professional engneered faux stone panels

BY
R E P L I C AT I O N S U N L I M I T E D
PROFESSIONAL ENGNEERED FAUX STONE PANELS
Professional Faux Stone Panels
commercial
•
residential
•
modular/metal
URESTONE PRODUCT OVERVIEW
Synthetic materials developed for the construction industry have come of age. They do not absorb water like wood, brick and
cultured stone. Unlike wood they are not susceptible to deterioration due to rot or insect damage. Synthetics have evolved into a
long term construction material.
The URESTONE product line represents the latest advancements and technology in the synthetic faux stone industry. Key
advancements include a proprietary dual density composite system, deeper stone textures, a 5 step extremely realistic coloring
system and the largest panels in the industry. Other driving forces for using the URESTONE system is its insulation value and
fast and low cost installation. Replications Unlimited is innovating the industry in many other ways including the development of
pre-engineered panels, accessories, trim packages and accents that duplicate complicated brick and stone architectural designs.
The URESTONE Panels can be used for any interior or exterior application ranging from multi story hotel / apartment complexes,
metal and modular buildings, restaurants, retail stores, gas stations, residential homes and the system is expanding rapidly into
many other applications.
DUAL DENSITY TECHNOLOGY
C
A
B
Our URESTONE Profesional Series Panels are produced with a unique composite that starts
with a solid structural urethane layer (A), which adds toughness and durability, followed with a
closed molded layer of medium density polyurethane foam (B). Our deep textures are finished
with a multi-step coloring process (C)
ADVANTAGES
Stone Realism
The realism in our panels is achieved
by casting our molds from natural
quarried stones. What separates
Urestone from competitive synthetic
panels are the quality of the detail
from our molds, more dramatic
depth of the stone pattern. and propertary coloring process. We begin
with a true craftsman’s approach to design!
Insulation Value
The URESTONE panels have an
6
insulation “R value” between 5-6.
5
Insulation value saves energy and
4
meets meets ENERGY STAR’s
3
recommended added insulation
2
R-Value for Retrofitting existing
1
outside width: 97” inside width: 84 1/2” h:wood
48 1/2”2
weight:buildings.
32 lbs thickness: 1 1/2””
framed
cultured/real
stone
Light Weight
urestone
The weight of a URESTONE 4 ft x 8 ft panels
is between 32-38 lbs. (less than a sheet of
plywood). This light weight panel allows
for easy handling and installation. Unlike
cultured or real stone, no extra foundations
footing or support is needed. What more
can you ask for in a light-weight building
product?
Large panel size
Size does matter— the URESTONE
panels are available in Professional Series 4ft x 8ft size (32 sq ft. each) which
dramatically saves labor and installation time while providing less seams
and grout lines. Installing one of our
panels is equal to installing over 200 individual real or cast stones.
And consider the time to place each stone versus one panel, a few
screws, and done! URESTONE professional panels are the largest
synthetic panel in the Industry! (Also available in 2’ x 4’ panels)
Durability / Strength
Don’t let the weight fool you! This lightweight panel (approximately 36 lbs.) is so
strong and durable, due to the unique Dual
Layer composite, that even a weed trimmer
will not damage the surface. The solid tough
impact resistant plastic layer resistant to
damage unlike competitive synthetic faux
stone systems that are more easily dented
and scratched. URESTONE can also be installed below grade! With
the moisture resistance, even backfilling is ok. Our panels are the
toughest surface in the industry!
LEED Certified
URESTONE is a greener
product certified by the
United States Green Building Counsel and LEED
Compliant
PRODUCT SERIES
STANDARD SERIES
The URESTONE Professional 4ft x 8ft series is the largest textured
panel on the market. Competitive faux stone panels typically range
between 12” x 48” to 24” x 48”. This large URESTONE panel series
provides designers, contractors and home owners the tools necessary to accomplish their projects with less seams, less time and with
a more continuous appearance.
CORNER & COLUMNS
Another unique and innovative aspect of the URESTONE product
line is the broad spectrum of both interlocking and non interlocking
corners that are available for each of the panel systems. They provide seamless transitions at the corners. In addition to the corners
series, there are coordinating columns, surrounds, and pilasters for
the key stone and brick patterns.
WAINSCOT SERIES
The URESTONE Wainscot product line is an innovative series of
pre-engineered panels that are designed with a built-in top ledge.
They are available in a length of 96” and height of 36-42”, depending on the pattern. So these one piece ready to install wainscot
panels interlock to form a seamless and natural look that provide an
extremely simple and fast installation.
TRIM & ACCESSORIES
Our Trim and Accessories series completes the URESTONE product line. These items are available in a wide variety of styles, textures
and colors that coordinate with the various panels.
