Océ|Operating Manual - Océ | Printing for Professionals

Transcription

Océ | Operating Manual
Océ
Océ VarioStream 7000 SINGLE
Pinfed
...and how about training?
We also offer courses in our Training Center for the product described.
Information:
Phone +49 8121 72 3940
Fax +49 8121 72 3950
Océ Printing Systems GmbH
ITC
Postfach 1260
85581 Poing
Germany
Edition 2005/11
Order no. A29246-X20-X-4-7680
Copyright © Océ Printing Systems GmbH 2004, 2005
The product names Océ VarioStream®, Océ Web Buffer 9000®, Océ VarioPrint® and Océ CustomTone®
are subject to trademark.
All rights reserved, including rights of translation, reprinting, reproduction by copying or any other method. Offenders
will be liable for damages.
All rights, including rights created by patent grant or registration of a utility model or design, are reserved.
Delivery subject to availability; right of technical modifications reserved.
Notes on the printing system documentation
1
Safety
2
Description of the printing system
3
Operator panel
4
Operating the printing system
5
Cleaning the printing system
6
Replacing consumables and expendables
7
Correcting faults
8
Appendix
Index
Table of contents
Table of contents
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
2
2.1
2.2
2.3
2.4
2.5
2.6
Notes on the printing system documentation ................................................... 11
Overview.................................................................................................................. 11
Signposts ................................................................................................................ 12
Using "Help" ............................................................................................................ 13
1.3.1 Contents .................................................................................................... 14
1.3.2 Index ......................................................................................................... 15
1.3.3 Search ...................................................................................................... 16
1.3.4 Direct help ................................................................................................ 17
Symbols in the text ................................................................................................. 19
Symbols in diagrams and illustrations .................................................................... 20
Other documents .................................................................................................... 22
Manufacturer of the printing system ....................................................................... 22
Statutory requirements ........................................................................................... 23
Safety...................................................................................................................... 25
Overview.................................................................................................................. 25
Intended Purpose ................................................................................................... 26
Operating and service clearance areas .................................................................. 27
Flagging of safety directives ................................................................................... 28
Warning and Information signs ............................................................................... 29
Accident and damage prevention ............................................................................ 31
2.6.1 Personal Representations ......................................................................... 31
2.6.2 Operation ................................................................................................. 32
2.6.2.1 Operator..................................................................................... 32
2.6.2.2 Safety covers ............................................................................ 33
2.6.2.3 Cleaning .................................................................................... 33
2.6.2.4 Foreign bodies, noises .............................................................. 33
2.6.2.5 Cooling, heat, emissions ........................................................... 34
2.6.2.6 Consumables and expendables................................................. 34
2.6.2.7 Optical wave guide .................................................................... 34
2.6.2.8 Laser .......................................................................................... 35
2.6.2.9 Remote control via LAN ............................................................. 35
2.6.3 Assembly and installation ......................................................................... 35
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Table of contents
2.7
3
3.1
3.2
3.3
3.4
3.5
4
4.1
4.2
4.3
2.6.4 Transport .................................................................................................. 36
2.6.5 Repairs ..................................................................................................... 36
2.6.6 Fire ........................................................................................................... 36
2.6.7 Disposal .................................................................................................... 36
Safety regulations and standards ........................................................................... 37
2.7.1 CE Mark ................................................................................................... 38
2.7.2 Accident prevention regulations for the replacement cart for developer
stations (optional) ...................................................................................... 38
Description of the printing system ..................................................................... 41
Overview ................................................................................................................. 41
Device overview ..................................................................................................... 41
3.2.1 Doors and covers ..................................................................................... 42
3.2.2 Internal view ............................................................................................. 45
3.2.3 Toner bottle identification ......................................................................... 48
Operating elements ................................................................................................ 50
3.3.1 Operator panel on paper transporter ........................................................ 50
3.3.2 Stacker operator panel ............................................................................. 51
Paper specifications ............................................................................................... 55
3.4.1 General information................................................................................... 55
3.4.2 Paper types .............................................................................................. 55
3.4.3 Paper handling ......................................................................................... 56
Paper feed options ................................................................................................. 57
Operator panel ....................................................................................................... 59
Overview.................................................................................................................. 59
Operator panel description ..................................................................................... 60
4.2.1 Toolbar ..................................................................................................... 61
4.2.1.1 Buttons and displays in the left-hand area ................................. 62
4.2.1.2 Center area buttons and displays ............................................. 64
4.2.1.3 Frame toolbar............................................................................. 69
4.2.2 Menu tree ................................................................................................. 71
4.2.2.1 Menus <General> ..................................................................... 73
4.2.2.2 Menus<VarioStream> ............................................................... 74
4.2.2.3 Menus <Paper Path Manager> ................................................. 78
4.2.3 Menu display ............................................................................................ 79
Using the operator panel ........................................................................................ 80
4.3.1 Managing user settings (key operator) ..................................................... 81
4.3.1.1 Adding users ............................................................................. 81
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Table of contents
4.3.2
4.3.3
4.3.4
5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
4.3.1.2 Deleting users ........................................................................... 82
4.3.1.3 Editing users ............................................................................. 82
Managing user settings (operator) ........................................................... 84
4.3.2.1 Logging on as user and requesting the access ticket ............... 85
4.3.2.2 Changing password .................................................................. 86
4.3.2.3 Changing language ................................................................... 86
Setting parameters ................................................................................... 87
4.3.3.1 Selecting settings and entering values ..................................... 88
4.3.3.2 Apply or reset parameters.......................................................... 89
Starting and completing the replacement of consumables and
expendables
90
Operating the printing system ............................................................................ 95
Overview.................................................................................................................. 95
Powering on the printing system ............................................................................ 96
After print stop, switch the printing system back to "Ready" .................................. 99
Inserting paper (pinfed) ........................................................................................ 100
5.4.1 Semi-automatic paper insertion .............................................................. 106
5.4.2 Manual paper insertion after a paper jam ............................................... 112
Setting the external paper feed lever..................................................................... 120
Settings when changing paper (pinfed) ................................................................ 121
5.6.1 Settings on paper transporter ................................................................. 121
5.6.1.1 Setting the calibration gap ...................................................... 121
5.6.1.2 Setting loop puller force .......................................................... 121
5.6.2 Settings on the tension roller unit or on the stacker ............................... 122
5.6.2.1 Settings on the tension roller unit............................................. 122
5.6.2.2 Settings on the stacker ............................................................ 122
5.6.3 Input at the operator panel ...................................................................... 125
Removing the paper stack .................................................................................... 131
Working with setups .............................................................................................. 133
5.8.1 Creating a new setup or changing a setup ............................................. 134
5.8.2 Importing a setup ................................................................................... 136
5.8.3 Exporting a setup ................................................................................... 137
Printing with another color .................................................................................... 138
5.9.1 Replacing the toner feed ........................................................................ 138
5.9.1.1 Removing toner feed................................................................ 138
5.9.1.2 Installing toner feed.................................................................. 142
5.9.2 Replacing the developer station ............................................................. 145
5.9.2.1 Removing the developer station .............................................. 145
5.9.2.2 Installing the developer station ................................................ 154
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Table of contents
5.10 Converting the printing system ............................................................................. 162
5.10.1 Selecting a configuration ........................................................................ 164
5.10.2 Converting the printing system ............................................................... 165
5.10.2.1 Start conversion ...................................................................... 165
5.10.2.2 Replacing the toner feed ......................................................... 166
5.10.2.3 Replacing the developer station .............................................. 168
5.10.2.4 Replacing the photoconductor drum ....................................... 169
5.10.2.5 Replacing the fuser roller ........................................................ 170
5.10.3 Completing the conversion...................................................................... 171
5.11 Emptying condensation water when using the High Temperature Kit (optional) .. 172
5.12 Powering off the printing system .......................................................................... 173
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
7
7.1
7.2
7.3
Cleaning the printing system ............................................................................. 175
Overview................................................................................................................ 175
Cleaning intervals ................................................................................................. 177
Cleaning the paper path ....................................................................................... 179
Cleaning plastic strips ........................................................................................... 188
Cleaning the fuser station ..................................................................................... 191
Cleaning the soft fuser roller ................................................................................. 199
Cleaning the developer station ............................................................................. 203
Cleaning sensors ................................................................................................... 207
6.8.1 Cleaning the toner mark sensor .............................................................. 207
Cleaning the paper motion sensor and mirror ...................................................... 209
6.9.1 Cleaning the paper edge sensor in the fuser station .............................. 211
Cleaning the toner suction system ....................................................................... 213
Cleaning the corotrons ........................................................................................ 218
Cleaning the LED print head ................................................................................ 219
Cleaning the filter .................................................................................................. 220
Cleaning the operator panel ................................................................................. 223
General cleaning .................................................................................................. 224
Replacing consumables and expendables ....................................................... 225
Overview................................................................................................................ 225
Replacing consumables ....................................................................................... 226
7.2.1 Replacing the toner bottle ..................................................................... 226
7.2.2 Filling the toner box ................................................................................ 232
7.2.3 Replacing the waste toner bottle ........................................................... 233
7.2.4 Replacing the developer ........................................................................ 238
7.2.5 Replacing the fuser oil bottle .................................................................. 252
Replacing expendables ........................................................................................ 256
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Table of contents
7.3.1
7.3.2
7.3.3
7.3.4
Replacing the photoconductor drum ..................................................... 257
Run in photoconductor drum .................................................................. 263
Replacing the cleaning brush ................................................................ 263
Replacing corotrons ............................................................................... 269
7.3.4.1 Preparing corotron replacement .............................................. 270
7.3.4.2 Replacing the transfer corotron (1 cartridge) (pinfed) ............. 271
7.3.4.3 Replacing the transfer corotron (torn wire) (pinfed) ................ 275
7.3.4.4 Replacing charge corotrons (5 cartridges) .............................. 278
7.3.4.5 Replacing charge corotrons (torn wire) ................................... 281
7.3.4.6 Replacing discharge corotrons (2 cartridges) ......................... 284
7.3.4.7 Replacing the discharge corotron (torn wire) .......................... 287
7.3.4.8 Complete corotron replacement............................................... 290
7.3.5 Replacing the active filter ....................................................................... 291
7.3.6 Replacing the cleaning belt ................................................................... 297
7.3.7 Replacing the heater ............................................................................. 302
7.3.8 Replacing the fuser roller ...................................................................... 312
7.3.9 Replacing the pressure roller ................................................................ 320
7.3.10 Replacing the waste collector ................................................................. 326
7.3.11 Replacing the fine filter ........................................................................... 330
8
8.1
8.2
8.3
8.4
8.5
8.6
Correcting faults.................................................................................................. 337
Overview................................................................................................................ 337
Processing messages on the operator panel ....................................................... 338
8.2.1 Locating a message ............................................................................... 338
8.2.2 Continuing printing after errors have been corrected ............................. 341
Clogged toner suction ........................................................................................... 343
Poor print quality ................................................................................................... 348
8.4.1 Poor printing ........................................................................................... 348
8.4.2 Poor printing, cause and correction ........................................................ 349
Poor fusing quality ................................................................................................ 351
Permitting or blocking remote access ................................................................... 352
Appendix ...................................................................................................................... 355
Overview......................................................................................................................... 355
Consumables ................................................................................................................. 356
Consumables for VarioStream 7200, VarioStream 7300, VarioStream 7400 ...... 356
Consumables for VarioStream 7450, VarioStream 7550, VarioStream 7650 ...... 357
Consumables for VarioStream 7450 CX, VarioStream 7550 CX,
VarioStream 7650 CX ............................................................................. 359
Expendables .................................................................................................................. 361
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Table of contents
Expendables for VarioStream 7200, VarioStream 7300, VarioStream 7400........ 361
Expendables for VarioStream 7450, VarioStream 7550, VarioStream 7650........ 362
Expendables for VarioStream 7450 CX, VarioStream 7550 CX,
VarioStream 7650 CX ............................................................................. 364
Cleaning materials and equipment ................................................................................. 365
Technical data ................................................................................................................ 367
Print speed ........................................................................................................... 367
Paper ................................................................................................................ 368
Electrical values ................................................................................................... 370
Emissions ............................................................................................................ 371
Mechanical conditions ......................................................................................... 371
Environmental conditions .................................................................................... 372
Dimensions and weight ....................................................................................... 372
Index .............................................................................................................................. 375
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1 Notes on the printing system documentation
1 Notes on the printing system documentation
1.1 Overview
The purpose of this documentation is to ensure that all printing system-related work is carried out safely and correctly. It contains safety directives that must be strictly observed.
Each section is divided into small, easy-to-understand subject areas. The beginning of each
section contains an overview to help you quickly find the precise information you are looking
for.
This section contains information on the following topics:
1.2 Signposts >>> page 12
1.3 Using "Help" >>> page 13
1.4 Symbols in the text >>> page 19
1.5 Symbols in diagrams and illustrations >>> page 20
1.6 Other documents >>> page 22
1.7 Manufacturer of the printing system >>> page 22
1.8 Statutory requirements >>> page 23
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1.2 Signposts
1.2 Signposts
This section 2 Safety gives you all necessary information on how to safely and efficiently
operate the printing system.
Section 3 Description of the printing system explains the structure of the printing system.
The operational controls are also described.
The section 4 Operator panel describes the individual areas of the operator panel with the
most important icons and buttons. You will also learn how to navigate in the menus, set parameters and start and complete the replacement of consumables and expendables.
The section 5 Operating the printing system explains how to power the printing system on
and off and the procedure for inserting, removing and changing the paper web.
Section 6 Cleaning the printing system explains the intervals to be followed for cleaning the
different assemblies.
Section 7 Replacing consumables and expendables describes in detail all steps required
to replace consumables or expendables.
Section 8 Correcting faults will help you eliminate paper jams or distortions of the print image.
The context-sensitive direct help on the operator panel provides information on the cause
and correction of specific error or warning messages.
Appendix will provide you with detailed information on all consumables and expendables.
In addition, the required cleaning agents and equipment are described along with the most
important technical data.
Specific subjects can be found more quickly by looking at the detailed index at the end of
the operating manual.
Note
Along with the operating manual, Help is also available in the operator panel of the
printing system. This Help is updated with every new version of the operator panel.
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1.3 Using "Help"
1.3 Using "Help"
Help on the operator panel of the printing system is operated using the following buttons:
Button
Function
opens Help.
hides or displays the navigation area with the following tabs:
• Contents(see section 1.3.1 Contents, page 14)
• Index(see section 1.3.2 Index, page 15)
• Search(see section 1.3.3 Search, page 16)
When the navigation area is hidden, there is more space available to view
the help topics.
switches between the last help topics (backwards or forwards).
switches from any help topic directly to the Help start page.
closes Help.
Note
You can also open context-sensitive direct help for each operational element by selecting the respective element and then pressing the F1 key (see section 1.3.4 Direct
help, page 17).
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1.3.1 Contents
1.3.1 Contents
The Help is divided into different main groups:
• General
• VarioPrint 5000 or
VarioStream 9000 or
VarioStream 7000
• Paper Path Manager
• Paper post processing devices, if available
In the "Contents" tab, you can show or hide individual Help levels and select the desired
Help topic, e. g.:
14
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1.3.2 Index
1.3.2 Index
The "Index" tab provides quick access to the required information.
You can also search directly for a specific word within index entries.
Proceed as follows:
1.
Enter the text into the "Search" input field.
2.
Press Enter key.
Example:
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1.3.3 Search
1.3.3 Search
Via the "Search" tab you can launch the full text search. The full text search is used to find
one or more specific words in the entire Help. Uppercase or lowercase is not relevant for
the search.
Proceed as follows:
1.
Enter the text into the "Search" input field.
2.
Press Enter key.
The search results are listed with the title of the corresponding help topic, and are sorted
by level of matches and the frequency in which the word appears in the help topic, e. g.:
The circle in the first column indicates the degree of matching. The more filled the circle is,
the better the result matches the text that was searched for.
The number in the second column of the search result indicates how often it occurs in the
Help topic.
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1.3.4 Direct help
1.3.4 Direct help
Context-sensitive Direct Help provides detailed information on all:
• Menus
• Operating elements in menus
• Error messages and warnings
If necessary, all the requirements for a setting are also listed in the context-sensitive help
system. Specified standard settings and values are denoted in bold.
Starting direct help
Proceed as follows:
1.
Select menu
or
select operating element
or
select message.
1 of 2
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1.3.4 Direct help
Proceed as follows:
2.
Press the F1 key.
The Direct Help is opened, e. g.:
2 of 2
18
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1.4 Symbols in the text
1.4 Symbols in the text
Different symbols help you to find your way around the text:
Symbol
Meaning
Menu <Sample>
The name of a button or menu on the operator panel is enclosed
in angle brackets.
SAMPLE button
Mechanical buttons are denoted in uppercase letters.
This symbol indicates tips for operating the printing system.
For safety directives, different symbols and alert words are used depending on the degree
of danger:
Caution
Warns against dangers that could lead to injuries.
Important
Warns against situations that could lead to damage to the printing system or disruptions to operation.
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1.5 Symbols in diagrams and illustrations
If not otherwise indicated, diagrams and illustrations of actions depict the starting position
of the respective component for the described step.
For easier understanding, the diagrams only depict the components that are directly relevant to the immediate context.
Arrows denote the positions where you have to perform an action or observe something in
particular. The color of the arrows denotes the type of actions and the sequence in which
they are performed:
Symbol
Meaning
Black arrow: Direction arrow
Perform this action first
Grey arrow: Direction arrow
Perform this action next
If additional actions are depicted in a diagram, the numbers on the arrows indicate
the sequence in which they are to be carried out, e. g.:
2
3
2
3
20
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Symbol
Meaning
White arrow: Note arrow
An action should be performed in this area,
e. g.:
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1.6 Other documents
1.6 Other documents
If not otherwise indicated, the following documents are supplied with each printing system
in addition to the operating manual:
Title
Order number
Safety Information on Océ Printing Systems
A29246-X23-X-1-79
Papierspezifikation Endlos-Drucksysteme
Paper Specification Continuous Feed Printing
Systems (English)
Deutsch: A29249-X2-X-10-59
English: A29249-X2-X-10-7659
1.7 Manufacturer of the printing system
The printing system was manufactured by:
Postfach 1260
85581 Poing
Germany
22
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1.8 Statutory requirements
The information, data and instructions in this documentation were up-to-date at the time of
going to press. The right of technical modifications due to further development of the printing system is reserved. For this reason, the information, illustrations and descriptions in this
documentation cannot give rise to any claims for modifications or additions to printing systems that have already been shipped and accepted.
No liability is accepted for damages resulting from:
• Failure to comply with the documentation
• Errors due to improper handling
• Work performed incorrectly on the printing system
• Use of non-original parts and accessories
• Use of non-original consumables
• Unauthorized modification and retrofitting of the printing system by the agent or the
agent’s personnel.
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2 Safety
2 Safety
2.1 Overview
This section gives you all necessary information on how to safely and efficiently operate the
printing system.
You will find information on the following topics:
2.2 Intended Purpose >>> page 26
2.3 Operating and service clearance areas >>> page 27
2.4 Flagging of safety directives >>> page 28
2.5 Warning and Information signs >>> page 29
2.6 Accident and damage prevention >>> page 31
2.7 Safety regulations and standards >>> page 37
Caution
Please also observe the safety directives in the documentation for any pre-processing
and post-processing devices that may be connected.
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2.2 Intended Purpose
2.2 Intended Purpose
The printing system shall only be considered as being used for its intended purpose if the
notices and instructions in this documentation are strictly observed.
The printing system is intended solely for printing materials that comply with the paper
specifications (see section 1.6 Other documents, page 22). The printing system may only
be used with the recommended consumables (see section Consumables, page 356) and
under the prescribed operating conditions (see section Technical data, page 367).
Any use of the printing system that does not comply with the above requirements can cause
damage to the printing system or property and moreover injury to persons.
26
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2.3 Operating and service clearance areas
2.3 Operating and service clearance areas
The operating and service clearance areas for the printing system depicted in the following
diagram should not be obstructed in any way.
Dotted lines: additional area required for replacing the developer station
Dimensions in millimeters (inches)
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2.4 Flagging of safety directives
2.4 Flagging of safety directives
In addition to the safety directives in section 2.6 Accident and damage prevention, you must
also observe the safety directives outlined elsewhere in this documentation .
The following notational conventions are used for the safety directives in the text of the
manual:
Icon
Alert word
Type and/or source of danger, and consequences if the safety guideline is not
observed
Instructions on avoiding danger
Different icons and alert words are used depending on the degree of danger:
Caution
Warns against dangers that could lead to injuries.
Important
Warns against situations that could lead to damage to the printing system or disruptions to operation.
Example of a safety directive
Important
Fluid can seep inside the machine. This could cause irreparable damage to the electrical and mechanical components.
Do not place cleaning fluids on top of or in the immediate vicinity of the printing system.
Take care to prevent fluids from seeping into the printing system.
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2.5 Warning and Information signs
The following signs are affixed inside the printing system at potential danger points:
Sign
Meaning
Warning: Live electric parts
There are live electric parts behind protective covers bearing this sign.
These protective covers may only be removed by authorized Océ service personnel.
Warning: Rotating parts
Parts of the body (particularly fingers), unprotected long hair or loosely
hanging items of clothing and jewelry (e. g. ties, necklaces, belt ends...)
can be crushed, trapped or pulled into the printing system by the rotating mechanism in these areas.
Warning: Hot components
In order to prevent burns, you must observe the cooling periods and
other directives specified in the documentation for all work in these areas.
Observe documentation
For all work in this area, you must observe the relevant instructions in
the documentation.
The PC drum is light-sensitive
Store the PC drum away from direct exposure to light and sunlight.
Wear gloves
Always wear the provided gloves when working with the photoconductor drum.
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Sign
Meaning
Do not touch the photoconductor drum surface.
When working with the photoconductor drum, never touch its surface.
Only touch the PC drum on the inside.
When working with the photoconductor drum, only hold it on the inside.
Disposal
The symbol "the crossed-out wheeled bin" indicates that at the end of
life of the equipment separate collection is required in the EU Member
States. The black bar specifies that the appliance is put on the market
after 13 August 2005.
Reference: Directive/2002/96/EC.
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2.6 Accident and damage prevention
2.6 Accident and damage prevention
2.6.1 Personal Representations >>> page 31
2.6.2 Operation >>> page 32
2.6.3 Assembly and installation >>> page 35
2.6.4 Transport >>> page 36
2.6.5 Repairs >>> page 36
2.6.6 Fire >>> page 36
2.6.7 Disposal >>> page 36
2.6.1 Personal Representations
Agent
An agent is any individual or legal entity (corporate body) that uses or commissions the use
of the printing system.
Operator
An operator is a person who has been instructed or commissioned by the agent to operate
the printing system.
• The requirements for operators are: They are familiar with the contents of the documentation.
• They are aware of the potential dangers of improper handling of the printing system.
• They have been informed about necessary safety installations, safety precautions and
operating conditions.
• They have been instructed or commissioned by the agent to operate the printing system.
Key operator
The Key Operator is an operator to whom the agent has assigned the additional duty of user
management (e. g. allocation of user rights and passwords). The Key Operator can also
display or hide menus for the different operators and accordingly adapt the menu structure
to the respective requirements.
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2.6.2 Operation
Service
Service staff are specialized Océ personnel who carry out all work that operators do not
have the permission to, on and with the printing system. (e. g., any work on the power circuits in the printing system).
2.6.2 Operation
Observe the following instructions when operating the printing system:
2.6.2.1 Operator >>> page 32
2.6.2.2 Safety covers >>> page 33
2.6.2.3 Cleaning >>> page 33
2.6.2.4 Foreign bodies, noises >>> page 33
2.6.2.5 Cooling, heat, emissions >>> page 34
2.6.2.6 Consumables and expendables >>> page 34
2.6.2.7 Optical wave guide >>> page 34
2.6.2.8 Laser >>> page 35
2.6.2.9 Remote control via LAN >>> page 35
2.6.2.1 Operator
• Only operators, key operators and service personnel may operate the printing system.
• The printing system must not be operated by persons under the influence of alcohol or
drugs, or by persons taking certain types of medication, such as psychotropic drugs.
• Before operating the printing system, carefully read through the documentation. If you do
not understand something in the documentation, please ask (e.g. ask service).
• Observe all warning and information signs both on and in the printing system (see section
2.5 Warning and Information signs, page 29).
• In case of emergency, immediately power off the printing system by the main circuit
breaker (location of the main circuit breaker ). In the event of damage to the housing, power cable or operating elements, or penetration of fluids or foreign bodies, call the appropriate service representative.
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2.6.2.2 Safety covers
• Do not work with unprotected long hair or wear loosely hanging items of clothing (e. g.
ties, sleeves, scarves et. c.), or jewelry such as necklaces, bracelets and rings, since
these can catch in the drive mechanisms or moving parts of the printing system and
cause injury.
2.6.2.2 Safety covers
• Do not attempt to remove safety covers yourself; do not manipulate safety equipment
such as the switches monitoring the safety covers, fuses etc., and do not perform any
work not intended to be performed by operators. Such action can cause accidents and
may also damage the printing system.
