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CLICK ON
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CATEGORIES
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OF ITEM TO
VIEW DETAILS
YC
CT
S
QU
A
Y PRODU
LIT
S
CT
Product Catalogue
Innovators of Rubber Technology
C
All Rubber
All Rubber
RE
Product Catalogue
LED
P RO
DU
Rubber Technology & Products
• Mining and Quarrying
• Transport
• Industry
• Specialised applications
• Recycling
“We are specialists in the design and supply of rubber products and equipment for mining,
quarrying, transport, customised solutions and recycling technologies. Our knowledge
base, expertise and product range have been built from an intensive “in-house” research
and development programme over many years.
Integrating the latest technologies with this expertise allows us to develop new and unique
products and solutions, leading to improvements in productivity, quality of products, all
proven in the field in one of the toughest environments on earth.”
Stephen D’Angelo
Managing Director
Head Office
21 Midas Road, MALAGA WA 6090
WESTERN AUSTRALIA
All Rubber
Innovators ofofRubber
Technology
Innovators
Rubber
Technology
www.allrubber.com.au
Telephone: +61 +8 +9249 5622
Facsimile: +61 +8 +9249 5676
Email: [email protected]
Website: www.allrubber.com.au
PAGE
1
Table of Contents
Company Overview
Section
All Rubber Profile
1
Services
- Wesbelt & East Coast Rubber (ECR)
- Research and Development
- Training
- Contact Information
2
3
4
5
Machinery
Section
Vulcanizing Presses
Slicing Machines
Slitting Machines
Punching Presses
Buffing Machines
Agricultural & Mat
Mining
Belt Repair Materials
PVC and Polyurethane Adhesives
Priming Agents
Rubber Adhesives
Hot Vulcanizing Solutions
Cleaning Solutions
Fasteners
Tools
Lagging Materials
Lining Materials
Conveyor Beltings
Moulded Products
Screen Mats
Conveyor Components
Ceramics
Transport
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Protective Mats
Strip Borders
Feeding Troughs
Balers & Harvesters
Apendices
Section
1
2
3
4
Section
Product List
Technical Information
1
2
Section
Mudguards & Fenders
1
Mudflaps
Catcher Mats
Pickup & Tray Mats
2
3
4
PAGE
2
Section
1
2
3
4
5
Company Overiew
All Rubber Profile
History
All Rubber was founded by Olivio and Maria D’Angelo in
1971 in Western Australia . Originally a wholly owned family
business it was initially involved in the transport industry, with
a fleet of trucks moving freight to the mines in the North West
of Western Australia.
In conjunction with the transport operations, a business was
established with the recycling of second-hand conveyor belts
and other materials generated as waste products in mining
operations. Conventional disposal techniques consisted
primarily of burying, and sometimes burning these materials,
causing pollution and environmental concerns.
An ongoing operation was developed by All Rubber with the
use of our internationally patented machinery to recycle steel
cord and fabric-reinforced belts. The durable belt covers are
manufactured into Mudflaps, Industrial Matting, Truck
Mudguards and Flooring, and also reused as lighter Conveyor
Belting. This exclusive machinery to remove the rubber covers
from the reinforcing substrates is marketed by All Rubber
worldwide.
In 1980 the company focused exclusively on the rubber
business with the securing of conveyor belt service contracts
with companies such as Alcoa, Pioneer, and Metro Brick in
Western Australia. An intensive Research and Development
program was established to produce Australian made products
to service the mining and quarrying, and transport industries.
This was a vital step for industry in Western Australia as an
“Import Replacement Initiative”, as most rubber related
adhesives and machinery were imported from Germany,
Canada and Malaysia. The R & D program developed our range
of products now being manufactured by All-Rubber directly,
or by its joint venture partners.
This exclusive range of products has lead to significant, and
expanding export sales to countries such as the U.K., U.S.A,
South Africa, Korea, New Zealand, Singapore, Philippines,
Indonesia, India, and Chile.
Joint Ventures have been established in selected countries to
allow technology transfer for the manufacture of various
products in a lower labour cost environment. This ensures we
can supply a competitively priced, high quality product.
Between 2000 and 2002 an input of capital increased
production capacity and efficiency in the Malaga Factory and
additional new products were brought into the product range,
most notably; Screen Mats, Rubber and Ceramic Lagging ,
Strip Lagging and Moulded Products.
In 2003 All Rubber acquired Wesbelt Pty. Ltd., a company
providing services and products in the conveyor belt and rubber
lining industries in Western Australia. In 2004 All Rubber
acquired a 25% share in the operations of East Coast Rubber
who supply All Rubbers’ products, services and technology to
the mining industry in Queensland.
Company Structure
The majority of shares are held by the original founders, the
D’Angelo family. The remaining shares are held by private
interested parties and by key employees predominantly
involved in company management.
All Rubber currently employs 50-60 staff, and has an annual
turnover in excess of $A16 Million (2005/06) with average
annual growth of approximately 40%.
PAGE
3
Company Overview
ALL Rubber Profile
PRODUCTS
All Rubber has a diverse range of products across 4 main
industries; Mining, Transport, Agriculture and Machinery. The
common thread is that markets for these products span the
globe and they are all rubber related.
The product range includes:MINING:
MACHINERY:
1.
2.
3.
4
5.
6.
7.
8.
9.
10.
11.
12.
13.
14
1.
2.
3.
4.
P.V.C & Polyurethane Adhesives
Priming Agents
Rubber Adhesives
Cleaning Solutions
Fasteners &Tools
Lagging Material
Lining Material
Conveyor Belting
Moulded Products
Screen Mats
Conveyor Components
Ceramics
TRANSPORT:
1.
2.
3.
4.
5.
Mudguard/Fenders
Mudflaps
Catcher Mats
Pickup & Tray Mats
Custom products
AGRICULTURE / MAT:
1.
2.
3.
4.
Protective Matting
Strip Borders
Feeding Trough
Bailer & Harvester Parts
Vulcanizing Presses
Punching Presses
Buffing Machines
Slicing Machines & Slitting Machines
FACTORY EQUIPMENT:
Our extensively equipped factory includes:1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
EAGLE Vulcanizing Press 4mtrs x 2.2mtrs
SHAW ALMEX Strip Moulding Press 7mtrs x 600mm
Hydraulic Moulding Press 1500mm x 900mm (900tonne)
PHEONIX Automated Punching Press
2 x BUS Manual Punching Presses
A36, 1500mm Slicer Machine
SMG 1mtr wide Bench Sanding Machine
Buzzard Rubber Buffing Machine
Autoclave 2mtr diameter x 1.5mtr long
Mixer Tank 2tonne capacity
A40, Bandsaw Slicer
COMMODORE Slicer
Extruder 12"
Mill, 2 roll 62"
PIRELLI 4 roll Calender Prod. Line, 1600mm wide
2 x Injection Moulding Machines
2 x Compression Moulding Machines
Precure and Postcure Wrapping Machine
LABORATORY:
1.
2.
3.
4.
PAGE
4
DIN standard abrasion test machine
Rheometer
Elongation & Tear Strength Tester
Compressions Set Dies
Company Overview
Services
- Wesbelt / ECR
Services are provided to the mining and industrial sectors in
all areas of conveyor supply and system maintenance by
Wesbelt in Western Australia and East Coast Rubber in
Queensland. Wesbelt is a wholly owned subsidiary and East
Coast Rubber (ECR) a partly owned subsidiary of All Rubber,
receiving full technical backup and support.
With a strong distribution
network through other
service providers around
Australia. All Rubber is
able to coordinate large
national projects and
customer requirements.
We offer the most
comprehensive and seamless service available in today’s
demanding market. We are committed to deliver your
requirements around Australia and around the world.
Conveyor Services
Fully equipped service centres cater for every belting
requirement including: 1. Stock belting
2. Splicing
3. Vulcanizing equipment
4. Installation equipment (belt drums, winding equipment
and winches)
5. Fasteners
6. Pulley design and manufacture
7. Belt cleaners
Service Equipment
The All Rubber fleet of 4WD’s, trucks and commercial vehicles
are all purchased new, with a typical maximum service life of
3-4 years. On-site vehicles are fitted as standard with all safety
equipment to comply with normal requirements.
All other tools winches and winders used on site are regularly
checked, maintained and tagged as appropriate for standard
safety regulations.
Providing services to
• Kalgoorlie Consolidated
• Gold Mines (KCGM)
• Western Mining Corporation
• Goldfields LTD
Specialised areas
• Quality splicing of plasterboard belts
• Fire-safe splicing equipment
• Portable splicing equipment for light-duty PVC belts.
Our 24-hour service capability responds quickly to breakdown
emergencies with expert technicians for infield repairs.
• Cockburn Cement
Mechanical Services
• BHP BILLITON
Comprehensive Field Service Support covering all aspects of
conveyor maintenance with customized services to suit specific
needs of each customer including:-
• Wesfarmers CSBP
• McMahon’s
• Leighton Contractors
• Schedule of rates work on an as required basis
• Full task based contract administration & management
• Cents per tonne contract
We can provide a “Total
Maintenance Solution”,
with the support of
products and services from
our branches, distributors
and alliance partners.
PAGE
5
Company Overview
Services
- Wesbelt / ECR
Mechanical Services provide:
1. Belt Cleaner service and installation
2. Plough service and installation
Lining & Lagging
All Rubber uses and recommends rubber lining materials; in
conjunction with Konprim metal primer and Kontact adhesives,
to achieve the most effective cold vulcanizing bond.
3. Skirt service, adjustment and installation
All metal surfaces are
sandblasted in accordance
with Australian standards,
prior to treatment with
Konprim metal primer.
4. Roller Identification and replacement
5. Rubber Lining
6. Polyurethane Lining
7. Ceramic Lining
Lagging of pulley’s can be
carried out in the field or
on site.
8. Systems inspections and audits
Splicing
Hot splicing capabilities with The Falcon press in all branches
ensure the latest vulcanizers are used for in-situ splicing with
full safety equipment. Water or air-pressurized units with a
capability of up to 200 PSI, and maximum bias dimension of
2400mm, allows for the splicing of steel cord, fabric or solid
woven steel cord belts in excess of 2000mm wide.
The Falcon press easily breaks down into smaller sections
ideally suited for a range of different belt widths.
Kolag pulley lagging sheets or strips are used in this
application. Kolag lagging material consists of a bonding layer
to promote bond strength. The joint can then be effected by
and overlap method, or using a two directional filler rubber
technique. Kolag lining
material is manufactured with
an embossed diamond patter
to facilitate water dispersion
and assist belt traction.
Idlers and pulleys can be hot
or cold lined and machine
ground to be perfectly
concentric.
Polyurethane
In addition to rubber lining of steel surfaces, All Rubber has
perfected techniques of bonding polyurethane to steel, and
rubber. Spray or casting methods can be used to apply the
polyurethane, to give greater wear, heat and chemical resistance
in specific applications.
Technical Services
We have spot repair presses, P.V.C. splicing presses and many
additional rubber splicing presses. All of our presses are of
advanced design and proven in the field. Rubber lining of
chutes, hoppers, pipes, idlers and various other items is carried
out in our factory
premises, in Perth. All
aspects of cold and hot
bonding of rubber to
steel (or other surfaces)
is
achieved
and
guaranteed.
PAGE
6
We have a full manufacturing capability and give technical
backup to all customers,
allowing direct access to a
team of rubber chemists,
rubber technologists and
engineers that can assist to
resolve problematic mine
issues especially with rubber
lining, conveyor belt
compounds, screening and
any areas involving rubber.
Company Overview
Services
- Wesbelt / ECR
In our Malaga factory and laboratory we can formulate,
develop, manufacture, test and mould. We produce rubber
compounds specifically tailored for particular applications.
Belt Trade-in
Testing equipment includes rheometers, elongation meters,
abrasion testers, durometers and compression equipment. We
can produce the right rubber compound for all situations to
prevent premature equipment corrosion and failure.
Experience
Systems Monitoring
Services can be provided by All Rubber or through a network
of independent service providers, which will ensure a
preventative maintenance program.
The objective of
All Rubber’s “Total
Maintenance Solution”
is to achieve reliability
of product performance
and
Life
Cycle
Maximisation of conveyor components
resulting in maximum
plant reliability and
availability.
We buy conveyor belts of varying types (including steel cord)
for our recycling operations.
All Rubber has one of the most
experienced teams of rubber
technologists in Australia. It
comprises of Chemists,
Engineers, Metallurgists,
Accountants and Sales &
Marketing professionals with
strong managerial depth
ensuring proactive product and
service development and fast
response to customer needs.
Safety
Our excellent Occupational Health & Safety record has been
achieved by employing highly skilled machine operators and
factory staff. An in-house safety coordinator also ensures safety
systems are implemented,
maintained and reviewed
on a regular basis. Full
safety induction of all
personnel is a normal
routine requirement.
All Rubber is a leading Australian manufacturer and exporter
of rubber products and machinery, for the mining, transport
and agricultural industry. An extensive R&D program has led
to many patented developments and specialized products.
PAGE
7
Company Overview
Research and Development
- Products and Equipment
All Rubber actively engages in developing innovative products
and expanding the manufacturing capability to meet market
demands. Over many years All Rubber has conducted R&D at
our Malaga factory and Laboratory to enable the production
of our own branded lines of equipment and adhesives. Our
laboratory has a complete range of testing facilities to ensure
our rubber compounds and equipment comply with exacting
customer specifications.
• Milling / Calendering of specialized rubber
compounds
We cater for specific applications depending on the
requirements, i.e., Fire Resistant Anti Static (FRAS),
Kontex, and Skirting.
• Adhesives
Our range of adhesives cover all applications in the rubber
industry for cold bonding of rubber to rubber or metal to
rubber
• Conveyor Belting
We have developed rubber compounds in many areas to
ensure high quality and extended belt life. Our belting range
includes Steel cord, Fabric, General Abrasion resistant, Oil
Resistant, Heat Resistant, Antistatic, Flame Resistant, and
Chemical Resistant.
• Ceramic & other pulley lagging materials
Lagging pattern research led to the development of designs
that increase the effectiveness of belt to pulley tractability
and with ceramic lagging the increase in lagging life.
• Vulcanizing Presses for all applications
The Eagle, Falcon, Hawk, Kite and PT vulcanizing presses
have been developed over many years to handle the largest
to the smallest jobs. Other equipment has been developed
for buffing and slitting to speed up production processes.
Our presses use Air/Water Bags to ensure even pressure
on the platens and reliability.
Products have been developed in the areas of:
• Milling and Calendaring of specialized rubber compounds
• Conveyor Belting
• Ceramic & other pulley lagging materials
• Adhesives
• Computerized / automated Punching Presses
& Buffer
Our IT department developed computer interfaces that
allow drawings done in CAD to be sent directly to the
required machines which then automatically complete the
job to our clients exacting specifications.
• Vulcanizing Presses for all applications
• Computerized and automated Punching Presses
• Computerized and automated Buffing machines
• Slitting machines
• Slitting machines
Designed to eliminate most hand cutting jobs. Fully
adjustable allows the cutting of rolls of rubber to specified
widths
• Ballistic rubber
Ongoing R&D has allowed the continual development of new
methods to improve efficiency in all aspects of the
manufacturing process and improve the quality and wear
properties of products.
PAGE
8
• Ballistic rubber
Custom Fire Resistant rubber compounds for indoor firing
ranges, that eliminate ricochet and splash from live
ordinance.
Company Overview
Training Courses
- Splicing, Lining and Vulcanizing
This course is a comprehensive overview of the rubber industry,
and will produce trained individuals with a greater
understanding of the nature of rubber, it’s processing and uses.
Catering primarily for the needs of companies involved in
servicing the mining industry, it is designed to produce
competent employees in the fields of rubber moulding, rubber
processing, conveyor belt servicing and rubber lining. It does
not deal with the tyre industry.
The All Rubber training course is designed to meet the needs
of a rapidly growing industry, and address a dramatic shortfall
in training currently being conducted. The course is designed
to provide a standard of training for students, which can be
recognized in the industry worldwide.
The current lack of structured training has resulted in poor
practices being adopted by employees, who often have limited
understanding of the machinery they are operating, or
chemicals and compounds employed.
The structure and content material is presented in collaboration
with Wesbelt. Approximately half of the course will be spent
in class contact hours, and the other half will be spent on
practical assignment and hands on training. The lecturers and
practical instructors will be provided predominantly by All
Rubber and Wesbelt.
At the end of each completed module, a final evaluation and
appraisal will be conducted, and a pass or fail grade will be
issued. If students fail any individual module, then it must be
repeated before they are able to graduate. Upon successful
completion of all units, students will be presented with a
certificate of graduation.
Lecturers and instructors include the following:
Stephen Grant B.Sc., Hon. (Course Coordinator)
Stephen D’Angelo B.Sc., Dip. Ed,
Neil Honiball M.Sc.
Ajith Senewiratne L.P.R.I. (Lond),
Les Vickers B.Sc.
Mike von Bertouch B.Eng, Gard. Dip. Mgt.
Joe Lewin
PAGE
9
Company Overview
All Rubber
- Contact Information
Head Office
All Rubber
21 Midas Road,
MALAGA WA 6090
WESTERN AUSTRALIA
Telephone: +61 +8 +9249 5622
Facsimile: +61 +8 +9249 5676
Web: www.allrubber.com.au
Wesbelt Pty Ltd
Wesbelt - Kalgoorlie
11 Kitson Place,
MADDINGTON WA 6109
WESTERN AUSTRALIA
Telephone: (08) 9452 5000
Facsimile: (08) 9452 3793
16 Carnegie Street,
KALGOORLIE WA 6340
WESTERN AUSTRALIA
Telephone: (08) 9021 6366
Facsimile: (08) 9021 6388
WESBELT CONTACTS
NAME
POSITION
MOBILE
E-MAIL
Glenn Tomkinson
General Manager
0409 290 171
[email protected]
Rod Buckingham
Sales Representative
0408 908 651
[email protected]
John Buckle
Sales Engineer Screening
& Milling
0417 932 575
[email protected]
Dean Cooper
Warehouse Supervisor
0438 686 751
[email protected]
Brenton Brune
Supervisor
0419 926 530
[email protected]
Christine Chapman
Administration / Accounts
—
[email protected]
Laurie Forster
Manager Kalgoorlie Branch
0409 932 575
[email protected]
David Vaughan
Works Manager Kalgoorlie
0427 429 032
[email protected]
East Coast Rubber (ECR)
15 Flanders Street,
SALISBURY QLD 4107 QUEENSLAND
Telephone: (07) 3875 1300
Facsimile: (07) 3875 1744
Terry Green: 0412 442 879
PAGE
10
Alan May: 0407 011 688
Mining Catalogue
Index
- Contents
Section
1
2
3
4
5
6
7
8
9
10
PAGE
BELT REPAIR MATERIALS
Repair Bands - Patches
Filler Rubber - CN Rubber
12
13
PVC & POLYURETHANE ADHESIVES
KONPLAS - Cold Vulcanizing Adhesive
– KONPLAS MSDS
KONPLAS - Activator
– KONPLAS Activator MSDS
14
15
16
17
PRIMING AGENTS
KONPRIM 205 - Metal Primer
– KONPRIM 205 - MSDS
KONPRIM 220 - Primer
– KONPRIM 220 - MSDS
18
19
20
21
RUBBER ADHESIVES
KONTACT AR100 - Cold Vulcanizing Adhesive
– KONTACT AR100 MSDS
KONTACT - activator
– KONTACT - Activator MSDS
KONSTICK AR180 - Cold Vulcanizing Adhesive
– KONSTICK AR180 - MSDS
KONSTICK - Activator
– KONSTICK Activator - MSDS
KONTACT AR2000 - Cold Vulcanizing Adhesive
– KONTACT AR2000 - MSDS
KOELLEX AR250 - Cold Vulcanizing Adhesive
– KOELLEX AR250 - MSDS
22
23
24
25
26
27
28
29
30
31
32
33
HOT VULCANIZING SOLUTIONS
KONMELT - Tack Solution
– KONMELT - MSDS
34
35
CLEANING SOLUTIONS
SOLVIT - Cleaning Agent
– SOLVIT - MSDS
REDOX - Buffing Primer Part A
– REDOX Part A - MSDS
REDOX - Buffing Primer Part B
– REDOX Part B - MSDS
36
37
38
39
40
41
FASTENERS
BELT CLIPS - Repairs & Joining
42
TOOLS
HAND TOOLS - Knives
HAND TOOLS - Rollers
HAND TOOLS - Shears and Other
43
44
45
LAGGING MATERIALS
KOLAG - Pulley Lagging Sheets
KOLAG - Pulley Lagging Strips
46
47
LINING MATERIALS
KONTEX 40 - Soft Natural Rubber
KONTEX 65 - Hard Natural Rubber
48
49
Section
PAGE
10
KONTEX B55 - Bromo Butyl Rubber
KONTEX P38 - Soft Natural Rubber (Pink)
KONTEX B38 - Soft Natural Rubber (Black)
KONTEX HR70 - SBR/BR Rubber
KONTEX N65 - Nitrile Rubber
KONTEX C65 - Chloroprene Rubber
KONTEX EB - Bromo Butyl Rubber
CRFR65 - Ballistic FR Rubber
50
51
52
53
54
55
56
57
11
CONVEYOR BELTS
EAGLE - Natural - SBR
EAGLE - Natural - SBR
Fabric Reinforcing - New and Reconditioned
EAGLE - Flame Resistant
EAGLE - Heat Resistant
EAGLE - Oil Resistant
EAGLE - Chemical Resistant
EAGLE - Chevron
EAGLE - Rough top
Solid Woven - PVC, PVG, FRAS
Solid Woven - Physical Properties
Steel Cord - Description
Steel Cord - Specifications
Specialised Belting
58
59
60
61
62
63
64
65
66
67
68
69
70
71
MOULDED PRODUCTS
CUSTOM MOULDING, Compression & Injection
MILL LININGS - Lifter Bars, Grate Plates, Shell Liners
– Wear Panels, Washboard Rubber
– Wear Panels, Flat and Profiled
72
73
74
75
SCREEN MATS
SCREEN CLOTH - Punched Mats
– Screen Mat Production, Automated
Modular and Steel Backed
– Screen Mats
ACCESSORIES - Dust Cloth, Capping Rubber, etc
Polyurethane Products - Description
Woven Wire Screens - Description
76
77
78
79
80
81
82
CONVEYOR COMPONENTS
SKIRTEX & POLYSKIRT - Skirting Systems
– Ordering Information
TRANSGLIDE - Polymer Idler Rollers
TRANSGLIDE - Polymer Idler Rollers Details
TRANSGLIDE - Polymer Idler Rollers SFRI
TRANSGLIDE - Primary Belt Cleaner
83
84
85
86
87
88
CERAMICS
CEROLINE - Ceramic Lining Pad
KOLAG - Ceramic Pulley Lagging
KOLAG - FRAS Ceramic Pulley Lagging
CEROPASTE - Ceramic Lining Paste
89
90
91
92
12
13
14
15
PAGE
11
Repair Bands
- Patches
Repair bands with CN Bonding layer for better adhesion. Reinforced and unreinforced available.
10 Meter Repair Patches
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CBARB050
Repair Band 50mm x 10mt
1.2
roll
1
CBARB070
1.46
roll
1
CBARB100
1.98
roll
1
CBARB150
4
roll
1
CBARB220
8.6
roll
1
CBARB300
10
roll
1
CBARB400
18.5
roll
1
CBARB100R
Reinforced R/Band 100mm x 10mt
1.98
roll
1
CBARB150R
4
roll
1
CBARB220R
8.6
roll
1
CBARB300R
roll
1
Measure
(units)
Order
(unit lots)
10
Diamond Shape Patches
Code
PAGE
12
Description
Mass
(kg/unit)
CBARD2026
Diamond Shape 200mm x 260mm
.11
each
10
CBARD2736
Diamond Shape 270mm x 360mm
0.19
each
10
Filler Rubber
- C N Rubber
CN Filler rubber is used for belt repair, and as a sealing strip
for splices and two directional cold pulley lagging. Reinforced
filler rubber can also be used as a cold repair for damaged
fabric plies in conveyor belts.
Double sided CN bonding layer for better adhesion with
Kontact cold vulcanizing cement.
Single sided bonding layer and fabric reinforced rubber
available upon request.
Ordering Information
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CBARCN15
CN1.5mm x 500mm x 10mt
18
roll
1
CBARCN3
CN3mm x 500mm x 10mt
30
roll
1
CBARCNR160
EP160 2mm x 500mm x 10mt repair fabric (1 ply)
20
roll
1
PAGE
13
Konplas
- Cold Vulcanizing Adhesive
Konplas AR200 is a specially formulated adhesive used in all applications of bonding
plastic to PVC, polyurethane, other plastics, metal, cement, wood and many other materials.
It has been formulated to use solvents of low toxicity such as ethylacetate to produce an
improved adhesive with lower health risks.
Excellent results have been achieved in all applications required in the industry such as
for belt splicing.
Product Specifications
Product name
Konplas Cold Vulcanizing
Cement (to be used with
Konplas Activator Solution).
Chemical content
A mixture of polymers dissolved in
a hydrocarbon solvent system
containing ethyl acetate (10-30%,
CAS 141-78-6), trichloroethylene
(10-30% CAS 79-01-6) and
methyl ethyl ketone (10-30% CAS
78-93- 3).
Open time
At least 1 year.
Poisons Schedule
S6
DG Class
Class 3.
Exposure standard (TWA)
200 ppm (ethyl acetate)
Use instructions
Mix KONPLAS activator with
content of can as instructed.
Pack size
0.45kg, 0.9kg, (+50ml
activator per 0.9kg).
Shelf life
At least 1 year.
UN number
1133
Storage
10-35C.
HAZCHEM code
3[Y]E.
Packaging group
II
Physical Data
Molecular Weight
Not Applicable.
Boiling Range (°C)
77 initial
Melting Range (°C)
Not Available.
Specific Gravity (water = 1)
Not Available.
Solubility in water (g/L)
Immiscible.
pH (as supplied)
Not Applicable.
pH (1% solution)
Not Applicable
Vapour Pressure (kPa)
Not Available.
Volatile Component (%vol)
>80.
Evaporation Rate
Not Available
Relative Vapour Density (air = 1)
>1
Flash point (°C)
23.
Lower Explosive Limit (%)
Not Available.
Upper Explosive limit (%)
Not Available.
Autoignition Temp (°C)
Not Available.
Decomposition Temp (°C)
Not Available.
State
Liquid.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
ADAR200K450
Konplas AR200 Kit 0.45kg/0.5lt
0.5
can
ea
ADAR200K900
Konplas AR200 Kit 0.9kg/1lt
0.9
can
ea
ADAR200K450
Konplas AR200 0.45kg/0.5lt + 25ml. activator
0.5
kit
12
ADAR200K900
Konplas AR200 0.9kg/1lt + 50ml. activator
0.9
kit
10
PAGE
14
WORK-PRACTICE DATA SHEET - THIS IS A SUMMARY ONLY - FULL REPORT AVAILABLE
Chemwatch 4651-38 - HAZARDOUS SUBSTANCE. DANGEROUS GOODS. According to theCriteria of NOHSC, and the ADG Code. - Company Contact No. +61 8 9249 5622
ALL
RUBBER AR200
ALL-RUBBER
AR200PVC
PVCADHESIVE
CEMENT
INGREDIENTS
ethyl acetate
trichloroethylene
methyl ethyl ketone
polyurethane nonhazardous
UN No: 1133
Hazchem Code: 3[Y]E
DG Class: 3
Subsidiary Risk: None
Poisons Schedule: S6
PROPERTIES
Liquid.
Does not mix with water.
Highly flammable.
HEALTH HAZARD INFORMATION
Acute Health Effects:
HARMFUL - May cause lung damage if swallowed.
Irritating to eyes, respiratory system and skin.
Vapours may cause dizziness or suffocation.
Vapours may cause drowsiness and dizziness.
Inhalation, skin contact and/or ingestion may produce
health damage*.
* (limited evidence).
Chronic Health Effects:
May cause CANCER.
Possible risk of irreversible effects.
May be harmful to the foetus/embryo*.
INSTRUCTIONS FOR USE:
Preparation: Ensure PVC and PV surfaces are clean
and free from dust. Solvent wash surfaces if necessary,
or buff with a rotating wire buff.
Mixing: Mix well vulcanizing adhesive with
approximately 4% activator solution. This solution
must be used within two hours of mixing.
Application: Apply an even first coat to both surfaces
with a brush and allow to dry completely
(approximately 30 minutes to one hour). Apply a thin
second coat and allow to dry until slightly tacky (test
with fingers, however, chemically resistant gloves
should be worn).
Bonding: Carefully line up both surfaces and then
place together starting at the middle first and working
outwards. Use a stitcher or roller to apply pressure to
the joint, again working from the middle outward to
remove possible air bubbles. Make sure both surfaces
are correctly aligned before placing into contact as
they cannot be adjusted afterwards.
Issue Date: 29/9/2005 Print Date: 29/9/2005
CAS No
141-78-6
79-01-6
78-93-3
%
TWA
10-30
10-30
10-30
10-30
PRECAUTIONS FOR USE
Glasses:
Chemical goggles.
Gloves:
PVC chemical resistant type.
Respirator:
Type A Filter of sufficient capacity
Storage & Transport:
Keep locked up.
Keep container tightly closed.
Keep container in a well ventilated place.
Keep away from food, drink and animal feeding stuffs.
Store in cool, dry, protected area.
Restrictions on Storage apply. Refer to Full Report.
Fire/Explosion Hazard:
Highly flammable.
Vapours/ gas heavier than air.
Toxic smoke/fumes in a fire.
Environment:
Harmful to aquatic organisms, may cause long-term
adverse effects in the aquatic environment.
EMERGENCY
FIRST AID
Swallowed:
Give water (if conscious). Seek medical advice.
Do NOT give milk or oil.
Do NOT give alcohol.
Eye:
Wash with running water.
Skin:
Remove contaminated clothing. Wash with water and soap.
Inhaled:
Fresh air. Rest, keep warm. If breathing shallow, give
oxygen. Medical attention.
Advice to Doctor:
Treat symptomatically.
NO adrenalin.
Assess airway and circulation. Consider lavage with cuffed
tube. NO adrenalin.
Fire Fighting:
Keep containers cool.
Foam.
Spills & Disposal:
Eliminate ignition sources.
Consider evacuation.
Prevent from entering drains.
Contain spillage by any means.
Control vapour with water spray/fog.
Absorb with dry agent.
Stop leak if safe to do so.
Take off immediately all contaminated clothing.
This material and its container must be disposed of in a
safe way.
To clean the floor and all objects contaminated by this
material, use water and detergent.
Copyright ChemWatch +613 9572 4700.
PAGE
15
Konplas
- Activator
The activator solution is to be used with Konplas Cold Vulcanizing Adhesive. It is a
versatile cross-linking agent which bonds particularly well to plastic and metal surfaces.
When mixed with Konplas Vulcanizing Adhesive it will ensure that the bond formed is
much stronger and less susceptible to chemical attack.
