Aggregate characterisation Aggregate characterisation in relation to
Transcription
Aggregate characterisation Aggregate characterisation in relation to
Aggregate characterisation in relation to bitumenbitumen-aggregate adhesion M.Sc. Thesis Diederik van Lent March 2008 Aggregate characterisation in relation to bitumenbitumen-aggregate adhesion by Diederik van Lent Under the supervision of the Graduation Committee: Prof. dr. ir. A.A.A. Molenaar Ir. M.F.C. van de Ven Ir. A.C. Pronk Dr. J.A. Poulis Dr. ir. A.L.A. Fraaij Ir. L.J.M. Houben Civil Engineering and Geosciences, Road and Railway Engineering, TUDelft Civil Engineering and Geosciences, Road and Railway Engineering, TUDelft Civil Engineering and Geosciences, Road and Railway Engineering, TUDelft Aerospace Engineering, Adhesion Institute, TUDelft Civil Engineering and Geosciences, Material Science, TUDelft Civil Engineering and Geosciences, Road and Railway Engineering, TUDelft 2 Acknowledgement Acknowledgement First of all I would like to thank the members of my graduation committee; Prof. dr. ir. A.A.A. Molenaar, Ir. M.F.C. van de Ven, Dr. ir. A.L.A. Fraaij, Dr. J.A. Poulis, Ir. A.C. Pronk and Ir. L.J.M. Houben for their time and for sharing their knowledge. Sincere thanks to the Road and Railway laboratory staff members, Ing. J. Moraal, Mr. J.W. Bientjes and Ir. R.N. Khedoe for their assistance in the sample preparations. I would also like to thank Mr. E.R. Peekstok from the department of Materials, Mechanical and Maritime Engineering of the Delft University of Technology for his assistance in the roughness measurements by means of the confocal microscope. I wish to thank Mr. A. Thijssen from the Microlab of the Delft University of Technology for his assistance in the measurements performed by means of the electron microscope and the mercury intrusion porosimeter. I am grateful to Mrs. J. van Haagen from the department of Engineering Geology of the Delft University of Technology for her assistance in the pH acidity measurements. I would like to thank Mr. R.A. Penners from the department of Civil Engineering of the Delft University of Technology for his assistance in crushing the stones by means of the disk mill. Sincere thanks to Mrs. Dr. I. Cringus-Fundeanu and Mr. S.C.H. van Meer from the Adhesion Institute of the Delft University of Technology for their assistance in the surface free energy measurements and for the availability of the reference liquids. I would like to thank Mrs. P.M. Meijvogel-de Koning from the department of Engineering Geology of the Delft University of Technology for her assistance in the bitumen surface free energy measurements by means of the Wilhelmy Plate Test. I am very thankful to Dr. E.A. Masad from the department of Civil Engineering of the Texas A&M University for the very useful discussion we had and for performing the quantitative analyses of the micro roughness. Finally I would like to thank every other person for the support during this study. Diederik van Lent Delft, March 2008 Aggregate characterisation in relation to bitumen-aggregate adhesion 3 Summary Summary Adhesion between bitumen and aggregate is one of the most important factors affecting the service life and durability of asphalt mixtures, especially for Porous Asphalt Concrete mixtures. The Road and Hydraulic Engineering Institute of the Dutch Ministry of Transport, has started a research into ravelling of Porous Asphalt Concrete. As part of this research, a quantification of the adhesion between bitumen and aggregate is made in the laboratory of Road and Railway engineering at the Delft University of Technology. For this quantification of the adhesion between bitumen and aggregates several experiments are conducted on bitumen-aggregate specimens. The bitumen-aggregate specimens are assembled from two stone columns with a small bitumen film in between. To obtain the stone columns some stone treatments were performed. First large boulders are sawed in slices. These slices are sandblasted to improve the reproducibility. From the slices small stone columns are drilled using a column drill. Afterwards the stone columns are cleaned by boiling them in de-mineralised water. Because of these treatments the surface characteristics of the stone samples might have changed. In this study the effect on the aggregate surface characteristics of the treatments is investigated and how these surface characteristics of the stone samples relate to the same characteristics of 4/8 aggregates used by contractors in Porous Asphalt mixtures. Surface characteristics of the prepared stone samples and of untreated 4/8 aggregates that are determined, are: • Roughness (measured at 7 X, 20 X, 50 X and 100 X magnification) • Specific surface area (measured at 7 X, 20 X and 50 X magnification) • Porosity • Chemical and mineralogical composition • pH Acidity • Surface free energy The surface free energy of the SBS modified bitumen used in the Porous Asphalt Concrete mixture is also determined. Because for the calculation of the fundamental work of adhesion between bitumen and aggregate, both the aggregate surface energy and the bitumen surface energy are necessary. This study showed that sandblasting influences the roughness of the stone column samples. The specific surface area is increased if the sawed stone samples are sandblasted. However the specific surface area of the 4/8 aggregates is larger than the specific surface area of the sawed and sandblasted stone columns. No indication is found that the porosity and the chemical and mineralogical compositions of the stone samples are affected by any of the treatments. Sandblasting increases the surface free energy of the sawed stone samples. From the results of this research it is concluded that the treatments used for preparations of the stone samples for the laboratory experiments have influenced the surface characteristics of the stone samples. However it hasn’t been possible to quantify this effect on the bitumenaggregate adhesion. 4 Aggregate characterisation in relation to bitumen-aggregate adhesion Content Content 1 Introduction ........................................................................................................................... 15 1.1 General ........................................................................................................................... 15 1.2 Motivation of the research.............................................................................................. 17 1.3 Goals and objectives....................................................................................................... 17 1.4 Scope of this study ......................................................................................................... 17 2 Literature review ................................................................................................................... 19 2.1 Adhesion theories ........................................................................................................... 19 2.1.1 Chemical Reaction Theory...................................................................................... 19 2.1.2 Molecular Orientation Theory................................................................................. 19 2.1.3 Mechanical theory ................................................................................................... 20 2.1.4 Thermodynamic approach....................................................................................... 20 2.1.5 Final observation concerning adhesion theories ..................................................... 20 2.2 Parameters affecting adhesion in asphalt concrete......................................................... 20 2.2.1 Bitumen properties .................................................................................................. 21 2.2.1.1 Bitumen constitution ............................................................................ 21 2.2.1.2 Surface tension ..................................................................................... 22 2.2.1.3 Viscosity............................................................................................... 22 2.2.2 Aggregate properties ............................................................................................... 23 2.2.2.1 Mineralogical composition................................................................... 23 2.2.2.2 Chemical composition.......................................................................... 24 2.2.2.3 Surface energy...................................................................................... 25 2.2.2.4 Weathering ........................................................................................... 25 2.2.2.5 Surface texture...................................................................................... 25 2.2.2.6 Size ....................................................................................................... 26 2.2.2.7 Shape and angularity ............................................................................ 26 2.2.2.8 Porosity and pore size distribution ....................................................... 26 2.2.2.9 Aggregate surface impurities ............................................................... 26 2.2.3 Asphalt mixture properties ...................................................................................... 27 2.2.3.1 Void content and permeability ............................................................. 27 2.2.3.2 Bitumen film thickness......................................................................... 27 2.2.4 External influences .................................................................................................. 27 2.2.4.1 Presence of water ................................................................................. 27 2.2.4.2 Temperature ......................................................................................... 28 2.2.4.3 Traffic................................................................................................... 28 2.2.4.4 Workmanship ....................................................................................... 28 2.3 Literature review conclusions ........................................................................................ 28 3 Materials and Experimental design ....................................................................................... 30 3.1 Experimental basis ......................................................................................................... 30 3.2 Materials......................................................................................................................... 30 3.2.1 Stones ...................................................................................................................... 30 3.2.2 Bitumen ................................................................................................................... 32 3.3 Experiments.................................................................................................................... 32 3.3.1 Roughness of the stones .......................................................................................... 32 3.3.1.1 Macro surface roughness...................................................................... 33 3.3.1.2 Meso surface roughness ....................................................................... 34 3.3.1.3 Micro surface roughness ...................................................................... 35 Aggregate characterisation in relation to bitumen-aggregate adhesion 5 Content 3.3.2 Specific surface area................................................................................................ 35 3.3.3 Porosity.................................................................................................................... 36 3.3.4 Chemical- and Mineralogical composition ............................................................. 37 3.3.5 Acidity..................................................................................................................... 38 3.3.6 Surface energy of the aggregate .............................................................................. 39 3.3.7 Bitumen Surface energy .......................................................................................... 40 4 Experimental results.............................................................................................................. 44 4.1 Roughness ...................................................................................................................... 44 4.1.1 Macro surface roughness......................................................................................... 44 4.1.2 Meso surface roughness .......................................................................................... 45 4.1.3 Micro surface roughness ......................................................................................... 49 4.2 Specific surface area....................................................................................................... 51 4.3 Porosity........................................................................................................................... 53 4.4 Chemical- and Mineralogical composition .................................................................... 53 4.5 Acidity............................................................................................................................ 60 4.6 Surface energy................................................................................................................ 61 4.7 Bitumen surface energy.................................................................................................. 63 5 Data analysis and discussion ................................................................................................. 67 5.1 Roughness ...................................................................................................................... 67 5.1.1 Macro surface roughness......................................................................................... 67 5.1.2 Meso surface roughness .......................................................................................... 67 5.1.3 Micro surface roughness ......................................................................................... 67 5.2 Specific surface area....................................................................................................... 69 5.3 Porosity........................................................................................................................... 69 5.4 Chemical- and Mineralogical composition .................................................................... 70 5.5 Acidity............................................................................................................................ 72 5.6 Surface energy................................................................................................................ 72 5.7 Bitumen surface energy.................................................................................................. 73 6 Conclusions and recommendations....................................................................................... 77 6.1 Conclusions .................................................................................................................... 77 6.1.1 Roughness ............................................................................................................... 77 6.1.1.1 Macro surface roughness...................................................................... 77 6.1.1.2 Meso surface roughness ....................................................................... 77 6.1.1.3 Micro surface roughness ...................................................................... 77 6.1.2 Specific surface area................................................................................................ 78 6.1.3 Porosity.................................................................................................................... 78 6.1.4 Chemical and Mineralogical composition............................................................... 78 6.1.5 Acidity..................................................................................................................... 78 6.1.6 Surface energy......................................................................................................... 78 6.1.7 Overall conclusion................................................................................................... 79 6.2 Recommendations .......................................................................................................... 81 Literature .................................................................................................................................. 83 Appendix A: Surface energy .................................................................................................... 85 A.1 Intermolecular forces..................................................................................................... 85 A.2 Relation between intermolecular forces and surface free energy.................................. 86 6 Aggregate characterisation in relation to bitumen-aggregate adhesion Content A.3 Surface free energy theories .......................................................................................... 89 A.3.1 Fowkes’ theory ....................................................................................................... 89 A.3.2 Extended Fowkes’ harmonic mean ........................................................................ 90 A.3.3 Acid-Base theory.................................................................................................... 90 A.4 Modern surface energy theories in practice .................................................................. 92 A.4.1 Advancing and receding contact angles ................................................................. 92 A.4.2 Negative square roots ............................................................................................. 93 A.4.3 Condition number................................................................................................... 93 A.4.4 Acid-base components scale .................................................................................. 93 References ............................................................................................................................ 95 Appendix B: Experimental data ............................................................................................... 97 B.1 Roughness...................................................................................................................... 97 B.1.1 Macro surface roughness ........................................................................................ 97 B.1.2 Meso surface roughness.......................................................................................... 97 B.1.3 Micro surface roughness....................................................................................... 104 B.2 Specific surface area.................................................................................................... 107 B.3 Porosity........................................................................................................................ 107 B.4 Chemical- and Mineralogical composition.................................................................. 109 B.5 Acidity ......................................................................................................................... 113 B.6 Surface energy ............................................................................................................. 113 Appendix C: Procedures......................................................................................................... 114 C.1 Sessile Drop Method Protocol..................................................................................... 114 Reference............................................................................................................................ 116 C.2 Wilhelmy Plate Method Protocol ................................................................................ 116 Reference............................................................................................................................ 120 C.3 Wavelet method........................................................................................................... 120 C.3.1 Wavelet method Procedure....................................................................................... 120 References .......................................................................................................................... 122 Aggregate characterisation in relation to bitumen-aggregate adhesion 7 List of figures List of figures Figure 1.1: Lab compacted Porous Asphalt Concrete sample. ................................................ 15 Figure 1.2: Stone column specimen with a 15 µm interface binder layer for use in DSR. [Khedoe and Moraal 2007] .............................................................................................. 15 Figure 1.3: Two stone columns with a 15 µm interface binder in special clamps in the AR1000 rheometer. [Khedoe and Moraal 2007].............................................................. 16 Figure 1.4: Two stone columns with a 15 µm interface binder in special clamps ready for a DSR test. [Khedoe and Moraal 2007] .............................................................................. 16 Figure 1.5: Sandblasting of slice. [Khedoe and Moraal 2007]................................................. 16 Figure 1.6: Drilling the small columns from a sandblasted slice. [Khedoe and Moraal 2007] 17 Figure 1.7: Flow chart used in this study and report................................................................ 17 Figure 2.1: The fluorine atom attracts the shared electrons more than the hydrogen atom. .... 21 Figure 2.2: Examples of the important chemical functional groups present in bitumen molecules. (1) naturally occurring and (2) formed on oxidative ageing. [Jeon and Curtis 1990]................................................................................................................................. 21 Figure 2.3: Examples of the important minerals present in aggregate and examples of the major groups of rocks. [Mertens and Wright 1959]......................................................... 23 Figure 2.4: Classification of aggregates by surface charges. [Mertens and Wright 1959] ...... 25 Figure 2.5: Tensile strength versus film thickness. [Lytton 2004]........................................... 27 Figure 2.6: Aggregate properties affecting adhesion and their evaluation methods. ............... 29 Figure 3.1: Example of the samples: Gsawed/Gsand, Gsawedlab, Gsandlab, Gstone and Gsurface (). ................................................................................................................... 30 Figure 3.2: Flow charts of boulder samples preparations. ....................................................... 31 Figure 3.3: Flow charts of 4/8 aggregate samples preparations. .............................................. 31 Figure 3.4: Differences in treatments (white) of the samples taken from the boulder (orange) to determine the effects of the treatments on the adhesion characteristics. ..................... 31 Figure 3.5: Differences in treatment (white) of the 4/8 aggregate samples (orange) to determine the effects of the treatments on the adhesion characteristics. ......................... 31 Figure 3.6: Stone surface roughness at different magnifications. [van Lent 2007] ................. 32 Figure 3.7: Laser Scanning Confocal Microscope Leica TCS NT. [TUDelft] ........................ 34 Figure 3.8: Difference between measured roughness and real surface roughness of the stones resulting in unknown errors.............................................................................................. 34 Figure 3.9: Environmental Scanning Electron Microscope Philips XL30 ESEM. [TUDelft]. 35 Figure 3.10: A total flat area has the same values for the area of measurement (axes) and the measured area (orange area)............................................................................................. 36 Figure 3.11: Stone surface with a SSA larger than 1 m²/m². ................................................... 36 Figure 3.12: Mercury Intrusion Porosimeter, Micromeritics PoreSizer 9320. [TUDelft] ....... 36 Figure 3.13: Contact angle of mercury on stony surface. ........................................................ 36 Figure 3.14: X-Ray Fluorescence spectrometer. [TUDelft]..................................................... 38 Figure 3.15: Acidity meter Metrohm 744 pH Meter and on the right the immersed samples. 38 Figure 3.16: Contact Angle Meter Krüss CAMS G2 tensiometer. .......................................... 39 Figure 3.17: KSV Sigma 701 tensiometer. [KSV]................................................................... 41 Figure 3.18: Principle of the Wilhelmy Plate Method. [Hefer and Little 2005] ...................... 41 Figure 4.1: Plots of the roughness of Greywacke samples at 20X magnification. Plots of other samples in appendix B...................................................................................................... 45 Figure 4.2: Plots of the roughness of Bestone samples at 20X magnification. Plots of other samples in appendix B...................................................................................................... 46 Figure 4.3: Plots of the roughness of Greywacke samples at 50X magnification. Plots of other samples in appendix B...................................................................................................... 47 8 Aggregate characterisation in relation to bitumen-aggregate adhesion List of figures Figure 4.4: Plots of the roughness of Bestone samples at 50X magnification. Plots of other samples in appendix B...................................................................................................... 48 Figure 4.5: Picture showing the micro surface roughness of sawed Greywacke column (Gsawedlab). .................................................................................................................... 49 Figure 4.6: Picture showing the micro surface roughness of sandblasted Greywacke column (Gsandlab). ....................................................................................................................... 49 Figure 4.7: Picture showing the micro surface roughness of Greywacke 4/8 aggregate (Gstone). ........................................................................................................................... 50 Figure 4.8: Picture showing the micro surface roughness of sawed Bestone column (Bsawedlab)...................................................................................................................... 50 Figure 4.9: Picture showing the micro surface roughness of sandblasted Bestone column (Bsandlab). ....................................................................................................................... 50 Figure 4.10: Picture showing the micro surface roughness of Bestone 4/8 aggregate (Bstone). .......................................................................................................................................... 51 Figure 4.11: Picture of individual chemical elements at the surface of Gsawedlab3. ............. 54 Figure 4.12: Plot of chemical elements at the surface of Gsawedlab3 over an area of 1 mm². Horizontal axis is the wavelength emitted from the elements and the vertical axis gives the linear intensity in counts per second. ......................................................................... 54 Figure 4.13: Picture of individual chemical elements at the surface of Gsandlab1. ................ 54 Figure 4.14: Plot of chemical elements at the surface of Gsandlab1 over an area of 1 mm²... 55 Figure 4.15: Picture of individual chemical elements at the surface of Gstone1..................... 55 Figure 4.16: Plot of chemical elements at the surface of Gstone1 over an area of 1 mm²....... 55 Figure 4.17: Picture of individual chemical elements at the surface of Bsawedlab3............... 56 Figure 4.18: Plot of chemical elements at the surface of Bsawed lab3 over an area of 1 mm². .......................................................................................................................................... 56 Figure 4.19: Picture of individual chemical elements at the surface of Bsandlab1. ................ 56 Figure 4.20: Plot of chemical elements at the surface of Bsandlab1 over an area of 1 mm². .. 57 Figure 4.21: Picture of individual chemical elements at the surface of Bstone2. .................... 57 Figure 4.22: Plot of chemical elements at the surface of Bstone2 over an area of 1 mm²....... 57 Figure 4.23: XRD plot of the mineralogical composition of the Greywacke samples. On the horizontal axis the wavelength is given and on the vertical axis the linear intensity in counts per second is given................................................................................................ 59 Figure 4.24: XRD plot of the mineralogical composition of the Bestone samples. On the horizontal axis the wavelength is given and on the vertical axis the linear intensity in counts per second is given................................................................................................ 60 Figure 4.25: Averaged acidity of the water immersed stones .................................................. 61 Figure 4.26: Example of computer recording of water droplet on the surface of sandblasted Bestone slice..................................................................................................................... 61 Figure 4.27: Plot of bitumen sample 8 immersing in water. .................................................... 64 Figure 4.28: Plot of bitumen sample 8 immersing in diiodomethane. ..................................... 64 Figure 4.29: Plot of bitumen sample 8 immersing in glycerol................................................. 64 Figure 5.1: Indicated areas on Bstone1 which are fine or coarse textured in the quantitative analyses. ........................................................................................................................... 68 Figure 5.2: First spreading of the droplet (left) then the droplet gets stuck in the roughness (right)................................................................................................................................ 73 Figure 5.3: Kwok and Neuman plot of bitumen sample 1 ....................................................... 74 Figure 5.4: Kwok and Neuman plot of bitumen sample 2. ...................................................... 74 Figure 5.5: Kwok and Neuman plot of bitumen sample 3. ...................................................... 75 Figure A.1: Lewis structures of: a single oxygen atom, a single water molecule and water molecules interacting by hydrogen bonding. [van Lent 2007]......................................... 