Portable roller swagers

Portable roller swagers
WORLD STANDARD TERMINALS ON FULL FOR SWAGING OF
STEEL WIRE ROPES
We replace
brute force
with rollers
T
he yacht market was
wher e we began.
Our first machine
was developed in the
mid-seventies. A machine that
did away with convention.
All previous concepts of fitting terminals onto full-steel
wire rope and solid rod were
turned upside down. Further,
the terminal was also straight,
not curved, as was usual hithereto.
The principle is simple. The
terminal itself drives the rollerdies. The machine works with
a freely rotating pair of rollers,
driven when the terminal is
drawn between them. It is a
simple and robust design with
the minimum of movable parts,
making it reliable both in the
field and in rational production.
Development was quick. In
many fields, the need for high
strength swaged terminals is
considerable. The machines
perform equally effectively on
solid rod as they do on fullsteel wire. The breaking load
is as high as that of the rod
or wire.
motor or compressed air. Due
to the portability, a permanent
on site solution can be achieved
in all circumstances. The range
is wide, and the capacity is
from 1,5 mm - 44 mm, wire
or rod.
SPELTER SOCKETS AND
SLEEVES REPLACED
Our technique provides a new
alternative to sleeves, spelter
sockets and the joining of non
weldable materials.
ELECTRICITY, AIR
OR MAN POWER
A big advantage with our swagers is their portability. One
man can do the job, whether he
uses a manual pump, an electric
Our customers
Among the companies placing
their confidence in us are Atlas
Copco, Alfa Laval, British Rail,
NATO, Seldén Mast AB, Spine
Robotic, US Navy, Yamaha,
Swedish Rail, the Swedish
Army and National Power,
Swedish Forest industry, the
Commercial Fishing Navy and
the University of Stuttgart.
A detail from a machine the fork puller and the fork
Our policy
LLOYD’S CERTIFICATE
Evidence of the strength and
reliability of our technique
is the approval from Lloyd’s
Register of Shipping.
Development
consultants
Ball and Stud Puller BP4-8
We cater for everything from
different forms of retention
to special test-rig terminals for
strain testing new, special hightensile, line designs.
Today we also act as development consultants to many of
our customers.
We produce new ideas and
solutions to problems where
often old routines dominated.
We make an inventory of a
customer’s needs and suggest
new or improved solutions.
Our policy is one of the continual developments of safe,
reliable and functional fastenings for cables, wires and
rods together with further
development of our patented
terminal presses. We sell not
only machines and terminals
that are designed and adapted
to meet the requirements of our
customers, but also complete
and finished cables.
A selection of our application
Our machines
Our most sold machine
Our smallest machine
A 100
Swaging range: 1,6 mm – 5 mm (1/16 in – 3/16 in)
Dimensions: L 500 mm (19 3/4 in) W 300 mm (11 3/4 in) H 100 mm (4 in)
Weight: 12 kg (26 lbs)
A 200
Swaging range: 1,6 mm – 8 mm (1/16 in – 5/16 in)
Dimensions:
500 mm (19 3/4 in) W 290 mm (11 3/4 in) H 140 mm (5 1/2 in)
Weight: 19,5 kg (43 lbs)
Our machines
Swage assembled
rigging screws
Compact light
weight machine
A 270
Swaging range: Swaging range 2,5 – 12 mm (3/32 – 1/2 in)
Dimensions: L 750 mm (44) W 420 mm (16 1/2) H 177 mm (7)
Weight: 51 kg (112 lbs)
Shipping dimensions for transportbox: L 80 cm (31 1/2) W 60 cm
(23 5/8) H 42 cm (16 9/16)
A 350
Swaging range: 2,5 – 16 mm (3/32 – 5/8 in)
Dimensions: L 1117 mm (44) W 370 mm (14 3/4) H 177 mm (7)
Weight: 69 kg (152 lbs)
Shipping dimensions for transportbox: L 80 cm (31 1/2) W 60 cm
(23 5/8) H 42 cm (16 9/16)
A 500
A 400
