MPV -7100/7100S

Transcription

MPV -7100/7100S

MPV-7100/7100S
MULTI-PURPOSE VEHICLE OWNER’S AND OPERATION MANUAL
D100100 R1:01:14
C ONG RAT ULAT I ONS ON T H E PURC H ASE OF Y OUR NEW RAVEN MPV ( MULT I PURPOSE VEH I C LE) !
This advanced new product is unlike anything you've ever used, so please read this instruction
manual carefully before first use. The MPV is designed to help you accomplish a variety of tasks, from
mowing and power generation to towing and personal transportation. However, it is not designed for
aggressive ATV style off-road use, such as climbing rocks or navigating through mud or water.
To maximize the longevity and appearance of your MPV, it is best to keep the unit stored in a covered,
well-ventilated area. Clean and wax the painted metal parts periodically, using a high quality nonabrasive automotive wax.
When cleaning the MPV with a hose, please first ensure that the outlet covers on the generator panel
are snapped tightly closed. Never use a pressure washer to clean the MPV and never allow water to
enter the generator receptacles.
Please read this manual in its entirety for more detailed safety and storage information.
The MPV is not an ATV. Avoid
driving through water.
Never interact with the generator
if it is wet.
Store the MPV in a covered, well-ventilated
area at all times.
Contents
Introduction ................................................................................................................................................................6
Customer Responsibilities ...................................................................................................................................6
Safety and Operating Symbols............................................................................................................................6
Initial Set-Up ........................................................................................................................................................8
Safe Handling of Gasoline.................................................................................................................................10
Features .................................................................................................................................................................. 11
Drive Controls....................................................................................................................................................12
Drive Mode Switch and Function.......................................................................................................................13
Dashboard Controls ..........................................................................................................................................14
Cutting Deck Features.......................................................................................................................................15
Service Controls and Features ..........................................................................................................................16
Generator Controls ............................................................................................................................................18
Operation .................................................................................................................................................................18
Before Each Use ...............................................................................................................................................19
Driving ...............................................................................................................................................................19
Towing and Using MPV Attachments ................................................................................................................20
Mowing ..............................................................................................................................................................20
Generate Mode .................................................................................................................................................24
Using the Generator ..........................................................................................................................................25
Service & Maintenance............................................................................................................................................29
Deck Maintenance.............................................................................................................................................30
Blade Care ........................................................................................................................................................34
Engine Cooling System .....................................................................................................................................37
Spark Plug Maintenance ...................................................................................................................................37
Air Filter .............................................................................................................................................................38
Fuel Filter ..........................................................................................................................................................38
Batteries ............................................................................................................................................................39
Cleaning ............................................................................................................................................................43
Transporting ......................................................................................................................................................43
Storage ..............................................................................................................................................................43
Troubleshooting ....................................................................................................................................................44
Technical Information ........................................................................................................................................47
Specifications ....................................................................................................................................................47
Parts & Accessories.................................................................................................................................................48
Warranty & Registration ..........................................................................................................................................48
Warranty ............................................................................................................................................................49
Product Registration ..........................................................................................................................................49
WWW. RAVENAMERI C A. C OM
5
IntroduCtIon
The Raven Multi-Purpose Vehicle (MPV) was carefully
designed and assembled in the USA to provide the best
performance when properly operated and maintained. This
advanced new product is designed to help you accomplish
a variety of tasks, from mowing and power generation
to towing and personal transportation. However, it is not
designed for aggressive ATV style off-road use, such as
climbing rocks or navigating through mud or water. Please
read these instructions carefully before first use.
This manual provides information regarding the operation
and maintenance of this product. Denver Global Products
(DGP) has made every effort to ensure the accuracy of
the information presented here. Please read the entire
manual prior to operating your MPV and retain it for further
reference. It instructs you how to safely and easily set up,
operate and maintain your unit. Failure to carefully follow
recommended safety and operating practices could result
in serious injury or death.
Serial Number Label
Information contained on the serial number label is essential
to the registration process. Note the location of the label
and record the information on the registration card and for
your personal reference in the event you need to contact
Denver Global for any reason.
Locating The Serial Number Label (SNL)
Se r i a l Nu m b e r
La b e l ( SNL)
Should you experience any problems or have any
questions regarding your MPV, please contact Denver
Global Products directly via the contact information listed
below. DGP customer support is committed to ensuring
your complete satisfaction at all times.
Please visit:
http://www.ravenamerica.com/
Or call: 1-888-321-5700
Or write to:
Denver Global Products
1000 E. Powell Drive
Lincolnton, NC 28092
Customer Responsibilities
• Read and observe the safety rules in this manual and
exercise caution when operating your MPV.
• Follow a regular schedule in maintaining and servicing
your machine to ensure proper care and correct use is
exercised when in operation.
• These vehicles are designed and manufactured for
off-road use. They DO NOT conform to US Federal
Motor Vehicle Safety Standards and are not equipped
for operation on public streets. Some communities may
permit similar vehicles to be operated on a limited basis
in accordance with local ordinances. Abide by and
adhere to local laws for safe operation.
• READ AND UNDERSTAND ALL INSTRUCTION,
WARNING, AND DANGER LABELS.
Register Your MPV
6
To receive important product updates and other important
information register your MPV with Denver Global Products
by filling out the registration card in the Manual packet or
going on-line to www.ravenamerica.com.
Se r i a l Nu m b e r
La b e l ( SNL)
Safety and Operating Symbols
Familiarize yourself with the safety and warning symbols
present on the MPV and their meanings to ensure safe &
proper operation.
Safety labels warn of potentially dangerous situations and
areas of the MPV that can cause serious injury. Read and
understand all labels. If a label becomes damaged and you
are no longer able to read it, please contact DGP at 1-888321-5700 for a replacement.
Your safety and the safety of others is very important. There
are important safety messages in this manual and on the
generator. Please read this information carefully.
RAVEN MPV-7100/7100S OWNER’S MANUAL
IntroduCtIon
A safety message alerts you to potential hazards. Each safety message is preceded by one of these words: DANGER,
WARNING, CAUTION or IMPORTANT.
DANGER!
DEATH OR SERIOUS INJURY WILL OCCUR IF
INSTRUCTIONS ARE NOT FOLLOWED.
WARNING!
SERIOUS INJURY OR EVEN DEATH CAN OCCUR IF
INSTRUCTIONS ARE NOT FOLLOWED.
Other Safety Considerations
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the operating area and in the watchful
care of a responsible adult other than the operator.
• Be alert and immediately turn machine off if a child
enters the area.
• Before and while backing, look behind and down for
small children.
CAUTION!
INJURY can occur if instructions are not followed.
IMPORTANT
DAMAGE to the MPV or other property could result if
instructions are not followed
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with safe
machine operation.
• Never let children younger than age 16 operate the
machine.
• Warn children of potential dangers associated with
outdoor power equipment like the MPV.
• Use extreme care when approaching blind corners, shrubs,
doorways, trees, or other objects that may block your view.
• Remove & store key when machine is not in operation
or unattended to prevent unauthorized operation.
IMPORTANT
This unit is equipped with an operator presence detection system. You must be sitting firmly in the seat for the unit to
function properly. Always sit with your weight in the back of the seat. Avoid sliding the seat further forward than needed.
NEVER TAMPER WITH THE OPERATOR PRESENCE DETECTION SYSTEM. If you suspect your system is not operating
correctly, immediately contact Denver Global Products at: 1-888-321-5700.
Sitting forward may prevent the unit from operating.
Sit as far back in the seat as possible for best performance.
Only operate the MPV at top speed on flat and safe terrain. Always travel at a safe speed for the conditions. The MPV is
capable of reaching speeds up to 17 miles per hour under optimal conditions. Many factors can impact the top speed of
the MPV such as, but not limited to, terrain, tire pressure, wheel alignment, and temperature, weight of the operator, deck
attachment, other attachments, wind resistance, fuel quality, battery voltage, battery age, and gear selection. For help
troubleshooting visit www.ravenamerica.com for helpful videos or call 1- 888-321-5700..
7
IntroduCtIon
I NI T I AL SET -UP
Install the Seat
You will need the following tools to assemble the MPV:
Se a t Pa n
• 12mm wrench
• 13mm wrench
• 21mm socket & ratchet wrench
• adjustable wrench
M8 B o l t
M8 Nu t
List of Parts
Se a t H i n g e
13 m m
St e e r i n g
Wh e e l
Se a t
3 0A
F u s e s
T o w
12 m m
Wr e n c h
Wr e n c h
B a r
Install the Steering Wheel
2 1m m
2 1m m Nu t
Lo c k Wa s h e r
2 1m m
Sw i t c h H a r n e s s
Wa s h e r
St e e r i n g Wh e e l
Se a t H a r n e s s
Pl u g
Se a t Pa n
8
a. Locate the steering wheel and steering wheel hardware packet.
b. Ensure that the front wheels are pointing forward and slide
steering wheel onto the steering spindle, making sure that the
steering wheel spoke between the hub connectors is centered
and pointing towards the operator.
c. Slide the 21mm lock washer onto the steering spindle.
d. Install the 21mm nut to secure the steering wheel.
a. Place the seat on the unit and line up the holes on the seat
hinge with those on the unit.
b. Install the two M8 x 25mm flanged shoulder bolts and lock-nuts
in the seat hardware pack and hand tighten.
c. Lift the seat. Do not remove the black foam inside the seat
springs. Tighten with a 12mm wrench for the nuts and a 13mm
wrench for the bolts.
d. Connect the safety switch harness to the bottom of the seat.
e. Lower the seat into place.
IntroduCtIon
Install the 30 A Fuse
D
E
C
E
a.
b.
c.
d.
e.
f.
g.
F
Locate the green 30 A fuses in the bag containing the MPV keys inside the instruction manual bag.
Lift the seat.
Locate the fuse connections under the black plate.
Open the fuse holder.
Insert the fuses.
Close the fuse holder.
Lower the seat back into place.
Install the Tow Bar
F ra m e
H o le
T o w
B o lt
B a r
Wr e n c h
Nu t
Wr e n c h
F ra m e
H o le
a. Line the holes on the tow bar up with the unit frame.
b. Use the M8 x 40mm flange bolts and nuts to secure.
9
IntroduCtIon
Fill with Gasoline and Provided STA-BIL® Fuel Treatment
Check the Oil
DO NOT OPERATE WITHOUT ENGINE OIL! Check the oil level
before each use of the MPV and add 10W-30 when necessary.
The MPV MUST be on level ground when checking the oil level.
1
2
3
Open the hood and unscrew the fuel cap.
Fill with unleaded E10 or less gasoline. See Warnings
below.
Add both packs of STA-BIL® fuel treatment to the fuel
tank. Stabilizer may be added at every fill-up.
Wipe any spills and replace the gas cap by turning
until it clicks and close the hood (See pages 14 & 16).
