www.igus.eu./cranes igus® solutions for crane builders and

Cranes.
igus® solutions for crane builders and
operators
industry
plastics for longer life®...
... www.igus.eu./cranes ...
Reduce cost...
... Improve technology ...
e-chainsystems® for Cranes:
Reduced cost. Increase expected service life. Have
been tried and tested.
Dear customers,
We would like to introduce you to the high-tech products of igus® for your
particular branch of industry. igus® energy chain systems® are a highly
effective alternative to conductor rails, festoon systems and motor cable
drums.
Theo Diehl
Head of Industry Management
Cranes & Material Handling
Tel.: +49 6162 6808
Email: [email protected]
igus® e-chainsystems® and chainflex® flexible cables are in use worldwide
in more than 10,000 port-facility applications: Ship-to-shore cranes, bulkcargo handling cranes, RTGs, RMGs, Goliath cranes, spreaders, reach
stackers etc.
The main advantages for crane builders and operators
are:
●●Space-saving design
●●No additional drives are necessary
●●No control system is necessary
●●All media can be transported: energy, data, air, water etc.
●●Easy maintenance lowers your downtime
●●Wind and weather resistant
●●Synchronous run of trolley and energy chain system®
●●Easy and fast installation of additional cables
●●No spare parts
●●Spare part guarantee for ten years and more
Also, see our industry website:
Jens Göbel
Industry manager
Cranes & Material Handling
Tel.: +49 2203 1649 110
Email: [email protected]
www.igus.eu/cranes
Here you can find detailed information, helpful online tools and much,
much more. Our crane experts can be reached in the most important
countries worldwide. You can obtain direct and personal information from
our highly competent staff in the igus® "Cranes" business unit, which is
located in Cologne.
Enjoy reading!
... with motion plastics from igus
®
2
®
3
Straddle Carrier
Spreader Travel
Rubber Tyre Gantry
(RTG)
Trolley Travel
igus® e-rover:
Goliath Crane
RTG electrification
for Stack Travel
Upper & lower
Trolley Travel
Rail Mounted Gantry (RMG)
Trolley Travel
Spreader
Ship To Shore
Cranes (STS)
Trolley Travel
Automated Stacking
Cranes (ASC)
Trolley Travel
Ship To Shore
Cranes (STS)
Crane Travel
Reach Stacker
Boom & Cabin Travel
STS
RTG
Advantages of the e-chainsystems®: Cost down ...
... Service life up. Proven.
Travel Max. speed Max. acceleration e-chain® chainflex® types Location Travel Max. speed Max. acceleration e-chain® chainflex® types Location 6
94 m
240 m/min.
1 m/s2
4040RHD.25.250.S10.0.E
CF38 / CF37 / CF10 /
CF11 / CFLG
Netherlands
20 m
60 m/min.
0.4 m/s2
400.25.250.0
CF300 / CF9 / CF11
Malaysia
7
RMG
Goliath Crane
Advantages of the e-chainsystems®: Cost down ...
... Service life up. Proven.
Travel 78 m
Max. speed 150 m/min.
Max. acceleration 0.5 m/s2
®
e-chain P4.56.20.300.S40.0.AG
chainflex® types CF340 / CF330 / CF38 /
CF37 / CF10 / CF9 /
CFLG
LocationUSA
Travel Max. speed Max. acceleration e-chain® chainflex® types Location 8
180 m
50 m/min.
0.1 m/s2
5050RHD.40.250.S10.0.E
CF310 / CF34 / CF9 /
CF11 / CFLG
China
9
Reach Stacker
Straddle carrier
Advantages of the e-chainsystems®: Cost down ...
... Service life up. Proven.
Travel boom 8 m, cabin 2 m
Max. speed 15 m/min.
Max. acceleration 0.25 m/s2
®
e-chain 4040.15.250.0
chainflex® types CF9
Locationworldwide
Travel 12 m
Max. speed 18 m/min.
Max. acceleration 1 m/s2
®
e-chain 14550.055.200.0
chainflex® types CF9, CFBUS
LocationGermany
10
11
Long travels ...
... energy-efficient
Solutions from the igus® e-chains® construction kit
... long travels of 800 m and more
Profile roller e-chain®: For very high fill weights and speeds
rol e-chain®: rolling instead of gliding
Particularly quiet and low vibration, abrasion-resistant and energy-efficient on very long travels up to 800 m and
more. igus® P4 – profile rolling e-chains® for very high filling weights and speeds. Increase energy efficiency and
lower energy consumption with the P4 e-chainsystem®.
The igus® rolling e-chain® is ideally suited for applications in which long travels with high speeds must be
implemented. Travels of over 800 metres or extreme travel speeds of up to 10 m/s with cable loads of up to 50
kg/m are possible.
www.igus.eu/P4
www.igus.eu/role
Suitable chainflex® range of cables from stock, also assembled with connectors.
Suitable chainflex® range of cables from stock, also assembled with connectors.
P4 e-chain® – mounted on STS application
HD rolling e-chain® – mounted on STS application
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the-chain – moving energy ...
... made easy
Solutions from the igus® e-chains® construction kit
... high loads up to 100 kg/m and more
One e-chain® series for almost any application: System E4.1
Heavy duty: highly-stable e-chains® for the highest loads
The E4.1 system combines all the advantages of the previous three versions and is the best igus e-chain in
the product range. The series E4.1 is more stable at the same or even smaller dimensions than the previous
versions. Almost all accessories and mounting dimensions are identical. You can increase the service life of you
application again with the igus® system E4.1 while lowering costs.
