DYNACO

Transcription

DYNACO

DYNACO
Technical Manual
Door Model: Armor Door
©
Copyright 2009
DYNACO USA, Inc. All rights reserved. No
part of this work (including attachments and
inclusions) may be reproduced or transmitted
in any form or by any means, electronic or
mechanical, or by any information storage or
retrieval system without permission in writing
from the publisher.
M2, M3, Slimline, Streamline and Armor are
registered trademarks of DYNACO USA, Inc.
DYNACO USA, Inc.
935 Campus Drive.
Mundelein, IL 600620
USA
(877) 239-6266 (Toll Free)
DYNACO USA, Inc. on the World Wide Web:
http://www.dynacodoor.us
For assistance, contact your local
DYNACO USA, Inc
Customer Service Representative
.
Table of Contents
June 2009
Issue 1
Title
Page
Table of Contents..............................................................................................................................................iii
List of Figures ..................................................................................................................................................vii
List of Tables .....................................................................................................................................................ix
Chapter 1: Before You Begin ......................................................................................................................1–11
1.1. Safety.............................................................................................................................................1–11
1.1.1. Hazard Standards...............................................................................................................1–11
1.1.2. Installation Precautions ......................................................................................................1–11
1.1.3. Operation Precautions........................................................................................................1–12
1.1.4. Maintenance Precautions...................................................................................................1–12
1.1.5. Electrical Precautions.........................................................................................................1–12
1.2. Installation Tools ............................................................................................................................1–13
1.3.
Pre-installation Build-out................................................................................................................1–14
1.4.
Unpack the Door ............................................................................................................................1–14
1.5.
Armor Door Manifest......................................................................................................................1–15
Chapter 2: Mechanical Installation.............................................................................................................2–17
2.1. Introduction ....................................................................................................................................2–17
2.2.
Install Side Guides .........................................................................................................................2–18
2.3.
Install Header Box..........................................................................................................................2–19
2.4.
Nest Rolling Procedure..................................................................................................................2–22
2.5.
Connect Lift Cables .......................................................................................................................2–23
2.6.
Installing Security Auxiliary Hooks.................................................................................................2–30
2.7.
Mount the Control Box and Photo Eyes ........................................................................................2–31
2.7.1. Assembly of Photo Eye ......................................................................................................2–32
Final Procedures............................................................................................................................2–32
2.8.
Chapter 3: DYNALOGIX II (DY4100) ...........................................................................................................3–33
3.1. Purpose..........................................................................................................................................3–33
3.1.1. Controls ..............................................................................................................................3–33
3.1.2. Messages ...........................................................................................................................3–34
3.2. Electrical Installation ......................................................................................................................3–34
3.2.1. Make the Primary Connections ..........................................................................................3–35
3.2.2. Make the Encoder Connections .........................................................................................3–38
3.2.3. Run Wire for Accessories...................................................................................................3–39
3.2.4. Power the Door...................................................................................................................3–40
DOC.002.506 • Armor Door Technical Manual • Issue 2
iii
Table of Contents
3.3.
3.4.
Final Checks and Verification........................................................................................................ 3–40
3.3.1. Set the Door Limits ............................................................................................................ 3–41
3.3.2. Install and Test Activation Accessories ............................................................................. 3–46
3.3.3. Set Automatic Timers......................................................................................................... 3–46
3.3.4. Set the MC/PB Timer ......................................................................................................... 3–48
3.3.5. Set the AC/LOOP Timer .................................................................................................... 3–49
Manual Operation.......................................................................................................................... 3–50
3.5.
Finalizing Door Operation.............................................................................................................. 3–50
Appendix A: Wireless Bottom Detector ..................................................................................................... A–1
A.1. WDD Receiver.................................................................................................................................A–1
Appendix B: Radio Frequency Remote Control Installation.................................................................... B–3
B.1. Radio-Frequency Remote Control (RXU) .......................................................................................B–3
B.2. Technical Characteristics ................................................................................................................B–3
B.3. Installing the Receiver .....................................................................................................................B–3
B.4. Monostable Programming Instructions............................................................................................B–4
B.5. Timer Programming Instructions .....................................................................................................B–4
B.5.1. Timer – Channel 1 ...............................................................................................................B–4
B.5.2. Timer – Channel 2 ...............................................................................................................B–5
B.6. Bistable Programming Instructions .................................................................................................B–6
B.6.1. Bistable – Channel 1............................................................................................................B–6
B.6.2. Bistable – Channel 2............................................................................................................B–6
Appendix C: Falcon Motion Sensor Installation........................................................................................ C–7
C.1. Specifications ................................................................................................................................. C–7
C.2. Installation Summary...................................................................................................................... C–8
Appendix D: Vehicle Loop Detector ........................................................................................................... D–9
D.1. DSP-6LP......................................................................................................................................... D–9
D.1.1. Specifications...................................................................................................................... D–9
D.1.2. Installation ........................................................................................................................... D–9
Appendix E: FEIG Encoder.........................................................................................................................E–11
E.1. TST PD – ME Assembly and Startup............................................................................................E–11
E.1.1. Technical Data ...................................................................................................................E–11
E.1.2. Assembly............................................................................................................................E–11
E.1.3. Encoder Connection ..........................................................................................................E–12
E.1.4. Battery Change ..................................................................................................................E–12
Appendix F: NX5 Photoelectric Sensor.....................................................................................................F–13
F.1. Photo Eye Sensor Specifications and Wiring Diagram .................................................................F–13
F.1.1. Specifications.....................................................................................................................F–13
F.1.2. Mounting ............................................................................................................................F–14
F.1.3. Wiring Diagram ..................................................................................................................F–14
F.1.4. Splices................................................................................................................................F–15
F.1.5. Indicators............................................................................................................................F–15
Appendix G: Square-D Frequency Inverter Specifications .................................................................... G–17
G.1. Frequency Inverters ..................................................................................................................... G–17
G.2. ALTIVAR 31 Fault Codes and Specifications............................................................................... G–17
iv
Table of Contents
Appendix H: Recommended Quarterly Maintenance .............................................................................. H–21
H.1. Services Performed ...................................................................................................................... H–21
Appendix I: Troubleshooting .......................................................................................................................I–25
I.1. Armor Door Troubleshooting ..........................................................................................................I–25
Index ...............................................................................................................................................................xxix
v
Table of Contents
vi
List of Figures
Figure
Page
Figure 1-1: Adapter Plates ............................................................................................................................ 1–14
Figure 2-1: Side Guides ................................................................................................................................ 2–18
Figure 2-2: Shim Side Guides (Unlevel Floor) .............................................................................................. 2–19
Figure 2-3: Header Box (Close up) ............................................................................................................... 2–20
Figure 2-4: “A” and “B” Dimensions .............................................................................................................. 2–21
Figure 2-5: Header Box................................................................................................................................. 2–21
Figure 2-6: Panel Nest Installation................................................................................................................ 2–23
Figure 2-7: Proper Cable Routing Diagram .................................................................................................. 2–24
Figure 2-8: Securing Nest to Header ............................................................................................................ 2–25
Figure 2-9: Lintel Header Flshing.................................................................................................................. 2–26
Figure 2-10: Nest to Guide Clearance .......................................................................................................... 2–27
Figure 2-11: Panel Nest ................................................................................................................................ 2–28
Figure 2-12: Panel Nest Inner Guides .......................................................................................................... 2–29
Figure 2-13: Security Auxiliary Hooks........................................................................................................... 2–31
Figure 2-14: Assembly of Photo Eye ............................................................................................................ 2–32
Figure 3-1: DYNALOGIX II Controls and Connections ................................................................................. 3–33
Figure 3-2: Power Connections in Control Box............................................................................................. 3–35
Figure 3-3: Ground Connection on Terminal Block ...................................................................................... 3–36
Figure 3-4: Motor Wire Connections on Terminal Block ............................................................................... 3–36
Figure 3-5: Photo Eye Connections on Terminal Block ................................................................................ 3–37
Figure 3-6: Brake Wiring Connections .......................................................................................................... 3–37
Figure 3-7: Cable Brake and Overtravel Switch Connections ...................................................................... 3–38
Figure 3-8: Wiring the Green Connector....................................................................................................... 3–38
Figure 3-9: Insertion Point for Green Connector........................................................................................... 3–39
Figure 3-10: Main Disconnect ....................................................................................................................... 3–40
Figure 3-11: DYNALOGIX II PROGRAM Mode ............................................................................................ 3–41
Figure 3-12: ENTER Button .......................................................................................................................... 3–42
Figure 3-13: JOG DOWN Button .................................................................................................................. 3–43
Figure 3-14: Scroll Through Menu ................................................................................................................ 3–44
Figure 3-15: JOG UP/RESET Button............................................................................................................ 3–45
Figure 3-16: Menu Button ............................................................................................................................. 3–45
Figure 3-17: Accessory Inputs ...................................................................................................................... 3–46
vii
List of Figures
Figure 3-18: RUN TIMERS buttons ............................................................................................................... 3–47
Figure 3-19: Adjust Countdown Time ............................................................................................................ 3–47
Figure 3-20: Adjust Countdown Time ............................................................................................................ 3–48
Figure 3-21: Change Setting ......................................................................................................................... 3–48
Figure 3-22: AC/LOOP Close Timer.............................................................................................................. 3–49
Figure 3-23: Change Setting ......................................................................................................................... 3–49
Figure 3-24: Manual Chain Hoist Option ....................................................................................................... 3–50
Figure A-1: WDD Receiver ..............................................................................................................................A–1
Figure E-1: FEIG Encoder Assembly ............................................................................................................E–11
Figure E-2: Battery and Reset Pins ...............................................................................................................E–12
Figure F-1: Sensor and Mounting Bracket.....................................................................................................F–14
Figure F-2: Typical Wiring Diagram...............................................................................................................F–14
Figure F-3: LED Indicators .............................................................................................................................F–15
viii
List of Tables
Table
Page
Table 2-1: Dimensions For Maximum Allowable Deflection ......................................................................... 2–22
Table 3-1: DYNOLOGIX II Messages ........................................................................................................... 3–34
Table B-1: Remote Control Technical Characteristics.................................................................................... B–3
Table B-2: Monostable Remote Control Switches .......................................................................................... B–4
Table B-3: Channel 1 Timer Settings.............................................................................................................. B–5
Table B-4: Channel 2 Timer Settings.............................................................................................................. B–5
Table C-1: Falcon Motion Sensor Specifications ............................................................................................C–7
Table D-1: Vehicle Loop Detector Specifications ...........................................................................................D–9
Table D-2: Vehicle Loop Detector Specifications .........................................................................................D–10
Table E-1: Technical Data............................................................................................................................. E–11
Table F-1: NX5 Thru-beamSensor Specifications ........................................................................................ F–13
Table G-3: ALTIVAR 31 Fault Codes............................................................................................................G–17
Table G-4: ALTIVAR 31 Specifications.........................................................................................................G–19
Table H-1: Quarterly Maintenance List .........................................................................................................H–21
Table I-1: Problems and Solutions................................................................................................................. I–25
ix
List of Tables
x
Chapter 1:
Before You Begin
1.1. Safety
1.1.1. Hazard Standards
Throughout this manual, there are labels that indicate situations during the
installation process that pose risks to installers and/or equipment.
