Locomotives 2015 - Kalmbach Publishing Co.
Transcription
Locomotives 2015 - Kalmbach Publishing Co.
LOCOMOTIVE BY BILL BADURSKI Closing a chapter in history An era ends as Electro-Motive Diesel’s domestic engine line faces Tier 4 environmental standards The world of railroading is about to witness a historic and rather poignant event. On Jan. 1, 2015, the most famous and popular locomotive diesel engine ever produced will likely cease to be built for the production of new locomotives destined for rail customers within the United States. I’m speaking of the Electro-Motive two-cycle 567-, 645-, and 710-series prime movers. Approximately 50,000 locomotives were produced new for the U.S. market with these engines, and many more export models were built for customers around the world, making it the most popular locomotive engine of all time. The brilliant yet simple design of this engine, combined with its ruggedness and reliability, propelled it to this lofty position. From a design concept in the 1930s, the architecture changed little for generations of production in the LaGrange, Ill., plant, headquarters for Electro-Motive Corp. The company later became the Electro-Motive Division of General Motors, and after its sale to an investor group, is known today as Electro-Motive Diesel, a division of Progress Rail and Caterpillar. This speaks volumes for the original layout and design of the engine by General Motors research chief Charles F. Kettering and his design team. Originally developed in 1938 as a 567 (the number referring to cubic inches per cylinder), it underwent turbocharging in the 1950s, then grew to 645 status in 1965, and evolved into the 710 in 1984. With each change, the engine grew in terms of horsepower and development. Its popularity with railroads, as well as in marine propulsion and stationary generator applications, was spurred on by an unprecedented ease of maintenance, durability, and reliability. As a matter of fact, most of these engines remain in service around the world today. As I write this, the company where I work still relies on a 75-year-old switcher in daily yard service. Alas, ever-tightening exhaust emissions regulations have laid claim to the future of this exceptional engine. Although exhaustive development work allowed the engine to comply with Tiers 1 through 3, the stringent Tier 4, which goes into effect with new locomotive production on Jan. 1, 2015, has sounded the death knell for continued use of this engine for U.S. customers. Despite extensive investigation and testing, it appears that the current 710 configuration cannot be made to comply with the regula 18 tion. Although these engines were made notably cleaner with modifications to Tier 1 through 3 levels, Tier 4 apparently could not be achieved. The engine will likely continue to be popular in other parts of the world, and in repower operations where the remanufactured, older locomotives will not be held to such demanding standards. The used locomotive market will see fresh activity as interest in rebuilding units arises as an alternative to unproven, more costly, and more maintenance-dependent new equipment. Fortunately, and as a direct result of the engine’s popularity and longevity, the familiar sound of a passing EMD will remain with us for a long time. Whether it be the shriek of a turbocharged SD40-2, or the whine of a GP9, there are enough of these veterans still out there to ensure that the greatest locomotive engine of all time will not fade quietly into the night. BILL BADURSKI worked for EMD in the 1970s and 1980s as an instructor in its training center and served as a technical engineer in a 40-plus-year career in locomotives that is ongoing. An Electro-Motive Diesel employee latches the access doors on the 710 engine inside EMD’s Caterpillar yellow demonstrator SD70ACe No. 1201. Tr a i ns : Jim Wrinn >> RJ Corman units damaged in fire This was what remained of three units inside the R.J. Corman engine house at Guthrie, Ky., after a fire broke out on the evening of Oct. 5, 2014. Burned were GP16 No. 1605, left; GP38-3 No. 3814, center; and GP38 No. 7918, rear. All three units were set to be scrapped. The cause of the fire was still under investigation. Doyle Massey © 2015 Kalmbach Publishing Co. This material may not be reproduced in any Trains JANUARY 2015 form without permission from the publisher. www.TrainsMag.com LOCOMOTIVE BY CHRIS GUSS Inside the wired locomotive The unseen electronics behind today’s motive power Today’s modern locomotive cabs are filled with electronics, from the smart displays in front of the engineer to the PTC display (top left) above the electronic brake equipment. Chris Guss The basic look of today’s modern locomotive has been essentially unchanged for more than a quarter of a century, since the introduction of the comfort cab design in the late 1980s. Predating this visual change by only a few years was the beginning of a massive evolution under the hood and in the cab to modernize the electrical systems that operate and control a