air disc brake pads catalog
Transcription
air disc brake pads catalog
AIR DISC BRAKE PADS CATALOG TMD COMMERCIAL VEHICLE FRICTION PRODUCTS TMD FRICTION is the world´s largest supplier of Air Disc Brake pads to the Commercial Vehicle market. If it moves, IT IS OUR JOB TO STOP IT …Pure Friction For effective, reliable and safe braking solutions OE BRAKING TECHNOLOGY WHY TMD FRICTION IS THE O.E. BRAKING TECHNOLOGY FOR TRUCK FLEETS AND OWNER OPERATORS TMD FRICTION is the world´s largest supplier of air disc brake pads to the Commercial Vehicle market. • As the leading O.E. friction supplier for the commercial vehicle market, TMD FRICTION works closely with vehicle and brake system manufacturers to engineer a range of friction materials that are specific to individual vehicles and their braking systems. • TMD FRICTION supports its customers with technical & engineering expertise designed to assist in the selection of the right friction for the application and designed to enhance your knowledge of brake systems & friction products. • TMD FRICTION has the most advanced technology for brake products, friction design and manufacturing. TMD FRICTION dominates the global O.E. friction market. • TMD FRICTION provides friction materials for specific applications; from buses to on-highway tractor trailers & vocational trucks.TMD FRICTION provides the optimum braking solution. www.tmdfriction.us WHAT IS SPECIAL ABOUT TEXTAR AIR DISC BRAKE PADS? • TEXTAR friction materials are O.E. designed, approved & released. • TEXTAR provides friction materials for the major caliper & vehicle applications for the North American market. • TEXTAR T7400 Friction is the Industry Standard for Transit & Refuse applications. • TEXTAR pads eliminate noise and provide long service life and reduced rotor wear. • TEXTAR pads withstand extremely high temperatures and will not fade like drum brake lining. • Most TEXTAR pads include a special layer for cleaning the surface of the rotor, allowing a perfect match between the pad and the rotor from the beginning (even with used discs). • TEXTAR pads feature TMD’s patented technology for mechanical attachment using retention posts and a high shear strength underlayer. • TEXTAR pads are available with hardware kits. 100 YOU’RE NOT JUST you are BUYING ANY BRAKES, BUYING A YEARS of engineering extensive R&D ongoing investment expertise and rigorous testing TABLE OF CONTENTS 3 .................... TMD FRICTION OVERVIEW 4 .................... LOCAL SOLUTIONS FROM A GLOBAL BRAND 5 .................... RESEARCH & DEVELOPMENT 6 .................... ENGINEERING & MANUFACTURING 8 .................... CUSTOMER SERVICE 8 .................... DISTRIBUTION 9 .................... TEXTAR AIR DISC BRAKE PADS 13 .................... AIR DISC BRAKE PADS TECHNICAL SHEETS 39 .................... ECOLOGICAL STANDARDS FOR FRICTION MATERIALS 39 .................... WARRANTY LIMITATIONS DIMENSIONAL CHART COMPARATIVE CHART APPLICATIONS CHART When your customers depend on you to deliver, you rely on your vehicle to perform SAFELY & EFFICIENTLY, even in the harshest of conditions, at highway speeds and under heavy loads. TMD FRICTION OVERVIEW WE PRODUCE more than 1 million TMD FRICTION – a Nisshinbo Group Company- is the world's leading manufacturer of brake friction materials for the Original Equipment (O. E.) market. PIECES OF FRICTION products each day Commercial Automotive Industrial TMD FRICTION is also the largest supplier of Air Disc Brake pads to the commercial vehicle sector. It is the goal of both Nisshinbo and TMD FRICTION to create the broadest geographic coverage of any brake friction manufacturer. The combined expertise will ensure that we remain the most capable global brake friction manufacturer in the world, establishing a clear TECHNOLOGY LEADER. With an extensive range of materials and strong capabilities in all grades of friction materials and applications, we produce more than one million brake friction products each day globally for the O.E. and aftermarket sectors, with total friction sales in excess of $1.3 billion per year with over 6,000 employees dedicated to providing engineered solutions for all friction requirements. Our business is structured to meet the challenges and opportunities of tomorrow, with global operations positioned to support our customers and to match the rising demand from emerging markets. The TMD FRICTION product portfolio comprises • • • Disc brake pads and drum brake linings for