4
HI
To ensure optimal performance
of your MPV, keep the oil levels
BETWEEN the Hi and Lo fill levels
on the Dipstick. Too much or too little
oil in the engine can adversely affect
performance and longevity.
Safe Handling of Gasoline
To avoid personal injury or property damage, use extreme
care in handling gasoline.
WARNING!
D O NOT
USE G ASOLI NE WI T H
G REAT ER T H AN 10%
ET H ANOL
C ONT ENT . USI NG G ASOLI NE WI T H
H IG H
ET H ANOL C ONT ENT
WI LL
D AMAG E T H E ENG I NE AND
IS
PROH I B I T ED B Y F ED ERAL LAW.
Vi s i t w w w . l o o k b e f o r e y o u p u m p . c o m .
LO
GASOLINE IS EXTREMELY FLAMMABLE
AND THE VAPORS ARE EXPLOSIVE.
IF GASOLINE IS SPILLED ON YOU OR
YOUR CLOTHES, WASH YOUR SKIN
AND CHANGE CLOTHES IMMEDIATELY.
IF SPILLED ON THE UNIT OR ON THE
GROUND, WIPE UP AND WASH IMMEDIATELY.
•
EXTINGUISH ALL CIGARETTES, CIGARS, PIPES AND
OTHER SOURCES OF IGNITION.
•
USE ONLY APPROVED GASOLINE CONTAINERS.
•
NEVER REMOVE GAS CAP OR ADD FUEL WHILE THE
ENGINE IS RUNNING. ALLOW ENGINE TO COOL AT
LEAST TWO MINUTES BEFORE REFUELING TANK.
•
NEVER FILL CONTAINERS INSIDE A VEHICLE OR ON
A TRUCK OR TRAILER BED WITH A PLASTIC LINER.
ALWAYS PLACE CONTAINERS ON THE GROUND
AWAY FROM YOUR VEHICLE BEFORE FILLING.
IF THIS IS NOT POSSIBLE, THEN REFUEL SUCH
EQUIPMENT WITH A PORTABLE CONTAINER. NEVER
FUEL INDOORS.
a. Remove the dipstick and wipe with a cloth.
b. Insert and press the dipstick all the way into the tube.
c. Remove the dipstick and visually check the oil level on the
dipstick gauge.
d. Keep the oil level between the HI and LO levels on the dipstick.
e. Firmly press the dipstick into the tube when finished.
f. If oil is needed pour slowly through oil fill dipstick tube. DO
NOT OVERFILL. (Maximum oil capacity is 1 quart)
•
NEVER STORE THE MACHINE OR FUEL CONTAINER
WHERE THERE IS AN OPEN FLAME, SPARK OR
PILOT LIGHT.
•
KEEP THE NOZZLE IN CONTACT WITH THE RIM OF
THE FUEL TANK OR CONTAINER OPENING AT ALL
TIMES UNTIL FUELING IS COMPLETE.
•
C h e c k T i r e Pr e s s u r e
IF GASOLINE IS SPILLED, WIPE IT OFF THE ENGINE
AND EQUIPMENT. MOVE THE MACHINE TO A
DIFFERENT AREA AND WAIT BEFORE RESTARTING
THE ENGINE.
•
FUEL AND ITS VAPORS ARE EXTREMELY
FLAMMABLE. ALLOW ENGINE TO COOL AT LEAST
TWO (2) MINUTES BEFORE REFUELING.
D ip s tic k
Oi l Le v e l
Ensure that the front tires are inflated to 12 psi and that the
rear tires are inflated to 15 psi.
10
Features
F EAT URES, C ONT ROLS AND USAG E
1
2
3
4
5
6
7
8
Drive Mode Switch
Cruise Control Switch
Ignition
Reverse Mow Override Switch
Blade Engage Switch
Steering Wheel
Hood
Fuel Tank with STA-BIL® pouches
(under Hood)
9 Headlights
10 Bumper
11 Service Hatch Release Latches
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Service Hatch Handles
Service Hatch
Tailgate
Transaxle Gear Shifter
Tow Bar
Seat
Deck Lift Lever
Seat Adjustment Lever
Generator Panel
Deck
Fuel Gauge
LED Light Cluster
12
11
11
12
1
2
Parking Brake
Brake Pedal
Throttle
Hood Latch
Headlight Switch
13
14
3
4
5
15
16
6
27
17
7
8
9
18
19
22
23
28
24
20
25
26
10
21
11
Features
Drive Controls
Parking Brake Operation
WARNING!
A sticker on the dashboard indicates where the parking
brake is located.
ENGINE EXHAUST, SOME OF ITS CONSTITUENTS
AND CERTAIN VEHICLE COMPONENTS CONTAIN
OR EMIT CHEMICALS KNOWN TO THE STATE
OF CALIFORNIA TO CAUSE CANCER AND BIRTH
DEFECTS OR OTHER REPRODUCTIVE HARM.
A
Ignition
The ignition switch starts the engine and allows selection of
the hybrid and electric modes.
There are four positions on the MPV key switch. Each
position performs a different function.
Ignition Switch Operation
B
A
B
C
D
a. Stop - Disables all functions of the MPV. Must be in this
position to avoid battery drainage when not in use. Battery will
be depleted if left in Electric Mode position.
b. Electric Mode - Drive in forward and reverse.
c. Hybrid Mode - (Gas and Electric) - Mow, tow and drive.
d. Start - Momentary engine starting position
Throttle (Accelerator) and Brake Pedals
The Throttle controls the acceleration of the MPV in gas
and electric modes. Use the brake pedal to slow down and
stop accordingly in gas and electric drive modes.
Parking Brake
The parking brake must be set before the operator leaves
the seat. If the operator leaves the seat with the engine
running and does not set the parking brake, the engine will
automatically shut off. The parking brake is a pull handle
that is partially hidden by the dashboard.
12
C
a. Set the drive mode to Neutral.
b. Push the brake pedal all the way down and hold.
c. Pull the parking brake lever out and hold, then release the
pressure from the brake pedal.
d. Release the parking brake lever. The parking brake will remain
in the locked position.
e. Once set the LED indicator on the dashboard will illuminate and
the brake pedal will stay down when your foot is taken off of it.
f. Ensure the parking brake is set securely before exiting the MPV.
g. Press the brake pedal to release the parking brake.
Features
Drive Mode Switch and Function
Cruise Control Operation
Use Cruise Control for a smooth riding experience and to regulate
your speed while in transport and while mowing.
A
The drive mode switch sets the direction of travel between
Forward, Neutral and Reverse.
Drive Mode Switch
B
C
CRUISE ON
Setting the Cruise Control
a. Push the throttle down until you accelerate to the desired
speed.
b. Hold the throttle at that speed and push the cruise switch.
c. Release your foot from the pedal to engage cruise control.
Forward
1
2
3
4
OR
Reverse
1
CRUISE OFF
Disengaging the Cruise Control
a. Push the brake pedal or push the cruise control button.
b. Cruise control will no longer be activated.
The drive mode switch must be set to Neutral (N)
when starting and parking the MPV.
Start the engine, then release the parking brake by
stepping on the brake pedal.
Set the drive mode switch to Forward (FWD).
Release the brake pedal and slowly step on the
throttle until the desired speed is achieved.
2
3
4
If moving, push the brake pedal all the way down to
stop the MPV.
If stationary, ensure the drive mode switch in neutral (N),
then check that the area behind and around the MPV is
clear.
While holding the brake pedal down, change the drive
mode switch to Reverse (REV).
Slowly press down on the throttle pedal until the
desired speed is achieved.
13
Features
Steering Column Adjustment
Dashboard Controls
If adjustment to the steering wheel position is necessary,
make adjustments prior to using the MPV.
NOT E: The engine must be started or set to Electric Mode
for the dashboard controls to function.
Steering Column Adjustment
Gauges, Lights and Switches
St e e r i n g C o l u m n
13 m m
Wr e n c h
F u e l G a u g e
Fuel Gauge
The fuel gauge indicates the current level of fuel in the gas tank.
Po w e r Li g h t
Lo w
a. Loosen the bolt using a 13 mm wrench.
b. Move the column to the desired position.
c. Tighten the bolt to 20 ft/fbs of torque to secure the steering
column in place.
B a t t e r y Li g h t
Hood
Pa r k i n g B r a k e Li g h t
H o o d La t c h
LED Light Indicator Cluster
Indicates low battery (in low gear, electric mode only), power on,
and the parking brake status.
a. Pull back on the latch under the hood to unlock.
b. Pull the hood forward for access to the gas tank.
c. Hold the latch, close the hood and push down until a click is
heard.
d. Release the latch and pull on the hood to ensure it is secure.
14
H e a d l i g h t Sw i t c h
Headlight Switch
Press the headlight symbol on the switch to turn the headlights on.
Features
Cutting Deck Features
WARNING!
USE EXTREME CAUTION WHEN OPERATING THE
CUTTING DECK:
• ALWAYS DISCONNECT
THE POWER PLUG
BEFORE CLEANING OR
SERVICING DECK.
• ALWAYS DISCONNECT
THE POWER PLUG
BEFORE DETACHING
THE DECK FROM THE
VEHICLE
• NEVER OPERATE THE
DECK WHEN IT IS
DETACHED FROM THE
VEHICLE.
• NEVER REACH BENEATH THE DECK WITH
POWER CORD ATTACHED.
Deck Power Connector
Ensure that the deck is properly attached to the vehicle
before attempting to plug in the power cord. Plug the deck’s
power cord into the red deck power connector to supply
power to the cutting deck. ALWAYS remove the key from
the unit FIRST when attaching or detaching the deck from
the MPV or connecting the power cord.
Deck Power Connector
Blade Engage Switch
B l a d e En g a g e Sw i t c h
Pull up to engage the blades. Press down to stop the blades.
Blade Engage Switch
The blade engage switch turns the cutting deck on and off.
The blade engage switch will not engage the blades if the
MPV is in high gear. Conversely if RMO is not engaged,
the blades will disengage when the drive mode is switched
from forward to reverse.
Deck Lift Lever
The deck lift lever controls the cutting height of the deck.
Deck Height Operation
D e c k Li f t Le v e r
Se l e c t A C u t t i n g
H e i g h t An d Pu s h
Le v e r I n t o Sl o t
HI
5
D e c k Pl u g
4
1 LO
2
As a safety precaution, the MPV will prevent the operator
from mowing in reverse unless manually overridden. D o
n o t m o w in r e v e r s e u n le s s a b s o lu te ly n e c e s s a r y .
3
The Reverse Mow Override allows for the MPV to operate
with the mower blades running while traveling in reverse.
Us e e x t r e m e c a u t i o n w h e n m o w i n g i n r e v e r s e .
DECK HEIGHT
Reverse Mow Override (RMO)
Sl o t s
Pull back to raise the deck. Push forward to lower the deck.
15
Features
Service Controls and Features
Hood
Service Access
Open the hood for access to the fuel tank. Hold the latch,
close the hood and push down until a click is heard to close.