• Safe operation of the printing system is guaranteed only when the outer paneling is fully
mounted. Only properly and fully affixed housing ensures:
– Protection from electrical shocks
– Protection against injury from mechanical parts, e. g. cuts, drawing in, crushing
– Protection against the spread of fire
– Sufficient cooling of the printing system.
• Keep all doors, trims, flaps and covers closed while the printing system is in operation.
This ensures that limit values for radio interference suppression are not exceeded. Noise
emission is also minimized.
2.6.2.3 Cleaning
• Observe the instructions in section 6 Cleaning the printing system for cleaning the printing
system.
• For vacuuming, an industrial vacuum cleaner with grounded suction device, rubber nozzle and a filter insert for fine dustmust be used. When vacuuming large quantities of toner
spill (e. g. 1 bottle), an explosion-proof industrial vacuum cleaner must be used because
there can be a high build-up of static charge when draining toner spill.
• Only use the recommended cleaning agents and equipment (see section Cleaning materials and equipment, page 365).
2.6.2.4 Foreign bodies, noises
• Make sure that no objects (e. g. jewelry chains, paper clips, coins etc.) or liquids get into
the interior of the printing system, since this may result in electric shocks or short circuits.
Do not place objects on the printing system, and especially do not place containers with
fluid, such as drinking bottles, glasses, cups or vases on top of or in the immediate vicinity
of the printing system.
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2.6.2.5 Cooling, heat, emissions
• Should the printing system emit any unusual or noticeable noises or smells, power down
the printing system and contact your service engineer.
2.6.2.5 Cooling, heat, emissions
• Do not obstruct the cooling ducts, since this may result in overheating or combustion
while the device is in operation.
• Make sure there is an adequate supply of fresh air and cooling air to the room in which
the printing system is located (see section Technical data, page 367).
• Do not obstruct the operating and service clearance areas in any way (see section 2.3
Operating and service clearance areas, page 27).
• During print operation the fuser station in the printing system is very hot (up to approx.
230° C / 446° F).Always observe the cooling off periods before beginning work in the area
of the fuser station and observe the relevant safety directives in this documentation to
avoid burns.
2.6.2.6 Consumables and expendables
• Observe the safety directives given in the manual for:
– toner
– Developer
– Fine filter
– Fuser oil
– PC drum
– Cleaning agents
• Keep all consumables for the printing system out of the reach of children. Store consumables away from containers used for food and drink.
2.6.2.7 Optical wave guide
• If the printing system has a connection for optical wave guides:
Never look directly into a glass fiber cable or glass fiber cable connection. The laser
beams in fiber optic devices can injure your eyes.
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2.6.2.8 Laser
2.6.2.8 Laser
• If the printing system contains a laser:
Never look directly into a laser beam or laser optics. Never move a tool near the laser
beam so that you do not unintentionally divert the laser beam.
The laser beams in fiber optic devices can injure your eyes.
2.6.2.9 Remote control via LAN
• If you operate the printing system from a remote operator panel:
The access ticket ensures that only one user at a time can access the printing system
(see section 4.3.2.1 Logging on as user and requesting the access ticket, page 85).
2.6.3 Assembly and installation
Observe the following instructions when assembling and installing the printing system:
• The printing system may only be assembled and installed by service personnel.
• The printing system must have a dedicated electrical connection or type B plug connection (complying with VDE directives, EN 60950).
• Do not route the lines and cables in such a way that they can be stepped on or tripped
over.
• A ventilating flue without a smoke detector should be installed above the fuser module.
In very rare cases, paper jammed in the fuser module could be damaged by the infrared
fusing to the extent that smoke escapes. However, even in this case there is no danger
of fire because the affected component is immediately isolated from the remaining print
system by sealed bulkheads. This bulkhead shielding is part of a proven safety concept
and does not effect the availability of the print system after the jammed paper has been
removed.
• All printing system accessories and options must comply with statutory regulations and
directives for safety, radio interference suppression, telecommunications terminal devices, as well as with the specifications published by Océ Printing Systems GmbH.
• The installation of other accessories may constitute a violation of these requirements and
directives, and may also damage the printing system.
• Consult service personnel for details on which accessories and options are permitted for
the printing system.
• With the exception of optical wave guide connections, all data, signaling, process and
control lines and holding wires mapping the printing system with other devices must be
properly grounded.
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2.6.4 Transport
• Data transmission lines should neither be connected nor disconnected during electrical
storms.
2.6.4 Transport
The printing system may only be transported by service personnel or authorized transport
companies.
2.6.5 Repairs
Repairs to the device must only be carried out by service personnel. Access to locked areas
and areas which can only be opened with special tools is reserved for service personnel.
Opening the device without authorization and improperly effected repairs may put operators
at considerable risk.
The access ticket used by the service technician ensures that the printing system cannot
be used via a LAN from a remote operator panel during repair work.
2.6.6 Fire
Observe the following instructions:
• Fire in the printing system can cause toxic gaseous emissions.
• Selfcontained breathing apparatus must be worn when fighting the fire. Instructions to this
effect should be deposited at the fire alarm center and with the local fire-fighting force.
• Fire can cause toxic arsenic gas to develop on the photoconductor drum.
• Exercise special caution if a fire breaks out where a number of photoconductor drums are
stored.
2.6.7 Disposal
Océ operates a system by which used parts and consumables can be returned for environmentally sound disposal.
• Collect all parts and consumables that are to be returned for disposal. These will be
picked up by Océ Printing Systems GmbH or a commissioned shipping company or a
contracted disposal company and then recycled or disposed of appropriately.
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2.7 Safety regulations and standards
• Points to observe when disposing of a photoconductor drum:
– Before touching the drum, always put on the gloves provided with the drum.
– Should the photosensitive coating on the drum flake off, carefully collect the flakes or
fragments of coating.
– Store the photoconductor drum and any flakes of coating in the original drum packaging.
– The drums and coating are hazardous waste and require special disposal. Keep the
original carton with the photoconductor drum and flakes of coating for collection by service or the contracted shipping company. Keep the carton out of the reach of children.
– Wash your hands afterwards
2.7 Safety regulations and standards
The printing system complies with the relevant safety requirements for information technology equipment. It meets the following national and international product standards and regulations:
• VDE 0805/11.93 / VDE GS mark
• TRGS 402/ TRGS 100
• IEC 60950
• EN 60950
• UL 60950
• CSA Standard C22.2 No. 60950
• EN 55022 / class A (Europe)
• EN 55024
• FCC Part 15 Subpart B Class A (USA)
• C108.8 M1983 Class A (Canada)
Further information:
2.7.1 CE Mark >>> page 38
2.7.2 Accident prevention regulations for the replacement cart for developer stations (optional) >>> page 38
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2.7.1 CE Mark
2.7.1 CE Mark
The printing system fulfills the requirements of the EC directives 89/336/EWG, "Electromagnetic Compatibility" and 73/23/EWG "Low Voltage Directive".
The CE Mark indicates that the printing system complies with these EC directives.
The replacement cart for developer stations (optional) is also CE certified. All other devices
that are connected to the printing system must also comply with the requirements set forth
in the relevant EC directives.
The printing system is a Class A product (EN 55022). This product may cause radio interference in a domestic environment. In this case, the agent may be required to take appropriate measures to correct the interference at his or her own expense.
The printing system can cause the power supply to fluctuate if the power network is not in
order. According to EN 61000-3-11, the printing system should only be used on premises
that have a network with a continuous current-carrying capacity of 100 A per phase or are
supplied by a distribution network of 400/230 V.
The agent must ensure that the printing system is operated in a power supply network that
meets these requirements. If necessary, consult the power company to ensure that the continuous current-carrying capacity of the power system at the connection point to the public
power grid is sufficient to connect the device.
2.7.2 Accident prevention regulations for the replacement cart for developer
stations (optional)
The replacement cart must be inspected annually by a technical expert as per BGV D8
"Winches, Lifting and Pulling Devices". The technical inspection includes the following services:
• Completeness, suitability and effectivity of the security mechanisms (e.g. rebound
guards, holdbacks, braking mechanisms, auxiliary brakes, winders, equipment for locking
the load shaft, overloading guards, emergency stopping equipment).
• Condition of device, supports, castors, equipment and frame.
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2.7.2 Accident prevention regulations for the replacement cart for developer stations (optional)
Records must be kept of the results of device inspections as per §23. Proof of these inspections as per § 23 par. 1 and 2 can be provided e. g. by entering the inspection results in an
inspection log, by maintaining a file index or by affixing a test badge (giving inspection date
and inspection office).
Requirement for affixing the test badge: The device has no safety defects.
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2.7.2 Accident prevention regulations for the replacement cart for developer stations (optional)
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3 Description of the printing system
3 Description of the printing system
3.1 Overview
This section presents the printing system structure graphically. The operating elements are
also described. You will also find information on paper types, paper handling and toner
bottle identification.
3.2 Device overview >>> page 41
3.3 Operating elements >>> page 50
3.4 Paper specifications >>> page 55
3.5 Paper feed options >>> page 57
3.2 Device overview
This section describes all the assemblies that are relevant to the operator.
3.2.1 Doors and covers >>> page 42
3.2.2 Internal view >>> page 45
3.2.3 Toner bottle identification >>> page 48
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41
3.2.1 Doors and covers
Front view
Side door of fuser station
Front door of fuser station
Left door
42
Right door
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Left door
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Cover hood
Right door
43
Rear view
Left door
Right door
Center door
44
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3.2.2 Internal view
3.2.2 Internal view
Front side
1
2
3
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4
19
5
6
18 17
7
8 9 10 11
16 15 14
12
13
45
3.2.2 Internal view
1
2
3
4
5
6
7
8
9
10
46
side door of fuser station
Stacker operator panel
Fuser station
Paper transporter
Cover hood
Transfer corotron cartridge
Photoconductor drum
Discharge corotron cartridge
Cleaning brush
11
12
13
14
15
16
17
18
19
20
Operator panel on paper transporter
Touchscreen operator panel
Floppy disk drive
Charge corotron cartridges
Front right door
Developer station
Front left door
Rocker
Stacker top
Stacker tray
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3.2.2 Internal view
Rear
1
10
1
2
3
4
5
6
7
8
9
10
2
9
8 7
3
4
5
6
Back left door
Fuser oil container
Back center door
Fuser station
Back right door
Container for toner supply bottle
Container for fine filter
Toner dust indicator
Container for waste toner bottle
Main circuit breaker
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3.2.3 Toner bottle identification
Toner bottle identification ensures that the toner bottle and toner box are assigned correctly
and unambiguously to the developer station. A plausibility check also prevents incorrect
settings on the developer station.
For this purpose, each toner bottle is equipped with a transponder for toner identification.
Transponder data is read by a reader and this information is analyzed by the printing
system.
3
1
4
2
1 Toner bottle
2 Transponder
3 Reader
4 Toner bottle holder
When a toner bottle with the correct toner type is identified, toner is sucked from the toner
bottle into the developer station toner boxes.
To prevent soiling of the developer stations and damage to the printing system, the printing
process is paused at print start, if:
• a toner bottle with an incorrect toner type is identified, or
• the toner bottle cannot be identified at all (because either no toner bottle is inserted or the
transponder on the toner bottle is faulty or not missing, or the reader is faulty).
Important
In both cases, a query is displayed on the operator panel asking whether printing
should continue regardless. If this query is confirmed, toner continues to be sucked
from the toner bottle into the developer station toner box. Soiling of the developer
stations and damage to the printing system cannot be ruled out however.
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The most important toner data and the current fill level can be found in the operator panel
in menu <Replace consumables> <Toner bottle identification>, e. g.:
Display
Description
Toner
Displays the ID of the toner used.
The message "unknown" indicates that the toner bottle is not
equipped with a transponder.
Fill level
Displays whether there is still toner in the toner bottle.
Feed counter
Displays the current number of feed cycles from the toner bottle.
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3.3 Operating elements
3.3 Operating elements
3.3.1 Operator panel on paper transporter >>> page 50
3.3.2 Stacker operator panel >>> page 51
3.3.1 Operator panel on paper transporter
This operator panel can be accessed by opening the printing system cover hood. It has
three keys for moving the paper web.
Key
Function
EJECT
moves the paper web at print speed while the key is pressed.
The paper web is not printed.
Requirement:
• This function can only be executed in "Stop" status.
ADVF
(ADVance Forward)
moves the paper slowly forwards while the key is being pressed. The paper
speed increases the longer you press the button.
Requirement:
ADVR
(ADVance Reverse)
moves the paper slowly backwards while the key is being pressed. The paper
speed increases the longer you press the button. The backwards movement
is restricted to a maximum of five steps.
Requirement:
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3.3.2 Stacker operator panel
The stacker is only available as an option for the printing system.
1
2
1 Stacker operator panel
2 Stacker
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Stacker operator panel
9
10
1
2
11
3
4
12
5
6
7
8
Pos. Key
Function
1
Switches the printing system from "Stop" or "Error" modes to ready
mode.
If no error condition is present, the green indicator lamp lights up.
READY
Requirements:
• No errors present
• Controller and system control are ready
2
EJECT
moves the paper web at print speed while the key is pressed.
Depending on how long this key is pressed, single or several pages
can be advanced.
The yellow NPRO key light and the red STOP key light come on during
this time. The paper path always stops at the beginning of the paper
depending on the selected form length.
The paper web is not printed. Pages already printed are fused.
Requirement:
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Pos. Key
Function
3
switches on the tension rollers in the stacker top. Pressing the key
again deactivates them.
After a period of 10 seconds, the tension rollers are automatically
powered down (not while paper is being inserted).
This key has no function during the preparation phase of the printing
system.
Requirement:
4
completely lowers the stacker tray slide and deactivates it. This is
necessary when stacking very short forms.
The indicator light above lights up.
Pressing the key again - and every new paper insertion - reactivates
the stacker tray slide, which improves stacker behavior even for large
stack heights. The associated indicator lamp goes out.
5
6
Raises and/or lowers the stacker top.
Pressing the key again before the end position is reached stops the
movement.
7
C-EJECT
Pressing this key will carry out an EJECT operation for twin and/or
triplex operation.
8
STOP
switches the printing system to the "Stop" status
or
cancels current function
The orange indicator light above the key lights up and the green
READY indicator light goes out. "Not ready" is displayed in the basic
menu.
Before the printing system stops, the pages prepared on the PC drum
are transferred to the paper. The paper stops at the start of a page.
Characters on the paper between paper transporter and fuser station
are not yet fused.
The printing system is made operational again by pressing the
READY key.
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LED display
Pos.
Indicator lamp
Function
9
READY
This green indicator lamp lights up if no error condition is present
when the READY key is pressed.
10
EJECT
The yellow indicator lamp lights up while the paper is being advanced
after pressing the EJECT or NPRO keys.
11
12
54
The indicator lamp under this icon lights up after the key for lowering
or raising the stacker tray slide in the stacker tray is pressed.
STOP
The orange indicator lamp lights up after pressing the STOP key.
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3.4 Paper specifications
3.4 Paper specifications
Note
When using continuous rollpaper, observe the operating instructions for the paper preand post-processing devices.
3.4.1 General information >>> page 55
3.4.2 Paper types >>> page 55
3.4.3 Paper handling >>> page 56
3.4.1 General information
To ensure maximum system availability, the paper must comply with the paper
specifications and be stored in an environment with suitable ambient conditions.
Non-compliance with the paper specifications can cause damage to the printing system and
may also result in the release of substances from the paper which can contaminate the
environment or have a detrimental effect on health. Océ Printing Systems GmbH accepts
no liability for such damages.
The printing system is designed to process a wide range of paper types. However, the
operational properties of the printing system and the print quality also depend on factors
such as:
• Paper quality
• Grammage
• Moisture content
• Dimensional stability
• Smoothness, etc.
3.4.2 Paper types
All media that comply with the requirements of the electrophotographic printing method can
be used in all specified formats and paper weights.
Using other paper qualities may result in reduced operational results, lower availability and
possibly also higher usage of consumables and expendables.
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3.4.3 Paper handling
3.4.3 Paper handling
The climate (temperature and relative humidity) in the storeroom or processing room is of
major importance in ensuring optimum paper processing. Unsuitable conditions can, for
example, give the paper an excessive curl, make it bumpy, or alter its electrical resistance.
The paper should be transported and stored in a suitable manner.
In order not to impair the quality of the supplied paper, observe the following:
• Store the paper in the supplied packaging until use.
• Do not store paper on the floor or next to walls, or in the vicinity of water pipes, radiators,
ventilators, windows (sunlight) etc.
• Do not store paper in rooms in which the ambient conditions are subject to constant
change.
• Before you use the paper, store it (in its packaging) near the printing system for a few
days if possible, or at least for 24 hours.
• Do not unpack more paper than you need.
• Always store open packs on the top of your supply stacks, and use open packs first. If you
have to store open packs over a longer period of time, cover the paper with protective film.
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3.5 Paper feed options
1 Photoconductor drum
2 LED print head
3 External paper feed
4 Paper feed from behind
5 Internal input tray
6 Paper feed from the front
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4 Operator panel
4 Operator panel
4.1 Overview
This section describes the individual areas of the operator panel with the most important
icons and buttons. You will also find out how to navigate through the menus, set
parameters, and start and end the replacement of consumables and expendables.
4.2 Operator panel description >>> page 60
4.3 Using the operator panel >>> page 80
Note
Detailed information on all menus and operating elements is also available directly in
the operator panel via the context-sensitive Direct Help. The context-sensitive Direct
Help can be called up by selecting the relevant menu or operating element and then
pressing the F1 key.
If necessary, all the requirements for setting the respective parameters are also listed
in the context-sensitive Direct Help. Specified standard settings and values are
denoted in bold.
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4.2 Operator panel description
4.2 Operator panel description
The operator panel is divided into the following areas:
1
2
3
1 see section 4.2.1 Toolbar, page 61
2 see section 4.2.2 Menu tree, page 71
3 see section 4.2.3 Menu display, page 79
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4.2.1 Toolbar
4.2.1 Toolbar
The toolbar can be used to access important functions in the printing system quickly and to
switch directly to frequently used menus.
1
2
3
1 see section 4.2.1.1 Buttons and displays in the left-hand area, page 62
2 see section 4.2.1.2 Center area buttons and displays, page 64
3 see section 4.2.1.3 Frame toolbar, page 69
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4.2.1.1 Buttons and displays in the left-hand area
Note
The following buttons can be operated both with the mouse and from the touchscreen.
Button
Function
switches the printing system back from "Stop" or "Error" status to
operational status.
Requirements:
• No errors present
• Controller and system control are ready
• switches the printing system to the "Stop" status
or
cancels current function
Non Process Run Out
transports the last printed pages out of the printing system.
The printed pages are fused.
Requirement:
Display
Function
Indicates that print data has been transferred from the host to a
printing system.
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Display
Function
Standard display (no current print data from the host).
Indicates that the controller is performing a restart.
If this message is displayed, print data transfer from the host
must be repeated as it cannot be guaranteed that the last pages
were correctly transferred and fused before the error occurred.
Standard display (no controller restart).
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4.2.1.2 Center area buttons and displays
The current printer status is displayed in the center area of the toolbar. The individual
displays have different background colors depending on the printer status:
• Green: the printer is printing or is ready to print
• Red: error
• Gray: all other printer states
The most important status displays are described below:
Display
Function
The printing system is ready to print, there are no
error messages.
Normal print operation.
The printing system is switching from "Stop"
status to “Ready” status.
An error message is displayed. The error must be corrected, otherwise printing cannot
continue.
All current messages are also displayed in the <Errors and warnings> menu (see section
8.2 Processing messages on the operator panel, page 338).
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Display
Function
The printing system is switching to "Stop" status.
The printing system is being initialized and is not
yet ready for printing.
The printing system is stopping to clean the
corotrons.
The printing system is being prepared for power
off. A shut-down setup is being written, all
components are being exited.
A setup is being loaded or saved.
Consumable replacement is being carried out.
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Display
Function
The printing system is in "Stop" status.
The following icon is displayed when a message
from the data stream has also been transferred:
The complete message is displayed on the "Job
Preparation" tab in the <Setup> menu.
The printing system is being prepared for restart
and will then be rebooted.
The twin printing system is in the "Stop" status.
Printing is interrupted because pre/post processing has stopped. The printing process will
continue when pre/post processing is ready.
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Button
Function
Switches to the <Emulations> menu.
The following buttons are available here under
"Job control":
Cancels the current print job.
The data in the page buffer is erased.
Requirement: The printing system is in "Stop"
status.
Only in PCL mode and only if the printing system
is in "Not ready" status:
Cancels the current print job. The data in the
page buffer is still printed out.
Only in I-Mode:
deletes the existing data in the printing system.
Performs a test print with the entered number of
pages.
Switches to the <Channels> menu.
The following buttons are available here:
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Button
Function
Activates the channel.
The clutch icon is closed.
Deactivates the channel.
The clutch icon is opened.
During the time needed to activate/deactivate a
channel, the clutch icon is shown in yellow.
Flashes when there is an error message.
Flashes when there is a warning.
Flashes when there is information.
When there is no error message, warning or
information, this button is hidden.
Clicking this button switches to the <Errors and
warnings> menu (see section 8.2 Processing
messages on the operator panel, page 338).
Indicates that remote access is activated. This
allows the service center to perform a remote
diagnosis during printer operation.
The button appears only when a remote
diagnosis has been arranged. Clicking the
button deactivates remote access directly
without having to go through the menu.
Also indicates that remote access is activated.
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4.2.1.3 Frame toolbar
Button
Function
Indicates that remote access is not activated.
Clicking the button activates remote access
directly without having to go through the menu.
Switches to the <Consumables counter> menu.
This menu displays the current counter values
and the respective limit values for all
consumables and expendables in the printing
system.
Switches to the <Service ticket> menu.
This menu displays all the data required to notify
the relevant service center.
On the right is the higher-level frame toolbar for the complete printing system. You can use
these buttons to quickly access higher-level functions in the printing system and to switch
directly to frequently-used menus.
Button
Function
Switches to the <User profile> menu.
The language of the operator panel can be changed in this menu.
Indicates that the presently logged-on user possesses the access ticket.
Clicking releases the access ticket directly without going through the
menu.
Indicates that the access ticket is released for other other users.
Clicking requests the access ticket directly without going through the
menu.
Opens Help.
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Button
Function
Switches to the <Change user> menu.
Users can be logged on and off in this menu.
Displays the user currently logged on.
Powers down the printing system if the print is confirmed.
This button can be operated both with the mouse and from the
touchscreen.
Switches from any sub-menu directly to the main menu of the printing
system or the UP3I manager.
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4.2.2 Menu tree
4.2.2 Menu tree
All the menus can be accessed via the menu tree.
The menus are structured into main groups, e. g.:
• [00] <General>
You can define the user settings valid for the entire printing system in these menus.
• [02] <VarioStream>
You can set the relevant parameters for the "VarioStream" printing system in these
menus.
• [FF] <Paper Path Manager>
In these menus you can get an overview of all UP3I-capable devices of the printing
system.
• Devices for post-print processing
The numbers before the main groups are required to identify the devices in the printing
system.
Clicking the switches in the menu tree lets you show or hide other menu levels, e. g.:
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4.2.2 Menu tree
You can switch directly to the main menu from any menu. Click the following button in the
toolbar for this purpose:
Note
The menus displayed in the menu tree depend on the respective authorizations for the
individual user categories.
This documentation describes all menu options set up as default for the user
categories "Operator" and "Key Operator".
4.2.2.1 Menus <General> >>> page 73
4.2.2.2 Menus<VarioStream> >>> page 74
4.2.2.3 Menus <Paper Path Manager> >>> page 78
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4.2.2.1 Menus <General>
4.2.2.1 Menus <General>
Note
Menus that can only be opened by the user "Key operator" as standard are shown in
italics in the table.
Menu
Description
General
The sub-menus contain global settings for users,
access tickets and screen cleaning for the entire
printing system
User management
The sub-menus contain the user settings relating to
the Key Operator
Add user
Add new users or user templates
Delete user
Delete users or user templates
Edit user
Settings for:
Password / authorization level
User rights (for menus / for elements)
User profile (language)
User
The sub-menus contain the user settings relating to
the operator
Change user
Log a user on or off
User profile
Select the operator panel language
Access ticket
Request or release the access ticket
Network management
Overview of all computers with access to the printing
system
Tools
Enable screen cleaning during printing
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4.2.2.2 Menus<VarioStream>
Menu
Description
<VarioStream>
Displays basic information on the printing
system:
• Number of all 12" pages previously printed in
user operation.
• Setup currently loaded
• Current print job
• Name and serial number of the printing system
• Available emulations
The sub-menus contain all settings and displays
relating to the "VarioStream 7000" printing
system.