passenger cars and commercial vehicles Brake pads for racing vehicles Friction materials for rail and industrial applications Because of our continual evolving technology, we have been chosen to provide effective and safe braking for vehicles participating in some of the world’s most prestigious racing series, such as the 24 Hours of Le Mans. This extensive experience forms the platform for our O.E. and aftermarket friction brands Textar, Don, Pagid, Mintex, Cobreq, Cosid and Dynotherm. Through these brands, we provide a wide range of replacement friction parts with market-leading positions in the global O.E., O.E.S. and Aftermarket business. We proudly serve customers like VIPAR Heavy Duty, Paccar, Navistar, Daimler, Volvo, DAF, Knorr-Bremse, Meritor, and Bendix-Spicer among many others. 3 LOCAL SOLUTIONS FROM A GLOBAL BRAND WE HAVE production SITES and IN 6 R&D centers 14COUNTRIES ON continents We create friction products for vehicles worldwide, providing the most effective and appropriate braking solutions for each vehicle on a localized basis. TMD FRCTION / Nisshinbo manufactures under rigorous quality standards that are uniform and upheld the world over. P=Production, S=Sales, R&D=Research & Development *Including Nisshinbo affiliate & licensee AMERICA ASIA AFRICA EUROPE USA Cape Coral (S) Covington (P) Troy (R&D/P) Sterling Heights (R&D) JAPAN THAILAND Yokohama (S) Rayong (P) Tatebayashi (R&D/P) Toyota (P) SOUTH KOREA Cheonan (R&D/P) CHINA Beijing (P) INDIA* Changshu (P) Chennai (R&D/P) Hangzhou (P) Hyderbad (P) Shanghai (S) Puducherry(P) Shijiazhuang (P) Trichy (P) SOUTH AFRICA Merrivale (R&D/P) GERMANY Coswig (R&D/P) Essen (R&D/P) Friedrichsdorf (R&D) Hamm (P) Leverkusen (R&D/P) Rosbach (R&D) MEXICO Queretaro (P&S) BRAZIL Indaiatuba (R&D/P) 4 UK Cleckheaton (S) Hartlepool (P) Kilmarnock (P) Manchester (R&D/P) FRANCE Creutzwald (P) La Courneuve (S) SPAIN Valencia (P) ROMANIA Caransebes (P) RUSSIA Moscow (S) THE O.E. BRAKING TECHNOLOGY RESEARCH & DEVELOPMENT Past, present and future WE CAN’T TELL YOU what the future will be f o r t h e brake friction i n d u s t r y, BUT we can tell you that TMD will be LEADING THE WAY With over a hundred years in the friction business, we have grown and prospered and have become the world’s leading supplier of brake friction. Our continued success is based on providing technical excellence, consistent quality and constant innovation through intensive R&D investment. Tomorrow’s solutions developed today TMD FRICTION believes in a continuous process of developing and refining braking products to improve performance for quieter, smoother, more efficient and environmentally responsible braking. the perfect technical solution for each respective vehicle application. Our O.E. experience is such that we have been chosen to supply friction for the smallest cars, such as the Fiat 500, to the world's fastest and most powerful supercars, such as the Bugatti Veyron, as well as for truck, trailer, bus and coach applications. Our expertise is not just restricted to public highways: we also put our knowledge and experience to the ultimate test by developing high performance friction for racing and motorsport, as well as for rail and industrial applications. Annual R&D $32 million An IN I N V E S T M E N T O F Together with vehicle and brake manufacturers TMD FRICTION engineers design, develop and test brake friction products which meet the highest requirements related to comfort, performance and wear expectancy. Our objective is not only to sell disc brake pads and drum brake linings - but also to develop ensures that our products remain at the forefront OF TECHNOLOGY Part of TMD FRICTION's business philosophy and a fact of the company's success is the close geographical proximity of its R&D centers to O.E. vehicle production sites. is QUALITY OUR trademark O.E. A T T H E V E R Y highest level, worldwide 5 ENGINEERING & MANUFACTURING TMD FRICTION Inc. has local process and project engineering resources, supported by a full scale R&D Center in Troy, Michigan and a Technical Engineering department located at our manufacturing facility in Queretaro, Mexico. TMD FRICTION’s highly experienced and qualified personnel provide the necessary expertise to develop engineered solutions for all customers braking and friction needs within the NAFTA region. Manufacturing and distribution of friction products are done from the TMD FRICTION facilities in Queretaro, Mexico and Troy, Michigan. These facilities utilize proven, state-of-the-art, TMD FRICTION global manufacturing technologies, process control criteria, raw material specification and sourcing protocols. QUALITY ASSURANCE, PERFORMANCE & SAFETY Safety is a key aspect in road traffic and industrial manufacturing Trust someone once said, should never BE EXPECTED. It should always be earned. 