installation instructions

Transcription

www.collegehillshonda.com
INSTALLATION
INSTRUCTIONS
Accessory
Application
Publications No.
ENGINE BLOCK HEATER
P/N 08T44-SNA-101
2013 ACCORD
2- AND 4-DOOR (EXCEPT 2DOOR V6)
AII 13006
PARTS LIST
TOOLS AND SUPPLIES REQUIRED
Engine block heater
Ratchet
Issue Date
AUG 2012
10 mm, 19 mm, and 24 mm Sockets
10 mm Open end wrench
Torque wrench
Diagonal cutters
Aluminum washer
Heavy gloves
Drain pan
Tape measure
Heater harness
White marker
Coolant (Honda All Season Antifreeze/Coolant Type 2)
Fender cover
Phillips screwdriver
Masking tape
Blanket
Protective cap
12 Black wire ties
(6 not used)
The following tool is available through the Honda Tool and
Equipment Program. On the iN, click on: Service >
Service Bay > Tool and Equipment Program, then enter
the number under “Search.” Or, call 888-424-6857.
• Trim Tool Set (T/N SOJATP2014)
Illustration of the Engine Block Heater in the Vehicle
ENGINE
BLOCK
HEATER
7
Wire ties with clip
(5 not used)
5
Wire ties (Natural)
HEATER
HARNESS
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
AII 47334 (1208)
08T44-T2A-1000-90
QB21405AE
1 of 12
INSTALLATION
5.
Attach masking tape to the front bumper, headlights
and front fenders as shown.
NOTE:
• Always use, Honda All Season Antifreeze/Coolant
Type 2. Using a non-Honda coolant can result in
corrosion, causing the cooling system to malfunction or
fail.
RIGHT
HEADLIGHT
LEFT
HEADLIGHT
• To avoid burning out the element, do not operate the
engine block heater until it is installed in the vehicle and
you have added coolant.
Customer Information: The information in this
installation instruction is intended for use only by skilled
technicians who have the proper tools, equipment, and
training to correctly and safely add equipment to your
vehicle. These procedures should not be attempted by
“do-it-yourselfers.”
1.
Disconnect the negative cable from the battery.
2.
Allow the engine and all cooling system components
to cool down.
3.
Place a clean drain pan under the radiator drain
plug, then remove the drain plug from the bottom of
the radiator to drain the coolant. Remove the radiator
cap to increase the flow.
LEFT FRONT
FENDER
FRONT
BUMPER
MASKING
TAPE
QB13102AE
NOTICE: Radiator coolant will damage the paint.
Quickly rinse any spilled coolant from the paint finish.
6.
RADIATOR
DRAIN PLUG
Remove the front grille cover (four clips).
4 CLIPS
FRONT GRILLE
COVER
RADIATOR CAP
FRONT
QB13103AE
QB20804AE
4.
After the coolant drains, reinstall the radiator cap to
prevent dirt and contamination from entering the
radiator.
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AII 47334 (1208)
7.
Remove the front bumper.
•
•
Release the four retaining tabs on each side.
Remove the two self-tapping screws, ten clips,
and two short clips.
2 SHORT
CLIPS
10 CLIPS
4 RETAINING
TABS
2 SELFTAPPING
SCREWS
FRONT BUMPER
BOTTOM VIEW
SHORT
CLIP
SHORT
CLIP
•
Remove the two clips.
•
With the help of an assistant, remove the front
bumper.
•
Place the front bumper on a blanket.
VEHICLE
CONNECTOR
(If equipped.)
2 CLIPS
VEHICLE
CONNECTOR
(If equipped.)
10 CLIPS
QB13104BE
•
QB13106AE
Release the four retaining tabs on each side.
4 RETAINING TABS
FRONT
BUMPER
FRONT BUMPER
QB13107BE
QB13105AE
AII 47334 (1208)
3 of 12
8.
Remove the intake air duct (two clips).