Access to the engine, oil fill and choke is located under the
service hatch.
Opening the Hood
NOT E: This is not a dump cart. The service hatch hinges
back for maintenance access only.
H o o d La t c h
WARNING!
DO
NOT
ALLOW
ANYONE TO RIDE ON
THE SERVICE HATCH.
Service Hatch weight
limit is 75 lbs (34 kg).
Squeeze the latch and lift the hood to open. Squeeze and hold the
latch, then press down on the hood to close.
Service Hatch
Se r v i c e
La t c h e s
The customer service phone number and web address of on-line
videos are located on the underside of the hood.
Tailgate Function
The MPV comes with a removable tailgate, which also
lowers for easy access.
Using the Tailgate
Se r v i c e
H a tc h
Pull back on the service latches, then rotate the hatch down to
open.
16
T a ilg a te
a. Grasp the center of the tailgate and pull upwards.
b. When the tailgate slides up, pull backwards and rotate down.
c. Reverse the process to close.
Features
Gear Selection
Removing the Tailgate
H i g h G e a r Sl o t
H i n g e Po i n t s
Lo w
G e a r Sl o t
Sh i f t Le v e r
a. Lower the tailgate all the way down.
H i n g e Po i n t
a. Low gear is towards you, high gear is away.
b. Pull down and move the gear selection arm into the desired
gear slot.
c. If the lever appears to be stuck, roll the rear tire slightly with
your hand while adjusting lever.
Seat Adjustment Lever
The MPV seat is adjustable to provide a more comfortable
ride while using the MPV.
Seat Adjustment
b. Press down on the tailgate at the hinge points to remove.
c. Reverse these steps for reassembly.
MPV Speed Management
The MPV is equipped with a high and low gear. The gear
selector is located on the right side of the MPV to the left
of the discharge chute. High gear should be used mainly
for transport and is capable of reaching speeds up to 17
miles per hour. Low gear focuses on power and torque and
should be used for activities requiring more power and for
mowing. The MPV is capable of reaching a speed of up to
6 miles per hour in low gear.
Se a t Ad j u s t m e n t
Le v e r
NOTE: The MPV must be in low gear to operate the mowing
deck attachment.
WARNING!
Use caution when operating at high speed.
While seated, pull up on the seat adjustment lever and slide
the seat forward or backward to adjust the position.
17
operatIon
The Safety Interlock System
The Safety Interlock System is a system of sensors that will
stop your MPV and/or disengage your blades if the operator
leaves the seat or other hazardous situations arise. This
system includes the operator presence switch, the parking
brake pedal and the blade switch.
The Safety Interlock:
• Prevents the engine from starting unless the drive
switch is in Neutral
• Prevents the engine from starting unless the parking
brake is set or the operator is in the seat.
• Automatically shuts off the engine if the operator leaves
the seat without engaging the parking brake.
• The unit will not start in forward or reverse or with the
blades engaged.
Damaged or broken wiring may cause your MPV to
operate incorrectly, run poorly or prevent it from starting.
Periodically check wiring for wear or damage. If service is
needed, please contact DGP immediately.
WARNING!
DO NOT OPERATE THE MPV IF THE SAFETY
INTERLOCK
SYSTEM
APPEARS
TO
BE
MALFUNCTIONING. NEVER TAMPER WITH SAFETY
INTERLOCKS.
CAUTION!
ALWAYS make sure drive is in neutral before
turning the key.
the outlets. The generator can power small tools and various
other devices. See the generate mode section on page 24
for further information on how to determine generator load
capacity.
NOTE: The MPV will not operate in drive mode if the
generator is switched on. See page 45 to
troubleshoot the generator.
Generator Panel
2 0A Re c e p t a c l e s
G e n e r a t o r Sw i t c h
3 0A T w i s t -Lo c k
AC Re c e p t a c l e
H o u r Me t e r
B re a k e r
4 8 VC h a r g e
T e r m in a l
Ma s t e r Po w e r
Sw i t c h
B re a k e rs
12 V Re c e p t a c l e
B re a k e r
OPERAT I ON
Pre-Use Checklist
To make certain that you receive the best performance and
satisfaction from your new MPV, PLEASE REVIEW THE
FOLLOWING CHECKLIST BEFORE OPERATING:
9 The operator’s manual has been read and understood.
9 All assembly instructions have been completed.
9 There are no remaining loose parts in the package.
9 Fuses are properly installed.
Generator Controls
9 Seat and steering wheel are adjusted to a comfortable
setting and secured in the locked position.
The Generator features:
9 Mower deck is properly leveled side to side and front to
rear. See page 32.
• Five 120 Volt outlets with circuit breakers
• One 12 Volt outlet which can be used as a charging
receptacle
• One 30A twist-lock AC receptacle
• 48V charging terminal
• Hour-meter
• Generator mode switch
The Generator mode switch controls generator operation.
This switch must be turned to “ON” (with the engine running)
for the generator to provide power to devices plugged in to
18
9 All tires are properly inflated. Rear tires 15 psi, front
tires 12 psi
IMPORTANT
For optimal performance and ride comfort, keep tires
properly inflated.
operatIon
Before Each Use
Operating on Electric Only Mode
Check the MPV
9 Test safety interlocks. See page 18.
9 Check tire pressure.
9 Check fuel level.
9 Check engine oil level.
9 Remove grass and debris from engine compartment
and muffler area and on top of mower deck, before and
after operation.
9 Check area below machine for leaks.
B
C
WARNING!
• CLEAR THE AREA OF BYSTANDERS BEFORE
OPERATING. IMMEDIATELY STOP MACHINE IF
ANYONE ENTERS THE AREA.
• NEVER
LEAVE A RUNNING
MACHINE
UNATTENDED. ALWAYS SET THE PARKING
BRAKE, STOP THE ENGINE, AND REMOVE THE
KEY TO PREVENT UNAUTHORIZED USE.
D
Check the Area around the MPV
For your safety and the safety of others, always check the
area around the MPV before operating. Before driving the
MPV, check for children, pets and inanimate obstacles in
your driving path.
Before mowing with the MPV, check for anything that might
be picked up and thrown by the cutting blades. Check for
sticks, stones and other debris and remove them from the
cutting area. Check the deck cutting height, and ensure the
MPV is in low gear before cutting.
Understanding Basic Operation
T h r o ttle
Before turning on or operating the MPV you must always:
1
2
3
Be seated in the operator’s chair.
Put the Drive selector in Neutral.
Press the brake or engage the parking brake.
B ra k e
If ANY of these three conditions are not met, the MPV may
not start or operate properly.
Driving
NOTE: The MPV has a switch to alternate between generate
mode and drive mode. If the switch (located on the
power panel) is in generate mode, the MPV will
NOT move.
NOTE: Electric only mode will drain the batteries. The
batteries can either be recharged by operating in
Hybrid Mode or with the optional manual battery
charger available as an accessory sold separately.
a. Select high or Low gear. (See page 17).
b. Set the drive mode switch to Neutral.
c. Turn the key in the ignition switch to the position labeled with
the battery icon until it clicks one time.
d. Step on the brake pedal to release the parking brake.
The MPV will now operate on electricity only. Set drive mode and
use the brake and throttle to travel as normal. (Neither the mowing
deck, nor the generator will function in this mode.)
19
operatIon
Towing and Using MPV Attachments
WARNING!
T o w i n g Sa f e t y
Your MPV has a towing capacity of 550 lbs. Tow only trailers
or attachments with a standard towing hitch. Do not attach
equipment except at the hitch point.
DO NOT PUT HANDS OR FEET NEAR ROTATING
PARTS OR UNDER THE CUTTING DECK.
•
REMOVE ROCKS, TOYS, STICKS, WIRES AND
OTHER OBJECTS FROM THE AREA. THEY CAN
BE EJECTED BY THE DISCHARGE AND CAUSE
SERIOUS INJURY.
•
CLEAR THE AREA OF BYSTANDERS BEFORE
OPERATING. IMMEDIATELY STOP MACHINE IF
ANYONE ENTERS THE AREA.
•
IF POSSIBLE, DISENGAGE BLADES BEFORE
SWITCHING INTO REVERSE.
•
NEVER OPERATE SO THAT MATERIAL IS
DISCHARGED IN SOMEONE’S DIRECTION.
AVOID DISCHARGING MATERIAL AGAINST A
WALL OR OBSTRUCTION, WHICH MAY CAUSE
DISCHARGED MATERIAL TO RICOCHET BACK
TOWARD THE OPERATOR.
•
DO NOT OPERATE THE MOWER WITHOUT
THE DISCHARGE COVER, ENTIRE GRASS
CATCHER OR OTHER SAFETY DEVICES IN
THEIR PROPER PLACE.
•
WEAR STURDY, CLOSED-TOED SHOES AND
CLOSE-FITTING PANTS AND SHIRTS. LOOSEFITTING CLOTHES AND JEWELRY CAN BE
CAUGHT IN MOVING PARTS. NEVER OPERATE
WITH BARE FEET OR SANDALS.
•
ALWAYS WEAR EYE PROTECTION TO
PREVENT EJECTED OBJECTS FROM CAUSING
SERIOUS INJURY TO THE EYES.
•
NEVER LEAVE A RUNNING MACHINE
UNATTENDED. ALWAYS TURN OFF THE
BLADES, SET THE PARKING BRAKE, STOP THE
ENGINE, AND REMOVE THE KEY TO PREVENT
UNAUTHORIZED USE.
•
NEVER ALLOW CHILDREN UNDER 16 YEARS OF
AGE TO OPERATE THE MPV. ALL OPERATORS
SHOULD READ AND UNDERSTAND THIS
MANUAL BEFORE ATTEMPTING TO OPERATE.
•
DISENGAGE THE BLADES AND WAIT FOR
THE MACHINE TO COME TO A COMPLETE
STOP, THEN TURN OFF THE MPV BEFORE
CLEANING, REMOVING THE GRASS CATCHER,
UNCLOGGING
THE
CHUTE,
MAKING
ADJUSTMENTS, OR DISMOUNTING.
•
DO NOT OPERATE ON A SLOPE GREATER THAN
15°. DOING SO SIGNIFICANTLY INCREASES
THE RISK OF THE MPV OVERTURNING AND
CAUSING SERIOUS INJURY OR DEATH.
IMPORTANT
•
Towing should only be attempted in low gear.
WARNING!
USE EXTREME CAUTION WHEN HAULING OR
TOWING LOADS.
BALANCE, HANDLING AND
CONTROL OF THE MPV MAY BE AFFECTED.
• ALWAYS FOLLOW PROPER PRECAUTIONS
WHEN TOWING. TRAVEL SLOWLY AND
CAUTIOUSLY, ALLOWING GREATER DISTANCE
FOR BRAKING.
• THE WEIGHT OF THE TOWED EQUIPMENT
MAY CAUSE LOSS OF TRACTION AND LOSS OF
CONTROL ON SLOPES.