86 Aggregate characterisation in relation to bitumen-aggregate adhesion 9 List of figures Figure A.2: The three-phase boundary of a liquid drop on a solid surface in vapour. [Hefer and Little 2005] ................................................................................................................ 87 10 Aggregate characterisation in relation to bitumen-aggregate adhesion List of tables List of tables Table 2.1: Classification of rocks based on silica content. [Majidzadeh and Brovold, 1968] . 24 Table 3.1: Instrument resolutions for Leica TCS NT. [TUDelft] ............................................ 34 Table 3.2: Instrument specifications for Philips XL30 ESEM. [TUDelft] .............................. 35 Table 3.3: Instrument resolution of Metrohm 744 pH meter. [Metrohm]................................ 39 Table 3.4: Surface energy components of reference liquids in mJ/m² according to the vanOssGood-Chaudhury scale. [van Oss, Chaudhury and Good 1988] ...................................... 39 Table 3.5: Instrument specifications for KSV Sigma 701 tensiometer. [KSV] ....................... 42 Table 4.1: Measured values of parameters Pa and Pq at 7 times magnification. ..................... 44 Table 4.2: Measured values of parameters Pa and Pq at 20 times magnification. ................... 46 Table 4.3: Measured values of the parameters Pa and Pq at 50 times magnification. ............. 48 Table 4.4: Texture distribution on the pictures analysed using the wavelet method. .............. 51 Table 4.5: Specific surface area by stereomicroscope at 7 times magnification...................... 52 Table 4.6: Specific surface area by LSCM at 20 times magnification..................................... 52 Table 4.7: Specific surface area by LSCM at 50 times magnification..................................... 52 Table 4.8: Porosity of the stone samples measured in the Mercury Intrusion Porosimeter. .... 53 Table 4.9: Distribution of chemical elements over the samples given in mass percentages.... 58 Table 4.10: Surface energy components of the different stone samples in [mJ/m²]. ............... 62 Table 4.11: Contact angles on the different stone samples, measured and calculated in [°]. .. 62 Table 4.12: Surface energy components of the bitumen samples using the Sessile Drop Method in [mJ/m²]............................................................................................................ 63 Table 4.13: Contact angles on the bitumen samples, measured and calculated in [°]. ............ 63 Table 4.14: Surface energy components of the bitumen samples using the Wilhelmy Plate Test, from advancing contact angles in [mJ/m²]. ............................................................. 65 Table 4.15: Contact angles on the bitumen samples, measured and calculated in [°]. ............ 65 Table 4.16: Surface energy components of the bitumen samples using the Wilhelmy Plate Test, from receding contact angles in [mJ/m²]................................................................. 65 Table 4.17: Contact angles on the bitumen samples, measured and calculated in [°]. ............ 66 Table 5.1: Calculated fundamental work of adhesion between bitumen and stone samples. .. 75 Table 6.1: Relative comparisons of properties of Greywacke aggregate samples treated in different ways to the properties of the untreated Greywacke 4/8 aggregate. ................... 79 Table 6.2: Relative comparisons of properties of Bestone aggregate samples treated in different ways to the porperties of the untreated Bestone 4/8 aggregate. ........................ 80 Table 6.3: Measured values of parameters Pa and Pq at 20 times magnification. ................... 81 Table 6.4: Measured values of parameters Pa and Pq at 50 times magnification. ................... 81 Table 6.5: Specific surface area by LSCM at 20 times magnification..................................... 81 Table 6.6: Specific surface area by LSCM at 50 times magnification..................................... 81 Table A.1: Surface energy components of reference liquids in mJ/m² according to the vanOssGood-Chaudhury scale. [van Oss, Chaudhury and Good 1988] ...................................... 91 Table A.2: Surface energy components of reference liquids in mJ/m² according to the Taft et al. scale. [Della Volpe and Siboni 1997].......................................................................... 94 Table A.3: Surface energy components of reference liquids in mJ/m² according to the Della Volpe-Siboni scale. [Della Volpe and Siboni 2002] ........................................................ 94 Table A.4: Initial (theoretical) surface energy components of reference liquids in mJ/m² at 20°C according to the Lee scale. [Lee 2001] ................................................................... 94 Table A.5: Equilibrium (experimental) surface energy components of reference liquids in mJ/m² at 20°C according to the Lee scale. [Lee 2001] .................................................... 95 Table B.1: Measured values of parameters Pa and Pq at 7 times magnification. .................... 97 Table B.2: Measured values of parameters Pa and Pq at 20 and 50 times magnification........ 97 Aggregate characterisation in relation to bitumen-aggregate adhesion 11 List of tables Table B.3: Texture distribution on the ESEM pictures analysed using the wavelet method. 104 Table B.4: Specific surface area at 7 times magnification. .................................................... 107 Table B.5: Specific surface area at 20 and 50 times magnification. ...................................... 107 Table B.6: Porosity of the stone samples measured in the Mercury Intrusion Porosimeter. . 107 Table B.7: Chemical element distribution of the samples given in mass percentages........... 109 Table B.8: Mass of the measured stone samples in the acidity test. ...................................... 113 Table C.1: Figure renaming for processing............................................................................ 121 12 Aggregate characterisation in relation to bitumen-aggregate adhesion List of definitions and abbreviations List of definitions and abbreviations Arrhenius acidity Arrhenius acids consist of molecules which are able to donate protons to water molecules if immersed in water. An example of an Arrhenius acid is vinegar: CH 3 COOH (aq ) + H 2 O (l ) ↔ CH 3 COO − (aq ) + H 3 O + (aq ) The Arrhenius acidity can be measured at pH scale. The pH scale is an inverse logarithmic scale of the concentration of donated protons in water: − log H 3 O + ⇔ H 3 O + = 10 − pH [mol/l] ( ) [ ] Bsand Cleaned sandblasted Bestone slice Bsandlad Cleaned sandblasted Bestone column Bsawed Cleaned sawed Bestone slice Bsawedlab Cleaned sawed Bestone column Bstone Untreated Bestone 4/8 aggregate Bstonecl Cleaned Bestone 4/8 aggregate Bsurface Cleaned surface of Bestone boulder DMA Dynamic Mechanical Analyser DSR Dynamic Shear Rheometer ESEM Environmental Scanning Electron Microscope Gsand Cleaned sandblasted Greywacke slice Gsandlad Cleaned sandblasted Greywacke column Gsawed Cleaned sawed Greywacke slice Gsawedlab Cleaned sawed Greywacke column Gstone Untreated Greywacke 4/8 aggregate Gstonecl Cleaned Greywacke 4/8 aggregate Gsurface Cleaned surface of Greywacke boulder LSCM Laser Scanning Confocal Microscope Lewis acidity Lewis acids consist of molecules which are able to receive electrons in a non-covalent and non-ionic manner. The term mono-polar acids refers Aggregate characterisation in relation to bitumen-aggregate adhesion 13 List of definitions and abbreviations to materials which solely consist of molecules which are electron receivers. Materials consisting of molecules which are able to donate electrons are called Lewis bases. The term mono-polar bases refers to materials which solely consist of molecules which are electron donors. Materials could also consist of molecules which are both electron receivers and electron donators. The temporarily electron donating and electron receiving causes a force acting between the two molecules. The Lewis acidity is the measure of a part of the force acting between the two molecules (appendix A). LOT Lifetime Optimisation Tool TUDelft Delft University of Technology SSA Specific surface area [m²/m³] XRD X-Ray powder Diffractometer XRF X-Ray Fluorescence Spectrometer 14 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 1: Introduction 1 Introduction 1.1 General According to the Dutch bureau for statistics (CBS) the road-network in the Netherlands has a total length of 135470 km in 2007 and the total length is still increasing. For reasons of traffic noise reduction much of the Dutch primary roadnetwork is surfaced with Porous Asphalt Concrete. Additional advantage of Porous Asphalt Concrete is the significant reduction of splash and spray in wet weather conditions. However the service life of porous asphalt concrete is much lower than the service life of dense asphalt concrete. The surface life of Porous Asphalt Concrete is limited by the development of ravelling of the surface. Figure 1.1: Lab compacted Porous Asphalt Concrete sample. Ravelling may cause a reduction of driving comfort to the road users, loss of aggregate from the top layer, a decrease of traffic safety and a strong increase of traffic noise. The DWW, the Road and Hydraulic Engineering Institute of the Dutch Ministry of Transport, has started research into ravelling of Porous Asphalt Concrete. As part of this research the Delft University of Technology developed a mechanistic design tool for Porous Asphalt Concrete, called Lifetime Optimisation Tool (LOT). In the LOT research program [5,6,7,8] a characterisation is made of the mechanical behaviour of the adhesive zone between the aggregate particles and the bituminous mortar, as well as a characterisation of the bituminous mortar in Porous Asphalt Concrete mixtures. Input of data of mechanical tests was required. Several mechanical tests were conducted on mortar and stone-bitumen specimen. To avoid scale effects it was decided to perform the tests at a similar scale as in practise, i.e. the scale of individual aggregates. It was considered of great importance to get the size of the aggregate specimens as used in the test program as constant as possible. To get similar sized samples with similar surface properties, the aggregates received all kinds of treatments. Stone column specimens are used in DMA and DSR fatigue tests to give insight into adhesive zone fatigue behaviour. In principle circular column specimens with a 6.7 mm diameter are used. Due to limited machine capacity some specimens with a 2.75 mm diameter are used. Between two stone columns a 15 µm interface binder layer is assembled (figure 1.2). Figure 1.2: Stone column specimen with a 15 µm interface binder layer for use in DSR. [Khedoe and Moraal 2007] Aggregate characterisation in relation to bitumen-aggregate adhesion 15 Chapter 1: Introduction Much care is taken to ensure that the two stone columns are centred precisely and that the two opposite surfaces are exactly parallel. A rheometer was specially equipped with clamps to keep the two stone column specimens in place (figure 1.3). An AR1000 rheometer is successfully used for assembling the two stone columns with a 15 µm interface binder layer. Figure 1.3: Two stone columns with a 15 µm interface binder in special clamps in the AR1000 rheometer. [Khedoe and Moraal 2007] The two stone columns specimen with a 15 µm interface binder layer are placed in the same clamps in the rheometer during the DSR tests (figure 1.4). Figure 1.4: Two stone columns with a 15 µm interface binder in special clamps ready for a DSR test. [Khedoe and Moraal 2007] To obtain the stone columns some stone treatments were performed. First slices of about 10 mm thickness were sawed from boulders of Bestone and Greywacke of approximately 5 kg. The sawed surfaces of the slices are sandblasted to get a more reproducible surface (figure 1.5). Figure 1.5: Sandblasting of slice. [Khedoe and Moraal 2007] 16 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 1: Introduction The small columns were drilled from the sandblasted slices using a column drill (figure 1.6). To remove grease from the sawing and drilling process the stone columns were boiled in de-mineralised water for 15 minutes. Figure 1.6: Drilling the small columns from a sandblasted slice. [Khedoe and Moraal 2007] 1.2 Motivation of the research The effect of these treatments on the adhesive zone characteristics for the individual tests is unknown. The question arises how the surface characteristics of the stone samples were affected by the different treatments and how the surface characteristics of the stone samples in the laboratory relate to the same characteristics of stones used by contractors in asphalt concrete mixtures. 1.3 Goals and objectives In this study the stone characteristics affecting bitumen-aggregate adhesion are investigated. Especially the effects of the surface treatments, used in the LOT research program, on these stone characteristics are investigated. The results of this exploring study will give an insight in the aggregate characteristics affecting the bitumen-aggregate adhesion as well as an insight into the effects of the different treatments on the surface characteristics. 1.4 Scope of this study This study started by performing a literature review on adhesion of bitumen and aggregate systems. In this literature review the properties of aggregates are describe on the basis of adhesion theories. The results of this literature review are used to select experiments appropriate for this research. 2 Literature Review Literature Review Results 3 Selected Experiments 4 Experimental Results 5 Data analyses and Discussion 6 Conclusions and recommendations Figure 1.7: Flow chart used in this study and report. Aggregate characterisation in relation to bitumen-aggregate adhesion 17 Chapter 1: Introduction The results of the literature review on bitumen-aggregate adhesion are presented in chapter two. Chapter three deals with the justification of the selected materials and experiments and with the adopted experimental design. In chapter four the results of the experiments are presented. Chapter five describes the analyses of the experimental results and provides a discussion. Chapter six covers the conclusions following from this study and some recommendations for further research. In appendix A the results are presented of a literature review on surface energy. More detailed experimental results are given in appendix B. Appendix C gives some procedures concerning computations and data analysis. 18 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 2: Literature review 2 Literature review In this chapter the results are given from a literature study on bitumen-aggregate adhesion. In the first paragraphs some important adhesion theories are given. In the paragraphs thereafter the important parameters of these theories are translated to bitumen and stone properties affecting bitumen-aggregate adhesion. 2.1 Adhesion theories Several theories for adhesion exist. Some theories combine elements from other theories and others use the same elements but define it differently as a whole. In this paragraph four major theories for bitumen-aggregate adhesion are described, first the chemical reaction theory, followed by the molecular orientation theory, the mechanical theory and the thermodynamic approach. This paragraph is concluded with some observations concerning the bitumenaggregate adhesion theories. 2.1.1 Chemical Reaction Theory This theory is based on the supposition that the adhesion between bitumen and aggregate is caused by chemical reactions. After coating the aggregate with bitumen, adsorption of the bitumen chemical active components on the surface of the aggregate takes place. The chemical active components from both the bitumen and the aggregate interact, resulting in electron transfers between active components in the bitumen and the aggregate and between active components in the bitumen itself. The electron transfers are caused by the difference in potentials. When different active components interact, some components will have the tendency to donate electrons and others will receive them. Bitumen consist of both type active components, so of components, which will have the tendency to donate electrons quickly and components, which receive electrons quickly. Also carbonate aggregates consist of both easy donor and acceptor active components. Quartz aggregates on the other hand, predominately consist of components, which will mainly act as electron receivers. The theory continues by pointing out that stronger adhesive bonds develop in interface layers in which a proper balance between donating and receiving active components from both the bitumen and the aggregate surface exist. 2.1.2 Molecular Orientation Theory In this theory the functional groups from both the bitumen and aggregate cause an adhesive bond. The bitumen functional groups migrate and aim towards the aggregate surface, resulting from the electric field caused by the dipole charges of the functional groups on the aggregate surface. The bitumen functional groups align in accordance with the electrical field around the aggregate. The level of adsorption and desorption of bitumen functional groups is influenced by the distance from the particle and the magnitude of the dipole charges. At close distances of the aggregate surface the bitumen functional group with the highest potential will form a layer. The potential of the aggregate surface decreases over a growing distance of this surface causing lower charged bitumen functional groups to form a less firmly attached layer around the first layer of bitumen functional groups. The layer with the stronger bond is called the stern layer and the secondary layer is called the Gouy-Chapman layer. Aggregate characterisation in relation to bitumen-aggregate adhesion 19 Chapter 2: Literature review The adhesive bond caused by electrostatic and hydrogen bonding is lowered when water is present on the interaction layer. Water is more polar than most of the bitumen functional groups and molecules. Therefore a preference of the aggregate surface for water above bitumen exists. This provides a possible explanation for stripping. 2.1.3 Mechanical theory The main assumption for this theory is that, during coating the aggregate, bitumen enters present pores, holes, cracks and unevenness in the aggregate surface texture. After hardening of the bitumen, the adhesive bond is caused by the surface friction between bitumen and aggregate surface. The theory may provide an explanation for the stronger adhesive bonds of rougher aggregate surface textures. First of all, more irregularities provide more interlock for the bitumen. Secondly, a rougher aggregate surface has a larger physical area of contact and so provides a larger surface friction between bitumen and aggregate surface. Due to the roughness of the aggregate surface the stresses in the bitumen coating are better redistributed as well. This results in less peak stress concentrations and so a decrease in the chance of rupture. However the theory also states that with an increasing roughness of the aggregate surface the wetting with bitumen becomes more difficult and the wetting could become incomplete. This may result in a less strong adhesive bond. 2.1.4 Thermodynamic approach This approach for the adhesive bond strength between bitumen and aggregate is based on the change of surface energy of the bitumen after coating the aggregate. This approach combines elements from the chemical reaction and the molecular orientation theory. After wetting the aggregate with bitumen, intermolecular forces at the aggregate surface and the bitumen interact, resulting in a released bonding energy. The total initial and final energy state of a system is called Gibbs energy and the release of the bonding energy results in a change of Gibbs energy. To break the bond between the aggregate surface and the bitumen energy is needed. This needed work to be applied equals the change in Gibbs energy before and after coating the aggregate with bitumen. This work needed to break the bond is a measure for adhesion of the bitumen on the aggregate surface. For further details the reader is referred to appendix A. 2.1.5 Final observation concerning adhesion theories Until now it is not possible to state that one of the theories is flawed or that one theory describes the entire process of bitumen-aggregate adhesion. It is generally thought that the phenomena of adhesion are a combination of the four described bitumen-aggregate adhesion theories. Therefore the adhesion should be explained by (all) elements mentioned in the four described bitumen-aggregate adhesion theories. 2.2 Parameters affecting adhesion in asphalt concrete. Asphalt concrete consists of four major components, bitumen, coarse aggregate, sand and filler. As mentioned before, only the bitumen-aggregate adhesion is investigated. Hereafter the most important parameters of the bitumen affecting adhesion are given. This is followed by a discussion on the important parameters of the aggregate. Finally some conclusions are given. 20 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 2: Literature review 2.2.1 Bitumen properties 2.2.1.1 Bitumen constitution Bitumen used for road construction consists mainly of hydrocarbons (90-95%). Furthermore road bitumen consists of heteroatoms (oxygen, sulphur and nitrogen (5-10%)) and organometallic constituents (porphyrin complexes with atoms of iron, vanadium, magnesium nickel and calcium). The heteroatoms give the composition of molecules in bitumen functionality and electrical polarity. This means that the bitumen has a composition, where dipole charges of molecules are induced. A dipole charge in a molecule develops when the centres of the opposing charges do not coincide in the centre of a molecule. This mainly occurs when atoms of different elements are interacted with an ordinary pi-pi bonding. In a pi-pi bonding electrons are shared between two or more atoms in an electron orbital. When a molecule consists of two atoms of different elements, one of the atoms might dominate the other by attracting the shared electrons (figure 2.1). This results in a small negative charge (δ-) of the atom which dominates attracting the electrons and a small positive charge (δ+) for the other atom. The molecule of the two atoms is called a dipole molecule. Between dipole molecules the bonding strength is higher than the bonding strength of non-dipole molecules. Some dipole molecules tend to have hydrogen bonding. Opposite charges of various dipole molecules or of the dipole parts of molecules will aim towards each other. Figure 2.1: The fluorine atom attracts the shared electrons more than the hydrogen atom. So called functional groups, are the dipole parts of molecules in bitumen or the unsaturated molecules, e.g. double pi-pi bonding between oxygen and carbon atoms. Examples of these functional groups in bitumen are anhydrides, carboxylic acids, ketones, phenolics, polynuclear aromatics, pyridinics, pyrrolics, 2-quinolones, sulfides and sulfoxides (figure 2.2). Sulfoxides, anhydrides and ketons are rare in fresh bitumen. These three functional groups are mainly formed by oxidation during the lifetime of bitumen. On the other hand carboxylic acid for instance is found in both fresh and aged bitumen. The functional groups influence the adhesion between bitumen and aggregate, because the polar parts will aim and migrate towards the interface with the aggregate. In this way a layer is formed. The resulting bond strength is depending on this phenomenon and the attraction of functional groups to available water molecules. Figure 2.2: Examples of the important chemical functional groups present in bitumen molecules. (1) naturally occurring and (2) formed on oxidative ageing. [Jeon and Curtis 1990] Aggregate characterisation in relation to bitumen-aggregate adhesion 21 Chapter 2: Literature review 2.2.1.2 Surface energy Directly related to the chemical composition is the surface energy of the bitumen. The intermolecular forces at the surface of the bitumen are able to interact with the molecules from the aggregate resulting in an adhesive bond. The molecules in the bitumen have different kinds of bonding mechanism for interaction with the molecules of the aggregate. For instance the functional groups in the bitumen are more able to interact with polar molecules on the surface of the aggregates. Non-polar molecules in the bitumen are more able to interact with non-polar molecules of the aggregate. The reader is referred to appendix A for a more detailed description of surface energy. 2.2.1.3 Viscosity Viscosity is a measure of the resistance of liquids to flow. It is given in the unit of [Pa·s]. During mixing, the bitumen should have a low enough viscosity to ensure proper coating and absorption of the bitumen onto the aggregates. This is established by increasing the temperature. Higher temperatures ensure higher kinetic atom and molecule energies resulting in weakened intermolecular bonding forces and easier diffusion of the polar functional groups toward the adhesion layer of the bitumen and the aggregates. After mixing, the viscosity of the bitumen should be high enough to prevent dripping off from the aggregates. 22 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 2: Literature review 2.2.2 Aggregate properties In this paragraph the aggregate properties that affect the bitumen-aggregate adhesion are described. 2.2.2.1 Mineralogical composition The aggregate mineralogy affects the adhesion in asphalt mixtures. The mineralogy of the aggregate affects the relative affinity between water and bitumen at this surface. Therefore the mineralogical composition is one of the major factors affecting stripping. Most natural aggregates are composed of a combination of different minerals. The most important minerals found in aggregates are silica minerals, feldspars, ferromagnesian minerals, carbonate minerals and clay minerals. Figure 2.3: Examples of the important minerals present in aggregate and examples of the major groups of rocks. [Mertens and Wright 1959] The mineralogical composition affects the surface texture of the aggregate. Many minerals show different kinds of texture when fractured. Quartz has a conchoidal fracture. This fracture has the appearance of series or arcs. Native metals such as copper have a hackly fracture. Other kinds of fractures are even and uneven fracture [14]. The mineralogical composition of aggregates depends on the origin of the rocks. On earth, rocks can be divided in three major groups: igneous, sedimentary and metamorphic rocks. Igneous rocks have their primary origin in molten rock within the earth’s crust, called magma. Igneous rocks are intrusive when the magma was intruded or was forced into other rocks underneath earth’s surface. The term extrusive is used when the molten rock is forced to the surface resulting in lava flows or volcanic fragment blow out. Sedimentary rocks are formed by accumulation of erosion and weathering products of crumbled and decomposed rocks. The last group, metamorphic rock, contains igneous and sedimentary rocks, which have been Aggregate characterisation in relation to bitumen-aggregate adhesion 23 Chapter 2: Literature review drastically conversed, so that the nature and original state of the rocks are lost. Heat and pressure in the earth’s crust are contributors for creating metamorphic rocks and the formation of entirely new minerals. 2.2.2.2 Chemical composition The chemical composition gives a detailed view on adhesion of bitumen onto the aggregate surface. After coating the aggregate with bitumen, the bitumen will harden and will also be chemically bonded with the aggregate surface as a result from chemical reactions in the interface. It is argued that the level of acidity of the aggregates has a strong influence on these chemical reactions. Arrhenius acidic aggregates are considered to be hydrophilic. Hydrophilic, water loving, aggregates have a greater affinity for water than for a bitumen coating. So if such an aggregate, coated with bitumen, is immersed in water the aggregate tends to have a stronger attraction to the water molecules than to its bitumen layer. Through cracks water might contact the interface layer of the bitumen and the aggregate. The bitumen might be ‘stripped’ from the surface of the aggregate and replaced by the water in time. Hydrophobic, oil loving, and basic aggregate appear to have a better adhesion with the bitumen coating, and have a little more resistance to stripping. In most studies this has been confirmed, but not in all. It is found that the presence of some metal components on the aggregate surface could be beneficial to adhesion and the presence of some metal components could be detrimental. Iron, calcium, magnesium and to a certain extend aluminium on the aggregate surface is sometimes beneficial. Alkali metals like potassium and sodium are considered to be detrimental. Because no aggregate surface is totally acidic or basic, the aggregate surface is always to some extend acidic and to some extend basic. Acidic parts of the surface could become negatively charged in water and basic parts positively charged. Minerals at the surface containing silica could become negatively charged, minerals containing the metals iron, calcium, magnesium and aluminium positively charged. The theory is that with the presence of both positively and negatively charged minerals present on the surface, a possibility exists to form salts with the bitumen functional groups. Insoluble salts in water give a better adhesive bonding. Soluble salts present on the aggregate surface weaken the adhesive bond, because the salts are easily dissolved. Soluble salts are the result of a reaction of acidic functional groups in the bitumen with potassium and sodium. As mentioned before, aggregates are never totally acidic or basic. The aggregate surface is always to some extend acidic and to some extend basic. Therefore a classification is made [Majidzadeh & Brovold, 1968] based on the silica (SiO2) content of the aggregate to determine the dominance of acidic or basic properties (table 2.1). Table 2.1: Classification of rocks based on silica content. [Majidzadeh and Brovold, 1968] Definition Acidic rock Intermediate rocks Basic rocks 24 Percentage SiO2 > 65 52 - 65 < 52 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 2: Literature review The silica content of some aggregates is shown in figure 2.4. Figure 2.4: Classification of aggregates by surface charges. [Mertens and Wright 1959] 2.2.2.3 Surface energy Directly related to the chemical and mineralogical composition is the surface energy of the aggregates. The intermolecular forces at the surface of the aggregates are able to interact with the molecules from the bitumen resulting in an adhesive bond. Different chemicals have different kinds of bonding mechanism for interaction with the molecules in the bitumen. For instance the polar molecules on the surface of the aggregates are more able to interact with the functional groups in the bitumen. Non-polar molecules at the surface are more able to interact with non-polar molecules in the bitumen. Sandstone has a silica (SiO2) content between 60 and 100 %. In literature it is found that silica shows a mono-polar Lewis base character. This is of influence for the selected bitumen type and their resulting work of adhesion. The reader is referred to appendix A for a more detailed description of surface energy. 