The mechanical and electrical components of the door may have posted
warning and caution information as well. These typically include the following
symbols indicating the type of risk and precaution to be taken.
The Warning sign indicates a danger to installation
technicians who may be exposed to severe physical
harm or death from electrical components. The symbol
includes specific information regarding the risk such as
“High Voltage” or “Keep Hands Clear.”
The Caution sign indicates installation technicians to
observe safe operating procedures. Failure to comply
with the procedure may result in injury or damaged
equipment. The sign includes procedural text such as
“Lockout for Safety” or “Lookout for Forklifts.”
Note indicates a related comment or instruction in the
manual.
1.1.2. Installation Precautions
Only certified DYNACO door installers may install DYNACO doors. Always
use proper tools, procedures and techniques when installing your DYNACO
door. Installation of the DYNACO door requires the assistance of qualified
electricians and forklift operators. Installation contractors should ensure that
those participating in the installation process have received the appropriate
training and certification required to complete the installation.
Installation performed by untrained technicians may result in injury and/or
damage to equipment.
Installation technicians may be exposed to injury from
electrical components.
Damage to equipment is possible.
Failure to follow the instructions found in this manual
may result in an inoperable door and void its warranty.
Installation by unauthorized persons may also void your
warranty.
1–11
Chapter 1: Before You Begin
1.1.3. Operation Precautions
The following precautions should be taken when operating DYNACO doors.
•
Read this manual prior to operating DYNACO doors.
•
Keep the control box closed while operating the door.
•
Keep all safety features, such as covers and safety warnings, visible
and readable at all times. Observe all safety warnings and
procedures.
•
Avoid contact with all chains, bearings and other moving parts during
activation of the door.
1.1.4. Maintenance Precautions
The following precautions should be taken when performing maintenance on
DYNACO doors.
•
Only certified personnel should perform maintenance on DYNACO
doors. Maintenance performed by untrained technicians may result
in injury and/or damage to equipment.
Service performed by unauthorized persons may void
the DYNACO door warranty.
•
Use only DYNACO Factory Direct replacement parts. All door parts
are engineered specifically for use within the door.
•
Return the door to the original factory condition when maintenance is
complete. Take extra care to ensure that all safety features are
restored to their original condition.
•
Observe all electrical precautions.
1.1.5. Electrical Precautions
Electrical shock can be deadly! Take extreme care when
performing installation and maintenance tasks on the
electrical components of the door.
Follow the precautions listed below:
1–12
•
All electrical parts used to install or repair DYNACO doors must be
UL approved.
•
Lockout and tag electrical components in accordance with OSHA
regulations and approved electrical codes prior to performing
maintenance. Lockout is required for service or maintenance on all
mechanical and electrical components, including performance of the
following tasks.
o Removal of covers, side guides, motor, limits and other
protective devices
o Inspection of the door
o Inspection or maintenance of the Control Box
o Maintenance or repair of the opening commands
•
Disconnect the Uninterruptible Power Supply (UPS), if present, when
performing maintenance. Refer to the UPS Manual for information
on disconnecting the UPS.
Take special care when addressing frequency inverter failure modes. The
frequency inverter stops the door when it senses voltage loss, phase
differences and thermal overload. This stops the door from further operation,
but does not disconnect the power. Observe the following precautions related
to the frequency inverter.
•
Keep the frequency inverter cover closed at all times.
•
Disconnect the main power supply, wait 15 minutes and reconnect
the power supply after resolving frequency inverter failure modes.
•
Disconnect the power and proceed with lockout procedures to
perform service after the frequency inverter has stopped the door.
1.2. Installation Tools
You need the following tools to complete the installation of your DYNACO
door successfully.
• Water Level
• Hammer Drill
• (2) Ladders
• Threaded Rod
• Wire Stripper
• Universal Pliers
• (3) Clamps
• Set of Allen Keys (Metric/Us)
• Screwdrivers
• Rubber Mallet for Weather Strip
• Grinder
• Fork Lift
• Tape Measure
• Chalk Line
• Utility Knife
• Rivet Gun
• Circuit Tester V.O.M.
• Set of Standard Wrenches
• Punch
• Set of Sockets with ⅜” and ½” Drive
• Reciprocating Saw
• Hammer
• Pry Bar
• Lift Straps
1–13
1.3. Pre-installation Build-out
Ensure that the doorframe has the necessary structural support, such as a
fore frame or build out before you begin. If you are mounting the door to a
steel frame, there must be at least a 4 in. flat steel surface for bolting side
guides. If appropriate surface is not available, use ⅜ in. thick steel plates.
See Figure 1-1.
Figure 1-1: Adapter Plates
For all doors greater than 12 ft. wide, be prepared to connect the header
support bracket to the building structure.
1.4. Unpack the Door
Unpack the door immediately before installing it. Carefully unpack each item
and check it off on the following manifest.
Do NOT unpack the nest crate!
1–14
1.5. Armor Door Manifest
Confirm and check each item on the manifest below. Then, complete and
sign and fax this page to DYNACO at (800) 459-1960.
IMPORTANT! You MUST complete this manifest to
validate your warranty.
Inspect the crate for damage before you begin
unpacking. If damaged, do not sign-off on the shipment.
Instead, call the shipper and DYNACO within 24 Hours!
Optional Accessories
Standard Components
Door serial number (located in the Control Box
and on the side guides) matches order.
Head Unit
2 Side-Guides
Panel Nest
Factory installed header covers (disassemble
these before mounting the door)
Be sure to place these items in a secure place.
Installation of these items occurs after the door is
properly mounted, secured to the wall and finalized.
Install these accessories one at a time. Make sure
that you test the functionality of each accessory after
you have installed it before moving on to the next
accessory.
Push Button
Side Guide Weather Strip (with guides)
Manual Hoist Chain
Under Lintel Header Flashing (normally in
header crate)
Pull Cord
Accessory Box
Magnetic Loop Activator
Motion Sensor
Control Panel
Remote Control
Packing List
Other
Auxiliary security hooks and rivets
Photo eyes and brackets
I have visually confirmed each of the above items was received in good condition.
Door Serial Number
Name
Company
Phone
Address
Date
City, State and Zip
1–15
1–16
Chapter 2:
Mechanical Installation
2.1. Introduction
Armor Door installation consists of four simple steps which are performed in
sequence.
Details shown in these instructions relate primarily to Inside Face Mounted
doors with direct drive motor operators. The basic instructions also apply to
other variations in door and operator mountings.
Before beginning installation of the Armor Door, confirm that the specified
electrical power source is available for door installation (refer to 3.2.
Electrical Installation). If the correct power source is not available, then the
optional Manual Chain Hoist must be used for door installation.
Before beginning installation, also confirm the dimensions of the clear
opening. Often the physical measured opening width differs slightly from the
specified width for which the door was constructed. Always use the Width
dimension shown on your Packing List as the dimension to lay out your door
installation. Also, check the opening floor for level. If the floor is more than
½ inch out of level, the door’s side guide needs to be shimmed on the lower
side.
Installing the Armor Door consists of four basic steps:
•
Step One – Mount the side guides to the building frame with anchor
bolts (installer provided).
•
Step Two – Raise the header box into position on top of side guides
and bolt it to the mounting angles on guides.
•
Step Three – Connect the power to high voltage terminals in wallmounted control panel. (Refer to 3.2.1. Make the Primary
Connections.) If no power is available at the door opening, the
manual chain hoist must be used for Step Four.
•
Step Four – Connect the panel nest lift cables to the header and
raise the pre-assembled nest into position. Fasten the nest to the
header with stud bolts.
2–17
Chapter 2: Mechanical Installation
2.2. Install Side Guides
1. Mark guidelines for location of the side guides on the floor at equal
distances from the opening centerline. (See Figure 2-1).
Use “W” DIMESION SHOWN ON YOUR PACKING
LIST PLUS 4” AS THE DISTANCE BETWEEN YOUR
GUIDELINES. Do not use the measured width of the
building opening for the “W” dimension. The actual
measured width may differ slightly from the specified
width.
Figure 2-1: Side Guides
2. Check that the floor is level. If it is more than ½ inch out of level from
jamb to jamb, install the guide at HIGH SIDE first, with the bottom
end resting on floor. Install the second guide raised above floor with
shims sufficiently to bring the top angles of the two guides into level
with each other. (See Figure 2-2).
3. Raise each side guide (with narrower end at floor); align it on the
guideline; plumb it; and mark the mounting locations on the jamb or
wall.
DYNACO strongly recommends installing the side
guides with anchor bolts, which allows for slight
adjustments and prevents the curtain panels from
catching in the guides. Other allowed methods are
welding and through-bolting. However, be sure to meet
the requirements of your structure.
4. Drill holes in the jambs or wall at marks and bolt the side guides in
place.
5. Use a level to ensure the side guides are plumb and true. If the side
guides are bowed, use lift truck forks to apply pressure to straighten
the guides and start tightening bolts from the top and work down.
2–18
6. Apply the side guide weather strip to the outside of the side guide
frame.
Figure 2-2: Shim Side Guides (Unlevel Floor)
2.3. Install Header Box
1. Temporarily remove detachable cover plates from the header box.
When installing wide doors (greater than 18 feet), use
two fork lifts or a spreader to raise the header into
position. Also use clamps to secure the header box to
the fork lift.
2. Hoist the header box to top of opening and position it with its ends
resting on the mounting angles on the side guides.
2–19
3. Align the two mounting slots in each end of the header box with the
slot in the top angles of guides, and install the ⅜” bolts, lock-washers
and nuts (see Figure 2-3). Do not fully tighten them at this time.
Figure 2-3: Header Box (Close up)
4. Adjust the position of the header box as shown in Figure 2-3. Refer
to the Packing List furnished with each door for dimensions “A” and
“B”.
2–20
Both dimensions are taken to the inner faces of the
outer guide. When the header box position is properly
adjusted, tighten all bolted connections. See Figure 2-4.
Lines for the “A” and “B” connection locations are
marked on the header box and the side guides.
Figure 2-4: “A” and “B” Dimensions
5. Header braces are furnished (shop welded to header) on all doors
over 12’ 0” in clear opening width. The installer is to provide suitable
tie-bracing between the header brace and the structure. The tiebracing should be installed to hold the header level and support the
additional weight of the door curtain. While slight downward
deflection is allowed, it is best for the header box to be level as
possible. See Table 2-1.