Swaging range: 8,0 mm – 28 mm (5/16 in – 1 1/8 in)
Dimensions: L 1270 mm (50 in) W 560 mm (22 in) H 230 mm (9 in)
Weight: 220 kg (485 lbs)
A 500
For more pictures of all swagers
see our site www.wireteknik.se
Swaging range: 16 mm – 38 mm (5/8 in – 1 1/2 in)
Dimensions:: L 2400 mm (94 1/2 in) x W 870 mm (34 1/4 in) H 400 mm (15 3/4 in)
Weight: 350 kg (772 lbs)
Our pumps
Technical information
electro hydraulic
power units
HC4
KA22
Machine
Single Phase
Pump
Voltage Swaging speed Weight
A-200-250-270
A-300-350 HC2 HC2
220/50Hz 220/50Hz
9,0 mm/sek
6,5 mm/sek
10.0 kg
10.0 kg
KA22
KA22
KA22
HC4
HC4 x 2
P55
PA-6
400/50/60Hz
400/50/60Hz
400/50/60Hz
400/50/60Hz
400/50/60Hz
25 mm/sek
19 mm/sek
13 mm/sek
12 mm/sek
12 mm/sek
14.0 kg
14.0 g
14.0 kg
23.0 kg
46.0 kg
8.0 kg
6,5 kg
HC2
Three phase
A-200-250-270
A-300
A-350
A-400
A-500
Hand Pump Air Pump Foot pedal
for HC2, KKA22
and HC4
Hand pump P55
Air pump PA6
Table of Swage Dimensions
inch
3.50/3.40
4.82/4.7
5.56/5.44
6.35/6.23
7.95/7.83
9.50/9.35
11.12/10.95
12.70/12.50
14.30/14.07
15.90/15.70
17.47/17.27
19.05/18.82
17.80/17.60
22.23/22.00
25.40/25.15
1.250/1.238
1.437/1.425
1.625/1.613
1.732/1.751
2.007/2.028
2.244/2.275
2.488/2.519
2.598/2.640
.138/.133
.190/.185
.219/.214
.250/.245
.313/.308
.375/.368
.438/.431
.500/.492
.563/.554
.625/.618
.688/.680
.750/.741
.875/.866
1.000/.990
DIAMETER AFTER SWAGING
mm
.160/.155
.218/.213
.250/.245
.297/.292
.359/.354
.427/.422
.494/.489
.563/.558
.635/.630
.703/698
.781/.773
.844/.839
-
.984/.979
1.109/1.104
31.75/31.44
36.50/36.20
41.28/40.97
44/44.5
51.0/51.5
57.0/57.8
63.2/64.0
66.0/67.0
DIAMETER BEFORE SWAGING inch
4.06/3.94
5.53/5.41
6.35/6.22
7.54/742
9.12/9.00
10.84/10.72
12.54/12.42
14.30/14.18
16.13/16.01
17.85/17.73
19.83/19.63
21.44/21.32
20.08/20.00
25.00/24.88
28.17/28.05
1.359/1.354
1.593/1.583
1.812/1.802
1.968
2.284
2.559
2.835
2.952
WIRE SIZE
mm
1/16
3/32
1/8
5/32
3/16
7/32
1/4
9/32
5/16
3/8
7/16
1/2
-
9/16
5/8
34.52/34.40
40.46/40.21
46.02/45.77
50.0
58.0
65.0
72.0
75.0
inch
1.6
2.5
3
4
5
5.5
6
7
8
9-10
11
12
12E
14
16
3/4
7/8
1
11/8
11/4
13/8
11/2
13/4
mm
19
22
25
28
32
36
38~40
42-44
NOTE. The machines are designed for swaging on full steel rope.
T-TERMINAL
STUD-TERMINAL
We draw our terminals straight
FORK-TERMINAL
Copyright © WIRETEKNIK AB 2008
Operation Instructions
3.Apply just enough hydraulic pressure so the roller holds the terminal firmly. Then mark and insert cable to the bot tom of the terminal throat.
1.Choose the roller pair of dies that cor-
responds to the cable diameter and slip them into the cogwheel synchronizing pins. The arrows on the dies should al
ways be in swaging direction.
6.Measure the diameter of the terminal shank after swaging.
4.Move into position the transparent face plastic protector. Apply hydraulic pres
sure to draw the terminals between the roller dies.
2.Attach the terminal to the attachment
fixture on the drawing arm and adjust
the length of the drawing arm so the
roller dies meet on the terminal shank
at the desired position.
Before swaging, always make sure that the hydraulic plunger is fully retracted.
5.When they rotate they will press the terminal shank onto the wire rope.
Note: When swaging solid rods must a special swaging compound be used. After swaging wipe off the roller dies and spray the dies
and the swager with a corrosive preventative.
Telephone +46 8 643 67 33
Telefax +46 8 641 70 08
E-mail: [email protected]
VAT:SE556217576901
www.wireteknik.se
Note: This swager is design to reduce the terminal shank to required diameter in one pass.
However variations in dimensions of the terminal or cable or material hardness may make
two passes necessary.
WIRETEKNIK AB
Box 4053
SE-102 61 Stockholm
Repslagargatan 17 B
SE-118 46 Stockholm, SWEDEN