DCA70SSJU4i-DCA125SSJU4i-DCA150SSJU4F-CCV

DCA70SSJU4i, DCA125SSJU4i, and
DCA150SSJU4F Series
Crankcase Vent (CCV) Heater Kit Installation
The following instructions are intended to assist the user in the installation of the Crankcase Vent (CCV) Heater Kit
on the DCA70SSJU4i, DCA125SSJU4i, and DCA150SSJU4F Series generators. Please read all assembly instructions
before installing the kit.
REQUIRED TOOLS
Table 1. Crankcase Vent Heater Kit
„„15 mm socket wrench
PARTS
Verify that all parts are accounted for. See Figure 1 and
Table 1.
Item
No.
Part No.
Description
QTY.
Remarks
1
MQPCCVHEAT70J4I
Kit, CCV Heater,
DCA70SSJU4i
1
Includes items
4, 5 & 8
2
MQPCCVHEAT125J4I
Kit, CCV Heater,
DCA125SSJU4i
1
Includes items
4, 6, & 8
3
MQPCCVHEAT150J4F
Kit, CCV Heater,
DCA150JU4F
1
Includes items
4, 7 & 8
EE57853
Insulation Blanket,
With Heating
Element, CCV
Filter
1
EE57854
Insulation Blanket,
Hose, 7"ID X 34"
LG W/ Velcro,
DCA70J
1
EE57958
Insulation Blanket,
Hose, 7"ID X
38"LG W/ Velcro,
DCA125J
1
7
EE58038
Insulation Blanket,
Hose, 7"ID X
30"LG W/ Velcro,
DCA150
1
8
N/A
Tie Wrap
2
4
4
5
6
5
6
WORK SAFELY!
7
Only a qualified service technician with proper training
should perform this installation. Follow all shop safety rules
when performing this installation.
PREPARATION
Figure 1. CCV Heater Kit
1. Make sure generator is turned off and engine is cool.
2. Place the generator in an area free of dirt and debris
Make sure it is on secure level ground.
3. Disconnect negative battery cable from the battery.
4. Remove the enclosure door to gain access to the CCV
Heater filter and hose.
5. Locate the CCV Heat filter and hose.
CRANKCASE VENT HEATER KIT INSTRUCTIONS — REV. #0 (08/14/14) — PAGE 1
BLANKET INSTALLATION
Figure 2 shows the orginal configuration of the CCV Heat
filter and hose without the insulation blankets.
1. Use a 15mm socket wrench tool to remove the two
15mm bolts connecting the CCV Heat filter to the
engine if neccessary. See Figure 3.
15MM BOLTS
Figure 3. 15mm Connecting Bolts
2. Wrap the insulation blanket with heating element (P/N
EE57853) around the CCV filter (Figure 4). Make sure
the insulation blanket covers the CCV filter before
securing with the Velcro strips at the front and bottom.
Figure 2. CCV Heat Kit without Insulation
Blankets
CAUTION
The CCV Heat filter and hose insulation blankets are
made of carbon fiber filaments which may cause itch
when handled with bare hands or exposed skin. Rubber
gloves are recommended before working with insulation
blankets to avoid itch and possible allergic reaction.
NOTICE
Before installing the insulation blankets, it may be
necessary to remove the two 15mm bolts (Figure 3)
connecting the filter to the engine in order to install
the blankets. This may be more applicable to the
DCA150SSJU4F generator than the DCA70SSJU4i
and DCA125SSJU4i generators.
VELCRO
STRIPS
Figure 4. Front and Bottom Velcro Strips
CRANKCASE VENT HEATER KIT INSTRUCTIONS — REV. #0 (08/14/14) — PAGE 2
3. Once secured, pull the draw-string tie tight around the
clamp bolt at the top of the filter (Figure 5) to provide
further insulation blanket support.
CLAMP
BOLT
5. Wrap or coil the remaining heating element length
around the hose (Figure 7) and secure it to the bottom
using a plastic tie wrap similar to Step 4.
DRAW
STRING
COILED HEATING
ELEMENT
Figure 7. Coiled Heating Element
Figure 5. Draw-String Tie Around Clamp Bolt
4. Secure the loose heating element cord around the
top of the CCV filter hose using a plastic tie wrap. See
Figure 6.
6. Wrap the hose insulation blanket (P/N EE57854 for
DCA70SSJU4i, P/N EE57958 for DCA125SSJU4i,
P/N EE58038 for DCA150SSJU4F) around the coiled
heating element and hose, and secure with the Velcro
strips (Figure 8).
SECURED HEATING
ELEMENT WITH TIE
WRAP
HOSE
INSULATION
BLANKET
Figure 8. Wrapped Hose Insulation Blanket
Figure 6. Secured Heating Element
CRANKCASE VENT HEATER KIT INSTRUCTIONS — REV. #0 (08/14/14) — PAGE 3
DCA70SSJU4i, DCA125SSJU4i, and
DCA150SSJU4F Series
Crankcase Vent (CCV) Heater Kit Installation
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
Contact: [email protected]
MQ Parts Department
Tel. (800) 421-1244
Fax (310) 537-3927
Service Department
800-421-1244
310-537-3700
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Warranty Department
Fax: 310-537-4259
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
Fax: 310-943-2238
CANADA
UNITED KINGDOM
Multiquip
Multiquip (UK) Limited Head Office
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [email protected]
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate,
Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: [email protected]
Tel: 0161 339 2223
Fax: 0161 339 3226
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