locomotive. Electro-Motive Division’s 60 series and General Electric’s Dash 8 series both debuted in the early 1980s, introducing microprocessor control to their product lines. Electronics since then have become better, faster, smaller, and cheaper, which has allowed the builders to increase the usage of computers and integrated electronics in almost every part of the locomotive. This also has allowed builders and railroads to eliminate extra equipment such as distributed power and end-of-train control units that typically were mounted on the top of control stands or elsewhere in the cab. Information from these devices has been placed into the main display screens on the locomotive’s control stand. In the last two decades, a local area network, also known as LAN, has been employed inside new locomotives, allowing systems to easily talk to one another directly 14 or via other systems connected to the network. A local area network is an interconnected network of cabling that connects various devices in a specific area. Builders briefly used fiber optics to create networks on locomotives, but eventually reverted back to copper wire. The network allows the loco- motive to monitor thousands of parameters, feeding the information back to the necessary systems within the unit. EMD’s FIRE (Functionally Integrated Railroad Electronics) screens and GE’s Smart Displays located in front of the engineer are actually self-contained computers and coordinate locomotive systems, support systems, and third-party equipment. A second display is added when additional equipment such as distributed power is installed to allow more information to be displayed simultaneously during operation. In the event of a failure of one of the displays, the information can be consolidated on one screen. Railroads have the option of placing display screens on the conductor’s desktop on the opposite side of the cab, which typically features a limited amount of control to certain features, with the remaining information presented in readonly format. The increase in the last decade of wireless communication has enabled locomotives to keep in contact with the railroad or locomotive builder 24/7 if necessary. This connectivity allows a locomotive to report in real time alerts, failures, or other preset parameters. Builder-installed systems such as EMD’s Intellitrain and GE’s RailConnect 360 Monitoring & Diagnostics primarily monitor the various aspects of the engine, control system, and related components. Third-party systems from companies such as Wi-Tronix, >> ACes on the former Milwaukee Road Tacoma Rail got a 5-year lease on former EMD SD70ACe-P4 demonstrators Nos. 1211 and 1212 and repainted and renumbered them as Nos. 7001 and 7002. The units work the 3.5-percent grade on the Fredrickson job without doubling the train. Steve Car ter Trains FEBRUARY 2015 © 2015 Kalmbach Publishing Co. This material may not be reproduced in any form without permission from the publisher. www.TrainsMag.com IONX, Lat-Lon, MotivePower, and ZTR, can provide similar monitoring while also providing additional features that compliment EMD’s or GE’s offerings. These builder and third-party systems can monitor such things as fuel level, brake pipe pressure, throttle position, train location, engine state, train overspeed, impending dangerous weather in the direction of the train’s movement, potential track issues, and wireless event recorder downloading. Access and notification to the railroad or builder is typically available in the form of Web access, smartphone apps, email, or text alerts. Many of the third-party systems can also be installed on older locomotives without microprocessor-based systems. A form of “cruise control” has also been introduced within the last decade that can operate the train automatically across a territory. Information such as a train’s loads, empties, length, and tonnage are entered into the computer and integrated with the track profile, speed limits, slow orders, etc., of the territory along with the destination to allow the train to operate itself in the most efficient manner possible as it moves across the line. Intervention by the engineer is rarely needed when the train is operating on clear (green) signals. New York Air Brake’s LEADER and GE’s Trip Optimizer are two such systems in use today by railroads in North America. With the upcoming implementation of positive train control, the equipment needed to operate PTC is adding another level of complexity to the existing electronics on a locomotive. As time goes on, new locomotives will certainly become more intelligent, allowing for greater productivity, utilization, and less downtime. >> LOCOMOTIVE BRIEF New leased power for East Penn Kennett Square, Pa.