2.2.2.4 Weathering Weathering depends on the chemical and mineralogical composition. Some research has already been done on relating weathering to adsorption of bitumen and surface energy of the aggregate, but no clear results were found. Generally it is thought that some aggregates tend to weather more quickly than others and weathering has a negative effect on the adhesion between bitumen and aggregate surface. It is thought that freshly sawed aggregate surfaces have more polar active sites to interact with the bitumen functional groups. Weathering occurs to different extents. When aggregates are stored outside under influence of rain, frost and sunlight possible disintegration [16] takes years, maybe months. When aggregates are protected from direct sunlight, frost and rainfall this weathering process will almost not occur. Only a quick ageing of the freshly sawed surface of the aggregate under influence of the air occurs. Some aggregate ageing effects, such as atmosphere contaminants accumulation and oxidation of organic debris, occur within few seconds after sawing [10]. 2.2.2.5 Surface texture During mixing of the asphalt mixture, surface texture influences proper coating of the aggregate with the bitumen binder. At first a smooth surface texture may be easier to coat with a proper binder film, but the mechanical bond is less in comparison to a rougher surface texture. A rougher surface has a larger surface area per unit mass (specific surface area) Aggregate characterisation in relation to bitumen-aggregate adhesion 25 Chapter 2: Literature review resulting in stronger adhesive bonding. However when the aggregate is too rough it is possible that not the whole surface of the aggregate is coated. Then the contact area between the bitumen and aggregate is decreased resulting in a weaker adhesive bond. 2.2.2.6 Size Aggregate particles for road construction in asphalt mixtures are normally smaller than 22 mm. For reasons of processability and aggregate shape, the maximum size of aggregates is limited. The size of crushed stone is limited to 16 mm for surface layers and the size is limited to 22 mm for intermediate and lower layers. The finest aggregate particles, the filler, may approach sizes smaller than 2 µm. For larger aggregate sizes the surface texture must increase to ensure such a surface area per unit mass that a good adhesive bond is obtained. 2.2.2.7 Shape and angularity Like surface texture, the shape of the aggregates affects the coating process of the bitumen binder onto the aggregates in the asphalt mixture during mixing. Rounder aggregate particles, such as most natural gravels and sands, are coated easier with a bitumen binder than angular shaped aggregates. During the service life angularity may offer good points of anchoring for the bitumen binder to improve adhesion. It is known however that an increased angularity also increases the probability of puncturing the bitumen film. In this way water can easier penetrate the layer of adhesive bonding and possibly cause stripping. 2.2.2.8 Porosity and pore size distribution A pore size distribution in which many pores are located at the surface of the aggregate, results in a rougher surface texture and so a larger surface area per unit mass to ensure stronger adhesive bonding. A high porosity at the surface also affects absorption of the bitumen binder. Absorbed bitumen is forced into the pores and is locked in, causing an even stronger adhesive bond. A disadvantage is that the amount of absorbed bitumen in the pores of the aggregate is not available for proper coating the exterior of the aggregate. This amount could be compensated with an extra amount of bitumen added during mixing, A too high porosity of the stone can however cause a disadvantage. With a too high porosity of the stone not all pores might be able to adsorb the bitumen. 2.2.2.9 Aggregate surface impurities Deleterious materials on the surface of aggregate affect to some extent the adhesion between bitumen and aggregate. These surface impurities include clay, dust (e.g. from aggregate crushing), coal, shale, free mica, salts and vegetation. These impurities can inhibit direct bonding between aggregate and bitumen binder. In this way no proper adhesive bond is ensured. Another property of the deleterious material that affects adhesion in asphalt mixtures is the tendency to attract water. By attracting more water the probability of stripping increases. Deleterious materials may also result in channels and trapped air on the aggregate surface causing water to penetrate more easily. 26 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 2: Literature review 2.2.3 Asphalt mixture properties Not only the characteristics of the bitumen and aggregates influence the adhesion. Also mixture properties play an important role. In this paragraph the most important asphalt mixture properties affecting adhesion are described. 2.2.3.1 Void content and permeability A higher void content and permeability provide an opportunity for water to enter the adhesive layer in the interface between bitumen and aggregate. This increases the probability of stripping. A higher void content and permeability of asphalt mixtures can be the result of the aggregate grading (for instance in the case of Porous Asphalt Concrete), the result of a too low bitumen content or the result of the workmanship of the contractor (for instance a not correctly compacted mixture). 2.2.3.2 Bitumen film thickness The adhesive strength between bitumen and aggregates is influenced by the thickness of the bitumen layer around the aggregates in asphalt mixtures. A thicker bitumen film also results in a lower cohesive strength, which increases the possibility of failure in the bitumen film itself (cohesive failure). Experimental observations [Marek and Hennin 1968] and micromechanical analysis [Lytton 2004] have been performed to relate tensile strength of the bitumen and failure type to bitumen/mastic film thickness. Figure 2.5 shows that for thinner bitumen films the adhesive tensile strength is lower than the cohesive tensile strength. For thicker films the cohesive strength is lower than the adhesive strength of thinner films. Figure 2.5: Tensile strength versus film thickness. [Lytton 2004] The bitumen film thickness could therefore be dominant for the adhesion between bitumen and aggregates compared to other material characteristics like, chemistry and surface energy. Secondly the tensile strength of a bitumen-aggregate bond depends on the rate of loading. 2.2.4 External influences 2.2.4.1 Presence of water As mentioned before, the adhesive bond is affected by the presence of water. In general aggregates tend to show a hydrophilic character. This means that water in contact with a bitumen-aggregate system tends to replace the bitumen on the surface of the aggregate. This phenomenon is called stripping. In case of an abundance of water at the surface of the Aggregate characterisation in relation to bitumen-aggregate adhesion 27 Chapter 2: Literature review aggregate a small film of water develops locally. This film of water prevents locking between aggregate and bitumen and is in itself not able to retain the tensile forces. Therefore the adhesive bond strength becomes lower. Some researchers mention an increased chance on stripping if the pH increases. 2.2.4.2 Temperature The intermolecular forces between the aggregate and the bitumen decrease with increasing temperature resulting in a smaller work of adhesion. Therefore it is easier to break the bond between bitumen and aggregate at higher temperatures. 2.2.4.3 Traffic The amount of traffic travelling over a road affects the stresses and the healing of asphalt concrete. Cracks in the bitumen caused by the stresses provide an easier access for water to contact aggregate and bitumen interface and may cause stripping. Heavier travelled asphalt concrete has less possibility for healing of cracks. 2.2.4.4 Workmanship A good design and good drainage of the road prevents the presence of water in the aggregate bitumen system, possibly resulting in striping. The same holds for good quality compaction of the mixture. 2.3 Literature review conclusions The literature review shows that the chemical and mineralogical composition of the aggregates has a strong influence on adhesion. The minerals and chemical elements at the surface do not only affect the Arrhenius acidity of the aggregate, but the surface free energy is affected as well. Geometry has, especially according to the mechanical adhesion theory, an important influence on the adhesive bond between bitumen and aggregate. Shape, angularity, size and roughness all determine this geometry and have their effect on the specific surface area of the stones, which is an important parameter on adhesion according to all four adhesion theories. According to the mechanical adhesion theory also the geometry of the aggregates, the porosity and the pore size distribution are affecting the interlock with the bitumen. The chemicals interacting with the bitumen can be from the aggregate surface, but also from dust and other surface impurities. The adhesive bond is affected by it. The literature review shows that the bitumen composition, the bitumen viscosity and the bitumen surface energy have an effect on the bitumen-aggregate adhesion. Mixture properties, like bitumen film thickness and void content, have an effect on the results of the research. This also holds for external parameters, like the presence of water, stresses and temperature. 28 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 2: Literature review The aggregate properties affecting the bitumen-aggregate adhesion are investigated in this study. The aggregate properties influencing the bitumen-aggregate adhesion are given in figure 2.6. Stereo microscope 3.2.1 Roughness Confocal microscope Electron microscope Stereo microscope 3.2.2 Specific Surface Area Confocal microscope 3.2.3 Porosity Mercury Intrusion Electron microscope 3.2.4 Chemical and Mineralogical composition XRD XRF 3.2.5 Acidity pH meter 3.2.6 Aggregate Surface Energy Sessile Drop Method Sessile Drop Method 3.2.7 Bitumen Surface Energy Wilhelmy Plate Figure 2.6: Aggregate properties affecting adhesion and their evaluation methods. Figure 2.6 shows the order in which the aggregate properties are discussed in chapter 3 and the evaluation methods of the aggregate properties. In figure 2.6 the bitumen surface energy is also included. Because for the calculation of the fundamental work of adhesion between bitumen and aggregate, both the aggregate surface energy and the bitumen surface energy are necessary. Aggregate characterisation in relation to bitumen-aggregate adhesion 29 Chapter 3: Materials and Experimental design 3 Materials and Experimental design This chapter describes the materials, sample preparations and experiments carried out to determine the aggregate and bitumen characteristics affecting the adhesion. 3.1 Experimental basis The purpose of this research was to determine whether or not the treatments as applied on the aggregate specimens in the LOT project had an effect on adhesion. Therefore the same bitumen and the same aggregate types are used. Individual aggregates are tested for their aggregate characteristics to avoid the influence of mixture parameters, like bitumen film thickness and void content. 3.2 Materials In this research three different materials are tested, being two aggregate types and one type of bitumen. In this paragraph the sample preparations of the materials before starting the experiments are discussed. 3.2.1 Stones In the LOT research program two different aggregate types are analysed, being Greywacke (G) and Bestone (B). The two aggregate types are delivered as boulders, each boulder weighing approximately 5 kg. At first the boulders were cleaned to remove dust and grit. Then they were cast in concrete and after that sawed in slices of about 10 mm thickness. Three slices (Gsawed and Bsawed)(figure 3.1) each from both the Greywacke and Bestone boulder are selected. From the six slices 10 columns per slice are drilled using a column drill with a diameter of about 6 mm. To investigate the effects of the sandblasting used in the LOT research program, five columns per slice are directly washed in boiling de-mineralised water for 15 min. (Gsawedlab and Bsawedlab)(figure 3.1). The other five columns per slice are first sandblasted before boiling them in de-mineralised water for 15 min. (Gsandlab and Bsandlab)(figure 3.1), just like in the LOT research program. To investigate the influence of the drilling process used in the LOT research program the six slices are now boiled in demineralised water for 15 min., as well (Gsawed and Bsawed). Now some experiments are conducted on the slices and columns. Figure 3.1: Example of the samples: Gsawed/Gsand, Gsawedlab, Gsandlab, Gstone and Gsurface (). After completing the experiments the sides are broken from the three Greywacke and three Bestone slices forming six new groups (Gsurface and Bsurface)(figure 3.1), to find the influence of the sawing process used in the LOT research program. Afterwards the slices are sandblasted and again boiled in de-mineralised water for 15 min (Gsand and Bsand). Then on these slices (Gsand and Bsand) and the six new formed groups the experiments are repeated. 30 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 3: Materials and Experimental design Greywacke boulder of about 5 kg Three selected slices Selected slice 1 Gsawed 1/Gsand 1 Selected slice 2 Gsawed 2/Gsand 2 Selected slice 3 Gsawed 3/Gsand 3 10 columns etc. etc. Sides broken from slice Gsurface 1 5 columns boiled Gsawedlab 1 5 columns first sandblasted, than boiled Gsandlab 1 Figure 3.2: Flow charts of boulder samples preparations. In order to allow comparisons to be made, also real aggregate particles of Greywacke and Bestone as used in asphalt mixtures are obtained. These Greywacke and Bestone aggregate particles have a sieve size of 4/8 mm. With these particles 6 groups are formed per stone type (figure 3.3). Three groups per stone sort are boiled in de-mineralised water for 15 min. The other three groups per stone sort stay untreated, to investigate the effect of the boiling process. Greywacke 4/8aggregate Stone group 1 Gstone 1 Stone group 2 Gstone 2 Stone group 3 Gstone 3 Stone group 1 boiled Gstonecl 1 Stone group 2 boiled Gstonecl 2 Stone group 3 boiled Gstonecl 3 Figure 3.3: Flow charts of 4/8 aggregate samples preparations. Figures 3.4 and 3.5 give a schematic overview of the surfaces tested. Slices Gsawed Breaking the sides Slices Gsand Drilling Slices Gsurface Boiling once more Columns Gsawed lab Sandblasting Columns Gsand lab Figure 3.4: Differences in treatments (white) of the samples taken from the boulder (orange) to determine the effects of the treatments on the adhesion characteristics. Aggregate 4/8 Gstone Boiling Aggregate 4/8 Gstonecl Figure 3.5: Differences in treatment (white) of the 4/8 aggregate samples (orange) to determine the effects of the treatments on the adhesion characteristics. Aggregate characterisation in relation to bitumen-aggregate adhesion 31 Chapter 3: Materials and Experimental design Hereafter a summary of the aggregate samples as used in the experiments is given: Greywacke: • Three slices first tested sawed and boiled (Gsawed 1...3) later on sandblasted and boiled in de-mineralised water and tested again (Gsand 1...3) • Three groups of boiled non-sawed sides of the slices (Gsurface 1...3) • Three groups of boiled columns (Gsawedlab 1...3) • Three groups of sandblasted and boiled columns (Gsandlab 1...3) • Three groups of untreated 4/8 aggregates (Gstone 1...3) • Three groups of boiled 4/8 aggregates (Gstonecl 1...3) Bestone: • Three slices first tested sawed and boiled (Bsawed 1...3) later on sandblasted and boiled in de-mineralised water and tested again (Bsand 1...3) • Three groups of boiled non-sawed sides of the slices (Bsurface 1...3) • Three groups of boiled columns (Bsawedlab 1...3) • Three groups of sandblasted and boiled columns (Bsandlab 1...3) • Three groups of untreated 4/8 aggregates (Bstone 1...3) • Three groups of boiled 4/8 aggregates (Bstonecl 1...3) 3.2.2 Bitumen In the experiments the same binder is used as in the LOT research program, being Cariphalte S. This is an SBS (Styrene-Butadiene-Styrene branched polymer) modified bitumen binder. The bitumen was subjected to an ageing protocol before the experiments started. The used protocol is adopted from [8] and according to this protocol the bitumen is first heated to a temperature of 185°C. Then the bitumen is poured on silicone-paper and is spread to a 2 mm thick film. This 2 mm bitumen film is left in an oven at 175°C for 1.5 hours. Afterwards the bitumen is cooled down to room temperature and stored at a dark and cool place. 3.3 Experiments In this paragraph the selection of the experiments and the justification of this selection are described. 3.3.1 Roughness of the stones To compare the roughness of the stones it is important to keep in mind that a unique roughness number of a surface doesn’t exist, because roughness can for instance be divided in macro-, meso- and micro levels. Therefore the roughness of the stones is viewed at different levels of magnification. The magnification has a strong correlation with the representativeness of the measured roughness for the same type of stones (figure 3.6). Figure 3.6: Stone surface roughness at different magnifications. 32 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 3: Materials and Experimental design At high magnification the roughness of only small areas is determined. Because the areas are small, it is uncertain if at the other locations of the stone or even on another stone the areas with the same size have more or less the same roughness. At lower magnification a larger area can be measured. This results under normal conditions in more representative measurements. As will be explained later on (see figure 3.8) the expected error is larger at lower magnification. Besides this, each roughness measuring system and microscope has its domain of surface area and magnification in which the accuracy is the best. Therefore the roughness of the stones is measured at different magnifications and with different instruments. In this study the roughness is of the stone samples is evaluated at 7 X, 20 X, 50 X and 100 X magnification. 3.3.1.1 Macro surface roughness A stereomicroscope with a magnification of 7 times is used to investigate the macro surface roughness. This instrument is more accurate than other instruments for larger surface areas, in orders of centimetres. In this way a larger surface of the untreated aggregates (Gstone and Bstone) and the slice samples (Gsawed, Gsand, Bsawed and Bsand) can be imaged and compared. The stereomicroscope produces quantitative results. The quantitative results of the roughness are given in the roughness parameters Pa and Pq. The Pa value is the sum of the deviations of the measured points to the average peak height and the Pq value is the rootmean square value of the measured local points. In formula the Pa value is determined by: n where z(i) z nx 1 x Pa = ∑ z (i) − z n x i =1 = local peak height of the sample at the ith measurement = average peak height = number of measurements on the length x (3.1) And the formula for the Pq value by: n Pq = where z(i) z nx x ∑ z (i) − z 2 i =1 (3.2) nx = local peak height of the sample at the ith measurement = average peak height = number of measurements on the length x (see figure 3.8 for details) The stones that are tested are Gsawed 1, Gsand 1, Gstone 1, Bsawed 1, Bsand 1 and Bstone 1. Aggregate characterisation in relation to bitumen-aggregate adhesion 33 Chapter 3: Materials and Experimental design 3.3.1.2 Meso surface roughness The meso surface roughness is measured by means of a Laser Scanning Confocal Microscope, Leica TCS NT (figure 3.7). The LSCM has a higher resolution for smaller surface areas because light of a smaller wavelength is used in comparison with conventional microscopes. The roughness at meso level of the stones is measured with a magnification of 20 and 50 times. The surface area of the measured area is 500 µm by 500 µm and 200 µm by 200 µm for respectively 20 times and 50 times magnification. The LSCM produces qualitative and quantitative results. The qualitative results are 3D projections of the measured samples. The quantitative results are the Pa and Pq values of the surface, mentioned before, but now over the measured surface area. Figure 3.7: Laser Scanning Confocal Microscope Leica TCS NT. [TUDelft] The resolution of the LSCM is given in table 3.1. It is possible to measure the height of the change in roughness peaks with a resolution of 0.35 µm. Table 3.1: Instrument resolutions for Leica TCS NT. [TUDelft] x-/y-resolution at λ = 488 nm z-resolution at λ = 488 nm 0.18 µm 0.35 µm The estimated error in the roughness parameters then becomes on the basis of equation (3.1). ∆P = ∆z (i ) + ∆z = 0.35 + 0.35 = 0.70µm This estimated error only takes into account the z-resolution. The real error in the measured roughness and the real roughness is not known. This is because the real error is dependent on the resolution in horizontal direction and the roughness to be measured (figure 3.8). The instrument combines the measured points to the measured roughness, but when these points don’t coincide with the roughness of the real stones unknown errors are included. Figure 3.8: Difference between measured roughness and real surface roughness of the stones resulting in unknown errors. 34 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 3: Materials and Experimental design 3.3.1.3 Micro surface roughness At this level, the surface roughness of the stones is viewed using an Environmental Scanning Electron Microscope (Philips XL30 ESEM)(figure 3.9) at 100 times magnification. It is possible to get a higher magnification using an ESEM, but at higher magnifications the absolute value of the measured roughness is smaller. When the absolute value of the roughness decreases, the influence on the bitumen-aggregate adhesion will decrease. Besides this, the measurements become less representative, because only a very small area is viewed. The ESEM produces images of the surface of the stones, but the roughness is not quantified. So the roughness of the different stones is compared in a qualitative way. Figure 3.9: Environmental Scanning Electron Microscope Philips XL30 ESEM. [TUDelft] The stones that are tested are Gsawedlab 1...3, Gsandlab 1...3, Gstone 1...3, Bsawedlab 1...3, Bsandlab 1...3 and Bstone 1...3. The slice stones, Gsawed 1...3, Gsand 1...3, Bsawed 1...3 and Bsand 1...3, are not selected, because the ESEM has limitations for the dimensions of the stones. The instrument specifications of the ESEM are given in the table 3.2. Table 3.2: Instrument specifications for Philips XL30 ESEM. [TUDelft] Resolution Magnification Relative humidity range Temperature range 2 nm 100 X -50000 X 0 - 100 % -30°C to +30°C The micro roughness of the different stone samples is compared in a qualitative way. Therefore it is not possible to make an error estimation. However the pictures of the micro roughness produced by the ESEM show an area of about 1000 µm by 1000 µm. The maximum resolution of the ESEM is 2 nm. An error of 2 nm on a picture showing an area of about 1000 µm by 1000 µm isn’t visible. 3.3.2 Specific surface area The specific surface area is measured with the stereomicroscope and the Laser Scanning Confocal Microscope. The specific surface area is measured with the same magnification as the surface roughness, resulting in a magnification of 7 times with the stereomicroscope and 20 and 50 times with the LSCM. The specific surface area is given in the unit of [m²/m²]. Aggregate characterisation in relation to bitumen-aggregate adhesion 35 Chapter 3: Materials and Experimental design A total flat area (figure 3.10) gives a specific surface area of 1 m²/m². The area of the measurement is the same as the measured area. In the case of figure 3.10 both the area of measurement and the measured area is 500 µm by 500 µm. Figure 3.10: A total flat area has the same values for the area of measurement (axes) and the measured area (orange area). The surface of a stone isn’t totally flat (figure 3.11). The area of the measurement is the same as in figure 3.10: 500 µm by 500 µm. However the measured area is larger than 500 · 500 = 250000 µm², because of the roughness. The specific surface area of the stones is calculated as the measured surface area divided by the area of measurement. The specific surface area of the stones is in this way larger than 1 m²/m². Figure 3.11: Stone surface with a SSA larger than 1 m²/m². 3.3.3 Porosity The porosity of the stones is measured with a Mercury Intrusion Porosimeter, Micromeritics PoreSizer 9320 (figure 3.12). To measure the samples in the MIP the samples are freeze-dried for 14 days to remove residual moisture present in the pore structure. The porosity of the stones is measured by forcing mercury in the pores of the samples. Because mercury is a non-wetting liquid for stony surfaces with an average contact angle of 141° (figure 3.13), mercury has to be forced into the pores of the samples. With low pressure only the largest pores are filled with mercury. Figure 3.12: Mercury Intrusion Porosimeter, Micromeritics PoreSizer 9320. [TUDelft] Figure 3.13: Contact angle of mercury on stony surface. 36 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 3: Materials and Experimental design By increasing the pressure, more and more pores are filled with mercury. This theory is known as the Washburn Theory and is expressed in the Washburn equation: R= where R γ θHg p 2 ⋅ γ ⋅ cos(θ Hg ) p (3.3) = pore radius = surface tension of mercury = contact angle of mercury = absolute exerted pressure The total intruded volume of mercury is measured, every time the pressure is increased. The intruded volume of mercury is the volume of the pores. In this way the MIP automatically produces the porosity and pore size distribution. The manufacturer states that the Porosimeter is able to measure the volume of the intruded mercury with an accuracy better than 0.1 µL. The porosity of the samples is measured as: V Po% = IM ⋅100% (3.4) V ss where Po% = porosity percentage VIM = Volume of intruded mercury Vss = Volume of stone sample This results in the estimated error in the stone porosity measurements for a sample size of 1 cm² and a porosity of 2 % of: ∆V IM ∆V ss 0.1 ⋅10 −6 0.1 ⋅10 −6 ∆Po% = + = + = 5 ⋅10 −3 + 1 ⋅10 − 4 = 0.5% −3 −3 V IM V ss 0.02 ⋅10 1 ⋅10 3.3.4 Chemical- and Mineralogical composition To get a good impression of the chemical elements at the surface of the stones an ESEM is used. The non-destructive character of this method is an advantage, because in a direct way the main elements, on the surface of the stones, normally interacting with bitumen, are evaluated. A disadvantage is the lower accuracy by which the composition of the aggregates can be determined. The main elements are easily recognised, but a more accurate determination of minor elements is not possible. The elements are determined by recording the wavelength of light emitted by the elements when an electron hits them. The ESEM gives plots with on the horizontal axis the wavelength and on the vertical axis the linear intensity in counts per second so the elements in focus are visible. The stones that are tested for the chemical composition in the ESEM are Gsawedlab 1...3, Gsandlab 1...3, Gstone 1...3, Bsawedlab 1...3, Bsandlab 1...3 and Bstone 1...3. The slice stones, Gsawed 1...3, Gsand 1...3, Gsurface 1...3, Bsawed 1...3, Bsand 1...3 and Bsurface 1...3, are not selected, because the ESEM has limitations for the dimensions of the stones. For a more accurate chemical- and mineralogical composition an X-Ray Fluorescence spectrometer and an X-Ray powder Diffractometer are used. Before these tests can be conducted, the stones have to be crushed to powder. This is done in a disk mill. The samples Aggregate characterisation in relation to bitumen-aggregate adhesion 37 Chapter 3: Materials and Experimental design have to be a least 8 gr. Therefore two columns or pieces per stone sample are selected from the samples, Gsawedlab 1...3, Gsandlab 1...3, Gsurface 1...3, Gstone 1...3, Gstonecl 1...3, Bsawedlab 1...3, Bsandlab 1...3, Bsurface 1...3, Bstone 1...3 and Bstonecl 1...3, resulting in ten sample groups, Gsawedlab, Gsandlab, Gsurface, Gstone, Gstonecl, Bsawedlab, Bsandlab, Bsurface, Bstone and Bstonecl. All these samples are crushed for 10 seconds in the disk mill resulting in ten powders with particles smaller than 40 µm. After crushing, the powders are pressed in tablets on a resin coating. The total composition of the chemical elements in the samples is determined by means of an X-Ray Fluorescence spectrometer (figure 3.14). An XRF can determine a wide range of elements in powdered stones and shows a higher accuracy than the ESEM. Figure 3.14: X-Ray Fluorescence spectrometer. [TUDelft] The XRF determines the elements by recording the wavelength of light emitted by the elements when an electron hits them. The XRF gives the elements in mass percentage of the total composition. The mineralogical composition of the stones is determined with an X-Ray powder Diffractometer. For the XRD analyses the stones have to be crushed to powder. The major minerals in stones, like quarts, calcite and orthoclase can be determined. The minerals are determined by recording the wavelength of light emitted by the minerals when an electron hits them. The XRD produces a plot with on the horizontal axis the wavelength and on the vertical axis the linear intensity in counts per second. 3.3.5 Acidity The Arrhenius acidity of the stones is measured by immersing the stones in 7.5 cm³ distilled water. The pH is measured over a period of two weeks at predefined moments. With an acidity meter (Metrohm 744 pH Meter)(figure 3.15) the acidity of the water is measured one hour, one day, one week and two weeks after immersion. The stone samples are measured in random order. After each measurement the boxes (approximately 2 by 2 by 2 cm) are covered to avoid water evaporation. Figure 3.15: Acidity meter Metrohm 744 pH Meter and on the right the immersed samples. The groups of stones measured in this acidity test are Gsawedlab 1...3, Gsandlab 1...3, Gsurface 1...3, Gstone 1...3, Gstonecl 1...3, Bsawedlab 1...3, Bsandlab 1...3, Bsurface 1...3, Bstone 1...3 and Bstonecl 1...3. 