• DO NOT TOW ON ANY SLOPE GREATER THAN
15 DEGREES.
• OVERLOADING YOUR MPV OR CARRYING OR
TOWING CARGO IMPROPERLY CAN ALTER
VEHICLE HANDLING AND MAY CAUSE LOSS
OF CONTROL THAT CAN RESULT IN SERIOUS
INJURY OR DEATH. ALWAYS FOLLOW PROPER
PRECAUTIONS WHEN TOWING.
• ALWAYS CONSIDER THE WEIGHT THE TRAILER
TONGUE PLACES ON THE TOWING HITCH
(TONGUE WEIGHT) BEFORE TOWING A LOAD.
• DO NOT TOW MORE THAN 550 POUNDS.
• NEVER ALLOW CHILDREN OR OTHERS IN OR
ON TOWED EQUIPMENT.
Mowing
DANGER!
THIS MACHINE WAS BUILT TO BE OPERATED
ACCORDING TO THE SAFE OPERATION PRACTICES
IN THIS MANUAL. FAILURE TO OBSERVE
THE
FOLLOWING
SAFETY
INSTRUCTIONS,
CARELESSNESS OR ERROR ON THE PART OF
THE OPERATOR COULD RESULT IN SERIOUS
INJURY OR DEATH. THIS CUTTING MACHINE IS
CAPABLE OF AMPUTATING HANDS AND FEET AND
THROWING OBJECTS.
2 0
operatIon
Mowing Tips
The following suggestions will produce the best cut quality
and lawn appearance:
NOTE: The MPV must be in low gear in order to engage
the blades.
• The cutting deck should be properly leveled for best
mowing performance. (See Leveling the Deck on page
32.)
• Keep blades sharp.
• Do not mow grass when wet.
• Adjust travel speed to match conditions. Travel at slower
speeds when mowing thick or tall grass and higher
speeds when mowing thin grass.
• Operate the MPV so that discharged clippings exit
towards the area that has been cut. Mow with the cut
area to the right of the MPV for more even distribution of
clippings and uniform cutting.
• Suggested finished grass height range is between 2½
̶ 3½ in.
Engaging & Stopping the Blades
a. Be sure the area is clear of bystanders and objects before
engaging the blades.
Deck Lift System
Pu l l B l a d e Sw i t c h
5
4
3
2
1 LO
D e c k Li f t Le v e r
HI
Adjusting the Cutting Height
DECK HEIGHT
The MPV is equipped with a manual deck lift system. The
average lawn should be cut to approximately 2½” during
the cool season and to over 3½” during hotter months.
During transport, the deck lift lever should remain in the
highest position.
HI
b. Once the mower cutting height is selected, pull the blade
engage switch on the driver’s console.
5
4
3
DECK HEIGHT
2
1 LO
Sl o t s
a. Pull the deck lift lever towards you out of the height slot.
b. The numbers indicated on the lever are for reference only (1 low, 5 - high).
c. Push the lever forward to lower the deck.
d. Pull back to raise the deck.
e. Push the lever into the height slot to lock the deck into position.
Pu s h B l a d e
Sw i t c h
c. Proceed forward with caution once blades begin to turn.
d. Push the blade switch down on the driver’s console to stop
the blades. The blades will come to a complete stop within 5
seconds.
2 1
operatIon
Reverse Mow Override (RMO)
As a safety precaution, the MPV will prevent the operator from mowing in reverse unless manually overridden. Do not
mow in reverse unless absolutely necessary.
The Reverse Mow Override mode allows for the MPV to operate with the mower blades running while traveling in
reverse. Use extreme caution when mowing in reverse.
NOTE: The Reverse Mow Override is reset any time the drive switch is taken out of reverse mode.
Engaging Reverse Mow Override (RMO):
C h e c k Ar e a
B e h i n d MPV
A
B
C
Pr o c e e d Wi t h
C a u tio n
Start the engine, then check the area behind and below your MPV to make sure it is clear of adults, children, pets or other objects.
Engage the blades, then press the RMO switch.
Put the drive mode switch into the reverse position.
Once activated, the MPV can be driven in reverse with the mower blades engaged. Proceed with caution.
Operating on Slopes
Follow the rules below when attempting to operate the MPV
on a hill or slope:
• Choose the slowest speed.
• Mow up and down slopes; avoid mowing across slopes.
• Avoid stopping and/or changing speed on hills. If it is
necessary to stop while driving up a slope, start up
slowly and smoothly.
• Exercise extreme caution when making turns on a
slope and avoid it if possible. If a turn must be made,
turn down the slope.
• Avoid mowing on wet grass as tires may lose traction.
2 2
T h e n Pr e s s
RMO Sw i t c h
D
Se t D r i v e
Mo d e t o
Re v e r s e
a.
b.
c.
d.
Pu l l B l a d e Sw i t c h
• Use the brakes to keep the MPV from traveling too fast
downhill, never coast downhill in Neutral.
• The MPV will coast down hill even with cruise control
engaged. Always use the brakes to avoid traveling too
fast downhill.
• Use extreme caution when operating on slopes with
a bagger or other attachments which can affect the
stability of the MPV.
• Never attempt to stabilize the MPV by placing a foot on
the ground during operation at any time.
• Do not operate on steep slopes. See the guide for
sighting slopes on page 23.
operatIon
Slope Sighting
2 3
operatIon
Generate Mode
Safety Information
Exhaust contains high levels of carbon monoxide (CO), a
poisonous gas you cannot see or smell. If you can smell the
generator exhaust, you are breathing CO. But even if you
cannot smell the exhaust, you could be breathing CO.
Even when you use the MPV generator correctly, CO may
leak into the home. ALWAYS use a battery-powered or
battery-backup CO detector in the home. If you start to feel
sick, dizzy, or weak after the generator has been running,
move to fresh air RIGHT AWAY. See a doctor. You could
have carbon monoxide poisoning.
During and after the use of the generator, inspect the
generator as well as extension cords and power supply
cords connected to it for damage resulting from vibration.
Have damaged items repaired or replaced as necessary.
Do not use plugs or cords that show signs of damage such
as broken or cracked insulation. The unit operates best
in temperatures between 23°F and 104°F with a relative
humidity of 90% or less.
DANGER!
• CARBON MONOXIDE IS PRESENT IN MPV
EXHAUST. USING A GENERATOR INDOORS
CAN KILL YOU IN MINUTES.
• NATIONAL ELECTRIC CODE REQUIRES
GENERATOR TO BE GROUNDED TO AN
APPROVED
EARTH
GROUND.
BEFORE
USING THE GROUND TERMINAL, CONSULT
A QUALIFIED ELECTRICIAN, ELECTRICAL
INSPECTOR, OR LOCAL AGENCY HAVING
JURISDICTION FOR LOCAL CODES OR
ORDINANCES THAT APPLY TO THE INTENDED
USE OF THE GENERATOR.
WARNING!
• READ AND UNDERSTAND ALL INSTRUCTIONS.
FAILURE TO FOLLOW ALL INSTRUCTIONS LISTED
BELOW COULD RESULT IN ELECTROCUTION,
FIRE, AND/OR CARBON MONOXIDE POISONING,
WHICH CAN CAUSE DEATH OR SERIOUS INJURY.
• NEVER OPERATE INDOORS OR IN A POORLY
VENTILATED AREA. DEADLY LEVELS OF
CARBON MONOXIDE CAN BUILD UP IN THESE
AREAS. USING A FAN OR OPENING WINDOWS
AND DOORS DOES NOT SUPPLY ENOUGH
FRESH AIR.
2 4
WARNING!
• ALWAYS USE A BATTERY-POWERED CARBON
MONOXIDE DETECTOR WHEN RUNNING
THE GENERATOR. IF YOU BEGIN TO FEEL
SICK, DIZZY, OR WEAK WHILE USING THE
GENERATOR, SHUT IT OFF AND GET TO FRESH
AIR IMMEDIATELY. SEE A DOCTOR. YOU MAY
HAVE CARBON MONOXIDE POISONING.
• USE ONLY AUTHORIZED REPLACEMENT
PARTS AND ACCESSORIES AND FOLLOW
INSTRUCTIONS IN THE MAINTENANCE
SECTION OF THIS MANUAL. USE OF
UNAUTHORIZED PARTS OR FAILURE TO
FOLLOW MAINTENANCE INSTRUCTIONS MAY
CREATE A RISK OF SHOCK OR INJURY.
• WHEN THIS GENERATOR IS USED TO SUPPLY
A BUILDING WIRING SYSTEM IT MUST BE
INSTALLED BY A QUALIFIED ELECTRICIAN
AND CONNECTED TO A TRANSFER SWITCH
AS A SEPARATELY DERIVED SYSTEM IN
ACCORDANCE WITH NFPA 70, NATIONAL
ELECTRICAL CODE. THE GENERATOR SHALL
BE CONNECTED THROUGH A TRANSFER
SWITCH THAT SWITCHES ALL CONDUCTORS
OTHER THAN THE EQUIPMENT GROUNDING
CONDUCTOR.
THE
FRAME
OF
THE
GENERATOR SHALL BE CONNECTED TO
AN APPROVED GROUNDING ELECTRODE.
FAILURE TO ISOLATE THE GENERATOR FROM
POWER UTILITY CAN RESULT IN DEATH OR
INJURY TO ELECTRIC UTILITY WORKERS.
• USE EXTRA CARE WHEN PLUGGING IN
EXTERNAL DEVICES TO BE POWERED.
INCORRECT OPERATION CAN RESULT IN
ELECTRIC SHOCK.
• OPERATING THE MPV GENERATOR
WET CONDITIONS COULD RESULT
ELECTROCUTION. KEEP THE UNIT DRY.
IN
IN
• DO NOT USE THIS GENERATOR TO PROVIDE
POWER
FOR
EMERGENCY
MEDICAL
EQUIPMENT OR LIFE SUPPORT DEVICES.
• DO NOT TOUCH THE MUFFLER OR CYLINDER
DURING OR IMMEDIATELY AFTER USE; THEY
ARE HOT AND WILL CAUSE BURN INJURY.
• DO NOT OPERATE THE MPV GENERATOR
WHEN YOU ARE TIRED OR UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION.
operatIon
CAUTION!
• For outdoor use only. ONLY use the MPV
generator outdoors and far away from open
windows, doors, and vents. These openings
can pull in generator exhaust.
• Do not allow children or untrained individuals to
use this unit.
• Keep all bystanders, children, and pets at least
10 feet away.
• Wear sturdy and dry shoes or boots. Do not
operate while barefoot.
• Do not touch bare wire or receptacles.
• Always close the receptacle covers when not in
use.
• Do not use the MPV generator with electrical
cords which are worn, frayed, bare, or otherwise
damaged.
• Allow engine to cool for five minutes before
refueling.
• To reduce the risk of fire and burn injury, handle
fuel with care. It is highly flammable.
