the catalog in PDF format

Transcription

Oil and Gas
EquipmEnt
CONTENTS
Drilling Rigs
8
Fixed
Train
Mobile
Tubular products
Oil-field equipment
34
Hydraulic cylinders
Gear boxes
Pressure regulators
Calibrators
Drilling tongs
SPTA for automatic drilling tongs
Centralizers, flanges
Oil Field Drilling Equipment
Valves
Pressure gauges
Packer SPTA
Hoses
Spinning wrenches
Pins and subs
Pump SPTA
20
Drill pipes
Casing
Tubing
Drill collars, balanced drill collars,
kelly bars, non-magnetic drill collars
Chemical equipment
Separation and water treatment
technologies
CPI/TPI/CFI/IFI oil/water separators
2
28
Pumps
58
Pumps
Pump buckets
Gaskets
Inserts
3
ABOUT US
about us
Esta Group is a group of companies with huge longПример
врезки in
в 2-3
standingнебольшой
market experience
the oil and gas
строчки,
industry. которая представляет
краткое
The company
has a goodописание
reputation for its темы
We supply:
collaboration with reliable and substantial
partners, both among clients and oil and gas
equipment manufacturers.
The main area of our business is the supply
of oil and gas machinery and equipment,
including the cutting edge industry designs,
by requisitions of the leading Russian oil
and gas companies.
4
● Drilling rigs (fixed, train & mobile);
● Manufactured domestically or imported
tubular products (drill pipes, casing, tubing,
drill collars, balanced drill collars, kelly
bars);
● Oil-field and associated equipment.
The supply may include following
engineering support if needed.
5
OUR PARTNERS
Our
partners
We cooperate with the world leading manufacturers
of oil and gas equipment.
Through the years we have acquired the
considerable experience in selling, fitting,
transportation, and shipping of oil and gas
equipment produced by the leading
domestic and foreign manufacturers
(German, French, American, Chinese,
Romanian, and Ukrainian). We provide with
our products the hugest oil and gas
companies, such as: Gazprom, OJSC; the
national joint-stock company "Naftogas of
6
Ukraine"; Ukrgasvydobuvannia AC; the
republican unitary enterprise "Production
Association "Belorusneft"; Integra-Bureniye,
LLC; Weatherford, LLC; KatOIL, CJSC.
We are the official representatives of many
domestic and foreign manufacturers and
vendors of oil and gas equipment in Russia,
with whom we maintain communications
constantly.
7
DRILLING RIGS
drilling
rigs
Drilling rigs
Fixed
Train
Mobile
We offer high-technology
drilling equipment produced
by the world leading
manufacturers.
8
9
DRILLING RIGS
drilling Rigs
Bentec GmbH, (Germany)
Since 2005 in the course of our co-operation
with Gazprom, OJSC, (Gazprom bureniye, LLC;
Podzemburgaz, LLC) we’ve been carrying out the
following projects:
● six Halliburton’s telemetry systems (USA);
● eight ACF500-11DH105/TATRA cementing
units manufactured by UPETROM-1 MAI
(Romania).
● The supply of 12 fixed drilling rigs
manufactured by UPETROM-1 MAI S.A.
(Romania) with the maximum load carrying
capacities from 200t to 400 t.
● The supply of three HR-5000 train drilling rigs
manufactured by Bentec GmbH (Germany) with
the maximum load carrying capacity of 320t.
Also during our co-operation with Gazprom,
OJSC, from 2007 to 2010 we were supplying
high-technology equipment for various
purposes:
● five Canrig 8050АС-712 top drive systems
(USA);
● six blowout preventers ОПС 10-350/80х70 К3
manufactured by National Oilwell Varco (USA);
● ten purification systems manufactured by
Derrick Corporation;
We supplied the national joint-stock company
"Naftogas of Ukraine" with two mobile drilling
rigs with the maximum load carrying capacities
of 125t and 225t manufactured by RG PETROMACHINERY (GROUP) CO. LTD (China).
As part of our co-operation with the republican
unitary enterprise "Production Association
"Belorusneft" in 2010-2011 we supplied the fixed
drilling rig manufactured by Bentec GmbH (Germany)
with the maximum load carrying capacity of 450t.
Now its installation is almost complete. The
expected time of commissioning – December 20.
Maximum Load Carrying
Capacity, t
Comments
HR Cluster Slider
250–350
Box and modular train drilling rig for harsh environments
(down to –45°С)
EURO Rig
250–350
Highly mobile land rig (substructure: box-on-box type)
ARCTIC Rig HR
250
Modular drilling rig for harsh environments
(substructure: box-on-box type)
SPEED Rig
350
Highly mobile innovative land drilling rig
2000 HP Rig
500
Heavy-duty land drilling rig
Drilling Rig Type
In order to diversify our market niche and to
develop new partnerships, we offer to supply
drilling rigs produced by the manufacturers
listed below.
RG Petro-Machinery (GROUP)
CO. LTD (China)
Maximum
load carrying
capacity, t
Comments
ZJ10DB
ZJ20DB
ZJ30DB
ZJ40DB
ZJ50DB
ZJ70DB
160–500
Multi-purpose
fixed drilling rigs
ZJ10/900CZ
ZJ15/ 112 5CZ
ZJ20/1580 CZ
ZJ30/1700CZ
ZJ40/2250CZ
90–225
Mobile drilling rigs
Drilling Rig Model
drilling rig by Bentec w/ capacity 450t
ZJ40dB drilling rig
by RG petro-machinery
drilling rig by Bentec w/ capacity 450t
td 500 Ht top drive by Bentec
10
11
DRILLING RIGS
Service King Manufacturing
sK 275
Service King Manufacturing, Inc. (SK) is the major
manufacturer of mobile drilling rigs in USA. The
company comprises seven plants where they
produce all components of their equipment (brake
drums, masts, hoists, carrier parts), as well as this is
the hugest US drilling rig maintenance and repair
base. SK is the privately owned company. The
company is operated by people with so many years
of experience in the rig production that they sum up
to hundreds.
Max. Load Carrying Capacity
150,000lbs (68t)
Underground Well Service
down to 8,500' (2,600m)
Well Workover
down to 7,500' (2,300m)
Tools
2 7/8" (73mm)
Main Drum
brakes — 38х8", forge steel; chain — #140, single; clutch — 224; cooling —
spray water; drum — 12.75"; shaft — 4.75"; ditch — Lebus grooving 7/8"
Sand Drum
brakes — 32х8", forge steel; chain — #140, single; clutch — 140;
capacity — 12,500' diameter 9/16", 10,000' diameter 5/8"; barrel —
12.75"; shaft — 4.75"
Carrier (Three-Axle)
front axle weight — 20,000lbs, suspension — spring; rear axle —
46,000 lbs., tandem double reduction, suspension — walking beam;
front tires — 385/65R22.5; front wheels — 12,25х22,5 duplex; rear tires
— 11R22.5; rear wheels — 8.25х22.5 framed
Frame
high tensile alloy wide flanged beam
Mast
length — 71'
Engine
at choice
Transmission
Allison
The company offers both standard base drilling rig
cases and full cases which include pumping units,
circulating systems, blowout preventers, tools,
power-supply systems, lighting systems, etc.
Producing capacity of SK plants ensures the
production of full case drilling rig every 24 hours.
Detroit engines and Allison transmissions are used
in the standard cases. The mounting of Caterpillar
engines and other alterations are possible if needed.
SK drilling rig units can be easily adjusted to the
various operating conditions. They allow of
mounting and dismounting the equipment quickly.
The plant and the official representative provide
contract supervision and starting-up, and
adjustment as well as personnel training, warranty
and post-warranty services.
All SK rigs are compliant with the oil and gas
industry standards or exceed them. The base cases
of the main models are described below.
SPECIFICATION
sK175
sK 375
SPECIFICATION
SPECIFICATION
150,000lbs (68t)
180,000lbs (82t)
down to 8,500' (2,600m)
down to 12,000' (3,600m)
Well Workover
down to 7,500' (2,300m)
Well Workover
down to 8,000' (2,500m)
Tools
2 7/8" (73mm)
Drilling
down to 5,000' (1,500m) at 3 1/2" (89mm) drill pipe diameter
Main Drum
brakes — 32х6", forge steel; chain — #120, single; clutch — full air; cooling
— spray water; ditch — Lebus grooving 7/8"
Main Drum
spray water; drum — 15.94х38х1.03" (wall); shaft — 5.9"; ditch — Lebus
grooving 7/8" or 1"
Sand Drum
brakes — 32х6", forge steel; chain — #120, single; clutch — full air;
capacity — 8,900' diameter 9/16", 7,250' diameter 5/8"
Sand Drum
12.75х40"; shaft — 4.75"
Carrier (Three-Axle)
38,000lbs, tandem double reduction, suspension — walking beam;
front tires — 385/65R22.5; front wheels — 12.25х22.5 duplex; rear tires
Carrier (Four-Axle)
Frame
Frame
Mast
12x14 single pole
Mast
length — 96'
Engine
at choice
Engine
series 60 Detroit
Transmission
Allison
Transmission
754 Allison
12
13
DRILLING RIGS
sK 475
sK 675
SPECIFICATION
SPECIFICATION
250,000lbs (114t)
315,000lbs (143t)
down to 14,000' (4,300m)
down to 18,000' (5,500m)
Well Workover
down to 10,000' (3,000m)
Well Workover
down to 14,000' (4,300m)
Drilling
Drilling
Main Drum
spray water; drum — 15.94х38х1.03" (wall); shaft — 5.9"; ditch — Lebus
grooving 7/8" or 1"
Main Drum
brakes — 42х10", forge steel; chain — #140, triple; clutch — 224 high torque;
cooling — water circulating; drum — 18x43"; shaft — 6.5"; ditch — Lebus
grooving 1 1/8"
Sand Drum
12.75х40"; shaft — 4.75"
Sand Drum
brakes — 42х8", forge steel; chain — #140, double; clutch — 224;
15.94x38"; shaft — 5.9"
Carrier (Five-Axle)
Carrier (Five-Axle)
Frame
Frame
Mast
length — 96'
Mast
length — 104'
Engine
series 60 Detroit
Engine
series 60 Detroit
Transmission
754 Allison
Transmission
754 Allison
sK 575
sK 775
SPECIFICATION
SPECIFICATION
250,000lbs (114t)
350,000lbs (160t)
down to 18,000' (5,500m)
down to 18,000' (5,500m)
Well Workover
down to 14,000' (4,300m)
Well Workover
down to 14,000' (4,300m)
Drilling
Drilling
Main Drum
brakes — 42х10", forge steel; chain — 1 3/4", double; clutch — 324; cooling
— spray water; drum — 15.94х38"; shaft — 6.5"; ditch — Lebus grooving 1"
down to 8,000' (2,500m) at 4 1/2" (114mm) drill pipe diameter or down
to 10,000' (3,000m) at 3 1/2" (89mm) drill pipe diameter
Main Drum
brakes — 42х8", forge steel; chain — #140, double; clutch — 224;
15.94x38"; shaft — 5.9"
grooving 1 1/8"
Sand Drum
on demand
Sand Drum
Carrier (Five-Axle)
Carrier (Five-Axle)
Frame
Frame
Mast
length — 96' to 104'
Mast
length — 112'
Engine
series 60 Detroit
Engine
2 x series 60 Detroit
Transmission
5610A Allison
Transmission
754 Allison
14
15
DRILLING RIGS
sK 1075/sK 1000 sd
derrick specifications
SPECIFICATION
MODEL NO.