38 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 3: Materials and Experimental design The specifications of the used acidity meter as provided by the manufacturer are given in table 3.3. The instrument has a thermometer for automatic compensation of the temperature in the pH measurement. Before every measurement the instrument is calibrated. Table 3.3: Instrument resolution of Metrohm 744 pH meter. [Metrohm] pH resolution Voltage resolution Temperature resolution 0.01 1 mV 0.1°C The acidity of the water is not really measured with a resolution of 0.01, because of the measuring conditions. For instance the water, where the stones are immersed in, could never be entirely homogenised. This might result in possible local pH differences. All weights of water and samples are given in appendix B. 3.3.6 Surface energy of the aggregate A Contact Angle Meter (Krüss CAMS G2 tensiometer)(figure 3.16) is used to measure the contact angles of droplets of reference liquids on the surface of the stones. The droplets are formed at 20°C using the Sessile Drop Method (appendix C). The surface energy components are calculated using the van Oss-Good-Chaudhury theory (appendix A) and scale (table 3.4). To calculate the surface energy components according to this theory it is necessary to use at least three reference liquids. The reference liquids selected here are distilled water, diiodomethane and glycerol. Furthermore the liquids nhexane and formamide are used to verify the computed surface energy components of the stones. This is done by comparing the measured contact angles of the liquids n-hexane and formamide with the back-calculated contact angles on the surface energy components of the stones (appendix A). Figure 3.16: Contact Angle Meter Krüss CAMS G2 tensiometer. Table 3.4: Surface energy components of reference liquids in mJ/m² according to the vanOss-Good-Chaudhury scale. [van Oss, Chaudhury, Good 1988] Reference liquid Distilled water Diiodomethane Glycerol n-Hexane Formamide γlTOT 72.8 50.8 64.0 18.4 58.0 γlLW 21.8 50.8 34.0 18.4 39.0 γl+ 25.5 0.00 3.92 0.00 2.28 γl25.5 0.00 57.4 0.00 39.6 Aggregate characterisation in relation to bitumen-aggregate adhesion 39 Chapter 3: Materials and Experimental design For the determination of the surface energy components the angles of the reference liquids are recorded. Equation 3.5 [13] relates the recorded contact angles to the surface energy components of the stones. (3.5) γ lTOT (1 + cosθ sl ) = 2 ⋅ γ sLW ⋅ γ lLW + 2 ⋅ γ s− ⋅ γ l+ + 2 ⋅ γ s+ ⋅ γ l− TOT LW + where γl ,γl ,γl ,γl = known surface energy components of the reference liquid γsLW ,γs- ,γs+ = surface energy components of the sample (appendix A) θsl = measured contact angle of the reference liquid By arranging the three equations of reference liquids (distilled water, diiodomethane and glycerol) into a system of equations the surface energy components are calculated according to the van Oss-Good-Chaudhury theory. The surface energy of all the stone samples are measured in this test, so Gsawed 1...3, Gsand 1...3, Gsawedlab 1...3, Gsandlab 1...3, Gsurface 1...3, Gstone 1...3, Gstonecl 1...3, Bsawed 1...3, Bsand 1...3, Bsawedlab 1...3, Bsandlab 1...3, Bsurface 1...3, Bstone 1...3 and Bstonecl 1...3. The accuracy of the contact angle measurements has influence on the calculated surface energy of the aggregate surface. This influence is quantified by calculating the surface energy with three different contact angles. For convenient reasons contact angles of diiodomethane are used. If diiodomethane has a contact angle of 25° on the aggregate surface then the Lifshitz-van der Waals component of the surface energy of the aggregate is: 50.8 ⋅ (1 + cos 25) = 2 ⋅ 50.8 ⋅ γ sLW ⇒ γ sLW = 46.2 mJ/m² If diiodomethane has a contact angle of 26°(+4.0 % with regard to 25°) on the aggregate surface then the Lifshitz-van der Waals component of the surface energy of the aggregate is: 50.8 ⋅ (1 + cos 26) = 2 ⋅ 50.8 ⋅ γ sLW ⇒ γ sLW = 45.8 mJ/m² The change in Lifshitz-van der Waals component is – 0.87 % with regard to 46.2 mJ/m². If diiodomethane has a contact angle of 35° (+40 % with regard to 25°) on the aggregate surface then the Lifshitz-van der Waals component of the surface energy of the aggregate is: 50.8 ⋅ (1 + cos 35) = 2 ⋅ 50.8 ⋅ γ sLW ⇒ γ sLW = 42.0 mJ/m² The change in Lifshitz-van der Waals component is – 9.1 % with regard to 46.2 mJ/m². 3.3.7 Bitumen Surface energy Because the influence of the surface energy of the stones on the adhesion is dependent on the surface energy of the bitumen (see equation A3), the surface energy of the bitumen is also measured. The surface energy of the bitumen is measured by means of the Sessile Drop Method and the Wilhelmy Plate method. The experiments are conducted on the bitumen with both methods to explore a difference between the results of the surface energy measured by both methods. The Wilhelmy Plate Method is conducted with a KSV Sigma 701 tensiometer (figure 3.17). The surface energy components are, like the components of the stones, 40 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 3: Materials and Experimental design calculated using the van Oss-Good-Chaudhury theory and scale. The three selected reference liquids are distilled water, diiodomethane and glycerol. This set of reference liquids is selected because of its lowest condition number (see appendix A) with bitumen, resulting in the smallest errors [4]. Similar to the surface energy of the stones, the surface energy of the bitumen is verified by comparing the measured contact angles of the liquids n-hexane and formamide with the back-calculated contact angles at the surface of the bitumen. The advantage of using n-hexane is that it is a pure non-polar liquid with a low surface energy: 18,4 mJ/m². Bitumen has a non-polar surface energy component in the range of about 8 to 35 mJ/m² [3,4,11]. This means that if the bitumen has a nonpolar surface energy component which is high for bitumen (>18,4 mJ/m²), n-hexane will not form a stable droplet on the surface, but when the bitumen has a non-polar surface energy component which is low for bitumen (<18,4 mJ/m²), n-hexane will show a stable droplet on the surface. Figure 3.17: KSV Sigma 701 tensiometer. [KSV] The experimental protocol used for both the Sessile Drop Method and Wilhelmy Plate Method is described in appendix C [10], with only some differences with respect to, the selected reference liquid set, the dimensions of the glass slices and the temperature at which the experiments are conducted, 20 ±1°C instead of 25°C. In contrast to the Sessile Drop Method the Wilhelmy Plate test measures the contact angle of the reference liquids and the bitumen indirectly. A microbalance in the tensiometer measures the change in force when the bitumen is immersing the reference liquid (figure 3.18). Figure 3.18: Principle of the Wilhelmy Plate Method. [Hefer and Little 2005] Aggregate characterisation in relation to bitumen-aggregate adhesion 41 Chapter 3: Materials and Experimental design The relation between the change in force and the contact angle is: cos θ sl = where θsl ∆F Vim ρl ρair g Pt γlTOT ∆F + Vim (ρ l − ρ air ⋅ g ) (3.6) Pt ⋅ γ lTOT = indirectly determined contact angle of the reference liquid = change in force measured by the micro balance = volume of immersion of the bitumen coated plate in the reference liquid = density of the reference liquid = density of the air = local constant of gravitation acceleration = perimeter of the bitumen coated plate = total surface energy of the reference liquid Knowing the contact angles, the surface energy components are calculated according the van Oss-Good-Chaudhury theory by arranging a system of equations of the relation between the surface energy components and the contact angles. Because of the discussion between researchers over the application of advancing and receding angles, it is decided to calculate the surface energy components of the bitumen from both the advancing and the receding contact angles. The most important specifications for the Sigma 701 tensiometer, as provided by the manufacturer, are given in table 3.5. Table 3.5: Instrument specifications for KSV Sigma 701 tensiometer. [KSV] Maximum load Weighing resolution Force resolution Stage positioning resolution Contact angle range Contact angle resolution Calibration and locking 5g 0.01 mg 0.01 µN 0.015 µm 0-180° 0.01° automatic According to table 3.5 the accuracy in measured contact angles of the tensiometer is 0.01°, but this is under ideal circumstances. The measurement of the dimensions of the plate coated with bitumen also has inaccuracies. The measurement of the dimensions is conducted with a digital calliper with an accuracy of 0.01 mm. On five points at one bitumen plate the thickness is measured and then averaged. On two points the length is measured. Therefore the measurement error is probably larger than the given 0.01 mm. For estimation of the total measurement error a deviation in the dimensions of 5 · 0.01 = 0.05 mm is taken into account. The estimated measurement error of the dimensions of the immersed volume of the bitumen plate is. ∆Vim = 42 ∆b ∆l ∆h 0.05 0.05 1.5 ⋅ 10 −5 + + = + + = 0.03 = 3% b l h 2.00 20.00 6.00 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 3: Materials and Experimental design The estimated measurement error of the dimensions of immersed perimeter of the bitumen plate is. ∆Pt = 2 ∆b ∆l 0.05 0.05 +2 =2 +2 = 0.06 = 6% b l 2.00 20.00 The estimated difference in total surface tension of one reference liquid is 1.0 Nm-¹. The estimated measurement error of the difference in total surface tension is. ∆γ TOT l = ∆γ lTOT γ TOT l = 1 .0 = 0.02 = 2% 50.8 The difference in liquid density and air density is estimated at 10 kg/m³. The estimated measurement error of the external parameters is. ∆(ρ l − ρ air ⋅ g ) = ∆( ρ l − ρ air ⋅ g ) 10 = = 0.01 = 1% 3 (ρ l − ρ air ⋅ g ) 1.0 ⋅ 10 − 1.3 ⋅ 9.81 ( ) The accuracy of the microbalance of the tensiometer is given as 0.01 mg. The estimated measurement error of the weighing resolution is. ∆F = ∆F 0.01 = = 0.002 = 0.2% F 5.00 The total estimated maximum error in the contact angles of the Wilhelmy Plate Method in this application is. ∆ cos θ sl = ∆Vim + ∆Pt + ∆γ lTOT + ∆(ρ l − ρ air ⋅ g ) + ∆F ≈ 0.12 = 12% Aggregate characterisation in relation to bitumen-aggregate adhesion 43 Chapter 4: Experimental results 4 Experimental results In this chapter the most important results of the experiments are given. Some additional results are given in appendix B. All results and experimental data are stored on the CD-ROM which is attached to this report. 4.1 Roughness 4.1.1 Macro surface roughness By means of the stereomicroscope the macro surface roughness of the stone specimens is measured at randomly selected locations. Table 4.1 shows the values for the roughness parameters as measured. Table 4.1: Measured values of parameters Pa and Pq at 7 times magnification. Stereomicroscope (7X) Gsawed 1 Gsand 1 Gstone 1 Bsawed 1 Bsand 1 Bstone 1 Pa [µm] 48.41 50.67 238/335 48.12 49.07 174/292 Pq [µm] 56.69 59.47 350/393 56.49 58.51 241/381 Table 4.1 shows that the measured values of the roughness parameters Pa and Pq of the sandblasted Greywacke slice (Gsand1) are somewhat higher than those of the Greywacke slice which surface is created by sawing (Gsawed1). The Greywacke 4/8 aggregate (Gstone1) has 5 to 6 times higher roughness parameters than both the Greywacke slices (Gsawed1 and Gsand1). The same is true for the Bestone samples. The Bestone 4/8 aggregate (Bstone1) has higher roughness parameters than the Bestone sandblasted slice (Bsand1). The sandblasted Bestone slice (Bsand1) has on its turn somewhat higher values for Pa and Pq than the sawed Bestone slice (Bsawed1). The sandblasted slices form Greywacke (Gsand1) and Bestone (Bsand1) have more or less the same roughness. The same is true for the sawed samples (Gsawed1 and Bsawed1). The difference in measured roughness of the Greywacke and Bestone 4/8 aggregates (Gstone1 and Bstone1) is somewhat larger. For instance one measurement of Bestone 4/8 aggregate (Bstone1) results in a value of Pa = 174 µm and Pq = 241 µm. A second measurement on another diagonal of the same 4/8 aggregate results in Pa = 292 µm and Pq = 381 µm. 44 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results 4.1.2 Meso surface roughness The surface roughness at intermediate level is measured with the LSCM. Some of the plots of the surface roughness at 20 times magnification are shown in figure 4.1 and 4.2. Gsawedlab2 Gsandlab1 Gstone2 Figure 4.1: Plots of the roughness of Greywacke samples at 20X magnification. Plots of other samples in appendix B. Figure 4.1 shows almost no visible difference between the Greywacke sandblasted columns (Gsandlab) and the sawed columns of the Greywacke samples (Gsawedlab). On the other hand a clear visible distinction can be made between the columns (Gsandlab and Gsawedlab) and the 4/8 aggregates (Gstone). The roughness figures of the 4/8 aggregates show a much rougher surface than the Greywacke column samples (Gsandlab and Gsawedlab). Aggregate characterisation in relation to bitumen-aggregate adhesion 45 Chapter 4: Experimental results Bsawedlab2 Bsandlab2 Bstone1 Figure 4.2: Plots of the roughness of Bestone samples at 20X magnification. Plots of other samples in appendix B. The same holds for the Bestone samples. A clear visible distinction can be made between the 4/8 aggregates (Bstone) and the Bestone column samples (Bsandlab and Bsawedlab) (figure 4.2). No real visible distinction can be made between the Bestone sandblasted (Bsandlab) and the non-sandblasted Bestone columns (Bsawedlab). Comparing the Greywacke and the Bestone samples results in the conclusion that no visible difference between the two stone sorts exists. The measured parameters Pa and Pq at a magnification of 20 times are given in table 4.2. Table 4.2: Measured values of parameters Pa and Pq at 20 times magnification. LSCM (20X) Gsawedlab Gsandlab Gstone Bsawedlab Bsandlab Bstone n 3 3 3 3 3 3 Pa [µm] 3.79 4.99 20.82 5.21 6.63 29.04 Stdev 0.59 1.01 3.33 0.75 1.50 12.45 Pq [µm] 5.14 6.85 25.16 7.26 8.57 35.32 Stdev 0.81 1.06 3.30 1.02 1.98 14.90 The averaged values of the roughness parameters measured at 20 times magnification are shown in table 4.2. The 4/8 aggregates (Gstone and Bstone) have higher roughness parameters, about 4 to 5 times, than the columns samples of both Greywacke and Bestone 46 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results (Gsawedlab, Gsandlab, Bsawedlab and Bsandlab). The sandblasted columns (Gsandlab, Bsandlab) show a somewhat larger roughness than the sawed columns for both aggregate types (Gsawedlab and Bsawedlab). The standard deviation in the measured roughness parameters of the 4/8 aggregates is much larger than the standard deviation in the sandblasted columns of both aggregate types (Gsandlab, Bsandlab). The standard deviation in the measured parameters is smallest for the sawed columns (Gsawedlab and Bsawedlab). Comparing the Greywacke and Bestone samples makes it clear that both the average roughness parameters and the standard deviation in the measured data of the Bestone samples are all larger than those of the Greywacke samples. After the measurements of the stone samples at a magnification of 20 times, the LSCM was used to measure the roughness of the same stone samples at a magnification of 50 times. Gsawedlab2 Gsandlab3 Gstone3 Figure 4.3: Plots of the roughness of Greywacke samples at 50X magnification. Plots of other samples in appendix B. At 50 times magnification the same trends in roughness are found as at 20 times magnification. A visible difference in roughness is only found between the 4/8 aggregates of each aggregate type (Gstone and Bstone) and the column samples (Gsand, Gsawed, Bsand and Bsawed) (figure 4.3 and 4.4). Aggregate characterisation in relation to bitumen-aggregate adhesion 47 Chapter 4: Experimental results Bsawedlab3 Bsandlab1 Bstone2 Figure 4.4: Plots of the roughness of Bestone samples at 50X magnification. Plots of other samples in appendix B. From the measurements at 50 times magnification the LSCM, the Pa and Pq values as shown in table 4.3 are derived. Table 4.3: Measured values of the parameters Pa and Pq at 50 times magnification. LSCM (50X) Gsawedlab Gsandlab Gstone Bsawedlab Bsandlab Bstone n 3 3 3 3 3 3 Pa [µm] 3.81 5.15 11.29 4.58 7.45 20.91 Stdev 0.21 0.77 5.65 0.52 2.56 6.01 Pq [µm] 5.02 7.00 13.41 6.25 9.60 26.36 Stdev 0.25 0.74 6.43 0.71 2.81 7.38 For both the Greywacke and Bestone, the average measured values of the roughness parameters at 50 times magnification show that the roughness of the 4/8 aggregates (Gstone and Bstone) is larger than the roughness of the columns (Gsandlab, Gsawedlab, Bsandlab and Bsawedlab). In this case this isn’t 4 to 5 times anymore, but it is reduced to about 2 to 3 times the average roughness parameters of the sandblasted columns (Gsandlab and Bsandlab). The sandblasted columns (Gsandlab and Bsandlab) have again higher values for the roughness parameters than the sawed columns (Gsawedlab and Bsawedlab). 48 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results 4.1.3 Micro surface roughness The Environmental Scanning Electron Microscope is used to evaluate the roughness of the stone samples at a magnification of 100 times. All samples are viewed over an area of at least 0,5 cm² to get a better impression of the entire surface of the samples. Pictures of areas of about 1mm2 are shown hereafter to support the findings. The surfaces of all the three sawed Greywacke columns (Gsawedlab) show the same character of the micro roughness (figure 4.5). Over the entire surface of the samples areas are found with lower and higher roughness. The areas with a relative higher roughness dominate. Figure 4.5: Picture showing the micro surface roughness of sawed Greywacke column (Gsawedlab). The same trend is found on all the three sandblasted Greywacke columns (Gsandlab) (figure 4.6). Also in this case areas with a relative high roughness dominate, but also here areas with a relative low roughness are found. Figure 4.6: Picture showing the micro surface roughness of sandblasted Greywacke column (Gsandlab). On the surface of the three Greywacke 4/8 aggregates (figure 4.7) more areas with relative low roughness are present compared to the Greywacke columns (Gsawedlab and Gsandlab). Aggregate characterisation in relation to bitumen-aggregate adhesion 49 Chapter 4: Experimental results Figure 4.7: Picture showing the micro surface roughness of Greywacke 4/8 aggregate (Gstone). In the same way the Bestone samples are now evaluated. The sawed Bestone columns (Bsawedlab) also show areas with relative low and relative high roughness (figure 4.8). Figure 4.8: Picture showing the micro surface roughness of sawed Bestone column (Bsawedlab). The surfaces of the sandblasted Bestone columns (Bsandlab) also show areas with a relative low roughness and areas with a relative high roughness (figure 4.9). Figure 4.9: Picture showing the micro surface roughness of sandblasted Bestone column (Bsandlab). 50 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results The Bestone 4/8 aggregates (Bstone) show on their surface more areas with relative low roughness in comparison with the sandblasted and sawed columns (figure 4.10). Figure 4.10: Picture showing the micro surface roughness of Bestone 4/8 aggregate (Bstone). For quantification of the measurements of the micro roughness the department of civil engineering of the Texas A&M University performed an analysis on the pictures made by the electron microscope using the wavelet method (appendix C). The averaged results per stone sample are given in table 4.4. Table 4.4: Texture distribution on the pictures analysed using the wavelet method. Fine Medium Coarse Fine Medium texture texture texture texture texture [areas] [areas] [areas] [%] [%] Gsawed 456 129 43 73 21 Gsand 460 98 36 77 17 Gstone 448 137 58 70 21 Bsawed 397 152 173 56 21 Bsand 820 219 152 68 19 Bstone 481 208 171 56 24 Coarse texture [%] 7 6 9 23 13 20 Table 4.4 shows that the pictures of the Greywacke sandblasted columns (Gsandlab) reveal a higher percentage of areas with fine texture (77%) compared to the 4/8 aggregates (Gstone) (70%) and sawed columns (Gsawedlab) (73%). The Greywacke 4/8 aggregates have less areas of fine roughness, but more areas of coarse roughness (9%) compared to the Greywacke sawed columns (Gsawedlab) (7%) and the sandblasted columns (Gsandlab)(7%). A larger difference is observed between the Bestone samples. The Bestone 4/8 aggregates (Bstone) and the Bestone sawed columns (Bsawedlab) have almost the same distribution of areas of fine texture, medium texture and coarse texture, 56%, 21%, 22% and 56%, 24%, 20% respectively. However the result of the sandblasted columns (Bsandlab) differs 12 percentage points of fine texture areas and 7 to 9 percentage points of coarse texture areas compared to the sawed columns and 4/8 aggregates of Bestone (Bsawedlab and Bstone). 4.2 Specific surface area The specific surface area (SSA) measured by the stereomicroscope is given in table 4.5. Aggregate characterisation in relation to bitumen-aggregate adhesion 51 Chapter 4: Experimental results Table 4.5: Specific surface area by stereomicroscope at 7 times magnification. Stereomicroscope (7X) Gsawed 1 Gsand 1 Gstone 1 Bsawed 1 Bsand 1 Bstone 1 SSA [mm/mm] 1.002 1.006 1.081/1.252 1.007 1.020 1.070/1.115 Table 4.5 shows that at a magnification of 7 times the measured specific surface area of the 4/8 aggregates of both Greywacke and Bestone (Gstone and Bstone) is larger than that of the column samples (Gsandlab, Gsawedlab, Bsandlab and Bsawedlab). The sandblasted columns (Gsandlab and Bsandlab) have a higher specific surface area than the sawed columns (Gsawedlab and Gsawedlab). The SSA of all the samples is measured using the LSCM at a magnification of 20 times. In table 4.6 the average of three values and the standard deviation is reported. Table 4.6: Specific surface area by LSCM at 20 times magnification. LSCM (20X) Gsawedlab Gsandlab Gstone Bsawedlab Bsandlab Bstone n 3 3 3 3 3 3 SSA [µm²/µm²] 1.70 1.86 2.92 2.09 2.26 2.86 Stdev 0.04 0.19 0.13 0.35 0.30 0.57 Table 4.6 shows that at 20 times magnification the specific surface area of the Greywacke and Bestone 4/8 aggregates (Gstone and Bstone) is larger than that of the column samples (Gsandlab, Gsawedlab, Bsandlab and Bsawedlab). Table 4.6 also shows that the sandblasted columns (Gsandlab and Bsandlab) have a larger specific surface area than the sawed columns (Gsawedlab and Bsawedlab). The standard deviation in the measured specific surface area of the Greywacke sandblasted columns (Gsandlab) is higher than for the sawed columns (Gsawedlab). For the sandblasted and sawed Bestone columns (Bsandlab and Bsawedlab) the standard deviation is almost the same. All specific surface areas of the samples measured at 20 times magnification are larger than those measured at 7 times magnification. Table 4.7 shows the results at 50 times magnification. Table 4.7: Specific surface area by LSCM at 50 times magnification. LSCM (50X) Gsawedlab Gsandlab Gstone Bsawedlab Bsandlab Bstone n 3 3 3 3 3 3 SSA [µm²/µm²] 3.03 3.41 4.02 3.11 3.51 5.82 Stdev 0.08 0.24 1.21 0.06 0.29 0.94 The measured specific surface area of the 4/8 aggregates at 50 times magnification is larger than the specific surface area of the column samples (table 4.7). The sandblasted columns 52 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results (Gsandlab and Bsandlab) have larger measured specific surface areas than the sawed columns (Gsawedlab and Bsawedlab). The standard deviation in the measured specific surface area is highest for the 4/8 aggregates (Gstone and Bstone) followed by the sandblasted columns (Gsandlab and Bsandlab) and is smallest for the sawed columns (Gsawedlab and Bsawedlab). The measured specific surface area at 50 times magnification is larger than at 20 times magnification. 4.3 Porosity The porosity of the stone samples is randomly measured with the Mercury Intrusion Porosimeter. Per stone sample, Gsawedlab1..3, Gsandlab1..3, Gstone1..3, Gsurface1..3, Bsawedlab1..3, Bsandlab1..3, Bstone1...3 and Bsurface1...3, two columns or pieces are selected to be measured for their porosity. The results of the porosity tests are given in table 4.8. Table 4.8: Porosity of the stone samples measured in the Mercury Intrusion Porosimeter. Sample Bstone Bsurface Bsandlab Bsawedlab Porosity of total volume [%] 2.70 ± 0.01 2.01 ± 0.01 2.13 ± 0.01 2.15 ± 0.01 Sample Gstone Gsurface Gsandlab Gsawedlab Porosity of total volume [%] 2.42 ± 0.01 4.13 ± 0.01 1.65 ± 0.01 3.40 ± 0.01 The porosity of the Bestone 4/8 aggregates (Bstone) is larger than the porosity of the Bestone columns (Bsandlab and Bsawedlab) samples (table 4.8). The Bestone column samples, sandblasted (Bsandlab) and solely sawed (Bsawedlab), differ only slightly in porosity, 2.13 % vs. 2.15 % respectively. The non-sawed surface of the Bestone slices, Bsurface, has a somewhat smaller porosity of 2.01 %. The measured porosity of the Greywacke samples is different. Here the porosity per sample, and thus per surface treatment, differs more than observed at the Bestone samples. The untreated Greywacke 4/8 aggregate has a measured porosity of 2.42 %. The surface of the Greywacke 5 kg boulders (Gsurface) shows a measured porosity of 4.13 %. When the slices, sawed from this boulder, are drilled to columns (Gsawedlab) a porosity is measured of 3.40 %. However the sandblasted columns (Gsandlab) show a porosity of 1.65 %. 4.4 Chemical- and Mineralogical composition To get a more representative result of the chemical elements at the surface of the stone samples all samples are viewed over an area of at least 0.5 cm². The determination of the chemical elements is established by the difference in wavelength emitted from all elements when an electron hits them. Because of this, the heavier elements will have a lighter colour than lighter elements in the pictures to follow. In this way it is easier to distinguish individual elements at the surface. The visible elements (differently coloured compared to the surroundings) are point identified and then the elements of the rest of the area. Afterwards an overview of the composition of the 1 mm² area is given in plots. All areas of 1 mm² of the sawed Greywacke columns (Gsawedlab) showed local spots of chemical elements at the surface (figure 4.11). Aggregate characterisation in relation to bitumen-aggregate adhesion 53 Chapter 4: Experimental results Figure 4.11: Picture of individual chemical elements at the surface of Gsawedlab3. These elements included Iron (Fe), sulphur (S) and calcium (Ca). The remaining area of the surface has a high content of silicon (Si) (figure 4.12). The lighter and darker areas on the picture have, although not dominant and visibly indistinguishable, magnesium (Mg), aluminium (Al), sodium (Na), potassium (K), carbon (C), iron (Fe) and calcium (Ca). Figure 4.12: Plot of chemical elements at the surface of Gsawedlab3 over an area of 1 mm². Horizontal axis is the wavelength emitted from the elements and the vertical axis gives the linear intensity in counts per second. The sandblasted Greywacke samples (Gsandlab1...3) show a similar result (figure 4.13). At some areas of 1 mm² many individual elements are found and in some areas of 1 mm² somewhat less. In each area of 1 mm² iron (Fe), sulphur (S) and calcium (Ca) are found. Figure 4.13: Picture of individual chemical elements at the surface of Gsandlab1. 54 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results The remaining surface shows a high content of silicon (Si) and smaller amounts of magnesium (Mg), aluminium (Al), sodium (Na), potassium (K) and carbon (C), as well as iron (Fe) and calcium (Ca) (figure 4.14). Figure 4.14: Plot of chemical elements at the surface of Gsandlab1 over an area of 1 mm². The same individual elements are also found at the surface of the Greywacke 4/8 aggregates (Gstone 1...3) (figure 4.15) (iron (Fe), sulphur (S) and calcium (Ca)). The remaining area shows a high content of silicon (Si) and, in smaller amounts, magnesium (Mg), aluminium (Al), sodium (Na), potassium (K), carbon (C), iron (Fe) and calcium (Ca) (figure 4.16). Figure 4.15: Picture of individual chemical elements at the surface of Gstone1. Figure 4.16: Plot of chemical elements at the surface of Gstone1 over an area of 1 mm². Aggregate characterisation in relation to bitumen-aggregate adhesion 55 Chapter 4: Experimental results The Bestone samples are analysed in a similar way as the Greywacke samples. The visible elements at the surface in an area of 1 mm² are point identified and after that the total composition of the elements present at the 1mm² area is determined. The Bestone sawed columns (Bsawed lab 1...3) show iron (Fe) and calcium (Ca), as concentrated elements, at almost every 1 mm² (figure 4.17). Figure 4.17: Picture of individual chemical elements at the surface of Bsawedlab3. The remaining area shows a high content of silicon (Si) and lower contents of magnesium (Mg), aluminium (Al), sodium (Na), potassium (K), carbon (C), iron (Fe), calcium (Ca) and sometimes titanium (Ti) (figure 4.18). Figure 4.18: Plot of chemical elements at the surface of Bsawed lab3 over an area of 1 mm². Also on the surface of the sandblasted Bestone columns (Bsand lab1...3) iron (Fe) and calcium (Ca) are found as concentrated elements (figure 4.19). Figure 4.19: Picture of individual chemical elements at the surface of Bsandlab1. 56 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results The remaining area shows a high content of silicon (Si) and lower contents of magnesium (Mg), aluminium (Al), sodium (Na), potassium (K), carbon (C), iron (Fe) and calcium (Ca) (figure 4.20). Sometimes titanium (Ti) is found at the surface as well. Figure 4.20: Plot of chemical elements at the surface of Bsandlab1 over an area of 1 mm². On the surface of the Bestone 4/8 aggregates (Bstone 1...3) almost no concentrated chemical elements are found (figure 4.21). Sometimes only iron (Fe) and calcium (Ca) are found, but even then the elements are less dominant compared to the sawed and sandblasted Bestone columns (Bsawedlab and Bsandlab). Figure 4.21: Picture of individual chemical elements at the surface of Bstone2. The entire area shows a high silicon (Si) content and contains magnesium (Mg), aluminum (Al), sodium (Na), potassium (K), carbon (C), iron (Fe) and calcium (Ca) (figure 4.22). Rarely titanium (Ti) is found at the surface as well. Figure 4.22: Plot of chemical elements at the surface of Bstone2 over an area of 1 mm². Aggregate characterisation in relation to bitumen-aggregate adhesion 57 Chapter 4: Experimental results The X-ray facilities of the department of Materials Science and Engineering of the Delft University of Technology are used for the determination of the composition of the chemical elements in the surface of the stone samples. Table 4.9 gives the measured mass percentages of the most important chemical elements. In appendix B the mass percentages of all the chemical elements are given. Bsawed lab Bsurface Bstonecl Bstone Gstone Gstonecl Gsurface Gsawed lab Gsandlab [mass %] SiO2 CO2 CaO Al2O3 K2O MgO Na2O Fe2O3 S P2O5 TiO2 V2O5 Cr2O3 MnO NiO BaO Bsandlab Table 4.9: Distribution of chemical elements over the samples given in mass percentages. 53.19 19.35 10.41 8.75 1.84 1.42 1.80 2.29 0.000 0.094 0.365 0.008 0.051 0.070 0.164 0.096 60.88 10.08 9.21 10.26 2.11 1.77 2.04 2.67 0.000 0.123 0.402 0.006 0.051 0.057 0.155 0.092 62.67 8.95 8.57 10.17 2.11 1.63 2.19 2.60 0.000 0.111 0.374 0.010 0.080 0.055 0.277 0.113 63.20 7.83 6.39 11.38 2.28 2.29 2.02 3.50 0.000 0.131 0.497 0.008 0.052 0.580 0.147 0.110 63.20 7.67 6.64 11.28 2.23 2.32 2.06 3.48 0.000 0.126 0.460 0.009 0.060 0.057 0.194 0.106 53.04 11.94 11.48 11.96 2.16 2.31 0.840 4.69 0.306 0.068 0.661 0.015 0.063 0.108 0.166 0.077 49.23 15.99 14.57 10.24 1.76 1.97 0.795 4.01 0.310 0.061 0.583 0.014 0.041 0.115 0.088 0.071 54.78 4.89 5.09 18.33 4.12 3.27 0.596 7.24 0.234 0.090 0.884 0.023 0.047 0.089 0.107 0.109 54.18 4.67 5.11 18.86 4.29 3.31 0.552 7.35 0.241 0.083 0.920 0.027 0.032 0.091 0.074 0.122 54.03 4.74 5.10 18.96 4.30 3.30 0.529 7.35 0.249 0.083 0.900 0.027 0.039 0.086 0.088 0.114 The results show that the Bestone samples have a higher silica content on average than the Greywacke samples. The results of the Bestone samples show that the Bestone sandblasted columns (Bsand) deviates in silica content from the other Bestone samples. The deviation in silica content is much less for the Greywacke samples. However for the Greywacke samples a higher deviation in the calcium carbonate (CaCO3) content is found. The Greywacke columns (Gsandlab and Gsawedlab) have about 5% of calcium and 5% of carbon dioxide. The Greywacke 4/8 aggregates (Gstone and Gstonecl) on the other hand have an 11 to 16 % content of both calcium and carbon dioxide. 