®
www.igus.eu/E4-1
®
igus® HD e-chains® have been developed specifically for the highest loads and long travels. Up to 20% higher
tensile strength than comparable igus® series. Extremely torsion-resistant and wear-resistant thanks to large
sliding surfaces.
www.igus.eu/E4HD
Suitable chainflex® range of cables from stock, also assembled with connectors.
Suitable chainflex® range of cables from stock, also assembled with connectors.
igus® e-chain® in a reach stacker
igus® HD e-chain® in aluminium guide trough
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15
chainflex for the ...
... crane industry
36 months guarantee for all cables* ...
... more than 1,040 chainflex® cable types from stock
®
Single core CF330.D and CF340
The halogen-free TPE individual connectors for extra high levels of mechanical stress on cranes and in installation.
●●UV resistant outer jacket
●●Flexible at low temperatures
●●Nominal voltage: 0.6/1 kV
●●Oil resistant, bio-oil resistant
●●PVC and halogen free
●●Bend radius in the e-chain®: 7.5 x d
Halogen free motor cables CF37.D and CF38
The halogen-free TPE-power line for extra high levels of mechanical stress on cranes and in installation.
●●UV resistant outer jacket,
●●Flexible at low temperatures
●●Nominal voltage: 0.6/1 kV
gusset-filled extruded
●●PVC and halogen free
●●Bend radius in the e-chain®: 7.5 x d
●●Oil resistant, bio-oil resistant
More than 1,040 chainflex®
cables for use in e-chainsystems®
●●Wear-resistant TPE, PUR and oil-resistant
PVC outer jacket
●●Halogen free and/or flame retardant materials
●●Smallest bend radii down to 4 x d
●●36 months guarantee for chainflex® cables
●●Various approvals and standards: UL, CSA, CE, DESINA,
CEI ...
www.igus.eu/chainflex
Four-core motor cable CF30, CF31m CF34.UL.D and CF35.UL
Shielded motor cable for inverter function up to 600/1000 V and up to 70 mm2
Single core motor cable CF300.UL.D and CF310.UL
chainflex®
motor cable
chainflex®
control cable
Shielded and unshielded single core motor cables for demanding requirements
Tested! Tested! Tested!
Fibre optic cables
Cycle frequency
5,000,000
4,000,000
3,000,000
2,000,000
1,000,000
750,000
500,000
250,000
100,000
50,000
0
5,000,000
Fibre-optic cable (62.5/125 or 50/125), 2, 6 or 12 cores – all fibre-optic cables are tested for several million reverse bends
Single-core motor cable
Shielded, highly flexible single cores for medium voltages of up to 6/10kV for the highest requirements in
crane construction, heavy engineering, etc.: 1 x 25/16 to 1 x 95/16 cross section
145,000
Data cables, e.g. CF211, CF240, CF11
Sample B Sample A
Available for all throughput data systems in e-chains® applications. Even for large cross-sections, e.g. at
3 x 2 x 2.5 mm2, or with voltage carrying connecting cores inside a cable.
Corkscrew after 145,000 double strokes (Sample B)
Order your catalogue:
www.igus.eu/catalogue
igus® CF27: no wear, even after 5 million double strokes (Sample A)
* 36 months or up to 10 million double strokes (5 million for cables of the chainflex® M family); whichever is first
16
Control cables, e.g. CF5/CF6, CF9/CF10
PVC, PUR, TPE – a broad product range is available for any application –
shielded and unshielded cables and a large number of cross-sections and core types
17
Aluminium trough ...
... lightweight, low cost, safe
The standard: modular aluminium guide-trough construction kit
Aluminium trough with riser guard … for more safety
Aluminium guide troughs – heavy duty
version for crane systems
Riser guard – easy to retrofit
●●Heavy duty version of the construction kit system
●●Very simple, modular assembly
●●Side-mounted glide strips for wear protection for
high speeds
●●Corrosion resistant, seawater resistant aluminium
profile (acc. to EN 6060)
●●Flexible assembly - Fastening on substructure
independent of profile lengths and butt joints
●●Plastic glide bar made of high-molecular-weight PE
●●Glide pads and insertable rubber profile for
minimised noise and reduced wear
●●Heavy duty bracket for a secure hold even in
demanding applications
●●U-profile for mounting the bottom clamp or
assembly bracket
"Super-Alu" guide trough – mounted on RTG application
18
www.igus.eu/s-alu
In the case of extremely long travels and/or very
high push/pull forces, the igus® riser guard offers
increased safety during movement of the e-chain®.
The riser guard can now be supplied as a ready-toinstall module from the modular igus® aluminium guidetrough construction kit. No complex and cost-intensive
customised designs any more.
●●Riser guard for use in the case of very long
travels now available from stock
●●Seawater- and corrosion-resistant
●●Greater safety where high forces and
long distances are involved, available from stock
www.igus.eu/s-alu
"Super-Alu" guide trough – mounted on STS application
19
Steel guide trough
Torsional & circular motion
Very stable and robust for heavy duty applications
Rotating movements, e.g. on the trolley
For use where high levels of stress
are encountered
The igus® system for fast rotary applications as a "standard product"
●●very stable and robust guide trough made of steel
●●Easy to fit with assembly sets for butt joint
connection and attachment to the underlying
surface
●●Easy mounting directly to the base of the C-profile
●●Large selection, two-piece design, adjustable to
e-chain® width
●●Available in galvanised steel and stainless steel
(Materials: 1.4301, 14404, 14571)
●●Plastic glide bar made of PE
●●Side sections are mounted with the appropriate
clearance and attached to the underlying surface
●●Fixed end module option, for fast and easy
mounting - without any drilling available
●●Conductivity according to DIN EN 61537 (standard)
www.igus.eu/steelguide
The rotary module consists of two circular guide
elements. One part of the guide trough is attached
to the static part of the system and the other part to
the rotating part of the system. Because the rotary
modules can be turned in both their inner and outer
parts, the fixed end for the e-chains® can be chosen
freely. The e-chains® from the E4.1 series are used for
the rotary modules.