450,000lbs (204t)
down to 18,000' (5,500m)
Well Workover
down to 14,000' (4,300m)
Drilling
down to 12,800' (3,900m) at 4-1/2" (114mm) drill pipe diameter
Main Drum
grooving 1 1/8"
Clear Height under Crown, '
SK71-150
SK96-180
SK96-250
SK104-250
SK112-300
71
96
96
104
112
Maximum Static Hook Load Capacity, lbs.
with 4 lines
150,000
180,000
180,000
—
—
with 6 lines
—
—
250,000
250,000
—
with 8 lines
—
—
—
—
350,000
Sand Drum
on demand
Crown Sheaves, "
3-24
3-24
4-24
4-24
4-24, 1-30
Carrier (Seven-Axle)
max. weight: front axles (three) — 63,000lbs, suspension — spring; rear
axles (three) — 84,000lbs, tandem; additional back axle, non-driving,
suspension — walking beam; front tires — 425/65R22.5; front wheels —
12.25х22.5 duplex; rear tires — 11R22.5; rear wheels — 8.25х22.5 framed
Sandline Sheaves, "
1-24
1-24
1-24
1-24
1-24
Frame
Mast
length — not less than 117'
Engine
2 x series 60 Detroit Diesel (14l each), rated capacity — 500 hp each
Transmission
CLT 6061 Allison, six gears (five forward, one reverse)
Racking
single pole mast specifications
Crown
Sheaves, "
Pipe Sizes &
Weights
Pulling
Positions, '
1-24
4", 11lbs
40
Hook & Load Capacities, lbs.
Weight w/
Frame, lbs.
1 line
3 lines
4 lines
40
12,000
—
—
1,400
5 1/2", 20lbs
45
23,000
31,000
—
2,750
7", 26lbs
55
31,500
41,000
—
7", 26lbs
55
31,500
42,000
47,000
8 5/8", 32lbs
50
38,000
50,000
57,000
8 5/8", 32lbs
65
39,000
52,000
58,500
10 3/4", 45lbs
60
45,000
60,000
67,500
10 3/4", 45lbs
65
68,500
91,000
102,000
13 3/8", 54lbs
55
76,000
101,000
114,000
5 1/2", 20lbs
45
1/2-24
55
1/2/3-24
65
1/3/4-24
65
2/3/4-24
Doubles
Doubles
Doubles
Doubles
25
55
55
55
55, 62, 70
2 3/8 (external upset end)
12,500
25,000
25,000
25,000
30,000
2 7/8 (external upset end)
9,000
18,000
18,000
18,000
22,000
2 7/8 (drill pipe)
—
15,000
15,000
15,000
18,000
3 1/2 (drill pipe)
—
—
—
12,500
15,000
Rod Hanger
Doubles 54'3"
Triples 78'3"
Triples 78'3"
Triples 78'3"
Triples 78'3"
Capacity, lbs.
10,400
15,600
15,600
15,600
15,600
1
1
1 or 2
2
2
Raising Cylinder
Type
3,650
1
1
1
1
2
Stabilizers
—
1
1
2
2
Type
6,250
Sizes
Light
Standard
Heavy
Extra Heavy
Lower Section
7", 26lbs
8 5/8", 32lbs
10 3/4", 40.5lbs
13 3/8", 58lbs
Upper Section
5 1/2", 20lbs
7", 26lbs
8 5/8", 32lbs
10 3/4", 40.5lbs
All 3 stage with pull back and chrome plated sleeves and plunger
Telescoping Cylinder
5,050
double pole mast specifications
16
Platform Elevation, '
Singles
Capacity, lbs.
Note: all specifications are given as an example. Base cases are formed on demand.
Height, '
• Any size and specification may be changed without notice.
• All above sheaves are steel with groove for specified rope size.
Sheaves are equipped with double row Timken bearings.
All single stage with external packing gland on steel plunger tube, chrome plated
plunger is standard
Over-the-road Dimensions
Height
13'6"
13'6"
13'6"
13'10"
14'6"
Width
8'6"
8'11"
8'11"
8'11"
9'6"
Length
41'6"
53'10"
53'10"
58'2"
62'10"
11,300
14,500
16,800
20,300
25,500
Weight, lbs.
• Weight indicated above includes Crown, Tele, Ram, Platform, and Mast Base.
17
DRILLING RIGS
mast Hook load Capabilities
150iH integraline top drive
Light
Standard
Heavy
Extra Heavy
45'
46,600
—
—
—
50'
40,000
76,000
—
—
55'
—
63,000
—
—
60'
—
53,000
90,000
—
65'
—
—
70,000
137,000
Width
3' 3.5" (.996m)
Upper section
5 1/2", 20lbs
7", 26lbs
8 5/8", 32lbs
10 3/4", 40.5lbs
Height
4' 5.75" (1.36m)
Length
13' 6" (4.12m)
Weight
13,800lbs (6,270kg)
substructures
Portable, Prefabricated
SK produces substructures which are easily transported, as well as provides with operating platforms
of various elevated work floors for both drilling and workover operations. With load capacities up to
300 tons and clear heights ranging from 24' to 4', this large family of substructures meets almost any
requirement.
One Piece, Fixed Height
These SK substructures provide a simple work floor up to 12ft high, and are easily transported in a
minimum number of loads.
Box-On-Box
These solutions provide more height for larger wellheads and blowout preventers. The box-on-box
design allows for easier handling of substructures and lower overall transportation height.
drilling Rigs arrangements
Drilling rigs are supplied with the equipment listed below in addition to the base cases.
● Mud pumps;
● Drilling mud cleaning equipment;
● Drilling mud tanks;
● Drilling swivels;
● Wellhead equipment;
● Blowout preventers;
● Drilling spools;
● Control panels of blowout preventers;
● Drilling tools;
● Pipes;
● Rotary tables;
● Drill pipe spinners;
● Drill pipes and drill collars;
● Generators;
● Compressors;
● Power-supply equipment;
● Hand (mechanical) tools;
● Emergency equipment;
● Trailers.
Other products are available upon request. All items are supplied with manufacturers’ certificates of
conformance, manuals in Russian and English, GOST R certificates and Rostekhnadzor operating
permits.
18
SPECIFICATION
Height
Rated Capacity
150t (147 100 daN)
Input Power
475hp
Maximum Continuous Torque & Speed 9,075 ft.-lbs. (12,300 Newton-Meters) @200rpm
Model A
18,150 ft.-lbs. (24,600 Newton-Meters) @100rpm
Note: can be supplied with a straight, cross or split running block on demand.
Features and advantages
● The length of 150iH is 4.12m coupled with the block hook and elevator bails — from top of block to
bottom of grabber — that makes it the world most compact drive.
● 150iH Top Drive is designed in a way permitting extremely fast rig-up on double rigs and extended
single rigs.
● The possibility of field conversion. Because most Top Drive conversions take place in the field,
150iH is designed to make field conversion safe, fast, and as simple as possible.
● Mast Modification-free. 150iH uses a torque tube that connects at the crown and is suspended
from it, transferring the torque load to the derrick base. When 150iH Top Drive is being installed, the
mast can remain unchanged.
● Hydraulic Power. 150iH is available with an independent power system installed on its own skid.
This feature allows for increased rig capacity, and improved flexibility, without taxing existing rig
hydraulic power systems. 150iH's power system is fully engineered for reliability anywhere, from the
high Arctic to Southern deserts environments. Its hydraulic power system can be driven electrically or
diesel powered. Upon request, 150iH can be integrated into the draw works drive, saving the cost of
the skid-mounted power unit. Our engineers consider the specific needs of the clients. If needed, it is
possible to modify 150iH, and upgrade the drive configuration.
● Enhanced performance. The 150iH provides topnotch drilling performance comparing to kelly
spinners and enhances rig efficiency. Besides it weighs less, is smaller, and more money-saving than
the drives manufactured by other producers.
● 150iH's electric control system installs easily, right at the driller's console, and meets every code
requirement. Controls can be custom-configured, either as stand-alone or as part of the driller's
console.
● Block Configurations. The IntegraLine 150iH Top Drive comes equipped with various designs of
running block. For rigs that support them, we recommend the split block configuration. This allows
ready access to the gooseneck for wire line and down-hole instrumentation. For retrofit to older rigs,
there is a possibility to supply a straight or cross running block.
19
TUBULAR PRODUCTS
tubular
products
Tubular products
Drill pipes
Casing
Tubing
Drill collars
Balanced drill collars
Kelly bars
Non-magnetic drill collars
We supply the full range
of tubular products.
20
21
TUBULAR PRODUCTS
tubular products
Since 2005 in the course of our co-operation
with Gazprom, OJSC, (Gazprom bureniye, LLC,
Podzemburgaz, LLC) we’ve been supplying
pipes (drill pipes, drill collars, balanced drill
collars, non-magnetic drill collars, and OCTG
pipe grades — casing and tubing) produced by
the leading domestic and foreign
manufacturers, such as:
● Vallourec & Mannesmann Tubes/VAM Drilling
Corporation (Germany — France),
● Voestalpine Tubulars GmbH & Co KG (Austria),
● Tenaris Global Services (Uruguay),
● Hilong Group of Companies (China),
● Mittal Steel (Romania),
● Drill Collar and Kelly Bar Plant, subsidiary of
“Sumy Frunze Machine-Building Science and
Production Association”, OJCS (Ukraine),
● TMK, CJSC (Russia),
● Chelyabinsk Tube-Rolling Plant, JSC (Russia),
● Motovilikhinskiye Zavody, OJSC (Russia),
● JFE Steel Corporation (Japan),
● Sumitomo Corporation (Japan).
saint petersburg port: shipment of casing pipes
manufactured by tenaris Global services
Esta Group
advantages
● Stable financial base allows us to optimize
financing of pipe supply. Not all the customers are
ready to risk their cash assets due to the long
timing of orders. Terms of payment are always
negotiable.
● We provide customs clearance services.
● Fine-tuned shipping allows to reduce the timing
of delivery and to optimize the costs.
● We constantly maintain communications with
the manufacturers, with whom we have long-term
partnerships.
● We sell directly.
● We support individual approach to each
customer.
● We have long working experience with the
largest oil and gas companies in Russia and
Ukraine.
● We provide various services (pipe certification,
assistance in organization of engineering support,
presentations, etc.).
● We own a storage zone in Russia which allows
us to dispatch pipes promptly.
● Our team is highly professional, with deep knowledge
of the global and domestic markets of pipes.
VAM Drilling (France)
Pipe type
From latin america...
...to Russia
API specifications
compliant drill pipes
OD: 60–168mm, Range 2 & Range 3 lengths
API weld and in-house patented double shoulder (HLDS) tool joints
Steel grade: standard API (E-75, X-95, G-105, S-135), patented cold- and corrosion-resistant
High fatigue capacity (oversized minimum internal upset ≥ 120mm)
Patented interior coating (TC2000&TC3000)
Patented hard facing (BoTn1000& BoTn 3000)
Heavy weight drill pipes
(HWDP)
OD: 89–168mm
Pipe body steel grade: AISI134OH, 37Mn5
Tool joint steel grade: 4145H
Drill collars
Dimensions: from NC23-31 to NC50-72
Steel grade: 4145H
Range
We supply drill pipes, drill collars, kelly bars
and balanced drill collars, including
manufactured by:
● Vallourec & Mannesmann Tubes/VAM Drilling
Corporation (Germany — France),
● Drill Collar and Kelly Bar Plant, subsidiary of
“Sumy Frunze Machine-Building Science and
Production Association”, OJCS (Ukraine) — drill
collars, kelly bars, balanced drill collars and
API steel bars,
22
● Motovilikhinskiye Zavody, OJSC (Russia),
● TMK, CJSC (Russia),
● Hilong Group of Companies (China), Tenaris
Global Services (Uruguay) — API casing and
tubing pipes,
● Voestalpine Tubulars GmbH & Co KG (Austria)
— drill pipes,
● JFE Steel Corporation (Japan) — API casing and
tubing pipes.