-based East Penn Railroad is leasing two GP38-2s from GATX Locomotive Group. GMTX Nos. 2800 and 2801 are former WAMX (Watco) Nos. 3811 and 3812, and were repainted at Metro East Industries in East St. Louis, Ill. East Penn operates 114 miles in southeast Pennsylvania and Delaware. Mark Mautner www.TrainsMag.com 15 LOCOMOTIVE BY CHRIS GUSS Keeping it cool Big, high-horsepower locomotives generate a lot of power and a lot of heat. Radiators take care of it 3 11 1 2 9 8 10 1 Radiators (for engine cooling) 2 Air to air heat exchangers (for manifold air) 3 Water to air intercooler (for manifold air) 5 6 7 4 Lubricating oil cooler 5 Water storage tank 6 Lubrication oil pump 7 Water pump 4 (not pictured - behind oil pump) 8 Radiator cooling fan 9 Turbocharger 10 Cooled intake air path (to manifold) 11 Air to air heat exchanger fans (on roof) A BNSF ES44C4’s radiator assembly in the plant at Fort Worth, Texas. Both GE and EMD radiator sections are prebuilt and set onto the frame during assembly. Chris Guss Locomotive engine heat, left uncontrolled, can damage engine parts and shorten the life of the engine and its attached components. An effective radiator system keeps the engine and components at the optimum operating temperature, regardless of whether the locomotive is operating in mountains or flatlands or hot or cold. A locomotive radiator system primarily cools air, water, and oil. The air is used in the combustion process; the water for cooling the engine and turbo (if equipped); and oil for lubricating the engine components. The radiator system is intended to keep the engine operating at nearly the same temperature, regardless of the ambient air outside the locomotive. This allows maximum horsepower to be available at all times and extends the life of the engine and its lubricants. Electro-Motive Diesel and General Electric differ in radiator system design. EMD uses a “wet” radiator system in which fluid is cycled through the radiator system constantly while the engine is operating. GE on the other hand employs a “dry” system where fluids are routed through the radiator system only as conditions warrant. Each builder uses a system of valves to route fluids to banks of radiators to achieve the level of cooling needed at any given time. While both builders use fans on the main radiator banks to assist in cooling, EMD’s system also uses a shutter system to control the flow of air across the radiators. 18 Modern EMD and GE locomotives use a split cooling system with separate paths to reduce the coolant temperature to the levels required. In split cooling on a GE locomotive, a majority of the fluid cooled in the radiator is sent back to the locomotive at one temperature while a portion of the coolant is routed through additional radiator banks called sub-coolers (or aftercoolers) for further temperature reductions. Once passed through these additional cooling banks, the fluid travels to various devices such as the air to water intercooler to assist in cooling the engine intake air. The combustion air is first drawn in and compressed in the turbocharger. Compression heats the air and must be cooled before being used for combustion. Cooler air is denser and is more oxygen-rich, making it a preferred manifold air temperature for increasing power, controlling emissions, and reducing fuel consumption. After passing though the intercooler, the intake air passes through a heat exchanger where additional cooling occurs if conditions warrant before going to the engine for combustion. Another path from the sub-coolers is to the oil cooler, prior to the coolant returning it to the engine. Lubricating oil absorbs heat while inside the engine and needs to be cooled before returning. Subjecting lubricating oil to high heat shortens the life of the oil and would force more frequent oil changes to maintain the engine in good © 2015 Trains MARCH 2015Kalmbach Publishing Co. This material may not be reproduced in any form without permission from the publisher. www.TrainsMag.com working order. Higher temperatures lower the viscosity (thickness) of oil, which increases the wear of internal components. EMD utilizes a slightly different layout, with two separate loops from the engine, one for the radiator and oil cooler and another for the aftercooler. Various connections between the two loops allow the onboard computer to utilize excess cooling capacity in the aftercooler loop if needed. The vast majority of locomotives on the road today utilize simple tap water for coolant in their radiator systems. Water is much more efficient at transferring heat than a mix of water and antifreeze that’s typically found in your car’s radiator system. Benefits of using water allow the overall size of the radiator system to be smaller due to its higher efficiency, the lower cost of water compared to antifreeze/water mixture, and water’s ubiquity. Any garden or water hose that can reach a locomotive can add fluid to the radiator system in a pinch. There are also environmental concerns with using antifreeze since the water system needs to be drained occasionally for maintenance. To keep the radiator system in top shape, a corrosion inhibitor is added to the water. This additive protects the system from developing rust, corrosion, and scaling. With Tier 4 emissions regulations in effect on Jan. 1, 2015, the radiator systems for both