After the activator solution has been added to Konplas Cold Vulcanizing Adhesive the
mixture will become increasingly difficult to process. Therefore for best results use the
mixture as soon as possible. Discard when mixed for longer than one hour.
Product name
Konplas activator solution.
DANGEROUS GOODS
Chemical content
4-isocyanatophenol
phosphorothioate (3:1) (10-30%
CAS 4151-51-3) in ethyl acetate
(>60% CAS 141-78-6).
Poisons Schedule
S6
200 ppm (ethyl acetate)
Pack size
50 ml bottle.
HAZCHEM code
1993.
Shelf life
At least one year.
UN number
3[Y]E
DG Class
Class 3
Use instructions
Mix Konplas activator with Konplas
cold vulcanizing adhesive.
Packaging group
II
Physical Data
Molecular Weight
Not Applicable.
State
Liquid.
Melting Range (°C)
Not Available.
Boiling Range (°C)
77 approx.
Reacts.
1.00.
pH (1% solution)
Not Applicable
pH (as supplied)
Not Applicable.
>70.
9.7 @ 20°C.
Not Available
Evaporation Rate
Not Available
2.1.
Flash point (°C)
-4.
460.
11.5.
Not Available
Code
Description
ADAR200A025
ADAR200A050
PAGE
16
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
Konplas Activator 25ml
0.025
bottle
1
Konplas Activator 50ml
0.05
bottle
1
ALL RUBBERKONTACT
KONPLASACTIVATOR
ACTIVATORRFE
RFE
ALL-RUBBER
INGREDIENTS
ethyl acetate
4-isocyanatophenol phosphorothioate (3:1)
chlorobenzene
UN No: 1993
Hazchem Code: 3[Y]E
DG Class: 3
PROPERTIES
Highly flammable.
Irritating to eyes.
Skin contact and/or ingestion may produce health
damage*.
May produce discomfort of the respiratory system and
skin*.
May cause SENSITISATION by inhalation.
Possible skin sensitiser*.
CAS No
%
TWA
141-78-6
>60
4151-51-3
10-30
0.01 ppm
108-90-7
<10
PRECAUTIONS FOR USE
Glasses:
Chemical goggles.
Gloves:
Respirator:
Type A-P Filter of sufficient capacity
Highly flammable.
Reacts with water.
Environment:
EMERGENCY
FIRST AID
Swallowed:
Eye:
Skin:
Inhaled:
Fire Fighting:
Foam.
Spills & Disposal:
PAGE
17
Priming Agents
Konprim
- ARK205 Primer Hot / Cold Bonding
Konprim ARK 205 metal primer provides excellent adhesion to all metals and
excellent results have been achieved in all applications required in the mining
industry such as pulley lagging and rubber lining.
When bonding to metal surfaces, metal primers must be used to ensure long lasting
adhesion.
It is suitable for cold vulcanization, of rubber to steel using Kontact Cold Vulcanizing
Adhesive.
Product name
Konprim metal primer.
80ppm (xylene)
Chemical code
A mixture of resins, organic and
inorganic compounds dispersed and
dissolved in a hydrocarbon solvent
containing xylene (30-50%,CAS
1330-20-7) and tetrachloroethylene
(10-20%, CAS 127-18-4).
Pack size
25ltr, 4ltr, 1ltr drums.
Shelf life
At least one year.
Storage
10-35C.
Poisons Schedule
S5
DG Class
Class 3.
UN number
1133.
HAZCHEM code
3[Y]
Use instructions
Mix thoroughly before use and at
frequent intervals during use.
Packaging group
III
Physical Data
Molecular Weight
Not Applicable.
State
Liquid.
Melting Range (°C)
Not Available.
Boiling Range (°C)
121-139.
Immiscible.
1.09.
pH (1% solution)
Not Applicable
pH (as supplied)
Not Applicable.
Not Available.
Evaporation Rate
<1 Ether=1
84.0.
>1
Flash point (°C)
28 (SETACC).
1.0.
7.0.
Not Available
Not Available.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
ADKRP205-25
Konprim cold Primer for NR-metal 25ltr
17.00
1
drum
ADKRP205-01
1.00
1
tin
ADKRP205-04
3.50
1
tin
PAGE
18
Chemwatch 4643-24 - HAZARDOUS SUBSTANCE. DANGEROUS GOODS. According to theCriteria of NOHSC, and the ADG Code. - Company Contact No. (61 8) 9249 5622
ALL RUBBER ARK-220
ARK 205
ALL-RUBBER
INGREDIENTS
ethylbenzene
xylene
methyl isobutyl ketone
methyl ethyl ketone
UN No: 1133
Hazchem Code: 3[Y]E
DG Class: 3
PROPERTIES
Liquid.
Floats on water.
Highly flammable.
Harmful by inhalation and in contact with skin.
Irritating to eyes and respiratory system.
May produce skin discomfort*.
Vapours potentially cause drowsiness and dizziness*.
May cause SENSITISATION by skin contact.
Repeated exposure may cause skin dryness and cracking.
Possible respiratory sensitiser*.
Exposure may produce irreversible effects*.
Cumulative effects may result following exposure*.
CAS No
%
TWA
100-41-4
<3
1330-20-7
<15
108-10-1
30-60
78-93-3
<2
PRECAUTIONS FOR USE
Glasses:
Chemical goggles.
Gloves:
1.TEFLON 2.VITON 3.
Respirator:
Type BAX Filter of sufficient capacity
Highly flammable.
EMERGENCY
FIRST AID
Swallowed:
Contact doctor or Poisons Centre.
Give glass of water.
Eye:
Wash with running water (15 mins). Medical attention.
Skin:
Inhaled:
Advice to Doctor:
Fire Fighting:
Foam.
Spills & Disposal:
PAGE
19
Priming Agents
Konprim
- ARK 220 Cover Coat
important. Konprim ARK 220 is a highly versatile adhesive usually
used along with Konprim ARK 205 as primer. It can also be used
as a single coat adhesive for polymers like NR, SBR and CR
(chloroprene). The Two Coat System (Konprim ARK 205 as
primer and Konprim 220 as cover coat) produces bonds that are
outstandingly resistant to all kinds of environmental conditions
and corrosion and capable of withstanding extreme static and
dynamic stresses. Konprim ARK 205 & 220 can be used to bond
various elastomers to a wide variety of substrates
Rubbers
Natural Rubber (NR), SBR, PBR, Nitrile Rubber (NBR),
Chloroprene Rubber (CR), Chloro-sulfonated Polyethylene
(CSM).
Introduction
Konprim bonding agents are widely used in the rubber industry
as adhesives for bonding unvulcanised natural and synthetic
elastomers to metals, fabrics and other rigid substrate during
vulcanisation of the elastomer. They are used in products such as
Oil seals, Auto mounts, Rubber linings, Rice rolls, Vibration
insulators, Rollers, Solid tyres, Belting and other rubber to metal
bonded products.
Because of the increase in the use of rubber in engineering
elements of the automobile, railway, aircraft, and machine industry,
strong bonds between rubber and metal are needed. The role of
Bonding Agents such as Konprim is thus becoming more and more
KONPRIM ARK220
Colour
Black opaque
Composition
Viscosity (20 deg C)
Dissolved halogenated polymers
and dispersed fillers in solvents
200-350 cps
Solids Content
22-26%
Specific Gravity
0.98-1.03
Solvents
Xylene, Perchloroethylene
Diluents
Xyelene, Toluene
Shelf Life
1 year
Flash Point
25 deg C.
Metals
Steel, Stainless Steel, cast iron and its alloys, Aluminum and its
alloys, Copper and its alloys, brass, etc.
Preparation of the Metal Surface
This is the most critical and important step for any rubber to metal
bonding application. Creation of a thoroughly clean metal surface
is the foremost requirement for a good bond. The metal surface
should be properly cleaned of all contaminants such as oil, grease,
rust, scales, dirt, etc. Initially surface coatings.
Code
Description
ARK220-25
ARK220-5
PAGE
20
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
Konprim ARK220 25ltr
20
drum
1
Konprim ARK220 5ltr
4
drum
1
ALL RUBBER ARK-205
ARK 220
ALL-RUBBER
INGREDIENTS
xylene
tetrachloroethylene
ethylbenzene
inorganic lead salt proprietary
UN No: 1133
Hazchem Code: 3[Y]
DG Class: 3
PROPERTIES
Liquid.
Sinks in water.
Flammable.
Harmful by inhalation and in contact with skin.
Irritating to eyes and skin.
Can be absorbed through skin.
Ingestion may produce health damage*.
May produce discomfort of the respiratory system*.
Vapours potentially cause drowsiness and dizziness*.
Limited evidence of a carcinogenic effect.
May affect fertility*.
CAS No
%
TWA
1330-20-7
30-50
127-18-4
10--20
100-41-4
<15
<2
PRECAUTIONS FOR USE
Glasses:
Chemical goggles.
Gloves:
1.VITON 2.TEFLON 3.PVA
Respirator:
Flammable.
Environment:
EMERGENCY
FIRST AID
Swallowed:
Eye:
Skin:
Inhaled:
Advice to Doctor:
Evaluate for respiratory distress. Consider lavage with
cuffed tube. NO adrenalin.
Fire Fighting:
Foam.
Spills & Disposal:
PAGE
21
Rubber Adhesives
Kontact
- AR100 Cold Vulcanizing Adhesive
Kontact is a specially formulated rubber based adhesive used in all applications of bonding rubber to : Rubber,
metal, cement, wood and many other materials. It has been formulated to use solvents of low toxicity such as
ethylacetate to produce an improved adhesive with lower health risks. It has mines departmental approval for
use in underground mining situations (MDA: 930351- Please check for restrictions on underground use).
When used in conjunction with Kontact activator, excellent results have been achieved in all rubber bonding
applications. Especially suitable for belt splicing, rubber lining, and pulley lagging. The use of ethylacetate and
toluene as the solvent system has eliminated the need for carcinogenic and ozone depleting solvents such as
trichloroethylene. This makes Kontact the least toxic and environmentally damaging cold vulcanizing adhesive
available on the market today.
Dangerous Goods
Product name
Kontact AR100 cold vulcanising adhesive
(to be used with Kontact activator
solution).
Poisons Schedule
S5.
DG Class
Class 3.
200ppm (ethyl acetate)
A mixture of polymers, organic and
dissolved in hydrocarbon solvent system
containing ethyl acetate (CAS 141-78-6)
and toluene (CAS 108-88-3).
Pack size
0.5L, 1L, 20L tins (50ml
activator per litre).
Chemical content
UN number
1133
HAZCHEM code
3[Y]E.
Use instructions
Mix Kontact activator with contents of
can as instructed.
Shelf life
At least 1 year.
Open time
15-20 minutes.
Storage
5-35C. If kept at lower temperatures,
solution will thicken. Simply warm gently
to make liquid again.
Pot life
Approx. 1-2 hours.
Packaging group
II
Physical Data
Molecular Weight
Melting Range (°C)
pH (1% solution)
Not Applicable.
Not Applicable.
Immiscible.
Not Applicable
>70.
Not Available
State
Boiling Range (°C)
pH (as supplied)
1.1.
Not Available
Liquid.
77-111
1.0.
Not Applicable
Evaporation Rate
Flash point (°C)
Not Available.
Fast
<0.
9.5.
Not Available.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
ADAR100C450
Kontact AR100 0.45kg/0.5lt
0.4
can
12
ADAR100C900
Kontact AR100 0.9kg/ 1lt
can
10
1
ADAR100C004
Kontact AR100 3.6kg/4lt
3.6
can
1
ADAR100C018
Kontact AR100 18kg/20lt
18
drum
1
ADAR100C180
Kontact AR100 180kg/ 200lt
180
drum
1
ADAR100K450
Kontact AR100 Kit .45kg/0.5lt + 25ml activator
0.5
kit
12
ADAR100K900
Kontact AR100 Kit 0.9kg/1lt + 50ml activator
0.9
kit
10
ADAR100K004
Kontact AR100 Kit 3.6kg/4ltr + 200ml activator
3.7
kit
1
ADAR100K018
Kontact AR100 Kit 18kg/20lt + 1lt activator
19
kit
1
ADAR100K180
190
kit
1
PAGE
22
Preparation: Metal surfaces must be sandblasted and
free of rust, blow dust off surface and apply ALL Rubber
adhesion promoting primer. Rubber surfaces must be
buffed with rotating wire brush or buffing disk to remove
all glossy spots. DO NOT damage fabric plies of
conveyor belts when buffing rubber. Remove rubber
crumbs using a dry brush, then wash the surface using
ALL Rubber cleaning solvent.
approximately 4% activator solution. This solution must
be used within two hours of mixing.
with a brush and allow to dry completely (approximately
30 minutes to one hour). Apply a thin second coat and
allow to dry until slightly tacky (test with fingers,
however, chemically resistant gloves should be worn).
Bonding: Carefully line up both surfaces and then place
together starting at the middle first and working outwards.
Use a stitcher or roller to apply pressure to the joint,
again working from the middle outward to remove
possible air bubbles. Make sure both surfaces are correctly aligned before placing into contact as they cannot
be adjusted afterwards.
PAGE
23
Rubber Adhesives
Kontact
- Activator
The activator solution is to be used with Kontact Cold Vulcanizing Adhesive. It is a versatile
cross-linking agent which bonds particularly well to rubber and metal surfaces.
When mixed with Kontact Cold Vulcanizing Adhesive it will ensure that the bond formed is
much stronger and less susceptible to chemical attack.
After the Activator solution has been added to Kontact Cold Vulcanizing Adhesive the mixture
will have a limited pot life. As the viscosity rises the adhesive will become increasingly difficult
to process.
Therefore, for best results, use the mixture as soon as possible. Discard it when mixed for longer
than one hour.
Product name
Kontact activator solution.
Poisons Schedule
S6.
Chemical content
Chlorobenzene (>60% CAS 108-90-7)
and triphenylmethane -4,4,4triisocyanate (10-30% CAS 2422-91-5
Exposure Standard (TWA)
10ppm (chlorobenzene)
Use instruction
Mix Kontact activator with
Kontact cold vulcanizing
cement.
UN number
1993.
HAZCHEM code
3[Y]
DG Class
Class 3
Pack size
50ml bottle.
Packing Group
III
Shelf life
At least one year.
Physical Data
Molecular Weight
Not Applicable.
State
Liquid.
Melting Range (°C)
Not Available.
Boiling Range (°C)
131
Reacts.
Specific Gravity (water=1)
Not Available.
pH (1% solution)
Not Applicable
pH (as supplied)
Not Applicable.
1.2 @ 20°C.
Evaporation Rate
Not Available
80.
Not Available
Flash point (°C)
29 (chlorobenzene).
1.3 (chlorobenzene).
7.1 (chlorobenzene).
Not Available
Not Available.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
ADAR100A025
Kontact activator 25ml
0.025
bottle
1
ADAR100A050
0.05
bottle
1
ADAR100A200
0.2
bottle
1
ADAR100A001
Kontact activator 1lt
1.0
bottle
1
PAGE
24
ALL RUBBER KONTACT ACTIVATOR JQ1
PAGE
25
Rubber Adhesives
Konstik
Lining adhesive is specially formulated rubber based adhesive used for all rubber lining
applications giving good adhesion to most rubber surfaces.
It should be used in conjunction with ALL Rubber adhesion promoting primer Konprim.
Product name:
AR180 cold lining adhesive (to be
used with activator solution).
Chemical content:
system containing toluene (>60%
CAS 108-88-3).
UN number:
1133.
HAZCHEM code:
3[Y]E.
Use instructions:
Mix activator with contents of can
as instructed.
Poisons Schedule
S6.
50ppm.
Pack size
1lt, 20lt & 200lt tins (with
activator per liter).
Shelf life
At least 1 year.
Open time
15-20min.
Storage
5-35C. If kept at lower
temperatures, solution will
thicken. Simply warm gently
to make liquid again. If kept
at lower temperatures,
solution will thicken.
Pot life
Approx. 1-2 hours.
Packaging group
II
Physical Data
Molecular Weight
Not Applicable.
Boiling Range (°C)
110
Melting Range (°C)
Not Available.
Not Available.
Immiscible.
pH (as supplied)
Not Applicable.
pH (1% solution)
Not Applicable
2.9 @ 20°C.
>60.
Evaporation Rate
Not Available
3.2
Flash point (°C)
4.4 toluene.
1.3 toluene.
7.0 toluene.
Not Available.
Not Available.
State
Liquid.
Code
Description
ADAR180K900
Konstick AR180 Kit 0.9kg/1lt + 50ml activator
ADAR180K018
Konstick AR180 Kit 18kg/20lt + 1lt activator
ADAR180K180
Konstick AR180 Kit 180kg/200lt + 10lt activator
ADAR180C900
Measure
(units)
Order
(unit lots)
0.9
kit
10
19.0
kit
1
190.0
kit
1
Konstick AR180 0.9kg/1lt
0.9
1lt
can
ADAR180C018
Konstick AR180 18kg/20lt
19.0
20lt
can
ADAR180C180
Konstick AR180 180kg/200lt
190.0
180lt
can
PAGE
26
Mass
(kg/unit)
ALL RUBBER KONTACT
KONSTIK AR180
ALL-RUBBER
AR180
INGREDIENTS
CAS No
toluene
108-88-3
additives nonhazardous, including synthetic rubber
UN No: 1133
Hazchem Code: 3[Y]E
DG Class: 3
PROPERTIES
Liquid.
Highly flammable.
Harmful if swallowed.
Inhalation and/or skin contact may produce health
damage*.
Possible risk of harm to the unborn child.
Harmful: danger of serious damage to health by prolonged
exposure through inhalation.
Preparation: Metal surfaces must be sandblasted and
free of rust, blow dust off surface and apply ALL
Rubber adhesion promoting primer. Rubber surfaces
must be buffed with rotating wire brush or buffing
disk to remove all glossy spots. DO NOT damage
fabric plies of conveyor belts when buffing rubber.
Remove rubber crumbs using a dry brush, then wash
the surface using ALL Rubber cleaning solvent.
approximately 4% activator solution. This solution
must be used within two hours of mixing.
with a brush and allow to dry completely
(approximately 30 minutes to one hour). Apply a thin
second coat and allow to dry until slightly tacky (test
with fingers, however, chemically resistant gloves
should be worn).
Bonding: Carefully line up both surfaces and then
place together starting at the middle first and working
outwards. Use a stitcher or roller to apply pressure to
the joint, again working from the middle outward to
remove possible air bubbles. Make sure both surfaces
are correctly aligned before placing into contact as
they cannot be adjusted afterwards.
%
>60
10-30
TWA
50ppm
PRECAUTIONS FOR USE
Glasses:
Chemical goggles.
Gloves:
Respirator:
Highly flammable.
EMERGENCY
FIRST AID
Swallowed:
Eye:
Skin:
Inhaled:
Fresh air. Rest, keep warm.
Advice to Doctor:
Fire Fighting:
Foam.
Spills & Disposal:
PAGE
27
Rubber Adhesives
Konstik
- Activator
This activator solution is to be used with Konstick AR180 Vulcanizing Adhesive. It is a versatile
cross-linking agent which bonds particularly well to rubber and metal surfaces.
When mixed with Konstik Cold Vulcanizing Adhesive it will ensure that the bond formed is much
stronger and less susceptible to chemical attack.
After the Activator solution has been added to Konstik Cold Vulcanizing Adhesive the mixture will
have a limited pot life. As the viscosity rises the adhesive will become increasingly difficult to
process.
Therefore, for best results, use the mixture as soon as possible. Discard it when mixed for longer
than one hour.
Product name
Konstik activator solution.
Poisons schedule
S6
Chemical content
Poly-isocyanate in ethylacetate.
DG Class
Class 3
UN number
1993
Packaging group
II
HAZCHEM code
3[Y]E
Shelf life
At least one year.
Pack size
50ml bottle.
Physical Data
Molecular Weight
Not Applicable.
Boiling Range (°C)
Melting Range (°C)
Not Available.
1.00.
Reacts.
pH (as supplied)
Not Applicable.
pH (1% solution)
Not Applicable
9.7 @ 20°C.
>70.
Evaporation Rate
Not Available
Not Available
Flash point (°C)
-4.
2.1.
11.5.
460.
Not Available.
State
Liquid.
77 approx.
Code
Description
ADAR180A050
ADAR180A001
PAGE
28
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
Konstik activator 50ml
0.05
bottle
1
Konstik activator 1ltr
1.0
bottle
1
Chemwatch 68794 - HAZARDOUS SUBSTANCE. DANGEROUS GOODS. According to theCriteria of NOHSC, and the ADG Code. - Company Contact No. (61 8) 9249 5622
ALL RUBBER KONTACT
ALL-RUBBER
KONTACT ACTIVATOR
ACTIVATORRE
RE
INGREDIENTS
ethyl acetate
triphenylmethane-4,4,4-triisocyanate
chlorobenzene
UN No: 1993
Hazchem Code: 3[Y]E
DG Class: 3
PROPERTIES
Highly flammable.
Irritating to eyes.
Skin contact may produce health damage*.
Ingestion may produce serious health damage*.
May produce discomfort of the respiratory system and
skin*.
May cause SENSITISATION by inhalation.
Possible skin sensitiser*.
CAS No
%
TWA
141-78-6
>60
2422-91-5
10-30
108-90-7
<10
PRECAUTIONS FOR USE
Glasses:
Chemical goggles.
Gloves:
Respirator:
Highly flammable.
Reacts with water.
Environment:
EMERGENCY
FIRST AID
Swallowed:
Eye:
Skin:
Inhaled:
Fire Fighting:
Foam.
Spills & Disposal:
PAGE
29
Rubber Adhesives
Kontact
- AR2000 Cold Vulcanising Cement
Kontact AR2000 is suitable for all applications of bonding rubber to: Rubber, metal, cement,
wood and many other materials. The use of trichlorethylene as the solvent system results in the
development of a nonflammable rubber based adhesive.
Useful in all applications of conveyor belt splicing, pulley lagging and industrial lining. Since
the product is nonflammable it is suitable for use in underground mines where it is not possible
to use explosive or flammable materials. Especially formulated for splicing, with fast cure times.
Dangerous Goods
Product name
Poisons Schedule
S6
DG Class
Class 6.1.
50ppm.
Pack size
1kg tins, 30kg & 300kg drums (with
50ml bottle of activator per kg).
Shelf life
At least 1 year.
Chemical content
Kontact AR2000 cold
vulcanising adhesive (to be
used with Kontact activator
solution).
A mixture of polymers, organic
and inorganic compounds
dispersed and dissolved in
hydrocarbon solvent system
containing trichloroethylene.
UN number
1710.
HAZCHEM code
2Z
Use instructions
Mix Kontact activator with
contents of can as instructed.
Open time
15-20 minutes.
Storage
5-35C. If kept at lower temperatures,
solution will thicken. Simply warm
gently to make liquid again.
Pot life
Approx. 1-2 hours.
Packaging group
III
Physical Data
Molecular Weight
Not Applicable.
Boiling Range (°C)
86 initial
Melting Range (°C)
Not Available.
>1.
Immiscible.
pH (as supplied)
Not Applicable.
pH (1% solution)
Not Applicable
7.87 @ 20°C.
>60.
Evaporation Rate
Not Available
4.5
Not Applicable.
Flash point (°C)
Not Applicable.
Not Available.
Not Applicable.
State
Liquid.
Not Available.
Code
Description
ADAR2000K001
Kontact AR2000 Kit 1kg/750ml + 50ml activator
ADAR2000K005
Kontact AR2000 Kit 5kg/3.75lt + 200ml activator
ADAR2000K030
Kontact AR2000 Kit 30kg/20lt + 1.5lt activator
ADAR2000K300
ADAR2000C001
Kontact AR2000 1kg/750ml
ADAR2000C005
Kontact AR2000 5kg/3.75l
ADAR2000C030
ADAR2000C300
315.0
PAGE
30
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
1.05
kit
10
5.2
kit
1
31.5
kit
1
315
kit
1
1kg
can
5.2
5kg
can
31.5
30kg
can
300kg
can
1.05
ALL
RUBBER KONTACT
ALL-RUBBER
KONTACTAR2000
AR2000
INGREDIENTS
trichloroethylene
additives nonhazardous
UN No: 1710
Hazchem Code: 2Z
DG Class: 6.1
PROPERTIES
Sinks in water.
health damage*.
Preparation: Metal surfaces must be sandblasted and free of rust,
blow dust off surface and apply ALL Rubber adhesion promoting
primer. Rubber surfaces must be buffed with rotating wire brush
or buffing disk to remove all glossy spots. DO NOT damage
fabric plies of conveyor belts when buffing rubber. Remove rubber
crumbs using a dry brush, then wash the surface using ALL Rubber
cleaning solvent.
Mixing: Mix well vulcanizing adhesive with approximately 4%
activator solution. This solution must be used within two hours
of mixing.
Application: Apply an even first coat to both surfaces with a
brush and allow to dry completely (approximately 30 minutes to
one hour). Apply a thin second coat and allow to dry until slightly
tacky (test with fingers, however, chemically resistant gloves
should be worn).
Bonding: Carefully line up both surfaces and then place together
starting at the middle first and working outwards. Use a stitcher
or roller to apply pressure to the joint, again working from the
middle outward to remove possible air bubbles. Make sure both
surfaces are correctly aligned before placing into contact as they
cannot be adjusted afterwards.
CAS No
79-01-6
%
>60
10-30
TWA
50ppm
PRECAUTIONS FOR USE
Engineering Controls:
General Exhaust Ventilation adequate.
Glasses:
Safety Glasses.
Chemical goggles.
Gloves:
1.PE/EVAL/PE 2.PVA 3.TEFLON
Respirator:
Environment:
EMERGENCY
FIRST AID
Swallowed:
Give milk or water (if conscious). URGENT MEDICAL
ATTENTION.
Eye:
Skin:
Inhaled:
Advice to Doctor:
NO adrenalin.
tube. NO adrenalin.
Fire Fighting:
Water spray/fog.
Spills & Disposal:
PAGE
31
Rubber Adhesives
Koellex
Koellex AR250 is suitable for all applications bonding rubber to : Rubber, metal,
cement, wood and many other materials. Fast setting formulation. Used with
Kontact activator for stronger more resistant bonds.
The use of trichlorethylene as the solvent system results in the development of a
nonflammable rubber based adhesive. Useful in all applications of conveyor
belt splicing, pulley lagging and industrial lining.
Since the product is nonflammable it is suitable for use in underground mines
where it is not possible to use explosive or flammable materials.
Dangerous Goods
Product name
Koellex AR250 cold vulcanizing
adhesive (to be used with Kontact
activator solution).
Poisons Schedule
S6,
DG Class
Class 6.1.
50ppm.
dissolved in hydrocarbon solvent system
containing trichloroethylene.
Pack size
1kg kits (with 50ml bottle of
activator per kg.)
Shelf life
At least 1 year.
Open time
15-20 minutes.
Storage
5-35C. If kept at lower
temperatures, solution will
thicken. Simply warm gently to
make liquid again.
Pot life
Approx. 1-2 hours.
Packaging group
III
Chemical content
UN number
1710
HAZCHEM code
2Z
Use instructions
Mix Kontact activator with contents of
can as instructed.
Physical Data
Molecular Weight
Melting Range (°C)
pH (1% solution)
Not Applicable.
Not Available.
Immiscible.
Not Applicable
>60.
4.5
Not Applicable.
Not Available.
State
Boiling Range (°C)
pH (as supplied)
Evaporation Rate
Flash point (°C)
Liquid.
86 initial
>1.
Not Applicable.
7.87 @ 20°C.
Not Available
Not Applicable.
Not Applicable.
Not Available.
Code
ADAR250K001
Description
Koellex AR250 Kit 1kg/750ml + 50ml activator
ADAR250K030
Koellex AR250 Kit 30kg/20ltr + 1.5lt activator
ADAR250K300
Koellex AR250 Kit 300kg/200ltr + 15lt activator
ADAR250C001
Koellex AR250 1kg/750ml
ADAR250C030
Koellex AR250 30kg/20ltr
ADAR250C300
Koellex AR250 300kg/200ltr
PAGE
32
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
1.05
kit
10
33.0
kit
1
330.0
kit
1
1kg
can
33.0
1.05
30kg
can
330.0
300kg
can
ALL RUBBER KOELLEX
KOELLEXX AR250
ALL-RUBBER
AR2550
INGREDIENTS
trichloroethylene
additives nonhazardous
UN No: 1710
Hazchem Code: 2Z
DG Class: 6.1
PROPERTIES
Sinks in water.
health damage*.
Preparation: Metal surfaces must be sandblasted and free of rust,
blow dust off surface and apply ALL Rubber adhesion promoting
primer. Rubber surfaces must be buffed with rotating wire brush
or buffing disk to remove all glossy spots. DO NOT damage
fabric plies of conveyor belts when buffing rubber. Remove rubber
crumbs using a dry brush, then wash the surface using ALL Rubber
cleaning solvent.
Mixing: Mix well vulcanizing adhesive with approximately 4%
activator solution. This solution must be used within two hours
of mixing.
Application: Apply an even first coat to both surfaces with a
brush and allow to dry completely (approximately 30 minutes to
one hour). Apply a thin second coat and allow to dry until slightly
tacky (test with fingers, however, chemically resistant gloves
should be worn).
Bonding: Carefully line up both surfaces and then place together
starting at the middle first and working outwards. Use a stitcher
or roller to apply pressure to the joint, again working from the
middle outward to remove possible air bubbles. Make sure both
surfaces are correctly aligned before placing into contact as they
cannot be adjusted afterwards.
CAS No
79-01-6
%
>60
10-30
TWA
50ppm
PRECAUTIONS FOR USE
Glasses:
Safety Glasses.
Chemical goggles.
Gloves:
1.PE/EVAL/PE 2.PVA 3.TEFLON
Respirator:
Environment:
EMERGENCY
FIRST AID
Swallowed:
Give milk or water (if conscious). URGENT MEDICAL
ATTENTION.
Eye:
Skin:
Inhaled:
Advice to Doctor:
NO adrenalin.
tube. NO adrenalin.
Fire Fighting:
Water spray/fog.
Spills & Disposal:
PAGE
33
Konmelt
- Tack Solution
Konmelt is formulated as a liquid vulcanizing agent suitable for bonding "M"
and "N" grade rubbers.
Can be used for belt splicing, pulley lagging, rubber lining and general hot
rubber bonding.
Special agents are added to enhance bond strength and improve ozone resistance.
Suitable in a press or autoclave bonding application and in general rubber
moulding.
Product name
Konmelt Hot Vulcanizing Adhesive.
Poisons Schedule
S6.
Chemical content
system containing toluene (>60%, CAS
108-88-3).
DG Class
Class 3.
50ppm
Pack size
4lt, 20lt, 200lt containers.
Shelf life
At least one year.
Storage
5-35.C .
Package group
II
HAZCHEM code
3[Y]E
UN number
1133.
Physical Data
Molecular Weight
Not Applicable.
Boiling Range (°C)
Melting Range (°C)
Not Available.
Not Available.
Immiscible.
pH (as supplied)
Not Applicable.
pH (1% solution)
Not Applicable
2.9 @ 20°C.