Under no circumstances should the header be installed
or supported so that there is an upward bow in the
header. This could cause the telescoping nest to
malfunction.
Figure 2-5: Header Box
2–21
Table 2-1: Dimensions For Maximum Allowable Deflection
Door Opening Width
Allowable Deflection
Up to 12’0”
¼”
Over 12’0” to 15’0”
½”
Over 15’0” to 18’0”
¾”
Over 18’0” to 24’0”
1”
Over 24’0” to 30’0”
1¼”
6. Snap the over-travel limit switches in place from the underside of the
header. Connect the female spade wire connectors onto the male
spade wire connectors of the switch.
IMPORTANT: The door does not operate properly if the
switches are not put into place.
2.4. Nest Rolling Procedure
The panel nest is shipped upside down to prevent
freight damage. Prior to installation, the nest crate must
be CAREFULLY rolled over so the safety edge is at the
bottom.
To avoid damage to panels, Do NOT allow the crate to
rest on either side. Position the inverted crate at the
opening, as close to the guides as possible. Ensure that
the side of the crate marked “INSIDE” faces the interior
of the building.
1. In a clear space, use lift straps and a fork lift(s) or job-site crane to
roll the panel nest. Lay some 2x4 lumber on the crate side onto
which you are rolling, so you can remove and reconnect the lift
straps.
2. Connect the lift straps with the strap pivot point opposite the crate
side onto which you are rolling.
IMPORTANT: Keep the lift strap tight. Lift the crate
slowly and vertically.
All personnel should stay clear of the rolling crate to
prevent accidental injury.
3. Once the nest crate is on its side, repeat Step 2 to fully roll the nest
crate right side up for installation.
2–22
2.5. Connect Lift Cables
If the manual chain hoist was not ordered with door, refer to Chapter 3:
DYNALOGIX II (DY4100) for electrical installation procedure.
Dynaco does NOT recommend total manual nest
installation on doors with uncrated nest weight in excess
of 1,000 lbs. See the Packing List for specific door
component weights.
INSTALLER: Lifting panel nest by methods other than
written above may the damage door. Observe extreme
caution when attempting to mechanically assist the
cable hoisting method.
1. Remove the top and ends of the crate and any projection nails.
LEAVE THE SIDES OF CRATE ASSEMBLED to prevent the nest
from toppling and damaging the panels. All doors have temporary
lock bolt shipping clips at each end of the bottom panel. Remove the
screws on the shipping clips at this time to free the spring loaded
lock bolts.
Uncoil the steel cables carefully to avoid kinking. Remove all loops
and twists, then inspect thoroughly for frayed or fractured wires.
Figure 2-6: Panel Nest Installation
2–23
2. Bring the cables to the drums in the header box. Thread the cable
around the spring loaded cable retainer assembly. The cable goes
behind the bottom roller and in front of the top roller (between the top
roller and cable drum) and into the cable slot in the drum. (See
Figure 2-7).
Figure 2-7: Proper Cable Routing Diagram
DO NOT STAND UNDER THE PANEL NEST DURING
THE HOISTING OPERATION!
3. Engage the manual chain hoist and begin to draw the nest into the
upward position. If no chain hoist is provided, refer to Section 3.2.
Electrical Installation.
Ensure that the cables are tracking properly in the
grooves in the space between the drum and retainer
roller.
Check the cables to confirm that they are properly
tracking in the drum grooves, and not snagged within
the panel nest.
4. Using the ⅛” control cables, engage the miter gear drive for manual
hoist and ensure that the gears engage. If they are not fully seated,
make necessary adjustments.
5. With the weight of the nest now tensioning the steel cables,
RECHECK level at bottom surface of header box as described in
Section 2.5. Connect Lift Cables. If level, proceed to Step 6. IF
NOT LEVEL, lower the nest into the crate until all weight is off the
cables. Then, readjust the tie bracing at the header braces to level
the header.
2–24
Remove the shipping clips from the lock bar
mechanisms in the bottom panel.
6. Raise the panel nest to within 6” of the bottom of the header box.
7. CAREFULLY raise the panel nest into position so mount plate studs
on the nest line up with the mounting holes in header. The stud
plates can be moved slightly to line up with the holes. Secure the
mounting studs to the header with lock washers and nuts.
Figure 2-8: Securing Nest to Header
Tighten the bolts in sequence, STARTING AT THE
CENTER and working to the left and right side guides
simultaneously. Refer to Figure 2-8.
Before fully tightening nest to header box, insert under
lintel header flashing. See Figure 2-9.
2–25
Take care not to damage the over-travel limit switches
protruding from the bottom of header. These switches
should pass through matching slots in the top panel and
provide additional protection if the OPEN limit switch
fails.
Figure 2-9: Lintel Header Flshing
8. Ensure that the panel nest fits properly between side guides with
approximately ⅜” between the ends of the panels and the face of
guide. Make any necessary adjustments, then tighten all anchor
bolts and retighten any fasteners used to make adjustments.
2–26
DO NOT WELD NEAR THE CABLES WITHOUT FIRST
PROVIDING A PROTECTIVE COVERING AT THE
CABLES.
Figure 2-10: Nest to Guide Clearance
9. Before lowering the door nest, install the inner guide angles
temporarily on both sides with furnished 5/16” diameter by 1” long
bolts and nuts secured hand tight. This ensures that panels are
contained in guides while door panels are tested for hook
engagement and introduces a measure of safety.
10. Check the panel hook engagement as follows:
A. Using the the jog function on the DY4100 or manual hoist, allow
the lower panels to descend until the intermittent hooks on top of
the outermost panel engage the bottom hem of the stationary
panel above.
B. Check for engagement of the hooks along the entire length of
joint on both the exterior and interior faces of door. If the hooks
are properly engaged, repeat the procedure, checking each
succeeding panel joint on both the exterior and interior before
proceeding to the next one.
2–27
C. If any joints do not engage properly, discontinue the operation
immediately. Make proper adjustments to the hooks. If you are
unsure how to make the adjustments, call DYNACO USA, Inc. If
the joint engagement is proper, proceed to a fully closed door.
Figure 2-11: Panel Nest
11. Attach the inner guide angles to the fixed outer guides as follows:
A. With the door curtain pressed outward so that the panel joints
contact the outer guide weather stripping, adjust a portion of
inner guide until there is 1/16” clearance between weatherstrip
edge of the inner guide and the panel joints on the inner face of
the curtain. Tighten the bolts.
B. Open and close the door. If any binding occurs, adjust the inner
guides for proper clearance and test again.
2–28
Binding may prevent some panels from dropping to full
extent or may cause the panels to lose joint/hook
engagement.
If the floor is more than a half-inch out of level and the
guide has been installed higher off the floor than the
other one to compensate, the lock bolt may not line up
with the locking slot in the guide. Cut a new hole, or cut
the slot larger, so the bolt can project through the guide.
Figure 2-12: Panel Nest Inner Guides
12. Refer to Section 3.3.1. Set the Door Limits to set the limits.
13. With the door in fully open position, check to see if the moveable
door panels are within ½” of being parallel to the fixed top panel and
header box. If the alignment is correct, proceed to the next section. If
panels are more than ½” out of level, close the door and proceed as
follows:
A. With the door fully closed, engage the manual hoist or jog
function in the control panel and lower the bottom panel until the
lock bolts are fully ejected.
Avoid winding the cables completely off the drums.
B. Remove the plate covering access opening on the high side of
the bottom panel to expose the steel cable adjustment collar.
Loosen the set screw on the adjustment collar. See Figure 2-11.
Remove the roll pin from the bottom of the collar.
C. Adjust the collar on the cable supporting the higher end of nest
as necessary to compensate for the unequal cable lengths.
D. Install the bolt/nut through the eye in the cable. Loosen the nuts
on the cable clamp and pull the cable taut.
E. Replace the cover plate.
2–29
F. Disengage the manual hoist. With the power restored, open the
door completely and check the panel alignment. If the panel
alignment needs no further adjustment, CLOSE the door
completely and re-install the access panels.
Refer to Chapter 3: DYNALOGIX II (DY4100) for
electrical activation of the safety edge.
14. Check for proper operation of the Safety Edge Reversing Feature.
In normal operations, when the door is closing and
meets an obstacle, it instantly reverses direction and
returns to a fully open position. Refer to Appendix A:
Wireless Bottom Detector.
2.6. Installing Security Auxiliary Hooks
Auxiliary hooks are furnished with all doors. Installation of these hooks is
mandatory for security applications. Attach the hooks to the bottom panel
with pop rivets or sheet metal screws, as follows:
•
6 lock plates each side on doors 15 feet and wider
•
4 lock plates each side on doors under 15 feet wide
Proceed as follows:
1. With the door in the closed position, using the bottom edge of the
second panel from floor as a guide, draw the guidelines for the entire
length on each side of the bottom panel.
2. Draw short vertical lines as location marks for the lock plates on both
sides of the bottom panel, just below the guidelines. Draw one mark
12” in each end of the panel and the remaining marks equally
spaced between them.
2–30
3. Raise the second panel off its bottom and install the lock plates with
the hooks facing down, centered on each location mark, and with the
bottom edge of the hook about ¼” above the guideline. See Figure
2-13.
Figure 2-13: Security Auxiliary Hooks
4. Reinstall the bottom panel inside the second panel.
2.7. Mount the Control Box and Photo Eyes
Run the conduit and cables into the bottom of the
Control Box only! Do not drill into the side or top of the
Control Box, as this voids your warranty. If you are
running conduit, place the motor cable in its own
conduit.
When routing photo eye cable, ensure that the cable is
not close to any moving parts that may cause it to be
snagged or damaged.
1. Mount the Control Box on the motor side of the door, approximately
5’ 3” above floor level. See Figure 2-14.
2. Run the conduit, as appropriate.
3. Mount the photo eyes; photo eye mounted on side opposite of
control box must be routed up the side guide and through the header
box.
2–31
2.7.1. Assembly of Photo Eye
Figure 2-14: Assembly of Photo Eye
If more than one pair of photo eyes is used, do not
install two transmitters on the same side.
The photo eyes emit a low frequency pulsed signal.
They must be clean and correctly aligned for proper
operation.
The photo eyes will not line up if the side guides are not
plumb and level.
2.8. Final Procedures
1. Install the cover plates on the front of the header box.
2. Caulk all joints between the side guides and building, as required. Do
not allow the caulking to bond to the panels.
3. For electrical instructions and finalization, proceed to Chapter 3:
DYNALOGIX II (DY4100).
2–32
Chapter 3:
DYNALOGIX II (DY4100)
3.1. Purpose
The DYNALOGIX II (DY4100) monitors all operations of the door. Use this
device to:
•
Define the automatic close timers,
•
Monitor and troubleshoot the input connections,
•
Interpret and correct any malfunctions or alarms.