58 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results As mentioned before, powders were made of both aggregate types to allow a determination of the mineralogical composition to be made by means of an X-Ray powder Diffractometer. The wavelength is on the horizontal axis of the graph while the vertical axis gives the linear intensity in counts per second. Figure 4.23 is an example of the XRD analyses of the Greywacke samples. D. v. Lent CuKa Sample G backgr.subtr. & y-shift 23okt07 Lin (Cps) 40 00 0 5 10 20 30 40 50 60 70 80 2-Theta - Scale File: Gopper_17oct7.raw File: Gsteen_17oct7.raw File: Gsteenschoon_17oct7.raw File: Gzaag_17oct7.raw File: Gzand_17oct7.raw 00-046-1045 (*) - Quartz, syn - SiO2 00-010-0393 (*) - Albite, disordered - Na(Si3Al)O8 00-047-1743 (C) - Calcite - CaCO3 00-046-1323 00-007-0042 00-031-0966 00-042-1340 (I) - Clinochlore-1MIIb - (Mg,Al,Fe)6(Si,Al)4O10(OH)8 (I) - Muscovite-3T - (K,Na)(Al,Mg,Fe)2(Si3.1Al0 .9)O10(OH)2 (*) - Orthoclase - KAlSi3O8 (*) - Pyrite - Fe S2 Figure 4.23: XRD plot of the mineralogical composition of the Greywacke samples. On the horizontal axis the wavelength is given and on the vertical axis the linear intensity in counts per second is given. Minerals that are found in all the Greywacke samples are: • Quartz SiO2 • disordered Albite Na(Si3Al)O8 • Calcite CaCO3 • Clinochlore (Mg,Al,Fe)6(Si,Al)4O10(OH)8 • Muscovite (K,Na)(Al,Mg,Fe)2(Si3.1Al0.9)O10(OH)2 • Orthoclase KAlSi3O8 • Pyrite FeS2 The same mineralogical determination has been conducted for the Bestone samples. Figure 4.24 shows the results of the XRD analyses of the Bestone samples. Aggregate characterisation in relation to bitumen-aggregate adhesion 59 Chapter 4: Experimental results D. v. Lent CuKa Sample B backgr.subtr. & y-shift 23okt07 Lin (Cps) 40 00 0 5 10 20 30 40 50 60 70 80 2-Theta - Scale File: Bopper_15oct7.raw File: Bsteen_15oct7.raw File: Bsteenschoon_15oct7.raw File: Bzaag_15oct7.raw File: Bzand_15oct7.raw 00-046-1045 (*) - Quartz, syn - SiO2 00-010-0393 (*) - Albite, disordered - Na(Si3Al)O8 00-047-1743 (C) - Calcite - CaCO3 00-046-1323 (I) - Clinochlore-1MIIb - (Mg,Al,Fe)6(Si,Al)4O10(OH)8 00-007-0042 (I) - Muscovite-3T - (K,Na)(Al,Mg,Fe)2(Si3.1Al0.9)O10(OH)2 00-031-0966 (*) - Orthoclase - KAlSi3O8 Figure 4.24: XRD plot of the mineralogical composition of the Bestone samples. On the horizontal axis the wavelength is given and on the vertical axis the linear intensity in counts per second is given. Except from pyrite, the same minerals, as in the Greywacke samples, are found in the Bestone samples. So the minerals that are found in all the Bestone samples are: • Quartz SiO2 • disordered Albite Na(Si3Al)O8 • Calcite CaCO3 • Clinochlore (Mg,Al,Fe)6(Si,Al)4O10(OH)8 • Muscovite (K,Na)(Al,Mg,Fe)2(Si3.1Al0.9)O10(OH)2 • Orthoclase KAlSi3O8 4.5 Acidity The pH, of the stone samples immersed in distilled water, is randomly measured over all the stone samples on predefined moments. The averaged measured acidity per stone sample is given in figure 4.25. All the measured acidities and the weights of the samples are given in appendix B. 60 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results Acidity of the samples immersed in water 8,1 7,9 Gsawed Gsand Gsurface Gstone Gstonecl pH 7,7 Bsawed Bsand Bsurface Bstone Bstonecl 7,5 7,3 7,1 6,9 0 2 4 6 8 10 12 14 16 Time [days] Figure 4.25: Averaged acidity of the water immersed stones Figure 4.25 shows that the pH of the water increases sharply during the first day. After day one the pH remains almost constant. The non-boiled 4/8 aggregates (Gstone and Bstone) show a slight decrease in pH after one day. Except from the non-boiled 4/8 aggregates (Gstone and Bstone), all samples show the same pH on the predefined moments. 4.6 Surface energy The measured contact angles of the reference liquids on the stone samples are stored on the CR-ROM which is attached to this report. The stone samples are measured in random order. First the contact angles of distilled water are measured, followed by n-hexane, diiodomethane, formamide and glycerol. It is tried to keep the size of the droplets produced on the surface of the stones as constant as possible. Figure 4.26: Example of computer recording of water droplet on the surface of sandblasted Bestone slice. Aggregate characterisation in relation to bitumen-aggregate adhesion 61 Chapter 4: Experimental results The surface energy components of the stones are given in table 4.10. Samples with at least one not stable droplet of a reference liquid are indicated with (*MIN). A not stable droplet is taken into account as 0°. This means that the surface energy of the surface might be larger than calculated. Table 4.10: Surface energy components of the different stone samples in [mJ/m²]. γsTOT Stdev γsLW Stdev γsAB Gsawed Gsawedlab Gsand*MIN Gsandlab*MIN Gstone*MIN Gstonecl*MIN Gsurface*MIN Bsawed Bsawedlab Bsand*MIN Bsandlab Bstone*MIN Bstonecl*MIN Bsurface*MIN 55.53 2.72 48.82 0.75 6.71 55.52 4.11 49.11 0.62 6.41 61.34 3.54 50.32 0.27 11.02 63.71 0.42 50.53 0.09 13.18 66.98 N.A. 50.66 N.A. 16.32 67.04 N.A. 50.78 N.A. 16.26 66.83 N.A. 50.72 N.A. 16.11 55.92 6.03 46.55 1.88 9.37 56.34 7.92 46.10 2.74 10.24 61.24 3.05 48.46 1.04 12.78 60.05 3.80 48.49 0.22 11.56 66.58 N.A. 50.40 N.A. 16.18 66.93 N.A. 50.75 N.A. 16.18 66.72 N.A. 50.72 N.A. 16.00 *MIN value is minimum value, at least one not stable droplet. Stdev γs+ Stdev γs- Stdev 1.97 3.72 3.28 0.36 N.A. N.A. N.A. 5.66 6.71 2.07 3.72 N.A. N.A. N.A. 0.27 0.23 0.62 0.95 1.53 1.52 1.48 0.43 0.53 0.87 0.68 1.49 1.50 1.46 0.13 0.27 0.44 0.06 N.A. N.A. N.A. 0.52 0.76 0.29 0.41 N.A. N.A. N.A. 41.22 45.53 49.01 45.57 43.54 43.47 43.84 50.73 49.08 46.88 48.98 43.94 43.64 43.84 5.62 2.35 3.66 0.55 N.A. N.A. N.A. 10.42 13.09 1.35 2.98 N.A. N.A. N.A. To verify the previous calculated surface energy components, the contact angles of n-hexane and formamide are back-calculated and compared to the measured contact angles. Samples with at least one not stable droplet of n-hexane or formamide are indicated with (*MAX). A not stable droplet is taken into account as 0°. This means that the real average of the contact angles might be smaller than the calculated average of the contact angles. The results are given in table 4.11. Table 4.11: Contact angles on the different stone samples, measured and calculated in [°]. Gsawed Gsawedlab Gsand Gsandlab Gstone Gstonecl Gsurface Bsawed Bsawedlab Bsand Bsandlab Bstone Bstonecl Bsurface *MAX 62 contact angle n-hexane measured spreading spreading spreading spreading spreading spreading spreading spreading spreading spreading spreading spreading spreading spreading contact angle n-hexane calculated spreading spreading spreading spreading spreading spreading spreading spreading spreading spreading spreading spreading spreading spreading contact angle formamide measured 7.50 11.50 7.32*MAX 3.87*MAX spreading spreading spreading 13.12 13.62 9.96*MAX 8.19*MAX spreading spreading spreading contact angle formamide calculated 17.88 15.31 spreading spreading spreading spreading spreading 10.77 9.98 spreading spreading spreading spreading spreading value is maximum value, at least one not stable droplet. Spreading means no stable droplet at all. Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results 4.7 Bitumen surface energy The bitumen surface energy components are calculated using the results of contact angle measurements done by means of the Sessile Drop Test. The measured contact angles of the reference liquids on the bitumen samples are stored on the CR-ROM which is attached to this report. The bitumen samples are measured in random order. First the contact angles of distilled water are measured, followed by n-hexane, diiodomethane, formamide and finally glycerol. It is tried to keep the size of the droplets produced on the surface of the bitumen as constant as possible. The calculated surface energy components from the contact angles of distilled water, diiodomethane and glycerol are given in table 4.12. Table 4.12: Surface energy components of the bitumen samples using the Sessile Drop Method in [mJ/m²]. Sessile Drop Test Bitumen sample 1 Bitumen sample 2 Bitumen sample 3 Bitumen* * γsTOT Stdev 35.77 N.A. 34.65 N.A. 35.22 N.A. 35.28 0.56 average of three bitumen samples. γsLW Stdev γsAB Stdev γs+ Stdev γs35.59 N.A. 0.19 N.A. 0.01 N.A. 1.31 34.61 N.A. 0.04 N.A. 0.00 N.A. 0.65 35.06 N.A. 0.15 N.A. 0.01 N.A. 0.61 35.09 0.49 0.19 0.08 0.01 0.00 0.86 Stdev N.A. N.A. N.A. 0.39 To verify the calculated surface energy components of the bitumen, the contact angles of nhexane and formamide are back-calculated and compared to the measured contact angles. The results are given in table 4.13. Table 4.13: Contact angles on the bitumen samples, measured and calculated in [°]. Bitumen sample 1 Bitumen sample 2 Bitumen sample 3 Bitumen* * contact angle n-hexane measured spreading spreading spreading spreading contact contact contact angle angle angle n-hexane formamide formamide calculated measured calculated spreading 74.81 68.53 spreading 77.20 71.60 spreading 77.80 70.28 spreading 76.60 69.78 average of three bitumen samples. Spreading means no stable droplet at all. The surface energy components are also determined using the Wilhelmy Plate test. Five bitumen samples are tested. Because it is recommended [10] to use the bitumen slides only once and for only one reference liquid, 15 slides coated with bitumen are required. These 15 slides are selected from 20 produced slides, based on smoothness and thickness of the bitumen film on the slides. The thicknesses of the bitumen coatings are determined by measuring the thickness on five points using a digital calliper. The measured thicknesses are stored on the CR-ROM which is attached to this report. First the contact angles of distilled water are measured, followed by diiodomethane and glycerol. The computer computes the contact angles by plotting the force against the immersion dept. For all the bitumen slides immersed in water it is found that the plots (figure 4.27) have straight lines and the receding forces (red line) are larger than the advancing forces (blue line). Aggregate characterisation in relation to bitumen-aggregate adhesion 63 Chapter 4: Experimental results Figure 4.27: Plot of bitumen sample 8 immersing in water. For all the bitumen slides immersed in diiodomethane (figure 4.28) the plots are found to have zigzag advancing lines (blue line) and almost straight receding lines (red line). It is also found that the receding forces are larger than the advancing forces. Figure 4.28: Plot of bitumen sample 8 immersing in diiodomethane. For all the bitumen slides immersed in glycerol (figure 4.29) it is found that both the advancing and the receding lines are almost straight. It is also found that the advancing forces are almost the same as the receding forces. Figure 4.29: Plot of bitumen sample 8 immersing in glycerol. Table 4.14 gives all the surface energy components of the bitumen slides, as computed from advancing contact angles. 64 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 4: Experimental results Table 4.14: Surface energy components of the bitumen samples using the Wilhelmy Plate Test, from advancing contact angles in [mJ/m²]. Wilhelmy Plate Bitumen sample 4 Bitumen sample 5 Bitumen sample 6 Bitumen sample 7 Bitumen sample 8 Bitumen* γsTOT Stdev 35.63 N.A. 31.02 N.A. 37.37 N.A. 37.03 N.A. 31.28 N.A. γsLW Stdev 32.70 N.A. 29.38 N.A. 34.24 N.A. 34.10 N.A. 28.21 N.A. γsAB Stdev N.A. N.A. N.A. N.A. N.A. γs+ Stdev N.A. N.A. N.A. N.A. N.A. γs- Stdev N.A. N.A. N.A. N.A. N.A. 2.93 2.17 0.99 1.64 2.33 -0.29 3.13 1.90 1.29 2.93 1.97 1.09 3.07 2.48 0.95 34.38 3.10 31.73 2.77 2.65 0.62 2.17 0.24 0.81 0.63 * average of five bitumen samples. In surface energy studies it is common to give the surface energy in two decimals. With a, for this case, estimated error of 12% the correct notation would for instance be 34 ± 4. To verify the calculated surface energy components of the bitumen, the contact angles of nhexane and formamide are back-calculated and compared to the average measured contact angles measured with the Sessile Drop Method. The results are given in the table 4.15. Table 4.15: Contact angles on the bitumen samples, measured and calculated in [°]. Bitumen sample 4 Bitumen sample 5 Bitumen sample 6 Bitumen sample 7 Bitumen sample 8 Bitumen* contact angle n-hexane measured∆ spreading spreading spreading spreading spreading spreading contact contact contact angle angle angle n-hexane formamide formamide calculated measured∆ calculated spreading 76.60 52.92 spreading 76.60 60.10 spreading 76.60 51.81 spreading 76.60 51.94 spreading 76.60 57.57 spreading 76.60 54.58 average of five bitumen samples. Spreading means no stable droplet at all. ∆Average contact angle by Sessile drop Method. * In the same way as the surface energy components from advancing angles the surface energy components from receding angles of the bitumen samples are computed. These results are given in table 4.16. Table 4.16: Surface energy components of the bitumen samples using the Wilhelmy Plate Test, from receding contact angles in [mJ/m²]. Wilhelmy Plate Bitumen sample 4 Bitumen sample 5 Bitumen sample 6 Bitumen sample 7 Bitumen sample 8 Bitumen* γsTOT Stdev 44.51 N.A. 42.56 N.A. 46.30 N.A. 51.45 N.A. 41.08 N.A. γsLW Stdev 40.63 N.A. 39.15 N.A. 40.44 N.A. 47.57 N.A. 40.29 N.A. γsAB Stdev N.A. N.A. N.A. N.A. N.A. γs+ Stdev N.A. N.A. N.A. N.A. N.A. γs- Stdev N.A. N.A. N.A. N.A. N.A. 3.88 -0.45 8.38 3.41 -0.35 8.31 5.86 -0.91 9.45 3.88 -0.47 8.00 0.79 -0.02 7.86 45.18 4.02 41.62 3.38 3.84 1.82 -0.44 0.32 8.40 0.63 * average of five bitumen samples. In surface energy studies it is common to give the surface energy in two decimals. With a, for this case, estimated error of 12% the correct notation would for instance be 45 ± 5. The back-calculated contact angles of n-hexane and formamide are compared to the average measured contact angles measured with the Sessile Drop Method. The results are given in table 4.17. Aggregate characterisation in relation to bitumen-aggregate adhesion 65 Chapter 4: Experimental results Table 4.17: Contact angles on the bitumen samples, measured and calculated in [°]. Bitumen sample 4 Bitumen sample 5 Bitumen sample 6 Bitumen sample 7 Bitumen sample 8 Bitumen* * contact angle n-hexane measured∆ spreading spreading spreading spreading spreading spreading contact contact contact angle angle angle n-hexane formamide formamide calculated measured∆ calculated spreading 76.60 58.44 spreading 76.60 60.16 spreading 76.60 58.03 spreading 76.60 50.76 spreading 76.60 59.15 spreading 76.60 57.30 ∆ average of five bitumen samples. Spreading means no stable droplet at all. Average contact angle by Sessile drop Method. 66 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 5: Data analysis and discussion 5 Data analysis and discussion In this chapter the results of the experiments are analysed and discussed. 5.1 Roughness 5.1.1 Macro surface roughness It is found that the 4/8 aggregates of both the Greywacke and the Bestone (Gstone and Bstone) have a higher measured roughness than the sawed slices (Gsawed and Bsawed). This is an indication that the sawing results in a less rough surface on macro level. In the same way it is found that the slices of both the Greywacke and the Bestone (Gsawed and Bsawed) have less roughness than the same slices after sandblasting (Gsand and Bsand). So this sandblasting results in an increase in roughness. This increased roughness is still less than the macro surface roughness of the 4/8 aggregates (Gstone and Bstone). It should be mentioned that not too much weight should be given to the values and the differences between the treatments at this stage, because only one measurement per sample has been conducted. The results show however that the macro roughness of the 4/8 aggregates (Gstone and Bstone) is higher than the roughness of the slices (Gsawed and Bsawed). The sandblasted slices (Gsand and Bsand) have a higher roughness than the sawed slices. 5.1.2 Meso surface roughness The meso level roughness is determined at 20 and 50 times magnification. The measured roughness of the 4/8 aggregates (Gstone and Bstone) is larger than the measured roughness of the column samples. Here as well, the results indicate that sawing reduces the roughness index in comparison to the 4/8 aggregates. Sandblasting the sawed columns increases the roughness, but the roughness is still less than the measured roughness of the 4/8 aggregates. At meso level this holds for Greywacke as well as for Bestone. 5.1.3 Micro surface roughness At 100 times magnification the electron microscope pictures of the surface of the Greywacke sandblasted columns (Gsandlab) and the sawed columns (Gsawedlab) show no clear visual difference in roughness. Over the entire surface of the samples areas with lower and higher roughness are found. However the number of areas with a relative higher roughness dominates. It can be concluded that sandblasting of the Greywacke columns doesn’t result in a visual difference in micro roughness. On the surface of the three 4/8 Greywacke aggregate samples (Gstone), the areas with a relative low roughness are more present in comparison to the Greywacke columns (Gsandlab and Gsawedlab). Also for the Bestone columns (Bsandlab and Bsawedlab) it is difficult to differentiate visually the micro roughness. All the Bestone columns show areas with a low roughness and areas with a high roughness on their surfaces. So also here, no clear indication is found that sandblasting of the columns results in a difference in the micro roughness. The visual difference of the micro roughness between the Bestone 4/8 aggregates (Bstone) and the columns (Bsandlab and Bsawedlab) is larger than the difference between Greywacke 4/8 Aggregate characterisation in relation to bitumen-aggregate adhesion 67 Chapter 5: Data analysis and discussion aggregates (Gstone) and columns (Gsandlab and Gsawedlab). The Bestone 4/8 aggregates (Bstone) show on their surface more areas with a relative low roughness compared to the sandblasted (Bsandlab) and sawed columns (Bsawedlab). In some 1 mm² areas the number of areas with a relative low roughness is dominant. An explanation for this can be that more dust is present on the surface of the 4/8 aggregates (Bstone). Another possibility is that the 4/8 aggregates are more scraped and crushed onto each other, resulting in flat areas that are visible at 100 times magnification. The quantitative results of the Greywacke pictures give a more clear distinction between the micro roughness of the differently treated samples. On the sandblasted Greywacke columns (Gsandlab) more areas with fine texture are found than on the Greywacke sawed columns (Gsawedlab). More coarse texture areas are found on the sawed columns than on the sandblasted columns. This indicates that the sandblasting of the Greywacke columns results in more areas of fine texture and thus micro roughness is added. Comparing the quantitative results of the Greywacke columns to the Greywacke 4/8 aggregates results in the observation that the 4/8 aggregates (Gstone) have less areas with fine texture and more areas with coarse texture than both sawed and sandblasted column samples (Gsawedlab and Gsandlab). So in contrast to the macro and meso roughness, the Greywacke sawed columns (Gsawedlab) have more fine texture at micro level than the Greywacke 4/8 aggregates (Gstone). With sandblasting additional fine texture is added to the Greywacke samples. As mentioned above, a difference in micro roughness between the Bestone columns (Bsawedlab and Bsandlab) and the Bestone 4/8 aggregates (Bstone) is detected by means of the electron microscope pictures. This finding is contradicted by the quantitative analyses. According to the quantitative analyses, the Bestone sawed columns (Bsawedlab) and the Bestone 4/8 aggregates (Bstone) have an equal percentage of areas with fine texture. It is found, similar to the Greywacke samples, that by sandblasting the sawed Bestone columns, micro texture is added to the columns. The quantitative results show a shift from medium and coarse texture at the Bestone sawed columns (Bsawedlab) to the fine texture at the Bestone sandblasted columns (Bsandlab). The differences found between the visual pictures and the quantitative results can however be explained. For instance clear visible flat areas are found on the pictures (figure 5.1) of the Bestone 4/8 aggregates (Bstone). Such areas are not found on the pictures of both the sawed and sandblasted columns (Bsawedlab and Bsandlab). However these areas can be included in very coarse and very fine texture in the quantitative analyses. For instance when these flat areas are viewed with a higher magnification than 100 times, they might still be flat. In this case the flat areas should be included in the coarse areas. However when the flat areas show roughness at a higher magnification the areas should be included in the fine roughness areas. Figure 5.1: Indicated areas on Bstone1 which are fine or coarse textured in the quantitative analyses. 68 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 5: Data analysis and discussion 5.2 Specific surface area At all magnifications the measured specific surface area of the 4/8 aggregates of both the Greywacke and Bestone (Gstone and Bstone) is larger than that of the sandblasted and sawed columns (Gsandlab, Gsawedlab, Bsandlab and Bsawedlab). At all magnifications the sandblasted columns (Gsandlab and Bsandlab) have a larger specific surface area than the sawed columns (Gsawedlab and Bsawedlab). This indicates that, for both the Greywacke and the Bestone columns, sandblasting results in an increase of the specific surface area. This increased specific surface area of the sandblasted columns is however found to be less than the specific surface area of the 4/8 aggregates of both Greywacke and Bestone (Gstone and Bstone), at 7, at 20 and at 50 times magnification. It is important to mention that the measured specific surface area of all samples increases with increasing magnification. An explanation for this could be that with increasing magnifications one obtains a better representation of the real surface. The problem however is that at higher magnifications the measurements become less representative, because a smaller area is measured. It is not expected that the real values could be measured using whatever microscope magnification, because of the unknown errors and the increasing values of the measured specific surface area. Therefore other methods should be searched to measure the specific surface area of stone samples. 5.3 Porosity The Bestone 4/8 aggregates (Bstone) have a higher porosity than the sawed columns (Bsawedlab). A possible explanation for this difference is the sawing and drilling process. During sawing and drilling dust from this process might be pressed into the pores at the surface of the stone samples. One could hypothesise that, during boiling in de-mineralised water, not all the dust could be removed, because the dust was pressed too much and too deep into the pores. However, the non-drilled and non-sawed samples (Bsurface) of the slices show that this explanation is doubtful. The Bsurface samples also have a lower porosity, 2.01 %, than the Bestone 4/8 aggregates (Bstone). Therefore it is more likely that the Bestone 4/8 aggregates have a different porosity compared to the Bestone 5 kg boulder, which is used as the basis in the LOT research program for making the samples. This is supported by the deviation in the measured porosity between the column samples, Bsand and Bsawed, the nondrilled and non-sawed Bestone samples, Bsurface, and the Bestone 4/8 aggregates (Bstone). The three sample groups made from the Bestone 5 kg boulder show only a minor difference in porosity in comparison to the Bestone 4/8 aggregates, porosities of 2.01 to 2.15 % and 2.70 % respectively are measured. The differences in the measured porosities of the Greywacke samples are larger. For instance the sawed columns (Gsawedlab) have a porosity of 3.40 %. The sandblasted columns (Gsandlab) have a porosity of 1.65 %. This means that sandblasting crushes more than half of the pores. Significant errors in the measured porosity of the Greywacke samples are expected. It is expected that the errors occur, because of the small sample sizes of the stones. The Mercury Intrusion Porosimeter is mainly used for measuring the porosity of concrete, which has in most cases a higher porosity than the measured stones. However the instrument should be able to measure the porosity of stones if the accuracy of measurement is 0.1 µL. Aggregate characterisation in relation to bitumen-aggregate adhesion 69 Chapter 5: Data analysis and discussion 5.4 Chemical- and Mineralogical composition The ESEM chemical analysis of the surface of the samples doesn’t show a clear distinction between the treated Greywacke samples and between the treated samples on one hand and the Greywacke 4/8 aggregates on the other. However for Bestone, a difference in concentrated individual elements on the surface was found between the 4/8 aggregates and the Bestone columns (Bsawedlab and Bsandlab). No clear distinction was visible between the Bestone sawed columns (Bsawedlab) and the Bestone sandblasted columns (Bsandlab). This indicates that sandblasting has no effect on the presence of major chemical elements on the surface of the Greywacke and the Bestone samples. However a difference in chemical elements between the Bestone columns (Bsawedlab and Bsandlab) and the Bestone 4/8 aggregates (Bstone) is found. The result from this ESEM chemical analysis is just qualitative. By performing the analyses over an area of at least 0.5 cm², a more reliable and predictable result was tried to achieve for the stone with the same treatment and origin. It should be noticed that stones in general have a very heterogeneous character and that the elements found on the surface are influenced by a large number of uncontrollable external factors. In this particular case the ESEM chemical analyses gave no evidence that sandblasting and sawing has influenced the concentrated individual elements visible on the surface of the Greywacke samples. The difference in result between the Bestone 4/8 aggregates (Bstone) and the Bestone treated columns (Bsawedlab and Bsandlab) doesn’t directly have to do with the treatments. A possibility is that dust of crushing at the quarry is present on the 4/8 aggregates. The possible presence of dust on the 4/8 aggregates however would affect the bitumen-aggregate adhesion, which is not taking into account by using the columns. The quantitative chemical analyses (table 4.9) of the Greywacke samples show the largest difference between the Greywacke 4/8 aggregates samples (Gstone and Gstonecl) and the Greywacke laboratory samples which are prepared from the 5 kg boulder (Gsawedlab and Gsandlab). This difference is found in the CaO content. The CaO content of the 4/8 aggregates is 11.48 % (Gstone) and 14.57 % (Gstonecl), but for the Greywacke laboratory samples, which are made from the 5 kg boulder this content, is 5.09 % (Gsurface), 5.11 % (Gsawedlab) and 5.10 % (Gsandlab) respectively. However the silica content is almost constant over the Greywacke samples. The explanation that due to sandblasting silica is more abundant on the sandblasted columns is not likely. The contents of all oxides like, aluminium oxide (Al2O3), potassium oxide (K2O), magnesium oxide (MgO), sodium oxide (Na2O) and iron oxide (Fe3O2), show larger differences between Greywacke 4/8 aggregates (Gstone and Gstonecl) samples and the Greywacke laboratory stones (Gsawedlab Gsandlab and Gsurface) than between the 4/8 aggregates mutually and the laboratory stones mutually. Therefore it is expected that not the treatments of the samples have caused a distinguishable effect on the chemical content, but more the origin of the samples. It is known that the content per stone type can differ, not only per quarry, but per location in a quarry as well. The quantitative chemical analyses of the Bestone samples show the same trend as the Greywacke samples (table 4.9). The difference in mass percentage of all oxides mentioned before is smallest between the 4/8 aggregates (Bstone and Bstonecl) mutually and the laboratory stones (Bsawedlab, Bsandlab and Bsurface) mutually. For instance the iron oxide contents of the laboratory stones are found to be 2.29 % (Bsandlab), 2.67 % (Bsawedlab) and 2.60 % (Bsurface). The 4/8 aggregates showed to have an iron oxide content of 3.50 % (Bstone) and 3.48 % (Bstonecl). Also in this case it is believed that not the treatments of the 70 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 5: Data analysis and discussion samples have caused a distinguishable effect on the chemical content, but more the origin of the samples and therefore the heterogeneity of the stone type. Important is the content of silica of the sandblasted Bestone column (Bsandlab) and the sawed Bestone (Bsawedlab) column. The explanation that due to sandblasting more silica is present on the sandblasted columns is not likely, because the silica content of the sandblasted columns (53.19 %) is lower than the silica content of the sawed columns (60.88%). The XRD analyses showed that all Greywacke samples contain the same minerals (figure 4.23). The most important differences are found in the Greywacke plots at theta = 6, between theta = 18 and 20 and between theta = 46 and 50. At theta = 6 one can observe that the two 4/8 aggregate samples (Gstone and Gstonecl) have a smaller peak in comparison to the other samples. This peak indicate a difference in the presence of the mineral Clinochlore (Mg,Al,Fe)6(Si,Al)4O10(OH)8. Between theta = 18 and 20 three small peaks are found. However for both 4/8 aggregate samples these peaks are larger. These peaks indicate a difference in the presence of the minerals Clinochlore and Muscovite (K,Na)(Al,Mg,Fe)2(Si3.1Al0.9)O10(OH)2. The most significant difference in the plots is found between theta 46 and 50. Here the 4/8 aggregates samples show two much larger peaks in comparison to the laboratory stone samples. These peaks indicate the presence of Calcite (CaCO3). The higher peaks for the 4/8 aggregates (Gstone and Gstonecl) point at a higher Calcite content of the 4/8 aggregates. This is substantiated with the XRF analyses (table 4.9), which also shows a higher content of CaO and CO2 of the 4/8 aggregate samples (Gstone and Gstonecl) in comparison to the laboratory stone samples (Gsawedlab, Gsandlab and Gsurface). The minerals Quartz, disordered Albite, Calcite, Clinochlore, Muscovite and Orthoclase are found in all investigated Bestone samples (figure 4.24). Only one major difference between the plots of the Bestone samples is found. This difference is found in the XRD plots at theta = 6. For the Bestone 4/8 aggregate samples (Bstone and Bstonecl) a clear peak is visible. However for the laboratory stone samples (Bsawedlab, Bsandlab and Bsurface) only one small peak is visible, which is only a little larger than the background scatter. This peak refers to the presence of mineral of Clinochlore (Mg,Al,Fe)6(Si,Al)4O10(OH)8 in the sample. The results of the mineralogical analyses indicate that the difference between the 4/8 aggregates samples and the laboratory stones is larger than between the 4/8 aggregates mutually and the laboratory stones mutually. Therefore it is expected that the treatments of the samples have caused minor effect to the exposed mineralogical content in comparison to the effect due to the origin of the samples and therefore the heterogeneity of the stone types. Aggregate characterisation in relation to bitumen-aggregate adhesion 71 Chapter 5: Data analysis and discussion 5.5 Acidity Figure 4.23 showed that the pH acidities of the differently treated samples are almost the same. Only the non-boiled 4/8 aggregates (Gstone and Bstone) show a behaviour that differs from the other samples. This lower acidity of the 4/8 aggregates can possibly be explained by the presence of dust on the surface. This dust is possibly removed by boiling the 4/8 aggregates in de-mineralised water, because the boiled 4/8 aggregates (Gstonecl and Bstonecl) show an acidity like all the other samples. It was expected that the 4/8 aggregates would show a deviating acidity from the other samples, because of their expected larger specific surface area. With a larger specific surface area more material is able to dissolve at a higher rate. However the change of their acidity (from pH 7 to about pH 7.9/7.7) is lower than of the other stone samples (from pH 7 to about pH 8.0). The rate, at which the pH changes, is also lower for the non-boiled 4/8 aggregates (Gstone and Bstone) than the other stone samples contradicting what was expected. One can argue that this acidity test is not sensitive enough, because 8 of the 10 stone groups have almost the same measured acidity. These groups all have a deviation in pH values of less than 0.1. It is possible that, if the stones were immersed in a little less water, the measured pH values would deviate much more and the acidity test would be more distinctive. 