greasing system. All parts of these sections are illustrated in order to indicate their function and their relation to each other. Since the last issue of the Groeneveld truck and trailer parts book, Groeneveld lubrication systems have been updated to accommodate ∅ 3/8" air tubing. When ordering parts, please make sure which tubing size is used on your automatic lubrication system alternate part numbers might apply. Material Indication BR: Brass PA: Polyamide / Nylon ST-YG: Steel Yellow passified / plated ST-G: Steel galvanized SST: Stainless Steel. Conversion Factors & Units ∅: Diameter m: meter (1m = 3.281 feet) cm: centimeter / mm: millimeter (1m = 100cm = 1000mm = 39.37 inches) 1 inch = 2.54 cm = 25.4mm 5/16" = 8mm 3/16" = 5mm 1kg = 2.205 lbs For additional information on Groeneveld products and technical information please visit http:\\www.groeneveldusa.com Solutions that keep you moving. Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 4 Grease Pumps Pneumatically operated grease pump. Part no. 36201 / F117745 Description 37101 42 (14.28) 60 (20.28) Grease pressure bar (psi) cc/stroke (fluid ounce) At 8 Bar (120 psi) air pressure 72 (1065) 72 (1065) Max. Grease pressure Bar (psi) 100 (1480) 100 (1480) Required air pressure Bar (psi) 5-11 (74 –160) 5-11 (74-160) Contents reservoir L (U.S. Gallon) 4 (1.057) 4 (1.057) Follower plate - Yes Yes Mass Kg (pounds) 5.4 (11.9) 5.5 (12.1) Delivery Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 5 Pneumatic pump assemblies Part number Description Base pump Features 3620101 Pneumatic pump 42cc 36201 Includes grease in reservoir. (No solenoid and without pressure switch) 7540102 Pneumatic pump 42cc complete 12V 3620101 Includes pressure switch, solenoid and cable. Pressure switch and solenoid (12V) are preassembled in pump for 5/16” air tubing connection. (Item is replaced by the F117745) F117745 Pneumatic pump 42 cc complete 3620101 Includes pressure switch, solenoid and cable. Pressure switch and solenoid (12V) are preassembled in pump for Ø3/8” air tubing connection. F117736 Pneumatic pump 42cc complete (trailer) 3620101 Includes 07401 brake application counter, pre assembled for Ø3/8” air tubing connection. 9850101 Pneumatic pump 42cc complete (trailer) 3620101 Includes 07401 brake application counter, pre assembled for Ø5/16”” air tubing connection. 37101 Pneumatic pump 60cc 36201 Except volume output of the pump has been adjusted from 42 to 60 cc (no solenoid or pressure switch) 3710101 Pneumatic pump 60cc including grease 37101 Pump 37101 has been pre filled with grease. (No solenoid or pressure switch) (item is replaced by the F117736) Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 6 Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 7 No Part # 1.1 1.2 1.3 1.4 59701 37501 30601 37301 39901 69301 34501 34001 33901 02001 03501 34901 34801 31801 32901 16901 54101 19701 40501 26401 F118012 22522 30701 32501 35801 20522 35701 48701 35901 40701 69601 40901 40601 69701 41001 41101 30901 31001 48801 68501 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31 1.32 Description Locking set reservoir cover. Reservoir cover. O-ring, Reservoir seal (top & bottom) Reservoir 4 Liter (pump type: 36201 / F117745) Guide rod for 4 liter reservoir (pump type 36201 / F117745) Guide rod for 6 liter reservoir (pump type 68801 Pump housing Grease filter set 0 Male stud coupling 45 3/8” – ¼” Male quick connector (Female: 01901) Dust cap for 02001 Return valve complete Check valve Washer for 32901 (1.14) Blanking plug Pressure gauge (0-150 bar) G1/4 (large dial) Pressure gauge (0-150 bar) G1/4 (small dial) Banjo coupling (complete) Follower