The door cannot run until the DYNALOGIX II display
reads Ready.
3.1.1. Controls
Connections to Variable
Frequency Drive
Inputs
A
GND
B
0-10V
C
UP
D
+V
E
DOWN
2
PULL CORD/PB
3
MOTION/LOOP
4
REV EDGE
5
PHOTO
6
DRIVE ERROR
7
OPEN PB
8
CLOSE PB
9
E-STOP/RESET
10
IN 1
MESSAGE DISPLAY COUNTER
V
F
D
I
N
P
U
T
S
Message
Display
and
Cycle
Counter
RUN
TIMERS
JOG
UP/RESET
JOG
DOWN
OPEN
CLOSE
MC/PB
AC/LOOP
CLOSE
TIMERS
ENTER
Jog Buttons,
Run Timers,
Close Timers,
Program
Buttons, and
Limit Settings
PROGRAM
MENU
MC/PB
DYNALOGIXII
ALWAYS INSPECT DOORS FOR PROPER OPERATION
AFTER RESETTING ANY ALARM CONDITION
REFER TO OWNERS MANUAL FOR FURTHER DETAILS. 1-800-459-1930
LED STATUS
Outputs
OUT 1
12
COM 1
13
OUT 2
14
OUT 3
15
COM 2/3
O
U
T
P
U
T
S
COLOR
CONDITION
INPUT
INPUT
TYPE
INPUT
GREEN
RED
FLASH
RED
NORMALLY OPEN INPUT TRIGGERED
NORMALLY CLOSED
INPUT TRIGGERED
CONDITION
ALARM CONDITION – CHECK INPUT
OUTPUT RELAY IS ENERGIZED
CONDITION
OUTPUT
POWER
24VAC
1
X2
GND
ENCODER
S
H
L
D
S
H
L
D
+
12
G
N
D
A-
A+
W
H
T
B
L
K
R
E
D
G
R
N
M-00086
06/07/05
11
TYPE
Encoder Wire
Connections
Figure 3-1: DYNALOGIX II Controls and Connections
3–33
Chapter 3: DYNALOGIX II (DY4100)
3.1.2. Messages
Table 3-1 describes the messages that the DYNALOGIX II displays.
Table 3-1: DYNOLOGIX II Messages
Message
Cause
Ready
###
All required connections are correct and the door is ready for operation. The
number indicates the cycle counter. The DYNALOGIX II does not allow the
door to operate unless this message displays.
Drive Error
A drive error occurred. Check the drive display for the error code.
Rev – Edge
Tripped
The reversing edge is staying or was activated. Check the pneumatic switch
for proper operation.
Opening
Expired
The open run time timer expired. This is usually caused by an obstruction
somewhere that stops the door from reaching the open limit setting (fully
open). To prevent motor burn out when the open run timer reaches 0, the
DYNALOGIX II shuts down the motor. When you have determined the cause
and made corrections, press the JOG /RESET button.
Closed Expired
The close run time timer expired. This is usually caused by an obstruction
somewhere that stops the door from reaching the close limit setting (fully
closed). To prevent motor burn out when the close run timer reaches 0, the
DYNALOGIX II shuts down the motor. When you have determined the cause
and made corrections, press the JOG / RESET button.
SET LIMITS
The limits have not been set. Set the limits (see Section 3.3.1. Set the Door
Limits for instructions.)
ENCODER
COM_LOSS
Lost encoder feedback. Check if the encoder is connected and wired correctly.
No Movement
DYNALOGIX II did not see encoder rotation.
3.2. Electrical Installation
Ensure that the power supply shipped with the door is
compatible with the transformer, motor and inverter.
Failure to ensure a compatible power supply may result
in fire and damage the door.
Frequency Inverter Voltage Range:
•
575 V = 3 Phase
•
480 V = 3 Phase
•
230 V = 1 to 3 Phase
•
208 V = 1 to 3 Phase
Single phase 208/230VAC up to 3 HP
3–34
Ensure that the electrical installation for this door
complies with the National Electrical Code (NEC) and/or
your local electrical code.
Refer to the electrical schematic shipped with the door
for appropriate circuit protection and any specific/custom
circuitry added with order.
3.2.1. Make the Primary Connections
1. Connect the incoming power. Run the wires (conduit) through the
bottom of the Control Box, up the left side, and connect them into
the fused disconnect. See Figure 3-2.
Conduit must be run at bottom of Control Box. Failure to
do this voids your warranty.
•
For a 3-phase unit, use terminals L1, L2 and L3.
•
For a 1 or 2-phase unit, use terminals L1 and L2.
•
Install the bonded ground to the ground lug.
Ground Lug
L1
L2
L3
Power
Connections
M2-00107
06/14/05
Figure 3-2: Power Connections in Control Box
2. Connect the motor ground wires (ground wire and shield wire) to the
ground terminals. See Figure 3-3.
3–35
Wires are stranded. Ensure that no strands stray into
the motor terminals (adjacent to ground terminals), or
you may receive a drive error.
G
G
T1
T2
T3
1
1
1
1
1
1A
X2
X2
2
2
3
4
33
34
41
42
43
44
M2-00101
06/13/05
G
Ground
Figure 3-3: Ground Connection on Terminal Block
3. Connect the motor wires (black) to terminals T1, T2 and T3. See
Figure 3-4.
Strip the cable only enough to terminate the wires.
Never strip the cable in full or leave excess cable in the
control box.
Use only the motor cable provided. Do not splice the
cable; doing so voids your warranty.
G
G
T1
T2
T3
1
1
1
1
1
1A
X2
X2
2
2
3
4
33
34
41
42
43
44
M2-00102
06/13/05
G
Motor Wires
Figure 3-4: Motor Wire Connections on Terminal Block
4. Connect the photo-eye wiring to the terminal block. See Figure 3-5.
A. Connect the green wires of both the transmitter and receiver to
Terminal X2.
B. Connect the red wires of both the transmitter and receiver to
Terminal 1.
C. Connect the white wire of the receiver to Terminal 1.
D. Connect the black wire of the receiver to Terminal 5.
3–36
The transmitter is a 2-wire control; the spliced wire is
still 4-wire. Omit the use of the white and black wire on
the transmitter only!
Figure 3-5: Photo Eye Connections on Terminal Block
5. Connect the brake wiring to the terminal block. See Figure 3-6.
A. Connect the shield of the black cable to the ground.
B. Connect the white and black wires of the black cable to terminals
B3 and B4.
C. Connect the red and black wires of the grey cable to terminals
B1 and B2.
All brake cables exit out of the motor junction box. Do
not confuse these with the grey cables used for cable
break and overtravel switches.
Figure 3-6: Brake Wiring Connections
3–37
6. Connect the cable brake and overtravel switches by connecting the
black and red wires of the gray cable to Terminals 1 and 1B. See
Figure 3-7.
Figure 3-7: Cable Brake and Overtravel Switch Connections
3.2.2. Make the Encoder Connections
1. Insert the wires into the green connector as listed below. (Terminals
are ordered left to right.) See Figure 3-8.
•
Shielded = Terminal 1
•
White = Terminal 2
•
Black = Terminal 3
•
Red = Terminal 4
•
Green = Terminal 5
Figure 3-8: Wiring the Green Connector
3–38
2. Insert the green connector into the DYNALOGIX II. See Figure 3-9.
AFTER RESETTING ANY ALARM CONDITION
REFER TO OWNERS MANUAL FOR FURTHER DETAILS. 1-800-459-1930
LED STATUS
OUT 1
12
COM 1
13
OUT 2
14
OUT 3
15
COM 2/3
O
U
T
P
U
T
S
COLOR
CONDITION
INPUT
INPUT
TYPE
INPUT
OUTPUT
GREEN
RED
FLASH
RED
NORMALLY OPEN INPUT TRIGGERED
NORMALLY CLOSED
INPUT TRIGGERED
CONDITION
ALARM CONDITION – CHECK INPUT
OUTPUT RELAY IS ENERGIZED
CONDITION
POWER
24VAC
1
X2
GND
ENCODER
S
H
L
D
S
H
L
D
+
12
G
N
D
A-
A+
W
H
T
B
L
K
R
E
D
G
R
N
M-00109
06/14/05
11
TYPE
Insertion Point for
Green Connector
Figure 3-9: Insertion Point for Green Connector
Strip the cable only enough to terminate the wires.
Never strip the cable in full or leave excess cable in the
control box.
Do not splice the encoder cable; doing so voids your
warranty.
3.2.3. Run Wire for Accessories
Run the wiring for the activation accessories, but do not connect them. (Refer
to Appendices B, C and D for more information.) Connect the activation
accessories after the DYNACO installer has finalized the door.
3–39
3.2.4. Power the Door
Turn on the main disconnect by rotating it clockwise. See Figure 3-10.
Main Disconnect
M2-00106
06/14/05
Figure 3-10: Main Disconnect
The DYNALOGIX II display should read SET LIMITS on the initial power up.
See Section 3.3.1. Set the Door Limits for more information on setting the
door’s limits.
3.3. Final Checks and Verification
Finalizing the door includes setting the door’s open and close limits, ensuring
that the door works properly and connecting the activation accessories.
An electrician should connect the accessories to the
terminal block, if possible.
Before you begin:
3–40
•
Ensure that the wiring is properly connected and the Control Box has
power.
•
Ensure that the ground wires are properly connected.
•
Ensure that the cable connections are positioned in their terminal
slots correctly (Photo Eyes, brake cables, cable brakes and
overtravel switches).
3.3.1. Set the Door Limits
The DYNALOGIX II controls and monitors the door’s open and closed
position. After you set the open and closed limits, test the door to ensure that
it is working properly.
Confirm that all electrical connections are properly wired
and terminated before you power up. Refer to the wiring
diagram that was enclosed with the DYNACO door.
Automatic activations should be disconnected prior to
setting limits. If connected, the door may activate and
injury or damage may occur.
1. Enter the programming mode.
2. Press and hold both PROGRAM buttons until the display changes to
Password. After the display changes, release the buttons. See
Figure 3-11.
Password
0
PROGRAM
Buttons
RUN
TIMERS
JOG
UP/RESET
OPEN
CLOSE
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
MENU
ENTER
M-00089
06/13/05
CLOSE
TIMERS
Figure 3-11: DYNALOGIX II PROGRAM Mode
3. Press one of the PROGRAM buttons to scroll up or down until the
password, 562, displays in the LCD.
3–41
4. Press the ENTER button. LimitSet displays in the LCD.
On initial start up, the Password screen is bypassed,
and the DYNALOGIX directly enters the LimitSet
screen. See Figure 3-12.