100YEARS With over of experience, has earned the trust of ALL THE WORLD’S VEHICLE manufacturers At TMD FRICTION we consider quality as a significant factor for the long-term success of our company. Quality management is therefore a key duty for the organization as a whole and for each and every employee: we are striving to achieve perfection in every process. From all of our international locations in Europe, America and Asia, we strive to produce premium quality friction, to consistently high standards. TMD FRICTION’s global directives encompass all divisions and processes within the company. In terms of process control, TMD FRICTION applies methods such as Six Sigma and C.I. (Continuous Improvement). A reporting system records and monitors all processes and procedures relevant to quality for identifying problems and correct them in real time. The TMD FRICTION quality assurance program starts from the development of suppliers and their respective raw materials per global TMD FRICTION guidelines and continues with modern production process control measures and techniques, and finished goods inspection. Our processes are also certified by ISO 9001:2008 and ISO / TS 16949:2009. 6 This overall validation process is based on: • Lean production at every location is measured by six parameters: scrap, on-time delivery, inventory turnover, throughput times, overall equipment effectiveness and unit labor costs. • The result of our Lean Management system is incorporated in the long-term planning process. 1. Tests routinely performed by our own or certified external labs: − FMVSS-121 − TMD O.E. Wear vs. Temp Test − Chase Test − Transverse Rupture Strength − Krauss Test − Hardness − Density − Acetone Extraction − Swell / Growth − Particle Size − Moisture Content − Bulk Density − Compressibility − Shear Strength − Salt Spray Corrosion Lean Management does not just play a significant role in production - it equally affects all functions of the organization from replacement sales to the purchasing department to logistics. Analysis, improvement and standardization of processes lead to a better understanding of our products, less sources of error and a higher level of quality for our brake linings. 2. Lean Management is a fundamental principle included in the global directives. By optimizing all cycles, we increase speed and flexibility improving product quality. Optimum process control helps greatly in preventing any form of waste, such as overproduction, repairs and waiting times. Some of the points covered by our lean program are: 3. Extensive testing. TMD FRICTION also performs controlled vehicle tests in the field supervised by TMD FRICTION’s technical and engineering personnel, generating follow up results on friction and braking performance, wear of lining or pads, and impact on other brake system components. With this, you can rely on our products to offer value for your money and effective, safe braking every time. Every product we create is subjected to: • • • Both the material flow within the factories and the required supply chains are simplified and organized to minimize stocks and improve customer service. For every location there is an overall plan which integrates all activities. Commercial VEHICLE brake pads alpine on over E S T E • • • are T • D Up to 300,000 kilometers of testing Intensive NVH testing (Noise, Vibration, Harshness) and comfort engineering Up to 2,000 hours of dynamometer testing Computerized evaluation of braking performance and wear pattern Rigorous homologation testing in real-life conditions 933terrain MI extreme 7 CUSTOMER SERVICE The consolidation of all aspects of this quality program would not be feasible without the right trained people. Based on this, the global Quality process is supported by the training program for our employees. You can rely on TMD FRICTION to provide experienced customer service representatives who will answer all your questions concerning our products, technical specifications, applications, pricing, order process & tracking, billing, and any other request that you may have. DISTRIBUTION TEXTAR air disc brake