• Loosen fuel cap slowly to release pressure and
to keep fuel from escaping around the cap.
• Tighten the fuel cap securely after refueling.
• Wipe spilled fuel from the unit.
• Do not remove the oil dipstick or the fuel tank
cap when the engine is running.
• Do not smoke while handling fuel. Store fuel in
a container approved for gasoline.
• Keep the MPV generator a minimum of 3 feet
away from all types of combustible material.
• Keep all parts of your body away from any
moving parts and all hot surfaces of the unit.
• Do not operate the MPV generator near
hazardous material.
• Do not operate the MPV generator at a gas or
natural gas filling station.
• Never attempt to burn off spilled fuel under any
circumstances.
IMPORTANT
• Save these instructions. Refer to them frequently and
use them to instruct others who may use this product.
If you loan someone this product, loan them these
instructions also.
• Position the MPV on level ground for best generator
performance.
IMPORTANT
• Operating voltage and frequency requirement of
all electronic equipment should be checked prior to
plugging them into this generator. Damage may result
if the equipment is not designed to operate within
a +/- 10% voltage variation, and +/- 3 Hz frequency
variation from the generator name plate ratings. To
avoid damage, always have an additional load plugged
into the generator if solid state equipment (such as
a television set) is used. A power line conditioner is
recommended for some solid state applications.
• For power outages, permanently installed stationary
generators are better suited for providing backup
power to a home. Even a properly connected portable
generator can become overloaded. This may result in
overheating or stressing of the generator components,
possibly leading to a generator failure. (UL2201
Sec.51.1.1.10.h).
• Do not connect the MPV to a building’s electrical system
unless the MPV generator and transfer switch have been
properly installed and the electrical output has been
verified by a qualified electrician. The connection must
isolate the generator power from utility power and must
comply with all applicable laws and electrical codes.
• Maintain the unit per maintenance instructions in this
Operator’s Manual.
• Inspect the unit before each use for loose fasteners,
fuel leaks, etc. Replace damaged parts.
• Operate in a well-lit area isolated from working areas to
avoid noise interference.
• Before storing, allow the engine to cool and drain fuel
from the unit.
• Store the MPV in a well-ventilated area with the fuel
tank empty. Fuel should not be stored near the MPV.
• Do not operate or store the MPV in rain, snow, or wet
weather.
USING THE GENERATOR
CAUTION!
The MPV must be in neutral with the parking brake set
before switching between drive and generate modes.
Pre-Operation Check
9 Check the oil level before each use of the MPV and add
10W-30 when necessary. See page 10.
9 Check the fuel level and add fuel if necessary. See
page 10.
2 5
operatIon
The MPV has a switch to alternate between generate mode
and drive mode. If the switch (located on the power panel)
is in generate mode, the MPV will NOT move. Likewise, if
the switch on the power panel is in drive mode, the panel
will NOT produce electricity.
Electrical devices running on AC current must be connected
according to their wattage requirements. The rated
(running) and surge wattage for the MPV generator is 6,500
and 7,100, respectively.
NOTE: The rated (running) wattage corresponds to the
maximum wattage a generator can output on a
continuous basis.
The surge wattage corresponds to the maximum
amount of power the generator can output for a
short time.
If too much power is being used it may trip the
breaker. To reset the breaker, press the reset switch
above the outlet in use.
Motorized devices typically require more than their rated
wattage for startup. The surge wattage ability of a generator
allows for this extra power requirement. T h i s g e n e r a t o r
c a n r u n a t its s u r g e w a tta g e c a p a c ity fo r o n ly a s h o r t
t i m e . Connect electrical devices requiring a rated (running)
wattage equal to or lesser than the rated wattage of this
generator.
Al w a y s s t a r t t h e e n g i n e w i t h o u t d e v i c e s c o n n e c t e d
t o i t t o p r o v i d e p o w e r t h r o u g h t h e g e n e r a t o r . When
the generator is used to power multiple loads or electric
appliances, start by connecting the appliance with the
highest starting power requirements (surge watts), followed
by the second highest and ending with the lowest.
IMPORTANT
Plugging in a faulty device will activate an internal feature of
the generator where the Automatic Voltage Regulator (AVR)
will cut power supply to ALL devices until the faulty device is
removed. If, when the generator is supplying power to your
devices, power fails when plugging in another device and
no breakers have tripped, try unplugging the device to see if
power returns to the other devices. If so, there is a problem
with that device and it cannot be used with the MPV.
Outlets are NOT GFCI protected.
Overload operation will greatly shorten generator service
life. Never connect devices requiring a rated wattage equal
to the surge wattage of a generator.
Do NOT overload the generator’s capacity. Exceeding the
generator’s wattage/amperage can damage the generator
and or/ electrical devices connected to it.
Plugging a Device in to the AC Receptacles
Pl u g i n D e v i c e
C
a.
b.
c.
d.
e.
2 6
D
T u r n On G e n e r a t o r
Engage the parking brake and start the MPV without devices connected.
Allow the engine to run for several minutes after it has been started.
Confirm that the electrical device is switched off, then plug it into the unit.
Switch the generator mode switch to the “On” position.
Turn on the connected electrical devices in order of the highest to lowest rated wattage requirement.
operatIon
Load Connection Method
The load must be connected to DC terminals with the proper
polarity (load’s positive to positive DC terminal and load’s
negative to negative DC terminal).
DC Usage
This Generator is equipped with a cigarette lighter style
12V DC receptacle. The maximum draw for the DC outlet
is 8.3 Amps. The 12V DC receptacle is not intended for use
to charge automotive batteries. The cigarette lighter style
receptacle permits the use of any electrical device designed
for use in a 12V DC cigarette style outlet similar to ones
found in automobiles. The electrical device has a power
cord with a metal pin on the bottom and two leaf springs
on the sides. Some common automotive type electrical
devices are inflators, vacuum cleaners, cell phones, and
chargers of various types.
C u r r e n t in
Am p e r e s
Lo a d
in
Wa t t s
Ma x i m u m
At
12 0V
# 8
Wi r e
Al l o w a b l e C o r d l e n g t h
# 10
Wi r e
# 12
Wi r e
# 14
Wi r e
# 16
Wi r e
2.5
300
1000 ft
600 ft
375 ft
250 ft
5
600
500 ft
300 ft
200 ft
125 ft
7.5
900
350 ft
200 ft
125 ft
100 ft
10
1200
250 ft
150 ft
100 ft
50 ft
15
1800
150 ft
100 ft
65 ft
20
2400
175 ft
125 ft
75 ft
25
3000
150 ft
100 ft
30
3600
125 ft
65 ft
40
4800
90 ft
Generator Capacity
CAUTION!
Plugging a Device to the DC Receptacle
12 V D C
Po w e r C o r d
D e v i c e Po w e r C o r d
Plug the electrical device power cord into the 12V DC outlet and
ensure the power cord is securely in place.
Use the device as instructed. Remove after use by pulling the
power cord out of the receptacle.
Ex t e n s i o n C o r d C a b l e Si ze
Refer to the table below to ensure the cable size of the
extension cords you use are capable of carrying the required
load. Inadequately sized cables can cause a voltage drop,
which can burn out the appliance and overheat the cord.
The MPV generator is not rated for providing power to
an HVAC system.
The generator can provide 7100 surge watts of power and
6500 watts of running power. Make sure the generator can
supply enough continuous (running) and surge (starting)
watts for the items you will power at the same time. Follow
these simple steps.
T o c h e c k t o t a l St a r t -u p w a t t s :
1 Add up the running watts for all items you would like
to use at any given time.
2 Make sure that this total is under the total rated
wattage of the generator.
3 Find the single highest starting watts for the selected
items and add to the total.
4 Plug in and turn on products from lowest to highest
wattage.
Ex a m p l e :
Total Running Watts
2700
Highest Starting Watts
+ 2350
Total Starting Watts Needed
T o o l o r Ap p l i a n c e
5050
Es t i m a t i n g
Ru n n i n g Wa t t s
Es t i m a t e d Ad d i t i o n a l
St a r t i n g Wa t t s
Incandescent Lights
(4 Quantity x 75 Watts)
300
0
TV (Tube Type)
300
0
Refrigerator or Freezer
700
2200
Furnace (1/2 Horsepower)
800
2350
Well Pump (1/3 hp)
400
600
Radio
200
0
Ru n n i n g Wa t t s
2700 T o t a l
St a r t i n g Wa t t s
2350 H i g h e s t
2 7
operatIon
Electric Motor Loads
Mo t o r
Si ze ( H P)
It is characteristic of common electric motors in normal
operation to draw up to six times their running current
while starting. This table may be used to estimate the watts
required to start electric motors; however, if an electric motor
fails to start or reach running speed, turn off the appliance
or tool immediately to avoid equipment damage. Always
check the requirements of the tool or appliance being used
compared to the rated output of the generator.
Ru n n i n g
Wa t t s
Wa t t s Re q u i r e d t o St a r t Mo t o r
Un i v e r s a l
C a p a c ito r
Sp l i t Ph a s e
1/8
275
N/A
850
1200
1/6
275
600
850
2050
1/4
400
800
1050
2400
1/3
450
950
1350
2700
1/2
600
1000
1800
3600
3/4
850
1200
2600
---
1
1100
N/A
3300
---
Power Management
St a r t En g i n e
A
B
T u r n o n F ir s t D e v ic e
Pl u g i n F i r s t D e v i c e
Li s t e n f o r Sm o o t h I d l e
C h e c k
D e v ic e
Op e r a t
Pr o p e r
C
e
s
th a t
ly
D
To prolong the life of the MPV generator and attached devices, it is important to take care when adding electrical loads to the generator.
There should be nothing connected to the generator outlets before starting the MPV engine. The correct and safe way to manage
generator power is to sequentially add loads as follows:
a.
b.
c.
d.
e.
f.
g.
Start the engine with nothing connected to the generator.
Plug in the first device, preferably the largest load you have.
Turn on the device.
Permit the generator output to stabilize. Listen for the engine running smoothly and check that the attached device operates properly.
Plug in and turn on the next device.
Again, permit the generator to stabilize.
Repeat steps b - d for each additional load.
2 8
servICe & MaIntenanCe
IMPORTANT
Never add more loads than the generator capacity. Take special care to consider surge loads in generator capacity as
previously described. Exceeding the generator’s wattage/amperage capacity can damage the generator and/or electrical
devices connected to it.
ANSI /UL 2 2 01 MPV G e n e r a t o r Sp e c
Ite m
Ra t i n g
T o le r a n c e
Voltage
120 (rated)
-5%
Frequency
60Hz (rated)
-5%
Phases
Single phase
Amperes
54A
-10%
Volt-amperes
6500VA
-10%
Watts
6500W
-10%
Power factor
1.0
-10%
Watts and Volt-amperes
6.5kW/6500VA
RPM
3420-3600 rpm (rated)
Insulated System Class
H
Time Rating
4.5 hours
(continuous running hours with a full tank of fuel at rated power)
SERVI C E &
MAI NT ENANC E
Several tools are required to perform general maintenance repairs on the MPV. Ensure you read instructions or watch the
available on-line videos to determine which tools are needed before attempting to service your MPV.