<Displays>
The sub-menus contain displays on current error
and warning messages and various counters on
the printing system
<Errors and warnings>
Displays the current error and warning
messages and information
<General counters>
Displays page counter, warm-up time, user
counters and toner types
<Consumables counter>
Displays the current counter values and the
relevant limit values for all consumables and
expendables of the printing system
<Consumables history>
Displays all replacement procedures for all
replaced consumables/expendables, each with
time and counter reading
<Configuration>
<Paper>
The sub-menus contain the parameters for
setting the printing system
The sub-menus contain the parameters for the
paper webs to be printed
<Dimensions>
Enter and display paper parameters
<Properties>
Enter and display paper properties
<Shift>
Enter and display offset parameters
<Marks>
Enter and display mark parameters
<Calibrate mark sensor>
Procedure for setting up mark sensors
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Menu
<Printing system>
Description
The sub-menus contain specific parameters for
the printing system
<Speed>
Select printer speed
<Paper path>
Settings for paper brakes, automatic paper
ejection and paper end
<Stacker>
Settings for stacker properties
<Operating mode>
Select operating mode
<System functions>
Settings for system functions
<Conversion>
Select configuration for the printing system
<Print parameters>
The sub-menus contain specific parameters for
the printing system
<Fusing quality>
Settings for wrapping, fusing temperature and
oiling
<Print quality>
Contrast setting
<Color management>
Settings for colors in the printing system
<Emulations>
Displays emulations, buttons for job control,
restarting, and PCL settings
<General>
Select and enter general cross-emulation
settings
<Color>
(optional)
Settings for background printing for color printing
<Cut sheet Emulation>
Set and display parameters for printing single
sheets
<SNMP configuration>
SNMP (= Simple Network Management
Protocol) is a network protocol that is used to
manage TCP/IP networks. External programs
can access the PrinterMIB via SNMP
<I-Mode>
The sub-menus contain the parameters for IMode
<Properties>
Settings for font capture, data resolution and
logical page extension
<Continuous feed>
Settings for specific parameters for continuous
printing in I-Mode
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Menu
Description
<Standard resources>
Select and display standard resources for IMode
<Resource management>
Install new resources or
delete existing resources
<PCL mode>
The sub-menus contain the parameters for PCL
mode
<Properties>
Settings for job separation, alignment, print
mode, number of copies and lines per forms
overlay
<Continuous feed>
Settings for specific parameters for continuous
printing in PCL mode
<Standard resources>
Select and enter standard resources for PCL
mode
<Resource management>
Install new resources or
delete existing resources
<C/E mode>
The sub-menus contain the parameters for C/E
mode
<Properties>
Set general properties for C/E mode, specific
parameters for the EFO values, for 2-up and
print orientation
<Channel extensions>
Settings for specific parameters for channel
extensions
<Channels>
Displays the current channel settings and
settings for channel control
<Channel A / B / C>
Select and enter parameters for channel A
<Channel A / B / C>
Select and enter parameters for channel B
<Channel A / B / C>
Select and enter parameters for channel C
<Special functions>
The sub-menus contain special parameters for
the printing system
<Clean corotrons>
Cleans all corotrons in the printing system
<Clean LED print head>
Cleans the LED print head
<Operator trace>
Write an error log
<Service ticket>
Display all data required to notify the service
center
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Menu
<Remote diagnostics>
<Setup>
Description
Activate or deactivate remote access by the
service
Display and edit the globally valid print job
setups
<Setup channel A / B / C>
Display and edit setups for channel A
Display and edit setups for channel B
Display and edit setups for channel C
<Replace consumables>
The sub-menus contain the procedures for
replacing consumables and expendables
<Replace active filter>
Procedure for replacing the active filter
<Replace pressure roller>
Procedure for replacing the pressure roller.
<Replace corotrons>
Procedure for replacing the transfer, charge and
discharge corotrons
<Replace developer>
Procedure for draining or filling the developer in
the developer station
<Fill developer>
Procedure for filling the developer in the
developer station
<Replace heater>
Procedure for replacing the heater
<Replace fine filter>
Procedure for replacing the fine filter
<Replace fuser oil bottle>
Procedure for replacing the fuser oil bottle.
<Replace fuser roller>
Procedure for replacing the fuser roller
<Replace photoconductor drum>
Procedure for replacing the photoconductor
drum
<Run in photoconductor drum>
Procedure for inserting the photoconductor
drum
<Replace cleaning brush>
Procedure for replacing the cleaning brush
<Replace cleaning belt>
Procedure for replacing the cleaning belt
<Replace toner bottle>
Procedure for replacing the toner bottle
<Fill toner box>
Procedure for filling the toner box
<Replace waste toner bottle>
Procedure for replacing the waste toner bottle
<Toner bottle identification>
Displays information on the toner used
<Replace transfer roller>
Procedure for replacing the transfer roller
<Replace transfer foil>
Procedure for replacing the transfer foil
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4.2.2.3 Menus <Paper Path Manager>
4.2.2.3 Menus <Paper Path Manager>
Note
You can find information on the Paper Path Manager in the printing system operator
panel in Help.
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4.2.3 Menu display
4.2.3 Menu display
This area shows the menu selected in the menu tree. You can select or set all parameters
required to operate the printing system here.
Note
Detailed information on all menus and operating elements is also available directly in
the operator panel via the context-sensitive Direct Help.
The context-sensitive Direct Help can be called up by selecting the relevant menu or
operating element and then pressing the F1 key.
If necessary, all the requirements for setting the respective parameters are also listed
in the context-sensitive Direct Help. Specified standard settings and values are
denoted in bold.
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4.3 Using the operator panel
4.3 Using the operator panel
4.3.1 Managing user settings (key operator) >>> page 81
4.3.2 Managing user settings (operator) >>> page 84
4.3.3 Setting parameters >>> page 87
4.3.4 Starting and completing the replacement of consumables and expendables >>> page
90
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4.3.1 Managing user settings (key operator)
4.3.1 Managing user settings (key operator)
As a key operator, you can normally make the following user settings:
4.3.1.1 Adding users >>> page 81
4.3.1.2 Deleting users >>> page 82
4.3.1.3 Editing users >>> page 82
Note
A logged-on user can only create, delete or edit users who have a lower authorization
level. Users with the same or a higher authorization level are not listed in the selection
lists.
4.3.1.1 Adding users
Proceed as follows:
1.
Click the <General> <User management> <Add user> menu.
2.
Select user:
• If an entire user group is to be added:
select the entry "Template" under "Type"
enter a name for the new user group under "Name."
• If a specific user is to be added:
select the entry "User" under "Type"
enter a name for the new user under "Name."
3.
Click on the following button:
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4.3.1.2 Deleting users
4.3.1.2 Deleting users
Proceed as follows:
1.
Click the <General> <User management> <Delete user> menu.
2.
Select user:
• If a whole user group is to be deleted:
select the desired template under "Name."
• If a specific user is to be deleted:
select the desired user under "Name."
3.
4.3.1.3 Editing users
Note
As standard, three user groups are predefined: Operator, Key Operator and Service.
Any changes made to their associated user profiles will be reset when a new operator panel version is installed. However, changes to profiles of individually created users will be unaffected by the installation.
Proceed as follows:
82
1.
Click the <General> <User management> <Edit user> menu.
2.
Select user:
• If the settings for an entire User group are to be edited:
select the desired template under "Name."
• If the settings for a specific user are to be edited:
select the desired user under "Name."
3.
Setting passwords and authorization levels for users >>> page 83
Releasing menus and elements for users >>> page 83
Presetting language for users >>> page 84
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4.3.1.3 Editing users
Setting passwords and authorization levels for users
Proceed as follows:
1.
Click on the "General" tab.
2.
Enter the password and re-enter it identically under "Password confirmation".
The password may consist of any characters.
3.
Set authorization level.
Authorization levels can only be changed to one level below that of the person editing
the level.
Releasing menus and elements for users
Proceed as follows:
1.
Click on the "User Rights" tab.
2.
Under "Menus" activate the checkboxes for the menus which are to be displayed for
the user in the menu tree.
If a menu is not to be displayed, deactivate the respective checkbox. This also prevents the user from accessing all subordinate menus.
3.
Under "Elements" click the checkboxes in front of the control elements that are to be
editable for this user.
If an element is not to be editable:
deactivate the respective checkbox.
4.
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4.3.2 Managing user settings (operator)
Presetting language for users
Proceed as follows:
1.
Click on the "User Profile" tab.
2.
Select the desired language in the selection list.
3.
4.3.2 Managing user settings (operator)
As an operator, you can normally make the following user settings:
4.3.2.1 Logging on as user and requesting the access ticket >>> page 85
4.3.2.2 Changing password >>> page 86
4.3.2.3 Changing language >>> page 86
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4.3.2.1 Logging on as user and requesting the access ticket
4.3.2.1 Logging on as user and requesting the access ticket
To be able to set parameters on the operator panel, you must first log on as a user and then
request the access ticket.
The access ticket ensures that parameters are not set by different users at parallel operator
panels.
Note
If a user with a higher authorization level has already requested the access ticket, a
message will be displayed. From users with the same authorization level the access
ticket can be requested directly.
Proceed as follows:
1.
Click the <General> <User> <Change user> menu.
2.
Select the desired user in the selection list.
3.
Enter password.
4.
Only if several operator panels are connected to the printing system:
5.
Click on the <General> <Access ticket> menu.
6.
If the access ticket has already been requested, the button is deactivated.
Note
The access ticket can also be requested and released directly using the following buttons in the frame toolbar without going through the menu.
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4.3.2.2 Changing password
4.3.2.2 Changing password
Proceed as follows:
1.
Click the <General> <User> <User profile> menu.
2.
Click on the "Password" tab.
3.
Enter the old password and then enter the new password twice.
The password may consist of any characters.
4.
4.3.2.3 Changing language
Proceed as follows:
86
1.
Click the <General> <User> <User profile> menu.
2.
Click on the "User Profile" tab.
3.
Select the desired language in the “Language” selection list.
4.
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4.3.3 Setting parameters
4.3.3 Setting parameters
All parameters of the printing system can be set at the operator panel. The following
prerequisites must be given:
• The necessary rights are available. These rights are allocated by the respective "Key
Operator" in the <Edit user> menu (see section 4.3.1.3 Editing users, page 82).
• The access ticket for this operator panel is requested (see section 4.3.2.1 Logging on as
user and requesting the access ticket, page 85).
• The printing system is in "Stop" or "Error" status. When the printing system is running, the
parameters can only be checked but not reset.
The following steps must be carried out to set parameters:
4.3.3.1 Selecting settings and entering values >>> page 88
4.3.3.2 Apply or reset parameters >>> page 89
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4.3.3.1 Selecting settings and entering values
4.3.3.1 Selecting settings and entering values
You can select predefined settings and values through various operating elements, such as
selection lists, option fields, checkboxes, slide controls, etc.
You can also enter new values in input fields via the keyboard.
Example: Entering the paper length
Proceed as follows:
1.
Select unit for paper length
The first click opens the selection list, the second click
selects the unit.
2.
88
Select the number via the slide control, or enter it into
the input field with the keyboard.
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4.3.3.2 Apply or reset parameters
4.3.3.2 Apply or reset parameters
If you change parameters in a menu, you have to confirm these changes before switching
to another menu.
Button
Function
The parameters are applied.
The parameters are not applied; instead the previous parameters
are restored.
If you change to another menu without applying the changed parameters, the following
query is displayed:
Button
Function
The parameters are applied and the new menu opens.
The parameters are not applied; instead the previous parameters are
restored.
Then the new menu is opened.
The parameters are not applied.
The menu remains open.
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89
4.3.4 Starting and completing the replacement of consumables and expendables
The operator panel informs you about the current status of the printing system. Warning
and error messages indicate when consumables or expendables (= consumables/
expendables) have to be refilled or replaced.
You can also check the current counter status at any time in the <Consumables counter>
menu, e. g.:
Column
Description
Status
The usage period for this consumable/expendable is below the warning
value.
No action required.
The warning value for this consumable/expendable has been exceeded.
The consumable/expendable part should be replaced soon.
The accumulated value for this consumable/expendable has been
exceeded.
The consumable/expendable part must be replaced soon.
Counter
Abbreviation for the relevant consumable/expendable.
Counter value
Number of pages printed since the last replacement.
Unit
The values displayed refer to A4 pages or to 12" pages.
Warning value A warning message appears if this value is reached.
End value
An error message appears if this value is reached.
Every time a consumable or expendable part is replaced, individual working steps must be
carried out on the operator panel.
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Requirements:
• the user rights for replacing the developer are available
• the access ticket for this operator field is requested
• the printing system is in "Stop" or "Error" status, i.e. does not print
• no other change function is executed.
The following explains the procedure for starting and confirming the individual steps using
"Replace cleaning brush" as an example.
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Proceed as follows:
1.
Click on the <Replace consumables> <Replace cleaning brush> menu.
2.
A menu window is opened, which displays all the necessary steps, e. g.:
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Proceed as follows:
3.
Perform all the displayed steps in the given order.
Icons
The icons on the left-hand side show the type of the current step:
Answer a query at the operator panel.
Perform a mechanical adjustment of the printing system.
This step is carried out by the printing system without the operator's
involvement.
The icons on the right side indicate the progress:
This step is currently being executed.
The progress display is automatically moved forward for step types
and
.
The progress display is not automatically moved forward for step type
. To
display the details of the next step, you must switch to the next step by clicking
the mouse.
This step has not been performed yet and is still to be carried out.
This step was successfully completed.
This step was not completed successfully.
The steps are described in more depth under "Details".
Additional Help for the individual replacement procedures: see section 7 Replacing
consumables and expendables, page 225.
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Proceed as follows:
4.
Complete replacement procedure.
As a result, the following will occur automatically:
• the message on the operator panel is deleted
• the replacement of the consumable/expendable is documented in the
<Consumables history> menu
• the consumable counter is reset.
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5 Operating the printing system
5 Operating the printing system
5.1 Overview
This section explains how to power the printing system on and off and the procedure for
inserting, removing and replacing the paper web.
5.2 Powering on the printing system >>> page 96
5.3 After print stop, switch the printing system back to "Ready" >>> page 99
5.4 Inserting paper (pinfed) >>> page 100
5.5 Setting the external paper feed lever >>> page 120
5.6 Settings when changing paper (pinfed) >>> page 121
5.7 Removing the paper stack >>> page 131
5.8 Working with setups >>> page 133
5.10 Converting the printing system >>> page 162
5.12 Powering off the printing system >>> page 173
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5.2 Powering on the printing system
Note
If the optional High Temperature Kit is used, the external recooling system must be
powered on before powering on the printing system:
Proceed as follows:
1.
Turn the main circuit breaker on the
right narrow side upwards to Position I.
2.
Press the POWER ON button.
After pressing the POWER ON button,
wait until the booting information
appears on the operator panel.
During the boot phase, different
messages appear on the operator
panel in the basic menu.
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Proceed as follows:
3.
Only if an SRA boot error appears in
the operator panel or when rebooting
is required.
4.
The printing system is initialized (takes approx. 6 minutes). The printing system's
current status information is displayed on the operator panel.
5.
Activate the desired channel on the operator panel. To do this, click the following
button:
The <Channels> menu is displayed.
To activate the channel, click on the following button:
During the time needed for activation, the clutch icon is shown in yellow. An activated
channel is represented by the following icon:
6.
Insert paper web.
7.
Set up a print job.
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Proceed as follows:
8.
The printing system is in "Ready" status.
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5.3 After print stop, switch the printing system back to "Ready"
5.3 After print stop, switch the printing system back to "Ready"
A print stop may have the following causes:
• The controller has run out of data.
The printing system is in "Ready" status and continues printing automatically as soon as
print data is available again.
• The STOP key was pressed on the operator panel.
The printing system is in "Stop" status.
To switch the printing system back to "Ready":
Proceed as follows:
1.
Print operation continues without any impairment to print or fusing quality. The
temperature of the fuser station decreases in stages with longer standby times. For
this reason, the fuser station may first have to be reheated to its operating
temperature. Depending on the type of paper, this may take up to 30 seconds.
• The printing system was stopped by an error message.
Information on switching to ready after a stop caused by an error: see section 8.2.2
Continuing printing after errors have been corrected, page 341.
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5.4 Inserting paper (pinfed)
To insert paper, the printing system must be powered on, i.e. the main circuit breaker is in
position I and the POWER ON key is activated. The paper can be fed either via the internal
input tray or via the external central paper feed.
Proceed as follows:
1.
Lift up cover hood.
2.
Open the left and right door at the front of the printing system.
3.
Only if replacing the paper stack before paper end click on the following button:
4.
100
Cut the paper in the input tray in the
paper stack area.
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Proceed as follows:
5.
The cut paper web is placed in the stacker.
6.
Remove paper stack from the input tray.
7.
If the paper changes, perform the corresponding actions (see section 5.6 Settings
when changing paper (pinfed), page 121).
8.
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Only if changing the paper width:
Loosen the slide for setting the paper
width and set to the width of the paper
being used.
101
Proceed as follows:
9.
Only for paper feed via the internal
input tray:
Insert the new paper stack in the input
tray so that the paper points to the
right, i.e. the first paper fold is to the
left.
10. Push the paper stack and the carton tightly to the front feed edge.
11. Tear off any damaged first pages from the paper stack in such a way that the paper
start points to the right.
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Proceed as follows:
12.
Only for external paper feed:
Pull out the external paper feed lever
and turn to the right to the stop point.
13. Position the start of the paper web with the fold line to the front between the guide
washers.
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103
Proceed as follows:
104
14.
Only if the paper width has changed:
Move the right guide washer so that
the paper has some space to run
between the two guide washers.
15.
Guide the paper between the tension
rollers and push into the printing
system by hand.
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Proceed as follows:
16. Continue to push in paper by hand until a few pages are in the printing system.
If the paper jams, open the front left door and pull the paper into the printing system
by hand.
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5.4.1 Semi-automatic paper insertion
With some printing systems, the preheating saddle is not heated and does not have a cover.
The following diagrams illustrate the printing systems with heated preheating saddles and
covers.
Proceed as follows:
106
1.
Turn the handle to the left and push the
rocker downwards.
2.
Open the two upper tractor doors.
3.
Swivel the lever to the left.
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Proceed as follows:
4.
Open the two lower tractor doors.
5.
Guide the paper through the swing as
shown.
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107
Proceed as follows:
108
6.
Hold the left of the paper web by the
first fold and with the first and second
page folded up (i.e. with the first fold to
the right, the first page lies
underneath) push it into the paper
transporter until the fold lies in the area
of the upper tractors.
7.
Pull the paper web until the fold
reaches the mark above the front
tractor. At the same time, place the
paper web in the upper tractors so that
the pins protrude from the paper
tractor holes. Close the front tractor
door.
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Proceed as follows:
8.
9.
Only if changing the paper width:
Adjust the rear tractors with the turning
knob so that the pins are in the tractor
holes. The paper should not be tightly
tensioned.
Close the rear tractor door.
10.
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Swivel the rocker upwards. The paper
is now automatically advanced.
109
Proceed as follows:
11.
Only for printing systems with heated
preheating saddle:
When the front edge of the paper has
disappeared under the cover of the
preheating saddle, swivel the lever to
the right. The lower tractor doors are
now closed.
Only for printing systems without
heated preheating saddle:
When the front edge of the paper is in
front of the fuser station, swivel the
lever to the right. The lower tractor
doors are now closed.
12.
Pull out the paper feed lever by 40o
(= 4 stages), turn to the left and
release.
13. Check whether the lever has engaged in the gearing.
Important
The precise position of the lever can only be determined during printing (see section
5.5 Setting the external paper feed lever, page 120).
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Proceed as follows:
14. Press the EJECT key briefly. The paper is now automatically transported through the
fuser station to the stacker and placed there in the correct order.
An automatic cleaning phase is now performed. The message "Cleaning cycle
underway" is displayed in the operator panel.
15. Click on the following button:
The "Check paper position" message is displayed in the P mode in the operator
panel.
Important
In P mode, in order for printing to begin on the upper page at every job start, there
must be a positive fold (^) at the adjustment ruler marking.
16.
Adjust a fold perforation so that it lies
at the adjustment ruler marking that
corresponds to the paper format length
(fold length).
17. Click on the following button again:
When the message "Cleaning cycle underway" disappears, the printing system is
ready to print.
18. Close the doors on the front of the printing system.
19. Close cover hood.
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111
5.4.2 Manual paper insertion after a paper jam
Proceed as follows:
112
1.
Turn the knob to the left and push the
rocker downwards.
2.
Open the two upper tractor doors.
3.
Swivel the lever to the left.
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Proceed as follows:
4.
5.
Open the two lower tractor doors.
Lower the stacker top by pressing the
6.
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key.
preheating saddle:
Open cover above the preheating
saddle.
113
Proceed as follows:
114
7.
Cut paper in the input tray in the paper
stack area or at a negative (>) fold for
an external paper feed.
8.
Remove paper from the entire paper path, including jammed paper, from the stacker
and the fuser station.
9.
Guide the paper through the swing as
shown.
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Proceed as follows:
10.
Hold the paper to the left at the first fold
and with the first and second page
folded up (i.e. with the first fold to the
right, first page underneath) push it
into the paper transporter.
11.
Push the paper web through the paper
transporter until the paper web has left
the fuser station and the paper length
reaches the stacker floor.
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115
Proceed as follows:
116
12.
Insert the paper web in the upper
tractors in such a way that the pins
protrude from the paper tractor holes.
Close both tractor doors.
13.
Swivel the rocker upwards. The paper
is now automatically advanced.
14.
Swivel the lever to the right. The lower
tractor doors are now closed.
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Proceed as follows:
15.
Place the lever for the distance of the
tension rollers in the OFF position.
16.
Push the paper web through the
stacker top and place in stacker.
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117
Proceed as follows:
17.
Return the lever for the distance of the
tension rollers to the NORMAL
position.
18.
preheating saddle:
Close cover above the preheating
saddle.
19. An automatic cleaning phase is now performed. The message "Cleaning cycle
underway" is displayed in the operator panel.
20.
When the message "Cleaning cycle
underway" disappears, adjust a fold
perforation with the ADVF and ADVR
keys so that it lies at the adjustment
ruler marking that corresponds to the
paper format length (fold length).
Important
In P mode, in order for printing to begin on the upper page at every job start, there
must be a positive fold (^) at the adjustment ruler marking.
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Proceed as follows:
The "Check paper position" message is displayed in the P mode in the operator
panel.
22. Click on the following button again:
23. Close the doors on the front of the printing system.
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119
5.5 Setting the external paper feed lever
5.5 Setting the external paper feed lever
The optimum position of the external feed lever can only be determined during printing. The
deflection of the swing in the printing system indicates whether and how far the lever needs
to be turned to the left. The farther the swing is deflected, the farther the lever must be
turned to the left. The position of the lever is optimal when the swing is deflected at an angle
of 10o to 20o during printing.
In general, the following applies: For heavy papers, the lever must be turned farther to the
left than for light papers.
The following diagrams illustrate the relationship between the deflection of the swing and
the position of the lever:
Swing deflection
Lever position
The swing is deflected more than 20o.
The external paper feed lever must be
turned farther to the left.
Always only adjust the lever by one stage
(= 10o) and then observe the deflection of
the swing. You may need to continue
turning the lever in stages until the swing is
deflected at an angle of 10o to 20o.
> 20o
⇔
The swing is deflected by 10o to 20o.
10o – 20o
120
The external paper feed lever is now
optimally positioned.
OK
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5.6 Settings when changing paper (pinfed)
5.6 Settings when changing paper (pinfed)
5.6.1 Settings on paper transporter
5.6.1.1 Setting the calibration gap
Proceed as follows:
1.
Set GAP lever to the appropriate
position for the paper or printing media
used.
• Position NORMAL:
Normal position for paper weight
< 140 g/m2.
• Position OFF:
Paper weight >140 g/m2, labelpaper,
plastic cards.
5.6.1.2 Setting loop puller force
Proceed as follows:
1.
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Use the turning knob to position the
indicator in the black area of the setting
scale which corresponds to the width
of the inserted paper.
For paper widths not listed, position
the indicator in the corresponding
intermediate position.
121
5.6.2 Settings on the tension roller unit or on the stacker
5.6.2 Settings on the tension roller unit or on the stacker
5.6.2.1 Settings on the tension roller unit
Proceed as follows:
1.
Set the lever for the contact force of
the tension rollers to NORMAL.
• The MAX position can be better for
very heavy special papers.
• The MIN position can be better for
lighter papers.
• The OFF position can be used to
remedy a paper jam.
5.6.2.2 Settings on the stacker
Proceed as follows:
1.
Use the turning knob to position the
format marking to the value of the
inserted paper format length (fold
length).
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Proceed as follows:
2.
Position the lever for setting the air
nozzles (right=air volume,
left=direction) to the value of the
inserted paper format length (fold
length).
Depending on the paper, different
settings can provide a better stacking
result.
3.
Position the lever for the distance of
the tension rollers to NORMAL.
• The MAX position can be better for
very heavy special papers, e.g. label
papers.
• The MIN position can be better for
lighter papers.
• The OFF position can be used to
remedy a paper jam.
Important
When using 19" paper in the stacker
• Set the slide for the paper width setting all the way to the left.
• Remove the paper guide on the left side.
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Proceed as follows:
4.
Loosen the slide for setting the paper
width and set to the width of the paper
being used.
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5.6.3 Input at the operator panel
When starting a new job or changing the paper, new printer settings at the operator panel
may be necessary.
Selecting a job or form-specific printer setting:
Job and form-specific printer settings can be saved under a name in the <Setup> menu.
When you load a predefined setup, the printing system is automatically configured with the
corresponding parameters for the print job.
Proceed as follows:
1.
If the printing system has not yet stopped, click the following button:
2.
On the operator panel select:
• For universally valid print job setups:
<VarioStream> <Setup> menu
• For channel-specific setups:
<VarioStream> <Setup channel A / B / C> menu
3.
