Manure assortment pdf

Transcription

Profitable manure
handling starts here
DeLaval manure solutions
Right choice
for your barn
DeLaval manure systems contribute directly to the profitable running
of your farm: from planning to hard-working products to service
by qualified DeLaval technicians.
Profitability
Manure handling is a key point for
the global revenue of your day-to-day
operation.
• Clean barn environment helps
you to keep good hygiene in your
barn, reducing hoof problems and
veterinary costs.
• Clean animals reduce milking
preparation time in cleaning the
udders of the cows, making the
milker’s time more efficient.
• Clean milking sessions secure milk
quality and value.
• Efficient manure handling reduces
ammonia lost to the air and keeps
it available as a fertilizer that can be
used rather than buying increasingly
expensive synthetic fertilizers.
Environment
If handled correctly, manure keeps
its qualities as a fertilizer, while the
environmental impact of phosphate,
ammonia and methane emissions are
reduced.
Animal welfare
With efficient manure handling you
ensure low ammonia emissions and
a clean barn and animals, which
increase the welfare of your herd.
Cow friendly design and efficiency is
a constant focus for the large range of
hard-working products and solutions
from DeLaval.
Importance of a system approach
DeLaval offers complete systems
for all types of barns. These provide
effective and reliable methods for
handling all manure types and all barn
layouts. This includes more advanced
alley designs for VMS barns, loose
housing, large operations, grassland
systems and more.
Social responsibility
Manual manure handling is unpleasant
work carried out in high levels of dust
and ammonia emissions. Mechanized
handling improves working conditions
and automation ensures that manure is
handled in a manner that is appropriate
to weather conditions etc. It is also
an important way of minimizing smell
and the risk of water contamination to
keep neighbours and local authorities
satisfied.
Integration
Your complete manure handling
system can be controlled by DeLaval
barn system controller
BSC. With a single, easy-to-use
interface, you can synchronize your
equipment to act as one integrated
system. This increases efficiency and
reduces energy wastage. You can
also program your system to adapt
to the weather conditions and set
cow-friendly cleaning routines.
Solutions for today and tomorrow
Our manure systems can be a
cornerstone of your farm’s future. We
make it possible for you to comply
with local and national legislation and
to reduce your farm’s environmental
impact. DeLaval manure systems
are low on energy consumption,
highly reliable and cost effective.
Our systems approach allows you
to increase your herd in a cost
effective way while controlling the
environmental impact.
DeLaval barn system controller
Control all of your systems as one
DeLaval Barn System Controller BSC lets you manage all aspects
of your manure-handling as a single, integrated system.
The BSC lets program your alley
cleaning, gutter cleaning and manure
transfer systems to work together.
This can greatly increase your system
efficiency and reduce your operating
costs.
The easy-to-use interface of the
BSC lets you fine-tune your manurehandling operations to suit your farm
needs. It also lets you program your
system to automatically adapt to
changing weather conditions.
The benefits of the BSC extend
beyond manure-handling. The same
controller can also control your
ventilation, lighting and cow-cooling
systems – a single controller for all of
your barn systems.
Integrate your system
The BSC lets you control all your
equipment as one integrated system.
Up to four scrapers, cleaning
solutions (cable, chain or hydraulic),
four collection solutions (hydraulic
or cable), four agitators and four
pumps and presses – up to 16 pieces
of equipment – all be operated as a
single system.
The benefits of synchronising your
equipment as one integrated system
are increased efficiency and reduced
energy wastage caused by running
systems when they are not needed.
Choose the operation mode that suits
your needs:
• Fully automated, sensor activated
time schedule
• Continuous mode – for intensive
handling
• One time cycle mode – when an
extra cycle is needed
• Manual operation – for hands-on
operation
A system that adapts to
the conditions
Different weather conditions affect
manure-handling in different ways.
If manure dries out or freezes solid,
your whole system can come to
a grinding halt. The BSC lets you
program your system to react to
changing weather conditions.
Wind and temperature sensors inside
and outside your barn feed
directly into your BSC. This means
you can program your system to
activate different cleaning cycles
and frequencies to suit the weather
conditions.
This functionality also helps you
to protect the environment. Windy
conditions can increase ammonia gas
emissions. Programming your manure
handling system to automatically
increase cycle frequency when
windy conditions are detected,
can improve the environment both
inside and outside your barn. It also
ensures that ammonia forms nitrogen
in the manure rather than the air.
This improves its fertilizing potential
reduces the requirement for costly
synthetic nitrogen fertilizers.
Naturally, all energy savings achieved
by better control not only reduces
costs but also reduces the total
emissions from the power generation
per liter of milk produced.
With the BSC, you don’t even need
to be in your barn to be making smart
decisions.
Program your manure system to know
which areas of your barn they should
take extra care. After all, your cows
are your most valuable asset. It pays
to treat them with care.
Control at your fingertips
Simple, touchpad controls make
programming your BSC easy. You can
program standard cycles for standard
conditions and special cycles for
special conditions.
These are some of the program
options that are available:
Climate programs
Frost Guard
When temperatures fall:
Program your system to increase
cycle frequency to prevent manure
from freezing solid.
Wind Guard
When wind levels increase:
cycle frequency to prevent excessive
ammonia buildup (accessories not
included).
Dry Guard
When temperatures rise:
cleaning cycle frequency to prevent
manure from drying out.
Cow kindness programs
Obstacle detection
Your BSC monitors the load on each
scraper. If it encounters an obstacle,
such as a cow on the ground, it
automatically stops the scraper. After
a pause it tries again, if the obstacle
is still there, the BSC sounds an
alarm.
Parking Zone
Parking areas:
Program your manure scraper to park
itself out of harm’s way when it is not
operating. Choose a preferred resting
location or multiple locations to suit
the layout of your barn.
Operation Programs
Low Speed Zone
Level control
Busy areas: Choose areas where
your scraper should slow down, such
as walkways and high-traffic zones,
to avoid accidents.
Special Care Zone
Sensitive areas: Some areas, such
as calving areas, are too sensitive
for automatic cleaning. Set your
system to exclude these areas in the
automatic cycle but to notify barn
personnel to provide a manual override.
Note: This function is only available
with single alley cleaning solutions.
The BSC connects to level monitors
(accessories not included) to ensure
that your systems only work when
they need to. When pits are full,
agitation and transfer systems start.
This prevents energy wastage and
unnecessary equipment operation.
1
2
3
2
1
System cycle
Synchronise all manure handling
equipment to run only when they
need to - increasing efficiency and
reducing energy wastage.
Equipment range
controlled by BSC
Motor contactor box
VFD
Motor contactor box
YD/Direct start
Obstacle detection
ACD 120c
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ACD70-100-180
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AKD80-140
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AHD2.2-4.0-5.5
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HCR60
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HGC60
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CCS70
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HTP60
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PA (propeller agitator)
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ESP-EP400-EP500
(electric pumps)
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SP480-SL180-SMP60
(hydraulic pumps)
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The flexible scraper system
DeLaval cable alley
cleaning systems
DeLaval cable scrapers are simply built
for profitable manure cleaning.
DeLaval ACD 70 – 100 – 120c – 180
DeLaval cable scrapers and drive unit
systems are made for long hours of
trouble-free operation. Their strength
and capacity mean effortless cleaning
of up to four alleys simultaneously.
The drive’s highly effective direct
power transmission makes minimal
demands on power consumption,
maintenance and associated costs.
A cable pulls the scraper smoothly
back and forth.
Core benefits
• Low energy consumption
• Very long alley length
• Silent operation
Efficient cleaning of the barn
The cable range covers everything
from small to large sized barn layouts
and different types of floors. Smart
controls give highly reliable operation
and a secure system in case of
obstacles. Cable systems offer a
long stroke with multiple scraper
installations.
DeLaval cable alley cleaning systems
Features
General features
DeLaval cable scraper systems have
a range of features designed for long
life and profitable manure handling.
The range of solutions enables
compact installation as well as very
long alley operation.