If the vehicle is equipped with the radiator A (10 fan
shroud rib), go to step 10; If the vehicle is equipped with
the radiator B (12 fan shroud rib), go to step 12.
INTAKE
AIR DUCT
With Radiator A (10 fan shroud rib)
LEFT
HEADLIGHT
10. Get the heater harness. Using a tape measure,
install a wire tie with clip to the heater harness at the
measurements (E) and (F).
340 mm
(13.4 in.)
150 mm
(5.9 in.)
530 mm
(20.8 in.)
WIRE TIE
WITH CLIP
700 mm
(27.5 in.)
890 mm
(35.0 in.)
E
A
D
F
B
C
G
INTAKE
AIR DUCT
9.
QB21406BE
410 mm
(16.1 in.)
Check the shape of the radiator.
RADIATOR A
10 FAN
SHROUD
RIB
HEATER
HARNESS
WIRE TIE
WITH CLIP
2 CLIPS
(Push.)
240 mm
(9.4 in.)
WHITE
MARKER
QB21407BE
11. Using a white marker, mark the heater harness at the
measurements (A), (B), (C), (D), and (G). Go to step
14.
RADIATOR B
12 FAN
SHROUD
RIB
QB70201AB
4 of 12
AII 47334 (1208)
With radiator B (12 fan shroud rib)
12. Get the heater harness. Using a tape measure,
install a wire tie with clip to the heater harness at the
measurements (E) and (F).
340 mm
(13.4 in.)
150 mm
(5.9 in.)
520 mm
(20.4 in.)
WIRE TIE
WITH CLIP
14. Locate and remove the engine block drain bolt and
washer. Coolant remaining in the engine jackets will
flow out of the bolt hole when the bolt is removed.
(Retain the bolt in case the engine block heater is
removed.)
ENGINE
BLOCK
650 mm
(25.5 in.)
890 mm
(35.0 in.)
E
FRONT
A
D
F
B
C
G
HEATER
HARNESS
WIRE TIE
WITH CLIP
410 mm
(16.1 in.)
240 mm
(9.4 in.)
WHITE
MARKER
WASHER
(Discard.)
QB21407BE
ENGINE BLOCK
DRAIN BOLT
(Retain.)
Use a 19 mm socket.
13. Using a white marker, mark the heater harness at the
measurements (A), (B), (C), (D), and (G).
QB21501CE
AII 47334 (1208)
5 of 12
15. Install the engine block heater and aluminum washer
into the engine block using a 24 mm socket and a
torque wrench. Torque the engine block heater to 85
N·m (63 lbf·ft).
16. Plug the heater harness connector into the engine
block heater. Make sure the heater harness
connector is fully seated in the engine block heater.
VEHICLE
BRACKET
ENGINE
BLOCK
WIRE TIE
(Point A)
FRONT
FRONT
ALUMINUM
WASHER
ENGINE
BLOCK
HEATER
ENGINE BLOCK HEATER
85 N·m (63 lbf·ft)
Use a 24 mm socket.
HEATER
HARNESS
CONNECTOR
HEATER
HARNESS
QB21503DE
QB21502CE
17. Route the heater harness in the direction shown, and
secure the heater harness to the vehicle bracket with
one wire tie (point A).
6 of 12
AII 47334 (1208)
If the vehicle is equipped with the radiator A (10 fan
shroud rib), go to step 18; If the vehicle is equipped with
the radiator B (12 fan shroud rib), go to step 22.
19. Continue routing the heater harness around the
intake air inlet as shown, and secure it to the hole in
the vehicle panel with the wire tie with clip (point E).
With Radiator A (10 fan shroud rib)
18. Route the heater harness as shown, and secure it to
the fan shroud rib with one wire tie (point B).
WIRE TIE
(Point B)
FAN SHROUD
RIB
BATTERY
WIRE TIE
WITH CLIP
(Point E)
FAN SHROUD RIB
FRONT
FRONT
INTAKE AIR
INLET
WIRE TIE
(Point B)
HEATER
HARNESS
HOLE HEATER
HARNESS
HEATER
HARNESS
QB71301AB
QB21504BE
AII 47334 (1208)
7 of 12
20. Secure the heater harness to the fan shroud rib with
one wire tie (point D).
HEATER
HARNESS
HEATER
HARNESS
With Radiator B (12 fan shroud rib)
the fan shroud rib with one wire tie (point B).