Select setup in the "Setup List" tab.
4.
5.
Click "Setup Contents" tab and check settings.
Select various settings for paper change:
• Enter the paper format length
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125
Proceed as follows:
1.
2.
• Menu <VarioStream> <Configuration> <Paper> <Dimensions>
3.
Under "Paper length":
• Set paper format length (fold length) with slide control.
or
• Enter paper format length (fold length) in the text field.
4.
• Entering the logical page length on a physical page:
Proceed as follows:
1.
2.
3.
Under "Page length":
• Set the logical page length with the slide control.
or
• Enter the logical page length in the text field.
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Proceed as follows:
4.
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• Entering the paper width:
Proceed as follows:
1.
2.
3.
Under "Paper width":
• Set the paper width with the slide control.
or
• Enter the paper width in the text field.
4.
• Setting the calibration gap:
Proceed as follows:
1.
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Proceed as follows:
2.
3.
4.
• Menu <VarioStream> <Configuration> <Printing system> <Paper path>
• If using light or normal paper:
select the "Calibrator" checkbox with a mouse click.
• If using light or normal paper:
deactivate the "Calibrator" checkbox with a mouse click.
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The values for the following settings must be determined by test runs with the paper being
used.
• Changing the fusing temperature:
Important
The printing system needs a certain amount of time to reach the new temperature.
Proceed as follows:
128
1.
2.
• Menu <VarioStream> <Configuration> <Print parameters> <Fusing quality>
3.
Select the desired temperature under "Fusing temperature".
4.
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• Increasing the fusing temperature:
A waiting period follows automatically during which printing is not possible.
• Lowering the fuser temperature
– by one stage:
Printing can begin immediately.
– by more than one stage:
A waiting period of five minutes is necessary. If this waiting period is too long, you can
instead press the EJECT key, to advance blank pages for one minute.
• Selecting fuser oil quantity:
Proceed as follows:
1.
2.
• Menu <VarioStream> <Configuration> <Print parameters> <Fusing quality>
3.
Select the desired fuser oil quantity under "Oiling".
4.
• Setting the paper brake:
Proceed as follows:
1.
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Proceed as follows:
2.
• Menu <VarioStream> <Configuration> <Printing system> <Paper path>
3.
Select the desired brake force under "Paper brake".
4.
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5.7 Removing the paper stack
The stacker should always be cleared before paper is inserted, even when reinserting
paper due to paper problems.
Removing a partial stack
Proceed as follows:
1.
2.
Press the EJECT until the last printed page has been placed in the stacker.
3.
Raise the stacker top by pressing the left key under this icon
4.
5.
.
Cut the paper web with the paper
cutter.
Remove the paper stack.
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Proceed as follows:
6.
Position the rest of the paper stack in
line with the fold and move the stack to
the marking for the corresponding
format length.
7.
Lower the stacker top by pressing the right key under this icon
8.
.
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5.8 Working with setups
5.8 Working with setups
You can collect and save specific settings for frequently recurring print jobs in Setups.
By loading a setup of this type you can then set up the printing system for a print job with
the corresponding parameters. Then all the required paper adjustments for inserting the
paper are performed automatically.
Note
When working with setups, the printing system must be in the "Stop" status.
Detailed information on the <Setup> and <Setup channel A / B / C> menus and the
respective operating elements is also available directly in the operator panel via the
context-sensitive Direct Help.
The context-sensitive Direct Help can be called up by selecting the relevant menu or
operating element and then pressing the F1 key.
5.8.1 Creating a new setup or changing a setup >>> page 134
5.8.2 Importing a setup >>> page 136
5.8.3 Exporting a setup >>> page 137
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133
5.8.1 Creating a new setup or changing a setup
Requirements for saving setups:
• The "key operator" or an operator authorized by the key operator must be logged in.
• There can be no error message present.
Proceed as follows:
1.
2.
3.
4.
If this setup is not yet loaded, click the following button:
5.
Click "Setup Contents" tab and check settings.
6.
Adjust settings as required in the menus under <VarioStream> <Configuration>.
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Proceed as follows:
7.
Either:
• overwrite setup under the same name (not for "default" setup). To do this:
– Click on the following button:
• or save setup under a new name. To do this:
– Enter the new name in the dialog window.
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135
5.8.2 Importing a setup
5.8.2 Importing a setup
You can apply setups created on another printing system VarioStream 7000 SINGLE.
Proceed as follows:
136
1.
2.
3.
4.
Select from where the setup is to be imported:
• Floppy disk
• Transfer area (a directory on the <D: drive> of the SRA-controller hard disk, used
for the remote data transmission of setups)
5.
If importing from a floppy disk, insert the floppy disk with the setups into the floppy
disk drive of the SRA controller.
6.
Select one or more setups in the dialog window.
7.
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5.8.3 Exporting a setup
5.8.3 Exporting a setup
You can also export setups for other printing systems VarioStream 7000 SINGLE.
Requirements:
• The "key operator" or an operator authorized by the key operator must be logged in.
• A setup must be loaded. The loaded setup cannot be the "default" setup.
Proceed as follows:
1.
2.
<VarioStream> <VarioStream> menu
3.
4.
5.
Select where the setup is to be exported:
• Floppy disk
• Transfer area (a directory on the <D: drive> of the SRA-controller hard disk, used
for the remote data transmission of setups)
6.
If exporting to a floppy disk, insert a formatted floppy disk into the floppy disk drive of
the SRA controller.
7.
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137
5.9 Printing with another color
5.9 Printing with another color
To print with another color, you must replace:
• Toner feed
• Developer station
5.9.1 Replacing the toner feed >>> page 138
5.9.1.1 Removing toner feed >>> page 138
5.9.1.2 Installing toner feed >>> page 142
5.9.2 Replacing the developer station >>> page 145
5.9.2.1 Removing the developer station >>> page 145
5.9.2.2 Installing the developer station >>> page 154
5.9.1 Replacing the toner feed
You will find detailed information here on the following topics:
5.9.1.1 Removing toner feed >>> page 138
5.9.1.2 Installing toner feed >>> page 142
5.9.1.1 Removing toner feed
Proceed as follows:
1.
2.
Open the center door at the back of the printing system.
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Proceed as follows:
3.
Swivel toner bottle holder outwards
using the handle.
4.
Pull locking lever upwards. The drain
head is swiveled off.
Caution
There can be a high build-up of static charge when vacuuming the toner spill.
Always use an industrial vacuum cleaner with a grounded suction tube, rubber
nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle),
the industrial vacuum cleaner must be explosion-proof.
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Proceed as follows:
5.
Remove the toner bottle from the
container.
If toner is still present in and around
the container, remove with a vacuum
cleaner.
6.
Open cover.
Important
Hoses can fall into the printing system.
Make sure that the hoses do not fall into the printing system after you have pulled
them out.
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Proceed as follows:
7.
Remove the hose from the developer
station and the air intake.
8.
Remove the pin-and-socket connector
between the drain head and the toner
bottle holder.
9.
Press back on the drain head
mounting release and remove the
drain head from the mounting.
10. 5.9.1.2 Installing toner feed >>> page 142
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141
5.9.1.2 Installing toner feed
Proceed as follows:
1.
Insert drain head into the mounting
and press down until the you hear it
engage.
2.
Reattach the pin-and-socket
connector between the drain head and
the toner bottle holder.
3.
Attach the hose to the developer
station and the air intake.
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Proceed as follows:
4.
5.
Close cover.
Make sure you use the correct toner type.
Shake the new, closed toner bottle well to loosen the toner.
Important
Possibility of mistaking fresh toner bottle for waste toner bottle.
Only refill with original, sealed toner bottles secured by an intact banderole.
6.
Place new toner bottle in the toner
bottle holder.
7.
Wait a few seconds until the toner has settled in the toner bottle.
8.
Remove the lid of the toner bottle.
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Proceed as follows:
9.
Press locking lever of drain head
down, thus closing the toner bottle.
10.
Slowly swivel the toner bottle back into
position by the handle.
11. 5.9.2 Replacing the developer station >>> page 145
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5.9.2 Replacing the developer station
5.9.2 Replacing the developer station
The developer station is removed using a replacement cart.
The replacement cart consists of the following main parts:
Handle
Support
Setscrews
Pins
Unlocking rod
Roller brakes
Locking bolts
5.9.2.1 Removing the developer station >>> page 145
5.9.2.1 Removing the developer station
Preparations for removing the developer station >>> page 146
Removing the developer station >>> page 148
Final tasks for removing the developer station >>> page 152
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145
Preparations for removing the developer station
Proceed as follows:
1.
Open the left and right doors at the front of the printing system.
2.
Open the door in front of the
photoconductor drum:
• Pull lever forward.
3.
Push safety lever to the right and open
door by lever.
4.
Put toner suction hose down.
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Proceed as follows:
5.
Hold developer station by the handle
and pull out approx. 30 cm.
6.
Remove vacuum hose.
7.
Remove toner suction hose from toner
box.
8.
Mount the toner suction hose and vacuum hose in the rubber mounting above the
fine filter.
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Proceed as follows:
9.
10.
Hold the developer station by the
handle and push into the printing
system to the stop point.
Removing the developer station >>> page 148
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Removing the developer station
Proceed as follows:
1.
Push the replacement cart towards the
printing system and set the height of
the support precisely:
Turn the setscrews so that the two pins
are directly opposite the
corresponding holes on the printing
system.
3
2
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Proceed as follows:
2.
3.
Push the replacement cart forwards
into the holes to the stop point.
Check whether the replacement cart has engaged in the printing system:
Hold the replacement cart by the handle and pull backwards. The replacement cart
must not come away from the printing system now.
Caution
Possibility of damage to the replacement cart.
Make absolutely sure that the replacement cart has engaged in the printing system.
Otherwise, the replacement cart could be damaged at the horizontal guide rails when
the developer station is pulled from the printing system in the next step.
4.
Push the lever on both roller brakes
downwards.
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Proceed as follows:
5.
6.
7.
handle and pull out to the stop point.
Press in handle.
Hold the developer station at the black
connection box and pull out to the next
stop point.
Caution
Danger of pinching!
Do not hold the developer station by the gear motor housing when you are removing
the developer station from the printing system. Otherwise, you could crush your hand
in the replacement cart's locking bolts.
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Proceed as follows:
8.
Pull out the locking bolt on the printing
system (to the left of the developer
station) and at the same time hold the
developerstation by the black contact
box and pull out of the printing system
until the replacement cart's locking bolt
engages with the housing of the gear
motor.
+
9.
10.
Check whether the replacement cart's
locking bolt has engaged with the
housing of the gearmotor.
Final tasks for removing the developer station >>> page 152
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Final tasks for removing the developer station
Proceed as follows:
1.
upwards.
2.
Pull the replacement cart's unlocking
rod and then pull the replacement cart
backwards.
Important
Developer can become lumpy.
The developer station should not be subjected to strong heat!
For this reason, do not put the replacement cart with the developer station in the
direct vicinity of heat sources, such as heaters or hot air fans, nor in places where it
could be exposed to direct sunlight.
3.
Push the replacement cart to one side and leave in a location protected from direct
heat.
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Proceed as follows:
4.
downwards. The replacement cart can
now no longer roll unintentionally.
5.
Cover developer station with the
protective hood.
The protective hood prevents objects
entering the developer station and
protects the developer mixture from
contamination and soiling.
6.
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5.9.2.2 Installing the developer station
Preparations for installing the developer station >>> page 154
Installing the developer station >>> page 156
Final tasks for installing the developer station >>> page 160
Preparations for installing the developer station
Proceed as follows:
1.
Remove the protective hood above the
developer station and put in a safe
place.
2.
Check whether the developer station is
at the backmost position on the
replacement cart. The locking bolt on
the replacement cart must be engaged
in the housing of the gear motor.
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Proceed as follows:
3.
upwards.
4.
Push the replacement cart with the
developer station towards the printing
system and set the height of the
supports precisely:
Turn the setscrews so that the two pins
are directly opposite the
corresponding holes on the printing
system.
5.
Installing the developer station >>> page 156
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155
Installing the developer station
Proceed as follows:
1.
2.
Push the replacement cart forwards
into the holes to the stop point.
Check whether the replacement cart has engaged in the printing system:
Hold the replacement cart by the handle and pull backwards. The replacement cart
must not come away from the printing system now.
Caution
Danger of damage to the replacement cart.
Make absolutely sure that the replacement cart has engaged in the printing system.
Otherwise, the replacement cart could be damaged at the horizontal guide rails when
the developer station is pushed into the printing system in the next step.
3.
downwards.
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Proceed as follows:
4.
Remove locking bolts from the trolley
and at the same time push the
developer station forwards to the stop
point.
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Proceed as follows:
5.
Remove the retention bolts from the
printing system and, at the same time,
hold the developer station by the
+
6.
upwards.
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Proceed as follows:
7.
8.
Pull the replacement cart's unlocking
rod and remove the replacement cart
from the printing system.
Push the replacement cart to one side.
9.
downwards. The replacement cart can
now no longer roll unintentionally.
10.
Hold developer station by the handle
and pull out approx. 30 cm
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Proceed as follows:
11.
Final tasks for installing the developer station >>> page 160
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Final tasks for installing the developer station
Proceed as follows:
1.
2.
3.
Remove the toner suction hose and
vacuum hose from the rubber
mounting.
Insert the toner suction hose to the stop point in the developer station.
Push vacuum hose to the stop point on
the developer station connecting pipe.
4.
Take the toner hose from the mounting on the toner feed unit and push to the stop
point on the developer station connecting pipe.
5.
Check whether all hoses are pushed onto the connecting pipes up to the stop point.
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Proceed as follows:
6.
7.
Push in handle all the way.
8.
Move toner suction hose up.
Important
The door of the photoconductor drum should close easily. If not, the developer
station has not been pushed fully into the printing system. In this case, open the back
door of the printing system and push the developer station into the printing system
up to the stop point.
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5.10 Converting the printing system
Proceed as follows:
9.
Close the photoconductor drum door.
Important
Print problems possible.
Clean the toner mark sensor before you begin to print.
10. Clean the toner mark sensor (see section 6.8.1 Cleaning the toner mark sensor,
page 207).
11. Close the center door at the back of the printing system.
12. Close the left and right door at the front of the printing system.
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The printing system can be converted to a different configuration. The following
configuration options are available:
• High quality - toner: black (600 dpi, 350 pages / minute)
• Normal quality - toner: CustomTone® (300 dpi, 350 - 550 pages / minute)
• Normal quality - toner: MICR (300 dpi, 350 - 550 pages / minute)
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• Normal quality - toner: black (300 dpi, 350 - 600 pages / minute)
The following combination options result for the configuration of the printing system
(depending on the installed SRA key):
• Normal quality - toner: Black
• Normal quality - toner: CustomTone®
• Normal quality - toner: MICR
• High quality - toner: Black
Requirements for printing system conversion:
• the printing system must be convertible
• the corresponding SRA key is installed
• user rights are available for this menu
• the access ticket for this operator field is requested
• the printing system is in the "Stop" or "Operator intervention necessary" state.
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5.10.1 Selecting a configuration
5.10.1 Selecting a configuration
Proceed as follows:
1.
Click on the <VarioStream> <Configuration> <Printing system> <Conversion>
menu.
2.
The "Conversion" menu page opens, e. g.:
Select the desired entry under "Configuration", e. g.:
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5.10.2 Converting the printing system
5.10.2 Converting the printing system
The following worksteps must be carried out in sequence in order to convert the printing
system to the desired configuration:
• 5.10.2.1 Start conversion >>> page 165
• 5.10.2.2 Replacing the toner feed >>> page 166
• 5.10.2.3 Replacing the developer station >>> page 168
• 5.10.2.4 Replacing the photoconductor drum >>> page 169
• 5.10.2.5 Replacing the fuser roller >>> page 170
5.10.2.1 Start conversion
Proceed as follows:
1.
The first step is preselected under "Worksteps":
Information on the icons displayed on the operator panel under "Worksteps":
see section Icons, page 93
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5.10.2.2 Replacing the toner feed
Proceed as follows:
2.
Click on the the following button to start the printing system conversion to the
selected configuration:
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Proceed as follows:
Note
Depending on the selected configuration, only toner bottles permitted for this
configuration are listed for installation.
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Proceed as follows:
1.
The list with the worksteps for replacing the toner feed is displayed in the right half
of the window:
The worksteps in the list must be followed in order.
Detailed information on replacing the toner bottle:
see section 7.2.1 Replacing the toner bottle, page 226
2.
Click on the following button to complete the toner feed replacement:
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5.10.2.3 Replacing the developer station
5.10.2.3 Replacing the developer station
Proceed as follows:
Note
Depending on the selected configuration, only developer stations permitted for this
1.
The list with the worksteps for replacing the developer station is displayed in the right
half of the window:
Detailed information on replacing the developer station:
see section 5.9.2 Replacing the developer station, page 145
2.
168
Click on the following button to complete the developer station replacement:
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5.10.2.4 Replacing the photoconductor drum
5.10.2.4 Replacing the photoconductor drum
Proceed as follows:
Note
Depending on the selected configuration, only PC drums permitted for this
1.
The list with the worksteps for replacing the PC drum is displayed in the right half of
the window:
Detailed information on replacing the PC drum:
see section 7.3.1 Replacing the photoconductor drum, page 257
2.
Click on the following button to complete the PC drum replacement:
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5.10.2.5 Replacing the fuser roller
5.10.2.5 Replacing the fuser roller
Proceed as follows:
Note
Depending on the selected configuration, only fuser rollers permitted for this
1.
The list with the worksteps for replacing the fuser roller is displayed in the right half
of the window:
Detailed information on replacing the fuser roller:
see section 7.3.8 Replacing the fuser roller, page 312
2.
170
Click on the following button to complete the fuser roller replacement:
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5.10.3 Completing the conversion
5.10.3 Completing the conversion
Proceed as follows:
1.
After replacing the fuser roller, the values entered during conversion of the printing
system are applied and checked for validity. This takes approx. 2 minutes and
cannot be cancelled.
2.
To complete the printing system conversion, click on the following button:
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5.11 Emptying condensation water when using the High Temperature Kit (optional)
5.11 Emptying condensation water when using the High Temperature
Kit (optional)
The condensation water that accumulates when using the High Temperature Kit must be
collected in a suitable container.
Proceed as follows:
172
1.
Open the slide-in unit with the condensation water container.
2.
Remove the condensation water container and empty it.
3.
Place the empty container into the slide-in unit.
4.
Close the slide-in unit with the condensation water container.
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5.12 Powering off the printing system
Proceed as follows:
1.
"Drain printer", i.e. switch the printing system software offline .
2.
Click the following button:
The printing system is switched to the "Stop" status.
3.
Deactivate the active channel links on the operator panel. To do this, click the
following button:
The <Channels> menu is displayed.
To deactivate the channel, click the following button:
and confirm:
During the time needed for deactivation, the clutch icon is shown in yellow. A
deactivated channel is represented by the following icon:
4.
Eject paper from the paper transporter and the fuser station.
If all the paper in the stack was printed on, the paper is automatically ejected.
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Proceed as follows:
5.
If you want to deactivate the printing system after the job is finished, but no paper
end is present, an artificial paper end must be generated beforehand:
Cut paper web.
6.
Press the EJECT key until the paper is placed in the stacker.
7.
On the operator panel, click the following button:
and confirm:
Important
Observe waiting period
The controller requires this time to back up the data. Powering off prematurely via
the main circuit breaker can lead to data loss.
8.
Only if the printing system is also to be
detached from the line power supply:
Turn the main circuit breaker on the
right side of the printing system to the
"O" position.
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Note
If the optional High Temperature Kit is used, the external recooling system must also
be powered off again.
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6 Cleaning the printing system
6 Cleaning the printing system
6.1 Overview
This section shows you the intervals for cleaning the different assemblies.
Strictly observe the following safety information when cleaning:
Caution
The printer system could start unexpectedly if it is not in "Stop" status.
Ensure that the printing system is in the "Stop" status before you begin cleaning.
Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle
and filter set for fine dust. For draining large quantities of toner spill (such as a full
bottle), the industrial vacuum cleaner must be explosion-proof.
There is a danger of slipping on toner or developer spill.
Clean up toner and developer spill immediately.
The printing system can be damaged if incorrect cleaning materials or equipment are
used.
Only use specified cleaning materials and equipment (see section Cleaning materials
and equipment, page 365).
Important
Spilled toner is soiled.
Re-using spilt toner causes printing problems.
Never use spilled toner for printing.
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6.1 Overview
6.2 Cleaning intervals >>> page 177
6.3 Cleaning the paper path >>> page 189
6.4 Cleaning plastic strips >>> page 188
6.5 Cleaning the fuser station >>> page 191
6.6 Cleaning the soft fuser roller >>> page 199
6.7 Cleaning the developer station >>> page 203
6.8 Cleaning sensors >>> page 207
6.10 Cleaning the toner suction system >>> page 213
6.11 Cleaning the corotrons >>> page 218
6.12 Cleaning the LED print head >>> page 219
6.13 Cleaning the filter >>> page 220
6.14 Cleaning the operator panel >>> page 223
6.15 General cleaning >>> page 224
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6.2 Cleaning intervals
The table shows the cleaning activities required for reliable and stable print operation:
Time and display on operator panel
Cleaning location
See section
After every change of shift
or every 8 hours
Paper path
6.3 Cleaning the paper
path >>> page 189
Plastic strips and particle
bin
6.4 Cleaning plastic
strips >>> page 188
Fuser station
6.5 Cleaning the fuser
station >>> page 191
Weekly or after 500,000 pages
Developer station
6.7 Cleaning the
developer station >>>
page 203
When replacing consumables
Oiling unit in the fuser
station
6.5 Cleaning the fuser
7.3.11 Replacing the
fine filter >>> page 330
Toner supply bin
surrounding area
7.2.1 Replacing the
toner bottle >>> page
226
Container for waste toner
bottle
7.2.3 Replacing the
waste toner bottle >>>
page 233
After paper has wrapped itself around the
fuser roller.
Soft fuser roller
6.6 Cleaning the soft
fuser roller >>> page
199
Toner concentration too low
Toner mark not detected
Background too high
Toner mark sensor
6.8.1 Cleaning the toner
mark sensor >>> page
207
No paper movement
Paper motion sensor and
mirror
Edge control error
Paper edge sensor in the
fuser station
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6.9.2 Cleaning the paper
edge sensor in the fuser
177
178
Time and display on operator panel
Cleaning location
See section
As required
Cleaning the corotrons
6.11 Cleaning the
corotrons >>> page 218
Cleaning the LED print
head
6.12 Cleaning the LED
print head >>> page 219
Cleaning the operator
panel
6.14 Cleaning the
operator panel >>> page
223
General cleaning
6.15 General cleaning
>>> page 224
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6.3 Cleaning the paper path
Caution
and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the
industrial vacuum cleaner must be explosion-proof.
Cleaning the paper path
Proceed as follows:
1.
2.
Open the cover hood.
3.
Open the left door at the front of the printing system.
4.
Remove paper from the paper path.
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Proceed as follows:
5.
180
Remove the paper stack and vacuum
the stacker if it is accessible.
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Proceed as follows:
6.
7.
Turn the knob to the left and open the
rocker.
Vacuum the paper dust and paper particles in the input tray and along the paper
path.
8.
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Swivel up the locking lever and
release.
181
Proceed as follows:
182
9.
Swivel down the paper transporter by
the handle to the stop point.
10.
When doing so, ensure that the locking
lever is engaged on the conveyor.
11.
With the vacuum cleaner, vacuum the
toner, dust and paper particles from
the paper transporter and
environment.
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Proceed as follows:
12.
the handle to the stop point and hold
firmly. At the same time, raise the
locking lever with your thumb to the
point where it jumps back to its exit
position.
Caution
Danger of pinching when swiveling up the paper transporter.
In the next step, swivel the paper transporter upwards slowly and mind your fingers.
13. Swivel the paper transporter up again.
14.
Close the rocker.
15. Clean the area between the paper transporter and developer station with the vacuum
cleaner.
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Proceed as follows:
16.
Press the two pressure pins inwards.
17. Turn the knob to the left and open the rocker.
18.
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Remove the paper insertion plate.
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Proceed as follows:
19.
Affix vacuum cleaner nozzle as shown
in the diagram, and vacuum paper dust
and confetti in the entire area.
20.
Reinsert the paper insertion plate.
21. Close the rocker.
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Proceed as follows:
22.
Press pressure pins inwards to lock.
23.
preheating saddle:
saddle.
Caution
Danger of burning when touching the hot preheating saddle.
Do not touch the hot preheating saddle.
24.
186
Clean the suction slots of the
preheating saddle with a brush and a
vacuum cleaner.
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Proceed as follows:
25.
preheating saddle:
saddle again.
26.
Clean the two fold sensors and the
associated reflectors on the stacker
with a soft cloth.
28. Close the left door at the front of the printing system.
29. Click the following button to switch the printing system to the "Ready" status:
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6.4 Cleaning plastic strips
Remove plastic strips
Proceed as follows:
1.
2.
Open the right door at the front of the printing system.
3.
Pull the lever forwards to open the
door in front of the photoconductor
drum.
4.
Push locking lever to the right and
open door by lever.
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Proceed as follows:
5.
Pull plastic strips out of the mounting.
6.
Clean plastic strips with a soft paper
towel.