builders will change again. Further cooling will be necessary to achieve the new environmental standards. Trains will cover those changes after more Tier 4 locomotives are on the road. LOCOMOTIVE BY CHRIS GUSS Layers of locomotive coatings The fine art of wrapping 4,400-hp inside a metal jacket Altoona (NS) Homewood (CN) Centralia (CN) Huntington (CSX) Chattanooga (NS) North Little Rock (UP) Shreveport (KCS) Waycross (CSX) Class I railroad paint shops CN and CP have no active paint shops in Canada Work at Shreveport performed on-site by contract company Not to scale © 2015 Kalmbach Publishing Co., TRAINS: Rick Johnson A rebuilt SD40-2 awaits paint inside Norfolk Southern’s Juniata Shops in Altoona, Pa., in May 2014. Juniata is one of eight Class I railroad paint shops (see map, right). Dustin Faust sidiary Progress Rail’s Muncie, Ind., and The paint on a locomotive is an imBombardier’s Sahagun, Mexico, plants portant visual feature of a railroad. From while General Electric uses Axalta at its employees to the public, it’s observed evErie, Pa., and Fort Worth, Texas, plants. erywhere from trackside, on promotional Railroads use qualification testing to enmaterial, and corporate websites. Paints’ sure a particular brand of paint meets its application, durability, and ability to prostandards for locomotive coatings. Envitect the metal carbody from corrosion is important to railroads to ensure their loco- ronmental impact and performance are two of the most important factors when semotives are well protected from the elelecting paint. During the environmental ments while conveying the corporate importion of the review, a railroad looks for age. Paint must also be able to withstand humidity, salt spray, and detergents used to low VOCs, which are volatile organic compounds that are released as the paint dries. clean a locomotive, as well as being stone A railroad needs paint to perform well durand chip resistant. ing application to achieve high throughput Four paint manufacturers have the majority of the locomotive finishing business in of locomotives through a paint shop. Tightening environmenNorth America. They are Axtal regulations at paint alta (formerly DuPont), PPG Painting or booths over the years and Industries, Sherwin-Williams, repainting the cost to equip paint shops and Strathmore. Axalta’s Ima typical diesel to comply have pushed sevron line as well as PPG’s locomotive eral Class I railroads to close Spectracron HSL paints and takes about 4 to 7 their own paint shops in faSherwin Williams and Strathdays. Big factors in vor of using one or more more’s lines of industrial coathow long it takes: third-party shops. Class I ings each have important • Body condition railroads that still paint locoroles in the market. • Number of colors motives in-house tend to use Locomotive builder Elec• Complexity of a single paint manufacturer, tro-Motive Diesel uses PPG the scheme while those that use thirdon locomotives built at sub 18 2015 Kalmbach Publishing Co. This material may not be reproduced in any Trains APRIL© 2015 form without permission from the publisher. www.TrainsMag.com party shops can have more than one paint manufacturer used on their fleet, depending on the shop that performed the work. Smaller shops have the ability to use whatever paint is requested by a customer, but they prefer to use a single manufacturer if possible. Painting is a personal endeavor and every paint acts differently when applied. A paint shop is most efficient when it uses the same material consistently, allowing employees to be their most productive. Painting a locomotive is typically done in one of two ways. The majority of painted/repainted locomotives receive what is called a “base clear” paint job. This includes three layers of product: a primer, color, and clear coat. Less frequently applied is a “single stage” paint job which only uses the primer and color coat. This is typically done when cost is a factor and can occasionally be seen on lease and industrial locomotives. While labor to paint or repaint a locomotive is the largest cost involved, quality paint, primer, and clear coat can be costly. High-quality materials can range from $40 to $200 dollars a gallon with a typical locomotive requiring 15-20 gallons of primer, 10-12 gallons of color, and 8-10 gallons of clear coat. Ultraviolet radiation from the sun is damaging to a paint job over time. Many manufacturers incorporate one or more components to the clear coat to either absorb or reflect these rays. Additional UV protection is also incorporated into the color coat as well. Applied properly, a good paint job can last on a locomotive for a decade or more, ensuring the railroad’s corporate image looks its best. LOCOMOTIVE BY CHRIS GUSS An end to the end-cab switcher? Their numbers dwindle on Class I railroads, but some hang on A pair of Canadian Pacific MP15ACs work Muskego Yard in Milwaukee, Wis., when the railroad had more end-cab switchers. Today, CP is the only Class I with no end-cab switchers in revenue service, and their numbers