Drive unit ACD120c
The ACD120c is a compact drive
unit for wall, floor or stand-alone
installation.
• Flexible installation
• Auto-reverse system
• 0.55 kW motor per drive unit
All systems present:
• Cow safety system
• Low power consumption
• Frequent cleaning gives better
hygiene and better cow health
• Easy installation
• Advances cow friendliness
• Smart equipments features
(see Barn System Controller)
Corner wheels
At each corner of the system, a wheel
guides the cable around the barn. The
large diameter of the corner wheel
minimises wear on the cable.
Component features
ACD70 – 100 – 180 corner wheels
• 480 mm diameter wheel
Drive unit ACD 70 – 100 – 180
All features of the drive units are
designed for long life and safe
operation of the system. The main
component in the system offers:
• Low energy consumption:
ACD70: 1.1 kW,
ACD100: 1.1 kW,
ACD180: 1.1 kW
• Heavy gearbox for maximum load
• Easy access motor mount
• Sealed reversing sensor
ACD120c corner wheels
• 300 mm corner wheels fixed or
adjustable
• Heavy-duty crushproof design
• Sled stop cable cleaner reduces
manure build up in corner wheel
• Slack cable arm kit prevents cable
derailment or crossing due to
excess slack
ACD120c
ACD70
ACD100
ACD180
Features
Scraper
The scraper blades are available in
many configurations to fit the best
need. The premium model, ACC,
and the basic models, straight and
V-blade scrapers.
ACC scraper
• Cow friendly and minimal cow traffic
disturbances
• Adaptable to sloped floor
• For all manure types: slurry, semisolid and solid.
Straight and V-blade scraper
Straight blade
• Available with steel blades or
wiper edges
• Best choice for freezing conditions
• Opens and closes quickly
• Foldable to allow passage of
tractors
V-blade
• Available with steel or rubber
wear blade
• Best choice for low maintenance
• Foldable to allow passage of
tractors
Cable and rope
Cables are available in galvanised
or stainless steel. The duracable
is a braided plastic rope with
superior wear resistance and offers
exceptional cow safety. It is easy to
install and repair.
Control box for scrapers
The control box manages your entire
scraper system.
• Programmable for customised
scraping cycles
• Obstacle detection for animal
protection
• Current monitor to sense
obstructions & motor overload
protection
Barn System Controller
Barn system controller BSC is an
integrated controller for all parts of
your manure-handling system.
Simple, touchpad controls let you
program your manure-handling
system to carry out cow friendly,
weather-approriate routines that suit
the layout of your barn.
Straight blade scraper
V blade scraper
ACC scraper
Basic control box
Planning and installation
The following sample layouts
demonstrate the high versatility and
the optional cross channel position.
Double alley with two scrapers and end
manure slot. Drive unit ACD 70/100/180.
Double alley with four scrapers and end
Double alley with two scrapers and centre
Four alleys with four scrapers and end
manure slot. Drive unit ACD 100/180.
Single alley with drive unit ACD120c.
Double alley with drive unit ACD120c.
Single alley with centre manure drop.
Drive unit ACD120c.
Cable scraper range
ACC
Straight
steel
Straight
plastic
V blade
steel
V blade
plastic
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x
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x
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x
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x
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1.2 - 5.2 m
1.9 - 4.4 m
1.9 - 4.4 m
2.1 - 5.2 m
2.1 - 5.2 m
Manure type
Slurry
Semi-solid
Solid
Floor types
Concrete
Slatted
Sloped
Rubber
Alley width
Technical data
• Scraper width: 1.2 to 5.2 metres
• Cable material:Galvanised or
stainless steel
• Rope material: Nylon with special
surface treatment
Low load conditions
Max. alley length
ACD 120c
ACD 70
ACD 100
ACD 180
100 m
140 m
412 m
715 m
Max. stroke length
100 m
70 m
106 m
180 m
Operation speed
4.0 m/min
2.1 m/min
2.1 m/min
2.1 m/min
Motor consumption
0.55 kW
1.1 kW
1.1 kW
1.1 kW
Power and reliability
DeLaval hydraulic
alley cleaning systems
Big on performance, low on maintenance. DeLaval
hydraulic alley cleaning systems do the dirty work all day
long without needing your attention.
Hydraulic drive system
DeLaval hydraulic cleaning systems
are made for tough conditions.
They are flexible, compact solutions
capable of handling large volumes
of manure and very wide alleys. The
power unit is connected to a hydraulic
cylinder for each alley and a drawbar
moves back and forth, moving the
scraper along at a safe low speed.
The robust design of all components
gives extra high capacity and a long
lifetime.
Core benefits
• Flexible
• Powerful solution
• Single alley operation
• Adapted to all types of manure
Adaptable to the barn
These cleaning systems work well
on concrete and rubber flooring and
even over slatted floors. Hinged
arms on the scapers mean that these
also clean sloping alleys properly.
Performance is boosted by adaptable
scraper blades which provide even
better manure handling and cowfriendly features. DeLaval hydraulic
alley cleaning systems deliver
frequent cleaning with low power
consumption and require minimal
maintenance.
DeLaval hydraulic alley cleaning
Features
General features
systems have a range of features
designed for long life and profitable
manure handling.
• Flexible operation (single alley
operation possible)
• Flexible installation (different alley
length)
• Powerful hydraulic solution
• Few wear parts
• Long side wings for minimum
disruption of cow traffic while
reversing (DeLaval alley cleaner
hydraulic ACH)
Component features
Hydraulic power unit
The hydraulic power unit is designed for
tough conditions and low maintenance.
To meet the high demands the power
unit is equipped with:
• High capacity filter
• Highly efficient and silent pump
• Hydraulic valve
Cylinders
Hydraulic cylinder specially designed
for the dairy farm environment.
• Plastic-coated cylinder tube
• Hard-chromed piston rod
• Made of special steel and stainless
steel bushings for the best durability
• Pushing or pulling cylinder for
flexible installation
To protect your investment, the BSC
monitors oil level and temperature to
prevent system breakdowns.
Scrapers
DeLaval ACH scraper
Cow-friendly designed scraper with
no sharp edges.
• Adaptable to sloped floor and alley
coverage
• Exchangeable rubber blades for
better cleaning performance
The ability to control several alleys at
once and to have your system adapt
to different weather conditions with
different operating programs, makes
the BSC a reliable assistant for your
hydraulic scraper cleaning solution.
DeLaval DM scraper
Basic scraper for long alleys
• Robust construction
• Low maintenance
DeLaval DW scraper
Strong and robust construction for
manure with a lot of straw.
• High capacity
• Floating blades for efficient cleaning
system to suit your specific barn
layout.
Every alley operation is controlled
automatically via a system schedule.
Hydraulic
power unit
Drive stations
ACH scraper
• Different length of alleys
• Serial or parallel connection of
cylinders. The scrapers will move all
at the same time or one at a time.
Cross channel at the end
Technical data
DeLaval alley cleaner hydraulic ACH
DeLaval slurry scraper DM
DeLaval solid manure scraper DW
Cross channel in the middle
Comparison table
ACH
DM
DW
Max. alley length
100 m
100 m
100 m
Max. alley width
4.4 m
4 m
6.0 m
Stroke length
480 mm
480 mm
1160 mm
Power unit
2.2 kW
2.2 kW
4.0/5.5 kW
A solution with no weak links
DeLaval chain scraper
AKD80 – AKD140
A simple, hard-working system that gives you
many layout options.
Heavy workloads
A chain manure handling system
combines the advantages of a wearresistant chain with a very versatile
installation covering different alley
lengths and cross channel positioning.
The drive unit can be installed in
a number of places in the barn,
effortlessly taking care of heavy loads.
Core benefits
• Strong and robust construction
• Simple to handle and use
• Heavy loads of manure
Efficient operation
A low-energy motor, high-load gearbox,
chain tensioner device and pocket-type
chain sprocket ensure long running and
low maintenance. The system consists
of the drive unit plus corner wheels,
control box, chain and scrapers. The
chain can run on top of the floor or in
steel tracks
Drive unit
DeLaval chain scraper AKD80 – AKD140
Features
Solution features
Chain drive technology gives:
• Heavy endurance of the chain
length)
The strong and robust construction of
the entire system combines with a cow
safety system to provide efficient and
safe cleaning.