Specifications
23
TUBULAR PRODUCTS
VAM Drilling (France)
Pipe type
API specifications
compliant drill pipes,
Specifications
OD: 60.325mm — 168.275mm, Range 2 & Range 3 lengths
API weld and in-house patented tool joints (VAM EIS, VAM Express TM,VAM CDS, VAM Riser
WO-SR and WO-HP)
Steel grade: standard API (E-75, X-95, G-105, S-135), patented cold- and corrosion-resistant
High fatigue capacity (oversized minimum internal upset ≥ 101.6mm, large upset)
Interior coating
Hard facing
Heavy weight drill
pipes (HWDP), API 7.1
standard specification,
NS-1 and DS-1
Weld joints or integral
Slick or spiral
Standard steel grades: AISI 1340 and AISI 4145 H modified
Drill collars and steel
bars, API 7.1 standard
specification, NS-1 and
DS-1
Machined from solid steel bars
Slick or spiral
Standard steel grade: AISI 4145 H modified
Highly efficient threaded connection VAM
Non-magnetic drill
collars
Steel grades: Amagnit 601 and Datalloy 2
Rigging accessories
Kelly bars ranged 3’’ — 6’’ of square or hexagonal cross-section,
safety valves, pins and subs, etc.
Patented drill pipes and
HYDROCLEANTM heavy
weight drill pipes
OD: 2 7/8’’ — 6 5/8’’, Range 2 & Range 3 lengths
Drill pipe risers
Offshore drill pipe risers
Drill Collar and Kelly Bar Plant, subsidiary of “Sumy
Frunze Machine-Building Science and Production
Association”, OJCS (Ukraine)
Pipe type
Specifications
OD: 108mm — 279mm
ID: 46mm — 100mm
Slick or spiral
API 7 specifications balanced drill
collars,
TU 26-12-775-90 standard
compliant
Lengths: 9,450mm — 12,190mm
Kelly bars
OD: 80mm — 140mm
Material: steel 45 ХГМА
Length: 16,460mm
Heavy weight drill pipes
OD: 88.9mm — 168.3mm
Material: steel 45 ХГМА
Motovilikhinskiye Zavody, OJSC (Russia)
Pipe type
Specifications
Balanced drill collars, TU 3663033-48416997-2005 standard
compliant
OD: 89mm — 254mm
Lengths: 6000mm – 9450mm
Steel grade: 40 ХГМА
Slick or spiral
Heavy weight drill pipes, TU 3663236-07500243-2006 standard
compliant
OD: 89mm — 168mm
Lengths: 8,000mm–9,450mm
Kelly bars, TU 1324-227-01470162002 standard compliant
OD: 76mm — 108mm
Length: 11,300mm
Esta Group supervises product delivery
from the pipe manufacturing stage
TMK, CJSC (Russia)
Pipe type
API standard specifications drill
pipes, GOST R 50278-92, GOST
27834-95, TU-14-З-1517:2008/
TU U 27.2-05757883-200:2008
standards compliant
24
Specifications
OD: 60.3mm — 139.mm, Range 2 & Range 3 lengths
25
TUBULAR PRODUCTS
Voestalpine Tubulars GmbH & Co KG (Austria)
Model
Specifications
Dongying Weima Petroleum Drilling Tools CO., LTD
(China)
Model
API seamless casing
and tubing
OD: 42.2mm — 178mm
Premium threaded connections
Steel grades: API specification, and patented cold-, corrosion- and collapse resistant, Cr13 (1%)
Vallourec & Mannesmann Tubes Concern
(Germany-France)
Model
Specifications
API drill pipes
OD: 60mm — 168mm, Range 2 & Range 3 lengths
Steel grades: E-75, X-95, G-105, S-135
API drill collars
OD: 89mm — 168mm, Range 2 & Range 3 lengths
Tenaris Global Services (Uruguay)
Specifications
Model
API seamless casing
and tubing
OD: 60.33mm — 660.4mm
Steel grades: API specification, and patented cold-, corrosion- and collapse resistant, Cr13
API seamless casing
and tubing, GOST and TU
standards compliant
Specifications
OD: 60.33mm — 324mm
Steel grades: API specification, GOST and TU standards compliant, and patented cold-, corrosion- and collapse resistant, Cr13
API casing and tubing
26
Bassi Luigi & C. wide range of production covers all
kind of butt welding fittings starting from 1" up to
130" diameter and wall thickness up to 190 mm.
Base materials used for manufacturing are Carbon
Steel, Alloy Steel, all kind of Stainless Steel,
Duplex, 6MO, Inconel, Incoloy, Copper Nickel and
Titanium.
● High pressure separators (hot and cold)
● Shell and tubes heat exchangers of all kinds
● Tanks with mixers
● High and medium pressure vessels
JFE Steel Corporation (Japan)
Model
OD: 60.33mm — 622.3mm
Steel grades: API specification and patented cold-, corrosion- and high collapse resistant, Cr13
Bassi Luigi & C. S.p.A., (Italy)
TMK, CJSC (Russia)
Model
API casing and tubing
Specifications
Specifications
OD: 60.33mm — 406.4mm
Steel grades: API specification and patented cold-, corrosion- and collapse resistant,
Cr13 (80-110)
● Prefabricated pipes in all types of steel and
special materials
● Special medium and large diameter welded
fittings
● Large diameter bends, produced from bended pipe
by electrical induction (3D, 5D, 7D) from 4” to 60”
● Elbows shells from 12” to 94” produced by hot
and cold moulding and welded
● Receiving and launching traps with patented
quick closures
● Extrusions on manifolds
● Separators
Bergrohr (Germany)
Bergrohr is a global market leader in the
production of large-diameter steel pipe for the
structural tube and line pipe segments.
Bergrohr produces structural tubes for the most
varied uses, including hall, bridge and hydraulic
construction projects. Bergrohr manufactures
high-grade C-steel line pipe for the transmission
of oil, gas, water and other media.
The manufacturing program covers outside
diameters from 400 to 4,500 mm, wall
thicknesses of between 6 and 100 mm, and
lengths from 1 to 12 m.
27
ChEmICAL EqUIPmENT
Chemical
Equipment
Chemical
Equipment
Separation and water treatment
technologies
CPI/TPI/CFI/IFI oil/water
separators
We offer the full range of chemical
equipment and consider every
specific need of our customers.
28
29
ChEmICAL EqUIPmENT
Chemical
Equipment
We offer supply of the chemical oil and gas
equipment produced by the world leading
manufacturers as well as the following services:
● design, engineering and construction of CPI/
TPI/CFI/IFI oil-water separators compliant with
the latest standards for refineries, gas
producing companies and petrochemical
enterprises;
● design, engineering and construction of
physical-chemical and chemical wastewater
treatment systems;
dissolved air/gas flotation systems (DAF/DGF);
biological water treatment systems —
discontinuous aerobic biological water
treatment (sequencing batch reactor or SBR),
including the cutting edge Debitox measure and
control system;
pielkenrood separation and treatment technologies
ready-to-go water treatment solutions for food
industry, pulp and paper plants, chemical
industry, etc.;
neutralization systems;
drinking water plants;
sewage treatment systems;
● design of quality control and workflow
management systems;
● turnkey construction and supply of the
tailored treatment plants.
Pielkenrood separation and treatment technologies are generally acknowledged, and are applied
successfully for all stages of oil-gas-water separation, particularly in oil production (water treatment
for well reinjection, casing head gas and oil treatment for long-distance pipelines, etc.) and
refineries. Also these technologies are commonly used for plant wastewater treatment with
environmental purposes.
Enhanced dissolved air/Gas Flotation (daF/dGF)
Dissolved Air Flotation/Dissolved Gas Flotation (DAF/DGF) is a separation technique whereby the
adherence of micro gas (air) bubbles to suspended pollutants in a carrier liquid is used to enhance
separation efficiency. DAF/DGF is applied when the density of the suspended pollutants is close to
that of the carrier liquid so that gravity separation becomes impractical if not impossible.
Pielkenrood Engineering DAF/DGF units are designed to result in efficient flotation of suspended and
slowly setting pollutants. The shape of the unit together with the location of the feed and discharge
connections are important factors.
5
4
6
7
3
3
8
2
Pielkenrood Group BV
The history of Dutch Pielkenrood Group BV is
closely related to “Pielkenrood-Vinitex” and
goes back to the 19th century. This is the
privately owned company of the Pielkenrood
family, who is a pioneer in environmental
engineering field, and its founder is Jacob
Pielkenrood who invented the world famous
CPI/TPI oil-water separator.
In 1970s the Pielkenrood-Vinitex staff together
with ex-Shell engineers founded an engineering
company “IPG Industrial Projects BV” which
shortly became a leading water treatment
30
engineering company. Its key inventions were
IPI oil-water separator and sequencing batch
reactor controlled by redox potential
(discontinuous aerobic biological water
treatment).
For 40 years Pielkenrood Group BV has been
researching much, as well as carrying out many
projects for all known oil companies, such as:
Shell, Exxon, Total, BP, Statoil, etc. Apart from oil
and gas industry, Pielkenrood Group BV carries
out projects for food and chemical industries,
wastewater treatment plants, and others.
1
2
2
DAF/DGF Unit Recirculation System
Pielkenrood Engineering DAF/DGF Unit Design
1. Feed DAF/DGF unit
2. Discharge DAF/DGF unit
3. Air/gas supply
4. Multi stage lateral channel pump
5. Free gas vent vessel
6. Free gas bleed-off
7. Supersaturators
8. Micro bubble generators
1. Feed inlet
2. Treated water outlet
3. Floating froth layer
4. Inlet connections, supersaturators and
bubble generators
The average feed density, after supersaturation and after the introduction of micro bubbles, is
considerably lower than the density of the treated water leaving the unit. The low density feed
entering the unit quickly spreads in a horizontal direction over the surface water layer.
Along its flow path through the unit the water is depleted of micro bubbles and so its density gradually
increases. This phenomenon causes a stable layering or stratification effect to occur (in other words
— stratification effect).
31
ChEmICAL EqUIPmENT
A logical consequence is that the feed must be introduced into the unit at a high level, while the treated
water should be discharged at a low level. In this way short circuiting and turbulence are prevented and
a limited residence time is achieved. Also detachment of weakly adhering micro bubbles is greatly
reduced and no micro bubbles will penetrate the lower water levels. Therefore installation of plate
packs in a properly designed DAF/DGF unit is not necessary.
Depending on the nature and quantity of the feed, Pielkenrood Engineering also uses absorption
columns for the dissolving of gas or air. The efficiency of all Pielkenrood Engineering DAF/DGF
systems guarantees a minimum recirculation flow rate.
tpi
TPI is a modified plate pack (the Tilted Plate Interceptor). The guide chutes are replaced by strips,
solving the problem of clogged plate packs and increasing efficiency with 30%.
The increase in efficiency can be explained because the chutes cause turbulence in the water flowing
between the plates. The strips in the TPI facilitate a laminar flow between the plates, thereby
enhancing the plate pack’s efficiency. This design is patented by Pielkenrood-Vinitex.
CFi
daF/dGF systems are used in, for instance:
● Oil refineries
● Petro chemical plants
● Food industry
● Oil/gas extraction
Comparing to the competitors daF/dGF systems have the following
advantages:
● The majority of the competitors uses standardized
systems. Pielkenrood Engineering develops and
produces tailor-made equipment according to the
specific needs of a particular customer.
● There is a design department in the company
employing highly skilled personnel. Pielkenrood
Group BV forms a project team for each project.
● Pielkenrood Group BV possesses a vast amount of
know how based on many years of experience which
enables them to accurately analyse problems of
wastewater of any nature. Due to this fact the
company is capable of offering the best treatment
solutions.
The rapidly developing offshore oil and gas activities generated demand for smaller separators. On
drilling rigs and platforms space is very limited and weight must be saved to the maximum
possible extent.