plate 4 Liter reservoir (complete) Grease pressure indicator ∅5/16" tubing Grease pressure indicator ∅3/8" tubing Pump housing extension (60cc pump) Check valve O-ring / seal Piston housing (42cc pump) Piston housing (60cc pump) Piston return spring (42cc pump) Piston return spring (60cc pump) O-ring with retaining ring Piston (42cc pump) (excluding seals) Piston (60cc pump) (excluding seals) Piston seal Cylinder lining (42cc pump) Cylinder lining (60cc pump) Gasket Pump housing cover M10 Spring washers (not present in newer model pumps) Hex. Socket head screw M10 (42cc pump) Hex. Socket head screw M10 (60cc pump) Pressure switch 40 Bar / 600 Psi (for return valve connection) Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 Qty 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 8 Electrically Operated Gear Pump Description Part no. 53001 Part no. 52201 Delivery cc/min (fluid ounce/min) 120 (41) 120 (41) Max. Grease pressure Bar (psi) 57 (840) 57 (840) Contents reservoir Liter (U.S. Gallon) 2.9 (0.76) 2.9 (0.76) Follower plate - Yes Yes Mass Kg (pounds) 6.3 (13.9) 6.3 (13.9) Low level sensor - No No Pressure switch - Yes Yes Supply Voltage Volt DC 12 24 Current consumption Ampere 8 4 Connector - M24 M24 Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 9 Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 10 No Part # Description Qt. 2.1 2.2 2.3 2.4 2.5 Not shown 2.6 2.7 2.8 2.9 2.10 2.11 2.12 59701 64201 64001 57901 57601 66101 92301 59801 64501 59901 59801 65901 66001 64701 64801 64301 63901 64901 65801 64401 02001 03501 02911 15311 Locking set reservoir cover. Reservoir cover including O-ring seals Reservoir 2.9 liter including 2 O-ring seals Guide rod follower plate (for 2.9 liter reservoir) Follower plate set Gasket set complete Gear pump Filler connection with filter Connector cover set. Stop plug including copper O-ring Filler connection with filter Pressure switch 30 bar with washer. Level sensor with washer (option) Connector set 3 pole M24 Connector set 4 pole M24 Protective cover pump housing (complete) Stop plug with washer G1/8 Coupling set M16 - 1/4" Coupling set M16 - 8mm Pressure control valve Male quick coupling Dust cap for 02001 Electro motor kit 24 Volt Electro motor kit 12 Volt 1 1 set 1 set 1 1 1 set 1 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 1 1 1 2.13 2.14 2.15 2.16 2.17 2.18 2.19 2.20 Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 11 Electrically Operated Axial Piston Pump Part no. 16022 Part no. 16122 Part no. 16222 Part no. 31522 cc/min (fluid ounce/min) 50 (17) 25 (8.5) 25 (8.5) 25 (8.5) Description Delivery Max. Grease pressure Contents reservoir Bar (psi) 100 (1400) 100 (1400) 100 (1400) 100 (1400) Liter (U.S. Gallon) 8L 8L 4L 4L Follower plate Y/N Y Y Y Y Mass Kg (pounds) - - - - Low level sensor - Optional Optional Optional Optional Pressure switch - Y Y Y Y Supply Voltage Volt DC 12 24 24 12 Current consumption Ampere - - - - Connector - 4 pin 4 pin 4 pin 4 pin Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 12 Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 13 No Part # 3.1 3.2 3.3 59701 37501 30601 37301 35001 85401 85501 85201 85301 84201 59901 85101 02001 03501 54101 63901 84101 59822 85601 64801 85901 86001 84901 85001 85801 84301 84401 84601 84501 64901 84701 86201 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23 3.24 3.25 Not shown Description Locking set reservoir cover. Cover axial pump. O-ring Reservoir 4 liter Reservoir 8 liter Guide rod for 4 liter reservoir Guide rod for 8 liter reservoir Follower plate 4 liter reservoir Follower plate 8 liter reservoir Pressure control valve complete (100 