●●Maximum angle of rotation in very small installation space
●●Rotating speed of up to 360°/s
●●Lighter and more compact than static guide troughs
●●Minimum displacement forces and maximum
service life due to divided guide trough
●●Modular construction with standardised mounting
variants
●●Integrated strain relief and cable guides in guide
trough
www.igus.eu/RBR
Heavy duty guide trough made of stainless steel – mounted on STS application
20
Suitable chainflex® range of cables from stock, also
assembled with connectors
Stainless steel guide trough – for rotating installations
21
Special solutions ...
... from the construction kit
igus® engineering: e-chain® solutions …
… especially for all your requirements in cranes
'Floating' moving end for compensation of lateral difference between travel of trolley/crane and that of the
readychain®. Optionally available with electronic push-pull displacement force monitoring in conjunction
with continuous monitoring of target/actual parameters and an emergency stop function
igus® trough mounted on the RTG girder: igus®
supplies special tailor-made troughs for the
protection of readychains® against different types
of weather
Coupling at the coupling point, including limit
switch that monitors the connection
Hold-down devices: readychains® move safely
over long travels and at a high rate of acceleration.
The hold-down device prevents the readychains®
from rising when the crane accelerates very quickly
Coupling element: Port cranes are equipped with
a boom. In order to ensure that the trough on the
boom and the trough on the crane girder are correctly
connected to the guide trough, igus® has developed
a special means of attachment for the pivot point.
The chain can therefore run next to or beneath the
crane girder
e-spool power
●●For lengths when extended of more than 25 m
●●Long service life due to motorised retraction
system
●●Outdoor use also possible at temperatures
below 0 °C
www.igus.eu/engineering
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23
Condition Monitoring ...
Avoid equipment failures
PPDS: Push pull force detection system
Electronic diagnostic tool
Trigger an alarm in the event of an
e-chain® component defect
Floating moving end
available for PPDS basic
The EMA system is an electronic diagnostic tool that
displays necessary maintenance tasks to prevent
system damage as well as downtimes. Foreign
objects, such as a tool box, for example, that fall onto
the e-chain®, or other e-chain® overloads can lead to
a side part breaking. This breakage is then signalled
to an analysis unit via a sensor polymer wire to ensure
that the second side part does not break which would
result in a standstill. Without the EMA, the e-chain®
would continue to run and the second side part would
then be subjected to an overload. This second side
part would also break after a short time and result in
the system coming to a standstill.
The maintenance signal allows you to monitor the
system and change the chain link at the next possible
time. The "EMA system" can also be combined with
the igus® PPDS.
www.igus.eu/EMA
Condition monitoring:
Push Pull Force Detection System – PPDS
The PPDS-System is an electronic diagnostics tool that performs online monitoring of the forces on the
e-chains® in order to avoid system damage and stoppages. Excessive dirt, ice, and snow and foreign objects
that fall into the e-chain® can block the system, causing the e-chain® to break.
The PPDS system measures the forces on the e-chain® several times per second, and compares the information with the calculated specification. If a variance occurs the system can be automatically stopped with
the help of the PPDS system.
●●3 PPDS systems are available
●●Easy installation by means of non-interchangeable
connectors
●●Easy programming using the membrane keypad
directly at the device
●●Compact housing, strong, corrosion resistant
●●The force limit is programmed in tensile and
compression direction
●●The plant stops when the force is exceeded
●●Custom programmable and event logging
in the data memory
www.igus.eu/PPDS
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25
igus coupling for RTGs ...
®
Automatically couple RTGs with electricity and data:
The e-rover from igus®
The system supplies mobile container
bridges via an extendible telescopic arm
With the e-rover, igus ® has developed a system
that automatically couples rubber tyred gantry
cranes with an energy-chain system in a flash.
A telescopic arm connects the energy supply
chain, which is guided in a trough, to the RTG.
This ensures a reliable energy supply and good data
transmission – including via FOC cables.
Rubber tyred gantry cranes (RTGs) are mobile container
bridges. You can switch between the container
lanes. The RTGs are generally fuelled with diesel. To
reduce energy costs and protect the environment,
development activities in recent years have increasingly
focused on electrically operated vehicles that are
coupled to an energy supply when they are currently
in a lane. igus® GmbH has implemented improvements
to its e-rover, which now enables automatic coupling
to and uncoupling from the energy chain system®. This
makes it possible to reliably transmit energy and data in
a wired manner – even using FOC cables with Gigabit
speed. Coupling can be completed in around a minute
and there are no restrictions on the RTG‘s operating
speed. Once the RTG has been "plugged in" to the
energy chain system®, the diesel-fuelled energy supply
is cut off. Cables with a cross section of 180 mm² per
phase can currently be used.
www.igus.eu/e-rover
... automatic coupling
Highest data rates reliably transmitted by igus®
Compensation of horizontal and vertical unevenness.
The system uses a retractable/extendible telescopic arm on the RTG. This has two benefits: firstly, it enables
automatic coupling and the energy chain®, which can be used to simultaneously guide all media, is moved with
the RTG. Thereby guaranteeing the supply of energy and data. Secondly, it is possible to compensate horizontal
and vertical unevenness and misalignments in the travel. The system is suitable for long travels of up to 500
meters and more depending on the customer requirements in the container port.