pads are available through - Most O.E. & O.E.S. Parts programs - Vipar Heavy Duty distributors For further information visit: www.tmdfriction.us 8 OETECHNOLOGY BRAKING AIR DISC BRAKE PADS TMD TEXTAR “TEXTAR – THE O.E. BRAKING TECHNOLOGY” Some brands C L A I M QUALITY, MAKES IT! As the leading supplier of O.E. friction to the commercial vehicle market, TMD FRICTION / TEXTAR works closely with the vehicle and brake system manufacturers to engineer a range of friction materials that are specific to individual vehicles and their braking systems – TMD FRICTION provides the optimum braking solution. TMD TEXTAR is fitted by the leading brake and vehicle manufacturers worldwide to service a full range of commercial vehicles including trucks, trailers, buses and coaches. TEXTAR is the O.E. brand choice for 70% of Europe’s commercial vehicles. It is no surprise that all major brake and vehicle manufacturers use Textar: − Arvin Meritor − Bendix − BPW − DAF − Dennis Bus − Daimler − EvoBus − Haldex − International − Iveco − Irisbus − Kamaz − Kässbohrer − Knorr-Bremse − MAN − Mercedes-Benz − Neoplan − Paccar − Perrot / Wabco − Renault Trucks − SAF-Holland − Scania Truck & Bus − Solaris − Van Hool − Valx-Achsen − Volkswagen − Volvo Trucks & Buses − WarsteinAchsen TEXTAR PREMIUM O.E. QUALITY products are also designed for discerning long life focused customers and fleets. From transit & coach buses to on-highway trailers and vocational trucks, TMD TEXTAR provides the optimum braking solution. All TMD TEXTAR formulas have the following qualities and characteristics: • • • • • O.E.releases and approvals Excellent safety and performance properties Sophisticated braking comfort and feel Long service life, providing excellent cost per mile value Are designed to meet or exceed computerized evaluation standards for braking performance and wear 10 THE O.E. BRAKING TECHNOLOGY TEXTAR AIR DISC BRAKE PADS TMD TEXTAR brand is a unique PREMIUM O.E. QUALITY line specifically designed for discerning long life focused customers and fleets, and has been since 1913 the leading supplier of friction to the world’s automotive and commercial vehicle manufacturers. Brake Manufacturer Textar FMSI Friction Part Number Application WVA All vehicle 29158 / 29269 D1369 T3050 2926902 Long Life Transit & Refuse 29158 / 29269 D1369 T7400 2926903 All Long Life (excluding Transit & Refuse) 29158 / 29269 D1369 T3070 2926904 EX225H2 Transit & Refuse 29187 D1311 T7400 2918701 EX225H3 Transit & Refuse 29187 D1323 T7400 2918701 EX225H2 /H3 All Long Life (excluding Transit & Refuse) 29187 D1311 / D1323 T3050 2918702 Brake Manufacturer Brake Model Application WVA Textar FMSI Friction Part Number Knorr-Bremse SB/SN 7 Coach 29179 / 29278 N /A T3050 2927801 Long Life Transit 29179 / 29087 N /A T7400 2908711 Coach 29210 / 29113 N /A T3010 2911303 Transit 29210 / 29113 N /A T3023 2911307 Coach 29156 / 29131 N /A T3010 2913103 Transit 29156 / 29131 N /A D7500 2913111 D LISA Transit 29090 N /A T3016 2909006 D3 Long Life Transit 29030 N /A T7400 2903009 NORTH AMERICAN BRAKES Bendix Meritor EUROPEAN BRAKES Brake Model TMD TEXTAR formulas are specifically designed to meet today´s O.E. performance standards and demands, including new stopping distance regulations, as well as the demands of heavy duty applications. KnorrBremse ADB22X D ELSA 1 Meritor D ELSA 2 11 KEY SAFETY CHARACTERISTICS INCLUDED IN TEXTAR PADS: Chamfer BEDDING IN COATING Back plate Most TEXTAR pads include a special layer for cleaning the surface of the rotor, allowing a perfect match between the pad and the rotor from the beginning (even with used discs). Friction material Retention post Underlayer SPECIAL ADHESIVES & MECHANICAL PROCESSES TEXTAR pads feature TMD FRICTION’s patented technology for mechanical attachment using retention posts and a high shear strength underlayer. ORIGINAL HARDWARE KIT Brakes are one of the vehicles most damaged parts due to impacts and vibrations they take every day. Adequate brake pad retention is fundamental for braking safety. Having the correct hardware kit for your brake pad and caliper is critical. All TEXTAR sets include hardware kits that meet or exceed O.E. specifications. 12 OETECHNOLOGY BRAKING TECHNICAL SHEETS AIR DISC BRAKE PADS TABLE OF CONTENTS AMERICAN 15 .................... 2926902 17 .................... 2926903 19 .................... 2926904 21 .................... 2918701 EUROPEAN 23 .................... 2927801 25 .................... 