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Insert plastic strips
Proceed as follows:
7.
Push plastic strips back into the
mounting.
8.
Close the door in front of the photoconductor drum.
9.
Close the right door at the front of the printing system.
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6.5 Cleaning the fuser station
Caution
Cleaning the fuser station
Proceed as follows:
1.
2.
Open the front and side door of the fuser station.
Caution
The components in the fuser station reach a surface temperature of approximately
230 oC in operation.
If you touch them, you may burn yourself.
Do not touch any parts behind the safety covers identified with the icon
3.
4.
.
Turn the knob on the oiling unit to the
left.
Swivel on oiling unit.
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Proceed as follows:
5.
Lift up the active filter unit on the right
side using the handle and swivel out by
the rotary axle.
Caution
230 oC.
Allow the printing system to cool down for at least 30 minutes with an open fuser
station and put on heat protection gloves.
6.
Allow the printing system to cool down in this state for at least 30 minutes.
7.
Put on heat protection gloves.
Caution
8.
Clean the suction slots with a brush
and a vacuum cleaner.
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Proceed as follows:
9.
Swing the active filter unit back by the
handle until it reaches the stop point.
Caution
10.
Vacuum the cleaning belt of dirt below
the contact surface with the fuser
roller.
11. Put on heat protection gloves (if you are not already wearing them).
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Proceed as follows:
12.
Press against pressure pin and swivel
out the waste collector.
13.
Check the waste collector.
Important
Do not damage the cleaning plate.
14. Remove dirt from the cleaning plate with the paper cutter.
15. If it is over half filled with dirt, insert a new waste collector (see section 7.3.10
Replacing the waste collector, page 326).
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Proceed as follows:
16.
Turn fuser roller by hand and check
visually whether visible damage, such
as scratches, loosened coating or
blistering is present on the surface.
Replace the fuser roller if damaged
(see section 7.3.8 Replacing the fuser
roller, page 312).
17. Only if a soft fuser roller is installed:
Also check whether the fuser roller is soiled with toner.
If so, clean the fuser roller (see section (see section 6.6 Cleaning the soft fuser roller,
page 199)).
18.
Press the lock and swivel off the lower
cover.
19.
Push the lock below the fuser station to
the left and swivel off the roller saddle.
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Proceed as follows:
20.
Turn pressure roller by hand and
check visually whether visible
damage, such as scratches, loosened
coating or blistering is present on the
surface. Replace the pressure roller if
damaged (see section 7.3.9 Replacing
the pressure roller, page 320).
21.
Swivel on roller saddle.
22.
Swivel on lower cover and lock.
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Proceed as follows:
23.
Swivel back waste collector and lock
by pressing knob.
24.
Wipe off traces of oil in and around the
waste collector and around the stacker
cover area with a paper towel or cloth.
25.
Swivel on oiling unit and tighten knob.
26. Close the front and side door of the fuser station.
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Proceed as follows:
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6.6 Cleaning the soft fuser roller
Strictly observe the following safety directives when cleaning the fuser roller:
Caution
• Clean soft fuser rollers only when they have cooled off, otherwise there is a danger
of burning. For this reason, allow the open fuser station to cool down for at least 30
minutes before cleaning the fuser roller.
• The cleaning agent is very flammable. Danger of fire!
• Do not allow developer to get into eyes. In the event of contact with eyes, rinse eyes
out with plenty of water and seek medical help.
• Do not breathe in the cleaning agent vapors. If you experience unpleasant
symptoms after inhaling, immediately go into the fresh air and, if necessary, call a
doctor.
• Keep cleaning materials out of the reach of children and store away from containers
used for food and drink.
Important
• Do not use hard objects for cleaning, as they may damage the fuser roller.
• Clean the soft fuser roller only with the prescribed cleaning agent (roller cleaner 61508/W1/H).
If there is toner residue on the fuser roller, the fuser roller must be cleaned.
Especially if paper has wrapped itself around the fuser roller, toner may be stuck on the
fuser roller.
Proceed as follows:
1.
Power off printing system.
2.
Caution
Do not touch any parts behind the safety covers identified with the
icon.
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Proceed as follows:
3.
4.
Turn the knob on the cleaning station
to the left.
Swivel on cleaning station.
Caution
230 oC.
Allow the printing system to cool down for at least 30 minutes with an open fuser
station and put on heat protection gloves.
5.
Allow the printing system to cool down for approximately 30 minutes.
6.
7.
8.
Press against pressure pin and swivel
out waste collector.
Soak a fluff-free towel (e.g. paper towel) with cleaning agent 6-1508/W1/H.
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Proceed as follows:
9.
Press the cloth lightly on to the fuser
roller and remove all toner residue with
circular movements.
10.
Swivel the waste collector back into
position and lock with the knob.
11.
Swivel on cleaning station again and
tighten knob.
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Proceed as follows:
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6.7 Cleaning the developer station
Proceed as follows:
1.
2.
Open the right door at the front of the printing system.
3.
Pull the lever forwards to open the
door in front of the photoconductor
door.
4.
Push the locking lever to the right. Pull
the door by the lever and open it to the
stop point.
5.
Open the center and left door at the back of the printing system.
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Proceed as follows:
6.
7.
8.
Turn the knob to the left to open the
door in front of the developer station.
Open the door in front of the developer station.
Pull the vacuum hose from the toner
box and hang in the rubber clip above
the fine filter.
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Proceed as follows:
9.
Pull the developer station outwards by
Caution
Important
Do not vacuum around the developer roller, as you might vacuum up developer mix.
When performing the following cleaning, only vacuum the specified parts.
10.
Using a vacuum cleaner, vacuum
toner, developer and paper residue
from the front suction bar, on the felt
and on the upper cover of the
developer station.
11. Push in the developer station by the handle until it reaches the stop point.
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Proceed as follows:
12.
Remove vacuum hose from the rubber
clip and insert into the toner box until it
reaches the stop point.
13. Close the center and left door at the back of the printing system.
14. Close the door in front of the photoconductor drum.
15. Close the right door at the front of the printing system.
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6.8 Cleaning sensors
6.8 Cleaning sensors
An error message in the operator panel notifies you that it is time for cleaning.
6.8.1 Cleaning the toner mark sensor
Proceed as follows:
1.
2.
Remove the photoconductor drum(see section 7.3.1 Replacing the photoconductor
drum, page 257).
3.
Clean the toner mark sensor with a soft
cloth.
4.
Reinsert the photoconductor drum(see section 7.3.1 Replacing the photoconductor
drum, page 257).
5.
Click the following button to switch the printing system to the "Ready" status:
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6.8.1 Cleaning the toner mark sensor
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6.9 Cleaning the paper motion sensor and mirror
Proceed as follows:
1.
2.
Lift up cover hood.
3.
Open front upper tractor door.
4.
Clean mirror and paper motion sensor
with a soft cloth.
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Proceed as follows:
5.
210
Close the tractor door again.
6.
Close cover hood.
7.
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6.9.1 Cleaning the paper edge sensor in the fuser station
Proceed as follows:
1.
2.
Lift up cover hood.
3.
preheating saddle:
saddle.
Caution
The preheating saddle can be very hot. Danger of burning if touched.
Do not touch the hot preheating saddle when you are cleaning the paper edge
sensor.
4.
Clean paper edge sensor at the fuser
station infeed with the cleaning
equipment (A) supplied.
A
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Proceed as follows:
5.
212
preheating saddle:
saddle again.
6.
Close cover hood.
7.
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6.10 Cleaning the toner suction system
Caution
There is a danger of slipping on toner or developer spill.
Clean up toner and developer spill immediately.
Proceed as follows:
1.
2.
3.
Pull the container downwards with the
handle.
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Proceed as follows:
4.
Move the lever upwards to swivel off
the drain head.
5.
container.
6.
Open cover.
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Proceed as follows:
Caution
7.
Pull the hose off the developer station
and vacuum with an explosion-proof
industrial vacuum cleaner.
8.
Vacuum the surface of the drain head.
Also quickly vacuum out the toner
suction hose through the drain head.
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Proceed as follows:
9.
Stick the hose back on.
10.
Reinsert toner bottle in the container.
11.
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Proceed as follows:
12.
Use the handle to turn the container
upwards slowly.
13. Close the center door at the back of the printing system.
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6.11 Cleaning the corotrons
6.11 Cleaning the corotrons
Proceed as follows:
Important
Corotrons can only be cleaned when printing is stopped.
1.
2.
Select the <Special functions> <Clean corotrons> menu on the operator panel.
3.
Click on the following button to start corotron cleaning:
Corotron cleaning is started. The corotrons are run in and then lowered again.
The process takes approx. 1 minute.
4.
Click the following button on the operator panel to complete corotron cleaning:
The printing system remains in the "Stop" status.
5.
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6.12 Cleaning the LED print head
6.12 Cleaning the LED print head
Note
The cleaning process for the LED print head is usually carried out automatically after
a certain number of pages has been printed. The number of pages is set by service.
In rare cases LED print head cleaning may have to be started manually.
Caution
When cleaning the LED print head, please also observe the other safety directives in
section 6 Cleaning the printing system >>> page 175.
Proceed as follows:
Important
You can only carry out LED print head cleaning when in the "Stop" or "Operator
intervention necessary" status.
1.
2.
Select the <Special functions> <Clean LED print head> menu on the operator panel.
3.
Click the following button to start LED print head cleaning:
LED print head cleaning is started.
4.
Click the following button on the operator panel to complete LED print head cleaning:
The printing system remains in the "Stop" status.
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6.13 Cleaning the filter
Proceed as follows:
5.
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Caution
Before cleaning the filter, please observe the other safety directives in section 6
Cleaning the printing system >>> page 175.
Proceed as follows:
Important
You can only carry out filter cleaning when in the "Stop" or "Operator intervention
necessary" status.
1.
2.
Open the cover and both doors at the front of the printing system.
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Proceed as follows:
3.
Open the quick lock on the filter cover.
4.
Remove the filter cover.
Caution
5.
Clean filter with vacuum.
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Proceed as follows:
6.
Reattach the filter cover.
7.
Close the quick lock on the filter cover.
8.
Close the cover and both doors at the front of the printing system.
9.
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6.14 Cleaning the operator panel
6.14 Cleaning the operator panel
Cleaning when the printing system is shut off
Proceed as follows:
1.
Clean screen with a moist cloth.
Cleaning during printing
Proceed as follows:
1.
Click on the <General> <Tools> menu.
2.
3.
Clean screen with a moist cloth.
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Caution
Proceed as follows:
1.
Vacuum clean the floor around the printing system.
Caution
Fluid can get inside the printing system.
This could cause irreparable damage to the electrical and mechanical components.
Do not place cleaning fluids on top of or in the immediate vicinity of the printing
system and ensure that no fluids enter the printing system.
2.
224
Cleaning the surface of the housing:
• Add some mild household detergent to water and dip a soft cloth into the solution.
• Wring the cloth out well. Wipe down the surfaces of the housing with the cloth.
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7 Replacing consumables and expendables
7 Replacing consumables and expendables
7.1 Overview
This section describes in detail all the steps required to replace consumables or
expendables.
7.2 Replacing consumables >>> page 226
7.3 Replacing expendables >>> page 256
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7.2 Replacing consumables
7.2 Replacing consumables
A warning on the operator panel indicates when the consumables should be refilled or
replaced. If the consumables are not replaced before a particular number of pages are
printed, the printing system stops and displays an error message. The relevant consumable
or expendable must be replaced at that point.
Consumable
See section
Toner bottle
7.2.1 Replacing the toner bottle >>> page 226
Toner box
7.2.2 Filling the toner box >>> page 232
Waste toner bottle
7.2.3 Replacing the waste toner bottle >>> page 233
Developer
7.2.4 Replacing the developer >>> page 238
Fuser oil bottle
7.2.5 Replacing the fuser oil bottle >>> page 252
7.2.1 Replacing the toner bottle
Strictly observe the following safety directives when replacing the toner bottle:
Caution
• Do not allow toner to get into eyes. In the event of contact with eyes, rinse eyes out
with plenty of water and seek medical help.
• Avoid contact with skin; wear gloves. In the event of contact with the skin, wash toner
off with plenty of water.
• Do not inhale toner. Avoid accumulation of dust. If, after inhaling toner, you
experience symptoms such as nausea, headaches or dizziness, immediately go out
into the fresh air.
• Do not spill toner. You can slip on spilled toner.
Clean up toner spill immediately.
• Always use an industrial vacuum cleaner with a grounded suction tube, rubber
• Keep toner out of the reach of children and store it away from containers used for
food and drink.
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Important
• Only use toner that is suitable for the developer being used (see section
Consumables, page 356).
• Only refill with original, sealed toner bottles secured by an intact seal.
• Do not re-use toner.
• Always store toner in a cool (< 35 oC), dry and well ventilated room.
• Never expose toner to direct heat (sunlight, heaters, etc.)
The printing system detects the end of the toner supply automatically and displays a
warning on the operator panel in good time.
The following procedure is for replacing the toner bottle:
- Removing the toner bottle >>> page 227
- Installing the toner bottle >>> page 229
Removing the toner bottle
Caution
Proceed as follows:
1.
2.
• Menu <Replace consumables> <Replace toner bottle>
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Proceed as follows:
3.
Click the following button to start toner bottle replacement:
4.
5.
Swivel toner bottle holder outwards
using the handle.
6.
Pull locking lever upwards. The drain
head is swiveled off.
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Proceed as follows:
Caution
7.
container.
If toner is still present in and around the
container, remove with a vacuum
cleaner.
Important
Keep the empty toner bottle. This is used as the replacement for a full waste toner
bottle.
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Installing the toner bottle
Caution
Observe the safety directives before installing the toner bottle (see section 7.2.1
Replacing the toner bottle, page 226).
Proceed as follows:
1.
Make sure you use the correct toner type.
Shake the new, closed toner bottle well to loosen the toner.
Important
Possibility of mistaking fresh toner bottle for waste toner bottle.
Only refill with original, sealed toner bottles secured by an intact banderole.
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Proceed as follows:
2.
Place new toner bottle in the toner
bottle holder.
3.
Wait a few seconds until the toner has settled in the toner bottle.
4.
Remove the lid of the toner bottle.
5.
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Proceed as follows:
6.
Slowly swivel the toner bottle back into
position by the handle.
7.
Close the center door at the back of the printing system.
8.
On the operator panel, enter whether a new toner bottle has been fitted:
•
The message on the operator panel is deleted automatically, the replacement of
the toner bottle is recorded in the <Consumables history> menu and the
consumable counter is reset.
•
The consumable counter is not reset.
9.
Click the following button on the operator panel to complete toner bottle replacement:
All printing system assemblies are checked (duration approx. 2-3 minutes) before the
printing system is switched to the "Ready" status.
In both cases, the message on the operator panel is automatically deleted, the
replacement of the toner bottle is recorded in the <Consumables history> menu and
the consumable counter is reset.
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7.2.2 Filling the toner box
7.2.2 Filling the toner box
Proceed as follows:
1.
2.
• Menu <Replace consumables> <Fill toner box>
3.
Click the following button to start filling the toner box:
The toner is fed into the toner box.
4.
Click the following button on the operator panel to complete the filling of the toner
box:
In both cases, the filling of the toner box is documented in the <Consumables
history> menu.
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7.2.3 Replacing the waste toner bottle
Strictly observe the following safety directives when replacing the waste toner bottle:
Caution
• Avoid contact with skin; wear gloves. In the event of contact with the skin, wash toner
off with plenty of water.
into the fresh air.
• Do not spill toner. You can slip on spilled toner.
Clean up toner spill immediately.
• Keep waste toner bottle out of the reach of children and store it away from containers
used for food and drink.
Important
Keep used toner ready for collection by service or the contracted shipping company .
The printing system detects when the waste toner bottle is full automatically and displays a
warning on the operator panel in good time. The following procedure is for replacing the
waste toner bottle:
- Removing the waste toner bottle >>> page 233
- Installing the waste toner bottle >>> page 236
Removing the waste toner bottle
Caution
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233
Proceed as follows:
1.
2.
• Menu <Replace consumables> <Replace waste toner bottle>
3.
Click on the following button to start the waste toner bottle replacement:
4.
5.
Open the left and center door at the back of the printing system.
Pull the locking lever of the waste toner
bottle holder forwards. The waste
toner bottle holder will move to its
lower position.
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Proceed as follows:
6.
7.
Remove waste toner bottle holder by
the locking lever.
Place interlock lid on the full waste toner bottle.
Caution
8.
Remove bottle from holder by the
handle.
If toner has gathered in the holder,
remove with a vacuum cleaner.
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Installing the waste toner bottle
Caution
Observe the safety directives before inserting the waste toner bottle (see section
7.2.3 Replacing the waste toner bottle, page 233).
Proceed as follows:
1.
2.
3.
4.
Take an empty toner bottle and insert
into the waste toner bottle holder so
that its handle is to the right.
Remove the lid of the empty toner bottle.
Push in the waste toner bottle holder
and lock with the locking lever.
Close the left and center door at the back of the printing system.
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Proceed as follows:
5.
Click the following button on the operator panel to complete waste toner bottle
replacement:
replacement of the waste toner bottle is recorded in the <Consumables history>
menu and the consumable counter is reset.
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7.2.4 Replacing the developer
Observe the following safety directives when replacing the developer:
Caution
• Do not allow developer to get into eyes. In the event of contact with eyes, rinse eyes
• Avoid contact with the skin; wear gloves. In the event of contact with skin, wash
developer off with plenty of water.
• Do not inhale developer. Avoid accumulation of dust. If, after inhaling developer, you
into the fresh air.
• Do not spill developer. There is a danger of slipping on spilled developer. Clean up
developer spill immediately.
nozzle and filter set for fine dust. For larger quantities, the industrial vacuum cleaner
must be explosion-proof.
• Keep developer out of the reach of children and store it away from containers used
for food and drink.
Important
• Use only permitted developer (see section Consumables, page 356).
• Only use original, sealed developer bottles for refilling.
• Do not re-use used developer.
• Always store developer in a cool (< 35 oC), dry and well ventilated room.
• Never expose developer to direct heat (sunlight, heaters, etc.)
• Keep used developer ready for collection by service or the contracted shipping
company .
The printer detects the end of the developer's service life automatically and displays a
warning on the operator panel in good time.
Note
The printing system will continue to print even when the end of the developer's service
life has been reached.
This means that the developer counter in the <Consumables counter> menu can also
register negative.
The following procedure is for developer replacement:
- Empty developer station >>> page 239
- Filling new developer >>> page 244
238
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Empty developer station
Proceed as follows:
1.
2.
• Menu <Replace consumables> <Replace developer>
3.
Click on the following button to start the developer replacement:
4.
5.
Replace waste toner bottle with an empty one(see section 7.2.3 Replacing the waste
toner bottle, page 233).
6.
Set rotary switch to the
"SERVICE" position.
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Proceed as follows:
7.
Turn the turning knob to the left and
swivel off the fan from the developer
station.
8.
Pull out the lid from the developer
station vacuum opening.
9.
Remove vacuum hose from the toner
box and insert in developer station
vacuum opening. Ensure that the
noses on the handle lie in the vacuum
opening guides.
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Proceed as follows:
10.
Move the lever to the right.
11. Click on the following button to start the developer replacement:
The developer is automatically extracted.
12. Repeat as needed. Click the following button on the operator panel:
If the developer has already been completely removed, click the following button:.
13.
Move the lever to the left.
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Proceed as follows:
14.
Remove the vacuum hose from the
vacuum opening and place in the toner
box.
15.
Close the vacuum opening of the
developer station with the lid.
16.
Set rotary switch to the "PRINT"
position.
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Proceed as follows:
17. On the operator panel, select whether the new developer is to be filled now:
• To fill the developer directly afterward, click the following button:
The printing system remains in "Stop" status..
In this case, continue with step 7. >>> page 245.
• To fill the developer later, click the following button:
All printing system assemblies are checked (duration approx. 2-3 minutes) before
the printing system is switched to the "Ready" status.
18.
Swivel on the fan to the developer
station and turn the turning knob to the
right.
19. Close the left and center door at the back of the printing system.
20. Click the following button on the operator panel to complete developer replacement:
replacement of the developer is recorded in the <Consumables history> menu and
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Filling new developer
Caution
Observe the safety directives before filling the developer (see section 7.2.4
Replacing the developer, page 238).
Note
If the first worksteps for replacing the developer have already been carried out, then
continue with step 7. >>> page 245.
Proceed as follows:
1.
2.
• Menu <Replace consumables> <Fill developer>
3.
Click on the following button to start refilling the developer:
4.
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Proceed as follows:
5.
Set rotary switch to PRINT.
6.
Turn the turning knob to the left and
swivel off the fan from the developer
station.
Important
Only use an original, sealed developer bottle for filling.
7.
Remove lid from full developer bottle.
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Proceed as follows:
8.
9.
10.
Place developer bottle in the cage.
Insert the cast-in hook of the funnel into the horizontal gap of the cage.
Place funnel together with the hose on
the developer bottle.
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Proceed as follows:
11. Use the metal clamp on the opposite side to fasten the funnel to the cage.
12.
Open lid on the developer station refill
pipe and insert the hose.
13.
Ensure that the hose is affixed
properly.
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Proceed as follows:
14.
Hang the cage with the developer
bottle upside down into the upper
recess on the printing system frame.
Make sure that there is no bend in the
hose.
15. Shake bottle carefully.
16. In the dialog window of the operator panel still displayed, confirm the filling process
by pressing the <Refill> button.
17. Click on the following button to start the filling process:
The developer runs into the developer station without shaking.
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Proceed as follows:
18. Check hose to see if the developer bottle is completely empty:
• If the developer bottle was not completely emptied, restart process. Do this by
clicking on the following button in the operator panel:
• If the developer bottle has already been completely emptied, click the following
button:
19.
Detach the cage with the developer
bottle and turn.
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Proceed as follows:
20.
Remove the tube end from the
developer opening and remove the
funnel from the developer bottle.
21.
Swivel on the fan to the developer
station and turn the turning knob to the
right.
23. Click the following button on the operator panel to complete refilling the developer:
replacement of the developer is recorded in the <Consumables history> menu and
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Proceed as follows:
Important
Only when using (CustomTone®):
After a print job is started, a procedure for mixing the developer begins automatically.
This procedure takes approx. 5 minutes. The print job will then continue
automatically.
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7.2.5 Replacing the fuser oil bottle
Strictly observe the following safety directives when replacing the fuser oil bottle:
Caution
• Do not allow fuser oil to get into eyes. In the event of contact with eyes, rinse eyes
• Avoid contact with the skin. In the event of contact with the skin, wash fuser oil off
with plenty of water.
• Do not spill fuser oil. There is a danger of slipping on spilled fuser oil.
• If you do spill fuser oil, immediately apply an agent such as siliceous earth
(kieselguhr) to bind the fluid, and dispose of in a suitable manner.
• Keep fuser oil out of the reach of children and store it away from containers used for
food and drink.
The printer detects the end of the fuser oil supply automatically and displays a warning on
the operator panel. The following procedure is for replacing the fuser oil bottle:
- Remove fuser oil bottle >>> page 252
- Install the fuser oil bottle >>> page 254
Remove fuser oil bottle
Proceed as follows:
1.
2.
• Menu <Replace consumables> <Replace fuser oil bottle>
3.
Click on the following button to start the fuser oil bottle replacement:
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Proceed as follows:
4.
5.
Open packaging with the new fuser oil bottle. Use a knife to make a cross-cut in the
seal and ready the fuser oil bottle.
6.
Swivel out fuser oil bottle holder with
the empty fuser oil bottle.
7.
Open flap and remove oil suction tube
from the fuser oil bottle. Wipe away
any residual oil from the tube end at
the bottle opening.
8.
Immediately place the end of the oil suction tube into the new fuser oil bottle and
engage flap.
9.
Remove empty fuser oil bottle from the fuser oil bottle holder.
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Install the fuser oil bottle
Caution
Observe the safety directives before installing the fuser oil bottle (see section 7.2.5
Replacing the fuser oil bottle, page 252).
Proceed as follows:
1.
2.
Insert the new fuser oil container so
that the handle points outwards.
Wipe away any spilled oil with a paper towel.
Important
The hose can bend. The fuser oil cannot be filled in this case.
Ensure that the hose is not bent when you tip back the vacuum container.
3.
Swivel back the fuser oil bottle holder
with the full fuser oil bottle. Make sure
that there is no bend in the hose.
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Proceed as follows:
4.
Close the center door at the back of the printing system.
5.
Click the following button to complete filling the developer at the operator panel:
In both cases, the message on the operator panel is automatically deleted, and the
replacement of the fuser oil bottle is recorded in the <Consumables history> menu.
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7.3 Replacing expendables
7.3 Replacing expendables
Note
A warning will be displayed on the operator panel before the service life of an
expendable ends.
In the <Displays> <Consumables counter> menu you can check the current counter
status and the respective limit values for each expendable.