NOTE: Vi d e o s o f a l l p r o c e d u r e s i n t h e m a n u a l a r e a v a i l a b l e t o v i e w
a t w w w .r a v e n a m e r ic a .c o m \v id e o s .
WARNING!
NEVER MAKE ADJUSTMENTS WHILE IN OPERATION.
CAUTION!
Before adjusting or servicing, remove the 20 and 30 amp fuses beneath the operator seat to prevent unintentional engine starts.
Avoid injury. Before adjusting or servicing MPV:
• Disconnect the 20 and 30 A fuses located beneath the operator seat to prevent engine from starting
accidentally.
• Always wear gloves when handling mower blades or working near blades or other sharp or hot parts
of the MPV.
IMPORTANT
The warranty on the MPV does not cover situations in which parts have been subjected to operator abuse or
negligence. To receive full value from the warranty and optimal performance and life of your MPV, maintain the machine
according to operating and maintenance recommendations in this manual.
The maintenance schedule provided in this manual is based on manufacturer recommendations for adjustments and
care regarding your MPV. Failure to acknowledge and follow these recommendations may result in poor operation or
damage to your MPV.
2 9
Deck Maintenance
The cutting deck must be removed when changing the blades. Removing the deck will not change the deck height
settings. The deck is pre-set at the factory for grass requiring higher cut lengths. You may choose to set the deck height
to a lower cutting height if necessary.
Removing the Cutting Deck
A
St o p En g i n e
Re m o v e K e y
B
Lo w e r D e c k t o
Lo w e s t Po s i t i o n
C
D i s c o n n e c t Pl u g
D
Pu l l
Pi n s
E
a.
b.
c.
d.
e.
f.
3 0
Ra i s e D e c k t o
H i g h e s t Po s i t i o n
F
Sl i d e D e c k Ou t
Ensure the MPV is turned off with the key removed.
Lower the cutting deck completely to the ground using the deck lift lever.
Disconnect the deck power plug.
Disconnect the front pin, then disconnect the two rear pins.
Raise the deck lever to the highest position.
Slide the deck out from beneath the MPV.
Attaching the Cutting Deck
A
St o p En g i n e
Re m o v e K e y
C
B
Sl i d e D e c k Un d e r
D e c k
D
Re p l a c e
Pi n s
Lo w e r D e c k t o
Lo w e s t Po s i t i o n
E
a.
b.
c.
d.
e.
f.
Re c o n n e c t Pl u g
F
Ensure the MPV is turned off with the key removed.
Check that the Deck lift lever is in the lowest position, then slide the deck under the MPV.
Place the deck lift lever into the lowest setting.
Align and connect the front and rear pins.
Connect the deck power plug.
Raise and lower deck as needed.
3 1
Leveling the Deck
Before leveling the deck, ensure the MPV is parked on a level surface. Check the tires to ensure the rear tires are inflated to
15 psi and that the front tires are inflated 12 psi. If the tires are not properly inflated, the appearance of your lawn and cutting
height may be affected.
Side to Side Adjustment
B
C
Me a s u r e
Lo o s e n
D
Lo c k n u t
E
D r o p Li n k
C le v is
16 m m
F
Wr e n c h
G
16 m m
Lo o s e n
Lo c k n u t
Wr e n c h
Me a s u r e
a.
b.
c.
d.
e.
f.
g.
h.
3 2
Ensure the MPV is turned off with the key removed, and that the deck is unplugged (see page 30 step C).
Raise the cutting deck to the highest position.
Measure the distance from the outside edges of the deck to the ground. If they are equal, the deck is level.
If not, loosen the locknut with a 16mm wrench.
Disconnect the drop link clevis from the lift arm and turn the clevis left to lower or right to raise.
Reinstall the clevis to lift rod and measure again. Re-adjust the clevis as necessary to level the deck.
Once level re-tighten the locknut with the wrench.
Raise or lower the cutting deck as needed.
Front to Rear (Lock Nut) Adjustment
B
C
Re m o v e F r o n t Pi n
T i e Ro d En d
Lo o s e n 16 m m
D
Lo c k Nu t
E
T i g h t e n o r Lo o s e n
Ro d En d
F
Me a s u r e
G
Re p l a c e F r o n t Pi n
T i g h t e n 16 m m
a.
b.
c.
d.
e.
f.
g.
Lo c k Nu t
Remove the pin from the deck front link rod.
Loosen the lock nut using a 16mm wrench.
Tighten or loosen the rod end to adjust.
Measure and adjust again as required.
Once level, tighten the lock nut.
Replace the pin.
3 3
Blade Care
Blades must be kept sharp for best results. Replace blades that are dull, damaged or bent.
WARNING!
CAUTION!
WRAP BLADES IN HEAVY CLOTH WHEN WORKING
WITH OR NEAR THEM. YOU MAY ALSO BLOCK
THE MOWER BLADE WITH A PIECE OF WOOD TO
PREVENT ACCIDENTAL SPINNING. ALWAYS WEAR
GLOVES WHEN HANDLING MOWER BLADES OR
WORKING NEAR HOT PARTS OF THE MPV.
Never re-use the blade adapter or domed washer.
Before removing the blades, ensure that you have
the appropriate blade replacement kit that includes
new replacement blades and hardware. ALWAYS
use new blade adapter hardware when replacing
your cutting blades.
Removing the Blades
C
T u rn D e c k
Ov e r
17m m
D
So c k e t
Wr e n c h
17m m So c k e t
Wr e n c h
B la d e s
Ne w B l a d e
Ad a p t o r
E
F
Ne w
B la d e
T e x t o n
B la d e s
G
D o m e d Wa s h e r
C u r v e d Si d e Up
H
T ig h te n to
4 0 f t /l b s
a.
b.
c.
d.
e.
f.
g.
h.
Remove the cutting deck. See Remove the Cutting Deck section on page 30.
Turn the deck over, this requires two people.
Use a 17mm socket wrench to remove the lock nut and discard, then remove the old blades and blade adapter hardware and discard.
Place the new blade adapter onto the blade motor spindle.
Place the new blades onto the blade adapter with the blade text showing.
Place the new domed washer onto the blades with the curved side up.
Thread the new lock nut onto the stud and use a torque wrench and tighten to 40 ft/lbs.
3 4
Oil Maintenance
To keep the engine running and operating properly, follow the oil change intervals in the Maintenance Schedule on page
43. DO NOT OPERATE WITHOUT ENGINE OIL! Check the oil level before each use of the MPV and add 10W-30 when
necessary. The MPV MUST be on level ground when checking the oil level.
Changing the Oil
A
Ru n t h e En g i n e f o r a s h o r t t i m e ( 5 Mi n u t e s
m a x ) , t h e n T u r n o f f t o Wa r m Oi l
B
Pu l l Se r v i c e H a t c h
La t c h e s t o Op e n
Se t Pa r k i n g
B ra k e
C
Re m o v e Oi l
D r a i n Pl u g
D
Oi l C o n t a i n e r
E
D ip s tic k T u b e
Oi l
Re p l a c e Oi l
D r a i n Pl u g
F
HI
LO
a. Start the engine and allow it to run briefly to warm the oil in the MPV, then turn the engine off, remove the key and engage the parking brake.
b. Pull back on the service hatch latches and rotate the service hatch down to open.
c. Place an appropriate oil collection container under the oil drain tube, then remove the oil drain plug from the oil drain tube and empty
the oil into the collection container.
d. Replace the drain valve after the oil has completely drained.
e. Refill the engine oil through oil fill dipstick tube. Use 10W-30 oil. Pour slowly and do not overfill. Maximum oil capacity is 1 quart.
f. Keep the oil level BETWEEN the HI and LO marks on the dipstick for best engine performance.
3 5
Check the Oil
Ru n t h
fo r a s
( 5 Mi n
m a x ),
o ff to
A
e En g i n e
h o r t tim e
u te s
th e n T u rn
Wa r m Oi l
C
B
C h e c k Oi l Le v e l
D
Pr e s s D i p s t i c k
I n t o t h e Oi l F i l l
T u b e
E
F
HI
Pr e s s D i p s t i c k
I n t o t h e Oi l F i l l
T u b e
LO
a.
b.
c.
d.
e.
f.
3 6
Turn the engine off and allow the engine to cool.
Open the service hatch.
Remove the dipstick from the tube and wipe off any oil, then insert and press the dipstick all the way into the oil fill tube.
Remove the dipstick and visually check the oil level on the dipstick gauge.
Keep the oil level between the HI and LO levels on dipstick.
Press the cap securely into the oil fill tube when finished.
Engine Cooling System
The engine will overheat if its external surfaces are not kept clean. To prevent overheating and engine damage, make sure
the grass screen, cooling fins, and any other engine surfaces are cleared off to allow for optimal cooling.
Spark Plug Maintenance
Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. The
appropriate spark plug type is listed in the table on page 47.
Changing the Spark Plug
B
C
Re m o v e Sp a r k
Pl u g C a p
D
E
H a n d T ig h te n
Sp a r k Pl u g
Sp a r k Pl u g
Wr e n c h
F
T ig h te n to
18 -2 2 f t /l b s o f
T o rq u e
G
Sp a r k Pl u g
Wr e n c h
Pr e s s i n t o Pl a c e
Un t i l t h e C a p C l i c k s
a.
b.
c.
d.
e.
Ensure the engine is cool before changing the spark plug.
Remove spark plug cap to reveal the spark plug.
Remove the spark plug using a 13/16” spark plug torque wrench (not Included).
Place the new spark plug into the socket and rotate until hand tight. Always replace and tighten the spark plug by hand to prevent
damaging the spark plug threads.
f. Once tight, use the spark plug torque wrench to tighten to 18-22 ft/lbs of torque.
g. Place the spark plug cap over the spark plug and press down until it clicks into place.
3 7
Spark Arrestor
The MPV is fitted with a spark arrestor which complies with USDA - Forest service standard S100-1C. The spark arrestor
(fitted to the exhaust outlet of the muffler) should be cleaned with a soft wire brush after every 50 hours or every 6 months
of use. Replace with a new spark arrestor after every 100 hours of operation.
Air Filter
The engine will not run correctly when operating with a dirty air filter. Change the air filter more frequently in dusty
environments.
Changing the Air Filter
T u r n En g i n e Of f
a n d Al l o w t o C o o l
A
C
D
B
F l a t Si d e o f
Ai r F i l t e r
E
Re l e a s e
La t c h e s
Se c u r e
La t c h e s
Ai r
F ilte r
a.
b.
c.
d.
e.
Turn the engine off and allow it to cool.
Release the latches on the black air filter cover, then remove the metal filter cover.