5.6 Surface energy Table 4.8 shows that the sawed samples (Gsawed, Gsawedlab, Bsawed and Bsawedlab) have the lowest surface energy. The difference in surface energy between the non-drilled samples (Gsawed, Gsand, Bsawed and Bsand) and the drilled samples (Gsawedlab, Gsandlab, Bsawedlab and Bsandlab) is much smaller (0.01 to 0.42 mJ/m²) than the difference between sawed groups (Gsawed, Gsawedlab, Bsawed and Bsawedlab) and sandblasted (Gsand, Gsandlab, Bsand and Bsandlab) (3.71 to 8.19 mJ/m²). Comparisons between the other samples are difficult, because the other samples have non-stable droplets of the reference liquids. The results show that for all stone samples it was back-calculated that n-hexane would not form a stable droplet on the surface. All measurements show that this is correct. However the verification with formamide shows some difference between the back-calculated and the measured contact angles. In other researches [4,10] the same deviation of formamide is found. More details are given in the contact angle verification of bitumen in the next paragraph. The contact angle data stored on the CD-ROM shows non-zero measurements of droplet contact angles on the surface of the 4/8 aggregates (Gstone and Bstone). The question is however whether or not these contact angles are a real equilibrium between interfacial tension of the reference liquid, the vapour and the solid as described in equation A4. A possible other explanation is the influence of the roughness (figure 5.2). The droplet of the reference liquid spreads over the surface, because the total surface energy of the liquid is smaller than the total surface energy of the solid. 72 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 5: Data analysis and discussion Figure 5.2: First spreading of the droplet (left) then the droplet gets stuck in the roughness (right). During spreading the droplet gets trapped between two higher areas in the roughness. It seems that a stable droplet is formed on the basis of Young’s equation (A4), but in reality an additional component of the gravitation is included. This causes an underestimation of the surface energy of the stone. 5.7 Bitumen surface energy The total average surface energy of the bitumen calculated from the contact angles measured by means of the sessile drop method and the total average surface energy of the bitumen calculated from the advancing contact angles measured by means of the Wilhelmy plate method deviate (< 3%) less than the estimated maximum error in the Wilhelmy plate method (12%). However the receding angles from the Wilhelmy plate method deviate much more. The difference found between the advancing and receding angles can be ascribed to wetting and dewetting (see paragraph A.4.1). The difference between the sessile drop method and the Wilhelmy plate method can be ascribed to the fact that the sessile drop method measures static contact angles and the Wilhelmy plate method measures dynamic contact angles. However in this case some points of attention exists. Major point is that the dimensions of the bitumen plate samples in this research could not be measured accurately using the calliper. Therefore large measuring errors (12%) are estimated. Another important point of attention is found in the figures 4.25 to 4.27. Correct measurements should show straight lines for plots giving the force against the immersion depth. The measurements with the reference liquids water (figure 4.25) and glycerol (figure 4.27) could therefore be seen as correct measurements. However the measurements of diiodomethane show a clear zigzag pattern (figure 4.26). This phenomenon is known in literature as ‘slip-stick’ behaviour. Slip-stick is caused by roughness on the measured sample, by chemical interaction between measured sample and reference liquid or by dissolution of the measured sample in the reference liquid. It is unlikely that the roughness of the bitumen samples causes the slip-stick behaviour, because the plots of the measurements of water and glycerol have straight lines. It is expected that either dissolution of the bitumen plate samples in diiodomethane or some kind of chemical reaction between the bitumen and diiodomethane has taken place. The slip-stick phenomenon has an effect on the measured surface energy of the bitumen and therefore more measurement uncertainties are present in the surface energy components of the bitumen. The computer calculates the surface energy components of the bitumen by measuring the change in force when the bitumen is entering the reference liquid. In the case of slip-stick behaviour the change in force is not constant over the immersion depth. To get a constant change in force, the computer performs a regression fit. From the experimental results it is clear that n-hexane does not form a stable droplet on the surface as calculated in the back-calculation. The bitumen has a high non-polar surface energy component for bitumen (>18,4 mJ/m²). However the verification with formamide shows some difference between the back-calculated and the measured contact angles of formamide on the bitumen slices. The difference is smaller for the contact angles measured with the sessile drop method and larger for the contact angles measured with the Wilhelmy plate method. Because Aggregate characterisation in relation to bitumen-aggregate adhesion 73 Chapter 5: Data analysis and discussion γ lTOT·cos(θ ) the sessile drop method gives static contact angles and the Wilhelmy plate method gives dynamic contact angles, it has limited use to compare the measured static angles to the backcalculated dynamic contact angles. This leaves the difference between back-calculated and the measured contact angles of formamide by the sessile drop method. In other researches [4,10] this same deviation of formamide is known. Kwok and Neumann (2003) developed a method to verify the deviation of solely formamide in relation to the used other reference liquids. In this method the total surface energy of the reference liquid Bitumen sample 1 is plotted against this surface energy multiplied with the 40 diiodo measured contact angles. The m ethane plot should show a straight 30 relation for the different 20 reference liquids [9]. This form am ide glycerol method has been used for the 10 three bitumen samples used in the sessile drop method. 0 w ater The results are given in 45 55 65 75 -10 figures 5.3 to 5.5. Total surface energy reference liquid [mJ/m²] Figure 5.3: Kwok and Neuman plot of bitumen sample 1. Figures 5.3 to 5.5 show that also in this research the contact angles of the three reference liquids water, diiodomethane and glycerol are almost on a straight line in the plots for all the three bitumen samples. Figure 5.4: Kwok and Neuman plot of bitumen sample 2. Bitumen sample 2 40 diiodo m ethane γ lTOT·cos(θ ) 30 20 form am ide 10 glycerol 0 -10 w ater 45 55 65 75 Total surface energy reference liquid [mJ/m²] 74 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 5: Data analysis and discussion Bitumen sample 3 40 30 γ lTOT·cos(θ ) However formamide shows a clear deviation in the plots. It is interesting that other researchers also find this deviation of formamide by bitumen measurements [4]. This behaviour of formamide is possibly caused by a chemical interaction between bitumen and formamide. Another explanation is that the bitumen dissolves in the formamide. Figure 5.5: Kwok and Neuman plot of bitumen sample 3. diiodo m ethane 20 form am ide 10 glycerol 0 -10 45 55 65 75 w ater -20 Total surface energy reference liquid [mJ/m²] With the measured surface energy of the bitumen and the stone samples the fundamental work of adhesion between them can be calculated. For this calculation it is decided to use the average surface energy of the bitumen measured by the sessile drop method, because for the sessile drop method the estimated measurement error in this research is the smallest. The fundamental work of adhesion between the bitumen and the stone samples is calculated using equation A20. The results are given in table 5.1. Table 5.1: Calculated fundamental work of adhesion between bitumen and stone samples. Greywacke sample Gstonecl*MIN Gsurface*MIN Gstone*MIN Gsandlab*MIN Gsand*MIN Gsawedlab Gsawed *MIN Wa [mJ/m²] 88.0 88.0 87.9 87.4 86.9 85.3 85.0 Bestone sample Bstonecl*MIN Bsurface*MIN Bstone*MIN Bsand*MIN Bsandlab Bsawed Bsawedlab Wa [mJ/m²] 88.0 87.9 87.7 85.6 85.4 83.5 83.2 value is minimum value, at least one not stable droplet. The contact angle measurements of the top five Greywacke samples and top three Bestone samples are dominated by non-stable droplets. It is expected that the non-stable droplets result in an underestimation of surface energy components of these samples. Therefore is it expected that the fundamental work of adhesion for these samples is larger. The effect of the aggregate treatments on the fundamental work of adhesion is uncertain. The method of calculating the fundamental work of adhesion underestimates the fundamental work of adhesion between bitumen and aggregate. The surface energy of the bitumen is measured at 20°C. At 20°C the bitumen has a relative high viscosity. However in a mixing plant of a contractor the aggregates are coated with bitumen at 150°C. At this temperature the bitumen has a lower viscosity and therefore molecules are more able to aim and migrate towards the surface of the aggregate. Bitumen molecules, which cause a stronger adhesive bond, are more attracted to the aggregate surface than bitumen molecules which cause a lower adhesive bond. This is not taken into account by this calculated fundamental work of adhesion. Aggregate characterisation in relation to bitumen-aggregate adhesion 75 Chapter 5: Data analysis and discussion Van Oss, Good and Chaudhury stated correctly that their proposed ratio has no effect on the calculated fundamental work of adhesion, in theory. Siliceous aggregates used in road engineering are expected to be large mono-polar basic, irrespective of the ratio between the Lewis acid and the Lewis base component of water. The estimated number of hydroxyl groups on the surface on crystalline silica is about four to five OH groups per nm² [2,4]. Bitumen in general is expected to show a small mono-polar Lewis acidic character. The fundamental work of adhesion is partly calculated by multiplying the Lewis base component of the stones with the Lewis acid component of the bitumen (see equation A20) and therefore two non-zero components are multiplied resulting in a large Lewis polar part of the fundamental work of adhesion. However with the ratio between Lewis acid and Lewis base component of water of 1:1, the bitumen are measured to be mono-polar basic in the sessile drop method. Therefore the Lewis base component of the stone is multiplied by the almost zero Lewis acid component of the bitumen and visa versa resulting in a small contribution of the polar Lewis interaction to the fundamental work of adhesion. The problem is that the almost zero components of the siliceous aggregates and the bitumen are possibly dominated by errors and could therefore as well be zero. Then the calculated contribution of the Lewis interaction to the fundamental work of adhesion between the aggregate and the bitumen is zero. It is expected among chemists that water has a higher Lewis acid component than a Lewis base component, under standard conditions. Therefore the measured values of the bitumen would shift more to the acid component, resulting in a decreasing chance of errors by the estimation of the adhesion between especially bitumen and siliceous aggregates. 76 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 6: Conclusions and recommendations 6 Conclusions and recommendations In this chapter the conclusions are given, followed by some recommendations for further research. 6.1 Conclusions 6.1.1 Roughness 6.1.1.1 Macro surface roughness This study showed a difference in roughness between the samples used for mechanical testing in the LOT research program and aggregates used by contractors for road construction. At macro level a distinct difference is found. The 4/8 aggregates (Gstone and Bstone) have a higher roughness than the sandblasted samples (Gsand and Bsand). At macro level the results show that sawing reduces the roughness. With sandblasting of the sawed surface the roughness is increased, but this is still less than the macro surface roughness of the 4/8 aggregates. This is found to be true for both tested stone types, Greywacke and Bestone. 6.1.1.2 Meso surface roughness At meso level the same is found for the roughness determined at 20 and 50 times magnification. The measured roughness of the 4/8 aggregates (Gstone and Bstone) is higher than the measured roughness of the column samples (Gsawedlab, Gsandlab, Bsawedlab and Bsandlab). The results indicate that sawing reduces the roughness while sandblasting the columns increases the roughness. This increased roughness is still less than the roughness of the 4/8 aggregates. This holds for Greywacke as well as Bestone. 6.1.1.3 Micro surface roughness At micro level no clear distinction was found by visual observation for the roughness between the Greywacke stones of different origin and treatment. The quantitative results show however a difference. Sandblasting the Greywacke columns increases the areas with fine texture compared to the results when the columns are sawed. However more areas with fine texture are found on the surface of the sawed columns (Gsawedlab and Bsawedlab) than on the 4/8 aggregates (Gstone and Bstone). For the Bestone samples a clear visual difference was found between the 4/8 aggregates (Bstone) on one side and the sawed columns and sandblasted columns (Bsawedlab and Bsandlab) on the other side. The 4/8 aggregates show areas with low surface roughness, possibly caused by dust on the surface, which however would also affect the adhesion. The quantitative results show that due to sandblasting fine texture is added. This conclusion was developed by comparing the results obtained on the sawed columns (Bsawedlab) with the results obtained on the sandblasted columns (Bsandlab). However this fine texture is less present on the surface of the 4/8 aggregates (Bstone), resulting in possible different adhesion behaviour. Aggregate characterisation in relation to bitumen-aggregate adhesion 77 Chapter 6: Conclusions and recommendations 6.1.2 Specific surface area At all magnification levels the specific surface area of the 4/8 aggregates of both Greywacke and Bestone (Gstone and Bstone) is larger than the specific surface area of the column samples (Gsawedlab, Gsandlab, Bsawedlab and Bsandlab). Sandblasting increases the specific surface area of the sawed column samples (Gsawedlab and Bsawedlab). 6.1.3 Porosity In this study a difference is found between the porosity of the Bestone 4/8 aggregates (Bstone and Bstonecl) and the stone samples made from the 5 kg boulder (Bsawedlab, Bsandlab and Bsurface). The Bestone 4/8 aggregates have a higher porosity. However no indication is found that a treatment, like sawing and sandblasting has a significant effect on the porosity of the stones. 6.1.4 Chemical and Mineralogical composition No indication is found that boiling in de-mineralised water, sawing and sandblasting has a significant effect on the presence of the chemical elements and the minerals of the stones. 6.1.5 Acidity The Arrhenius acidity tests have shown that boiling could have an effect on the adhesion characteristics of stones. The non-boiled, and therefore probably dustier, 4/8 aggregates (Bstone) have a lower measured Arrhenius acidity than the boiled 4/8 aggregates (Bstonecl). The lower pH value is a disadvantage when the used bitumen is more acidic. The higher Arrhenius acidity of the laboratory stones (Gsawedlab, Gsandlab, Gsurface, Bsawedlab, Bsandlab and Bsurface) indicates that they have more Arrhenius basic material for chemical interaction with the bitumen resulting in a higher adhesive bond. 6.1.6 Surface energy The surface energy measurements of the samples indicate that sandblasting increases the surface energy of the stones. Furthermore it is found that the effect of column drilling has a much smaller effect or even no effect on surface energy of the stones. However because of the imperfection of the used sessile drop method on stones, an accurate surface energy measurement could not be conducted for every sample. Therefore the effect of treatments, like sawing and the difference between laboratory stones and 4/8 aggregates isn’t found. Exactly the same holds for the calculated fundamental work of adhesion. The fundamental work of adhesion between the bitumen and the stone columns increases when the columns are sandblasted. It is found that the effect of column drilling has a much smaller effect or even no effect on the calculated fundamental work of adhesion. Because the surface energy of the other stone samples could not be measured, the effects of the other treatments could not be determined. 78 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 6: Conclusions and recommendations 6.1.7 Overall conclusion This report shows that some surface treatments have an effect on the stone adhesion properties. The effects are summarised in tables 6.1 and 6.2. For instance sandblasting increases the roughness and the specific surface area of the sawed samples. The increased roughness and specific surface area after sandblasting are however smaller than the roughness and specific surface area of the 4/8 aggregates (table 6.1 and 6.2). At 100 times magnification the roughness of the sandblasted samples is larger than the roughness of the Bestone 4/8 aggregates (table 6.2). It is not known if this micro roughness has any (significant) effect on the adhesion of the stone samples. Table 6.1: Relative comparisons of properties of Greywacke aggregate samples treated in different ways to the properties of the untreated Greywacke 4/8 aggregate. Sample Gsawed Gsawedlab Property Macro roughness Meso roughness Micro roughness ≈ (ESEM) Micro texture ≈ SSA pH + Porosity + Chemical composition ≈ (ESEM) Chemical composition ≠ (XRF) Mineralogical ≈ composition (XRD) Surface energy - Gsand Gsandlab Gsurface Gstonecl ≈ + + ≈ ? + + + ≠ ≠ ≈ ≈ ≈ = ? ? ? - means property is smaller than property of the 4/8 aggregates (Gstone). = means property is the same as the property of the 4/8 aggregates (Gstone). + means property is larger than the property of the 4/8 aggregates (Gstone). ≈ means property is more or less the same as the property of the 4/8 aggregates (Gstone). ≠ means property is different than the property of the 4/8 aggregates (Gstone). ? means property is unknown. Aggregate characterisation in relation to bitumen-aggregate adhesion 79 Chapter 6: Conclusions and recommendations Table 6.2: Relative comparisons of properties of Bestone aggregate samples treated in different ways to the properties of the untreated Bestone 4/8 aggregate. Sample Bsawed Property Macro roughness Meso roughness Micro roughness (ESEM) Micro texture SSA pH Porosity Chemical composition (ESEM) Chemical composition (XRF) Mineralogical composition (XRD) Surface energy - Bsawedlab Bsand Bsandlab Bsurface Bstonecl + - + + + ≈ + ≠ + + ≠ ≠ ≈/ ≠ ≈/ ≠ = ≈ ≈ ≈ = - ? ? - -/? - means property is smaller than property of the 4/8 aggregates (Bstone). = means property is the same as the property of the 4/8 aggregates (Bstone). + means property is larger than the property of the 4/8 aggregates (Bstone). ≈ means property is more or less the same as the property of the 4/8 aggregates (Bstone). ≠ means property is different than the property of the 4/8 aggregates (Bstone). ? means property is unknown. The chemical compositions of the Greywacke 4/8 aggregates (Gstone and Gstonecl) are almost the same (table 6.1). The chemical compositions of the samples prepared from the 5 kg boulder (Gsawedlab, Gsandlab and Gsurface) are almost the same as well (table 6.1). However the chemical compositions of the Greywacke 4/8 aggregates (Gstone and Gstonecl) are different from the chemical compositions of the samples prepared from the 5 kg boulder (Gsawedlab, Gsandlab and Gsurface). The same holds for the Bestone samples (table 6.2). In general aggregates are known to be heterogeneous. The adhesion characteristics of single aggregates can be determined. However the adhesion characteristics of aggregates made from one stone type might show a lot of variation. This variation in adhesion characteristics of aggregates made from one stone type might be more important than the change in aggregate characteristics found in this study. In a similar way external parameters might be dominating the adhesion behaviour. In mechanical tests as used in the LOT project, the effect on the adhesion behaviour of for instance the selected bitumen film thickness might be more important than the effect of the aggregate characteristics, for instance the micro roughness. Because it isn’t possible to quantify the effects of any of the surface treatments, it is concluded that more research is necessary to determine the effects on the adhesion characterisation of the treatments used in the LOT research program. 80 Aggregate characterisation in relation to bitumen-aggregate adhesion Chapter 6: Conclusions and recommendations 6.2 Recommendations To find the effects of the other treatments on the surface energy of the stones it is recommended to use other types of surface energy instruments, e.g. tensiometer, microcalori meter, universal sorption device. In the LOT research program it was decided to use sandblasted columns in the mechanical tests, because it was assumed that sandblasting improved the reproducibility. However the tables 6.3 to 6.6 show that the standard deviation in the results of the sawed columns (Gsawedlab and Bsawedlab) is smaller than in the results of the sandblasted columns (Gsandlab and Bsandlab). This could however be a coincidence. It is recommended to conduct more measurements to determine if the surface of the sawed columns is more reproducible than the surface of the sandblasted columns. Table 6.3: Measured values of parameters Pa and Pq at 20 times magnification. LSCM (20X) Gsawedlab Gsandlab Bsawedlab Bsandlab n 3 3 3 3 Pa [µm] 3.79 4.99 5.21 6.63 Stdev 0.59 1.01 0.75 1.50 Stdev/ Pa 0.156 0.202 0.144 0.226 Pq [µm] 5.14 6.85 7.26 8.57 Stdev 0.81 1.06 1.02 1.98 Stdev/ Pq 0.158 0.155 0.140 0.231 Stdev 0.25 0.74 0.71 2.81 Stdev/ Pq 0.050 0.106 0.114 0.293 Table 6.4: Measured values of parameters Pa and Pq at 50 times magnification. LSCM (50X) Gsawedlab Gsandlab Bsawedlab Bsandlab n 3 3 3 3 Pa [µm] 3.81 5.15 4.58 7.45 Stdev 0.21 0.77 0.52 2.56 Stdev/ Pa 0.055 0.150 0.114 0.344 Pq [µm] 5.02 7.00 6.25 9.60 Table 6.5: Specific surface area by LSCM at 20 times magnification. LSCM (20X) Gsawedlab Gsandlab Bsawedlab Bsandlab SSA [µm²/µm²] 1.70 1.86 2.09 2.26 Stdev 0.04 0.19 0.35 0.30 Stdev/ SSA 0.024 0.102 0.167 0.133 Table 6.6: Specific surface area by LSCM at 50 times magnification. LSCM (50X) Gsawedlab Gsandlab Bsawedlab Bsandlab SSA [µm²/µm²] 3.03 3.41 3.11 3.51 Stdev 0.08 0.24 0.06 0.29 Stdev/ SSA 0.026 0.070 0.019 0.083 It is recommended to determine which type of roughness (macro, meso or micro level) has the biggest effect on adhesion. The same is recommended for the specific surface area. It would furthermore be interesting if a relation could be found between the chemical and mineralogical composition of the stones and the adhesive bond strength. In general it is also recommended to do more research in the field of surface energy, the surface energy theories and their application in road engineering. Finally it is recommended to Aggregate characterisation in relation to bitumen-aggregate adhesion 81 Chapter 6: Conclusions and recommendations perform more research into the reliability of the assessment of the Lewis acid and Lewis base components as well as the ratio between those parameters. 82 Aggregate characterisation in relation to bitumen-aggregate adhesion Literature Literature [1] Bagampadde, U., Isacsson, U. and Kiggundu, B.M. (2001); Fundamentals of stripping in bituminous pavements; State-of-the-Art; Research Report ISSN 1650-867X; Division of Highway Engineering, Royal Institute of Technology, Stockholm, Sweden. [2] Ernstsson, M. and Larsson, A. (1999); A multianalytical approach to characterize acidic adsorption sites on a quartz powder; Colloids and Surfaces, 168, pp. 215-230. [3] Groenendijk, J. (1998); Accelerated testing and surface cracking of asphaltic concrete pavements; Ph.D. dissertation, Civil engineering; November 1998; Delft University of Technology, Delft, NL. [4] Hefer, A. and Little, D. (2005); Adhesion in bitumen-aggregate systems and quantification of the effects of water on the adhesive bond; report ICAR/505-1; Texas Transportation Institute; Texas A&M University System, College Station, Texas, USA. [5] Huurman, M. (2007); ‘Lifetime Optimisation Tool’, LOT, the Kernel; report 7-07-170-1; September 2007; Delft University of Technology, Delft, NL. [6] Huurman, M. and Mo, L.T. (2007); ‘Lifetime Optimisation Tool’, fatigue in mortar and adhesive zones; Measurements, test interpretation and determination of model parameters; report 7-07-170-2; September 2007; Delft University of Technology, Delft, NL. [7] Huurman, M. and Woldekidan, M.F. (2007); Mortar response; Measurements, test interpretation and determination of model parameters; report 7-07-170-3; September 2007; Delft University of Technology, Delft, NL. [8] Khedoe, R.N. and Moraal, J. (2007); Sample preparation and laboratory testing for the ‘Lifetime Optimisation Tool’ research program; report 7-07-170-4; September 2007; Delft University of Technology, Delft, NL. [9] Kwok., D.Y. and Neumann, A.W. (2003); Contact angle measurements and criteria for surface energetic interpretation; Contact angle wettability and adhesion, 3, pp. 117-159. [10] Little, D. and Bashin, A. (2006); Using surface energy measurements to select materials for asphalt pavement; final report for NCHRP project 9-37; Web-only document 104; Texas Transportation Institute; Texas A&M University System, College Station, Texas, USA. [11] Lytton, R.L., Masad, E.A., Zollinger, C. and Bulut, R. (2005); Measurements of surface energy and its relationship to moisture damage; report FHWA/TX-05/0-45242; Texas Transportation Institute; Texas A&M University System, College Station, Texas, USA. Aggregate characterisation in relation to bitumen-aggregate adhesion 83 Literature [12] Nguyěn, P.Q.Y.E. (2007); Asphalt pavements based on environmentally friendly waste materials; Ph.D. dissertation; Chemical- and Materials engineering; January 2007; Université Libre de Bruxelles, Brussels, Belgium. [13] Oss, C.J. van, Chaudhury, M.K. and Good, R.J. (1988); Interfacial Lifshitz-van der Waals and polar interactions in macroscopic systems; Chemical Reviews, 1988, 88, pp. 927-941. [14] Pearl, R.M. (1955); The minerals and rocks; fifth printing; MC Graw-Hill Book Company inc., New York, NY, USA. [15] Peekstok, E.R. (2001); Application of laser scanning confocal microscope in metal research (in Dutch); Materialen & Processen, November/December 2001, pp. 24-30; NL. [16] Roberts, F.L., Kandhal, P.S., Brown, E.R., Lee, D.Y. and Kennedy, T.W. (1991); Hot mix asphalt; Materials, mixture, design and construction; Second edition 1996; NAPA research and education found, Lanham, Maryland, USA. [17] Washburn, E.W. (1921); A method of determining the distribution of pore sizes in a porous material; Proceedings of the National Academy of Sciences, Volume 7 (115). [18] Whiteoak, D. (1990); The Shell bitumen handbook; second edition September 1991, Shell Bitumen U.K., Chertsey, UK 84 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix A: Surface energy Appendix A: Surface energy In this chapter the results are given of a literature review on surface free energy. A.1 Intermolecular forces In 1873 Johannes Diderik van der Waals proposed the existence of electrodynamic forces interacting between molecules. Continuing on this work Keesom described a type of these forces acting between permanent dipole molecules. A molecule is dipole charged when atoms with different electronegativity are bonded. The atom with the higher electronegativity tends to attract the shared electrons more, causing a delta negative charge for this atom and a delta positive charge for the other less electronegative atom. A second requirement is that the spatial structure of the molecule doesn’t neutralise the effects of the dipole charge, i.e. the centre of the negative charge doesn’t coincide with the centre of the positive charge. Between molecules opposite charged ends attract. These Keesom dipole-dipole interactions are called orientation forces. Debye proposed an electrodynamic force between a dipole molecule and a non-dipole molecule. The end of a charged dipole molecule causes an opposite interaction between the nuclei and the electron clouds in a non-polar molecule, resulting in a polarisation. The nonpolar molecule is induced to behave as a dipole. These Debye dipole-induced dipole interactions are called induction forces. Electrodynamic forces between non-polar molecules were described by London. London stated that, because electrons are able to move freely through the electron clouds of atoms in a molecule, a temporarily dipole resulting in electrodynamic forces might occur when electrons are coincidentally more on one side of the molecule. These instantaneous dipole molecules interact with other molecules. These London forces are called dispersion forces. Another intermolecular bond occurs when a nucleiphilic atom in a molecule, called the donor, has at least one unshared pair of electrons. The atom “feels” an abundance of electrons. The atom in the molecule interacts with an electrophilic atom in another molecule, called the acceptor, by sharing an unshared pair of electrons. This type of interaction resembles characteristics of covalent and ionic bonding, but isn’t interacting between atoms/ions but between molecules. A special example of this interaction is called hydrogen bonding. For instance in a water molecule, the oxygen atom has a much higher electronegativity than one of the two hydrogen atoms. Together with the asymmetry, because the angle between the HO-H atoms is about 104.5°, water molecules are polar. The oxygen atom attracts the shared electrons more than one of the two hydrogen atoms and becomes in this way delta negatively charged, the hydrogen atoms become delta positive. An oxygen atom has six electrons in its outer electron orbitals. A noble gas has a noble gas configuration of eight electrons in its outer orbitals. Non noble gas atoms, like oxygen, try to copy this noble gas configuration, known as the octet rule, by producing shared electrons with other atoms forming molecules. That is why an oxygen atom has two covalent bonds, one covalent bond per hydrogen atom. But a water molecule is as stated before a very strong dipole, therefore the shared electrons are more ‘possessed’ by the oxygen atom. In this way the oxygen atom in a water molecule becomes nucleiphilic (Lewis base). Because it has too many electrons, it wants to interact with a nucleon. The hydrogen atoms in the same molecule on their turn behave electrophilic (Lewis acid), and want to search for electrons. Because this phenomenon occurs in all water Aggregate characterisation in relation to bitumen-aggregate adhesion 85 Appendix A: Surface energy molecules, the oxygen atoms interact by electrostaticly sharing electrons with hydrogen atoms from other molecules. It should be said again that this electron sharing between two molecules is not covalent and is much weaker compared to covalent atomic bonding. Figure A.1: Lewis structures of: a single oxygen atom, a single water molecule and water molecules interacting by hydrogen bonding. [van Lent 2007] Lewis proposed this intermolecular bonding by electron donor and acceptor molecules. He extended his work by including hydrogen bonding. Lewis’ overall work was supported by introducing so called Lewis structures for visualising the possible donors and acceptors of electrons. In figure A.1 an example of Lewis structures is given. A.2 Relation between intermolecular forces and surface free energy In the bulk of a material the molecules are surrounded with other molecules. This results in intermolecular forces described in the previous paragraph. The molecules direct at the surface on the other hand, are at least on one side not surrounded with other molecules. Therefore the molecules direct at the surface have free intermolecular forces to interact with passing molecules. For liquids it is generally accepted that the intermolecular forces in the bulk and the free intermolecular forces at the surface are equal, only for solids this is not the case. When a bulk is split into two pieces, two new surfaces are created. This results in a change of the Gibbs free energy of the system. Because two new surfaces are created the total change of the Gibbs free energy is given as: where ∆G11 γ ∆G11 = 2 ⋅ γ 1 = change of Gibbs free energy per unit area = surface free energy (A1) Although surface free energy is the correct term in thermodynamics for the energy acting between the two surfaces, surface energy is sometimes referred to this as well. In this report surface free energy and surface energy will be used interchangeable and both terms will refer to the same thermodynamic characteristic. Surface free energy is given in the unit of [J/m²] or [N/m¹]. 