2908711 27 .................... 2911303 29 .................... 2911307 31 .................... 2913103 33 .................... 2913111 35 .................... 2909006 37 .................... 2903009 2926902 BENDIX ADB22X CALIPER FOR ALL VEHICLE APPLICATIONS T3050 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet North American vehicle & caliper performance demands. • • • • • • • • • Premium grade friction material Meets FMVSSI-121 requirements Includes wear indicator slot Specific to meet Tractor & Coach vehicle requirements Excellent NVH properties Excellent frictional stability High strength Excellent disc compatibility Asbestos free material RETARDATION 0.800 0.700 Retardation Ratio 0.600 0.500 0.421 0.336 0.370 0.272 0.300 PHYSICAL PROPERTIES: 0.180 Density Compressibility Shear Strength 0.120 10 Minimum 20 30 Actual 40 50 60 70 80 90 100 Pressure (psi) BRAKE POWER & RECOVERY 120 Max. Limit 1000 1000 60 600 40 400 20 200 0 Max. Limit 800 Brake Power Stops Average Pressure 10 Min. Limit 0 1 2 3 4 5 6 7 8 9 10 100 Volume CC/250 snubs 80 Minimum Pressure 2.7 g/cm3 217 microns @5Mpa 5.3 N/mm2 TMD OE WEAR & TEMPERATURE TEST 1200 Pressure (psi) Pressure (psi) 100 Caliper: ADB22X Axle Load: 22,000 lb Rolling Radius: 20.7 inch Air Chamber T22 0.410 0.050 0 Caliper: ADB22X Axle Rating: 23,000 lb Rolling Radius: 20.5 inch Air Chamber T22 0.250 0.097 0.100 WEAR CONDITIONS: 0.310 0.184 0.200 0.000 0.445 0.385 0.400 FMVSS-121 CONDITIONS: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Recovery Stops Max Pressure Temperature 0 100 200 300 Temperature ºC 400 500 2926902 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 108.15 mm OE PART NUMBER: 802078 FMSI: 8479-D1369 WVA: 29158 / 29269 210.66 mm 29.6mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2926903 BENDIX ADB22X CALIPER FOR LONG LIFE TRANSIT & REFUSE T7400 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet North American vehicle & caliper performance demands. • • • • • • • • • Premium long life grade friction material Meets FMVSSI-121 requirements Includes wear indicator slot Specific to meet Refuse vehicle requirements Excellent NVH properties Excellent frictional stability High strength Excellent disc compatibility Asbestos free material RETARDATION 0.800 0.700 Retardation Ratio 0.600 0.478 0.500 0.427 0.359 0.400 0.280 0.300 0.370 0.208 0.200 0.092 0.000 10 PHYSICAL PROPERTIES: 0.180 20 30 Actual Density Compressibility Shear Strength 40 50 60 70 80 90 100 Pressure (psi) BRAKE POWER & RECOVERY 120 Max. Limit 1000 1000 60 600 40 400 20 200 0 Max. Limit 800 Brake Power Stops Average Pressure 10 Min. Limit 0 1 2 3 4 5 6 7 8 9 10 100 Volume CC/250 snubs 80 Minimum Pressure 2.9 g/cm3 177 microns @5Mpa 4.7 N/mm2 TMD OE WEAR & TEMPERATURE TEST 1200 Pressure (psi) Pressure (psi) 100 Caliper: ADB22X Axle Load: 22,000 lb Rolling Radius: 20.7 inch Air Chamber T22 0.310 0.120 Minimum Caliper: ADB22X Axle Rating: 23,000 lb Rolling Radius: 20.5 inch Air Chamber T22 0.410 0.050 0 WEAR CONDITIONS: 0.250 0.149 0.100 FMVSS-121 CONDITIONS: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Recovery Stops Max Pressure Temperature 0 100 200 300 Temperature ºC 400 500 2926903 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 108.15 mm OE PART NUMBER: 802078 FMSI: 8479-D1369 WVA: 29158 / 29269 210.66 mm 29.6mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2926904 BENDIX ADB22X CALIPER FOR ALL LONG LIFE APPLICATIONS EXCLUDING TRANSIT & REFUSE T3070 formulation TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet NA vehicle & caliper performance demands. • • • • • • • • • Premium long life grade friction material Meets FMVSSI-121 requirements Specific to meet Trailer vehicle requirements Excellent NVH properties Includes wear indicator slot Excellent frictional stability High strength Excellent disc compatibility Asbestos free material RETARDATION 0.800 0.700 Retardation Ratio 0.600 0.500 0.401 0.400 0.428 0.431 0.333 0.370 0.300 0.240 0.000 PHYSICAL PROPERTIES: 0.180 Density Compressibility Shear Strength 0.120 10 Minimum 20 30 Actual 40 50 60 70 80 90 100 Pressure (psi) BRAKE POWER & RECOVERY 120 100 2.5 g/cm3 170 microns @5Mpa 3.9 N/mm2 TMD OE WEAR & TEMPERATURE TEST 1200 Max. Limit Caliper: ADB22X Axle Load: 22,000 lb Rolling Radius: 20.7 inch Air Chamber T22 0.410 0.050 0 Caliper: ADB22X Axle Rating: 23,000 lb Rolling Radius: 20.5 inch Air Chamber T22 0.250 0.100 0.100 WEAR CONDITIONS: 0.310 0.167 0.200 FMVSS-121 CONDITIONS: 1000 1000 60 600 40 400 20 