EP-0 Parts Book

EP-0/Compalube - Pneumatic/Electric
Parts & Accessories Book
Pumps, Fittings, Injectors, Timers, Lining, Gauges etc.
July, 2012
www.groeneveld-group.com
1
CPL Systems Canada, Inc.
Groeneveld CPL Systems
British Columbia
203-9485, 189th Street
Surrey, British Columbia,
V4N 5L8
Tel: (604) 888-5823
Fax: (604) 888-1657
Groeneveld CPL Systems
Head Office
8450 Lawson Road,
Unit #5
Milton, Ontario, L9T 0J8
Tel: (800) 263-1760
Fax: (905) 875-2125
Groeneveld CPL Systems
Alberta
Toll-Free: (800) 263-1760
Fax: (780) 489-3865
Groeneveld CPL Systems
Ottawa
Toll Free: (800) 263-1760
Fax: (613) 831-9934
Groeneveld CPL Systems
Manitoba
Toll-Free: (800) 263-1760
Fax: (204) 224-8693
USA
Groeneveld Transport
Efficiency, Inc.
1130 Industrial Parkway N.
Brunswick, Ohio, 44212
Tel: (330) 225-4949
Fax: (330) 225-5213
July, 2012
Groeneveld Pacific
West, L.L.C.
1089 Valentine Ave. S.E.
Pacific, Washington, 98047
Tel: (253) 863-3700
Fax: (253) 863-3131
2
PNEUMATIC PUMP
Description
Delivery
cc/stroke
Grease pressure (8 bar air pres.)
bar
Maximum grease pressure
bar
Required air pressure
bar
Reservoir capacity
Liter
Follower plate inside
Weight – empty
kg
Item
1-4
5
6
7
9
F111410
F100286
F103045
F111409
F103545
F103183
10
11
12
13
14
15
16
F103005
F100057
F100056
F100258
F110028
F102975
F000713
Description
Locking set, reservoir cover
Reservoir lid
O-ring for reservoir
Reservoir for 4kg pump with follower
plate
Reservoir (6L)
Reservoir (8L)
Guide rod for 4kg with follower plate
Guide rod (for 6L reservoir)
Guide rod (for 8kg reservoir)
Pump housing (42cc) Pneumatic
Pump with follower plate
Grease filter type C complete
Union 45 deg. 3/8-1/4
Coupler, Male Quick Coupler
Dust cap quick coupling/male
Valve return valve new brass
Valve Non-return complete
Screw hex socket head cap screw
F000714
F000686
F104436
F122279
F104437
Washer, sealing
Plug G¼ (brass)
Sealing Washer
Plug stop (grease channel)
Sealing washer
19
F113059
Grease pressure indicator
20
21
F104544
F103823
Pressure gauge (0-150 bar) ¼ BSP
Banjo coupling (complete)
8
17
18
July, 2012
Part no.
F103643
F103049
F110151
F117084
F103158
30
100
100
4-8
4
yes
5.4
F103160
42
72
100
5-11
4
no
5.4
Item
22
23
24
25
26
27
Part Number
F119077
F119081
42
42
72
72
100
100
5-11
5-11
4
6
yes
yes
6
6.1
F119079
42
72
100
5-11
4
yes
6.1
F119083
42
72
100
5-11
6
yes
6.4
Part no.
F115378
F112269
F113297
F103246
Description
Pump Follower plate kit
6kg Follower plate reservoir
Piston sleeve
Cylinder Liner (60cc)
F110895
F100531
F000263
F000099
F103247
F000266
Check valve
O-ring
Inlet housing (42cc)
Inlet housing (30cc)
Piston housing (60cc)
Spring (42cc)
F000698
F103250
F104654
F104655
F102725
F102724
F111490
30
31
32
33
F102719
F103121
F103064
F102608
F103255
34
35
F113427
F103249
Spring (30cc)
Spring (60cc)
O-ring & packing ring 42cc/60cc
O-ring & packing ring 30cc
Piston (30cc) complete
Piston (42cc) complete
Piston (60cc) complete
Piston (60cc) complete seals
Seal air seal (fits Piston F102724)
Seal for bottom plate of 362.01
Pump bottom plate for 362.01
Screw Allen head screw 10mm
Screw socket head cap M10,
SPHK3
Spring washer
Pump housing extension (60cc)
no #
no #
F112409
F112019
Switch Low level 4kg w/o ring
Switch Low level 6kg w/o ring
28
29
3
ELECTRIC GEAR PUMP
Description
F103384
Delivery
Part No.