●●Fast and reliable data transmission e.g. with
fibre-optic cables
●●Wide selection of performance, data and control
cables, incl. fibre-optic cables for data transmission
●●Two RTGs in one container aisle with one trough
system possible. If there are three or four RTGs
per aisle, a second trough is necessary
●●Reduces RTG operating costs. The savings poten tial is comparable with that of conventional systems
●●Environmentally friendly
●●Resistant to dirt
●●Very little maintenance required, no wearing parts
that have to be replaced at specified intervals
●●Travels of up to 500 m and more possible
How the igus® coupling works:
26
The RTG is coupled to the
electrical supply system during
operation in the stack ...
... the igus® e-rover reliably
transmits all power, data and
signals (including FOC) ...
... compensation of horizontal
deviations ...
... and vertical deviations (height
differences) ...
... once coupling is complete,
the RTG is operated electrically
offering low emissions ...
... igus® e-rover saves costs and
improves the performance of
the technical equipment
27
d-rover – data transmission
Vertical cable guide
RTG coupling for data: up to 10 Gbits
guidelok slimline P: 80% less guide trough costs
The system combines reliable and uninterrupted highspeed data transmission (maximum data rate of 10
Gbits), with FOC cables. Suitable for HD video streams
and travels of 800 m and more.
www.igus.eu/e-rover
●●Reliable transmission also with FOC signals
with data rates of 10 Gbits
●●Several fillings and travels
●●Environmentally friendly
●●Travel 800 m and more
●●Reliable coupling and uncoupling
●●Slim design
guidelok slimline P – reliable vertical
cable guide up to 50 m
In highly dynamic storage and retrieval systems a
speed for the horizontal movement exceeding in 7 m/s
is not uncommon. With the igus® guidelok slimline, the
e-chains® are guided safely, even at very high speeds.
●●Up to 7 m/s and 10 m/s²
●●Save up to 80% troughs
●●Saves costs and weight significantly
●●For hanging systems up to 50 m
●●No swinging of the chain®, high reliability due to
the lock mechanism and guiding rails
●●Faster and easier installation
●●Reduced noise
●●Easy access for servicing
●●Energy + data + media are safely and smoothly
transmitted in one system
www.igus.eu/GLSLP
Passenger lift: Cables, guided
by guidelok slimline
28
29
As assembled system
readychain : chain - cable - guarantee ... delivered in 3-10 days
®
readychain® – fully harnessed
systems in 3-10 days
1,600 systems produced per week in 12 readychain®
factories around the world – assembly time optimised
to increase your cash-flow.
●●Eliminate storage costs for cables, e-chains® and
connectors
●●Cut turnaround times by half
●●Flexibility when orders vary
●●Reduce the number of suppliers and orders by 75%
●●Minimise your machine downtime
●●igus® system guarantee – depending on the
application
Installation, retrofit, monitorin
Save time and money on maintenance and installation of
your energy chain systems®
Design, harnessing, delivery up to
complete assembly of energy chains®
with all components
Machines must work reliably and without problems.
This requires reliable energy chain systems® and
cables, which guarantee a long service life and a quick
service, by which machine downtimes can be avoided
or reduced in case of emergency.
www.igus.eu/assembly
www.readychain.eu
Pre-assembled
systems of up to 200 m
are possible
readychain® installation on a bulk-material handling crane with the help and support of igus®.
The weight of the e-chain® including chainflex® is
more than 2 t
Delivered ready for
installation and just
in time
Our service:
●●Predictable fixed cost for the installation, main tenance or inspection of energy supply systems on
your system
●●Fast and accurate installation and maintenance of all
components by qualified specialists
●●Minimal down time
●●Products and services (energy chains®, cables,
strain relief, guide troughs, etc.) from a single source
– less logistics costs for you
●●igus® system guarantee – depending on the
application
●●Online installation-cost calculator – Calculate the
costs quickly
New installation
Upgrades / Replacement
Chain monitoring
Repairs
readycable®: harnessed drive cables ... in 24-48h
readycable®
igus® provides more than 4,000 harnessed cables
for drives according to 24 different manufacturer
standards. Professionally produced, 100% tested.
www.readycable.eu
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31
Mobile shore supply ...
... flexibility
igus® quayside connections: Different technologies ...
... always the perfect match for your application
The materials handling capacity at the quayside is the crucial criterion for the economic efficiency of a container
terminal. Stationary shore terminal boxes restrict the mooring position of the ship to be loaded or unloaded
and reduce economic efficiency; igus® energy supply solutions eliminate this restriction as they make the shore
connection mobile. This ensures that the container terminal is highly flexible and therefore economically efficient
●●Seawater, oil , corrosion and weather resistance
●●Certified and with igus® system guarantee
●●Perfect fit and ready to connect, all from
a single source
●●Low weight but very robust
●●No slip ring, no gearbox and no additional drive
●●With control unit
●●Free cable selection with easy cable change
or addition
●●Very little preventive and corrective maintenance
necessary
www.igus.eu/shorepower
Stationary shore supply
igus® rol e-chain® guided in the shaft
The optimum solution for greenfield terminals
igus® mobile shore supply
igus® rol e-chain® on stilts construction
The space-saving solution for brownfield terminals
32
33
Tested! Service life ...
Tested in the 2,750 m2 chain and cable laboratory in Cologne.
4,100 tests, 7,512 findings added to the electronic database,
10 billion e-chains® cycles per year for chains® and cables ...