The traditional CPI and TPI separators have a relatively small plate surface per m3 of separator
basin volume and per m2 of separator basin area. The necessary arises to maximise the plate
surface compared to the separator basin’s dimensions. This was achieved by developing the Cross
Flow Separator (CFI).
The CFI Advantages:
The CFI design offers some important advantages:
● The CFI design offers some important advantages:
● the CFI is considerably lighter and smaller than a comparable CPI or TPI;
● the CFI can be designed and built in any dimension and shape (as required by the desired basin
configuration) as long as the total effective separator plate area meets the separation criteria;
● CFI separators don’t need a deep basin, as the inlet and outlet are not located at the top or
bottom, but at the side;
● CFI separators separate oil as well as heavier particles simultaneously from the effluent.
ipi
IPI separator is the Inclined Plate Interceptor. It combines the advantages of the counter current CPI/
TPI and the compact CFI into one system. Although being a counter current separator, the IPI doesn’t
make use of traditional plate packs and therefore the design of the separator basin is free. With the
introduction of the IPI the disadvantage of the CFI, namely the limitations to flow velocity, are
overcome. The IPI separator is an attractive alternative for the CPI/TPI
design, in case counter current, linear flow separators are required.
Cpi Oil-Water separators
Where the PPI separator uses parallel horizontally positioned metal plates installed in a chevron
configuration, the CPI separator uses plates that are arranged in a plate pack which is installed at an
angle of 45°. Another main difference is the use of corrugated plates. The separated oil droplets will
collect in the tops of the corrugations, while solids would deposit in the troughs. Separated solids
will slide down and separated oil drops will adhere to the invert side of the plates and gently move
upwards due to its lesser density than water.
Steel plates quickly corrode so in the CPI the plates are plastic, made of GRP.
The use of corrugated plates also contributes to the rigidity of the plates. At the bottom and top the
plate packs are fitted with chutes to guide the separated oil and sludge out of the pack.
32
pressure Cross Flow interceptor (pCFi)
Especially for oil and gas extraction industry, the
company supplies pressure cross flow interceptors (PCFI).
These can be used to de-hydrate the oil or gas
condensate after the first stage separation and for deoiling the produced water in the second stage. The CFI
plate packs are designed specially to fit into any
(existing) pressure vessel in order to offer highly efficient
operation.
33
OIL-fIELD EqUIPmENT
Oil-field
Equipment
We supply the products of any
degree of complexity.
Our partners are the leading
Russian, American, European and
Chinese companies.
34
Oil-Field Equipment
Hydraulic cylinders
Roller-cone bits, tricone rotary
drilling bits
Gear boxes, pressure regulators
Calibrators
Drilling tongs
SPTA for automatic drilling tongs
Centralizers, flanges
Oil field drilling equipment
Valves
Pressure gages
Packer SPTA
Hoses
Pipe tongs
Pins and subs
Pump SPTA
35
OIL-fIELD EqUIPmENT
Oil-Field
Equipment
Esta Group supplies different oil-field equipment.
This is the industry products’ complex aimed for
oil and field segment. Oil and gas equipment
includes drilling, workover, geophysical and
geological equipment, as well as equipment
Wraparound drilling tongs with Backups
for production, transportation and refinement
of hydrocarbon raw stock. The oil production
equipment is used for wellhead connections
and sealing, drainage control, technological
operations, and subsurface investigations.
Max. Diameter,
inches/mm
Maximum torque,
ft.-lb.
Weight,
lbs./kg
9,63
25 000
2000
Dimensions (LxWxH),
Maximum speed, RPM
inches/mm
49,38x32,25х74
83
• Reliable make-up and break-out of pipe connections.
• Three jaw biting system with 6 dies which does not mark drill strings.
• Minimum working time and advanced safety.
• Two position torque speed control.
Hydraulic tongs Backups
Universe Machine
The main products are tubing and casing power
tongs, hydraulic tong backups, hydraulic power
units, pneumatic kelly spinners, and other goods.
The main features of UM tongs are power and
reliability coupled with the careful gripping reached
due to the use of the jaws and insert die nonmarking systems.
manual (mechanical) tongs
Max. Diameter,
inches/mm
Maximum torque,
ft.-lb.
Weight,
lbs./kg
Dimensions,
inches/mm
Torque arm,
inches
Maximum speed,
RPM
4.5/114.3
12 500
750/340
23x34.3
24
107
5.5/139.7
15 000
850/385
24.5x37.1
26
100
• Two jaw biting system with wraparound dies which does not mark the pipes.
• Optionally the jaw and die non-marking systems can be supplied for alloy stainless steel pipes.
• Powerful gearbox provides high torque figures.
Maximum torque, ft.-lb.
Weight,
lbs.
Dimensions (LxWxH),
inches
6
15 000
650
26,1х33,5x31,5
6
25 000
675
26,1х33,5x31,5
10,63
25 000
690
32,3x35,8x30,5
14,38
25 000
925
36,5х36,5x30,5
18
30 000
1225
41,8х39,5x30,5
21
35 000
1525
46,8х44,3х30,5
25,5
40 000
1900
52,8х47x30,5
• Radial load eliminator minimizes joint friction and eliminates axial twist.
• Bi-directional compression load cell system which enables measuring of torque in both directions.
• A three jaw biting system provides an optimum bite.
• The backup system incorporates a dual jaw position, which makes the backup capable of biting the casing and the
coupling with the same jaws.
tongs accessories
Optionally the equipment for other sizes, special drives, manual and hydraulic tongs backups, lift cylinders, torque gauges,
bi-directional compression load cell systems, and door safety interlocks can be manufactured.
Casing power tongs
Max. Diameter,
inches/mm
Maximum torque,
ft.-lb.
Weight,
lbs./kg
Dimensions,
inches/mm
Torque arm,
inches
Maximum speed,
RPM
9.63/244.6
22,000
1,075/487
28.5х43
30
83
13.38/340
25,000
1,175/532
31.7x48.9
32
75
17/431.8
30,000
1,800/815
39x56
36
70
20/508
35,000
2,250/1,019
43.7х71
42
57
24.5/622.3
40,000
3,550/1,608
49.7х79.7
48
49
5.5/139.7
15,000
850/385
24.5x37.1
26
100
• Three jaw biting system with 6 dies which does not mark nor deform casing pipes.
• Powerful gearbox provides high torque figures.
36
Max. Diameter,
inches
non-marking pipes devices
Max. diameter,
inches/mm
Min. diameter,
inches/mm
Weight,
lbs./kg
Dimensions (LxWxH),
inches
5,5
2,06
15 000
184
16,6x17,5x13,5
9,63
2,38
22 000
215
21,5х23x13,5
24,5/622,3
40 000
3550/1608
49,7/79,7
48
5,5/139,7
15 000
850/385
24,5/37,1
26
• Can be fitted into open-head designs.
• The jaws are interchangeable with the tong jaws reducing the service costs.
• Hydraulic system requirements: pressure 80-120 psi.
37
OIL-fIELD EqUIPmENT
Model
Weight,
lbs.
Pneumatic system
requirements
Maximum speed, RPM
Model
Pipe size range,
inches
Maximum torque,
ft.-lb.
Model
Pipe size range,
inches
Maximum torque,
ft.-lb.
Пневмат.
1050
750
1–8 CFS/90–150 psi
170
CLE3500
1,66–3 1/2
6500
CLEBU11750
1,66–11 3/4
17 500
CLES5500
2 1/16–5 1/2
12 000
CLEBU15000
2,063–15
25 000
CLES5500HT
2 1/16–5 1/2
17 000
CLEBU23000
2 3/8–23
50 000
• Mounted to bottom of swivel it eliminates the need for dangerous spinning chain.
• Can be rotated clockwise or counter-clockwise.
• Non-sparkle system.
Closed Head tongs
Model
Weight,
lbs.
Dimensions, inches
Torque arm, inches
7
13 000
1100
18x48
40 134
11,75
18 500
2390
24x58
47 100
• The all-gear mechanism.
• Standard jaws and circular braking systems.
Superior Manufacturing & Hydraulics, Inc.
American Superior Manufacturing & Hydraulics
merged with McCoy Corporation in 2007
resulting in the latter is now the largest
manufacturer of hydraulic tongs and
accessories. McCoy Corporation model range is
able to satisfy any need while working with pipe
connections.
drill pipe tongs
Casing tongs
Model
Size range (pipes Maximum torque,
and tongs), inches
ft.-lb.
Model
Pipe size range,
inches
Maximum torque,
ft.-lb.
CLE5500G
2 1/16–5 1/2
25 000
LW9625
4–9 5/8
12 000
CLE5500XHT
2 1/16–5 1/2
40 000
CLE10750
2 3/8–10 3/4
40 000
CLJ7625
2 1/16–7 5/8
30 000
CLE7625
2 1/16–7 5/8
30 000
CLE7625UHT
2 1/16–7 5/8
40 000
CLE14000
4 1/2–14
50 000
CLE8625XHT
2 3/8–8 5/8
85 000
CLE20000
7–20
50 000
CLE9625XHT
4 1/2–9 5/8
100 000
CLE26000XHT
13 3/8–26
65 000
• Reliable make-up and break-out of pipe connections.
• Three jaw biting system which does not mark drill
strings.
• Minimum working time and advanced safety.
38
Bucking units
tubing tongs
non-marking pipes devices
• Three jaw biting system with standard or wraparound
insert dies.
• Optionally the non-marking dies can be supplied for
stainless steel pipes.
• Torque gauges, compression sensors, pressure gauges.
• Two jaw biting system with standard or wraparound
insert dies.
• Completed with PU4060 hydraulic power unit (40hp)
and separate manual control panel.
Hydraulic tongs Backups
(Wrenches)
non-marking Grip systems for
Chrome-plated pipes
Model
Pipe size range, inches
Model
BUC4500
2 1/16–4 1/2
СМ5500
7000
BUCL5500
2 1/16–5 1/2
СМ7625
30 000
BUCD9625-01
4 1/2–9 5/8
СМ8625
40 000
BUCD8500
2 3/8–8 5/8
СМ10750
35 000
BUCS15000
4 1/2–15
СМ15000
40 000
BUCS26000
13 3/8–26
Hydraulic power units
Electric hydraulic power units (380V, 50Hz): 50, 60, 114 hp.
Diesel hydraulic power units: 75, 90, 125 hp.
special application Equipment
The CLINCHER DRILLMASTER DM8625 make-up and break-out tool for drill pipe and drill collar
connections. Can easily be adjusted to small drill pipe tong diameter. Hydraulic cylinders rotate the joint
up to 30 degrees while producing torques up to 40,000 ft.-lb. CLINCHER HRT-20 hydraulic drill motor rotor
and in-build swivel. The large drill diameter provides tool and BHA progression. The swivel allows for full
control over the hydraulic loss during the rotation. Superior hydraulic tong positioning system is the third
generation remote system of tong positioning (HYTOPS 3) which allows an operator to control every tong
and chuck function, including their move from the well centre to the ready position, and safe vertical
positioning over the drilling site.
39
OIL-fIELD EqUIPmENT
BVM
With central latch for upset pipes
(18 degrees saddle)
American BVM Corporation is the world leading
manufacturer of the elevators, spiders, elevator/spiders,
manual (mechanical) tongs, link, and other equipment for
drilling and workover. The BVM Corporation products
have gained the world ground since 1987. The production
facilities are situated in Denver, Colorado.
manual (mechanical) tongs
Type
Maximum
torque, ft.-lb.
Sizes, inches/mm
Type
Maximum torque,
ft.-lb.