bar) Stop plug M16x1.5 with ring Grease filter complete Male quick coupling Dust cap (for 02001) Pressure gauge 0-150 bar Stop plug G1/4 with ring Low level switch with ring Pressure switch including O-ring. 70 bar Cable harness 4 - core Connector set 4 pins Pump housing Cover pump housing complete Electro motor 12VDC - 14RPM complete Electro motor 24VDC - 14RPM complete Pump unit including O-ring Pressure relieve valve 12 VDC Pressure relieve valve 24VDC Coil 24 Volt Coil 12 Volt Adapter kit M16 x 1/4" Security pin drive shaft Gasket set complete Qt. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Please check for parts availability before ordering. Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 14 Pneumatically operated; Compact Trailer Pump: CompAlube Description Compalube Delivery cc/stroke (fluid ounce) 20 (7) Grease pressure bar (psi) At 8 bar (120 psi) air pressure 75 (1100) Max. Grease pressure Bar (psi) 100 (1400) Required air pressure Bar (psi) 5-11 (74 –160) Contents reservoir (Cartridge: non-refillable) L (U.S. Gallon) 1.8 L (0.48) Follower plate - No. (Cartridge only) Mass (Including cartridge) Kg (pounds) 7 (15.43) Cartridge Kg (pounds) 2 (4.4) Secondary pipe diameter Inch 3/16 Brake counter interval range Brake application setting per cycle. 10 - 80 Duration of grease cycle Number of brake applications 3 - 25 Operational length of system. Temperature range. Celsius [Fahrenheit] If Greenlube EP-0 is used -15C [5F]: 7.5m (25Ft) -20C [-4F]: 5m (15Ft) -25C [-13F]: 3m (10Ft) Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 15 Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 16 No Part # 4.1 4.2 4.3 4.4 4.5 4.14 Not shown Not shown Not shown 08411 04911 08511 09511 10611 26401 F118012 49001 10708 F117121 F113986 F116928 F172448 F173023 49101 F117189 09911 F117782 F116031 See next page Part # Description Quantity cc/stroke (fluid ounce/stroke) 13311 06911 13511 13411 13111 13611 13011 F170331 00901 Metering unit no. 0. Metering unit no. 1 Metering unit no. 2. Metering unit no. 3. Metering unit no. 4. Metering unit no. 8. Metering unit no. 9. Blanking plug (allen) Blanking plug (Hex) 0.025 (0.00845) 0.050 (0.0169) 0.100 (0.0338) 0.150 (0.0507) 0.200 (0.0676) 0.400 (0.1352) 1.000 / 0.338 - 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 Description Reservoir Cover Re-fill Cartridge Greenlube EP-0, including new seals Reservoir cover gasket Bottom cover (12 metering units) Replacement set brake counter. Pressure indicator ∅5/16" air tubing Pressure indicator ∅3/8" air tubing Male elbow coupling 90°;∅5/16", Push-in-type-G1/4 ∅5/16" connecting air tube (red) ∅1/4" black air tubing Seal piston housing Seal timer cover Replacement rear cover (including seal F116928) Replacement Compalube piston (incl. Seals) Male elbow coupling 90°;∅5/16", Push-in-type-G1/8 Male stud coupling ∅3/8" - 1/8"NPT Plug compalube bottom cover 1/4"-1/4" restrictor (service line safety restriction) Bolt kit (M8 bolts, nuts and washers to mount compalube) Metering units no. 0 to 9 with Push-in head ∅3/16" Metering units as mentioned in table above are delivered with push-in-connector (3/16") and a dust cap. (Dust caps are not separately available) Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 17 Control Elements, Electrical Wiring & Accessories Electronic timer. Description Part no. 09901 67802 67602 Voltage [Volt dc] 12 12 12 Cycle time [sec] 180 120 120 Interval time range [min] 0-300 0-300 0-50 Steps interval time [min] 30 30 5 Max. Switching output. [Watt] 380 190 190 Integrated buzzer [Y/N] Yes No No Connection external alarm No No Yes - - 380 Alarm output [Watt.] For availability of other timers (e.g. 24Volt) please contact Groeneveld. Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 18 Part # No Description Not shown 5.2 5.3 5.4 5.5 09901 67602 67806 023595 07701 07801 F116164 61416 5.6 68901 5.7 17408 12 Volt Electric timer with Buzzer 12 Volt electric timer, external alarm 12 Volt electric timer, external alarm Self tapping screw 3.5 x 9.5 12 pole plug connector female Junior connector (for connector timer) 3-pole connector for 68901 Crimp connector male, non-insulated Complete wire harness for electrical timer Fuse holder 5.8 15608 Fuse 5A plug in. 5.9 5.10 17608 17508 Screw for 17508 Fixing plate for fuse holder 5.1 Remarks Long interval Short interval Long interval (Timer fastener) Uses 07801 connectors For 07701 For availability of other fuses contact Groeneveld. Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 19 No. Part # Description 07401 Pneumatically operated brake Impulse counter F118011 Pneumatically operated brake Impulse counter 6.1 6.2 6.3 6.4 08201 07501 45601 6.5 18108 Not shown 01811 Remarks ∅5/16" air-tubing connections ∅3/8" air tubing connections Adjusting gauge brake counter Gasket for pneumatic timer housing / cover Gasket plus cover, including mounting screws Mounting bracket brake impulse counter (07401) 272mm long (11 inch) Bolts onto the back of a pneumatic pump 36201 / 37701 Assembly of piston and Repair kit brake counter necessary gaskets / seals Electrical Wiring for Pumps No Part # Description 22401 Cable for pressure switch length: 6m (20ft). (1 connector only) 69001 Cable for pressure switch & solenoid. Length 10m (32 ft) (1 cable with split at the end for 2 connectors) 53601 3 core cable, with 1 connector, in protective conduit. Length: 7.5m (25ft), for either 53001 or 52201 electrical gear pump. 58301 4 core cable, with 1 connector, in protective conduit. Length: 7.5m (25ft) (for 31522,16022,16122 or 16222 electrical piston pumps) Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 20 No Part # Part # Description 97202 Text plate for 2 LED. (Text: Impulse & Alarm) 24009 LED, yellow 21103 LED, red Order quantities Description 01908 Spiral protective wrap, 5mm (0.2") Per meter (3.2 ft) 02008 Spiral protective wrap, 8mm (0.31") Per meter (3.2 ft) 14008 Flexible protective conduit. Per meter (3.2 ft) Part # Description 00208 11107 Tie strap Tie strap Order quantities Properties Color: Black, Length 7.3 inch / 186 mm Color: Black, Length 13.3 inch / 338 mm Multiple of 100 Multiple of 50 Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 21 Air Connections Systems with Electronic Timers No Part # 7.1 7.2 19301 19101 18308 18408 12801 19008 19108 69001 49101 F117743 10708 F117071 F117074 F117088 64901 07708 US10208 US10308 US10508 F117742 7.3 7.4 7.5 7.6 (7.10) 7.7 7.8 7.9 7.6 - 7.10 7.11 7.2 & 7.3 & 7.4 & 7.7 Description Air tubing (DIN 7337, ∅6mm PA) Female elbow (push in type) ∅6mm, G1/8, Brass Solenoid valve 24VDC M24 connector. Solenoid valve 12VDC M24 connector. Straight coupling connector R1/4, R1/8, Brass Connector set, 2 pole M24x1 Connector set, 2 pole M24x1 Specially insulated connector Cable set pressure switch & solenoid Stud elbow push in ∅5/16"-1/8"- swivel Reducer connector 1/8”G-!