LimitSet
ENTER
Button
RUN
TIMERS
JOG
UP/RESET
OPEN
CLOSE
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
MENU
ENTER
M-00090
06/13/05
CLOSE
TIMERS
Figure 3-12: ENTER Button
5. Set the close limit position.
A. Press the ENTER button. ClsLimit displays in the LCD.
B. Press the ENTER button. JogToCls displays in the LCD.
3–42
C. Press the JOG DOWN button to bring the door down to desired
close position. See Figure 3-13.
JogToCls
Enter
JOG DOWN
Button
RUN
TIMERS
JOG
UP/RESET
OPEN
CLOSE
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
MENU
ENTER
M-00091
06/13/05
CLOSE
TIMERS
Figure 3-13: JOG DOWN Button
If the door moves up instead of down, it is out of phase.
Turn the power OFF and switch T2 & T3 on the terminal
block. Turn the power ON again and return to Step 1.
D. Press the ENTER button to save limit setting. ClsLimit_Set—
OK displays in the LCD.
E. Set the photo eye shut-off position.
3–43
F. Press the up or down PROGRAM buttons to scroll to the
PhtLimit message in the LCD (photo eye shut-off position).
JogToPht
Enter
Press the
JOG UP/RESET
Button
to Bring Door UP
RUN
TIMERS
JOG
UP/RESET
OPEN
CLOSE
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
MENU
ENTER
M-00093
06/13/05
CLOSE
TIMERS
Figure 3-14: Scroll Through Menu
G. Press the ENTER button. JogToPht_ENTER displays in the
LCD.
H. Press the JOG UP/RESET button to bring the door up one inch
above the photo eyes.
I.
Press the ENTER button to save the limit setting.
PhtLimit_Set—OK displays in the LCD.
J.
Set the open limit position.
K. Press one of the PROGRAM buttons until the OpnLimit
message displays in the LCD.
L. Press the ENTER button. JogToOpn_ENTER displays in the
LCD.
3–44
M. Press the JOG UP/RESET button until the door is in the desired
open position (roughly an inch and a half above the
reintroduction point). See Figure 3-15.
JogToPht
Enter
JOG UP/RESET
Button
RUN
TIMERS
JOG
UP/RESET
OPEN
CLOSE
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
M-00093
06/13/05
CLOSE
TIMERS
ENTER
MENU
Figure 3-15: JOG UP/RESET Button
N. Press the ENTER button to save limit setting. OpnLimit_Set—
OK displays in the LCD.
O. Press the MENU button twice. Ready displays in the LCD.
Ready
####
MENU Button
RUN
TIMERS
JOG
UP/RESET
OPEN
CLOSE
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
MENU
ENTER
M-00094
06/13/05
CLOSE
TIMERS
Figure 3-16: Menu Button
P. Press the JOG buttons to test the open and close limits.
3–45
3.3.2. Install and Test Activation Accessories
The DYNALOGIX II has nine inputs. Inputs are signals coming to the
DYNALOGIX II that get interpreted to create a certain response.
For example, if a pull cord is wired to T2, pulling the cord sends a signal to
the DYNALOGIX II. The DYNALOGIX II knows what the signal based on the
assigned input (T2), thus moving the door up or down. All the inputs have
indicator lights and identification. See Figure 3-17.
PULL CORD/PB
3
MOTION/LOOP
4
REV EDGE
5
PHOTO
6
DRIVE ERROR
7
OPEN PB
8
CLOSE PB
9
E-STOP/RESET
10
IN 1
Nine Inputs
with Identification
and Indicator Lights
I
N
P
U
T
S
M-00099
06/09/05
2
Figure 3-17: Accessory Inputs
Refer to Appendices B, C and D and/or the
accessories documentation from the manufacturer for
installation instructions.
Install, connect and then test each of the activation
accessories individually before proceeding to the next
accessory. This allows troubleshooting of each
component individually
3.3.3. Set Automatic Timers
The Open Run Timer and Close Run Timer act as a failsafe to prevent the
door from running continuously when the open or close limit switch fails to
stop the door. These timers should be set for a period that exceeds the
duration of a full open or close cycle.
3–46
1. Press the OPEN run timer button. Opening_Time=## displays in the
LCD. See Figure 3-18.
Opening
Time=##
Open/Close
Run Timers
RUN
TIMERS
JOG
UP/RESET
OPEN
CLOSE
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
M-00095
06/13/05
CLOSE
TIMERS
ENTER
MENU
Figure 3-18: RUN TIMERS buttons
2. Press the PROGRAM buttons to scroll the countdown time to the
desired duration. See Figure 3-19.
Increase
Setting
RUN
TIMERS
JOG
UP/RESET
OPEN
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
ENTER
M-00096
06/09/05
CLOSE
TIMERS
MENU
Decrease
Setting
CLOSE
Figure 3-19: Adjust Countdown Time
3. The DYNALOGIX II automatically saves the changes.
4. Press the CLOSE run timer button. Closing_Time=## displays in
the LCD.
desired duration. The DYNALOGIX II automatically saves the
changes.
3–47
3.3.4. Set the MC/PB Timer
The MC/PB timer activates a countdown timer for use with an activation
installed on terminal number 2 (most commonly used for pull cords or
pushbuttons). The MC/PB timer may be turned on or off, enabling manual
operation or automatic operation by assigning a countdown value to the
timer.
1. Press MC/PB close timer button. MC Delay_Time=## displays on
the LCD. See Figure 3-20.
MC Delay
Time=##
MC/PB
Timer
RUN
TIMERS
JOG
UP/RESET
OPEN
CLOSE
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
M-00097
06/13/05
CLOSE
TIMERS
ENTER
MENU
Figure 3-20: Adjust Countdown Time
If the value is set to 0 (zero), the timer is deactivated
and the activations put on terminal number 2 are now in
manual operation.
desired duration.
Increase
Setting
JOG
UP/RESET
JOG
DOWN
RUN
TIMERS
OPEN
MC/PB
AC/LOOP
PROGRAM
ENTER
M-00096
06/09/05
CLOSE
TIMERS
MENU
Decrease
Setting
CLOSE
Figure 3-21: Change Setting
3–48
3.3.5. Set the AC/LOOP Timer
The AC/LOOP timer activates a countdown timer for use with a motion
detector or floor loop. The AC/LOOP timer is also used when the reversing
edge is triggered.
1. Press AC/LOOP close timer button. AC Delay_Timer=## displays
on the LCD.
AC Delay
Time=##
AC/LOOP
Timer
RUN
TIMERS
JOG
UP/RESET
OPEN
CLOSE
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
M-00098
06/13/05
CLOSE
TIMERS
ENTER
MENU
Figure 3-22: AC/LOOP Close Timer
If the value is set to 0 (zero), the door comes down after
it reaches the open limit.
desired duration. See Figure 3-23.
Increase
Setting
RUN
TIMERS
JOG
UP/RESET
OPEN
CLOSE
JOG
DOWN
MC/PB
AC/LOOP
PROGRAM
ENTER
M-00096
06/09/05
CLOSE
TIMERS
MENU
Decrease
Setting
Figure 3-23: Change Setting
3–49
3.4. Manual Operation
Manual operation is available only if manual chain hoist option is included
with your door. See Figure 3-24.
Figure 3-24: Manual Chain Hoist Option
3.5. Finalizing Door Operation
1. Check all safety and door operations.
2. Check all accessory operations.
3. Ensure that all settings are set to the customers needs.
4. Install any covers taken off during install process.
5. Educate customer in operation of door.
3–50
Appendix A:
Wireless Bottom Detector
A.1. WDD Receiver
The WDD receiver is standard on all Armor doors. The WDD receiver
provides a wireless connection to the bottom edge of the nest. The WDD
receiver programming persists even if the control box is unplugged.
Figure A-1: WDD Receiver
Follow the instructions below to program the receiver if it is installed.
1. Turn on the main disconnect. A red LED lights across from connector
9, indicating that the WDD is operational and ready for programming.
2. Lower the door to working level and press the e-Stop button.
3. With a small screw driver, push and hold the micro-switch adjacent
to the LED. A green LED lights up.
4. Activate the bottom of the curtain. The LED blinks once and then
lights solid.
5. Release all buttons. Test the setting by activating the bottom edge.
An audible click should be heard and the Dynalogix LED should light
up.
A–1
Appendix A: Wireless Bottom Detector
A–2
Appendix B:
Radio Frequency Remote Control Installation
B.1. Radio-Frequency Remote Control (RXU)
The RXU superhetrodyne receiver’s sensitivity and high selectivity protects it
against interference around the receiving frequency. This makes it an ideal
receiver in environments containing interference. Its self-instructing
programming system allows you to program ROYAL transmitters.
You can program the receiver to one of three functions:
•
Monostable – Opens the door for as long as the button is pressed.
Immediately closes the door when the button is released.
•
Timer – Opens the door when you press the button. The door stays
open until the remote control timer runs out or the DYNALOGIX II
timer runs out, whichever occurs first.
•
Bistable – Opens the door the first time you press the button. Closes
the door the second time you press the button.
B.2. Technical Characteristics
Table B-1: Remote Control Technical Characteristics
Frequency of Use
433.92 MHz
Contact Relay Range
1A 30VCC
Consumption
15 mA at rest
Irradiation on Antenna
-66 dBm
Supply
• 12V CA/CC between connectors and 3 with
J6 closed
• 24V CA/CC between connectors 2 and 3
with J6 open
Operating Temperature
-4 to +140° F
Sensitivity
>= -1 02 dBm (S/N = 1 7 dB, m=100%)
Dimensions
5” 3/16 x 1” 3/16 x 2” 10/16
Weight
3.7 oz.
B.3. Installing the Receiver
The Radio Frequency receiver is located on the inside of the Control Box
cover and is factory installed. No further installation is required.
B–3
Appendix B: Radio Frequency Remote Control Installation
B.4. Monostable Programming Instructions
The Monostable setting opens the door for as long as the button is pressed,
and immediately closes the door when the button is released.
1. Maintain a distance of at least five feet between the transmitter and the
antenna of the receiver.
2. Press the desired code on the transmitter dipswitch.
3. Press the SW1 button of the receiver once (twice if you wish to program
Channel 2).
4. Save the setting by pressing and holding the transmitter button until the
LED light turns off.
Table B-2: Monostable Remote Control Switches
# Impulses
Selected Channel
LED LIT = •
On SW1
L1
Channel 1, Monostable
1
•
Channel 2, Monostable
2
L2
•
B.5. Timer Programming Instructions
The Timer setting opens the door when you press the button. The door stays
open until the remote control timer runs out or the DYNALOGIX timer runs
out, whichever occurs first.
B.5.1. Timer – Channel 1
1. Press and hold the SWI button on the receiver until LED L1 lights up and
then turns off. LED L1 flashes at a low speed (1 flash per second).
2. Count the number of flashes until it reaches the number that corresponds
to the desired length of time.