>60.
Evaporation Rate
Not Available
3.2
Flash point (°C)
7.
1.3 toluene.
7.0 toluene.
536.
Not Available.
State
Liquid.
110
Code
Description
ADKON004
Konmelt Hot Vulcanizing Solution 4lt
ADKON020
ADKON200
PAGE
34
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
3.4
tin
1
17.0
drum
1
170.0
drum
1
ALL RUBBER KONMELT
ALL-RUBBER
KONMELT TACK
TACKSOLUTION
SOLUTION
INGREDIENTS
CAS No
toluene
108-88-3
additives nonhazardous, including synthetic rubber
UN No: 1133
Hazchem Code: 3[Y]E
DG Class: 3
PROPERTIES
Liquid.
Highly flammable.
damage*.
Possible risk of harm to the unborn child.
Harmful: danger of serious damage to health by prolonged
exposure through inhalation.
%
TWA
>60
10-30
PRECAUTIONS FOR USE
Glasses:
Chemical goggles.
Gloves:
Respirator:
Highly flammable.
EMERGENCY
FIRST AID
Swallowed:
Eye:
Skin:
Inhaled:
Fresh air. Rest, keep warm.
Advice to Doctor:
Fire Fighting:
Foam.
Spills & Disposal:
Copyright Chemwatch +613 9572 4700.
PAGE
35
Cleaning Solutions
Solvit
- Cleaning Agent
Solvit is a nonflammable solvent degreaser for use prior to applying Kontact
adhesives.
It removes dust, dirt, grease, tar, grime, and other materials.
Solvit is also used to restore tackiness to Kontact adhesives and helps in the
elimination of moisture films due to its hydroscopic nature.
Product name
Solvit cleaning solvent.
Poisons code
S6
Chemical content
trichloroethylene
(>60% CAS 79-01-6)
DG Class
Class 6.1
Pack size
30kg & 300kg drums
UN number
1710
Packaging Group
III
HAZCHEM code
2Z
Shelf life
At least 1 year.
Physical Data
Molecular Weight
131.38.
Boiling Range (°C)
86-88
Melting Range (°C)
-87.
1.47.
Immiscible.
pH (as supplied)
Not Applicable.
pH (1% solution)
Not Applicable
7.87 @ 20°C.
100.
Evaporation Rate
Not Available
4.54
Flash point (°C)
Not Applicable.
12.5 cont.ign.
90 cont.ign.
410.
Not Available.
State
Liquid.
Code
Description
ADCSSOL-20
ADCSSOL-200
PAGE
36
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
Cleaning solution (20 ltr.)
29.0
drum
1
Cleaning solution (200 ltr.)
296.0
drum
1
ALL RUBBER SOLVIT
ALL-RUBBER
SOLVIT CLEANING
CLEANING SOLVENT
SOLVENT
INGREDIENTS
trichloroethylene
UN No: 1710
Hazchem Code: 2Z
DG Class: 6.1
PROPERTIES
Liquid.
Sinks in water.
health damage*.
May cause CANCER.
CAS No
79-01-6
%
>60
TWA
10ppm
PRECAUTIONS FOR USE
Glasses:
Chemical goggles.
Gloves:
Polyethylene.
Viton rubber.
PE/EVAL/PE Gloves.
Respirator:
Keep locked up.
Environment:
EMERGENCY
FIRST AID
Swallowed:
Eye:
Skin:
Inhaled:
Advice to Doctor:
NO adrenalin.
tube. NO adrenalin.
Fire Fighting:
Water spray/fog.
Spills & Disposal:
safe way.
Copyright Chemwatch +613 9572 4700.
PAGE
37
Cleaning Solutions
Redox
- Buffing Primer (Part A)
Redox is a two part rubber priming solution. Used extensively in the rubber lining
industry as a pretreatment agent for conditioning and preparing the rubber for cold
bonding. It reacts chemically with the surface of the rubber to give a better bond with
Kontact cold vulcanizing adhesives, and removing the need for abrasive buffing.
Application: Pour the contents of Redox Part B powder into the container of Part A
solvent. Shake gently to mix, and apply to the rubber with a cloth or nylon brush (DO
NOT contact with metal parts or containers). Ensure proper caution is taken when
handling as described in the MSDS.
Once Redox has been applied to the rubber surface, the cold vulcanizing cement can
be applied within a minimum of 5 minutes or maximum of 1 hour later.
After mixing parts A & B together the product has a maximum shelf life of 3 months.
Product name
Redox AR9300 Part A solvent
component of rubber conditioner (to
be used with Redox Part B).
Chemical content
A solvent system containing ethyl
acetate (>60% CAS 141-78-6).
DANGEROUS GOODS
Poisons Schedule
None
DG Class
Class 3.
200ppm (ethyl acetate)
UN number
1173.
Pack size
5Ltr.
HAZCHEM code
3[Y]E.
Shelf life
At least 1 year.
Use instructions
Mix Redox Part A with Part B by
pouring Part B powder into solvent
container. Alternatively use a mixing
ratio of 20g Part B per 1 ltr. of Part
A. Ensure the solution does not
contact with metal, and follow safety
precautions as described.
Open time
5 minutes to 1 hour.
Storage
5-35C.
Pot life
Maximum 3 months after
mixing.
Packaging group
II
Physical Data
Not Applicable.
State
Liquid.
Melting Range (°C)
-83.
Boiling Range (°C)
77.
Immiscible.
0.90.
pH (as supplied)
Not Applicable.
Vapour Pressure
10.1 @ 20°C.
Molecular Weight
pH (1% solution)
Not Applicable
100.
Evaporation Rate
6.15 BuAC =1
3.0
Flash point (°C)
-4.
2.2.
11.0.
427.
Not Available.
Code
Description
ADAR9300A
Rubber Priming Solvent Part A
PAGE
38
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
5.0
bottle
1
ALL RUBBERREDOX
REDOXAR9300
AR9300
BUFFING
PRIMER
- PART
ALL-RUBBER
BUFFING
PRIMER
PART
A A
INGREDIENTS
ethyl acetate
UN No: 1173
Hazchem Code: 3[Y]E
DG Class: 3
Poisons Schedule: None
PROPERTIES
Liquid.
Floats on water.
Highly flammable.
Irritating to eyes.
damage*.
Repeated exposure potentially causes skin dryness and
cracking*.
CAS No
141-78-6
%
>60
TWA
200ppm
PRECAUTIONS FOR USE
Glasses:
Chemical goggles.
Gloves:
Respirator:
Highly flammable.
EMERGENCY
FIRST AID
Swallowed:
Eye:
Skin:
Inhaled:
Fire Fighting:
Foam.
Spills & Disposal:
PAGE
39
Cleaning Solutions
Redox
- Buffing Primer (Part B)
Redox is a two part rubber priming solution. Used extensively in the rubber lining industry as
a pretreatment agent for conditioning and preparing the rubber for cold bonding. It reacts
chemically with the surface of the rubber to give a better bond with Kontact cold vulcanizing
adhesives, and removing the need for abrasive buffing.
Application: Pour the contents of Redox Part B powder into the container of Part A solvent.
Shake gently to mix, and apply to the rubber with a cloth or nylon brush (DO NOT contact
with metal parts or containers). Ensure proper caution is taken when handling as described in
the MSDS.
Once Redox has been applied to the rubber surface, the cold vulcanizing cement can be
applied within a minimum of 5 minutes or maximum of 1 hour later. After mixing parts A &
B together the product has a maximum shelf life of 3 months.
Product name
Redox AR9300 Part B powder
component of rubber conditioner (to
be used with Redox Part A).
DANGEROUS GOODS
Poison Schedule
S6
trichloroisocyanuric acid, dry. (>60%
CAS 87-90-1)
Class
5.1.
Pack size
100g.
2468.
Shelf life
At least 1 year.
HAZCHEM code
2WE
Storage
5-35C.
Use instructions
Mix REDOX Part A with Part B by
pouring Part B powder into solvent
container. Alternatively use a mixing
ratio of 20g Part B per 1 ltr. of Part
A. Ensure the solution does not
contact with metal, and follow safety
precautions as described.
Pot life
Maximum 3 months after mixing.
Packaging group
II
Chemical content
UN number
Physical Data
Molecular Weight
Not Applicable.
Boiling Range (°C)
Melting Range (°C)
225-250 (dec).
Not Available.
Miscible.
pH (as supplied)
Not Applicable.
pH (1% solution)
4 approx.
Vapour Pressure
Not Available.
Not Available.
Evaporation Rate
Not Available
Not Available
Flash point (°C)
Not Applicable.
Not Applicable.
Not Applicable.
Not Applicable.
Not Available.
State
Divided Solid.
Not Applicable
Code
Description
ADAR9300B
Rubber Priming Solvent Part B
PAGE
40
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
0.1
bottle
1
ALL RUBBER REDOX
REDOXAR9300
AR9300BUFFING
BUFFINGPRIMER
PRIMER
- PART
ALL-RUBBER
PART
B B
INGREDIENTS
N',N',N'- trichloroisocyanuric acid
UN No: 2468
Hazchem Code: 2WE
DG Class: 5.1
PROPERTIES
Mixes with water.
Contact with acids liberates toxic gas.
Increases fire risk.
Contact with combustible material may cause fire.
Risk of serious damage to eyes.
Irritating to respiratory system and skin.
CAS No
87-90-1
%
TWA
>60
PRECAUTIONS FOR USE
Glasses:
Chemical goggles.
Full face- shield.
Gloves:
Respirator:
Type B-P Filter of sufficient capacity
Environment:
Very toxic to aquatic organisms, may cause long-term
EMERGENCY
FIRST AID
Swallowed:
Eye:
Skin:
Inhaled:
Fire Fighting:
Water spray/fog.
Spills & Disposal:
safe way.
PAGE
41
Fasteners
Belt Clips
- Repairs and Joining
The metal plate fasteners are most often used for permanent
butt splices on heavy-duty conveyor and elevator belts. They
are commonly used for handling highly abrasive materials such
as sand, gravel and crushed stone, as well as grain, coal, cement
and salt.
Four installation holes are punched into the belt quickly and
accurately with a templet and boring tool. Fasteners are
installed on-site with portable, hand or power tools.
A smooth profile results through recessed cups and coined
edges on the fastener plates.
A splice is formed by a row of plate fasteners, each consisting
of a pair of plates mounted on the top and bottom of the belt.
Fasteners are secured to the belt with high tensile strength bolts
which compress the plates into the belt surface.
Commonly used as an effective rip repair, especially when
down time is critical.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CBAFAFP25E
25mm Plate Fastner Set 1"
2.0
25
set
CBAFAFP38E
38mm Plate Fastner Set 1-1/2"
2.5
25
set
CBAFAFP50E
3.1
25
set
CBAFAFP63E
63mm Plate Fastner Set 2-1/2"
3.7
25
set
CBAFAFP76E
4.3
25
set
CBAFAHP1
Punch for 25mm Fastner
0.05
1
each
CBAFAHP2
Punch for 38mm-50mm Fastner
0.06
1
each
CBAFAHP3
Punch for 63mm-76mm Fastner
0.08
1
each
CBAFAHW1
Wrench for 25mm Fastner
0.1
1
each
CBAFAHW2
Wrench for 38mm-50mm Fastner
0.1
1
each
CBAFAHW3
Wrench for 63mm-76mm Fastner
0.1
1
each
CBAFABB110
Bolt Breaker for 25mm Fastner
0.1
1
each
CBAFABB112
Bolt Breaker for 38mm-50mm Fastner
0.1
1
each
CBAFABB113
Bolt Breaker for 63mm-76mm Fastner
0.1
1
each
PAGE
42
Tools
Hand Tools
- Knives
TOKNBS
TOKNOK
TOKNSK
TOKNSKBO
TOKNSAK2
TOKNSAK1
TOKNC
TOKNBU
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
TOKNBS
Belt Splicing Knives (Geo.)
0.07
each
1
TOKNOK
Offset knife (Durham)
0.09
each
1
TOKNSK
Shoemakers knife (Don Carlos)
0.09
each
1
TOKNSKBO
Shoemakers knife blade only (Don Carlos)
0.03
each
1
TOKNSAK1
Saddlers knife (Don Carlos)
0.09
each
1
TOKNSAK2
0.08
each
1
TOKNC
Knife (Const.)
0.08
each
1
TOKNBU
Butcher knife
0.27
each
1
PAGE
43
Tools
Hand Tools
- Rollers
TOROSR38/50
TOROPR51/51
TOROCR38/3
TORPCR38/1.5
All rollers come complete with bearing assembly for long life and ease of operation through reduced friction.
Plus roll pin to prevent handle rotation.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
TOROPR5151
Porcupine Roller 51mm x 51mm
0.5
each
1
TOROCR381.5
Corrugated Roller 38mm x 1.5mm
0.16
each
1
TOROCR383
Corrugated Roller 38mm x 3mm
0.16
each
1
TOROSR3825
Smooth Roller 38mm x 25mm
0.21
each
1
TOROSR3850
0.42
each
1
TOROSR38100
0.84
each
1
PAGE
44
Tools
Hand Tools
- Other
TOGERM
TOSHSH8
TOGEP18
TOGECL
TOGECR
TOGESS
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
TOGERM
Rubber mallet
0.8
each
1
TOSHSH8
Shears (196mm)
0.1
each
1
TOSHSH10
Shears (245mm)
0.1
each
1
TOSHSH12
Shears (294mm)
0.5
each
1
TOGEPI8
Pincer (196mm)
0.5
each
1
TOGEPI10
Pincer (245mm)
0.4
each
1
TOGECL
Chalk line
0.1
each
1
TOGECR
Chalk refill
0.1
each
1
TOGESS
Sharpening stone
0.4
each
1
PAGE
45
Lagging Materials
Kolag
- Pulley Lagging Sheets
Specially formulated abrasion resistant sheets, with a CN bonding
layer for better adhesion.
Diamond and square embossed grooves improve belt grip and tracking
on conveyors, while reducing belt wear. Available in various grades
of rubber including N and FRAS.
Prepare metal surface as described using Konprim primer and Kontact
cold vulcanizing cement.
Special polymer bonding layer produces a superior bond and
eliminates the need for buffing the rubber prior to bonding.
Physical Data
Thickness
8mm, 10mm, 12mm & above
to order
Length
10 mtr roll.
Shore A hardness
65 +/-5
Description
High abrasion resistant “N” grade
rubber (FRAS and specialty
compounds also available).
Pulley lagging material.
Tensile strength
>18 MPa
Density
1.13 kg/dm3.
Elongation
350% min.
Specific Gravity
1.2 gr.cm3
Colour
Black
Width
2000mm and 1700mm
Code
Description
KOLGSHNSP0817
Kolag square lagging 8mm x 1.7mt x 10mt N
8.0
m2
17
KOLGSHNSP1017
Kolag square lagging 10mm x 1.7mt x 10mt N
10.0
m2
17
KOLGSHNDP1020
Kolag Diamond lagging 10mm x 2mt x 10mt N
13.4
m2
20
KOLGSHNDP1220
16.4
m2
20
KOLGSHNDP1520
16.4
m2
20
KOLGSHFDP1020
Kolag Diamond FRAS lagging 10mm x 2mt x 10mt
10.1
m2
20
KOLGSHFDP1220
10.1
m2
20
KOLGSHFDP1520
12.38
m2
20
PAGE
46
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
Lagging Materials
Kolag
- Pulley Lagging Strips
Kolag strips of pulley lagging rubber is
especially suited to in-situ work. Easily
applied by cutting lengths off a roll, reduces
wastage. Available also in fire resistant and
antistatic (FRAS) compounds for use in
underground mines.
Kolag strips are produced in a unique “arrowboss” pattern for superior grip, with radial lines
and groved pattern for superior water
shedding. Buffed finish for fine tolerances of
up to +/- 0.25mm, or optional bonding layer.
Physical Data
PHYSICAL PROPERTIES
NATURAL
FRAS
Colour
Black
Black
Description
High abrasion resistant rubber.
Fire res. antistatic wear res.
Hardness (DIN 53505)
65 +/- 5 duro shore A
70 +/- 5 duro shore A
Specific Gravity
1.2 gr.cm3
1.25 gr. cm3
Tensile strength
>18 MPa
>17 MPa
Elongation at break
350% min
450%.
Max Operating temperature
70.C.
80C.
Width
205mm.
205mm.
Abrasion Resistance (DIN 53505)
110mm3.
190mm3.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
KOLGSTNWP1020
Kolag strip lagging 10mm x 205mm x 6.5mt B/L
13.0
roll
1
KOLGSTNWP1220
15.8
roll
1
KOLGSTNWP1520
21.6
roll
1
KOLGSTFWP1020
Kolag FRAS strip lagging 10mm x 205mm x 6.5mt B/L
13.5
roll
1
KOLGSTFWP1220
16.5
roll
1
KOLGSTFWP1520
22.5
roll
1
PAGE
47
Lining Materials
Kontex 40
- Soft Natural Rubber
Kontex 40 is made of natural rubber with exceptionally high
elasticity, resilience and strength, particularly suited to wet
and dry abrasion. Well suited to applications of high ozone
resistance. Excellent tear and electrical resistance with a high
tensile strength.
Typical applications include tank and chute linings, pipe duct
linings, floatation cells, valve and cyclone linings and noise
reduction applications. Kontex 40 is supplied with a special
CN backing which does not require buffing prior to bonding.
Available in cured and uncured forms.
Available in Rolls
Bonding
Kontex 40 is available in gauges 3mm, 6mm, 10mm and
12mm. Other gauges are available on request. Roll sizes are
1400mm wide x 10 metre length.
Kontex 40 bonds readily to itself, steelwork or other materials
with Kontact cold vulcanizing cement.
Kontex Specifications
Properties
Colour
Black
Tensile Strength
20.0 MPa
Elongation at Break
600%
Hardness
o
40 A +/-5
Standard
Properties
Elastomer
NR
ASTMD-412
Tear Strength
60
ASTMD-412
Density (S.G.)
1+/- 0.03
ASTMD-2240
Abrasion Resistance
85@ 5N max
Standard
ASTMD-624 Die B
DIN 53516
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
KTEXNR40B03B
Kontex 40 Blk 3mm x 1.4mt x 10mt
3
m2
14
KTEXNR40B06B
6
m2
14
KTEXNR40B10B
10
m2
14
KTEXNR40B12B
12
m2
14
PAGE
48
Lining Materials
Kontex 65
- Hard Natural Rubber
Kontex 65 is made of a natural rubber blend with high elasticity,
resilience and good cut tear and abrasion resistance. Suitable
for many general applications, including corrosion, abrasion,
and impact resistance.
Typical applications include tank and chute linings, mill
linings, pulley lagging, screening, floatation cells, valve and
cyclone linings and noise reduction applications. Kontex 65
is supplied with a special backing which does not require
buffing prior to bonding. Available in cured and uncured forms.
Available in Rolls
Bonding
Kontex 65 is available in gauges 3mm, 6mm, 10mm and
Kontex 65 bonds readily to itself, steelwork or other materials
with KONTACT cold vulcanising cement.
Properties
Colour
Black
Tensile Strength
15.0 MPa
Elongation at Break
400% min
Hardness
o
60 A +/-5
Standard
Properties
Standard
Elastomer
NR/BR
ASTMD-412
Tear Strength
60
ASTMD-412
Density (S.G.)
1.2 +/- 0.03
ASTMD-2240
Abrasion Resistance
140@10N max DIN 53516
ASTMD-624 Die B
Code
Description
KTEXNR65B03B
Kontex65 Blk 3mm x 1.4mt x 10mt
KTEXNR65B06B
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
3.5
m2
14
Kontex65 Blk 6mm x 1.4mt x 10mt
6.9
m2
14
KTEXNR65B10B
Kontex65 Blk10mm x 1.4mt x 10mt
11.5
m2
14
KTEXNR65B12B
13.8
m2
14
KTEXNR65B20B
23.0
m2
14
KTEXNR65B25B
28.0
m2
14
PAGE
49
Lining Materials
Kontex B55
- Bromo Butyl Rubber
Kontex B55 is made from bromo butyl polymer. It combines
the properties of good heat resistance, and very good resistance
to corrosive acids and alkalis, whilst still retaining a moderate
abrasion resistance. It has excellent resistance to ozone and
outdoor weathering effects, and suitable for use with a range
of chemicals including oxygenated solvents and hydraulic
fluid. Suitable for most applications where high acid, chemical
or temperature resistance is required. A rubber polymer blend
with up to 70% bromo butyl and abrasion resistant rubber
makes it suitable for many applications. Also shows low
permeability to compressed gases. Supplied with a special
backing which does not require buffing prior to bonding.
Available in cured and uncured forms.
Available in Rolls
Bonding
Kontex B55 is available in gauges 3mm, 6mm, 10mm and
Kontex B55 bonds readily to itself, steelwork or other materials
with Kontact cold vulcanizing adhesive.
Properties
Colour
Black
Tensile Strength
7.0 MPa
Elongation at Break
500% min
Hardness
o
55 A +/-5
Standard
Properties
Elastomer
BIIR
ASTMD-412
Tear Strength
35
ASTMD-412
Density (S.G.)
1.27 +/- 0.03
ASTMD-2240
Abrasion Resistance
300@10N
Standard
ASTMD-624 Die B
DIN 53516
Code
Description
KTEXBB55B03B
Kontex B55 Blk 3mm x 1.4mt x 10mt
3.5
m2
14
KTEXBB55B06B
6.9
m2
14
KTEXBB55B10B
11.5
m2
14
KTEXBB55B12B
13.8
m2
14
PAGE
50
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
Lining Materials
Kontex 38P
- Soft Natural Rubber (Pink)
Kontex P38 is made of 100% pure natural rubber with
exceptionally high elasticity, resilience and strength,
particularly suited to wet and dry abrasion. Also well suited to
applications of high ozone resistance. Excellent tear and
electrical resistance with a high tensile strength. Typical
applications include tank and chute linings, pipe duct linings,
floatation cells, valve and cyclone linings and noise reduction
applications. Kontex P38 is supplied with a standard buffed
finish for ease of bonding. Available in cured and uncured
forms.
Available in Rolls
Bonding
Kontex 38P is available in gauges 3mm, 6mm, 10mm and
Kontex P38 bonds readily to itself, steelwork or other materials
Properties
Colour
Pink
Tensile Strength
22.0 MPa
Elongation at Break
700% min
Hardness
o
38 A +/-5
Standard
Properties
Standard
Elastomer
NR
ASTMD-412
Tear Strength
60
ASTMD-412
Density (S.G.)
0.97 +/- 0.03
ASTMD-2240
Abrasion Resistance
120@10N max DIN 53516
ASTMD-624 Die B
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
KTEXNR38P03N
Kontex 38 Pink 3mm x 1.25mt x 10mt
3.2
m2
12
KTEXNR38P06N
6.5
m2
12
KTEXNR38P10N
10.8
m2
12
KTEXNR38P12N
12.9
m2
12
KTEXNR38P19N
20.1
m2
12
PAGE
51
Lining Materials
Kontex 38B
- Soft Natural Rubber (Black)
Kontex P38 is made of 100% pure natural rubber with
exceptionally high elasticity, resilience and strength,
particularly suited to wet and dry abrasion. Also well suited to
applications of high ozone resistance. Excellent tear and
electrical resistance with a high tensile strength. Typical
applications include tank and chute linings, pipe duct linings,
floatation cells, valve and cyclone linings and noise reduction
applications. Kontex P38 is supplied with a standard buffed
finish for ease of bonding. Available in cured and uncured
forms.
Available in Rolls
Bonding
Kontex 38B is available in gauges 3mm, 6mm, 10mm and
Kontex 38B bonds readily to itself, steelwork or other materials
Properties
Colour
Black
Tensile Strength
18.0 MPa
Elongation at Break
550% min
Hardness
o
38 A +/-5
Standard
Properties
Standard
Elastomer
NR
ASTMD-412
Tear Strength
60
ASTMD-412
Density (S.G.)
1.0 +/- 0.03
ASTMD-2240
Abrasion Resistance
85@5N max
DIN 53516
Measure
(units)
Order
(unit lots)
ASTMD-624 Die B
Code
Description
KTEXNR38B03N
Kontex 38 Black 3mm x 1.25mt x 10mt
3.2
m2
12
KTEXNR38B06N
6.5
m2
12
KTEXNR38B10N
10.8
m2
12
KTEXNR38B12N
12.9
m2
12
PAGE
52
Mass
(kg/unit)
Lining Materials
Kontex HR70
- SBR/ BR Rubber
Kontex HR70 is made of an SBR/BR synthetic rubber blend
with excellent suitability to applications requiring abrasion
resistance and heat resistance. It also has excellent resistance
to impact and cutting.
The black reinforcing pigmentation gives good properties of
ozone resistance, and is normally supplied with a bonding layer
for improved adhesion in cold bonding applications. A high
elasticity and good thermal insulating property, makes HR70
suitable for a wide variety of applications.
Available in Rolls
Bonding
Kontex HR70 is available in gauges 3mm, 6mm, 10mm and
Kontex HR70 bonds readily to itself, steelwork or other
materials with Kontact cold vulcanizing adhesive.
Properties
Colour
Black
Tensile Strength
21.35 MPa
Elongation at Break
636% min
Hardness
o
65 A +/-5
Standard
Properties
Standard
Elastomer
SBR/BR
ASTMD-412
Tear Strength
8.3N/m
ASTMD-412
Density (S.G.)
1.15 +/- 0.03
ASTMD-2240
Abrasion Resistance
102@10N max DIN 53505
ASTMD-624 Die B
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
KTEXHR70B03B
Kontex HR70 Black 3mm x 1.4mt x 10mt
3.0
m2
14
KTEXHR70B06B
6.0
m2
14
KTEXHR70B10B
10.0
m2
14
KTEXHR70B12B
12.0
m2
14
PAGE
53
Lining Materials
Kontex NI65
- Nitrile Rubber
Kontex NI65 is based on NBR (Nitrile) synthetic rubber,
giving it excellent suitability for applications requiring
abrasion resistance and resistance to organic fluids, eg
kerosene, diesel, etc. It also has good heat resistance, with a
continuous operating temperature of 100 degrees Centigrade
being permissible.
Normal cold bonding techniques and materials are used to
apply Kontex NI65
Available in Rolls
Bonding
Kontex NI65 is available in gauges of 3mm, 6mm, 10mm
and 12mm. Other gauges are available on request. Roll sizes
are 1250mm wide x 10 metres in length.
Kontex NI65 bonds readily to itself, steelwork or other
Properties
Colour
Black
Tensile Strength
12 MPa
Elongation at Break
550% min
Hardness
o
65 A +/-5
Standard
Properties
Standard
Elastomer
NBR
ASTMD-412
Tear Strength
30
ASTMD-412
Density (S.G.)
1.23 +/- 0.03
ASTMD-2240
Abrasion Resistance
150@10N max DIN 53516
ASTMD-624 Die B
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
KTEXNI65B03B
Kontex NI65 Black 3mm x 1.25mt x 10mt
3.0
m2
14
KTEXNI65B06B
6.0
m2
14
KTEXNI65B10B
10.0
m2
14
KTEXNI65B12B
12.0
m2
14
PAGE
54
Lining Materials
Kontex CR65
- Chloroprene Rubber
Kontex CR65 is based on CR (Polychloroprene, also known
as Neoprene) synthetic rubber, giving it excellent suitability
for applications requiring resistance to chemicals such as acids,
alkalis and certain organic fluids. It also has good heat
resistance, with a continuous operating temperature of up to
120 degrees Centigrade being permissible.
Available in Rolls
Bonding
Kontex CR65 is available in gauges of 3mm, 6mm, 10mm
and 12mm. Other gauges are available on request. Roll sizes
are 1250mm wide x 10 metres in length.
Kontex CR65 bonds readily to itself, steelwork or other
Properties
Colour
Black
Tensile Strength
9.0 MPa
Elongation at Break
400% min
Hardness
o
65 A +/-5
Standard
Properties
Standard
Elastomer
CR
ASTMD-412
Tear Strength
30
ASTMD-412
Density (S.G.)
1.50 +/- 0.03
ASTMD-2240
Abrasion Resistance
150@10N max DIN 53516
ASTMD-624 Die B
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
KTEXCR65B03N
Kontex CR65 Black 3mm x 1.25mt x 10mt
3.0
m2
14
KTEXCR65B06N
6.0
m2
14
KTEXCR65B10N
10.0
m2
14
KTEXCR65B12N
12.0
m2
14
PAGE
55
Lining Materials
Kontex EB80
- Ebonite
Kontex EB80 is based on a very highly cross-linked natural
rubber compound. It is suitable for applications requiring
resistance to acids and alkalis. It also has good heat resistance,
with a continuous operating temperature of up to 120 degrees
Centigrade being permissible. A very hard rubber therefore
suitable for machining. Ideally suited for pump liners or as a
final membrane barrier for chemicals at high temperature. Only
available in calendered form for press or autoclave curing.
Available in Rolls
Bonding
Kontex EB80 is available in unvulcanized form in gauges of
3mm, 6mm, 10mm and 12mm. Other gauges are available
on request. Roll sizes are 1220mm wide x 10 metres in length.
Kontex EB bonds readily to itself. For bonding to steelwork,
the All Rubber two-part bonding system, consisting of
Konprim ARK 220 and ARK 205 should be used.
Properties
Colour
Black
Tensile Strength
9.0 MPa
Elongation at Break
400% min
Hardness
o
65 A +/-5
Standard
Properties
Standard
Elastomer
CR
ASTMD-412
Tear Strength
30
ASTMD-412
Density (S.G.)
1.50 +/- 0.03
ASTMD-2240
Abrasion Resistance
150@10N max DIN 53516
ASTMD-624 Die B
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
KTEXEB80-3
Kontex EB80 3mm x 1.22m x 10m
3.0
m2
14
KTEXEB80-6
6.0
m2
14
KTEXEB80-10
10.0
m2
14
KTEXEB80-12
12.0
m2
14
PAGE
56
Speciality Rubbers
CRFR65
- Ballistic FR Rubber
CRFR65B is based on a Chloroprene Polymer and returns a
hardness value averaging 68 on the Shore A scale. The
formulation was developed to comply with the high standards
required by the Australian Defense Forces for use in their
ballistic firing installations.
We design and supply rubber protection systems for live-firing
ranges according to stringent design specifications, using
custom compounds. This specific compound is used because
of its fire resistance and anti “SPLASH” (shrapnel) properties.
Ballistic Specifications
Colour
Density (S.G.)
Black
1.6
Hardness
65 A+/- 5
Elastomer
CR
PAGE
57
Conveyor Belts
Eagle
- Natural and SBR Belting
Eagle brand conveyor belting is
built up to a standard and quality. It
is design engineered in Australia, to
meet Australian standards and
perform in some of the toughest
environmental conditions.
It is built to meet the highest
performance parameters, and
manufactured by All Rubber in
joint venture and collaboration to
still be competitively priced.
Manufactured on All Rubber's
EAGLE presses, and on hydraulic
bench presses, it ensures the greatest
uniformity of thickness tolerance,
and exceptional rubber to fabric
adhesion.