F117676 F103382
cc/min
120
120
120
bar
57
57
57
57
l
2.9
Yes
No
2.9
Yes
Yes
2.9
Yes
No
2.9
Yes
Yes
Yes
12
8
6.3
M24 (3)
Yes
12
8
6.3
M24 (4)
Yes
24
4
6.3
M24 (3)
Yes
24
4
6.3
M24 (4)
Max. grease pressure
Contents reservoir
Follower plate
Level sensor switch
Pressure switch
Supply voltage
Current consumption
Mass
Connector (# of pins)
V dc
A
kg
Item part no. Description
19
21
20
F103398
120
Item
part no.
Description
1
F103643 Locking set, reservoir cover
16
F103646
Plug with ring (M16 x 1.5)
2
F104467 Reservoir lid w/ o-ring
17
64501
Cover set
3
F103372 Guide rod (for 2.9L reservoir)
F104811
4
F115379 Pump Follower plate set
18
19
F113884
Gasket kit for a rear /electric pump
Gear pump
5
F104466 Reservoir for 530.01 Electric
20
F100265
‘O’ ring, small
6
F104005 Pressure Relief Valve, 50 bar
21
F110492
‘O’ ring, large
7
F104792 Connector Kit 2 core M24
22
F115244
Electric Motor Assembly 24V
F104793 Connector Kit 3 core M24
F104794 Connector Kit 4 core M24
22
July, 2012
8
F104803 Connector Straight Set M16 - 1/4"
9
F103649 Plug stop G1/4 with o-ring
10
F104810 Level sensor with washer
11
F104059 Pressure valve - 30 bar
12
F104003 Protective cover, pumphousing
13
F100258 Dustcap quick coupling / male
14
F100056 Coupler, Male Quick Coupler
15
F103642 Filler neck with filter Electric
4
AXIAL PISTON PUMP
Part numbers electrical axial piston pumps
pos
1
2
3
4
5
part no.
F110082
F110083
F110084
F111561
F111646
description
Pump, Axial, 12V, 50cc/8kg
Pump, Axial, 24V, 25cc/8kg
Pump, Axial, 24V, 25cc/4kg
Pump, Axial, 12V, 25cc/4kg
Pump, Axial, 24V, 25cc/4kg
Part and part sets for electrical axial piston pump
pos
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
July, 2012
part no.
F103643
F103049
F110151
F117084
F172535
F110111
F110080
F112030
F112017
F103646
F112018
F100056
F100258
F103155
F103649
F112019
F103646
F114698
F112024
F104794
F104803
F112022
F112021
F112034
F112033
F111717
F112023
F110064
F112026
F112028
F112027
F114871
description
Locking set, reservoir cover
Reservoir lid
O-ring for reservoir
Reservoir for 4kg pump with follower plate
Reservoir for 8kg pump
Guide Rod for Electric Axial Pump (4kg)
Guide Rod for Electric Axial Pump (8kg)
Follower plate for Electric Axial Pump
Pressure Relief Valve, 100 Bar
Plug with ring (M16X1.5)
Filter for Electric Axial Pump
Coupler, Male Quick Coupler
Dust cap quick coupling / male
Pressure Gauge 1/8 BSP
Plug Stop G1/4 with O-ring
Switch low level with O-ring (6kg)
Plug with ring (M16X1.5)
Pressure switch 70 bar
Cable harness 4-core
Electric connector set, 4 core, Axial
Connector Straight Set, M16 - 1/4"
Pressure relieve valve 12V
Pressure relief valve 24V
Solenoid 12V
Solenoid 24V
O-ring kit
Pump unit including O-ring
Security pin
Electro motor 12V – 28 RPM (complete)
Electro motor 12V – 14 RPM (complete)
Electro motor 24V – 14 RPM (complete)
Cover pump housing (complete)
5
Compalube Pump
pos
1
2
3
5
7
8
9
10
15
16
18
July, 2012
kit no. part no.