... predictable
Tested, tested, tested ... For example:
Many types with fire class UL94-V2 or V0
Service life test under high vibration
Test for torsion with e-chains® and chainflex® cables
Determining the maximum e-chain® sag,
as a "chain-in-chain" solution in this example
Outdoor test facility with up to 240 m travel for the
24 hours outdoor test
Determination of the maximum service life, tested
in e-chain®. More than 65 million strokes
Better products for less – a key element is the industry's largest test lab. 2,750 m2 lab, more than 15,000
tests and 2 billion test strokes per year
The igus® lab and field experience
Cutting costs while also guaranteeing maximum
process reliability - only those who conduct intensive
research and testing will successfully bridge this gap.
The industry's largest test lab conducts more than two
billion test cycles per year on a total of 107 test rigs.
Our mechanical engineering components pass the
test presented by production reality because they
have already passed this test before leaving the igus®
warehouse.
www.igus.eu/test
Polymer bearings technology: tested a thousand
times ... under real conditions
34
35
Low maintenance ...
... no spare parts
Ship-to-shore cranes
Bulk-material handling cranes
Bulk-material handling crane
Travel 26.5 m
Max. speed
1 m/s
Max. acceleration 0.5 m/s2
®
e-chain 4040CR.18.200.0
chainflex® types CF9 / CFBUS / CF300
LocationGermany
More references
Europa
In use since 2009
Ship-to-shore cranes
Travel Max. speed
Max. acceleration
e-chain® chainflex® types Location More references
In use since 2009
120 m
max. 4 m/s
0.5 m/s2
P4.56.20.300.S40.0.AG
CF300 / CF10 / CF9 / CFLG
China
Europa
Ship-to-shore cranes
Travel 118.5 m
Max. speed 210 m/min.
e-chain® 4040RHD.21
chainflex® types CF300 / CF9 / CF10 / CFLG
LocationEurope
More references
worldwide
In use since 2003
36
Ship-to-shore cranes
Travel 99.8 m
Max. speed
3.5 m/min.
Max. acceleration 0.8 m/s2
®
e-chain 4040CR.15.200.S10.0.E
LocationEurope
More references
worldwide
In use since 2009
Ship-to-shore cranes
Travel 78.5 m
Max. speed 120 m/min.
Max. acceleration 0.5 m/s2
Cycles/year42,000
e-chain® 5050R.27.250.0
Bulk-material handling crane
Travel 224 m
Max. speed 40 m/min.
Max. acceleration 0.2 m/s2
®
e-chain 4040CR.22.300.0
chainflex® types CF11 / CF9 / CF34
Bulk-material handling, quayside operation
Travel 195 m
Max. speed 20 m/min.
Max. acceleration 0.2 m/s2
®
e-chain 5050CR.35.300.0
chainflex® types CF300 / CF9 / CF11
chainflex® types CF300 / CF11 / CF9
LocationEurope
More references
worldwide
In use since 1999
Location More references
LocationGermany
More references
Europa, Asia
China
worldwide
37
... corrosion resistant ...
... space-saving ...
Ship unloading crane
RTG / RMG
Ship unloading crane
Travel 151.5 m
Max. speed 300 m/min.
Max. acceleration 0.5 m/s2
®
e-chain 4040CR.15.250.0
chainflex® types CF12 / CF11 / CF9
LocationCanada
More references
Europa, Asia
In use since 1998
38
Ship unloading crane
Travel 106 m
Max. speed 240 m/min.
Max. acceleration 0.6 m/s2
®
e-chain 5050RHD.12/15/12.300.0
LocationEurope
More References
worldwide
In use since 2004
RTG
Travel 19.5 m
Max. speed 60 m/min.
Max. acceleration 0.4 m/s2
®
e-chain 400.25.250.0
chainflex® types CF300 / CF34 / CF9 / CF11
LocationPanama
More References
worldwide
In use since 2000
RMG
Travel 69 m
Max. speed 120 m/min.
Max. acceleration 0.4 m/s2
®
e-chain 4040R.31.250.0
LocationEurope
More References
worldwide
In use since 2001
Ship unloading crane
Travel 441 m
Max. speed 30 m/min.
Max. acceleration 0.1 m/s2
Container RMG
Travel Max. speed Max. acceleration RTG
Travel Max. speed Max. acceleration e-chain® 5050R.28.300.0
chainflex® types CFCRANE
LocationAsia
More references
Europa, Canada
In use since 2002
e-chain® P4.56.20.300.S40.0.AG
chainflex® types CF300, CF330, CF9, CFLG
LocationGermany
More references
Asia
In use since 2009
113 m
2.5 m/s
0.5 m/s2
20 m
60 m/min.
0.4 m/s2
Cable weight 9.8 kg/m
e-chain® 4040.46.300.0
chainflex® types CF34 / CF9 / CF11 / CFLG
LocationRussia
More References
worldwide
In use since 2003
39
No additional drives ...
... and steel construction
Grab cranes
Mining crane / Garbage crane
Grab crane
Travel 115 m
Max. travelling speed 165 m/min.
Max. acceleration 0.7 m/s2
®
e-chain 5050RHD.30.300.S10.0.E
LocationEurope
More References
worldwide
In use since 2007
Mining crane
"Rotating travel" 10 m
Max. speed 0.1 m/s
Max. acceleration 0.5 m/s2
®
e-chain 600.35.300/4650.0
chainflex® types Motor, data and control cables
LocationEurope
More references
Europa
In use since 2001
Gantry crane
Travel 20 m
Max. speed 1 m/min.
Max. acceleration
1 m/s2
®
e-chain 5050.40.200.0
chainflex® types CF9
LocationEurope
More references
Europa
In use since 2004
Spreader
Travel Max. speed Max. acceleration Spreader
Travel 8.4 m
Max. speed 15 m/min.
Max. acceleration 0.1 m/s2
®
e-chain 3838.10.125.0
LocationAsia
More References
worldwide
In use since 1998
Grab crane
Travel Max. speed Max. acceleration 28.6 m
80 m/min.