Expendable
See section
Photoconductor drum
7.3.1 Replacing the photoconductor drum >>> page
257
Cleaning brush
7.3.3 Replacing the cleaning brush >>> page 263
Replacing corotrons
7.3.4 Replacing corotrons >>> page 269
Replace transfer corotron
7.3.4.2 Replacing the transfer corotron (1 cartridge)
(pinfed) >>> page 271
Transfer corotron wire is torn
7.3.4.2 Replacing the transfer corotron (1 cartridge)
(pinfed) >>> page 271
Replace charge corotrons
7.3.4.4 Replacing charge corotrons (5 cartridges) >>>
page 278
Charge corotron wire is torn
7.3.4.5 Replacing charge corotrons (torn wire) >>>
page 281
Replace discharge corotrons
7.3.4.6 Replacing discharge corotrons (2 cartridges)
>>> page 284
Discharge corotron wire is torn
7.3.4.7 Replacing the discharge corotron (torn wire)
>>> page 287
Active filter
7.3.5 Replacing the active filter >>> page 291
Cleaning belt
7.3.6 Replacing the cleaning belt >>> page 297
Heater
7.3.7 Replacing the heater >>> page 302
Fuser roller
7.3.8 Replacing the fuser roller >>> page 312
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7.3.1 Replacing the photoconductor drum
Expendable
See section
Pressure roller
7.3.9 Replacing the pressure roller >>> page 320
Waste collector
7.3.10 Replacing the waste collector >>> page 326
Fine filter
7.3.11 Replacing the fine filter >>> page 330
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Strictly observe the following safety directives when replacing the photoconductor drum:
Caution
• The photoconductor drum may only be replaced by operators after training or
instructions from service personnel.
• When replacing the photoconductor drum, always wear the gloves provided.
Skin ailments can result from touching the photoconductor drum.
If you touch the drum, wash skin thoroughly with soap and water.
• Keep photoconductor drums out of the reach of children.
Important
• If pieces of the photoconductor drum coating flake off, you must collect all these
pieces.
Store old photoconductor drums with protective covers and any flakes of coating in
the original drum cartons, and keep ready for collection by service or the contracted
shipping company.
Photoconductor drums and collected flakes of coating require special disposal.
• If the photoconductor drum had only a short service life, the cause of the problem
must be identified in order to prevent further damage.
• Use only permitted photoconductor drums (see section Consumables, page 356).
• Store new photoconductor drums in appropriate conditions:
– Do not store together with flammable substances.
– Store in the closed original carton in a dry environment at 15 to 25 oC .
The following procedure is for replacing the PC drum:
- Remove photoconductor drum >>> page 258
- Install the the photoconductor drum >>> page 260
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257
Remove photoconductor drum
Proceed as follows:
1.
2.
• Menu <Replace consumables> <Replace photoconductor drum>
3.
Click on the following button to start the PC drum replacement:
4.
5.
Open door to photoconductor drum.
Pull lever forward.
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Proceed as follows:
6.
Push safety lever to the right and pull
up door by lever.
7.
Loosen the clamping screw and
remove the flange.
Caution
Contact between skin and the photoconductor drum surface may result in skin
ailments.
Wear the gloves provided with the photoconductor drum.
8.
Wear the protective gloves provided with the photoconductor drum.
Caution
The surface of the PC drum can be damaged during removal.
Always pull the PC drum quickly and horizontally out of the printing system to avoid
touching the PC drum to the printing system housing.
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Proceed as follows:
9.
Grasp the photoconductor drum by the
handle frame and quickly pull out of the
printing system in a horizontal
direction.
10. Put down photoconductor drum.
• Clean the toner mark sensor (left)
with a soft cloth.
• Clean the (lower) charge sensor with
a clean soft brush.
11.
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Install the the photoconductor drum
Caution
Observe the safety directives before installing the photoconductor drum(see section
7.3.1 Replacing the photoconductor drum, page 257).
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Proceed as follows:
Caution
The surface of the photoconductor drum is extremely sensitive and can be easily
damaged.
Avoid direct exposure to the sun and do not touch.
1.
Grasp the new PC drum by the handle frame and carefully remove from the
packaging.
2.
Note the "DRUM TYPE:" number specified on the photoconductor drum packaging.
Caution
Danger of damage to the cleaning blade.
When inserting the photoconductor drum, ensure that the cleaning blade on the
charge corotron is not damaged.
3.
Push in photoconductor drum to the
stop point via the guide rails.
4.
Push the flange back onto the guide
rails.
Align the flange mark to its associated
mark on the guide rail.
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Proceed as follows:
5.
Attach clamping screw and secure tightly.
6.
Swivel on the door in front of the photoconductor drum and close the lever.
7.
Close both doors and the cover at the front of the printing system.
8.
Select the type of the inserted photoconductor drum ("DRUM TYPE:") .
9.
Select inserted photoconductor drum ("DRUM").
10. Enter on the operator panel whether a new photoconductor drum has been inserted:
•
the photoconductor drum is recorded in the <Consumables history> menu and the
•
If the PC drum is not replaced but only cleaned, for example,
the process is documented in the <Consumables history> menu.
Status display in the Consumables history:
11. Click the following button on the operator panel to complete PC drum replacement:
replacement of the photoconductor drum is recorded in the <Consumables history>
menu.
Caution
The old photoconductor drum must be disposed of as hazardous waste.
Store the old drum and any flakes of coating in the original carton, and keep ready
for collection by service or the contracted shipping company.
12. Have the old photoconductor drum ready for collection by the service center or the
contracted shipping company(see section 2.6.7 Disposal, page 36).
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7.3.2 Run in photoconductor drum
7.3.2 Run in photoconductor drum
Only if the photoconductor drum is not to be run in directly after replacement:
Proceed as follows:
Important
A photoconductor drum can only be run in when printing is stopped.
1.
2.
Select the <Replace consumables> <Run in photoconductor drum> menu on the
operator panel.
3.
Click the following button to run in the PC drum:
The photoconductor drum is run in after a preparation period.
4.
Click the following button on the operator panel to complete PC drum run-in:
•
7.3.3 Replacing the cleaning brush
Observe the following safety directives when replacing the cleaning brush:
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Caution
• Avoid contact between the skin and the toner; wear gloves. In the event of contact
with the skin, wash toner off with plenty of water.
into the fresh air.
• Keep cleaning brush out of the reach of children.
Important
Keep used cleaning brush ready for collection by service or the contracted shipping
company .
The printing system detects the end of the cleaning brush's service life automatically and
displays a warning on the operator panel in good time. The following procedure is for
replacing the cleaning brush:
- Remove cleaning brush >>> page 264
- Install cleaning brush >>> page 267
Remove cleaning brush
Proceed as follows:
1.
2.
Select the <Replace consumables> <Replace cleaning brush> menu on the operator
panel.
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Proceed as follows:
3.
Click on the following button to start cleaning brush replacement:
4.
Important
Put on the protective gloves provided in the packaging.
Do not touch the exterior of the cleaning brush; hold exclusively by the interior.
Place the cleaning brush down vertically only, with the brush hairs facing upwards.
5.
Put on protective gloves.
6.
Open door to photoconductor drum.
Pull lever forward.
7.
Push safety lever to the right and open
door by lever.
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Proceed as follows:
8.
Loosen both knurled screws of the
brush cover cap.
9.
Slowly remove cover cap with the
cleaning brush sitting on the insert
taper and put to the side.
10.
If the insert taper is not secured,
remove the cleaning brush by hand.
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Proceed as follows:
Caution
11. Clean the front outside insertion area with the vacuum cleaner.
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Install cleaning brush
Caution
Observe the safety directives before installing the cleaning brush(see section 7.3.3
Replacing the cleaning brush, page 263).
Proceed as follows:
1.
Hold the new brush at the end that has no slit.
2.
Insert the new cleaning brush into the
opening, push to the back of the casing
and turn slightly to click the woodruff
key on the rear axis into the slot on the
cleaning brush (verify that the cleaning
brush rotates).
3.
Check that the cleaning brush turns with its drive. If the cleaning brush is correctly
inserted, and is turned slightly, you will feel the flywheel mass of the drive.
4.
Hold cleaning brush in this position.
5.
Insert the cover cap insert taper into the front brush opening and push as far as the
system casing. The cover cap must be flush everywhere.
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Proceed as follows:
6.
Press the cover cap with the cleaning
brush against the opening and tighten
the two knurled screws of the brush
cover cap.
7.
Swivel on the door to the photoconductor drum and close the lever.
8.
Close both doors and the cover at the front of the printing system.
9.
Enter on the operator panel whether a new cleaning brush was fitted:
•
the cleaning brush is recorded in the <Consumables history> menu and the
•
10. Click the following button on the operator panel to complete cleaning brush
replacement:
replacement of the cleaning brush is recorded in the <Consumables history> menu
and the consumable counter is reset.
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7.3.4 Replacing corotrons
7.3.4 Replacing corotrons
Important
When replacing the corotrons, observe the following safety directives:
• Corotrons can only be replaced when printing is stopped.
• Corotrons may only be used for the purpose for which they were originally intended.
• If the corotron had only a short service life, the cause of the problem must be
identified in order to prevent further damage.
• When replacing a corotron, always wear the gloves provided.
Ensure that you do not touch or damage the corotron wires.
The printer detects the end of the corotron's service life automatically and displays a
warning on the operator panel.
Expendable
See section
Prepare corotron replacement
7.3.4.1 Preparing corotron replacement >>>
page 270
Replace transfer corotron
7.3.4.2 Replacing the transfer corotron
(1 cartridge) (pinfed) >>> page 271
Transfer corotron wire is torn
7.3.4.2 Replacing the transfer corotron
(1 cartridge) (pinfed) >>> page 271
Replace charge corotrons
7.3.4.4 Replacing charge corotrons (5
cartridges) >>> page 278
Charge corotron wire is torn
7.3.4.5 Replacing charge corotrons (torn wire)
>>> page 281
Replace discharge corotrons
7.3.4.6 Replacing discharge corotrons (2
cartridges) >>> page 284
Discharge corotron wire is torn
7.3.4.7 Replacing the discharge corotron (torn
wire) >>> page 287
Complete corotron replacement
7.3.4.8 Complete corotron replacement >>>
page 290
7.3.4.1 Preparing corotron replacement >>> page 270
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7.3.4.1 Preparing corotron replacement
7.3.4.1 Preparing corotron replacement
Important
Observe the safety directives before replacing the corotron(see section 7.3.4
Replacing corotrons, page 269).
Proceed as follows:
Important
This section only applies if the message "Replace corotrons" is displayed. All
corotrons must now be replaced.
When a corotron wire has torn, the replacement is carried out according to Abschnitt
7.3.5.3, Abschnitt 7.3.4.7 or Abschnitt 7.3.4.5.
1.
2.
Select the <Replace consumables> <Replace corotrons> menu on the operator
panel.
3.
Click the following button to start corotron replacement:
4.
Click the following button to move corotrons to the test position:
5.
7.3.4.2 Replacing the transfer corotron (1 cartridge) (pinfed) >>> page 271
7.3.4.3 Replacing the transfer corotron (torn wire) (pinfed) >>> page 275
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7.3.4.2 Replacing the transfer corotron (1 cartridge) (pinfed)
Important
Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing
corotrons, page 269).
The printer detects the end of the corotrons' service life automatically and displays a
warning on the operator panel. The following procedure is for replacing the transfer
corotron:
• Remove transfer corotron >>> page 271
• Install transfer corotron >>> page 273
Remove transfer corotron
Proceed as follows:
1.
Click the following button to move corotrons to the replacement position:
2.
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Turn the knob to the left and swivel the
rocker downwards.
271
Proceed as follows:
272
3.
release.
4.
5.
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Proceed as follows:
6.
7.
Lift spring and simultaneously push it
slightly to the right. Pull out corotron
cartridge only a few millimeters so that
the spring is held.
Carefully pull out the corotron cartridge.
Install transfer corotron
Important
Proceed as follows:
1.
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Push in new corotron cartridge until the
spring engages.
273
Proceed as follows:
2.
position.
Caution
Danger of pinching when swiveling the paper transporter back.
Always swivel the paper transporter back slowly and carefully.
3.
Swivel the paper transporter back again.
7.3.4.4 Replacing charge corotrons (5 cartridges) >>> page 278
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7.3.4.3 Replacing the transfer corotron (torn wire) (pinfed)
Important
The following procedure is for replacing the torn transfer corotron:
• Remove torn transfer corotron >>> page 275
• Install new transfer corotron >>> page 277
Remove torn transfer corotron
Proceed as follows:
1.
Click the following button to move corotrons to the replacement position:
2.
Turn the knob to the left and swivel the
rocker downwards.
3.
release.
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Proceed as follows:
4.
5.
6.
Lift spring and simultaneously push it
slightly to the right. Pull out corotron
cartridge only a few millimeters so that
the spring is held.
7.
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Carefully pull out the corotron cartridge.
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Install new transfer corotron
Important
Proceed as follows:
1.
Push in new corotron cartridge until the
spring engages.
2.
position.
Caution
Danger of pinching when swiveling the paper transporter back.
Always swivel the paper transporter back slowly and carefully.
3.
Swivel the paper transporter back again.
7.3.4.8 Complete corotron replacement >>> page 290
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277
7.3.4.4 Replacing charge corotrons (5 cartridges)
Important
warning on the operator panel. The following procedure is for replacing the charge corotron:
• Remove charge corotrons >>> page 278
• Install charge corotrons >>> page 279
Remove charge corotrons
Proceed as follows:
Important
This section does not apply to the error message "HV error charge corotron".See
Abschnitt 7.3.4.5.
1.
Pull out the handle of the corotron
mounting and push away from the PC
drum.
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Proceed as follows:
2.
Remove corotron cartridges
individually.
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Install charge corotrons
Important
Proceed as follows:
1.
Individually insert the new corotron
cartridges into the opening until they
engage.
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Proceed as follows:
2.
Pull out handle of corotron mounting
and push towards PC drum until it
engages.
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7.3.4.6 Replacing discharge corotrons (2 cartridges) >>> page 284
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Important
warning on the operator panel. The following procedure is for replacing the charge corotron:
• Remove torn charge corotron >>> page 281
• Install new charge corotron >>> page 282
Remove torn charge corotron
Proceed as follows:
Important
This section does not apply to the error message "HV error charge corotron".See
Abschnitt 7.3.4.5.
1.
drum.
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Proceed as follows:
2.
Remove corotron cartridges
individually.
Caution
When removing the charge corotron cartridge, the nipple on the corotron wire may
fall into the developer station without you noticing. If printing then continues, the
developer station can be irreparably damaged.
When changing the faulty charge corotron cartridge, always check if the nipple is still
on the corotron wire. If the nipple is missing, search for and find it.
3.
Check whether the nipple is still in on the corotron wire. If the nipple is missing,
search for it. To do this, pull out the developer station (see section 6.7 Cleaning the
developer station, page 203) and search the developer station and the entire area
around it. If no nipple is found, remove the photoconductor drum and search this
area.
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Install new charge corotron
Important
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Proceed as follows:
1.
Individually insert the new corotron
cartridges into the opening until they
engage.
2.
engages.
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Important
warning on the operator panel. The following procedure is for replacing the discharge
corotron:
• Remove discharge corotrons >>> page 284
• Install discharge corotrons >>> page 285
Remove discharge corotrons
Proceed as follows:
Important
This section does not apply to the error message "HV error discharge corotron". See
Abschnitt 7.3.4.7.
1.
drum.
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Proceed as follows:
2.
Remove corotron cartridges.
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Install discharge corotrons
Important
Proceed as follows:
1.
Push new corotron cartridge into the
opening to the stop point.
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Proceed as follows:
2.
engages.
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Important
The following procedure is for replacing the discharge corotron:
• Remove torn discharge corotron >>> page 287
• Install new discharge corotron >>> page 288
Remove torn discharge corotron
Proceed as follows:
Important
This section does not apply to the error message "HV error discharge corotron". See
Abschnitt 7.3.4.7.
1.
drum.
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Proceed as follows:
2.
Remove corotron cartridges.
Caution
When removing the discharge corotron cartridge, the nipple on the corotron wire may
fall into the developer station without you noticing. If printing then continues, the
developer station can be irreparably damaged.
When changing the faulty discharge corotron cartridge, always check if the nipple is
still on the corotron wire. If the nipple is missing, search for and find it.
3.
Check whether the nipple is still in on the corotron wire. If the nipple is missing,
search for it. To do this, pull out the developer station (see section 6.7 Cleaning the
developer station, page 203) and search the developer station and the entire area
around it. If no nipple is found, remove the photoconductor drum and search this
area.
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Important
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Proceed as follows:
1.
Push new corotron cartridge into the
opening to the stop point.
2.
engages.
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7.3.4.8 Complete corotron replacement
7.3.4.8 Complete corotron replacement
Proceed as follows:
1.
Corotron locks are checked.
If this step cannot be completed, re-open and close the locking mechanism of the
corotron mountings.
2.
Close both front doors and the cover of the printing system.
3.
Click the following button to lower corotrons:
4.
Enter on the operator panel whether a new corotron was fitted:
•
the corotrons is recorded in the <Consumables history> menu and the consumable
counter is reset.
•
5.
Click the following button on the operator panel to complete corotron replacement:
replacement of the corotrons is recorded in the <Consumables history> menu and
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7.3.5 Replacing the active filter
Observe the following safety directives when replacing the active filter:
Caution
• The components in the fuser station reach a surface temperature of approximately
230 oC during operation.
• Danger of burning if touched.
• Do not touch any parts behind the safety covers identified with the icon
.
• Wear heat protection gloves when working with fuser station components.
Important
Keep used active filter ready for collection by service or the contracted shipping
company .
The printing system detects the end of the active filter's service life automatically and
displays a warning on the operator panel. The following procedure is for replacing the active
filter:
- Remove active filter >>> page 291
- Install active filter >>> page 294
Remove active filter
Proceed as follows:
1.
2.
Select the <Replace consumables> <Replace active filter> menu on the operator
panel.
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Proceed as follows:
3.
Click the following button to start the active filter replacement:
Caution
4.
.
Open side door of fuser station.
5.
Turn the knob of the oiling unit to the
left and swivel on oiling unit.
Caution
Put on heat protection gloves before you continue.
6.
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Proceed as follows:
7.
the rotary axle.
8.
Turn the two knobs to the left and
swivel down filter frame.
9.
Remove both old active filters.
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Install active filter
Caution
Observe the safety directives before installing the active filter (see section 7.3.5
Replacing the active filter, page 291).
Proceed as follows:
1.
Insert the two new active filters so that
the slanted surfaces meet in the
middle and the gray sides are visible.
2.
Swivel filter frame upwards and turn
the two knobs to the right.
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Proceed as follows:
3.
Swivel on active filter unit by the
handle to the stop point.
4.
Swivel on oiling unit and turn the oiling
unit turning knob to the right.
5.
Close side door of fuser station.
6.
Enter on the operator panel whether a new active filter has been fitted:
•
the active filter is recorded in the <Consumables history> menu and the
•
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Proceed as follows:
7.
Click the following button on the operator panel to complete active filter replacement:
replacement of the active filter is recorded in the <Consumables history> menu and
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7.3.6 Replacing the cleaning belt
The printing system detects the end of the cleaning belt's service life automatically and
displays a warning on the operator panel. The following procedure is for replacing the
cleaning belt:
- Remove cleaning belt >>> page 297
- Install cleaning belt >>> page 299
Remove cleaning belt
Proceed as follows:
1.
2.
Select the <Replace consumables> <Replace cleaning belt> menu on the operator
panel.
3.
Click the following button to start cleaning belt replacement:
4.
Caution
.
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Proceed as follows:
5.
Caution
Put on heat protection gloves before you continue.
6.
7.
Press the empty and the used cleaning
belt roller against the right spring
support and remove. Place cleaning
belt in old packaging.
2
3
4
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Install cleaning belt
Proceed as follows:
Note
Holding pins, bearings and rolls are shaped so that there is only one way to fit them.
The upper roll (new, full roll) is longer than the lower roll.
1.
Place the new full roll on the spring
bearing at top right, press to the right
and slide onto the left bearing with the
holding pins.
Turn the new full roll so that it engages
with the holding pins.
2.
Insert the new empty roll into the lower
bearings.
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Proceed as follows:
3.
Turn the new roll in the opposite
direction to that in which it pays out to
tighten the cleaning belt until there are
no creases.
4.
5.
6.
Enter on the operator panel whether a new cleaning belt was fitted:
•
The message is automatically deleted on the operator panel and the replacement
of the cleaning belt is documented in the <Consumables history> menu.
•
If the cleaning belt was not replaced.
The process is documented in the <Consumables history> menu.
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Proceed as follows:
7.
Click the following button on the operator panel to complete cleaning belt
replacement:
replacement of the cleaning belt is recorded in the <Consumables history> menu.
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7.3.7 Replacing the heater
Caution
Observe the following safety directives when replacing the heater:
The heater may only be replaced by operators after training or instructions from
service personnel.
The printing system detects when the heater is faulty and displays a warning on the
operator panel. The following procedure is for replacing the heater:
- Remove heater >>> page 302
- Install heater >>> page 307
Remove heater
Proceed as follows:
1.
2.
Select the <Replace consumables> <Replace heater> menu on the operator panel.
3.
Click the following button to start heater replacement:
4.
Caution
.
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Proceed as follows:
5.
Caution
Allow the printing system to cool down for at least 30 minutes.
6.
Allow printing system to cool down for at least 30 minutes.
7.
the rotary axle.
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Proceed as follows:
8.
Move the temperature sensor to the
left.
The temperature sensor bar is now
swiveled up.
9.
Loosen the heater connector plug on
the front side of the printing system
and straighten the cable .
10. Open the right door at the back of the printing system.
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Proceed as follows:
11.
Disconnect the heater connector plug
at the back of the printing system.
12.
Remove cable from the cable clamp.
Caution
Put on heat protection gloves to continue working.
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Proceed as follows:
13. Put on heat protection gloves.
Caution
The heater glass may be damaged.
Only grasp the heater by the handle and, if necessary, support it at the other end.
14.
Carefully remove the heater from the
roller opening.
If the front heater connector plug
begins to catch, slightly turn the heater
back and forth on its own axis during
removal.
15.
Push heater into the storage opening
and allow it to cool down for at least 30
minutes.
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Install heater
Caution
Observe the safety directives before installing the heater (see section 7.3.7
Replacing the heater, page 302).
Proceed as follows:
Caution
The heater glass may be damaged.
Grasp the heater by the handle only.
1.
Open packaging of the new heater.
Only grasp the heater by the handle and carefully remove from the packaging.
If required, hold the new heater by the cable on the other end with your other hand.
2.
Hold the heater by the handle part.
Straighten the front end of the cable.
Carefully insert the heater into the
fuser roller opening at the rear.
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Proceed as follows:
3.
Reinsert the heater connector plug on
the rear side.
4.
Hang cable in the cable clamp.
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Proceed as follows:
Caution
5.
6.
Carefully remove the faulty heater
from the storage opening.
7.
Place the faulty heater in the empty packaging, close and make ready for collection
by service.
8.
Close the right door at the back of the printing system.
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Proceed as follows:
9.
Connect the heater connector plug on
the front side of the printing system
again.
Lay the cable so that the cover on the
handle does not rub against the cable
when subsequently swiveling off the
temperature sensor bar.
10.
Move the temperature sensor lever to
the right. The temperature sensor bar
is swiveled on again.
11.
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Proceed as follows:
12.
14. Enter on the operator panel whether a new heater has been fitted:
•
the heater is recorded in the <Consumables history> menu.
•
If the heater was not replaced, but only removed and then re-inserted for control
purposes, for example,
15. Click the following button on the operator panel to complete heater replacement:
replacement of the heater is recorded in the <Consumables history> menu.
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7.3.8 Replacing the fuser roller
Caution
Observe the following safety directives when replacing the fuser roller:
The fuser roller may only be replaced by operators after training or instructions from
service personnel.
The following procedure is for replacing the fuser roller:
- Remove fuser roller >>> page 312
- Install new fuser roller >>> page 315
Remove fuser roller
Proceed as follows:
1.
2.
Select the <Replace consumables> <Replace fuser roller> menu on the operator
panel.
3.
Click on the following button to start the fuser roller replacement:
Caution
4.
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Proceed as follows:
5.
Remove heater (see section Remove heater, page 302).
Caution
6.
7.
8.
Press against the pressure pin and
swivel the waste collector outwards.
Open the packaging of the new fuser roller at the end.
9.
Remove the new fuser roller with the
plastic cover and place vertically on a
surface (the notch around the end
must be on top).
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Proceed as follows:
Important
Fuser roller models may be mistaken for each other.
Ensure that the new fuser roller has the same part number as the old one.
10. Ready carton for old fuser roller.
Caution
11. Put on heat protection gloves again if you have removed them.
12.
Evenly loosen the three wing screws
that secure the fuser roller insert (only
one turn for each wing screw).
13.
Support the fuser roller by placing your
left hand under the center area and at
the same time pull on the handle.
Carefully remove the fuser roller from
the opening (right hand on the handle,
left hand supporting the fuser roller).
Carefully put the fuser roller down in an
upright position.
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Proceed as follows:
14.
Loosen the two knurled screws for the
holder claws on the fuser roller insert.
Remove the fuser roller insert from the
old fuser roller.
15. Insert the cooled fuser roller in the carton and make ready for collection.
4 of 4
Install new fuser roller
Caution
Observe the safety directives before installing the fuser roller (see section 7.3.8
Replacing the fuser roller, page 312).
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Proceed as follows:
1.
Place the fuser roller insert on the new
fuser roller.