/
F116090
F114818
/
F116092
/
F113472
F118012
/
/
F115606
/
F115603
/
F115604
/
F115855
/
F170331
/
F115245
/
F116091
F173023
/
F117135
/
/
F113850
description
Reservoir Cover, Compalube
Compalube Cartridge
Reservoir Cover Gasket, Compalube
Compalube Pump Shell
Pressure indicator kit
Metering Unit no. 0 Comp (3/16)
Metering Unit no. 2 Comp (3/16)
Metering Unit no. 3 Comp (3/16)
Metering Unit no. 4 Comp (3/16)
Plug 1/2 - 24 UNS Compalube
Vent screw
Bottom Cover (12 Metering Units)
Piston Assy Compl. Compalube
Grease/Air Piston O-ring Kit
Compalube Piston Sleeve
6
Compalube Pump Timers
pos
kit no.
part no.
kit no.
part no. description
21
/
F115496 Male stud coupling 90deg : 5/16” push-in – G 1/4
22
/
F190351 Elbow 90 ¼ Air Tubing x 1/8
27
F115541
/
Repair Kit, BAC new style
28
F116611
/
Brake Counter Kit, Compalube (complete)
29
/
F113986 Gasket for Timer Cover
description
32
/
F115878 Kit, PN/EL Comp. Timer Cover
33
/
F116928 Seal timer cover Compalube
34
/
F116926 Wire harness, 2 wire
35
/
F117147 Valve Magnetic 24V, PN Compalube
July, 2012
pos
7
ELECTRICAL COMPONENTS
Item
1
1
2
3
3
4
9
5
8
2
7
6
6
7
8
9
4
10
11
Part #
F101156
F109490
F114256
F113119
F113610
F171167
F126841
F105097
F105182
F105891
F105890
F190790
F190792
F190795
F104579
F104581
F191153
F111591
F111593
F110143
F111299
Description
Electric Connector M24 - 2 pole
Electric Connector M24 - 3 pole
Electric Connector M24 - 4 pole
Connector Set - 2 pole (vlg)
Connector Set - 3 pole ADR
Connector Set - 4 pole ADR
Wire 2-cored electronic wire
Wire 3-cored wire bundle L=7.5
Pump Connector cable elec. Pump 4p
Electric LED assembly Yellow
Electric LED assembly Red
Light 12V Red indicator
Light 12V Green indicator
Light 28 V Red indicator light
Timer Junior plug timer
12 Pole timer connector
Self taping screw
Timer Electric with alarm - 12
Timer Electric 12V, 120S, 0-300
Cable Harness-solenoid / press
Cable Harness for Electronic Timer
5
10
11
July, 2012
8
CONTROL COMPONENTS
11
4
3
5
6
2
10
9
7
8
Item Part #
Description
1 F190354 Conn Elbow 3/8 tube x 1/8 male
2 F190366 Tubing 3/8 Airbrake-GRN
3 F118011 BAC – Brk Ctr PnmtcDOT
4 F000598 Connector Straight 1/8BSP mx5/16
5 F117189 Conn Strght 3/8 Tube x 1/8 mal
6 F100233 Conn Strght 1/8 m x 6mm tube
7 F120820 Tubing Airtubing 6mm for 362.0
8 F103435 Tubing 5/16 Main (m)
9 F114472 Reduction Conn 1/4 BSO m x 1/8
10 F125712 Valve Magnetic 12V
11 F117743 Conn 90 deg 1/8BSP m x 5/16 tube
12 F102826 Conn 90 deg 1/8 femx 6mm tube