STONE TEXTURES
DP2480 LIMESTONE
outside width: 95”| inside width: 74 1/2” | h: 48 1/2” | thickness: 3” | weight: 40 lbs
DP2460 STACKED STONE
DP2465 VIRGINIA STACKEDSTONE
outside width: 96” | inside width: 88” | h: 48 3/8” | thickness: 1 1/2” | weight: 32 lbs
DP2455 LEDGESTONE
outside width: 99 3/4” | inside width: 91 3/4” | h: 48” | thickness: 1 1/4” | weight: 32 lbs outside width: 96” | inside width: 87 1/4” | h: 48 1/2” | thickness: 1 3/4” | weight: 37 lbs
DP2450
CASTLESTONE
outside
width: 97”
inside width: 84 1/2” h: 48 1/2”2 weight: 32 lbs thickness: 1 1/2””
outside width: 96 1/2”
inside width: 88” h: 48
3/8” thickness: 1 1/2”
weight: 32 lbs
URESTONE BRICK & WOOD
DP2400 USED BRICK
outside width: 96 1/4” | inside width: 88” | h: 48 1/4” | thickness: 1” | weight: 32 lbs
DP2420 WEATHERED WOOD LAPSIDING
DP2402 CLEAN BRICK
outside width: 96” | inside width: 88” | h: 47 3/8” | thickness: 1 1/4” | weight: 32 lbs
DP2425 BARNWOOD
outside width: 97” inside width: 84 1/2” h: 48 1/2”2 weight: 32 lbs thickness: 1 1/2””
outside width: 95” | inside width: 83 1/2” | h: 48” | thickness: 1 1/2” | weight: 32 lbs
outside width: 96 1/2” | h: 48 3/8” | thickness: 1 1/2” | weight: 32 lbs
WAINSCOT TEXTURES
DP2700 USED BRICK WAINSCOT
outside width: 96” | inside width: 87 3/4” | h: 42” | thickness: 1 1/2” | weight: 32 lbs
outside
width: 97”
inside width:
84 1/2” h: 48WAINSCOT
1/2”2 weight: 32 lbs thickness: 1 1/2””
DP2720
VIRGINIA
STACKED
outside width: 96” | inside width: 89” | h: 36” | thickness: 1 1/2” | weight: 26 lbs
DP2710 LIMESTONE WAINSCOT
outside width: 96” | inside width: 85 3/4” | h: 40” | thickness: 2 1/2” | weight: 32 lbs
DP2730 LEDGESTONE WAINSCOT
outside width: 95 1/2” | inside width: 87 1/4” | h: 42 1/4” | thickness: 1 3/4” | weight: 37 lbs
CORNERS
We offer 3 types of corners to complement our URESTONE panel series:
Keyed, Keyless & Accent corners. Keyed corners are designed to interlock into
our standard panels to create a seamless transition. The keyless corners were
designed for projects where the length of our panels combined with a keyed
corner didn’t work. They measure slightly thicker than our panels so that they
cover the exposed product when the keys are cut off. Finally, our accent corners
were designed as a larger product that can be used as a standalone product or
add accent to an existing one.
STANDARD CORNERS
DP 2401
DP 2403 DP 2403
DP 2451
DP 2454
DP 2456
DP 2461
DP 2462
WAINSCOT CORNERS
DP 2466
DP 2467
Product # Description
DP 2401
DP 2481
DP 2701
DP 2732
Front Dimensions
w (inside) w (out)
Rear Dimensions
w (inside) w (out)
48 1/4”
thickness
Used Brick
8 1/2”
12 1/2”
7 1/2”
DP 2403
Clean Brick
2 3/4”
6 1/2”
4 1/4”
8”
47 1/2”
1 1/4”
DP 2404
Clean Brick Keyless
NA
9”
8”
NA
47 1/2 “
2”
12”
48”
DP 2451
Castlestone
10” weight: 32 lbs
13”thickness: 81 1/2””
outside
width: 97”
inside width: 84 1/2” h: 48 1/2”2
1/2””
10 1/2”
h
DP 2711
1 1/2”
DP 2454
Ledgestone Keyless
NA
9 1/2”
8”
NA
48”
2 1/4”
Ledgestone
11 1/2”
15 1/2”
10”
14 1/2”
48 1/2”
1 3/4”
DP 2461
Stackedstone
11 1/2”
15 1/2”
10”
14”
48”
1 1/4”
DP 2462
Stackedstone Keyless
NA
7 1/2”
5 1/2”
NA
47 1/2”
DP 2466
