Coating Line - ConQuip, Inc

Corporate Office
11255 Pyrites Way
Rancho Cordova, CA 95670
916.379.8200
Fax 916.379.8201
www.conquipinc.com
CONQUIP SPECIFICATION SHEET
Company:
Phone:
Contact:
FAX:
Address:
Email:
General Machine Requirements
Line Speed
Max.):
Environment:
Std. Industrial
Hazardous
Clean Room
Class
(Min.):
Div.
Class
Are there any requirements for roller (web contact) surfaces? If so, explain:
Please describe what is being manufactured and how it is used:
916.379.8200
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www.conquipinc.com
Main Unwind Requirements
Substrates:
Web Width
(Max.):
(Min.):
Tension
(Max.):
(Min.):
Roll OD:
Roll Weight (Max.):
Core ID:
Core Width:
Is automatic unwind splicing required?
Yes
No
Type of splice required?
Butt Splice
Lap Splice
Other (describe):
Shafted or Shaftless:
Preferred Unwind Configuration?
Single position
Two Position
Two Position Turret
Other
How will material be delivered to machine and mounted?
Does the material require any type of treating or cleaning prior to being processed? If so,
explain:
916.379.8200
Fax 916.379.8201
www.conquipinc.com
Release or Interleaf Liner Winder Station
Is there a release liner or interleaf to remove prior to coating?
Yes
Substrates:
Web Width
(Max.):
(Min.):
Tension
(Max.):
(Min.):
Roll OD:
Roll Weight (Max.):
Core ID:
Core Width:
Is automatic winder transfer required?
Yes
Shafted
No
Shaftless:
Preferred Winder Configuration?
Single position
Two Position
Two Position Turret
How will material be removed from the machine?
Other
No
916.379.8200
Fax 916.379.8201
www.conquipinc.com
Coater Requirements
Number of Coating Stations:
If more than one station is required, make copy of this
page
Preferred Coating Process:
See coating process guide, last page.
Coating Type/ Manufacturer:
Applied viscosity:
cps
Applied Temperature:
°F
Coating Weight or thickness:
(Dry)
+/-:
Coating solvent or diluent:
(Chemical)
Tension (Max.):
(Through coater)
Tension (Min.):
(Through coater)
Is material sensitive to (If yes, provide limiting values):
pressure?
Yes
No
bend radius?
Yes
No
other process conditions?
Will the line function in a hazardous environment
other than that created by this coater?
Yes
Provide other important coater information here:
Web cleaning prior to coating:
Yes
No
No
% solids:
916.379.8200
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Coating Supply System:
By ConQuip?
Yes
No
Yes
No
Mixing requirements
Shear Sensitive?
In-line blending? Yes
No
Hot Melt Delivery System:
Raw Material
Drums
Pails
Bricks
Pellets
Target Coat Weight & Speed for delivery system sizing
Applied Temperature
Continuous Operation(multiple melters &/or reservoir) Yes
No
916.379.8200
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Drying / Curing Requirements
Convection:
Floatation
Roll Supported Arched
Roll Supported Flat
Conveyor Supported
Radiant:
Infrared
Other (Explain below)
Describe
Conductive:
Drum
Platen
Other (Explain below)
Describe
Curing:
UV
IR
E-Beam
Other (Explain below)
Describe
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Heat Source:
Impingement?
Yes
No
Gas Fired Direct
Gas Fired Indirect
Electrically Heated
Steam
Does air source require HEPA filtering?
Maximum Temperature:
Yes
°F
Preferred dryer length:
Is there a required cure time?
Yes
No
Dryer Construction Requirements:
Inside:
Aluminized Steel (Standard)
Stainless Steel
Exterior:
Aluminized Steel (Std)
Powder Coated Steel
Stainless Steel
Time:
No
916.379.8200
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Laminator Requirements
Is there a requirement for a laminator?
Nip Force:
Yes
No
pli (lb./lineal inch)
Nip Roller Material:
Durometer:
Does the laminator require heating?
Yes
No
Shore A
Temp:
Other laminator requirements:
Laminate Unwind Requirements
Substrates:
Web Width (Max.):
(Min.):
Tension (Max.):
(Min.):
Roll OD:
Roll Weight (Max.):
Core ID:
Core Width:
Is automatic unwind splicing required?
Yes
No
Type of splice required?
Butt Splice
Lap Splice
Other (describe):
Shafted or Shaftless:
Preferred Unwind Configuration?
Single position
Two Position
Two Position Turret
Other
How will material be delivered to machine and mounted?
Does the material require any type of treating or cleaning prior to being processed? If so,
explain:
916.379.8200
Fax 916.379.8201
www.conquipinc.com
Chill Station Requirements
Does the web need to be cooled prior to winding?
Yes
What is the required web temperature prior to winding?
°F
Can both sides of the web touch the surface of the chill roll(s)?
Is there a plant chill water system available?
Yes
If no, who will provide chiller?
ConQuip
Yes
Type of slitting:
Score
Buyer
Trim removal:
Trim winder
Drive Side
Shear
Razor
Vacuum
Inspection Requirement
Is inspection system required? Yes
No
Type of inspection:
Visual
Thickness/mass
Moisture
Other (explain below)
Describe:
No
°F
No
Trim Slitter Requirement
Width of trim (Max.): Operator Side
No
Laser
Other
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Other Process Requirements
Are there any other processes that are required for your production line? If so, please describe
your process needs and where this system is to be located within the line.
916.379.8200
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www.conquipinc.com
Interleaf Unwind Requirements
Substrates:
Web Width (Max.):
(Min.):
Tension (Max.):
(Min.):
Roll OD:
Roll Weight (Max.):
Core ID:
Core Width:
Is automatic unwind splicing required?
Yes
No
Type of splice required?
Butt Splice
Lap Splice
Other (describe):
Shafted or Shaftless:
Preferred Unwind Configuration?
Single position
Two Position
Two Position Turret
Other
How will material be delivered to machine and mounted?
Does the material require any type of treating or cleaning prior to being processed? If so,
explain:
916.379.8200
Fax 916.379.8201
www.conquipinc.com
Winder Requirements
Tension (Max.):
(Min.):
Roll OD:
Roll Weight (Max.):
Core ID:
Core Width:
Is automatic winder transfer required?
Yes
No
Shafted or Shaftless:
Preferred Winder Configuration?
Single position
Two Position
Two Position Turret
How will material be removed from the machine?
Other
916.379.8200
Fax 916.379.8201
www.conquipinc.com
Process Sketch
If you can, please provide a sketch of the process as you see it.
916.379.8200
Fax 916.379.8201
www.conquipinc.com