200 0 100 800 Volume CC/250 snubs Pressure (psi) Pressure (psi) Max. Limit 80 Min. Limit 0 1 2 3 4 5 6 7 8 9 10 Brake Power Stops Minimum Pressure Average Pressure 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Recovery Stops Max Pressure Temperature 0 100 200 300 Temperature ºC 400 500 2926904 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 108.15 mm OE PART NUMBER: 802078 FMSI: 8479-D1369 WVA: 29158 / 29269 210.66 mm 29.6mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2918701 MERITOR EX225 H2 & H3 CALIPERS FOR TRANSIT & REFUSE APPLICATIONS T7400 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet North American vehicle & caliper performance demands. • • • • • • • • Premium long life grade friction material Meets FMVSSI-121 requirements Specific to meet Transit, Coach & Refuse vehicle requirements Excellent NVH properties Excellent friction stability Excellent disc compatibility Asbestos free material Includes wear indicator slot RETARDATION 0.800 0.700 Retardation Ratio 0.600 0.493 0.500 0.431 0.362 0.400 0.286 0.300 0.220 PHYSICAL PROPERTIES: 0.180 Density Compressibility Shear Strength 0.120 10 Minimum 20 30 Actual 40 50 60 70 80 90 100 Pressure (psi) BRAKE POWER & RECOVERY 120 Max. Limit 1000 1000 60 600 40 400 20 200 0 Max. Limit 800 Brake Power Stops Average Pressure 10 Min. Limit 0 1 2 3 4 5 6 7 8 9 10 100 Volume CC/1000 snubs 80 Minimum Pressure 3.03 g/cm3 139 microns @50KN 4.4 N/mm2 TMD OE WEAR & TEMPERATURE TEST 1200 Pressure (psi) Pressure (psi) 100 Caliper: EX225H2 Axle Load: 20,000 lb Rolling Radius: 19.7 inch Air Chamber T20 0.410 0.050 0 Caliper: EX225H2 Axle Rating: 28,600 lb Rolling Radius: 18.7 inch Air Chamber T24 0.250 0.098 0.100 WEAR CONDITIONS: 0.310 0.160 0.200 0.000 0.370 FMVSS-121 CONDITIONS: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Recovery Stops Max Pressure Temperature 0 100 200 300 Temperature ºC 400 500 2918701 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 113.90 mm OE PART NUMBER: KIT225H2CD FMSI: 8426-D1311 WVA: 29187 249.90 mm 31mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2927801 KNORR-BREMSE SB / SN7 CALIPER FOR COACH APPLICATIONS T3050 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle & caliper performance demands. • • • • • • • Premium grade friction material Meets ECR-90 requirements Includes wear indicator slot Specific to meet Coach vehicle requirements Excellent friction stability High strength & disc compatibility Asbestos free material TEST CONDITIONS: Caliper: ADB22X Axle Rating: 20,000 lb Rolling Radius: 20.5 inch Air Chamber T24 PHYSICAL PROPERTIES: Density Compressibility Shear Strength SPEED SENSITIVITY 0,5 0,5 0,4 0,4 Brake factor C* Brake factor C* TEMPERATURE SENSITIVITY 2.9-3.2 g/cm3 110-180 µm 5.5 N/mm2 0,3 0,2 0,1 0,3 0,2 0,1 0,0 0 100 200 300 400 Temperature in ºC 500 600 700 0,0 20 40 60 80 100 Speed in km/h 120 140 160 2927801 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 109.5 mm OE PART NUMBER: 5013257 FMSI: 8323-D1203 WVA: 29179 / 29278 247.3 mm 30mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2908711 KNORR-BREMSE SB/SN7 CALIPER FOR TRANSIT APPLICATIONS T7400 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet NA & European vehicle & caliper performance demands. • • • • • • • Premium long life grade friction material Meets ECR-90 requirements Specific to meet Transit vehicle requirements Excellent friction stability Excellent disc compatibility Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: SB/SN 7 Axle Rating: 20,000 lb Rolling Radius: 19.2 inch Air Chamber T24 PHYSICAL PROPERTIES: Density Compressibility Shear Strength SPEED SENSITIVITY 0,5 0,5 0,4 0,4 Brake factor C* Brake factor C* TEMPERATURE SENSITIVITY 3.1 g/cm3 90-140 µm 7.0-9.0 N/mm2 0,3 0,2 0,1 0,3 0,2 0,1 0,0 0 100 200 300 400 Temperature in ºC 500 600 700 0,0 20 40 60 80 100 Speed in km/h 120 140 160 2908711 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 109.5mm OE PART NUMBER: 5013257 FMSI: 8323-D1203 WVA: 29179 / 29087 247.3mm 30mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2911303 MERITOR D-ELSA 1 CALIPER FOR COACH APPLICATIONS T3010 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle and caliper performance demands. • • • • • • • Premium grade friction material Meets ECR-90 requirements Specific to meet Coach vehicle requirements Excellent friction stability Very low disc wear Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-ELSA 1 Axle Rating: 20,000 lb Rolling Radius: 19.2 inch