on the big systems are dwindling. Chris Guss Toiling away in the yards and on indus- equipped with higher-speed Blomberg roadtrial spurs of Class I railroads are a small but switcher trucks, but its design failed to atimportant group of locomotives built several tract the attention of U.S. railroads. Only one customer, Ferrocarriles Nacionales de generations ago, the end-cab switcher. Once México, bought it. seen in almost every major yard and workThe final line of road-switchers EMD ining back alleys spotting freight cars at custroduced in the early 1970s was the Multitomer’s docks, their importance on a railPurpose or MP line of switchers. This model road’s roster has diminished over the years. used Blomberg trucks and had options for Electro-Motive Division of General Moaccessories such as a toilet to meet crew retors had by far the most successful line of quirements for service outside of yards. end-cab switchers. The company built more Sales of the MP line were modest in the than two dozen variants during a produc1970s and 1980s, with MP15DC, MP15AC, tion period that spanned more than a half and MP15T production collectively failing century. While all major builders constructto match the totals of other well-known ed their own style of end-cab/offset-cab and center-cab switchers, hundreds of which still EMD models such as the SW9, SW1200, and SW1500. live on in shortline and industrial roles toThe main difference between the three day, only EMD models survive in 2015 on MP models is the MP15DC the seven Class I railroads. uses a D.C. main generator As the need for purpose-built Class I while the MP15AC has an switch engines waned in the end-cab AR10 alternator. The MP15T 1960s and 1970s, railroads began switcher totals uses an eight-cylinder, turboto look for a more versatile lococharged engine instead of a motive that could perform both CN 42 12-cylinder engine used in the road and yard chores. NS 94 A.C. and D.C. models. Responding to that need, BNSF 42 Deregulation of U.S. railroads EMD constructed a variation to UP 157 under the Staggers Act in 1980, its successful 1,500-hp SW1500 KCS 77 however, killed the switcher switcher introduced in the 1960s CSX 130 manufacturing business. Under called the SW1504. The SW1504 CP 1 Staggers, freight railroads were was essentially a SW1500 16 © 2015 Kalmbach Publishing Co. This material may not be reproduced in any Trains MAY 2015 form without permission from the publisher. www.TrainsMag.com permitted to radically overhaul their networks, operating procedures, and business model since they were now free of Interstate Commerce Commission supervision. One of the resulting changes was downsizing of unprofitable operations with many branch lines and local operations either abandoned or sold off to lower-operatingcost short lines. That created a surplus of low-horsepower locomotives, and GM’s EMD subsidiary assembled its last MP15ACs for freight railroads in October 1980 (four for the Katy and one for the Golden Triangle short line); several MP15ACs were delivered to U.S. government facilities and Canadian port operators in 1982 through August 1984 (when National Harbor Board No. 8406 was shipped from the London, Ontario, plant to the Montreal port operator). The final 34 MP15Ts were delivered to Seaboard System in late 1984 and 1985. The last models produced by EMD continue to survive in sizeable numbers on Class I railroads, with the SW1500, MP15DC, MP15AC, and MP15T models most prevalent. Other than the standard maintenance cycles, most fleets are still in their as-built configuration. Recently, several railroads have attempted to implement upgrades to their end-cab Norfolk Southern MP15DC No. 2423 was redesignated as a MP21E with a turbocharged engine. NS: Casey Thomason switchers in an effort to extend their service life. But one eliminated them entirely. Canadian Pacific is the only railroad to completely purge its end-cab switcher fleet from revenue service. The last MP15ACs were eliminated from the roster in late 2014, leaving only SW900 No. 6711. This unit is captive at CP’s Ogden locomotive shops in Calgary, and used as a shop switcher and for positive-train-control testing. Canadian National has embarked on a small overhaul program at its Homewood Shops, south of Chicago, on its remaining SW14 switchers. The SW14s were originally built for Illinois Central in the 1950s as EMD SW7s and SW9s. IC’s Paducah, Ky., shop remanufactured them in the 1980s and designated them as SW14s. Canadian National still owns four and is rebuilding them for service in the Chicago area. Union Pacific is underway with a program to upgrade its fleet of MP15ACs and MP15DCs, installing ZTR’s Nexsys III-i control systems at its North Little Rock, Ark., shops. The control system is popular with UP, which is installing this in other locomotive models as well. Norfolk Southern has been the most ambitious in terms of rebuilding its end-cab switcher fleet. The road’s Altoona, Pa., and Roanoke, Va., shops began a rebuild program on the MP15DC fleet in 2011 