Replace the air filter, positioning the flat side toward the engine and ensure the plastic filter cover is on top of the filter.
Replace the metal filter cover and secure the latches.
Fuel Filter
The fuel filter should be replaced every 100 hours or once each season especially when operated in dusty environments. If
the fuel filter becomes clogged, it will hinder fuel flow to the carburetor. The filter is located at the front of the machine, below
the fuel tank and above the steering rack. The fuel filter must be changed when there is very little gas in the fuel tank.
3 8
Brake Adjustment
If the MPV does not come to a complete stop when the brake pedal is pressed or if the rear wheels are able to roll while the
parking brake is engaged, the brakes are not functioning properly and need adjustment. Follow the steps below for minor
adjustments. If you suspect there is damage to the brake system, immediately contact support at 1-888-321-5700.
Front to Rear Adjustment
A
B
B ra k e
Ad j u s t m e n t
T u rn
c lo c k
c o u n
lo o s e
½tu r n a t a tim e ,
w is e to tig h te n ,
te r c lo c k w is e to
n
14 m m
Wr e n c h
a. The brake adjustment is located on top of the rear axle on the inboard side of each wheel.
b. Tighten or loosen each adjuster equally by adjusting one and then the other to ensure even wear. Use a 14mm wrench to turn
clockwise to tighten, and counterclockwise to loosen.
c. Turn each adjuster only ½ turn at a time and check the brakes to see if further adjustment is required.
d. Check the brakes by driving at a low speed and pressing the brakes to come to a complete stop. Brakes are properly adjusted when
wheels are able to spin freely AND the MPV comes to a complete stop when the brake pedal is pushed.
Batteries
Your MPV is equipped with one 12 volt starter battery and one 48 volt battery pack. The 48 volt battery pack is sufficient
for normal use and requires no maintenance. Do not attempt to open or remove the covers. The battery may require
charging when it is activated for the first time or after the MPV has not been used for a long period of time. Do not let the
unit sit idle for more than 3 months. After 3 months, the batteries will slowly discharge. This discharge cycle reduces the
lifespan of the batteries.
DANGER!
DO NOT SHORT THE BATTERY TERMINALS BY ALLOWING ANY METAL OBJECTS TO CONTACT BOTH
TERMINALS AT ONCE. REMOVE ALL METAL JEWELRY BEFORE CONNECTING THE BATTERY. THE POSITIVE
TERMINAL MUST BE CONNECTED FIRST TO PREVENT SPARKING FROM ACCIDENTAL GROUNDING.
WARNING!
BATTERY POSTS, TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS,
CHEMICALS KNOWN TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. WASH
HANDS AFTER HANDLING. USE A WRENCH WRAPPED IN INSULATING TAPE TO AVOID ACCIDENTAL
SHORTING BETWEEN THE NEGATIVE AND POSITIVE BATTERY TERMINALS.
3 9
Servicing the 12 Volt Starter Battery and Terminals
The 12 volt starter battery is located on the right side of the MPV, in front of the rear wheel. Always keep batteries and terminals
clean and free of corrosion and dirt.
Removing the battery and Cleaning the 12 Volt Battery Terminals
A
D
Re m o v e 8 m m
B o lts
Re m o v e 10m m B o l t
o n Re d T e r m i n a l
B
E
Re m o v e 8 m m
B a tte ry
B o lts
C
F
Re m o v e 10m m B o l t
o n B la c k T e r m in a l
B ru s h
T e r m in a ls
G
H
Re d
T e r m in a l
I
Re p l a c e 8 m m
B o lts
B la c k
T e r m in a l
a.
b.
c.
d.
e.
f.
Remove the 5 bolts from the right side panel using an 8mm wrench, then remove the panel.
Use an 8mm wrench (not included) to remove the two bolts securing metal bracket around the battery, then remove the bracket.
Use an insulated 10mm wrench (not Included) to loosen the bolt on the negative (Black) battery terminal.
Remove the wires and repeat for the positive (Red) terminal.
Remove the battery from the MPV.
Clean the terminals and the battery cable ends with a wire brush or replace the battery if necessary. On l y u s e a 12 V – 9 AH
r e p la c e m e n t b a tte r y .
g. Fit the battery into position and connect the positive (red) wires to the positive (+) terminal and tighten the bolt.
h. Reconnect the negative (black and green) wires to the negative (-) terminal and tighten the bolt.
i. Reassemble the battery retainer and vehicle side cover.
4 0
Starting the Engine with a Weak Battery
The 12 Volt battery must be charged in order to start the engine. During normal operation, it is not necessary to charge the
battery because the generator will charge the battery while the engine is running through the 12 volt regulator. The battery
may require charging when it is activated for the first time or after the MPV has not been used for a long period of time.
CAUTION!
SLOW CHARGE (DO NOT FAST CHARGE) the battery after it has been in operation, at a maximum bench rate
of 1.4 amperes for a period of 14-16 hours. DO NOT CHARGE LONGER THAN 24 HOURS.
Charging the 12 Volt Battery
A
B
12 V C h a r g e r
C
D
Po w e r So u r c e
12 V
C h a rg e r
a.
b.
c.
d.
Use the 12 volt charger included with your MPV to charge the 12 volt battery.
Connect the 12 volt charger to the 12 volt receptacle on the generator panel.
Connect the charger to a power source.
Allow the unit to charge for 14 ̶ 16 hours.
4 1
Fuses
The MPV requires one yellow 20 amp fuse for the ignition circuit, and one green 30 amp fuse for the charging circuit. The
fuse connection is located under the operator seat and has a convenient slot for storage of the provided spare fuse. A spare
is provided for both the 20 and 30 A fuses. If both provided fuses are blown during use, these fuses should be replaced with
automotive-type plug-in fuses available at any automotive repair shop.
NOTE: If either fuse is blown, the 12 volt system will not operate correctly. If newly replaced fuses also fail, contact DGP
for diagnosis. See the Troubleshooting section on page 44 for more information.
Replacing a Fuse
C
B
D
a.
b.
c.
d.
e.
f.
4 2
E
Lift the seat
Locate the fuse connections under the black plate.
Open the fuse holder cover of the fuse needing replacement.
Replace the blown fuse.
Close the fuse holder cover.
Lower the seat back into place.
Cleaning
Oil
To maximize the longevity and appearance of your MPV, it is
best to keep the unit stored in a covered, well ventilated area
if possible. Clean and wax the painted metal parts periodically,
using a high quality non-abrasive automotive wax. This is
especially important if you are unable to always store it indoors
in a covered area or in a protected backyard shed.
Change the engine oil before storing the MPV. Follow the
steps on page 35 to change the oil.
When cleaning the MPV with a hose, please first ensure that
the outlet covers on the generator panel are snapped tightly
closed. Never allow water to enter the generator receptacles.
The use of a pressure washer is NOT recommended.
When cleaning the MPV:
• Keep the MPV free of grass clippings, leaves and other
build-up which can touch hot exhaust/engine parts.
• Use a leaf blower to quickly rid the MPV of dirt and debris.
• Clean excess dirt and debris from the engine, battery,
seat and exterior of the MPV.
• Be sure the area around the drive and brake pedals is
clean to prevent accidental acceleration or abrupt stops.
• Keep the exterior free of gasoline and oil spills. If
spillage occurs, wipe up immediately.
• Always allow time for the MPV to completely dry before
attempting to operate.
Transporting
Use extra care when unloading or loading the machine into
a trailer or truck and while transporting.
Removing from Storage
Refer to the list on page 19 (Before Each Use) to prepare
your MPV for use after storage. If the MPV has been in
storage for longer than 3 months, refer to the instructions
on page 41 for charging the 12 volt battery.
Operation in High Elevation
At high altitude, the standard carburetor air-fuel mixture is
too concentrated and will cause performance to decrease
and fuel consumption to increase. An over concentrated
mixture will also foul the spark plug and cause difficulty
when starting. Operation at an altitude that differs from that
at which the engine was certified, for extended periods of
time, may increase emissions. The fuel system on the MPV
may be influenced by operation at higher altitudes.
Maintenance Schedule
Before
Each
Use
Check Brake
Operation
9
Check Tire
Pressure
9
Check RMO Switch
9
9
Check for Loose
Fasteners
CAUTION!
Raise the cutting deck to the highest setting or
remove it before loading the MPV for transport.
It is important to prepare the MPV to keep it in proper
working order before storage. Select a covered area that
is well ventilated and dry for storing the MPV if possible.
Ensure the MPV is stored away from any appliance that
operates with a flame such as a gas water heater, clothes
dryer or furnace. Allow the MPV to cool before covering
with any type of vehicle cover.
Fuel
Before storing the MPV, add a fuel stabilizer to any fuel
remaining in the tank to aid with starting the engine after
storage. A sample of Sta-Bil has been provided for your
convenience.
Every
25
Hours
Every
50
Hours
Every
100
Hours
Prior to
Storage
9
Replace Mower
Blades
9
Lubrication
9
9
9
9
9
Clear Debris
9
Check Level
Check Engine Oil
Level
Storage
Every
10
Hours
Change Engine Oil
Clean Engine Air
Filter
9
9
Inspect Muffler/
Spark Arrestor
Inspect/Clean
Battery Terminals
9
9
9
Clean Engine
Cooling Fins
9
Replace Spark Plug
9
9
Replace Air Filter
Element
Oil Separator
Fuel Filter
9
9
4 3
troubleshootIng
PROB LEM
C AUSE
SOLUT I ON
Engine runs erratically
Fuel line blocked.
Clean fuel line/filter.
Dirty or old fuel.
Drain tank.
gasoline.
Dirty air filter.
Clean/replace air filter.
Engine overheats
Engine clicks but will not start
Excessive Vibration
Refill with fresh, clean
Spark plug wire loose.
Check and connect wire.
Air intake screen plugged.
Clean any debris from around cooling
fins and blower housing.
Oil level low.
Check oil, fill with proper amount.
Excessive ethanol in fuel
Drain tank. Refill with fresh gasoline
containing less than 10% ethanol.
Weak or dead battery.
Recharge battery.
Damaged wiring.
Check all
necessary.
Corroded battery terminals.
Clean battery terminals.
Faulty starter.
Call for Service
Worn or bent blade(s).
Replace blade(s).
Loose Blade(s).
Tighten blade or replace blade adapter
set.
Damaged Tires.
Call for Service
wiring
and
replace
as
Jerky operation on hills or rough terrain
Terrain causes operator to bounce on Use Cruise Control for smooth operation.
throttle.
Uneven cut
Cutting deck not level.
Level mower deck from side to side and
front to rear.
Dull blade(s).
Replace blade(s)
Uneven tire pressure.
Check tire pressure, adjust accordingly
to 15 psi rear, 12 psi front.
Buildup of debris under mower.
Clean underside of mower.
Speed too fast while mowing.
Travel slower.
Discharge chute plugged.
Unplug chute.
Wet grass.