Component features
Drive unit
The belt drive provides gentle start up
and allows use of 0.75 kW standard
motor.
A high-load gearbox, chain tensioner
device and pocket type chain
sprocket ensure long running and low
maintenance.
Corner wheels
Dura-core bushings have a long life
and low maintenance. The sturdy
welded box offers easy removal of
the wheel, easy maintenance and a
44.5 mm shaft anchors the wheel.
Scraper
Straight blades for every application
• Open and close quickly
• Rollback centre blades and outer
wings self adjusting for less wear
• Can operate in 16 degree angle for
use in drier conditions
V-blades for lowest maintenance
• Replaceable wear blades
• Steel or plastic wear blades
Alley width
• Straight blades 1930 – 4470 mm
• V blades 2110 – 5280 mm
Touch screen panel AKD80
and AKD140
Easily manages the entire system in
line with your customised cleaning
routines.
• Programmable
• Blade speed control
• Seasonal schedule memory
• Cow safety – superior animal
protection
• User friendly touch-screen
Drive unit
Corner wheels
Scraper
Touch screen
panel AKD80
and AKD140
DeLaval chain scraper AKD80 – AKD140
Two models are available: one
with a maximum stroke length of
80 metres and maximum chain length
of 180 metres. The other goes even
further, with a maximum stroke length
of 120 metres and a maximum chain
length of 300 metres.
Drive
unit
System Max
Max
layout chain no. of
length alleys
Max no. of
scrapers
Operation
speed
Motor
consumption
AKD80
End
drop
180
2
2
2.1 m/min
0.75 kW
AKD80
End
drop
120
4
4
2.1 m/min
0.75 kW
AKD140 End
drop
300
4
4
2.1 m/min
0.75 kW
Chain scraper range
Straight
steel
Straight
plastic
V blade
steel
V blade
plastic
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x
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x
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x
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x
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1.9 - 4.4 m
1.9 - 4.4 m
2.1 - 5.2 m
2.1 - 5.2 m
Manure type
Slurry
Semi-solid
Solid
Floor types
Concrete
Slatted
Sloped
Rubber
Alley width
High layout flexibility
demonstrates the high versatility that
can cover unequal alley lengths. The
position of the cross channel can be
adapted at any place in the alleys.
High installation flexibility
Positioning of the drive unit can be
offset, straight or corner installation,
depending on your barn layout.
1790-2200
AKD80 and AKD140
Dimensions in mm:
552
1803-2210
Technical data
660
The new standard
in robotic cleaning
DeLaval robot scraper
on slats RS420S
DeLaval RS420S is packed with features that help improve
the hygiene of your barn. In every alley, in every corner, it
cleans expertly and intelligently.
Right size and capacity
DeLaval robot scraper on slats RS420S
is made big and strong to clean in one
wide sweep and withstand any knocks
along the way. Its size allows a big
motor for frequent and long operation.
Core benefits
• Smart cleaning
• Handles complex barn layouts
• Wide alley cleaning (free ride)
• Cow safety
For a more hygienic barn
The major benefits of regularly clearing
manure from slatted floors are better
hygiene and improved hoof health.
Many prefer the regulated, systematic
cleaning by robots to scraper systems;
cleaning each area at the right time.
Cow safe robotic cleaning also works
for any layout and easily adapts to
changes in your barn.
Features
Cow-friendly designed scraper
General features
DeLaval robot scraper on slats
RS420S has a range of features
manure handling.
length and any area at any time)
• Low energy consumption, high
capacity
• Easy maintenance
Component features
Right navigation
Floor-mounted transponders guide
the robot along the route and
proximity sensors continually monitor
its position. This dual navigation
ensures the robot won’t get lost
or trapped along the way. It gives
frequent feedback on its exact
position and deploys cow safety
procedures or obstacle navigation
when necessary.
High driving precision
Guided by the transponders in the
floor, the robot drives itself in the
barn. It also uses inductive sensors
in side flaps that enable continuous
calibration, and rear wheel encoders
to position itself.
Low energy consumption, high capacity
Internet control
DeLaval RS420S offers you the
freedom to program online exactly
where and how often you want your
barn cleaned. There is no limit to the
number of routes. You can set up the
precise cleaning schedule you want
via the internet and have your robot
report to its own internet log.
Tough chassis
The stainless steel body manages the
rough conditions and is easy to clean.
The front tyre is foam filled and rear
rubber-covered steel wheels provide
optimized traction.
Adjustable scraper
Cow-friendly designed scraper
with one rubber piece to ease
maintenance. Lifting option available
for transportation, small obstacles
or inclinations. Available width 13001900 mm.
Controller
• Mainboard - The brain of the robot
for two antennas, wheel encoders,
direction encoder, inductive sensors
• Obstacle intelligence with special
cow safety procedures
• Easy route programming with clear
interface
Charging station and batteries
• High capacity batteries
• 2 AGM batteries 24 V 100 Ah
• 24 V battery charger with loading
station
Connections
• There are three different ways of
connecting (communicating) with
the robot
• Internet, Bluetooth and Local
network (LAN)
Spraying equipment
As an option the RS420S can be
equipped with a spraying device.
4 noozles spray water on the slatted
floor and helps the robot to clean the
floor in an efficient way. The robot is
automatically filled with water at the
docking station.
You can program the RS420S to
use only the front or rear nozzles in
order to use less water.
At home in your slatted floor barn
DeLaval RS420S is popular in slatted
floor barns because its sophisticated
automation helps contribute to a
profitably managed farm. It can
handle complex layouts and even
simplifies barn planning because
there is no need to focus on fixed
manure scraper requirements.
The main advantage is the flexibility
and low demand on barn planning for
manure handling as the robot cleans
almost every corner.
All sites that require cleaning by the
robot need to be free of obstacles. For
small obstacles, a scraper lifting unit is
available as an option. If possible, the
docking station should be placed in
the middle of the barn.
Technical data
Dimensions
(LxWxH) incl. scraper: 1484x718x640 cm
Width of scraper: 130–190 cm
Each cleaning track needs to have
small transponders drilled into the floor
at a set distance for robot navigation.
Maximum area covered by one
robot is typically an area of 5 500 m2
per day depending on the barn layout.
To see how many times the robot
can run per day make a calculation
according to the barn layout and
scraper speed, which is four-five m/min.
The entire barn needs to have a
minimum and unobstructed passage
height of 700 mm.
The robot scraper is extremely
flexible when installing and if the farm
expands. You only need to make a
new route if you want to cover a larger
area and the robot is more or less
independent of alley length and width.
Technical specification
Speed
4 – 5 m/min
Extra guidance system
Sidewings
Battery
AGM 2 piece / 24 V
100 Ah
Cow security system
Yes
Drive engine
1x165 W
Adjustable scraper
Yes
Steering engine
1x65 W
Option: scraper lift system
Yes
Materials
Steel/stainless
Entering routes
Remote control
Weight
440 kg
Max. no. routes
Unlimited
Emergency stop
Yes
Distance control at internet
Yes
Guidance system
Transponders
Scraper systems
for slatted floors
DeLaval rope scraper
RSS
A reliable rope scraper system for slatted floors that is inexpensive
to install and easy to maintain
On slats – DeLaval RSS
The low profile scraper with long
side wings has cow friendly features
that gently lift tails and leave space
for hooves.
Core benefits
• Slatted floor cleaning
• Simple and reliable
• Cost efficient
DeLaval rope scraper RSS
Features
General features
The RSS scraper has a slight
angle allowing it to run smoothly
on slats and is equipped with two
exchangeable rubber blades. Rubber
also helps prevent wear on the slats.
The design features cow-friendly
elements such as the round edges
and rubber side flaps.