3. Press the SW1 button. LED L1 displays a steady light.
LED light turns off. See Table B-3.
B–4
Table B-3: Channel 1 Timer Settings
# Flashes
Imposed Time
(Secs)
# Flashes
Imposed Time
(Mins)
1
01
17
1
2
02
18
1.5
3
03
19
2
4
04
20
2.5
5
05
21
3
6
06
22
3.5
7
07
23
4
8
08
24
4.5
9
09
25
5
10
10
26
5.5
11
11
27
6
12
12
28
6.5
13
13
29
7
14
14
30
7.5
15
15
31
Bistable
16
16
B.5.2. Timer – Channel 2
1. Press any code on the dipswitch of the transmitter.
2. Press the SW1 button on the receiver. LED L1 turns off.
3. Press and hold the SW1 button on the receiver until LED L2 lights up
and then turns off. LED L2 flashes at low speed (1 flash per second).
4. Count the number of flashes until it reaches the number that corresponds
to the desired length of time.
5. Press the SW1 button. LED L2 displays a steady light.
LED light turns off. See Table B-4.
Table B-4: Channel 2 Timer Settings
# Flashes
Imposed Time
(Secs)
# Flashes
Imposed Time
(Mins)
1
01
17
1
2
02
18
1.5
3
03
19
2
4
04
20
2.5
B–5
# Flashes
Imposed Time
(Secs)
# Flashes
Imposed Time
(Mins)
5
05
21
3
6
06
22
3.5
7
07
23
4
8
08
24
4.5
9
09
25
5
10
10
26
5.5
11
11
27
6
12
12
28
6.5
13
13
29
7
14
14
30
7.5
15
15
31
Bistable
16
16
B.6. Bistable Programming Instructions
The Bistable setting opens the door the first time you press the button, and
closes the door the second time you press the button.
B.6.1. Bistable – Channel 1
1. Press the required code on the transmitter dipswitch.
2. Press and hold the SW1 button on the receiver until LED L1 lights up
and then turns off. The LED L1 flashes at low speed (1 flash per
second).
3. Wait until LED L1 cycles through the 30-flash cycle and then remains lit.
4. Save the setting by pressing and holding the transmitter button until LED
L1 of the receiver turns off.
B.6.2. Bistable – Channel 2
1. Press any code on the dipswitch of the transmitter.
2. Press the SW1 button on the receiver. LED L1 turns off.
3. Press and hold the SW1 button on the receiver until the LED L2 lights up
and then turns off. The LED L2 flashes at low speed (1 flash per
second).
4. Wait until LED L2 cycles through the 30-flash cycle and then remains lit.
Save the setting by pressing and holding the transmitter button until LED
L2 of the receiver turns off.
B–6
Appendix C:
Falcon Motion Sensor Installation
C.1. Specifications
The following table lists the Falcon Motion Sensor specifications.
Table C-1: Falcon Motion Sensor Specifications
Characteristic
Specification
Technology
Microwave and microprocessor
Transmitter Frequency
24.125 GHz
Transmitter Radiated
Power
< 20 dBm EIRP
Transmitter Power
Density
< 5 mW/cm2
Mounting Height
Tilt angle
Detection Zone
(typical)
• Falcon: from 11.5 to 23’
• Falcon XL: from 6.5 to 11.5’
0° to 180° in elevation
• Falcon: 13’ (W) x 16’ (D) for a mounting
height of 16’
• Falcon XL: 13’ (W) x 6.5’ (D) for a mounting
height of 8.2’
Detection Mode
Movement
Minimum Detection
Speed
2.2 in/s (measured in the sensor axis)
Supply Voltage
• 12V to 24 V AC +/- 10%
• 12V to 24V DC +30% /-10%
Mains Frequency
50 to 60 Hz
Power Consumption
< 2W
• Free of potential chargeover contact
Output Relay
• Max contact voltage 42 V AC/DC
• Max contact current 1A (resistive)
• Max switching power 30W (DC)/60 VA (AC)
Hold Time
Manual Adjustment
0.5s to 9s (adjustable)
• Orientation of sensing field (mechanically)
• Multiple Functions (by push buttons)
Remote Control
Adjustments
Sensitivity, hold time, detection mode,
pedestrian and parallel traffic rejection mode,
relay configuration
Temperature Range
-22°F to 122°F (-30°C to +60°C)
C–7
Appendix C: Falcon Motion Sensor Installation
Characteristic
Specification
Degree of Protection
IP65
• R&TTE 1999/5/EC
Product Conformity
• EMC 89/366/EEC
Dimensions
5 in (D) x 4 in (W) x 3 ¾ (H)
Weight
0.88 lbs (400 g)
Housing Material
ABS and Polycarbonate
Bracket Material
Black anodized aluminum
Cable Length
33 ft (10 m)
• 1/8” (3 mm) (minimum)
Cable Diameter
• 1/4" (6.5 mm) (maximum)
C.2. Installation Summary
A brief summary of the installation instructions is included below. Follow the
detailed instructions found in the Falcon & Falcon XL User’s Guide to
install the motion sensor. A copy of this guide is enclosed in the shipping box
that contained the sensor.
1. Mount the sensor.
2. Set the sensing field dimensions.
3. Configure the sensor with the remote control (or push buttons).
4. Wire the necessary connections to the terminal block.
•
Red: AC 12-24 +
•
Black: AC Neutral –
•
White: COM
•
Green: NO
•
Yellow: Not Used
Firmly fasten the sensor to avoid vibration. Do not place
the sensor directly behind a panel or other material.
Clear the sensing field of all moving or vibrating objects.
Do not install the sensor under florescent lighting.
C–8
Appendix D:
Vehicle Loop Detector
D.1. DSP-6LP
The DSP-6LP was designed for solar powered applications. It is specially
suited for detecting vehicles.
D.1.1. Specifications
The DSP-6LP system consists of the following components:
•
The detector unit (located in the Control Box)
•
The loop that detects the presence of the vehicle
•
The cable that connects the loop to the detector
Table D-1: Vehicle Loop Detector Specifications
Characteristic
Specification
Supply Consumption
10 to 30 Volts AC or DC, 1.5 mA (no vehicle)
to 25 mA (with vehicle)
Output Ratings
Single output, 1 A relay at 30 VDC Resistive
Operation Temp
-35° to +165° F
D.1.2. Installation
Fix the connector cable so that it does not move or
vibrate. Install the connector cable as far as possible
from the power cables such as the motor and main
power cables.
Ensure that there are no vehicles or other metal objects
on the loop while you are connecting and adjusting. The
presence of metal objects during this activity causes a
sensitivity decrease. A grilled or metal floor may cause
loss of sensitivity.
1. Make a slot of 0.25 in. x 2 in. to introduce the loop cable.
2. The right or acute angles are cut at 45° in order not to damage the
loop.
3. The loop cable must present a section of at least 3 circ/mils. The
recommended use is with multi-wired cables.
4. Twist the connector cable at 8-10 turns/foot. Lead-ins over 500 feet
cause decreased sensitivity.
D–9
Appendix D: Vehicle Loop Detector
Table D-2: Vehicle Loop Detector Specifications
Perimeter of loop P=2a+2b
D–10
Number of turns
2 x 4 ft
5
3 x 3 to 4 x 6 ft
5
6 x 6 to 6 x 30 ft
3
more than 6 x 50 ft
2
Appendix E:
FEIG Encoder
E.1. TST PD – ME Assembly and Startup
E.1.1. Technical Data
Table E-1: Technical Data
Characteristic
Specification
Connection data
Supply +12 V (+10 to +30 V) typical 30 mA serial
bidirectional interface RS485/19.2k Baud
• Operating range: -40 to +70° C
Temperature range
• Storage rage: -40 to +70° C (+20° C recommended)
Protection class
IP65
Maximum tolerable speed
6000 U/min
Resolution
13 Bit/turn (8192 increments/turn)
Counter of turns
15 Bit
Weight
125g, without cable and with magnet holder
Battery life
10 years typical
Dimensions (L x B x H)
92 x 69.5 x 24 mm (3.62 x 2.74 x 0.945 in)
E.1.2. Assembly
Figure E-1: FEIG Encoder Assembly
•
Assembling tolerance from shaft centre to sensor center: +/‐1 mm
(+/‐ 0.039 in.) maximum
•
Torque for M3 screw/magnet holder fixing: 0.4 Nm maximum
E–11
Appendix E: FEIG Encoder
E.1.3. Encoder Connection
The wire length behind the cable sheath should be 80 mm/3.15 in.
maximum. The cable sheath and shield at the encoder side must be cut
directly behind the cable glant, and must be isolated completely for 40
mm/1.58 in. minimum.
•
T1 White = +12V
•
T2 Black = GND
•
T3 Red = RS485-B
•
T4 Green = RS485-A
E.1.4. Battery Change
Figure E-2: Battery and Reset Pins
Disconnecting the battery affects clearing of position
values from the encoder! After reconnecting the battery,
you MUST perform a Reset.
•
Do NOT short or charge the battery.
•
Do NOT store or operate the system above the
specified temperature range.
•
Do NOT attempt to connect the encoder with
switched-on voltage.
To perform a reset, briefly make a short between reset
pins X3-2 and X3-1.
E–12
Appendix F:
NX5 Photoelectric Sensor
F.1. Photo Eye Sensor Specifications and Wiring Diagram
F.1.1. Specifications
Table F-1: NX5 Thru-beamSensor Specifications
Characteristic
Long sensing range
Supply voltage
Specification
• Light-ON: NX5-M30A
• Dark-ON: NX5-M30B
• 24 to 240V AC +10/-15% or 12 to 240V DC
+10/-15%
• Ripple P-P: 10% or less
Power consumption
• Emitter: 1.5VA or less
• Receiver: 2VA or less
Relay contact 1c:
• Switching capacity
• 250V AC 1a (resistive load)
Output
• 30 V DC 2A (resistive load)
• Electrical life
• 100,000 or more operations (at AC rated load)
• 500,000 or more operations (at AC rated load)
• Mechanical life: 100,000,000 or more operations
Response time
10ms or less
Operation indicator
Red LED (lights up with the output is ON)
Stability indicator
Green LED (lights up during the stable Light or the
stable Dark condition)
Power indicator
Red LED (lights up with the power is ON)
Protection
IP66 (IEC)
Ambient temperature
• -20 to +55°C (No dew condensation or icing allowed;
see Note below)
• Storage: -30 to +70°C
Ambient humidity
Emitting element
• 35 to 85% RH
• Storage: 35 to 85% RH
Infrared LED
F–13
Appendix F: NX5 Photoelectric Sensor
Characteristic
Specification
• Enclosure: Polycarbonate
Material
• Lens: Polycarbonate
• Cover: Polycarbonate
• Front cover: Acrylic (retroreflective type sensor only)
Weight
• Emitter: 125g approx.