Quality
Eagle belting is manufactured in
accordance with ISO9002 quality
standards. This ensures that from start to finish test procedures
are in place to verify the physical properties of compounds
used, strength rating of the fabrics used, adhesion levels
between rubber and fabric, and that standard manufacturing
procedures are complied with.
Manufacture
High quality conveyor belt requires the following:
1) Selection of most suitable rubber cover compound,
appropriate type of belt construction (i.e. cover thickness,
number of plies and interply rubber thickness), and material
reinforcing type and weave to suit the customer's
application.
2) Stringent adhesion to procedures to ensure the quality of
the compounds mixed, and the fabrics supplied are of high
integrity.
3) Care in the calendering and build up process to ensure that
there is no air entrapment, and consequently minimal need
for post-cure repairs.
4) Proper curing and pressing of the belt, with precure and
post cure stretching. This ensures the belt is produced to a
consistent thickness and does not bow or warp, or will not
over stretch on the system. These properties ensure the
belt will track and perform properly on the system once
installed.
5) Post cure testing of total belt strength, fabric to rubber
adhesion, and checking the physical properties of the rubber
covers to verify that the belt meets the specifications as
quoted to the customer.
Rubber
Cover compounds have been specifically formulated to achieve
very high physical properties of abrasion resistance, tear, cut
and gouge resistance. Specific cover grades are also available
for particular applications such as heat, food and chemical
resistance. Talk to our chemists to discuss suitability for any
particular applications.
PAGE
58
Conveyor Belts
Eagle
- Natural and SBR Belting
Standard cover grades in Natural and SBR rubber includes
the following:
1) Less stretch of belt, and high resistance to tension.
"N" grade
- Predominantly SBR (synthetic) rubber; has
good all-purpose properties.
3) Less influence under temperature.
"M" grade
- Natural rubber polymer; excellent resistance
to cut and tear.
5) Excellent resistance to impact.
"E" grade
- Polymer blend and specially compounded to
have antistatic properties.
"SAR" grade - Polymer blend with excellent abrasion
resistance.
"XCG" grade - Polymer blend with superior resistance to cut
and gouge.
“FRAS” grade - Fire resistance and anti static in both SBR
and neoprene based compounds for
underground applications.
2) Greater resistance to moisture, mildew and rot.
4) Excellent toughness.
6) Very good resistance to chemicals.
Nylon / Nylon Fabric (NN)
"NN" Refers to nylon warp (along the belt) and nylon weft
(across the belt) cross woven fabric reinforcing. The main
characteristics of nylon/nylon reinforcing are:
1) Exceptional shock and impact resistance to the carrying
surface.
2) Superior fastner holding ability.
3) Excellent troughability and flexibility.
Reinforcing
4) Greatest resistance to water and mildew.
Options include polyester/nylon, nylon/nylon, steel cord and
PVC solid woven. The fabric reinforced belts can be woven to
various strengths and in various configurations such as cross
weave, monoply tyre cord, and crow's foot weave (Twill
weave). Test certificates can be provided to verify actual belt
strengths.
5) High strength.
Polyester / Nylon Fabric (EP)
"EP" Refers to the conveyor belt reinforcing, consisting of a
synthetic woven fabric, utilizing a polyester fiber for warp
and a polyamid (nylon) fibre for weft, and has the following
specific features:
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CBR2PN15N100315
2 Ply 1000mm PN150 3x1.5mm N
7.1
mtr
1
CBR3PN15N100515
3 Ply 1000mm PN150 5x1.5mm N
11.8
mtr
1
CBR4PN15N10062
4 Ply 1000mm PN150 6x2mm N
12.9
mtr
1
CBR5PN15N10083
5 Ply 1000mm PN150 8x3mm N
18.0
mtr
1
CBR3PN20M10083
3 Ply 1000mm PN200 8x3mm M
16.8
mtr
1
CBR4PN20M100103
4 Ply 1000mm PN200 10x3mm M
20.2
mtr
1
CBR3CF34S10083
3 Ply 1000mm CFW340 10x3mm SAR
20.2
mtr
1
CBR4CF34X100103
4 Ply 1000mm CFW340 10x3mm XCG
23.6
mtr
1
PAGE
59
Conveyor Belts
Fabric Reinforced
- New and Reconditioned
All Rubber is able to supply a large variety of new and
reconditioned conveyor belting (fabric reinforced and steel
cord) to suit most applications of materials handling.
Our range of new conveyor belting is of very high quality
and competitively priced and can be custom manufactured
to any specific requirements of AS, BS or DIN standards.
Most variations of 2ply to 4 ply belts are commonly kept
in stock. "M" or "N" grade rubber of various cover
thicknesses are most commonly available. Conveyor
belting can be supplied to custom order and to suit any
requirements up to 2000mm wide.
Commonly available belts include:
➣ General Purpose Belts
➣ Super Abrasion Resistant Belts.
➣ Heat Resistant Belts up to 200 deg. C.
➣ Fire resistant Belts
➣ Rough Top and Profile Belts.
Our Eagle belt recovery press allows us to recondition a
wide range of conveyor belts which can be reused and
supplied at a price significantly less than that of new
belting.
The patented A36 Belt Slicer allows us to thickness the
top cover of heavy belting, to produce a lighter belt better
able to track around smaller pulleys.
We are always looking for used or secondhand conveyor
belting to buy for stock. In many cases an exchange can
be organised whereby the old belt will be bought back in
exchange for a new or replacement belt.
With our international operations it is possible to deliver
or buy conveyor belting from any location around the
world.
PAGE
60
Conveyor Belts
Eagle
- Flame Resistant FR
Flame Resistant
Used in underground mining operations where, it is very
important that fire risks be eliminated. Two kinds of fire
resistant belts are manufactured :
One is a specially treated SBR rubber, and the other a
chloroperene covered belt. nylon polyester reinforcing can be
used for these belts.
Flame resistant conveyor belt is designed for the best service
conditions of coal mining industries. It is suitable for mining,
power plants, electric utilities, and coal cleaning plants.
FR grade rubber is specially compounded to meet the important
characteristic of being self extinguishable. Special compounds
are used to ensure that FR grade covers still have good abrasion
resistance properties, to ensure a long service life. These
compounds meet the Australian standard requirements for
FRAS cover rubber and meets the drum friction test.
Electrical resistance
A common requirement in conjunction with flame resistance.
Especially in areas of underground mining, electrical
charge can build up in
conveyor belts as a result of
friction which may be
generated due to running on
the conveyor system.
Particularly where underground gases are present (as
is common in coal mining),
and electrical discharge may
ignite the gas causing an
explosion.
Properties such as oil resistance and resistance to cold can
also be catered for blending the requirements to produce special
cover grades. Please consult with our chemists to select the
cover compound best suited to your specific application.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CBR3PN15F100515
3 Ply 1000mm EP150 (5 x 1.5mm covers) FR-grade
11.8
mtr
1
CBR4PN15F10062
4 Ply 1000mm EP150 (6 x 2mm covers) FR-grade
12.9
mtr
1
CBR5PN15F10083
5 Ply 1000mm EP150 (8 x 3mm covers) FR-grade
18.0
mtr
1
CBR3PN20F10083
3Ply 1000mm PN 200 (8 x 3mm covers) FR-grade
16.8
mtr
1
CBR4PN20F100103
4 Ply 1000mm PN 200 (10 x 3mm covers) FR-grade
20.2
mtr
1
CBR3CF34F10083
3 Ply 1000mm CFW 340 (8 x 3mm covers)FR-grade
20.2
mtr
1
CBR4CF34F100103
4 Ply 1000mm CFW 340 (10 x3 mm covers)FR-grade
23.6
mtr
1
PAGE
61
Conveyor Belts
Eagle
- Heat Resistant HR
Heat resistant belts are required in many applications such as
in cement plants, steel mills and metal refining plants. Care
needs to be taken in selecting the appropriate cover grade to
ensure that the rubber and the belt carcass will retain its
integrity even after a long service life. The correct compound
must be selected to ensure there is no cracking of the rubber
surface or delamination between the plies.
There are two main rubber polymers used in this application;
SBR and EPDM. Whilst EPDM rubber has generally better
physical properties of heat resistance, SBR rubber still has
good overall physical properties, but at more competitive
prices. Defining the operating conditions, and selecting the
rubber correctly will ensure the most economical solution.
The surface temperature of heat resistant conveyor belt varies
with the material type, belt speed, loading rate and particle
size and shape (i.e. contact area with the belt). In order to select
the proper heat resistant conveyor belt it is necessary to
consider not only the material temperature to be conveyed but
also the surface temperature of conveyor belt.
Features
Excellent heat resistant and abrasion resistant
cover rubber compound.
Recommended to protect conveyor belt from
surface cracking and hardening by heat.
Specially treated and dipped fabric to
minimize carcass shrinkage by heat ageing.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CBR2PN15H100315
2 Ply 1000mm EP150 (3 x1.5mm covers) HR-grade
7.3
1
mtr
CBR3PN15H100515
3 Ply 1000mm EP150 (5 x 1.5mm covers) HR-grade
10.7
1
mtr
CBR3PN15H10062
3 Ply 1000mm EP150 (6 x 2.0mm covers) HR-grade
12.4
1
mtr
PAGE
62
Conveyor Belts
Eagle
- Oil Resistant OR
Oil resistant belts are generally formulated using a Nitrile
rubber compound. The final application will determine the
ultimate rubber compound selected. Other physical
requirements such as heat resistance, abrasion resistance, ozone
and weather resistance will play a roll in determining the final
rubber compound selected. The compound selected will
optimize the blend of physical properties required.
Using standard belts in applications requiring oil resistance
will result in swelling and deformation of the conveyor belt.
This will produce tracking problems and product spillage as
well as low service life.
Applications for oil resistant belts include carrying parts and
components coated with machine oil, heavy oil treated coal in
cooking plants and electric power generating plants.
Two cover grades for belts can be specified for belts requiring
moderate oil and fire resistance.
A grain and vegetable oil resistant compound is also available
that is electrically conductive to dissipate static electric
conditions.
HTN grade is recommended for conveying hot asphalt with
temperatures up to 175 C ( 350 F ) where both oil and heat
resistance are required.
Code
Description
CBR3PN15O1004515
3 Ply 1000mm PN150 4.5 x1.5mm OR
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
10.0
1
mtr
PAGE
63
Conveyor Belts
Eagle
- Chemical Resistant CH
Chemical resistant belts are commonly used when operating under
highly corrosive conditions like potash and Urea handling plants.
Applications which require exposure to acids and alkalies as well as
other corrosive chemicals such as peroxides, require specially
formulated cover compounds.
Additional physical requirements such as abrasion resistance, flame
resistance, heat resistance, oil and ozone resistance all need to be taken
into account when trying to select the correct rubber compound. Many
rubber polymers will offer varying degrees of chemical resistance, as
well as other physical properties. Determining the correct polymer or
polymer blend is essential to achieving a long service life, as well as
the most cost effective belt solution.
Other additives mixed into the final compound will also help determine
the final physical properties of the belt cover grade. Please consult
with our chemists to help determine the most suitable rubber cover
compound for your specific application.
Special features
Polyester warp and polyester filling fabric provides greatest resistance
to chemicals.
Chemical Resistance of Compound
Material Carried
NR
SBR
EPDM
CR
NBR
Chlorine (Dry Gas)
Hydrogen Peroxide (5% 50 0C)
Chloris Acid (5% 50 0C)
Boracic Acid
Slate G
Cullet (20% 50 0C)
Dolomite (30% 50 0C)
Borax (5% A Firm Name)
Gypsum (35% A Firm Name)
Limestone (20% A Firm Name)
Chrome Chloride (5% 70 0C)
Ammonia Water
Calcium Hydroxide
Potassium Hydroxide (5% 50 0C)G
Alumina
Ashes
Coal G
Bauxite
Charcoal
Coke NR
F
NR
NR
E
G
F
G
NR
E
NR
NR
F
E
E
E
G
G
E
NR
NR
F
NR
NR
E
E
G
G
NR
E
NR
NR
F
E
E
E
E
NR
-F
E
G
E
E
F
E
E
G
E
E
G
E
E
G
E
G
G
E
NR
G
E
F
NR
E
NR
E
NR
NR
F
E
E
E
F
G
G
NR
G
F
G
E
E=
G=
F=
NR =
NR
E
F
E
E
NR
G
E
E
NR
E
NR
Excellent
Good
Fair
Not Recommended
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CBR2PN15C100315
2 Ply 1000mm EP150 (3 x 1.5mm covers) CR-grade
7.3
1
mtr
CBR3PN15C100515
10.7
1
mtr
CBR3PN15C10062
12.4
1
mtr
PAGE
64
Conveyor Belts
Eagle
- Chevron Belt
Chevron profile belts are used in applications of transporting
fine and powdery particles up steep inclines. Especially suitable
for sand, fine coal, and grain. It is also suitable for carrying
packages and other products up inclined conveyors.
The Chevron pattern can be supplied in a variety of profiles,
with different configurations, shapes, heights and spacings.
The purpose of the profiled surface is to increase traction, and
therefore the quantity of material that can be transported.
Different types of rubber cover grades, and belt reinforcing
can be provided.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CBC122PN10N045315
2 Ply 450mm PN100 (3 x 15mm covers) chevron
4.6
1
mtr
CBC122PN10N060315
2 Ply 600mm PN100 (3 x 1.5mm covers) chevron
5.0
1
mtr
PAGE
65
Conveyor Belts
Eagle
- Rough Top
Rough Top belts provide an exceptionally high
coefficient of friction. Particularly suitable for moving
small or large objects up inclined belts. Especially
suitable for fragile or easily deformed goods.
This belt is produced by embossing the impression of
a very heavy weave fabric into the top cover of the
conveyor belt. This resulting textured pattern also has
a cushioning effect which absorbs vibration and shock.
The rubber cover can be provided in various compound
grades, including natural, SBR and oil resistant. A
variety of colours can also be supplied such as black,
tan, blue and brown.
Reinforced usually with 2 or 3 plies of synthetic fabric.
Most commonly can be supplied without any bottom
cover (BB: Bare Back) to reduce friction with the
conveyor system, particularly if moving on flat metal
plates.
Code
Description
CBT2BPN10N100515
CBT3BPN10N1005BB
PAGE
66
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
Rough Top 2PN100 x 5mm x 1.5mm x 1000mm
5.0
1
mtr
Rough Top Tan 3PN100 x 5mm x BareB x 1000mm
6.0
1
mtr
Conveyor Belts
Solid Woven
- PVC, PVG, FRAS
Solid woven belting
PVG cover (nitrile rubber)
The belting is made of solid woven fabric dipped in liquid
PVC and adding PVC or PVG covers which are bonded by
vulcanizing. The belt has good flame resistant and antistatic
properties, with high tensile strength in proportion to weight,
good integrity and no delimitation, excellent impact and rip
resistance. The belt is suited in conditions needing fire resistant
and antistatic properties (FRAS) such as coal mines, power
stations, chemical, and metallurgy industries. These standards
are usually applied: DIN22109, AS4606, BS3289, BC158
The covers are mainly
composed of rubber, which
further
improves
the
troughability, resistance to
wetness and slip, resistance to
low temperature, elongation
and wear resistance of the belt.
Both top and bottom cover are
PVG, the belt can be used to
carry materials mixing some water at the slope no more than
20°, elongate life of belt.
PVC - Solid woven belt with PVC cover
Non pressed PVC type is suitable for applications in dry
conditions at a slope angle of no greater than 16 degrees. The
belt is non-pressed with cover no more than 0.8mm.
Pressed PVC type, both top and bottom covers are PVC,
thickness of each side can be up to 4mm, the belt has much
more advantages than non pressed PVC belt on impact
resistance, water soaking, with longer service life, higher
fastener holding.
• Anti slide caused by wetness good climbing capacity
• Low-temperature resistant
• Good elasticity, anti-impact
• Low elongation at rated load, suitable for long distance
conveying
• Tear resistant, good flexing capacity
• Long service life
• Low stretch
• Low maintenance
• Antistatic
• Flexible
• Lightweight
• Impervious to moisture, acids, oils,
gases, sunlight
• Excellent fastener holding
• Excellent resistance to tearing,
peeling and impact
• Endless belt splicing
• Special wear resistant edge design
PAGE
67
Conveyor Belts
Solid Woven
- Physical Properties
Physical properties
Item
Tensile
strength
(min) (N/mm)
Carcass
thickness
(mm)
Carcass
weight
(Kg/m2)
Minimum
tear force
(N)
Elongation
at break
(min) (%)
Cover grade and
recommended
thickness (mm)
Belt
width
(mm)
Recommended
min pulley
diameter (mm)
Warp
Weft
Warp
Weft
Pressed PVC
PVG
680
265
6.5
8.5
1090
15
18
1.5+1.5
1.5+1.5
400
800/1
800
1000/1
1250/1
1400/1
1600/1
1800/1
2000/1
2500/1
3100/1
3500/1
1000
1250
1400
1600
1800
2000
2500
3100
3500
320
350
350
350
450
450
450
450
450
500
6.9
7.5
8.5
9.0
9.5
10.0
10.5
12.5
17.0
20.0
9.0
9.7
11.0
11.5
12.3
13.0
13.6
14.5
17.0
19.0
1180
1180
1540
1540
15
15
15
15
15
15
15
15
15
15
18
18
18
18
18
18
18
18
18
18
1.5+1.5
2+1.5
2+2
3+2
3+2
3+2
3+2
3+2
1.5+1.5
2+1.5
2+1.5
2.5+1.5
2.5+1.5
3+2
4+2
5+3
500
630
750
750
800
800
1000
1200
1500
680/1
5002200
Mechanical properties
Item
Tensile strength
Mpa (min)
Elongation at break
% (min)
Abrasive wear
mm3 (min)
PVG
PVC
15.0
12.5
350
300
200
200
PAGE
68
Conveyor Belts
Steel Cord
- Description
Steel Cord conveyor belting is used in industries
where strength is vital to convey materials in areas
such as:
• Open cut & undergrounds mines
• Harbours
• Metallurgy
• Power stations
• Chemical plants etc.
Advantages in using steel cord belts include:
• Strong tensile strength
• Long-life
• Minimal elongation
• Easy to trough
• Anti-bend
• High-speed conveying materials
• Suitable for heavy loads
• Suitable for long distances
Type: (1) Conventional, Fire-resistant, Cold-resistant,
Abrasion-resistant, Heat-resistant, Acid/alkaliresistant etc. (Referring rubber cover) (2) General
structure, Cross rigid structure, Anti-tearing iron ring
structure.
PAGE
69
Conveyor Belts
Steel Cord
- Specifications
Elongation Tensile
Strength (N/mm)
Max. Diameter of
Cord (mm)
Top Rubber Cover
Thickness(mm)
Bottom Rubber
Cover Thickness
(mm)
Reference weight
(mm)
Reference weight
(kg/ ᓙ)
ST
630
ST
800
ST
ST
ST
ST
ST
ST
ST
1000 1250 1600 2000 2500 3150 3500
ST
4000
ST
4500
ST
5000
ST
5400
ST
6000
630
800
1000 1250 1600 2000 2500 3150 3500
4000
4500
5000
5400
6300
3.0
3.5
4.0
4.5
5.0
6.0
7.5
8.1
8.6
8.9/9.1
9.7
10.9
11.3
12.3
10
10
12
12
12
12
15
15
15
15/17
16
17
17
18
5
5
6
6
6
8
8
8
8
8/8
8
8.5
9
10
5
5
6
6
6
8
8
8
8
8/8
8
8.5
9
10
18
19.5
21.5
22.2
26.1
33.1
35.3
41.1
45
45/45
51
59
62
65
Width(mm)
800
75
75
63
63
63
63
50
50
50
1000
95
95
79
79
79
79
64
64
64
64/65
59
55
55
54
1200
113
113
94
94
94
94
76
76
77
77/68
71
66
66
63
1400
133
133
111
111
111
111
89
89
90
90/79
84
78
78
74
1600
151
151
126
126
126
126
101
101
104
104/91
96
90
90
85
171
143
143
143
143
114
114
117
117/103
109
102
102
96
159
159
159
159
128
128
130
130/114
121
113
113
107
2200
176
141
141
144
144/125
134
125
125
118
2400
193
155
155
157
157/137
146
137
137
129
2600
209
168
168
170
170/148
159
149
149
140
184
184/160
171
161
161
151
1800
2000
2800
PAGE
70
Cord Number
Conveyor Belts
Specialised Belting
Flanged Conveyor Belt
This specialty Belts are used mostly for Coal Burning unit
and weighted M/C in Power Station and many others are used
in cogeneration plants, & cement manufacturing, etc.
Packing Handing Conveyor Belt
The cross section of top cover is formed in M shape which are
soft, yet durable and will self clean as they go around pulleys.
With this belt loading or unloading can be performed easily
from either side of the belt. This belt is recommended for
transporting comparatively heavier goods in bags, or boxes at
angles from 15 to 20 degrees
Flat Belting
Have three or more fabric plies in the carcass. The necessary
strength and stability is secured by using sufficient number of
fabric plies in the carcass.
Elevator Belts
It is composed of rubber belt and elevator-bucket, which need
the belt with high strength and low elongation in service. Buck
Elevator Conveyor Belt is applicable to transport vertical loose
powdery materials of usually not more than 50mm in diameter,
such as, crushed limestone, sand, gravel ,cement, grain etc.
Chevron Conveyor Belt
This belt is suitable for transportation of firewood, hay, glass,
recycled materials, packaged goods and boxes at an inclined
angle. Cleats are hot vulcanized to the base belt for a bond the
full width of the cleats, making them an integral part of the
belt top cover.
Special Conveyor Belt
Oil material causes the ordinary rubber covers of the belt to
swell and come off easily, in which usually results a complete
breakdown in the conveyor system. To put the right application
on the right place, please refer to ALL Rubber.
PAGE
71
Moulded Products
Custom Moulding
- Compression & Injection
Custom Moulding
Various die moulded products of small, medium or large runs
forms part of All Rubber's daily production. Precision work
of various grade rubbers for many applications including rubber
moulded capping for Sydney's latest cable bridge.
Mounting plates, seals, compression locks, scalping screens.
All Rubber produces industrial, mining and automotive
mouldings using conventional compression moulding
techniques, as well as transfer and injection moulding
The compound properties are specified by our customers
whereupon we develope and test a suitable compound to meet
the given specifications.
There is a comprehensive range of off the shelf formulations
based on NR SBR NBR (Nitrile ), Butyl and halobutyl, CR
(Neoprene) EPDM and NBR/PVC. Alternatively customers
are invited to supply their own formulations if required. We
also offer a mould design and supply service.
PAGE
72
Mill Linings
Wear Panels
- Lifter Bars - Grate Plates - Shell Liners
The knowledge of 3 resident chemists, together with the benefit
of years of experience in the rubber industry, come together to
ensure your needs are correctly identified and specifically met.
Important factors such as ore size, sharpness, drop height and
angle of impact are considered by our design team. From this
information the correct rubber compound, liner thickness and
configuration is determined.
All Rubber supply a full range of rubber wear liners which
utilise specific rubber compounds designed to assist material
flow, combat noise, impact and abrasion encountered in mills,
chutes, screens and hoppers. Correct selection of appropriate
rubber wear panel, will assist to
1. Reduce noise and improve the work environment
2. Improve plant efficiency by reducing downtime
3. Improve profitability by protecting equipment, and reducing
maintenance or infrastructure costs
All-Rubber engineers can tailor make any rubber panel to suit
specific requirements, and provide CAD engineering drawings
for approval prior to commencement of fabrication.
An in house testing laboratory and mixing facility can be
utilized to develop or fine tune a compound for any specific
requirement.
The final physical size of the wear element may be
manufactured to suit particular requirements. Fixing
alternatives include:
1. Through bolts
2. "T" Bolt fixing in conjunction with "C" track moulded into
the back of each panel
3. Stud welded bolts to the back of each panel
PAGE
73
Mill Linings
Wear Panels
- Washboard Rubber
Selection Procedure
Type of Rubber Impact Element
The angle of impact is a critical factor in correctly determining
the most efficient wear element for any application. Rubber is
most resistant to wear when then material trajectory is
perpendicular to the rubber surface (refer Fig 1). At 90 degrees
the forces encountered by the rubber is primarily impact forces.
However, as the trajectory angle is reduced below 90 degrees,
the shock absorbing properties of the rubber is also reduced.
This is due to the fact that the forces encountered by the rubber
surface changes from impact to shear forces (refer Fig 2).
Thickness of Rubber Panel
The heaviest wear occurs when the rubber surface is angled
between 10-40 degrees to the horizontal. To prevent this heavy
wear action taking place we present a stepped series of surfaces
at 90 degrees to the material trajectory. This orientation has
the rubber surface most effectively positioned, thereby
reducing wear (refer Fig 3).
Determining the correct thickness of the rubber impact element
is essential to ensure optimum performance at the most cost
effective price. The thickness of the rubber is determined as a
function of the particle size and relative to the drop height of
the material. The illustrative graph can be used to select the
recommended panel thickness.
PAGE
74
Mill Linings
Wear Panels
- Flat and Profiled
Wear Panel Product Description
Wear Panel Plain
An impact and wear resistant rubber slab, of specific thickness,
width and length. Either with no backing or moulded onto a
steel plate.
Wear Panel Serrated
An impact and wear resistant rubber of serrated moulded
profile, in standard thickness, width and length. Moulded onto
a steel backing plate.
Wear Panel Track
An impact and wear resistant rubber slab, of specific thickness,
width and length. Has aluminium "T" track assembly moulded
into the rubber, for mounting using standard "T" bolts.
Wear Panel Serrated “T”
An impact and wear resistant rubber of serrated moulded
profile, in standard thickness, width and length. Has aluminium
"T" track assembly moulded into the rubber, for mounting using
standard "T" bolts.
Wear Panel Bar
An impact and wear resistant lifter bar, of specific thickness,
width and length. Has aluminium "T" track assembly moulded
into the rubber, for mounting using standard "T" bolts. Can
also be produced with a high density polyethylene cap, to be
used as an impact bar on conveyor systems, or in areas of very
high wear.
"T" Track
Typical profile of aluminium extrusions used for "T" bolt
assemblies.
PAGE
75
Screen Mats
Screen Cloth
- Punched Mats
Screentek rubber screen mats have various advantages to using
polyurethane and steel mesh for screening various products.
Main advantages of using rubber screens opposed
to stainless steel screens:
➣ Much reduced noise level
➣ Non corrosive in wet conditions
➣ Does not suffer from pitting or stress corrosion (especially
in the presence of sea water)
➣ Does not suffer from fatigue which is accelerated by
vibration of the screen
➣ More cost effective
➣ Good abrasion resistance normally outlasting steel by up
to 4:1
➣ Can be punched rapidly from stock to suit specific
requirements
Main advantages of using rubber screens as opposed
to polyurethane screens:
➣ Rubber is less inclined to break soft or brittle particles into
smaller sizes (especially suitable for coal)
➣ Rubber is a more lively screen which prevents blinding
and pegging
➣ Rubber has excellent tear resistance
➣ Rubber has excellent impact resistance
➣ Rubber has excellent puncture resistance
➣ Out performs urethanes where particles are greater than
3.0mm and impact on the surface rather than sliding off
Screen cloth and mats are made with polyester tyre cord to
reduce elongation. The rubber grade is high quality impact
and abrasion resistant. Resulting in long life and reduced
maintenance. Mats are punched to customer specifications
using computerised punching presses. All work is guaranteed
by the highest quality standard.
PAGE
76
Screen Mat Production
Automated
- Punched Mats
Screen Mats are manufactured from customer specified
materials to the highest possible standards with fast
turnaround times.
Computer Controlled
Latest technology is employed to automate and control
punching presses to ensure mats are punched to precise
aperture sizes and layout of holes is consistent.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
SCSMRS1205
5mm x 1220mm screen cloth
6.9
mt
1
SCSMRS1207
9.7
mt
1
SCSMRS1210
13.9
mt
1
SCSMRS1215
20.9
mt
1
SCSMRS1220
27.8
mt
1
SCSMRS1225
34.8
mt
1
SCSMRS1235
48.7
mt
1
SCSMRS1205
5mm x 1220mm punched screen
6.9
mt
1
SCPAMS1207
9.7
mt
1
SCPAMS1210
13.9
mt
1
SCPAMS1215
20.8
mt
1
SCPAMS1220
27.8
mt
1
SCPAMS1225
34.8
mt
1
SCPAMS1235
48.7
mt
1
SCACHSS125
Set of 2 Hooks, 2 Clamp Bars
16.0
set
1
PAGE
77
Moulded Rubber Screens
Modular and Steel Backed
- Screen Mats
Steel backed scalping screens
can be manufactured with
both punched apertures or
moulded apertures. In house
CAD design, plasma cutting
and sand blasting facilities
ensures efficient production
and fast turnaround.
Modular screen panels were developed to enable selective
change out of worn sections of the screening surface, while
leaving less worn areas intact for longer surface life.
Moulded screen panels are produced with a tapered aperture
to facilitate product flow and reduce pegging thereby increasing
efficiency. Rubber has long been the medium of choice for
primary screening because of its superior cut and gouge
resistance.
PAGE
78
Rubber selection and screen design is critical in ensuring
maximum open area, with long life rubber compounds thereby
minimising down time due to screen changing. Our highly
experienced team of
chemists and metallurgists
come on site to evaluate
operating conditions to
tailor rubber compounds
specifically to your needs
which will guarantee
improvements in your
screening operations and
performance.
Screen Mats
Specifications
- Ordering Information
CONTACT DATA
Company .............................................................................................................................
Contact Name ................................................................................
Position ...........................................................................................
Mail Address: ......................................................................................................................................
PostCode: ....................................
Site Address: ........................................................................................................................................
PostCode: ....................................
Telephone: ........................................................
Mobile: ....................................................... Fax No: ....................................................
SCREENING DATA
Screen-Manufacture .........................................................................
Current Size of Screen:
Type Wire
Current Aperture Selection:
Punched Plate
Polyurethane
Top Deck .................................
Current Thicknesses of Screen Cloth:
Size .............................
Screen Inclination ....................... Deg.
Rubber ................... mm
O/Hook x ................... mm Long
Middle Deck ................................
Bottom Deck ............................
Wire
Punch Plate
Polyurethane
Rubber
Top Deck
..................................
..................................
..................................
..................................
Middle Deck
..................................
..................................
..................................
..................................
Bottom Deck
..................................
..................................
..................................
..................................
MATERIAL DATA
Type of Ore .................................................. wet/dry
Max Lump Size mm ...............................
Sieve Analysis Attached (yes/no) ...........................................................................
Top Deck .................................................
Feed Rate T.P.H ...............................................................................
Product Required Middle Deck* .........................................
Drop Height from Chute/Conveyor ........................................... mm
(*If Applicable)
Direction of Feed:
Left Side ................................
Back ......................................
Bottom Deck* .........................................
Right Side ......................................................
