Pro Bake Ovens
Transcription
Pro Bake Ovens
baking conveyors and bands Processing Equipment Division Of A variety of baking conveyors and bands can be offered to suit the particular product or the customer’s own preference. Solid Steel Band Perforated Steel Band Balanced Weave (CB5) Laminated Wire Mesh (Z47) Laminated Wire Mesh (Z47R) 5 x 5 Wire Mesh benefit from our knowledge - profit from our experience ovens PRO BAKE Other Baking Conveyors: • Rod and Chain • Perforated Slat • Solid Slat Finger Brattice Conveyor Honeycomb Conveyor Processing Equipment Division Of 808 Stewart Avenue, Plano, Texas 75074, USA Tel.: (972) 509 8750 / 1 www.spoonervicarsbakery.com As a result of Spooner Vicar’s policy of continuous improvement and development of our products, we reserve the right to effect modifications of the technical specifications of this data sheet without notice. put you in control ovens designed to suit your needs Spooner Vicars have been supplying travelling ovens to the Baking Industry for over 150 years. This long association means Spooner Vicars understand that baking is a complex process with each product having its own requirements in terms of the method by which heat is transferred to it. For instance some products require an even flat colour while others benefit from a colour variation which give the end product its characteristic. Spooner Vicars have been associated with the Baking Industry for more than 150 years. During this period being credited with many technical innovations and firsts. One of these includes the Travelling Oven, which has lead the way to today’s continuous production lines. Another significant first was the introduction of the Spooner Forced Convection Oven, which was the first Travelling Oven to bake using hot air blown onto the product. This brought the significant advantages of reduced bake times and fuel efficiency. Wide Bodied Forced Convection Oven The selection of the right baking system is crucial to the quality of the final product. At Spooner Vicars we have an indepth knowledge of a range of baking systems and can select the most appropriate to provide the required product characteristics. Forced Convection Oven Unlike some oven manufacturers, Spooner Vicars supply a range of oven types and therefore can offer the correct baking system to suit the products. direct gas fired ovens The Spooner Vicars Direct Gas Fired Oven is suitable for all Soft, Hard, Cracker and Special Biscuit products. All our ovens are supplied to site as fully assembled Modules giving speedy and reduced cost of Installation. The highly efficient Radiant heat transfer to the product is by Direct Gas Fired Ribbon Burners, fitted along the oven, both above and below the baking band. A specific number of Multi Zone burners are also fitted in each baking zone, as standard. Thus allowing easy adjustment and balance of heat across and along the oven to suit the ideal baking conditions for the product. This also gives the high heat input necessary to obtain the ‘lift’ in the product during the initial stages of baking, without ‘skinning’. Product, Safety and Operational Recipe Management can be supplied as standard. The oven is constructed using high quality materials, like Aludip, for the inner oven body giving greater heat reflection and anti corrosive properties. Some of the standard features are zonal dampers, balanced exhaust system, explosion relief, and large access doors. for Soft, Hard & • Ideal Cracker Biscuit Types Natural Gas, LPG, or • For Vapourised Gases Corrosive Bake • Anti Chamber Burner System, • Ribbon with 4:1 Turndown • Recipe Control • Large Access Doors be supplied as part • Can of a Hybrid Oven Oven Burners viewed through Access Door All the Ovens are designed to comply with the most stringent safety standards and no expense is spared to ensure they are completely safe to operate. Each oven type is designed to provide the most efficient use of fuel while being easy to control, giving an even bake across and down the oven chamber and good access for cleaning. Attention has also been given to the time required for installation. The Spooner Vicars modular design guarantees quality and yet dramatically reduces the time and labour requirement. DGF / FC Hybrid Oven Oven Types: • Direct Gas Fired • Forced Convection • Cyclotherm • Hybrid • A.R.F.A. Preheat and Burner Controls Direct Gas Fired Oven Direct Gas Fired Heating System forced convection ovens Forced Convection Baking is the transfer of heat to the product by blowing temperature-controlled air onto the product at an adjustable rate to suit product bake profiles. This system, pioneered by Spooner (now part of Spooner Vicars), in the late 1940’s, has a number of advantages over other baking methods. • Flexible and Controllable Baking • Lower Temperatures • Faster Bake Times • Lowest Fuel Usage • Fast Heat up times • No Flash Heat It is the most fuel efficient of all baking systems due to the lower temperatures, and faster bake time achieved. Bread Oven and Overhead Prover Forced Convection Oven The faster baking times give particular advantages for some products where moisture retention in the product results in lower unit costs (tinned bread). • Elimination of checking • Moisture Equalisation Control of the stack • height • Texture control • Ability to ‘puff’ products This heating system is successfully installed for all types of product including, Bread, Biscuits, Cakes, Cereals, Petfoods, Pies and Savouries. Baked Goods Oven Nozzle Pressure Chamber High Radiation / Low Convection Baking Profile Cereal Oven The Spooner Vicars Forced Convection Oven gives unrivalled controllability and evenness of bake. Also, due to its low latent heat, this is without doubt the most flexible heating system allowing very quick heat up time and cooling times, thereby making it also ideal for Multi Purpose Lines. High Convection / Low Radiation Baking Profile Forced Convection Oven Heating System The Spooner Vicars Forced Convection Oven has the unique feature of Radiant Dampers, which allows the baker to change the percentage of Radiant and Convection heat transfer to the product. This feature makes the Spooner Vicars Oven the most flexible of its type. Wide Forced Convection Oven Heating System Ladder Pressure Chamber for Cereals / Pies hybrid ovens oven ancillaries The Modular design of the Spooner Vicars Ovens makes it a simple and easy operation to supply different heat transfer systems within the same Oven. Radiant and Convection • Bake in the same oven Percentage of DGF, • Forced Convection, Over the last few years there has been a huge increase in the number of Hybrid Ovens supplied to the Baking Industry, as Production and Engineering people realise the advantages this type of oven gives for both the Baking Process and Maintenance levels. Cyclotherm to suit product Flexible, Controllable • Oven • Even bake • Fuel-efficient One example is Direct Gas Fired front zones and Forced Convection back zones where the first part of the oven provides a high heat, radiant bake for good product development and then the advantages of efficient moisture removal and colour control of the Convection. ARFA is the combination of Radio Frequency and Forced Convection within the baking chamber. Spooner Vicars can supply: Oven The combination of these systems within a single unit, gives a number of benefits and features to the baker. baking band terminals, tracking, and Prover loaders / unloaders and associated conveying systems to cleaning and polishing units. • Prover Loaders/Unloaders • Oven Loaders/Unloaders Feed & Delivery End • Terminals • Band Polishing Units • Oven Pre-heat Systems • Band Tracking Systems Drive Terminal With the Modular design of the Pro Baker Oven Range the number and size of zones is almost limitless. Giving the flexibility needed in today’s ever-changing market. Prover Unloader Oven Loader Full ranges of attachments and ancillaries are available for application to all Spooner Vicars baking and processing equipment. Forced Convection Oven Band Tracker Oven Stripping Conveyor with Reject Direct Gas Fired Oven Hybrid Oven Oven Unloader Brush Cleaners