Viriginia Stacked
11 1/2”
15 1/2”
10”
DP 2467
Virginia Keyless
NA
12”
10”
2”
48”
1 1/2”
NA
48”
2”
DP 2481
Limstone Keyless
NA
12”
8 3/4”
NA
48 1/4”
3”
DP 2701
Brick Wainscot
NA
12”
10”
NA
42”
2”
DP 2711
Limestone Wainscot
NA
12”
9”
NA
40 1/2”
3”
DP 2721
Virginia Wainscot
NA
14 1/2”
12”
NA
36”
2”
DP 2731
Ledgestone Wainscot
NA
13 1/2”
12”
NA
43”
DP 2732
Ledgestone Accent
NA
23 1/2”
21 1/2”
NA
51 1/2”
inside
1”
DP 2456
14 1/4”
DP 2721
FRONT
out
inside
Rear
2 1/2”
2”
out
DP 2731
COLUMNS, PILLARS & PILASTERS
DP 2800
COLUMN KITS
The Column kits listed below are formed by interlocking our keyed corners
together. For the half kits, it is required to cut the back side keys off in order to
fit them flush against the wall. (See website for column caps)
Half Column Kit Dimensions (width)
Inside
Outside
Width
Width
Inside
Depth
Outside
Depth
DP 2800 Ledgestone
24”
27”
10”
11 1/2”
DP 2810 Castlestone
20 1/8”
23 1/2”
8 1/2”
9 1/2”
24”
22”
10
11 1/2”
18 1/2”
21 1/2”
7”
8 1/2”
DP 2820 Stackedstone
DP 2830 Used Brick
Full Column Kit Dimensions (width)
Inside
Width
Outside
Width
Inside
Depth
Outside
Depth
DP 2802 Ledgestone
24”
27”
24”
27”
DP 2812 Castlestone
19 1/2”
23 1/2”
20 1/8”
23 1/2”
24”
22”
24”
22”
18 1/2”
21 1/2”
18 1/2”
21 1/2”
DP 2822 Stackedstone
DP 2832 Brick
DP 2802
Pillars
Easily transform any post into a work of beauty with our new collection of stone
pillars. (See website for column caps and other new developments.)
Pillar Dimensions (width)
Inside
Width
Outside
Width
Height
DP 2850 12” Ledgestone
12”
16”
36”
DP 2852 16” Ledgestone
16”
20”
36”
DP 2860 12” Stackedstone
12”
15”
36”
Pilasters
This new series of products was designed to add a new level of architectural
element. See website for new developments
outside width: 97” inside width: 84 1/2” h: 48 1/2”2 weight: 32 lbs thickness: 1 1/2””
DP 2750
Ledgestone Pilaster Base
width: 96” h: 42” w
32 lbs thickness:
DP 2751
DP 2760
Ledgestone Pilaster
Brick Pilaster
width: 96” h: 30” w:
width: 94” h: 36” w:
25 lbs thickness: 2 1/2” 32 lbs thickness: 4”
DP 2770 Virginia Stacked
Small Pilaster
width: 96” h: 4” w:
32 lbs thickness: 4”
TRIM & ACCESSORIES
Rockface Series
T 1611
T 1609 2” corner
T 1607 4” corner
T 1610
T 1608
Color Options
Limestone Series
T 1621
T 1620
T 1618
DARK GRAY
T 1612
MEDIUM GRAY
Contour Series
T 1614
KAKHI
T 1642
T 1604
Product # Description
L
W
D
ACC 1565
Electrical Box Receptacle
8”
6”
2”
ACC 1567
Stone Light Receptacle
10”
8”
2”
ACC1569
Low Profile Receptacle
6”
4”
2“
ACC 1571
Dual Receptacle
12”
8”
3”
T 1604
Weatheredwood Trim
96”
6”
2”
T 1607
4” Rockface Corner
8”
4”
3”
T width:
1608 97” inside
1”width:
Rockface
Trim
48”thickness: 11”
outside
84 1/2”
h: 48 1/2”2 weight: 32 lbs
1/2””
ACC 1565
TAN
ACC 1567
3”
T 1609
2 1/2 Rockface Trim Corner
8”
2 1/2”
3”
T 1610
2 1/2” Rockface Trim
48”
2 1/2””
3”
T 1611
4” Rockface Trim
48”
4”
3”
T 1612
Contour Straight
36”
5”
2”
T 1614
Contour Corner Set
18 3/8”
5”
2”
T 1618
1” Limestone Trim
48
1”
3”
T 1620
2 1/2” Limestone Trim
48”
2 1/2”
3”
T 1621
4” Limestone Trim
48”
4”
3”
T 1642
Soldier Brick
52”
5
2”
Visit www.urestonepanels.com for additional trim options and new products.