/4” NPT. (F117745 pump) Air tubing red (DIN 73378) ∅5/16" – PA Ø3/8”- DOT Air tubing Red Male stud coupling Ø3/8”-1/4”NPT Stud Elbow Ø3/8”-1/4”NPT Reduction bushing M16x1 - 1/4" (Volvo VN) Reduction bushing M22x1.5 - 1/4" (Mack) Reduction bushing 1/8" - 3/8" Reduction bushing 1/2" - 1/4" Reduction bushing 1/4" - 3/8" Solenoid pre-assembled 12Volt Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 22 System with Brake Impulse Counter (Mostly Trailers & Semi-Trailers) No Part # 8.1 26401 F118012 66901 F117735 49101 F117734 10808 F117072 10708 F117121 19301 19401 66801 F117189 07401 F118011 10708 F117071 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 Description Pressure indicator Ø5/16” air tubing connection Pressure indicator for ¼” air rubbing connection Male branch T (push in type) ∅5/16" Male branch T (push in) Ø1/4” – 1/8”NPT Stud elbow push in type ∅8mm - G1/8 – brass Stud elbow Push in type Ø1/4” – 1/8” NPT Signal air line, Yellow (DIN 73378) ∅5/16" Air tubing Blue Ø3/8” DOT Air tubing, Red (DIN 73378) ∅5/16" Air tubing ∅1/4" black DOT Air tubing (DIN 73378), black ∅ 6mm Male stud coupling (push in) 6mm - G1/8 - Brass Male stud coupling (push in) 8mm - G1/8 - Brass Male stud coupling (push in) ؼ” – 1/8” NPT Brake impulse counter (for ∅5/16" air tubing connections) Brake impulse counter (for ∅3/8" air tubing connections) Air tubing, Red (DIN 73378) ∅5/16" Air tubing Red Ø3/8” DOT Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 23 Support Brackets for Automatic Greasing Pumps No Part # Description 1 59201 Pump mounting bracket, (semi) trailers 2 19208 Pump mounting bracket left. 2 99101G 3 24412 Bracket "Compalube" (see page 33 - 34) 3 06208 Pump mounting bracket 4 05808 Pump mounting bracket flat 5 53701 Pump mounting bracket with bolts (electric pump) 6 01312 Pump bracket (electric pump) 7 47301 Pump mounting bracket (electric pump) Bracket "bolt on", for pump 36201, F117745, F117736, 6880101 Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 24 Primary Tubing & Fittings No Part # 9.1 9.2 9.3 9.4 9.5 02601 44201 44101 12501 22501 Main grease tubing ∅5/16" Blanking plug with O-ring Female T-connector Copper Washer Pressure switch, no return valve. 9.6 68501 Pressure switch, for return valve 9.7 9.8 43801 43901 9.9 11501 9.10 11801 11601 46202 46102 16101 11901 Stud elbow Male stud coupling Straight Coupling (olive type) (repair union) T-Coupling (olive type) Bulkhead connection (olive type) Bulkhead connection (olive type) Bulkhead elbow (olive type) Coupling nut. Olive 9.11 9.12 9.13 9.14 Description Remarks DIN 73378, PA, black R1/4 (with O-ring), Brass G1/4 (O-ring) - G1.4 - R1/4, Brass 14x20x2 (mm) 40 bar, 2 pole, M24 2 pole, 40 bar, M14x1.25 (Connector: M24x1) including washer. ∅5/16" - G1/4, Brass ∅5/16" - G1/4, Brass 5/16" - 5/16", Brass 5/16" - 5/16" -5/16", Brass 8mm - 8mm, Brass 8mm - 8mm, Steel yellow plated 8mm - 8mm, Steel yellow plated ∅5/16" - M12x1, brass ∅5/16" (8mm), Brass (sold per 10 pieces) Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 25 Distribution Blocks No Part # 10.1 10.2 10.3 10.4 10.5 / 10.6 08902 09202 200010 / 10.7 Description Remarks Cap screw M6x20 Spring washer 6.4 Nut - M10 Spring washer M10 For distribution blocks and mounting brackets see table below. Distribution block Number of connections Mounting plate 10.5 / (Stud) 10.6 / (Flat) 10.7 Brass Brass Steel 1 2 2+2 - 19622 18622 23622 10902 11002 11002 3 - 18722 11102 3+1 - 18822 11102 4 06801 19722 11202 4+2 - 19822 11202 7 06901 - - 9 07101 - - 7+5 07201 - - 7+7 77001 - - Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 26 Metering Units No. Part # Description Delivery per stroke (cc) / (fluid once) Remarks 11.1 03001 01001 01101 01201 01301 01401 01501 01701 12402 Metering unit no. 0 Metering unit no. 1 Metering unit no. 2 Metering unit no. 3 Metering unit no. 4 Metering unit no. 5 Metering unit no. 6 Metering unit no. 8 Metering unit no. 9 0.025 / 0.00845 0.050 / 0.0169 0.100 / 0.0338 0.150 / 0.0507 0.200 / 0.0676 0.250 / 0.0845 0.300 / 0.1014 0.400 / 0.1352 1.000 / 0.338 