Note
If you encounter a lot of resistance when placing the new fuser roller on the fuser
roller insert, allow the fuser roller insert to cool down for approx. 5 minutes and then
try again.
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Proceed as follows:
2.
Tighten the two knurled screws for the
holder claws on the fuser roller insert.
Remove the plastic cover from the new
fuser roller.
3.
Insert the new fuser roller into the
opening and push towards the fuser
roller drive.
Note
If you encounter a lot of resistance when pushing the new fuser roller towards the
fuser roller drive, allow the printing system to cool down for approx. 5 more minutes
and then try again.
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Proceed as follows:
4.
Tighten the three wing screws for
attach the fuser roller insert one after
the other step by step. Only use a max.
of three turns for each screw.
Proceed from one wing screw to the
next until the flange of the fuser roller
insert is secure against the side plate.
5.
Swivel on the waste collector and lock
with the pressure pin.
6.
7.
Installing the heater (see section Install heater, page 307).
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Proceed as follows:
8.
9.
Close the front and side door of the fuser station.
10. Select the installed fuser roller type.
11. Select installed fuser roller.
The fuser roller designation is printed on the packaging.
12. Enter on the operator panel whether a new fuser roller has been fitted:
•
The message on the operator panel is automatically deleted, and the replacement
of the fuser roller is recorded in the <Consumables history> menu.
•
If the fuser roller has not been replaced but only cleaned, for example,
13. Click the following button on the operator panel to complete fuser roller replacement:
replacement of the fuser roller is recorded in the <Consumables history> menu.
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7.3.9 Replacing the pressure roller
Caution
Observe the following safety directives when replacing the pressure roller:
The pressure roller may only be replaced by operators after training or instructions
from service personnel.
The following procedure is for replacing the pressure roller:
- Remove pressure roller >>> page 320
- Install pressure roller >>> page 323
Remove pressure roller
Proceed as follows:
1.
2.
Select the <Replace consumables> <Replace pressure roller> menu on the operator
panel.
3.
Click on the following button to start pressure roller replacement:
Note
Only if paper post-processing is connected:
Remove any deflection rollers that may be mounted on the stacker platform.
4.
Cut inserted paper in the paper input at a right angle to the transport direction and
remove it from the printing system by continuously pressing the EJECT key.
5.
Lower the stacker top by pressing the right key under this icon
.
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Proceed as follows:
6.
Caution
7.
.
Caution
8.
9.
Press against the pressure pin and
swivel the waste collector outwards.
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Proceed as follows:
10.
Swivel off the cover underneath the
fuser station.
11.
Press opening lever to the left and
carefully swivel down roller saddle.
Note
Allow the printing system to cool down in this state for approximately 30 minutes.
12.
Grasp pressure roller from below and
hold in the center.
Open the locking pins on the right and
left sides.
13. Carefully remove the pressure roller and place on paper surface.
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Install pressure roller
Caution
Observe the safety directives before installing the pressure roller(see section 7.3.9
Replacing the pressure roller, page 320).
Proceed as follows:
1.
Remove new pressure roller from the packaging.
Caution
2.
3.
Insert pressure roller carefully into the
fuser station from below and place in
the receptacles and hold there.
Close the locking pins on the right and
left sides.
4.
Swivel on the roller saddle until the
lock engages.
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Proceed as follows:
5.
Close the cover underneath the fuser
station.
6.
Swivel in waste collector and lock with
the pressure pin.
7.
8.
9.
Raise the stacker top by pressing the left key under this icon
.
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Proceed as follows:
Note
Only if paper post-processing is connected:
Remount deflection rollers on the stacker platform.
10. Enter on the operator panel whether a new pressure roller has been fitted:
•
the pressure roller is recorded in the <Consumables history> menu.
•
If the pressure roller was not replaced but only cleaned, for example,
11. Click the following button on the operator panel to complete pressure roller
replacement:
replacement of the pressure roller is recorded in the <Consumables history> menu.
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7.3.10 Replacing the waste collector
The following procedure is for replacing the waste collector:
- Remove waste collector >>> page 326
- Install waste collector >>> page 328
Remove waste collector
Proceed as follows:
1.
2.
Caution
3.
.
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Proceed as follows:
Caution
4.
.
Press in pressure pin and swivel out
the waste collector.
5.
Open the packaging of the new waste collector, taking care not to damage it.
6.
Remove new waste collector from the packaging and place on surface.
Caution
7.
Caution
Spilled oil can cause danger of slipping.
Wipe away any spilled oil with a paper towel.
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Proceed as follows:
• Remove the old waste collector
(filled with oil and dirt), insert into the
packaging, close and make ready for
collection.
• Remove soaked felt strip.
8.
9.
Remove visible oil traces on the swiveled oiling unit with a paper towel.
3 of 3
Install waste collector
Proceed as follows:
1.
Insert new waste collector and new felt
strips.
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Proceed as follows:
2.
Swivel in waste collector and lock with
the pressure pin.
3.
4.
5.
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7.3.11 Replacing the fine filter
Observe the following safety directives when replacing the fine filter:
Caution
• Avoid contact between skin and toner. In the event of contact with the skin, wash
toner off with plenty of water.
into the fresh air.
• If toner falls on the floor, clean it up immediately, otherwise there is a danger of
slipping.
• Keep fine filter out of the reach of children.
Important
Keep used fine filter for collection by service or the contracted shipping company .
The printing system detects the end of the fine filter's service life automatically and displays
a warning on the operator panel. The following procedure is for replacing the fine filter:
- Remove fine filter >>> page 330
- Install fine filter >>> page 332
- Clean toner dust indicator >>> page 334
Remove fine filter
Proceed as follows:
1.
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Proceed as follows:
2.
Select the <Replace consumables> <Replace fine filter> menu on the operator
panel.
3.
Click the following button to start fine filter replacement:
4.
5.
Push lever to the left of the fine filter
container down to unlock the filter
housing.
6.
Remove fine filter container with both
hands.
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Proceed as follows:
Important
Toner may fall out.
Do not tilt fine filter to ensure that no toner falls out.
7.
Grasp fine filter by both handles,
remove from the fine filter housing and
place to the side.
Do not tilt fine filter to ensure that no
toner falls out.
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Install fine filter
Caution
Observe the safety directives before installing the fine filter(see section 7.3.11
Replacing the fine filter, page 330).
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Proceed as follows:
1.
Take new fine filter from the packaging
and fit into the fine filter housing.
2.
Reinsert fine filter housing with both
hands.
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Proceed as follows:
3.
Push lever to the left of the fine filter
housing up to lock the filter housing.
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Clean toner dust indicator
Note
When replacing the fine filter, toner can enter the toner dust indicator.
Proceed as follows:
1.
Loosen plastic screw.
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Proceed as follows:
2.
Clean opening with a round brush(see
section Cleaning materials and
equipment, page 365). Before use,
sharply angle round brush and insert
into the opening.
For function control, the LED must light
up when the round brush is being
inserted and go off when it is removed.
3.
Tighten the plastic screw again.
4.
Close the left and center door at the back of the printing system.
5.
Enter on the operator panel whether a new fine filter has been fitted:
•
The message on the operator panel is automatically deleted, and the replacement
of the fine filter is recorded in the <Consumables history> menu.
•
If the fine filter was not replaced,
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Proceed as follows:
6.
Click the following button on the operator panel to complete fine filter replacement:
replacement of the fine filter is recorded in the <Consumables history> menu.
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8 Correcting faults
8 Correcting faults
8.1 Overview
This section will help you to correct print image and fusing problems. In addition, you can
also find information on how to locate messages and continue printing after
troubleshooting, and how to enable remote access for remote diagnosis by service during
printing.
8.2 Processing messages on the operator panel >>> page 338
8.3 Clogged toner suction >>> page 343
8.4 Poor print quality >>> page 348
8.5 Poor fusing quality >>> page 351
8.6 Permitting or blocking remote access >>> page 352
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337
8.2 Processing messages on the operator panel
8.2 Processing messages on the operator panel
Note
Detailed information on each message can be found in the operator panel through the
context-sensitive Help. You can call up this context-sensitive Help by clicking the
message and then pressing the F1 key.
8.2.1 Locating a message >>> page 338
8.2.2 Continuing printing after errors have been corrected >>> page 341
8.2.1 Locating a message
Error messages, warnings and information are displayed on the operator panel:
Icon
Meaning
Error message
When an error occurs, the printer stops and the button on
the toolbar flashes.
Warning
When there is a warning, the printing system continues to
print, and the button flashes in the toolbar.
If an error message is also present, the error message icon
flashes too.
Information
When there is information, the printing system also
continues to print, and the button flashes in the toolbar.
If there is also a warning, the warning message symbol
flashes.
If an error message is also present, the error message icon
flashes too.
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Proceed as follows:
1.
Click on the
or
or
button in the toolbar.
The <Errors and warnings> menu is displayed.
All error messages, warnings and information messages that have occurred are listed
in the upper area, sorted by priority and time.
2. Click message in the "Errors and warnings" list.
In the printer view, the assembly concerned is displayed in color.
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Proceed as follows:
3. The printer view can be controlled with the following buttons:
Switches back to the preset standard view after modifications.
Zooms in on the current printer view.
Zooms out from the current printer view.
Shifts the visible cutout in the direction of the arrow.
Resets a message.
Changes from the printer view to the service ticket.
The service ticket displays all the data required to notify the service
center.
Returns to the printing system view.
Switches to the previous/next message.
Changes the view between:
• only list of "Errors and warnings", without printer view
• list of "Errors and warnings" and printer view
• only printer view without list of "Errors and warnings"
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8.2.2 Continuing printing after errors have been corrected
Print stop without loss of information
The printing system remains at the start of a page.
Proceed as follows:
1.
Eliminate the reason why printing stopped as indicated by the information in the error
message.
2.
Printing operation is restarted smoothly and without any impairment of the print and
fusing quality.
Print stop with loss of information
If a cover is opened during printing, or if an error that can damage the printing system
occurs during printing, the printing system stops with loss of information.
Proceed as follows:
1.
Eliminate the reason why printing stopped as indicated by the information in the error
message.
2.
The print image on the damaged print pages is fused to ensure that the tension roller
and post-processing are not soiled.
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Proceed as follows:
Note
Alternatively, you can remove the damaged pages from the printing system by
pressing the EJECT button.
3.
Restart print job.
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Note
Notify service in accordance with the information in the <Special functions> <Service
ticket> menu if:
• the error cannot be eliminated,
• the same error recurs repeatedly,
• the printing system cannot be rendered operational after the error has been
eliminated.
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8.3 Clogged toner suction
Caution
If there is sufficient toner supply, the display "Toner supply out" can indicate that the toner
suction is clogged.
a) Vacuuming out the toner feed
Proceed as follows:
1.
Open the left door at the back of the printing system.
Important
In the next step, the rotaryswitch must not be set to SERVICE (up to the stop point).
2.
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During printing, set the rotary switch to
the middle position between PRINT
and SERVICE and then back to the
PRINT position several times.
343
b) Remove clogged toner from the toner feed hose
Proceed as follows:
1.
2.
3.
Pull the container downwards with the
handle.
4.
Move the lever upwards to swivel off
the drain head.
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Proceed as follows:
5.
Turn the knob to the left to open the
door in front of the developer station.
Open the door in front of the developer
station.
6.
Remove the toner feed hose (small
cross section) from the toner box
which is connected to the developer
station.
Caution
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Proceed as follows:
7.
Use a vacuum cleaner to vacuum the
clogged toner from the hose you have
just removed.
Also carefully vacuum accumulated
toner from the underside of the drain
head (above the toner bottle).
8.
Re-affix the toner feed hose to the
toner box.
9.
Close the door in front of the developer
station.
Turn the turning knob to the left.
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Proceed as follows:
10.
Move the lever downwards to swivel
on the drain head.
11.
Use the handle to turn the container
upwards slowly.
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8.4 Poor print quality
8.4 Poor print quality
8.4.1 Poor printing
The main reasons for poor print quality are listed in section 8.4.2 Poor printing, cause and
correction >>> page 349. If this information is not sufficient to correct the error, call the
service center.
Dropouts and spots due to faulty photoconductor drum
Dropouts are places that lie within the minimum permissible character contours and are as
bright as the unprinted areas.
Spots are printed areas found outside the character contours. They are as dark as normal
print characters.
The photoconductor drum is usually at fault if dropouts and spots regularly recur after one
drum rotation, in other words, after approx. 760 mm (corresponds to 2.5 pages, 12" in
length).
The following number of spots and dropouts is permitted for new photoconductor drums per
12"form:
Spots
Dropouts
348
Size
Number per 12" form
<0.25 mm
5
0.25 mm to 1.5 mm
2
<0.5 mm
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8.4.2 Poor printing, cause and correction
Error source
Type of error and correction
Print contrast
< nominal value
Gray background
Background with
dark streaks
Charge corotron
-
Soiled wires, clean, replace.
Transfer corotron
-
-
Discharge corotron
-
Soiled wire, clean, replace.
Discharge strip
-
-
-
Brush cleaning
-
-
Cleaning brush soiled or faulty, replace
cleaning brush.
Photoconductor
drum
Photoconductor drum exposed to light for
too long. It recovers after several hundred
pages. Possibly replace.
With grooves,
possibly replace.
Photoconductor
drum soiled, replace
Paper transport
-
-
Paper transport
soiled, clean.
-
Fuser station
-
-
Cleaning belt soiled.
Advance cleaning
belt, replace.
Loop puller force set
too strong. Set the
loop puller force
correctly.
LED print head
-
-
-
Load error. Press
STOP.
Error source
-
Streaked coloring
Soiled wire, paper
fragments in
corotron, clean,
replace.
Soiled plastic strips,
clean
Bright spots /
streaks in printed
image
Dark spots
Smudged print
image
Memory effects
ghost image
Charge corotron
Wires soiled
-
-
-
Transfer corotron
Wire soiled. Paper
fragments in
corotron, clean,
replace
-
-
-
Discharge corotron
-
-
-
Soiled wire, clean,
replace.
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349
Error source
Bright spots /
streaks in printed
image
Dark spots
Smudged print
image
Memory effects
ghost image
Discharge strip
-
-
-
Soiled plastic strips,
clean
Cleaning brush
-
-
-
Cleaning brush
soiled or faulty,
replace cleaning
brush.
Photoconductor
drum
Photoconductor
drum soiled, replace
Soiled, damaged (a
few spots are ok),
possibly replace
-
Damaged, possibly
replace.
Developer station
Developer out,
soiled: replace.
-
-
-
Paper transport
Creases or bumps in
the paper. Set,
correct, other paper.
-
Paper sticks in the
carton or to
deviations. Open up
carton, correct error.
-
Fuser station
-
(Possible offset if
there is not enough
oil, check oil level)
Printing not fused
(possible operator
error), call service.
Optimize: Fuser
temperature, fuser
oil quantity, brake
force of the paper
brake.
(Possible offset
effect if there is not
enough oil, check oil
level) Optimize:
Fuser temperature,
fuser oil quantity.
Possibly clean fuser
roller.
Printhead
Only for
printingsystems with
LPH2: Clean LED
print head: In the
<User>sub-menu,
activate <LPH
cleaning>.
-
-
-
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8.5 Poor fusing quality
8.5 Poor fusing quality
If the fusing quality of the print image is poor, check the following points before notifying
Service according to the information in the <Configuration> <Special functions> <Service
ticket> menu:
• Does the paper meet the paper specification regulations?
(see section 1.6 Other documents, page 22)
• Was the paper stored correctly?
Was the printing system operated incorrectly (e. g. the ADVF button was pressed too long,
or the fusing temperature was lowered)?
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8.6 Permitting or blocking remote access
The Service can make a remote diagnosis during printing using remote access if this has
been agreed beforehand.
Permitting remote access
Proceed as follows:
1.
Click on the following button in the icon bar:
or
click on the following button in the <Configuration> <Special functions> <Remote
diagnostics> menu:
The status display shows that remote access is enabled:
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Blocking remote access
Proceed as follows:
1.
Click on the following button in the icon bar:
or
click on the following button in the <Configuration> <Special functions> <Remote
diagnostics> menu:
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Appendix
Appendix
Overview
Consumables >>> page 356
Expendables >>> page 361
Cleaning materials and equipment >>> page 365
Technical data >>> page 367
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355
Consumables
Consumables
We recommend that you only use toner and developer from Océ Printing Systems GmbH to ensure the
highest printing and fusing quality and to maintain high standards of availability for the printing system.
Consumables for VarioStream 7200, VarioStream 7300, VarioStream 7400
Consumable
Order number
Packaging
unit
Monthly requirement
VarioStream
7200
VarioStream
7300
VarioStream
7400
Toner
for VarioStream
7000
Standard
OCP:KK01-D25-M10
3 x 4kg
6 bottles
24 kg
12 bottles
48 kg
24 bottles
96 kg
Toner
for VarioStream
7000
Premium
OCP:KK01-D45-M10
3 x 4kg
6 bottles
24 kg
12 bottles
48 kg
24 bottles
96 kg
Toner
for VarioStream
7000
MICR
OCP:KM01-D23-M10
3 x 4kg
Developer
for VarioStream
7000
Standard
OCP:KK01-D15-A10
1 x 8kg
0.25 bottles
2 kg
0.5 bottles
4 kg
1.0 bottles
8 kg
Developer
for VarioStream
7000
Premium
OCP:KK01-D35-A10
1 x 8kg
0.5 bottles
4 kg
1.0 bottles
8 kg
2.0 bottles
16 kg
Developer
for VarioStream
7000
MICR
OCP:KM01-D13-A10
1 x 8kg
Fuser oil
S26312-F646
1 x 3 liters
24 bottles
96 kg
1.0 bottles
8 kg
0,17 bottles
0,33 bottles
0,67 bottles
The consumable requirements listed in the table are based on the following conditions:
• Printer output per month (12" length/375 mm width):
– 500,000 pages for VarioStream 7200
– 1,000,000 pages for VarioStream 7300
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Consumables
• Toner consumption depends on ink coverage. If 100% of the possible characters are printed on a form
of 12“ length/375 mm width, then the toner consumption increases from 48 g per 1000 pages to
approximately 240 g per 1000 pages. With the contrast setting = extra light, toner consumption can be
reduced by up to 50%.
• Average power-on per month: 600 hours
• Average printing time per month: 200 hours
• Maximum stop rate per 200 forms 1 stop of 10 s duration
• Coverage is 16 % of the maximum printable characters at 1/10" column spacing and 1/6" line spacing
• Degree of printing surface coverage: 4 %
• Different operating conditions can lead to shorter life cycles, i.e. higher usage (roughly 20 - 30%).
• Toner and developer storage: Always store in a cool (< 35 oC), dry and well ventilated room. Never
expose toner to direct heat (sunlight, heaters, etc.)
Consumables for VarioStream 7450, VarioStream 7550, VarioStream 7650
Consumable
Order number
Packaging unit Monthly requirement
VarioStream
7450
VarioStream
7550
VarioStream
7650
42 bottles
168 kg
Toner
for VarioStream
7000
Standard
OCP:KK01-D25-M10
3 x 4kg
30 bottles
120 kg
36 bottles
144 kg
Toner
for VarioStream
7000
Premium
OCP:KK01-D45-M10
3 x 4kg
30 bottles
120 kg
36 bottles
144 kg
Toner
for VarioStream
7000
MICR
OCP:KM01-D23-M10
3 x 4kg
30 bottles
120 kg
Developer
for VarioStream
7000
Standard
OCP:KK01-D15-A10
1 x 8kg
1.25 bottles
10 kg
A29246-X20-X-4-7680 / faA01.fm
42 bottles
168 kg
1.5 bottles
12 kg
1.75 bottles
14 kg
357
Consumables
Consumable
Order number
VarioStream
7450
VarioStream
7550
1.5 bottles
12 kg
Developer
for VarioStream
7000
Premium
OCP:KK01-D35-A10
1 x 8kg
1.25 bottles
10 kg
Developer
for VarioStream
7000
MICR
OCP:KM01-D13-A10
1 x 8kg
1.25 bottles
10 kg
Fuser oil
S26312-F646
1x3
liters
0,83 bottles
VarioStream
7650
1.75 bottles
14 kg
1 bottles
1,17 bottles
• Coverage is 16 % of the maximum printable characters at 1/10" column spacing and 1/6" line spacing
• Degree of printing surface coverage: 4 %
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Consumables
Consumables for VarioStream 7450 CX, VarioStream 7550 CX, VarioStream 7650 CX
Consumable
Order number
VarioStream
7450 CX
VarioStream
7550 CX
VarioStream
7650 CX
42 bottles
168 kg
Toner
for VarioStream
7000
Standard
OCP:KK01-D25-M10
3 x 4kg
30 bottles
120 kg
36 bottles
144 kg
Toner
for VarioStream
7000
Premium
OCP:KK01-D45-M10
3 x 4kg
30 bottles
120 kg
36 bottles
144 kg
Toner
for VarioStream
7000
MICR
OCP:KM01-D23-M10
3 x 4kg
30 bottles
120 kg
Developer
for VarioStream
7000
Standard
OCP:KK01-D15-A10
1 x 8kg
1.25 bottles
10 kg
1.5 bottles
12 kg
Developer
for VarioStream
7000
Premium
OCP:KK01-D35-A10
1 x 8kg
1.25 bottles
10 kg
1.5 bottles
12 kg
Developer
for VarioStream
7000
MICR
OCP:KM01-D13-A10
1 x 8kg
1.25 bottles
10 kg
Fuser oil
S26312-F646
1x3
liters
0,83 bottles
42 bottles
168 kg
1.75 bottles
14 kg
1.75 bottles
14 kg
1 bottles
1,17 bottles
– 2,500,000 pages for VarioStream 7450 CX
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359
Consumables
•
•
•
•
•
•
Average printing time per month: 200 hours
Maximum stop rate per 200 forms 1 stop of 10 s duration
Coverage is 16 % of the maximum printable characters at 1/10" column spacing and 1/6" line spacing
Degree of printing surface coverage: 4 %
Different operating conditions can lead to shorter life cycles, i.e. higher usage (roughly 20 - 30%).
Toner and developer storage: Always store in a cool (< 35 oC), dry and well ventilated room. Never
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Expendables
Expendables
Expendables for VarioStream 7200, VarioStream 7300, VarioStream 7400
Expendable
Packaging
unit
Monthly requirement
VarioStream
7200
VarioStream
7300
VarioStream
7400
S26312-F190-V110
(240/300 dpi)
1 unit
0,25
0,5
1,0
S26312-F190-V120
(600 dpi)
1 unit
0,25
0,5
1,0
Wide cleaning brush
(gloves provided)
S26312-F1042
1 unit
0,25
0,5
1,0
Fine filter
S26312-F1071
1 unit
0,13
0,25
0,5
Active filter
S26312-F346
3 sets
0,25
0,5
1,0
Cleaning belt
S26312-F1116
1 x 13.5m
0,18
0,37
0,74
Corotron cartridge
S26312-F645
8 units
2
4
8
Heater
S26312-F241
1 unit
0,05
0,1
0,2
Filter mat
C26312-H116-C35
1 unit
0,25
0,5
1,0
Fuser roller (hard)
S26312-F857 or
S29312-F1130
1 unit
1 unit
0,1
0,1
0,2
0,2
0,4
0,4
Fuser roller (soft)
S26312-F853 or
S26312-F1055
1 unit
1 unit
0,5
0,5
1
1
2
2
Pressure roller
S29312-F1270
1 unit
0,05
0,1
0,2
Waste collector
S26312-F648
1 unit
0,25
0,5
1,0
Felt strips
S29312-F1352
5 units
Photoconductor drum
Order number
The expendable requirements listed in the tables are based on the following conditions:
– 500,000 pages for VarioStream 7200
A29246-X20-X-4-7680 / faA01.fm
361
Expendables
•
•
•
•
Maximum stop rate per 200 forms 1 stop of 10 s duration
Coverage is 16% of the maximum printable characters at 1/10" column spacing and 1/6" line spacing
Different operating conditions can lead to shorter life cycles, i.e. higher usage (roughly 20 - 30%).