DETAILS OF SCREEN
Left
Right
A
E4
E3
E2
B
E1
C
A = Inside Plate
B = Width of Centre Tie Down
................... mm
................... mm
Distance Centre
to Centre
C = Width of Stringer Bars
................... mm
Stringer Bars (A)
D = Width of Side Support
................... mm
D
E1 ...................
E2 ...................
.....................
.....................
E3 ...................
.....................
E4 ...................
.....................
E5 ...................
.....................
PAGE
79
Screen Mats
Accessories
- Dust Cloth and Capping
B
Capping Rubber
C
SCACR47281309R
SCACRGCI
A
D
SCACR47281609R
SCACR53321909R
SCACRGCO
SCACR42362011S
250mm
SCACR57382111S
SCACR55342009S
SCACRGCTB
SCACR20260709
30mm
Midclamp Wedge Seal
31mm
SCACRGS7
SCACRCW1
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
SCACR47281309R
Capping rubber 1/13 A=47,B=28,C=13,D=9
1.0
mtr
20
SCACR47281609R
1.2
mtr
20
SCACR53321909R
Capping rubber 1HD A=53,B=32,C=19,D=9
1.2
mtr
20
SCACR42362011S
0.9
mtr
20
SCACR57382111S
Capping rubber 2/12HD A=57,B=38,C=21,D=11
1.0
mtr
20
SCACR55342009S
1.0
mtr
20
SCACR20260709
Capping rubber 3/1 EPDM A=20,B=26,C=7,D=9
3.3
mtr
20
SCACRGCI
Grip corner inside
0.5
each
1
SCACRGCO
Grip corner outside
0.5
each
1
SCACRGCTB
Grip corner top/bottom
0.5
each
1
SCACRGS7
Grip strip x 7mt
1.0
mtr
1
SCADC
Dust cloth 2mm x 1.4mt x 20mt
3.3
mtr
28
SCACRCW1
Midclamp wedge seal x 50mt
0
mtr
1
PAGE
80
Screen Mat Materials
Polyurethane Products
- Description
High quality plastics are used to replace both ferrous and
nonferrous material in areas of production. Polyurethane
elastomers were introduced to the screening world during the
mid-fifties and have since become recognised as one of the
accepted mediums from which to manufacture screening
surfaces. Polyurethane’s are synthesized according to the
isocyanate addition process. Polyurethane’s as a screening
surface have advantages over other materials in certain
applications.
Long Life
Correctly selected polyurethane’s can have a long life when
screening most materials. In addition it is immune to most
corrosive materials.
Improved Screening Efficiency
At ambient temperatures polyurethane’s exhibit the
characteristic elasticity of rubber. It is this property that allows
the aggregate being screened more ‘bounce’ thereby presenting
it to the apertures more frequently.
Minimise Downtime
The long life time reduces the frequency of unscheduled
stoppages due to screening surface failure.
Noise Reduction
Polyurethane’s due to their rubber like characteristics absorb
feed energy impact and reduce noise levels from between five
and eight decibels.
Screen Material Choice
Due consideration should be given to basic laws governing
screening and screening efficiency when deciding to use
polyurethane screening surfaces.
PAGE
81
Screen Mat Materials
Woven Wire Screens
- Description
Woven Wire Screen materials are made from products suitable
for specific applications. Screens can be manufactured from
wires of diameter 20mm down to 0.71mm.
We manufacture roll sections, sheets with fixed dimensions,
hooked screens, trommel screens, strips, discs, fabricated parts,
and many others. We can supply large or small quantities of
screens to specific requirements.
Steel
Spring Steel, Bright and Galvanised Mild Steels.
Stainless Steel
Chromium Steel, Nickel Chromium Steel, Nickel Chromium
Molybdenum Steel, Heat Resisting Steel.
Non-Ferrous Metal
Aluminium, Nickel, MONEL-Metal, Phosphor Bronze, Brass,
Copper.
Special Materials
Titanium, Hastelloy and many others. The more popular wire
and woven screens are kept in stock whilst non-standard can
be ordered and manufactured to customer specifications.
State of the art equipment and a team of qualified experts
manufacture woven wire screen and woven wire products
suitable for all applications.
PAGE
82
Conveyor Components
Skirtex and Polyskirt
- Skirting Systems
Rubber Skirt
Skirting rubber in the form of soft sheet and strips (50 duro),
are supplied as an effective dust control and barrier to prevent
spillage along the conveyor system. Especially in loading areas
where this can be a problem. The soft rubber wears
preferentially to the belt covers and flexes out of the way to
minimize belt wear.
Recycled rubber of higher hardness can also be used for this
application. However its uses would be limited to areas wear
belts suffer high damage and wear. Available in normal grade
(15mtr rolls) and premium grade (30mtr rolls)
The polyurethane layer is
mounted just above the
belt to retain material.
Polyurethane is a naturally
hard wear resistant
material which extends the
life of the skirting. It is
essential to ensure that the
polyurethane is not in
direct contact with the
belt, but is mounted about
3mm above the belt cover,
as shown in the diagram.
Quick Lock Clamps
Are used to facilitate easy removal and installation of skirting
rubber. This significantly reduces the time required to replace
skirting rubber, by eliminating the need to undo and tighten
rust bolts.
Poly Skirt
Is a recent innovation to plain rubber skirting. This is a double
layer skirt material made of polyurethane and SBR rubber
composite. The interior wear-resistance polyurethane layer
enhances the skirt life by providing an extremely wear resistant
barrier. The side anti-dust flap provides a low resistance,
effective dust encapsulation seal on the belt. This caters to
belt vibration and maintains appropriate contact pressure to
the belt to form an effective dust suppression.
PAGE
83
Conveyor Components
Skirtex and Polyskirt
- Skirting Systems
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CBACSK06-1500
Skirt 6mm x 1500mm x 30mtr 50duro
11.7
mtr
30
CBACSK10-1500
19.5
mtr
30
CBACSK10-100
1.3
mtr
30
CBACSK10-150
1.9
mtr
30
CBACSK10-200
2.6
mtr
30
CBACSK10-250
3.2
mtr
30
CBACSK12-1500
23.4
mtr
30
CBACSK12-100
1.5
mtr
30
CBACSK12-150
2.3
mtr
30
CBACSK12-200
3.1
mtr
30
CBACSK12-250
3.9
mtr
30
CBACSK16-1500
31.2
mtr
30
CBACSK16-100
2.1
mtr
30
CBACSK16-150
3.1
mtr
30
CBACSK16-200
4.1
mtr
30
CBACSK16-250
5.2
mtr
30
CBACSK16-300
6.2
mtr
30
CBACSK20-1500
39.0
mtr
30
CBACSK20-150
3.9
mtr
30
CBACSK20-200
5.2
mtr
30
CBACSK20-250
6.5
mtr
30
CBACSK20-300
7.8
mtr
30
PAGE
84
Conveyor Components
Transglide
- Polymer Idler Rollers
Features of Polymer Idler
Impact Resistance - High tensile strength and impact resistance.
Anti-Corroding - Non corroding, acid and alkaline resistant.
Anti-Static Formulation - Sparkless, with no particle accumulation
onto the surface of the idler.
Good Balance - Made by precision injection molding, provides
good alignment and good effect of smooth noise free operation.
Labyrinth Seals - A precision bearing housing and labyrinth
sealing’s, make the idler bearings water proof and dust proof.
Application Fields
Chemical Industry - Fertilizer, salt, sugar, Pulp paper, acid and
alkaline etc.
General Industry - Coal Mining, Cement, Concrete, Limestone
and Quarry.
Operating Conditions
- Belt width </= 1400mm (54")
- Belt speed </= 150M/min (495 FPM)
- Temperature -20C to +85C
PAGE
85
Conveyor Components
Transglide
Characteristics of Polymer Idler
Physical Properties of Polymer Roller
Description
Criteria/Std.
Result
Tensile Strength
Elongation
Izod Impact Strength (1/8" thickness)
Heat Distortion Temperature
Rockwell Hardness
D-638
D-638
D-256
D-648
D-785
418 kg/cm2
63%
60 kg-cm/cm
87 C
100 R-Scale
Chemical Properties of the Polymer Roller
Description
Criteria/Std.
Result
Corrosive Resistance (10% Sodium Chloride)
Acid Resistance (30% Sulphuric Acid)
Acid Resistance (10% Hydrochloric Acid)
Alkaline Resistance (40% Sodium Hydroxide)
Alkaline Resistance (7% Sodium Hypochlorous Acid)
ISO-7682
ISO-7682
ISO-7683
ISO-7682
ISO-7682
+/- 0.05 mg/cm2
+/- 0.05 mg/cm2
+/- 0.4 mg/cm3
+/-0.05 mg/cm2
+/- 0.10 mg/cm2
Item Description
Qty
Material
Remarks
10
9
8
7
6
5
4
3
2
1
1
1
2
2
2
2
2
2
2
2
EPDM
SS41BD
Synthetic Fiber
S65CM
Synthetic Fiber
SUJ2
S65CM
Synthetic Fiber
Synthetic Fiber
Synthetic Fiber
HS=70+/-5
Cover
Shaft
Pipe
Inner Snap Ring
Bearing Housing
Bearing Housing
Outer Snap Ring
Female Ladyrinth Seal
Male Labrinth Seal
Out Labyrinth Seal
Synthetic Fiber Carrier Idler
Synthetic Fiber Carrier Idler
Model No.
CBAPI40CA
CBAPI40CB
CBAPI45CA
CBAPI45CB
CBAPI50CA
CBAPI50CB
CBAPI60CA
CBAPI60CB
CBAPI075C
CBAPI090C
CBAPI105C
CBAPI120C
PAGE
86
Belt Width
d
D
l
L
SL
C
t
Bearing No.
400
400
450
450
500
500
600
600
750
900
1050
1200
17
20
17
20
17
20
17
20
20
20
25
25
89.1
89.1
89.1
89.1
89.1
89.1
89.1
89.1
114.3
114.3
139.8
139.8
145
145
165
165
180
180
210
210
265
315
370
420
153
153
173
173
188
188
218
218
273
323
380
430
175
175
195
195
210
210
240
240
295
345
410
460
8
8
8
8
8
8
8
8
8
8
11.2
11.2
11
14
11
14
11
14
11
14
14
14
18
18
6203 ZZ
6204 ZZ
6203 ZZ
6204 ZZ
6203 ZZ
6204 ZZ
6203 ZZ
6204 ZZ
6204 ZZ
6204 ZZ
6205 ZZ
6205 ZZ
Conveyor Components
Transglide
Synthetic Fiber Return Idler
Item Description
Qty
Material
11
10
9
8
7
6
5
4
3
2
1
1
1
1
2
2
2
2
2
2
2
2
SGP
EPDM
SS41BD
Synthetic Fiber
S65CM
Synthetic Fiber
SUJ2
S65CM
Synthetic Fiber
Synthetic Fiber
Synthetic Fiber
Steel Pipe
Cover
Shaft
Pipe
Inner Snap Ring
Bearing Housing
Bearing Housing
Outer Snap Ring
Female Ladyrinth Seal
Male Labrinth Seal
Out Labyrinth Seal
Remarks
HS=70+/-5
Return Idler
Synthetic Fiber Return Idler
Model No.
Belt Width
d
D
l
L
SL
C
t
Bearing No.
400
400
450
450
500
500
600
600
750
900
1050
1200
17
20
17
20
17
20
17
20
20
20
25
25
89.1
89.1
89.1
89.1
89.1
89.1
89.1
89.1
114.3
114.3
139.8
139.8
460
460
510
510
560
560
660
660
850
1000
1150
1300
480
480
530
530
580
580
680
680
880
1030
1180
1330
505
505
555
555
605
605
705
705
905
1055
1215
1365
8
8
8
8
8
8
8
8
8
8
11.2
11.2
11
14
11
14
11
14
11
14
14
14
18
18
6203 ZZ
6204 ZZ
6203 ZZ
6204 ZZ
6203 ZZ
6204 ZZ
6203 ZZ
6204 ZZ
6204 ZZ
6204 ZZ
6205 ZZ
6205 ZZ
CBAPI40RA
CBAPI40RB
CBAPI45RA
CBAPI45RB
CBAPI50RA
CBAPI50RB
CBAPI60RA
CBAPI60RB
CBAPI075R
CBAPI090R
CBAPI105R
CBAPI120R
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
Price and codes detailed on enquiry.
PAGE
87
Belt Cleaners
Primary
- Belt Cleaner
Features
Flexible Polyurethane
Rubber Scraper
Spring Tension Device
Advantages
Corrosion Resistance
Tightly Fitting without
damaging the belt
Lower friction or resistance
Prestressing force design
Automatic compensation
& shock absorption
Application
Heavy duty working site
Humid environment
PAGE
88
Ceramics
Ceroline
- Ceramic Lining Pads
Ceramic is an excellent material for wear resistance. High density aluminium
oxide has proven high resistance particularly to high wear materials such as
iron ore. Particularly suited for vibrating screen applications, and can also be
used for return rollers and smooth pulley lagging
By embedding the ceramic tiles onto rubber, it is also possible to achieve
some impact resistance which will prevent the tiles from cracking in areas of
high impact. This achieves a vastly superior result to ceramic lining tiles
which are bonded directly to the steelwork.
The rubber backing of the ceramic lining pad means that it can be easily
bonded onto steel using conventional rubber lining bonding systems. Konprim
metal primer, and Kontact cold vulcanizing cement will give excellent bonding
results. Ceramic pad is supplied with a bonding layer for cond bonding.
Three different size and thickness tiles are available, which will allow the
pad to flex slightly around contours. The rubber pads can also be moulded
directly onto rubber panels if required, and bolts may be provided for easy
fixing as an optional extra.
Physical Properties
Bulk Density 3.4-3.65 g/cm3
Porosity 0%
Hardness to Mohs 9
Compressive Strength >3.0 Mpa
Flexural Strength 240->300 Mpa
Coefficient Expansion 6-8x10-6 1/K
Thermal Conductivity 20-22 W/Mk Max. Operating Temp. 1.550 c J
Chemical Composition
Al2O3 >92%, SiO2 2.5%, CaO2.3%, MgO 2.8%, Fe2O3 0.06%, Na2O 0.03%,
K2O 0.01%
Code
Description
CLWNSP031010
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
Ceramic Liner 10 x 10 x 3mm(thick), 500mm x 500mm
1
each
CLWNSP052020
Ceramic Liner 20 x 20 x 5mm(thick), 500mm x500mm
1
each
CLWNSP102424
Ceramic Liner 24 x 24 x 10mm(thick), 500mm x 500mm
1
each
CLWNHP20
Ceramic Liner 12 x 20mm(thick) HEX, 500mm x 500mm
1
each
PAGE
89
Ceramics
Kolag
- Ceramic Pulley Lagging
Normal strips are supplied to specific sized pulleys
with rubber flaps on the end for trimming. The ceramic
length (CL) should be chosen according to our product
list to match the belt width. The rubber length (RL)
denotes the full length of the strip including the rubber
flaps required for trimming.
Continuous lengths of ceramic lagging can be supplied
in up to 6.5 mtrs lengths. It can be directly applied to
pulley faces of any dimension, dramatically reducing
inventory costs and lead times for custom strip lengths.
The rolls of continuous ceramic can be cut anywhere
in the pattern that most closely fits within the pulley
face. The pattern design means that in the worse case
there will be a 10mm shortfall which equates to 5mm
on each side of the pulley. This can then be covered
with ceramic paste.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CLFBP1220048
Kolag cerstr FRAS 480CL/730RL suit 450mm belt
2.3
1
strip
CLFBP1220062
2.9
1
strip
CLFBP1220075
3.2
1
strip
CLFBP1220089
Kolag cerstr FRAS 890/CL1140RL suit 900mm belt
3.5
1
strip
CLFBP1220103
4.1
1
strip
CLFBP1220117
4.3
1
strip
CLFBP1220137
5.2
1
strip
CLFBP1220144
6.4
1
strip
CLFBP1220178
7.2
1
strip
CLFBP1220199
7.2
1
strip
CLFBP1220206
7.6
1
strip
CLFBP1220219
8.0
1
strip
CLFBP1220649
Kolag cerstr FRAS 6490CL
26
1
strip
PAGE
90
Ceramics
Kolag
- Ceramic Pulley Lagging
Kolag ceramic lagging is a ceramic embedded rubber strip
lagging. The ceramic tiles are designed with a dimple profile to
ensure there is minimal slippage between the belt and drive
pulley.
It is especially suitable for wet or muddy applications where
slippage can be a problem. The rough ceramic face produces an
excellent coefficient of friction between the conveyor belt and
the pulley. In some cases this can be up to two times the friction
ratio that can be generated with conventional rubber lagging.
The ceramics also are much more wear resistant than
conventional rubber lining, and consequently it will be longer
before replacement becomes necessary.
The unique "arrow-boss" design, produces a ceramic lagging
which is on an embossed rubber pattern. This achieves the
maximum water shedding benefits of a conventional rubber
lagging, together with the intrinsic benefits of the added
ceramics.
The vertical radial troughs in the design incorporate the latest
technology derived from formula one racing car tyres, which
dictates that the most efficient water shedding pattern is effected
by using vortical radial grooves. Kolag comes with a buffed
finish or optional bonding layer, to enable it to be cold bonded
on site. The benefits of reduced belt slippage will also result in
improved conveyor belt life.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
CLNBP1220048
Kolag cerstr N 480CL/730RL suit 450mm belt
2.3
1
strip
CLNBP1220062
2.9
1
strip
CLNBP1220075
3.2
1
strip
CLNBP1220089
Kolag cerstr N 890/CL1140RL suit 900mm belt
3.5
1
strip
CLNBP1220103
4.1
1
strip
CLNBP1220117
4.3
1
strip
CLNBP1220137
5.2
1
strip
CLNBP1220144
6.4
1
strip
CLNBP1220178
7.2
1
strip
CLNBP1220199
7.2
1
strip
CLNBP1220206
7.6
1
strip
CLNBP1220219
8.0
1
strip
CLNBP1220649
Kolag cerstr N 6490CL
26.0
1
strip
PAGE
91
Ceramics
Ceropaste
- Ceramic Lining Paste
Ceropaste is wear resistant two pack paste, containing ceramic
beads, which can be applied directly onto the steel surfaces. It
has excellent resistance to areas of high abrasion and can be
easily applied. Where rubber, polyurethane, if other lining
materials give up (especially in high temperature applications),
ceramics is the answer.
Preparation and Execution
Parent material must be kept tough and the abraded surface
should be clean without oil contamination, dirt or paint.
The surface must be treated by shot blast or ground by a
grinder
It will be better to preheat the surface until slightly warm
to the touch to remove any moisture.
Product
ARJW0304 (High Temperature Ceramic Bead)
Abrasion resistance
High temperature resistance
High adhesive strength
Repairing and protecting material for equipment such as
scrubbers, pumps, cyclones, dust collectors and fan
housings etc., which suffers from serious abrasion caused
by heavy impact and sliding friction of material flow.
Mix both pastes A and B on a flat plate of a volume ratio,
A:B=1:1, until the colour is even. If ambient temperature
is below 16degC, it is preferable to warm the pastes and
working surface up to 32degC.
After blasting, coat a thin layer on the prepared surface
with sufficient force to ensure the mixed paste flows into
all the pits on the surface. Apply a second thicker coat
once this has been achieved.
Minimum coating thickness is 6mm, final thickness will
depend on design application
Properties
Hardness like ceramics - Excellent resistance to the
abrasion of slicing
Quickly rebuild abrasive surface - Reduce lost time due to
shut down
Extend the service life - Reduce stocks of expensive and
abrasion-resistant parts
No dropping and shrinking - Smear on top of any irregular
surface
Suitable for high temperature operation of up to 200degC.
Application
Cyclones and pulverizing mills
Fan housing and blades
Exhausts
Working time : 30 minutes at ambient temperature 25degC.
Curing time is dependent on temperature and coating
thickness
The curing time is 8 hours when the ambient temperature
is at 25deg C. A better effect will be reached by heating its
front or back surface to 38degC with a swinging flame
before coating, and heat is at the maximum temperature
150degC for at least 2 hours. Ensure a proper face mask is
worn during the heating process to prevent smoke
inhalation.
Caution
The higher the temperature, the faster the cure rate.
To heat the surface of the work piece can shorten the curing
time and increase joint effect.
Elbows
Scrubbers
Chutes and hoppers
Pump liner repairs
Code
Description
CERJW0304
6kg kit (3kg A + 3kg B) ceramic paste
PAGE
92
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
6.0
1
kit
Transport Catalogue
Index
- Contents
Section
1
2
3
4
PAGE
MUDGUARDS / FENDERS
Flexi-Guard, Flexible Fenders
– Flexi-Guard, Six Point Solution
– Flexi-Guard, Fitting Instruction
– Fitting Instructions, Bristles
– Spray Guard & Ordering Information
Flexi-Guard, Accessories & Ordering Information
SuperSteel, Single Wheel Arch
94
95
96
97
98
99
100
MUDFLAPS
Mudflaps, Made to Outlast
– Mudflaps, Ordering Information
101
102
CATCHER MATS
Radec, Premier & Heavy Duty
103
PICKUP & TRAY MATS
Commercial Mats, Chassis Packing Strips
104
PAGE
93
Mudguards / Fenders
Flexi-Guard
- Flexible Fenders
Over 30 years experience in the transport industry has led to
the development of these long lasting mudguards. Flexi-Guards
will not bend or be knocked out of shape, and is designed to
contour to all chassis movements. The polyester-nylon
reinforced rubber ensures an unmatched life span.
The flexible nature of the guards also means they will "self
clean" to prevent buildup of mud and snow. The open design
of the guards means that they will not get in the way when
changing tyres, and will still allow for easy inspection of tyre
condition.
Finally a practical and cost-effective solution to the problem
of guarding truck tyres to prevent spray from reducing visibility
to traffic, and prevent mud buildup or stone chip damage to
your trailer and prime mover. The flexible and durable nature
of natural rubber makes it excellent to withstand extreme heat
and cold.
Flexi-Guard has long since proven itself in the unforgiving
Australian "outback". Its simplicity and versatility of design
makes it particularly suitable for all climates and road terrain.
Flexi-Guard is an All Rubber trade mark, and is a design
patented product.
PAGE
94
Mudguards / Fenders
Flexi-Guard
- Flexible Fenders
Flexi-Guards six point solution to truck mudguards
1) Flexibility: Flexi-Guard is spring loaded and made of
reinforced rubber to give flexibility to adjust for chassis
movement.
2) Strength: The nylon reinforced rubber and design of the
mudguards, give it a much superior strength to any other
flexible mudguard on the market. So much so that they will
usually withstand tyre blow outs.
3) Temperature: The guard design allows for air circulation
around the tyres and does not trap it in to cause heat build up
and tyre fatigue. Especially important for parts of Australia
with extreme temperatures.
4) Price: Recommended retail is fixed at below most other
competing brands of mudguards. Add to this, the fact that the
life expectancy is nearly twice that of similar products and
there is no doubt that Flexi-Guard offers the best value for
money.
5) Fitting: Easily installed on all makes of trucks and trailers
including single, dual and triaxle. Ask at the place of purchase
for details and price of installation. The design also allows for
easy removal at any time.
6) Spray Suppressant: Optional spray retarding bristles can
be fitted to the outside edges of the rubber to contain the spray
and increase road visibility from behind.
PAGE
95
Mudguards / Fenders
Flexi-Guard
- Fitting Instructions
Front Fixing: Bolt the front support brackets to the chassis.
The metal plate beneath is for fixing a mud flap, on top is a
steel rod for attaching the springs. A side rod will hold up
excess rubber and seal the area under the springs when fitting
is complete.
Rear Support: Bracket is fitted the same as the middle
supports using an existing chassis hole. Then rotated to below
the middle brackets to create a slight concave effect on the
mudguard.
Rear Fixing: Lay flexi-guard across all supports and clip rear
end hook brackets directly onto the rear light assembly cross
member. (occasionally an additional bracket may be necessary)
Spring Fixing: Pull the Flexi-Guard right up to the front fixing
bracket any excess fits over the side fixing rod. Measure from
the spring fixing rod on the top of the front fixing bracket
160mm and mark the rubber. Align the chrome bracket front
edge with the mark and bolt to the rubber. Hook on the springs.
Middle Supports: Brackets are designed to bolt into existing
chassis holes. They fit either side of the turntable frame
approximately 600mm apart and are rotated to the correct
fitting angle to allow 100mm above the tyre.
PAGE
96
Installation Completion Check: Flexi-Guard centre to be
approx. 100mm above the wheels and slightly concave to front
and back. Double check springs are expanded to approximately
150mm and the rubber is tight.
Mudguards / Fenders
Flexi-Guard
- Fitting Instructions for Bristles
Step 1
Step 2
Step 3
Push the moulded strip onto the edge
of the guard.
Use a rubber mallet to ensure the strip
is fully engaged.
At the bend normal hand pressure
should shape the strip, if not a hairdryer
or heat gun will do the job .
Step 4
Step 5
Step 6
Drill holes through the carrier strip and
rubber at each end, and at every chassis
support bracket.
Bolt the carrier strip to the rubber at these
points. Ensure bolts are firm without
crushing the carrier strip.
Ensure bolts are fitted near chassis
brackets. The PVC carrier strip should
not sit on the chassis brackets, but should
protrude over to ensure the guard edge
is not raised.
Step 7
Spray Suppressant Kit.
Slip bristle into slot provided and
position
PAGE
97
Mudguards / Fenders
Flexi-Guard
- Flexible Fenders
Spray Guard:
Suppresses spray and debris from tyres
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
FGNTAN27
Tandem 2 strips 2.7m x 670mm, 12spr, 8br
29.0
set
1
FGNTAN31
32.0
set
1
FGNTDW42
Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br
42.0
set
1
FGRTAN27
Recycled Tandem 2 strips 2.7m x 670mm, 12spr, 8br
29.0
set
1
FGRTAN31
32.0
set
1
FGRTDW42
Recycled Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br
42.0
set
1
PAGE
98
Mudguards / Fenders
Flexi-Guard
- Accessories
Support Mount Bracket:
Front support for Fixed and Adjustable Chassis Kits.
Support Bracket Rotating:
Support for Adjustable Chassis Kits.
Code
Description
FGAEBW
End bracket wide 40mm x 3mm x 670mm -1 piece only
FGAEBH
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
0.5
each
1
End bracket hooks 40mm x 3mm x 670mm -1 piece only
0.5
each
1
FGAEBN
End bracket narrow 20mm x 3mm x 670mm -1 piece only
0.5
each
1
FGASP
Spring for FlexiGuard
0.1
each
1
FGASR
Recycled Rubber strip -2 or 3 ply 670mm
4.4
mtr
1
FGASN
New Rubber strip -1 or 2 ply 670mm
4.4
mtr
1
FGASK
Support kit-Tandem dual (6 x FGSBR) + (2 x FGMB)
35.0
set
1
FGARB
Support bracket rotating
4.0
each
1
FGMBR
Support mount bracket (Right front end spring mounts)
2.5
each
1
FGMBL
Support mount bracket (Left front end spring mounts)
2.5
each
1
FGABH
H-section bristle carrier (aluminium)
0.3
mtr
1
FGABF
F-section bristle carrier (aluminium)
0.3
mtr
1
FGABP
Clip on PVC bristle carrier
0.3
mtr
1
FGAPB100
Plastic Bristle 100mm
0.1
mtr
1
FGAPB150
0.2
mtr
1
FGAPB175
0.2
mtr
1
FGAPU100
Bristles-100mm bristles punched into rubber
0.3
mtr
1
FGAB-APP
Bristles bonded onto FLEXI-GUARD cost/mtr
0.3
mtr
1
PAGE
99
Mudguards / Fenders
Supersteel
- Single Wheel Arch
Super-Steel is a revolutionary new concept in flexible truck
mudguards. It is made of a high quality long lasting rubber
with spring steel reinforcing. This unique material
incorporates the strength of steel with the flexibility of
rubber.
The guard material comprises of spring steel cords encased
in a rubber substrate. This makes for extremely flexible
wheel-arch, that is strong enough to with stand tyre "blowouts".
The mudguard wheel-arch is supported front and back with
a curved steel brace and is free standing in the middle. The
steel reinforcing in the rubber allows the mudguard to keep
its curved shape above the tyre without any additional
support.
If the guard is knocked by the trailer or any load, it will
simply deform and then return to its original shape once the
pressure is removed. This easily outlasts the life of
conventional plastic or steel mudguards.
Equipped with Spray Guard spray suppression bristles on
the outer edge. They can be purchased optionally without
bristles if required. For best fitting instructions we suggest
using our rotary bracket kit.
Code
Description
SS916B
Super-steel kit 910 x 600 with bristles
SS916
Super-steel kit 910 x 600
PAGE
100
Unit
(kg/unit)
Unit
(p/box)
1
Mudguards / Fenders
Mupflaps
- Made to outlast
Durable Rubber
A unique Australian method of reclaiming high-grade cured
rubber from used conveyor belts, allows for the manufacture
of inexpensive long-lasting mudflaps. Unlike the moulded
equivalents, ALL Rubber mudflaps are made of high density
high grade cured rubber. Therefore, they do not need any
additional support.
Because the rubber used has already stood the test of time in
extreme conditions it meets today's tough environmental
conditions and outlasts every other mudflap.
Printing
ALL Rubber mudflaps are available black or painted with a
special flexible white paint and can be printed on using either
of the following:
Silk screening
Company logos can be silk screened in multiple or single
colours. The screening can be done onto white or plain
black mudflaps. An initial artwork and set-up charge will
apply. The final cost will depend on numbers of colours
used and quantity of mudflaps screened.
Thermal Transfer Printing
A new thermal printing process now also allows for
inexpensive, multi-coloured small quantity runs (only on
white mudflaps). Maximum printing size is A3 (297 x
420mm). No set up charges if artwork or logo is supplied.
Spray Suppression
Anti-spray mudflaps are also available to prevent spray mist
caused when trucks drive through wet weather. These have
unique grooves through the rubber back trapping the water
and forcing it to drain through to the bottom of the mudflap,
rather than washing off the sides.
Mudflaps can be made for any type of vehicle including
large mining dump trucks. These large mudflaps may
also incorporate steel cord or fabric reinforcing.
PAGE
101
Mudguards / Fenders
Mupflaps
- Made to outlast
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
6.9
1
each
MUDFLAPS BLACK
MFB610915
610mm x 915mm x 11mm (black)
MFB 610760
5.7
1
each
MFB610610
4.1
1
each
MFB610560
3.8
1
each
MFB610460
3.1
1
each
MFB610380
2.6
1
each
MFB610330
2.0
1
each
MFB610305
1.8
1
each
MFB560330
1.8
1
each
MFB535380
1.8
1
each
MFB535330
1.5
1
each
MFB535305
1.4
1
each
MFB460330
1.2
1
each
MFB300450
1.1
1
each
MFB230255
0.4
1
each
MFW610915
610mm x 915mm (white)
6.9
1
each
MFW610760
5.7
1
each
MFW610610
4.2
1
each
MFW610560
3.8
1
each
MFW610460
3.1
1
each
MFW610380
2.6
1
each
MFW610330
2.0
1
each
MFW610305
1.8
1
each
MFW560330
1.8
1
each
MFW535380
1.8
1
each
MFW535330
1.5
1
each
MFW535305
1.4
1
each
MFW460330
1.2
1
each
MFW300450
1.1
1
each
MFW230255
0.4
1
each
MUDFLAPS WHITE
PRINTING CHARGES
MFPC420-297
Print Colour 420mm x 297mm
10
each
MFPC297-210
10
each
MFPC149-105
10
each
MFPBW420-297
Print B&W 420mm x 297mm
10
each
MFPBW297-210
10
each
MFPBW149-105
10
each
PAGE
102
Catcher Mats
RADEC
- Premier and Heavy Duty
Premier Catcher Mats are for luxury and family
vehicles for round town and country driving, whether
going to the beach, up country, off road, picnic or
barbecue, or simply enjoying a multitude of sporting
activities, soiling the floor of the vehicle is prevented.