13 F101156 Electrical conn M24 - 2 pole
F126841 Wire 2-cored electronic wire
F102520 Electrical conn pump & pr. Sw
F110143 Cable harness-solenoid/pressure switch
12
13
11
July, 2012
9
MAINLINE COMPONENTS
4
1
3
5
11
2
11
12
10
6
9
7
2
Item
1
2
3
4
5
6
7
8
9
10
11
Part #
F104440
F104441
F103435
F000223
F101412
F000579
F000580
F104837
F104838
F104436
F104809
F114697
12 F000644
Description
Conn Angle 5/16 x 1/4 O-ring tube
Conn Strght 1/4BSP x 5/16 tube
Tubing 5/16 Main
Coupling Conn 5/16
Tee Conn 5/16-5/16-5/16
Conn nut 5/16
Olive 5/16
Plug 1/4BSP O-ring type
Tee Conn. Fem 1/4 male x 1/4 fem
Sealing ring, copper
Pressure switch - 40 bar (in tee)
Pressure switch - 40 bar M14
Insert for 5/16 mainline
8
1
July, 2012
10
MANIFOLDS AND INJECTORS
1
6
2
6
5
July, 2012
4
3
Item Part #
1 F110010
F110011
F110012
F110013
F111751
F121663
2 F100484
F100485
F100486
F100487
F100488
F100489
F100490
F100492
F000242
3 F000584
4 F000585
5 F102775
6 F100495
no # F100500
no # F100502
Description
Block Transport 4 Port
Block Transport 7 Port
Block Transport 9 Port
Block Transport 12 Port
Block Transport 14 Port
Block Transport 18 Port
Injector #0
Injector #1
Injector #2 (250/bx)
Injector #3
Injector #4
Injector #5
Injector #6
Injector #8
Injector #9
Conn nut 3/16
Olive 3/16
Plug Metering Unit (400/bx)
Washer rubber
Meter-ring small 0.8mm
Meter-ring large 3.5mm
11
SECONDARY LINING COMPONENTS
3
2
Item
1
2
3
4
1
4
6
5
7
8
9
11
July, 2012
Part #
F118246
F118247
F118248
F000543
F100726
F000542
F102457
5 F177174
6 F101410
7 F000222
8 F000604
F000436
F102455
9 F190320
F104570
10 F000585
11 F000584
Description
Tubing 3/16 Grease Single (m)
Tubing 3/16 Grease Tubing Double
Tubing 3/16 Grease Tubing Triple
Conn 90 deg stud 1/8 BSPF x1/8
Conn 90 deg stud 1/8 BSP Fx1 1/8
Conn 90 deg stud 1/8 NPT M x 1
Conn 90 deg stud 6mm - 8mm
Tee Conn 3/16-3/16-3
Conn 90 deg 1/8 NPT M x 3/16 tube
Coupling Conn 3/16 (200/bx)
Conn Strght 1/8 NPT M x 3/16 tube
Conn Strght M8 x 3/16 tube
Conn Strght M6 x 3/16 tube
Reducing adaptor: 1/8" x 1/8"
Reduction Conn 1/8 BSPF x 1/4
Olive 3/16
Conn nut 3/16
10
12
BRAKE APPLIANCE COUNTER
1
3
2
4
Item
Part #
Description
1
BAC – Brk Ctr PnmtcDOT
2
F118011
F191574
3
F111768
Cover with Gasket and Mounting
4
F191575
Cap screw, hex socket M5 x 25
5
F100206
Brake appliance counter gasket
no #
F113849
Brake appliance counter repair
no #
F115541
Repair kit, BAC new style
Socket head cap screw – M4 x 16mm Stainless
5
6
July, 2012
13