Sizes, inches/mm
SDD
100,000
4–17/101–432
LF
16,000
2 3/8–8 5/8/60–219
DB
65,000
3 1/2–17/89–432
MS
6,500
6 1/8–19/ 156–483
В
55,000
3 1/2–13 3/8/89–340
BV-F-2500
5,000
2 1/16–3 1/2/1.6–89
В (for casing pipes)
25,000
13 3/8–36 1/2/340–927
ААХ
55,000
2 7/8–13 3/8/73–340
С
35,000
2 3/8–10 3/4/60–273
Н
80,000
3 1/2–13 3/8/89–340
Elevator links
Type
Capacity, t
Sizes, inches/mm
Type
Capacity, t
Sizes, inches/mm
Workover
150
1 3/4–120/44.5–3048
Elevator
20
7/8–24/22–610
Elevator
250
2 1/4–144/57–3657
Elevator
50
1 1/4–72/31–1829
Elevator
350
2 3/4–240/70–6096
Elevator
60
1 3/4–36/44.5–914
Elevator
500
3 1/2–264/89–6705
Elevator
80
1 3/4–84/44.5–2133
Elevator
750
4 3/4–216/121–5486
Elevator
100
2–96/51–2438
Type
Capacity, t
Sizes, inches/mm
Type
Capacity, t
Sizes, inches/mm
MG
100
2 3/8–5/60–127
SLX
100
4 1/2–5 1/2/114–140
RG
150
2 3/8–4 1/2/60–114
SLX
150
4 1/2–36/114–914
MGG
175
2 3/8–5/60–127
SLX
250
6 5/8–36/168–914
MGG
250
3 1/2–5 1/2/89–140
SX
350
6 5/8–20/168–508
GG
350
3 1/2–5 1/2/89–140
SX
500
6 5/8–20/168–508
With central latch for 90 degrees tong grip
Type
Type
Capacity, t
Sizes, inches/mm
Type
Capacity, t
Sizes, inches/mm
ТА
35
1,05–2 7/8/27–73
BV-S
5
2 3/8–30/60–762
ТА
65
1,66–2 7/8/42–73
ТА
65
3 1/2–4 1/2/89–114
ТА
100
2 3/8–2 7/8/60–73
Type
Capacity, t
Sizes, inches/mm
ТА
100
3 1/2–4 1/2/89–114
20
5/8–3/4/16–19
ТА
100
5 1/2–8 5/8/140–219
SR
SR
20
3/4–7/8/19–22
ТА
150
4 1/2–8 5/8/114–219
SR
20
1/25
RA
125
2 3/8–4 1/2/60–114
SRP
20
5/8–1/16–25
slips
Slip type
Elevator/spiders
Sizes, inches/mm
Type
Sizes, inches/mm
3 1/2–5 1/2
short/ medium 2 3/8–5 1/2/60–140
DCS-S
3–4 7/8/76–124
DCS-R
4 1/2–7/114–178
DCS-L
5 1/2–14/140–355
4 1/2–7
elongated
Elevators
Sucker rod
Drill collars
Type
Т, С, MP-S, MP-R, МР-М, MP-L, MP-XL
Single joint
Drill pipe
safety Clamp
3 1/2–7/89–178
Type
Sizes, inches/mm
200t
2 3/8–7 5/8/60–194
350t
4 1/2–14/114– 355
500t
4 1/2–14/114–355
Type
Capacity, t
Sizes, inches/mm
Тип
Capacity, t
Размер,
дюймы/мм
LYT
20
1 1/2 –2 1/16/38–52
RA
150
3 1/2–5 1/2/89-139
YT
75
1.315–3 1/2/33–89
RA
175
YC
75
3 1/2–7/89–178
RA
MYC MOD.
125
3 1/2–7/89–178
RA
40
With side door for 90 degrees tong grip
Casing
Type
Sizes, inches/mm
500t
16–24 1/2/406–622
3 1/2–5 1/2/89-140
CMSXL
5 1/2–30/140–762
750t
6 5/8–14/168–355
250
3 1/2–7/89-178
CMS (for conductors)
24–30/609–762
350
4 1/2–7/114-178
UC-3, 13 3/8-36
13 3/8–36/340–914
750t
16–24 1/2/406–622
41
OIL-fIELD EqUIPmENT
Farr Canada
Hydraulic tongs Backups (Wrenches)
Farr Canada, a subsidiary of McCoy Corporation,
was founded in 1976, and is the world leader in
the development and manufacturing of hydraulic
tongs, hydraulic tong backups, hydraulic power
units, fixed make-up and break-out machines,
computer-aided real-time torque turn
management systems, top drives, and other
equipment for well drilling and workover.
Farr Canada developed many innovative
products and technologies which introduced a
whole new era in tubular connection
technology.
• Three jaw biting system with insert dies at choice: standard, wraparound, profile,
with grained surface, or aluminium.
tubing tongs
Casing tongs
Model
Pipe size range,
mm
Maximum torque,
kgf-m
Model
Pipe size range,
mm
Maximum torque,
kgf-m
DUAL 3500
15.9–88.9
593.4
КТ7585
73–219
3,450
LW4500
48.3–114.3
828
LW9625
73–244.5
1,656
SL4500* (new
model)
52.3–114.3
898 or 1,104 (at
choice)
DP10750
88.9–273
1,656
TL4600
15.9–114.3
1,380
LW13375
114.3–339.7
3,450
LW5500
60.3–139.7
2,484
КТ13625
88.9–346
4,830
КТ5500
60.3–139.7
2,484
КТ14000
114.3–365.1
6,900
SH5500
60.3–139.7
4,830
КТ16000
139.7–406.4
4,830
LW17 000
101.6–431.8
3,450
КТ20000
219–508
6,900
HD20000
219–508
8,280
HD25000
273–635
8,280
HD31000
406.4–787.4
11,040
• Two jaw biting system with standard or wraparound
insert dies.
• In SL4500 hydraulic shifter mechanism allows shifting
without stopping the tong.
• SL4500 tong backup has a fixed jaw enhancing
reliability and reducing die consumption.
• Three jaw biting system with standard or wraparound
insert dies.
• SL4500 is the only tubing tong in the world which
provides torque measure and control system.
• Torque gauges, compression sensors, pressure gauges.
Continuous tongs
(Closed-Head type)
42
Bucking units
Model
Pipe size
range, mm
Maximum torque,
kgf-m
Model
Pipe size
range, mm
Maximum torque,
kgf-m
СМТ1312
33,4–177,8
1490
СМ 1312
33.4–177.8
1,380
СМТ8000
33,4–177,8
1490
СМТ 8625
60.3–219
3,450
СМ 14500
158.7–371.5
1,490
Model
Pipe size range, mm
FARR tongs with wedge backup
139.7–635
FARR tongs with wedge backup and frame
139.7–635
Electric hydraulic power units: 50, 75 & 81 hp.
Diesel hydraulic power units: 50, 75 & 81 hp.
Computer-aided WinCatt torque turn management system
WinCATT «2K» (WinCATT™) is a software tool that
provides real-time monitoring and control of tubular
connection power tong make-up. Graphic user interface
and logical structure of the software along with the
powerful means of control, monitoring and
visualization, allows the user to specify make-up
parameters, control the make-up process, and evaluate
quality.
SPECIFICATIONS
Sampling frequency
User defined from 1 - 8000 Hz (500 Hz recommended)
Recording frequency
Based on combination of delta torque and user defined delta time
Calibration management
Choice of calculated calibration based on load cell manufacturer
specifications or local calibration based on user force standard. Shunt
calibration with automatic "drift" tracking.
Response time
Electronics < .5 ms
Hydraulics
Dependent on dump valve - typically 10 - 30 ms
Final torque
Average = optimum torque +/- 1%
Standard deviation
< 2% under normal operating conditions
Operating temperature
Computer: +5 °С/–50 °С (+40 °F/–122 °F)
Junction box: –30 °С/–80 °С (–22 °F/–180 °F)
Torque accuracy
Max error (% of full scale) = sqrt[Local force standard error2 + arm length
error2 + 0.152] -- Typically less than 1%.
Turns accuracy
Max error = +/-one pulse of turns counter
Pressure accuracy
Max error (% of F.S.) = sqrt[pressure standard error2 + 0.152]
Typically less than 1%.
43
OIL-fIELD EqUIPmENT
Hawk Industries
HaWKJaW senior power tong
For more than 50 years Hawk Industries is one of the leading
company developing and producing oil and gas equipment.
Moreover, the company constantly improves the existing
model range and develops brand new ones. The products are
distinguished by the highest quality and are made with the
latest computer and laser technologies, plasma cutting and
CNC-machines and presses.
Torque, ft.-lbs.
Tool joints size Spinner size
range, inches range, inches
100 000
4–9,5
3,5–9,5
Hydraulics
requirements
Air
requirements
Dimensions
(LxWxH), inches
Weight, lbs.
3000 psi@35
GPM100
psi@10 cfm
56,1x60x101,5
4000
Hydraulics
requirements
Air
requirements
Dimensions
(LxWxH), inches
Weight, lbs.
3000 psi@35
GPM100
psi@10 cfm
47,8x43x93,5
2700
HaWKJaW Junior power tong
t-Wrex senior make-up/Break-out
Remote system
Torque, ft.-lbs.
100 000
Tool joints size Drill pipe size
4–9,5
3,5–9,5
Hydraulics
requirements
3000 psi@35
GPM100
Torque, ft.-lbs.
Air
requirements
psi@10 cfm
Dimensions,
inches
width — 53.5;
length retracted —
66.5;
length extended —
120.3; min. height
— 96.1;
max. height —
134.1
Weight, lbs
8500
t-Wrex Junior make-up/Break-out
Remote systemr
60,000 (makeup), 80,000
(break-out)
Tool joints size Drill pipe size
3,5–8
3,5–8
Hydraulics
requirements
3000 psi@35
GPM100
3,5–8
3,5–8
Pipe size range,
inches
Maximum torque, ,
ft.-lbs.
Hydraulics
requirements
Hydraulics
requirements
Dimensions
(LxWxH), inches
Weight, lbs.
Model 650
2 7/8 to 5 1/2
600 — 1,085
130 — 70
2000 psi@20 GPM
21x28x45
500
Model 950
2 7/8 to 9 1/2
600 — 1,972
130 — 39
2000 psi@20 GPM
22x36x45
575
• Hydraulic or pneumatic drive.
Air
requirements
psi@10 cfm
Dimensions,
inches
width — 43.5;
length retracted —
62.2;
length extended —
134.3;
min. height — 86.6;
max. height —
124.6
• Head tilt — 15 degrees approximately.
• Axle rotation — up to 270 degrees.
• Jaw and chain make-up/break-out speed — less than 15 seconds for most operations.
44
60 000
spinmastER drill pipe spinner
• Head tilt — 15 degrees approximately.
• Axle rotation — up to 270 degrees.
Torque, ft.-lbs.
Tool joints size Spinner size
spinmastER
Weight, lbs
7500
HaWKJaW Junior
45
OIL-fIELD EqUIPmENT
Farr Canada 2009 model sl4500
FARR SL4500 is the only light, slim, easy-to-use, service cost reducing hydraulic tubing tong with
torque turn management system. The simple, elegant design of the SL-4500 has significantly reduced
assembly costs, resulting in a more economical product and reduced maintenance costs.
The economical design of the FARR SL-4500’s
patent pending backup has eliminated almost
all moving parts. The backup features one
fixed jaw, and one active jaw, which is
engaged using a single cylinder.
The uniquely designed SL-4500 tong
incorporates a patent pending roller system
that supports both the rotary gear and the
cage plates. This feature significantly
reduces the overall dimensions of the tong
as well as maintenance costs.
8,000 ft.-lbs.
tong torques
6,500 ft.-lbs.
tong torques
TWO TONg ANd BACkuP OPTIONS
• with 8,000 ft.-lbs. torque (1,105 kgf-m).
• with 6,500 ft.-lbs. torque (898 kgf-m).
MAIN FEATuRES
• Two jaw biting system with standard or
wraparound insert dies.
• Optionally the non-marking dies can be
supplied for stainless steel pipes.
• Hydraulic shifter mechanism allows shifting
without stopping the tong.