The system requires two 0.37 kW
drive units including wall frames, pulley
and 14 mm rope. It can cover an alley
width of 1.6 – 4.2 m and various alley
lengths and numbers of alleys:
• 1 x 80 m, 1 x 100 m (2 scrapers)
• 2 x 80 m
• 3 x 30 m
layout. The ability to control several
alleys at once and to have your
system adapt to different weather
conditions with cow-friendly operating
programs, makes the BSC a reliable
assistant for your scraper cleaning
solution.
DeLaval RSS
DeLaval RSS layout
The drive station always has to be
placed and fixed to a wall.
• Maximum alley length:
In a single alley with one scraper
80 m. Single alley with two scrapers
100 m.
Double alley 2 x 80 m, three alleys
max. 3 x 30 m.
• Alley width from 160 cm to 420 cm
Double alley
Single alley
Technical data
Technical specification RSS
Maximum stroke length
1 & 2 alleys (80 m)
3 alleys (30 m)
Alley width
1.6 – 4.2 m
Transporting speed
4 – 5 m/min
Motor capacity
0.37 kW
The stanchion champion
DeLaval hydraulic
gutter cleaners
Well-proven, efficient transport systems for gutters and
cross channels with a minimum operation time, maximum
volume handling and a long, hard-working life.
DeLaval HGC60 and HCR60
These hydraulic scraper systems
for gutters and cross channels have
been developed for high installation
flexibility in different barn layouts.
HGC60 and HCR60 cleaning systems
are adapted for wide, narrow, deep or
shallow gutters. The power unit drives
a cylinder back and forth pulling
the scrapers along the complete
length of the gutter. The gutter-wide
Core benefits
• Best solution for stanchion barns
• Handles all manure types
• Automatic removal system
scrapers transport the manure and
fold themselves automatically in the
reverse mode.
Complete gutter system
Choose a system specialised
to suit your gutters. Select the
kind of scrapers you want and
their mountings for customised
performance. And top it all with a
control box that gives you effortless
management of the entire system.
Scrapers
DeLaval hydraulic gutter cleaners
Features
General features
have a range of features designed
for long life and profitable manure
handling.
• High durability in the manure
environment
• Compact gutter cleaner system
• Adapted to shallow and deep
channels
• Handle channel lengths up to
60 metres
Component features
• Power and flow
• High capacity filter
• Hydraulic valve
• Temperature and oil level guard
Cylinders
• Plastic coated cylinder tube
steel bushings for the best durability.
• Serial or parallel connection
DeLaval HGC60
For open gutters. The hydraulic
cylinder is placed in a galvanised box
which is embedded in concrete, close
to the cross channel.
DeLaval HCR60
HCR60 is intended for transferring
manure in cross-channels. The
cylinder is mounted directly on the
channel wall using a durable selffixing bracket.
Scrapers
HGC60 and HCR60 are fitted with
new steel scrapers that efficiently
transfer manure in the gutter or crosschannel. These scrapers are easy to
install and to maintain.
layout. The hydraulic powerpack is an
important part of your manure system
and is controlled by the BSC.
Barn System
Controller
Scrapers
Cylinders
• Layouts
• Different length of alleys
• Serial or parallel connection of
cylinders. The scrapers will move all
at the same time or one at a time.
Cross channel at the end;
gutters of different lengths
Gutter cleaner HGC 60
Powerpacks available:
• 4.0kW motor, 16l/min pump, 20L tank, suction filter and a new improved change-over valve.
• Choice of 400V three-phase power or 230V three-phase power.
Comparison table
HGC60
HCR60
Max. gutter length (m)
60
60
Max. gutter width (mm)
450-700
450-800
Stroke length
Cylinder diameter (mm)
2000
2000
Hydraulic power unit (kW)
4.0
4.0
Min. gutter depth (mm)
120
300
The big blue shuttle box
DeLaval cross channel
scraper CCS70
A reliable cross channel scraper box powered by the
well proven ACD70 drive unit, which box shuttles sand
laden and semi-solid manure in the cross channel to
the reception pit.
A seamless fit with your system
DeLaval cross channel scraper
CCS70 is the essential link between
cross alleys and reception pit. The
drive unit drives the collection boxes
back and forth along the complete
length of the cross alley on cables or
rope; as quietly as possible and with
low energy consumption.
Core benefits
• Handles large volumes
• Channel length: 70 metres
• Quiet operation
High capacity
The system allows large scraping
volumes in long cross channels. The
scraper box can adequately cover
up to 70 metres. DeLaval CCS70 is
intended for use with sand laden
manure and semi-solid manure up to
20% dry matter with short straw.
DeLaval cross channel scraper CCS70
Features
General features
DeLaval cross channel scraper
CCS70 has a range of features
manure handling.
• Large scraper box
• Heavy duty corner wheels
• ACD70 drive unit
Control box for ACD70
The control panel manages the entire
scraper system
• Programmable for customised
scraping cycles
• Current monitor to sense
obstructions and motor overload
protection
Component features
layout.
Scraper box
• Wear shoes made of 12.7 mm thick
T1 steel for long life
• Easily replaceable bolted shoes on
the scraper box and on the rollback
door
• Channel width: 915 mm
• Channel depth: 864 mm
Drive unit ACD70
• Maximum stroke length: 70 m
• Collection speed: 2.1 m/min
• Motor capacity: 1.1 kW
• Low power consumption
• Cable or rope system
Scraper box
Drive unit
Synchronized with the scrapers, the
cross channel box is activated shortly
before the drop of the manure to
achieve precision operation. The BSC
saves energy and equipment life time.
Corner wheel
Corner wheel
• Installation frame for cross-channel
• High-duty bearings
• Greasing nipples
• Steel wheel
Basic control box
DeLaval cross channel scraper CCS70
Layouts
DeLaval CCS70 in the cross channel in the middle
DeLaval CCS70 in the cross channel at the end
Technical data
Technical specification CCS70
Maximum stroke length
70 m
Maximum alley length
70 m
Collection speed
2.1 m/min
Motor capacity
1,1 kW
Channel width
915 mm
Channel depth
864 mm
Manure types
Slurry and
semi-solid
Driving types
Cable or rope
915
152
915
438
864
1016
Optimise your resources
DeLaval manure separator
MAS910
Treatment of manure gives efficient volume management
and controls the impact of phosphorous. It makes it easier
to spread as fertilizer, lowers transport costs and reduces
storage odour.
Conditioning and separation
Manure goes in: solids and liquids
come out. A simple principle, yet the
benefits are highly significant. On
the one hand, you get recycled solid
matter in the form of organics and on
the other an enhanced concentration
of nutrients in the liquid part which is
readily pumped and easy to transport.
Core benefits
• Efficient volume management
• Control of phosphorous impact
• Reduced storage odour
• Easier spreading
• Reuse of liquid in a flush system
Systematic savings
By separating manure you will have
easier manure handling. Solids are
easily stackable and remain stable
when stored or treated further for
compost and bedding recovery.
Liquids are readily pumped and easy
to transport. In a flush system, you can
reuse the liquid in an optimum manner.
DeLaval manure separator MAS910
Features
General features
has a range of features designed
for long life and profitable manure
handling.
• The robust stainless steel
construction built with precision
equipment gives high performance
with no corrosion and long-life
operation.
• Low maintenance costs, no
lubrication required, easy
replacement of bearings.
• Low power requirements.
Component features
Variable speed control optimises the
separation process and solid matter
dewatering. The clean in place (CIP)
system provides automatic cleaning
of the screen, to reduce screen
clogging and deliver a constant
processing rate. Easily configured
without tools. The screen is available
in two different models to suit
different needs.
DeLaval manure roller press MRP910
This powerful unit uses a combination
of durable gum roll and perforated
screen to remove the residual
liquid from the separated manure
solids. The gum roll resists abrasion
and damage from foreign bodies.
Incorporated in the roller press is a
CIP system for automated cleaning of
the unit.
Process performance
The manure is separated in two
nutrient streams: one component
of solids and another component of
liquids. The two components share
the volume loads averaging 25% for
the solids and 75% for the liquids.