All sets consist of two front and two rear mats
Front 70cm x48cmx50
Rear 48cm x 46cm x 50
Heavy Duty Catcher Mats are for on highway or off
road commercial vehicles, from 4 W/D, heavy and
medium trucks, pick-ups vans and lorries. These also
come in sets of two front and two rear mats.
Front 76cmx50cmx50
Rear 51cm x 48cm x 50
Big Foot is an all purpose deep tray designed for the
trunk or boot of your car prevents spillage from plant
pots or just keeps your dirty boots from messing up
the area.
Designed and moulded for the vehicle whether work
or leisure if you encounter sand mud water or snow.
The catcher mat will prevent damage to the cab
flooring. Becoming a demand item, some
manufacturers now offer them with new models.
Big Foot 800x500x70 deep
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
RCPFR
Premier catcher mats 2 front + 2rear
7.0
set
1
RCPF
Premier catcher mats 2 front
4.5
set
1
RCHDFR
Heavy duty catcher mats 2 front + 2rear
7.0
set
1
RCHDF
Heavy duty catcher mats 2 front
4.5
set
1
RCBF
Cargo mat BIG FOOT
5.0
each
1
PAGE
103
Pickup and Tray Mats
Commercial Mats
- Protecting your vehicle
A unique machine, designed and patented by ALL Rubber,
allows used conveyor belts to be recycled, resulting in the
production of sheets of natural rubber which are ideal for use
as flooring for "pick-ups" and utility or commercial vehicles.
The flooring is not glued to the bottom of the tray allowing
easy removal typically available in widths up to 1.5mtr, and
in thicknesses of around 6mm. Some variation may occur.
R6-15
For vehicles up to 1.8mtrs wide, we have a heavy duty flooring
protects the bottom of the tray. Again these sheets are cut to
size to fit the dimensions of the floor of commercial vehicle.
The rubber prevents the sliding of goods in the rear of the
vehicle with its textured surface finish. Manufactured from
recycled materials to a thickness of 5mm, in rolls which can
be cut to any length.
VCRP001-5-18
In applications where surface grip or water entrapment are of
special consideration, we have moulded mats. Again, made of
recycled materials, these mats have a non-slip finish on the
top surface, with dimples which prevent moisture entrapment
on the bottom. They come in standard sizes of 1.8mtrs wide x
2.4mtrs long.
RU-18-24
Code
Description
CBACSK06-1500
Rubber 6mm thick X1.5 mtr wide
PAGE
104
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
6.7
m2
1
Machinery Catalogue
Index
- Contents
Section
1
2
3
4
5
PAGE
VULCANIZING PRESSES
AIR & WATER BAGS, Pressure Unit
HAWK P.V.C & Polyurethane Press
FALCON Series IV Belt Splicing Press
– Construction
– Design Detail
– Design Detail
Specification Details
Quotation Request Form
EAGLE Belt Construction & Repair Press
KITE Spot Repair Press
PT-Type 2 piece Belt Splicing Press
106
107
108
109
110
111
112
113
114
115
116
SLICING MACHINES
A36 Belt Recycling Technology
A36 Belt Recycling Detail
A40 Bandsaw Slicing Machine
117
118
119
SLITTING MACHINES
COMMODORE Bench Slitting Machine
C40 Hand Held Slitting Machine
120
121
PUNCHING PRESSES
PHOENIX Automated Punching Press
PHOENIX Mat Design Detail
122
123
BUFFING MACHINES
BUZZARD Buffing Machine
124
PAGE
105
Vulcanizing Presses
Air and Water Bags
- Pressure Unit
Air and water filled reinforced rubber bladders, have
revolutionised the way pressure can be applied in pressing
systems.
The bags can be incorporated into the supporting beams of the
press, or can be a separate single unit.
Conventional technology required that pressure is normally
applied through mechanical means such as torque bolts or rams.
These systems are usually bulky, expensive, and result in a
poor distribution of pressure at the surface.
All our Vulcanizing presses employ the pressurizing system
whereby water or air is pumped into a reinforced rubber bladder
(commonly called an air-bag). As the bag fills, pressure is then
applied to the vulcanizing platens of the press.
The air-bags are the heart of the Eagle, Falcon and Hawk
vulcanizing presses. The bags are custom made to various
applications and can be designed to withstand various
pressures.
PAGE
106
Vulcanizing Presses
Hawk
- PVC and Polyurethane
The Hawk vulcanizing press is the ultimate light weight press
for splicing PVC and polyurethane belts. It incorporates all
the features demanded in an easy to use and sophisticated press
for this type of work.
The platens are water cooled as standard, with the bottom beam
assembly housing the airbag. The Hawk vulcanizing press is
designed to operate on single phase power, achieving a very
fast warm up time.
Constructed from a light weight high tensile strength
aluminium, with two pivoting holding down bolts at each end.
Designed to operate to a maximum pressure of up to 70 p.s.i,
and a heating temperature of approximately 160 degrees C.
For improved versatility it has been designed to operate as a
portable unit which can be completely dismantled into two
parts. Or it can be hinge bolted on one end to operate effectively
as a factory press, which can be easily opened and closed by
one operator, removing the need to use chain blocks (or similar)
to effect multiple factory use.
Each platen is individually controlled with a control box that
is separate to the rest of the press. Each control panel
incorporates an accurate digital display temperature read out,
and circuit breaker.
The only PVC polyurethane press manufactured in Australia
using all locally available components.
PRESS HIRE:
Available for hire anywhere in Australia for long or short terms. Should you then desire to purchase the press after the period,
half your rental costs will be refunded as a discount on the purchase price.
PAGE
107
Vulcanizing Presses
Falcon
- Series IV Belt Splicing Press
The Falcon (Series IV) splicing press has evolved from its
original design into the most advanced, reliable and easy to
use press on the market. Constructed from light weight high
tensile strength aluminium. The Falcon vulcanizing press is
designed to be robust and give maximum performance.
Control
Utilizing a single air-bag or water-bag it gives the most even
pressure distribution across the entire platen surface. Its thin
platen construction allows for maximum flexibility to contour
to the shape of the conveyor belt and provide accurate
vulcanization.
The "Brain Child" controller will self adjust all parameters to
give optimum temperature maintenance (with no overshoot)
and minimize warm-up time.
The only portable splicing press which is built in Australia,
using high grade Australian aluminium and all locally available
components. This results in reduced down time when replacing
components or carrying out any maintenance.
PAGE
108
The control box incorporates circuit breakers and digital
temperature controllers. The power of "FUZZY LOGIC"
means the press will think for itself to give the most accurate
temperature performance.
These robust solid state units give unparalleled performance
and reliability. Should maintenance ever be required they can
slide out, and a new one can slide in to get you back into
production in seconds. Single or three phase control boxes are
available.
Vulcanizing Presses
Falcon
- Construction
The beam design has been made to epitomize the strength and
weight in specific steps to avoid mistakes on site through
incorrect setting up. The beams are placed every 200mm down
the splice length, and are in contact with one another. This
ensures beams will always be placed correctly, and that no
placement template is required.
Safety
A chain holding system is supplied as standard for the ultimate
“fail-safe” system as a final safeguard for users.
Silicon Rubber Mats
Resistor heater mats are now of standard silicon rubber
construction.
Power ratings and material thermodynamics have been
modelled to give uniform temperature across the entire splice
area of +/- 3deg. C.
Water Cooling
Water cooling in the platens is standard on all Falcon
vulcanizing presses. Inlet and outlet plugs are provided on each
side of the platen with an internal cooling coil. The integrated
cooling system is resin packed to ensure maximum contact area
and therefore minimal cooling time.
Quality
It is engineered to perform well within its operational range
which results in less stress fatigue and long service life. A
superior product at a very competitive price. All presses undergo
a thorough factory Q.A. and test procedure, to monitor all
aspects of press performance.
A data log unit can also be incorporated to give a full splice
report printout if required for quality control and reporting
purposes.
Warrantee
12 months warrantee on parts and workmanship issued as
standard.
Plug Locking System
A uniquely designed plug locking system ensures protection
of electrical components, and that power supply will not be
interrupted. External plugs are used to ensure a continuous heat
distribution across the entire platen area, and that no cold spots
form as a result of recessed electrical connections.
Boxbeam Sections
The unique box beam design means the traverse beams will be
much more stable, and not collapse under pressure. When
assembled the beams touch against one another, giving a
continuous flat surface against the air-bag (water-bag), thereby
ensuring no pressure plate is required.
PRESS HIRE:
The Falcon Vulcanizing press is available for hire anywhere in Australia on a long or short term basis (one day, one week or
one year). Should you wish to purchase your press at a later stage, half your rental costs will be discounted off the price.
Allowing you to try before you buy.
PAGE
109
Vulcanizing Presses
Falcon
- Design Detail
Components and Interchangeable Parts
Beams
Interlocking side extrusions are bolted together to give a
robust box section beam, which can withstand up to 200
p.s.i. Can be used in any orientation thereby lessening
fatigue, and its universal design makes it interchangeable
with other market brands.
Air / Water Bags
All our Vulcanizing presses employ the pressurizing system
whereby water or air is pumped into a reinforced rubber bladder
(commonly called an air-bag). As the bag fills, pressure is then
applied to the vulcanizing platens of the press.
Water cooling
Falcon’s system as standard construction on all models. Can
be cooled using air or water to minimize the splice cycle times.
Platens
Manufactured from aluminium to highest standards with
built in thermal controls.
Bolts
Steel square nuts with large
thread contact for superior
holding. Steel hollow bar, left
and right hand butruss thread
for strength and easy
adjustment.
PAGE
110
Vulcanizing Presses
Falcon
- Design Detail
PAGE
111
Vulcanizing Presses
Falcon
- Specification Details
Falcon presses are built within high safety margins using the
latest stress analysis software and thermodynamic modeling.
The ultimate in portability is achieved using high strength
lightweight aluminium. Standard press dimensions are in units
of 200mm increments along the length or the width of the
platen. The diagram below shows the typical detail analysis
which goes into the design and construction of each vulcanizing
press.
D
B
C
Belt width
When selecting a press for your particular application, the
following can be used as a guide for determining the platen
length (A) and platen width (B), as shown on the diagram on
the right.
Platen
A
A = Length of platen along the belt
B = Width of platen across the belt on the bias
C = Right angle dimension across the belt,
plus edge overlap.
D = Bias angle.
A The platen length (A) is determined by adding the following
amounts to the manufacturers recommended splice length:
6 inches (150mm) for fabric belt.
14 inches (355mm) for steelcord belt.
B The width of platen, or dimension B (along the bias), is
determined by taking the belt width and adding:
6 inches (150mm) for fabric belt.
14 inches (200mm) for steelcord belt.
W
To this figure multiply by:
Platen
Belting
Platen
1.05 for 16 deg bias angle
1.07 for 22 deg bias angle
X
1.117 for 26.5 deg bias angle.
Y
Z
HOLDING BOLT TYPE
A
PAGE
112
AX
B
C
in.
mm.
in.
mm.
in.
mm.
in.
mm.
W
27
685
32
810
37
940
41
1040
X
9.5
240
12.5 315
15
380
17
430
Y
8
200
10.5 265
13
330
15
380
Z
7
175
7
6
150
6.5
165
175
Vulcanizing Presses
Falcon
- Quotation Request Form
Please complete the following questionnaire which gives us the information required so that we can provide a quotation for a Falcon belt
splicing press.
1. User Information
Company Name: .................................................................................... Contact Name: ..............................................................................
Street & No: ..................................................................................................................... City: ....................................... State: .................
Country: ..................................... Zip Code: ................ Email: .............................................................. Telephone: ..................................
Fax: ......................................... Mobile: ...............................................
2. Belt Information - Complete the information in the section that represents the belts you need to splice with the requested press. If you
need to splice more than 1 type of conveyor belt, for each belt indicate what percentage of total splicing work each belt represents. This
will help us design your optimum platen arrangement if you require multiple platens.
Main Belts to be spliced
Steel Cord
Fabric Reinforced
PVC Solid Woven
% of splices ............................
% of splices .............................
% of splices .............................
ST rating .................................
Ply strength N/mm ..................
Strength rating .........................
Belt width mm ........................
Belt width mm ........................
Belt width mm .........................
Splice length mm ....................
No. of plies ..............................
Splice length mm .....................
Splice Angle deg .....................
Splice length ...........................
Splice Angle deg ......................
Req. Pressure ..........................
Splice Angle deg .....................
Req. Pressure ...........................
Req. Pressure ..........................
Second Most Commonly Spliced Belt
% of splices ......................................... Belt Details as above ......................................................................................................................
........................................................................................................................................................................................................................
Third Most Commonly Spliced Belt
% of splices ......................................... Belt Details as above ......................................................................................................................
........................................................................................................................................................................................................................
What Electricity Supply Is Available? ....................................... Volts .................... Phase ....................... Hertz
What is the maximum Amperage draw available? ................................................... Amps
3. Multiple Platen Arrangements - If you need to splice a large belt you may require multiple platens. We can recommend an optimum
platen arrangement based on the information provided above. If you have a particular design in mind please draw it out below.
Platen Length
Note: Standard Falcon platen design is in increments of 200mm.
Dimensions should be rounded to above increments.
BW = ................ (mm) Max belt width.
Platen Width (Bias)
PL = .................. (mm) Should be splice length plus 100mm minimum.
BA = ................. (deg) 0, 17 or 22 standard.
Conveyor Belt
Draw prefered Platen
Bias Angle
PW = ................. (mm) Should be belt width (BW) plus 100mm
minimum plus about 150mm for bias angle.
PAGE
113
Vulcanizing Presses
Eagle
- Belt Construction and Repairs
The Eagle belt recovery press is designed for conveyor belt
construction, repairs and vulcanization of sheet rubber. It can
also be used for many applications of general rubber
vulcanisation and moulding.
It comes complete with steam operated or electrically heated
platens and can be pressurised using an airbag or waterbag.
Most commonly operating at 200 psi., with full steel
construction. Normal operating temperature of 140deg.C.
A total daylight opening of approximately 300mm can be
achieved for ease of operation.
The platen is made of full aluminium construction
incorporating a 300mm cooling end for use in continuous
vulcanizing process. The standard series model has a total
vulcanizing surface area of 4m x 2.2m, and 9m x 2.2m.
However the Eagle press can be custom made to any specific
requirement.
The only vulcanizing press of its type which is entirely built
in Australia, using all local components. This results in the
obvious advantages of a superior product, with ease of
maintenance, prompt support and of course an extremely
competitive price.
The Eagle press can be designed as a manual, semi-automatic
or fully computerised system. Under a fully automated system
all aspects of press functionality are fully controlled such as,
temperature, pressure, bolster positioning and locking, belt
release, indexing and belt tensioning. The automated computer
controller will also generate a printout identifying all
parameters and times for each cycle.
The Eagle press can also be supplied as a fully automated
conveyor belt production line, including takeup reels, slack
adjusters, and laminating rollers. This allows the belt to be
simultaneously constructed and laminated from calendered
rubber, therefore eliminating one stage of the production
process and greatly increasing efficiency with very fast cycle
times, and minimal operator input.
PAGE
114
Vulcanizing Presses
Kite
- Spot Repair Press
The Kite spot repair press is designed to enable hot repairs to be
made to conveyor belts in-situ. Its light-weight construction design
means it is portable and can me placed easily into position. Can be
supplied in two standard sizes to suit 1500mm and 2000mm wide
belts. The Kite vulcanizer is suitable for all types of small
vulcanization work as well as conveyor belt repairs.
The belt is clamped into position using a turn-screw clamping
system. Final Vulcanizing pressure is applied using and air-bag,
supplied from a compressor.
The press is designed to operate at a maximum working pressure of
75 psi., which is suitable for rubber vulcanization work.
Maximum operating temperature is 180 deg. C. as standard, greater
temperatures can be achieved if required. Each platen comes with
integrated water cooling system as standard.
The platens can be individually removed for easier transportation if
required.
The control unit comes as a separate box, and consists of individual
temperature controllers for each platen. Power supply is single phase
240 Volts standard, which can be tailored to suit different country
standards. To find out more about the Kitespot repair press, please
contact us direct, or through your nearest nominated distributor.
PAGE
115
Vulcanizing Presses
PT-Type
- 2 Piece Belt Splicing Press
PT-Type vulcanizing press are a convenient 2 piece platen
arrangement suitable for PVC and rubber splicing work. Can
be rated to operate up to 100 psi. Silicone rubber resistor mats
are standard as is an internal cooling system for rapid cool
down times.
The bolster is made of strong light weight aluminium with
steel holding bolts. Each bolster has a control box incorporated
into it, which can be powered by plugging in conventional
extension leads. This system operation allows for fast heating
times using single phase power supply to each individual
platen.
The compact bolster construction facilitates ease of use for
getting into tight areas where belts have little take up.
PAGE
116
Slicing Machines
A 36
- Recycling Rubber Technology
The A36 Belt Slicer represent a revolutionary new recycling
technique for used steel cord and fabric reinforced conveyor
belts.
It employs the use of an oscillating blade to slice through
the top or bottom cover of the conveyor belt. The blade
can be set to cut at various angles, and the design of the
machine can vary from a flat bet cutter to a 3 drum pulley
arrangement for better grip and tensioning of the belt. The
3 drum arrangement also allows the blade to be inserted
and retracted into the cut, and can have an optional in-situ
grinding wheel attached to facilitate sharpening, without
removing the blade.
This produces sheets of rubber of various thicknesses which
can be used as matting or as a raw material for producing
mudflaps, flooring and other products.
The A36 Belt Slicer can likewise be use to recondition a
heavy belt for use on smaller systems by reducing its
thickness, thus allowing it to rotate around smaller pulleys
more easily.
In the case of steel cord belts, the reinforcing cord can be
completely cut out of the belt, or removed by a secondary
process to leave a grooved surface ideal for matting and
other applications.
Conveyor belts can be reconditioned using the belt slicer
by cutting away the worn sections of a conveyor belt in
preparation for recovering, and as an alternative to time
consuming and expensive buffing techniques. A light
buffing will still be necessary in order to achieve good
bonding between the old rubber and the virgin rubber cover
being applied.
PAGE
117
Slicing Machines
A 36
- Belt Recycling Detail
Designed and Built in Australia, the A36 Belt Slicer offers a
whole new technology and set of options for recycling and
reprocessing used conveyor belts which were previously waste.
The A36 is patented worldwide and helping to make rubber
environmentally friendly by turning a waste product into a
high valued recycled product.
PAGE
118
Slicing Machines
A 40
- Bandsaw Slicing Machine
The A40 Bandsaw slicer machine is ideally suited to cut rubber
sheets and other substrates into precision thickness sheets. The
bandsaw is constantly being sharpened to achieve a high quality
perfect edge for thicknessing of rubber.
Water lubrication is also used to facilitate the cutting action,
and reduce heat buildup. Blade speed can be varied with
mechanical gear boxes and optional variable speed drives.
Machines can be supplied to achieve working widths as shown
below.
Ideally suited as a finishing slicer to give precise cut
thicknesses. For heavy conveyor belt thicknessing the A36
slicer is more suitable.
MACHINE CHARACTERISTICS
MODEL
SM-601
SM-602
SM-603
LxWxH (cm)
395 x 125 x 210
370 x 125 x 200
364 x 125 x 210
NET
WT. (kg)
2800
2600
2500
GROSS
WT.(kg)
3300
3000
2800
WORKING
WIDTH (in.)
POWER
(H.P.)
1 x 10
360–1400
72
2 x 0.5
1 x 7.5
1x2
60
2 x 0.5
1 x 7.5
48
2 x 0.5
OUTPUT / HR.
SLITTING
THICKNESS
(mm)
THICKNESS
CUTTING
ALLOWANCE (mm)
SHEET
0.5 – 100
0 – 0.1
SHEET
0.5 – 100
0 – 0.1
SHEET
0.5 – 100
0 – 0.1
360–1400
1x2
360–1400
1x2
PAGE
119
Slitting Machines
Commodore
- Bench Slitting Machine
The Commodore Bench Slitting machining is a self
driven cutting station. It is designed to effectively
cut rubber into strips of various widths.
The pneumatic cylinders can be activated to raise
and lower the cutting arm, which incorporates a
series of cutting discs. Each disc can be adjusted
along the bar and locked into various positions are
desired.
In front of each cutting disc there is a split holddown roller, which acts to keep the rubber firmly
in contact with the bottom drive/cutting roller.
The rubber is pinched between the rollers and is
driven through the cutting discs, to make a perfect
and neat cut. The direction of drive travel can be
selected to go forwards or backwards as desired.
The cutting speed is a manageable rate for any
operator to handle, or a variable speed drive can be
incorporated as an optional extra.
The cutting discs have a slightly positive speed ratio
to the drive rollers. This ensures a neat and clean
cutting action, facilitating the cutting of soft and
even uncure rubber.
The air pressure on the pneumatic rams is able to
be adjusted to apply greater or lesser pressure to
the cutting discs. The bottom drive roller is rubber
coated to ensure a clean cut and prevent the blades
being damaged.
Adjustable positioning stops are used to control the
depth of the cut. Safety stops and protective
guarding is supplied as standard.
In addition to rubber, a wide variety of other
materials can also be cut in the same way. PVC
and polyurethane belts can easily be trimmed.
Leather, paper, cardboard and plastics can also be
cut in the same way.
PAGE
120
Slitting Machines
C 40
- Hand Held Slitting Machine
The C40 hand held slitting machine is designed to
facilitate cutting of rubber by hand. It operates on
the principle of a high torque, low speed electric
motor.
Plugs into a conventional 10Amp, 3 phase power
supply, and has the muscle to make easy work of
cutting rubber. The open jaw size allows for cutting
of rubber up to 100mm thick. Can be used to very
conveniently and effectively cut abrasive resistant
rubber or calendered rubber for all lining
applications.
The C40 slicer can be adjusted up or down to obtain
the ideal cutting position depending on the wear of
the blade.
Offset bearing rollers allows the rubber to glide
through to the circular cutter. The machine is
designed to simultaneously roll along the floor,
where cutting of heavy rubber is involved.
The handle on top allows for the machine to be
hand guided along a string-line marking. Very
accurate cuts can be achieved by clamping a guide
across the rubber or belt.
A safety guard is incorporated for user protection and maximum safety. Additional
optional adjustments can also be incorporated to allow the blade to incline on
different angles for cutting skives.
The robust electric motor configuration ensures that any maintenance can be
conveniently done at low cost.
PAGE
121
Punching Presses
Phoenix
- Automated Punching Press
The Phoenix automatic punching press has been specifically
designed to enable very fast and accurate perforation of rubber
mats. It is able to read CAD generated drawings using specially
designed windows based software. The software has been
tailored to ensure the holes will be punched in the most efficient
and economical path, to minimise punching time. Specifically
designed to punch holes into tensioned rubber screen mats, it
is also suitable to punch holes into many other substrates such
as polyurethane, PVC, vinyl, cardboard and many other
materials.
The punching action is actuated by hydraulic rams, and the
material is clamped into position for every cycle using
pneumatic cylinders. The rubber belt is fed into the press using
a pneumatically controlled feed roller. Accuracy of the feed is
guaranteed using and encoder system which measures the
material throughput, and makes any adjustments as required
to maintain very strict tolerances.
PAGE
122
The travelling head assembly is moved by function of a ball
screw, to ensure accurate travel. This can be further controlled
by way of an encoder if required. All motor movements are
conducted by very accurate stepping motors.
All functionality and operations of the press is controlled by a
central computer, through a series of sub-routines which can
be tailored to suit any specific requirement.
Typically operating in an "X" and "Y" axis, further planes can
also be incorporated ("Z" and others), to make an intrinsically
versatile CNC machine. It can also be adapted for profile
cutting by incorporating plasma, or water cutting heads, and
can also be used to
groove designs out of
rubber buy the addition
of a hot knife assembly
on the traveling head.
This rubber grooving
feature will allow
chevron grooves to be
made into inclined
conveyor belts, and any
desired pattern to be cut
into various materials.
Punching Presses
Phoenix
- Mat Design Detail
To program the Phoenix punching press for various tasks all
that is required is for a design drawing to be generated in a
.DXF format using AutoCAD or similar design software.
The press can be suitably configured to work with single and
multiple punch tools. While generating a drawing of the final
product, the punching program is automatically generated on
a second layer. This program can then be sent to the machine
across a network connection, by CD, floppy disc, or over the
Internet. The appropriate tool is then selected, and the correct
rubber is fed into the machine. Once the program is activated
and "run", the operator is free to tend to other tasks such as
hooking up screen mats or preparing other work. The Phoenix
press is completely "hands free" and requires no further user
intervention once it is in operation.
This automated system is especially suited for repeat work
where multiple mats are orders, or the same mat is likely to be
reordered in future. The operator labour component is kept to
a minimum. To ensure and extremely efficient punching
operation, to a degree of accuracy that is unmatched with
conventional manual punching.
PAGE
123
Buffing Machines
Buzzard
- Series I Buffing Machine
The Buzzard (Series I) buffing machine is fully computerised
with finishing or surface abrading operations, able to work
rubber up to 2m wide and 3mm - 40mm thick. It includes a
dust extraction mechanism leaving the rubber clean and free
from dust while also removing the health issue of operators
breathing in rubber particles. The machine can be used for
buffing, finishing and grinding on an enormous range of
different types of rubber and plastic. The Buzzard can dress
the rubber surface to greatly improve adhesion between rubber
and other substrates when bonded with cold vulcanizing
adhesives such as Kontact AR100 and AR2000.
The machine can come with a wide range of optional
attachments depending on whether your application is to
thickness or surface prepare the product substrate for bonding.
Front and rear rollers automatically index the product, leaving
the operator free to work on other jobs while the Buzzard works
it’s magic. It has infinitely variable operating parameters
including automatic release and tension mechanisms, to
prevent wrinkles forming in thin soft rubber. This makes light
work of even the most difficult of materials.
PAGE
124
Control
The control box is a fully
programmable system with
infinite
input/output
options leaving you to
program the machine any
way you please. State of
the art variable pneumatic
controllers, coupled with
electric variable speed
drive motors, are all
controlled by a PC using a
windows based operational
system. Remote control
access is also possible.
Agriculture / Mat Catalogue
Index
- Contents
Section
1
2
3
4
PAGE
PROTECTIVE MATS
HORSE MATS - Stables & Horse Floats
FLOORING & FENCING - Protective Barriers
RIBBED - Rubber Mat
PERFORATED - Rubber Mat
GROOVED - Rubber Sheet
INSERTION - Reinforced Sheet Rubber
ANTIFATIGUE - Safety Mat
ANTIFATIGUE - Safety Mat, Omni, Dome and Tile
ANTIFATIGUE - Safety Mat, Rialto, K150 and D150
126
127
128
129
130
131
132
133
134
STRIP BORDERS
EDGER - Garden Borders
EDGER - Bowling Club Borders
135
136
FEEDING TROUGHS
TROUGHS & LINERS - Stock Feeder
137
BALERS & HARVESTERS
PARTS - Baler Belts & Straw Guard
138
PAGE
125
Protective Mats
Horse Mats
- Stable and Horse Float
All Rubber has supplied protective rubber mats to the horse
racing industry for over 20 years. Projects undertaken range
from individual horse floats to over 900 stalls fitted out at
Ascot Race Course for the W.A. Turf Club. All Rubber mats
provide excellent traction, shock absorption, insulation against
cold and damp, and will not absorb moisture or harbor bacteria.
Little bedding (if any) is required when using All Rubber mats.
Use heavier bedding in the foals' stalls until they become
coordinated. Wood shavings or coarse cut sawdust is most
commonly used. There are 3 different types of rubber used in
this application. Each one has a moulded or textured surface
to prevent slipping, yet is still easy to clean.
Protective Rubber Matting
Suitable for use in horse floats, stables, wash bays, racetracks
and any areas where horses or livestock may be walking and
standing. Made from cost effective recycled rubber, protecting
our environment. The benefits of rubber flooring in areas of
high traffic have long been recognized in the equestrian
industry, offering both protection for the horse enclosures, and
greater comfort for the horse. The properties of rubber cushion
the footing of the horse against the otherwise hard and
unnatural concrete surface. This prevents fatigue and improves
the general well-being of the horse.
Stripped Rubber
Stripped Rubber
100% recycled product made from used conveyor belting. The
belt is pulled apart revealing the textured finish left by the
fabric ply reinforcing within the belt. Typically 10mm to 12mm
maximum thickness, although some variations in thickness
will occur.
Grooved Rubber is a 100% recycled product, made from used
steel cord reinforced conveyor belting. All Rubber's A36
patented Belt Slicer machine, cuts old steel cord belts in half.
The reinforcing steel cord is then removed, leaving behind a
6mm-8mm deep groove (approximately 60 grooves per metre).
This matting is especially suitable for very wet areas such as
wash bays. This rubber is typically 10mm-12mm thick.
Diamond and Square lagging
Premium matting specially made by All Rubber. Available as
a 2mtr wide mat with a moulded 50mm x 50mm rhomboid
diamond pattern or as a 1.7mtr wide 30mm square pattern.
The embossed pattern is 6mm deep, and the mat is available
in 8mm, 10mm or 12mm thick, and supplied in roll lengths of
10mtrs.
Grooved Rubber
Diamond and Square Lagging
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
KOLGSHNSP0817
8mm thick, square, polymer backed, 1.7mtrs wide
8.0
m2
17
KOLGSHNSP1017
10mm thick, square, polymer backed, 1.7mtrs wide
10.0
m2
17
KOLGSHNDP1020
KOLGSHNDP1220
RF8
RF10
GV10
GV12
10mm thick, diamond, polymer backed
Rubber fabric reinforced 8mm thick
Rubber fabric reinforced 10mm thick
Grooved rubber 10mm thick
10.1
12.3
9.0
11.3
10.0
12.0
m2
m2
m2
m2
m2
m2
20
20
1
1
1
1
PAGE
126
Protective Mats
Flooring and Fencing
- Protective Barriers
Fencing Cable
A by-product of our recycling operations produce a good
quality steel cable in various lengths and thicknesses. This
is available in vast quantities and suitable for fencing
around stock yards. The cable is a waste product and
therefore often supplied free of charge.