0.3 m/s2
e-chain® 400.25.300.0
chainflex® types CF30 / CF31
LocationEurope
More References
worldwide
In use since 2000
40
Grab crane
Travel 21.3 m (trolley) / 52 m (crane)
Max. speed 1.33 m/s
Max. acceleration 0.25 m/s2
®
e-chain 5050R.27.300.S10.0 /
5050R.35.350.S10.0
chainflex® types CF5 / CF6 / CF30
LocationEurope
More references
Europa
In use since 2003
8.4 m
18 m/min.
0.1 m/s2
e-chain® 3838.07.150.0
LocationAsia
More References
worldwide
In use since 1998
41
Energy, data, media ...
... guiding in one system
Straddle carriers / Goliath cranes
Reach Stacker
Reach Stacker
Travel
7.8 m
Max. speed 15 m/min.
Max. acceleration 0.25 m/s2
®
e-chain 4040.15.250.0
LocationEurope
More References
worldwide
In use since 2004
Straddle carrier
Travel 12 m vertically
Max. speed 17 m/s
Max. acceleration 1 m/s2
®
e-chain 14550.06.200.0
chainflex® types CF45 / CF9, additional
pneumatic hoses
Locationworldwide
More References
worldwide
In use since
2006
Goliath cranes
Travel 195 m
Max. speed 40 m/min.
Max. acceleration 0.1 m/s2
®
e-chain 5050R.40.250.0
chainflex® types CF300 / CF9 / CF11
LocationAsia
More references
USA
In use since 2001
42
Goliath cranes
Travel 123 m
Max. speed 40 m/min.
Max. acceleration 0.5 m/s2
®
e-chain 40.15/15.250.0
LocationAsia
More references
USA
In use since 1997
Reach stacker (cabin movement)
Travel 2m
Max. speed 5 m/min.
Max. acceleration 0.25 m/s2
e-chain® 3838.20.150.00
LocationEurope
More References
worldwide
Reach Stacker
Travel 7.6 m
Max. speed
15 m/min.
Max. acceleration
0.2 m/s2
®
e-chain E4.56.15.200.0
LocationAsia
More References
worldwide
In use since 2008
43
igus services ...
... quick and reliable
®
The igus® delivery service
Over 97% availability of all catalogue parts –
no need for you to stock
●●Over 100,000 products from stock
●●No minimum order
●●No surcharges for small quantities
●●No costs for cutting cables
●●No packaging costs
www.igus.eu/24
Modern injection moulding technology
The igus® GmbH quality policy is based on the objective of identifying and meeting customer needs, and of
always being a professional partner and reliable supplier. igus® has always been committed to producing
products of the best possible quality and consistently
developing innovative solutions.
Visit our industry website for more information,
products and examples of applications as well as
useful online tools.
www.igus.eu/cranes
RoHS
The igus® lab
The industry's largest test lab (2,750m2) conducts
more than two billion test cycles per year on a total
of 107 test rigs.
●●Extensive test databases
●●Customised tests on request
Quickly find and configure products and calculate
service life – all online.
Using our online product finders, you can find the
right igus® product and get a service life prediction.
www.igus.eu/online
For any task - in any batch size
Different industries need different solutions. Whether in mechanical engineering, automotivemanufacturing or in the robot industry – igus® offers customised support for specialised applications.
igus® already has many years of experience and specialised resources in many industries.
www.igus.eu/industry
44
www.igus.eu/test
igus® motion plastics®
One vision has been driving us for 50 years – motion plastics®:
moving parts made of plastic that cost less and last longer.
Our core technology consists of tribo-polymers – high-performance
plastics, which we have optimised for friction and wear. The technology
has made us into a world-wide leader for developing and manufacturing
energy supply systems and plain bearings.
45
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®
igusigus
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offices
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igus®igus
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SamiSami
& Co.& Co.
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6040-6050
6040-6050 No. 19-1,
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Egypt
of Egypt
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D.E. D.E.
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27362537
Phone
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537
2161
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8361
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Phone
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+603+603
78807880
54755475
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27363196
27363196
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IEE International
IEE International
Company
Company
(TAF(TAF
CO.) CO.)
for Electrical
for Electrical
Engineering
EngineeringNo. 36,
4th St.
No.West
36, West
4th, EtSt. , Et- AFITAFIT
Abdelkader
5, Amir
Rue Amir
Abdelkader
2nd floor,
2nd floor,
25 Orabi
25 Orabi
St St
tehadtehad
Ave. Ave.
Damavand
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CairoCairo
Tehran
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Iran Iran 20300
Tehran
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522 633769
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Phone
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25767370
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08090809 Phone
+98-21-7712
Phone
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+212+212
522 618351
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igus®igus
Spicher
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Str. 1a
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Box61902361 23
5112751127
Köln Köln
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45564556
10001000 igus®igus
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de C.V.
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Road,Road,
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igus®igus
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Int.
160135
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Industrial
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TolucaToluca
LermaLerma
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667 5600
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Phone
+44-1604
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677240 Col. Corredor
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Treotham
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Automation
Automation
Pty. Ltd.
Pty. Ltd.
EstadoEstado
de México
de México
C.P. 52004
C.P. 52004
+372+372
667 5601
667 5601
Fax Fax
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677242 Lerma,Lerma,
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RoadRoad
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31853185
Phone
Phone
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Brookvale
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NSWNSW
21002100
Fax Fax+52 728284
+52 728284
31873187
+61 2+61
9907-17
2 9907-17
88 88
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Conlog
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Parque
Industrial
GranGran
Martinkyläntie
50 50
Martinkyläntie
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Industrial
P.O. Box
P.O. 3265
Box 3265
Sea Lion
Co. Ltd.