Single pass solid removal rates of up
to 30% can be achieved depending
on input densities, perforation sizes,
forage types and flow. Up to 25% dry
matter in solids is achievable.
Inbuilt automatic cleaning
Automatic cleaning of the screen is
made by 12+3 inbuilt spray nozzles
using 3.8 litres of fresh water per
nozzle. Automatic cleaning reduces
screen clogging and ensures constant
processing rates. Connection to the
supplied solenoid valve uses 70 mm
coupling.
Motor
The 0.56 kW variable speed motor
optimizes the separation process and
solid matter dehydration.
layout.
agitation and transfer systems and
separators start. This prevents energy
wastage and unnecessary equipment
operation.
should be positioned on a stable,
elevated platform 1600 mm to
6000 mm above ground, to ensure the
safe accumulation and removal of the
manure solids generated.
Space must be provided for pits and
stacking areas.
In regions with a severe winter climate,
the manure separator must be housed
in a covered structure, to prevent
freezing.
6
7
1
3
4
1. Frame assembly
2. Hollow shaft 3 spokes
3. Inlet tube
4. Idler wheel
5. Drive assembly
6. Spray pipe to rotary screen
7. Guard inlet
Technical data
• Power requirement max. 2.75 kW
• Dry matter in solids: 12-23%
depending on local conditions,
drum screen size, separator feeding
rate, animal forage type, cleaning
type (flushing / scraping).
2
Screen specification
Overall dimension
Description
Screen size
Processing
rate*
Open
area
1/16” screen for
alley flush
1/16 x 7/64
mesh
950-2000 lpm 30%
1/8” screen for
scraped manure
1/8 x 1⁄4
mesh
150-380 lpm
41%
*The processing rate can vary according to the manure consistence desired.
Description MAS910 MRP910
Length
3.71 m
1.27 m
Width
1.22 m
1.32 m
Height
1.68 m
0.71 m
Weight
817 kg
1058 kg
Versatile and reliable
DeLaval electric pumps
Hard-working DeLaval electric pumps are
expertly engineered for rugged dependability
and minimum maintenance.
DeLaval electric slurry pump ESP
and DeLaval electric pump EP
DeLaval electric pumps are designed
for mixing and pumping liquid manure
with less than 10% dry matter.
These versatile pumps have many
uses including in a mixing pit, for
transferring manure to a main store,
recirculation, and loading slurry
spreaders. DeLaval pumps have low
noise and vibration levels.
Core benefits
• Efficient agitation
• Versatile: use for many purposes
• Versatile: use for many purposes
Customise your model
Reliable, easy to operate and service,
you have a choice of lengths and
electric motor options, so these
pumps can be set up to your exact
needs. Options include different
mixer heads, various installations
including in a pump pit, underground
connection to a pipe system, and
much more.
Features
General features
DeLaval electric pumps have a range
of features designed for long life and
profitable manure handling.
• Motor sizes 11 – 55 kW
• Agitation range between 5 and
22 metres depending on type of
motor and pump size
• Available in lengths from 1.6 m to
4.8 m
• Adjustable agitation nozzle for best
performance
• Shut off valve for easy operation
• Fits small openings, minimum
700 x 600 mm.
DeLaval ESP features an adjustment
handle for agitation, adjustable
agitator and shut off valve.
The centrifugal pump housing can
be installed in various ways using
different frames.
• Standard X frame for fixed
installation in an opening in a
reception pit
• Fixed frame for front end loader in
an opening
• Fixed frame for attachment on a
concrete wall in the store
There can be an underground
connection to the pipe system.
DeLaval electric pump EP400
Designed to agitate large manure
reception pits and transfer manure
up to 200 metres to the long-term
storage area.
DeLaval EP400 features:
• Hard-working 406 mm impeller
• Hard-working square tube main
beam
• Oil-bath lower bearing assembly
with triple, greaseable seals to
maintain reliable pump operation.
• 1.7 m to 4.8 m lengths
• 15, 22 or 30 kW electric drive
DeLaval electric pump EP500
Designed to agitate large manure
reception pits and transfer manure
up to 200 metres to the long-term
storage area.
DeLaval EP500 features:
• Hard-working 508 mm impeller
• Hard-working square tube main
beam
• Oil-bath lower bearing assembly
with triple, greaseable seals to
maintain reliable pump operation.
• 2.4 m to 3.65 m lengths
• 37 or 55 kW electric drive
layout.
agitation and transfer systems start.
Two level controls solutions are
available:
• Sonar sensors which provide realtime level monitoring.
• Floating switch which sends a
signal when the maximum level of the
pit is reached, to start the pumps and
agitators for a pre-determined period.
DeLaval EP 500
DeLaval EP 400
DeLaval ESP
Planning for installation
When you are planning to install
any of these pumps, you need to
be aware of the space needed for
maintenance work on the pumps, and
plan the installation to include this
space as indicated:
A. Tilting space
B. Exit space
C. Ceiling clearance.
C
Installation kits
Different mounting kits are available:
• Tractor mounting kit with hydraulic
cylinder for DeLaval EP500. This is
used to install the pump in the pit,
or remove it from the pit.
• The tractor mounting kit is also
used as a floor mounting kit.
• DeLaval EP400 has a choice of a
sliding stationary mounting bracket
or a floor mounted bracket.
Technical data
and DeLaval electric pump EP
A
B
DeLaval electric pump EP installation
ESP 11 ESP 15 ESP 19 EP400
EP400
EP400
EP500
EP500
Motor (kW)
11
15
18,5
15
22
30
37
55
Max. flow (l/min)
2 900
3 900
4 200
4 200
4 900
5 700
9 000
9 800
Min. pump length (m) 1.6
2.2
2.8
1.5
1.5
1.5
2.4
2.4
Max. pump length (m) 2.2
2.8
3.4
4.8
4.8
4.8
3.65
3.65
Head pressure in metres
35.00
30.00
25.00
20.00
15.00
10.00
5.00
EP400
30kW
EP500
37kW
EP500
55kW
10
00
0
EP400
25kW
75
00
EP400
15kW
50
00
ESP ESP ESP
11kW 15kW 19kW
25
00
0.00
0
Pump performance
may vary depending on
manure consistency
Flow rate – litres per minute
Proven designs for all
manure types
DeLaval hydraulic pumps
SMP60 – SLP180 – SP480
DeLaval hydraulic pumps help provide a more efficient
manure handling system that supports better hygiene
and cow welfare.
Hydraulic pumps: DeLaval SMP60
– SLP180 – SP480
Strong and reliable, DeLaval hydraulic
pumps are made to transfer manure,
steadily and relatively quietly, over
long distances. Different pumps serve
different purposes. DeLaval semisolid manure pump SMP60 caters for
relatively solid and semi-solid manure,
while DeLaval slurry pump SP480
Core benefits
• Low power requirements
• Long distance capacity
• Built for high demands
shifts slurry. DeLaval sand-liquid
pump SLP180 transfers sand laden
manure long distances, with low
power requirements.
Tailored to your requirements
The versatility of DeLaval hydraulic
pumps gives you a full selection of
outlet and pipe options so the system
can be tailored to your buildings. The
pump and system design itself can
be almost completely underground;
so it takes a minimum of space, with
the connecting pipe protected from
possible animal or vehicle damage.
DeLaval hydraulic pumps: DeLaval SMP60 – SLP180 – SP480
Features
SMP60 with hopper
General features
DeLaval hydraulic pumps are all
manure handling.
The hydraulic cylinders enable long
distance transport with low energy
consumption.
DeLaval SMP60
Capable of transferring solid or semisolid bedded manure to storage up to
100 meters from the barn.