ACC 1569
ACC 1594
ACC 1569
COLOR OPTIONS
The colors shown below are some of our more popular colors available, however more options can be viewed www.urestonepanels.com
CASTLESTONE
RUSTIC GREY
DESERT TAN
BLACK ASPEN
SANDSTONE
LIGHT GRAY
FIELDSTONE
LEDGESTONE
RUSTIC GREY
DESERT TAN
BLACK ASPEN
MOCHA
MOUNTAIN
COUNTRY
FIELDSTONE
CASCADE
CANYON
STACKED STONE
RUSTIC GREY
DESERT TAN
BLACK ASPEN
SANDSTONE
MOUNTAIN
COUNTRY
FIELDSTONE
SLATE GREY
VIRGINIA STACKED STONE
DESERT TAN
BLACK RUNDLE
SLATE GRAY
MOUNTAIN
COUNTRY
FIELDSTONE
CASCADE
CANYON
USED BRICK* (SAME COLORS AVAILABLE FOR CLEAN BRICK)
SOLID RED
RUSTIC RED
BURNT RED
SANDSTONE
CAPE COD
BROWN
outside width: 97” inside width: 84 1/2” h: 48 1/2”2 weight: 32 lbs thickness: 1 1/2””
LIMESTONE*
WEATHERED & BARNWOOD
BROWN
GRAY
WHITE WASH
*Custom colors available, see site for more details
LIGHT GRAY
TAN
KAKHI
INSTALLATION OVERVIEW
STEP 1
A moisture resistive barrier is necessary if the project is an exterior application. To begin proper installation, use a chalk line/ level to start your first row of panels. After your chalk line has been established,
begin at the corner of your structure (photo #1). Mount the first panel, in this instance a corner panel,
and secure it with 2” - 3” exterior deck screws. Deck screws are available in a variety of colors. We reccomend that you select a color that will most closely match the mortar color of the panels. See screw
our screw and caulking in our comprehensive installation manual.
1
STEP 2
Apply a panel by connecting the inter-locking keys (or finger joint) to the corner (photo#2). Occasionally the keys may require filing or
sanding to optimize the fit. Tap into place tightly using a small rubber mallet. Once the panel is positioned, make sure that it is level
(photo #3) and then, using deck screws, secure the panel
tightly to the substrate using the formula of one screw per
two square foot (see photo #4). Continue in this fashion
until you approach the end of the wall or the next corner. It
may be easier and more effective to caulk each joint/key as
the panels are being installed instead of after the panels are
fully installed.
2
3
4
STEP 3 - Terminating a wall
Adding the last panel- Once a point is reached where a full panel is too large to place between the panel and the corner /end of
the wall, you will need to measure the distance from the inside of the deepest key to the wall (photo #5). Mark this distance on the
back of the next panel and cut accordingly, preferably using a circular saw
(photo #6).
If corner pieces are not used- the panels may be mitered for an easy
corner wrap. See separate instructions on mitering corners.
Beginning with the next row of panels, stagger the seams to form a more
natural appearance. Continue this process to the succeeding vertical rows,
until the desired height is reached.
5
5
6
STEP 4
If installing a wainscot wall, after the first row is applied, install a ledger trim onto the top of the panels.
outside
97”is
inside
width:and
84 1/2”
h: 48(if
1/2”2
weight: (photo
32 lbs thickness:
1 1/2””
Thewidth:
ledger
screwed
glued
possible)
#7) above
the top of the panel. Fasten the ledger by
placing screws from underneath, then use caulking to cover all screw heads.
7
STEP 5
After the panels and ledger have been installed, using our special colored/textured caulk and a caulk gun,
apply caulk to the seams (photo #8). You can create a natural looking mortar line by and using a small damp
bristled paint brush and simply sweeping over the caulk to smooth out the appearance.
After cutting (when trimmed for proper fit), use the touch up paint kit and the caulking to cover any exposed polyurethane. Following this process will create a natural appearance. (NOTE: any exposed polyurethane (foam) to UV sunlight rays may cause discoloration, therefore, simply use the caulk and a touch up
paint kit to completely cover any exposed polyurethane).
8
7
2’x4’ Series
DP2615 STACKEDSTONE
DP2610 LEDGESTONE
outside width: 96” inside width: 88” h: 42” weight: 32 lbs thickness: 1 1/2”
See website for complete 2’ x 4’ series and accessories
PHOTO GALLERY
outside width: 97” inside width: 84 1/2” h: 48 1/2”2 weight: 32 lbs thickness: 1 1/2””
9200 Latty Avenue • Hazelwood (STL), MO 63042 • p: 314-524-2040 • f: 314-524-4040
WWW.URESTONEPANELS.COM • WWW.REPLICATIONSUNLIMITED.COM