• The tong backup has a fixed jaw enhancing
reliability and reducing die consumption.
SPECIFICATIONS
Pipe size range:
2 1/16"–4 1/2" (52.3mm–114.3mm).
Pipe size backup range:
2 3/8"–5" (60mm–127mm).
Jaw and die sizes:
2 3/8"; 2 7/8"; 3"; 3 1/2"; 4 1/2"; 5"
(60mm; 73mm; 89mm; 101.6mm; 114mm;
127mm).
Other jaw and die sizes can be produced upon
request.
Torque, ft.-lbs./kgf-m
Pressure, psi
HYdRAuLIC SYSTEM REQuIREMENTS
For 8,000 ft.-lbs. torque tong:
Hydraulic power supply 50GPM (189LPM) @ 2500
psi (17.2 MPa).
For 6,500 ft.-lbs. torque tong:
Hydraulic power supply 40GPM (151LPM) @ 2500
psi (17.2 MPa).
Pressure, psi
Hi speed
Lo speed
Hi speed
Lo speed
1000
1400/193
2800/386
1000
660/91
2300/317
1500
2300/317
4600/635
1500
1060/146
3700/510
2000
3150/435
6300/870
2000
1485/205
5200/718
2500
4000/552
8000/1105
2500
1885/260
6500/897
Speed table
The safety door hydraulics is incorporated into
the inlet section of the valve bank, eliminating
the need for external valve blocks. Less
hydraulic plumbing reduces external clutter
making hydraulic problems simpler to
troubleshoot.
46
Torque, ft.-lbs./kgf-m
Speed table
Flow, GPM/LPM
Lo speed (RPM)
Hi speed (RPM)
Hi speed (RPM)
Lo speed (RPM)
Hi speed (RPM)
10/37,8
6
13
10/37,8
8
28
20/75,6
13
23
20/75,6
16
55
30/113,4
26
51
30/113,4
24
83
40/151
32
64
40/151
32
111
Length: 38 1/2"/9,780mm
Width: 20"/508mm
Height: 57"/1,448mm (mono-sling),
50"/1,270mm (rigid sling)
Weight (approx.): 600lbs./273kg
Weight with backup (approx.): 950lbs./409kg
Pipe space required: 4"/102mm
Maximum elevator diameter: unlimited
(tong comes off pipe)
Torque arm length: 24"/610mm
47
OIL-fIELD EqUIPmENT
King Oil Tools
6sX swivel
King Oil Tools is the world largest manufacturer of
mechanic and electric swivels, subs, circulating
heads, up to 350t elevator links, sucker rod load
hooks, and other drilling equipment. GEFCo and
King Oil Tools products are implemented
successfully in more than 100 countries. The GEFCo
production facilities are more than 400,000 sq. ft.
and situated in Enid (Oklahoma).
Oilfield drilling operations require a swivel that can deliver dependable and sustained duty in severe,
continuous operation.
Static
capacity, t
Rated capacity
@ 100 RPM
(API), t
Working
pressure, psi
Gooseneck
connection
Stem connection
Saver sub
connection
Estimated
weight, lbs.
220
135
5,000
4" line pipe female
5 1/2" API REG
male
6 5/8" API REG
male
2,350
swivel 10МВ, 15МВ, 25МВ, 35МВ, 50МB
Model
10МВ
15МВ
25МВ
35МВ
50МВ
Static capacity, t
120
150
300
400
550
Rotating capacity 100 RPM API, t
78
97
193
258
367
Working pressure, psi
5,000
5,000
5,000
5,000
5,000
Bail diameter at bend, "
4 1/4
5
5 3/4
6 3/4
7 1/2
4
4 1/2
4 1/2
4 1/2
4 1/2
17 1/2
20 1/16
24
24
26
3
3
3
3 (4)
3
3" female
4" female
4" female
4" female
4" female
Capacity @ 100 RPM
Static load, lbs.
Pulldown, lbs.
Spindle thread connection
4 1/2" EUE 8 RD
4 1/2" API FH
5 1/2" API Reg.
6 5/8" API Reg.
6 5/8" API Reg.
60,000
100,000
30,000
Saver sub thread
4 1/2" API Reg.
6 5/8" API Reg.
6 5/8" API Reg.
6 5/8" API Reg.
6 5/8" API Reg.
Washpipe packing
Pressure seal lip Pressure seal lip Pressure seal lip Pressure seal lip Pressure seal lip
type
type
type
type
type
Bail radius for hook, "
Hook clearance, "
Fluid passage, "
Gooseneck connection
3mB swivel
For mineral exploration - deep water wells
Lower connection (kelly bar)
Weight, lbs.
Length,
inches
Hose
connection
Diameter watercourse,
inches
Bail opening,
inches
2 7/8" API IF LH pin
410
39 5/8
3" NPT
2 1/8
7x9
3 1/2" API IF LH pin
410
39 5/8
3" NPT
2 3/4
7x9
Safe depths (feet) with drill pipe
2 3/8" 6/65lbs.
2 7/8" 10.4lbs.
3 1/2" 13/3lbs.
4 1/2" 16.6lbs.
8,500'
5,500'
4,000'
3,500'
Ball
Ball
Ball
Ball
Ball
Main bearing
Tapered roller
Tapered roller
Tapered roller
Tapered roller
Tapered roller
Alignment bearings
Straight roller
Straight roller
Straight roller
Straight roller
Straight roller
Oil capacity, gal.
2.5
4.5
7
10
11
Width, "
20
26
30 1/2
35
40 3/4
Type swivel
Weight, lbs.
Length, inches
Width, inches
Bail opening, inches
Length less sub, "
69 1/2
64 7/8
93
97 5/16
1,031 1/16
75WP with 4 1/2" connection
740
65
11 1/4
8x18
Weight less oil, lbs.
1,950
2,750
3,960
4,500
5,900
800
66
11 1/4
8x18
Type swivel
Kelly connection
Hose connection
Inside diameter
watercourse, "
Weight boxed, lbs.
4 1/2" API-LH
3" NPT
2 1/2
920
6 5/8" API-LH
3" NPT
2 1/2
980
Capacity @ 100 RPM, lbs.
Safe load limits, lbs.
Upthrust bearing
Swivel size (in inches)
А
В
С
D
Е
F
G
Н
10МВ*
69 1/2
35
4 1/4
17 1/2
16 7/8
20
14
2 1/2
15МВ
64 7/8
48 3/4
5
20 1/16
9 3/4
26
16 1/2
3 1/2
25МВ
93
54 3/4
5 3/4
24 1/4
17 1/4
30 1/2
20 1/2
4
35МВ
97 5/16
54 5/16
6 3/4
24
17 1/2
35
23 1/2
5
• 10МВ has bottom pin connection.
48
75Wp swivel
For drilling medium depth oil wells. Lighter and easier for transportation than other swivels with the same
capacity. The 75WP Swivel is available with the conventional bail, or it may be furnished with an elevator
shank in lieu of a bail.
100 000
250 000
2 7/8"
3 1/2"
4 1/2"
10.40lbs. 9200'
13.30lbs. 6000'
16.60lbs. 5000'
49
OIL-fIELD EqUIPmENT
30KG, 40KG, 50KG, 60KG swivels
32Ga, 53Ga swivels
For drilling shallow oil wells, core drilling, slim hole drilling and working over oil wells.
For drilling relatively shallow oil wells, the deepest water wells, workover rigs, slim hole drilling
and “drilling in” and coring oil wells by the reverse circulation method.
Capacity @ 100
RPM, lbs.
Static load limit, lbs.
30KG
44 000*
40KG
Type swivel
3ps swivel
2 3/8"
6.65lbs.
2 7/8"
10.4lbs.
3 1/2"
13.3lbs.
4 1/2"
16.6lbs.
95 000
6400
4000
3400
2600
54 000*
140 000
8000
5000
3800
3000
50KG
65 000
160 000
10 000
6200
4800
3805
60KG
88 000
160 000
10 000
15ps power swivel
SPECIFICATIONS
Static hook capacity
150t
Dynamic capacity
97t @ 100 RPM
Spindle connection*
4 1/2" API Reg. (RH) pin
Spindle bore
2 5/8" I.D.
3" API line pipe box
Maximum working pressure
5,000 psi
Washpipe packing
Floating type Multi-Ring, Pressure
Sealing Type
Lubrication
Oil bath
Fluid motor
Two gear Type, 3,000/5,000 psi
continuous working pressure
Torque arms
Extension of Bail Pins or Bolted on
Type
Gear ratio spur gear pinions
Single Reduction of 4.311 with Dual
Hydraulic connectors
Quick Disconnects, Optional
SPECIFICATIONS
Static hook load
85t
Dynamic hook load
55t @ 100 RPM
Spindle connection*
3 1/2” API I.F. (RH) Pin
Spindle bore
2 3/4" I.D.
3” API Line Pipe Box
Maximum working pressure
3,000 psi
Washpipe packing
Multi-Ring, Pressure Sealing Type
Lubrication
Oil Bath
Fluid motor
One gear type, 3,000 P.S.I.
continuous working pressure, 10%
intermittent Duty pressure to 3,500
P.S.I. two speed motor
Torque arms
Two-Extension of bail pins
Gear ratio single
Reduction of 3.62:1 with single spur
gear pinion
Hydraulic connections, quick
disconnects optional
Pressure Port 1 5/16” 12 UNC-3B Str.
*Other tool joints can be furnished per customer’s request.
HYdRAuLIC SPECIFICATIONS
Rated continuous flow & pressure
45 GPM @ 3,000 psi
Maximum speed @ rated flow &
pressure
To 190 RPM
*Other tool joints can be furnished per customer’s request.
Other Equipment
HYdRAuLIC SPECIFICATIONS
50
Rated continuous flow & pressure
90 GPM @ 3,000 psi or 45 GRM @
5,000 psi
Maximum speed
160 RPM
Maximum torque
10,790ft.-lbs.
Groundwater swivels and equipment
U, 2J, 5EL.5PEL, 10XV, 15XV, 20XV, 25XV, 30XV, 2КМ, 10КМ, 15КМ, 25WG and 15КЕ swivels
25НРА, 20XVA and 25XVA swivels with adjustable packing
3АРЕ, 2.5BL and 3BL rotating heads
4.5SI side-inlet swivel for self-propelled drilling rigs
10JSS and 45JSS water swivels for core drilling
51
OIL-fIELD EqUIPmENT
Westco Products International
515V, 615V power subs
Model
Dimensions
А
В
С
D
Е
F
515 V
18"
19 1/8"
23 1/8"
18 5/16"
13 1/8"
36"
615 V
20"
24 1/4"
27 1/4"
28 1/4"
20 1/4"
36"
Model
515 V
615 V
Gear Box
Ratio
15,38:1
15,33:1
Fluid Motor
Porting
Weight
Dry, lbs.
1 5/8–12 SAE Oring port
263
1 1/2 SAE O-ring
port
362
Top Sub Threads
Lower Quill Threads
3 1/2 API 8V LH
4 1/2API8VLH(OPT)
2 7/8 EUE 8RD RH
4 1/2 API REG LH
4 1/2 API 8 VLH(OPT) 3 1/2 EUE 8RD RH
Min. Fluid Max. Static load
rating, lbs.
Passage, "
1 1/2
2
63 000
110 000
Max. Quill
speed
Max. Torque
1,410ft.-lbs. @
2,000 psi
130 RPM @ 36
GPM
2,478ft.-lbs. @
2,000 psi
130 RPM @ 60
GPM
Elevator links
King Oil Tool’s forged steel alloy elevator links are especially designed for long life and safety. Each
weldless link is forged from a single steel billet, heat treated for strength and durability and magnafluxed
Westco Products International, Inc. (WPI) was
established in 2000. The main Westco products
are hydraulic power tongs and spiders which
are the quality development of the respective
Oil Country hydraulic tong model range. The
company also produces power sucker rod tongs
and hydraulic power unit.