Air Chamber T24 PHYSICAL PROPERTIES: Density Compressibility Shear Strength SPEED SENSITIVITY 0,5 0,5 0,4 0,4 Brake factor C* Brake factor C* TEMPERATURE SENSITIVITY 2.6-2.7 g/cm3 90-140 µm 6.5-7.8 N/mm2 0,3 0,2 0,1 0,3 0,2 0,1 0,0 0 100 200 300 400 Temperature in ºC 500 600 700 0,0 20 40 60 80 100 Speed in km/h 120 140 160 2911303 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 118.2mm OE PART NUMBER: MDP5038 FMSI: 8515-D1407 WVA: 29210 / 29113 249.7mm 28.2mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2911307 MERITOR D-ELSA 1 CALIPER FOR TRANSIT APPLICATIONS T3023 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle and caliper performance demands. • • • • • • • Premium grade friction material Meets ECR-90 requirements Specific to meet Transit vehicle requirements Excellent friction stability Very low disc wear Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-ELSA 1 Axle Rating: 20,000 lb Rolling Radius: 19.2 inch Air Chamber T24 PHYSICAL PROPERTIES: Density Compressibility Shear Strength SPEED SENSITIVITY 0,5 0,5 0,4 0,4 Brake factor C* Brake factor C* TEMPERATURE SENSITIVITY 2.95 g/cm3 110-180 µm 6 N/mm2 0,3 0,2 0,1 0,3 0,2 0,1 0,0 0 100 200 300 400 Temperature in ºC 500 600 700 0,0 20 40 60 80 100 Speed in km/h 120 140 160 2911307 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 118.2mm OE PART NUMBER: MDP5065 FMSI: 8515-D1407 WVA: 29210 / 29113 249.7mm 28.2mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2913103 MERITOR D-ELSA 2 CALIPER FOR COACH APPLICATIONS T3010 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle & caliper performance demands. • • • • • • • Premium grade friction material Meets ECR-90 requirements Specific to meet Coach vehicle requirements Excellent friction stability Very low disc wear Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-ELSA 2 Axle Rating: 20,000 lb Rolling Radius: 20.7 inch Air Chamber T24 PHYSICAL PROPERTIES: Density Compressibility Shear Strength SPEED SENSITIVITY 0,5 0,5 0,4 0,4 Brake factor C* Brake factor C* TEMPERATURE SENSITIVITY 2.6-2.7g/cm3 90-140 µm 6.5-7.8 N/mm2 0,3 0,2 0,1 0,3 0,2 0,1 0,0 0 100 200 300 400 Temperature in ºC 500 600 700 0,0 20 40 60 80 100 Speed in km/h 120 140 160 2913103 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 118.1mm OE PART NUMBER: MDP5060 FMSI: 8425-D1310 WVA: 29156 / 29131 249.5mm 30.2mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2913111 MERITOR D-ELSA 2 CALIPER FOR TRANSIT APPLICATIONS D7500 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle & caliper performance demands. • • • • • • • Premium long life grade friction material Meets ECR-90 requirements Specific to meet Transit vehicle requirements Excellent friction stability Very low disc wear Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-ELSA 2 Axle Rating: 20,000 lb Rolling Radius: 20.7 inch Air Chamber T24 PHYSICAL PROPERTIES: Density Compressibility Shear Strength SPEED SENSITIVITY 0,5 0,5 0,4 0,4 Brake factor C* Brake factor C* TEMPERATURE SENSITIVITY 3.1 g/cm3 90-140 µm 7-9 N/mm2 0,3 0,2 0,1 0,3 0,2 0,1 0,0 0 100 200 300 400 Temperature in ºC 500 600 700 0,0 20 40 60 80 100 Speed in km/h 120 140 160 2913111 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 118.1mm OE PART NUMBER: MDP5097 FMSI: 8425-D1310 WVA: 29156 / 29131 249.5mm 30.2mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2909006 MERITOR D-LISA CALIPER FOR TRANSIT APPLICATIONS T3016 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved, released formula to meet European vehicle & caliper performance demands. • • • • • • • Premium grade friction material Meets ECR-90 requirements Specific to meet Transit vehicle requirements Excellent friction stability Excellent disc compatibility Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-LISA Axle Rating: 20,000 lb Rolling Radius: 19.2 inch Air Chamber T24 PHYSICAL PROPERTIES: Density Compressibility Shear Strength SPEED SENSITIVITY 0,5 0,5 0,4 0,4 Brake factor C* Brake factor C* TEMPERATURE SENSITIVITY 2.5-2.7 g/cm3 110-180 µm 4-5 N/mm2 0,3 0,2 0,1 0,3 0,2 0,1 0,0 0 100 200 300 400 Temperature in ºC 500 600 700 0,0 20 40 60 80 100 Speed in km/h 120 140 160 2909006 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 114.4mm OE PART NUMBER: 68932068NZP FMSI: 8427-D1312 WVA: 29090 249.6mm 28.2mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us 2903009 MERITOR D-3 CALIPER FOR LONG LIFE TRANSIT APPLICATIONS T7400 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle and caliper