that involves replacing the main generator with an AR10 alternator, adding alignment control couplers, and other upgrades. NS also upgraded one MP15DC in 2011 with increased horsepower output. No. 2423 had its stock 1,500-hp 12-cylinder, 645E prime mover replaced with a turbocharged version of the same engine rated at 2,500-hp (later reduced to 2,100-hp). The radiator system was enlarged to support the increased cooling needed by the higher horsepower engine including an enlarged long hood with additional radiators and cooling fans. The unit, now designated a MP21E, also received the other upgrades found on other MP15E rebuilds described above. With their ranks slowly diminishing, end-cab switchers will most likely always have a role on certain Class I rosters due to their smaller size and weight, but their days dominating yard and industrial service certainly peaked long ago. www.TrainsMag.com 17 LOCOMOTIVE BY CHRIS GUSS Trends and the top dogs The latest among the Super Seven Class I freight railroads’ rosters and their top locomotive buys A railroad’s locomotive fleet is an ever-changing selection of power. Management is constantly evaluating new locomotive purchases, rebuilding existing power, and retiring older, less reliable units. New locomotive orders haven’t slowed despite the introduction of Tier 4 emissions technology and the temporary sidelining BNSF Railway is well into its aggressive, multi-year plan of buying new power, focused on the unique A1A-trucked ES44C4. With traffic softening, this may spell the end for older road locomotives as the company renews its fleet. Expect to see BNSF step up its rebuilding of older A.C.-traction units and upgrading D.C.-traction Canadian National continues to make steady purchases of new GEs as it expands usage of distributed power and A.C. traction in an effort to haul more tonnage on existing train schedules across the system. CN’s shops are modifying and releasing secondhand locomotives the company Canadian Pacific put new locomotive purchases on hold after the 2012 arrival of CEO Hunter Harrison and shows no signs of change on the horizon. Kansas City Southern/ Kansas City Southern de Mexico continues to buy new power from both GE and EMD. In 2015, the company is purchasing both GEs and EMDs Union Pacific has long been a strong proponent of large orders of new power, and continues the trend in 2015 with 150 new GEs on order. Its 500-unit fleet of SD40-2s is cycling through the backshop in North Little Rock, Ark., as part of a multi-year program to renew these trustworthy locomotives. They are beginning to be seen in 18 of EMD’s domestic production while its Tier 4 freight locomotive is prepared for rollout in 2017. In EMD’s absence, General Electric is busy building at its two shops in Erie, Pa., and Fort Worth, Texas. Here are highlights of recent activity on each Class I roster along with the top trending model on each. locomotives to A.C. BNSF has also sent SD45-2s for rebuilding into 3GS21C six-axle gensets or SD40-2Rs with 16-cylinder engines. The railroad also continues its multi-year program to upgrade its fleet of GP35s with Dash 3 electronics, converting them to GP39-3Rs. Top model: GE ES44C4 BNSF ES44C4 No. 7998 was built in March 2015. purchased in recent years from various sources. Its semi-captive fleet of older second-generation locomotives in ore service on former Bessemer & Lake Erie and Missabe properties has begun to change with the first Illinois Central SD70s assigned to the B&LE this year. Top model: GE ES44AC Two ES44ACs are part of 90 coming in 2015 for CN. Instead, CP seems satisfied to receive both four- and sixaxle ECO rebuilds from EMD, with more SD30C-ECOs due in 2015. Top model: EMD GP20C-ECO CSX Transportation that are restricted to Mexico because they are not Tier 4certified. Older D.C. road locomotives continue to hold down secondary assignments. Top model: GE ES44AC Norfolk Southern almost every part of the Union Pacific system now. UP has relocated the control stands in a number of GP60s and SD60s to a position more parallel to the cab wall, allowing for easier bi-directional operation when the units are in local service. UP calls the modified units GP62s and SD62s. Top model: GE ES44AC 2015 Kalmbach Publishing Co. This material may not be reproduced in any Trains JUNE© 2015 form without permission from the publisher. www.TrainsMag.com skipped new locomotive deliveries in 2014, but now has an expected 200 new GEs arriving before December. Rebuilding in- has met its power needs between rebuilding and purchasing new through the end of 2014, but plans only to rebuild this year, with no new power on the books for Sean Graham -White Chris Guss house has shifted to fouraxle locomotives, while six-axle rebuilding has moved to third-party companies. Top model: GE ES44AC 2015. Major overhaul programs involving several locomotive models continue at back shops in Altoona, Pa., and Roanoke, Va. Top model: GE ES44AC UP ES44AC No. 8208 was built in 2014. 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