Material: Brass Material: Brass Material: Brass Material: Brass Material: Brass Material: Brass Material: Brass Material: Brass Material: Brass No. Part # Description Remarks 11.2 03801 03901 10801 10701 00901 F170331 Spacer 0.8mm Spacer 3.5 mm Olive 5mm (3/16") Coupling nut 5mm (3/16") Blanking plug 1/2 - 24UNS Blanking plug 1/2 - 24UNS, allen wrench Increase output 1 step Increase output 4 steps Brass Brass Instead of metering unit Instead of metering unit 11.3 11.4 11.5 Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 27 Secondary Tubing & Fittings No. Part # 12.1 12.2 12.3 No 13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9 02201 02211 02301 02311 02401 02411 Description Grease pipe single (black only) Grease pipe single (black only) Grease pipe double (black and red) Grease pipe double (black and red) Grease pipe triple (black, red and blue) Grease pipe triple (black, red and blue) Part # Description Also see PA tubing in the secondary section. 31502 Grease pipe ∅3/16" Straight coupling (olive type) (union) 10601 Male stud coupling (olive type) 65701 Male stud coupling (olive type) 10401 Stud elbow (olive type) 10201 T-coupling (olive type) 14101 Coupling nut 10701 Olive double acting 10801 Stud elbow 15001 Stud elbow 02101 08501 Stud elbow 97701 33301 08508 Extension. 1/8NPTF-70mm Extension. 1/8NPTF-42mm Adapter G1/8" (10mm) Remarks ∅3/16", PA, DIN 73378 ∅3/16", PA, DIN 73378 ∅3/16", PA, DIN 73378 ∅3/16", PA, DIN 73378 ∅3/16", PA, DIN 73378 ∅3/16", PA, DIN 73378 (25m roll / 80 feet) (3m piece) (25m roll / 80 feet) (3m piece / 10 feet) (25m roll / 80 feet) (3m roll / 10 feet) Remarks Copper-nickel (Kunifer) ∅3/16" - ∅3/16", Brass ∅3/16" - M6x1 con, Steel ∅3/16" - R1/8, Brass ∅3/16" - G1/8, Brass ∅3/16" - ∅3/16", brass ∅3/16" - M10x1, Brass ∅3/16", Brass R1/8 - G1/8 - Long, Steel yellow plated 1/4-28UNF - G1/8, Steel yellow plated 1/4-28UNF - G1/8, Steel yellow plated (33mm) Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 28 Grease & Filler Pumps Grease 15418 Designation NLGI-class (Din 51818) 15444 Greenlube EP-0 0 Thickening medium compound Lithium – Calcium 1:90 Drop point (DIN/ISO 2176) -20°C to 110°C / -4°F to 230°F Temperature range Mineral oil Base Oil Viscosity at 40C (XXF) (min…..mm2/s) Corrosion protection (according Emcor-test DIN 51802) Application 190 0 and 0 Standard Color Green Part # Description Remarks 15444 Greenlube EP-0. 35 Lbs. Manual filler pump available 15418 Greenlube EP-0 120 Lbs. (No filler pump available from stock) Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 29 Filler Pump Part # Description Remarks 0412550 Manual filler pump For 35 Lbs. pale of EP-0 grease (15444) Included: quick connector female & male, filler hose, pump and bucket cover. Filler Couplings No Part # Description Remarks 1. 01901 Quick connector female For filling pump (Male=02001) 2. 12301 Hose connector (push on fit) 1/4" 3. 53306 Hose clip 4. 09508 Filler hose 3/8" Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 30 Repair Kit Assemblies Part # 02101 10201 10401 10601 10701 10801 15001 10901 43801 11501 11901 16101 00908 02701 01108 02211 02311 02601 Description Stud elbow 1/4-28 Elbow 3/16-1/8 Connector 3/16 - 1/8 Union 3/16" Nut 3/16" Ferrule 3/16" Stud elbow 1/8-1/8 Insert Elbow 5/16" - 1/4 Union 5/16" Ferrule 5/16" Nut 5/16" Clamp 4mm Self tapping screw M5x1 Clamp 8mm Grease pipe single ∅3/16" Grease pipe double ∅3/16'' Grease main line ∅5/16" Small repair kit Large repair kit 27019901 27019902 Quantity 2 5 5 5 5 10 5 5 3 3 5 3 5 5 - Quantity 5 10 10 10 10 30 5 10 2 5 10 5 5 10 5 3m 3m 3m Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 31 32 33