Allow grass to dry before cutting.
Cutting deck not leveled properly.
Level mower deck from side to side and
front to rear.
Uneven tire pressure.
Check tire pressure, adjust accordingly
to 15 psi rear, 12 psi front.
Build up of debris under mower
Clean underside of mower.
Poor grass discharge
Blades improperly installed.
Reinstall blades correctly.
Blown 30 A fuse.
Replace green 30 A fuse.
Bad/dead battery cell(s).
Replace battery.
Battery terminals dirty.
Clean as necessary.
Headlight switch is off.
Turn switch on.
Blown 20A (yellow) fuse.
Replace 20A (yellow) fuse.
Engine dies when switching into
reverse
Reverse Mow Override is not “on”
while mower or other attachment is
engaged.
Be sure to engage Reverse Mow
Override correctly. (See page 22).
Patches of grass left uncut
Speed too fast while mowing.
Travel slower.
Cutting deck needs cleaning.
Clean cutting deck.
12V Battery will not charge
Headlights not working
4 4
troubleshootIng
PROB LEM
C AUSE
SOLUT I ON
MPV will not move
Generate mode is set to on.
Set generate mode to off.
Parking brake engaged.
Disengage parking brake.
IMPORTANT INFORMATION ABOUT THE GENERATOR
NOTE: The generator is equipped with five (5) circuit breakers. One each for the 20A, 30A, 12V DC receptacles, plus a
main breaker. An overload of the 120V AC circuits will trip the 30 and 20A breakers. Press the tripped breaker
to reset.
2 0A Re c e p t a c l e s
3 0A T w i s t -Lo c k
AC Re c e p t a c l e
H o u r Me t e r
G e n e r a t o r Sw i t c h
B re a k e r
4 8 VC h a r g e
T e r m in a l
Generator will not power
other devices
B re a k e rs
Ma s t e r Po w e r
Sw i t c h
B re a k e r
Tripped Breaker.
Reset breaker.
Generator switch is not set to “ON“.
Turn switch on.
Drive was not set to “NEUTRAL“ before Set drive to neutral.
starting engine.
Parking brake is not set.
Set parking brake.
4 5
troubleshootIng
IMPORTANT INFORMATION ABOUT SYSTEM FUSES
WARNING!
THIS SYSTEM IS EQUIPPED WITH SEVERAL FUSES THAT PROTECT THE ELECTRICAL SYSTEM AND
COMPONENTS FROM SEVERE DAMAGE IN THE EVENT OF A SYSTEM FAILURE. PLEASE NOTE THAT IF ANY OF
THE FOLLOWING OCCUR DO NOT ATTEMPT TO SERVICE OR REPLACE THE FUSES YOURSELF. IMMEDIATELY
CALL DGP FOR ASSISTANCE TO AVOID PERSONAL INJURY OR FURTHER DAMAGE TO YOUR MPV!
The fuses are located as indicated in the diagram below.
2 0&
3 0A F u s e s
10A C i r c u i t B r e a k e r
Note the appearance of good 20 and 30A fuses in the image below.
PROB LEM
C AUSE
SOLUT I ON
All function normal but deck will not B l o w n 100A d e c k f u s e
turn on
C a l l D G P i m m e d i a t e l y . Do NOT
attempt to service as this can result in
an unsafe condition.
All function normal but unit will not B l o w n 100A d r i v e f u s e
drive forward
All function normal but unit does not B l o w n 75 A 4 8 V b a t t e r y f u s e
function in battery mode
12V DC outlet on Generator panel T r i p p e d 10A c i r c u i t b r e a k e r
provides no power
Push to reset breaker on the generator
panel above the 12V DC outlet.
2 0&
3 0A F USES
NOTE: If the 20A fuse is blown, the unit will appear totally "dead". Attempt to start the engine. If nothing happens, turn
the key to electric only mode and attempt to drive the MPV, again if nothing happens the 20A fuse may have
blown and should be replaced. See page 42.
Unit does not function at all (dead B l o w n 2 0A ( Y e l l o w ) f u s e
silence)
Replace the 20A Yellow fuse. (See
page 42).
NOTE: The 30 A fuse protects the system in case the 12V battery shorts or if there is a failure in the voltage regulator.
If the 30A fuse is blown, the unit will not recharge during normal use and plugging in the provided charger will
be ineffective as the 12V DC outlet on the generator panel will not function.
Starter battery does not recharge and B l o w n 3 0 A ( G r e e n ) f u s e
12V DC outlet provides no power
Replace the 30A Green fuse. (See
page 42).
I F Y OUR PROB LEM I S NOT ON T H I S LI ST , VI SI T WWW. RAVENAMERI C A. C OM OR C ALL 1-8 8 8 -3 2 1-5 700.
4 6
speCIFICatIons
T EC H NI C AL I NF ORMAT I ON
Model Number:
MPV-7100
Engine Displacement
420cc
Engine Manufacturer
RATO
Engine Type
OHV Extended Life
Gasoline Capacity: 5 gal/19 ltr
Gasoline Type: Unleaded <10% Ethanol
Front Tires: 18 x 8.5-8 4-ply
Inflate front tires to 12 psi. Inflate rear tires to 15 psi.
Rear Tires:
20 x 8-10 4-ply
Oil Capacity:
1 ltr/1 qt
Use oil type SAE 10W-30 API SM or better.
Cutting Width (In.):
46
Speed (MPH/KPH):
Forward: from 0 up to 17 mph/27* kph
Reverse: from 0 up to 8 mph/13 kph
*The MPV is capable of reaching speeds up to 17 miles per hour under optimal conditions. Many
factors can impact the top speed of the MPV such as, but not limited to, terrain, tire pressure, wheel
alignment, and temperature, weight of the operator, deck attachment, other attachments, fuel quality,
battery voltage, battery age, and gear selection.
Height (In.):
50”
Overall Width including discharge 55” with Deck (including the discharge chute)
chute (in.):
43” without Deck
Length (in.):
85” (including hitch)
Vehicle Weight (lb.):
875
Towing Capacity (lb.):
550
Turning Radius (in.):
Left (trim Side)-13” , Right-18”
Battery Only Operation:
Approximately 45 ̶ 70 minutes
Charge Time
24 hours max using the plug-in charger.
Starter Battery
12V – 9AH
Auxiliary Battery Pack
20 AH
Motor:
Ground Drive Motor and Deck Drive Motor.
Headlight Bulbs
LED
Power-plant:
6500 Watt AC Generator
Electrical Access:
5 - 120 volt AC, 1 - 12 volt DC
Mower Drive system:
Electric Direct Drive
Blades:
Part #: BL46
2 @ 23in
Spark Plug: F7TC
Replacement: Champion, NGK or other similar brand.
Steering Wheel Diameter (In.):
13.25
Blade Torque (Retaining Nut)
40 ft/lbs
4 7
parts & aCCessorIes
PART S AND AC C ESSORI ES/SERVI C E I T EMS
MPV Re p l a c e m e n t Pa r t s
Part Name
Component Description
Part Number
MPV Blade Set
MPV Replacement Blades – Qty 2
BL46
MPV Blade Bolt & Adapter Kit
Blade Adapter, Bolt, Flat Washer & BL46A
Lock Washer
Universal Gauge Wheel Set
Wheel, Bolt, & Nut
GA46
MPV Fuel Filter
Fuel Filter
FF420
MPV Air Filter Set
Air Filter
AF420
Universal Deck Pin Set
Deck Pin
QRP46
LED Headlight Set
Headlight Assembly, Mounting Bracket HL46
Left and Right, Mounting Bolt, &
Mounting Nut
Universal Cover
MPV Cover
COV710
Ignition Key Set
Ignition Key – Qty 2
K710
48V Battery Charger
48V Battery Charger
BC48
12V Battery Charger
12V Battery Charger
BC12
48V Battery Pack
Replacement 48V Battery
BP48
12V Battery Pack
Replacement 12V Battery
BP12
Tire & Wheel Assembly – Front
Front Tire & Wheel
FW188
Tire & Wheel Assembly – Rear
Rear Tire & Wheel
RW2010
PROD UC T WARRANT Y AND
REG I ST RAT I ON
Fill out the registration card in the owner's manual packet or go on-line to www.ravenamerica.com to register. Registered
owners will receive a complimentary cover for your MPV and receive important product updates and other important
information from Denver Global Products.
Warranty
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of three (3) years from date of purchase by the original consumer purchaser, we
will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to
be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions:
1
2
3
4
5
4 8
This Warranty does not apply to the battery (except as noted below) or components parts thereof. Please refer to the
applicable manufacturer’s Warranty on these items.
Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the
purchaser. Transportation charges for any parts submitted for replacement under this Warranty must be paid by the
purchaser unless such return is requested by the manufacturer.
Engine Warranty: The engine is warranted free from material defect for the period of two (2) years from the date of
purchase. Routine service must be maintained as instructed in the owner’s manual.
Battery Warranty: On products equipped with a battery, we will replace, without charge to you, any battery which we
find to be defective in manufacture, during the first one (1) year of ownership.
This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in
accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected
to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
Warranty & regIstratIon
6
7
Exclusions: This warranty does not cover: normal wear; contaminants in the fuel or oil; damage as a result of use in
a manner for which the product was not designed; damage caused by modification or use of unsuitable attachments
or accessories, or other misuse and neglect; damage caused by failure to follow the prescribed warnings, operating
practices, maintenance, and storage procedures; parts affected or damaged by accident and/or collision; damage due
to transporting, handling, storage or any other causes other than defects in material or workmanship of the product.
In the event you have a claim under this Warranty, you must work with an authorized service location.
Should you have any unanswered questions concerning this Warranty, please contact 1-888-321-5700 with the model
number, serial number and date of purchase of your product.
T H I S WARRANT Y D OES NOT APPLY T O I NC I D ENT AL OR C ONSEQ UENT I AL D AMAG ES AND ANY I MPLI ED
WARRANT I ES ARE LI MI T ED T O T H E SAME T I ME PERI OD S ST AT ED H EREI N F OR OUR EX PRESSED WARRANT I ES.
Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last,
so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may
have other rights which vary from locale to locale.
Product Registration
Thank you for your Purchase. To ensure you receive up to the minute information regarding your MPV in the event of
product updates, please register your MPV within 30 days of purchase.
Your information will be held in confidence and not sold to third parties for any reason. While registration provides benefits
of current and future product knowledge, it does not void or diminish your warranty rights.
Please complete the included registration card, or register on-line at www.ravenamerica.com.
Please visit:
http://www.ravenamerica.com/
Or call: 1-888-321-5700
Or write to:
Denver Global Products
1000 E. Powell Drive
Lincolnton, NC 28092
4 9
5 0
5 1
I MPORT ANT
The MPV is not an ATV. Avoid
driving through water.
Store the MPV in a covered, well-ventilated
area at all times.
Never interact with the generator
if it is wet.

MPV -7100/7100S

Transcription

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