• Receiver: 140g approx.
F.1.2. Mounting
Figure F-1: Sensor and Mounting Bracket
Ensure that photo eye is mounted square and straight
on bracket.
F.1.3. Wiring Diagram
Figure F-2: Typical Wiring Diagram
F–14
F.1.4. Splices
7 ft. of photo cable comes standard from photoeye manufacturer, DYNACO
spliced in 45 ft. of extra cable to give 52 ft. of total cable for each the
transmitter and reciever.
The following are the color code changes:
•
Brown = Green
•
Blue = Red
•
White = White
•
Black = Black (N/C applications)
•
Grey = Black (N/O applications)
The transmitter is a 2-wire control; the spliced wire is still
4-wire. Omit the use of the white and black wire on
transmitter only!
F.1.5. Indicators
Figure F-3: LED Indicators
#1: The broken beam indicator lights when there is an
obstruction blocking the path of the photo eye.
#2: The operation indicator (red) is the power indicator
(red) on the emitter of NX5-M30.
F–15
F–16
Appendix G:
Square-D Frequency Inverter Specifications
G.1. Frequency Inverters
The frequency inverter maintains total control over the breaking and stopping
of the DYNACO door motor by injecting DC current. It can also detect,
without damage, a large number of abnormal conditions. When it detects an
error, a red LED lights up. DYNACO has selected a range of Square-D™
frequency inverters, which is part of the Schneider-group. These electronic
devices are very reliable.
The frequency inverter is factory set and located in the control panel. The
factory set parameters correspond to the motor and the size of the door.
DO NOT CHANGE THESE PARAMETERS. Any
changes or alterations to the drive program immediately
void your warranty.
For other display faults contact DYNACO customer
service at 800-459-1930.
G.2. ALTIVAR 31 Fault Codes and Specifications
Table G-1 and Table G-2 list the ALTIVAR 31 Square-D Frequency Inverter
fault codes and specifications.
Table G-1: ALTIVAR 31 Fault Codes
Displayed Faults
Probable Cause
bLF – Brake
Sequence
Brake release current not reached
Procedure
• Check the drive controller and motor
connections.
• Check the motor windings.
• Check the Ibr settings in the Fun-menu.
CrF – Precharge
circuit failure
InF – Internal fault
OCF – Overcurrent
Precharge circuit damaged
• Reset the drive controller.
• Replace the drive controller.
• Internal fault
• Remove sources of electromagnetic
interference.
• Internal connection fault
• Incorrect parameters settings in
the Set- and drC- menus
• Check the SET- and drC- parameters.
• Acceleration too rapid; Drive
controller and/or motor
undersized for load
• Ensure that the size of the motor and drive
controller is sufficient for the load.
• Mechanical blockage
• Clear and mechanical blockage.
G–17
Appendix G: Square-D Frequency Inverter Specifications
Displayed Faults
SCF – Motor short
circuit
SOF – Overspeed
EnF – Auto-tuning
failure
Probable Cause
Procedure
• Short circuit or grounding at the
drive controller output.
• Check the cables connecting the drive
controller to the motor and the motor
insulation; Reduce the switching frequency.
• Significant ground leakage
current at the drive controller
output if several motors are
connected in parallel.
• Connect output filters in series with the
motor.
• Instability
• Check the motor, gain, and stability
parameters.
• Overhauling load
• Contact DYNACO.
• Motor or motor power not
suitable for the drive controller
• Use the L or the P ratio.
• Motor not connected to the drive
controller
• Check the presence of the motor during
auto-tuning; If a downstream contractor is
being used, close it during auto-tuning.
• Check the communication bus.
COF – Serial Link
Failure
Loss of communication between the
drive controller and communication
device or remote keypad
EPF – External Fault
User defined
User defined
LFF – Loss of 4-20
mA follower
Loss of 4-20 mA reference on input
A13
Check the connection on input A13.
ObF – Over voltage
during deceleration
DHF – Drive
overload
• Braking too rapidly
• Increase the deceleration time; Install a
braking resistor if necessary.
• Overhauling load
• Activate the brA function if it is compatible
with the application.
• Drive controller or ambient
temperature is too high
• Continuous motor current load
is too high
OLF – Motor
overload
• Refer to the product specific
documentation.
• Thermal trip due to prolonged
motor overload
Check the motor load, the drive controller
ventilation, and the environment. Wait for the
drive controller to cool before restarting.
Check the ItH setting; check the motor load;
Allow the motor to cool before restarting.
• Motor power rating too low for
the application
OPF – Motor phase
failure
G–18
• Loss of phase at drive controller
output
• Check the connections from the drive
controller to the motor.
• Downstream contactor open
• If a downstream contactor is being used,
set OPL to OAC. Refer to the ATV31
Programming Manual, FLtmenu.
• Motor not connected; Instability
in the motor current
• Test the drive controller on a low power
motor or without a motor: set OPL to nO.
Refer to the ATV31 Programming Manual,
FLt- menu.
• Drive controller oversized for
motor
• Check and optimize the UFr, UnS, and nCr
parameters and perform auto-tuning.
Displayed Faults
Probable Cause
Procedure
OSF – Overvoltage
during stead state
operation or during
acceleration
• Line voltage too high
• Check the line voltage. Compare with the
drive controller nameplate ratings.
• Induced voltage on output wiring
• Reset the drive controller; Confirm that the
wiring is correct.
PHF – Input phase
failure
• Input phase loss, blown fuse
• Confirm that the input power is correct;
Check the line fuses.
• 3-phase controller used on a
single-phase line supply
• Confirm input power connections.
• Input phase imbalance
• Supply 3-phase power if needed.
• Transient phase fault
• Disable IPL (set to nO)
SLF – Serial link
failure
Loss of connection between drive
controller and communication
device or remote keypad.
CFF – Configuration
Fault
The parameter configurations are
not suited to the application.
CF I – Configuration
fault via serial link
The parameter configurations
loaded in the drive controller via the
serial link are not suited to the
application.
USF – Under Voltage
• Check the communication connection.
• Refer to the product-specific
documentation.
Restore the factory settings or load the backup
configuration, if it is valid.
• Load a compatible configuration.
• Check the configuration loaded previously.
• Line supply too low
• Check that the line voltage matches the
nameplate rating.
• Transient voltage dip
• Check the setting of parameter UnS.
• Damaged precharge resistor
Table G-2: ALTIVAR 31 Specifications
Characteristic
Voltage range
Specification
• 200 V (-10%) to 240V (+10%) single phased
• 380V (-10% to 500V (+10%) three phased
Mode of operation
Vectorial flow control without sensor.
Protections and safety features of
the inverter
Protection against short circuits:
• Within internal power supplies
• Between output phases
• Between output phases and ground
Protection against input phase loss; Thermal protection against
overheating and overcurrents, undervoltage and overvoltage faults;
Overbraking fault
G–19
Characteristic
Specification
Conformity to standards
The inverters respect the recommendations regarding electric equipment
of industrial control.
• Low tension EN-50178
• CEM immunity
o
o
o
o
o
IEC 1000-4-2/EN 61000-4-2 level 3
IEC 1000-4-3/EN 61000-4-3 level 3
IEC 1000-4-4/EN 61000-4-4 level 4
IEC 1000-4-5/EN 61000-4-5-level 3
IEC 1800-3/EN 61800-3, environment 1 and 2
Marking
Respects the 73/23/CEE, 93/68/CEE and CEM89/336/CEE guidelines.
Maximum relative humidity
96% without condensation or streaming, according to IEC 60068-2-3
Operating temperature
14. +120°F without downgrading
Frequency range
50/60 Hz +/-5%
Electrical isolation
Between power and control (input, outputs, power supply)
Motor protection
Thermal protection integrated in speed controller via continuous
calculation of the l2t, taking into consideration the speed
Protection against motor phase breaks
CE
CEM, conducted and extended emission
• IEC 1800-3/EN 61800-3, environment 1 and 2
• EN 55011 class A (filters reducing incorporated radio perturbations)
• EN 55022 class B, with additional filters
Codes and Standards
UL Listed per UL 508C as incorporating electronic overload protection:
UL File E164874 CCN NMMS
• CSA Certified to CSA C22.2 No. 14: CSA File LR96921 Class 3211
06
• CE Marked in accordance with the European low voltage (73/23/EEC
and 93/68/EEC) and EMC (89/336/EEC) directives
• Conforms to applicable NEMA ICS, IEC, NOM, C-TICK, and ISO 9001
standards
Storage temperature
G–20
-13. +150°F
Appendix H:
Recommended Quarterly Maintenance
H.1. Services Performed
DYNACO recommends that the following maintenance task be performed on
a quarterly basis. Higher cycle doors may require a shorter duration between
inspections; contact DYNACO for assistance.
Only certified personnel should perform maintenance on
DYNACO doors. Maintenance performed by untrained
technicians may result in injury and/or damage to
equipment.
Lockout/tagout procedures must be performed while
performing maintenance tasks on DYNACO doors.
The DYNACO door must be inspected and key parts
lubricated to ensure proper operation.
Service performed by unauthorized persons may void
the DYNACO Door warranty.
Table H-1: Quarterly Maintenance List
Category
Component
Safety
Controls/Operations
Photo Eyes
Bottom
Edge
Door Controls
Inspections
Corrective Measures
• Eyes are clean and free of debris;
Door reverses when beam is
broken.
• Clean the Photo eyes.
• Check for physical damage.
• Replace broken parts.
• Photo eye is not falsely tripped
with door motion.
• Refer to Section 3.3.1. Set
the Door Limits.
• Door reverses when tripped.
• Working properly if no
reverse; see Appendix A:
Wireless Bottom Detector.
• Physical inspection of edge.
• Repair as needed.
Activations
Test each activation for proper
function and distance from the door
(where applicable). The distance
ensures that there is enough time for
the door to open.
Adjust, as described in this
manual; see Section 3.3.2.
Install and Test Activation
Accessories for DY4100. setup.
Function
Buttons
Test each button on the front panel,
the emergency stop, and the main
rotary disconnect for proper function.
Repair as needed.
Timers
Test each timer for adequate times to
allow proper door operation and traffic
flow.
Adjust, as described in this
manual; see Sections 3.3.3 to
3.3.5 for DY4100 setup.
H–21
Appendix H: Recommended Quarterly Maintenance
Category
Component
Door Limits
Nest
Lights/
Windows
Panels
Light/Vision
Header Box
Inspections
Corrective Measures
• Test each limit for proper function
and distance.
• Repair and adjust as
described in this manual; see
3.3.1. Set the Door Limits
for DY4100 setup.
• Test door for smooth operation.
No jerking should occur.
• Vertical scrapes are a sign of
a hook being misaligned or
felt material missing.
