Company Overview
Transcription
Company Overview
Company Overview Global Industrial System Serving the world's energy industry and other industrial applications 6.4 16 5 Million tons of steel pipes Countries R&D Centers Annual manufacturing capacity Manufacturing facilities 3.8 million tons of seamless pipes 21,740 2.6 million tons of welded pipes Employees Tenaris Worldwide (2015) April 20, 2016 2 Global Industrial System 7.1 4 US$ billion Countries Annual net sales (2015) Stock exchange listings 30 New York Buenos Aires Italy Mexico Sales by Region Asia Pacific Middle East & Africa 4% 16% Europe 10% Countries Services and distribution network Tenaris South America 30% North America 40% April 20, 2016 3 Worldwide Operations Tenaris Manufacturing Centers Service Centers R&D Centers Commercial Offices April 20, 2016 4 A History of Industrial Enterprise 1930s 1998 Launch of Tenaris brand. 2001 Further expansion through incorporation of Tavsa, Confab, NKKTubes and AlgomaTubes. Tenaris 1993 Siderca acquires Siat, an Argentine welded pipe manufacturer. Tamsa and Siderca begin operations. 1996 1986 1980s 1954 Dalmine joins strategic alliance. Siderca and Tamsa form strategic alliance. Siderca expands capacity for export markets. Agostino Rocca, Techint’s founder, is Managing Director at Dalmine. Tenaris integrates Silcotub. 2002 2004 Tenaris becomes listed company following exchange offer. April 20, 2016 5 A History of Industrial Enterprise Tenaris expands presence in Far East through integration of SPIJ, an Indonesian OCTG processing operation. Tenaris expands in USA, Canada and Colombia through Maverick Tube Corp. 2006 Venezuela acquires control over TAVSA. 2007 2009 Inauguration of new threading facility in Saudi Arabia. With Hydril, Tenaris expands products and services offer for the oil & gas industry. Tenaris announces construction of first seamless facility in the United States Tenaris opens new rolling mill in Mexico. 2011 2012 Tenaris expands presence in Romania through acquisition of sucker rods mill in Campina. Tenaris 2013 2010 Tenaris opens Service Centers in Argentina and in the United States (Midland and Freeport). 2014 2015 Inauguration of new R&D Center in Rio de Janeiro, Brazil. April 20, 2016 6 Integrated Industrial Management 4 12 30 54 103 Tenaris Electric steel shops ISO 9001:2008 One single Quality Management System Seamless rolling mills Welded tube mills Heat treatment lines Premium threading lines ISO 14001 and OHSAS 18001 One single HSE Management System. Today, 86% of Tenaris personnel works in production sites certified according to these standards April 20, 2016 7 Market Segments Leading global manufacturer and supplier of tubular products and services used in: • Drilling, completion and production of oil and gas • Transportation of oil and gas • Process and power plants • Specialized industrial and automotive applications OCTG Tenaris Premium Connections Line Pipe for Offshore and Onshore applications Hydrocarbon Processing Power Generation Industrial & Automotive April 20, 2016 8 Customer value proposition • Most comprehensive product portfolio in the industry with renowned reliability • Industrial excellence: state-of-the-art manufacturing under a single quality management system • Services: promoting cost-efficiency and reducing lead times through strategic, local presence • Financial strength Tenaris April 20, 2016 9 Market Segments OCTG Tenaris April 20, 2016 10 OCTG Tenaris supplies a full range of high quality casing and tubing, drill pipes, premium connections, pipe accessories, sucker rods and coiled tubing for use in all types of oil and gas drilling and well completion activities. In addition to the API steel grades, Tenaris provides a complete range of proprietary grades, including Corrosion Resistant Alloys, with performance properties that surpass those indicated by the API. Tenaris April 20, 2016 11 Rig Direct™ Along with our high quality products, we offer a wide array of expert services to support our customers’ operations. Technical Product qualification and testing training Failure analysis and product optimization DemandSync™ Our demand planning and inventory management service Production planning of OCTG and accessories String design and material selection Storage at regional yards Demand forecasting Running Assistance Pipe inspection Certified field services specialists Run Ready On-site delivery of pipe ready to be installed in the well On-time delivery of multiple items Repair, restock, of pipes and accessories Technical support in the field Tools and workstrings rental Tenaris Net invoicing Customers only pay for pipes they use Collection and recycling of protectors Sub-assemblies buck-on PipeTracer™ Our unique pipe tracking and traceability application that automates yard management and onsite pipe identification April 20, 2016 12 Market Segments Premium Connections Tenaris April 20, 2016 13 Premium Connections A full range of products and services for ever more demanding E&P applications and environments • HP/HT & Deep Wells • Casing While Drilling • Deep Water • Thermal (SAGD & CSS) • Shallow Water • Geothermal • Shales • Workstrings • Horizontal & Extended Reach Wells • Corrosion Protection & ID Coating Weld-on Connectors Tenaris Blue® Series Wedge 623™ (with Dopeless® coating) Wedge TM Series 500 TenarisXP® Buttress connection Legacy Series April 20, 2016 14 Dopeless® Technology Dopeless® technology is a dry, multifunctional coating applied to TenarisHydril premium connections in the