Sea Lion
Co. Ltd.
Sabana
01720
Vantaa
01720
Vantaa
Sabana
17 Hamefalssim
Str. Str.
17 Hamefalssim
4 Austria
4 Austria
Tun Street
181Myat
Bo Myat
Tun Street
Edificio
/ Building
32 32
+358+358
20 7646522
20 7646522 Industrial
Edificio
/ Building
Phone
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ZoneZone
KiryatKiryat
Arie Arie 181 Bo
Industrial
®
polymer
polymer
igus®igus
Botataung
Yangon
Botataung
Yangon
Tocancipá,
CUNCUN
251017
+358+358
20 7646824
20 7646824 Petach-Tikva
Tocancipá,
251017 Fax Fax
49130
Petach-Tikva
49130
Innovationen
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GmbH
GmbH
Myanmar
Myanmar
+57-1-519-0967
[email protected]
[email protected]
+57-1-519-0967
+972+972
3 9269595
3 9269595 1116111161
Phone
Phone
Phone
Phone
Ort 55
Ort 55
+95 (0)1
+9529
(0)197299797 97
Phone
[email protected]
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Fax Fax
+972+972
3 9233367
3 9233367 Phone
48434843
Ampflwang
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Fax Fax
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22 France
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igus®igus
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Italy
Italy
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des Pépinières
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Enesa
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Equipos
Equipos
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42 Netherlands
®
Parc Parc
Médicis
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S.r.l.
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B.V.® B.V.
igus®igus
94260
94260
Fresnes
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Del Colegio
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Marista
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Via delle
Via delle
Rovedine,
Rovedine,
4
4
5 Belarus
5 Belarus
Sterrenbergweg
Sterrenbergweg
9
9
+33 1+33
49840404
1 49840404 23899
100 este,
100 este,
200 sur,
20025
sur,este
25 este Phone
Phone
23899
Robbiate
Robbiate
(LC) (LC)
SOOO
Hennlich
SOOO
Hennlich
37693769
BS Soesterberg
BS Soesterberg
Fax Fax
+33 1+33
49840394
1 49840394 Phone
Urbanizacion
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Ciruelas
Ciruelas
+39 039
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039 5906.1
Phone
Kharkovskaya
Str. 90-8
Kharkovskaya
Str. 90-8 Alajuela,
+31 346
+31 353932
346 353932
Phone
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Alajuela,
CostaCosta
Rica Rica
Fax Fax
+39 039
+395906.222
039 5906.222 Phone
Minsk,
220015
Minsk,
220015
Fax Fax
+31 346
+31 353849
346 353849
+506+506
2440-2393
2440-2393
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Phone
Phone
Phone
Phone
+375+375
17 207-1828
17 207-1828 Fax Fax
[email protected]
[email protected]
+506+506
2440-2393
2440-2393 23 Greece
23 Greece
Fax Fax
+375+375
17 207-3921
17 207-3921 [email protected]
[email protected]
32 Japan
32 Japan
[email protected]
[email protected]
Chrismotor
s.a. s.a.
Chrismotor
42 Netherlands
42 Netherlands
71, Sp.
str. str.
71,Patsi
Sp. Patsi
k.k.® k.k.
igus®igus
15 Croatia
15 Croatia
PlainPlain
bearing
bearing
118 55
118Athens
55 Athens
Arcacentral
Arcacentral
15F, 1-2-1
15F, 1-2-1
Kinshi,
Kinshi,
6 Belgium/Luxembourg
6 Belgium/Luxembourg
®
d.o.o.
d.o.o.
igus®igus
+30 210
+3034
21025574
34 25574 Sumida-ku
Phone
Phone
Sumida-ku
TokyoTokyo
JAPAN
JAPAN ElceeElcee
Holland
BV
Holland
BV
®
B.V.B.A.
B.V.B.A.
igus®igus
Ventilatorska
Ventilatorska
9
9
Fax Fax
+30 210
+303425595
210 3425595 Zip 130-0013
Zip 130-0013
Kamerlingh
Onnesweg
28 28
Kamerlingh
Onnesweg
Kolonel
Kolonel
Begaultlaan
Begaultlaan
75 75
10250
10250
Lucko
Lucko
Zagreb
Zagreb
[email protected]
[email protected]
+81 358
+81192030
358 192030
Phone
Phone
NL-3316
GL Dordrecht
NL-3316
GL Dordrecht
30123012
Wilsele
Wilsele
Croatia
Croatia
Fax Fax
+81 358
+81192055
358 192055
+31 78
+316544777
78 6544777
Phone
Phone
Phone
Phone
+32 16
+32
314431
16 314431
[email protected]
[email protected]
[email protected]
[email protected]
Fax Fax
+31 78
+316544733
78 6544733
23 Greece
23 Greece
Fax Fax
+32 16
+32
314439
16 314439
[email protected]
[email protected]
[email protected]
[email protected]
J. & E.
S.A. S.A.
J. Papadopoulos
& E. Papadopoulos
15 Croatia
15 Croatia
33 Jordan
33 Jordan
12 Polidefkous
str str
12 Polidefkous
43 New
43 New
Zealand
Zealand
Industrijska
185 40
Hennlich,
Industrijska Piraeus,
Piraeus,
185 40
Al Hezam
Adtech
Al Hezam
Adtech
+ Herzegovina
+ HerzegovinaHennlich,
7 Bosnia
7 Bosnia
d. o. o.
+30 210
d. o. o.
+304113133
210 4113133 Abu Alanda
Phone
Phone
Abu Alanda
StreetStreet
,Building
,Building
No. 1 No.Automation
1 Automation
Equipment
Ltd. Ltd.