Open Head power tongs
Model
Max. Size,
inches
Max. Torque, ft.lbs.
Weight,
lbs.
Dimensions
(LхWхH), inches
Torque arm,
inches
Max. Speed,
RPM
45000
4,75
6670
620
31х43х26
23
96
55000
4,75
8740
620
31х43х26
23
101
56000
4,75
11 750
620
31х43х26
23
76
• Manual or pneumatic backup
• Torque load cell
Closed Head power tongs
Model
Max. Size,
inches
Max. Torque, ft.lbs.
Weight,
lbs.
Dimensions
(LхWхH), inches
Torque arm,
inches
Max. Speed,
RPM
58-93R
7
6000
1000
51х22х32
23
96
• Manual or pneumatic backup
• Hydraulic lift cylinder
power sucker Rod tongs
Dimensions (in inches):
Model
Max. Size, inches
Max. Torque, ft.-lbs.
Weight, lbs.
Max. Speed, RPM
М20
1 1/8
1290
363
130
М40
1 1/8
1620
363
105
М50
1 1/8
2040
363
80
Model
Max. Size, inches
Min. Size, inches
Capacity, t
Weight, lbs.
G
4,5
1,66
60
320
С
5,5
1,315
82,5
408
CHD
5,5
1,315
125
457
Size dimensions2 3/4x1322 3/4х108 2 3/4х96 2 1/4x108 2 1/4x96 1 3/4x84 1 3/4x72 1 3/4x60 1 3/4x48 1 3/4x36
А
132
108
96
108
96
84
72
60
48
36
В
2 3/4
2 3/4
2 3/4
2 1/4
2 1/4
1 3/4
1 3/4
1 3/4
1 3/4
1 3/4
С
5 1/2
5 1/2
5 1/2
5 1/2
5 1/2
4
4
4
4
4
D
8
8
8
8
8
6
6
6
6
6
Е
31/2
31/2
31/2
2 7/8
2 7/8
2 7/8
2 7/8
2 7/8
2 7/8
2 7/8
F
10
10
10
10
10
13 1/8
13 1/8
13 1/8
13 1/8
13 1/8
G
5
5
5
5
5
3 9/16
3 9/16
3 9/16
3 9/16
3 9/16
Н
14
14
14
14
14
8 3/4
8 3/4
8 3/4
8 3/4
8 3/4
J
8
8
8
8
8
5
5
5
5
5
К
8
8
8
8
8
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
Weight per set,
lbs.
1 000
870
800
610
550
330
290
245
245
165
Rates ton per
set, t
350
350
350
250
250
150
150
150
150
150
52
tubing spiders
Model
Engine
Specifications
30000
114hp (diesel)
Tubing, 3,000 PSI @ 25 GPM Casing, 1,000 PSI @ 75 GPM
30100
60hp (electric)
Tubing, 3,000 PSI @ 19 GPM Casing, 1,000 PSI @ 62 GPM
30200
50hp (electric)
НКТ, 2500 psi @ 19 GPM
• Custom power units available upon request.
53
OIL-fIELD EqUIPmENT
Ram Blowout preventer (7 1/16"; 2000 psi and 5000 psi)
Integrated Equipment
Integrated Equipment, Inc., based in Houston
(USA), is specialized in design and production
of the equipment for oil-producing industry. The
IEi product ranges include tubular connections,
standard hydraulic and ram blowout preventers,
elastomer products, pulsation dampeners, and
wellhead equipment.
The IEi products are widely applied by the
largest oil and service companies. All IEi
products are API, ASME and NACE compliant;
manufacturing and quality standards are in
line with ISO 9001.
Double Ram
Bore Size
Pressure Rating
Single Ram
7 1/16"
179.4mm
7 1/16"
179.4mm
2,000/5,000 psi
13.8/34.5 MPa
2,000/5,000 psi
13.8/34.5 MPa
End Connections
Studded top & bottom, double drilled for 2000/5000 (13.8 MPa/34.5 MPa) bolt hole pattern
Working Pressure
2,000 psi/ 13.8 MPa when used with exact same bolt hole pattern
5,000 psi/34.5 MPa when used with exact same bolt hole pattern
Test Pressure
Operating Pressure
Elastomer products
pulsation dampeners
● Annular BOP packing elements
● Annular BOP seal kits
● Ram BOP front packers, bonnet repair kits and
top seals
● Pulsation dampener diaphragms, diaphragm
kits, repair kits, valves, gauges and stabilizers,
charging hose assemblies
● JEMEL pipe wipers
● Drill pipe protectors
● Tong and elevator straps
● AERO union tubes
● Drilling pulsation dampeners
● Production pulsation dampeners
● Diaphragm materials with application
recommendations
Hydraulic
Fluid
7 1/16''
179.4mm
● Casing heads
● Casing spools
● Tubing heads and spools
● Casing and tubing hanger components
● Tubing head adapters
● Studded tees and crosses
● X-Mas tree caps
● Model Х-Seal gate valves
● Model FC gate valves
Pressure rating
9''
28.6mm
11''
79.4mm
13 5/8''
46mm
745 mm
35.5"
902 mm
45,12" 1146 mm 50,04" 1271 mm
Height
31,4"
797 mm
31,4"
797 mm
32,9"
838 mm
42,68" 1084 mm 45,28" 1150 mm
54
10,060
lbs.
4560 kg
14,680
lbs.
6660 kg
Open
4 gal
15 l
4 gal
15 l
6 gal
22,7 l
14,8 gal
56 l
18,23 gal
69 l
Close
5,5 gal
21 l
5,5 gal
21 l
9 gal
34 l
19 gal
72 l
24,83 gal
94 l
1500 psi 10,4 MPa 1500 psi 10,4 MPa 1500 psi 10,4 MPa 1500 psi 10,4 MPa 1500 psi 10,4 MPa
R-45
R-45
R-45
R-45
R-49
R-49
R-54
R-54
В-160
В-160
Per API 16 A
1.25 l
.33 gal
1.25 l
Close
.35 gal
1.32 l
.35 gal
1.32 l
4"
2,250lbs.
R-46
20.75"
20.19"
65.5"
101.6mm
1,020.6kg
R-46
527.1mm
512.8mm
1,663.7mm
4"
1,350lbs.
R-46
20.75"
10.5"
65.5"
101.6mm
612.4kg
R-46
527.1mm
266.7mm
1,663.7mm
Pressure Rating
29,3"
Test pressure
.33 gal
Bore Size
745 mm
Operating pressure
Seal ring
Open
Blind, 1.9" (48.3 mm); 2.37" (60.3 mm); 2.87" (73.0 mm); 3.50" (88.7 mm);
4.00" (101.6) and 4.50" (114.3 mm)
Double Ram
29,3"
Hydraulic
fluid
10.4 MPa
Ram Blowout preventer (9"; 3000 psi)
3000 psi 20,7 MPa 5000 psi 34,5 MPa 3000 psi 20,7 MPa 5000 psi 34,5 MPa 5000 psi 34,5 MPa
3351 lbs. 1520 kg 3351 lbs. 1520 kg 5287 lbs. 2398 kg
1,500 psi
Ram Block Sizes
Width
Weight
10.4 MPa
Ring Joint
Width
Height
Length
standard annular Blowout preventers
(7 1/16", 9", 11" and 13 5/8"; 3000 psi and 5000 psi)
Bore size
1,500 psi
Piston Stroke
Weight
Wellhead Equipment
Per API 16 A
Single Ram
9"
228.6mm
9"
228.6mm
3,000 psi
20.7 MPa
3,000 psi
20.7 MPa
End Connections
Studded top & bottom
Test Pressure
Operating Pressure
Hydraulic
Fluid
Per API 16A
1,500 psi
10.4 MPa
1,500 psi
10.4 MPa
Open
.68 gal
2.57 l
.68 gal
2.57 l
Close
.77 gal
2.91 l
.77 gal
2.91 l
6"
3,300lbs.
R-49
22"
33,75"
60"
152.4mm
1,500kg
R-49
559mm
857mm
1,524mm
6"
1,950lbs.
R-49
22"
11"
60"
152.4mm
885kg
R-49
559mm
279.4mm
1,524mm
Piston Stroke
Weight
Ring Joint
Width
Height
Length
Ram Block Sizes
Blind, 1.9" (48.3 mm); 2.37" (60.3 mm); 2.87" (73.0 mm); 3.50" (88.7 mm);
4.00" (101.6 mm) and 4.50" (114.3 mm), 5.00" (127 mm), 5.50" (139.7 mm)
55
OIL-fIELD EqUIPmENT
Ram Blowout preventer 11"; 5000 psi and 10 000 psi
Double Ram
5000 psi
Bore Size
Pressure Rating
End Connections
11"
279.4mm
11"
5,000 psi
34.5 MPa
5,000 psi
Hydraulic
Fluid
279.4mm
Double Ram
10 000 psi
11"
Single Ram
10 000psi
279.4mm 11 дюймов 279,4 мм
34.5 MPa 10,000 psi
69 MPa
10 000 psi
Studded top and anged bottom
Flanged top and bottom
Per API 16A
Per API 16A
Test Pressure
Operating Pressure
Single Ram
5000 psi
api 5Ct & 5l Coupling products
69 МПа
10.4 MPa
1,500 psi
10.4 MPa
1,500 psi
10.4 MPa
1500 psi
10,4 МПа
Open
2.8 gal
16.7 l
4.4 gal
16.7 l
7.6 gal
28.3 l
7,6 галл.
28,3 л
Close
3.2 gal
18.2 l
4.8 gal
18.2 l
8.8 gal
33.3 l
8,8 галл.
33,3 л
Ring Joint
Width
Height
Length
Ram Block Sizes
8.67"
220mm
10.840lbs. 4928kg
R-54
R-54
34.06"
865mm
32.68"
830mm
83.46"
2120mm
8.67"
5,740lbs.
R-54
34.06"
25.98"
83.46"
220mm
9.843"
250mm
9.843"
250mm
2,610kg 23.240lbs. 10,564kg 13,000lbs. 5,910kg
R-54
ВХ-158
ВХ-158
ВХ-158
ВХ-158
865mm
40.16"
1,110mm
40.16"
1,020mm
659.9mm
57.87"
1,470mm
40.94"
1,040mm
2,120mm
88.58
2,250mm
88.58"
2,250mm
Double Ram
5000 psi
Pressure Rating
346.1mm
13 5/8"
5,000 psi
34.5 MPa
5,000 psi
Test Pressure
Hydraulic
Fluid
1,500 psi
346.1mm
Double Ram
10 000 psi
13 5/8"
34.5 MPa 10,000 psi
Single Ram
10 000psi
346.1mm
13 5/8"
346.1mm
69 MPa
10,000 psi
69 MPa
Flanged top and bottom
Studded top and flanged bottom
Per API 16A
Per API 16A
10.4 MPa
1,500 psi
10.4 MPa
1,500 psi
10.4 MPa
1,500 psi
16.7 l
4.4 gal
16.7 l
7.6 gal
28.3 l
7.6 gal
28.3 l
Close
3.2 gal
18.2 l
4.8 gal
18.2 l
8.8 gal
33.3 l
8.8 gal
33.3 l
9.8"
8,640lbs.
ВХ-160
36.22"
34.85"
94.49"
249mm
3,928kg
ВХ-160
920mm
885mm
2,400mm
13.39"
30.4lbs.