WIRE TIE
(Point B)
FAN SHROUD
RIB
FRONT
FAN SHROUD RIB
FRONT
WIRE TIE
(Point D)
FAN
SHROUD
RIB
WIRE TIE
(Point D)
WIRE TIE
(Point B)
FAN SHROUD
RIB
HEATER
HARNESS
HEATER
HARNESS
WIRE TIE
(Point C)
HEATER
HARNESS
WIRE TIE
(Point C)
FRONT
QB70202BB
WIRE
TIE
FAN SHROUD
RIB
FAN SHROUD
RIB
WIRE
TIE
HEATER
HARNESS
QB21505BE
one wire tie (point C) and one additional wire tie. Go
to step 26.
8 of 12
AII 47334 (1208)
23. Continue routing the heater harness around the
intake air inlet as shown, and secure it to the hole in
the vehicle panel with the wire tie with clip (point E).
BATTERY
one wire tie (point D).
HEATER
HARNESS
WIRE TIE
WITH CLIP
(Point E)
HEATER
HARNESS
FRONT
FRONT
WIRE TIE
(Point D)
INTAKE AIR
INLET
FAN
SHROUD
RIB
HOLE HEATER
HARNESS
WIRE TIE
(Point D)
WIRE TIE
(Point C)
HEATER
HARNESS
WIRE TIE
(Point C)
QB71301AB
FAN SHROUD
RIB
HEATER
HARNESS
FRONT
WIRE
TIE
FAN SHROUD
RIB
FAN SHROUD WIRE
TIE
RIB
QB70203AB
one wire tie (point C) and one additional wire tie.
AII 47334 (1208)
9 of 12
26. Route the heater harness under the left headlight,
and secure it to the bumper beam with one black
wire tie.
BLACK
WIRE TIE
27. Route the heater harness along the vehicle harness,
and secure it to the vehicle harness with two black
wire ties.
LEFT
HEADLIGHT
HEATER
HARNESS
BLACK
WIRE TIE
FRONT
VEHICLE
HARNESS
FRONT
BUMPER
BEAM
HEATER
HARNESS
BUMPER
BEAM
QB40401CB
10 of 12
AII 47334 (1208)
BLACK
WIRE TIE
QB71302AB
the bumper beam with the wire tie with clip (point F).
29. Secure the heater harness to the vehicle bracket
with one black wire tie (point G).
BLACK
WIRE TIE
(Point G)
BUMPER
BEAM
BUMPER
BEAM
BLACK
WIRE TIE
(Point G)
FRONT
WIRE TIE
WITH CLIP
(Point F)
FRONT
VEHICLE
BRACKET
HEATER
HARNESS
VEHICLE
BRACKET
HEATER
HARNESS
QB71303AB
QB71304AB
AII 47334 (1208)
11 of 12
30. With the help of an assistant, route the heater
harness through the front bumper opening, and
reinstall the front bumper.
32. Install the protective cap to the front bumper grille
and plug the heater harness connector into the
protective cap.
HEATER HARNESS
FRONT BUMPER GRILLE
PROTECTIVE
CAP
HEATER
HARNESS
FRONT VIEW
FRONT
FRONT
BUMPER
GRILLE
FRONT
BUMPER
FRONT
BUMPER
PROTECTIVE
CAP
QB40402AB
FRONT
33. Reinstall all removed parts.
34. Remove the radiator cap and fill the system with the
recommended coolant. Follow the instructions in the
Service Manual to fill the cooling system and check
for leaks. Particularly check that there is no leak
around the engine block heater.
35. Reinstall the radiator cap.
FRONT BUMPER
OPENING
HEATER HARNESS
QB71305AB
31. Secure the heater harness to the front bumper grille
with two black wire ties.
FRONT BUMPER GRILLE
36. Check that the heater harness is routed properly and
all connectors are plugged in.
37. Store the drain bolt (removed in step 14) in the glove
box.
38. Reconnect the negative cable to the battery.
39. Press and hold the radio power button for two
seconds to restore the radio and navi (if equipped)
system functions.
BLACK
WIRE TIES
40. Reset the clock on vehicle without navigation.
FRONT
HEATER
HARNESS
FRONT VIEW
BLACK
WIRE
TIES
FRONT
BUMPER
GRILLE
HEATER
HARNESS
12 of 12
QB21403AE
AII 47334 (1208)

installation instructions

Transcription

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