Toner and developer storage: Always store in a cool (< 35 oC), dry and well ventilated room. Never
Expendables for VarioStream 7450, VarioStream 7550, VarioStream 7650
Expendable
Packaging
unit
Monthly requirement
VarioStream
7450
VarioStream
7550
VarioStream
7650
S26312-F190V110
(240/300 dpi)
1 unit
1,25
1,5
1,75
S26312-F190V120
(600 dpi)
1 unit
1,25
1,5
Wide cleaning brush
(gloves provided)
S26312-F1042
1 unit
1,25
1,5
1,75
Fine filter
S26312-F1071
1 unit
0,63
0,75
0,88
Active filter
S26312-F346
3 sets
1,25
1,5
1,75
Photoconductor drum
Order number
Cleaning belt
S26312-F1116
1 x 13.5m
0,92
1,1
1,3
Corotron cartridge
S26312-F645
8 units
10
12
14
Heater
S26312-F241
1 unit
0,25
0,3
0,35
Filter mat
C26312-H116-C35
1 unit
1,25
1,5
1,75
Fuser roller (hard)
S26312-F857 or
S29312-F1130
1 unit
1 unit
0,5
0,5
0,6
0,6
0,7
0,7
Fuser roller (soft)
S26312-F853 or
S26312-F1055
1 unit
1 unit
X
X
x
x
-
Pressure roller
S29312-F1270
1 unit
0,25
0,3
0,35
Waste collector
S26312-F648
1 unit
1,25
1,5
1,75
Felt strips
S29312-F1352
5 units
362
A29246-X20-X-4-7680 / faA01.fm
Expendables
• Coverage is 16% of the maximum printable characters at 1/10" column spacing and 1/6" line spacing
A29246-X20-X-4-7680 / faA01.fm
363
Expendables
Expendables for VarioStream 7450 CX, VarioStream 7550 CX, VarioStream 7650 CX
Expendable
Packaging
unit
Monthly requirement
VarioStream
7450 CX
VarioStream
7550 CX
VarioStream
7650 CX
S26312-F190V110
(240/300 dpi)
1 unit
1,25
1,5
1,75
S26312-F190V120
(600 dpi)
1 unit
1,25
1,5
Wide cleaning brush
(gloves provided)
S26312-F1042
1 unit
1,25
1,5
1,75
Fine filter
S26312-F1071
1 unit
0,63
0,75
0,88
Active filter
S26312-F346
3 sets
1,25
1,5
1,75
Cleaning belt
S26312-F1116
1 x 13.5m
0,92
1,1
1,3
Corotron cartridge
S26312-F645
8 units
10
12
14
Heater
S26312-F241
1 unit
0,25
0,3
0,35
Filter mat
C26312-H116-C35
1 unit
1,25
1,5
1,75
Fuser roller (hard)
S26312-F857 or
S29312-F1130
1 unit
1 unit
0,5
0,5
0,6
0,6
0,7
0,7
Fuser roller (soft)
S26312-F853 or
S26312-F1055
1 unit
1 unit
X
X
x
x
-
Pressure roller
S29312-F1270
1 unit
0,25
0,3
0,35
Waste collector
S26312-F648
1 unit
1,25
1,5
1,75
Felt strips
S29312-F1352
5 units
Photoconductor drum
Order number
364
A29246-X20-X-4-7680 / faA01.fm
Cleaning materials and equipment
• Coverage is 16% of the maximum printable characters at 1/10" column spacing and 1/6" line spacing
Caution
Please observe the following safety directives:
• Please follow the manufacturer's safety instructions.
• Do not use chemical solvents or other aggressive cleaning materials.
nozzle and filter set for fine dust. For vacuuming large quantities of toner spill (e. g.
full bottle), the industrial vacuum cleaner must be explosion-proof.
Cleaning materials/
equipment
Purpose
Methylated spirits
(denatured ethyl alcohol)
To remove traces of
adhesive
Remarks
Caution
Flammable!
Observe the manufacturer’s safety
directives on the container.
Standard store-bought quality
Cleaning materials
6-1508/W1/H
Cleaning toner residue
from soft fuser rollers
Caution
Flammable!
Observe the manufacturer’s safety
directives on the container.
From manufacturer only:
TGW Technische Gummi Walzen GmbH
Am Elzdamm 38
D-79312 Emmendingen
Glass cleaning agent
Cleaning the vision
panels
Household detergent
Cleaning varnished
surfaces
Paper tissues
To clean areas soiled
with toner, developer and
dust
Standard store-bought quality (e.g.
KLEENEX)
1 of 2
A29246-X20-X-4-7680 / faA01.fm
365
Cleaning materials/
equipment
Purpose
Remarks
Round brush
Cleaning the toner dust
indicator
e.g. pipe cleaners EGRA-bunt,
OLDENKOTT, etc.
Soft cloth
Cleaning surfaces
MOLTOPREN or similar
Soft brush
To clean areas that are
not easily accessible
1 cm (1/2") round brushes and 2" flat
brushes, standard store-bought quality
with NYLON or hair bristles.
Do not use brushes with metal casings.
Vacuum cleaner
To remove paper dust
and residue, toner and
developer residue/spill
Caution
Always use an industrial vacuum
cleaner with a grounded suction tube,
rubber nozzle and filter set for fine
dust. For larger quantities of toner
spill
(e. g. 1 bottle), the industrial vacuum
cleaner must be explosion-proof.
Cleaning foil
To clean the paper width
sensor
supplied; available only from Océ Printing
Systems
Cleaning felt with handle
To clean the paper edge
sensor
Systems
Cleaning felt with angled
handle
To clean the paper width
sensor
Systems
2 of 2
366
A29246-X20-X-4-7680 / faA01.fm
Technical data
Technical data
Printing method
Electrophotographic with LED-PLUS technology
Fusing method
Heat pressure fusing
Print speed
Printing system
Print speed
Print speed
for 2-up
(2 x 11 2/3"x8 1/3")
for DIN A4 landscape
Océ VarioStream 7200
Pinfed / Pinless
180 pages per minute
Pinfed / Pinless
Pinfed / Pinless
Pinfed / Pinless
Pinless
Pinless
Océ VarioStream 7650 CX
Pinfed / Pinless
A29246-X20-X-4-7680 / faA01.fm
367
Technical data
Océ VarioStream 7650 CX TWIN 1200 pages per minute
Pinfed / Pinless
Paper feed
Stacker
Stack, deep-pile, roll
approx. 3300 sheets with 70 g/m2 (19 lbs.)
Paper
Note
More detailed information about the types of paper that can be used is available in the
paper specification (see section 1.6 Other documents, page 22). The most important
paper requirements are listed below.
Paper dimensions and
weight
Format width
165 mm to 457,2 mm (6,5" to 18")
Form height
I mode for 300dpi: 76.2 mm to 711.2 mm (3" to 28")
I mode for 600dpi (from SRA2 controller):
76.2 mm to 508 mm (3" to 20")
PCL mode: 76.2 mm to 406.4 mm (3" to 16")
(form heights >17" only with external paper feed)
Fold length
152.4 mm to 406.4 mm (6" to 16")
Weight
VarioStream 7200/7300/7400/7450
50 g/m2 to 160 g/m2
(heavier and lighter weights possible after positive test
runs)
Volume
1.3 cm3/g ± 0.2 cm3/g
Preprinted forms
368
A29246-X20-X-4-7680 / faA01.fm
Technical data
• Preprinted forms must not contain metal pigmented
printing ink on the front or reverse side.
• The printing ink must be heat resistant (approx. 240° C
for printing 7.5 x 105 N/m2) and non-abrasive.
Thermoplastic particles must not be released.
• The printing ink must be completely dried through.
• If a preprinted surface is to be used for printing:
– the surface must be rastered
– the coverage must be less than 50%
Coated papers
Coated papers must not contain components that could
be released when heated (240° C and higher).
Self-adhesive labels
Continuous forms for labels:
– Weight: 90 g/m2 to 180 g/m2
– Cut edges must be clean
– Minimal abrasion
– Minimal dust
Label paper:
– Weight: ≥ 65 g/m2
– Volumes: 1.3 cm3/g ± 0.2 cm3/g
Carrier paper:
– Coated reinforced paper
– Weight: 85 g/m2 ± 4%
– Volumes: 1.3 cm3/g ± 0.2 cm3/g
Compound:
– Adhesives must be heat-stable at the fuser
temperature.
Adhesiveness of labels on the carrier paper:
0.1 per 15 mm
Storage conditions
Temperature: 18°C to 24°C
Relative humidity: 35% to 55%
A29246-X20-X-4-7680 / faA01.fm
369
Technical data
Electrical values
Unit
Power frequency
50 Hz ± 1 Hz
Supply voltage
V
60 Hz ± 1 Hz
400/230 +6 % / -10 % 208 ± 10 %
Chamfers
3 PH + N + SE
3 chamfers, PE
Device fuse
A
4 x 50
3 x 80
Power fuse
A
4 x 63
3 x 100
Power input at 50 Hz (standby values in brackets)
VarioStream
Unit
7200
7300
7400
7450
7550
7650
Effective power
PE
KW
7,3
(1,9)
8,4
(1,9)
10,0
(2,0)
11,4
(2,0)
12,5
(2,1)
14,1
(2,1)
Apparent power
PA
kVA
8,8
(2,6)
9,7
(2,6)
11,1
(2,6)
12,5
(2,6)
13,9
(2,9)
15,6
(2,9)
Performance
factor λ
1
0,83
(0,74)
0,87
(0,74)
0,89
(0,76)
0,91
(0,76)
0,90
(0,73)
0,90
(0,73)
Heat emission Q
KJ/h
26.280
(6.840)
30.240
(6.840)
36.000
(7.200)
41.040
(7.200)
45.000
(7.560)
50.760
(7.560)
Kcal/h
6.277
(1.634)
7.222
(1.634)
8.600
(1,720)
9.802
(1.720)
10.748
(1.805)
12.124
(1.805)
Average performance characteristics for a paper width of 375 mm (14.8") and a paper
weight of 70 g/m2
When idle, the printing system automatically switches to standby.
Power input at 60 Hz (standby values in brackets)
VarioStream
370
Unit
7200
7300
7400
7450
7550
7650
Effective power
PE
KW
7,3
(1,95)
8,2
(1,95)
9,7
(1,95)
11,4
(2,0)
12,2
(2,1)
13,3
(2,3)
Apparent power
PA
kVA
7,8
(2,2)
8,6
(2,2)
10,2
(2,2)
11,9
(2,3)
12,7
(2,4)
13,7
(2,7)
A29246-X20-X-4-7680 / faA01.fm
Technical data
VarioStream
Unit
7200
7300
7400
7450
7550
7650
Performance
factor λ
1
0,94
(0,88)
0,95
(0,88)
0,95
(0,88)
0,96
(0,89)
0,96
(0,88)
0,97
(0,87)
Heat emission Q
KJ/h
26.280
(7.020)
30.240
(7.020)
34.920
(7.020)
41.040
(7.200)
43.920
(7.560)
47.880
(8.280)
Kcal/h
6.277
(1.677)
7.050
(1.677)
8.340
(1,677)
9.802
(1.720)
10.834
(1.806)
11.436
(1.977)
Average performance characteristics for a paper width of 375 mm (14.8") and a paper
weight of 70 g/m2
When idle, the printing system automatically switches to standby.
Emissions
Operating noise (standby values in brackets)
max. 70 dB(A)
(max. 61 dB(A))
Printers switch automatically from operating to standby mode when idle
Ozone concentration
0.01ppm
The maximum work place concentration (MAK) defined by the German Research Council
is 0.1 ppm.
Mechanical conditions
Vibrations
in accordance with EN 60721, intensity class 3M2
Tilt
maximum tilt angle of the printing system: 1°
A29246-X20-X-4-7680 / faA01.fm
371
Technical data
Environmental conditions
Operating ranges
Recommended
optimum
operating range
Limit of
operation
Limit value with High
Temperature Kit
(optional)
Temperature
18°C to 24°C
10°C to 32°C
up to 35° C (95° F) max.
Relative humidity
38 % to 60 %
10% to 80 %
up to 45% max.
(Paper: 45 ± 7,5 %)
Lowest absolute
humidity
2 g/m3
1 g/m3
-
Highest absolute
humidity
22 g/m3
25 g/m3
18 g/m3
Cooling and fresh air, air cleanliness
To maintain the thermal equilibrium for climatic class 3K2 (general office climate) in the
printing system location, a combination of sufficient cool and fresh air is required.
Simplex printing system
for 50 Hz power
frequency
Simplex printing system for
60 Hz power frequency
Cooling air
7,200 m3/h
8,300 m3/h
Fresh air
10% - 20% of the cooling air must be fresh air
Air
cleanliness
according to air cleanliness class 2
Dimensions and weight
Dimensions
372
Height
1,549 mm (60.3 ")
Length
2,316 mm (90 ")
Depth
1,060 mm (37 ")
A29246-X20-X-4-7680 / faA01.fm
Technical data
Weight
Approx 1,260 kg (simplex printing system)
A29246-X20-X-4-7680 / faA01.fm
373
Technical data
374
A29246-X20-X-4-7680 / faA01.fm
Index
Index
A
Access ticket
- Button 69
- requesting 85
Active filter
- installing 294
- remove 291
- replacing 291
ADVF
- Key 50
ADVR
- Key 50
Agent 31
Air nozzle settings 123
Alert word
- in the safety directives 28
Appendix 355
Assembly and installation
- Safety directives 35
Authorization level
- presetting for user 82
B
Basic information 74
Button
- Access ticket 69
- Cancel print job 67
- Change user 70
- Channel control 67
- Clear buffer 67
- Clear printer 67
- Consumable counter 69
- Display errors 68
- Display information 68
- Display warnings 68
- Help 69
A29246-X20-X-4-7680 / fa_20_baSIX.fm
-
Job control 67
Left Right 67
NPRO 62
Océ 70
Off 70
Print one page 67
Ready 62
Remote diagnosis 68
Service ticket 69
Stop 62
Test print 67
User profile 69
C
Calibration gap
- Preselect setting 127
- Setting 121
Cancel print job
- Button 67
Caution
- Alert word 28
CE Mark 38
Channel control
- Button 67
Charge corotron (torn wire)
- replacing 281
Charge corotrons
- replacing 278
Cleaning
- Corotrons 218
- Developer station 203
- Filter 220
- Fuser roller 199
- Fuser station 191
- General 224
- LED print head 219
375
Index
- Operator panel 223
- Paper path 179
- Plastic strips in front of the discharge blade
188
- Sensors 207
- the printing system 175
- Time 177
- Toner dust indicator 334
- Toner mark sensor 207
- Toner suction system 213
Cleaning belt
- installing 299
- removing 297
Cleaning brush
- installing 267
- removing 264
Cleaning equipment
- Overview 365
Cleaning intervals 177
Cleaning materials
- Overview 365
Cleaning steps 177
Cleaning stop
- Status display 65
Cleaning the paper path 179
Cleaning the plastic strips in front of the
discharge blade 188
Clear buffer
- Button 67
Clear printer
- Button 67
Climate and paper 56
Clogged toner suction 343
Color
- Printing with other colors 138
Condensation water 172
Consumable
- replacing 226
Consumable counter
- Button 69
Consumables
- Overview 356
Consumables and expendables 90
376
Context-sensitive help 17
Continuing printing after errors have been
corrected 341
Converting
- Converting the printing system 165
- Printing system 162
- Selecting a configuration 164
Converting the printing system 165
- Replacing the developer station 168
- Replacing the fuser roller 170
- Replacing the photoconductor drum 169
- Replacing the toner feed 166
- Start conversion 165
Cooling 34
Corotrons
- cleaning 218
- replacing 269
Correcting
- Faults 337
Correcting errors 337
Covers 42
CustomTone 251
D
Danger points 29
Description of the printing system 41
Developer
- Filling 244
- replacing 238
Developer station
- cleaning 203
- Emptying 239
- replacing 145
Device overview 41
Dimensions 372
Direct help 17
Discharge corotron (torn wire)
- replacing 287
Discharge corotrons
- replacing 284
Disposal
- Océ disposal concept 36
Disposal concept
- Disposal 36
fa_20_baSIX.fm / A29246-X20-X-4-7680
Index
Documentation signposts 12
Doors 42
E
EJECT
- Key 50, 52
Electrical values 370
Emissions 371
Empty
- Developer station 239
Enter
- fold length 126
Entering values 88
Environmental conditions 372
Error messages
- Locating 338
- on the operator panel 338
Errors
- Display (button) 68
Expendables
- Overview 361
- replacing 256
F
Faults
- correcting 337
Filling
- Developer 244
Filter
- cleaning 220
Fine filter
- installing 332
- removing 330
Fire
Fold length
- Setting 122
Front view of the printing system 42
Full text search 16
Fuser oil
- Replacing bottle 252
Fuser oil bottle
- installing 254
- removing 252
A29246-X20-X-4-7680 / fa_20_baSIX.fm
Fuser oil quantity
- changing, menu 129
Fuser roller
- Checking 195
- cleaning 199
- installing 315
- removing 312
- replacing 312
Fuser station
- cleaning 191
Fusing quality
- poor 351
Fusing temperature
- changing, menu 128
G
General
- Menus 73
General cleaning 224
H
Heater
- installing 307
- removing 302
- replacing 302
Help
- Button 69
High Temperature Kit 372
- Emptying condensation water 172
- Powering off 174
- Powering on 96
I
Important
- Alert word 28
Indicator lamps
- EJECT 54
- READY 54
- STOP 54
Information
- Locating 338
Information signs 29
Initialization
377
Index
- Status display 65
Installing
- Active filter 294
- Cleaning belt 299
- Cleaning brush 267
- Fine filter 332
- Fuser oil bottle 254
- Fuser roller 315
- Heater 307
- Photoconductor drum 260
- Pressure roller 323
- Toner bottle 229
- Waste collector 328
- Waste toner bottle 236
Intended Purpose 26
Internal view 45
- Front side of the printing system 45
- Rear side of printing system 47
J
Job control
- Button 67
K
Key
- ADVF 50
- ADVR 50
- EJECT 50, 52
- READY 52
- STOP 53
Key operator 31
L
Language
- changing 86
LED print head
- cleaning 219
Left Right
- Button 67
Lever for tension roller distance 123
Lever for tension rollers 122
Logging on
- as user 85
378
Logical page length
- entering 126
Lower
- Stacker top 53
Lower stacker tray slide
- Stacker tray 53
M
Main circuit breaker 47, 96
Manufacturer 22
Mechanical conditions 371
Menu display
- VarioStream 7000 79
Menu tree
Menus
- General 73
- Open 71
- Paper Path Manager 78
- releasing for user 82
- VarioStream 74
N
Navigation tree
Noises 33
Notes on this documentation 11
NPRO
- Button 62
O
Océ
- Button 70
Off
- Button 70
Online Help
- Button 69
Operating and service clearance areas 27
Operating elements 50
Operation
Operator 31
Operator intervention necessary
- Status display 64
fa_20_baSIX.fm / A29246-X20-X-4-7680
Index
Operator panel
- cleaning 223
- Description 60
- on stacker 51
- Operate 80
- Paper transporter 50
Optical wave guide 34
Overview 41
- Cleaning equipment 365
- Cleaning materials 365
- Consumables 356
- Expendables 361
P
Paper
- Handling 56
- inserting 100
- insertion after paper jam 112
- positioning fold-matching 118
- Semi-automatic insertion 106
- Specifications 55
- Technical data 368
- Types 55
Paper brake
- Setting brake force 129
Paper change
- Settings 121
- Settings in the menu 125
Paper edge sensor in the fuser station
- cleaning 211
Paper feed 57
Paper format length
- Entering 125
- Setting 122
Paper handling 56
Paper motion sensor and mirror
- cleaning 209
Paper Path Manager
- Menus 78
Paper specification 22
Paper stack replacement before paper end 100
Paper types 55
Paper width
- entering 127
A29246-X20-X-4-7680 / fa_20_baSIX.fm
- setting with slide 101, 124
Paper width setting slide 101, 124
Parameters
- Applying 89
- Resetting 89
- Setting 87
Password
- changing 86
Photoconductor drum
- installing 260
- removing 258
- replacing 257
- running in 263
Poor fusing quality 351
Poor print quality 348
Poor printing 348
Poor printing, cause, correction 349
Positioning fold-matching 118
Power off tension rollers
- Stacker top 53
Power on tension rollers
- Stacker top 53
Powering down
- Status display 65
Powering off
- High Temperature Kit 174
Powering off the printing system 173
Powering on
- High Temperature Kit 96
Powering on the printing system 96
Pre-/post-processing not ready
- Status display 66
Pressure roller
- Checking 196
- installing 323
- removing 320
- replacing 320
Print one page
- Button 67
Print quality
- poor 348
Printer setting
- Selecting 125
379
Index
Printing
- Status display 64
Printing system
- cleaning 175
- converting 162
- Covers 42
- Description 41
- Device overview 41
- Doors 42
- Front view 42
- Internal view 45
- operating 95
- Overview 41
- Powering off 173
- Powering on 96
- Rear view 44
- Switching to ready after print stop 99
Printing system stopping
- Status display 65
R
Raise
- Stacker top 53
READY
- Indicator lamp 54
- Key 52
Ready
- Button 62
- Status display 64
Readying
- Status display 64
Rear view of printing system 44
Releasing elements for user 82
Remote access
- blocking 352
- permitting 352
Remote diagnosis
- Button 68
Remote diagnosis by Service 352
Remove
- Active filter 291
Removing
- Cleaning belt 297
380
- Fine filter 330
- Fuser roller 312
- Heater 302
- Toner bottle 227
Removing the paper stack 131
Repairs
Replacing
- Active filter 291
- Charge corotron (torn wire) 281
- Charge corotrons 278
- Cleaning belt 297
- Consumable 226
- Corotrons 269
- Developer 238
- Discharge corotron (torn wire) 287
- Discharge corotrons 284
- Expendables 256
- Filling toner box 232
- Fine filter 330
- Fuser roller 312
- Heater 302
- Paper stack before paper end 100
- Toner bottle 226
- Transfer corotron 271
- Transfer corotron (torn wire) 275
Replacing consumables
- Completing 90
- Starting 90
Replacing expendables
- Completing 90
- Starting 90
Replacing the cleaning belt 297
fa_20_baSIX.fm / A29246-X20-X-4-7680
Index
Replacing the cleaning brush 263
Replacing the developer station 168
Replacing the fine filter 330
Replacing the fuser roller 170
Replacing the photoconductor drum 169
Replacing the toner feed 166
Requesting
- Access ticket 85
Running in
S
Safety covers 33
Safety directives
- Assembly and installation 35
- Fire 36
- Flagging 28
- Operation 32
- Repairs 36
- Transport 36
Safety information
- General 22
Search 16
Selecting a configuration 164
Selecting settings 88
Sensors
- cleaning 207
Service 32
Service ticket
- Button 69
Setting
- the paper width 101
Setting loop puller force 121
Setting tension roller distance 123
Setting the tension rollers 122
Settings
- for the paper width 124
- of air nozzles 123
- of tension rollers 122
- of the tension roller distance 123
- on paper transporter 121
- when changing paper 121
Setup
- changing 134
A29246-X20-X-4-7680 / fa_20_baSIX.fm
- creating new 134
- exporting 137
- importing 136
- Status display 65
Signs 29
Special functions
- Status display 65
Spots
- in the print image 348
- on the paper 348
Stacker
- Settings 122
Stacker top
- Lower 53
- Power off tension rollers 53
- Power on tension rollers 53
- Raise 53
Stacker tray
- Lower stacker tray slide 53
Standards 37
Start conversion 165
Status display 64
- Cleaning stop 65
- Initialization 65
- Operator intervention necessary 64
- Powering down 65
- Pre-/post-processing not ready 66
- Printing 64
- Printing system stopping 65
- Ready 64
- Readying 64
- Setup 65
- Special functions 65
- Stop 66
- System loading 66
- Twin stop 66
Statutory requirements 23
STOP
- Indicator lamp 54
- Key 53
Stop
- Button 62
- Status display 66
- With loss of information 341
381
Index
- Without loss of information 341
Switching to ready
- Printing system after print stop 99
Symbol
- in diagrams and illustrations 20
Symbols
- in the text 19
System loading
- Status display 66
T
Table
- Cleaning steps 177
Technical data 367
- Dimensions 372
- Electrical values 370
- Emissions 371
- Environmental conditions 372
- Mechanical conditions 371
- Paper 368
- Weight 372
Test print
- Button 67
Time
- to clean 177
Toner
- CustomTone 251
- Replacing waste bottle 233
- Suction clogged 343
- Vacuuming out feed 343
Toner bottle
- installing 229
- removing 227
- replacing 226
Toner bottle identification 48
Toner box
- filling 232
- cleaning 334
Toner feed
- replacing 138
Toner mark sensor
- cleaning 207
Toner suction system
382
- cleaning 213
Toolbar
Transfer corotron
- replacing 271
Transfer corotron (torn wire)
- replacing 275
Transponder 48
Transport
Twin stop
- Status display 66
U
User
- adding 81
- Change (button) 70
- deleting 82
- editing 82
- logging on 85
User profile
- Button 69
User settings
- Key operator 81
- Operator 84
V
VarioStream
- Menus 74
W
Warning signs 29
Warnings
- Locating 338
- on the operator panel 338
Waste collector
- installing 328
- removing 326
- replacing 326
Waste toner bottle
- installing 236
- removing 233
Weight 372
fa_20_baSIX.fm / A29246-X20-X-4-7680
We are interested in your opinion on these operating instructions.
Your feedback can help us to improve the quality of our documentation. Please take the
time to fill out the form below and return it to us either by mail or by fax. Thank you for your
help.
Can you find the information you need quickly and easily?
Yes
No
Are the activities described fully and in sufficient detail?
Yes
No
Is the text easy enough to understand?
Yes
No
Are the illustrations easy enough to understand?
Yes
No – too abstract
No – too detailed
Is the amount of background information sufficient for your needs?
Yes
No – not enough
No – too much
What should we leave out, change or add to these operating instructions?
_______________________________________________________________________
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_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Mail or fax to:
Name: _____________________________
Tel.:
_____________________________
Company: ___________________________
Date:
_____________________________
ITC DD&D Poing
Postfach 1260
85581 Poing
Germany
Fax: +49-8121-72-3420
Order No.: A29246-X20-X-4-7680

Océ|Operating Manual - Océ | Printing for Professionals

Transcription

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