• Manure type
– Solid or semi-solid manure, long
or short bedding
• Installation
– Mounted in dry pit with hopper inlet
• SMP60 base unit is equipped with
– 508 mm stainless steel pumping
cylinder
– 127 mm hydraulic cylinder
– 508 mm inlet, 406 mm outlet
– 1.2 m piston stroke
• The heavy guillotine gate valves are
sharpened to cut through bedding
• Chamber top is vented to prevent
manure accumulation
• Optional outlet kits and fittings to
suit different needs
SLP180 in pit
DeLaval SLP180
Designed to pump semi-solid manure
with short cut bedding and sand
laden manure from barn to storage up
to a distance of 180 m.
• Manure type
– Homogenous semi-solid manure
or sand laden manure, short
bedding
• Installation
– Mounted in dry pit beside a
reception pit with suction tube
through the wall
– Mounted in dry pit with hopper
inlet
• SLP180 base unit is equipped with
cylinder
– 508 mm inlet, 406 mm outlet
• The heavy duty flapper doors run on
bearings. The rubber edge prevents
problems with small stones in sand
laden manure
• Chamber top is vented to prevent
manure accumulation
• Optional outlet kits and fittings to
suit different needs
SP480
DeLaval SP480
A typical system used to transfer
very liquid manure up to 350 meters
from reception pit to storage, or to
load manure from a holding pit into a
manure separator.
• Manure type
– Homogenous slurry with
maximum 10% solids
• Installation
– Mounted in a dry pit beside a
reception pit with a suction tube
through the wall
– Mounted at floor level with a
suction downspout extending
down into the pit
• SP480 base unit is equipped with
cylinder
– 508 mm inlet, 406mm outlet
• SP480 base unit includes
– 200 mm inlet suction pipe for 3 m
deep pit
– Outlet elbows, hose, and fittings
– Gate valve
Features
Hydraulic power pack
Propeller agitator
The hydraulic unit produces the
required pressure for the DeLaval
hydraulic piston pumps.
• A 5.5 kW motor and a fixed
displacement hydraulic pump are
linked with a direct chain coupling
• 83 litre tank volume
• Supplied with two connection hoses
(3.6 m long)
layout.
cleaning and collection systems
stop and transfer systems start.
Two level controls solutions are
available:
• Sonar sensors which provide realtime level monitoring.
• Floating switch which sends a
signal when the maximum level of the
pit is reached, to start the pumps and
agitators for a pre-determined period.
Propeller agitator
An agitator is a relatively simple way
to chop and homogenise raw manure
in the collection pit, prior to pumping
and further treatment.
• Five lengths available from 2.44 to
4.85 metre pit depth
• Used with a 7.5 kW or 11 kW motor
• 500 mm three blade propeller
• Heavy duty gear box
• Oil reservoir
• Reversible cutter knives
The ability to pump manure depends
on several factors
• Moisture content
• Amount of fibrous material
• Form of fibrous material
You can evaluate manure properties
by doing a slump test. Cover a 60 cm
diameter disc above the floor with
manure, allowing the sample to flow
freely. Wait one minute and measure
the depth at the centre.
Always perform the slump test to determine the actual manure consistency. The
following chart is simply to aid in visual recognition of approximate consistency.
Manure depth
Description
1 – 2 cm
Manure is very liquid and splashes easily. Water has been mixed into the
manure to produce this consistency
3 – 4 cm
Manure appears runny and does not form a distinct pile. Manure splatters
when it hits the floor. Cows on lush pasture often have this type of manure.
Manure looks like porridge and will show concentric rings or ripples on the
surface. The manure makes a plopping sound when it hits the floor.
Manure is slow to flow and tends to stick to boots. Dry cows and heifers may
have this type of manure.
Manure shows faecal balls and retains shape. This is considered solid and
cannot be pumped.
5 – 6 cm
8 – 10 cm
12+ cm
14 cm
12 cm
2 to
14 cm
5 to
12 cm
12 cm
10 cm
2 to
7 cm
8 cm
6 cm
4 cm
2 cm
1 to
4 cm
0 to
1.5 cm
0 cm
Technical data
DeLaval SLP180
DeLaval SMP60
HTP60
EP400-500
SMP60
with hopper
SLP180
in pit
SP480
SP480 102 mm
SLP180
SMP60
Motor
5.5 kW
5.5 kW
5.5 kW
Max. flow rate
510 l/min
285 l/min
195 l/min
Max. operation length
350 m
180 m
60 m
Output pressure
4.3 bar
-
-
Manure type
Slurry <10%
Semi-solid <10-20%
Solid 15-30%
Bedding type
Homogenous manure with
<10% dry matter
Short straw, Sand
Long straw
Application
Transfer. Loading separator
Transfer
Transfer
Reliable and effective
DeLaval manure presses
DeLaval manure press HTP60
DeLaval manure presses are specially designed to
withstand tough working conditions and extreme loads.
DeLaval manure press HTP60
A powerful, hydraulically operated
press system, DeLaval manure press
HTP60 is designed to handle solid
manure with normal straw content
and slurry from a cross channel. It
can even transport slurry six metres
up into the storage facility. DeLaval
manure press HTP60 ensures a short
cleaning time and high reliability.
Core benefits
• Automated manure removal
• Powerful transfer unit
• Low maintenance
Features
General features
DeLaval manure presses have a range
of features designed for long life and
profitable manure handling.
• Flexible operation and planning
• Robust construction
• Manual or automated operation
• Efficient removal of manure
• An advantage in cold weather: the
manure press can help to keep
warm air in the barn, and prevent
cold air from coming inside.
steel bushings for the best durability
• Pushing cylinder for maximum
power
layout.
Components
Hydraulic power unit designed
for tough conditions and low
maintenance. It works efficiently at
a low noise level, disturbing neither
personnel nor animals. To meet the
high demands it is equipped with:
• Temperature and level guard
• Hydraulic valve
• Pressure control
Cylinder
• Plastic coated cylinder tube
To protect your investment, the BSC
monitors oil level and temperature
and automatically stops the power
pack in the case of a malfunction.
Cylinders
DeLaval manure press with alley cleaners
DeLaval manure press with gutter cleaners
Technical data
Cross channel at the end and in the middle
HTP60
Power pack
4 kW
Cross channel
600 mm
Speed
0.6-1.8 m/min
Stroke length of the cylinder
2000 mm
Max. length of cross channel
60 m
Fill a manure tank
in 80 seconds
DeLaval lagoon pumps LPT/LPH
How many return trips does it take to empty the manure
lagoon? With the capacity to fill a 20,000 litre manure tank in
just 1 minute, DeLaval lagoon pumps get the job done faster.
DeLaval lagoon pumps are powerful
tractor-driven, centrifugal pumps for
lagoons and vertical-wall storage pits.
In addition to high capacity pumping,
they provide strong agitation, mixing a
large range of manure types.
Big pumps for big lagoons and pits
If you have large manure storage
volumes, you need pumps that fill
tanks fast. With capacities ranging
from 13,000-22,000 litres per minute,
DeLaval lagoon pumps speed up a
Core benefits
time-consuming chore. A range of
impeller/propeller models allows you
to find the performance that best suits
your needs.
Heavy-duty pumps for heavy-duty
pumping
These industrial-quality pumps are
made for a long working life. The robust
gearbox withstands extreme loads and
the sturdy coupling between gearbox
and shaft evens out peak loads. A
new segmented driveline and oil-bath
bearing assembly both contribute to
increased reliability.
• Fast manure-tank loading
• Powerful agitation
• Heavy-duty reliability
• Low maintenance
• Optional hydraulic controls
Customized to suit your needs
The lagoon pumps are menu-built to
specification. Choose the body length
and impeller/propeller suited to your
needs. Then pick out the accessories to
configure the pump as you wish. Keep
it basic or scale up to the level chosen
by professional haulers:
• options for sloped lagoons
or vertical pits
• trailer- or hitch-mounted
• 3 different lengths trailer-mounted
• 3 different lengths hitch-mounted
• 2 different impellers ranging from
80 kW to 180 kW
• a variety of hydraulic options
and wheel kits
DeLaval lagoon pumps LPT and LPH
Features
Trailer-mounted for high stability
Trailer-mounting is recommended for
larger lagoons where you need long
pump arms. We also recommend
trailers for the extra stability they
provide when using high capacity
propellers. Adjustable, twin
stabilizer legs and wide-stance tyres
counterbalance the sideways thrust
of the agitation nozzle. Trailer models
are available in 9.75 m, 12.5 m or 15.8
m – choose the length according to
lagoon or pit depth.