Inspect for holes, delaminating or
cracking.
Clean the windows. PVC polish
or cleaner, such as Novus
scratch remover, may take
scratches off.
• Ensure whole door is running;
Ensure panels are not hanging up
and all hooks are engaging.
• Repair, as needed.
• Inspect all scrapes or scratches
vertically on panels.
• If section is scraped, adjust
or repair, as needed.
• Inspect for dents or deformities.
• Minor dents may be
hammered out with a
hammer and wood block;
replace severely damaged
parts.
• Inspect for holes.
• Repair, as needed.
• Delaminating or cracking
• Clean windows wth PVC
polish or cleaner (such as
Novus Scratch Remover).
Paint
Inspect for any chipping or peeling.
Touch up minor chips with paint;
replace severely chipped or
peeling parts.
Lock Bars
Ensure locking bars are moving freely
and engaging when the door is down.
Adjust or repair, as needed.
Motor /
Gear Box
• Inspect for leaks.
Brake
• Inspect for proper egagement.
• Inspect for loose mounting.
• Ensure brake holds load of door
without slipping.
Chain Hoist
Repair, as needed.
• Inspect for proper engagement.
Call Dynaco before making any
adjustments to brake!
Adjust or repair, as needed.
• Ensure safety switch is operational
• Inspect manual operation.
Drums &
Shaft
H–22
• Inspect for any damage or
deformity.
• Replace, as needed.
• Inspect for dirt, dust or debris.
• Clean, as needed.
Category
Component
Cable
Side Guide
Inspections
Corrective Measures
• Inspect for freying.
• Inspect for dirt, dust or debris.
• Clean, as needed.
• Inspect lubrication.
• After cleaning, lubricate, as
needed.
Electrical
Cables &
Wires
Inspect for damage.
Replace, as needed.
Encoder
Inspect for damage.
Replace, as needed.
Side Guide
Weatherstrip
• Ensure proper installation.
• Check to see if guides are
installed too tightly.
• Inspect for scrapes on face;
Inspect for damage.
Inspect for damage.
Repair, as needed.
H–23
H–24
Appendix I:
Troubleshooting
I.1.
Armor Door Troubleshooting
Table I-1: Problems and Solutions
Problem
Possible Cause
Solution
• Brake disc(s) worn and in need of
adjustment or replacement
• Readjust or replace per brake
manufacturer’s instructions.
• Key sheared on brake input or output
shafts
• Replace key and any other damaged
components.
• Brake spring broken or displaced
• Replace spring.
• Solenoid malfunction is preventing
solenoid from disengaging
• Adjust solenoid (magnet coil)
mechanism or replace.
Brake solenoid
burned out
• Wrong voltge input
• Replace solenoid – check voltage
• Solenoid did not fully engage (usually
due to low voltage)
• Check voltage – replace solenoid
Bottom panel out of
parallel with upper
panels and header
box
• Cables tracking unevenly on drums
• Check cables and adjust.
• Rerrules (and stops) on cables not
fully engaged in drum slots
• Check engagement of cables and
reinstall, if necessary.
• Cable not positioned between drum
and retention roller
• Restring cable properly.
• Cable entangled in bottom panel lock
mechanism
• Open bottom panel and untangle
cable.
• Cables of unequal length
• Adjust by transferring adjustment
washers in counterweights at cable
ends (see Chapter 2: Mechanical
Installation).
Brake on motor
operator does not
hold
Cables dropping out
of drums
Cables not tracking
properly on drums
Cables run off drums
Door lowered too far manually; lock bolts
extended more than 2 in. Beyond guides
Instruction responsible personnel
regarding proper use of manual operator
• Cables not installed between drum
and retention roller
• Reinstall cable correctly.
• Roller springs disconnedcted
• Connect springs.
• Cables twisted at time of installation
• Remove cables to straighten them
and reinstall.
• Cables too long for size and length of
drums
• Replace with proper length cables.
• Cables not tracking properly on drums
• Ensure door is level; ensure there
are no burrs on drums; ensure there
is no debris.
• Drum threaded opposite hand
• Replace drum on drum shaft
assembly.
I–25
Appendix I: Troubleshooting
Problem
Chain break safety
stop activated
Door does not open
fully
Possible Cause
Solution
• Drive chain coupler broken
• Replace drive chain coupler and
reset safety stop.
• Limit improper reset
• Limits on DYNALOGIX
Upper (open) limit control activates too
soon
Reset limits on DYNALOGIX II (see
3.3.1. Set the Door Limits).
• Lower (close) limit controle activates
too soon
• Reset limits on DYNALOGIX II.
• Removable inner guides installed too
tight to curtain
• Reposition inner guides.
• Bottom panel hanging up in panel
above
• Check for foreign substance on
panels; or second panel may be too
tight and should be spread outward
slightly by hand.
• Overtravel curcuit in header box
activated because upper (open) limit
control is set too high
• Readjust limit.
• Safety edge circuit activated
• Check DYNALOGIX II.
• Motor does not operate
• Check power supply and control
circuit.
Door closes partially
and immediately
reverses
• Obstruction in opening is activating
safety edge
• Remove obstruction.
• Photo limit not set properly
• Reset limit (see 3.3.1. Set the Door
Limits).
Lock bolts do not
eject
• Lock bolt retainer at ends of bottom
panel not removed
• Remove set screww as per
installation instructions.
• Bottom (close) limit switch set too high
• Reset close limit.
Door does not close
fully
Door do not close
from full open position
• Ejection spring disconnected in bottom
panel
Motor operator does
not run
Panel hooks do not
engage
I–26
• Open bottom panel and reconnect
spring.
• No electrical power to operator
• Check power supply.
• Manual disconnect engaged
• Disengage
• Overtravel limit safety switches in
header box activated
• Check travel of nest and reset upper
limit control, if necessary.
• Top intermittent hooks flattened or
corners bent inward
• Straighten hooks.
• Panel nest not perperly aligned with
side guides and header box
• Realign nest (see Chapter 2:
Mechanical Installation).
• Header box bowed upward at center
(should be level or have slight bow
downward)
• Adjust header.
• Nest top panel bolted to header box in
wrong sequence
• Loosen bolts and rebolt in proper
sequence – starting at center and
working outward towards ends.
• Panels are bent or kinked
• Repair or replace panel.
Problem
Panels hanging up
Panel nest binding or
scraping in guides
Safety edge not
operating
Possible Cause
Solution
• Side guides too tight to curtain
• Adjust guide positioning.
• Panel hooks deformed and biting into
panel above
• Straighten hooks.
• Rolled edge on panel bent outward
• Inspect and bend inward, as
required.
• Foreign substance on panel surface
preventing free movement
• Remove foreign matter.
• Side guides installed too close
together across opening, leaving
insufficient and clearance for panels
• Reposition guides (see Chapter 2:
Mechanical Installation).
• Panel alignment bracket on bottom
panel broken or bent
• Repair or straighten bracket.
• Side guides out of plumb and/or not
perpendicular to header box
• Plumb side guides or shim header
box to bring it perpendicular with both
guides.
• WDD not synchronized
• Synchronize (see Appendix A:
Wireless Bottom Detector).
• Break in connections
• Repair, as needed; check with
continuity meter.
I–27
I–28
Index
A
Accessories, 1–15, 3–39, 3–40, 3–46
Activations, H–21, H–22
Activator, 1–15
ALTIVAR 31, G–17
Auxiliary Hooks, 2–30
B
Battery, E–12
Bottom Edge, H–21
Brake, H–22
Build-out, 1–14
C
Cable, 2–23, 3–36, 3–39, 3–40, D–9, H–23
Cable brake, 3–38
Chain hoist, 2–23, 3–50, H–22
Close run time, 3–34
Conduit, 3–35
Connections, 3–35, 3–36, 3–37
Encoder, 3–38
Connector, 3–38, 3–39, D–9
Control Box, 1–15, 2–31, 3–35, 3–40, D–9
Controls, 3–33
Cycle counter, 3–34
D
Disconnect, 3–40
Door controls, H–21
Drive error, 3–34
Drums & shaft, H–22
DSP-6LP, D–9
DY4100, 3–33, 3–34, 3–39, 3–40, 3–41, 3–46, 3–47,
3–48, 3–49
Dynalogix II, 3–33, 3–34, 3–39, 3–40, 3–41, 3–46,
3–47, 3–48, 3–49, B–3
E
Electrical, 1–12
Electrician, 3–40
Encoder, 3–34, E–11
F
FEIG, E–11
Forklift, 1–11
Forklift operators, 1–11
Frequency inverter, 1–13, 3–34, G–17
Function Buttons, H–21
H
Hazards, 1–11
Head Unit, 1–15
Header box, 2–19, H–22
I
Indicators, F–15
Inner guide angles, 2–28
Installation, 1–11
DSP-6LP, D–9
Electrical, 3–34
WDD Receiver, B–3
J
JOG, 3–34
L
LED, B–4, B–5, B–6, G–17
Limits, 3–40, 3–41, H–22
Lintel, 2–25
Lock bars, H–22
M
Magnetic loop, 1–15
Maintenance, 1–12
Quarterly, H–21
Manifest, 1–15
Messages, 3–34
Motion sensor, 1–15, C–7
Motor, 3–34, 3–36, D–9, G–17
Mounting, F–14
N
Nest, H–22
Next, 2–22
xxix
Index
O
Open run time, 3–34
Operation, 1–12
Manual, 3–50
Overtravel Limit Switches, 2–26
Overtravel switches, 3–38
P
Paint, H–22
Panel hook, 2–27
Panels, H–22
Photo eye, 2–31, 3–40, F–13, H–21
Assembly, 2–32
Connections, 3–37
Indicators, F–15
Shut off position, 3–43
Wiring, 3–36, 3–37
Pneumatic switch, 3–34
Pneumatic Tube, 1–15
Power, 3–34, 3–35, 3–40, C–7, D–9
Programming
Bistable, B–6
Pull cord, 1–15
R
Remote control, 1–15, B–3, B–4, C–7
Reset pins, E–12
Reversing edge, 3–34
xxx
S
Safety, 1–11
Safety controls, H–21
Sensor, F–13
Serial number, 1–15
Side guides, 1–15, 2–18, H–23
Splices, F–15
T
Thru-beam Sensor, F–13
Timers, H–21
AC/LOOP, 3–49
Automatic, 3–46
MC/PB, 3–48
Programming, B–4
Tools, 1–13
Troubleshooting, I–25
U
Unpacking, 1–14
V
Vehicle Loop Detector, D–9
W
WDD Receiver, A–1
Weatherstrip, H–23
Windows, H–22
Wiring, 3–36, 3–37, 3–38, 3–39, 3–40, C–8, E–12,
F–13, F–14, F–15, G–19, H–23
Index
xxxi

DYNACO

Transcription

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