Flooring and Wall rubber
For super sheds and stock yards. Recycled, fabric
reinforced rubber belting which can be fixed onto walls
for protection, or layed down as a protective flooring. The
benefits of using rubber as protective barriers in the field
or in sheds have long been recognized. This product is made
from used fabric belt which has been stripped to various
thicknesses. As a result the thickness indicated is only an
approximation and variations within +2 or -2mm can occur.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
GV10/15
Grooved rubber 10mm thick x 1500 wide
10.0
m2
1
GV12/15
Grooved rubber 12mm thick x 1500 wide
12.0
m2
1
R6
Rubber 6mm thick x 1200 x 1000 x 800 wide
6.7
m2
1
R8
9.0
m2
1
R10
11.2
m2
1
R12
13.5
m2
1
RF6
Rubber fabric reinforced 6mm thick x 1200 x 1000 x 800 wide
6.7
m2
1
RF8
9.0
m2
1
RF10
Rubber fabric reinforced 10mm thick x 1200 x1000 x 800 wide
11.2
m2
1
RF12
13.5
m2
1
RSFC
Recycled steel fencing cable (approx 5mtrs/kg)
1.0
kg
50
PAGE
127
Protective Mats
Ribbed
- Rubber Mat
Ribbed Rubber
Fluted rubber matting, consisting of a non-reinforced rubber
mat with raised elongate rubber sections for grip.
Available in 3.5mm or 5mm thick sections of various widths.
Its neat presentation makes it suitable for use on counter tops
to prevent scratching, or in light vans to protect the floor and
prevent sliding of material.
The raised rims also provide a cushioning effect for any damage
that may occur as a result of impact. They are also an excellent
means of drainage.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
RR-12/35
Ribbed rubber 3.5mm thick x 1.2mtr wide
5.1
mtr
1
RR-15/35
6.4
mtr
1
RR-2/35
Ribbed rubber 3.5mm thick x 2mtr wide
8.5
mtr
1
RR-2/5
Ribbed rubber 5mm thick x 2mtr wide
13.0
mtr
1
PAGE
128
Protective Mats
Perforated
- Rubber Mat
Perforated Matting
Made of 100% recycled natural rubber, with holes punched
through.
This allows effective water drainage and provides a cheap
alternative mat for areas of high wear and in damp conditions.
Usually 6mm maximum thickness.
Ideal for use around swimming pools, on fishing boats, in the
factory or around the workshop. Excellent non-slip properties,
makes it suitable for use inside our outside.
Standard sizes are in 1mtr wide rolls with 10mm x 10mm square
perforated holes. Customised mats can be manufactured if
required.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
PERF
6mm thick x 1mtr. wide
7.5
mtr
1
PERF
6mm thick x 1.5mtr. wide
11.3
mtr
1
PAGE
129
Protective Mats
Grooved
- Rubber Sheet
Grooved Rubber
100% recycled product, made from used steel cord reinforced
conveyor belting.
All Rubber's A36 patented Belt Slicer machine, cuts old steel
cord belts into sheets. The reinforcing steel cord is then
removed, leaving behind a 6mm-8mm deep groove
(approximately 60 grooves per metre).
This matting is especially suitable for very wet areas such as
wash bays, or around swimming pools. The rubber is typically
10mm -12mm thick, and useful for heavy duty applications.
Code
Description
GV10
10.0
m2
1
GV12
12.0
m2
1
PAGE
130
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
Protective Mats
Insertion
- Reinforced Rubber Sheet
Insertion Rubber
1 or 2 ply fabric reinforcing. Thin, strong rubber sheets making
them ideally suited for counters and bench tops, or for lining
in vans and light vehicles.
Suitable for many commercial applications with rubber covers
on the top and bottom. Ideal for protecting surfaces from impact
damage, and scratches. Very useful for preventing objects from
sliding around, particularly in commercial vehicles.
Can be provided in various cover grades such as oil resistant,
or chemical resistant if required.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
IR-12/3/1
Insertion rubber 3mm thick x 1.2mtr wide x 1ply
4.1
mtr
1
IR-15/3/2
5.1
mtr
1
PAGE
131
Protective Mats
Anti-fatigue
- Safety Mat
LSFM Large safety floor mat, made of black natural rubber. Consists
of holes throughout, with a textured pattern for grip on the top surface.
Its construction is of a 12mm thick dense rubber. Useful as a hard
wearing rubber mat, suitable for areas of heavy traffic such as work
benches and milling or lathe machines.
Code
Description
LSFM
12mm x .91m x 1.52m
Unit
(Kg / unit)
Unit
(per box)
13.0
1
RNSM Red neoprene safety mat. Identical to the LSFM but
manufactured from neoprene rubber. Giving it properties of chemical
resistance especially oil and grease. This makes it particularly suitable
for use in oil prone areas (such as mechanical workshops), and in food
processing or hygienic areas.
Code
Description
RNSM
12mm x .91m x 1.52m
Unit
(Kg / unit)
Unit
(per box)
13.0
1
SAFMJ Safety/anti fatigue mat joiner. A specially manufactured strip
designed to join two or more safety mats together in a continuous strip.
Dimples lock into mat holes to provide a secure linking system.
Code
Description
SAFMJ
Safety mat joiner
PAGE
132
Unit
(Kg / unit)
Unit
(per box)
0.5
1
Protective Mats
Anti-fatigue
- Safety Mat, Omni, Dome and Tile
Omni mat is grease resistant (or in black natural rubber) and comes
in sizes 1mtr x 1.5mtr. It is 12mm in height with straight edges, and
has a flat top and bottom surface. The holes across the surface and
its grease resistant properties make it ideally suited for workshops
or kitchens with high grease exposure.
Dome mat has a soft dimpled surface with interlocking clips along
its edges. It comes in a size .59mtr x .77mtr. The mat itself is 12mm
high and the locking system allows the mats to be joined in any
direction to make a much larger mat. The soft dimpled surface is
especially suited to walk barefoot, which makes the mats ideally
suited to shower areas, gymnasiums or sports venues.
Tile mats are .91mtr x .91mtr and available in 18mm or 15mm thick.
The 18mm thick mat has a moulded interlocking rubber clip which
allows the mats to be joined in all directions. The 15mm thick tile
comes with plastic joining clips which can likewise be used to join
mats in all directions. Suitable where large areas need to be covered
in various directions.
Code
Description
OMNI
12mm x 1mtr x 1.5mtr black/natural or grease rest.
1
DOME
12mm x .59mtr x .77mtr interlocking mat
1
TILE-18
18mm x .91mtr x .91mtr rubber interlocking
TILE-15
15mm x .91mtr x .91mtr with plastic locking clips
Mass
(kg/unit)
19.0
Unit
(per unit)
1
1
PAGE
133
Protective Mats
Anti-fatigue
- Safety Mat, Rialto, K150 and D150
Rialto Mat is ideally suited as a door mat or small antifatigue mat in
places where long periods of standing are required. It has tapered edges
to prevent tripping, and large holes to provide a cushioned effect and
allow dirt to fall away. Black in colour made from natural rubber.
K150 Safety/Anti-fatigue mat is a soft, light, thick mat with large holes
throughout. Especially suitable to prevent fatigue in areas requiring
long periods of standing such as behind shop counters. The large
number of holes make it non-slip and allow excellent drainage making
it ideal for use in bars and on boat decks.
D150 Safety/Anti-fatigue mat is almost identical to the K150, with a
slightly different pattern. It is also slightly softer to the K150, but can
still be used for similar applications. Made of natural rubber and black
in colour.
Code
Description
OMNI
12mm x 1mtr x 1.5mtr black/natural or grease rest.
RIALTO
Rialto mat
0.2
1
K150
23mm x 1.5mtr x 1mtr safety/anti-fatigue mat
19.0
1
D150
23mm x 1.5mtr x 1mtr safety/anti-fatigue mat
19.0
1
PAGE
134
Mass
(kg/unit)
Unit
(per unit)
1
Strip Borders
Edger
- Garden Borders
Edger garden borders are made from recycled natural rubber and excellent for use in the garden around flowerbeds. They are
flexible rubber strips which can be formed to any shape, and easily installed following the instructions below.
Step 1: Dig out a trench along your garden bed, making the
edge as straight as possible.
Step 2: Cut the Edger garden strip to length and lay it into the
trench. Any sharp trim knife will do.
Step 3: Back fill the soil into the trench. The strip can be placed
higher than the grass level to be used as a retainer for mulch
and soil. Friendly to lawnmowers and grass trimmers.
Make whatever landscaping effect you like since the rubber
strip will contour to any shape. Its use is limited only by your
imagination.
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
E-6-100
Edger strip 6mm (+/-2mm) x 100mm
13.6
roll
20
E-10-150
33.8
roll
20
PAGE
135
Strip Borders
Edger
- Bowling Club Borders
Edger borders for bowling greens can transform unsightly
wooden, steel or concrete borders from around your bowling
green, by installing protective black rubber.
Easy to Install using nails, screws, staples or even our own
rubber based adhesive to fix the rubber strip to your existing
border.
Protection for expensive bowling balls, an investment your
members will appreciate.
Inexpensive to buy and cheap to install, delivered to your door.
Long lasting made from 100% natural rubber which will
withstand long term effects of the sun, wind and rain.
Environmentally friendly, made from 100% recycled materials.
Roll dimensions are typically 300mm wide x 6mm thick x
20mtr roll. (lengths and specifications may vary from roll to
roll).
Install by digging a trench around the existing border and bury
the bottom of the rubber. Fix the top of the rubber using nails,
screws or glue. Any excess can be trimmed by using a Stanley
trimmer.
Code
Description
E-6-300
PAGE
136
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
40.5
roll
20
Feeding Troughs
Troughs and Liners
- Stock Feeder
Feeding Troughs or rubber feeding buckets are ideal for use in the
paddock or in stables. Since the troughs are made of flexible rubber
there is no danger of injury to the stock, plus the troughs are durable
and long lasting.
Troughs are available in kit form, including two ends and a support
every 1-2mtrs. Trough lengths therefore are specified in increments
of 1 or 2mtrs. Adhesive is also supplied for gluing the kit together,
plus we suggest using pneumatic nail or staples if required.
Liners can also be supplied for lining existing concrete or steel
feeding trough which may be rusted or broken. In this case there
will be no supports required, simply quote the length you require
plus two ends for each length and 1 kg of adhesive (Kontact
AR100K-09). In some cases a trough liner is sufficient and can
simply lie in a trench dug into the ground.
Trough Assembly
1) Buff a 100mm strip at either end of the flat rubber (Use a 40grit
sanding pad on a hand grinder).
35mm thick
2) Buff around the outside end of the end baffle where you intend
to stick the rubber.
1200mm
440mm
3) Coat both the baffles and rubber ends with glue leaving for
about half an hour to dry completely (follow instructions on
the can for mixing glue).
870mm
4) Apply 2nd coat of glue and leave until slightly tacky to the
back of the fingernail.
5) Roll the rubber over the two end baffles and use a roller or
finger pressure to stick the two surfaces together. Leave
approximately 25mm extra rubber protruding out beyond the
end baffle for fixing the triangular supports. You can nail or
staple these areas till glue cures overnight.
Trough / liner support
1200mm
6) The triangular strips supplied can now be glued on either side
of the end baffles to give further support. These butt onto the
semi-circle inside and out. Recommended glue AR2000 1ltr
covers about four supports and both ends.
7) Place supports in position. Roughly every 1-2mtrs, and glue as
before.
End Baffle
Code
Description
Mass
(kg/unit)
FTR
Feed trough rubber 8mm x 1.2mtrs
FTE
Feed trough end
FTS
Feed trough support
Measure
(units)
Order
(unit lots)
10.8
mtr
1
6.8
each
1
10.3
each
1
PAGE
137
Balers & Harvesters
Parts
- Belts and Straw Guard
Baler Belts are available in standard widths to suit most makes of
baler machines. They are made of a reinforced recycled rubber. Which
will outlast most new belts and cost a fraction of the price.
BB- Baler Belts
Straw Guard Rubber can be placed in front of harvesters and
machinery to prevent damage to tyres and equipment. Made of a
strong dense rubber these guards will knock down straw and stubble
and increase the life of field machinery.
SG- Straw Guards
Code
Description
Mass
(kg/unit)
Measure
(units)
Order
(unit lots)
BB-3/1
3 ply belt, 4mm thick x 100mm wide
0.5
mtr
1
BB-3/18
0.8
mtr
1
BB-3/25
1.0
mtr
1
BB-4/1
0.7
mtr
1
BB-4/18
1.2
mtr
1
BB-4/25
1.7
mtr
1
SG-25/9/9
Straw guard 25mm x 0.9mtr x 0.9mtr
23.0
each
1
SG-25/1/9
Straw guard 25mm x 1mtr x 0.9mtr
25.0
each
1
SG-25/1/1
Straw guard 25mm x 1mtr x 0.9mtr
28.0
each
1
PAGE
138
All Rubber Product List
Repair Materials
TYPE
CODE
DESCRIPTION
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
CBARB050
CBARB070
300330 50mm x 10mtr
1.5
1
roll
300330 70mm x 10mtr
1.5
1
roll
CBARB100
300340 100mm x 10mtr
2.0
1
roll
CBARB150
300350 150mm x 10mtr
4.0
1
roll
CBARB220
300360 220mm x 10mtr
8.7
1
roll
CBARB300
300370 300mm x 10mtr
10.0
1
roll
CBARB400
300380 400mm x 10mtr
18.5
1
roll
CBARB100R
300340R 100mm x 10mtr reinforced
1.9
1
roll
CBARB150R
4.0
1
roll
CBARB220R
8.6
1
roll
CBARB300R
10.0
1
roll
CBARD2026
300150 Diamond Shape 200mm x 260mm
0.1
10
each
CBARD2736
300160 Diamond Shape 270mm x 360mm
0.2
10
each
REPAIR BAND
CN FILLER RUBBER
CBARCN15
300850 CN1.5mm x 500mm x 10mtr
18.0
1
roll
CBARNCN3
300851 CN3.0mm x 500mm x 10mtr
30.0
1
roll
CBARCNR160
300870 EP1.5mm x 500mm x 10mtr repair fabric (1 ply)
20.0
1
roll
drum
Adhesives
CLEANING & BUFFING SOLUTION
ADCSSOL20
Solvit cleaning agent (20 ltr.)
29.0
1
296.0
1
drum
Buffing Solution Part A (Solvent)
5.0
1
bottle
ADCSSOL200
Solvit cleaning agent (200 ltr.)
ADAR9300A
ADAR9300B
Buffing Solution Part B (Powder)
0.1
1
bottle
PRIMING AGENTS
ADKRP20501
Konprim primer for NR-metal (1 ltr. tins)
1.0
1
tin
ADKRP20504
Konprim primer for NR-metal (4 ltr. tins)
3.5
1
tin
ADKRP20525
Konprim primer for NR-metal (25 ltr. drums)
25.0
1
drum
ADKRP22025
Konprim cover coat for NR, SBR, CR, CSM-metal (25lt. drum)
28.0
1
drum
ADAR100A025
0.03
1
bottle
ADAR100A050
0.05
1
bottle
ADAR100A200
0.2
1
bottle
ADAR100A001
1.0
1
bottle
ADAR200A025
Konplas activator 25ml
0.03
1
bottle
ADAR200A050
Konplas activator 50ml
0.05
1
bottle
ADAR180A050
Konstick activator 50ml
0.05
1
bottle
ADAR180A001
Konstick activator 1ltr
1.0
1
bottle
can
ACTIVATORS
PVC & POLYURETHANE ADHESIVES
ADAR200C450
Konplas PVC adhesive (0.5 ltr.)
0.4
1
ADAR200C900
Konplas PVC adhesive (1 ltr.)
0.9
1
can
ADAR200K450
Konplas kit (0.5 ltr. adhesive + 25 ml. activator)
0.5
12
kit
ADAR200K900
Konplas kit (1 ltr. cement + 50 ml. activator)
0.9
10
kit
PAGE
139
Adhesives
TYPE
CODE
DESCRIPTION
COLD VULCANIZING - ADHESIVE ONLY
ADAR100C450
Kontact AR100 adhesive (0.5 ltr - 0.45kg)
MEASURE
(units)
0.4
12
can
Kontact AR100 adhesive (1 ltr. - 0.9kg)
0.9
10
can
ADAR100C004
Kontact AR100 adhesive (4 ltr. - 3.4kg)
3.4
1
can
ADAR100C018
Kontact AR100 adhesive (20 ltr. - 18kg)
18.0
1
drum
ADAR100C180
Kontact AR100 adhesive (200 ltr. - 180kg)
180.0
1
drum
ADAR2000C001
Kontact AR2000 adhesive (0.75 ltr - 1 kg)
1.0
10
can
ADAR2000C005
Kontact AR2000 adhesive (4 ltr - 5 kg)
5.0
1
can
ADAR2000C030
Kontact AR2000 adhesive (20 ltr - 30 kg)
ADAR2000C300
Kontact AR2000 adhesive (200ltr - 300 kg)
ADAR180C900
30.0
1
drum
300.0
1
drum
Konstick AR180 adhesive (1 ltr - 0.9kg)
0.9
10
can
ADAR180C018
Konstick AR180 adhesive (20 ltr - 18kg)
18.0
1
drum
ADAR180C180
Konstick AR180 adhesive (200 ltr - 180kg)
180.0
1
drum
0.5
12
kit
ADAR100K900
Kontact kit (1 ltr. adhesive + 50ml. activator)
0.9
10
kit
ADAR100K004
Kontact kit (4 ltr. adhesive + 200ml. activator)
3.8
1
kit
ADAR100K018
Kontact kit (20 ltr. adhesive + 20 x 50ml. activator)
19.0
1
kit
ADAR100K180
Kontact kit (200 ltr. adhesive + 10 x 1 ltr. activator)
190.0
1
kit
ADAR2000K001
Kontact 2000 kit (1 kg. adhesive + 50 ml activator)
1.0
10
kit
ADAR2000K005
Kontact 2000 kit (5 kg. adhesive + 200 ml activator)
5.2
1
kit
ADAR2000K030
Kontact 2000 (30 kg. adhesive + 30 x 50ml. activator)
33.0
1
kit
ADAR2000K300
Kontact 2000 kit (300 kg. adhesive + 10 x 1ltr. activator)
330.0
1
kit
ADAR180K900
Konstick kit (1 ltr. adhesive + 50 ml. activator)
0.9
10
kit
ADAR180K018
Konstick kit (20 ltr. adhesive + 1 x 1ltr. activator)
19.0
1
kit
ADAR180K180
Konstick kit (200 ltr. adhesive + 10 x 1ltr. activator)
190.0
1
kit
ADAR250K001
Kollex kit (1 kg. adhesive + 50 ml activator)
1.0
10
kit
ADAR250K030
Kollex kit (30 kg. adhesive + 30 x 50ml. activator)
33.0
1
kit
ADAR250K300
Kollex kit (300 kg. adhesive + 10 x 1ltr. activator)
330.0
1
kit
HOT VULCANIZING SOLUTION
ADKON004
Konmelt (4ltr.)
3.4
1
drum
ADKON020
Konmelt (20ltr.)
17.0
1
drum
ADKON200
Konmelt (200ltr.)
170.0
1
drum
PLATE FASTENERS & ACCESSORIES
CBAFAFP25E
25mm Plate Fastener Set
140
ORDER
(unit lots)
ADAR100C900
COLD VULCANIZING - ADHESIVE KITS
ADAR100K450
Kontact kit (0.5 ltr. adhesive + 25ml. activator)
PAGE
MASS
(kg/unit)
2.0
25
set
CBAFAFP38E
2.5
25
set
CBAFAFP50E
3.1
25
set
CBAFAFP63E
3.7
25
set
CBAFAFP76E
4.3
25
set
CBAFAHP1
Power Punch for 25mm Fastener
0.05
1
each
CBAFAHP2
Power punch for 38mm - 50mm Fastener
0.06
1
each
CBAFAHP3
Power punch for 63mm & 72mm Fastener
0.08
1
each
CBAFAHW1
Power wrench for 25mm Fastener
0.1
1
each
Adhesives
TYPE
CODE
DESCRIPTION
PLATE FASTENERS & ACCESSORIES ...continued
CBAFAHW2
Power wrench for 25mm - 50mm Fastener
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
0.1
1
each
CBAFAHW3
Power wrench for 58mm & 76mm Fastener
0.1
1
each
CBAFABB110
Bolt Breaker for 25mm Fastener
0.1
1
each
CBAFABB112
Bolt Breaker for 38mm - 50 Fastener
0.1
1
each
CBAFABB113
Bolt Breaker for 63mm & 76mm Fastener
0.1
1
each
Tools
KNIVES
TOKNBS
Belt Splicing Knives
0.07
1
each
TOKNOK
Offset knife (Durham)
0.09
1
each
TOKNSK
Shoemakers knife (Don Carlos)
0.09
1
each
TOKNSKBO
Shoemakers knife blade only (Don Carlos)
0.03
1
each
TOKNSAK
0.09
1
each
TOKNSAK2
0.08
1
each
TOKNC
Knife (Const.)
0.08
1
each
TOKNBU
Butcher knife
0.2
1
each
TOROPR5151
PR-1 Porcupine roller (50.8mm x 50.8mm)
0.5
1
each
TOROCR3815
CC-2 Corr. roller (38mm x 1mm)
0.1
1
each
TOROCR383
CC-3 Corr. roller (38mm x 3mm)
0.1
1
each
TOROSR2538
FR-2 Smooth roller (25mm x 38mm)
0.2
1
each
TOROSR10038
FR-4 Smooth roller (100mm x 38mm)
1.0
1
each
TOROSR4450
Smooth roller 44mm x 50mm
0.5
1
each
TOROCR4115
Corrugated roller 1mm x 41mm
0.1
1
each
TOROCR413
Corrugated roller 3mm x 41mm
0.1
1
each
Rubber mallet
0.8
1
each
TOSHSH10
Shears (250 mm)
0.1
1
each
TOSHSH12
Shears (304 mm)
0.5
1
each
TOGEPI10
Pincer (250 mm)
0.5
1
each
TOGEPI08
Pincer (203 mm)
0.3
1
each
ROLLERS
TOOLS - OTHER
TOGERM
TOGECL
Chalk line
0.1
1
each
TOGECR
Chalk refill
0.03
1
each
TOGESS
Sharpening stone
0.4
1
each
KOLGSHFDP1020
Pulley lagging rubber (sheet, fras)
10mm thick, diamond, fras, polymer backed
13.4
20
m2
KOLGSHFDP1220
16.4
20
m2
KOLGSHFDP1520
19.5
20
m2
KOLGSHNMP1015
Pulley lagging rubber (sheet, “N” grade)
Kolag m/d 10mm x 1.5mt x 10mtr roll
10.8
15
m2
KOLGSHNDP1020
Kolag m/d 10mm x 2mt x 10mtr roll
10.8
20
m2
KOLGSHNSP0817
8 mm thick, square, polymer backed, 1700 mm wide
8.0
17
m2
KOLGSHNSP1017
10mm thick, square, polymer backed, 1700 mm wide
10.0
17
m2
KOLAG - FRAS
KOLAG
PAGE
141
Tools
TYPE
CODE
ORDER
(unit lots)
MEASURE
(units)
KOLAG
Pulley lagging rubber (sheet, “N” grade) ...continued
KOLGSHNDP1020
KOLGSHNDP1220
10.1
20
m2
12.3
20
KOLGSHNDP1520
m2
16.8
20
m2
KOLGSTFWP1020
FRAS 10mm thick, 200mm x 6500 mm
KOLGSTFWP1220
14.9
1
roll
17.8
1
KOLGSTFWP1520
roll
24.3
1
roll
KOLGSTFWP2020
29.8
1
roll
KOLGSTFWP2520
37.2
1
roll
KOLGSTNWP1020
N-grade 10mm thick, 200mm x 6500 mm
14.3
1
roll
KOLGSTNWP1220
17.1
1
roll
KOLGSTNWP1520
23.4
1
roll
KOLGSTNWP2020
28.6
1
roll
KOLGSTNWP2520
35.7
1
roll
KOLAG
DESCRIPTION
Pulley lagging rubber (strip, fras, diamond, buffed finish)
KOLAG
Pulley lagging rubber (strip, N grade, diamond, buffed finish)
KOLAG - CERAMIC
Ceramic pulley lagging strips (rhomboid, buffed finish)
CLNBP1220062
Kolag ceramic strip N 620CL/867RL
2.9
1
strip
CLNBP1220075
3.2
1
strip
CLNBP1220089
Kolag ceramic strip N 890/CL1140RL
3.5
1
strip
CLNBP1220103
4.1
1
strip
CLNBP1220117
Kolag ceramic strip N 1170CL/1415R
4.3
1
strip
CLNBP1220137
5.2
1
strip
CLNBP1220144
6.0
1
strip
CLNBP1220178
6.4
1
strip
CLNBP1220206
7.2
1
strip
CLNBP1220219
7.6
1
strip
CLNBP1220649
Kolag ceramic strip N 6490CL
26.0
1
strip
CLFBP1220062
Kolag ceramic strip FRAS 620CL/867RL
2.9
1
strip
CLFBP1220075
3.2
1
strip
CLFBP1220089
Kolag ceramic strip FRAS 890/CL1140RL
3.5
1
strip
CLFBP1220103
4.1
1
strip
CLFBP1220117
4.3
1
strip
CLFBP1220137
5.2
1
strip
CLFBP1220144
6.0
1
strip
CLFBP1220178
6.4
1
strip
CLFBP1220206
7.2
1
strip
CLFBP1220219
7.6
1
strip
26.0
1
strip
6.0
1
kit
CLFBP1220649
Kolag ceramic strip FRAS 6490CL
Kolag Ceramic lagging also available in 15mm, 20mm & 30mm thick
Ceramic wear lining paste
CERJW0304
6kg kit (3kg A + 3kg B) ceramic paste
PAGE
142
MASS
(kg/unit)
Tools
TYPE
CODE
CEROLINE
DESCRIPTION
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
(Ceramic Tiles, on 60 duro Rubber Backing)
CLWNSP031010
Ceramic Liner 10 x 10 x 3mm(thick), 500 x 500mm
1
each
CLWNSP052020
1
each
CLWNSP102424
1
each
CLWNHP20
Ceramic Liner HEX 12 x 20mm (thick),500 x 500
1
each
CBACSK06-1500
50 Duro, 6mm thick x 1.5mtr x 30mtr
11.7
30
mtr
CBACSK10-1500
19.5
30
mtr
CBACSK10-100
50 Duro, 10mm thick x 100mm x 30mtr
1.3
30
mtr
CBACSK10-150
1.9
30
mtr
CBACSK10-200
2.6
30
mtr
CBACSK10-250
3.2
30
mtr
CBACSK12-1500
23.4
30
mtr
CBACSK12-100
1.5
30
mtr
CBACSK12-150
2.3
30
mtr
CBACSK12-200
3.1
30
mtr
CBACSK12-250
3.9
30
mtr
CBACSK16-1500
28.8
30
mtr
CBACSK16-100