Hitch-mounted for high mobility
For smaller lagoons and vertical-wall
storage, the hitch version is mounted
directly on the tractor, making it
easy to move from place to place.
The three-point hitch mounting is
for maximum pit depth of 4 m, 4.60
m and 5.20 m, making it extremely
manoeuvrable.
Impellers – 105 to 240 HP
The range includes from pumps for 70
kW tractors all the way up to 180 kW
tractors. The impellers are made of
T-1 steel for superior wear resistance
and the all-bolted construction makes
maintenance fast and easy.
Single- or double-wheel kits
The single-wheel kit is intended for
use in sloped-wall lagoons with entry
ramps (maximum 2:1 slope). The
double-wheel kit, with extendable
dual wheels, offers extra height for
backing over difficult berms, with the
wide stance providing extra stability.
The dual-wheel kit is the best choice
for frequent transporting of heavier
pumps on public roads.
Telescopic wheel kit for extra
stability
The telescopic wheel kit allows you to
use the pump both in sloped-wall and
vertical-wall storage: for vertical-wall
pits up to 4.85 m deep, or in slopedwall pits with rough terrain or steep
ramps. Telescopic wheels provide an
extremely wide, stable stance during
agitation and pumping, but quickly
convert back to a compact road-legal
width when you transport the pump
to the next job.
Pumpeller
Pumpeller for Lagoon pumps
The new Pumpeller pumping kit revolutionizes manure pump
performance: Much faster mixing that saves fuel and lets you start
spreading quicker. No gearbox to service nor repair.
Cannon blast
The high volume / high
pressure cannon cuts
through the thickest solids.
Propeller stream
The propeller moves
homogenized
slurry away from
the pump, bringing
unprocessed solids
towards the inlet.
Supercharged impeller
Manure is actively pushed into
the impeller blades around
the outer edge of the turbine
by the outward flow from the
propeller core, providing load-out
performance in thicker slurry.
Cutting speed
The Pumpeller homogenizes
solids as they pass through
the turbine instead of relying
on the cannon jet pressure
or an external propeller.
Pumping power
The unique impeller has a steep-angle
blade producing high volume followed
by a swept blade producing pressure.
Choose either the 540 rpm model
(115 HP) or the 1000 rpm model
(180 HP).
Intake flow
The high volume propeller pulls
manure and bedding into the
large diameter inlet
DeLaval lagoon pumps LPT and LPH
Features
Hydraulics for operator comfort
and safety
Hydraulic controls for horizontal and
vertical nozzle movement and the
agitate/fill valve are easily operated
from the tractor seat. (although
all options are not available on all
models).
You are free to mix and match
controls according to need and
model, but for high volume jobs,
DeLaval recommends the cablecontrol spool valve to provide a
compact control bank –
• Direct to tractor
• Manual spool valve kit
• Cable spool valve kit
Manual or hydraulic hitch
adjustment
Either set the manual hitch
adjustment for one specific manure
pit, or use the hydraulic hitch option
to quickly and easily adjust the pump
for different pits.
Hydraulic stabilizers
The hydraulic stabilizer option lets
you lower or raise the stabilizer legs
from the tractor seat.
New flexible cannon
A new detachable cannon features a
quick coupler for fast removal from
the outer nozzle.
The innovative design allows the
cannon to swivel in a wide arc to
deliver full flow in any position.
Output kits
The optional PowerBoom discharge
is one of the discharge choices
available. The PowerBoom loading
pipe is hydraulically powered,
allowing the operator to lift and swing
the loading pipe from the storage
position to the tanker-loading position
from the seat of the tractor. Lagoon
pumps are also available with 15.2 cm
or 20.3 cm standard discharges for
use with loading carts or bipod kits.
Profitable manure handling
You need the right kind of equipment
at the storage pit to handle large
volumes quickly. DeLaval lagoon
pumps LPT/LPH help you in the
final stages of a profitable manure
handling system.
Sustainability
DeLaval pumpeller helps to retain
the fertilizer potential of manure and
reduce the costs of buying synthetic
fertilizers to keep land productive.
And because it works quickly and
effectively, it is efficient on time, fuel
and labour.
Pump models
Trailer models
Pump model
9.75 m / 32'
12.5 m / 42 '
15.8 m / 52'
3-point hitch models
3.65 m / 12'
4.30 m / 14'
4.80 m / 16'
Overall length
(with Impeller only)
9.75 m / 32'
12.5 m / 42'
15.8 m / 52'
6.02 m / 19.75'
6.6 m / 21.65 '
7.3 m / 75'
Overall length
(with Impeller & Prop)
10.13 m / 33.24'
13.18 m / 43.25'
16.23 m / 53.25'
6.4 m / 21'
7.0 m / 23 '
7.6 m / 25'
Max. lagoon depth
4.26 m / 14'
5.48 m / 18'
6.7 m / 22'
N/A
N/A
N/A
Max. pit depth*
4.26 m / 14'
4.88 m / 16'
4.88 m / 16'
4.00 m / 12'
4.50 m / 15'
5.10 m / 17'
Lagoon refers to sloped wall storage based on a 1:2 wall slope. Pit refers to vertical walled storage.
* Trailer pumps must be equipped with telescopic wheel kit to be operated in vertical wall pits
Impeller model
540 RPM
1000 RPM
SUPER 1000 RPM
Impeller blade
711 mm / 28" dia. 4-blade
Impeller housing
Round, offset inlet
Volute type
Volute type
Housing size
114.3 x 711 mm / 4.5" x 28"
139.7 x 558-609 mm / 5.5" x 22-24"
139.7 x 558-609 mm / 5.5" x 22-24"
Recommended HP - Pumpeller
90 kW / 115 HP
135kW / 180 HP
Recommended HP - Impeller only
80 kW / 110 HP
120 kW / 160 HP
180 kW / 225 HP
Dimensions
Overall height
(transport position)
Overall width
(transport position)
Trailer model
Standard wheel kit
Dual wheel kit
Extendable wheel kit
9.75 m / 32'
3.35 m / 132"
3.40 m / 134"
3.99 m / 157"
12.5 m / 42'
3.38 m / 133"
3.45 m / 136"
4.14 m / 163"
15.8 m / 52'
3.43 m / 135"
3.50 m / 138"
4.27 m / 168"
2.31 m / 91"
3.30 m / 130 "
2.41 m / 95"
3.00 m / 118"
33.0 m / 3.71 m / 130"/146"
2.95 m / 3.91 m / 116"/154"
9.75 m / 32'
1.52 m / 60"
2.13 m / 84"
5.92 m / 233"
12.5 m / 42'
1.60 m / 63"
2.29 m / 90"
6.65 m / 262"
15.8 m / 52'
1.68 m / 66"
2.44 m / 96"
7.24 m / 285"
9.75 m / 32'
12.5 m / 42'
15.8 m / 52'
Overall width min/max
(working position)
9.75 m / 32'
12.5 m / 42'
15.8 m / 52'
Maximum clearance
under Impeller
Fill a manure tank
in 80 seconds
DeLaval vertical pumps VP
How many return trips does it take to empty the manure storage
pit? With the capacity to fill a 20,000 litre manure tank in just over
1 minute, DeLaval vertical pumps get the job done faster.
These powerful tractor-driven pumps
are made for vertical-wall storage pits,
where you have no access to electrical
power. In addition to high capacity
pumping, the turbo-propeller option
provides fast mixing. This three-blade
propeller produces turbulence and flow
that quickly blends and homogenizes
sedimentation.
Big pumps for big pits and tanks
If you have large quantities of manure,
you need pumps that fill tanks fast.
Core benefits
• Fast manure-tank loading
• Powerful agitation
With a capacity of 13,640 litres per
minute, DeLaval vertical pumps speed
up a time-consuming chore.