ВХ-159
43.7"
58.5"
105.12"
Ram Block Sizes
API Casing
Couplings Long
Thread
9.8"
249mm
10.200lbs. 6,910kg
ВХ-160
ВХ-160
36.22"
920mm
52.75"
1,340mm
4.49"
2,400mm
340mm
13.39"
340mm
13.82kg 12.620lbs. 5,737kg
ВХ-159
ВХ-159
ВХ-159
1,110mm
43.7"
1,110mm
1,485mm
37.8"
960mm
2,672mm 105.12" 2,672mm
Blind, 1.9" (48.3mm); 2.375" (60.3mm); 2.875" (73mm); 3.5" (88.7mm); 4" (101.6mm);
4.5" (114.3mm); 5" (127mm); 5.5" (139.7mm); 6.63" (168.4mm); 7" (177.8mm);
7.63" (193.8mm); 8.63" (219.2mm)
Length
Weight per
Coupling
Inches
Mm
Inches
Mm
Inches
Mm
Lbs.
Kg
4 1/2
5 1/2
114,3
139,7
5
6,05
127
153,7
6,25
6,75
158,75
171,45
9,15
14,14
4,14
6,41
Palletized
Carton
Quantity
Palletized
Carton Weight
448
294
4125
418
Palletized
Carton Weight
api 5l Black line pipe Coupling
Size OD
Coupling Size OD
Length
Weight per
Coupling
Inches
Mm
Inches
Mm
Inches
Mm
Lbs.
Kg
Palletized
Carton
Quantity
2
3
4
50,8
76,2
101,6
2,875
4
5,2
73
101,6
132,1
2,875
4,25
4,5
73
107,95
114,3
1,86
4,09
7,59
0,84
1,85
3,44
2366
1053
580
4425
4331
4427
Palletized
Carton Weight
api 5Ct tubing Couplings
Tubing Size OD Coupling Size OD
Length
Weight per
Coupling
Inches
Mm
Inches
Mm
Inches
Mm
Lbs.
Kg
Palletized
Carton
Quantity
API EUE Tubing
Couplings
1,315
1,66
1,9
33,4
42,16
48,3
1,66
2,054
2,2
42,16
52,17
55,88
3,25
3,5
3,75
82,55
88,9
95,25
0,84
1,29
1,23
0,38
0,58
31,24
4880
3240
3240
4100
4205
4010
API NUE Tubing
Couplings
2 3/8
2 7/8
3 1/2
60,3
73
88,9
3,063
3,668
4,5
77,8
93,16
114,3
4,875
5,25
5,75
123,83
133,35
146,05
3,42
5,29
9,02
1,55
2,39
4,08
1248
800
486
4300
4260
4409
Palletized
Carton
Quantity
Palletized
Carton Weight
512
343
4120
3545
10.4 MPa
2.8 gal
Ring Joint
Width
Height
Length
Casing Size OD Coupling Size OD
API Black Line
Pipe Couplings
Open
Piston Stroke
Weight
56
Single Ram
5000 psi
13 5/8"
End Connections
Operating Pressure
api 5Ct Casing long thread Couplings
Blind, 1.9" (48.3mm); 2.37" (60.3mm); 2.87" (73.0mm); 3.5" (88.7mm); 4" (101.6mm);
4.5" (114.3mm); 5" (127mm); 5.5" (139.7mm); 6.63" (168.4mm);
7" (177.8mm). 7.63" (193.8mm); 8.63" (219.2mm)
Ram Blowout preventer 13 5/8", 5000 и 10 000 psi
Bore Size
Couplings for special applications
● API 5CT special clearance tubing couplings.
● Modified couplings with ready to use fitted seal rings.
● API 5L line pipe half couplings for special applications.
1,500 psi
Piston Stroke
Weight
IEi API 5CT Tubing and Casing Couplings in various sizes and grades from a 1.315” (33.4mm) OD up to
a 5.00” (127mm) OD in J55/K55 and N80 and L80 grades.
API 5L Line Pipe Couplings in 2.00” (50.8mm), 3.00” (76.2mm) and 4.00” (101.6mm) OD and other
specialty tubing couplings.
api 5Ct Casing short thread Couplings
Casing Size OD Coupling Size OD
API Casing
Couplings Short
Thread
Length
Weight per
Coupling
Inches
Mm
Inches
Mm
Inches
Mm
Lbs.
Kg
4 1/2
5 1/2
114,3
139,7
5
6,05
127
153,7
6,25
6,75
158,75
171,45
8
10,26
3,62
4,64
57
PUmPS
pumps
We supply the wide range of
pumps and spare parts for all
pumps, units and plants
manufactured
58
Pumps
Pumps
Pump buckets
Gaskets
Inserts
59
PUmPS
pumps
Pumps are one of the most important
elements in many manufacturing technological
processes. The oil industry pumps which are
used for oil extraction and pumpover differ in
designs and pumpover control systems. The
special environments require special pump
manufacturing solutions.
The pumps offered by Esta Group AG are highly
reliable, operation safe, and provide power
efficiency when refining.
Teikoku (Japan)
Esta Group AG is an authorized partner of
several American, European and Japanese
pump equipment manufacturers. Thanks to
our wide product range we can provide both
the most successful technical solution and the
best possible price keeping high quality at the
same time because we monitor the process
of manufacturing through all its stages and
check/test the equipment before its shipment
to customers.
High-performance and high-pressure
hermetically sealed centrifugal pumps, canned
motor pumps for chemical and petrochemical
industries – made in Japan.
Prominent
Diaphragm and piston pumps, dosing systems,
sanitation systems, systems for powder and
solution preparation.
ITT Goulds Pumps
For oil refining processes, extractive
industries, chemical processes, for
polymeric materials manufacturing
processes, as well as spare parts for
all types of industrial pumps. Made
in USA
Friatec (Germany)
KSB Pumps
KSB shut-off valves for housing
and public utilities,
petrochemical industry, mining,
power generation industry, and
other industries.
60
Centrifugal chemical pumps for severe
operation conditions and aggressive / hot
liquids. Industrial centrifugal pumps for
severe and special operation conditions
(molten sulphur, acids, liquids with solid
and aggressive impurities) – made in
Germany.
61
PUmPS
n3p-25 three-plunger pump
SPECIFICATIONS
Zavod Tambovpolimermash, CJSC
Zavod Tambovpolimermash, CJSC, has been
retaining the leading positions in the production
of equipment for polymer manufacturers for
more than 45 years across Russian Federation.
The product range is constantly changing; new
models are being developed while the old ones
are being upgraded. Tambovpolimermash
supplies its products for Russian and CIS
factories, as well as for a number of foreign
countries.
Useful power, kW
294
Max. Injection pressure, MPa
25
Plunger number
3
Plunger stroke, mm
200
Plunger diameters, mm
160; 170
Overall dimensions, mm
2,370х1,134х1,100
Weight, kg
4700
3pn-70 three-plunger pump (4Р-700 analogue)
SPECIFICATIONS
Useful power, kW
452
Plunger stroke, mm
200
Inlet pressure, MPa
.5
Injection pressure limit, MPa
Up to 70
Capacity, hp
6.3 — 12.78
2,440х1,085х1,100
Weight, kg
4,700
3pn-32 three-plunger pump (5НК-500 analogue)
SPECIFICATIONS
npC-32 Cementing pump
(9Т analogue, full interchange ability)
SPECIFICATIONS
Useful power, kW
105
Piston stroke, mm
250
Inlet pressure, MPa
.5
Injection pressure limit, MPa
Up to 40
Capacity, hp
Useful power, kW
100
Plunger stroke, mm
125
Inlet pressure, MPa
.5
1,970x1,065x915
Weight, kg
2,700
3pn-20 three-plunger pump
SPECIFICATIONS
Useful power, kW
Up to 65
Max. Ideal capacity, hp (m3/h)
3 (10.8)
2.6 — 26
Max. Injection pressure (Рmax), MPa (kgf.sm2)
25 (250)
2,400х750х2,200
Plunger stroke, mm
130
Weight, kg
2,750
Not more than 1,330х1,100х800
62
63
PUmPS
unB1-125х320 pump unit
unB-125х500у pump unit
SPECIFICATIONS
SPECIFICATIONS
Useful power, kW (hp)
125 (170)
Truck chassis type
Kraz-63221-020
Not more than 7,200х2,500х2,400
Unit rig weight, kg
6,857
unB-450х7000 pump unit
SPECIFICATIONS
Max. Injection pressure, MPa (kgf.-sm2)
70 (700)
Unit power rated @ shaft rotation 1500RPM, kW
410 (558)
Unit control
Unit control panel
10,000х2,500х3,850
Weight, kg
23,000
unR-320х250 pump unit
SPECIFICATIONS
25
Power generating set
8424-03
Unit power rated @ shaft rotation 2100RPM, kW
345
Operational speed of power unit shaft rotation, RPM
1,300 ... 2,100
Transmission gear box
3kpm
Unit control
Remote control post
Overall dimensions with slinging device (LxWxH), mm 5,930х2,500х3,035
Weight, kg
13,000
un-450х700 pump unit
SPECIFICATIONS
Useful power, kW
125
High pressure pump type
3PN-32 (5NK-500)
50
Measuring tank volume, m3
6
Water supplying block: power generating set, engine
type
ZMZ-511 (GAZ-3307)
Water supplying block: centrifugal pump type
CNS 38-154
Water supplying block: capacity, m3/h
38
Water supplying block: pressure, MPa
1.54
Cement tank volume, m3
.25
10,500х2,800х3,500
Weight, kg
17,000
unB-125х320 pump unit
SPECIFICATIONS
Useful power, kW
125
NPC-32 (9Т)
40
Measuring tank volume, m3
6
Water supplying block: power generating set, engine
type
ZMZ-511 (GAZ-3307)
Water supplying block: centrifugal pump type
CNS 38-154
Water supplying block: capacity, m3/h
38
Water supplying block: pressure, MPa
1.54
Useful power, kW (hp)
452 (615)
70
Power generating set
В2-800ТК-С4
Full power, kW
532
Number of gears
4
3PN-70
Cement tank volume, m3
.25
Unit control
Truck cabin
9,870х2,500х3,550
9,560х2,900х3,850
Weight, kg
21,600
Weight, kg
17,550
64
65
EqUIPmENTS fOR OIL-REfINERy
Equipments
for Oil-Refinery
We supply technical equipments according
specific design relative to Oil –Refinery
in Russia, Bielorussia, Ukrainia,
and Kazakhstan .
Our partners are the Russian, European,
Japanese, Korean and Chinese companies.
We manage certification, customs, and
financial approach.
We organize stocks for best services.
66
Equipments
for Oil-Refinery
Pipes, Flanges and Fittings
Bolts, Studs, Nuts, Screws
Mechanical Valves
Steam Traps
Gaskets, Packs, Seals
Mechanical Seals and Bearings
Heat-Exchangers, Air Coolers
and Cooling Towers
Pressure Vessels
Internals
Dryers and Filters
Furnaces, Heaters and Burners
Centrifugal Pumps
Canned Motor Pumps
Compressors and Turbines Blowers
Instrumentation and Controls
Central Systems
Electrical Panels
Motorized Valves
Analyze and Detection
Equipments for Laboratories
67
MAINTENANCE SERVICES
Fracturing
Rinse the wellbore after fracturing operations
Development of wells
Normalization slaughter
Injection of nitrogen
Drilling of balls, saddles
Milling of the barrel after fracturing operations
Abrasive cutting (perforation) in the wellbore
The use of hydro perforation
Acid treatment
Catching operations
Insulation works
Works in the annulus
Drilling coiled tubing
Installing cement bridge
Insulation perforations
Damping wells
Deleting hydrate and paraffin plugs
Cleaning downhole from sand
Maintenance
services
The Company, through its partners in Russia
offers the following services using CT
both onshore and offshore fields:
CONTACTS
If you have any enquiries, please contact us —
our specialists will respond promptly and expertly.
Address of the head office in Switzerland: Pilatusstrasse 41, 6003 Luzern
Office phone: + 41 41 240 19 14
E-mail: [email protected]
Internet: www.esta-group.ch

the catalog in PDF format

Transcription

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