InService™ – the plain facts DeLaval VMS®
Transcription
InService™ – the plain facts DeLaval VMS®
www.delaval.com For more information DeLaval xxx Zip code address P.O Box xxxxx, xxxx Country Tel 000000000000 Fax 00000000000 Mail [email protected] DeLaval xxx Zip code address P.O Box xxxxx, xxxx Country Tel 000000000000 Fax 00000000000 Mail [email protected] InService™ – voices from around the world Farm: Jyland, Denmark Name: Erik Jørgensen “Animal welfare is what matters most to me and I was concerned that milking robots would cause the cows undue stress. I visited other farms and saw that the animals did not suffer with DeLaval VMS®, in fact it was the other way around,” says Erik Jørgensen. Just a phone call away It's clear that Erik cares for his animals. That's why well functioning VMS® robots are of the utmost importance: a halt in production is painful for cows that are not milked when they need to be. To avoid a breakdown, the farm has its own energy supply. But if something should happen service technicians are just a phone call away. The long-term commitment from DeLaval was important to Erik when deciding to invest in the automated system: “It’s a great comfort to have the DeLaval VMS® service team – I can call them 24/7 and their technicians impress me with their knowledge of the VMS® robot”. “Sometimes they don’t even have to come out to the farm, but can guide me step by step over the phone. If I have an issue with my computer software they can access it remotely and I just sit back and watch them solve my problem,” says Erik. “It’s a great comfort to have the DeLaval VMS® service team – I can call them 24/7 and their technicians impress me with their knowledge of the VMS® robot.” Erik Jørgensen is a registered trademark of Tetra Laval Holdings & Finance S.A. and DeLaval is a registered trade/service mark of DeLaval Holding AB. The manufacturer reserves the right to make design changes. 53571191-201205 InService™ – the plain facts DeLaval VMS® InService™ – the plain facts DeLaval VMS® Service that’s tailored to your needs – InService™ Every farm is different – no one knows your farm like you do. That’s why InService™ is flexible: so it can be customized to the needs of your farm and the way you run it. InServiceTM technicians help increase the profitability of your farm. Minimize downtime: DeLaval technicians have direct access to more than 30,000 different parts. Trained and certified, DeLaval technicians help with both technical matters and everyday production issues. The InServiceTM checklist includes: Optimize yield and cow comfort The vacuum regulator is key to a well-functioning milking system. If the vacuum level is too high, you endanger udder health. If too low, milking time will increase and yield will decrease. What needs checking? Inside any piece of machinery, there are parts that are subject to wear and tear. When it comes to the regulator, dust and dirt from the dairy can build up on its filters. With time, this can restrict air flow making it harder for the regulator to respond to changes in the vacuum level. This can result in unwanted swings in vacuum at the teat end. How can this impact udder health and yield? An incorrect vacuum endangers the health of your cows and reduces yield. The regulator, as the name suggests, is designed to regulate the vacuum within a narrow band. At this level, you achieve the optimum balance between fast milk extraction and physical well-being. However, if the vacuum is too low, you risk liner slip and lower yields; and an over-vacuum can lead to mastitis. Save up to 5 euros for every 1 euro you spend on service The regulator is just one example of how preventive maintenance can affect the profitability of your farm. We could continue to talk about the elasticity of pulsator diaphragms, or the importance of minimizing bacteria and effective cleaning. But don’t just take our word for it. Time and again, researchers find that investing in maintenance pays off. Across a range of different industries, the statistics point in the same direction: for every one euro spent on service, you can save up to five euros in subsequent costs. What is included in InService™ Preventive Maintenance? Your technician – trained and certified by DeLaval – will work through a checklist of service points, inspecting all the components in your milking system and adjusting or replacing parts at planned intervals. InService™ consists of five packages: • InService™ Milking • InService™ VMS® • InService™ Cooling • InService™ Feeding • InService™ Manure Fixed costs for 3 years - InServiceTM VMS® All-inclusive Controlling costs is key to optimizing farm profitability. That’s why we have launched InService™ All-inclusive. This complete package contains virtually everything you need for your VMS® operations – from regular and emergency servicing, to delivery of essentials such as liners, filters and teat dips. All at a fixed cost. Check for leakage and wear on hydraulic tubes Inspection of magazine, feeding module, rear plate and 3 other points Test of emergencystop device Inspection of encoders, lower arm, teat preparation cup and 5 other points Verification of water-air pulsation and water temperature Removal of moisture in valve block on control box Inspection of floor flushing Inspection of camera cleaning system Inspection and cleaning of teat preparation cup Measuring air flow in passive air inlets Check for wear on cord to cleaning shelf and rubber sheet Checking for leakage in couplings on milk and cleaning lines Visual inspection of VMS® tankvalve group Checking for leakage in VMS® milk filter unit Inspection of hygiene in milk-tank outlet Cleaning of wastewater tank Inspection of spray nozzles on receiver Cleaning of non-return valve on sanitary trap Verification of proper function of system cleaning Calibration of dosing pumps on cleaning/ controlling unit on milk tank Inspection of compressedair line and filter regulators Service/ maintenance of the air compressor Check auto drain valves, drain receiver tank (air compressor) Verification/ adjustment of start and stop pressure of air compressor Inspection of retraction cylinders and cords Inspect oil filter and check for leakage on hydraulic pump unit Test of joystick Verification of vacuum levels in teat cups Cleaning of vacuum regulators (VRS, VRM, MVR-M) Test of pulsation Service/ maintenance of DeLaval vacuum pump DVP-F Replace O-ring 11 x 3 air purge Replace diaphragm f 2/3 valve Replace 4 x tubes 1700mm Replace service kit EP100 Late Model 4000h Replace milk valve gasket Replace milk valve guid pin Replace gasket, flanged 76mm/3" Replace end unit gasket Replace diaphragm f milkvalve VMS® Replace gasket 38mm Replace carbon rotary seal FMP 55, single pack Replace O-ring for carbon seal FMP 55 Replace FMP 55-110 packing for housing Replace ball 25mm Replace collar teat cleaner Replace float sealing 12.5 Replace diaphragm duovac Replace service kit for sampler Replace gasket flanged 25mm/1" Replace TC sealing kit (old type) Replace O-ring in TC Replace teat preparation tube with hose ReplaceTube TC-supply VMS® Replace seals, shut-off 4 pieces Replace end unit gaskets Replace shut-off valve gaskets Replace air inlet filters Replace hydraulic pump oil Replace hydraulic pump plastic coupling Replace air inlet gasket Replace passive air inlet parts in kit Replace VRS filter Replace air nozzle VRS Replace VRM diaphragm Replace parts in service kit, MVR-M (2000h) Replace seal in sanitary trap Replace plate washer Replace rubber plug Replace gasket in sensor housing Replace gasket for pressure sensor Replace gasket for temp sensor