Equipment
Hennlich
d.o.o.
Hennlich
d.o.o.
Stupničkoobreška
17 17
Fax Fax
+30 210
Stupničkoobreška
+304116781
210 4116781 Amman
Amman
26 Tawn
PlacePlace
26 Tawn
Dzemala
Bijedica
185 185
Dzemala
Bijedica
Stupnički
Obrež
[email protected]
Stupnički
Obrež
[email protected]
+962+962
64 170100
64 170100 PO Box
Phone
Phone
PO 5656
Box 5656
Avaz Avaz
Business
Centar
Business
Centar
10255
GornjiGornji
Stupnik
10255
Stupnik
Fax Fax
+962+962
64 169993
64 169993 Hamilton
Hamilton
71000
Sarajevo
71000
Sarajevo
+385+385
1 3 874334
1 3 874334 24 Hong
[email protected]
[email protected]
Phone
Phone
+64 7+64
8490281
7 8490281
Phone
Phone
24 Hong
KongKong
Phone
Phone
+387+387
33 45331445
3914 39 Fax Fax
+385+385
1 3 874336
1 3 874336
Fax Fax
+64 7+64
8492422
7 8492422
Fax Fax
+387+387
33 45331445
3914 39 [email protected]
Sky Top
Ltd. Ltd.
Sky Enterprises
Top Enterprises
[email protected]
[email protected]
[email protected]
34 Latvia
[email protected]
[email protected]
RoomRoom
18061806
; Block
C; Wah
; Block
C; Wah 34 Latvia
®
®
Tat Industrial
Center;
Wah Sing
Tat Industrial
Center;
Wah Sing
OÜ OÜ
igus igus
44 Norway
16 Czech
44 Norway
16 Czech
Republic
Republic
Street;
Kwai Kwai
Chung
HongHong
KongKong
Street;
Chung
Lõõtsa
Lõõtsa
4A 4A
8 Brazil
8 Brazil
+852+852
23318928
23318928
Phone
Phone
Tallinn
Tallinn
1141511415
ASI Automatikk
AS AS
HENNLICH
s.r.o.s.r.o.
ASI Automatikk
HENNLICH
do ®Brasil
do Brasil
Ltda.Ltda.
igus®igus
Fax
+852
24269738
Fax
+852
24269738
+372+372
667 5600
667 5600
Phone
Phone
Ingv. Ingv.
Ludvigsensgate
23 23
Českolipská
9
Ludvigsensgate
Českolipská
9
Avenida
Avenida
Marginal
Marginal
NorteNorte
da da412 01
[email protected]
[email protected]
Fax Fax
+372+372
667 5601
667 5601
30073007
Drammen
Drammen
412Litoměřice
01 Litoměřice
®
®
via Anhanguera
via Anhanguera
53.780
53.780
[email protected]
[email protected]
+47 9006
11001100
+47 9006
Phone
Phone
Tel. e-chains
Tel. e-chains
Vila Rami
Vila Rami
– Jundiaí
– Jundiaí
[email protected]
+420+420
416 7113
32 32 25 Hungary
[email protected]
416 7113
25 Hungary
CEP CEP
13206-245
13206-245
– SP – SP
Tel. Plain
Tel. Plain
bearings
bearings
35 Lebanon
35 Lebanon
®
®
Phone
Phone
+55 11
+55
3531-44
11 3531-44
87 87
Hungária
Hungária
Kft. Kft.
+420+420
416 7113
39 39 igus igus
416 7113
45 Peru
45 Peru
Fax Fax
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+55
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Unigroup
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Building
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OOOOOO
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Midline
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Park Park
12850
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Cnr Le
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Roux
Le Roux
& Richards
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Drive DrivePhone
+96332
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332 5519
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C.C.
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Locales
B-10
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SalehiSalehi
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ShopShop
No. 1No. 1
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Dammam
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Singapore
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Radomira
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Unit 028,
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1122211222
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72-7472-74
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S.L.® S.L.
Thanapoom
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TowerTower
igus®igus
+84 8+84
6299
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9197 9197
Phone
Northampton
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NN4 NN4
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Ctra.Ctra.
Llobatona,
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Fax Fax
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#06-03
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ab ® ab
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61058
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Påls väg
Påls8väg 8
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53, Avenue
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+38 0577174914
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Phone
54 Slovakia
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256 69
256Helsingborg
69 Helsingborg
– Tunisia
10001000
TunisTunis
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+38 0577174914
Fax Fax
+38 0577174914
+46 42
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42 329270
71340244
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68 Ukraine
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Slovakia
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Hennlich
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LLC (HQ)
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LLC (HQ)
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Mob.Mob.
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Box 1011
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City, City,
Güzeller
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Org.
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San.
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Bölg.
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573 28
573Tranås
28 Tranås
Donetsky
Region
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Region
54 Slovakia
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Galvano
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Teknik
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San. San.
Sit. Sit. Phone
+46 75
2424100
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75 2424100
Phone
Phone
+38 06262
33540
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Phone
Cumhuriyet
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Cad. Cad.
2/32 2/32
Fax Fax
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2424159
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s.r.o.s.r.o.
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Račianska
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502
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Phone
Phone
SK-831
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Fax Fax
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Phone
Phone
2 50202504
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Fax Fax
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[email protected]
[email protected]
47
/9001:2008
/16949:2009
igus® is certified in accordance with ISO 9001:2008
and ISO/TS 16949:2009 in the field of energy supply
systems, cables and harnessing, as well as plastic
bearings.
/newsletter
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MAT0070784.20 As of 04/2016
Subject to technical alterations.