Heavy-duty pumps for heavy-duty
pumping
These industrial-quality pumps are
made for a long working life. With
their robust body and impeller house,
plus impeller blades made in T-1 steel,
they are highly durable. The robust
gearbox withstands extreme loads and
the sturdy coupling between gearbox
and shaft evens out peak loads. The
new heavy-duty impeller and oil-bath
bearing assembly both contribute to
increased reliability.
• Heavy-duty reliability
• Low maintenance
• Hydraulic controled
Customized to suit your needs
The vertical pumps are menu-built to
specification. Choose the body length
and impeller/propeller suited to your
needs. Then pick out the accessories to
configure the pump as you wish. Keep
it basic or scale up to the level chosen
by professional haulers:
• Trailer- or hitch-mounted
• 4 different lengths for trailer-mounted
• 3 different lengths for hitch-mounted
• 2 impeller options: impeller only or
impeller+propeller
• A variety of hydraulic options
DeLaval vertical pumps VP
Features
Trailer-mounted for high stability
For pits with smaller openings, the
trailer-mounted pump can be tilted
and slid into place. The trailer model
is also easy to transport by road
and its heavy-duty construction
handles pumps of up to 4.30 m. We
recommend trailers for the extra
stability they provide when using high
capacity propellers. Trailer models
are available in 2.40 m, 3.05 m, 3.65
m and 4.30 m – choose the length
according to pit depth.
Hitch-mounted for high mobility
For smaller pits, the hitch version
is mounted directly on the tractor,
making it easy to move from place
to place: a simple and economical
choice for pits up to 3.65 m deep.
The three-point hitch mounting
allows for pump lengths of 2.40 m,
3.05 m, 3.65 m, making it extremely
manoeuvrable.
Impeller and turbo-propeller
The impellers are made of T-1 steel
for superior wear resistance and
the all-bolted construction makes
maintenance fast and easy. The
optional gearbox-driven turbopropeller makes the job of mixing
bedded manure faster – with the 50cm three-blade propeller producing
both turbulence and flow.
Hydraulics for operator comfort
and safety
Hydraulic controls are easily operated
from the tractor seat both for the
horizontal and vertical upper nozzle
movement and the agitate/fill valve.
With full hydraulic control, you get
better agitation of large storage
volumes. The upper nozzle can
quickly and easily be aimed upward
and downward or rotated a full
270 degrees, while a hydraulicallyoperated control allows you to switch
the output from agitation to loading.
The flange-mounted lower nozzle can
be either be left in an open position
(for sand), or it can be capped.
Alternatively, it can be equipped with
an optional hydraulically-powered
gate valve.
You need the right kind of equipment
at the storage pit to handle large
volumes quickly. DeLaval vertical
pumps VP help you in the final
stages of a profitable manure
handling system.
Inject a huge workload
DeLaval manure tanks MT21500
– MT23400 – MT28000 – MT36300
Faster and easier manure spreading comes from having a
strong, steerable manure tank. Equally at home on the field and
the road*, these tanks are efficient for spreading, injecting, and
transporting manure.
DeLaval manure tanks MT21500 –
MT23400 – MT28000 – MT36300
DeLaval manure tanks are specially
designed to make every aspect of
spreading more efficient: from loading
to transport to spreading to cleaning.
Tank volumes range from 21 500
to a massive 36 300 litres and are
manure injection ready with in-tank
Core benefits
• Faster and easier manure transport and
application
• Modular tanks
• Manure injection for maximum nutrient value
and low emission of odours
agitation. After you’re done, you’ll
also appreciate that your tank is easy
to clean and service.
Steerable tanks make
the difference
Whether taking your tank over hilly
ground or on the road, you’ll find
it manoeuvrable and stable. The
steering system and balanced loading
also reduce tyre wear, lessen the
strain on axles and hubs, reduce
field damage and improve safety on
the road*. All tanks have high duty
components, independent left and
right wheel hydraulic suspension,
high load brakes and many special
features.
* DeLaval manure tanks may be used on the road in accordance with local regulations.
DeLaval steerable manure tanks
for maximum profitability
DeLaval manure tanks MT21500 – MT23400 – MT2800 – MT36300
Features
Steering system
General features
The modular design allows each
component to specialise in its task,
while contributing to the hard-working
capacity of the unit. A long working
life is aided by the heavy wheel
linkage, independent left and right
wheels on hydraulic suspension,
as well as the thick steel used in
manufacturing the tank.
Safety is never taken lightly with
high load brakes and mechanical
steering that works even at high
speeds. The swing open door also
facilitates cleaning or service.
Component features
kit, splash plate choices, multiple
splash plate and valves.
Tanks
The 6.35 mm thick tanks come in a
range of sizes: eight wheels carry
36 300 litres, six wheels 28 000 and
23 400 litres, four wheels 21 500 litres.
Frame and steering system
The independent frame takes the
load off the tank and balances strains
throughout the entire system, which
gives many advantages over singlebody tanks. This simple concept
reduces tyre wear, reduces load on
axles and hubs and helps prevent field
damage. The steering system further
improves handling and road safety.
Spreading device
Discharge options include a low spray
Filling options
It’s your choice when it comes to
filling up: hopper, spring door hopper
or hydraulic hatch.
Injectors
In order to profit from the maximum
value of the nutrients in the manure,
an injection system should be
used for application. It optimizes
nutrient availability to the plants and
substantially reduces – minimizes
– ammonia emissions. Naturally, all
tanks come ready-made to add an
injector unit. The injector-tank system
has a lift mechanism that makes road
transport easier and injection more
efficient.
Technical data
Model
MT21500
MT23400
MT28000
MT36300
Capacity
21 500 litres
23 400 litres
28 000 litres
36 300 litres
No. of steerable wheels
4
6
6
8
Heavy duty brakes
2
2 or 4
4
4
Mini tractor power flat terrain*
160 HP, 117 kW 160 HP, 117 kW 165 HP, 120 kW 220 HP, 161 kW
Mini tractor power high speed road* 160 HP, 117 kW 180 HP, 132 kW 200 HP, 147 kW 270 HP, 198 kW
Mini tractor power hilly terrain*
Swing open door
250 HP, 183 kW 275HP, 202 kW 300 HP, 220 kW 400 HP, 294 kW
* Indicative value to be checked locally
DeLaval InService™
for manure
You sure don’t want your manure system breaking down –
ever. Regular preventive maintenance by DeLaval technicians
is a reliable way to maintain your manure system’s
profitability, performance and reliability.
The DeLaval system approach
to manure handling ensures that
every part of the complete system
contributes to the profitable running
of your farm: from planning to hardworking products to service by
qualified DeLaval technicians.
InService™ for manure
Sign a DeLaval InService™ contract to
keep your manure handling equipment
working smoothly, including emergency
service 24/7. You get professional
support and original parts in time –
whenever you need them.
www.delaval.com
Country 1
Address line 1
Address line 2
Address line 3
Tel XX XXX XX XX
Fax XX XXX XX XX
e-mail address
web address
Country 2
Address line 1
Address line 2
Address line 3
Tel XX XXX XX XX
Fax XX XXX XX XX
e-mail address
web address
Less impact on
the environment
DeLaval has solutions to reduce the environmental
footprint of farms; while improving milk production,
farm profitability and the well-being of the people
and animals involved.
Doing more with less
Manure handling is a critical area for making dairy
farming more sustainable. Regarding the environment
for example, there are major concerns about the amount
of greenhouse gases generated by the dairy industry as
well as the amount of nutrients going into waterways and
resulting in eutrophication.
DeLaval makes it possible to reduce dairy farming’s
environmental footprint through proper manure handling
and other means.
is a registered trademark of Tetra Laval Holdings & Finance S.A. and DeLaval is a registered trade/service mark of DeLaval Holding AB.
The manufacturer reserves the right to make design changes. 53571130/MB-201303
Your DeLaval dealer

Manure assortment pdf

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