mill, making storage and running thread compounds obsolete. Since it was first run in 2003 in Norway, this solution has been adopted in over 50 countries by more than 80 customers. Dopeless® technology brings quantifiable benefits to E&P operations worldwide. • Running times reduced by 25% • Nearly zero re-makeups and rejects • 10% savings in total pipe costs • Zero discharge and minimal risk Tenaris April 20, 2016 15 Market Segments Line Pipe for Offshore and Onshore Applications Tenaris April 20, 2016 16 Line Pipe for Offshore Applications Tenaris supplies a full range of high quality line pipe, coating and accessories for use in all types of oil & gas offshore developments. The offer includes: • CMn • Corrosion Resistant Alloys • Clad and lined pipes • Coiled line pipe We accompany our products with an extensive range of accessories like: • Bends, Buckle arrestors, Transition joints and Anode Pads. Services like: • Double joints, Best Matching Applications, etc. In addition we also provide all types of coatings from anticorrosive to anti-buoyancy and flow assurance as well as our proprietary coatings TenCoat™. Our TenarisHydril Blue® Riser for use in Top Tension, Hybrid and Work Over risers applications where and exceptional level of fatigue resistance and sealability is required. Tenaris April 20, 2016 17 Line Pipe for Onshore Applications Tenaris supplies a full range of high quality line pipe plus coatings and accessories for use in all types of land lines and other onshore developments. Main applications go from: • Water and sewage pipelines • Mineral slurry pipelines • Oil & gas all types In addition we also provide all types of coating as well as our proprietary coatings TenCoat™. Tenaris April 20, 2016 18 Market Segments Hydrocarbon Processing Tenaris April 20, 2016 19 Hydrocarbon Processing Tenaris provides a wide range of seamless steel tubes and pipes for refineries, petrochemical and gas-processing plants able to comply with the most stringent customers’ requirements. Tenaris has developed a unique model, the Total Cost of Ownership, which takes into account all variables that may impact on project performance, measuring and controlling the corresponding costs. Tenaris April 20, 2016 20 Hydrocarbon Processing By participating since the FEED stage, Tenaris can collaborate with engineering companies to achieve cost savings, offering: • Material definition for each portion of the hydrocarbon processing project • Mill planning direct support • Guaranteed mill space and production flexibility • Price structure customization • Supply chain coordination • Best practices sharing Tenaris April 20, 2016 21 Market Segments Power Generation Tenaris April 20, 2016 22 Power Generation Tenaris provides a complete range of seamless tubes and pipes in different steel grades for all Power Generation applications (HRSG, SC/USC Boilers, Waste to Energy, Heat Exchangers, Nuclear, IGCC, Renewable, CCS). Tenaris can provide tailor-made solutions: fixed lengths, special tolerances, special packing, surface protection and color coding. Tenaris has a unique laboratory where extensive studies and characterizations of boiler materials are performed, with single test duration reaching more than 100,000 hours. Tests ensure the highest product performance and reliability. Tenaris April 20, 2016 23 Power Generation Tenaris has invested $60 million in Romania to build a dedicated finishing line and to process high alloys up to 12% Cr. With this investment, Tenaris is able to offer: • • The longest tubes in the world: 26 meters, • Tighter wall thickness and outside diameter allowing to increase the height of the tolerances: allowing to reduce the weight of HRSG module, saving on space, welding the structure and the welding passages, time and cost while increasing overall efficiency The most stringent length tolerances: –0/+5mm allowing to save costs for pressure parts manufacturers and EPCs Tenaris • Reduced roughness: decreasing the pressure drop inside the tubes, thus improving the flow of the power plant April 20, 2016 24 Market Segments Industrial & Automotive Services Tenaris April 20, 2016 25 Industrial & Automotive Services Industrial & Mechanical Services • Tenaris provides seamless tubular products • Tenaris provides a wide range of seamless and components for industrial applications tubes and tube-based components according to such as high fatigue resistance hydraulic ISO TS 16949 for car manufacturers and their cylinders, reduced weight gas cylinders, suppliers cranes, structural and other mechanical • Automotive Services • Cold-drawn and hot-rolled seamless tubes uses produced for application in safety, steering, The fully-integrated manufacturing process chassis and suspensions, heavy trucks and includes steelmaking, hot-rolling, cold- trailers, transmission and power train drawing, heat treatments, NDT testing and components tubular parts processing, focused on • Three automotive service centers in Argentina, designing tailor-made products to meet Mexico and Romania work with teams able to customers’ needs perform high added-value operations Tenaris April 20, 2016 26 An Integrated R&D Network Tenaris is responsible for developing and testing the tubular products used in many of the world's most advanced oil and gas exploration, production and processing activities and in specialized mechanical applications Five dedicated R&D centers located in: • One Wedge Technology Group in Houston, United States • Argentina • Italy • About 360 researchers • Japan • Collaboration with selected external R&D • Mexico • Brazil Tenaris laboratories, product testing centers and universities April 20, 2016 27 An Integrated R&D Network From our research and development centers we perform specific scientific and technological research into: • TenarisHydril premium connections • Manufacturing processes such as • • • Products for power generation and industrial applications steelmaking, hot-rolling, heat treatment and • Drill pipe non-destructive inspection and some others • Sucker rods • Nanotechnology • Corrosion-resistant materials and sour Tracking of tubular products and process control String design and novel solutions for field applications Tenaris service steels • Welding metallurgy • Flowlines and risers April 20, 2016 28 An Integrated R&D Network • Full-scale and resonant fatigue testing of premium connections • Structural reliability of line pipe and risers and development of specialized products for challenging deep water, ultra-deep water and high temperature/ high pressure projects Coating and surfaces Our laboratories develop and apply different types of coating, paint and other products to provide protection against corrosion and abrasion, insulation or for other industry needs. Tenaris April 20, 2016 29 Pursuing the Highest Standards in QHSE • • QHSE standards and objectives integrated into all management processes 1,40 Principles of sustainable development integrated 1,20 into all operations • Employee health and safety, customer satisfaction and environmental protection are key business drivers • QHSE policy encompasses suppliers and the entire supply chain • CO2 Emissions – Sites with steel production Since 2009, Tenaris has each year received the 1,00 0,80 0,31 0,35 0,34 0,30 0,30 0,32 0,32 0,36 0,57 0,60 0,58 0,55 0,55 2011 2012 2013 2014 2015 0,60 0,40 0,20 0,00 Climate Action Recognition award Other upstream emissions granted by Worldsteel, for its Electricity upstream emissions participation in the CO2 data Direct emissions collection program Tenaris 0,44 0,30 Methodology: worldsteel Association Facilities included: Siderca, Silcotub Steel Shop, Tamsa, Dalmine. April 20, 2016 30 Pursuing the Highest Standards in QHSE • IT tools and ongoing training to enhance awareness of Quality and HSE issues • Continuous investment in plants, people and processes to improve QHSE performance • • • Zero tolerance program: focusing on behavior that puts the life and integrity of employees at risk Lost Time Injury Frequency rate Accidents per million man/hours 3.5 3.0 5,0 2.5 3,4 2.0 1.5 Safe Hour program: pre-planned one-hour walk 1.0 twice a week by top and middle management to 0.5 hold safety conversations with mill employees 0.0 3.2 3.0 3,7 3,2 2.2 3 2.7 2.5 2,2 2011 2012 2013 2014 2,7 2015 Completion of OHSAS 18001 and ISO 14000 certification for all sites, aiming to be a globallycertified company by end-2016 Tenaris April 20, 2016 31 Investing in Our People • Corporate university to fuel Tenaris’s competitive advantage through high quality training and strategic partnerships with the line • Personnel employed by country 21,740 employees Dec. 2015 54 hours of training per salaried employee and 47 hours of training (excluding On the Job Training) per hourly employee in 2015 • Global Trainee Program: 2-year program for recent university graduates • International, culturally diverse team • Working environment that fosters creativity, initiative, teamwork and professional growth • Compensation system designed to ensure external and internal quality and reward performance Tenaris Others 7% USA 10% Argentina 25% Romania 7% Brazil 9% Mexico 23% Japan 2% Italy 9% Canada 3% Colombia 3% Indonesia 2% April 20, 2016 32 Community Development • Conviction that industry contributes to lasting and equitable economic growth • Working together with local authorities and non-governmental organizations to promote and obtain support for the company’s industrial values within the local Investment in Community programs US $11.9 million 2015 Social inclusion and sustainability 6% Health 1% communities • Programs include Roberto Rocca Education 57% Education Program, Technical Education Support, Merit Awards, Roberto Rocca Technical School, AfterSchool Program, Volunteers in Action, Latin American Film Culture 36% Festivals and Toni El Suizo's global bridge building activities, among others Tenaris April 20, 2016 33 Integrity and Transparency • Code of Conduct applicable to all employees • Guiding principles of integrity and transparency for relations between employees, suppliers, customers and third parties • Transparency line open for employees, suppliers, customers and shareholders • Rigorous international standards for corporate governance, financial reporting and information disclosure Tenaris April 20, 2016 34 Business Conduct Compliance • Comprehensive Business Conduct Compliance Program held by a compliance officer (BCCO) and implemented by top management • Risk assessment to identify and prevent compliance risks across the organization • Integrity risk evaluation of third parties to qualify and certify their credentials and reputation • Regular in-person and online digital training for all employees and third parties • Monitoring to verify implementation of anti-bribery regulations • Ethics, transparency and open communications throughout our relations are core values for Tenaris and of equal importance as other business and essential company matters Tenaris April 20, 2016 35 Tenaris April 20, 2016 36