1.9
30
mtr
CBACSK16-1500
2.8
30
mtr
CBACSK16-200
3.8
30
mtr
CBACSK16-250
4.8
30
mtr
CBACSK16-300
5.7
30
mtr
CBACSK20-1500
36.0
30
mtr
CBASCPK60
Polyurethane skirt rubber
Polyskirt kit 150mm x 15mm x 60mm (10mtr set)
1
kit
CBASCPK32
Polyskirt kit 150mm x 15mm x 32mm (10mtr set)
1
kit
CBASCPR60
Polyskirt rubber 150mm x 15mm x 60mm
10
mtr
CBASCPR32
Polyskirt rubber 150mm x 15mm x 32mm
10
mtr
CBASCPAC
Polyskirt aluminium clamp
1
unit
CBASCPAA
Polyskirt aluminium angle
1
mtr
SKIRTEX
POLYSKIRT
Rubber Lining Material
KONTEX P38 (35+/-5 Duro, Natural, Pink, Buffed Finish)
KTEXNR38P03N
3mm x 1.25mtr. x 10mtr
3.2
12.5
m2
KTEXNR38P06N
6mm x 1.25 mtr. x 10mtr
6.4
12.5
m2
KTEXNR38P10N
10.8
12.5
m2
KTEXNR38P12N
12.9
12.5
m2
KTEXNR38P19N
20.9
12.5
m2
KONTEX O38 (35+/-5 Duro, Natural, Orange, Bonding Layer)
KTEXNR38O03B
3mm x 1.25 mtr .x 10mtr Bonding Layer
3.2
12.5
m2
KTEXNR38O06B
6mm x 1.25 mtr. x 10mtr Bonding Layer
6.4
12.5
m2
KTEXNR38O10B
10.8
12.5
m2
KTEXNR38O12B
12.9
12.5
m2
KONTEX P38 (35+/-5 Duro, Natural, Pink, Bonding Layer)
PAGE
143
TYPE
CODE
DESCRIPTION
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
KTEXNR38B03B
3mm x 1.25mtr x 10 mtr Bonding Layer
3.2
12.5
m2
KTEXNR38B06B
KTEXNR38B10B
6.4
12.5
m2
10.8
12.5
KTEXNR38B12B
m2
12.9
12.5
m2
KONTEX 38 (35+/-5 Duro, Natural, Black, Buffed Finish)
KTEXNR38B03N
3mm x 1.25 mtr x 10mtr
3.2
12.5
m2
KTEXNR38B06N
6mm x 1.25mtr x 10mtr
6.4
12.5
m2
KTEXNR38B10N
10.8
12.5
m2
KTEXNR38B12N
12.9
12.5
m2
KONTEX 40 (40+/-5 Duro, Natural, Black, Polymer Backed)
KTEXNR40B03B
3.0
14
m2
KTEXNR40B06B
6.0
14
m2
KTEXNR40B10B
10.0
14
m2
KTEXNR40B12B
12.0
14
m2
KONTEX 45 (45+/-5 Duro, Natural, Black, Buffed Finish)
KTEXNR45B03N
2.5
12
m2
KTEXNR45B06N
5.1
12
m2
KTEXNR45B10N
8.5
12
m2
KTEXNR45B12N
10.2
12
m2
KONTEX 65 (65+/-5 Duro, Natural, Black, Polymer backed)
KTEXNR65B03B
3.5
14
m2
KTEXNR65B06B
6.9
14
m2
KTEXNR65B10B
11.5
14
m2
KTEXNR65B12B
13.8
14
m2
KTEXNR65B20B
20.0
14
m2
KTEXNR65B25B
25.0
14
m2
KONTEX B55 (55 Duro, Bromobutyl, Black, Polymer backed)
KTEXBB55B03B
3.5
14
m2
KTEXBB55B06B
6.9
14
m2
KTEXBB55B10B
11.5
14
m2
KTEXBB55B12B
13.8
14
m2
KONTEX N65 (55 Duro, Nitrile, Black, Smooth Finish)
KTEXNI65B03B
3.6
14
m2
KTEXNI65B06B
7.2
14
m2
KTEXNI65B10B
10.2
14
m2
KTEXNI65B12B
14.4
14
m2
KONTEX C65 (65 Duro, Chloroprene, Black)
KTEXCR65B03N
4.5
14
m2
KTEXCR65B06N
9.0
14
m2
KTEXCR65B10N
15.0
14
m2
KTEXCR65B12N
18.0
14
m2
KONTEX HR70 (70 Duro, SBR/BR, Black, Polymer backed)
PAGE
144
TYPE
CODE
DESCRIPTION
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
KTEXHR70B03B
KTEXHR70B06B
3.5
14
m2
6.9
14
m2
KTEXHR70B10B
11.5
14
m2
KTEXHR70B12B
13.8
14
m2
3.5
14
m2
KONTEX B56 (56 Duro, Bromobutyl, Black, Polymer backed)
KTEXBB56B03B
KTEXBB56B06B
6.9
14
m2
KTEXBB56B10B
11.5
14
m2
KTEXBB56B12B
13.8
14
m2
UNVULCANIZED CALENDERED RUBBER
UAR10BL55-C
Butyl (Bromo) rubber Compound - Calendered
1.4
1
kg
UAR10BL55-M
Butyl (Bromo) rubber Compound - Final Slab
1.4
1
kg
UAR20BL38-C
Natural rubber Compound - Calendered
1.0
1
kg
UAR20BL38-S
Natural rubber Compound - Final Slab
1.0
1
kg
UAR23BP65-C
NR/BR Rubber Compound - Calendered
1.1
1
kg
UAR23BP65-S
NR/BR Rubber Compound - Final Slab
1.1
1
kg
UAR20RL40-C
NR Rubber Compound - Calendered Pink Kontex 38
1.2
1
kg
UAR20RL40-S
NR Rubber Compound - Final Slab Pink Kontex 38
1.2
1
kg
UAR60BL65-C
Neoprene rubber Compound - Calendered
1.3
1
kg
UAR60BL65-S
Neoprene rubber Compound - Final Slab
1.3
1
kg
UAR20TL40-C
NR Rubber Compound - Calendered Blue Kontex 38
1.2
1
kg
UAR20TL40-S
NR Rubber Compound -Final Slab Blue Kontex 38
1.2
1
kg
UFO90BL70-C
CSM Rubber Compound - Calendered Kontex Hypalon
1.3
1
kg
UFO90BL70-S
CSM Rubber Compound - Final Slab Kontex Hypalon
1.3
1
kg
UAR40BL65-C
NBR Nitrile Compound - Calendered Kontex NI65
1.4
1
kg
UAR40BL65-S
NBR Nitrile Compound - Final Slab Kontex NI65
1.4
1
kg
UNVULCANIZED RUBBER COATED FABRIC
USFHREP100/1560 EP100-1560-Skimmed Woven Fabric-Heat Resistant Compound
1.5
1
mtr2
USFHREP160/1250
EP160-1250-Skimmed Woven Fabric-Heat Resistant Compound
2.9
1
mtr2
USFHREP160/1560
EP160-1560-Skimmed Woven Fabric-Heat Resistant Compound
2.9
1
mtr2
RUBBER SHEETS
VWRB001-12-18
Wear resistant rubber sheet 16mm x 1.8mtrs
34.5
40
mtr
VWRB001-12-16
23.1
50
mtr
VWRB001-20-21
52.9
30
mtr
mtr
Screen Cloth Material
SCREENTEK (65 Duro, Tyrecord Reinforced, Black)
SCSMR1205
5mm thick x 1220mm screen tension cloth
6.9
1
SCSMR1207
7 mm thick x 1220mm screen tension cloth
9.7
1
mtr
SCSMR1210
13.9
1
mtr
SCSMR1215
20.8
1
mtr
SCSMR1220
27.8
1
mtr
SCSMR1225
34.7
1
mtr
SCREENTEK (65 Duro, Tyrecord Reinforced, Black) …Continued
PAGE
145
Screen Cloth Material
TYPE
CODE
DESCRIPTION
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
SCSMRS1235
SCSMRS1503
48.6
1
mtr
5.3
1
SCSMRS1505
mtr
8.8
1
mtr
SCSMRS1507
7 mm thick x 1550mm screen tension cloth
12.3
1
mtr
SCSMRS1510
17.6
1
mtr
SCSMRS1515
26.5
1
mtr
SCSMRS1520
35.3
1
mtr
SCSMRS1525
44.1
1
mtr
SCSMRS1535
61.8
1
mtr
SCREENTEK (65 Duro, Tyrecord Reinforced, Black)
SCPAMS1205
5mm thick x 1200mm punched screen mat
6.9
1
mtr
SCPAMS1207
9.7
1
mtr
SCPAMS1210
13.9
1
mtr
SCPAMS1215
20.8
1
mtr
SCPAMS1220
27.8
1
mtr
SCPAMS1225
34.7
1
mtr
SCPAMS1235
48.6
1
mtr
SCPAMS1503
5.3
1
mtr
SCPAMS1505
8.8
1
mtr
SCPAMS1507
12.3
1
mtr
SCPAMS1510
17.6
1
mtr
SCPAMS1515
26.5
1
mtr
SCPAMS1520
35.3
1
mtr
SCPAMS1525
44.1
1
mtr
SCPAMS1535
61.8
1
mtr
SCREEN ACCESSORIES
SCACR47281309R
Capping rubber 1/13 A=47, B=28, C=13, D=9
1.0
20
mtr
SCACR47281609R
1.2
20
mtr
SCACR53321909R
Capping rubber 1 HD A=53, B=32, C=19, D=9
1.2
20
mtr
SCACR42362011S
0.9
20
mtr
SCACR57382111S
Capping rubber 2/12 HD A=57, B=38, C=21, D=11
1.0
20
mtr
SCACR55342009S
1.0
20
mtr
SCACR20260709
Capping rubber 3/1 EPDM A=20, B=26, C=7, D=9
3.3
20
mtr
SCACRGCI
Grip corner inside
0.5
1
each
SCACRGCO
Grip corner outside
0.5
1
each
SCACRGCTB
Grip corner top/bottom
0.5
1
each
SCACRGS7
Grip strip
1.0
7
mtr
SCACDCS140
Dust cloth premium 2mm thick 1.4mtrs wide
2.3
28
m2
SCACRCW1
Midclamp wedge seal
-
1
mtr
SCACHSS123
Set of hooks 1200 x 3mm (2 hooks + 2 clamps)
16.0
1
set
SCACHSS125
16.0
1
set
SCACHSS153
16.0
1
set
SCACHSS155
16.0
1
set
N GRADE COVERS
PAGE
146
Conveyor Belting
TYPE
CODE
DESCRIPTION
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
CBR2PN15N100315
CBR3PN15N100515
2 Ply 1000mm EP150 (3 x 1.5mm covers) N-grade
7.3
1
mtr
3 Ply 1000mm EP150 (5 x 1.5mm covers) N-grade
11.8
1
CBR4PN15N10062
mtr
4 Ply 1000mm EP150 (6 x 2mm covers) N-grade
12.9
1
mtr
CBR5PN15N10083
5 Ply 1000mm EP150 (8 x 3mm covers) N-grade
18.0
1
mtr
CBR4PN20M100103
4 Ply 1000mm PN 200 (10 x 3mm covers) M- grade
20.2
1
mtr
CBR4PN20M12083
4 Ply1200mm PN 200 (8 x 3mm covers) M- grade
24.3
1
mtr
CHEMICAL & HEAT RESISTANT BELTS
CBR4PN15C10062
1000mm 4 Ply PN 150 6/2 CRH
9.6
1
mtr
CBR4PN15C07582
750mm 4 Ply PN 150 8/2 CRH
9.6
1
mtr
CBR3PN15C0754515
750mm 3 Ply PN 150 45/15CRH
8.4
1
mtr
CBR4PN20C075103
750 mm 4 Ply PN 200 10/3CRH
9.6
1
mtr
CBR3PN15C1004515
1000 mm 3Ply PN 150 45/15CRH
8.4
1
mtr
CBR3PN16HR10012
3 Ply 1000mm EP165 (2 x 2mm) 120deg-HR
8.4
1
mtr
CBR3PN16HR10015
8.4
1
mtr
CBR4PN16HR10012
9.6
1
mtr
CBR4PN16HR10015
9.6
1
mtr
CBR5PN16HR10012
13.2
1
mtr
CBR5PN16HR10015
13.2
1
mtr
CBR6PN16HR10012
14.4
1
mtr
CBR6PN16HR10015
14.4
1
mtr
3 Ply 900mm EP150 (4.5 x 1.5mm covers) OR-grade
10.0
1
mtr
CBR3CF34S10083
3 Ply 1000mm CFW 340 (8 x 3mm) SAR- grade
20.2
1
mtr
CBR3CF34S12083
3 Ply 1200mm CFW340 (8 x 3mm) SAR-grade
24.3
1
mtr
CBR3CF34M10083
3 Ply 1000mm CFW 340 (8 x 3mm) M-grade
20.0
1
mtr
CBR3CF34M12083
3Ply 1200mm CFW 340 (8 x 3mm) M-grade
23.0
1
mtr
CBR3CF34X12083
4Ply 1200mm CFW340 (10 x 3mm) ECG grade
30.0
1
mtr
CBC122PN10N045315
2Ply 450mm PN100 (3mm x 15mm) chev cle
20.2
1
mtr
CBC122PN10N060315
2Ply 600mm PN100 (3mm x 1.5mm) chev cle
24.3
1
mtr
CBC122PN10N075315
2Ply 750mm PN100 (3mm x 1.5mm) chev cle
20.0
1
mtr
CBC123PN15N065315
3ply 650mm PN100 (3mm x 1.5mm)
23.0
1
mtr
CBC123PN15N085315
3ply 850mm PN100 (3mm x 1.5mm)
30.0
1
mtr
CBC123PN15N120315
3ply 1200mm PN100 (3mm x 1.5mm)
20.2
1
mtr
HEAT RESISTANT BELTS - 120-150 0C
OIL RESISTANT BELTS - NITRILE
CBR3PN15O0904515
CROW FOOT WEAVE - ECG
CHEVRON BELTS
WEAR PANELS & MILL LINERS
Plain Plate, Serrated Plate, Plain Track, Plain Rubber, Wear Bars, Made to customer specifications
FLEXI GUARDS - NEW RUBBER
PAGE
147
Transport Products
TYPE
CODE
DESCRIPTION
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
FGNTAN27
FGNTAN31
29.0
1
set
32.0
1
FGNTDW42
Recycled Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br
set
42.0
1
set
29.0
1
set
CUSTOM MADE SIZES + MATERIAL + 5% EXTRA
FLEXI GUARDS - RECYCLED RUBBER
FGRTAN27
FGRTAN31
32.0
1
set
FGRTDW42
Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br
42.0
1
set
CUSTOM MADE SIZES + MATERIAL + 5% EXTRA
ACCESSORIES
FGAEBH
End bracket wide 40mm x 3mm x 670mm -1 piece only
0.5
1
each
FGAEBN
End bracket hooks 40mm x 3mm x 670mm -1 piece only
0.5
1
each
FGAEBW
End bracket narrow 20mm x 3mm x 670mm -1 piece only
0.5
1
each
FGASP
Springs-1 only spring
0.1
1
each
FGASR
Recycled Rubber strip -2 or 3 ply 670mm wide
4.4
1
mtr
FGASN
New Rubber strip -1 ply 670mm wide
4.4
1
mtr
FGASK
Support kit-Tandem dual (6 x FGSBR) + (2 x FGMB)
35.0
1
set
FGARB
Support bracket rotating
4.0
1
each
FGAMBR / FGAMBL Support mount bracket (front end spring mounts)L or R
2.5
1
each
FGABH
H-section bristle carrier (aluminium)
0.3
1
mtr
FGABF
F-section bristle carrier (aluminium)
0.3
1
mtr
FGABP
Clip on PVC bristle carrier
0.3
1
mtr
FGAPB100
0.1
1
mtr
FGAPB150
0.2
1
mtr
FGAPB175
0.2
1
mtr
FGAPU100
Bristles-100mm bristles punched into rubber
0.3
1
mtr
FGABO
Bristles bonded onto FLEXI-GUARD cost/mtr
0.3
1
mtr
MFB610915
6.9
1
each
MFB610760
5.7
1
each
MFB610610
4.1
1
each
MFB610560
3.8
1
each
MFB610460
3.1
1
each
MFB610380
2.6
1
each
MFB610330
2.0
1
each
MFB610305
1.8
1
each
MFB560330
1.8
1
each
MFB535380
1.8
1
each
MFB535330
1.5
1
each
MFB535305
1.4
1
each
MFB460330
1.2
1
each
MFB305461
1.1
1
each
MUDFLAPS
MUDFLAPS …Continued
PAGE
148
Transport Products
TYPE
CODE
DESCRIPTION
MFB230255
9 x 10 inch 230mm x 255mm x 7mm (black)
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
0.4
1
each
CUSTOM MADE 10% EXTRA
MUDFLAPS
MFW610915
6.9
1
each
MFW610760
5.7
1
each
MFW610610
4.1
1
each
MFW610560
3.8
1
each
MFW610460
3.1
1
each
MFW610380
2.6
1
each
MFW610330
2.0
1
each
MFW610305
1.8
1
each
MFW560330
1.8
1
each
MFW535380
1.8
1
each
MFW535330
1.5
1
each
MFW535305
1.4
1
each
MFW460330
1.2
1
each
MFW305461
1.1
1
each
MFW230255
0.4
1
each
CUSTOM MADE 10% EXTRA
PRINTING CHARGES
MFPRINT
Print charge per mudflap/color
each
MFARTWORK
Artwork Set up charge (one off)
each
MFPSETUP
Set up charge per colour
each
each
each
Commercial Matting
INSERTION RUBBER
MTIR31200/1
4.0
1
mtr
MTIR31500/2
5.0
1
mtr
MTIR451200/2
Insertion rubber 4.5mm thick x 1.2mtr wide x 2ply
6.0
1
mtr
MTIRN31200/1
Insertion rubber neoprene 3mm thick x 1.2mtr wide x 1ply
4.0
1
mtr
BB34100
3 ply belt 4mm thick x 100mm wide
0.5
1
mtr
BB34180
0.8
1
mtr
BB34250
1.0
1
mtr
BB36100
0.7
1
mtr
BB36180
1.2
1
mtr
BB36250
1.7
1
mtr
CHASSIS PACKING STRIP
CPS06/150
Chassis packing strip 6mm x 150mm
0.9
10
mtr
CPS08/100
0.9
10
mtr
CPS08/180
1.7
10
mtr
BALER BELTS
CHASSIS PACKING STRIP …Continued
PAGE
149
Commercial Matting
TYPE
CODE
DESCRIPTION
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
CPS10100
CPS10180
1.1
10
mtr
2.2
10
mtr
CPS12100
1.4
10
mtr
CPS12180
2.6
10
mtr
PERFORATED RUBBER
MTPR61500
6mm thick, 1500mm. wide
7.5
1
mtr
RIBBED RUBBER
MTRR312
5.1
1
mtr
MTRR315
6.3
1
mtr
MTRR320
Ribbed rubber 3.5mm thick x 2mtr wide
8.5
1
mtr
MTRR520
Ribbed rubber 5mm thick x 2mtr wide
13.0
1
mtr
0.7
20
mtr
RECYCLED STRIP RUBBER - EDGER
CPS6100
Edger strip 6mm(+/-2mm) x 100mm x 10mtr roll
CPS6300
2.1
20
mtr
CPS10180
2.4
20
mtr
CPS12180
2.9
20
mtr
CPS15180
3.6
20
mtr
10.0
1
m2
12.0
1
m2
RECYCLED - GROOVED RUBBER SHEETS
MTGR10
MTGR12
RECYCLED - PLAIN RUBBER SHEETS
SHRF02
Plain Rubber 2mm thick
2.2
1
m2
SHRF04
4.5
1
m2
SHRF06
6.7
1
m2
SHRF08
9.0
1
m2
SHRF10
11.2
1
m2
SHRF12
13.5
1
m2
SHRF14
15.7
1
m2
SHRF16
18.0
1
m2
SHRF18
20.2
1
m2
SHRF20
22.5
1
m2
SHRF22
24.7
1
m2
SHRF24
27.0
1
m2
SHRF26
29.2
1
m2
SHRF28
31.5
1
m2
SHRF30
33.7
1
m2
RECYCLED - FABRIC REINFORCED RUBBER SHEETS
SHRF02
Fabric reinforced Rubber 2mm thick
2.2
1
m2
SHRF04
4.5
1
m2
SHRF06
6.7
1
m2
SHRFO8
9.0
1
m2
SHRF10
11.2
1
m2
RECYCLED - FABRIC REINFORCED RUBBER SHEETS …Continued
PAGE
150
Commercial Matting
TYPE
CODE
DESCRIPTION
MASS
(kg/unit)
ORDER
(unit lots)
MEASURE
(units)
SHRF12
13.50
1
m2
SHRF14
15.75
1
m2
SHRF16
18.00
1
m2
SHRF18
20.25
1
m2
SHRF20
22.50
1
m2
SHRF22
24.75
1
m2
SHRF24
27.00
1
m2
SHRF26
29.25
1
m2
SHRF28
31.50
1
m2
SHRF30
33.75
1
m2
PAGE
151
Rubber Industry
- Formulas & Conversions
PRESSURE UNITS - CROSS REFERENCE CHART
Psi
1
14.696
atms.
0.0680
1
Ft. Hd.
H2O
At 20C
in H2O
Metres
H2O
Kg/cm2
in. Hg
at 20C
mm.Hg.
Cm.Hg.
bar
Millibar
(mb)
kPa
2.310
27.720
0.0700
0.704
2.043
51.884
5.188
0.069
33.659
407.513
1.0330
10.351
30.019
762.480
76.284
1.0130
0.0300
0.305
0.884
22.452
2.245
0.0300
29.837
2.984
0.0025
0.025
0.074
1.871
0.187
0.0025
2.486
0.249
10.018
12.000
68.947
6.895
1013.0
101.325
0.433
0.0290
1
0.036
0.025
0.833
14.233
0.9680
32.867
394.408
29.054
737.959
73.796
0.9810
980.662
98.066
1.422
0.0970
3.287
39.370
0.0990
1
2.905
73.796
7.379
0.0980
98.066
9.807
0.489
0.0330
1.131
13.575
0.0340
0.345
1
25.400
2.540
0.0340
33.753
3.375
0.019
0.0013
0.045
0.534
0.0014
0.0136
0.039
0.100
0.0010
1.329
0.133
0.193
0.0131
0.455
5.340
0.0140
0.1360
0.393
10.000
1
0.0133
13.290
1.328
14.503
0.9870
33.514
402.164
1.0200
10.2110
29.625
752.470
75.247
0.014
0.0009
0.033
0.402
0.0010
0.0102
0.029
0.752
0.075
0.001
0.145
0.0098
0.335
4.021
0.0100
0.1020
0.296
7.525
0.0752
0.010
1
1
1
1
1000.0
100.00
1
0.100
10.000
1
METRIC CONVERSION CHART
Fractions of inch
1/32
1/16
3/32
1/8
5/32
3/16
7/32
1/4
9/32
5/16
11/32
3/8
13/32
7/16
15/32
1/2
Millimeter
0.794
1.588
2.381
3.175
3.969
4.763
5.556
6.35
7.144
7.938
8.731
9.525
10.32
11.11
11.91
12.7
Fractions of inch
17/32
9/16
19/32
5/8
21/32
11/16
23/32
3/4
25/32
13/16
27/32
7/8
29/32
15/16
13/32
1
Millimeter
13.49
14.29
15.08
15.88
16.67
17.46
18.26
19.05
19.84
20.64
21.43
22.23
23.02
23.81
24.61
25.41
Inches
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Millimeters
25.4
50.8
76.2
101.6
127.0
152.4
177.8
203.2
228.6
254.0
279.4
304.8
330.2
355.6
381.0
Inches
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Millimeters
406.4
431.8
457.2
482.6
508.0
533.4
558.8
584.2
609.6
635.0
660.4
685.8
711.2
736.6
762.0
Feet
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Metres
0.305
0.610
0.914
1.219
1.524
1.829
2.134
2.438
2.743
3.048
3.353
3.658
3.962
4.267
4.572
Feet
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Metres
4.877
5.182
5.486
5.791
6.096
6.401
6.706
7.010
7.315
7.620
7.925
8.230
8.534
8.839
9.144
Miles
1
2
3
4
5
6
7
8
9
10
20
30
40
50
60
Kilometers
1.609
3.219
4.828
6.437
8.047
9.656
11.27
12.87
14.48
16.09
32.19
48.28
64.37
80.47
96.56
Miles
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
Kilometers
112.7
128.7
144.8
160.9 321.9
482.8
643.7 804.7 965.6 1127
1287
1448
1609
3219
4828
Tons
1
2
3
4
6
7
20
30
40
50
60
Tonnes
1.016
2.032
3.048
4.064 5.080
6.906
7.112 8.128 9.144 10.16
20.32
30.48 40.64
50.80
60.96
Tons
70
80
90
100
300
400
800
900
1000
2000
3000
Tonnes
71.12
81.28
91.44
101.6 203.2
304.8
406.4 508.0 609.6 711.2
812.8
914.4 1016
2032
3048
Pounds
1
2
3
4
6
7
20
30
50
60
Kilograms
0.435
0.907
1.361
1.814 2.268
2.722
3.175 3.629 4.082 4.536
9.072
13.61 18.14
22.68
27.22
Pounds
70
80
90
100
300
400
800
900
1000
2000
3000
Kilograms
31.75
36.29
40.82
45.36 90.72
136.1
181.4 226.8 272.2 317.5
362.9
408.2 453.6
907.2
1361
Ounces
1
2
3
4
6
7
11
12
14
15
Grams
28.35
56.70
85.05
113.4 141.8
170.1
198.4 226.8 255.1 283.5
311.8
340.2 368.5
396.9
425.2 453.6
PAGE
152
5
200
5
200
5
8
500
8
500
8
9
600
9
600
9
10
700
10
700
10
40
13
16
Rubber Industry
AREA CONVERSION CHART
MM2
CM2
M2
CONVERSION FACTORS
KM2
1
0.01
0.000001
1.0X10-12
100
1
0.0001
1.0X10-10
1,000,000
10,000
1
0.000001
1.0X1012
1.0X1010
1,000,000
1
IMPERIAL TO METRIC
METRIC TO IMPERIAL
TO CONVERT
INTO
MULTIPLY BY
TO CONVERT
INTO
MULTIPLY BY
in
mm
25.4
mm
in
0.039
in2
cm2
6.452
cm2
in2
0.155
in3
cm3
16.387
cm3
in3
0.061
in3
ltr.
0.016
ltr.
In3
61.024
gall (U.S.)
ltr.
3.785
ltr.
gall (U.S.)
0.264
Formulas
Pressure = Force/Area
TRIGONOMETRIC FORMULAE
P=F/A
(Force usually in Newtons, 1 Kilogram of mass exerts a force due
to gravity of approximately 9.8 Newtons)
h
Opposite
o
p
AREA
Circle
Radius = r
r
a
Area = 3.14 x (radius)2
A = pi x r2
=o
Hypotenuse = h
Adjacent
=a
Angle p
=
p
Sine angle p = opposite / hypotenuse
Sin
p =o/h
Cosine angle p = adjacent / hypotenuse
Cos
p =a/h
Tangent angle p = opposite / adjacent
Tan
p =o/a
Rectangle
w
Width = w
l
Area = width x length
x
Length = l
SECTORS
A=wxl
Points on a circle = x & y
Length of the arc = l
Radius of the circle = r
h
Triangle
y
p
Angle between two radii = p
Perpendicular height = h
b
l
Midpoint between line segment xy = z
Base = b
Arc length = ( angle p / 360 ) x 2 x 3.14 x radius
Area = 1/2 x base x height
A = 1/2 x b x h
lx(
p / 360) x 2 x pi x r
Sector Area
p
Angle between two radii =
p
Length line segment xy = 2 x radius x sine ( angle p / 2 )
Radius = r
xy = 2 x r x sin (
p /2)
Area = (angle p / 360) x 3.14 x (radius)2
A = ( p / 360) x pi x r2
(angle p is to be measured in degrees.
1 radian = 57.2958 degrees; 1 degree = pi / 180 radians)
(angle p is to be measured in degrees. 1 radian
= 57.2958 degrees)
PAGE
153
Rubber Industry
BELT LENGTHS
Formulas
The formulation used to approximate the length of a roll of a
conveyor belt when supplied on a centre of a specific diameter.
CIRCUMFERENCE
Circumference of a circle = c
Radius of a circle = r
Number of layers of rubber
rolled around a centre = n
Rd
Diameter of a roll centre = Cd
Circumference = 2 x 3.14 x radius
Diameter across total roll = Rd
Cd
C = 2 x pi x r
Approximate belt length = L
(Diameter of a circle = 2 x radius)
Approx. belt length = 3.14 x (roll diameter + centre diameter )
/ 2 x number of layers
L = pi x ( Rd + Cd) / 2 x n
RUBBER MASSES
A formulation used to calculate the approximate weight per metre of rubber, based on the specific gravity. It can be used to approximate
the weight for textile reinforced conveyor belting, or plain rubber.
Mass per metre (in kilograms) = m
Width of sample rubber (in millimeters) = w
Thickness of sample rubber (in millimeters) = t
Specific gravity of sample rubber (in grams per cubic centimeter) = S.G.
Mass per metre = (width x thickness x specific gravity ) / 1000 m = ( w x t x S.G. ) / 1000
(specific gravity for “M” or “N” grade rubber is approximately = 1.13 g/cm3 ).
EASY READ WEIGHT CHARTS FOR TEXTILE BELTS (APPROXIMATE)
BELT WIDTH
(mm)
300
350
400
450
500
550
600
650
700
750
800
900
1000
1200
1350
1400
1500
PAGE
154
APPROXIMATE BELT MASS (kg / m2 )
BELT THICKNESS (mm)
5
1.9
2.2
2.5
2.8
3.1
3.4
3.7
4.0
4.3
4.7
5.0
5.6
6.2
7.5
8.4
8.7
9.4
6
2.3
2.6
3.0
3.3
3.7
4.2
4.5
4.9
5.2
5.6
6.0
6.8
7.5
8.9
10.1
10.5
11.3
7
2.6
3.0
3.5
4.0
4.3
4.8
5.2
5.7
6.1
6.6
7.0
7.9
8.7
10.5
11.8
12.3
13.1
8
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.4
7.0
7.5
8.0
8.9
10.0
12.0
13.5
13.9
15.0
9
3.3
4.0
4.5
5.0
5.6
6.1
6.7
7.3
7.9
8.4
8.9
10.0
11.2
13.5
15.2
15.7
16.8
10
3.7
4.4
5.0
5.6
6.2
6.9
7.5
8.1
8.7
9.4
10.0
11.2
12.5
15.0
16.8
17.5
18.8
11
4.2
4.8
5.5
6.1
6.9
7.6
8.2
8.9
9.3
10.3
11.0
12.3
13.7
16.4
18.6
19.2
20.6
12
4.5
5.2
6.0
6.8
7.5
8.2
8.9
9.8
10.5
11.2
12.0
13.5
15.0
18.0
20.3
21.0
22.5
13
4.9
5.7
6.4
7.3
8.1
8.9
9.8
10.5
11.3
12.2
13.0
14.6
16.2
19.4
21.9
22.8
24.4
14
5.2
6.1
7.0
7.9
8.7
9.6
10.5
11.3
12.3
13.1
13.9
15.7
17.5
21.0
23.6
24.4
26.3
15
5.6
6.6
7.5
8.4
9.4
10.2
11.2
12.1
13.1
14.0
15.0
16.8
18.7
22.5
25.3
26.5
28.1
16
6.0
7.0
8.0
8.9
10.0
11.0
12.0
13.0
13.9
14.9
16.0
18.0
20.0
24.0
27.0
28.0
30.0
17
6.4
7.4
8.5
9.6
11.0
11.7
12.7
13.8
14.9
16.0
17.0
19.1
21.3
25.5
28.7
29.7
31.8
18
6.8
7.9
8.9
10.0
11.2
12.4
13.5
14.6
15.7
16.8
18.0
20.1
22.5
26.9
30.4
31.4
33.8
19
7.1
8.3
9.5
11.0
11.9
13.0
14.2
15.4
16.6
17.8
19.0
21.3
23.7
28.5
32.0
33.3
35.6
20
7.5
8.7
10.0
11.2
12.5
13.7
15.0
16.2
17.4
18.7
19.9
22.4
25.0
30.0
33.8
34.9
37.5
22
8.2
9.6
11.0
12.0
13.7
15.0
16.4
17.9
19.2
20.6
21.9
24.7
27.5
33.0
37.1
38.5
41.3
24
8.9
10.5
12.0
14.0
15.0
16.4
18.0
19.4
21.0
22.5
23.9
26.9
30.6
36.0
40.5
41.9
45.0
Rubber Industry
COMPARISON OF RUBBER POLYMERS
BR
SBR
Natural
Butyl
Nitrile
CR
CSM
Silicone
EPDM
ABRASION RESISTANCE
5
5
5
3
4
4
4
1
4
ACID RESISTANCE
3
3
3
4
3
4
5
3
4
ALKALI RESISTANCE
4
4
4
5
3
4
5
5
5
COMPRESSION
3
3
5
3
3
4
2
1
4
ELECTRICAL RESISTANCE
5
5
5
5
2
2
3
5
5
FLAME RESISTANCE
0
0
0
0
0
5
5
2
0
FLEX RESISTANCE
4-5
4
4
4
3
5
4
1
3
HEAT RESISTANCE
1-2
2
1
3
2
3
4
5
3
IMPERMEABILITY TO GASES
3
3
2-3
5
4
4
4-5
4
1
LOW TEMP. RESISTANCE
5
4
4
4
3
3
3
5
5
4-4
3-4
3
5
3
5
5
5
5
5
OUTDOOR AGE RESISTANCE
OZONE RESISTANCE
1
1
0
5
1
4
5
5
4-5
3-4
5
1
3
3-4
2
3
4
TEAR STRENGTH
3
4
5
3
4
4
3
1
3
RESIST. TO AROMATIC SOLV.
1
0
0
2
3
1
1
0
0
RESIST. TO CHLORINATED SOLV
0
0
0
1
2
0
1
0
0
RESIST. TO HYDRAULIC FLUID
4
5
5
5
1
3
3
3
4
RESIST. TO OXYGENATED SOLV.
3
3
3
5
1
3
4
1
4
RESILIENCE
KEY: 0 = very poor, 1= poor, 2 = average, 3 = good, 4 = very good, 5 = excellent.
CURING TEMPERATURES
Service of Belt
Natural Rubber
Fire-Resistant
No. 300
No. 100
Curing
140 +/- 5
140 +/- 5
Temperature
(284 +/- 9)
(284 +/- 9)
Heat Resistant
No. 710
No. 510
164 +/- 5
147 +/- 5
(327 +/- 9)
(297 +/- 9)
Oil Resistant
No. 210
No. 220
147 +/- 5
147 +/- 5
(297 +/- 9)
(297 +/- 9)
PAGE
155

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