86 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix A: Surface energy Under ideal circumstances, like for instance no energy dissipation in the material, the total work of cohesion, so the total work that is needed to make two new surfaces from the bulk, is equal in absolute value to the change in Gibbs free energy: c where W ∆G11 W c = − ∆G11c = work of cohesion = change of Gibbs free energy per unit area (A2) This relation was the basis for the relation for the work of adhesion of two different materials. Dupré postulated this relation for the work of adhesion under ideal circumstances, like for instance no energy dissipation in the material, so the total work that is needed to split the two materials from each other as: a where W ∆G12 γ1 γ2 γ12 W a = − ∆G12a = γ 1 + γ 2 − γ 12 = work of adhesion = change of Gibbs free energy per unit area = surface free energy of material 1 = surface free energy of material 2 = interfacial energy between materials 1 and 2 (A3) Young proposed a relationship between contact angles of a liquid on an ideal flat solid and the surface free energies of both the liquid and the solid (figure A.2). Figure A.2: The three-phase boundary of a liquid drop on a solid surface in vapour. [Hefer and Little 2005] This relation, know as Young’s equation, is given as: γ sv = γ sl + γ lv ⋅ cos θ sl where γsv γsl γlv θsl (A4) = interfacial energy between solid and vapour = interfacial energy between solid and liquid = interfacial energy between liquid and vapour = contact angle between solid and liquid The relationship between the surface free energy of a solid in vacuum and the surface free energy in vapour can be written as: γ sv = γ s − π esv where γsv γs πesv (A5) = interfacial energy between solid and vapour = surface free energy of solid = equilibrium spreading pressure of solid in the saturated vapour of the solid The same can be done for the surface free energy of a liquid in vacuum: Aggregate characterisation in relation to bitumen-aggregate adhesion 87 Appendix A: Surface energy γ lv = γ l − π elv where γlv γl πelv (A6) = interfacial energy between liquid and vapour = surface free energy of liquid = equilibrium spreading pressure of liquid in the saturated vapour of the liquid Rewriting equation (A4) and substituting (A5) and (A6) gives: ( γ l − π elv ) + ( γ l − π elv ) ⋅ ( cos θ sl ) = γ s − π esv + γ l − π elv − γ sl where γl πelv θsl γs πesv γsl (A7) = surface free energy of liquid = equilibrium spreading pressure of liquid in the saturated vapour of liquid = contact angle between solid and liquid = surface free energy of solid = equilibrium spreading pressure of solid in the saturated vapour of liquid = interfacial energy between solid and liquid In surface free energy measurements by means of contact angle measurements, for example the sessile drop method, it is common to neglect the contributions of the spreading pressure, because these contributions are thought to be magnitudes of orders smaller than the surface free energies. This results in the next equation: γ l ⋅ (1 + cos θ sl ) = γ s + γ l − γ sl where γl θsl γs γsl (A8) = surface free energy of liquid = contact angle between solid and liquid = surface free energy of solid = interfacial energy between solid and liquid The relation (A3) can be rewritten for a liquid-solid system as: a where W γs γl γsl W a = γ s + γ l − γ sl = work of adhesion = surface free energy of solid = surface free energy of liquid = interfacial energy between solid and liquid (A9) So from equations (A7), (A8) and (A9) it is clear that the work of adhesion between liquid and solid equals the surface free energy of the liquid multiplied by the contact angles between liquid and solid. This is known as the Young-Dupré equation: a where W ∆G12 γlv γl θsl 88 W a = −∆G12a = γ lv ⋅ (1 + cos θ sl ) ≈ γ l ⋅ (1 + cos θ sl ) = work of adhesion = change of Gibbs free energy per unit area = interfacial energy between liquid and vapour = surface free energy of liquid = contact angle between solid and liquid Aggregate characterisation in relation to bitumen-aggregate adhesion (A10) Appendix A: Surface energy A.3 Surface free energy theories Many different theories concerning the composition of the surface energy components and the derivation of the work of adhesion have been proposed. In this paragraph some important theories are described. A.3.1 Fowkes’ theory Fowkes proposed that the surface free energy is a superposition, e.g. the total surface free energy of a material is the sum of all the intermolecular forces: γ = γ d + γ o + γ i + γ ab + γ h where γ γd γo γi γab γh (A11) = total surface free energy = energy of London dispersion forces = energy of Keesom orientation forces = energy of Debye induction forces = energy of Lewis acid-base bond forces = energy of hydrogen bond forces Fowkes stated that the energy from dispersion and induction forces could be combined to one non-polar component. Furthermore one polar component was introduced to combine the energies of the other intermolecular forces. γ = γ n +γ where γ γn γp p (A12) = total surface free energy = energy of non-polar forces = energy of polar forces Fowkes showed that the work of adhesion between two materials of the non-polar forces is equal to the square root of the product of the non-polar energies of both materials: where Wa γln γsn n Wan = 2 γ ln ⋅ γ sn = Work of adhesion of non-polar energy components = energy of non-polar forces of liquid = energy of non-polar forces of solid (A13) Fowkes stated that the non-polar surface energy component of a solid can be measured by making a droplet with one known non-polar liquid on the solid’s surface and using the following equation: γ l (1 + cos θ sl ) = 2 γ ln ⋅ γ sn where γl θsl γln γsn (A14) = surface free energy of liquid = contact angle between solid and liquid = energy of non-polar forces of liquid = energy of non-polar forces of solid Aggregate characterisation in relation to bitumen-aggregate adhesion 89 Appendix A: Surface energy A.3.2 Extended Fowkes’ harmonic mean Continuing on this work the polar surface energy components were added by Owens and Wendt in equation (A14) to become: γ l (1 + cos θ sl ) = 2 where γl θsl γln γsn γlp γsp ( γ ln ⋅ γ sn + γ lp ⋅ γ sp ) (A15) = total surface free energy of liquid = contact angle between solid and liquid = energy of non-polar forces of liquid = energy of non-polar forces of solid = energy of polar forces of liquid = energy of polar forces of solid Both the non-polar and polar components of the surface free energy of a solid can be measured by using two reference liquids, preferably one non-polar and one polar, for making droplets on the surface of the solid. A.3.3 Acid-Base theory Also known as the van Oss-Good-Chaudhury theory, the acid-base theory uses the harmonic mean. Van Oss, Good and Chaudhury stated that the true polar surface energy components are attractive if charged opposite. Chaudhury proposed that the Keesom orientation forces are additives of the Debye and London forces. So the Keesom orientation forces were combined with the Debye induction and the London dispersion forces to form the non-polar Lifshitz-van der Waals component. γ LW = γ d + γ o + γ i where γ γd γo γi (A16) = surface free energy of non-polar Lifshitz-van der Waals interactions = energy of London dispersion forces = energy of Keesom orientation forces = energy of Debye induction forces The true polar component was subscribed to the Lewis electron donor and acceptor interactions, hydrogen bonds included. To include the electron donating and electron accepting attraction the polar component was decomposed in an acid and a base component. Van Oss, Good and Chaudhury used the harmonic mean to combine the acid and base component to result in the total polar acid-base component. γ where γ γγ+ 90 = 2 γ − ⋅γ + = surface free energy of polar acid-base interactions = contribution of Lewis base, electron donating = contribution of Lewis acid, electron accepting AB Aggregate characterisation in relation to bitumen-aggregate adhesion (A17) Appendix A: Surface energy With the superposition of the Lifshitz-van der Waals and the acid-base component of the liquid and the solid the following relation between contact angle and surface energy components is found. γ l (1 + cos θ sl ) = 2 where γl θsl γlLW γsLW γlγs+ γl+ γs- ( γ lLW ⋅ γ sLW + γ l− ⋅ γ s+ + γ l+ ⋅ γ s− ) (A18) = total surface free energy of liquid = contact angle between solid and liquid = free energy of Lifshitz-van der Waals forces of liquid = free energy of Lifshitz-van der Waals forces of solid = contribution of Lewis base of liquid = contribution of Lewis acid of solid = contribution of Lewis acid of liquid = contribution of Lewis base of solid In contrast to the two components extended Fowkes’ theory, not all the surface energy components of the acid-base theory are known. For polar liquids like water and formamide the contributions of the acid and base components to the total surface free energy are unknown. Until now it is still not possible to determine the separate values of the acid and base components. Van Oss, Good and Chaudhury therefore proposed, an arbitrary but convenient, ratio of 1:1 for the acid and base component of water at 20°C. This results in γwater+ = γwater- = 25,5 mJ/m². With all the known components of the alkanes, because the alkanes are non-polar and thus they all only have a Lifshitz-van der Waals component, the surface energy components of other liquids were measured. These surface energy components are given in table A.1. Table A.1: Surface energy components of reference liquids in mJ/m² according to the vanOss-Good-Chaudhury scale. [van Oss, Chaudhury and Good 1988] Reference liquid Distilled water Diiodomethane Glycerol n-Hexane Formamide γlTOT 72.8 50.8 64.0 18.4 58.0 γlLW 21.8 50.8 34.0 18.4 39.0 γlAB 51.0 0.00 30.0 0.00 19.0 γl+ 25.5 0.00 3.92 0.00 2.28 γl25.5 0.00 57.4 0.00 39.6 Although diiodomethane is a polar liquid, both the acid and the base component are set to 0.00 mJ/m² at the van Oss-Good-Chaudhury scale. It is argued that the electron acceptor component is experimentally found to be γl+ = 0.7 mJ/m², but that diiodomethane doesn’t show any affinity for electron donating surfaces. And so diiodomethane shows a virtual nonpolar behaviour for practically all contact angle measurements [11]. The surface energy components of a solid can be determined by arranging equation (A18) three times, one for each reference liquid, into a system of equations. In equation (A19) a system of equations is given for a liquid set consisting of water, diiodomethane and glycerol. Aggregate characterisation in relation to bitumen-aggregate adhesion 91 Appendix A: Surface energy ( ( ( ) ) ) 72.8 ⋅ (1 + cos θ ) = 2 21.8 ⋅ γ LW + 25.5 ⋅ γ + + 25.5 ⋅ γ − sw s s s LW + − (A19) 50.8 ⋅ (1 + cos θ sm ) = 2 50.8 ⋅ γ s + 0.00 ⋅ γ s + 0.00 ⋅ γ s 64.0 ⋅ (1 + cos θ ) = 2 34.0 ⋅ γ LW + 57.4 ⋅ γ + + 3.92 ⋅ γ − sg s s s where θs... = contact angles between solid and liquids LW γs = unknown free energy of Lifshitz-van der Waals forces of solid γs+ = unknown contribution of Lewis acid of solid γs= unknown contribution of Lewis base of solid With three equations and the three unknown surface energy components, a solution can be found for the surface free energy components. Equation (A19) shows that the second equation in the system, the equation of diiodomethane, is independent on the other two equations. This is because diiodomethane is non-polar and therefore has two zero components in its equation. The diiodomethane has therefore one unknown, the Lifshitz-van der Waals component of the solid. This non-polar component can therefore also be determined as a start, and then substituting the value in the two remaining polar equations of the system for calculating the polar surface energy components of the solid. Both ways of calculating the surface energy components of the solid give the same results. If the surface energy components of the solid, e.g. a stone, and the liquid, e.g. bitumen, are measured and known, the fundamental work of adhesion can be calculated. This fundamental work of adhesion is the energy that is needed to split the bitumen from the stone in two new surfaces. The fundamental work of adhesion between bitumen and stone is given as: ( where Wa γlLW γsLW γlγs+ γl+ γs- ) Wa = 2 γ lLW ⋅ γ sLW + γ l− ⋅ γ s+ + γ l+ ⋅ γ s− = work of adhesion = free energy of Lifshitz-van der Waals forces of bitumen = free energy of Lifshitz-van der Waals forces of stone = contribution of Lewis base of bitumen = contribution of Lewis acid of stone = contribution of Lewis acid of bitumen = contribution of Lewis base of stone (A20) A.4 Modern surface energy theories in practice The acid-base theory has been used by different researchers for civil engineering applications. Therefore in this paragraph some important issues about application of this theory are described, but first attention is given for the use of receding and advancing contact angles, which is important for all used surface energy theories. A.4.1 Advancing and receding contact angles The difference between advancing and receding angles is that advancing angles interact with new, untouched surface of the solid, in contrast to receding angles, which interact with the wetted surface of the solid. The difference between advancing and receding angles is called hysteresis. In literature it is stated that hysteresis is possibly caused by surface roughness and chemical heterogeneity. The application of advancing or receding contact angles for 92 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix A: Surface energy calculating the work of adhesion between liquid and solid is disputed. Most researchers argue that the real surface energy of a solid can only be determined when the solid is dry and hasn’t been wetted yet with the reference liquid. Else the measured surface energy of the solid is partially from the surface energy of the reference liquid. Some other researchers claim that because surface energy of solids is used for adhesion proposes, the receding, and thus withdrawing, angles are a better parameter to quantify the surface energy of solids. A.4.2 Negative square roots Especially in the acid-base theory negative surface energy components are sometimes found, referring to negative values for the acid and/or base components. Some researchers state that this is reality, because negative surface energies are known to exist from Atomic Force Microscopy [12]. Another explanation is that the standard deviation of the negative component is larger than the component value itself, caused by possible measurement inaccuracies and/or possible ill-conditioning of the liquid set. Using an over-determined system of equations may reduce the chance of negative square roots. This means that at least four reference liquids are used resulting in four times equation (A18). The arranged system now has at least four equations and only three unknowns, the surface energy components of the solid. Solving this over-determined system of equations requires special programs, which should be available. A numerical procedure developed, called singular value decomposition, for solving these systems of equations determines the unknown surface energy components and the condition number. The meaning of condition number is described in the following paragraph. A.4.3 Condition number In literature it is found that the use of different reference liquids influences the result of the value of the determined surface energy components, probably due ill-conditioning of the system of equations. Therefore van Oss, Good and Chaudhury proposed to use a set of reference liquids in which the ratios of the acid and base components differ as much as possible between the reference liquids. They suggested using a polar, a mono-polar and a nonpolar liquid. For instance water, with a ratio between acid and base components of 1:1, glycerol, with γl+/ γl- ≈ 0.07 and non-polar diiodomethane can be used. Later on it was found that, although a polar, a mono-polar and a non-polar liquid were used, the values of the determined surface energy components were still influenced by the chosen liquid set. Therefore a mathematical feature, the condition number, was developed to monitor the illconditioning of the system of equations. Ill-conditioning of a mathematical system of equation means that a small change in the parameters of one equation, e.g. the measured contact angles, results in a large change of the outcome of the unknowns, thus the surface energy components to be determined. The condition number of each set depends on the reference liquids in the set and the material, which is investigated. A larger chance on larger errors and inaccuracies in the surface energy components occurs when the condition number of the set of liquids is large, for instance larger than 10, and the chance on errors is reduced by using a liquid set with a lower condition number. The condition number can be calculated with a special program, if available. A.4.4 Acid-base components scale As stated before van Oss, Good and Chaudhury proposed a ratio of 1:1 between the acid and the base component of water at 20°C. The conviction that water is a stronger Lewis acid than Aggregate characterisation in relation to bitumen-aggregate adhesion 93 Appendix A: Surface energy Lewis base is becoming more generally accepted. Van Oss, Good and Chaudhury stated correctly that the value of the calculated work of adhesion between two materials is not influenced by the chosen ratio of acid and base components, when the ratios are consistently used. However a classification of for instance bitumen on the basis of Lewis acidic and basic components is not possible, because it is not possible to compare between acid and base components. Acid components are only allowed to be compared to acid components and base components to base components. To solve this problem many relative scales for acid and base components are proposed. Some of these scales are now described. Della Volpe and Siboni [1] cite an article by Taft, Kamlet, Abboud and Abraham in which it is considered that water has a 6.5 times stronger acid than base component. Della Volpe and Siboni have extended hypothetically the ratio of γl+/ γl- = 6.5 for water to other liquids. Some of these results are given in table A.2. Table A.2: Surface energy components of reference liquids in mJ/m² according to the Taft et al. scale. [Della Volpe and Siboni 1997] Reference liquid Distilled water Diiodomethane Glycerol Formamide γlTOT 72.8 50.8 64.0 58.0 γlLW 21.8 50.8 37.8 31.1 γlAB 51.0 0.00 26.1 26.8 γl+ 65.0 0.00 4.00 1.30 γl10.0 0.00 42.7 14.3 Della Volpe and Siboni have also proposed a scale themselves. They proposed a ratio between the acid and base component of water and have adjusted some Lifshitz-van der Waals components as well. Their results are given in table A.3. Table A.3: Surface energy components of reference liquids in mJ/m² according to the Della Volpe-Siboni scale. [Della Volpe and Siboni 2002] Reference liquid Distilled water Diiodomethane Glycerol n-Hexane Formamide γlTOT 72.8 50.8 64.0 18.4 58.0 γlLW 26.25 50.8 35.05 18.4 35.5 γlAB 46.53 0.00 28.55 0.00 22.6 γl+ 48.5 0.00 27.8 0.00 11.3 γl11.16 0.00 7.33 0.00 11.3 Lee [7] used another method and found another scale. Lee distinguishes initial (theoretical) work of adhesion from long-term equilibrium (experimental) work of adhesion, because in the beginning contact angles first have to meet equilibrium. Initial work of adhesion should therefore be larger when the equilibrium spreading pressure is substantial. Lee comes to the following initial (table A.4) and equilibrium (table A.5) surface free energy components of some reference liquids. Table A.4: Initial (theoretical) surface energy components of reference liquids in mJ/m² at 20°C according to the Lee scale. [Lee 2001] Reference liquid Distilled water Diiodomethane Glycerol Formamide 94 γlTOT 72.8 50.8 64.0 58.0 γlLW 21.8 50.8 34.0 28.0 γlAB 51.0 ≈0 19.0 30 γl+ 34.2 ≈0 17.4 22.4 Aggregate characterisation in relation to bitumen-aggregate adhesion γl19 ≈0 12.9 10.1 Appendix A: Surface energy Table A.5: Equilibrium (experimental) surface energy components of reference liquids in mJ/m² at 20°C according to the Lee scale. [Lee 2001] Reference liquid Distilled water Diiodomethane Glycerol Formamide γlTOT 72.8 50.8 64.0 58.0 γlLW 21.8 50.8 34.0 39.0 γlAB 51.0 ≈0 30.0 19 γl+ 34.2 ≈0 5.3 3.1 γl19 ≈0 42.5 29.1 References [1] Della Volpe, C. and Siboni, S. (1997); Some reflections on acid–base solid surface free energy theories; Journal of Colloid and Interface Science, 1997, 195, pp. 121–136 [2] Fowkes, F.M. (1964); Attractive forces at interfaces; Journal of industrial and engineering chemistry, vol. 56, no 12, December 1964, pp. 40-52. [3] Groenendijk, J. (1998); Accelerated testing and surface cracking of asphaltic concrete pavements; Ph.D. dissertation, Civil engineering; November 1998; Delft University of Technology, Delft, NL. [4] Hansen, F.K. (2000); The measurement of surface energy of polymer by means of contact angles of liquids on solid surfaces; A short overview of frequently used methods; Department of Chemistry; University of Oslo, Oslo, Norway. [5] Hefer, A. and Little, D. (2005); Adhesion in bitumen-aggregate systems and quantification of the effects of water on the adhesive bond; report ICAR/505-1; Texas Transportation Institute; Texas A&M University System, College Station, Texas, USA. [6] Jacobasch, H. J., Grundke, K., Schneider, S. and Simon, F. (1995); Surface characterization of polymers by physico-chemical measurements; Journal of Adhesion, 48:1, pp. 57 - 73 [7] Lee, L.-H. (2001); The unified Lewis acid – base approach to adhesion and solvation at the liquid-polymer interface; The Journal of Adhesion, 76:2, pp. 163–183. [8] Little, D. and Bashin, A. (2006); Using surface energy measurements to select materials for asphalt pavement; final report for NCHRP project 9-37; Web-only document 104; Texas Transportation Institute; Texas A&M University System, College Station, Texas, USA. [9] Lytton, R.L., Masad, E.A., Zollinger, C. and Bulut, R. (2005); Measurements of surface energy and its relationship to moisture damage; report FHWA/TX-05/0-45242; Texas Transportation Institute; Texas A&M University System, College Station, Texas, USA. [10] Oss, C.J. van, Chaudhury, M.K. and Good, R.J. (1988); Interfacial Lifshitz-van der Waals and polar interactions in macroscopic systems; Chemical Reviews, 1988, 88, pp. 927-941. Aggregate characterisation in relation to bitumen-aggregate adhesion 95 Appendix A: Surface energy [11] Oss, C.J. van, Giese, R.F. and Good, R.J. (2002); The zero time dynamic interfacial tension; Journal of Dispersion Science and Technology, 2002, 23:4, pp. 455-464. [12] Woodward, R.P. (2000); Prediction of adhesion and wetting from Lewis acid base measurements; Presentation at TPOs in Automotive 2000; First Ten Ångstroms Inc, Portsmouth, UK. 96 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix B: Experimental data Appendix B: Experimental data In this chapter more detailed results of the experiments are given. The values and numbers are given in the decimals as obtained from the instruments. All the other data and results are stored on the CD-ROM which is attached to this report. B.1 Roughness B.1.1 Macro surface roughness Table B.1: Measured values of parameters Pa and Pq at 7 times magnification. Stereomicroscope (7X) Gsawed 1 Gsand 1 Gstone 1 Bsawed 1 Bsand 1 Bstone 1 Pa [µm] Pq [µm] 48.41 56.69 50.67 59.47 0.238·10³/0.335·10³ 0.350·10³/0.393·10³ 48.12 56.49 49.07 58.51 0.174·10³/0.292·10³ 0.241·10³/0.381·10³ B.1.2 Meso surface roughness Table B.2: Measured values of parameters Pa and Pq at 20 and 50 times magnification. LSCM (20X) Gsawed 1 Gsawed 2 Gsawed 3 Gsand 1 Gsand 2 Gsand 3 Gstone 1 Gstone 2 Gstone 3 Bsawed 1 Bsawed 2 Bsawed 3 Bsand 1 Bsand 2 Bsand 3 Bstone 1 Bstone 2 Bstone 3 Pa [µm] 4.47 3.45 3.45 6.13 4.23 4.61 19.42 18.42 24.62 5.19 5.97 4.47 5.62 5.92 8.36 17.80 42.42 26.90 Pq [µm] 6.07 4.65 4.70 7.91 5.79 6.84 24.55 22.20 28.72 7.61 8.05 6.11 7.07 7.83 10.81 22.41 51.62 31.93 LSCM (50X) Gsawed 1 Gsawed 2 Gsawed 3 Gsand 1 Gsand 2 Gsand 3 Gstone 1 Gstone 2 Gstone 3 Bsawed 1 Bsawed 2 Bsawed 3 Bsand 1 Bsand 2 Bsand 3 Bstone 1 Bstone 2 Bstone 3 Pa [µm] 3.77 4.04 3.63 4.64 6.03 4.78 6.98 17.68 9.20 5.06 4.65 4.02 5.49 6.51 10.34 25.61 14.14 22.97 Aggregate characterisation in relation to bitumen-aggregate adhesion Pq [µm] 5.10 5.23 4.74 6.74 7.83 6.43 8.67 20.73 10.82 6.92 6.33 5.50 7.40 8.64 12.77 29.99 17.87 31.22 97 Appendix B: Experimental data Bestone 4/8 aggregate 1 (Bstone1) 20 X Bestone 4/8 aggregate 2 (Bstone2) 20 X Bestone 4/8 aggregate 3 (Bstone 3) 20 X Bestone sawed column 1 (Bsawedlab1) 20 X Bestone sawed column 2 (Bsawedlab2) 20 X Bestone sawed column 3 (Bsawedlab 3) 20 X Bestone sandblasted column 1 (Bsandlab1) 20 X Bestone sandblasted column 2 (Bsandlab2) 20 X Bestone sandblasted column 3 (Bsandlab3) 20 X 98 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix B: Experimental data Greywacke 4/8 aggregate 1 (Gstone1) 20 X Greywacke 4/8 aggregate 2 (Gstone2) 20 X Greywacke 4/8 aggregate (Gstone3) 20 X Greywacke sawed column 1 (Gsawedlab1) 20 X Greywacke sawed column 2 (Gsawedlab2) 20 X Greywacke sawed column 3 (Gsawedlab3) 20 X Greywacke sandblasted column 1 (Gsandlab1) 20 X Greywacke sandblasted column 2 (Gsandlab2) 20 X Greywacke sandblasted column 3 (Gsandlab3) 20 X Aggregate characterisation in relation to bitumen-aggregate adhesion 99 Appendix B: Experimental data Bestone 4/8 aggregate 1 (Bstone1) 50 X Bestone 4/8 aggregate 2 (Bstone2) Bestone sawed column 1 (Bsawedlab1) 50 X Bestone sawed column 2 (Bsawedlab2) 100 50 X 50 X Bestone 4/8 aggregate 3 (Bstone3) 50 X Bestone sawed column 3 (Bsawedlab3) 50 X Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix B: Experimental data Bestone sandblasted column 1 (Bsandlab1) 50 X Bestone sandblasted column 2 (Bsandlab2) 50 X Bestone sandblasted column 3 (Bsandlab3) Aggregate characterisation in relation to bitumen-aggregate adhesion 50 X 101 Appendix B: Experimental data Greywacke 4/8 aggregate 1 (Gstone1) 50 X Greywacke 4/8 aggregate 2 (Gstone2) 50 X Greywacke 4/8 aggregate 3 (Gstone3) 50 X Greywacke sawed column 1 (Gsawedlab1) 50 X Greywacke sawed column 2 (Gsawedlab2) 50 X Greywacke sawed column 3 (Gsawedlab3) 50 X 102 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix B: Experimental data Greywacke sandblasted column 1 (Gsandlab1) 50 X Greywacke sandblasted column 2 (Gsandlab2) 50 X Greywacke sandblasted column 3 (Gsandlab3) Aggregate characterisation in relation to bitumen-aggregate adhesion 50 X 103 Appendix B: Experimental data B.1.3 Micro surface roughness Table B.3: Texture distribution on the ESEM pictures analysed using the wavelet method. Sample BSTONE01.TIF BSTONE02.TIF BSTONE03.TIF BSAWED02.TIF BSAWED04.TIF BSAND01.TIF BSAND02.TIF BSAND03.TIF GSTONE01.TIF GSTONE02.TIF GSTONE03.TIF GSAWED02.TIF GSAWED03.TIF GSAWED04.TIF GSAND01.TIF GSAND02.TIF 104 image00.tif image01.tif image02.tif image04.tif image06.tif image07.tif image08.tif image09.tif image10.tif image11.tif image12.tif image14.tif image15.tif image16.tif image17.tif image18.tif Fine texture [areas] 428 383 631 307 486 656 670 1133 560 363 421 458 450 459 479 445 Medium texture [areas] 202 163 260 110 193 186 200 272 162 99 149 125 130 133 107 95 Coarse texture [areas] 199 140 173 88 258 148 129 180 66 46 63 52 40 37 31 39 Fine texture [%] 52 56 59 61 52 66 67 71 71 71 67 72 73 73 78 77 Medium texture [%] 24 24 24 22 21 19 20 17 21 19 24 20 21 21 17 16 Aggregate characterisation in relation to bitumen-aggregate adhesion Coarse texture [%] 24 20 16 17 28 15 13 11 8 9 10 8 6 6 5 7 Appendix B: Experimental data Bestone 4/8 aggregate 1 (Bstone1) 100 X Bestone 4/8 aggregate 2 (Bstone2) 100 X Bestone 4/8 aggregate 3 (Bstone 3) Bestone sawed column 1 (Bsawedlab1) 100 X Bestone sawed column 3 (Bsawedlab3) 100 X Bestone sandblasted column 1 (Bsandlab1) 100 X Bestone sandblasted column 2 (Bsandlab2) 100 X 100 X Bestone sandblasted column 3 (Bsandlab3) Aggregate characterisation in relation to bitumen-aggregate adhesion 100 X 105 Appendix B: Experimental data Greywacke 4/8 aggregate 1 (Gstone1) 100 X Greywacke 4/8 aggregate 2 (Gstone2) 100 X Greywacke 4/8 aggregate 3 (Gstone 3) 100 X Greywacke sawed column 1 (Gsawedlab1) 100 X Greywacke sawed column 2 (Gsawedlab2) 100 X Greywacke sawed column 3 (Gsawedlab 3) 100 X Greywacke sandblasted column 1 (Gsandlab1) 100 X Greywacke sandblasted column 2 (Gsandlab2) 100 X Greywacke sandblasted column 3 (Gsandlab3) 100 X 106 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix B: Experimental data B.2 Specific surface area Table B.4: Specific surface area at 7 times magnification. Stereomicroscope (7X) Gsawed 1 Gsand 1 Gstone 1 Bsawed 1 Bsand 1 Bstone 1 SSA [mm/mm] 1.00242 1.00612 1.08086/1.25195 1.00711 1.01978 1.06988/1.11494 Table B.5: Specific surface area at 20 and 50 times magnification. LSCM (20X) Gsawed 1 Gsawed 2 Gsawed 3 Gsand 1 Gsand 2 Gsand 3 Gstone 1 Gstone 2 Gstone 3 Bsawed 1 Bsawed 2 Bsawed 3 Bsand 1 Bsand 2 Bsand 3 Bstone 1 Bstone 2 Bstone 3 SSA [mm²/mm²] 1.73 1.65 1.72 1.89 1.66 2.04 2.92 2.79 3.04 1.93 2.52 2.32 1.89 1.89 2.50 2.66 3.50 2.41 LSCM (50X) Gsawed 1 Gsawed 2 Gsawed 3 Gsand 1 Gsand 2 Gsand 3 Gstone 1 Gstone 2 Gstone 3 Bsawed 1 Bsawed 2 Bsawed 3 Bsand 1 Bsand 2 Bsand 3 Bstone 1 Bstone 2 Bstone 3 SSA [mm²/mm²] 3.10 3.04 2.95 3.38 3.66 3.19 2.93 5.32 3.80 3.17 3.06 3.11 3.31 3.38 3.84 6.01 4.79 2.19 B.3 Porosity Table B.6: Porosity of the stone samples measured in the Mercury Intrusion Porosimeter. Sample Bstone Bsurface Bsand Bsawed Porosity of total volume [%] 2.7036 2.0096 2.1274 2.1477 Sample Gstone Gsurface Gsand Gsawed Porosity of total volume [%] 2.4223 4.1310 1.6500 3.3972 Aggregate characterisation in relation to bitumen-aggregate adhesion 107 Appendix B: Experimental data Bestone 4/8 aggregates (Bstone) Bestone non-sawed surfaces of slices (Bsurface) Bestone sandblasted columns (Bsandlab) Cumulative Pore Size Distribution of Bestone samples Cumulative Pore Size Distribution of Greywacke samples Bestone sawed columns (Bsawedlab) Greywacke non-sawed surfaces of slices (Gsurface) 108 Greywacke 4/8 aggregates (Gstone) Greywacke sandblasted columns (Gsandlab) Greywacke sawed columns (Gsawedlab) Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix B: Experimental data B.4 Chemical- and Mineralogical composition Bsawed lab Bsurface Bstonecl Bstone Gstone Gstonecl Gsurface Gsawed lab Gsandlab [mass %] SiO2 CO2 CaO Al2O3 K2O MgO Na2O Fe2O3 S P2O5 TiO2 V2O5 Cr2O3 MnO NiO BaO Rb2O SrO ZrO2 Co3O4 ZnO SO3 F P Cl Ar Sc2O3 CuO Ga2O3 GeO2 As2O3 SeO2 Br Y2O3 Nb2O5 MoO3 RuO2 Rh2O3 PdO Ag2O CdO In2O3 SnO2 Sb2O3 TeO2 I Cs2O La2O3 Bsandlab Table B.7: Chemical element distribution of the samples given in mass percentages. 