performance demands. • • • • • • • Premium long life grade friction material Meets ECR-90 requirements Specific to meet Transit vehicle requirements Excellent friction stability Excellent disc compatibility Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-3 Axle Rating: 20,000 lb Rolling Radius: 19.2 inch Air Chamber T24 PHYSICAL PROPERTIES: Density Compressibility Shear Strength SPEED SENSITIVITY 0,5 0,5 0,4 0,4 Brake factor C* Brake factor C* TEMPERATURE SENSITIVITY 3.1 g/cm3 90-140 µm 7.0-9.0 N/mm2 0,3 0,2 0,1 0,3 0,2 0,1 0,0 0 100 200 300 400 Temperature in ºC 500 600 700 0,0 20 40 60 80 100 Speed in km/h 120 140 160 2903009 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach 118.2mm OE PART NUMBER: MDP5065 FMSI: 8515-D1407 WVA: 29210 / 29030 249.5mm 28.2mm HARDWARE KIT INCLUDED Recommended Optional For further information contact: *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional www.tmdfriction.us THE O.E. BRAKING TECHNOLOGY ECOLOGICAL STANDARDS FOR FRICTION MATERIALS At TMD FRICTION we have been at the forefront of environmental protection within the friction industry for a number of years. Almost a decade ago the company was instrumental in the development of the ECO-Table, a set of ecological / environmental classification standards for friction materials. It ranges from ECO I to ECO IV and today it is a universally recognized standard. The product portfolio of TMD FRICTION has been constructed in line with the corresponding environmental requirements and it is constantly being improved. We believe that we have a responsibility to conserve the planet's precious resources wherever possible therefore we have set ourselves ambitious energy reduction targets and strict recycling processes. WARRANTY LIMITATIONS TMD FRICTION warrants that all of its products are merchantable, free from defects and fit their intended use, in conformity to North American laws, rules and regulations, with such conformity properly certified. All products are covered by TMD FRICTION’s standard product warranty, consistent with standard practices within the industry. IT IS IMPORTANT TO NOTE THAT THE USE OF THE “APPLICATIONS CHART” IN THIS CATALOG SHOULD ONLY BE USED AS A GENERAL REFERENCE GUIDE. THE CORRECT MATERIAL FOR YOUR APPLICATION DEPENDS ON VEHICLE DESIGN / USE / DRIVING CONDITIONS, AND IT IS RECOMMENDED TO BE REVIEWED WITH EXPERIECED PROFESSIONALS. 39 NOTES CONTACT Name Name Phone Phone Contact Contact TEXTAR AIR DISC BRAKE PADS Dimensional Chart T3070 2926904 T7400 2918701 T3050 2918702 T3050 2927801 T7400 Meritor D-Elsa 2 Meritor D-Lisa Meritor D3 T3010 2911303 T3023 2911307 T3010 2913103 D7500 2913111 T3016 2909006 211 mm 30 mm 250 mm 29 mm 247.3 mm 30 mm 247 mm 30 mm 250 mm 28 mm 250 mm 30 mm 250 mm 28 mm 250 mm 28 mm 118 mm Meritor D-Elsa 1 2908711 108 mm 2926903 114 mm T7400 109.5 mm 2926902 Hardware 110 mm Bendix/ Knorr-Bremse SB/SN7 T3050 Dimensions 118 mm Meritor EX225H2 & H3 Textar T7400 2903009 114 mm Bendix/ Knorr-Bremse ADB22X Friction 118 mm Brake Type AIR DISC BRAKE PADS Cross reference Brake type WVA FMSI Textar Bendix 29158 / 29269 D1369 2926902 802078 29158 / 29269 D1369 2926903 K054101 29158 / 29269 D1369 2926904 802078 29187 D1311 2918701 29187 D1323 2918701 Meritor EX225H2 & H3 29187 D1311 / D1323 2918702 Knorr-Bremse SB/SN7 29179 / 29278 N /A 2927801 5013257 29179 / 29087 N /A 2908711 5013257 Meritor D-Elsa 1 29210 / 29113 N /A 2911303 MDP5038 29210 / 29113 N /A 2911307 MDP5065 Meritor D-Elsa 2 29156 / 29131 N /A 2913103 MDP5060 29156 / 29131 N /A 2913111 MDP5097 Bendix / Knorr-Bremse ADB22X Meritor EX225H2 / H3 Meritor KIT2252H2BA KIT2252H2CD MDP3087K MDP5019 / Meritor D-Lisa 29090 N /A 2909006 MDP5042 / MDP5061 MDP5000 / Meritor D3 29030 N /A 2903009 MDP5032 / MDP5038 www.tmdfriction.us APPLICATIONS Chart Application OETECHNOLOGY BRAKING D7500 T3010 T3016 T3023 T3050 T3070 T7400 Single Axle Tractor/Trailer Tandem Axle Tractor/Trailer Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker Container Chassis School Bus Fire Engine Refuse Truck Tandem Axle Mixer Truck Single Axle Dump Tandem Axle Dump Transit Coach Recommended Optional *This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional BRAKE PERFORMANCE MILEAGE LOWER COST PER MILE THE O.E. BRAKING TECHNOLOGY FOR ALL CUSTOMERS BECAUSE WE ARE NOT THE SAME YOU CAN ALWAYS TRUST IN TMD FRICTION INC.1035 CROOKS ROAD, TROY MI. 48084 PH. (248) 280 4050 www.tmdfriction.us
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