53.19 19.35 10.41 8.75 1.84 1.42 1.80 2.29 0.000 0.094 0.365 0.008 0.051 0.070 0.164 0.096 0.010 0.041 0.033 0.000 0.000 0.009 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 60.88 10.08 9.21 10.26 2.11 1.77 2.04 2.67 0.000 0.123 0.402 0.006 0.051 0.057 0.155 0.092 0.011 0.043 0.038 0.000 0.000 0.006 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 62.67 8.95 8.57 10.17 2.11 1.63 2.19 2.60 0.000 0.111 0.374 0.010 0.080 0.055 0.277 0.113 0.011 0.045 0.037 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 63.20 7.83 6.39 11.38 2.28 2.29 2.02 3.50 0.000 0.131 0.497 0.008 0.052 0.580 0.147 0.110 0.011 0.043 0.043 0.006 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 63.20 7.67 6.64 11.28 2.23 2.32 2.06 3.48 0.000 0.126 0.460 0.009 0.060 0.057 0.194 0.106 0.011 0.043 0.037 0.000 0.000 0.009 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 53.04 11.94 11.48 11.96 2.16 2.31 0.840 4.69 0.306 0.068 0.661 0.015 0.063 0.108 0.166 0.077 0.012 0.065 0.036 0.000 0.005 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 49.23 15.99 14.57 10.24 1.76 1.97 0.795 4.01 0.310 0.061 0.583 0.014 0.041 0.115 0.088 0.071 0.010 0.083 0.040 0.006 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 54.78 4.89 5.09 18.33 4.12 3.27 0.596 7.24 0.234 0.090 0.884 0.023 0.047 0.089 0.107 0.109 0.021 0.040 0.030 0.000 0.006 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 54.18 4.67 5.11 18.86 4.29 3.31 0.552 7.35 0.241 0.083 0.920 0.027 0.032 0.091 0.074 0.122 0.023 0.039 0.029 0.006 0.005 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 54.03 4.74 5.10 18.96 4.30 3.30 0.529 7.35 0.249 0.083 0.900 0.027 0.039 0.086 0.088 0.114 0.023 0.040 0.029 0.008 0.005 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Aggregate characterisation in relation to bitumen-aggregate adhesion 109 Appendix B: Experimental data CeO2 Pr6O1 Nd2O3 Sm2O3 Eu2O3 Gd2O3 Tb4O7 Dy2O3 Ho2O3 Er2O3 Tm2O3 Yb2O3 Lu2O3 HfO2 Ta2O5 WO3 Re2O7 OsO4 IrO2 PtO2 Au HgO Tl2O3 PbO Bi2O3 ThO2 U3O8 PuO2 Am2O3 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 110 Aggregate characterisation in relation to bitumen-aggregate adhesion 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Appendix B: Experimental results Bestone 4/8 aggregate 1 (Bstone1) Bestone 4/8 aggregate 2 (Bstone2) Bestone sawed column 1 (Bsawedlab1) Bestone sawed column 3 (Bsawedlab3) Bestone sandblasted column 1 (Bsandlab1) Bestone sandblasted column 2 (Bsandlab2) Bestone 4/8 aggregate 3 (Bstone 3) Bestone sandblasted column 3 (Bsandlab3) Appendix B: Experimental data Greywacke 4/8 aggregate 1 (Gstone1) Greywacke 4/8 aggregate 2 (Gstone2) Greywacke 4/8 aggregate 3 (Gstone 3) Greywacke sawed column 1 (Gsawedlab1) Greywacke sawed column 2 (Gsawedlab2) Greywacke sawed column 3 (Gsawedlab 3) Greywacke sandblasted column 1 (Gsandlab1) Greywacke sandblasted column 2 (Gsandlab2) Greywacke sandblasted column 3 (Gsandlab3) 112 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix B: Experimental data B.5 Acidity Table B.8: Mass of the measured stone samples in the acidity test. after 2 at 0 hours weeks Sample Box weight Water weight Total weight Water weight weight [gr] [gr] [gr] [gr] [gr] Gsawed 1 7.04 1.98 7.51 15.27 6.25 Gsawed 2 7.29 2.03 7.51 15.02 5.70 Gsawed 3 7.22 2.00 7.50 15.71 6.49 Bsawed 1 6.92 1.99 7.52 15.29 6.38 Bsawed 2 7.16 1.98 7.52 13.29 4.15 Bsawed 3 7.01 2.01 7.50 15.01 5.99 Gsand 1 6.27 1.99 7.52 14.54 6.28 Gsand 2 6.75 2.03 7.51 15.01 6.23 Gsand 3 6.97 2.00 7.51 15.44 6.47 Bsand 1 6.81 2.01 7.50 15.19 6.37 Bsand 2 6.96 1.98 7.51 15.38 6.44 Bsand 3 6.49 2.02 7.51 14.83 6.32 Gstone 1 7.06 2.00 7.53 15.63 6.57 Gstone 2 6.87 1.98 7.53 15.29 6.44 Gstone 3 7.07 1.99 7.51 15.52 6.46 Bstone 1 7.05 1.99 7.51 15.54 6.50 Bstone 2 7.05 2.04 7.50 15.53 6.44 Bstone 3 6.92 1.99 7.52 15.41 6.50 Bsurface 1 8.18 2.01 7.52 16.55 6.36 Bsurface 2 6.46 1.98 7.52 14.95 6.51 Bsurface 3 7.33 2.03 7.50 15.56 6.20 Gsurface 1 6.26 1.99 7.50 14.53 6.28 Gsurface 2 6.57 2.06 7.51 15.00 6.37 Gsurface 3 6.22 1.99 7.50 14.71 6.50 Gstonecl 1 6.94 2.01 7.52 15.31 6.36 Gstonecl 2 6.90 2.05 7.50 15.30 6.35 Gstonecl 3 6.88 1.98 7.52 15.14 6.28 Bstonecl 1 6.96 2.03 7.53 15.43 6.44 Bstonecl 2 6.99 1.98 7.50 15.42 6.45 Bstonecl 3 6.82 2.00 7.50 15.31 6.49 Water loss [gr] 1.26 1.81 1.01 1.14 1.37 1.51 1.24 1.28 1.04 1.13 1.07 1.19 0.96 1.09 1.05 1.01 1.06 1.02 1.16 1.01 1.30 1.22 1.14 1.00 1.16 1.15 1.24 1.09 1.05 1.01 The measured pH values per stone sample are stored on the CD-ROM which is attached to this report. B.6 Surface energy The contact angles of the reference liquids measured on the aggregate surfaces are stored on the CD-ROM which is attached to this report. Aggregate characterisation in relation to bitumen-aggregate adhesion 113 Appendix C: Procedures Appendix C: Procedures C.1 Sessile Drop Method Protocol PROPOSED TEST METHOD TO USE A SESSILE DROP DEVICE TO DETERMINE SURFACE ENERGY COMPONENTS OF ASPHALT BINDERS. [1] 1. Scope 1.1 This test method covers the procedures for preparing samples and measuring contact angles using the sessile drop method to determine the three surface energy components of asphalt binders. 1.2 This standard is applicable to asphalt binders that do not contain particulate additives such as crumb rubber. 1.3 This method must be used in conjunction with the manual for mathematical analysis to determine surface energy components from contact angle measurements or the computerised spreadsheets that were developed to carry out this analysis. 1.4 This standard may involve hazardous material, operations, and equipment. This standard is not intended to address all safety problems associated with its use. It is the responsibility of the user of this procedure to establish appropriate safety and health practices and to determine the applicability of regulatory limitations prior to its use. 2. Referenced Documents 2.1 AASHTO Standards T40 Sampling of Bituminous Materials 3. Definitions 3.1 Surface energy, γ, or surface free energy, of a material is the amount of work required to create unit area of the material in vacuum. The total surface energy of a material is divided into three components: the Lifshitz–van der Waals component, the acid component, and the base component. 3.2 Contact angle, θ, refers to the equilibrium contact angle of a liquid on a solid surface measured at the point of contact of the liquid-vapour interface with the solid. 3.3 Probe liquid, within the context of this test, refers to any of the pure, homogeneous liquids that do not react chemically or dissolve with asphalt binders and are used to measure the contact angles with the binder. The three surface energy components of the probe liquid must be known at the test temperature from the literature. 3.4 Mixing temperature, within the context of this test, refers to the temperature at which the viscosity of the asphalt binder is approximately 0.170 Pa·s, or any other temperature that is prescribed or determined by the user for use as the mixing temperature with aggregates to prepare hot mix asphalt. 4. Summary of Method 4.1 A probe liquid is dispensed over a smooth horizontal surface coated with asphalt binder. The image of the drop of liquid formed over the surface of the binder is captured using a camera. Contact angles are obtained by analysing the image manually or using software. 4.2 Contact angles measured with different probe liquids are used with equations of work of adhesion to determine the three surface energy components of the asphalt binder. 114 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix C: Procedures 5. Significance and Use 5.1 Surface energy components of asphalt binders are important material properties that are related to the performance of hot mix asphalt. Surface energy components of asphalt binders can be used to determine the total surface energy and cohesive bond strength of this material. The cohesive bond strength of asphalt binders is related to the work required for microcracks to propagate within the asphalt binder in an asphalt mix, which is related to the fatigue cracking characteristics of the mix. 5.2 Surface energy components of asphalt binders also can be combined with the surface energy components of aggregates to compute the work of adhesion between these two materials and the propensity for water to displace the asphalt binder from the asphalt binderaggregate interface. These two quantities are related to the moisture sensitivity of the asphalt mix. 6. Apparatus 6.1 A sessile drop system comprises a microsyringe and a CCD (charge-coupled device) camera to create and capture images of sessile drops, respectively. 6.2 Image analysis software is required to determine contact angles from captured images. Alternatively, contact angles can also be determined from manual measurements on the drop images. 6.3 An oven capable of heating up to 150°C is required to heat asphalt binders for sample preparation. Glass slides or thin aluminium sheets are required to serve as substrates for the asphalt binder. 6.4 An environmental control system using a thermoelectric module is optional to conduct tests at temperatures other than room temperature. 7. Sampling 7.1 Obtain a representative sample of the asphalt binder according to procedure T40. Heat the asphalt binder to the mixing temperature, stir it thoroughly, and transfer it to smaller containers approximately 50 mL in capacity. Fifteen containers of the asphalt binder are required to test three replicates with five probe liquids. These containers will be heated only once more to prepare samples for testing. 8. Preparation of Test Samples 8.1 Clean the surface of the glass slide or aluminium sheet that is used as a substrate for the asphalt binder. 8.2 Heat the container with asphalt binder in an oven to the mixing temperature. Stir the liquid asphalt binder in the container and pour a small quantity on the substrate. The quantity of asphalt poured must be adequate to form an area of approximately 5 cm by 5 cm in size. 8.3 This binder sample is stored in a desiccator and allowed to cool to room temperature. 9. Procedure 9.1 Place the substrate with the asphalt binder between the light source and the camera. If a thermo-electric temperature control module is used, then place the sample over the module, which is fixed at the proper location between the light source and the camera. A transparent glass cover also may be used to reduce thermal flow to the atmosphere. Set the temperature of the module to the test temperature and allow the sample to remain at this temperature for at least an hour before starting the test. 9.2 Rinse the microsyringe with the probe liquid. Position the tip of the microsyringe needle approximately 5 mm away from the top of the sample. Dispense a small drop of the probe liquid from the syringe. As more volume of the probe liquid is added, the drop on the asphalt Aggregate characterisation in relation to bitumen-aggregate adhesion 115 Appendix C: Procedures binder surface expands to a point when its interfacial boundary with the binder surface just begins to expand. Stop addition of probe liquid at this point and capture an image of the drop using the CCD camera. 9.3 At least five probe liquids are recommended for use with this test. These are water, ethylene glycol, methylene iodide (diiodomethane), glycerol, and formamide. All reagents must be high-purity grade (>99%). Contact angles must be measured for at least three replicates with each probe liquid for each asphalt binder. 9.4 When methylene iodide is used as a probe liquid, cover the light source with a red film because methylene iodide is a light-sensitive material and must not be exposed or stored in light for prolonged duration. 9.5 Store all probe liquids in airtight containers and do not use probe liquids after they have been exposed to air for prolonged duration. 10. Calculations 10.1 Analyse each sessile drop image to obtain two contact angles. Report the average of these two contact angles as the contact angle for that specific replicate and probe liquid combination. 10.2 The typical standard deviation for the contact angle measured for each pair of probe liquid and asphalt binder based on tests with three replicates is less than 5°. 10.3 The contact angle of each replicate and probe liquid is used with the surface energy analysis workbook that conducts the required analysis to determine the three surface energy components of the asphalt binder and the standard deviations in these components. This workbook also verifies the accuracy and consistency of the measured contact angles and integrates data from other test methods such as the surface energy components of aggregates to determine various parameters of interest that are related to the performance of asphalt mixes. Reference [1] Little, D. and Bashin, A. (2006); Using surface energy measurements to select materials for asphalt pavement; final report for NCHRP project 9-37; Web-only document 104; Texas Transportation Institute; Texas A&M University System, College Station, Texas, USA. C.2 Wilhelmy Plate Method Protocol PROPOSED TEST METHOD TO USE A WILHELMY PLATE DEVICE TO DETERMINE SURFACE ENERGY COMPONENTS OF ASPHALT BINDERS. [1] 1. Scope 1.1 This test method covers the procedures for preparing samples and measuring contact angles using the Wilhelmy plate device to determine the three surface energy components of asphalt binders. 1.2 This standard is applicable to asphalt binders that do not contain particulate additives such as crumb rubber. 1.3 This method must be used in conjunction with the manual for mathematical analysis to determine surface energy components from contact angle measurements or the computerised spreadsheets that were developed to carry out this analysis. 1.4 This standard may involve hazardous material, operations, and equipment. This standard is not intended to address all safety problems associated with its use. It is the responsibility of 116 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix C: Procedures the user of this procedure to establish appropriate safety and health practices and to determine the applicability of regulatory limitations prior to its use. 2. Referenced Documents 2.1 AASHTO Standards T40 Sampling of Bituminous Materials 3. Definitions 3.1 Surface energy, γ, or surface free energy, of a material is the amount of work required to create unit area of the material in vacuum. The total surface energy of a material is divided into three components: the Lifshitz–van der Waals component, the acid component, and the base component. 3.2 Contact angle, θ, refers to the equilibrium contact angle of a liquid on a solid surface measured at the point of contact of the liquid-vapour interface with the solid. 3.3 Advancing contact angle, within the context of this test, refers to the contact angle of a liquid with the solid surface as the solid surface is being immersed into the liquid. 3.4 Receding contact angle, within the context of this test, refers to the contact angle of a liquid with the solid surface as the solid surface is being withdrawn from the liquid. 3.5 Probe liquid, within the context of this test, refers to any of the pure, homogeneous liquids that do not react chemically or dissolve with asphalt binders and are used to measure the contact angles with the binder. The three surface energy components of the probe liquid must be known at the test temperature from the literature. 3.6 Mixing temperature, within the context of this test, refers to the temperature at which the viscosity of the asphalt binder is approximately 0.170 Pa·s, or any other temperature that is prescribed or determined by the user for use as the mixing temperature with aggregates to prepare hot mix asphalt. 4. Summary of Method 4.1 A glass slide coated with the asphalt binder and suspended from a microbalance is immersed in a probe liquid. From simple force equilibrium conditions, the contact angle of the probe liquid with the surface of the asphalt binder can be determined. The analysis to obtain the contact angle is performed using software accompanying the Wilhelmy plate device. 4.2 Contact angles measured with different probe liquids are used with equations of work of adhesion to determine the three surface energy components of the asphalt binder. 5. Significance and Use 5.1 Surface energy components of asphalt binders are important material properties that are related to the performance of hot mix asphalt. Surface energy components of asphalt binders can be used to determine the total surface energy and cohesive bond strength of this material. The cohesive bond strength of asphalt binders is related to the work required for microcracks to propagate within the asphalt binder in an asphalt mix, which is related to the fatigue cracking characteristics of the mix. 5.2 Surface energy components of asphalt binders also can be combined with the surface energy components of aggregates to compute the work of adhesion between these two materials and the propensity for water to displace the asphalt binder from the asphalt binderaggregate interface. These two quantities are related to the moisture sensitivity of the asphalt mix. Aggregate characterisation in relation to bitumen-aggregate adhesion 117 Appendix C: Procedures 6. Apparatus 6.1 The Wilhelmy plate device comprises a microbalance with a motor-controlled stage that can be raised or lowered at desired speed to immerse a slide with asphalt binder in the probe liquid in advancing mode and to withdraw the slide from the probe liquid in receding mode. 6.2 Data acquisition and analysis software is required to collect the data and determine the contact angles. 6.3 An oven capable of heating up to 150°C is required to heat asphalt binders for sample preparation. Microscope glass slides (24 mm by 60 mm No. 1.5) are required to serve as substrates for the asphalt binder, and a vernier caliper is required to measure the dimensions of the slide. A heating plate with temperature control is required for maintaining the temperature of the asphalt binder during the sample preparation process. 6.4 The tests are conducted at 25±1°C. If the room temperature is significantly different from the test temperature, then an appropriate environmental chamber may be required to house the apparatus. 6.5 A slotted slide holder is required to hold the finished asphalt binder slides. 7. Sampling 7.1 Obtain a representative sample of the asphalt binder according to procedure T40. Approximately 50 g of asphalt binder stored in a small metallic container is required for this test. 8. Preparation of Test Samples 8.1 Heat the container with asphalt binder in an oven to the mixing temperature for about 1 h and place it over a heating plate. Set the temperature of the heating plate so that the asphalt binder remains at the mixing temperature. Stir the liquid asphalt binder from time to time throughout the sample preparation process. 8.2 Pass the end of the glass slide intended for coating through the blue flame of a propane torch six times on each side to remove any moisture. Dip the slide into the molten asphalt binder to a depth of approximately 15 mm. Allow excess binder to drain from the slide until a very thin (0.18 to 0.35 mm) and uniform layer remains on the slide. The thickness of asphalt binder must be uniform on both sides of the slide throughout its width and for at least 10 mm from the edge that will be immersed in the probe liquid. A thin coating is required to reduce variability of the results. Turn the slide with the uncoated end downward and carefully place it in the slotted slide holder. If necessary, the heat-resistant slide holder with all the coated slides is placed in the oven for 15 to 30 s to obtain the desired smoothness. Place the bindercoated slides in a desiccator overnight. 9. Procedure 9.1 The user must ensure that the microbalance is calibrated in accordance with the manufacturer specifications before the start of the test. 9.2 Remove one asphalt binder–coated slide from the desiccator at a time. Measure the width and thickness of the asphalt binder slide to an accuracy of 0.01 mm to calculate its perimeter. The measurements must be made just beyond 8 mm from the edge of the slide to avoid contamination of the portion of coating that will be immersed in the probe liquid. 9.3 Suspend the glass slide coated with asphalt binder from the microbalance using a crocodile clip. Ensure that the slide is horizontal with respect to the base of the balance. Fill a clean glass beaker with the probe liquid to a depth of at least 10 mm and place it on the balance stage. Raise the stage manually to bring the top of the probe liquid in proximity to the bottom edge of the slide 118 Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix C: Procedures 9.4 During the test, the stage is raised or lowered at the desired rate via a stepper motor controlled by the accompanying software. A rate of 40 micrometers/s is recommended to achieve the quasi-static equilibrium conditions for contact angle measurement. Set the depth to immerse the sample in the probe liquid to 8 mm. Larger depths up to 15 mm may be used if the thickness of asphalt coating on the slide is uniform. The weight of the slide measured by the microbalance is recorded continuously by the software accompanying the device during the advancing (stage is raised to dip the slide) and receding (stage is lowered to retract the slide from the liquid) process. 9.5 At least five probe liquids should be used with this test. These are water, ethylene glycol, methylene iodide (diiodomethane), glycerol, and formamide. All reagents must be high-purity grade (>99%). Contact angles must be measured for at least three replicates with each probe liquid for each asphalt binder. 9.6 Because methylene iodide is a light-sensitive material, the beaker containing methylene iodide must be covered with black tape to reduce the effect of light. 9.7 Dispose of the probe liquid in the beaker after testing three asphalt binder slides, and use a fresh sample of the probe liquid for each different type of binder. Store all probe liquids in airtight containers and do not use probe liquids after they have been exposed to air in openmouthed beakers for prolonged periods. 9.8 Tests must be completed within 24 to 36 h from the time of preparation of the slides. 10. Calculations 10.1 From simple force equilibrium considerations, the difference between weight of a slide measured in air and partially submerged in a probe liquid is expressed in terms of buoyancy of the liquid, liquid surface energy, contact angle, and geometry of the slide. The contact angle between the liquid and surface of the slide is calculated from equilibrium. The accompanying software requires the density of the liquid, total surface tension of the liquid, dimensions of the sample, and local acceleration due to gravity as inputs to compute the contact angle using the force measurements from the microbalance. 10.2 Buoyancy correction based on slide dimensions and liquid density can introduce unwanted variability into the resulting contact angles. To eliminate these effects, the accompanying software performs a regression analysis of the buoyancy line and extrapolates the force to zero depth. The user must select a representative area of the line for regression analysis. The software reports the advancing and receding contact angles based on the area selected using the aforementioned equation. 10.3 If the force measurements are not smooth (i.e., if sawtooth-like force measurements are observed because of slip-stick behaviour between the probe liquid and the asphalt binder), then report this along with the advancing and receding contact angles. 10.4 The typical standard deviation of the measured contact angle for each pair of liquid and asphalt binder based on measurements with three replicate slides is less than 2°. 10.5 The contact angle of each replicate and probe liquid is used with the surface energy analysis workbook that conducts the required analysis to determine the three surface energy components of the asphalt binder and the standard deviations of these components. This workbook also verifies the accuracy and consistency of the measured contact angles and integrates data from other test methods such as the surface energy components of aggregates to determine various parameters of interest that are related to the performance of asphalt mixes. Aggregate characterisation in relation to bitumen-aggregate adhesion 119 Appendix C: Procedures Reference Little, D. and Bashin, A. (2006); Using surface energy measurements to select materials for asphalt pavement; final report for NCHRP project 9-37; Web-only document 104; Texas Transportation Institute; Texas A&M University System, College Station, Texas, USA. [1] C.3 Wavelet method The wavelet method has the advantage of decomposing an image into different levels. Each level corresponds to a certain texture scale. Wavelets have the advantage of capturing the sharp changes in texture in an image since its basis functions have variable durations that can fit these sharp changes. However, the harmonic functions that constitute the basis for the Fourier analysis do not have limited duration, and they are not efficient in modelling these abrupt changes in texture on an image. As discussed by Chandan et al. (2004), the wavelet analysis gives the texture details in the horizontal, vertical, and diagonal directions in three separate images. The texture index is taken at a given decomposition level as the arithmetic mean of the squared values of the wavelet coefficients for all three directions. The texture index is expressed mathematically as follows: 2 1 3 N TextureIndex Indexn = (C1) Texture D x , y ∑∑ ( i, j ( ) ) 3 N i =1 j =1 where D = wallet coefficient N = total number of coefficients j = wavelet coefficient index i takes a value 1,2 or 3, for the three directions of texture, and. The analysis was conducted to measure three texture levels (fine, medium and coarse) following the method described by Masad (2003). It should be emphasised that a change in image magnification causes a change in the actual size of texture analysed by the wavelet method. For example, coarse texture for an image captured at high magnification could correspond to fine texture of the same material if an image is captured at a lower magnification (see figure 3.2). Therefore, the texture levels analysed by the wavelet method can only be compared for images that are captured at the same magnification. The results can be used to compare the influence of different treatments of aggregate surfaces on the different texture levels. Some treatments could reduce the coarse texture but increase the fine texture or vice versa. C.3.1 Wavelet method Procedure Need a 640 by 480 Image 1. 2. 3. 4. 120 Originally 712 by 484 crop 60 from bottom (to remove the writing) (Produce 712 by 424) 480/424 is 1.132, so, need to change 712 to 565, since 640/565 is 1.132 crop 73 and 74 (left & right) (to achieve point 3) Aggregate characterisation in relation to bitumen-aggregate adhesion Appendix C: Procedures 5. resize to 640 by 480 6. Change from RGB to Gray Scale 7. rename as in the table C.1 BSTONE01.TIF BSTONE02.TIF BSTONE03.TIF BSAWED01.TIF BSAWED02.TIF BSAWED03.TIF BSAWED04.TIF BSAND01.TIF BSAND02.TIF BSAND03.TIF GSTONE01.TIF GSTONE02.TIF GSTONE03.TIF GSAWED01.TIF GSAWED02.TIF GSAWED03.TIF GSAWED04.TIF GSAND01.TIF GSAND02.TIF GSAND03.TIF image00.tif image01.tif image02.tif image03.tif image04.tif image05.tif image06.tif image07.tif image08.tif image09.tif image10.tif image11.tif image12.tif image13.tif image14.tif image15.tif image16.tif image17.tif image18.tif image19.tif Table C.1: Figure renaming for processing Example: Original Image: Aggregate characterisation in relation to bitumen-aggregate adhesion 121 Appendix C: Procedures Processed Image: . References [1] Masad, E. (2003); The development of a computer controlled image analysis system for measuring aggregate shape properties; NCHRP-IDEA Project 77 Final Report; Transportation Research Board, Washington, D.C., 2003 [2] Chandan, C., Sivakumar, K., Fletcher, T., and Masad, E. (2004); Geometry analysis of aggregate particles using imaging techniques; Journal of Computing in Civil Engineering, ASCE, Vol. 18, No. 1, 2004, pp. 75-82. 122 Aggregate characterisation in relation to bitumen-aggregate adhesion